Bendi Landoll 3 WHEEL PARTS LIST Manual F-443-0707 - PDF DOWNLOAD

BENDI 3 WHEEL PARTS LIST

kg 60 65 70 80 90 100 110

1900 NORTH STREET MARYSVILLE, KANSAS 66508 (785) 562-5381

F-443-0707

07/07

TABLE OF CONTENTS DESCRIPTION

PAGE NO.

GENERAL ASSEMBLY

1-1

BODY COMPONENTS - 313

1-3

HYDRAULIC AND ELECTRIC COMPONENTS

1-5

WHEELS AND COMPONENTS

1-7

3 STAGE MAST PARTS

1-9

100cc ORBITOL ASSEMBLY

1-11

CROSS LINE RELIEF VALVE ASSEMBLY

1-13

3 LEVER VALVE BLOCK ASSEMBLY

1-15

MAST, HOSE CONNECTIONS

1-17

SUCTION FILTER ASSEMBLY

1-19

2kW ELECTRIC STEER MOTOR ASSEMBLY

1-21

6KW LIFT MOTOR ASSEMBLY

1-23

OIL TANK CONNECTIONS

1-25

LOWERING CONTROL VALVE ASSEMBLY

1-26

MOTION CONTROL VALVE ASSEMBLY

1-27

INSTRUCTIONS FOR ORDERING PARTS ORDER PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER PHONE NO.: 1-800-423-4320 OR 785-562-5381 FAX NO.: 785-562-4892 IDENTIFICATION PLATE The identification plate, which lists the rated capacity, serial number, and other vehicle characteristics, is located under the overhead guard.

SERIAL NUMBER NOMENCLATURE The serial number for the Bendi forklift and mast is located on the identification plate. The following information will help decode the Bendi serial number.

Bendi Serial Number Baa/bb-ymms-xxxx Where: aa/bb =

y

= =

mm s xxxx

= = =

25/42 for 2,500 lb rated capacity truck w/ 42” frame 30/42 for 3,000 lb rated capacity truck w/ 42” frame 35/48 for 3,500 lb rated capacity truck w/ 48” frame 40/48 for 4,000 lb rated capacity truck w/ 48” frame last digit of year of manufacture (eg., “4” means 2004, “5” means 2005) month of manufacture component series; such as “K” frame number

ILLUSTRATED PARTS LIST

1

kg 60 65 70 80 90 100 110

4

1

3

3 wheel gen assy

Figure 1-1 General Assembly

GENERAL ASSEMBLY ITEM PAGE NO. 1 2

1-2 - 1-3 1-4 - 1-5; 1-10 - 1-15; 1-18 - 1-27

3 4

1-6 - 1-7 1-8 - 1-9; 1-16 - 1-17

DESCRIPTION BODY COMPONENTS HYDRAULIC AND ELECTRIC COMPONENTS (NOT SHOWN) WHEELS AND COMPONENTS 3 STAGE MAST PARTS

1-1

6 4 3

5

1 2

Figure 1-2 Body Components - 313

1-2

BODY COMPONENTS - 313 ITEM PART NO. 1 2 3 4 5 6

145921 145922 145923 145924 145925 145926

DESCRIPTION ROTATION SHAFT ROTATION SHAFT BEARINGS ROTATION SHAFT SPACER ROTATION HEAD TOP BEARING BATTERY LID SPRING ROTATION SHAFT NUT

QTY. 1 2 1 1 1 1

1-3

1

2 30 24 26 22 23

4 5 8

35

18

3

28

29

34 33

36

19

32 6

25 13 12 11 7

38

14 15

10

16

37

9 27

20

21

hyd and elect - 313

Figure 1-3 Hydraulic and Electric Components

1-4

HYDRAULIC AND ELECTRIC COMPONENTS ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

142230 145764 142231 145763 145320 142237 145894 145897 139962 139879 144568 142310 143543 143542 36204 36206 36205 142262 142263 142264 145913 142323 145911 145910 142321 142322 145912 142228 145762 0043056 142312 142265 145919 145900 145769 145768 145914 145915 145916 145917 145918 30008 117997

