Bendi Landoll AC/DS DuraSteer™ Articulated Counterbalance Parts Manual

®

Bendi AC/DS DuraSteer™ Articulated Counterbalance Parts Manual

LANDOLL COMPANY, LLC 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-647-R2

INDEX

Table of Contents 1

Illustrated Parts List Instructions for Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Brake Caliper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Brake Installation - Prior to 07/16/2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Brake Installation - After 07/17/2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Brake Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Brake Pedal Assembly - After 01/28/2014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Brake Pedal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Parking Brake Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Parking Brake Installation (B40HL Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 Covers and Counterweights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Battery Door Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Counterweight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 Covers Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 Covers Installation (B40HL Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 Decal Kit - B30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 Decal Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 Alarm and Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 Battery Connector Installation - B30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42 Battery Connector Installation - B40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44 Battery Guide Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45 Controller Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46 Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48 Drive Motor Assembly, AC Shaft - B30 to S/N 08552 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49 Drive Motor Assembly, AC Shaft - B30 from S/N 08553-08932. . . . . . . . . . . . . . . . . . . . . . 1-50 Drive Motor Assembly, AC Shaft - B30 from S/N 08935 - Current. . . . . . . . . . . . . . . . . . . . 1-51 Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA to S/N 08403 . . . . . . . . . . . . . 1-52 Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA from S/N 08409-08861. . . . . . 1-53 Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA from S/N 08873 - Current. . . . 1-54 Fan Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-55 Heavy Cable Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56 Lift Pump Motor Assembly TO S/N 08212 (B30) & to S/N 08218 (B40) . . . . . . . . . . . . . . . 1-58 Lift Pump Motor Assembly from S/N 08219 - 09000 (B30) & S/N 08222 - 08861 (B40) . . . 1-59 Pump Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60 Light Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-62 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68 Control Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68 Control Hydraulics (B40HL Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70 Hydraulic Connections, Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72 Hydraulic Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73 Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-74 Hydraulic Tank Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78

i

TABLE OF CONTENTS

INDEX

In-Tank Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80 Lift Pump and Motor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82 Pressure Filter and Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84 Steering Column and Orbital Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85 Steering Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86 Tilt Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-87 Tilt Cylinder, Limited Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88 Front Rotation and Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90 Forks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90 Front Rotation Installation - Prior to 03/02/2016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-92 Front Rotation Installation - After 03/03/2016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96 Front Rotation Installation (B40HL Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100 Front Rotation Installation (B40VNA Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-104 Load Backrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-107 Load Wheel Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-108 Mast Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-110 Mast Components Installation (B40HL Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-114 Mast Components Installation (B40VNA Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-116 Wheel and Axle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-120 Operator Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-122 Accelerator Pedal Assembly - Prior to 07/22/2014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-122 Accelerator Pedal Assembly - After 07/23/2014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-123 Lift, Tilt, and Sideshift Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-124 Lift, Tilt, and Sideshift Controls (B40HL Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-126 Overhead Guard Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-128 Seat Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130 Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-132 Seat Base Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-136 Seat Base Installation (B40HL Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-138 Steering Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-140 Steering Column and Dash Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-142 Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-144 Drive Motor and Gearbox Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-144 Drive Wheel Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145 Gearbox Assembly, Brevini In-Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-148 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-148 Battery Restraint Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150 Fast Charge Battery Assembly - B30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-152 Fast Charge Battery Assembly - B40, B40HL & B40VNA . . . . . . . . . . . . . . . . . . . . . . . . . 1-154 Fast Charge Battery Assembly, Field Installation - B30 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-156 Fast Charge Battery Assembly, Field Installation - B40 & B40VNA . . . . . . . . . . . . . . . . . . 1-158 Roll Out Battery Tray Assembly - B30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-160 Roll Out Battery Tray Assembly - B40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-162 Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-164 Software Programs, Cables, Handsets and Documents . . . . . . . . . . . . . . . . . . . . . . . . . . 1-164

2

Glossary

3

Numerical Index

ii

F-647-R2

Illustrated Parts List

Instructions for Ordering Parts

INDEX

TABLE OF CONTENTS

Illustrated Parts List Instructions for Ordering Parts ** Repair parts must be ordered through an Authorized Dealer **

DEALER INSTRUCTIONS FOR ORDERING PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER Phone #: 800-423-4320 or 785-562-5381 Order online: dealer.landoll.com

Fax #: 888-527-3909 IDENTIFICATION PLATE

See Figure 1-1 for the identification plate, which list the rated capacity, serial number, and other vehicle characteristics. It is located on the left side of the motor cover just below the steering handle.

SERIAL NUMBER NOMENCLATURE The serial number for the Bendi B3/30 forklift and mast is located on the identification plate. The following information will help decode the Bendi B3/30 serial number: Baa/wwtt/DS-yymms-xxxxx aa

= rated capacity of truck (ex. “30” means 3000lb.)

ww

= maximum width of forklift body (ex. “48” means 48 inches)

tt

= type (i.e. AC)

yy

= last 2 digits of the year manufactured (ex. “18” means 2018)

mm

= month of manufacture (ex. “10” means October)

s

= component series (ex. “A”)

xxxxx

= frame number

Figure 1-1: Identification Plate 1-1

Brakes

Brake Caliper Assembly

TABLE OF CONTENTS

INDEX

Brakes

1

2 3

Figure 1-2: Brake Caliper Assembly

Brake Caliper Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3

0012324 135713 135714 169145

CALIPER ASSEMBLY BENDI SCREW, BLEEDER,BRAKE PISTION, CALIPER,BRAKE PAD KIT, HD KEVLAR BRAKE

1-2

QTY. 1 2 2 F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-3

Brake Installation - Prior to 07/16/2013

TABLE OF CONTENTS

INDEX

15

10

14

19

1

21

13 LEFT BRAKE 9 12

11

8 18 4 6

5 16 20

3

17

2

7

RIGHT BRAKE

Figure 1-3: Brake Installation - Prior to 07/16/2013

1-4

F-647-R2

INDEX

TABLE OF CONTENTS

Brake Installation - Prior to 07/16/2013 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

0012324 0012325 1-510-010004-03 1-654-010049-06 1-861-010032-10 1-861-010034-10 101864 106049 107470 108417 108670 176118 176117 110750 118-2681-3 119734 128297 130451 152868 18C624ER 2039-4-4S

CALIPER ASSEMBLY BENDI (SEE PAGE 1-2) PARKING BRAKE CALIPER NUT HX FLANGE, 5/16-18 GR8 SCREW,H/CAP,5/16-18UNC X 1-1/4 WASHER, FLAT 3/8" N ZP/CD WASHER,LKG 5/16 SCREW,RD HD 3/8-16 X 1-1/4 GR5 NUT,HEX FLG 3/4-16, GR8, ZP NUT,SPIRALOCK 3/8-16HX NUT SPIRAL 1/4-20HX FG SHIM, PM3 BRAKE CALIPER PLATE, BT/SL RH BRAKE MNT PLATE, BT/SL LH BRAKE MNT SLEEVE,PM3 FIXED BRAKE ADAPTOR,JIC ELBOW WASHER, 3/8 LKG INTERNALTOOTH BRACKET, ADC PARK BRK DISK,BRAKE,P40DD DOMESTIC WLDM BRAKE LINE ASSY, LH B30-4.5 SCREW,HX HD,3/8-24 X 1-1/2 GR8 FITTING, 37 DEG. FLARE

QTY. 2 1 8 8 7 8 4 2 4 8 6 1 1 4 2 7 1 2 1 4 2

1-5

Brake Installation - After 07/17/2013

TABLE OF CONTENTS

INDEX

12

1 8

11

15

16 LEFT BRAKE

9

10

4 6 17

5 13

3

RIGHT BRAKE 18 2 14

7

NOTE: Quantities in parenthesis are for B40HL only.

Figure 1-4: Brake Installation - After 07/17/2013

1-6

F-647-R2

INDEX

TABLE OF CONTENTS

Brake Installation - After 07/17/2013 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

0012324 0012325 1-510-010004-03 1-654-010049-06 1-861-010032-10 1-861-010034-10 101864 106049 107470 108670 110750 118-2680-3 118-2681-3 128297 130451 176117 176118 18C624ER

CALIPER ASSEMBLY BENDI PARKING BRAKE CALIPER NUT HX FLANGE, 5/16-18 GR8 SCREW,H/CAP,5/16-18UNC X 1-1/4 WASHER, FLAT 3/8" N ZP/CD WASHER,LKG 5/16 SCREW,RD HD 3/8-16 X 1-1/4 GR5 NUT,HEX FLG 3/4-16, GR8, ZP NUT,SPIRALOCK 3/8-16HX SHIM, PM3 BRAKE CALIPER SLEEVE,PM3 FIXED BRAKE ADAPTER, 37JIC TO O-RING 1/4" ADAPTOR,JIC ELBOW BRACKET, ADC PARK BRK DISK,BRAKE,P40DD DOMESTIC WLDM PLATE,BT/SL LH BRAKE MNT PLATE,BT/SL RH BRAKE MNT SCREW,HX HD,3/8-24 X 1-1/2 GR8

QTY. 2 1 8 8 7 8 (2) 4 2 (2) 4 6 4 1 2 1 2 1 1 4

1-7

Brake Line Installation

TABLE OF CONTENTS

INDEX

4

6

3 5

1

2

NOTE: Quantities in parenthesis are for B40HL & B40VNA only.

Figure 1-5: Brake Line Installation

Brake Line Installation ITEM

PART NUMBER

DESCRIPTION

QTY.

1 2 3 4 4 5 5 6

0012203 108417 125892 152868 129928 154005 129929 2039-4-4S

FITTING BRAKE LINE TEE NUT SPIRAL 1/4-20HX FG CLAMP, CABLE 3/8 SST BRAKE LINE ASSY, LH B30-4.5 (B30 ONLY) BRAKE LINE,B40-4 LH (B40, B40HL, & B40VNA ONLY) BRAKE LINE ASSY,RH B30-4.5 (B30 ONLY) BRAKE LINE, B40-4 RH (B40, B40HL, & B40VNA ONLY) FITTING, 37 DEG. FLARE

1 (10) 8 7 1 1 1 1 1

1-8

F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-9

Brake Pedal Assembly - After 01/28/2014

TABLE OF CONTENTS

INDEX

6 7 8

1

9 3 11

5

2

12

10

4

13 21

14

22 20 19

23 24

18

15 17

16

Figure 1-6: Brake Pedal Assembly - After 01/28/2014 (1 of 2)

1-10

F-647-R2

INDEX

TABLE OF CONTENTS

25 26 27 28

29 30 31

Figure 1-7: Brake Pedal Assembly - After 01/28/2014 (2 of 2)

1-11

TABLE OF CONTENTS

INDEX

Brake Pedal Assembly - After 01/28/2014 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

152812 0050002 153232 131213 1-512-010007-07 1-654-010051-07 113089 1-861-010032-03 1-861-010034-07 107-1001 117437 1-861-010032-08 177782 162563 101386 152814 118-2681-3 100134 1-861-010032-10 1-861-010034-11 1-654-010051-05 100132 177797 1-861-010032-11 100131 1-511-010001-03 178203 1-512-010003-03 178256 178110 1-861-010032-02 85G828E

PEDAL ASSY, BT/AC BRAKE PAD, BRAKE PEDAL SPRING, BT/AC BRAKE RETURN PEDAL WLDMT,BT BRAKE NUT, HEX 3/8-16 ZP SCREW,HEX CAP,3/8-16UNC X 1-1/2 SWITCH ASSY,BRK LGT/ACLTR C/O WASHER, FLAT #10 ZP/CD WASHER,LKG,HLCL SPR, NO 10 SCREW,HEX HD #10-24 X .62 LG BUSHING, BT BRAKE PEDAL PIVOT WASHER,FLAT 5/16 N ZP YOKE SLOTTED MSTR CYL PUSHROD PIN,CLEVIS 5/16 X 1-3/8 ZP PIN, COTTER, 1/8 X 1 BASE WLDMT, BT/AC BRAKE PEDAL ADAPTOR,JIC ELBOW MASTER CYLINDER, TOL-O-MATIC WASHER, FLAT 3/8" N ZP/CD WASHER, LKG HLCL SPR, 3/8 SCREW,HEX CAP 3/8-16UNC X 1 GR5 NUT HX JAM 5/16-24UNF GR2 ARM, SLOTTED CLEVIS BRAKE WASHER, FLAT 3/8 W ZP/CD SCREW HHC,3/8-16UNC X 7/8 GR5 NUT 3/8-16 HEX JAM ROD, B3-4 BRAKE POT DRIVE NUT,HX 8-32,SLF-LKG W/NYL BRACKET, BT-5 BRAKE POT MOUNT SENSOR,ROTARY BRAKE WASHER,FL #8 ZP/CD SCREW,PAN,HD,8-32 X 1 3/4

1-12

QTY. 1 1 1 1 1 1 1 4 4 4 1 2 1 1 1 1 1 1 2 3 2 1 1 1 1 1 1 2 1 1 4 2

F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-13

Brake Pedal Installation

TABLE OF CONTENTS

INDEX

3

8

5

6 4 2 1 7 Figure 1-8: Brake Pedal Installation

1-14

F-647-R2

INDEX

TABLE OF CONTENTS

Brake Pedal Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8

1-654-010047-06 1-861-010032-07 1-861-010034-09 102-0188 108417 118-2680-3 130979 152812

SCREW,HX CP 1/4-20UNC X 1 GR5 WASHER,FLAT 1/4 ZP WASHER, LKG HLCL SPR, 1/4 FTG,90 EL 04SAEM X 04 O-RING NUT SPIRAL 1/4-20HX FG ADAPTER, 37JIC TO O-RING 1/4" ACCUMULATOR,BRAKE,ADJUSTABLE PEDAL ASSY, BT/AC BRAKE (SEE PAGE 1-14)

QTY. 5 5 4 1 8 1 1 1

1-15

Parking Brake Installation

TABLE OF CONTENTS

INDEX

4 3 10 8 14 12

2 11 9 7

19

A

18

15 13

20 5 23 6

17

1

16 24

22

21

A Figure 1-9: Parking Brake Installation

1-16

F-647-R2

INDEX

TABLE OF CONTENTS

Parking Brake Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

0013512 1-512-010003-03 1-654-010049-07 1-654-010049-08 1-654-010051-06 1-861-010032-15 107-0762 109548 111271 112866 113510 113535 1408076 167072 152871 152904 152905 152906 156248 1F212E 1F312E 3-557-010253 3-885-010004 0012325

BRAKE, SPRING PARK NUT,HX 8-32,SLF-LKG W/NYL SCREW,HX CP, 5/16-18UNC X 1-1/2 SCREW,HX CP, 5/16-18UNC X 1-3/4 SCREW,HEX CAP 3/8-16UNC X 1-1/4 WASHER, FLAT 1/2 W ZP/CD SCR SLOT PAN HD #8-32 X 1/2 BRCKT,SERV BRAKE SWITCH MOUNT HANGER,DEUTSCH CONNECTOR LEVER ASSY,SERV BRAKE W/LOCK BRKT,BRAKE SWITCH CONN MOUNT SWITCH,E-BRAKE CUTOUT CLEVIS PIN .250 X .750 ZP BRACKET WLDMT,BT/AC HYD LEVER SCREW,HX SKT SHLDR 1/2 X 3/8 PLATE, BT-4.5 PARK BRK LINK PLATE, BT-4.5 PARK BRK CRANK BRACKET, BT-4.5 BRAKE CBL MNT CABLE, BT/AC PARK BRAKE 58"OAL COTTER PIN .06DIA X .75 LG COTTER PIN,HAMLOCK .094 X 3/4 PIN ASSY, YOKE 3/8 YOKE END ADJ RH 3/8-24 PARKING BRAKE CALIPER

QTY. 1 1 4 2 3 2 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 1

1-17

Parking Brake Installation (B40HL Only)

TABLE OF CONTENTS

INDEX

6

9

10 2 23

5

13 8 22

7

14

16

28

24

12 25

15 20

17

21 A

1 26 3

19

30 4 1

18 29 27

21

A

Figure 1-10: Parking Brake Installation (B40HL Only)

1-18

F-647-R2

INDEX

TABLE OF CONTENTS

Parking Brake Installation (B40HL Only) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

0013512 1-512-010003-03 1-654-010051-06 1-861-010032-15 105430 106955 107-0762 111271 113535 126357 1408076 1408081 1422464 149376 150737 150741 152871 152904 152905 152906 156248 182826 182829 182830 182831 1F212E 1F312E 1F412E 3-557-010253 3-885-010004

BRAKE, SPRING PARK NUT,HX 8-32,SLF-LKG W/NYL SCREW,HEX CAP 3/8-16UNC X 1-1/4 WASHER, FLAT 1/2 W ZP/CD SCREW SKT,BTN CP5/16-18 X 1-3/4 SCREW,BHSC 1/4-20UNC X 3/4 SCR SLOT PAN HD #8-32 X 1/2 HANGER,DEUTSCH CONNECTOR SWITCH,E-BRAKE CUTOUT SCREW, BHCS 5/16-18 UNC X 2 CLEVIS PIN .250 X .750 ZP CLEVIS PIN 5/16 X 0.75 HANDLE,RATCHET,BRAKE SCREW, SKT HD 5/16-18 X 1-1/2 CLAMP, PARK BRAKE CABLE TUBE, PARK BRAKE SPACER SCREW,HX SKT SHLDR 1/2 X 3/8 PLATE, BT-4.5 PARK BRK LINK PLATE, BT-4.5 PARK BRK CRANK BRACKET, BT-4.5 BRAKE CBL MNT CABLE, BT/AC PARK BRAKE 58"OAL BRACKET,B55 PARK BRAKE SW ACTR BRACKET,B55 PARK BRAKE SW MNT LINK,B55 PARK BRAKE CONN TUBE,B55 PARK BK CABLE SPACER COTTER PIN .06DIA X .75 LG COTTER PIN,HAMLOCK .094 X 3/4 PIN COTTER,HAMLOCK.125 X .75LG PIN ASSY, YOKE3/8 YOKE END ADJ RH 3/8-24

QTY. 1 1 3 2 1 2 1 1 2 2 2 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1

1-19

Covers and Counterweights

Battery Door Installation

TABLE OF CONTENTS

INDEX

Covers and Counterweights

15 16

12 3

17

5

13

1

10

4

18

19

20

11 14 9 7

6 8

22

2 23 21

Figure 1-11: Battery Door Installation

1-20

F-647-R2

INDEX

TABLE OF CONTENTS

Battery Door Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15

1-861-010032-06 1-861-010032-08 106955 107470 108797 111340 115668 115673 119741 169763 127097 128306 128757 128838 128861 130409

16 17 18 19 20 21 22 23

130405 130406 130412 130413 130414 130415 130604 131080

WASHER, FLAT 1/4 N ZP/CD WASHER,FLAT 5/16 N ZP SCREW,BHSC 1/4-20UNC X 3/4 NUT,SPIRALOCK 3/8-16HX WASHER 1/4 LKG INT TOOTH BRACKET,SER4 DOOR LATCH GUIDE RING,RETAINING,EXT,E,1/4 NUT,HEX FLANGE 10-32 SPIRAL PIN, SER 4 DOOR HINGE SCREW BHSC 10-32 X .500 ZP SHIM, SER 4 DOOR HINGE SPACER,SER 4 DOOR LATCH MNT WASHER,SER4 DOOR LATCH RTNR HINGE,SER4 BENDI RH DOOR DOOR WLDMT,B30-4 RH BATT COMP (B30 ONLY) DOOR WLDMT B40-4 RH BATT COMP (B40, B40HL, & B40VNA ONLY) SCREW,BHSC 3/8-16UNC X 1-1/4 HANDLE,SER4 DOOR LATCH CLEVIS,10-32 MACH STEEL PIN,SER4 UPPER DOOR LATCH PIN,SER4 LOWER DOOR LATCH PIN SER4 LOWER DOOR LOCATOR SPRING,SER4 DOOR LATCH RING,RETAINING,EXT,E,5/16

QTY. 6 2 6 1 6 2 4 4 2 4 2 1 1 2 1 1 1 1 2 1 1 1 2 4

1-21

Counterweight Installation

TABLE OF CONTENTS

INDEX

2 1

6

9

5

8 7 4

3

Figure 1-12: Counterweight Installation (1 of 2)

1-22

F-647-R2

INDEX

TABLE OF CONTENTS

12

11 2 10

Figure 1-13: Counterweight Installation (2 of 2)

1-23

TABLE OF CONTENTS

INDEX

Counterweight Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 6 7 7 8 9 9 9 10 11 12 12

1-654-010125-13 1-861-010034-21 108610 108797 127759 128851 119001 128852 119003 152836 163900 163901 181458 1-654-010125-18 110-7389 120133 120132

