Belarus 1523.5 Tractor Parts Catalogue & Assembly Manual 1523.5-0000010 KDS - PDF DOWNLOAD

_____________ BELARUS ___________1523.5 1523.5-0000010 KDS

CATALOGUE OF PARTS AND ASSEMBLY UNITS

2013

The catalogue was prepared by engineer of Department of Design and Experimental Works - 1 (DDER-1) I.V. Razmyslovich. Basic data was provided by key specialists of DDER-1 of RUE “Minsk tractor works”.

Chief editor - A.G. Stasilevich, General Designer of PA “MTW”, Director of Scientific and Technical Center of RUE “MTW”.

Executive editor– N.I. Zezetko, Design manager for tractor production.

Publications Assistant — Y. M. Korotky, Head of Design Bureau for Maintenance Documentation.

RUE “Minsk Tractor Works” constantly works on improving the output goods and retains the right to change the design, technical data without prior notification of the customers.

Some designations, descriptions and figures in this catalogue may differ from actual ones on your tractor. For detailed information, contact your dealer and use information bulletins, published by PA “MTW” and regularly circulated among the consumers. © RUE “Minsk Tractor Works”, 2013 All rights reserved. This book may not be reproduced or copied in full or in part without written permission of RUE “Minsk Tractor Works”.

2

CONTENTS

Introduction ........................................................................................................................4 How to use this catalogue .................................................................................................4 Application .........................................................................................................................5 Index of groups and subgroups of catalogue assembly units and parts..........................6 Assembly units and parts ..................................................................................................10

3

INTRODUCTION The present catalogue contains the whole range of assembly units and parts for tractors “BELARUS-1523.5“, equipped with engine D-260.1S3B. The engine is a 4-stroke piston sixcylinder inner combustion engine with in-line vertical arrangement of cylinders, with direct injection of diesel fuel and compression ignition, corresponding to environmental requirements of Stage 3B.

The catalogue is meant for organizations and firms that are concerned with tractor sales, operation and repair. It can be used in calculation and preparation of orders for spare parts and serves as a manual during tractor disassembling and assembling.

All changes related to tractor design development are represented in respective information sheets.

HOW TO USE THIS CATALOGUE Catalogue includes tractor assembly units and parts. Assembly units and parts are divided into groups and subgroups according to functional attribute. This directory is well illustrated with axonometric figures of knocked-down tractor components. All parts in the figures have sequence numbers (figure numbers). For ease of catalogue reference in search for necessary part the same sequence numbers are placed in column “Pos. No.” in the text part of the catalogue in ascending order from top downward. The figures referred to in the catalogue are well-done in the terms of art and let the user get acquainted with structure and configuration of parts and assembly units. They can serve as a manual for carrying out disassembling and assembling operations.

For example, the following record is given in the catalogue «...240-1004100-

4

Connecting rod (13,20,21,37-39)».

It means that assembly unit “Rod” in the number of 4 pieces per engine consists of the following parts: bushing (pos. 21), connecting rod (pos. 20), connecting rod bolt (pos. 13), connecting rod cap (pos. 39), washer (pos. 38) and nut (pos. 37). “Quantity” column gives number of assembly units and parts used in this subgroup (1004) per one tractor.

Conventional seven-digit system of assembly unit and parts designation (after prefix) is applied for the tractors.

Prefixes A1, A2 and A3 that follow seven-digit part number mean that the design of these parts or assembly units has been changed, but is still interchangeable with the previously produced designs. Prefixes B, B1, B2, V, G, D, etc. mean that new part designs will not be interchangeable with parts of previously produced designs, but are interchangeable with each other within the range of one symbol.

Digit prefixes that follow the part or assembly unit number, e.g. 01, 02, 03, etc., describe part or assembly unit version (structural or climatic) and these parts are not interchangeable with each other.

For example, parts “240-1104300-B1-01 (1st cylinder pipe)” and “240-1104300-B1-02 (2nd cylinder pipe)’’ have different structural variations and are not interchangeable.

Some parts, taken from previous tractor models, have alphanumeric designations. For example, “D18-055- -01 Seal ring”.

4

APPLICATION The tractor “BELARUS-1523.5” is intended for performance of various general –purpose agricultural operations, for basic and preseeding treatment of soil, planting of crops and other cultures in a structure with wide-span and combined units, for harvesting operations in a structure with heavy-duty harvesting complexes that are designed for forage conservation, crop harvesting, for transport and loading operations.

The tractor “BELARUS-1523.5” is a general-purpose wheeled tractor of traction class 3 with the wheel formula 4X4.

5

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS

Group

Subgroup

Fig.

1001

10.1

1101 1108 1109 1109

11.1 11.2 11.3 11.4

1205 1209 1204

12.1 12.2 12.3

1301 1317 1309

13.1 13.2 13.3

1601 1601 1601 1601 1602

16.1 16.2 16.3 16.4 16.5

1602

16.6

1602 1602 1602 1602

16.7 16.8 16.9 16.10

1701 1701 1701 1701 1701 1702

17.1 17.2 17.3 17.4 17.5 17.6

1701 1701 1701 1701 1701 1701 1702 1706 1702 1704 1716 1737

17.7 17.8 17.9 17.10 17.11 17.12 17.13 17.14 17.15 17.16 17.17 17.18

1802

18.1

2203 2210

22.1 22.2

11

12

13

16

17

18 22

Description Diesel engine mechanisms Engine assembly Fuel feed system Fuel tanks Fuel feed control Air supply line Air cleaner assembly Exhaust system Muffler assembly Tank heating system Supply system Cooling system Cooling unit Cooler assembly Fan guard Clutch Clutch assembly Clutch housing Clutch housing Clutch housing. Release yoke.

Clutch control when main and working cylinders produced by RUE GZG are mounted Clutch control when main and working cylinders produced by NPOOO Fenox are mounted Main cylinder Hydraulic booster Working cylinder Tank Gearbox Gearbox 1522-1700010 Primary shaft Secondary shaft Intermediate shaft Low gears shaft Gearbox control mechanism

Page

Gearbox 1222-1700010 (24F+12R) Primary shaft Intermediate shaft Low gears and reverse shaft Gear train shaft Secondary shaft Gearbox control mechanism Creeper assembly Cylinder Pumps drive Filter Distributor-filter Front driving axle drive Front driving axle drive Cardan drive Cardan drive Guard

70 72 74 76 80 82 84 90 94 96 98 100

6

10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 42 44 46 48 50 52 54 56 58 60 62 66

102 106 108

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 23

Subgroup

Fig.

2300

23.1

2302

23.2

2303 2308

23.3 23.4

2401, 2407 2403, 2407 2401 2409 2409

24.1 24.2 24.3 24.4 24.5

2707 2707

27.1 27.2

3003

30.1

3101 3107

31.1 31.2

3401

3405

34.1 34.2 34.3 34.4 34.5

3506 3503 3503 3503 3503 3506 3513 3514 3506

35.1 35.2 35.3 35.4 35.5 35.6 35.7 35.8 35.9

3700

37.1 37.2 37.3 37.4 37.5 37.6 37.7 37.8 37.9 37.10 37.11

24

27

30 31

34 3407 35

37 3700 3700 3700 3723 3700 3700 3700 3724 3722

Description Front driving axle Front driving axle Main gear of front driving axle (1222-2300020-05) Differential Final drive gear box of front driving axle (1222-2300020-05) Rear axle Rear axle housing . Final drive.

Differential. Bearing body.

Lubrication system of rear axle Differential lock mechanism Differential lock clutch of “wet” type Drawbar hitch Drawbar hitch Drawbar hitch (configuration variants) Front axle Steering link Wheels and hubs Front driving wheels Rear driving wheels Steering Steering column

Page

Hydrostatic power steering

148

Hydraulic cylinder 50h25-200 Brakes „Wet“ brakes Parking brake control Brake control Brake fluid tanks Working cylinder Pneumatic drive (combined) Tank Brake valve Compressor Electrical equipment Engine electrical equipment

153 155 157 161 165 167 169 173 175 177

Transmission electrical equipment

181

Cab electrical equipment Front lamps assembly Rear lamps assembly Working lights assembly Working lights assembly Headlights assembly Storage battery assembly Switching unit

184 186 188 190 192 194 196 200

7

110 114 116 118 122 126 128 130 132 134 136 138 140 142 144

179

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 38

Subgroup

3805 3805

Fig. 38.1 38.2 38.3 38.4 38.5 38.6

39 3901 3912

39.1 39.2

4202 4218 4209 4209 4235

42.1 42.2 42.3 42.4 42.5

4605 4605 4605 4605 4606 4606 4606

4608 4617

46.1 46.2 46.3 46.4 46.5 46.6 46.7 46.8 46.9 46.10 46.11 46.12 46.13 46.14 46.15

5205 5205 5205

52.1 52.2 52.3

6700 6700 6708 6703,6708 6702

67.1 67.2 67.3 67.4 67.5

6800 6800 6807

68.1 68.2 68.3

8100

81.1 81.2 81.3 81.4 81.5 81.6

42

46

4607 4607

67

68

81 8100 8114 8114 8112

Description Dashboard

Page

Dashboard

202

Dashboard assembly

206

Tools and acessories Operator’s tool First-aid kit Power take-off Power take-off shaft Rear PTO hydraulic drive control Front power take-off shaft Front PTO gear unit Ballast Hydraulic system Lift linkage Units and elements of lift linkage Walterscheid hook MTZ hook Pivot joints and transition elements Front lift linkage Bracket assembly of front lift linkage

209 211 213 219 223 225 231 233 237 239 241 243 245 249

Hydraulic units and fittings

251

Hydraulic units and fittings

257

Tank Pump drive of hydraulic system Windscreen wipers Rear windscreen wiper assembly Front windscreen wiper assembly Windscreen washer assembly Tractor cab Tractor cab Roof Cab door Cab. Cab glasses Control panel assembly Seat Operator’s seat Operator’s seat Reverse mechanism Air-conditioning system

263 265 267 269 271 273 277 279 283 287 289 293 295

Heater-cooler assembly

297

Heating and ventilation system Condenser assembly Filter assembly Compressor assembly

300 302 304 306

8

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group

Subgroup 8112

Fig. 81.7

8201 8201 8201

82.1 82.2 82.3

8400

84.1 84.2 84.3 84.4

82

84 8403 8405 87 8700 8700 8700 8700 8700

87.1 87.2 87.3 87.4 87.5 87.6 87.7

8700

Description Air-conditioner assembly Cab accessories Inside mirror Outside mirror Sun visor Hood and fenders

Page 308

Facing

316

Front wheels fenders Foot step Control system DL and FDA control 1522-8700410-D DL, FDA and FPTO control 1523-8700210-D Lift linkage control DL, FDA and gear unit control (2022-8700450-D-02) DL, FDA, FPTO and gear unit control (2022-8700250-D-01)

320 322

Engine control (1523.5-8700910- )

336

310 312 314

Adopted abbreviations and conventional notations: GOST – State Standard OST – Industry-specific standard TU – Technical Specifications TU RB – Technical Specifications of the Republic of Belarus MMZ – Minskiy Motornyi Zavod (Minsk Motor Plant) KDS – Catalogue of parts and assembly units KD – Catalogue of parts Russian (Cyrilic Alphabet) Symbols and Designations used in Catalogue and Corresponding English Equivalents Russian (Cyrilic Alphabet) Symbols A

,

;

1/8”

, ; 80 -… ; P, ; 80; ; -70; P , ; 80 -…; ; ; 70 -…, ; ; 125, ; ; , 8,

8

15, ,

,

English Equivalents A B V G Gg D, Du ZH Z I K; KG1/8” L M, MKPV N P; 80P-… ; PR, PE R; R80; R ; RP-70; RD, RAUS S; 80S-…; S15, SAKD ; S U; 70U-…, UMZH, UKF H; HCHP TS; TS 125 TSIKS CH; SCH SH NMSH; NSH F , FP SHP 8, SHCH 8

Russian (Cyrilic Alphabet) Symbols

…

-114 ; 10; -3 -26 1/8” 75,

50

3/8” , ,

9

English Equivalents SHP …KZS… SCH-114B; SSH HCHP 10; HCHM TKRN-3 AMOVT HS-26 PKSH 1/8” R75-V3VR YAVAG AUSH, ADYUI ASH EMUSH US SHS F50 VK SHCK PK KG 3/8” DOT TD, TIIR LBIE LYAKSH DADM DUOT EFO

324 326 330 332 334

Fig. 10.1 Engine assembly

10

Group 10. Diesel engine mechanisms Subgroup 1001. Engine assembly Fig.

Pos.N Assembly unit or part number o 10.1 1221-1001001-01 1 50-1601352 2 52-2301065 3 D01-015 4 70-2800016 5

Q-ty 1 2 4 2 4 1

6

4

7

2

8

2

10

3

11 12

220-2401022

1 1

13

4

15 16

5 10

11

Description Engine assembly Dowel pin Washer Dowel pin Bolt Bolt 12-6gh75.88.35.019 GOST 7795-70 Bolt 16-6gh60.88.35.019 GOST 7795-70 Bolt 16-6gh70.88.35.019 GOST 7795-70 Bolt 16-6gh75.88.35.019 GOST 7795-70 Bolt 12-6gh30.88.35.019 GOST 7796-70 Bolt Nut 12-6N.6.019 GOST 5915-70 Nut 16-6N.6.019 GOST 5915-70 Washer 12 OST 37.001.115-75 Washer 16 OST 37.001.115-75

Fig. 11.1 Fuel tanks

12

Group 11. Fuel feed system Subgroup 1101. Fuel tanks Fig.

Pos.N Assembly unit or part number o 11.1 1523.5-1101000 1 1522-1101080 2 3 4 PR-43-02 5 082-1103010 6 1522-1101060 7 85-1101002 8 HS-66 9 70-1101035-B-01 10 1522-1101010 11 1522-1101090 12 13 14 15 16 19 20 21 22 23 24

1522-1101140-01 1522-1101118

25 26 27 28 29 30 31 32 33

1522-1101005 1522-1101140 11,112-100 822-1101081 1522.5-1101210 920-1101210-03 1522-1101125 1522-1101136-03

Q-ty 1 1 4 8 10 2 1 1 2 1 1 2 1 2 4 4 2 1 2 4 1 5 5

3522-1101310 1522-3806026 3022-1101002-01 16-27 D .6804-02 80-1101067

2 2 2 2 1 1 4 2 4

34 35 36 37 38 40

4 4 1522-1101070 D18-051 R 14 920-1101250-01

1 1 5 1

13

Description Fuel tank Left bracket Nut 10-6N.6.019 GOST 5915-70 Washer 10 OST 37.001.115-75 Sealant U Plug Neck Pipe Clamp Hose pipe Tank Clamp Valve PP6-1-O TU RB 03973223.008-2000 Band Gasket Split pin 3,2h18.019 GOST 397-79 Fitting Gasket Fuel line Clamp with worm thread Fuel volume sensor Washer Screw V. 5-6gh35.58.019 GOST 17475-80 Bolt Band Ball Fitting Tank Pipe Pin Pipe Bolt 16-6gh50.88.35.019 GOST 7796-70 Washer 16 OST 37.001.115-75 Bolt 10-6gh25.88.35.019 GOST 7796-70 Bracket Bolt Washer Fuel line

Fig. 11.2 Fuel feed control

14

Group 11. Fuel feed system Subgroup 1108. Fuel feed control Fig.

Pos.N Assembly unit or part number o 11.2 2022D-1108000 1 2022D-1108015 2 2022D-1108020 3 1522-1108350 5 3022-1108003 6 80-1108028 7 80-1108178 8 80V-1108347 11 12 2522-6702066 13 2522-6702318 14 13.11.000 18

Q-ty 1 1 1 1 1 2 1 1 2 3 1 1 3

19

2

20

1

21

2

23 24 25

2 3 2

26 28 29 30 31

2 2 6 3 1

32

1

15

Description Fuel feed control Bracket Rod Handle Lever Washer Friction washer Disc spring Pin 6h22 OST 37.001.163-97 Bushing Blind plug Handle Bolt 8-6gh55.88.35.019 GOST 7795-70 Bolt 8-6gh20.88.35.019 GOST 7795-70 Bolt 8-6gh25.88.35.019 GOST 7795-70 Bolt 6-6gh25.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Nut 14h1,5-6N.04.019 GOST 5916-70 Split pin 2h12.019 GOST 397-79 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Washer S8.01.019 GOST 11371-78 Electronic pedal EAAX-EXP0023 or Electronic pedal 225360 or Electronic pedal PE-35-01 TU BY 300044189.114-2009 "Izmeritel", Novopolotsk City Hand control sensor S-01 TU BY 300044189.115-2009 "Izmeritel", Novopolotsk City or Hand control sensor EAAX-EFT1743

Fig. 11.3 Air supply line

16

Group 11. Fuel feed system.

Subgroup 1109. Air supply line.

Fig.

Pos.N Assembly unit or part number o 11.3 260-1109010

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Q-ty 1

Description

260-1109015-02

1

245-1109310 53.21.000-02

1 1

260-1109400-01 260-1109009260-1109035-02 260-1109256 260-1109300 or V4318-00 260-1109300-01 or V4318 -01.00 260-1109306 260-1109402 260-1109410-01 245 -1008029 245-1109311 245-1109316 245-1109317 242-3509213 50-1117028 18-29-600-1,3(13) 70-81-66-0,2(2) 53.21.001-02 53.21.002-02 53.21.00Z-02 D18-055- -01 HSHP.10-019 or XC-26.019 HS - 78.019 HS-101.019

1 1 1 1 1

Air cleaner (consists of the parts 260– 1109015-02; 53.21.000 – 02) Air cleaner (consists of the parts 2451109310; 2-6;) Nut (consists of the parts 10-12) Monocyclon (consists of the parts 1719) Pipe (consists of the parts 8; 14; 20) Connecting pipe Housing Pan Element filter

1

Element filter

1 1 1 1 3 3 3 1 1 1 1 1 1 1 1 2

Ring Connecting pipe Pipe Connecting pipe Nut Washer Gasket Fitting Threaded plug Hose pipe part Hose pipe part Connecting pipe Cap Cover O-Ring Binding screw clamp

2 4

Binding screw clamp Binding screw clamp

17

Fig.11.4 Air cleaner assembly

18

Group 11. Fuel feed system Subgroup 1109. Air cleaner assembly Fig.