DESCRIPTION 2kW ELECTRIC STEER MOTOR BRUSH KIT 6kW LIFT MOTOR BRUSH KIT CROSS LINE RELIEF VALVE (SEE PAGE 1-13) STEER MOTOR 100cc ORBITOL (SEE PAGE 1-11) 3 LEVER VALVE BLOCK (SEE PAGE 1-15) ACCELERATOR UNIT BATTERY DISCHARGE INDICATORI CONTROLLER - 740 AMP STEERING CONTROLLER CONTACTOR (HYDRAULIC LIFT) CONTACTOR (MAIN) CONTACTOR (STEERING) FUSE, 55A FUSE, 355A FUSE, 425A HARNESS, B3 BODY (NOT SHOWN) HARNESS, B3 DASH (NOT SHOWN) HARNESS, B3 OHG (NOT SHOWN) BRAKE RESERVOIR MASTER CYLINDER, B3 BRAKE BRAKE TEE BRAKE PIPES CABLE, LEVEL SIDE PARK BRAKE CABLE, TIRE SIDE PARK BRAKE HANDBRAKE DRIVE MOTOR BRUSH KIT SWITCH VALVE, MICROSWITCH FUSE HOLDER FUSE MOTOR SHAFT SUPPORT BEARING MOTION CONTROL VALVE (SEE PAGE 1-27) FILTER ELEMENT (SEE PAGE 1-19) TILT RAM SEAL KIT (NOT SHOWN) FORWARD/REVERSE MODULE AND LEVER CREEP SWITCH BRAKE OVERIDE SWITCH AND PUSH BUTTON (YELLOW) KEYSWITCH HORN SWITCH AND PUSH BUTTON BATTERY PLUG MOTION BLEEPER

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

1-5

1 15 2 15 3 4

11

7 10

12 9 14 13 8 5 6

wheels and components

Figure 1-4 Wheels and Components

1-6

WHEELS AND COMPONENTS ITEM PART NO. *1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

142229 139910 142261 145902 131455 0012565 145903 145904 145905 145906 145907 145908 145909 142236 142235 145827

DESCRIPTION BREVINI GEARBOX 29:1 BREVINI GEARBOX 24:1 FRONT WHEEL HUB AND TIRE WHEEL B313 FRONT FRONT WHEEL NUTS REAR WHEEL, HUB AND TIRE REAR WHEEL NUTS M16 REAR WHEEL BEARING HOUSING REAR WHEEL STUDS M16 REAR WHEEL DUST CAP REAR WHEEL BEARING LARGE REAR WHEEL BEARING SMALL REAR WHEEL OIL SEAL SLAVE CYLINDER BRAKE SHOES (SET) B313 DRIVE WHEEL ASSEMBLY (AVAILABLE AS A REPLACEMENT FOR P/N 142261 & 145902)

QTY. 1 1 1 6 2 10 1 10 2 2 2 2 1 1 1

* LOOK FOR RATIO ON GEARBOX NAMEPLATE. IF 29.8:1 RATIO, USE P/N 142229; IF 23.67:1 RATIO, USE P/N 139910.

1-7

11

12

9 8 10

1

3

2

6

5

7 4

3 stage mast

Figure 1-5 3 Stage Mast Parts

1-8

3 STAGE MAST PARTS ITEM PART NO. 1 2 3 4 5 6 7 8 9 10

11

12

145765 145768 145766 129504 118691 124408 145767 145946 145947 145951 145952 145953 145948 145949 145950 145954 145955 145956