SCREW,HX CP 1-8UNC X 4, GR8 WASHER, LKG HEL SPRG 1IN SCREW BHSC 1/4-20UNC X 1 WASHER 1/4 LKG INT TOOTH PLUG MAGNETIC #8 SAE 3/4-16 COUNTERWEIGHT,B30DM-4 LH (B30 ONLY) COUNTERWEIGHT B40UK-4 LH (B40, B40HL, & B40VNA ONLY) COUNTERWEIGHT,B30DM-4 RH (B30 ONLY) COUNTERWEIGHT B40UK-4 RH (B40, B40HL, & B40VNA ONLY) PLATE,BT FAN DELETE FRAME WLDMT B30-5/45 (B30 ONLY) FRAME WLDMT B40-5/50 (B40 & B40VNA ONLY) FRAME WLDMT B40HL-5/50 (B40HL ONLY) SCREW HEX CAP,1-8UNC X 6-1/2GR8 1 IN SAE FLAT WASHER ZP CASTING, SER 4 B30 REAR (B30 ONLY) CASTING, SER 4 B40 REAR (B40, B40HL, & B40VNA ONLY)

1-24

QTY. 4 4 4 4 1 1 1 1 1 1 1 1 1 3 4 1 1

F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-25

Covers Installation

TABLE OF CONTENTS

INDEX

18 5

11

16

1

19

4 13 20 6 10 40 39

Figure 1-14: Covers Installation (1 of 4)

1-26

F-647-R2

INDEX

TABLE OF CONTENTS

33 35

30

23

32

25

31

29 22 10 27

34

B30 ONLY

Figure 1-15: Covers Installation (2 of 4)

1-27

TABLE OF CONTENTS

INDEX

8 14 21

3 15 12

36

9 7 2

10 37 17

26

28

24 B30 ONLY Figure 1-16: Covers Installation (3 of 4)

1-28

F-647-R2

INDEX

TABLE OF CONTENTS

38 26

23 32 25

2 10 27

B40 ONLY

Figure 1-17: Covers Installation (4 of 4)

1-29

TABLE OF CONTENTS

INDEX

Covers Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1-647-010004255 1-861-010032-06 1-861-010032-09 1-861-010032-14 104077 104877 106955 107539 108610 108797 110427 110843 111341 121422 127627 130345 153259 153258 153301 182837 182833 153466 155677 155674 1-861-010032-06 1-861-010032-10 106954 108336 108417 108610 109099 111630 115963 118631 119734 173948 127356 128859 158465 143865 120170 115958 136969

PIN, SPRING, SLOTTED 3/8 X 2 WASHER, FLAT 1/4 N ZP/CD WASHER, FLAT 5/16 W ZP/CD WASHER, FLAT 1/2" N ZP/CD COVER, BT ELECT ENCLOSURE SCREW,HX CP,1/4-20UNC X 1/2 GR5 SCREW,BHSC 1/4-20UNC X 3/4 SCREW PNHD 6-32 X 1/2 SSHK SCREW BHSC 1/4-20UNC X 1 WASHER 1/4 LKG INT TOOTH PIN,HITCH 1-1/8IN SCREW BHSC 5/16-18UNC X 3/4 SCREW, BHSC 1/2-13UNC X 1 PLACARD, OPERATOR DATA WASHER 5/16 LKG INT TOOTH PIN,SPRING,SLOTTED 5/16 X 3/4 COVER, B30DM-4.5 VALVE MNT (B30 ONLY) COVER, B40DM-4.5 VALVE (B40 & B40VNA ONLY) ACLTR ASSY, BT-4.5 (PRIOR TO 07/22/2014) ACLTR ASSY,BT-5 (AFTER 07/23/2014) PLATE,BT-5 LH FLOOR PLATE,BT/AC HYD LINKAGE CVR COVER,CTRL LEVERS B30AC COVER,CTRL LEVERS B40AC WASHER, FLAT 1/4 N ZP/CD WASHER, FLAT 3/8" N ZP/CD SCREW,BHSC 1/4-20UNC X 5/8 (B30 ONLY) SCREW SKT BTN 3/8-16 X 1 NUT SPIRAL 1/4-20HX FG SCREW BHSC 1/4-20UNC X 1 CLAMP, 5/8 DOUBLE TUBE (B30 ONLY) SCREW,HXSKT CTSK 1/4-20UNC X 1.5 (B30 ONLY) NUT,HVY HX JAM 1/4-20 (B30 ONLY) SCREW HX SKT CTSK 1/4-20 X 3/4, ZP (B30ONLY) WASHER, 3/8 LKG INTERNALTOOTH GUARD,B30 BATT CONNECTOR SCREW HXSKT CTSK1/4-20UNC X 5/8 (B30 ONLY) PANEL,B30UK-4 LH BATT COMP (B30 ONLY) COVER, B55 STEERING ORBITAL COVER STEERING ROTATION PANEL,B40DM-4 LH BATT COMP (B40 & B40VNA ONLY) SCREW, BHSC 1/4-2OUNC X 1/2 COVER,B40DM-4 COLUMN PIPING

1-30

QTY. 1 4 11 4 1 4 1 4 4 12 1 11 4 1 11 2 1 1 1 1 1 1 1 1 6 2 2 2 16 6 6 2 2 4 2 1 4 1 1 1 1 2 1

F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-31

Covers Installation (B40HL Only)

TABLE OF CONTENTS

INDEX

25

29 8 19 7

28

12 2 22

23

3 20

14

Figure 1-18: Covers Installation (B40HL Only) (1 of 3)

1-32

F-647-R2

INDEX

TABLE OF CONTENTS

27 6 21

26 13 24 5 15

1

16

Figure 1-19: Covers Installation (B40HL Only) (2 of 3)

1-33

TABLE OF CONTENTS

INDEX

18

10 4

17 9

2 12 11

Figure 1-20: Covers Installation (B40HL Only) (3 of 3)

1-34

F-647-R2

INDEX

TABLE OF CONTENTS

Covers Installation (B40HL Only) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1-647-010004255 1-861-010032-06 1-861-010032-09 1-861-010032-10 1-861-010032-14 104077 106955 107539 108336 108417 108610 108797 110427 110843 111341 119704 119734 120170 121422 127627 130345 145718 153258 159792 182821 182833 182837 188386 197179

PIN, SPRING, SLOTTED 3/8 X 2 WASHER, FLAT 1/4 N ZP/CD WASHER, FLAT 5/16 W ZP/CD WASHER, FLAT 3/8" N ZP/CD WASHER, FLAT 1/2" N ZP/CD COVER, BT ELECT ENCLOSURE SCREW,BHSC 1/4-20UNC X 3/4 SCREW PNHD 6-32 X 1/2 SSHK SCREW SKT BTN 3/8-16 X 1 NUT SPIRAL 1/4-20HX FG SCREW BHSC 1/4-20UNC X 1 WASHER 1/4 LKG INT TOOTH PIN,HITCH 1-1/8IN SCREW BHSC 5/16-18UNC X 3/4 SCREW, BHSC 1/2-13UNC X 1 SCREW HXSKT CTSK1/4-20UNC X 5/8 WASHER, 3/8 LKG INTERNALTOOTH PANEL,B40DM-4 LH BATT COMP PLACARD, OPERATOR DATA WASHER 5/16 LKG INT TOOTH PIN,SPRING,SLOTTED 5/16 X 3/4 COVER, B55HL STEERING ROTATION COVER, B40DM-4.5 VALVE PLATE,B55 CNTL LINKAGE CVR COVER,B55 PARK BRAKE LEVER PLATE,BT-5 LH FLOOR ACLTR ASSY,BT-5 COVER,CTRL LEVERS B40HL PLACARD,HL LIFT KNOB

QTY. 1 15 4 2 4 1 9 6 2 12 6 15 1 4 4 4 2 1 1 4 2 1 1 1 1 1 1 1 1

1-35

Decals

Decal Kit - B30

TABLE OF CONTENTS

INDEX

Decals 1

2

3

4

5

6

7

8

9

10

11

12

14

15

16

18

19

20

21

22

23

24

25

26

27

28

13

C A U T I O N

PP I O N I CN HT 103804

17 111009

29

30

31

Figure 1-21: Decal Kit - B30

1-36

F-647-R2

INDEX

TABLE OF CONTENTS

Decal Kit - B30 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

167995 0010112 0010113 0010114 0010116 0010117 0010123 0011042 10104 10105 10106 10107 10108 103804 104831 105360 194986 111009 125526 125527 125528 130602 130603 131556 131557 151151 151430 152870 153512 153513 163857 2-573-010335

KIT,B30AC DECAL DECAL, DANGER ROLLOVER DECAL, OVERLOAD WARNING DECAL, BEFORE OPER. WARNING DECAL, COVER OPEN WARNING DECAL, PROPER VEH. LOADING PLACARD, FORKLIFT PATENTS DECAL, MADE IN USA FLAG DECAL, BATTERY WARNING DECAL, SIDE SHIFT CAUTION DECAL, OVERHEAD GUARD DECAL, TIRE REPLACEMENT DECAL, OPERATOR WARNING DECAL, OHG PINCH PT DECAL, BENDI DIRECTIONAL DECAL, ROTATION IND. (WHITE) DECAL, ISO 46 HYD FL 15/13/11 DECAL, HORN BENDI DECAL, NO RIDERS DECAL, DO NOT REMOVE GUARD DECAL, APPLY PARK BRAKE DECAL,DREXEL YELLOW BENDI 8 DECAL,DREXEL YELLOW BOW-TIE DECAL, BREVINI OIL SPEC DECAL, SER 4 HYD FILTER DECAL,LANDOLL.COM GRAY DECAL,BENDI 12 (BLACK) DECAL,BLK OUTLINE 20" LANDOLL DECAL, B30AC SIDE (B30 ONLY) DECAL, B40AC SIDE (B40, B40HL, & B40VNA ONLY) DATA PLATE, LANDOLL FORKLIFT DECAL, DANGER PINCHING

QTY. 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 1 1 2 1 1 2 1 2 1 1 2 2 2 1 1 2

1-37

Decal Placement

TABLE OF CONTENTS

27

INDEX

17 3

24 33

7

11

26

4

INSIDE WHEEL WELL 10

18 20

5

2

14

15 28

21

1 19

22 8 23 12

6 13

29

25 9

16

32

31

30

Figure 1-22: Decal Placement

1-38

F-647-R2

INDEX

TABLE OF CONTENTS

Decal Placement ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33

0010112 0010113 0010114 0010116 0010117 0010123 0011042 10104 10105 10106 10107 10108 103804 104831 105360 107-0828 194986 111009 125526 125527 125528 126196 130602 130603 131453 131556 131557 151151 151430 152870 153512 153513 163857 2-573-010335

DECAL, DANGER ROLLOVER DECAL, OVERLOAD WARNING DECAL, BEFORE OPER. WARNING DECAL, COVER OPEN WARNING DECAL, PROPER VEH. LOADING PLACARD, FORKLIFT PATENTS DECAL, MADE IN USA FLAG DECAL, BATTERY WARNING DECAL, SIDE SHIFT CAUTION DECAL, OVERHEAD GUARD DECAL, TIRE REPLACEMENT DECAL, OPERATOR WARNING DECAL, OHG PINCH PT DECAL, BENDI DIRECTIONAL DECAL, ROTATION IND. (WHITE) POP RIVET 5/32 CHERRY #BSP52 DECAL, ISO 46 HYD FL 15/13/11 DECAL, HORN BENDI DECAL, NO RIDERS DECAL, DO NOT REMOVE GUARD DECAL, APPLY PARK BRAKE TAPE NO-SLIP LH I/C DECAL,DREXEL YELLOW BENDI 8 DECAL,DREXEL YELLOW BOW-TIE DECAL,BATTERY LEAD WARNING DECAL, BREVINI OIL SPEC DECAL, SER 4 HYD FILTER DECAL,LANDOLL.COM GRAY DECAL,BENDI 12 (BLACK) DECAL,BLK OUTLINE 20" LANDOLL DECAL, B30AC SIDE (B30 ONLY) DECAL, B40AC SIDE (B40, B40HL, & B40VNA ONLY) DATA PLATE, LANDOLL FORKLIFT DECAL, DANGER PINCHING

QTY. 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 8 1 1 2 1 1 1 2 1 1 2 1 1 2 2 2 2 1 2

1-39

Electrical

Alarm and Lighting

TABLE OF CONTENTS

INDEX

Electrical 4 15

26 27 13

24

14 28

25

2

8

27

23 11

29

28

5 14 8

26 28

3

27

18

1,12

6

15

2

17 7

4

16

21 19,30

20

NOTE: Quantities not shown on items 2 - 33 due to the variety of combinations of alarm and lighting options.

Figure 1-23: Alarm and Lighting

1-40

F-647-R2

INDEX

TABLE OF CONTENTS

Alarm and Lighting ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

156266 106955 108409 108417 146054 145053 113395 169104 183401 151398 125894 1-510-010004-03 154179 0030021 127991 1-512-010003-06 146056 1-654-010100028 115849 145099 110470 3-343-010014-53 154180 109394 110289 146067 183147 108610 1-861-010032-07 1-512-010003-09 117997 145817 143573 158471 111-1608 177985 135043 175484 1-654-010049-03 156212 183449 183451 183452

OHG WELDMENT, BT/AC SCREW,BHSC 1/4-20UNC X 3/4 BUSHING,STR-THRU STRN RELIEF NUT SPIRAL 1/4-20HX FG BRACKET, LED MNT PACKING COMPOUND DEUTZ SCREW,RDH,SQNK,5/16-18 X 2.75 LIGHT,48V SQUARE LED FLOOD ASSEMBLY,PED WARNING BLUE LED HARNESS, SER V DASH (NOT SHOWN) (SEE PAGE 1-62) CLAMP, CABLE 5/8 SST (NOT SHOWN) NUT HX FLANGE, 5/16-18 GR8 HARNESS, OHG HEAD LT BENDI AC ALARM VOICE BACK UP BRACKET, BACKUP ALARM MNT I/C NUT,HEX,SLFLKG W/NLY 10-24 BRACKET, LED TAILLIGHT MNT SCREW MACH TRUSS HD 10-24 X 1 SCREW BHSC 1/4-20UNC X 2-1/2 ZP TAILLIGHT LED 48V COMB BT SURFACE RACEWAY (IS CUT TO LENGTH) (SOLD BY THE INCH) GROMMET,HOLE 5/16 DIA HARNESS OHG TAIL LT BENDI AC (NOT SHOWN) SCREW, BHSC #10-24UNC X 5/8 BRACKET,STROBE MOUNT LIGHT ASSY 12-80V LED STROBE ASSEMBLY,LO-PRO LED STROBE SCREW BHSC 1/4-20UNC X 1 WASHER,FLAT 1/4 ZP NUT,1/4-20 ESNA ALARM DB ADJ SMART BACKUP TAILLIGHT ASSY 48V LED ALARM, 12-80VDC 87DBA (NOT SHOWN) ALARM, 102dBA 12-48V BACK-UP (NOT SHOWN) HHCS 5/16-18 X 2-1/2, GR5 CAD PL (NOT SHOWN) BRACKET,BT REAR HL MNT (NOT SHOWN) SCREW BHSC 1/4-20UNC X 2-3/4 A (NOT SHOWN) HARNESS ASM SLAC RR WORK LIGHT (NOT SHOWN) SCREW HX CP 5/16-18UNC X 3/4, GR5 (NOT SHOWN) MOUNT,LID LIFT CYL SLT30AC (NOT SHOWN) HARNESS ASM BT RR BLUE PED LGH (NOT SHOWN) HARNESS ASM FRNT BLUE PED LGHT (NOT SHOWN) HARNESS ASSY 2 COND 66" JUMPER (NOT SHOWN)

QTY. 1

1-41

Battery Connector Installation - B30

TABLE OF CONTENTS

INDEX

4

9

12 11

1 4 6 8

3 2 10 10

7 5

Figure 1-24: Battery Connector Installation - B30

1-42

F-647-R2

INDEX

TABLE OF CONTENTS

Battery Connector Installation - B30 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

1-861-010032-07 106954 109099 30008 108336 115963 119734 127090 128859 1-861-010032-10 0030010 40-0717-02

WASHER,FLAT 1/4 ZP SCREW, BHSC 1/4-20UNC X 5/8 CLAMP, 5/8 DOUBLE TUBE CONNECTOR BATTERY SB350 BLUE SCREW SKT BTN 3/8-16 X 1 NUT, HVY HX JAM 1/4-20 WASHER, 3/8 LKG INTERNALTOOTH CHANNEL, B40UK-4 BATT CONN MNT PANEL,B30UK-4 LH BATT COMP (SEE PAGE 1-26) WASHER, FLAT 3/8" N ZP/CD SWITCH, EMERGENCY KILL, BENDI48 CLAMP, HYD HOSE SUPPORT

QTY. 7 1 1 1 2 2 2 1 1 8 1 1

1-43

Battery Connector Installation - B40

TABLE OF CONTENTS

INDEX

5

4

1

6

3

2

Figure 1-25: Battery Connector Installation - B40

Battery Connector Installation - B40 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6

115963 1-861-010032-07 106954 109099 111630 30008

NUT,HVY HX JAM 1/4-20 WASHER,FLAT 1/4 ZP SCREW,BHSC 1/4-20UNCX5/8 CLAMP, 5/8 DOUBLE TUBE SCREW,HXSKT CTSK1/4-20UNCX1.5 CONNECTOR BATTERY SB350 BLUE

1-44

QTY. 2 7 1 1 2 1 F-647-R2

Battery Guide Installation

INDEX

TABLE OF CONTENTS

4 5 1

3

2

Figure 1-26: Battery Guide Installation

Battery Guide Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 3

1-510-010004-03 1-654-010079-6 108456 108457

4 5

131206 153282

NUT HX FLANGE, 5/16-18 GR8 SCREW SKT FL C/SUNK 1/4-20X1 BAR,B30 RR UHMW BATTERY GUIDE (B30 ONLY) BAR,B40 RR UHMW BATTERY GUIDE (B40, B40HL, & B40VNA ONLY) SCREW,BHSC 5/16-18UNCX1-1/4 BAR,BT-4.5 FRT UHMW FRT GUIDE

QTY. 3 6 1 1 3 1 1-45

Controller Panel Assembly

TABLE OF CONTENTS

19

29

24

28

21

14

13

31

INDEX

23

16

22 3

32

26

7

25

4

9

8 6 17

10

6 5

20 18

33 30 15 12

6

11 27 1 2

Figure 1-27: Controller Panel Assembly

1-46

F-647-R2

INDEX

TABLE OF CONTENTS

Controller Panel Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

146615 1-861-010032-07 108417 1-512-010003-02 1-654-010024011 1-654-010166-03 1-654-010166-04 1-861-010032-01 1-861-010032-08 1-861-010032-10 107-0984 143542 143547 145406 146061 146072 146295 146296 146613 146614 146632 152144 153479 1CM508ER 1CM614ER 1CM630ER 36204 36205 40-0917-10 40-0917-5 40-0933 6EM50ER 6EM60ER 101375 146082 146083 146334

ASSY, BENDI AC PANEL WASHER,FLAT 1/4 ZP NUT SPIRAL 1/4-20HX FG NUT,HEX,SLFLKG W/NYL #6-32 SCREW MACH 6-32X1 MACH SLT FL SCREW M8-1.25X16 HCS 8.8 ZP SCREW M8-1 25X20 HCS 8.8 ZP WASHER, FLAT #6 ZP/CD WASHER,FLAT 5/16 ZP WASHER, FLAT 3/8" N ZP/CD SCREW,SET 3/8-16UNCX.75KNRLCPT CONTACTOR, SW200 W/ DUST SHLD MOUNT,SW CONTACTOR B3-2 L-BRACKET FOR CONTACTOR HOLDER, COVERED 6 FUSE SCREW, HEX/SKT, 1/4-20X1-1/4 CONTROLLER, 48V 350A AC MOTOR CONTROLLER, 48V 650A AC MOTOR WSHR,5/16IDX5/64THK CONL SAF PLATE, BT-AC PANEL STANDOFF, FUSE INSULATOR CONTACTOR,SW60 48V DC ENCLSD BRACKET, FUSE BLOCK SCREW, HH,M5X0.8-8,CL8.8 SCREW HX HD M6X14MM CL8.8 ZP SCREW,HX HD,M6X1.0-30, CL 8.8 FUSE, 425 AMP FUSE 325 AMP FUSE, ATO/ATC 10AMP FUSE, ATO/ATC 5 AMP INSULATOR, POWER FUSE WASHER-LOCK METRIC M5 WASHER LOCK SPRING M6 ZP SCREW HEX,SKT 1/4-20X5/8 ASSY, 1/0 X 12-1/2 CABLE (NOT SHOWN) ASSY, 1/0 X 8 CABLE (NOT SHOWN) ASSY, 1/0 X 9 CABLE (NOT SHOWN)

QTY. 3 6 2 2 12 3 4 4 6 6 2 2 1 1 3 2 1 15 1 3 1 1 2 6 12 1 2 2 2 3 2 18 3 3 2 1

1-47

Controller Installation

TABLE OF CONTENTS

INDEX

2

4

3 1

Figure 1-28: Controller Installation

Controller Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4

1-654-010055-03 1-861-010032-14 1-861-010034-13 146615

SCREW,HEX CAP,1/2-13UNCX1-1/2 WASHER, FLAT 1/2" N ZP/CD WASHER, LKG HLCL SPR, 1/2 ASSY, BENDI AC PANEL (SEE PAGE 1-46)