Pos.N Assembly unit or part number o 11.4 1 2 3 4 5

Q-ty 1 1 1 2 2

1523.5-1109020 1522-1109025

6 7

2 2

19

Description Bolt 8-6gh14.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Support Clamp Bolt 10-6gh18.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Nut 10-6N.6.019 GOST 5915-70

Fig. 12.1 Muffler assembly

20

Group 12. Exhaust system Subgroup 1205. Muffler assembly Fig. 12.1

Pos.No 1 2 4 6 7 8 9 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 40 41 42 43 44 45

Assembly unit or part number 2022.5-1205020 2022.5-1205115 2022.5-1205110 2022.5-1205760-B 2022.5-1205775-B 2022.5-1205780-B 2022.5-1205835 2022.5-1205001 2022.5-1205011 2022.5-1205856 2022-1205006-B 265-1205028-01 70-3723042-02

Q-ty

Description

1 1 1 1 1 1 1 3 1 1 1 6 1 6 6 4 10 21 12 21 2 4 22 1 1 2

Guard Muffler pipe Compensator Guard Guard Guard Braket assy Gasket Cover Bracket Gasket Bolt Bushing Bolt 10-6gh45.88.35.019 GOST 7795-70 Bolt 10-6gh65.88.35.019 GOST 7795-70 Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 10-6gh30.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 10-6N.04.019 GOST 5916-70 Washer S.6.01.019 GOST 11371-78 Washer S 10.01.019 GOST 6958-78 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 SCR-catalyst 0452 D20 2S4-00 Mixing pipe 0452 D20 2T6-00 SCR-catalyst fastening clamp 0452 B20 2M2-00 Clamp 78803 Air duct 000.4859.404.000 Flange 260-1008059

2 1 1

21

Dosing module

Cab heating drain branch

Cab heating supply branch

Tank for AdBlue

Cab heating drain branch Bolt

Cab heating supply branch

Fig. 12.2 Tank heating system

22

Group 12. Exhaust system Subgroup 1209. Tank heating system Fig.

Pos.No

12.2 1 3 5 6 8 10

Assembly unit or part number 2022.5-1209010 3522.5-1209020 2022.5-1209011-B

Q-ty

Description

1 2 1 4 4 1 10

Tank heating system Angle piece Bracket Bolt 6-6gh12.88.35.019 GOST 7798-70 Washer 6 OST 37.001.115-75 Tank heating valve 0452 C20 3CL-00 Clamp/Clamp NORMA TORRO 12-22/971 or Clamp "NORMA" TORRO 12-20/9-C6W Clamp/Clamp NORMA TORRO 16-27/971 or Clamp "NORMA" TORRO 16-25/9-C6W Hose pipe 10h18,5-1,6 GOST 10362-76 (L= 300 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L= 800 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L= 400 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L= 850 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L= 850 mm)

11

4

16

1

17

1

18

1

19

1

20

1

23

Tank for AdBlue

Fig. 12.3 Supply system

24

Group 12. Exhaust system Subgroup 1204. Supply system Fig.

Pos.No

12.3 1 2 4 7 8 9 10 11

Assembly unit or part number 2022.5-1204010

Q-ty 1 3 3 3 3 1 2 1 1

25

Description Supply system Bolt 8-6gh90.88.35.019 GOST 7795-70 Bolt 6-6gh20.88.35.019 GOST 7798-70 Washer S 8.01.019 GOST 6958-78 Washer 6 OST 37.001.115-75 AdBlue pipeline 0452 C20 3RY-00 AdBlue pipeline 0452 C20 3RX-00 DNOX2.2 Dosing module 0452 D20 3B 010 DNOX2.2 Supply module 0449 Z98 771-00

Fig. 13.1 Cooling unit

26

Group 13. Cooling system Subgroup 1301. Cooling unit Fig.

Pos.N Assembly unit or part number o 13.1 1523-1301009-01 1 1520-1309080 2 HS-61* 3 1220-1302002 4 1520-1302003 5 85-1302071 6 1520-1302072 7 142-1303010 8 1220-1303004-01 9 80-1311002 10 80-1311003 11 80-1311004 12 80-1311006 13 1520-1303001 14 15 16 17 18

1 1 4 1 1 4 1 1 1 1 1 1 1 1

80P-1311010 80P-1311011 923-1311001 54.06.413

1 1 1 1 1

19

10

20

2

21

1

22 23 24 25 26 27 28 29

2 10 4 2 2 10 2 1

30 31 32

*

Q-ty

TORRO 12-20/9-C6W TORRO 50-70/9-C6W *

2 4 1

Interchangeble

27

Description Cooling unit Casing Clamp Bracket Brace Shock adsorber Bracket Hose Hose pipe Clamp Bushing Plate Disc Hose (Hose pipe 14h23-16 GOST 10362-76 L= (700±5)) Expansion tank Plug Bracket Spring Bolt 6-6gh40.88.35.019 GOST 7795-70 Bolt 8-6gh16.88.35.019 GOST 7796-70 Bolt 10-6gh18.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Washer S 8.01.019 GOST 6958-78 Split pin 3,2h18.019 GOST 397-79 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 Water cooler 1520-1301.010B-01 TU 4791-004-11943236-2006 Clamp «NORMA» Clamp «NORMA» Plug - KG 1/4". 12.019 TU 23.1.506-91

Axis of crankshaft

Axis of crankshaft

Fig. 13.2 Cooler assembly

28

Group 13. Cooling system Subgroup 1317. Cooler assembly Fig.

Pos.N Assembly unit or part number o 13.2 1523.4-1317010 1 1523-13176002 1523.4-1317610 3 1523-1317620 4 2022-1317631 5 6 7 8 9 10 11 12 13

14

15

16

*

Q-ty 1 1 1 2 1 4 4 4 2 1 2 8 2 2 2 2 2 2 2 1 1 1 1 1 1

KG 1/4" 12.019 1522-1317100 GBS 61/20 W2 GBS 82/25 W2 GBS 101/25 W2 1317.01* 270 003 152-V TPD 282* PR001-75-100-MA * 1317.02* 270 003 152- TPD 282* PR001-75-100-PES* 1317.04* 270 003 153- TPD 282* PR001-90-120-PES* 1317.09* 270 003 194-V TPD 282* PR001-50-100-PES*

Interchangeble components

29

Description Cooler assembly Air line Air line Air line Gasket Bolt 8-6gh16.88.35.019 GOST 7796-70 Nut 8-6N.6.019 GOST 5915-70 Washer 8 OST 37.001.115-75 Plug TU 23.1.506-91 Charge air cooler Clamp «NORMA» Clamp «NORMA» Clamp «NORMA» Silicone connecting pipe 75h100 red Silicone connecting pipe «Sico Rubena» Heat-resisting connecting pipe Silicone connecting pipe 75h100 blue Silicone connecting pipe «Sico Rubena» Heat-resisting connecting pipe Silicone connecting pipe 90h120 blue Silicone connecting pipe «Sico Rubena» Heat-resisting connecting pipe Silicone connecting pipe 50h100 red Silicone connecting pipe «Sico Rubena» Heat-resisting connecting pipe

Fig. 13.3 Fan guard

30

Group 13. Cooling system Subgroup 1309. Fan guard Fig. Pos.No Assembly unit or part number 13.3 1221-1309200 1 1221-1309075 2 1221-1309085 3 1221-1309305 4 1221-1309310 7

Q-ty 1 7 1 1 1 8

8

1

9 10 11

8 1 8

31

Description Fan guard Bracket Bracket Guard right Guard left Bolt 6-6gh16.88.35.019 GOST 779870 Bolt 16-6gh32.88.35.019 GOST 779670 Washer C6.01.019 GOST 6958-78 Washer S16.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75

Fig. 16. 1 Clutch assembly

32

Group 16. Clutch Subgroup 1601. Clutch assembly 260.1-1005009 Fig.

Pos.No

16.1

1 2 3 4 5 6

Assembly unit or part number 260.1-1005009 1520-1601085 85-1601090-B 1522-1601120 70-1601074 142-1601316 180205K1C17 85-1601130-01 70-1601138-01

7 8 9 10 11 12 13 14 15 16 17 18 19

1520-1601092 1520-1601123 85-1601093-B

20 21 22 23 24 25 26 27 28

1522-1601051 1522-1601125 85-1601109-A 85-1601086

29 30 31 32 33 34 35 36 37 38 39 40

85-1601108 85-1601096 85-1601094 85-1601083 85-1601097 1522-1601062 70-1601053 70-1601091

85-1601072-B 85-1601115 85-1601118-B 85-1601124 85-1601121 85-1601126 142-1601306 142-1601088 142-1601087-B 142-1601314-B 142-1601089

Q-ty

Description

1 1 1 1 6 3 1 2 2 48

1 1 3 3 6 6 6 6 9

Clutch assembly (1-40) Center plate (7, 36-40) Clutch plate (8-35) Cover plate (16-18, 21, 27) Bushing Holder Bearing Driven plate (includes pos. 5, 6) Friction lining (included into pos. 4) Rivet 2-4h8.32 GOST 12642-80 (included into pos. 4) Center plate Limit stop Pressure plate Split pin 3,2x18.019 GOST 397-79 Washer Pin Release lever Spring Yoke Washer Bushing Damper Rivet 8x22.01 GOST 10299-80 (included into pos. 21) Hub (included into pos. 21) Cover plate (includes pos. 19, 20) Adjusting nut Lock washer Washer C 8.01.019 GOST 11371-78 Washer 8 OST 37.001.115-75 Bolt 8-6gh16.88.35.019 GOST 7796-70 Rivet 6h30.01 GOST 10299-80 Nut 12h1,25-6N.6.019 GOST 5915-70

9 9 9 9 9 6 6 3 3 3 3 3

Washer 12 OST 37.001.115-75 Body Spring Insulating washer Plate Washer Bolt Axle of release lever Bushing Release lever Spring Lock washer

1 3 1 12 12 6 3 3 3 2 1 12 9

33

Fig. 16.2 Clutch housing (with GB 24h12)

34

Group 16. Clutch Subgroup 1601. Clutch housing Fig.

Pos.No

16.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Assembly unit or part number 1522-160130086-1802015-B 1522-1601015-01 240-1002082-A 240-1002085

1522-1601310082-1103010 70-4605036-03 SHTS 10x25 80-1601343

70-4605036 70-1701301 80-1601314 80-1601313

50-1601341

23 24

Q-ty

Description

1 1 1 1 1 15 2 1 1 1 6 2 1 4 2 2 4 1 1 1 1 7 4 1

Filler neck (6, 7) Cage (23-25) Housing Gasket Mesh Washer 8 OST 37.001.115-75 Bolt 8-6gh20.88.35.019 GOST 7796-70 Filler neck Plug Bolt Washer 20 OST 37.001.115-75 Dowel Gasket Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 GOST 7796-70 Bolt 12-6gh150.58.019 GOST 7795-70 Bolt Nut 20-6N.6.019 GOST 5915-70 Plug Gasket Cover Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 8-6gh16.88.35.019 GOST 7796-70 Cover Ring 048-052-25-2-4 GOST 18829-73/ GOST 9833-73 Cage Collar 2.2-38h58-1 GOST 8752-79/ OST 3805146-78 Bolt 8-6gh35.88.35.019 GOST 7796-70

1 86-1802020

1

25

2

26

2

35

Fig. 16.3 Clutch housing (2022-1600010- -01) (with GB 24h12)

36

Group 16. Clutch Subgroup 1601. Clutch housing Fig.

Pos.No

16.3

1 2 3 4 5 6 7 8 9 10

Assembly unit or part number 1522-1601040 1522-1601050 1522-1601055 80-1601070 80-1601180 50-1601180-A 1225-1601160 2022-1601060 80-1601030-01 85-1601215 50-1601022 50-1601218

85-1601203 50-1601185-A

11 12 13 14 15

Q-ty

Description

1 1 1 1 1 1 1 1 1 1 1 1 1 10 1 1 1 1 6

Body (64, 65) Shaft (1522-1601055, 16, 21, 23, 24) Gear (17, 18, 22) Gear shaft (30-32) Gear (33-36) Release yoke (7-9) Shaft (49-52, 53 – 1 pcs., 54) Bushing (26, 27) Release yoke bracket (12, 14) Shaft Blind plug Key Bolt 10-6gh30.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Yoke Bearing 986714 S17 Release yoke Oiler 1.1.TS9.hr GOST 19853-74 Nut 10-6N.6.019 GOST 5915-70 Stud 10-3r/6gh25.66.019 GOST 22034-76 Bracket Gasket Collar Washer Bearing 6-12115 USH1 GOST 8328-75 Ring S105 GOST 13940-86 Bearing 76-1000921 Strip Bolt 10-6gh25.88.35.019 GOST 7796-70 Shaft Gear Collar 2.2-38h58-1 GOST 8752-79/ OST 3805146-78 Ring 2S75 GOST 13940-86 Shaft Ring S45 GOST 13941-86 Bushing Bearing 305 GOST 8338-75 Gear Ring S35 GOST 13941-86

3 85-1601172 80-1601173 240-1002055 80-1601319

1 1 1 1

16

1

17 18 19 20 21 22

1 1 1 2 1 1

80-1601318 1522-1601026 1522-1601027

23 24 25 26 27 28 29 30

1 1222-1601113 2022-1601061 80-1601357-B

1 1 1 1 1 1 1

37

Fig. 16.3 Clutch housing (2022-1600010- -01) (with GB 24h12)

38

Group 16. Clutch Subgroup 1601. Clutch housing Fig. 16.3

Pos.No 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Assembly unit or part number 80-1601071-B 80-1601182 80-1601181

80-1601356 70-3003032 1522-1601219 80-4608024 36-1601016 SSH-611 85-1601111

45 46 47 48 49 50 51 52 53 54 55 56 57

69

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

85-1601099

2125-1601082 2125-1601086 1225-1601021 112-1701343 80-1601190 50-4604046

58 59 60 61 62 63 64 65 66 67 68

Q-ty

2125-1601088 2022-1601081

80-1601091 1522-1601041

80-1601092 1522-1601089

1 1 1 1 1 1 1 2 1 1 1 1 150 mm 1 1 1 1 1 1 1 1 1 1 3

39

Description Bearing 207 GOST 8338-75 Gear shaft Gear Axle Bearing 204 GOST 8338-75 Ring S47 GOST 13943-86 Thrust washer Nut Split pin 3,2h25.019 GOST 397-79 Lever Ring Housing Key 6h11 Shaft Ring 020-025-30-1-6 GOST 18829-73/ GOST 9833-73 Plate Washer S 10.01.019 GOST 6958-78 or Bolt 10-6gh20.88.35.019 GOST 7796-70 or Bearing 210 USH1 GOST8338-75 or Ring 2S55 GOST 13940-86 Washer Gear Bearing K 55x63x32 Shaft Clutch Fork Fork bolt Wire 1,0- -S GOST 3282-74 Gear Washer Bolt 12-6gh35.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Gasket Body Bearing 102210 K GOST 8328-75 Ring 2S50 GOST 13940-86 Gasket Cover Stud 10 3r/6gh35.66.019 GOST 22034-76

Fig.16.4. Clutch housing. Release yoke.

40

Group 16. Clutch Subgroup 1601. Clutch housing. Release yoke.

Fig.

Pos.

Designation

Q-ty 1 1 1 3 5 1 1

8

50-1601180986714 1S23 50-160118510-6gh25.88.35.019 GOST 7796-70 10 OST 37.001.115-75 60210 USH1 GOST 7242-81 240-1002055 110-115-30-1-4 GOST 18829-73/9833-73 50-1601172-

9 10 11 12

1.1.TS9.hr GOST 19853-74 50-1601218 50-1601203 10-6gh30.88.35.019 GOST 7796-70

1 2 2 2

16.4 1 2 3 4 5 6 7

41

1 1

Description Release yoke (includes pos. 1,2,9) Bearing Release yoke Bolt Washer Bearing Collar (included into pos. 8) Ring Release yoke bracket (assembled with pos. 6) Oiler Key Fork Bolt

Fig. 16.5 Clutch control when main and working cylinders produced by RUE GZG are mounted

42

Group 16. Clutch.

Subgroup 1602. Clutch control Fig.

Pos.No

16.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Assembly unit or part number 1522-1602010-B 822-1602120 80-1602116 70-4616033 z 50-3406037

822-3502203

1522-1602020-B 13.33.002 1522-1602030-B

2022-1602810822-3503083 D18-055017-022-30-1-4 1021-4803158 F80-3407720 D18-051

240-1111103

80V-1602106-B 80-1701549 2022-1602280 822-3503701 2522-1602595 1523-1602550-01 2022-4218026-02

2022-1602510-01 1522-1602067 2022-1602064

50-1605152 1221V-1602112 50-3502203 1522-1601219

Q-ty

Description

1 1 2 1 2 1 3 3 1 2 2 1 1 1 1 4 4 4 1 1 10 2 2 4 3 4 1

Clutch control Tank (see fig.38) Eye Spring Split pin 4h36.019 GOST 397-79 Washer Bolt 8-6gh35.88.35.019 GOST 7796-70 Nut 8-6N.6.019 GOST 5915-70 Fork Split pin 3,2h18.019 GOST 397-79 Pin 12h32 OST 37.001.163-97 Pedal Cover Nut 10-6N.6.019 GOST 5915-70 Bracket Bolt 10-6gh25.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Main cylinder (see fig.35) Fitting O-Ring Ring Adapter Oil pipeline Bolt Clamp/Clamp NORMA TORRO 12-22/971 Hose pipe 10h18,5-1,6 GOST 10362-76 (L=1300 mm) Bolt Pin 16h40 OST 37.001.163-97 Bolt 8-6gh25.88.35.019 GOST 7796-70 Angle piece Fitting Pipeline Fitting Pipeline Working cylinder (see fig.37) Hose pipe Bolt 12-6gh90.88.35.019 GOST 7795-70 Washer 12 OST 37.001.115-75 Hydraulic booster (see fig.36) Bracket Bracket Bolt 16-6gh50.88.35.019 GOST 7796-70 Washer 16 OST 37.001.115-75 Spring Rod Nut 12h1,25-6N.6.019 GOST 5915-70 Fork Lever Bolt 12-6gh35.88.35.019 GOST 7796-70

1 1 2 1 1 1 1 1 1 1 2 3 1 1 1 3 3 1 1 1 1 1 1

43

Fig. 16.6 Clutch control when main and working cylinders produced by NPOOO Fenox are mounted

44

Fig.

Pos.No

16.6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Group 16. Clutch.