DESCRIPTION MAIN LIFT CYLINDER SEAL KIT TILT CYLINDER SEAL KIT FREE LIFT CYLINDER SEAL KIT SIDESHIFTER, 8" INTEGRAL BEARING, 4" MAST ROLLER MAST ROLLER SHIM ISS CYLINDER SEAL KIT ROLLER, HOSE ROLLER, CHAIN 5M MAIN LIFT HOSE ASSEMBLY 6M MAIN LIFT HOSE ASSEMBLY 7M MAIN LIFT HOSE ASSEMBLY 5M SIDESHIFT HOSE ASSEMBLY 6M SIDESHIFT HOSE ASSEMBLY 7M SIDESHIFT HOSE ASSEMBLY HOSE ASSEMBLY, 108" (5M MAST) HOSE ASSEMBLY, 118" (6M MAST) HOSE ASSEMBLY, 130" (7M MAST)

QTY. 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 2 2 2

1-9

2

4

5

7

3

1

6

8

orbitol assembly

Figure 1-6 100cc Orbitol Assembly (1 of 3)

10

9

11 orbitol assembly back

Figure 1-7 100cc Orbitol Assembly (Back View) (2 of 3)

1-10

11

12

strg mtr pressure switch

Figure 1-8 Steering Motor Pressure Switch (3 of 3)

100cc ORBITOL ASSEMBLY ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12

145894 145866 145847 145867 145874 145849 145848 145850 145851 145875 145852 145896

DESCRIPTION 100cc ORBITOL BONDED SEAL, SIZE #2 HOSE, 1/4" ORBITOL TO OIL TANK BONDED SEAL, SIZE #8 UNION FITTING, #8 INSIDE, #6 OUTSIDE HOSE, 3/8" ORBITOL TO BOTTOM OF STEER MOTOR HOSE, 3/8" ORBITOL TO OIL TANK HOSE, 3/8" ORBITOL TO RH SIDE OF MOTION CONTROL VALVE HOSE, 3/8" ORBITOL TO LH SIDE OF MOTION CONTROL VALVE BONDED SEAL, #4 HOSE, 1/4" ORBITOL TO PRESSURE SWITCH STEERING MOTOR PRESSURE SWITCH

QTY. REF 2 1 4 4 1 1 1 1 3 1 1

1-11

2

1

3

4

cr line rel valve

Figure 1-9 Cross Line Relief Valve Assembly

6

5

7

cr line rel valve wo hoses

Figure 1-10 Cross Line Relief Valve w/o Hoses

1-12

CROSS LINE RELIEF VALVE ASSEMBLY ITEM PART NO. 1 2 3 4 5 6 7

145320 145853 145854 145876 145867 145877 145878

DESCRIPTION CROSS LINE RELIEF VALVE HOSE, 3/8" CR. LINE RELF. VALVE TO MOTION CONTROL VALVE HOSE, 3/8" CR. LINE RELF. VALVE TO MOTION CONTROL VALVE DIAGNOSTIC TEE PORT BONDED SEAL, SIZE #8 FEMALE CONNECTOR RELIEF VALVE FITTING

QTY. REF 1 1 1 2 2 2

1-13

2

1

4

9

8

10

6

7

3

5

3 lever valve block top

Figure 1-11 3 Lever Valve Block Assembly (Top View)

5 1 9

8

3 lever valve block btm

Figure 1-12 3 Lever Valve Block Assembly (Bottom View)

1-14

3 LEVER VALVE BLOCK ASSEMBLY ITEM PART NO. 1 2 3 4 5 6 7 8 9 10

145897 145879 145880 145881 145855 145856 145857 145858 145859 145882

DESCRIPTION 3 LEVER VALVE BLOCK BONDED SEAL, SIZE #6 UNION FITTING, #6 INSIDE, #8 OUTSIDE UNION FITTING, #6 INSIDE, #4 OUTSIDE HOSE, 1/2" 3 LEVER VALVE TO FILTER HOSE, 1/2" 3 LEVER VALVE TO LOWERING CONTR VLV HOSE, 1/2" 3 LEVER VALVE TO LIFT MOTOR HOSE, 1/4" 3 LEVER VALVE TO MAST HOSE, 1/4" 3 LEVER VALVE TO MAST PLUG FITTING, SIZE #6