1-48

QTY. 5 5 5 1

F-647-R2

Drive Motor Assembly, AC Shaft - B30 to S/N 08552

INDEX

TABLE OF CONTENTS

7

4

6 5

3 2 1

Figure 1-29: Drive Motor Assembly, AC Shaft - B30

Drive Motor Assembly, AC Shaft - B30 to S/N 08552 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7

146163 155325 155294 155328 6X9MM KEY 155329 155295 155296

MOTOR, 5.1KW 8IN AC FLNG DRV SEAL, BT AC DRIVE MTR SHFT BEARING, BTAC DRIVE MTR SENSOR ROTOR, 5.1KW DRIVE MTR KEY 6 X 9MM WOODRUFF STATOR, 5.1KW DRIVE MTR BEARING, BT AC DRIVE MTR SENSOR, AC MOTOR THERMAL

QTY. 1 1 1 1 1 1 1 1-49

Drive Motor Assembly, AC Shaft - B30 from S/N 08553-08932

TABLE OF CONTENTS

INDEX

Figure 1-30: Drive Motor Assembly, AC Shaft - B30

Drive Motor Assembly, AC Shaft - B30 from S/N 08553-08932 ITEM

1-50

PART NUMBER

DESCRIPTION

176170

MOTOR,5.1KW AC DR EXT SENS B30

QTY. 2 F-647-R2

Drive Motor Assembly, AC Shaft - B30 from S/N 08935 - Current

INDEX

TABLE OF CONTENTS

10,11,12 9

1

2

8

3 4

5 6

7

Figure 1-31: Drive Motor Assembly, AC Shaft - B30

Drive Motor Assembly, AC Shaft - B30 from S/N 08935 - Current ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

157504 170122 170123 170124 170125 170126 170127 170128 170129 170130 144599 150669 150670

MOTOR, SCH 5.5KW AC TRAC SHAFT SEAL 38 X 52 X 7 BA WAVY-WASHER KAS 67-K3 BALL BEARING 6008 2ZC3 HL ROTOR 200-AS STATOR 200 GEAR WHEEL SENSOR 200-64 BALL BEARING 6205 2ZC3 HL SENSOR COMPLETE CYL SCRW DIN912 M6 X 16-8.8-A1PPIN SIZE 20 DEUTSCH RECEPTACLE 4 PIN SIZE 20 LOCK RECEPTACLE 4 PIN

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1-51

Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA to S/N 08403

TABLE OF CONTENTS

INDEX

7

4

6 5

3 2 1

Figure 1-32: Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA

Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA to S/N 08403 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7

143341 155325 155294 155326 6X9MM KEY 155327 155295 155296

MOTOR, 5.7 KW AC FLANGE MOTOR SEAL, BT AC DRIVE MTR SHFT BEARING, BTAC DRIVE MTR SENSOR ROTOR, 5.7 KW DRIVE MTR KEY 6 X 9MM WOODRUFF STATOR, 5.7 KW DRIVE MTR BEARING ,BT AC DRIVE MTR SENSOR, AC MOTOR THERMAL

1-52

QTY. 1 1 1 1 1 1 1

F-647-R2

Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA from S/N 08409-08861

INDEX

TABLE OF CONTENTS

Figure 1-33: Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA

Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA from S/N 08409-08861 ITEM

PART NUMBER

DESCRIPTION

176171

MOTOR,5.7 KW AC DR EXT SENS B40

QTY. 2 1-53

Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA from S/N 08873 - Current

TABLE OF CONTENTS

INDEX

10,11,12 9

1

2

8

3 4

5 6

7

Figure 1-34: Drive Motor Assembly, AC Shaft - B40

Drive Motor Assembly, AC Shaft - B40, B40HL, & B40VNA from S/N 08873 - Current ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

157504 170122 170123 170124 170125 170126 170127 170128 170129 170130 144599 150669 150670

MOTOR, SCH 5.5 KW AC TRAC SHAFT SEAL 38 X 52 X 7 BA WAVY-WASHER KAS 67-K3 BALL BEARING 6008 2ZC3 HL ROTOR 200-AS STATOR 200 GEAR WHEEL SENSOR 200-64 BALL BEARING 6205 2ZC3 HL SENSOR COMPLETE CYL SCRW DIN912 M6 X 16-8.8-A1PPIN SIZE 20 DEUTSCH RECEPTACLE 4 PIN SIZE 20 LOCK RECEPTACLE 4 PIN

1-54

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 F-647-R2

Fan Installation

INDEX

TABLE OF CONTENTS

3

2

4 1

Figure 1-35: Fan Installation

Fan Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4

1-512-010003-02 101275 101863 130667

NUT,HEX,SLFLKG W/NYL #6-32 GRILL, LIFTTRUCK FAN SCREW 6-32 X 2-1/4 FAN,SER 4 135 CFM COOLING 4"

QTY. 4 1 4 1 1-55

Heavy Cable Diagram

TABLE OF CONTENTS

6

4

7

11

5

INDEX

6

5

13

4

14

8

15

1

15

1

2

2 15

3

B40, B40 HL, & B40VNA ONLY

10

9

B30 ONLY 10

Figure 1-36: Heavy Cable Diagram

1-56

F-647-R2

INDEX

TABLE OF CONTENTS

Heavy Cable Diagram ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

114610 116486 30008 146082 146083 146295 146296 146334 143343 176170

10

176170

11 12 13 14 15 15

146615 127072 0037002-078 0030010 0037003-086 0037003-100

CABLE,1/0 X 36,3/8-3/8 CABLE,1/0 X 50,3/8-3/8 CONNECTOR BATTERY SB350 BLUE ASSY, 1/0 X 12-1/2 CABLE ASSY, 1/0 X 8 CABLE CONTROLLER, 48V 350A AC MOTOR CONTROLLER, 48V 650A AC MOTOR ASSY, 1/0 X 9 CABLE MOTOR, AC LIFT PUMP (SEE PAGES 1-58 through 1-60) MOTOR,5.1KW 8IN AC FLNG DRV (B30 ONLY) (SEE PAGES 1-49 through 1-51) MOTOR,5.7KW AC FLANGE MOTOR (B40, B40HL, & B40VNA ONLY) (SEE PAGES 1-52 through 1-54) ASSY, BENDI AC PANEL (SEE PAGE 1-46) BOOT, RED,HIGH-TEMP,INSULATOR (NOT SHOWN) CABLE ASSY 2/0 X 78 BENDI (B40, B40HL, & B40VNA ONLY) SWITCH, EMERGENCY KILL,BENDI48 (B30 ONLY) CABLE 2/0 X 86 MAIN LEADS (B30 ONLY) CABLE 2/0 X 100 MAIN LEADS

QTY. 6 3 1 3 2 2 1 1 1 2 2 1 11 1 1 1 1

1-57

Lift Pump Motor Assembly TO S/N 08212 (B30) & to S/N 08218 (B40)

TABLE OF CONTENTS

INDEX

5

4

3

2 1

Figure 1-37: Lift Pump Motor Assembly

Lift Pump Motor Assembly TO S/N 08212 (B30) & to S/N 08218 (B40) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5

143343 178149 155330 155331 155293 155296

MOTOR,AC LIFT PUMP KIT, 143343 SENSOR BEARING ROTOR,AC PUMP MTR STATOR, AC PUMP MTR BEARING, BT AC PUMP MTR SENSOR, AC MOTOR THERMAL

1-58

QTY. 1 1 1 1 1

F-647-R2

Lift Pump Motor Assembly from S/N 08219 - 09000 (B30) & S/N 08222 - 08861 (B40)

INDEX

TABLE OF CONTENTS

Figure 1-38: Lift Pump Motor Assembly

Lift Pump Motor Assembly from S/N 08219 - 09000 (B30) & S/N 08222 - 08861 (B40) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4

171592 182955 183334 155296 183333

MOTOR,LIFT AMD 9TH EXT SENS ASSY, BT/SLTAC PUMP ENCODER KIT,171592 DRIVE END BEARING SENSOR, AC MOTOR THERMAL KIT,171592 CLOSED END BEARING

QTY. 1 1 1 1 1-59

Pump Motor Assembly

TABLE OF CONTENTS

INDEX

18

1, 4, 5

9

1, 2, 3 8 17

13 12

14 7 15 10 11 6

16 NOTE: S/N 09001 - Current (B30), 08873 - Current (B40), 09272 - Current (B40HL), & 09268 - Current (B40VNA) Figure 1-39: Pump Motor Assembly

Pump Motor Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

163960 144599 150665 150666 150669 150670 170124 170127 170129 170130 170134 170135 170136 170137 170138 170139 170140 170141 192743

MOTOR,SCH 20KW AC PUMP PIN SIZE 20 DEUTSCH RECEPTACLE 2 PIN SIZE 20 LOCK RECEPTACLE 2 PIN RECEPTACLE 4 PIN SIZE 20 LOCK RECEPTACLE 4 PIN BALL BEARING 6008 2ZC3 HL GEAR WHEEL SENSOR 200-64 SENSOR COMPLETE CYL SCRW DIN912 M6 X 16-8.8-A1PSTATOR 200 CIRCLIP DIN 472-68 X 2, 5 BALL BEARING 6206 2ZC3 HL WAVY WASHER 6206K3 O-RING 62X2, 0 ROTOR 200-AS CIRCLIP DIN471-40 X 1,75 TEMP SENSOR CPL KTY84-130 DTM TERMINAL BOARD CPL M10 3-POLES

1-60

QTY. 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-61

Light Wiring Diagram

TABLE OF CONTENTS

TO LEFT CONTROLLER

20A 35 15 BLANK 20A 01 60 RED 16 05 33 07 02 BLANK 12 11 39 10 BLANK BLANK J1 06 CLR 14 89 LFT RED 36 97 LFT 98 LFT BLANK CLR GRN 08 J1 BLK

34

INDEX

TO SERIAL COMMUNICATION 1314 SOFTWARE

37 TO 10 AMP FUSE TO 37 5 AMP FUSE 36

TO RIGHT CONTROLLER 34

20A BLANK BLANK BLANK BLANK BLANK 60 RED BLANK BLANK BLANK BLANK BLANK BLANK BLANK BLANK 09 57 BLANK BLANK BLANK BLANK CLR BLANK 89 RT RED 59 97 RT 98 RT BLANK CLR GRN BLANK BLANK BLK

TO 10 AMP FUSE 21

22 25 25 25 25 25

20 24 20A

TO 10 36 AMP FUSE

BLANK

TO SEAT BASE HARNESS

16 20A 06 08 20A 17 00 20A 00 08 35 G PLU

3

1

98 60 97 89

TO PUMP CONTROLLER

36

TO 5 AMP FUSE

TO SERIAL COMMUNICATION 1314 SOFTWARE

33 TO KEYSWITCH CONTACTOR COIL

00 20B 22

TO KEYSWITCH CONTACTOR CONTACTS

25

34

98 60 97 89

35

20A BLANK BLANK BLANK BLANK 74 60 RED BLANK BLANK 43 45 03 BLANK 42 41 BLANK 40 BLANK BLANK BLANK BLANK CLR BLANK 89 PMP RED BLANK 97 PMP 98 PMP BLANK CLR GRN BLANK BLANK BLK

98 60 97 89

A CONTINUED ON NEXT PAGE TO SERIAL COMMUNICATION 1314 SOFTWARE

NOTE: Unmarked quantities denote that number of parts can vary depending on options on forklift. Refer to Sales Order.

Figure 1-40: Light Wiring Diagram (1 of 5)

1-62

F-647-R2

INDEX

TABLE OF CONTENTS

A CONTINUED ON PREVIOUS PAGE 1 TO B00

TO TRACTION CONTACTOR COIL

TO B+ TO OPTIONAL LOWER FAN

22 01 02

32

00

20A

74 03

29 TO LH DRIVE MOTOR ENCODER

RED BLK GRN CLR

28 RED BLK

29

TO LH DRIVE MOTOR THERMISTOR

25 TO E-BRAKE CUTOUT SWITCH

RED BLK GRN CLR

TO LIFT MOTOR HYD PUMP

28

29

TO LIFT MOTOR HYDRO PUMP

RED BLK RED BLK GRN CLR RED BLK

TO RH DRIVE MOTOR THERMISTOR 29

14 20A

42 40 11 20A 45 20A 43 PLUG

31 TO ROTARY BRAKE SENSOR

TO PUMP CONTACTOR COIL 32

TO RH DRIVE MOTOR ENCODER

36 39 PLUG 10

30

NOTE: Unmarked quantities denote that number of parts can vary depending on options on forklift. Refer to Sales Order.

TO 3 SPOOL CONTROL VALVE

B CONTINUED ON NEXT PAGE

Figure 1-41: Light Wiring Diagram (2 of 5)

1-63

TABLE OF CONTENTS

B CONTINUED ON PREVIOUS PAGE

INDEX

TO ROLLOUT RESTRAINT SWITCH

05 20A

22 10 11 12 07 20A BLANK

1

TO 12 ACCELERATOR 20A

TO FAN

00

17

TO BRAKE LIGHT/ ACCELERATOR CUTOUT SWITCH

15

19 20A 15 PLUG BLANK

TO LEFT SIDE HEADLIGHT 6

20A 00 21A 08 15 PLUG

20A 00 21A 08 15 PLUG

00

20

21A

TO HORN

17

00 21A 21A 15 20A 08

7

59 09 57

TO RIGHT SIDE HEADLIGHT

TO TAIL LIGHT HARNESS 5

15

00 20 20A 21 21A 24 33 DRN BLK CLR 20B PLUG

TO ROTARY HALL EFFECT SENSOR

TO DASH HARNESS

27

4

NOTE: Unmarked quantities denote that number of parts can vary depending on options on forklift. Refer to Sales Order.

Figure 1-42: Light Wiring Diagram (3 of 5)

1-64

F-647-R2

INDEX

TABLE OF CONTENTS

13 REAR COMBINATION LIGHT 24

21A 15 00 08

13 24 REAR COMBINATION LIGHT

STROBE

20A 08 00 BLANK

21A 15 00 08

14

5,20

24

00

00 21A

21A 15 20A 08

21A

15 24 LH HEADLIGHT

24 TO OVERHEAD GUARD HARNESS

NOTE: Unmarked quantities denote that number of parts can vary depending on options on forklift. Refer to Sales Order.

Figure 1-43: Light Wiring Diagram (4 of 5)

1-65

TABLE OF CONTENTS

INDEX

TO MAIN HARNESS

00 20 20A 21 21A 24 33 DRN BLK RED 20B BLANK

24

24

24A

HEADLIGHT

00 21 21A

ACCESSORY KEYSWITCH

3

4 ACCESSORY

20B

24 24A

20

20A 33

MULTI-MODE (RABBIT/TURTLE)

20A 00 BLANK BLANK BLANK BLANK BLANK BLANK BLANK BLANK BLANK BLANK 20A BLANK BLANK BLANK BLANK BLANK BLANK BLANK

RED BLK BLANK BLANK BLK BLK BLANK BLANK BLANK BLANK BLANK BLANK

8

9

DASH DISPLAY 23

24

11 16 20A

08 20A 20A 17 00

2 08

26

08

TO CONTROL PANEL

20A 08 20A 06

16 20A 06 08 20A 17 00 20A 00 08 BLANK BLANK

24 NOTE: Unmarked quantities denote that number of parts can vary depending on options on forklift. Refer to Sales Order.

10

16

Figure 1-44: Light Wiring Diagram (5 of 5)

1-66

F-647-R2

INDEX

TABLE OF CONTENTS

Light Wiring Diagram ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 14 14 15 15 15 16 17 18 19 20 21 22 23 24

151397 154045 154178 151398 154180 154179 116144 135617 146297 0030011 0030033 151471 146056 145817 127991 146067 110289 145097 145098 146054 146053 117997 130667 146160 113089 110470 125894 109520 111720 128554

25 26 27 28 29 29

113535 146615 175467

30 31 32 33 34 35 36 37

154004 178110 143542 152144 146295 146296 40-0917-10 40-0917-5

HARNESS, SER V MAIN HARNESS, 3SPL HUSCO VLV ASSY HARNESS, SEAT BASE BENDI AC HARNESS, SER V DASH HARNESS OHG TAIL LT BENDI AC HARNESS, OHG HEAD LT BENDI AC HORN, BT ELECTRONIC (SEE PAGE 1-136) KEY SWITCH, 2 POSITION, HEAVYDUTY DISPLAY, ENGAGE IV DASH SWITCH, HORN BUTTON, BENDI 48 SWITCH F/R COLD STORAGE (SEE PAGE 1-136) ACCEL,CURTIS FP6 W/ PLUG (SEE PAGE 1-123) BRACKET, LED TAILLIGHT MNT TAILLIGHT ASSY 48V LED BRACKET, BACKUP ALARM MNT I/C LIGHT ASSY 12-80V LED STROBE BRACKET,STROBE MOUNT STROBELIGHT LED 12-80V BT HEADLIGHT LED 12-48V BT BRACKET, LED MNT BRACKET, LED MNT BOTTOM ALARM DB ADJ SMART BACKUP FAN,SER 4 135 CFM COOLING 4" HARNESS ASSY LED REV LT JMP (NOT SHOWN) SWITCH ASSY,BRK LGT/ACLTR C/O SURFACE RACEWAY CLAMP, CABLE 5/8 SST (NOT SHOWN) SWITCH,ROLLOUT REST LIM SWITCH, SEAT DEUTSCH SERVICE KIT (INCLUDES NECESSARY PLUGS, RECEPTACLES, ETC.) SWITCH, E-BRAKE CUTOUT (SEE PAGE 1-16) ASSY, BENDI AC PANEL (SEE PAGE 1-46) SENSOR RTRY HALL EFFECT POSN MOTOR, AC LIFT PUMP (SEE PAGES 1-58 through 1-60) MOTOR, 5.1 KW 8IN AC FLNG DRV (SEE PAGES 1-49 through 1-60) MOTOR, 5.7 KW AC FLANGE MOTOR (SEE PAGES 1-52 through 1-54) VALVE, 3SPL HUSCO AX30454-180 (SEE PAGE 1-73) SENSOR, ROTARY BRAKE CONTACTOR, SW200 W/ DUST SHLD CONTACTOR, SW60 48V DC ENCLSD CONTROLLER, 48V 350A AC MOTOR CONTROLLER, 48V 650A AC MOTOR FUSE, ATO/ATC 10AMP FUSE, ATO/ATC 5 AMP

QTY. 1 1 1 1 1 1 1 1 1 1 1 1

1 1 AR AR 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 2 2

1-67

Hydraulics

Control Hydraulics

TABLE OF CONTENTS

INDEX

Hydraulics

4

6 18 17 7 8 9

3

5

1 11

2 10 15

13

16

14 12

Figure 1-45: Control Hydraulics

1-68

F-647-R2

INDEX

TABLE OF CONTENTS

Control Hydraulics ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18

0018110 0018119 0018149 106429 107470 127621 153283 153284 154004 154048 154049 176187 154534 154535 154536 154537 154538 154541 154542

ADAPTER, 8ORS X 8ORB, STR S ADAPTER, #12ORS X #10ORB, 90ELB PORT DUST COVER SCREW, HX SKTCTSK 3/8-16 X 1-1/4 NUT, SPIRALOCK 3/8-16HX ADAPTER, #4 ORS X #8 ORB CONN ADAPTER, #10 ORS RUN TEE NIPPLE, #10 ORS DIAGNOSTIC VALVE, 3SPL HUSCO AX30454-180 TUBE, BT/AC HYD VALVE RETURN TUBE, BT/AC STRG PRESS SUPPLY (PRIOR TO 05/28/2013) TUBE, BT-5 STRG PRESS SUPPLY (AFTER 05/28/2013) TUBE, BT/AC LIFT PORT TO BHD TUBE, BT/AC TILT PORT A TO BHD TUBE, BT/AC TILT PORT B TO BHD TUBE, BT/AC SS PORT A TO BHD TUBE, BT/AC SS PORT B TO BHD ADAPTER, #8ORS X #10ORB,45ELB ADAPTER,#10ORS X #10ORB,45ELB

QTY. 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 4 1

1-69

Control Hydraulics (B40HL Only)

TABLE OF CONTENTS

INDEX

6

9 7 18

12 10

13

2 19

11

20 21

1 14 17

16 22 15 4 5 3

8

Figure 1-46: Control Hydraulics (B40HL Only)

1-70

F-647-R2

INDEX

TABLE OF CONTENTS

Control Hydraulics (B40HL Only) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

0018119 0018149 1-654-010049-05 1-861-010032-09 1-861-010034-10 106429 107470 124845 127621 1409355 153283 153284 154004 154049 154534 154535 154536 154541 154542 161067 176187 178207