Subgroup 1602. Clutch control Assembly unit or part Q-ty Description number 1522-1602010-B 1 Clutch control 822-1602120 1 Tank (see fig.38) 80-1602116 2 Eye 70-4616033 z 1 Spring 2 Split pin 4h36.019 GOST 397-79 50-3406037 1 Washer 3 Bolt 8-6gh35.88.35.019 GOST 7796-70 3 Nut 8-6N.6.019 GOST 5915-70 822-3502203 1 Fork 2 Split pin 3,2h18.019 GOST 397-79 2 Pin 12h32 OST 37.001.163-97 1522-1602020-B 1 Pedal 13.33.002 1 Cover 1 Nut 10-6N.6.019 GOST 5915-70 1522-1602030-B 1 Bracket 4 Bolt 10-6gh25.88.35.019 GOST 7796-70 4 Washer 10 OST 37.001.115-75 4 Washer 8 OST 37.001.115-75 1 Main cylinder of clutch drive C2602 36-1104787 1 Fitting bolt 36-1104788 2 Gasket D18-05510 O-Ring 017-022-30-1-4 2 Ring 1021-4803158 2 Adapter F80-3407720 4 Oil pipeline D18-051 3 Bolt Clamp/Clamp NORMA TORRO 12-22/971 4 Hose pipe 10h18,5-1,6 GOST 10362-76 (L=1300 1 mm) Bolt 240-1111103 1 1 Pin 16h40 OST 37.001.163-97 2 Bolt 8-6gh25.88.35.019 GOST 7796-70 80V-1602106-B 1 Angle piece 80-1701549 1 Fitting 2022-1602280 1 Pipeline 822-3503701 1 Fitting 2522-1602595-B1 1 Pipeline 1 Working cylinder of clutch drive R2602 86-1802088 1 Angle piece 2022-4218026-02 1 Hose pipe 2 Bolt 12-6gh90.88.35.019 GOST 7795-70 3 Washer 12 OST 37.001.115-75 2022-1602510-01 1 Hydraulic booster (see fig.36) 1 Bracket 1522-1602067 1 Bracket 2022-1602064 3 Bolt 16-6gh50.88.35.019 GOST 7796-70 3 Washer 16 OST 37.001.115-75 1 Spring 50-1605152 1221V-1602112 1 Rod 1 Nut 12h1,25-6N.6.019 GOST 5915-70 50-3502203 1 Fork 1522-1601219 1 Lever 1 Bolt 12-6gh35.88.35.019 GOST 7796-70

45

Fig. 16.7 Main cylinder

46

Group 16. Clutch.

Subgroup 1602. Main cylinder Fig.

Pos.No

16.7 1 2 3 4 5

Assembly unit or part number 2022-1602810-

2022-1602812

6 7 8 9 10 11 12 13 14 15 16

2022-1602823 2022-1602838

17 18 19 20 21

2022-1602821-B 2022-1602814

2022-1602824 2022-1602811 2022-1602822 2022-1602841 2022-1602827 2022-1602826

142-1602569 2022-1602813-B

Q-ty 1 2 2 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

47

Description Main cylinder Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 8-6gh40.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Cover Rubber sealing ring OR EPDM70 00700250 Valve Spring Rubber sealing ring OR EPDM70 02350250 Nut 5-6N.6.019 GOST 5915-70 Washer Housing Pusher Spring Cap nut Nut Collar N14-102 (14h28h10) Simrit 85 EPDMV MOO 282 Piston Washer Ring S30 GOST 13943-86 Cover Pusher

Fig. 16.8 Hydraulic booster

48

Group 16. Clutch.

Subgroup 1602. Hydraulic booster Fig.

Pos.No

16.8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Assembly unit or part number 2022-1602510-01 2022-1602511-01

2022-1602517 2022-1602524 2022-1602532 2022-1602522 2022-1602518 2022-1602554 2022-1602516 2022-1602838 R75-090-

2022-1602512 142-1602543 2022-1602544

Q-ty

Description

1

Hydraulic booster

1 1

Housing Wiper seal Scraper DA22 WD 2200500Z201 Ring OR NBR70 04900300 Stop bolt Ring OR NBR70 00880190 Piston Rod Ring OR NBR70 01160250 Spring Thrust screw Ring OR NBR70 04400300 Rod Ring OR NBR70 04700250 Valve Spring Transport blind plug Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 8-6gh40.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Cover Ring OR NBR70 02450300 Cover Pusher

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 1 3 1 1

49

Fig. 16.9 Working cylinder

50

Group 16. Clutch.

Subgroup 1602. Working cylinder Fig.

Pos.No

16.9 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Assembly unit or part number 1523-1602550-01 80V-1602557 142-1602569 1221V-1602551 1221V-1602556

1221V-1602517-B 142-1602377 142-1602371 1221V-1602561 1523-1602566

86-1802088

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

51

Description Working cylinder Rod Cover Housing Piston Collar N14-102 (14h28h10) Simrit 85 EPDMV MOO 282 Distance sleeve Ring S13 GOST 13940-86 Cap Valve Cover Support Nut 10-6N.6.019 GOST 5915-70 Rubber sealing ring OR EPDM70 02700250 Angle piece

Fig. 16.10 Tank

52

Group 16. Clutch.

Subgroup 1602. Tank Fig.

Pos.No

16.10 1 2 3 4 5 6 7 8

Assembly unit or part number 822-1602120 822-1602126 822-1602127 822-1602121

822-1602123 822-1602124 822-1602122

Q-ty 1 1 1 1 1 1 1 1 1

53

Description Tank Fitting Ring Housing Washer S 12.01.019 GOST 11371-78 Nut 12h1,25-6N.04.019 GOST 5916-70 Disc Gasket Cover

Fig. 17.1 Gearbox 1522-1700010

54

Group 17 Gearbox Subgroup 1701. Gear box 1522-1700010 Fig.

Pos.N Assembly unit or part number o 17.1 1522-1700010 1 2 3 32 4 42 5 52 6

Q-ty 1 3 4 1 1 1 1 1 1 6 6

85-4608086-A 85-4608087-B 85-4608087 85-4608086-B 85-4608088 85-4608088-B

7 72 8 9

6 1 1 13

1221-1737099

10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35

13 1 1 2 4 4 2 9 1 9 3 1 1 7

1221-1802016 80-1701399-B KG 3/8" 70-4605036 50-1002318-B 1221-2401011-01 1522-1701025* 1522-1701525 50-170145670-1701454- 2-01

7 4 4 2 2 1 1 1 1 1

D01-015 SHTS 10h25 80-4608021 027-032-30-1-4 80-1701525 80-1701026 80-1701034-01 80-1701204

Description Gearbox assy Bolt 16-6gh45.88.35.019 GOST 779670 Washer 16 OST 37.001.115-75 Gasket Pointer Pointer Sealant Plate Housing Washer 6 OST 37.001.115-75 Bolt 6-6gh16.88.35.019 GOST 779870 Bolt 6h20 DIN EN 1665-98 Ball 10,0-60 GOST 3722-81 Fitting Bolt 10-6gh30.88.35.019 GOST 779670 Washer10 OST 37.001.115-75 Cover Gasket Plug Washer 20 OST 37.001.115-75 Bolt Eye bolt Bolt ( 18h60) Housing Washer 18 OST 37.001.115-75 Stud Gasket Cover Bolt 12-6gh30.88.35.019 GOST 779670 Washer 12 OST 37.001.115-75 Dowel Dowel Blind plug Ring Stud Gasket Body Stud Nut 16-6N.6.019 GOST 5915-70

* When ordered as spare part shall be orderd part 1522-1701025-B 2 Are mounted on gearbox since year 2010.

55

Fig. 17.2 Primary shaft

56

Group 17 Gearbox Subgroup 1701. Primary shaft Fig.

Pos.N Assembly unit or part number o 17.2 1522C-170102080C-1701060-A 1 80C-1701036

Q-ty 1 2 1 3

2 3 4 5 6 7 8

3 1 2 2 1 2 2

80C-1701035 80-1701045 80-1701056 80-1601082

9 10 11 12 13 14

1522C-1701048

1 2 2 2 1 2

80C-1701033 80C-1701060-A 1521-1701042

15 16 17 18 19 20 21 22 23 24 25 26 27

86-1802088 80C-1701032 80-1701053 1522C-1701052 1522C-1701054

1 1 1 1 1 1 3 3 2 1 3 6

80-3405044 80S-1701062-B 80S-1701064-B 80C-1701061 80S-1701063-B

57

Description Gear unit (1-27) and intermediate shaft Synchronizer (22-27) Bushing Bolt 12-6gh30.88.35.019 GOST 779670 Washer 12 OST 37.001.115-75 Cover Nut Washer Bearing 409 GOST 8338-75 Washer Bearing 664910 TU RB 00234873.003-99 Gear Ring 2S60 GOST 13940-86 Bushing Synchronizer Gear Bearing 664913 TU RB 00234873.003-99 Angle piece Shaft Throttle Gear Gear Bearing 309 GOST 8338-75 Spring Ball 7,938-100 GOST 3722-81 Ring Cluster gear Pin Pin

Fig. 17.3 Secondary shaft

58

Group 17 Gearbox Subgroup 1701. Secondary shaft Fig.

Pos.N Assembly unit or part number o 17.3 1522-1701050 80-1701140-B 1 80-1701045 2 1522-1701354 3 6-67512 SH2 4 80-1701044 5 1522-1701353 6 664714 7 1522-1701314 8 9 85-1702048 10 50-1702148 11 85-1702051

Q-ty 1 1 1 1 1 1 1 2 1 1 1 1 1

12 13 14 15 16 17 18 19 20 21 22 23

1 1522-1702037 112-1701316 1,6-0-S 80-1702108 85-1702029-B 1522-1701348 1522-1701312 1522-1701313 50-1701258 80-1701141-B

1 1 1 1 1 1 1 1 6 1 4 4

7712 1522-1701252-B* 50-1701259 1522-1701349 1522-1701254 1522-1701254-01

1 1 4 1 5 5

24 25 26 27 28 29

* Untill August, 2012 was mounted shaft 1522-1701252.

59

Description Shaft (25, 26) Seat (22, 25) Nut Washer Bearing Stop member Bushing Bearing Gear Ball 10,0-60 GOST 3722-81 Dowel Spring Washer Bolt 12-6gh25.88.35.019 GOST 779670 Carrier Clutch Wire Bolt Fork Bushing Gear Gear Gasket Body Washer 10 OST 37.001.115-75 Bolt 10-6gh30.88.35.019 GOST 779670 Bearing Shaft Gasket Bushing Washer 0,2 mm Washer 0,5 mm

Fig. 17.4 Intermediate shaft

60

Group 17 Gearbox Subgroup 1701. Intermediate shaft Fig.

Pos.N Assembly unit or part number o 17.4 1521-1701190-B 112-1701200

Q-ty 1 1 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26

8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

80-1701151 80-1701047 80-1701186 70-1115012 48A-3801023 1522-1701214 80-1701213 1521-1701212 1522-1701216 80-1701217 1522-1701219 112-1701182 1520-1702038 85-1702034 1520-1701184 80-1702311 80-1702108 80-1704039 50-1702148-A 85-1702051

27 28 29 30 31 32 33 34

1 1 2 1 1 2 2 1

1522-1701160 50-1701401 80-1701207 80-1701206 80-1701205

35 36 37 38 39 40 41 43 44 45

80-1701201 112-1701202

1 1 1 1 1 1 1 1 1

80-1701203 1522-1701224 1522-1701221 80-1701240

61

Description Intermediate shaft (9-16) Gear Bolt 10-6gh30.88.35.019 GOST 779670 Washer 10 OST 37.001.115-75 Body Nut Washer Bearing 311 GOST 8338-75 Clamp Pipe Gear Bushing Gear Gear Bushing Gear Bearing 3514N GOST 5721-75 Intermediate shaft Carrier Yoke Clutch Washer Bolt Ball 10,0-60 GOST 3722-81 Guide Spring Washer Bolt 12-6gh55.88.35.019 GOST 779570 Dowel 2.4h8 GOST 3128-70 Shaft Ring 2S75 GOST 13940-86 Impeller Bushing Ring Strip Bearing 50215 GOST 8338-75/GOST 2893-82 Bushing Gear Bearing 864710 GOST 24310-80 Bushing Bearing 42210 GOST 8328-75 Gear Gear Bearing 692215 GOST 8328-75 Shaft

Fig. 17.5 Low gears shaft

62

Group 17 Gearbox Subgroup 1701. Low gears shaft Fig.

Pos.N Assembly unit or part number o 17.5 75-1701320 1 80-1701430 2 80-1701549 3 D18-0554 80-1701057

Q-ty 1 1 3 1 1 2

5 6 7 8 9 10 11

2 1 1 1 1 1 1

85-1702041 85-1702042 85-1702043

12

1

13 14 15

85-1702049 85-1702039

1 1 1

85-1702051

1 3 1 1 2 2 1 1 1 1 10 1 1 1 1 1 1 1 1 2 2

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

85-1702046 85-1702045 80-1702108 1522-1702035 85-1702305 12-23-668-A 50-1702048 BK12-41 85-1702027 1522-1702306 12-5 85-1702301 80-1704039 50-1702148-A 112-1701343 1522-1701351

37 38 39 40 41

80-1701346-01

1 1 1 1

1025-1701344 1520-1701340

63

Description Shaft (37, 51-55) Pipe Fitting Washer Fitting Bolt 8-6gh20.88.35.019 GOST 779670 Washer 8 OST 37.001.115-75 Rocker arm Ring S25 GOST 13940-86 Axle Plate Washer 10 OST 37.001.115-75 Bolt 10-6gh20.88.35.019 GOST 779670 Ring 026-030-25-2-2 GOST 1882973/GOST9833-73 Pin Carrier Bolt 12-6gh25.88.35.019 GOST 779670 Washer Ball 10,0-60 GOST 3722-81 Pin Carrier Bolt Wire 1,6- -S GOST 3282-74 Carrier Ball 12,7-60 GOST 3722-81 Dowel Spring Shim washer Switch Yoke Dowel Switch Axle Guide Spring Clutch Gear Bearing 664910 TU RB 00234873.00399 Bushing Ring 2S70 GOST 13940-86 Gear Gear

Fig. 17.5 Low gears shaft

64

Group 17 Gearbox Subgroup 1701. Low gears shaft Fig.

Pos.N o 17.5 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Assembly unit or part number

Q-ty

80-1701306

1 1 1 1 1 1 1 1 1 1 1 1 1 1

86-1802052 52-2308097 80-1701053 80-1701311-A 80-1701420 54-31-472 75-1701352 75-1701335 80-1701339 692309 80-1701396 80-1701045

65

Description Washer Bearing 12507 Washer Nut Throttle Body Pipe Spring ring Bushing Shaft Bushing Bearing Ring Nut

GOST 8328-75

Fig. 17.6 Gearbox control mechanism

66

Group 17 Gearbox Subgroup 1702. Gearbox control mechanism Fig.

Pos.N Assembly unit or part number o 17.6 80-1702010-04

1 2 3

Q-ty 1

80C-1702080

1

80S-1702090-B 80C-1702300 80C-1702060 80C-1702070

2 1 1 1 18 2

142-1702032 77.37.117 80C-1702074

2 2 2 2 2 4 1 11 7

4 5 6 7 8 9 10 11 12

80C-1702073 80-1702068

13 14 15 16 17 18 19

80-1702067 85-4619014

1 2 2 1 2 2 2

80-170207855-47-569-A 80C-1702075

20 21 22 23 24

75-1702600 70-1702125 75-1702500 80C-1702081

1 2 1 1 2

25 26 27

6 4 1

50-1702092

28 29 30 31

1221-1702025

1 2 1 3

80C-1702066

33 34 35 36 37 38 39

1 1 3 1 5 1

70-1703204 50-1702148-A 80-1704039 70-1703013

67

Description Control mechanism (1-20, 27, 28, 2950) Housing (80S-1702090-B, 24, 38, 48, 49, 52, 55, 56) Yoke (53, 54) Limiter (42-46) Shaft Shaft Washer 10 OST 37.001.115-75 Bolt 10-6gh35.88.35.019 GOST 779670 Sphere Spring Yoke Pin 12h32 OST 37.001.163-75 Lever Split pin 3,2h18.019 GOST 397-79 Gasket Washer 6 OST 37.001.115-75 Bolt 6-6gh16.88.35.019 GOST 779870 Cover Washer Pin 12h55 OST 37.001.163-75 Housing Cover Washer Bolt 10-6gh30.88.35.019 GOST 779670 Lever Handle Lever Housing Bolt 12-6gh35.88.35.019 GOST 779670 Washer 12 OST 37.001.115-75 Bolt Blind plug 28-10 p.TS9.hr GOST 311181 Cover Dowel 8h16 GOST 3128-70 Gasket Bolt 10-6gh25.88.35.019 GOST 779670 Nut 16-6N.04.019 GOST 5916-70 Bolt Spring Guide Ball 10,0-60 GOST 3722-81 Bushing

Fig. 17.6 Gearbox control mechanism

68

Group 17 Gearbox Subgroup 1702. Gearbox control mechanism Fig.

Pos.N o 17.6 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

Assembly unit or part number

Q-ty

85-1702270 B50-3522023 80C-1702301 80C-1702303 80-1737113 80-1702098 80C-1702302 85-1702055 80-1702108

1 1 1 1 1 1 1 3 5 5 1 3 1 2 4 1 1 2

75-170205280C-1702083 80C-1702091-B 80C-1702092 80C-1702082 85-1702026

57

12

58

4

59

69

Description Breather Gasket Bushing Detent Spring Washer Housing Lever Bolt Wire 1,6- -S GOST 3282-74 Gate Key 6h10 GOST 24071-97 Carrier Yoke Holder Carrier Gasket Bolt 10-6gh40.88.35.019 GOST 779670 Bolt 10-6gh30.88.35.019 GOST 779670 Bolt 6-6gh20.88.35.019 GOST 779870

Fig. 17.7 Gearbox 1222-1700010-01/-04 (24F+12R)

70

Group 17 Gearbox Subgroup 1701. Gearbox 1222-1700010-01/-04 (24F+12R) Fig.

Pos.N Assembly unit or part number o 17.7 1222-1700010-01 or 1222-1700010-04 c h shi 1 2 3 85-4608086-A 4 85-4608087 5 85-4608088 6 7 8 80-4608021

Q-ty 1 1 2 2 1 1 1 6 6 2

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2

D01-015 SHTS 10x25 KG 3/8''

4 1 4 2 6 12 1 1 8 9 1 3 1 1 7 9 4 4 1

29

80-1701525

1

30 31 32 33 34 35 36 37 38 39 40 41 42

80-1701026 1222-1701034 1222-1701071 1222-1701072

1 1 2 2 2 1 1 2 1 6 3 1 1

1221-1737099 70-4605036 50-1002318-B

1221-2401011-02 80-1701399-B 1221-2401011-01 1523-1701025 1522-1701525 50-1701456-A 70-1701454-A2-01

1221-18020891221-1802093 1221-1802094 1221-1802094-01

1221-1802016

71

Description Gearbox Gearbox Bolt 16-6gh45.88.35.019GOST 7796-70 Washer 16 OST 37.001.115-75 Gasket Pointer Plate Washer 6 OST 37.001.115-75 Bolt 6-6gh16.88.35.019 GOST 7798-70 Blind plug Ring 027-032-30-1-4 GOST 18829-73/ GOST 9833-73 Washer 20 OST 37.001.115-75 Fitting Bolt Eye bolt Bolt 10-6gh35.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Bolt Gasket Bolt Washer 18 OST 37.001.115-75 Housing Stud Gasket Cover Bolt 12-6gh30.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Dowel pin Dowel Plug Stud 20 3r/6gh65.66.019 GOST 22034-76 Gasket Body Dowel Washer Bolt 12-6gh60.88.35.019 GOST 7796-70 Clip Plate Stud Stud Washer S.10.01.019 GOST 11371-78 Nut 10-6N.6.019 GOST 5915-70 Ball 10,0-60 GOST 3722-81 Cover

Fig. 17.8 Primary shaft

72

Group 17 Gearbox Subgroup 1701. Primary shaft Fig.