QTY. REF 8 3 4 1 1 1 2 2 1

1-15

1

2

3

4 mast hose connect

Figure 1-13 Mast, Hose Connections

3 4 5

6

mast hose connect close up

Figure 1-14 Mast, Hose Connections (Close Up View)

1-16

MAST, HOSE CONNECTIONS ITEM PART NO. 1 2 3 4 5 6

145865 145859 145858 145883 145860 145861

DESCRIPTION HOSE, 1/2" MAST TO LOWERING CONTROL VALVE HOSE, 1/4" MAST TO 3 LEVER VALVE HOSE, 1/4" MAST TO 3 LEVER VALVE T-CONNECTION, SIZE #4 HOSE, 1/4" T-CONNECTION TO TILT CYLINDER HOSE, 1/4" T-CONNECTION TO TILT CYLINDER

QTY. 1 REF REF 2 2 2

1-17

4

3

2

1

Figure 1-15 Suction Filter Assembly

1-18

5

SUCTION FILTER ASSEMBLY ITEM PART NO. 1 2 3 4 5

145769 145884 145885 145855 145862

DESCRIPTION FILTERELEMENT BONDED SEAL, SIZE #12 UNION FITTING, #12 INSIDE #8 OUTSIDE HOSE, 1/2" FILTER TO 3 LEVER VALVE HOSE, 1/2" FILTER TO OIL TANK

QTY. REF 2 2 REF 1

1-19

2

3

1

4

elect str mtr top

Figure 1-16 2kW Electric Steer Motor Assembly (Top View)

5

6

7

elect str mtr btm

Figure 1-17 2kW Electric Steer Motor Assembly (Bottom View)

1-20

2kW ELECTRIC STEER MOTOR ASSEMBLY ITEM PART NO. 1 2 3 4 5 6 7

142232 145884 145885 145863 145867 145874 145849

DESCRIPTION 2kW ELECTRIC STEER PUMP BONDED SEAL, SIZE #12 UNION FITTING, #12 INSIDE, #8 OUTSIDE HOSE, 1/2" STEER MOTOR TO OIL TANK BONDED SEAL, SIZE #8 UNION FITTING, #8 INSIDE, #6 OUTSIDE HOSE, 3/8" STEER MOTOR TO ORBITOL

QTY. 1 1 1 1 1 1 REF

1-21

2

3

4

1

lift motor top

Figure 1-18 6kW Lift Motor Assembly (Top View)

5

6

7

lift motor btm

Figure 1-19 6kW Lift Motor Assembly (Bottom View)

1-22

6KW LIFT MOTOR ASSEMBLY ITEM PART NO. 1 2 3 4 5 6 7

142233 145884 145886 145864 145887 145888 145857

DESCRIPTION 6kW LIFT PUMP BONDED SEAL, SIZE #12 UNION FITTING, #12 INSIDE, #16 OUTSIDE HOSE, 1" LIFT MOTOR TO OIL TANK BONDED SEAL, SIZE #10 UNION FITTING, #10 INSIDE, #8 OUTSIDE HOSE, 1/2" LIFT MOTOR TO 3 LEVER VALVE

QTY. 1 1 1 1 1 1 REF

1-23

2

4

3

7

5

6

10

8

13

9

11

12

14

oil tank connections

Figure 1-20 Oil Tank Connections

1-24

1

OIL TANK CONNECTIONS ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

145898 145866 145889 145847 145875 145890 145848 145891 145892 145894 145884 145885 145863 145862

DESCRIPTION OIL TANK BONDED SEAL, SIZE #2 UNION FITTING, #2 INSIDE, #2 OUTSIDE HOSE, 1/4" OIL TANK TO ORBITOL BONDED SEAL, SIZE #4 UNION FITTING, #4 INSIDE, #6 OUTSIDE HOSE, 3/8" OIL TANK TO ORBITOL BONDED SEAL, SIZE #16 UNION FITTING, #16 INSIDE, #16 OUTSIDE HOSE, 1" OIL TANK TO LIFT MOTOR BONDED SEAL, SIZE #12 UNION FITTING, #12 INSIDE #8 OUTSIDE HOSE, 1/2 OIL TANK TO STEERING MOTOR HOSE, 1/2" OIL TANK TO FILTER