ADAPTER,#12ORS X #10ORB, 90ELB PORT DUST COVER SCREW, HX CP 5/16-18UNC X 1 GR5 WASHER, FLAT 5/16 W ZP/CD WASHER, LKG 5/16 SCREW, HX SKTCTSK 3/8-16 X 1-1/4 NUT, SPIRALOCK 3/8-16HX U-BOLT, 5/16-18 X 2 X 2-11/16 ADAPTER, #4 ORS X #8 ORB CONN PLUG, HOL HEX,O-RING.875-14UNF ADAPTER, #10 ORS RUN TEE NIPPLE, #10 ORS DIAGNOSTIC VALVE, 3SPL HUSCO AX30454-180 TUBE, BT/AC STRG PRESS SUPPLY TUBE, BT/AC LIFT PORT TO BHD TUBE, BT/AC TILT PORT A TO BHD TUBE, BT/AC TILT PORT B TO BHD ADAPTER, #8ORS X #10ORB,45ELB ADAPTER, #10ORS X #10ORB,45ELB ADAPTER, #80RS X #80RB,45ELB TUBE,BT-5 STRG PRESS SUPPLY BRACKET WLDMT, B55HL ACTR BLKHD

QTY. 1 1 4 4 4 3 3 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1

1-71

Hydraulic Connections, Frame

TABLE OF CONTENTS

INDEX

3

2

4 1

Figure 1-47: Hydraulic Connections, Frame

Hydraulic Connections, Frame ITEM

PART NUMBER

DESCRIPTION

1 2 3 4

102048 123910 125056 126088

ADAPTER, #20 ORB X #16 ORS ST ADAPTER, #6ORS X #6NPT,CONNECT BREATHER,SER 4 HYDRAULIC TANK STRAINER, TANK SAE #20 O-RING

1-72

QTY. 1 1 1 2 F-647-R2

Hydraulic Control Valve Assembly

INDEX

TABLE OF CONTENTS

6 7

4 1 5

2

1 4

3

2

Figure 1-48: Hydraulic Control Valve Assembly

Hydraulic Control Valve Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7

154004 168223 168219 168220 168222 168221 25035 156260

VALVE, 3SPL HUSCO AX30454-180 O-RING O-RING POPPET-C.V. WIPER RELIEF VALVE ASSY. SWITCH, MICRO KIT, BTAC LIFT SPOOL SENSOR (ONE KIT PER SPOOL)

QTY. 2 2 1 2 1 2 REF 1-73

Hydraulic Diagram

TABLE OF CONTENTS

INDEX

TO MAST SIDE SHIFT CYLINDERS

TO MAST LIFT CYLINDER

9

36 35

55 34

4

5 56 49

34

43

37

3

50 15 44

23

16

39

40

38

22

3

59

21

20

46

51

45 47

41 1 11 32

24

60

63 2

42 26

33

19

8

13

18 51

52

61 31 25

10 54

8

48 7

28

30

62 58

57 17 29 12

Behind

27

14

6

Steering System Hydraulic Power/Drain

3

Front Rotation Tilt System

FRAME/TANK 53

Sideshift System (OPTIONAL)

Figure 1-49: Hydraulic Diagram

1-74

F-647-R2

INDEX

TABLE OF CONTENTS

Hydraulic Diagram ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37

161067 0018119 0018120 0018126 0018160 102048 104382 104582 121699 123906 123909 123910 125056 126088 145749 197927 127621 129421 158937 158938 162580 162581 162582 162583 162584 162585 162587 129447 129635 129677 130595 129608 131808 142337 152820 152822 152823 153229 153528

38 39 40 41 42 42 43 44 45

153283 153284 154004 154048 154049 176187 178155 154534 154535

ADAPTER, #80RS X #80RB,45ELB ADAPTER, #12ORS X #10 ORB, 90ELB ADAPTER 6ORS X8ORB, 90S FITTING BULKHEAD TEE TILTS ADAPTER WHITE CASE DRAIN ADAPTER, #20 ORB X #16 ORS ST ADAPTER, #12 ORS X #12 ORB ST ADAPTER, #6 ORS X #6 ORB ST HOSE, #6STRORS X #6STRJIC#4-61 ADAPTER, #6ORS X #6ORB,LONG STR ADAPTER, #16ORS X #16ORB,45 ELB ADAPTER, #6ORS X #6NPT,CONNECT BREATHER,SER 4 HYDRAULIC TANK STRAINER, TANK SAE #20 O-RING ACTUATOR, 65MM OUTPUT HELAC (PRIOR TO 07/22/2014) ACTUATOR, 65MM OUTPUT HELAC (AFTER 07/23/2014) ADAPTER, #4 ORS X #8 ORB CONN TUBE,VALVE BODY TO FILTER TUBE,VALVE BDY M1 TO ACTR P2 TUBE,VALVE BDY M2 TO ACTR P1 TUBE, BTAC ORBITAL PRESS DOWN TUBE, BTAC ORBITAL LH DOWN TUBE, BTAC ORBITAL RH DOWN TUBE,BTAC ORBITAL RETURN DOWN TUBE,BTAC VLV D2 TO ORBTL RTN TUBE,BTAC VLV P1 TO ORBTL PRS TUBE,BTAC VLV V1 TO ORBTL RH TUBE,EXT BREATHER TO TANK FILTER, IN-TANK,NON-VENT, 44GPM (SEE PAGE 1-80) COVER WLDMT, SER4 HYD TANK (SEE PAGE 1-78) ADAPTER, #16ORS X #16ORB, 90 ELB VALVE, SER 5 STEERING CONTROL (SEE PAGE 1-86) FITTING, 90 8-6 ORF TO ORB ADAPTER, #12 ORS X #10 ORB ST HOSE ASSY #6STRORS X #4ORS90S X 44 HOSE ASSY #4STRORS X #6ORB X 25 HOSE ASSY #4STRORS X #6ORB X 31 CYLINDER, BT-AC TILT (CHECK SALES ORDER) (SEE PAGE 1-87) CYLINDER, BT-AC LIMITED TILT (CHECK SALES ORDER) (SEE PAGE 1-88) ADAPTER, #10 ORS RUN TEE NIPPLE, #10 ORS DIAGNOSTIC VALVE, 3SPL HUSCO AX30454-180 (SEE PAGE 1-73) TUBE, BT/AC HYD VALVE RETURN TUBE, BT/AC STRG PRESS SUPPLY TUBE, BT-5 STRG PRESS SUPPLY WLDMT, BT-DS II BULKHEAD TUBE, BT/AC LIFT PORT TO BHD (PRIOR TO 05/28/13) TUBE, BT/AC TILT PORT A TO BHD (AFTER 05/28/13)

QTY. 1 1 5 2 1 2 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1-75

TABLE OF CONTENTS

INDEX

Hydraulic Diagram ITEM

PART NUMBER

DESCRIPTION

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

154536 154537 154538 154539 154540 154541 154542 154581 182567 154619 158957

TUBE, BT/AC TILT PORT B TO BHD TUBE, BT/AC SS PORT A TO BHD TUBE, BT/AC SS PORT B TO BHD TUBE, BT/AC ORBITAL LDSEN DOWN TUBE, BT/AC VLV LDSEN TO ORBTL ADAPTER, #8ORS X #10ORB,45ELB ADAPTER,#10ORS X #10ORB,45ELB HOSE,16STRORS X 16ORS90 X 16-28 HOSE, #10STRORS X #120RS90 X #10-24 HOSE ASSY #10STRORS X #10STR X 35 ORBITAL, B55 LOAD SENSING MOTOR, AC LIFT PUMP (SEE PAGES 1-58 through 1-60) PUMP, 25CC,SAE A,9TOOTH,ROTARY ADAPTER, 6 ORBX 6ORS LONG ACTR TUBE, BTAC VLV V2 TO ORBTL LH ADAPTER, #10ORS X #12ORB, 90 ELB FILTER, 3000PSI 60GPM HYD (SEE PAGE 1-84) TUBE, BT-5 FILTER TO CNTL VALVE

1-76

171510 157521 162586 145955 173927 176188

QTY. 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 2 1 1

F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-77

Hydraulic Tank Components Installation

TABLE OF CONTENTS

INDEX

9 24

20

19

6 14 10

17 4 21

23

12

16

8 11

22 2

15 25

1

3

7

5

18

13

Figure 1-50: Hydraulic Tank Components Installation

1-78

F-647-R2

INDEX

TABLE OF CONTENTS

Hydraulic Tank Components Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

0018120 1-007-010025 1-654-010049-05 1-861-010032-08 1-861-010032-09 1-861-010032-10 1-861-010034-10 104582 107-0754 109874 123906 123909 128305 129421 129447 129608 129635 129677 130149 130595 131808 142337 900598-6S M10SLW ZP 123910

ADAPTER, 6ORS X 8ORB, 90S PLUG, 3/4-16 O-RING BOSS SCREW HX CP 5/16-18UNC X 1 GR5 WASHER, FLAT 5/16 N ZP WASHER, FLAT 5/16 W ZP/CD WASHER, FLAT 3/8" N ZP/CD WASHER,LKG 5/16 ADAPTER,#6 ORS X #6 ORB ST SCREW, HHC, M10 X 1.5 X 25 SCREW, HEX CAP, 5/16-18 X 3-1/4, GR ADAPTER, #6ORS X #6ORB, LONG STR ADAPTER, #16ORS X #16ORB, 45 ELB GASKET, B40DM-4 HYD TANK COV TUBE, VALVE BODY TO FILTER TUBE, EXT BREATHER TO TANK VALVE, SER 5 STEERING CONTROL (SEE PAGE 1-86) FILTER, IN-TANK, NON-VENT, 44GPM (SEE PAGE 1-80) COVER WLDMT,SER4 HYD TANK DIPSTICK, SER 4 HYD TANK ADAPTER, #16ORS X #16ORB, 90 ELB FITTING, 90 8-6 ORF TO ORB ADAPTER, #12 ORS X #10 ORB ST PLUG O-RING, 9/16-18 AEROQUIP WASHER, SPLIT LK METRIC 10MM, ZP ADAPTER, #6ORS X #6NPT,CONNECT

QTY. 1 1 14 1 14 1 15 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1-79

In-Tank Filter Assembly

TABLE OF CONTENTS

OUTSIDE

INSIDE

5

6

INDEX

1

2

3

4

Figure 1-51: In-Tank Filter Assembly

In-Tank Filter Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7

129635 112876 149560 149562 151507 149561 168584 149563

FILTER,IN-TANK,NON-VENT,44GPM REPLACEMENT FILTER ELEMENT LID GASKET SEAL COVER PLATE 84X3.4X3-NBR O-RING 71.12X2.62 O-RING 34X3.5-NBR-70 SEAL KIT (ALSO INCLUDES ITEMS 3, 4, 5, AND 6)

1-80

QTY. 1 1 1 1 1 1 REF

F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-81

Lift Pump and Motor Installation

TABLE OF CONTENTS

4

INDEX

8

9 3 13

5 10

1

2

6 7

11

Figure 1-52: Lift Pump and Motor Installation

1-82

F-647-R2

INDEX

TABLE OF CONTENTS

Lift Pump and Motor Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1-512-010005-05 1-861-010032-10 104917 110116 130595 154015 154016

NUT, HEX, SLFLKG GRB 3/8-16 WASHER, FLAT 3/8" N ZP/CD WASHER, FL D-SHAPE CLIPPED 3/8 ADAPTER, #12ORB X #12ORS, 90DEG ADAPTER, #16ORS X #16ORB, 90 ELB WASHER 3/8 X 1-1/2 X 1/8 FENDER MOUNT, BT/AC HYD MTR ANTI-VIB MOTOR, SCH AC PUMP (SEE PAGES 1-58 through 1-60) PUMP, 25CC, SAE A, 9TOOTH,ROTARY MOUNT WLDMT, BT-5 PUMP MOTOR SCREW, STUD 3/8-16 X 3 GR B7 WASHER FL HS M10 PLATED SCREW M10-1.5 X 30 HCS 8.8 ZP SCREW M10-1.5 X 35 HCS 8.8 ZP LOCKWASHER M10 ZP

171510 181497 188403 18EM1019ER 1CM1030ER 1CM1035ER 6EM100ER

QTY. 4 4 2 1 1 4 4 1 1 1 4 4 2 4 6

1-83

Pressure Filter and Lines

TABLE OF CONTENTS

INDEX

1

2

6

7

3

8 9

4

5

Figure 1-53: Pressure Filter and Lines

Pressure Filter and Lines ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9

110578 173927 176188 176186 107470 145955 1-654-010049-15 1-861-010034-10 1-861-010032-08

U-BOLT, 3/8-16 X 3-1/8 X 4-1/8 FILTER, 3000PSI 60GPM HYD TUBE, BT-5 FILTER TO CNTL VALVE BRACKET WLDMT, BT-5 FILTER NUT, SPIRALOCK 3/8-16HX ADAPTER, #10ORS X #12ORB, 90 ELB SCREW, HEX CAP, 5/16-18UNC X 3.50 WASHER, LKG 5/16 WASHER, FLAT 5/16 N, ZP

1-84

QTY. 2 1 1 1 4 2 2 2 2 F-647-R2

Steering Column and Orbital Installation

INDEX

TABLE OF CONTENTS

6

4 7

5 1

2

3

Figure 1-54: Steering Column and Orbital Installation

Steering Column and Orbital Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 5 6 7 8

1-654-010051-07 100006 107470 131015 149483 158957 152816 M10SLW ZP 1-861-010032-06

SCREW, HEX CAP, 3/8-16UNC X 1-1/2 PLATE, STRGCOLUMN BELLOWS RTNR NUT, SPIRALOCK 3/8-16HX SCREW, HXSKT CAP M10-1.50 X 20, ZP ORBITAL, BI-T3 LOAD SENSING ORBITAL, B55 LOAD SENSING STEERING COLUMN ASSY BT-AC (SEE PAGE 1-142) WASHER, SPLIT LK METRIC 10MM, ZP WASHER, FLAT 1/4 N ZP/CD (NOT SHOWN)

QTY. 4 2 4 4 1 1 1 4 2 1-85

Steering Control Valve Assembly

TABLE OF CONTENTS

INDEX

Figure 1-55: Steering Control Valve Assembly

Steering Control Valve Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5

129608 131827 131828 131829 PD341 0018149

VALVE, SER 5 STEERING CONTROL COUNTERBALANCE VALVE CART CHECK VALVE DIRECT ACTING RELIEF VALVE NIPPLE PORT DUST COVER

1-86

QTY. 2 5 1 1 1 F-647-R2

Tilt Cylinder

INDEX

TABLE OF CONTENTS

10

7

4

3

1

2

13

5

6

8

11

9

12

14

Figure 1-56: Tilt Cylinder

Tilt Cylinder ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER

DESCRIPTION

153229

CYLINDER,BT-AC TILT 2-1/2" MD BARREL ASSEMBLY 1-1/2" SHAFT 2-1/2" PISTON 1" SHAFT (PSP) 2-1/2" MD HEAD 1-1/2" SHAFT (BSS) O-RING BACKUP PSP SEAL PPS SEAL DUST SEAL O-RING 1/8" KEYSTOCK SKF BEARING - SA30C OR EQ M30 X 2 HEX NUT 6 X 1 ZERK, 45o REPAIR KIT, TILT CYLINDER (INCLUDES ITEMS 6-11)

153967

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1-87

Tilt Cylinder, Limited Tilt

TABLE OF CONTENTS

8

4

1

14

5

3

11

INDEX

2

6

7

9

12

10

13

15

Figure 1-57: Tilt Cylinder, Limited Tilt

Tilt Cylinder, Limited Tilt ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1-88

PART NUMBER

DESCRIPTION

153528

CYLINDER,BT-AC LIMITED TILT 2-1/2" MD BARREL ASSEMBLY 1-1/2" SHAFT 2-1/2" PISTON 1" SHAFT (PSP) 1" LOCK JAM NUT 2-1/2" MD HEAD 1-1/2" SHAFT (BSS) O-RING BACKUP PSP SEAL PPS SEAL DUST SEAL O-RING 1/8" KEYSTOCK SKF BEARING - SA30C OR EQ M30 X 2 HEX NUT 6 X 1 ZERK, 45o REPAIR KIT, TILT CYLINDER (INCLUDES ITEMS 6-11)

153967

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF

F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-89

Front Rotation and Mast

Forks

TABLE OF CONTENTS

INDEX

Front Rotation and Mast

1

2

Figure 1-58: Forks

Forks ITEM

PART NUMBER

DESCRIPTION

1 1 1 1 2

113006 112642 125690 126727 112643

FORK, 36" KENHAR FORK, 42" KENHAR FORK, 48" KENHAR FORK, 40" HALF TPR 10" TIP PIN KIT KENHAR FORKS

1-90

QTY. 2 2 2 2 2 F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-91

Front Rotation Installation - Prior to 03/02/2016

TABLE OF CONTENTS

INDEX

2

3

5 4 1

6

12

9

8 7 11

13

10

12

Figure 1-59: Front Rotation Installation - Prior to 03/02/2016 (1 of 2)

1-92

F-647-R2

INDEX

TABLE OF CONTENTS

18 19 27 17 24 21 29 15 28 25

16 23 20 30

26

14 22

Figure 1-60: Front Rotation Installation - Prior to 03/02/2016 (2 of 2)

1-93

TABLE OF CONTENTS

INDEX

Front Rotation Installation - Prior to 03/02/2016 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

108337 146369 157475 157517 158937 158938 143086 143087 146043 146359 157521 167747 145749 197927 1-511-010002-05 1-512-010003-03 1-654-010047-04 1-654-010051-05 159003 1-861-010032-02 1-861-010032-07 1-861-010032-11 1-861-010032-15 1-861-010034-09 1-861-010034-11 108417 116144 175467 145996 178115 173941

SCREW, HX SKT, 3/8-16 X 1-1/4 FRONT PLATE ASSY, ACTUATOR SCREW, HXSKT 7/8-9UNC X 2.25 STOP, B55 FRONT ROTATION TUBE, VALVE BDY M1 TO ACTR P2 TUBE, VALVE BDY M2 TO ACTR P1 WASHER,1, LKG,INTERNAL TOOTH SCREW, HX CP,1-14UNF X 3.25, GR8 PLATE, B55 UPPER ACTUATOR MNT FRONT PLATE WLDMT,BT-5 ACTR ADAPTER, 6 ORBX 6ORS LONG ACTR CONNECTION RING FEDER 65 X 95 ACTUATOR, 65MM OUTPUT HELAC (BEFORE 03/31/16) ACTUATOR,65MM OUTPUT HELAC (AFTER 03/31/2016) NUT, HEX JAM,1/2-20UNF, GR2 NUT, HX 8-32, SLF-LKG W/NYL SCREW, HEX CAP,1/4-20 X 3/4, GR5 SCREW,HEX CAP 3/8-16UNC X 1, GR5 SCREW RD HD MACH, #8-32 X 1-5/8 WASHER, FL #8 ZP/CD WASHER, FLAT 1/4 ZP WASHER, FLAT 3/8 W ZP/CD WASHER, FLAT 1/2 W ZP/CD WASHER, LKG HLCL SPR, 1/4 WASHER, LKG HLCL SPR, 3/8 NUT SPIRAL 1/4-20HX FG HORN, BT ELECTRONIC SENSOR RTRY HALL EFFECT POSN BRACKET WLDMT, B55 ROT SWITCH BRACKET, BT H-E STEER SENSOR ROD, B3-4 POTENTIOMETER DRIVE

1-94

QTY. 2 1 8 2 1 1 4 4 1 1 2 2 1 1 1 2 4 2 2 2 4 2 1 2 2 2 1 1 1 1 1

F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-95

Front Rotation Installation - After 03/03/2016

TABLE OF CONTENTS

INDEX

2

3

5

4

1

6

12

9

8 7 13 11

10

12 Figure 1-61: Front Rotation Installation - After 03/03/2016 (1 of 2)

1-96

F-647-R2

INDEX

TABLE OF CONTENTS

18 19 17

27

24 21 29 15 28 25

16 23 20 26 30 14 22

Figure 1-62: Front Rotation Installation - After 03/03/2016 (2 of 2)

1-97

TABLE OF CONTENTS

INDEX

Front Rotation Installation - After 03/03/2016 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

108337 146369 157475 157517 158937 158938 143086 143087 146043 146359 192470 183207 197927 1-511-010002-05 1-512-010003-03 1-654-010047-04 1-654-010051-05 159003 1-861-010032-02 1-861-010032-07 1-861-010032-11 1-861-010032-15 1-861-010034-09 1-861-010034-11 108417 116144 175467 145996 178115 173941