Pos.N o 17.8 1 2 3 4 5 6

Assembly unit or part number

Q-ty

86-1802088

1 3 3 1 1 1

1222-1701030 80-1701047 80-1701186

7 8

1 1222-1701043

1

9 10 11 12 13 14 15 16 17 18

3 1222-1701052 557525 or 1222-1701400* 1523K-1701054 1222-1701044 1222-1702088 50-1702148-

1 2 1 1 1 1 1 1 2 200 mm 1 1 1 1 1

1222-1702082 220-1702061

19 20 21 22 23 24

80-1701045 80-1701056 1222-1701049 1222-1701048

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 1222-1701047 1222-1701042 1523-1701046 80-1701053 1523-1701032 2522-1802083 50-1601352 1222-1701393* 1222-1701390* 1222-1701392* 1222-1701396* 1222-1701397* 1222-1701398* 1222-1701394* 1222-1701033

1 1 1 1 1 2 1 2 2 1 3 3 3 1 0-3

* For synchronizer 1222-1701400

73

Description Angle piece Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 GOST 7796-70 Body Nut Washer Bearing 311 GOST 8338-75 or Bearing 6-311 SH1 GOST 8338-75 Bushing Bearing 3 78h89h38 TU RB 00234873.003-99 Gear Synchronizer GT-C 114; 3.53685.3 Synchronizer Gear Gear Yoke Spring Ball 10,0-60 GOST 3722-81 Carrier Bolt Wire 1,6- -S GOST 3282-74 Nut Washer Bearing 309 GOST 8338-75 Washer Gear Bearing 62h70h31 (664913 ) TU RB 00234873.003-99 Bushing Gear Bushing Throttle Gear shaft O-Ring Dowel pin Taper collar Lock ring Cluster gear Spring Pusher Detent Clutch Washer

Fig. 17.9 Intermediate shaft

74

Group 17 Gearbox Subgroup 1701. Intermediate shaft Fig.

Pos.N Assembly unit or part number o 17.9 1222-1701190- -01 1 2 3 2022-1701151 4 80-1701047 5 80-1701186

Q-ty 1 4 4 1 1 1

6 7 8 9

1 1222-1701217 1222-1701213 1523 -1701219-

1 1 1

10 11 12 13 14 15 16 17 18 19 20

2 1222-17012141222-1701182-

1 1 1 1 1 1 2 2 1 2 200 mm 1 1

1222-1701218 1222-1701216 1222-170104650-17021481222-1702087 220-1702061

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 *

1222-1702089 1523-1701212557525 or 1222-1701400* 1222-1701393* 1222-1701390* 1222-1701392* 1222-1701396* 1222-1701397* 1222-1701398* 1222-1701394* 1222-1701223** 1222-1701223-01** 1222-1701033** 1520-1702038 85-1702034 1520-1701184 80-1702311 80-1702108 80-1704039 85-1702051

1 2 2 1 3 3 3 1 0-4 0-3 0-3 1 1 1 1 1 1 1 1

For synchronizer 1222-1701400

**

Selection.

75

Description Intermediate shaft (7-16, 23, 24, 32, 33) Bolt 10-6gh30.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Body Nut Washer Bearing 311 GOST 8338-75 or Bearing 6-311 SH1 GOST 8338-75 Gear Bushing Gear Bearing 3 78h89h38 TU RB 00234873.003-99 Gear Gear shaft Bearing 3514 N GOST 5721-75 Gear Gear Bushing Spring Ball 10,0-60 GOST 3722-81 Carrier Bolt Wire 1,6- -S GOST 3282-74 Yoke Gear Synchronizer GT-C 114; 3.53685.3 Synchronizer Taper collar Lock ring Cluster gear Spring Pusher Detent Clutch Washer Washer Washer Carrier Yoke Clutch Washer Bolt Guide Washer Bolt 12-6gh55.88.35.019 GOST 7795-70

Variant with creeper

Fig. 17.10 Low gears and reverse shaft

76

Group 17 Gearbox Subgroup 1701. Low gears and reverse shaft Fig. Pos.No Assembly unit or part number 17.10 75-1701320 80-1701310 1222-1702130-01 1 80-1701420 2 80-1701430 3 80-1701549 4 80-1701057 5 D18-0556 D18-051 240-1111103 507171 or 7 506004 F80-3407720 8 1222-1702131-01 9 10 11 12 85-1702041 13 85-1702042 14 85-1702043 15 16

Q-ty 1 1 1 1 1 3 1 7 1 1 2 2 1 2 2 1 1 1 1 1 1

17

1

18 19 20 21 22 23

85-1702050 85-1702051

24 25 26 27 28 29 30 31 32 33 34 35

85-1702046

1 1 1 1 2

85-1702045 80-1702108

(2h200) mm

80-1704039 50-170214850-1702048* 12-23-66885-1702305 85-1702301 1522-1702035 1222-1702027 1522-1702306

1 3 1 1 1-10 2 1 1 1 1 1 1

36

*

1

Selection

77

Description Shaft (40-1pcs., 53, 55-58) Body (3-1pcs., 49, 50) Oil pipeline (7, 7 , 8) Pipe Pipe Fitting Fitting O-Ring Bolt Bolt of rotary angle piece Clamp/Clamp NORMA TORRO 12-22/971 Clamp "NORMA" TORRO 12-20/9-C6W Oil pipeline Hose Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Ring S25 GOST 13940-86 Rocker arm Axle Plate Washer 10 OST 37.001.115-75 Bolt 10-6gh20.88.35.019 GOST 7796-70 Ring 026-030-25-2-2 GOST 18829-73/ GOST 9833-73 Carrier Washer Bolt 12-6gh25.88.35.019 GOST 7796-70 Carrier Bolt Wire 1,6- -C GOST 3282-74 Pin Ball 10,0-60 GOST 3722-81 Guide Spring Shim washer Spring Dowel Ball 12,7-60 GOST 3722-81 Axle Carrier Yoke Dowel Switch V 12-51 TU RB 37334210.004-97

Variant with creeper

Fig. 17.10 Low gears and reverse shaft

78

Group 17 Gearbox Subgroup 1701. Low gears and reverse shaft Fig. Pos.No Assembly unit or part number 17.10 37 112-1701343

Q-ty 1

38

1

40

2

41

80-1701346 or 80-1701346-01 (s h

shi

)

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

1222-1701344 or 1025-1701344 (s h 1520-1701340 80-1701306

shi

)

1

Bushing

1

Ring 2S70 GOST 13940-86 Bushing Gear Gear Washer Bearing 12507 GOST 8328-75 Washer Nut Throttle Body Spring ring Bushing Shaft Gear Bushing Bearing 692309 GOST 8328-75 Ring Nut

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

86-1802052 52-2308097 80-1701053 80-170131154-31-472 75-1701352 75-1701335 1222-1701361 80-1701339 80-1701396 80-1701045

79

Description Clutch Switch V 12-41 TU RB 37334210.015-97 Bearing 52h60h39 (664910 ) TU RB 00234873.003-99

Fig. 17.11 Gear train shaft

80

Group 17 Gearbox Subgroup 1701. Gear train shaft Fig. Pos.No Assembly unit or part number 17.11 112-1701200 1 2 3 4 5 6 7 8 9

Q-ty 1

112-1701230 80-1701240 80-1701206

1 1 2 1 1 2 1 1 1 1

1525-1701221

1222-1701224 80-1701203

10 11 12

1 112-1701202 80-1701201

1 1

13 14 15 16 17 18

1 80-1701205

2 4 4 1 1

80-1701207-01 1522-1701160

81

Description Gear (112-1701230, 2-1 pc., 5-1 pc., 8-10, 13, 17) Gear (6, 11, 12) Shaft Ring Bearing 692215 GOST 8328-75 Gear Ring 2S75 GOST 13940-86 Dowel 2.4h8 GOST 3128-70 Gear Bearing 42210 GOST 8328-75 Bushing Bearing 49,8h60,8h24 (864710 ) GOST 24310-80 Gear Bushing Bearing 50215 GOST 8338-75 / GOST 2893-82 Strip Washer 10 OST 37.001.115-75 Bolt 10-6gh30.88.35.019 GOST 7796-70 Bushing Shaft

Fig. 17.12 Secondary shaft

82

Group 17 Gearbox Subgroup 1701. Secondary shaft Fig. Pos.No Assembly unit or part number 17.12 1222-1701050 1 2 3 4 5 6 7

Q-ty 1

80-1701140-B 80-1701045 1522-1701354 1522-1701254 1522-1701254-01

1 1 1 5 5 1 1 1

1522-1701350 1222-1701353

8 9 10 11 12 13 14 15

2 1525-17013141222-1702037

1 1 1 1 1 1 1 200 mm 1 1 1 1 1 1 1-6 4 4 1 1 1 1-4 2

85-1702048 50-170214885-1702051

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

80-1702108 1222-1702029 1222-17013121222-1701313 1222-1701349 80-1701141-B 50-1701258

1222-1701252 50-1701259 2025-1701033

83

Description Shaft (27, inner cage with rollers pos. 28) Seat (22, outer cage of bearing pos. 28) Nut Washer Washer Washer Bearing 6-67512 SH2 GOST 27365-87 Bushing Washer Bearing 70h78h31 (664514 ) TU RB 00234873.003-99 Gear Carrier Ball 10,0-60 GOST 3722-81 Dowel Spring Washer Bolt 12-6gh25.88.35.019 GOST 7796-70 Wire 1,6- -S GOST 3282-74 Bolt Yoke Gear Gear Bushing Body Gasket Washer 10 OST 37.001.115-75 Bolt 10-6gh30.88.35.019 GOST 7796-70 Synchronizer GT-D 109/116; 3.26299.3 Gear shaft Bearing 7712 A GOST 27365-87 Gasket Bushing

Fig. 17.13 Gearbox control mechanism

84

Fig.

Pos.No

17.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Group 17. Gearbox Subgroup 1702. Gearbox control mechanism Assembly unit or part Q-ty Description number 1222-1702010- -01 1 Control mechanism Fork housing (18-1 pc., 53-1 pc., 64 1222-1702080 1 (2h200+200*=600 mm), 70-83) 4 Key 6h10 GOST 24071-97 1 Washer S 16.01.019 GOST 11371-78 1222-1702093 1 Lever 1 Washer 18 OST 37.001.115-75 1222-1702096-B 1 Axle 1 Split pin 3,2h25.019 GOST 397-79 2102-4216110-B 1 Cylinder 1222-1702130 2 Oil pipeline 1222-1702130-01 1 Oil pipeline D18-05510 O-Ring 1222-1702114 2 Fitting Ring 009-012-19-1-4 GOST 18829-73/ 2 GOST 9833-73 2 Sensor DSD TU RB 07513211.004-94 5 Split pin 3,2h18.019 GOST 397-79 85-4619014 3 Washer 1222-1702092 1 Lever 3 Pin 12h32 OST 37.001.163-97 1 Bolt 12-6gh35.88.35.019 GOST 7796-70 8 Washer 12 OST 37.001.115-75 Collar 2.2-25h42-1 GOST 8752-79/ 1 OST 3805146-78 Hydraulic distributor 1RG -6 / 525285 or 3.574 .G12. 1 TU RB 400051624.0932004 1 Hydraulic distributor 576702 or RH 06101-012/00GA- MR Hydraulic distributor 564187 HDZ3-EVS.34.XPZ-012C AMP 4 Washer 5 OST 37.001.115-75 4 Screw V. 5-6gh50.58.019 GOST 17473-80 80-1702068 1 Gasket 80-1702067 1 Cover 11 Washer 6 OST 37.001.115-75 7 Bolt 6-6gh16.88.35.019 GOST 7798-70 80S-1702073 2 Lever 80S-1702074 2 Yoke 77.37.117 2 Spring 142-1702032 2 Sphere 2 Pin 12h55 OST 37.001.163-97 1222-1702070 1 Shaft 80S-1702060 1 Shaft 80-17020781 Housing 4 Bolt 6-6gh20.88.35.019 GOST 7798-70 55-47-5692 Cover 80S-1702075 2 Washer 14 Bolt 10-6gh35.88.35.019 GOST 7796-70 2 Bolt 10-6gh40.88.35.019 GOST 7796-70 20 Washer 10 OST 37.001.115-75 80-4608057 1 Spring 1222-1702064 2 Bushing

85

44

2

Fig. 17.13 Gearbox control mechanism

86

Ring S25 GOST 13940-86

Group 17. Gearbox Subgroup 1702. Gearbox control mechanism Fig. 17.13

Pos.No 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

Assembly unit or part number 1222-1702048 85-1702051 80C-1702066

50-1702048 70-1703204 50-170214880-1704039 70-1703013 1222-1702030-B 85-1702026 85-1702270 B50-3522023 85-1702055 80-1702108

*

Description

1 1 1 2 1 10 1 1 2 1 1 1 2 1 1 1 1 2 3

Screw Washer Gasket Dowel 8h16 GOST 3128-70 Switch V 12-41 TU RB 37334210.015-97 Shim washer Bolt Nut 16-6N.04.019 GOST 5916-70 Spring Guide Ball 10,0-60 GOST 3722-81 Bushing Blind plug 28-10 p.TS9.hr GOST 3111-81 Cover Gasket Breather Gasket Lever Bolt

(6h200+ 200*) mm

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92

Q-ty

1222-1702055 1222-1702052 80-3401013 1222-1702074 1222-1702081 1222-1702084 1222-1702086 1222-1702083 85-1702301 220-1702061 1222-1702109 1222-1702091 1222-1702107 1222-1702112 1222-1702105

50-1702092 1222-1702610- 1 75-1702505

75-1702502 15.05.020

1 1 3 3 1 1 1 1 1 5 1 5 1 1 1 1 1 1 1 2 4 2 1 1 2 4 1 1

Wire 1,6- -C GOST 3282-74 Lever Gate Washer Bolt 10-6gh20.88.35.019 GOST 7796-70 Bushing Housing Carrier Carrier Carrier Ball 9,922-100 GOST 3722-81 Axle Bolt Carrier Yoke Limiter Axle Rocker arm Bearing 941/20 GOST 4060-78 Nut 12-6N.6.019 GOST 5915-70 Bolt 12-6gh30.88.35.019 GOST 7796-70 Bolt Bolt 10-6gh30.88.35.019 GOST 7796-70 Lever Handle Switch V 12-1 TSI S 642241.001 TU Screw 1-4h25.019 GOST 1144-80 Cover Handle

Wire for locking of two bolts pos. 76 for fork pos.78 fastening assembly of gear box.

87

Fig. 17.13 Gearbox control mechanism

88

Group 17 Gearbox Subgroup 1702. Gearbox control mechanism Fig. Pos.No Assembly unit or part number 17.13 93 2022-170250094 1221-372492595 80-3723045

Q-ty 1 1 1

96

1

96

1

97 98 99 100 101 102 103 104

1 1 1 2 3 1 1 2

2022-1702090-B 2022-1702093 2022-1702142 822-3502203 2022-1702094

89

Description Lever Bundled cable Collar Light-emitting diode L 307 0.336.076 TU (red) Light-emitting diode L 307 N 0.336.076 TU (yellow) Nut 12h1,25-6N.6.019 GOST 5915-70 Bracket Bolt Stud Nut 10-6N.04.019 GOST 5916-70 Yoke Stud Nut 10-6N.6.019 GOST 5915-70

Fig. 17.14 Creeper assembly

90

Group 17 Gearbox Subgroup 1706 Creeper assembly Fig. Pos.No Assembly unit or part number 17.14 1025-1706030 1025-1706040 1 85-4216142 2 3 4 5 6 7 8 9 10 11 12 13 14

Q-ty 1 1 2 18

2022-1716016 1025-1706024 1025-1706026

2 1 3 1 1 20 1 1 1 1 2 1

1025-1706022 1025-1706023 1025-1706027 1025-1706011 85-1702051

15 16

5 1

17

1

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

1025-1706013 1025-1706041 1025-1706042 1025-1706051

1 1 1 1 1 1 1 1 1 1 1 3 3 3

1025-1706028 1025-1706012 KG 1/8” 1025-1706053

1025-1706054 12h35 1025-1706014 1025-1706016

3 4 1 1 29 1 1 19 1 1

1025-1706017 1025-1706018 6h23,8 V3 1025-1706019 1025-1706021

91

Description Gear unit (1-12) Carrier (22, 32-35) Rod Bolt 8-6gh20.88.35.019 GOST 7796-70 Pin Cover Gasket Ring S35 GOST 13940-86 Bearing 307 GOST 8338-75 Washer 8 OST 37.001.115-75 Cover Gasket Toothed wheel Housing Ring Bolt 12-6gh200.58.019 GOST 7795-70 Washer 12 OST 37.001.115-75 Bolt 12-6gh35.88.35.019 GOST 7796-70 Bolt 12-6gh180.58.019 GOST 7795-70 Gasket Toothed wheel Shaft Carrier Dowel 6h45 GOST 3128-70 Bearing 3 37h42h26 (664907 ) GOST 24310-80 Bearing 210 USH1 GOST8338-75 Ring 2S50 GOST 13940-86 Crown gear Cover Plug Dowel .6h35.65G GOST 14229-93 Axle Bearing 20h26h34 GOST 24310-80 Planet pinion Screw Washer Toothed wheel Roller 3h23,8 3 GOST 6870-81 Washer Toothed wheel Roller Washer Axle

Fig. 17.14 Creeper assembly

92

Group 17 Gearbox Subgroup 1706 Creeper assembly Fig. Pos.No Assembly unit or part number 17.14 42 43 44 45 46 47 48 49 50 51 52 53 54 55

R 14 1221-1802091-B 86-1802088 1025-1706031 1221-1716230-B 1221-2407288-02 1221-1716220-B 50-13101361221-1716240-B 50-1701456

56 57 58

1025-1706037 1025-1706034

59 60 61 62 63 64 65 66 67 68 69 70 71

Q-ty 1 1 1 2 1 1 1 1 2 1 2 1 1 2

1025-1706033

2 2 2 2 1 1 4 2 2 4 2 1 1 1 2

1025-1716011

2022-1716013 50-17021481025-1706036 1025-1706029 1025-1706032

1025-1716012

1

93

Description Ring 035-040-30-1-4 GOST 1882973/GOST 9833-73 Washer Threaded plug Angle piece Yoke Oil pipeline T-piece Oil pipeline Handle Oil pipeline Gasket Dowel .6h30.65G GOST 14229-93 Pusher Ring 016-020-25-2-4 GOST 18829-73/GOST 9833-73 Washer Plate Bolt 6-6gh12.88.35.019 GOST 7798-70 Washer 6 OST 37.001.115-75 Ring S16 GOST 13940-86 Bracket Split pin 2h12.019 GOST 397-79 Washer S 8.01.019 GOST 11371-78 Lever Ball 9,922-100 GOST 3722-81 Spring Yoke Dowel Pusher Bolt 8-6gh30.88.35.019 GOST 7796-70 Pin

Fig. 17.15 Cylinder

94

Group 17. Gearbox Subgroup 1702. Cylinder Fig.