QTY. 1 1 2 REF 1 1 REF 1 1 REF 2 2 REF REF

1-25

1

2

3

4

5

lowering contr vlv

Figure 1-21 Lowering Control Valve Assembly

LOWERING CONTROL VALVE ASSEMBLY ITEM PART NO. 1 2 3 4 5

1-26

145899 145884 145885 145856 145865

DESCRIPTION LOWERING CONTROL VALVE BONDED SEAL, SIZE #12 UNION FITTING, #12 INSIDE, #8 OUTSIDE HOSE, 1/2" LOWERING CONTROL VALVE TO 3 LEVER VALVE HOSE, 1/2" LOWERING CONTROL VALVE TO MAST

QTY. 1 2 2 REF REF

6

7

3 2

5

1

4

motion control valve

Figure 1-22 Motion Control Valve Assembly

MOTION CONTROL VALVE ASSEMBLY ITEM PART NO. 1 2 3 4 5 6 7

145900 145879 145893 145851 145850 145853 145854

DESCRIPTION MOTION CONTROL VALVE BONDED SEAL, SIZE #6 UNION FITTING, #6 INSIDE, #6 OUTSIDE HOSE, 3/8" MOTION CONTROL VALVE TO ORBITOL HOSE, 3/8" MOTION CONTROL VALVE TO ORBITOL HOSE, 3/8" MOTION CONTROL VALVE TO C.L.R. VALVE HOSE, 3/8" MOTION CONTROL VALVE TO C.L.R. VALVE

QTY. 1 4 4 REF REF REF REF

1-27

NUMERICAL INDEX

2

PART

PAGE

PART

PAGE

PART

PAGE

0012565 0043056 117997 118691 124408 129504 131455 139879 139910 139962 142228 142229 142230 142231 142232 142233 142235 142236 142237 142261 142262 142263 142264 142265 142310 142312 142321 142322 142323 143542 143543 144568 145320 145320 145762 145763 145764 145765 145766 145767

07 05 05 09 09 09 07 05 07 05 05 07 05 05 21 23 07 07 05 07 05 05 05 05 05 05 05 05 05 05 05 05 05 13 05 05 05 09 09 09

145768 145768 145769 145769 145827 145847 145847 145848 145848 145849 145849 145850 145850 145851 145851 145852 145853 145853 145854 145854 145855 145855 145856 145856 145857 145857 145858 145858 145859 145859 145860 145861 145862 145862 145863 145863 145864 145865 145865 145866

05 09 05 19 07 11 25 11 25 11 21 11 27 11 27 11 13 27 13 27 15 19 15 26 15 23 15 17 15 17 17 17 19 25 21 25 23 17 26 11

145866 145867 145867 145867 145874 145874 145875 145875 145876 145877 145878 145879 145879 145880 145881 145882 145883 145884 145884 145884 145884 145884 145885 145885 145885 145885 145886 145887 145888 145889 145890 145891 145892 145893 145894 145894 145894 145896 145897 145897

25 11 13 21 11 21 11 25 13 13 13 15 27 15 15 15 17 19 21 23 25 26 19 21 25 26 23 23 23 25 25 25 25 27 05 11 25 11 05 15

2-1

PART

PAGE

PART

PAGE

145898 145899 145900 145900 145902 145903 145904 145905 145906 145907 145908 145909 145910 145911 145912 145913 145914 145915 145916 145917 145918 145919 145921 145922 145923 145924 145925 145926 145946 145947 145948 145949 145950 145951 145952 145953 145954 145955 145956 30008 36204 36205

25 26 05 27 07 07 07 07 07 07 07 07 05 05 05 05 05 05 05 05 05 05 03 03 03 03 03 03 09 09 09 09 09 09 09 09 09 09 09 05 05 05

36206

05

2-2