SCREW HX SKT3/8-16 X 1-1/4 FRONT PLATE ASSY, ACTUATOR SCREW, HXSKT 7/8-9UNC X 2.25 STOP, B55 FRONT ROTATION TUBE, VALVE BDY M1 TO ACTR P2 TUBE, VALVE BDY M2 TO ACTR P1 WASHER,1, LKG,INTERNAL TOOTH SCREW, HX CP,1-14UNF X 3.25, GR8 PLATE, B55 UPPER ACTUATOR MNT FRONT PLATE WLDMT, BT-5 ACTR FITTING,10 MICRON ACTUATOR CONNECTION, CLIMAX 12PT 65 X 95 ACTUATOR,6 5MM OUTPUT HELAC NUT, HEX JAM,1/2-20UNF GR2 NUT, HX 8-32,SLF-LKG W/NYL SCREW, HEX CAP,1/4-20 X 3/4, GR5 SCREW, HEX CAP 3/8-16UNC X 1, GR5 SCREW RD HD MACH #8-32 X 1-5/8 WASHER, FL #8 ZP/CD WASHER, FLAT 1/4, ZP WASHER, FLAT 3/8 W ZP/CD WASHER, FLAT 1/2 W ZP/CD WASHER, LKG HLCL SPR, 1/4 WASHER, LKG HLCL SPR, 3/8 NUT SPIRAL 1/4-20HX FG HORN, BT ELECTRONIC SENSOR RTRY HALL EFFECT POSN BRACKET WLDMT, B55 ROT SWITCH BRACKET, BT H-E STEER SENSOR ROD, B3-4 POTENTIOMETER DRIVE

1-98

QTY. 2 1 8 2 1 1 4 4 1 1 2 2 1 1 2 4 2 2 2 4 2 1 2 2 2 1 1 1 1 1

F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-99

Front Rotation Installation (B40HL Only)

TABLE OF CONTENTS

INDEX

27

18 28 20 22 12

26 21

15 14

29

30

16

Figure 1-63: Front Rotation Installation (B40HL Only) (1 of 2)

1-100

F-647-R2

INDEX

TABLE OF CONTENTS 19 5 4

24

10 7 25 2 17 11

3 9 6 13 23 1 8

Figure 1-64: Front Rotation Installation (B40HL Only) (2 of 2)

1-101

TABLE OF CONTENTS

INDEX

Front Rotation Installation (B40HL Only) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1-511-010002-05 1-512-010003-03 1-654-010047-04 1-654-010051-05 1-861-010032-02 1-861-010032-07 1-861-010032-11 1-861-010032-15 1-861-010034-09 1-861-010034-11 108417 108337 116144 143086 143087 145721 145996 157475 159003 165590 165591 165749 173941 175467 178115 181508 181513 183207 192470 197986

NUT, HEX JAM, 1/2-20UNF, GR2 NUT, HX 8-32, SLF-LKG W/NYL SCREW, HEX CAP,1/4-20 X 3/4, GR5 SCREW, HEX CAP 3/8-16UNC X 1, GR5 WASHER, FL #8 ZP/CD WASHER, FLAT 1/4 ZP WASHER, FLAT 3/8 W ZP/CD WASHER, FLAT 1/2 W ZP/CD WASHER, LKG HLCL SPR, 1/4 WASHER, LKG HLCL SPR, 3/8 NUT SPIRAL 1/4-20HX FG SCREW HX SKT 3/8-16 X 1-1/4 HORN, BT ELECTRONIC WASHER, 1, LKG,INTERNAL TOOTH SCREW, HX CP, 1-14UNF X 3.25, GR8 PLATE, B55HL LWR ACTUATOR MNT BRACKET WLDMT, B55 ROT SWITCH SCREW, HXSKT 7/8-9UNC X 2.25 SCREW RD HD MACH#8-32 X 1-5/8 TUBE, VALVE BDY M1 TO ACTR P2 TUBE, VALVE BDY M2 TO ACTR P1 STOP, B55HL FRT ROTATION ROD, 3-4 POTENTIOMETER DRIVE SENSOR RTRY HALL EFFECT POSN BRACKET, BT H-E STEER SENSOR FRONT PLATE WLDMT B40HL/F55 FRONT PLATE ASSY B40HL/F55 CONNECTION,CLIMAX 12PT 65 X 95 FITTING,10 MICRON ACTUATOR ACTUATOR, 65MM OUTPUT HELAC HL

1-102

QTY. 1 2 4 2 2 4 2 1 2 2 2 2 1 6 6 1 1 8 2 1 1 2 1 1 1 1 1 2 2 1

F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-103

Front Rotation Installation (B40VNA Only)

TABLE OF CONTENTS

INDEX

26

18

20

19

12

27

21 28 17

15 14

30

29

Figure 1-65: Front Rotation Installation (B40VNA Only) (1 of 2)

1-104

F-647-R2

INDEX

TABLE OF CONTENTS

22 5 4

24

10 7 25 2 16 11

3 9 6 13

23 1 8

Figure 1-66: Front Rotation Installation (B40VNA Only) (2 of 2)

1-105

TABLE OF CONTENTS

INDEX

Front Rotation Installation (B40VNA Only) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1-511-010002-05 1-512-010003-03 1-654-010047-04 1-654-010051-05 1-861-010032-02 1-861-010032-07 1-861-010032-11 1-861-010032-15 1-861-010034-09 1-861-010034-11 108417 108337 116144 143086 143087 145996 146043 157475 157517 158937 158938 159003 173941 175467 178115 181449 181451 183207 192470 197927

NUT, HEX JAM,1/2-20UNF, GR2 NUT, HX 8-32, SLF-LKG W/NYL SCREW, HEX CAP,1/4-20 X 3/4, GR5 SCREW, HEX CAP 3/8-16UNC X 1, GR5 WASHER, FL #8 ZP/CD WASHER, FLAT 1/4 ZP WASHER, FLAT 3/8 W ZP/CD WASHER, FLAT 1/2 W ZP/CD WASHER, LKG HLCL SPR, 1/4 WASHER, LKG HLCL SPR, 3/8 NUT SPIRAL 1/4-20HX FG SCREW HX SKT 3/8-16 X 1-1/4 HORN, BT ELECTRONIC WASHER,1,LKG,INTERNAL TOOTH SCREW, HX CP,1-14UNF X 3.25, GR8 BRACKET WLDMT, B55 ROT SWITCH PLATE, B55 UPPER ACTUATOR MNT SCREW, HXSKT 7/8-9UNC X 2.25 STOP, B55 FRONT ROTATION TUBE,VALVE BDY M1 TO ACTR P2 TUBE,VALVE BDY M2 TO ACTR P1 SCREW RD HD MACH #8-32 X 1-5/8 ROD, B3-4 POTENTIOMETER DRIVE SENSOR RTRY HALL EFFECT POSN BRACKET, BT H-E STEER SENSOR FRONT PLATE ASSY, VNA HELAC FRONT PLATE WLDMT, VNA-5 ACTR CONNECTION, CLIMAX 12PT 65 X 95 FITTING,10 MICRON ACTUATOR ACTUATOR, 65MM OUTPUT HELAC

1-106

QTY. 1 2 4 2 2 4 2 1 2 2 2 2 1 4 4 1 1 8 2 1 1 2 1 1 1 1 1 2 2 1

F-647-R2

Load Backrest

INDEX

TABLE OF CONTENTS

1

2

Figure 1-67: Load Backrest

Load Backrest ITEM

PART NUMBER

DESCRIPTION

1 2

153250 118180

LBR WLDMT 41 X 36 SCREW FLAT CTSK 16MM-2.0 X 25MM

QTY. 1 4

1-107

Load Wheel Assemblies

TABLE OF CONTENTS

INDEX

1

3 2

Figure 1-68: Load Wheel Assemblies

Load Wheel Assembly ITEM

PART NUMBER

DESCRIPTION

1 1 1 2 3

130743 162958 130741 0022017 162955 109091 130733 0022007

ASSY,LOAD WHEEL 12" CAST ASSY,LOAD WHEEL,BT, NM, 14" ASSY,LOAD WHEEL, BENDI 14" LOAD WHEEL 12 X 5 X 8 TIRE,13.5 X 5.5 X 8 NM SM TAN TIRE, BENDI 14 X 5 X 8 WHEEL,CAST FRONT LOAD HUB BEARING,CUP LOAD WHL,BENDI48

1-108

QTY.

1 1 1 1 2 F-647-R2

INDEX

TABLE OF CONTENTS

NOTES:

1-109

Mast Components Installation

TABLE OF CONTENTS

INDEX

2

8

6

4 5 3

11 10

1

7

9

27

Figure 1-69: Mast Components Installation (1 of 2)

1-110

F-647-R2

INDEX

TABLE OF CONTENTS

24 21 14 23

16 22 19 17

26

25

13 15 12

Figure 1-70: Mast Components Installation (2 of 2)

1-111

TABLE OF CONTENTS

INDEX

Mast Components Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

0018126 1-512-010005-03 1-654-010049-05 1-861-010032-09 1-861-010034-10 124845 153523 178155 157362 157363 169760 0010867 1-654-010059-07 1-861-010032-10 1-861-010034-15 111899 119734 167082 167083 152862

21 22 23 24 25 26 27 27

153525 155311 153475 153474 0023202 0023205 153229 153528

FITTING BULKHEAD TEE TILTS NUT, HEX SLFLKG GRB 5/16-18 SCREW HX CP 5/16-18UNC X 1, GR5 WASHER, FLAT 5/16 W ZP/CD WASHER, LKG 5/16 U-BOLT, 5/16-18 X2 X 2-11/16 WASHER, BT-AC TILT CYL SHIM WLDMT, BT-DS II BULKHEAD SPCR BT-5 TILT CYL BLANK END PIN WLDMT BT-5 TILT CYL SCREW HEX SHLDR 3/8 X 1/4 PIN LOWER MAST SCREW HX CP 5/8-11UNC X 2-1/2, G5 WASHER, FLAT 3/8" N ZP/CD WASHER, LKG, HLCL SPR, 5/8 SCREW, BHSC 3/8-16UNC X 3/4 WASHER, 3/8 LKG INTERNALTOOTH INDICATOR, BT/AC RH VERTICAL (NOT SHOWN) INDICATOR, BT/AC LH VERTICAL ADAPTER, #10 ORS X #8 ORB STR (NOT SHOWN) (IF MAST OPTION HAS #10 ORS PORT) WASHER, BT-AC TILT CYL SHIM SPACER, BT/AC TILT CYL ROD END SLEEVE, BT-5 TILT CYL ROD END SPACER, BT-5 TILT CYL ROD END SEAL, MAST PIVOT BENDI 48 BUSHING, MAST BENDI 48 CYLINDER, BT-AC TILT (CHECK SALES ORDER) (SEE PAGE 1-87) CYLINDER, BT-AC LIMITED TILT (CHECK SALES ORDER) (SEE PAGE 1-88)

1-112

QTY. 2 2 4 2 4 4 4 1 4 2 2 2 4 2 4 2 2 1 1 1 2 4 1 1 4 2 2 2

F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-113

Mast Components Installation (B40HL Only)

TABLE OF CONTENTS

INDEX

7

2 1

4

8 9 6 5 3

Figure 1-71: Mast Components Installation (B40HL Only)

1-114

F-647-R2

INDEX

TABLE OF CONTENTS

Mast Components Installation (B40HL Only) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9

1-861-010032-22 119554 153522 165751 165754 167736 172815 189733 189734

WASHER, FL 7/8 ZP/CD WASHER, 7/8 LKG INTL TOOTH PLUG , # 10 ORS SHIM, B55HL UPR MAST MNT CAP, #10 ORS ADAPTER, #12ORB X #10 ORS STRP SCREW HX CP 7/8-9UNC X 3-1/2 GR8 CAP,#6 ORS PLUG, #6 ORS

QTY. 4 4 1 6 1 1 4 2 2

1-115

Mast Components Installation (B40VNA Only)

TABLE OF CONTENTS

INDEX

2 13

1 12 10

9

16

15 6 4

3 14

7 8 11

9

Figure 1-72: Mast Components Installation (B40VNA Only) (1 of 2)

1-116

F-647-R2

INDEX

TABLE OF CONTENTS

17

18

Figure 1-73: Mast Components Installation (B40VNA Only) (2 of 2)

1-117

TABLE OF CONTENTS

INDEX

Mast Components Installation (B40VNA Only) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

0018108 0018109 1-512-010005-03 1-654-010047-09 1-654-010049-05 1-861-010032-06 1-861-010032-09 1-861-010034-10 108417 109099 124419 124845 129612 137951 178155 181448 239-9076-009 146386 102-0031

ADAPTER 4ORSX6ORB, STR S ADAPTER VALVE FORWARD TILT NUT, HEX SLFLKG GRB 5/16-18 SCREW, HX CP,1/4-20UNC X 1-3/4, G5 SCREW, HX CP 5/16-18UNC X 1, GR5 WASHER, FLAT 1/4 N ZP/CD WASHER, FLAT 5/16 W ZP/CD WASHER, LKG 5/16 NUT, SPIRAL 1/4-20HX FG CLAMP, 5/8 DOUBLE TUBE CYLINDER, BTVNA TILT U-BOLT, 5/16-18 X 2 X 2-11/16 BUSHING,TILT CYLINDER,BN ADAPTER, 4ORS, BLKHD BRANCH TEE WLDMT, BT-DS II BULKHEAD BRACKET, VNA FRT HOSE RETAINER CLAMP, HOSE 1-1/4, LOOM BUSHING, B3 MAST MOUNT ADAPTER, 90 JIC SWIVEL #6

1-118

QTY. 2 2 2 5 4 4 4 4 5 1 2 1 4 2 1 1 1 2 2

F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-119

Wheel and Axle Installation

TABLE OF CONTENTS

INDEX

1 4 5

14

21 20 2 3 13 11 15 19 6

9

16

17

12

18

10 7

8

Figure 1-74: Wheel and Axle Installation

1-120

F-647-R2

INDEX

TABLE OF CONTENTS

Wheel and Axle Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

0019039 0022008 0022015 0022016 1-516-010001-20 1-654-010047-05 1-654-010065-15 1-861-010032-09 1-861-010034-09 1-861-010034-21 100018 107202 110-0354 113099 3-654-010015 40-0848 40-0861 5410 6719 162958

20

130741

20

130743

21 21 21 21

106525 107207 109388 110978

HUB CAP, LOAD WHEEL BEARING, CONE, LOAD WHL, BENDI48 SEAL, LOAD WHEEL O-RING, LOAD WHEEL, BENDI 48 NUT, HX SLOT 1-14 SCREW, HX CP 1/4-20UNC X 7/8, GR5 SCREW, HX CP 1-8UNC X 5, GR5 WASHER, FLAT 5/16 W ZP/CD WASHER, LKG HLCL SPR, 1/4 WASHER, LKG HEL SPRG 1IN BUSHING, BT FRT AXLE PIVOT BLOCK, BT FRT AXLE MNT 5/32 X 1-1/2 COTTER PIN, ZP WASHER, BT SPINDLE SCREW, CAP HSFC 1/4-20 X 1/2 PLATE, TILT BLOCK COVER O-RING, TRUNNION COVER FITTING GREASE 1/4-28 90 1911 STRAP, GROUND ASSY, LOAD WHEEL,BT, NM,14" (ONLY WITH P/N 110978) (SEE PAGE 1-108) ASSY, LOAD WHEEL,BENDI 14" (ONLY WITH P/N 109388 & 110978) (SEE PAGE 1-108) ASSY, LOAD WHEEL 12" CAST (ONLY WITH P/N 106525 & 107207) (SEE PAGE 1-108) AXLE WLDMT, B30 42-12 FRONT AXLE WLDMT, B40-12 FRONT AXLE WLDMT,B40-14 FRONT AXLE WLDMT,B30-14 FRONT

QTY. 2 4 2 2 2 2 4 2 2 4 2 2 2 2 6 2 2 2 2 2 2 2 1 1 1 1

1-121

Operator Compartment

Accelerator Pedal Assembly - Prior to 07/22/2014

TABLE OF CONTENTS

INDEX

Operator Compartment 4 8

1

6

2

7

5

3 Figure 1-75: Accelerator Pedal Assembly - Prior to 07/22/2014

Accelerator Pedal Assembly - Prior to 07/22/2014 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8

153301 104031 127356 1-510-010004-03 108610 151471 153298 153300 1-861-010032-06

ACLTR ASSY, BT-4.5 SCREW, RDHD, SQNK 5/16-18 X 1, GR5 SCREW HXSKT CTSK 1/4-20UNC X 5/8 NUT HX FLANGE, 5/16-18, GR8 SCREW BHSC 1/4-20UNC X 1 ACCEL,CURTIS FP6 W/ PLUG FLOOR MAT, BT-4.5 PLATE, BT-4.5 RH FLOOR WASHER, FLAT 1/4 N, ZP/CD

1-122

QTY. 2 2 2 2 1 1 1 2 F-647-R2

Accelerator Pedal Assembly - After 07/23/2014

INDEX

TABLE OF CONTENTS

4 8

6 1 2

7

5

3

Figure 1-76: Accelerator Pedal Assembly - After 07/23/2014

Accelerator Pedal Assembly - After 07/23/2014 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8

182837 104031 127356 1-510-010004-03 108610 151471 153298 182836 1-861-010032-06

ACLTR ASSY, BT-5 SCREW, RDHD, SQNK 5/16-18 X 1, GR5 SCREW, HXSKT CTSK 1/4-20UNC X 5/8 NUT HX FLANGE, 5/16-18, GR8 SCREW, BHSC 1/4-20UNC X 1 ACCEL,CURTIS FP6 W/ PLUG FLOOR MAT, BT-4.5 PLATE WLDMT, BT-5 RH FLOOR WASHER, FLAT 1/4 N, ZP/CD

QTY. 2 2 2 2 1 1 1 2 1-123

Lift, Tilt, and Sideshift Controls

TABLE OF CONTENTS

INDEX

21

22 18 17

12

5 20

24

13

2

19 DETAIL A

15

8

16

14

6 23

4 3

26 11 27 1 10

SEE DETAIL A

7 FROM INSIDE BATTERY COMPARTMENT

25 9

Figure 1-77: Lift, Tilt, and Sideshift Controls

1-124

F-647-R2

INDEX

TABLE OF CONTENTS

Lift, Tilt, and Sideshift Controls ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

108417 1-512-010005-03 1-654-010049-06 1-861-010032-08 1-861-010032-18 101967 106429 107199 107470 110-2760 114067 119547 119548 121421 121571 151409 151412 153235 153253 153303 153457 153458 153467 153496 154004 160417 160520

NUT SPIRAL 1/4-20HX FG NUT HEX SLFLKG GRB 5/16-18 SCREW, H/CAP, 5/16-18UNC X 1-1/4 WASHER, FLAT 5/16 N, ZP WASHER, FLAT 5/8 N, ZP/CD NUT, HEX JAM M10 X 1.5 GR2, ZP SCREW, HX SKTCTSK 3/8-16 X 1-1/4 KNOB, TAPERED BLACK NUT, SPIRALOCK 3/8-16HX BOLT, CARRIAGE 1/4-20 X 3/4 PIN, 1/16 X 1/2 COTTER RING, RETAINING, EXT,E, 3/8 RING, RETAINING, EXT,E, 5/8 CONTROL VALVE TILT ROD LEVER, CNTL LIFT/SIDE SHIFT PIN, BT/AC HYD LEVER PIVOT WASHER, BT/AC OTR HYD LVR SPCR BEARING, BT/AC VALVE LEVER BEARING, BT/AC VALVE LINK BEARING, BT/AC VALVE LK THRUST WASHER, BT/AC INR HYD LVR SPCR BLOCK, BT/AC HYD LVR ROCKER LINK, BT/AC HUSCO VLV LEVER PIN, BT/AC UPR VALVE LINK VALVE, 3SPL HUSCO AX30454-180 (SEE PAGE 1-73) PIN, 3/16 X 5/8 CLEVIS, ZP PLATE, LINKAGE LWR LSC

QTY. 6 2 2 2 3 3 3 3 3 6 3 6 2 1 2 1 2 6 3 3 2 3 3 3 1 3 3

1-125

Lift, Tilt, and Sideshift Controls (B40HL Only)

TABLE OF CONTENTS

INDEX

24 5 10

11 19

4 13

17 9 18 22

14

15

1

7

20

6 23

8

16 21

12

2

3

Figure 1-78: Lift, Tilt, and Sideshift Controls (B40HL Only)

1-126

F-647-R2

INDEX

TABLE OF CONTENTS

Lift, Tilt, and Sideshift Controls (B40HL Only) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1-512-010005-03 1-654-010049-06 1-861-010032-08 1-861-010032-18 101967 108417 110-2760 114067 119547 119548 146377 151409 151412 153235 153253 153303 153457 153458 153496 160417 160520 165931 182827 183293

NUT HEX SLFLKG GRB 5/16-18 SCREW, H/CAP, 5/16-18UNC X 1-1/4 WASHER, FLAT 5/16 N, ZP WASHER, FLAT 5/8 N. ZP/CD NUT, HEX JAM M10 X 1.5, GR2, ZP NUT SPIRAL 1/4-20HX FG BOLT, CARRIAGE 1/4-20 X 3/4 PIN, 1/16 X 1/2 COTTER RING, RETAINING,EXT,E, 3/8 RING, RETAINING,EXT,E, 5/8 LEVER ASSY, B55HL TILT/SS PIN, BT/AC HYD LEVER PIVOT WASHER, BT/AC OTR HYD LVR SPCR BEARING, BT/AC VALVE LEVER BEARING, BT/AC VALVE LINK BEARING, BT/AC VALVE LK THRUST WASHER, BT/AC INR HYD LVR SPCR BLOCK, BT/AC HYD LVR ROCKER PIN, BT/AC UPR VALVE LINK PIN, 3/16 X 5/8 CLEVIS, ZP PLATE, LINKAGE LWR LSC SPACER, B55HL INR HYD LEVER LINK, B55 HUSCO VLV LEVER LEVER ASSY, B55 LIFT/DIR CNTL

QTY. 4 2 2 2 2 4 4 2 4 2 1 1 1 4 2 2 1 2 2 2 2 1 2 1

1-127

Overhead Guard Installation

TABLE OF CONTENTS

1

5

INDEX

4

3

14 2 12

9 11 8 10

13

6

7

Figure 1-79: Overhead Guard Installation

1-128

F-647-R2

INDEX

TABLE OF CONTENTS

Overhead Guard Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14

0010931 0011269 1-512-010003-05 1-861-010032-04 10-32X1 101909 106534 106954 107920 108151 108797 111360 118710 156266 106586

LATCH, COVER HOLD-UP MIRROR REAR VIEW NUT HEX SLFLKG W/NYL 10-32 WASHER, FLAT 3/16, ZP SCREW MACH HEX SLOT HEAD STL SHIM, BT SERIES III OHG NUT, HEX FLG 5/8-11,GR8, ZP SCREW, BHSC 1/4-20UNC X 5/8 LATCH RELEASE KNOB SCREW 5/8-11 UNC X 1-1/2 FLG HD WASHER 1/4 LKG INT TOOTH SCREW BHSC 5/8-11UNC X 3 BASE WLDMT, B40-4 OHG OHG WELDMENT, BT/AC OHG WELDMENT, B40HL-5 (B40HL ONLY)

QTY. 1 1 2 2 2 1 4 3 1 4 3 4 1 1 1

1-129

Seat Assembly Components

TABLE OF CONTENTS

INDEX

8

1

9

3

12

2

4

5

6

7

11

10

Figure 1-80: Seat Assembly Components

Seat Assembly Components ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

107518 154574 111708 111710 111712 111713 111714 111715 111716 111717 111718 111719 111720 120047

SEAT,CLOTH LO-RIDER SRS SEAT, SEARS CLOTH BT-4.5 CUSHION ASSY,BACK CLOTH CUSHION ASSY,SEAT CLOTH SHOCK ABSORBER, SEAT SPRING, SEAT (S7911-000B) CABLE, SPRING ADJ SLIDE & HANDLE ASSY SLIDE, LOCKING COVER, REAR BOOK BOX, SEAT SEAT BELT (S32557) SWITCH, SEAT LH HIP RESTRAINT

1-130

QTY.