Pos.No

17.15 1 3 4 5 6 7 8

Assembly unit or part number 2102-4216110-B 80-4216115-01 80-4216116 80-4216117 80-4216118 80-4216119-B 80-3405038

Q-ty 1 1 1 1 1 1 2 1

11 13

2 1

14

3

95

Description Cylinder Housing Cover Dowel Piston Rod Temporary plug Nut 12-6N.5.019 GOST 5915-70 Ring 045-050-30-2-2 GOST 18829-73/GOST 9833-73 Washer 12 OST 37.001.115-75 Ring 15,54h2,62 DBS/AS MS29513

Fig. 17.16 Pumps drive

96

Group 17. Gearbox Subgroup 1704. Pumps drive Fig.

Pos.No

17.16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Assembly unit or part number 1222-1704010 80-1704040 80S-1704096-B 80-1704034 85-1601108 80-1704014-B 80-1704092 SH 25 80-1704093 KG 3/8" 80-1704016 1222-1704015

80-1704030 80-1704050 80-1704033

50-170214880-1704037 80-1704018

80-1704041

80-1704039 80-1704038

80-1704020-B 80-1704021

Q-ty 1 1 1 1 1 1 1 2 4 1 1 2 1 1 7 7 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

97

Description Pump drive (1-10,12,15-34) Valve (20, 27-31) Clutch Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer Washer Bushing Lock plate Bolt 12-6gh75.88.35.019 GOST 7795-70 Gear pump Pump gasket Plug Gasket Housing Washer 10 OST 37.001.115-75 Bolt 10-6gh30.88.35.019 GOST 7796-70 Oil pipeline Filter Gasket Washer 8 OST 37.001.115-75 Bolt 8-6gh30.88.35.019 GOST 7796-70 Spring Detent Plate Washer S 10.01.019 GOST 11371-78 Washer 10L OST 37.001.115-75 Bolt 10-6gh25.88.35.019 GOST 7796-70 Ring S18 GOST 13940-86 Housing Wire 1,0- -S GOST 3282-74 (L=100mm) Ball 10,0-60 GOST 3722-81 Guide Plug Ring 020-025-30-1-4 GOST 18829-73/GOST 9833-73 Shaft Holder

Fig. 17.17 Filter

98

Group 17. Gearbox Subgroup 1716. Filter

Fig.

Pos.No

17.17

1 2 3 4 5 6

Assembly unit or part number 80-1716010 80-1716040 80-1716030 80-1716033 80-1716032 80-1716034 80-1716031

7 8 9 10 11 12 13

80-4608024 80-1716080 80-1716050 80-1716041

14 15 16 17 18 19

80-1716016 80-1716020

20

80-1716015

80-1716060

80-1716018

Q-ty 1 1 1 1 1 1 1 1 1 2 45 max 1 1 1 1 1 1 1 3 3 1 1 1

99

Description Filter (1-20) Pipe (9-12) Filter (1-5, 7,8) Nut 5-6N.6.019 GOST 5927-70 Clip Washer Spring Piston Ring 059-065-36-2-4 GOST 18829-73/GOST 9833-73 Ring Filter element Pipe Spring Ball 15,081-100 GOST 3722-81 Housing Ring 022-025-19-1-4 GOST 18829-73/GOST 9833-73 Gasket Housing Washer 10L OST 37.001.115-75 Bolt 10-6gh25.88.35.019 GOST 7796-70 Spring Ring 066-071-30-2-2 GOST 18829-73/GOST 9833-73 Cover

Fig. 17.18 Distributor-filter

100

Group 17 Gearbox Subgroup 1737 Distributor-filter Fig.

Pos.No

17.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Assembly unit or part number 80-1737110 80-1028020 240-140403080-1028080 240-1404140 240-1404017-B

240-1404088 240-1404027 D37 -1407607-V 240-1404033 240-1404035240-1404023 240-1404113 240-1404024 240-1404110 240-1404049

50-1404075 1221-1737126 80-1737111

70-4801045 80-1737117 1221-1737114 80-1737113 80-1737118 80-1737112 50-1404059-B1 240-1404013-B 240-1404012-V 240-1404019-B 240-1404028

33 34 35

*

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 3 6 6* 1 4 1 1 3 3 1 1 1 1 1 1 3 1 1

80-1028090 240-1404118

1 1

On damand

101

Description Distributor-filter (1-13,16-35) Rotor with shaft (1,2,5,29-35) Rotor bowl (7-9) Rotor shaft (29,30,32-35) Well strainer Rotor housing Ring 115-120-30-1-4 GOST 18829-73/GOST 9833-73 Cap nut Centrifugal filter cap Nut 12h1,25-6N.6.019 GOST 5915-70 Thrust washer Thrust washer Special nut Rotor bowl Cover Rotor impeller Well strainer Inner bowl Bolt 10-6gh70.88.35.019 GOST 7795-70 Washer 10 OST 37.001.115-75 Reduction valve plug Washer Washer S 5.01.019 GOST 11371-78 Housing Plug - KG 1/8". 12.019 TU 23.1.506-91 Dowel 6h45 GOST 3128-70 Spring Valve Plug Spring Spring Gasket Cap gaskert Pipe Rotor shaft Screw V. 6-6gh14.58.019 GOST 17475-80 Rotor housing cover Dowel or Roller 5h8 II GOST 22696-77 or Roller 5h8 III GOST 22696-77 Mouthpiece Ring

Fig. 18.1 Front driving axle drive

102

Group 18 Front driving axle drive.

Subgroup 1802. Front driving axle drive.

Fig.

Pos.N Assembly unit or part number o 18.1 1221-1802030

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

43 *

Q-ty 1

1221-1802040 1521-1802065 1221-1802070 1221-1802023 1221-1802019 80-1701397 6-50306 1521-1802043 1221-1802041 86-1802034 86-1802032* 1221-1802032* 86-1802039 86-1802048 1221-1802031 86-1802047 1221-1802036 86-18020831221-1802333 86-1802038 86-1802046 86-18020351221-1802044 86-1802049 1221-1802025 86-1802028 8020-1802026 1521-1802013 86-1802027 86-1802051 86-1802052 52-2308097 86-1802014-B

86-1802017-B 1221-1802042 12-20/9C6W or 12-22/971 1221-1802060-B 85-3407470 RH06101-012/00GA-AMP or 1RG -6 /3.574 .G12.01 or HDZ3-EV5.34.XPZ-012CAMP 1221-1802091

Selection

103

Description

1 1 1 1 1 1 1 1 2 1 1 1 3-4 3-4 1 2 2 1 1 1 2 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

Friction clutch coupling (1221-1802040, 8-22, 25) Gear (6, 7, 23, 24) Shaft (28, 30-36) Shaft (37, 38) Nut Washer Ring Bearing Bushing Bearing 206 GOST 8338-75 Gear Ring S135 GOST 13941-86 Thrust disc Driven plate S=l,8 mm Driven plate S=2 mm Ring S48 GOST 13940-86 Guide Spring Piston Ring Drum Ring Ring Spring Body Drive plate Bushing Ring S62 GOST 13940-86 Ring Cage Bushing Half coupling Shaft Spring Washer Bearing 207 GOST 8338-75 Washer Nut Bushing Dowel .8h40.65G GOST 14229-93 Wire 1,6- -S GOST 3282-74 L=140 mm Ring Shaft Clamp «NORMA» Pipeline Fitting Hydraulic distributor

3

Threaded plug

Fig. 18.1 Front driving axle drive

104

Group 18. Front driving axle drive.

Subgroup 1802. Front driving axle drive.

Fig.

Pos.N o 18.1 44 45 46 47 48 49

Assembly unit or part number

Q-ty

D18-051

2 8 1 8 1 6 max 1

1221-1802050 5h50 8020-1802018 50-1702048*

50

*

51 52 53 54

1520-1802088 KG 1/8" D18-055-

1 1 9 1

55 56 57

8020-1802029 1221-1802016

1 1 2

58 59 60 61

1221-1802054 86-1802088 86-1802055 1522-4218030-02

1 1 1 1

Selection

105

Description Bolt Washer 5 OST 37.001.115-75 Pipeline Screw Guide Gasket Switch V 12-51 TU RB 37334210.004-97 Bolt Plug O-Ring Ring 019-022-19-2-2 GOST 18829-73/GOST9833-73 Pusher Cover Ring 011-016-30-2-4 GOST 18829-73/GOST9833-73 Bushing Angle piece Pipeline Pipeline

Fig. 22.1 Cardan drive

106

Group 22. Cardan drive Subgroup 2203. Cardan drive Fig.

Pos.N Assembly unit or part number o 22.1 112-2203010 72-2203025PH 1 2 3 4 5 6 7 8 9 10 11 12

Q-ty 1 1

72-2203023 52-2203012 72-2203030-01 3102-2201037 34-2201043 69-2201031-A 704702K3C10 72-2203022 112-2203018 86-2203047 20-2201024

1 4 2 8 8 8 8 2 1 1 1 4

107

Description Cardan shaft (1,3-10) Universal-joint cross with bearings (3,4,6,7) Flange Bolt Cross Deflector Locking ring Collar Bearing Yoke Pipe Slip yoke Gasket Hexagon nut M10x1-8 DIN 985

Fig. 22.2 Guard

108

Group 22. Cardan drive Subgroup 2210. Guard Fig. 22.2

Pos.N Assembly unit or part number o

Q-ty 8

1 2 3 4 5 6 7

8 8 1 1 1 1 2

52-2210012-A 52-2210015 1025-2210013 1025-2210015

8 9 10

2 1

1025-2210010

109

Description Bolt 8-6gh20.88.35.019 GOST 779670 Washer 8 OST 37.001.115-75 Washer S 8.01.019 GOST 11371-78 Casing Bracket Casing Bracket Bolt 16-6gh50.88.35.019 GOST 779670 Washer 16 OST 37.001.115-75 Bracket

Fig. 23.1 Front driving axle

110

Group 23. Front driving axle Subgroup 2300, 2302, 2303,2308. Front driving axle.

Main gear of front driving axle . Differential. Final drive gear box of front driving axle .

Fig. Pos.No Assembly unit or part number 23.1 1222-2300020 1222-2300020-05 52-2302010 B 52-2303010-B-01 C 822-2308005-02* 822-2308005-06** D 822-2308005-03* 822-2308005-07** 1 822-2301051-01 2 263212 3 52-2302019 4 52-2302038- 1 5 TSS0G-1/8” 6 7 1420-2301055 8 40-3001022 9 1222-3000012 10 D01-015 11 52-2303027 12 52-2303028

Q-ty 1

13

1 1 1

Main gear of front driving axle Differential Left gear unit of FDA final drive

1

Right gear unit of FDA final drive

1 2 1 1 1 5 1 2 1 8 16 16

Left tube Bearing Gear Nut Breather Oiler 1.3.TS9.hr GOST 19853-74 Housing Bushing Pivot pin Dowel Shim washer B=0,5 mm Shim washer V=0,2 mm Ring 150-155-36-1-4 GOST 18829-73/GOST 9833-73 Right tube Washer 16 OST 37.001.115-75 Bolt 16-6gh45.88.35.019 GOST 7796-70 Body Bearing 1027307 GOST 27365-87 Cage Collar 1.2-38h58-1 GOST 8752-79/OST 3805146-78 Collar 2.2-38h58-1 GOST 8752-79/OST 3805146-78 Ring 075-080-30-1-4 GOST 18829-73/GOST 9833-73 Screw Nut Plug Shim washer V=0,5 mm Shim washer V=0,2 mm Ring 055-063-46-1-4 GOST 18829-73/GOST 9833-73 Axle

2

14 15 16

822-2301053-01

1 36 14

17 18 19 20

1520-2308039

4 4 2 2

822-2308100

21

2

22

2

23 24 25 26

1520-2308009 85-3407113 KG 3/8” 52-2302021

2 2 2 6

27

52-2302022

10

28 29

4 1520-2308037

3

111

Description Front driving axle assy

Fig. 23.1 Front driving axle

112

Group 23. Front driving axle Subgroup 2300, 2302, 2303,2308. Front driving axle.

Main gear of front driving axle . Differential. Final drive gear box of front driving axle .

Fig.

Pos.N Assembly unit or part number o 23.1 30 1520-2308037-01 31

Q-ty 1 16

32 33 34 35 36 37 38 39

85-4607447 822-2308065-01 1520-2308077 1520-2308079 1222-2301021 1222-2301022 1520-2308042

4 2 6 6 6 1 1 8

40

1520-2308042-01

20

41

1

42 43

8 6

44 45 46

72-2308018 72-2308031 KG 3/4"

2 1 2

113

Description Axle Bolt 16-6gh40.88.35.019 GOST 7796-70 Cap Shaft Nut 16-6N.6.019 GOST 5915-70 Bushing Stud Right bracket Left bracket Shim washer V=0,2 mm Shim washer V=0,5 mm Ring 089-095-36-1-4 GOST 18829-73/GOST 9833-73 Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 GOST 7796-70 Bolt Washer Plug

Fig. 23.2 Main gear of front driving axle (1222-2300020-05)

114

Group 23. Front driving axle Subgroup 2302. Main gear of front driving axle (1222-2300020-05) Fig.

Pos.N Assembly unit or part number o 23.2 52-2302010-R

1 2 3 4

5 6 7 8 9 10 11 12

Q-ty 1

52-2302030

1

52-23020157607 52-230201652-2302026 52-2302026-01 52-2302026-02 52-2302026-03 52-2302026-04 52-2302026-05 52-2302026-06 52-2302026-07 52-2302026-08

1 1 1 2 2 2 2 2 2 2 2 2 1 1 2

52-23020018

82-2302031 52-180207852-1802079 70-3003032

1 1 1 1 1

115

Description Gears set (1-12 i 3(Fig.62.1)) Drive and driven gears set (1and 3 (Fig.62.1)) Gear Bearing Body Adjusting washer V=2,65 mm Adjusting washer V=2,70 mm Adjusting washer V=2,75 mm Adjusting washer V=2,90 mm Adjusting washer V=3,05 mm Adjusting washer V=3,20 mm Adjusting washer V=3,30 mm Adjusting washer V=3,35 mm Adjusting washer V=3,40 mm Bearing 7506 GOST 27365-87 Ring Collar 2.2-38h62-1/4 GOST 8752-79/OST 3805146-78 Blind plug Flange Washer Nut Split pin 4h25.019 GOST 397-79

Fig. 23.3 Differential

116

Group 23. Front driving axle Subgroup 2303. Differential Fig.

Pos.N Assembly unit or part number o 23.3 52-2303010-B-01 52-2303030 1 52-2303014-B 2 52-2303015-B 3 52-2303018 4 52-2303019 5 52-2303017 6 52-2303034 7 8 9 10 11 12 13 14

Q-ty 1 2 1 1 4 2 2 2 2

52-2303021 52-2303023- 1-01 52-2303024-01 52-2303023- 1 52-2303032 52-2303013 52-2303026-B

2 2 2 2 4 8 8

117

Description Differential (1-14) Gear (5-7) Case Case Planet pinion Axle Gear Gasket Blind plug 35-10 p.TS9.hr GOST 311181 Pinion cage Disc Disc Disc Plate Nut Bolt

Fig. 23.4 Final drive gear box of front driving axle (1222-2300020-05)

118

Group 23. Front driving axle Subgroup 2308. Final drive gear box of front driving axle (1222-2300020-05) Fig.

Pos.N Assembly unit or part number o 23.4 822-2308005-02* 822-2308005-06** 822-2308005-03* 822-2308005-07** 1520-2308024-05** 1520-2308040-20 1520-2308040* 1520-2308080 1521-2308020 1521-2308030 1521-2308050* 1521-2308050-05** 1 2 3 4 1520-2308038 5 1520-2308062* 1520-2308062-05** 6 1520-2308053 7 1520-2308054 8 9 1520-2308059 10 1521-2308056 11 1520-2308011 12 13 1520-2308064 14 1521-2308016 15

Q-ty 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 12 156 6 2 6 6 2 2 20

16 17 18 19 20 21 22 23 24 25 27 28

*

20 2 2 1521-2308017-01 40-3103016

2 16 16 16 12 1 1 12 2 2

1520-2308077 1520-2308074 1520-2308074-01 1520-2308079 1520-2308015 1520-2308034

For FDA 1222-2300020

**

For FDA 1222-2300020-05

119

Description Left gear unit (1-60) Left gear unit (1-60) Right gear unit (1-60) Right gear unit (1-60) Doubled pivot joint (43-50) Housing (27,29,31-50) Housing (27,29,31-50) Body (36,37,40) Cover (12-14) Carrier (6-11) Hub (1-20) Hub (1-20) Ring 2S100 GOST 13941-86 Ring S45 GOST 13940-86 Bearing 53609 GOST 24696-81 Ring Gear train Gear train Axle Washer Roller 4h34,8 3 GOST 6870-81 Planet pinion Carrier Screw Dowel 2.8h25 GOST 3128-70 Gear Cover Bolt 10-6gh35.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Bearing 7514 GOST27365-87 Collar 2.2-100h125-1 GOST 8752-79/OST 3805146-78 Flange Front wheel bolt Nut 16-6N.6.019 GOST 5915-70 Washer 16 OST 37.001.115-75 Bushing Left lever Right lever Stud Housing Gasket

Fig. 23.4 Final drive gear box of front driving axle (1222-2300020-05)

120

Group 23. Front driving axle Subgroup 2308. Final drive gear box of front driving axle (1222-2300020-05) Fig.

Pos.N Assembly unit or part number o 23.4 29 30

Q-ty 2

36

1 1 2 2 2 4 2 2 2

37

2

31 32 33 34 35

38 39 40 41

1222-2308076 1222-2308077 1521-2308012 1521-2308031 1521-2308013 2007109 1520-2308061* 1520-2308061-05**

1520-2308021 1520-2308021-01 1520-2308035

20 8 2 8

42 43 44 45 46 47

1520-2308063-10 72-2203026-11 15.22.01.013-10

2 4 2 16

24-2201043-01 24-2201043-10 24-2201043-20 24-2201043-30 32 1520-2308048

16 16 16 16 2 2 8

52 53 54 55 56 57 58

1520-2308004 1520-2308003 80-1701045 80-1701056

2 2 2 2 2 2 2

59 60

KG 3/8” KG 3/4”

48

49 50 51

*

16 2

1520-2308002

2 2

For FDA 1222-2300020

**

For FDA 1222-2300020-05

121

Description Breather "MINTOR" TSS0G-1/8" or breather SV-00.00.00 Right bracket Left bracket Bolt Lock plate Washer Bearing Gear Gear Collar 2.2-45h65-1 GOST 8752-79/OST 3805146-78 Ring 100-105-30-2-4 GOST 18829-73/GOST 9833-73 Shim washer Shim washer Body Bolt 8-6gh30.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Ring 032-036-25-2-4 GOST 18829-73/GOST 9833-73 Yoke Cross Yoke of doubled joint Bearing 704702 3S10 TU VNIPP.065-99 Locking ring Locking ring Locking ring Locking ring Blind plug Yoke Bolt 8-6gh25.88.35.019 GOST 7796-70 Cover Gasket Nut Washer Bearing 7509 GOST 27365-87 Body Ring 095-100-30-1-4 GOST 18829-73/GOST 9833-73 Plug Plug

Fig. 24.1 Rear axle housing

122

Group 24. Rear axle Subgroup 2401, 2407. Rear axle housing . Final drive Fig.