1 1 1 2 2 1 1 1 1 1 1 1 F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-131

Seat Assembly

TABLE OF CONTENTS

INDEX

$ %

Figure 1-81: Seat Assembly (1 of 2)

1-132

F-647-R2

INDEX

TABLE OF CONTENTS

A B

5

Figure 1-82: Seat Assembly (2 of 2)

Seat Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5

154576 109584 158682 158683 158684 158685 158722

SEAT, CLOTH ADJ ARM W/SWVL SEAT,VINYL LO-RIDER SUSPENSION SWIVEL ASSY, FLS ARMREST W/KNOBS, MODULAR RH SIDE BRACKET W/10deg MOUNT, RH ARMREST PAD, ECA RH HIP RESTRAINT, LH

QTY.

1 1 1 1 1 1-133

TABLE OF CONTENTS

INDEX

Seat Assembly ITEM

PART NUMBER

DESCRIPTION

6 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

158686 158688 158687 158689 158690 158691 158692 158693 158694 158695 158696 158697 158698 158699 158700 158701 158702 158703 158704 158705 158706 158707 158708 158709 158710 158711 158712 158713 121300 158714 108210 110843 111899 774883 158716 158718 86G1024E 158719 125436 1-512-010005-01 1-512-010005-03 1-512-010005-09 158720 158721 118225 1-654-010047-09 1-654-010049-03 1-654-010047-03 158717

CUSHION, FLS1500 CUSHION, SEAT CLOTH CUSHION ASSY, BACK FLS1500 CUSHION ASSY, BACK (CLOTH) HANDLE W/MOUNT, RECLINER WASHER ECA WIRE HARNESS ARMREST STOP SEATBELT SPACER INNER COVER, RH (ECA) OUTER COVER, RH (ECA) LOCKING SLIDE W/HANDLE,6" SLAVE SLIDE W/5/16" STUDS, 6" LATCH, RECLINER SST-FLS SECTOR, RECLINER SST-FLS SPRING, RECLINER LEVER BLOCK, UPSTOP KNOB, RECLINER HANDLE, WEIGHT ADJUST SPRING, BACK TILT RISER, BOOK BOX SPACER, RECLINER COVER, BOOK BOX BOX, BOOK PAN, BACK FLS 1500 BOSS, PIVOT BACK PAN BLANK, DECAL WASHER, HARDENED SEAT BELT REPLCMT SEARS STD PIN, COTTER HAIR SCREW SKT BTNCP 5/16-18UNC X 1 SCREW BHSC 5/16-18UNC X 3/4 SCREW, BHSC 3/8-16UNC X 3/4 PIN, ROLL .156DIA X .75 BLACK SCREW, PAN HD #12 X 3/4 TYPE A SCREW, PAN HD #10-16 X 14MM SCREW,PAN HD.CRSS#10-32 X 1-1/2 SCREW, PAN HD #12 X 3/4 TYPE AB NUT HX SLFLKG 7/16-20 GRB NUT,HEX,SLFLKG GRB 1/4-20 NUT HEX SLFLKG GRB 5/16-18 NUT,HEX,SLFLKG, 1/2-13 GRB WASHER, FLAT .390ID X 1.12 OD WASHER, FLAT .281 X .625 X .07 SCREW HX CP 7/16-20UNF X 2, GR5 SCREW, HX CP,1/4-20UNC X 1-3/4,G5 SCREW HX CP 5/16-18UNC X 3/4,GR5 SCREW, HEX 1/4-20UNC X 5/8 PUSHNUT, 1/4

1-134

QTY. 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 2 1 2 6 6 4 2 5 8 2 2 4 1 2 4 2 2 F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-135

Seat Base Installation

TABLE OF CONTENTS

8

INDEX

5

25

23

19 33

24 13

7

15 28

26

27

22

14 12

3

20 29

2

17

1

MODEL B40 ONLY 9

38

31

10 1

4

32

21

30

6

16

18

37

MODEL B30 ONLY

21 MODEL B40 ONLY

Figure 1-83: Seat Base Installation 1-136

F-647-R2

INDEX

TABLE OF CONTENTS

Seat Base Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 23 24 25 26 27 28 29 30 31 32 33 33 33 33 34 35 36 37 38

0030011 0030033 1-512-010003-06 1-512-010005-03 1-647-010004257 1-654-010051-06 1-654-010121-06 1-655-010002-11 1-861-010032-09 1-861-010032-11 1-861-010034-11 106240 106954 107750 108797 109392 109410 114849 117136 120123 122180 156356 120172 123391 126685 127080 127082 127083 127084 127640 127919 127920 131339 40-0717-02 107518 109584 154573 154574 110470 43029 154178 0030010 30008

SWITCH,HORN BUTTON,BENDI 48 SWITCH F/R COLD STORAGE NUT, HEX, SLFLKG W/NLY 10-24 NUT, HEX SLFLKG GRB 5/16-18 PIN, SPRING, SLOTTED 3/8 X 2-1/2 SCREW, HEX CAP 3/8-16UNC X 1-1/4 SCREW, HEX SKT CTSK, 5/16 X 1-1/4 SCREW, FLANGE HD 5/8-11 X 3-1/2 WASHER, FLAT 5/16 W ZP/CD WASHER, FLAT 3/8 W ZP/CD WASHER, LKG HLCL SPR, 3/8 RING, RETANING,EXT,E,1/2 SCREW,BHSC1/4-20UNCX5/8 PIN, TOP COVER HINGE WASHER, 1/4 LKG INT TOOTH WASHER, #10 LKG, INTERNAL TOOTH SCREW, BHSC #10-24UNC X 3/4 SCREW, BHSC #10-24UNC X 3/8 SHAFT, SEAT SPRING COVER, BATTERY B30-4 (B30 ONLY) COVER, BATTERY/SEAT BASEB40-4 (B40 & B40VNA ONLY) BRACKET, HORZ BAT REST, B30AC (B30 ONLY) BRACKET, HORZ BAT REST, SER4 (B40 & B40VNA ONLY) PIN, COVER HOLD-UP SHORT SPRING, BAT COVER, TORSIONAL SPACER, B40-4 SEAT SPRING BUSHING, B40-4 SEAT SPRING BRACKET, B40-4 SEAT BASE LATCH HINGE, B40-4 SEAT BASE COVER, REAR CAST WIRE, BT-4 LATCH, FLAT CAM, S.S. KEEPER PLATE, LATCH, S.S. SCREW, BHSC #10-24UNC X 1-1/2 CLAMP, HYD HOSE SUPPORT SEAT, CLOTH LO-RIDER SRS (SEE PAGE 1-130) SEAT, VINYL LO-RIDER (SEE PAGE 1-136) SEAT, SEARS VINYL BT-4.5 (SEE PAGE 1-136) SEAT, SEARS CLOTH BT-4.5 (SEE PAGE 1-130) SURFACE RACEWAY (NOT SHOWN) HOSE WRAP AEROQUIP 1/4 (NOT SHOWN) HARNESS, SEAT BASE BENDI AC (NOT SHOWN) SWITCH, EMERGENCY KILL, BENDI48 (B30 ONLY) CONNECTOR BATTERY SB350 BLUE (B40, B40HL, & B40VNA ONLY)

QTY. 1 1 4 6 1 8 2 2 13 10 9 4 2 2 2 3 3 3 1 1 1 2 2 1 1 2 1 1 2 1 1 1 2 2 1 1 1 1 9 AR 1 1 1

1-137

Seat Base Installation (B40HL Only)

TABLE OF CONTENTS

INDEX

37

11 7

41

25 29 17 23

20

3 38

14

28

32

31 35

10 19 8

30 27

16

1

18

40 2

26 22

12 15

13 33

4

5

9

36 6

39 34 21 24

Figure 1-84: Seat Base Installation (B40HL Only)

1-138

F-647-R2

INDEX

TABLE OF CONTENTS

Seat Base Installation (B40HL Only) ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41

0011037 1-512-010003-06 1-512-010003-09 1-512-010004-03 1-512-010005-03 1-512-010005-05 1-647-010004257 1-654-010049-08 1-654-010051-08 1-654-010079-4 1-655-010002-11 1-861-010032-03 1-861-010032-09 1-861-010032-11 1-861-010034-11 106240 106954 107750 108407 108797 109392 109410 110222 114849 117136 120172 123391 127080 127082 127083 127084 127640 127919 127920 131339 158955 158956 160444 183201 188387 154575 154576

HANDLE, COVER NUT, HEX,SLFLKG W/NLY 10-24 NUT,1/4-20 ESNA NUT, HEX, SLFLK 10-24UNC, GRA NUT HEX SLFLKG GRB 5/16-18 NUT, HEX, SLFLKG GRB 3/8-16 PIN, SPRING, SLOTTED 3/8 X 2-1/2 SCREW, HX CP, 5/16-18UNC X 1-3/4 SCREW, HEX CAP, 3/8-16 X 1-3/4 G SCREW 1/4-20 X 3/4 SKT FL CTSK SCREW FLANGE HD 5/8-11 X 3-1/2 WASHER, FLAT #10, ZP/CD WASHER, FLAT 5/16 W, ZP/CD WASHER, FLAT 3/8 W, ZP/CD WASHER, LKG HLCL SPR, 3/8 RING, RETANING,EXT,E,1/2 SCREW, BHSC 1/4-20UNC X 5/8 PIN, TOP COVER HINGE SCREW, HXSKT CTSK 5/16-18 X 1.5 WASHER 1/4 LKG INT TOOTH WASHER, #10 LKG, INTERNAL TOOTH SCREW, BHSC #10-24UNC X 3/4 SCREW SKT, BTN 3/8-16 X 1.5 SCREW, BHSC #10-24UNC X 3/8 SHAFT, SEAT SPRING BRACKET, HORZ BAT REST, SER4 PIN, COVER HOLD-UP SHORT SPACER, B40-4 SEAT SPRING BUSHING, B40-4 SEAT SPRING BRACKET, B40-4 SEAT BASE LATCH HINGE, B40-4 SEAT BASE COVER, REAR CAST WIRE, BT-4 LATCH, FLAT CAM, S.S. KEEPER PLATE, LATCH, S.S. SCREW, BHSC #10-24UNC X 1-1/2 BAR B55 SEAT SPRING RESTRAINT SPRING, B55 SEAT BASE LIFT PLATE, B55 ARMREST END COVER NUT, T-SLOT, 5/8-11 X 3/4 COVER, BATTERY B40 SEAT, VINYL ADJ ARM W/SWVL (SEE PAGE 1-136) SEAT, CLOTH ADJ ARM W/SWVL (SEE PAGE 1-132)

QTY. 1 4 2 4 6 3 1 4 8 2 2 4 6 11 8 4 2 2 2 2 3 4 3 3 1 2 1 2 1 1 2 1 1 1 4 1 1 1 2 1 1 1

1-139

Steering Column Assembly

TABLE OF CONTENTS

INDEX

6

7

2

1

4 8

5

3

Figure 1-85: Steering Column Assembly

1-140

F-647-R2

INDEX

TABLE OF CONTENTS

Steering Column Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9

126193 128088 128089 128090 128091 128092 131810 138031 138570 139806

STEERING COLUMN ASSY, BT/HL-6 MAIN SHAFT UPPER CLUSTER LH COVER RH COVER RUBBER CLADDING STEERING WHEEL & CAP, COBO STEERING WHEEL CAP HANDLE, COBO COLUMN TILT HARDWARE KIT FOR TC01.E503 (NOT SHOWN)

QTY. ** 1 1 1 1 1 1 1 1 1

1-141

Steering Column and Dash Display Assembly

TABLE OF CONTENTS

INDEX

10

11 9

13 5

15

2

3 12 1 4 11

8

6

7 11 Figure 1-86: Steering Column and Dash Display Assembly

1-142

F-647-R2

INDEX

TABLE OF CONTENTS

Steering Column and Dash Display Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

152816 126193 128082 128085 128086 128093 129626 135568 135617 146057 146297 169764 1-512-010003-05 107539 151398 153310

STEERING COLUMN ASSY BT-AC STEERING COLUMN, I/C (SEE PAGE 1-140) ROCKER BUTTON, HEADLIGHT SWITCH, MAINTAINED DASH ROCKER BUTTON, ACC & MODE SWITCH, MAINTAINED DASH HL MOUNT, CIRCUIT BRK BLANK BT-4 PLATE BT HEAVY DUTY KEY SWITCH KEY SWITCH, 2 POSITION, HEAVYDUTY PANEL, ENGAGE IV DASH DISPLAY, ENGAGE IV DASH SCREW BHSC 10-32 X .625, ZP NUT HEX SLFLKG W/NYL 10-32 SCREW PNHD 6-32 X 1/2 SSHK HARNESS, SER V DASH (NOT SHOWN) (SEE PAGE 1-62) PLACARD, BT-4.5 COLUMN SWITCH

QTY. 1 1 2 2 1 1 1 1 1 1 8 8 4 1 1

1-143

Powertrain

Drive Motor and Gearbox Installation

TABLE OF CONTENTS

INDEX

Powertrain

4

1 3

2

Figure 1-87: Drive Motor and Gearbox Installation

Drive Motor and Gearbox Installation ITEM

PART NUMBER

DESCRIPTION

1 2 3 4

128077 131848 142229 146163

4

143341

SCREW, HX SKT 1/2-20 X 2 SCREW, HX SKT M16-2.0 X 35,12.9 GEARBOX, BREVINI 29:1 (SEE PAGE 1-146) MOTOR, 5.1 KW 8IN AC FLNG DRV (B30 ONLY) (SEE PAGES 1-49 through 1-51) MOTOR, 5.7K W AC FLANGE MOTOR (B40, B40HL, & B40VNA ONLY) (SEE PAGES 1-52 through 1-54)

1-144

QTY. 22 16 2 2 2

F-647-R2

Drive Wheel Components

INDEX

TABLE OF CONTENTS

1

2

Figure 1-88: Drive Wheel Components

Drive Wheel Components ITEM

PART NUMBER

DESCRIPTION

1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

131366 129673 131367 110520 111991 111993 111990 111983 106487 0011003 0012566 0010998 106489 102044 135641 135642 136929 136931 156375

WHEEL, CAST SER 4 BREVINI 6" WHEEL, SER 4 BREVINI 8" CAST WHEEL, CAST SER 4 BREVINI 7" TIRE, PRESS-ON, SMOOTH, KRT 18 X 6 TIRE, PRESS-ON, MAXM, NM 18 X 6 TIRE,PRESS-ON, POLY,18X6 TIRE, PRESS-ON, MAXMATIC 18 X 6 TIRE, PRESS-ON, KRT, SM, NM, 18 X 6 TIRE, PRESS-ON, SMOOTH, KRT,18 X 7 TIRE, PRESS-ON, MAXMATIC, 18 X 7 TIRE, PRESS-ON, POLY,18 X 7 TIRE, PRESS-ON, MAXMATIC,18 X 7 TIRE, PRESS-ON, SM, KRT, NM,18 X 7 TIRE, PRESS-ON SPEC TIRE, PO, TRELLEBORG,18 X 7 TIRE, PO, TRELLEBORG, NM, 18 X 7 TIRE, PO,TRELLEBORG,18 X 6 TIRE, PO,TRELLEBORG, NM,18 X 6 TIRE, PO, SM KRT, 18 X 9

QTY. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1-145

Gearbox Assembly, Brevini In-Line

TABLE OF CONTENTS

INDEX

6

14

6

3

12 8

2

6

11

1

9

10

13

6

4

5

Figure 1-89: Gearbox Assembly, Brevini In-Line

Gearbox Assembly, Brevini In-Line ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

124201 127519 131075 131076 131077 131078 131079 131455 136304 136305 136306 148080 148954 148955 149546

GEARBOX,BREVINI 20:1 INLINE SHAFT,BREVINI GEARBOX DRIVE TRANSFER SHAFT W/SPRING STUD M18X1.5 PLUG M10X1 DIN908 WASHER-DIN7603-A 10X15-CU SEAL KIT FOR P/N 124201 LUG NUT,BREVINI M18X1.5 (NOT SHOWN) SCREW, COVER, GEARBOX COVER, GEARBOX CENTER CIRCLIP THRUST PLUG, GEARBOX CENTER OIL SEAL FOR 124201 GEAR BOX COVER RING CIRCLIP

1-146

QTY. 1 1 6 1 1 REF 6 1 1 1 1 1 1 1

F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-147

Options

Accessories

TABLE OF CONTENTS

INDEX

Options Accessories ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

0030020 1/4-20X3/4 SELF 140222 101601 0033016 0012521 1-341-010004-2 519-8954 1408403 51198 167995 167996 1-394-010001 1-394-010002 174015 130621

FIRE EXTINGUISHER FORKLIFT SCREW HEX HEAD THREAD CUT (FOR ITEM 1) PAINT YELLOW SPRAY CAN 7323K PAINT,CASCADE FLAT BLACK CAN BAND H.S. LIFT MOTOR SOLID GREASE,COLD STORAGE GREASE, HIGH PRFM LUBE (DRUM) RUST INHIBITOR, LPS-3 11OZ CA BRACKET FOR 5 LB EXTINGUISHER FIRE EXTINGUISHER DRY 5 LB (USE WITH ITEM 9) KIT, B30AC DECAL KIT, B40AC DECAL HOSE ABRASION SLEEVE X 2 HOSE ABRASION SLEEVE X 2-7/8 ASSY, 48V EXTRA FUNC SOLENOID TRAY SERIES 4, B30 LIFTOUT

1-148

QTY.

F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-149

Battery Restraint Assembly

TABLE OF CONTENTS

INDEX

9 11

2 7 8

13

10 1 5 14 15 6 3

APPLY A SMALL AMOUNT OF LOCTITE TO BOLT AND THREAD UNTIL FLUSH WITH BACK OF MOUNT PLATE

12

4

Figure 1-90: Battery Restraint Assembly

Battery Restraint Assembly ITEM

PART NUMBER

DESCRIPTION

1 2 3 3

131450 107470 108336 108407 111311

4 5 6 7 8 9 10 11 12 13 14 15

108408 109520 114849 127769 130405 131429 131430 131449 1-510-010004-03 1-647-010004117 1-861-010032-03 1-861-010034-07

RESTRAINT ROLLOUT BAT BT NUT,SPIRALOCK 3/8-16HX SCREW SKT BTN 3/8-16X1 SCREW,HXSKT CTSK 5/16-18X1.5 SCREW HX SKTCTSK,5/16-18X3/42 (NOT SHOWN) (USED WHEN LESS SPACERS ARE USED) PLATE,ROLLOUT BTRY SPACER SWITCH,ROLLOUT REST LIM SCREW,BHSC #10-24UNCX3/8 SPRING, TORSION SCREW,BHSC 3/8-16UNCX1-1/4 CATCH ROLLOUT BAT RST BT ARM ROLLOUT BAT RST BT MOUNT ROLLOUT BAT RST BT WLD NUT HX FLANGE, 5/16-18 GR8 SPRING PIN,SLOTTED 1/8X1 WASHER, FLAT #10 ZP/CD WASHER,LKG,HLCL SPR, NO 10

1-150

QTY. 3 3 2 2 3 1 2 1 1 1 1 1 2 1 2 2

F-647-R2

INDEX

TABLE OF CONTENTS

Table provided for general use.

NOTES:

1-151

Fast Charge Battery Assembly - B30

TABLE OF CONTENTS

INDEX

11 3 10

7

4 1 5 4 9

6

2

8

Figure 1-91: Fast Charge Battery Assembly - B30

1-152

F-647-R2

INDEX

TABLE OF CONTENTS

Fast Charge Battery Assembly - B30 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

156195 1-512-010003-03 1-656-010003039 106429 107470 130148 130150 135638 156176 156180 156192 156359

OPT,B30AC FAST-CHG DLR INSTL NUT,HX 8-32,SLF-LKG W/NYL SCREW,8-32X2-3/4 RD HD MACHZP SCREW,HX SKTCTSK3/8-16X1-1/4 NUT,SPIRALOCK 3/8-16HX FAN,SER4 300 CFM COOLING 6" PLATE,SER4 FAN MOUNT TRAY WLDMT B30-4 ROLLOUT BAT PANEL, B30AC LH VENTED BATT DOOR WLDMT, B30AC RH VENTED BAR, BT/AC BATT SPACER COVER MOD, B30AC FAST CHARGE

QTY. 3 3 4 4 1 1 1 1 1 2 1

1-153

Fast Charge Battery Assembly - B40, B40HL & B40VNA

TABLE OF CONTENTS

INDEX

11 3 10

7

4

1 5

9 6

2

8

Figure 1-92: Fast Charge Battery Assembly - B40, B40HL & B40VNA

1-154

F-647-R2

INDEX

TABLE OF CONTENTS

Fast Charge Battery Assembly - B40, B40HL & B40VNA ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 11

156194 1-512-010003-03 1-656-010003039 106429 107470 130148 130150 135637 156177 156181 156192 157291 188387

OPT, B40AC FAST-CHG DLR INSTL NUT, HX 8-32, SLF-LKG W/NYL SCREW, 8-32 X 2-3/4 RD HD MACH, ZP SCREW, HX SKTCTSK 3/8-16 X 1-1/4 NUT, SPIRALOCK 3/8-16HX FAN, SER4 300 CFM COOLING 6" PLATE, SER4 FAN MOUNT TRAY WLDMT B40-4 ROLLOUT BAT PANEL, B40AC LH VENTED BATT DOOR WLDMT, B40AC RH VENTED BAR, BT/AC BATT SPACER COVER MOD, B40AC FAST CHARGE (B40 & B40VNA ONLY) COVER, BATTERY B40 (B40HL ONLY) (NOT SHOWN)

QTY. 3 3 6 6 1 1 1 1 1 2 1 1

1-155

Fast Charge Battery Assembly, Field Installation - B30

TABLE OF CONTENTS

INDEX

11 3 10

7

4 1 5 9

6

2

8

Figure 1-93: Fast Charge Battery Assembly, Field Installation - B30

1-156

F-647-R2

INDEX

TABLE OF CONTENTS

Fast Charge Battery Assembly, Field Installation - B30 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6

158969 1-512-010003-03 1-656-010003039 106429 107470 130148 130150

7

135638

8

156176

9 10 11 12 13 14 15 16

156180 156192 156359 156195DWG 156359DWG 622-2967-001 622-2967-013 622-2967-017

KIT, B30AC FAST-CHG FLD INSTL NUT, HX 8-32, SLF-LKG W/NYL SCREW, 8-32 X 2-3/4 RD HD MACH, ZP SCREW, HX SKTCTSK 3/8-16 X 1-1/4 NUT, SPIRALOCK 3/8-16HX FAN, SER4 300 CFM COOLING 6" PLATE, SER4 FAN MOUNT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) TRAY WLDMT B30-4 ROLLOUT BAT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) PANEL, B30AC LH VENTED BATT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) DOOR WLDMT, B30AC RH VENTED BAR, BT/AC BATT SPACER COVER MOD, B30AC FAST CHARGE DRAWING FOR 156195 (NOT SHOWN) DRAWING FOR 156359 (NOT SHOWN) RECEPTACLE 2 POS (MALE) (NOT SHOWN) PIN, 16-18AWG, SOLID (NOT SHOWN) WEDGE 2 POS RECEPTACLE (NOT SHOWN)

QTY. 3 3 4 4 1 1 1 1 1 2 1 1 1 1 2 1

1-157

Fast Charge Battery Assembly, Field Installation - B40 & B40VNA

TABLE OF CONTENTS

INDEX

11 3 10

7

4

1 5 9 6

2

8

Figure 1-94: Fast Charge Battery Assembly, Field Installation - B40 & B40VNA

1-158

F-647-R2

INDEX

TABLE OF CONTENTS

Fast Charge Battery Assembly, Field Installation - B40 & B40VNA ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6

158970 1-512-010003-03 1-656-010003039 106429 107470 130148 130150

7

135637

8

156177

9 10 11 12 13 14 15 16

156181 156192 157291 156194DWG 157291DWG 622-2967-001 622-2967-013 622-2967-017

KIT, B40AC FAST-CHG FLD INSTL NUT, HX 8-32, SLF-LKG W/NYL SCREW, 8-32 X 2-3/4 RD HD MACH, ZP SCREW, HX SKTCTSK 3/8-16 X 1-1/4 NUT, SPIRALOCK 3/8-16HX FAN, SER4 300 CFM COOLING 6" PLATE, SER4 FAN MOUNT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) TRAY WLDMT B40-4 ROLLOUT BAT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) PANEL, B40AC LH VENTED BATT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) DOOR WLDMT, B40AC RH VENTED BAR, BT/AC BATT SPACER COVER MOD, B40AC FAST CHARGE DRAWING FOR 156194 (NOT SHOWN) DRAWING FOR 157291 (NOT SHOWN) RECEPTACLE 2 POS (MALE) (NOT SHOWN) PIN, 16-18AWG, SOLID (NOT SHOWN) WEDGE 2 POS RECEPTACLE (NOT SHOWN)

QTY. 3 3 6 6 1 1 1 1 1 2 1 1 1 1 2 1

1-159

Roll Out Battery Tray Assembly - B30

TABLE OF CONTENTS

INDEX

2 6 7 8 8 10

9

2

3

1 11 13 12

4

12

11 5

Figure 1-95: Roll Out Battery Tray Assembly - B30

1-160

F-647-R2

INDEX

TABLE OF CONTENTS

Roll Out Battery Tray Assembly - B30 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6

130622 102159 107470 206177 111899 126618 131395

7

131396

8

131397

9 10 11 12 13

131398 131427 131450 133917 135638

OPT, ROLLOUT BAT TRAY ASSY, 42-4 DECAL, CAUTION ROLLOUT BATT. NUT, SPIRALOCK 3/8-16HX ROLLER ASSY BATTERY TRAY B30 SCREW, BHSC 3/8-16UNC X 3/4 BAR, ROLLOUT FRT BATT SPCR,BT4 SHIM 3/4 BATT REST BT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) SHIM 1/2 BATT REST BT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) SHIM 1/4 BATT REST BT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) RESTRAINT LH ROLLOUT BAT SCREW HXSKT CTSK 3/8-16 X 2-1/2 RESTRAINT ROLLOUT BAT BT (SEE PAGE 1-150) SCREW, BHSC 5-16-18UNC X 1-1/2 TRAY WLDMT B30-4 ROLLOUT BAT

QTY. 1 10 1 6 1 AR AR AR 1 4 1 3 1

1-161

Roll Out Battery Tray Assembly - B40

TABLE OF CONTENTS

INDEX

3 6 7 8 8 3

10

9

1

13 2

11

4 12

11

5

Figure 1-96: Roll Out Battery Tray Assembly - B40

1-162

F-647-R2

INDEX

TABLE OF CONTENTS

Roll Out Battery Tray Assembly - B40 ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6

123929 0019060 102159 107470 111899 126618 131395

7

131396

8

131397

9 10 11 12 13

131398 131427 131450 133917 135637

OPTION, ROLLOUT BAT TRAY 48-4 ROLLER TRAY 3000 DECAL, CAUTION ROLLOUT BATT. NUT, SPIRALOCK 3/8-16HX SCREW, BHSC 3/8-16UNC X 3/4 BAR, ROLLOUT FRT BATT SPCR, BT4 SHIM 3/4 BATT REST BT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) SHIM 1/2 BATT REST BT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) SHIM 1/4 BATT REST BT (SHIMS AND SPACERS VARY DEPENDING ON CUSTOMER’S BATTERY) RESTRAINT LH ROLLOUT BAT SCREW HXSKT CTSK 3/8-16 X 2-1/2 RESTRAINT ROLLOUT BAT BT (SEE PAGE 1-150) SCREW, BHSC 5-16-18UNC X 1-1/2 TRAY WLDMT B40-4 ROLLOUT BAT

QTY. 1 1 12 8 1 AR AR AR 1 4 1 3 1

1-163

Service Tools

Software Programs, Cables, Handsets and Documents

TABLE OF CONTENTS

INDEX

Service Tools Software Programs, Cables, Handsets and Documents ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5

0018152 128554 143837 171549 168284

6

171548

GAUGE KIT, HYDRAULIC PRESSURE DEUTSCH SERVICE KIT PROGRAMMER, CURTIS 1313 SERV V KIT, CURTIS 1314 USB OEM PROG (INCLUDES USB DONGLE) DONGLE, CURTIS USB W/OUT MOLEX (FOR DEALERS WITH 1314 SOFTWARE) (FOR USE WITH 171548) CONNECTOR, CURTIS MOLEX (FOR DEALERS WITH 1314 SOFTWARE) (FOR USE WITH 168284)

1-164

QTY.

F-647-R2

Glossary

INDEX

TABLE OF CONTENTS

Chapter 2

Glossary For clarity this glossary of industry standard abbreviations and their definitions are provided.

For additional information, see “Instructions for Ordering Parts” on page 1-1.

G GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gauge

H A ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assembly AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . As Required

B BATT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery BHSC . . . . . . . . . . . . . . . . . .Button Head Socket Cap BLK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black

HHCS . . . . . . . . . . . . . . . . . . . .Hex Head Cap Screw HCS . . . . . . . . . . . . . . . . . . . . . . . . High Carbon Steel HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Head HLCL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Helical HCSKT . . . . . . . . . . . . . . . . . . . . . . . . . . . Hex Socket HSFC . . . . . . . . . . . . . . .Hex Socket Flat Countersunk HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic

I ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Diameter

C CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carriage Bolt CONN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector CRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carriage CTSK . . . . . . . . . . . . . . . . . . . . . . . . . . . Countersunk CTWT . . . . . . . . . . . . . . . . . . . . . . . . . . Counterweight CVR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cover CYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder

D DBL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Double DIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diameter

E

L LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lefthand LKG OR LOCK . . . . . . . . . . . . . . . . . . . . . . . . Locking LWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lower

M MANF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manifold MNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mount

N NRW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Narrow NSS . . . . . . . . . . . . . . . . . . . .Not Serviced Separately

ENCLSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enclosed

O F FHCS . . . . . . . . . . . . . . . . . Flanged Head Cap Screw FHHCS . . . . . . . . . . . . Flanged Hex Head Cap Screw FL OR FLG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange FLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flat

OD . . . . . . . . . . . . . . . . . . . . . . . . . . Outside Diameter OHG . . . . . . . . . . . . . . . . . . . . . . . . .Overhead Guard ORFS OR ORS . . . . . . . . . . . . . . . . . . . . O-Ring Seal ORP OR ORB . . . . . . . . . . . . . . . . . . . . . O-Ring Boss

P P-STEER . . . . . . . . . . . . . . . . . . . . . . .Power Steering 2-1

GLOSSARY

TABLE OF CONTENTS

INDEX

PTFE . . . . . . . . . . . . Polytetrafluoroethylene (Teflon)

R RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Righthand RND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Round

S SER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series SHCS . . . . . . . . . . . . . . . . . . Socket Head Cap Screw SHLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield SKT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Socket SLFLKG . . . . . . . . . . . . . . . . . . . . . . . . . . . Selflocking SOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Socket SPDT . . . . . . . . . . . . . . . . .Single Pole Double Throw SPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Square SRTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serrated SSCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setscrew SST . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard

U UPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upper

W WHL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wheel WLD OR WLDMT . . . . . . . . . . . . . . . . . . . . Weldment

2-2

F-647-R2

Numerical Index

TABLE OF CONTENTS

Chapter 3

Numerical Index Numerics 0010112 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 0010113 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 0010114 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 0010116 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 0010117 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 0010123 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 0010867 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112 0010931 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129 0010998 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145 0011003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145 0011037 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139 0011042 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 0011269 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129 0012203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 0012324 . . . . . . . . . . . . . . . . . . . . . . . . . 1-2, 1-5, 1-7 0012325 . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7, 1-17 0012521 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-148 0012566 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145 0013512 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19 0018108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-118 0018109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-118 0018110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69 0018119 . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-75 0018120 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79 0018126 . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-112 0018149 . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-86 0018152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-164 0018160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75 0019039 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121 0019060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-163 0022007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-108 0022008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121 0022015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121

0022016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-121

0022017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-108

0023202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-112

0023205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-112

0030010 . . . . . . . . . . . . . . . . . . . . 1-43, 1-57, 1-137 0030011 . . . . . . . . . . . . . . . . . . . . . . . . . 1-67, 1-137 0030020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-148

0030021 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-41

0030033 . . . . . . . . . . . . . . . . . . . . . . . . . 1-67, 1-137 0033016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-148

0037002-078 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-57

0037003-086 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-57

0037003-100 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-57

0050002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-12

1/4-20X3/4 SELF . . . . . . . . . . . . . . . . . . . . . . .

1-148

100006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-85

100018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-121

100131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-12

100132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-12

100134 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-12

1-007-010025 . . . . . . . . . . . . . . . . . . . . . . . . . .

1-79

10104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 10105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 10106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 10107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 10108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 101275 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-55

101375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-47

101386 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-12

101601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-148

101863 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-55

101864 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7 101909 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-129

101967 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127 102-0031 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-118

3-1

TABLE OF CONTENTS 102-0188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

107920 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129

102044 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145

108151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129

102048 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72, 1-75

108210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

102159 . . . . . . . . . . . . . . . . . . . . . . . . . 1-161, 1-163

108336 . . . . . . . . . . . . . . . . .

1-30, 1-35, 1-43, 1-150

10-32X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129

108337 . . . . . . . . . . . . . . . .

1-94, 1-98, 1-102, 1-106

103804 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

108407 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139, 1-150

104031 . . . . . . . . . . . . . . . . . . . . . . . . . 1-122, 1-123

108408 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150

104077 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35

108409 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

104382 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

108417 . 1-5, 1-8, 1-15, 1-30, 1-35, 1-41, 1-47, 1-94, 1-98, 1-102, 1-106, 1-118, 1-125, 1-127

104582 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79 104831 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 104877 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 104917 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83 105360 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 105430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 106049 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7 106240 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139 106429 1-69, 1-71, 1-125, 1-153, 1-155, 1-157, 1-159 106487 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145 106489 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145 106525 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121 106534 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129 106586 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129 106954 . . . . . . 1-30, 1-43, 1-44, 1-129, 1-137, 1-139 106955 . . . . . . . . . . . . . 1-19, 1-21, 1-30, 1-35, 1-41 107-0754 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-79 107-0762 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19 107-0828 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39 107-0984 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47 107-1001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 107199 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-125 107202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121 107207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121 107470 1-5, 1-7, 1-21, 1-69, 1-71, 1-84, 1-85, 1-125, 1-150, 1-153, 1-155, 1-157, 1-159, 1-161, 1-163

108456 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45 108457 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45 108610 . . . . . . . 1-24, 1-30, 1-35, 1-41, 1-122, 1-123 108670 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7 108797 . . 1-21, 1-24, 1-30, 1-35, 1-129, 1-137, 1-139 109091 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-108 109099 . . . . . . . . . . . . . . . . .

1-30, 1-43, 1-44, 1-118

109388 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121 109392 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139 109394 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41 109410 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139 109520 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67, 1-150 109548 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 109584 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-133, 1-137 109874 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-79 110-0354 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121 110116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83 110222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139 110-2760 . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127 110289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67 110427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35 110470 . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67, 1-137 110520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145 110578 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84 110-7389 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

107518 . . . . . . . . . . . . . . . . . . . . . . . . . 1-130, 1-137

110750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7

107539 . . . . . . . . . . . . . . . . . . . . .

1-30, 1-35, 1-143

110843 . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35, 1-134

107750 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

110978 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121

3-2

F-647-R2 Edition

TABLE OF CONTENTS 111009 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

115673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-21

111-1608 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

115849 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-41

111271 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19

115958 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-30

111311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150

115963 . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-43, 1-44

111340 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

116144 . . . . . . . . . . . 1-67, 1-94, 1-98, 1-102, 1-106

111341 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35

116486 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129

117136 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

111630 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-44

117437 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111708 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

117997 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67

111710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

118180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-107

111712 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

118225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-134

111713 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

118-2680-3 . . . . . . . . . . . . . . . . . . . . . . . . . 1-7, 1-15

111714 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

118-2681-3 . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7, 1-12

111715 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

118631 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-30

111716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

118710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-129

111717 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

119001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-24

111718 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

119003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-24

111719 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130

119547 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

111720 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67, 1-130

119548 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

111899 . . . . . . . . . . . . . . 1-112, 1-134, 1-161, 1-163

119554 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-115

111983 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145

119704 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-35

111990 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145

119734 . . . . . . . . . . . . . 1-5, 1-30, 1-35, 1-43, 1-112

111991 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145

119741 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-21

111993 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145

120047 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-130

112642 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90

120123 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-137

112643 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90

120132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-24

112866 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

120133 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-24

112876 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

120170 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35

113006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90

120172 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

113089 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12, 1-67

121300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-134

113099 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121

121421 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-125

113395 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

121422 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35

113510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

121571 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-125

113535 . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19, 1-67

121699 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-75

114067 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

122180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-137

114610 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57

123391 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

114849 . . . . . . . . . . . . . . . . . . . . 1-137, 1-139, 1-150

123906 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79

115668 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

123909 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79

1-57

1-12

3-3

TABLE OF CONTENTS 123910 . . . . . . . . . . . . . . . . . . . . . .

1-72, 1-75, 1-79

128082 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-143

123929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-163

128085 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-143

124201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

128086 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-143

124419 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-118

128088 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141

124845 . . . . . . . . . . . . . . . . . . . .

1-71, 1-112, 1-118

128089 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141

125056 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72, 1-75

128090 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141

125436 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

128091 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141

125526 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

128092 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141

125527 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

128093 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-143

125528 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

128297 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7

125690 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90

128305 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-79

125892 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

128306 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

125894 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67

128554 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67, 1-164

126088 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72, 1-75

128757 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

126193 . . . . . . . . . . . . . . . . . . . . . . . . . 1-141, 1-143

128838 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

126196 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39

128851 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

126357 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

128852 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

126618 . . . . . . . . . . . . . . . . . . . . . . . . . 1-161, 1-163

128859 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-43

126685 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-137

128861 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

126727 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90

129421 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79

127072 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57

129447 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79

127080 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

129608 . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79, 1-86

127082 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

129612 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-118

127083 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

129626 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-143

127084 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

129635 . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79, 1-80

127090 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43

129673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145

127097 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

129677 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79

127356 . . . . . . . . . . . . . . . . . . . .

1-30, 1-122, 1-123

129928 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

127519 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

129929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

127621 . . . . . . . . . . . . . . . . . . . . . .

130148 . . . . . . . . . . . . . .

1-69, 1-71, 1-75

1-153, 1-155, 1-157, 1-159

127627 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35

130149 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-79

127640 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

130150 . . . . . . . . . . . . . .

127759 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

130345 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35

127769 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150

130405 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21, 1-150

127919 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

130406 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

127920 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

130409 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

127991 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67

130412 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

128077 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-144

130413 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

3-4

1-153, 1-155, 1-157, 1-159

F-647-R2 Edition

TABLE OF CONTENTS 130414 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

131557 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

130415 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

131808 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79

130451 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7

131810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-141

130595 . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79, 1-83

131827 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-86

130602 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

131828 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-86

130603 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

131829 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-86

130604 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

131848 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-144

130621 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-148

133917 . . . . . . . . . . . . . . . . . . . . . . . . . 1-161, 1-163

130622 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-161

1-341-010004-2 . . . . . . . . . . . . . . . . . . . . . . . .