Pos.N Assembly unit or part number o 24.1 1523 -2401010 1221-2407540 1221-2407130 1221-2407535- 1 1522-2407500-02

Q-ty

1522-2407500-03

1

1221-2407030 1522-2401030

2 1 2 2 4 4 4 16 368 8 8 8 8 4 16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38

1 2 2 2 1

1221-2407502-B 1221-2497512 54.38.619 1221-24075031221-2407538 1221-2407539 5336-24050351221-240755670-4605036

16 2 4 2 2 1 2 2 2 1 28 4 24 24 4 1 8 8

1221-2407131 1221-2407123 1522-2407122 50-4605027 36-35020371522-2401016 1522-4605007 1522-2401024 Ml6x80 1221-2407505 1522-2401026

1522-2401015 D01-015 1221-2407082 1523 -2407018-01 70-1701300

1 2 2 1 1

123

Description Rear axle Drive gear (39-42) Body (15,16) Carrier (6-11,47) Left final drive (1-5, 12, 35,43-46, 4849, 52, 53, 56-61) Right final drive (1-5, 12, 35, 36, 4346, 48-49, 52, 56-61) Cover (57, 59) Cover (23, 24,30-32) Bearing 7217 GOST 27365-87 Epicycle hub Dowel Locking ring Plate Planet pinion washer Roller 5h27,8 3 GOST 6870-81 Distance washer Planet pinion Dowel .8h45.65G GOST 14229-93 Planet pinion axle Bolt Bolt 12-6gh35.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Body Bearing 217 GOST 8338-75 Bushing Driven gear Dowel Bushing Gasket Bushing Cover Washer 16 OST 37.001.115-75 Bolt Washer 14 OST 37.001.115-75 Bolt Washer 20 OST 37.001.115-75 Cover Washer 8 OST 37.001.115-75 Bolt 8-6gh20.88.35.019 GOST 7796-70 Housing Dowel Axle shaft Right tube of axle shaft Magnetic plug

Fig. 24.1 Rear axle housing

124

Group 24. Rear axle Subgroup 2401, 2407. Rear axle housing . Final drive Fig.

Pos.N o 24.1 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

Assembly unit or part number

Q-ty

1221-2407541 1221-2407542 5336-2405028-A 2C55 1221-2407507 1221-2407537 1221-2407506* 1221-2407506-01* 1221-2407536-B 1221-2407504 5336-2405050-A 1221-2407508-01 1221-2407552 1523 -2407018

2 2 2 2 2 2 2-10 2-10 2 8 2 4 2 1 2

54

24

55 56 57

142-2407091

2 2 2

58 59 60 61

1221-2407089 1221-2407028

2 2 8 8

62 63 64 65

*

2 6 3 3

1221-24010011-01

Selection

125

Description Shaft Bushing Drive gear Ring Washer Washer Gasket 0,5 mm Gasket 0,2 mm Carrier Plate Driven gear Dowel Gasket Left tube of axle shaft Plug - KG 1/8". 12.019 TU 23.1.506-91 Bolt 16-6gh60.88.35.019 GOST 7795-70 Ring Bearing 7218 GOST 27365-87 Collar 2.2-90h120-1 GOST 8752-79/OST 3805146-78 Gasket Cover Washer 10 OST 37.001.115-75 Bolt 10-6gh25.88.35.019 GOST 7796-70 Collar 2.2-25h42-1 GOST 8752-79/OST 3805146-78 Washer 18 OST 37.001.115-75 Bolt Nut 8-6N.6.019 GOST 5915-70

Fig. 24.2 Differential. Bearing body.

126

Group 24. Rear axle Subgroup 2403, 2407. Differential. Bearing body.

Fig.

Pos.N Assembly unit or part number o 24.2 1522-24030101522-2403015-02 1523 -2407060 1523 -2407060-01 1 2 50-24030343 4 1522-2403019-02 5 1220-2403049 6 1522-2403048 7 8 1522-2403057-B 9 1522-2403025-B 10 11 50-2403023 12 50-2403021-V 13 1522-2403018-02 14 50-1702092 15 1221-2407043 16 1522-2403062-B 17 1522-2407052 18 1221 -2407042-01 19 1221 -2407053 20 21 22 23 24 25 26 27 29 30 31

*

Q-ty 1 1 1 1 2 8 8 1 2 2 100 4 4 12 6 1 1 12 2 1 2 1 1 2

80 -2407041 311 (6-311 SH1) 1221 -2407053-01 205-210-36-1-4 80 -2407039 1221 -2407042 2.2-52x75-1

14 4 1 2 4 1 2 2 1-8 4-20

1221-2407056* 1221-2407057*

Selection

127

Description Differential (1-14, 16) Differential housing (2, 4, 13) Left cage (15, 17, 18, 22-24) Right cage (15, 17-19, 22, 24) Bearing 7216 GOST 27365-87 Bolt Washer 12 OST 37.001.115-75 Cover Backup plate Side gear Roller 4h29,8 3 GOST 6870-81 Planet pinion Planet pinion washer Nut 12-6N.6.019 GOST 5915-70 Lock plate Driven gear Housing Dowel bolt 12x42 Ring Cross Gear Right bearing body Shaft Ring 035-040-30-1-4 GOST 18829-73/GOST 9833-73 Bolt Bearing Shaft Ring Dowel Left bearing body Collar Ring S125 GOST 13940-86 Gasket 0,5 mm Gasket 0,2 mm

Fig. 24.3 Lubrication system of rear axle

128

Group 24. Rear axle Subgroup 2401. Lubrication system of rear axle Fig.

Pos.N o 24.3 1 2 3 4 5 6 7 8

Assembly unit or part number

Q-ty

822-3503037 1525-2401510 80-3723045-01 2022-2401513 2022-2401520 017-022-30-1-4

2 2 3 1 1 1 2 2

129

Description Screw-in angle piece Oil pipeline Collar Adapter Oil pipeline Ring GOST18829-73/GOST98373 Bolt 8h30 GOST 7796-70 Washer 8 OST 37.001.115-75

Fig. 24.4 Differential lock mechanism

130

Group 24. Rear axle Subgroup 2409. Differential lock mechanism Fig.

Pos.N Assembly unit or part number o 24.4 70-2409010-B-01 82P-2409050-02 1 70-2409015-A 70-3502040-01 or 2 70-3502040-04 3 70-2409028 4 70-2409020-01 5 70-2409018 6 70-2409021 7 70-2409030-B 8

Q-ty

9 10

Lock clutch (1-9) Adapter (10, 13-20) Clutch housing

2

Disc

2 1 1 1 1 8

Release disc Locking shaft Pressure plate Membrane Menbrane cover Washer 8 OST 37.001.115-75 Bolt 8-6gh40.88.35.019 GOST 779570 Casing Washer 12 OST 37.001.115-75 Bolt Fitting Ring S40 GOST 13940-86 Sealant Adapter O-Ring Spring Bushing Ring

1

11 12 13 14 15 16 17 18 19 20

1 1 1

8 70-2409035-A6

5 1522-2409034 85-3407470

5 1 1 1 1 1 1 1 1

82P-2409036A 70-2409026-B 020-025-30-1-4 54-06-448-A 70-2409027-A 70-2409033-B

131

Description

Fig. 24.5 Differential lock clutch of “wet” type

132

Group 24. Rear axle Subgroup 2409. Differential lock clutch of «wet» type Fig.

Pos.N Assembly unit or part number o 24.5 80 -2409010 1221 -2409050-01 1 80 -2409002 2 50-17021483 80 -2409028 80 -2409028-01* 80 -2409028-02* 80 -2409028-03* 80 -2409028-04* 80 -2409028-05* 80 -2409028-06* 4 1221 -3502039 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 4 4 1

* * * * * * 5 5 1 1 1 8

1221 -2409034-01 70-2409030-B 70-2409021

8 1 1 1 1 1 1 1 1 1

80 -2409037 80 -2409036 70-2409033-B 70-240902754-06-44870-2409026-B 020-025-30-1-4 85-3407470

19 20 21

70-2409020-02 80 -2409018

1 1 1

22 23

1221 -2409051

1 8

24 25 26 27 28

*

Q-ty

8 5 6 1 1

80 -2409016 2522-180203580 -2409015 80M-2409001

Selection

133

Description Lock clutch (1-3,6,7,19,20,23-28) Adapter (5,8-18,21) Pin Spring Release disc (S=4,7mm) Release disc (S=4,4mm) Release disc (S=4,1 mm) Release disc (S=3,8mm) Release disc (S=3,5mm) Release disc (S=3,2mm) Release disc (S=3,0mm) Bolt Washer 14 OST 37.001.115-75 Cover Membrane cover Membrane Bolt 8-6gh40.88.35.019 GOST 7795-70 Washer 6 OST 37.001.115-75 Ring Sealant Ring Bushing Spring Adapter Ring Fitting Clamp "NORMA" TORRO 32-50/9-C6W or Clamp/Clamp NORMA TORRO 3550/971 Locking shaft Pressure plate Ring 205-215-58-2-2 GOST 18829-73/GOST 9833-73 Gasket Bolt 8-6gh40.88.35.019 GOST 7795-70 Washer 8 OST 37.001.115-75 Intermediate disc Drive plate Clutch housing Hub

Fig. 27.1. Drawbar hitch

134

Group 27. Drawbar hitch Subgroup 2707. Drawbar hitch Fig.

Pos.No

27.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Assembly unit or part number 2022-2707010 2022-2707060 1321-2707050-B 1321-2707014 1222-2707137 2022-2707062 1522-27070201522-2707021-B 70-4605036 1522-2707061-B 1522-2707074 1522-2707074-01 1522-2707074-02 1522-2707149-01 2022-2707062-01 1522-2707135 1522-2707135-01 1522-2707135-02 680-2707024 1522-2707244 61.05.005 61.05.004 1321-2707070-B-01 1522-2707243 1522-2707242 1321-2707140-B 1321-2707042 1321-2707052 1321-2707051-B 680-2707024 1321-2707070-B

30 31

Q-ty 1 1 1 4 2 1 1 12 12 28 1 2 max 2 max 2 max 12 1 2 max 2 max 2 max 4 4 1 1 1 1 1 1 1 1 1 1 1 8 8 1 2 4

1321-2707030

1

135

Description Drawbar hitch (1-14) Bracket (3, 5, 7, 8, 10, 11) Yoke (15, 18-30) Bolt Plate Guide Plate (with drawbar) Plate (without drawbar) Nut 20h1,5-6N.04.019 GOST 15522-70 Bolt Washer 20 OST 37.001.115-75 Bracket Washer Bolt Guide Plate

1 mm.

0,5 mm.

0,2 mm.

OST 37.001.115-75

Washer 20 Bolt Buckle Cotter key Ring Plate Split pin 6,3h63.019 GOST 397-79 Nut Washer Pin Split pin Yoke Bracket Washer 20 OST 37.001.115-75 Bolt Plate Washer 16 37.001.115-75 Nut 16-6N.6.019 GOST 5915-79 Pin

Fig. 27.2. Drawbar hitch (configuration variants)

136

Group 27. Us yaG -sts pn Subgroup 2707. Drawbar hitch (configuration variants) Fig.

Pos.No

27.2 1 2 3

Assembly unit or part number 2022-2707150 1322-2707160 1322-2707130 1322-2707133 1322-2707120-B

Q-ty 1 1 1 4 1

4

4

5

2

6 7 8 9 10 11 12 13 14 15 16 17 18

1522-2707126 1522-2707127 1523-2707146 1523-2707149 61.07.001N50-4202146 1523-2707145 1522-27070791522-2707020-B 70-4235035

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

2 1 1 4 2 2 1 1 1 1 1 1 2 2

2022-2707144 1321-2707140-B 1321-2707042 61.05.004 61.05.005 1321-2707030 1321-2707111- or 1321-37071131322-2707165 1322-2707162-01 1322-2707180 1322-2707161 61.07.001

2 1 1 1 1 1 1 1 1 1 1 1 1 1

137

Description Link (10-16, 18, 21) Python (2, 4, 9, 28-33) Crossbar Bolt Clip Nut 20h1,5-6N.04.019 GOST 15522-70 Bolt 10h6gx20.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Plate Axle Washer 20 OST 37.001.115-75 Washer Bolt Split pin Ring Strap Split pin 3,2h25.019 GOST 397-79 Pin Plate Chain Nut 16-6N.6.019 GOST 5915-70 Washer 16 OST 37.001.115-75 Link Pin Split pin Ring Cotter key Pin Yoke GOST Yoke EURO Plate with python Pin Pin Limit stop Split pin Split pin 4h36.019 GOST 397-79

Fig. 30.1. Steering link

138

Group 30. Steering link Subgroup 3003. Steering link Fig.

Pos.No

30.1

1 2 3 4 5 6 7 8 9 10

Assembly unit or part number 822-3003010-01 or 822-3003010- -01 822-3003020 or 822-3003020-02* 822-3003020-01 or 822-3003020-03* 1220-3003011 1220-3003022 1220-3003022-01 1220-303013 1220-3003013-01 1220-3003023 1220-3003021 1220-3003027 1220-3003028 50-3003018-B or 822-3003018*

11 12 13

Q-ty 1

Steering link (1-15)

1

Right joint (2, 6-14)

1

Left joint (3, 6-14)

1 1 1 1 1 2 2 2 2 2

Pipe Right joint housing Left joint housing Locknut Locknut Upper insert Ball pin Insert Lower insert Plug

2 2

Wire 2,0- -S GOST 3282-74 L=270 mm Ring Cover

2 2 2

Ring Nut 20h1,5-6N.04.019 GOST 5919-73 Split pin

2 1220-3003024 1220-3003025- or 1220-3003025- 1* 1220-3003029

14 15 16 Split pin 4x36 * - for steering link 822-3003010- -01

Description

139

Fig. 31.1 Front driving wheels

140

Group 31. Wheels and hubs Subgroup 3101. Front driving wheels Fig.

Pos.N Assembly unit or part number o 31.1 1221-3101010-01 1221-3101010 W12-24-3101020-01 1 W12-24-3101035 2 W12-24-3101017 3 52-2301065 4 1221-3101011 1221-3101013 5 6 7

Q-ty 2 2 2 2 12 12 12 2 16

40-3103017-01

141

Description Wheel (with tire 420/70R24) (1-6) or Wheel (with tire 14.9R24) (1-6) Wheel W12x24 (1,2,3,4,5) Rim W12x24 with brackets Disc Washer Bolt Nut or Nut 16x1.5 Tire 420/70R24 or 14.9R24 Nut

Fig. 31.2 Rear driving wheels

142

Group 31. Wheels and hubs Subgroup 3107. Rear driving wheels Fig.

Pos.N Assembly unit or part number o 31.2 1220-3104010 1 1220-3104012 2 1220-3104011 3 40-3104021 4 1220-3104012-01 5 6 70-4605036 7 70-3104019

8

Q-ty 2 1 1 8 1 6 6 2

1522-3107010

2

DW 16Lh38-3107020 or 886.3107012

2

9

8 9 10 11

*

2 1221-3107010*

2

DW 15Lh38-3107020 or 8746.3107012PZ

2 2 16 4

36-3104019 80-3405038-03

optional(additional kitting)

143

Description Hub (1-7, 10) Insert Hub housing Bolt Insert Washer 20 OST 37.001.115-75 Bolt Special nut Wheel 520/70R38 (assembled with tire 8,9) Wheel DW16Lh38 Wheel DW16Lh38 Tire 520/70R38 Wheel 18,4R38 (assembled with tire 8,9) Wheel DW15Lh38 Tire 18,4R38* Nut Plug

Fig. 34.1. Steering column

144

Group 34. Steering Subgroup 3401. Steering column Fig.

Pos.No

34.1

1 2 3 4 5 6 7

Assembly unit or part number 2522-3401000-02 2522-3401010 2522-3401150 422-3401040 70-3401050-B 85-3401170 or 85-34011702522-3401120 422-3401151 2522-3401151 50-340106150-3401062 50-3401064 50-3401063

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Q-ty 1 1 1 1 1 1

Steering column Steering column (Pos. 1-34) Cardan (Pos. 2-9) Housing (Pos. 10-15) Shaft (Pos. 16-18) Steering wheel (Pos.48-57)

1 1 1 1 2 8 8

8 1 2 1 1

Bracket Yoke Yoke Yoke Cross Gland seal Cage Bearing 904700 US17 TU 37.006.065-90 Ring S 19 GOST 13943 Housing Ring S 42 GOST 13941 Ring S 25 GOST 13940 Bearing

1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 5 2 5 1 1 1 8 8 8 8 2 1

Shaft Cover Shaft Dowel Shaft end Pipe Key 5h10 Shock adsorber Bushing Bump stop Nut Locknut Washer Screw Nut 20h1,5-6N.04.019 GOST 15522-70 Bolt 10-6gh45.88.35.019 GOST 7795-70 Washer Nut 10-6N.6.019 GOST 5915-70 Locking pin Ring S 18 GOST 13940-86 Spring Bushing Bushing Bushing Washer Bolt 10-6gh50.88.35.019 GOST 7795-70 Gasket

8 422-3401060

SNR 61905 EE or SKF 61905-2RS1 422-3401041 422-3401042 70-3401055 SHTS 8h36 70-3401054-B 822-3401080 SSH-510 70-3401077-B 70-3401076 80-3709022 70-3401078 70-3401079 600-3401012 80-3401089

80-3401013 85-3401014-01 50-1310158-B 2522-3401022 2522-3401023 2522-3401024 2522-3401021 2522-3401011

Description

145

Fig. 34.1. Steering column

146

Group 34. Steering Subgroup 3401. Steering column Fig.

Pos.No

34.1

41

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

Assembly unit or part number OSPC-160 ON150G0030 or HKUS 160/4-140HP02/3 or 1231 160 B ON.PMI or D 16014.20-02 or LAGC 160N12/200140M01-708S 822-3401001-02 2522-3401001

70-4803060 85-3402015 or 70-3402015- 1/ 2 822-3401171 822-3401172 822-3401173 85-3401175 50-4608057 80-3709025 80-3709026

822-3401140- 1

Q-ty

Description

1

Dosing pump

1 1 1 4 1 1 1

Rod Split pin 2h12.019 GOST 397-79 Gasket Washer 10 OST 37.001.115-75 Nut 8-6N.6.019 GOST 5915-70 Handle Steering wheel

1 1 1 1 1 1 1 1 1 1

Pin Spring Plug Shaft Spring Inner bushing Center bushing Washer 16L OST 37.001.115-75 Nut 16h1,5-6N.6.019 GOST 5915-70 Clamp

147

Fig. 34.2 Steering

148

Fig. 34.3 Steering

149

Fig. 34.4 Steering

150

Group 34 Steering Subgroup 3400. Hydrostatic power steering Fig.

Pos.N Assembly unit or part number o 34.2 1523-3400010 34.3 1523-3400010-01 34.4 1 2022V-3407020* 2 1523-3407050 3 1522V-3407100-01* 4 1522V-3407100-06* 5 1522V-3407100-16* 6 1221-3407020 7 1221-34070308 1221V-3407150- * 9

Q-ty 1 1 1 2 1 1 1 1 1 1 1

10

1

11

2

12

680-4607140-11

2

13 14 24 25 26

680-4607140-08* TS50-34052152022V-3407018* 2022-34072022022-3407301 1522-3407016 1522-3407016* 1522-3407017 1321-3407018-01 1221-3407013 530-4614029 530-4614029* 102-3407014 102-3405103 85-3407105 85-3407107 80-3723045-01* 80-3723048* 80V-3407012 F80-3405102-V F80-3405103 F80-3405107 F80-3405108 F80-3405109 F80-3405112 F80-3407301 70-1405089* 70-3407146 70-3407163 70-3407164* 70-3506027 70-4605316 70-4607158

2 2 1 6 2 2 6 1 1 1 2 3 1 4 2 1 2 4 1 4 4 8 8 8 2 2 2 3 1 1 5 4 2

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 50 51 52 53

151

Description Steering Steering Oil pipeline Oil pipeline High-pressure hose High-pressure hose (L=420 mm) High-pressure hose Oil pipeline Oil pipeline Reverse valve High-pressure hose Ø8h1 (L=690 mm) 952-3407100-02 High-pressure hose Ø8h1 (L=590 mm) 952-3407100-04 High-pressure hose Ø8h1 (L=485 mm) 952-3407100-12 High-pressure hose Ø 10h1 armoured (L=730 mm) High-pressure hose Ø 10h1 armoured Hydraulic cylinder Bracket Rotary angle piece Bolt Fitting Fitting Bracket Hose (L=420) Bracket Angle piece Angle piece Clip Pin Bolt Strip Collar Bushing Bracket Bushing Lock washer Spherical bushing Sealing pinion cage Pivot joint sealant Reducing sleeve Bolt Screw-in fitting Strip Clip Bracket Bushing Nut Gasket

Group 34 Steering Subgroup 3400. Hydrostatic power steering Fig.

Pos.N Assembly unit or part number o 34.2 54 70-4607158-01 34.3 55 40-4607032* 34.4 56 13.11.000 65

Q-ty 1 1 1 4

66

1

67

1

68

2

69

2

70

1

71

4*

72

1

73

4

74

1 2

75 6* 76

4 4

77 78

4

79

4

80

9

81

1 1

82 90 91

2 10 4 8* 2

92

93

152

Description Gasket Clamp bolt Handle Bolt 8-6gh45.88.35.019 GOST 7795-70 Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 8-6gh30.88.35.019 GOST 7796-70 Bolt 8-6gh35.88.019 GOST 7796-70 Bolt 10-6gh25.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 8-6N.6.019 GOST 5915-70 Nut 20h1,5-6N.04.019 GOST 15522-70 Ring 017-022-30-1-4 GOST 18829-73/GOST 9833-73 Ring 025-029-25-2-2 GOST 18829-73/GOST 9833-73 Ring 025-029-25-2-2 GOST 18829-73/GOST 9833-73 Oiler 1.1.TS9.hr GOST 19853-74 Washer S 20.01.019 GOST 11371-78 Split pin 4h36.019 GOST 397-79 Washer 6T * OST 37.001.115-75 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 Ring 020-024-25-2-2 GOST 188229-73/GOST 9833-73 Clamp with worm thread 25-40 Washer R 3/8 Washer R 1/2 Washer R 1/2 Dosing pump OSPC-160 ON 1150G0030 or Dosing pump HKUS 160/4-140RZ-02/3 or Dosing pump 1231 160 V ON.PMI or Dosing pump SUB 160.140-200-1

Fig. 34.5 Hydraulic cylinder 50h25-200

153

Group 34 Steering Subgroup 3405. Hydraulic cylinder 50x25-200 Fig.

Pos.N Assembly unit or part number o 34.5 TS50-34052151 TS50-3405220 2

3 4 5 6 7 8

Q-ty 1 1 2

4 1 2

TS50-3405218-B

TS50-3405223-B TS50-3405222

1 1 1

9 10 11

1 TS50-3405228

1 1

12

1

13

1

4 15 16

TS50-3405224 TS50-3405221-B

1 1 1

17

*

2

Sealing elements are of the company Freudenberg, Germany

154

Description Hydraulic cylinder 50x25-200 (2-16) Cylinder housing Bearing SHS-25 GOST 3635-78 or Bearing SHSP-25 TU RB 05808863.001-99 Ring S42 GOST 13941-86 Front cover Ring 045-050-30-1-4 GOST 1882973/GOST 9833-73 Piston Piston nut Piston seal 24 251797 L43 50-34 20,5*or Piston seal RSV0V0500-NCRO 50h34h20,5 Ring 025-028-19-1-4 GOST 1882973/GOST 9833-73 Safety ring Rod packing 24 223269 T20 25-33-5,7* or Rod packing RU2000250-Z20 25h33h5,7 Rod collar 24 004792 PU6 25-33,66,5*or Wiper seal WNP000250-Z201 25h33,6h5,3 Screw 8-6gh10.45N.40H.05 GOST 1476-93 or Screw 8-6gh10.45N.40H.05 GOST 8878-93 Cap nut Rod Rod packing 24 223123 OMS-MR 2532,3-3* or Rod packing RSK100250T46N 25h32,3h3,2 Rod guide 24 226044 SB 25-28-5,5* or Rod guide GR25h28h5,5-S380

Left brake

Right brake

Fig. 35.1 “Wet” brakes

155

Group 35. Brakes Subgroup 3502. “Wet” brakes Fig. 35.1

Pos.No

Assembly unit or part number 1522 -3502010 1221 -3502020-03 85-3502030-01 1221 -3502039-03 1221 -3502039-02 1522 -3502035 70-4608019

Q-ty 1 1 2 3 2 1 1 4

Description

Brake (left) (2-24, 27) Brake (right)(7-19, 21-24, 26-28) Pressure discs (9, 10,12,13, 15, 18, 22-24) 1 Bolt Bolt 2 Housing 3 Cover 4 Bolt 8-6gh14.88.35.019 GOST 7796-70 5 4 Washer 8 OST 37.001.115-75 6 70-4608033 1 Gasket 7 1522-3502015-07 16 Disc 8 80 -3502037 12 Intermediate disc (S=3,0MM) 80 -3502037-01* * Intermediate disc (S=3,2MM) 80 -3502037-02* * Intermediate disc (S=3,4MM) 80 -3502037-03* * Intermediate disc (S=3,6MM) 80 -3502037-04* * Intermediate disc (S=3,8MM) 80 -3502037-05* * Intermediate disc (S=4,0MM) 80 -3502037-06* * Intermediate disc (S=4,2MM) 80 -3502037-07* * Intermediate disc (S=4,4MM) 9 2 Split pin 3,2h18.019 GOST 397-79 10 85-3502196 4 Rod 11 80 -3502204 2 Plate 12 4 Nut 8-6N.6.019 GOST 5915-70 13 50-3502198 4 Pin 14 80 -3502202 2 Cover 15 50-3502203 2 Yoke 16 8 Screw V. 6-6gh10.58.019 GOST 17473-80 17 8 Washer 6 OST 37.001.115-75 18 2 Pin 12h32 OST 37.001.163-97 19 1221 -3502051 2 Gasket 20 1221 -2407059 1 Body cover 21 2 Ring 115-120-30-2-2 GOST 1882973/GOST9833-73 22 10 Ball 22,225-100 GOST 3722-81 23 77.38.163 6 Spring 24 85-3502036-01 4 Pressure plate 25 KG Z/8" 4 Plug 26 1221 -2409035-01 1 Housing 27 6 Screw V. 8-6gh25.58.019 GOST 17475-80 28 1221 -2407059-01 1 Body cover 29 5 Washer 14 OST 37.001.115-75 30 1221-1802091 2 Threaded plug 31 D18-0552 O-Ring * The last disc is choosen during assembly to achieve the required play

156

Fig. 35.2 Parking brake control

157

Group 35. Brakes Subgroup 3507. Parking brake control Fig.

Pos.No

35.2

Assembly unit or part number 1522 -3507010 1522-3507020 1522-3507160

1 2 3 4 5 5b 6 7 8 9

1522-3507012 77.55.230

1522-3507050

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Q-ty 1 1 1 3 4 1 1 2 1 3 1 2 3 2 3

50-3503071 SSH-611 1522 -3503015 1522-3507045 1522-3507030-A 1522-3507022 1522-3507024 1522-3507029 1522-3507025 52-2203013 1522-3507023 1522-3507021-

1522-3507028 1522-3507038 1522-3507013 1021-3507161

80-1602116 80V-3503551 80V-4616014-A

3 5 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 3 1 1 1 1

158

Description Brake control (1-24, 26-44) Drafting mechanism (5, 16-24, 26-28) Rod (1,31,34,35) Nut 12h1,25-6N.6.019 GOST 5915-70 Washer S 12.01.019 GOST 11371-78 Joint eye Spring Split pin 4h25.019 GOST 397-79 Split pin 4h36.019 GOST 397-79 Split pin 3,2h18.019 GOST 397-79 Lever Nut 12-6N.6.019 GOST 5915-70 Washer 12 OST 37.001.115-75 Bolt 12-6gh40.88.35.019 GOST 7796-70 Bolt 12-6gh35.88.35.019 GOST 7796-70 Split pin 5h36.019 GOST 397-79 Washer Key Shaft Lever Bracket Washer S 18.01.019 GOST 11371-78 Detent Spring Pin Rod Nut Limit stop Handle Switch V 409 TU 37.003.478-76 Split pin 1,6h12.019 GOST 397-79 Bushing Axle Washer Pin 12h32 OST 37.001.163-97 Rod Washer 14 OST 37.001.115-75 Nut 14h1,5-6N.6.019 GOST 5915-70 Eye Yoke Spring

Fig. 35.2 Parking brake control

159

Group 35. Brakes Subgroup 3507. Parking brake control Fig. 35.2

37 38 39

Assembly unit or part number 1221 -3502039-02 1522 -3507070 1522-3507060

40 41 42 43 44

1522 -3507040 1221 -3503016-02 1221 -3503016-01 1221 -3503016 80-1602116-01

Pos.No

Q-ty

Description

2 1 1

Bolt Bracket Lever

1 1 1 1 1

Lever Bushing.

Bushing Bushing Eye

160

Fig. 35.3 Brake control

161

Group 35. Brakes Subgroup 3503. Brake control Fig.

Pos.No

35.3

Assembly unit or part number 1523 -3503700 923-3503200 or S 74 74 525

Q-ty

2

822-3503155

2

Brake control (1-55) Flexible hose pipe of brakes, type I Flexible hose pipe of brakes TU RB 100023556.001-2005 Fitting

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

80V-1602106-B 822-3503701 1522-3503070

2 2 1 7 9 1 6 2 4 2 2 2 1 2 2 2 2 1 2 1 2 5 4 4 1 9 3 1 2

Angle piece Fitting Pipeline Nut 8-6N.6.019 GOST 5915-70 Washer 8 OST 37.001.115-75 Pipeline Bolt 8-6gh35.88.35.019 GOST 7796-70 Fitting Ring Main cylinder"CARLISLE" Bolt 10-6gh30.88.35.019 GOST 7796-70 Tank Pipeline Fitting Gasket Nut 10-6N.6.019 GOST 5915-70 Yoke Bracket Spring Right pedal Washer Split pin 5h36.019 GOST 397-79 Split pin 3,2h18.019 GOST 397-79 Pin 12h32 OST 37.001.163-97 Left pedal Washer 10 OST 37.001.115-75 Bolt 10-6gh25.88.35.019 GOST 7796-70 Right lever Working cylinder

2 1 4 1 2 2 1 2 1 2 2 1 2

Spring Right bracket Bolt 10-6gh40.88.35.019 GOST 7796-70 Left bracket Bolt Washer Left lever Nut 12h1,25-6N.04.019 GOST 5916-70 Shaft Eye Bolt 12-6gh40.88.35.019 GOST 7796-70 Tank Clamp/Clamp NORMA TORRO 12-22/971 or Clamp "NORMA" TORRO 12-20/9-C6W

1

32 33 34 35 36 37 38 39 40 41 42 43 44

1522-3503080 822-3503083 D18-055 S73067386 822-3503090 822-3503100 822-3503084 36-1104788 822-3502203 923-3503720 70-4616033 Z 923-3503730 50-3503071

.

923-3503740

1523 -3503045 822-1602550-B or 2022-3503550 50-1310158-B 1523 -3503040-B 1523 -3503030-G 70-3503019 70-3503018 1523 -3503025 1523 -3503015 923-1602116 822-3503090-01

1 2 2

Description

162

Fig. 35.3 Brake control

163

Group 35. Brakes Subgroup 3503. Brake control Fig. 35.3

Pos.No 45 46 47 48 49 50 51 52 53 54 55

Assembly unit or part number 822-3503098 923-3503221 D80-4607212 1522-3503703 80-3723045 48-1104016 1522-2407317

Q-ty

Description

1 4 4 2 2 3

Hose Nipple Nut Washer S 10.01.019 GOST 6958-78 Pipe Collar

1 1 1 5 2

Clamp Pipe Washer S 8.01.019 GOST 6958-78 Bolt 8-6gh25.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75

164

Fig. 35.4 Brake fluid tanks

165

Group 35. Brakes Subgroup 3503. Brake fluid tanks Fig.

Pos.No

35.4 1 2 3 4 5 6 7 8 9

Assembly unit or part number 822-3503090 822-3503090-01 822-1602126 822-1602127

Q-ty

Description

822-3503092

1 1 2 2 2 2 2

Tank (1-8) Tank (1-5,8,9) Fitting Ring Washer S 12.01.08 P.019 GOST 11371-78 Nut 12h1,25-6N.04.019 GOST 5916-70 Housing

822-1602125 822-1602123 822-1602124 R23.3839 or

1 1 2 1

Cover Disc Gasket Level sensor TU. R.3839.001-01

RD8126.3839

1

Level sensor TU BY 300125187.262-2009

166

Fig. 35.5 Working cylinder

167

Group 35. Brakes Subgroup 3503. Working cylinder Fig.

Pos.No

35.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Assembly unit or part number 822-1602550-B 50-3502203 80-1602116 142-1602569 1221V-1602551 822-1602556-B

1221V-1602517-B 142-1602377 142-1602371 1221V-1602561 OR EPOM 70 02700250 822-3503037 822-1602112

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

168

Description Working cylinder (1-15) Yoke Eye Cover Housing Piston Collar N14-102 (14h28h10) Simrit 85 EPDMV MOO 282 Distance sleeve Ring S13 GOST 13940-86 Cap Valve Cover Rubber sealing ring Screw-in angle piece Rod Nut 12h1,25-6N.04.019 GOST 5916-70

Fig. 35.6 Pneumatic drive (combined)

169

Group 35.Brakes Subgroup 3506. Pneumatic drive (combined) Fig.

Pos.N Assembly unit or part number o 35.6 1523.4-3506705 1523.4-3506010 1522 -3506050 1021-3506020-03 1522 -3506040 1025-3506560-01 2022D-3506020 1522-3506020 1 70-3506022 2 80-3506024 3 70-3506023

Q-ty 1 1 1 1 1 1 1 1 1 1 1

4 5 6 7 8 9 10 11 12 13 14

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 1 1

Pressure regulator

1 1

Tank (Fig.35.7) Pipe

1

Automatic coupling head

2 2 2 1 1 1 2 1 12 12

1522-3506026 1522-3506024 1522-3506022

15 16 17

Pneumatic drive (1-38) Pipeline (2, 3, 9) Pipeline (13, 14, 20, 38) Pipeline (13, 14, 25, 38) Pipeline (13, 14, 29, 38) Pipeline (13, 14, 30, 38) Pipeline (13, 14, 32, 38) Pipeline (12, 13, 14, 36, 38) Fitting Clutch Cap nut Bolt 10-6gh16.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Clamp Bushing Pl Pipe Strip Clamp with worm thread 16-27 Cap nut Clutch Nipple Ring 012-015-19-2-4 GOST 18829-73/GOST 9833-73 Locknut Bracket

2 1321-8700031 70-3506027 1523.4-3506012 1523.4-3506011 1221 -3506012

12 80-3512006 1522-3512012 29.51.000 B or 80-3512010 or 11.3512010-30 1522-3513505 1522 -3506051 64226-3521110 or 11.3521410-20 64226-3521111 or 11.3521411-20 1522-3521512 1522-3521513 1021-3506021-03 29.76.000 or 80-3521010 or 12.3521010-01 2022D-3521711 1522-3521012 1522 -3506041 1025-3506561-01 1523-3514705-01 2022D-3506021

1

170

Description

Automatic coupling head

1 2 1

Bracket Fitting Pipe

1

Coupling head

1 1 1 1 1 1

Bracket Fitting Pipe Pipe Brake valve (Fig.35.8) Pipe

Fig. 35.6 Pneumatic drive (combined)

171

Group 35.Brakes Subgroup 3506. Pneumatic drive (combined) Fig.

Pos.N Assembly unit or part number o 35.6 33 70-3513015

Q-ty 1

34 35 36 37 38

2 2 1 1 11

1522-3506021 1523.4-3506014 1522-3506023

172

Description Angle piece Bolt 8-6gh30.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Pipe Hose Cap nut

Fig. 35.7 Tank

173

Group 35.Brakes Subgroup 3513. Tank Fig.

Pos.N Assembly unit or part number o 35.7 1522-3513505 1 1522-3513551 2 B50-3513025-A 3 1522-3513011 4 1522-3513012 5 6 7 8 9 10 11 12 13 14 15

Q-ty 1 1 2 4 4 4 4

PR-43-01 50-3513015-A 1522-3513015 4600.21 85-3513110 N50-4202146 V50-3513032

4 1 1 1 1 1 2 2 2

174

Description Tank (1-15) T-piece Bracket Nut Bushing Washer 10 OST 37.001.115-75 Bolt 10-6gh45.88.35.019 GOST 7795-70 Sealant Tank Cross Washer R 22 Valve Ring Clamp Washer 6 OST 37.001.115-75 Nut 6-6N.6.019 GOST 5915-70

Fig. 35.8 Brake valve

175

Group 35.Brakes Subgroup 3514. Brake valve Fig.