1-148

130667 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-55, 1-67

135043 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-41

130733 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-108

135568 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-143

130741 . . . . . . . . . . . . . . . . . . . . . . . . . 1-108, 1-121

135617 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67, 1-143

130743 . . . . . . . . . . . . . . . . . . . . . . . . . 1-108, 1-121

135637 . . . . . . . . . . . . . . . . . . . 1-155, 1-159, 1-163

130979 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

135638 . . . . . . . . . . . . . . . . . . . 1-153, 1-157, 1-161

131015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85

135641 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-145

131075 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

135642 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-145

131076 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

135713 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

131077 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

135714 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

131078 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

136304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-146

131079 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

136305 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-146

131080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

136306 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-146

131206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45

136929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-145

131213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

136931 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-145

131339 . . . . . . . . . . . . . . . . . . . . . . . . . 1-137, 1-139

136969 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-30

131366 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145

137951 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-118

131367 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145

138031 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-141

131395 . . . . . . . . . . . . . . . . . . . . . . . . . 1-161, 1-163

138570 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-141

131396 . . . . . . . . . . . . . . . . . . . . . . . . . 1-161, 1-163

1-394-010001 . . . . . . . . . . . . . . . . . . . . . . . . .

1-148

131397 . . . . . . . . . . . . . . . . . . . . . . . . . 1-161, 1-163

1-394-010002 . . . . . . . . . . . . . . . . . . . . . . . . .

1-148

131398 . . . . . . . . . . . . . . . . . . . . . . . . . 1-161, 1-163

139806 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-141

131427 . . . . . . . . . . . . . . . . . . . . . . . . . 1-161, 1-163

140222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-148

131429 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150

1408076 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19

131430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150

1408081 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-19

131449 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150

1408403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-148

131450 . . . . . . . . . . . . . . . . . . . . 1-150, 1-161, 1-163

1409355 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-71

131453 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39

142229 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-144

131455 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

1422464 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-19

131556 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

142337 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-79 3-5

TABLE OF CONTENTS 143086 . . . . . . . . . . . . . . . . 1-94, 1-98, 1-102, 1-106

146369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94, 1-98

143087 . . . . . . . . . . . . . . . . 1-94, 1-98, 1-102, 1-106

146377 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-127

143341 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52, 1-144

146386 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-118

143343 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57, 1-58

146613 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47

143542 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47, 1-67

146614 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47

143547 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47

146615 . . . . . . . . . . . . . . . . . .

143573 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

146632 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47

143837 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-164

148080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

143865 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

148954 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

144599 . . . . . . . . . . . . . . . . . . . . . .

1-51, 1-54, 1-60

148955 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

145053 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

149376 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

145097 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67

149483 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85

145098 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67

149546 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

145099 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

149560 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

145406 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47

149561 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

145718 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35

149562 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

145721 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102

149563 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

145749 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-94

150665 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

145817 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67

150666 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

145955 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76, 1-84

150669 . . . . . . . . . . . . . . . . . . . . . . . 1-51, 1-54, 1-60

145996 . . . . . . . . . . . . . . . . 1-94, 1-98, 1-102, 1-106

150670 . . . . . . . . . . . . . . . . . . . . . . . 1-51, 1-54, 1-60

1-94, 1-98, 1-106

150737 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

146053 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67

150741 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

146054 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67

1-510-010004-03 . 1-5, 1-7, 1-41, 1-45, 1-122, 1-123, 1-150

146043 . . . . . . . . . . . . . . . . . . . . .

146056 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67 146057 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-143 146061 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47 146067 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67 146072 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47 146082 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47, 1-57 146083 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47, 1-57 146160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67 146163 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49, 1-144 146295 . . . . . . . . . . . . . . . . . . . . . .

1-47, 1-57, 1-67

146296 . . . . . . . . . . . . . . . . . . . . . .

1-47, 1-57, 1-67

146297 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67, 1-143

1-47, 1-48, 1-57, 1-67

1-511-010001-03 . . . . . . . . . . . . . . . . . . . . . . . . 1-12 1-511-010002-05 . . . . . . . .

1-94, 1-98, 1-102, 1-106

151151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39 1-512-010003-02 . . . . . . . . . . . . . . . . . . . . 1-47, 1-55 1-512-010003-03 1-12, 1-17, 1-19, 1-94, 1-98, 1-102, 1-106, 1-153, 1-155, 1-157, 1-159 1-512-010003-05 . . . . . . . . . . . . . . . . . . 1-129, 1-143 1-512-010003-06 . . . . . . . . . . . . . 1-41, 1-137, 1-139 1-512-010003-09 . . . . . . . . . . . . . . . . . . . 1-41, 1-139 1-512-010004-03 . . . . . . . . . . . . . . . . . . . . . . . 1-139 1-512-010005-01 . . . . . . . . . . . . . . . . . . . . . . . 1-134

146334 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47, 1-57

1-512-010005-03 1-137, 1-139

146359 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94, 1-98

1-512-010005-05 . . . . . . . . . . . . . . . . . . . 1-83, 1-139

3-6

1-112, 1-118, 1-125, 1-127, 1-134,

F-647-R2 Edition

TABLE OF CONTENTS 1-512-010005-09 . . . . . . . . . . . . . . . . . . . . . . . 1-134

153303 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

1-512-010007-07 . . . . . . . . . . . . . . . . . . . . . . . . 1-12

153310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

151397 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67

153457 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

151398 . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67, 1-143

153458 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

151409 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

153466 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-30

151412 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

153467 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-125

151430 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

153474 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-112

151471 . . . . . . . . . . . . . . . . . . . . . 1-67, 1-122, 1-123

153475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-112

151507 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

153479 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-47

1-516-010001-20 . . . . . . . . . . . . . . . . . . . . . . . 1-121

153496 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

152144 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47, 1-67

153512 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

152812 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12, 1-15

153513 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

152814 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

153522 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-115

152816 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85, 1-143

153523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-112

152820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

153525 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-112

152822 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

153528 . . . . . . . . . . . . . . . . . . . . . 1-75, 1-88, 1-112

152823 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

153967 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-87, 1-88

152836 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

154004 . . . . . . .

152862 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112

154005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8

152868 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-8

154015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-83

152870 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

154016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-83

152871 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19

154045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-67

152904 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19

154048 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-75

152905 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19

154049 . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-75

152906 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19

154178 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67, 1-137

153229 . . . . . . . . . . . . . . . . . . . . . . 1-75, 1-87, 1-112

154179 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67

153232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

154180 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-67

153235 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

154534 . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-75

153250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-107

154535 . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-75

153253 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

154536 . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-76

153258 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35

154537 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-76

153259 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

154538 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-76

153282 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45

154539 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-76

153283 . . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-75

154540 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-76

153284 . . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-75

154541 . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-76

153298 . . . . . . . . . . . . . . . . . . . . . . . . . 1-122, 1-123

154542 . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-76

153300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-122

154573 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153301 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-122

154574 . . . . . . . . . . . . . . . . . . . . . . . . . 1-130, 1-137

1-143

1-67, 1-69, 1-71, 1-73, 1-75, 1-125

1-137

3-7

TABLE OF CONTENTS 154575 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139

157363 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112

154576 . . . . . . . . . . . . . . . . . . . . . . . . . 1-133, 1-139

157475 . . . . . . . . . . . . . . . .

154581 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76

157504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51, 1-54

154619 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76

157517 . . . . . . . . . . . . . . . . . . . . . . 1-94, 1-98, 1-106

155293 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58

157521 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76, 1-94

155294 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49, 1-52

158465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

155295 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49, 1-52

158471 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

155296 . . . . . . . . . . . . . . . . . . 1-49, 1-52, 1-58, 1-59

158682 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-133

155311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112

158683 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-133

155325 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49, 1-52

158684 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-133

155326 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52

158685 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-133

155327 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52

158688 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

155328 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49

158689 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

155329 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49

158690 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

155330 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58

158691 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

155331 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58

158692 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

155674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

158693 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

155677 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

158694 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156176 . . . . . . . . . . . . . . . . . . . . . . . . . 1-153, 1-157

158695 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156177 . . . . . . . . . . . . . . . . . . . . . . . . . 1-155, 1-159

158696 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156180 . . . . . . . . . . . . . . . . . . . . . . . . . 1-153, 1-157

158697 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156181 . . . . . . . . . . . . . . . . . . . . . . . . . 1-155, 1-159

158698 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156192 . . . . . . . . . . . . . . 1-153, 1-155, 1-157, 1-159

158699 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156194 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-155

158700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156194DWG . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-159

158701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-153

158702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156195DWG . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-157

158703 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

158704 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156248 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19

158705 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73

158706 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156266 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41, 1-129

158707 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156356 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-137

158708 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156359 . . . . . . . . . . . . . . . . . . . . . . . . . 1-153, 1-157

158709 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156359DWG . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-157

158710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

156375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-145

158711 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

157291 . . . . . . . . . . . . . . . . . . . . . . . . . 1-155, 1-159

158712 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

157291DWG . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-159

158713 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

157362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112

158714 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

3-8

1-94, 1-98, 1-102, 1-106

F-647-R2 Edition

TABLE OF CONTENTS 158716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

1-654-010024011 . . . . . . . . . . . . . . . . . . . . . . .

1-47

158717 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

1-654-010047-03 . . . . . . . . . . . . . . . . . . . . . . .

1-134

158718 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

1-654-010047-04 . . . . . . . . . 1-94, 1-98, 1-102, 1-106

158719 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

1-654-010047-05 . . . . . . . . . . . . . . . . . . . . . . .

1-121

158720 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

1-654-010047-06 . . . . . . . . . . . . . . . . . . . . . . . .

1-15

158721 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134

1-654-010047-09 . . . . . . . . . . . . . . . . . . 1-118, 1-134

158722 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-133

1-654-010049-03 . . . . . . . . . . . . . . . . . . . 1-41, 1-134

158937 . . . . . . . . . . . . . . . . . 1-75, 1-94, 1-98, 1-106

1-654-010049-05 . . . . . . . . . 1-71, 1-79, 1-112, 1-118

158938 . . . . . . . . . . . . . . . . . 1-75, 1-94, 1-98, 1-106

1-654-010049-06 . . . . . . . . . . . 1-5, 1-7, 1-125, 1-127

158955 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139

1-654-010049-07 . . . . . . . . . . . . . . . . . . . . . . . .

158956 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139

1-654-010049-08 . . . . . . . . . . . . . . . . . . . 1-17, 1-139

158957 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76, 1-85

1-654-010049-15 . . . . . . . . . . . . . . . . . . . . . . . .

158969 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-157

1-654-010051-05 . . . . 1-12, 1-94, 1-98, 1-102, 1-106

158970 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-159

1-654-010051-06 . . . . . . . . . . . . . . 1-17, 1-19, 1-137

159003 . . . . . . . . . . . . . . . . 1-94, 1-98, 1-102, 1-106

1-654-010051-07 . . . . . . . . . . . . . . . . . . . . 1-12, 1-85

159792 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35

1-654-010051-08 . . . . . . . . . . . . . . . . . . . . . . .

1-139

160417 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

1-654-010055-03 . . . . . . . . . . . . . . . . . . . . . . . .

1-48

160444 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139

1-654-010059-07 . . . . . . . . . . . . . . . . . . . . . . .

1-112

160520 . . . . . . . . . . . . . . . . . . . . . . . . . 1-125, 1-127

1-654-010065-15 . . . . . . . . . . . . . . . . . . . . . . .

1-121

161067 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71, 1-75

1-654-010079-4 . . . . . . . . . . . . . . . . . . . . . . . .

1-139

162563 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-654-010079-6 . . . . . . . . . . . . . . . . . . . . . . . . .

1-45

162580 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

1-654-010100028 . . . . . . . . . . . . . . . . . . . . . . .

1-41

162581 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

1-654-010121-06 . . . . . . . . . . . . . . . . . . . . . . .

1-137

162582 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

1-654-010125-13 . . . . . . . . . . . . . . . . . . . . . . . .

1-24

162583 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

1-654-010125-18 . . . . . . . . . . . . . . . . . . . . . . . .

1-24

162584 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

1-654-010166-03 . . . . . . . . . . . . . . . . . . . . . . . .

1-47

162585 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

1-654-010166-04 . . . . . . . . . . . . . . . . . . . . . . . .

1-47

162586 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76

1-655-010002-11 . . . . . . . . . . . . . . . . . . 1-137, 1-139

162587 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

165590 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-102

162955 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-108

165591 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-102

162958 . . . . . . . . . . . . . . . . . . . . . . . . . 1-108, 1-121

1-656-010003039 . . . . . . 1-153, 1-155, 1-157, 1-159

163857 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

165749 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-102

163900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

165751 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-115

163901 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

165754 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-115

163960 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

165931 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-127

1-647-010004117 . . . . . . . . . . . . . . . . . . . . . . . 1-150

167072 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-17

1-647-010004255 . . . . . . . . . . . . . . . . . . . 1-30, 1-35

167082 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-112

1-647-010004257 . . . . . . . . . . . . . . . . . 1-137, 1-139

167083 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-112

1-17

1-84

3-9

TABLE OF CONTENTS 167736 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-115

173927 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76, 1-84

167747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94

173941 . . . . . . . . . . . . . . . .

167995 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-148

173948 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

167996 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-148

174015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-148

168219 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73

175467 . . . . . . . . . . . . 1-67, 1-94, 1-98, 1-102, 1-106

168220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73

175484 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

168221 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73

176117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7

168222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73

176118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7

168223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73

176170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50, 1-57

168284 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-164

176171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-53

168584 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

176186 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84

169104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

176187 . . . . . . . . . . . . . . . . . . . . . . . 1-69, 1-71, 1-75

169145 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

176188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76, 1-84

169760 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112

177782 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

169763 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

177797 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

169764 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-143

177985 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

170122 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51, 1-54

178110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12, 1-67

170123 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51, 1-54

178115 . . . . . . . . . . . . . . . .

170124 . . . . . . . . . . . . . . . . . . . . . .

1-51, 1-54, 1-60

178149 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58

170125 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51, 1-54

178155 . . . . . . . . . . . . . . . . . . . . . 1-75, 1-112, 1-118

170126 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51, 1-54

178203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

170127 . . . . . . . . . . . . . . . . . . . . . .

1-51, 1-54, 1-60

178207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71

170128 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51, 1-54

178256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

170129 . . . . . . . . . . . . . . . . . . . . . .

1-51, 1-54, 1-60

181448 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-118

170130 . . . . . . . . . . . . . . . . . . . . . .

1-51, 1-54, 1-60

181449 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-106

170134 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

181451 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-106

170135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

181458 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

170136 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

181497 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83

170137 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

181508 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102

170138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

181513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102

170139 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

182567 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76

170140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

182821 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35

170141 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

182826 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

171510 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76, 1-83

182827 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-127

171548 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-164

182829 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

171549 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-164

182830 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

171592 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59

182831 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

172815 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-115

182833 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35

3-10

1-94, 1-98, 1-102, 1-106

1-94, 1-98, 1-102, 1-106

F-647-R2 Edition

TABLE OF CONTENTS 182836 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-123

1-861-010034-15 . . . . . . . . . . . . . . . . . . . . . . .

182837 . . . . . . . . . . . . . . . . . . . . . . 1-30, 1-35, 1-123

1-861-010034-21 . . . . . . . . . . . . . . . . . . . 1-24, 1-121

182955 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59

188386 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

183147 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

188387 . . . . . . . . . . . . . . . . . . . . . . . . . 1-139, 1-155

183201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139

188403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-83

183207 . . . . . . . . . . . . . . . . . . . . . 1-98, 1-102, 1-106

189733 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-115

183293 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-127

189734 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-115

183333 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59

18C624ER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-7

183334 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59

18EM1019ER . . . . . . . . . . . . . . . . . . . . . . . . . .

183401 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

192470 . . . . . . . . . . . . . . . . . . . . 1-98, 1-102, 1-106

183449 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

194986 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

183451 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

197179 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

183452 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

197927 . . . . . . . . . . . . . . . . . 1-75, 1-94, 1-98, 1-106

1-861-010032-01 . . . . . . . . . . . . . . . . . . . . . . . . 1-47

197986 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-102

1-861-010032-02 . . .

1-12, 1-94, 1-98, 1-102, 1-106

1CM1030ER . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-83

1-861-010032-03 . . . . . . . . . . . . . 1-12, 1-139, 1-150

1CM1035ER . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-83

1-861-010032-04 . . . . . . . . . . . . . . . . . . . . . . . 1-129

1CM508ER . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-47

1-861-010032-06 . . . . 1-21, 1-30, 1-35, 1-85, 1-118, 1-122, 1-123

1CM614ER . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-47

1CM630ER . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-47

1-861-010032-07 1-15, 1-41, 1-43, 1-44, 1-47, 1-94, 1-98, 1-102, 1-106 1-861-010032-08 1-12, 1-21, 1-47, 1-79, 1-84, 1-125, 1-127 1-861-010032-09 . . . . 1-30, 1-35, 1-71, 1-79, 1-112, 1-118, 1-121, 1-137, 1-139 1-861-010032-10 . . 1-5, 1-7, 1-12, 1-30, 1-35, 1-43, 1-47, 1-79, 1-83, 1-112

1-112

1-35

1-83

1-35

1F212E . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19 1F312E . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19 1F412E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-19

2039-4-4S . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-8 206177 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-161

239-9076-009 . . . . . . . . . . . . . . . . . . . . . . . . .

1-118

25035 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-73

1-861-010032-11 . . . 1-12, 1-94, 1-98, 1-102, 1-106, 1-137, 1-139

2-573-010335 . . . . . . . . . . . . . . . . . . . . . . 1-37, 1-39

1-861-010032-14 . . . . . . . . . . . . . . . 1-30, 1-35, 1-48

30008 . . . . . . . . . . . . . . . . . . 1-43, 1-44, 1-57, 1-137

1-861-010032-15 1-17, 1-19, 1-94, 1-98, 1-102, 1-106

3-343-010014-53 . . . . . . . . . . . . . . . . . . . . . . . .

1-861-010032-18 . . . . . . . . . . . . . . . . . 1-125, 1-127

3-557-010253 . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19

1-861-010032-22 . . . . . . . . . . . . . . . . . . . . . . . 1-115

36204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-47

1-861-010034-07 . . . . . . . . . . . . . . . . . . 1-12, 1-150

36205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-47

1-861-010034-09 . . . 1-15, 1-94, 1-98, 1-102, 1-106, 1-121

3-654-010015 . . . . . . . . . . . . . . . . . . . . . . . . .

1-121

1-861-010034-10 . 1-5, 1-7, 1-71, 1-79, 1-84, 1-112, 1-118 1-861-010034-11 . . . 1-12, 1-94, 1-98, 1-102, 1-106, 1-137, 1-139 1-861-010034-13 . . . . . . . . . . . . . . . . . . . . . . . . 1-48

1-41

3-885-010004 . . . . . . . . . . . . . . . . . . . . . . 1-17, 1-19 40-0717-02 . . . . . . . . . . . . . . . . . . . . . . . 1-43, 1-137 40-0848 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-121

40-0861 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-121

40-0917-10 . . . . . . . . . . . . . . . . . . . . . . . . 1-47, 1-67 3-11

TABLE OF CONTENTS 40-0917-5 . . . . . . . . . . . . . . . . . . . . . . . . . 1-47, 1-67 40-0933 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47 43029 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-137 51198 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-148 519-8954 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-148 5410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121 622-2967-001 . . . . . . . . . . . . . . . . . . . . 1-157, 1-159 622-2967-013 . . . . . . . . . . . . . . . . . . . . 1-157, 1-159 622-2967-017 . . . . . . . . . . . . . . . . . . . . 1-157, 1-159 6719 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121 6EM100ER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83 6EM50ER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47 6EM60ER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47 6X9MM KEY . . . . . . . . . . . . . . . . . . . . . . . 1-49, 1-52 774883 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134 85G828E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 86G1024E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134 900598-6S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-79

M M10SLW ZP . . . . . . . . . . . . . . . . . . . . . . . 1-79, 1-85

P PD341 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86

3-12

F-647-R2 Edition

Document Control Revision Log: Date 09/01/12 07/15/16 01/31/19

Revision F-647-R1 F-647-R2 F-647-R2

Improvement(s) Description and Comments Initial Release Multiple ECN’s reflected and manual updated E-Commerce edits

Equipment from Landoll Company, LLC is built to exacting standards ensured by ISO 9001 registration at all Landoll manufacturing facilities.

Bendi B30 & B40 AC/DS DuraSteer™ Parts Manual

Re-Order Part Number F-647

LANDOLL COMPANY, LLC 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM

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Copyright 2019. Landoll Company, LLC “All rights reserved, including the right to reproduce this material or portions thereof in any form.”

F-647-R2