Pos.N Assembly unit or part number o 35.8 1523-3514705 1 1522-3514033

Q-ty 1 3

1

Brake valve (1-14) Angle piece Pin 12h32 OST 37.001.163-97 Split pin 3,2h18.019 GOST 397-79 T-piece

1

Brake valve

2 3 2 1 2

2 1

Nut 10-6N.6.019 GOST 5915-70 Washer 10 OST 37.001.115-75 Washer S.8.01.019 GOST 11371-78 Rod Stud Bolt 10-6gh40.88.35.019 GOST 7796-70 Boss Plate

1

Brake valve

2

1

3

3

4 5 6 7 8 9 10

1522-3513551 80-3514010 or 29.3514010

1523-3514730 1523-3514714

11 12 13 14

1 1522 -3514013 1522 -3514012 80-3514010-02 or 29.351.4010-02

176

Description

Fig. 35.9 Compressor

177

Group 35. Brakes Subgroup 3509. Compressor Fig.

Pos.No

35.9 1

Assembly unit or part number 240-3509030-A 29.05.000-BZ

Q-ty 1 1

2

1

3 4 5 6 7 8 9 10 11

3 3 3 1 1 1 1 1 1

36-1104788 240-3509037240-3509150 36-1104787 240-3509232 240-3509158 240-3509159

12

1

13 14 15 16 17 18 19 20 21

1 1 1 2 1 1 2 1 1

RD 18-29-300-1,3 HS-26 80-3509010* 920-3509020* 40-4607038- * 1025-3506623 * 1025-3506622 *

Description Pneumatic compressor assy Pneumatic compressor Bolt 10-6gh45.88.35.019 GOST 7795-70 Nut 10-6N.6.019 GOST 5915-70 Washer 10.65G.06 GOST 6402-70 Gasket Gasket Oil pipeline (L=352mm) Fitting bolt Fitting Clamp Clip Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Washer 6.65G.019 GOST 6402-70 Hose pipe Clamp Valve Angle piece Washer Nut Fitting

* Valve for tires pumping is mounted if there is no pneumatic drive.

178

Fig. 37.1 Engine electrical equipment

179

Group 37. Electrical equipment Subgroup 3700. Engine electrical equipment Fig.

Pos.No

37.1 1 5 7 9 10 11 13 15 17 19 21 23 26

Assembly unit or part number 1523.5-3700030 1523.5-3722001 54.24.445-B 70-3723035 80-3723016 80-3723045-01 822-3723001 -59-6000-38

Q-ty

Description

1 1 3 2 2 25 1 1 1 2 2 8 6 1

Engine electrical equipment Bracket Tip Tip Bracket Collar Clip Rubber tip Bolt 8-6gh16.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Screw V. 6-6gh20.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Nut 5-6N.6.019 GOST 5927-70 Bundled cable 1523.5-3724360 GOST 23544-84 Bundled cable 1221-3724380-B GOST 23544-84 Cable 1222.4-3724045-B GOST 23544-84 Washer S.8.01.019 GOST 11371-78 Washer 5 OST 37.001.115-75 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Fuse block BP-11-07 TU RB 03428193.09597 Sensor D -03 TU RB 07513211.004-94 or Emergency pressure sensor MM111D3810600-01 TU 37.003.546-76 Sensor DSF-65 TU RB 07513211.003-94 Temperature sensor 233.3828 TU 37.459.259-00 Heating plug controllers (6 plugs) Spiral band B 20h16h20 black TU BY500525429.006-2009 Voltage converter PN 14/28 V 8 TU BY 300044189.055-2007 or Voltage converter 191.3759-02 TU 84.214.008-04* Signal S-308 TU 37.003.1063-81 Signal S-309 TU 37.003.1063-81

27

1

29 33 35 36 37 39

1 1 6 8 1 1

40

1

41 42

1 1

43 44

1 2

45

1

46 47 * For far abroad countries

1 1

180

Fig. 37.2 Transmission electrical equipment

181

182

Drive gear

BELARUS

Drive gear

BELARUS Fig. 37.3 Transmission electrical equipment

Group 37 Electrical equipment Subgroup 3700. Transmission electrical equipment Fig.

Pos.N Assembly unit or part Q-ty o number 37.2 U .Z.=23,43 37.3 1222-3700040-B 1 1222-3700040-B-01 1 1 2022-3723011 2 2 822-3723001 2 3 80-3723045-01 25 4 80-3843001-01 14 5 1522-3843002 6 85-1702051 1 7 D18-055- -01 1 8 4

Description U .Z.=23,43

2 2 25 16 2 -

9

2

6

10

1

1

11

1

1

12

1

1 1 6 1

13 14 15

1223-3724315-G 3829.20

1 6 1

16

3829.25

1

-

17

3829.30

1

-

18

3843.15

3

3

Note U .Z.- rear axle ratio depending on drive gear Gear Gear

1221-2407122 U .Z.=23,43 (1222-3700040-B) 1522-2407122 U .Z.=23,43 (1222-3700040-B-01)

183

Transmission electrical equipment Transmission electrical equipment Bracket Clip Collar Gasket Gasket Washer O-Ring Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 8-6gh30.88.35.019 GOST 7796-70 Washer S.10.01.019 GOST 11371-78 Washer S.14.01.019 GOST 11371-78 Washer S.20.01.019 GOST 11371-78 Transmission bundled cable Washer 8 OST 37.001.115-75 Pressure sensor DD-10-01 TU RB 600417525.009-2000 or Pressure sensor FCCO10 TU 236.915.048-06 Sensor D DV TU RB 07513211.004-94 or Sensor MM124D-3810600 TU 37.003.546-76 Pressure sensor DD-20 TU RB 600417525.009-2000 or Pressure sensor FCCO20 TU 236.915.048-06 Sensor R 71.3843-02 TU BY 190245592.001-2006 " , "AUTOMASHPRIBOR", Minsk City or Speed sensor R71.3843-02 TU R 3843.002-00 or Speed sensor 453843.001 TU BY 100346861.072-2009 or Speed sensor DSH -01.3843 TU VY 300044189.120-2010 or Sensor R 71.3843-02 TU VY 100179439.004-2011 "NPCHUP YASMA, Minsk City

Fig. 37.4 Cab electrical equipment

184

Group 37. Electrical equipment Subgroup 3700. Cab electrical equipment Fig.

Pos.No

37.4 1 3

Assembly unit or part number 925-3700050 80-3723045 70-1115012-03

7

1 8 1 1 1

8 12

Q-ty

3720.10

2

185

Description Cab electrical equipment Collar Clamp Bundled cable 925-3724100 GOST 2354484 Bundled cable 3022-3724270-V GOST 23544-84 Brake signal switch

Cage pos.9 is not shown

Fig. 37.5 Front lamps assembly

186

Group 37. Electrical equipment Subgroup 3700. Front lamps assembly Fig.

Pos.No

37.5 1 3 4 5 6 7 8 9 10 14 15 17 18 19 20 21 22 23 24

Assembly unit or part number 925-3700025 920-3712010 923-3712016 923-3712017 923-3723042 920-3711011 920-3712012 920-3712013 920-3712021 920-3712022 80-3723045 30.04.017

Q-ty 1 2 1 1 2 2 2 2 2 2 3 4 4 6 4 4 8 4 4 1

25

2

26

2

27

1

28

1

30 31 35

10 4 2

36

2

37

8

187

Description Front lamps assembly Bracket Gasket Bracket Bushing Bracket Bracket Clip Casing Casing Collar Cap Bolt 8-6gh16.88.35.019 GOST 7796-70 Bolt 6-6gh18.88.35.019 GOST 7798-70 Screw V. 6-6gh25.58.019 GOST 17473-80 Screw V. 6-6gh18.58.019 GOST 17475-80 Nut 6-6N.6.019 GOST 5915-70 Washer S.6.01.019 GOST 11371-78 Washer S.8.01 GOST 11371-78 Bundled cable 925-3724130 GOST 2354484 Bundled cable 923-3724140-B GOST 23544-84 Bundled cable 923-3724142 GOST 2354484 Bundled cable 925-3724145 GOST 2354484 Bundled cable 925-3724146 GOST 2354484 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Working light 112.07.54-18 TU BY 600124825.055-2009 or Working light RAUS 14.3711-18 TU RB 28927023.003-98 Front lamp 3713.3712 TU RB 05882559.010-95 or Front lamp 2302.3.04.12 TU U 3.04.00232489.003-96 Screw 4h16.019 TU BY 400024166.0162009

Fig. 37.6 Rear lamps assembly

188

Group 37. Electrical equipment Subgroup 3723. Rear lamps assembly Fig.

Pos.No

37.6 1 2 4 8 9 12 18 21 22 23 25 27

Assembly unit or part number 1222-3700060-03 1222-3731003 923-3716011 1522-3723041 70-1115012-04 80-6708904 54.24.445-B

Q-ty 1 2 1 1 2 2 1 4 6 4 3 12 3

29

1

30

1

35 37 38

6 3 16

41

3717.10

1

42

3723.10

1

43

3731.10

2

44

3716.10

2

189

Description Rear lamps assembly Bracket Bracket Bracket Clamp Gasket Tip Bolt 6-6gh12.88.35.019 GOST 7798-70 Screw V. 6-6gh16.58.019 GOST 17473-80 Screw V. 6-6gh25.58.019 GOST 17473-80 Screw V. 5-6gh35.58.019 GOST 17475-80 Nut 6-6N.6.019 GOST 5915-70 Nut 5-6N.6.019 GOST 5927-70 Bundled cable of rear lights 923-3724160-B GOST 23544-84 Bundled cable of trailer socket 25223724203 GOST 23544-84 Washer S 6.01.019 GOST 11371-78 Washer 5 OST 37.001.115-75 Washer 6 OST 37.001.115-75 Number plate light FP 131 R GOST 696472 or Number plate light 2102.3.04.17 TU U 3.04.00232489.005-96 or Number plate light 112.00.05-01 TU RB600124825.027-2002 Socket 302.3.04.23 TU U 31.6-32192547020-2007 or Socket R9-1 TU RB37334210.020-98 Reflector 3202.3731 TU RB 05882559.00895 Rear lamp 7303.3716 TU RB 600124825.026-2002 or Rear lamp 3302.3716-20 TU U 3.04.00232489.003-96

Ris 37.7 Working lights assembly

190

Group 37. Electrical equipment Subgroup 3700. Working lights assembly Fig.

Pos.No

37.7 1 3 6 8 9 10 12 14 15 16 17 19 20 21 22 23 24 26 31 32 37 38 39

Assembly unit or part number 925-3700110 80-3805065 923-3723024 80-3738001 80-3801327 822-3801341 923-3801342 923-3801344 923-7901018 90-8402071-01 30.04.017 30.04.017-01

Q-ty 1 1 1 1 2 1 1 4 1 2 2 2 2 2 2 2 2 6 2 1 1 6 4 2 3

43 1 44 1 45

46 47 48 49 50

1 4 2 8 3

191

Description Working lights assembly Screw Bushing Bracket Blind plug Dashboard Dashboard Plate Dashboard Bracket Cap Cap Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Bolt 6-6gh25.58.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Nut 5-6N.6.019 GOST 5927-70 Washer S 6.01.019 GOST 11371-78 Bundled cable 923-3724233- GOST 23544-84 Bundled cable 925-3724350 GOST 2354484 Washer 5 OST 37.001.115-75 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Switch P150 -25.52 TU RB 14795799.00197 or Switch P 150-25.52 TU BY 600066646.111-2009 Switch P150 -25.16 TU RB 14795799.00197 or Switch P 150-25.16 TU BY 600066646.111-2009 Switch P150 -07.28 TU RB 14795799.00197 or Switch P 150-07.28 TU BY 600066646.111-2009 Room lamp R2.3714 TU BY 600398030.005-2006 Working light 8724.304/10 TU RB 28927023.003-98 Working light 8724.304/311 TU RB 28927023.003-98 Screw 4h10.019 TU RB 400024166.0012000 Roadtrain lamp

Ris 37.8 Working lights assembly

192

Group 37. Electrical equipment Subgroup 3700. Working lights assembly Fig.

Pos.No

37.8 1 3 8 9 10 12 14 18 21 32

Assembly unit or part number 925-3700110-01 80-3805065 923-3723024 80-3801327 822-3801341 923-3801342 923-3801344 923-7901018 500 -8507096

Q-ty 1 1 14 3 1 1 4 1 2 2 1

38

2

43

3

45

1

46

1

47

6

49

8

52

0,28 long meter

193

Description Working lights assembly Screw Bushing Blind plug Dashboard Dashboard Plate Dashboard Blind plug Bolt 6-6gh25.88.35.019 GOST 7798-70 Bundled cable 925-3724350 GOST 2354484 Washer 6 OST 37.001.115-75 Switch P150 -25.52 TU RB 14795799.00197 or Switch P 150-25.52 TU BY 600066646.111-2009 Switch P150 -07.28 TU RB 14795799.00197 or Switch P 150-07.28 TU BY 600066646.111-2009 Room lamp R2.3714 TU BY 600398030.005-2006 Working light 112.07.54-06 TU BY 600124825.055-2009 or Working light RAUS 14.3711-12 TU RB 28927023.003-98 Screw 4h10.019 TU BY 400024166.0162009 Sealant Abris L 20h2 TU 2513-00143008408-98

Bundled cable

Washer Nut

Fig. 37.9 Headlights assembly

194

Washer Nut

Group 37 Electrical equipment Subgroup 3700. Headlights assembly Fig.

Pos.N Assembly unit or part number o 37.9 1221.4-3700020 1 70-1115012-01 3 70-3506027 5

Q-ty 1 2 2 1

6 7

1 1

10

2

195

Description Headlights assembly Clamp Bushing Bundled cable 422.1-3724025 GOST 23544-84 Washer S 6.01.019 GOST 6958-78 Washer S 8.01.019 GOST 6958-78 Light 08 7101 000 TU RB 600398030.004-2004 or Headlight 112.08.70 TU BY 600124825.054-2009

Fig. 37.10 Storage battery assembly

196

Group 37 Electrical equipment Subgroup 3724. Storage battery assembly Fig. Pos.No Assembly unit or part number 37.10 1523.5-3700080 1 1523.5-3703085 2 1523.5-3703085-01 3 1523.5-3703010 4 1221V-3703010-02 5 1221V-3703010-03 6 1222.4-3703020 7 80V-3703020 8 1522-3703025 9 1222.4-3722010 10 80-3805065 12 320-3723021 13 70-3723042-02 14 80-3723045 15 822-3801341-B 16 50-4607064 17 54.24.445-B 18 -59-6000-38 19

Q-ty 1 1 1 1 1 1 1 2 1 1 1 1 1 5 1 4 2 2 7

20

2

21

2

22

8

23

4

24

2

25

2

26

2

27 28 29 30 31 33

5 15 8 1 4 1

34

1

35

1

36 37

1 1

197

Description Storage battery assembly Bracket Bracket Bracket Tray Tray Casing Holddown clamp Casing Bracket Screw Bracket Bushing Collar Dashboard Bushing Tip Rubber tip Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 8-6gh30.88.35.019 GOST 7796-70 Bolt 8-6gh35.88.35.019 GOST 7796-70 Bolt 16-6gh32.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Bolt 6-6gh20.88.35.019 GOST 7798-70 Bolt 8-6gh14.88.35.019 GOST 7798-70 Screw V. 6-6gh16.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Nut 16-6N.6.019 GOST 5915-70 Washer S 8.01 GOST 6958-78 Washer S.6.01.019 GOST 11371-78 Cable 1523.5-3724041 GOST 23544-84 Cable 1523.5-3724075 GOST 23544-84 Cable 1222.4-3724045 GOST 23544-84 Cable 80-3724381-B GOST 23544-84 Cable 923-3724042 GOST 23544-84

Fig. 37.10 Storage battery assembly

198

Group 37 Electrical equipment Subgroup 3724. Storage battery assembly Fig. Pos.No Assembly unit or part number 37.10 38

Q-ty 1

39 40 41 43

8 13 8 2

44

1

45

1

46

1

199

Description Cable 1221V-3724044-V GOST 23544-84 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Washer 16 OST 37.001.115-75 Accumulator battery 12V 120 Ah or Accumulator battery 12V 125 h Switch 1212.3737-06 TU RB 07513211.006-97 Fuse block BP-11-07 TU RB 03428193.095-97 Spiral band B 25h20,6h20 black (L=1000 mm) TU BY 500525429.006-2009[1]

Bundled cable

Dashboard bundled cable

Bundled cable

Orange cable

Dashboard bundled cable

variant

Green cable Dashboard bundled cable

Orange cable Bundled cable Dashboard bundled cable

Green cable Front lights bundled cable Dashboard bundled cable

Bundled cable on roof Cab bundled cable Front lights bundled cable Cab bundled cable

Bundled cable on roof

Cover

Fig. 37.11 Switching unit

200

Group 37. Electrical equipment Subgroup 3722. Switching unit Fig.

Pos.No

37.11 1 2 3 4 5

Assembly unit or part number 921-3722010-02 37.08.045-21 80-3723045-01 54.24.445-B 80-3724134 3722.75.02 or 3722.75.01 3722.75.04

Q-ty 1 1 3 2 1 1 1 1

6 3722.75.03

1

201

Description Switching unit Sealant Collar Tip Cable Bl B -7.3722-02 Bl B -1-02 Plate -7.3722 (together with unit BKA-7.3722) Plate -1.3722 (together with unit BK-1)

Fig. 38.1 Dashboard

202

Fig. 38.2 Dashboard

203

Instrument cluster plug

Instrument cluster plug

Instrument cluster plug

Fig. 38.3 Dashboard

204

Fig. 38.1 38.2 38.3

Pos.No 1 2 6 7 9 10 11 13 16 17 18 19 20 21 22 23 24 25 26 27 31 32 33 34 35 36 38 40 41 42 43 50 53 54 55 56 58 59 60 61 62 64 66 67 68 69 70

Group 38. Dashboard Subgroup 3805. Dashboard Assembly unit or part Q-ty Description number 822-3805050 1 Base 80-3805065 4 Screw 822-3709124 1 Cover 5336-3710015 4 Switch frame 922-3723044 2 Clamp 80-3723045 7 Collar 80-3801327 1 Blind plug 822-3805013-01 1 Plate 822-3805072 1 Bracket 925-3805073-B 1 Bracket 923-3805121 1 Panel 822-3805161 1 Side member 822-3805162 1 Side member PPR-50-01 2 Profile 1 Bolt 6-6gh60.88.35.019 GOST 7795-70 2 Bolt 8-6gh20.88.35.019 GOST 7796-70 2 Bolt 6-6gh16.88.35.019 GOST 7798-70 4 Screw V. 3-6gh14.46.019 GOST 17473-80 4 Screw V. 5-6gh16.58.019 GOST 17473-80 1 Screw V. 6-6gh16.58.019 GOST 17473-80 4 Nut 3-6N.6.019 GOST 5927-70 4 Nut 5-6N.6.019 GOST 5927-70 4 Washer S 3.01.019 GOST 11371-78 3 Washer S 6.01.019 GOST 11371-78 2 Washer S 8.01.019 GOST 11371-78 1 Bundled cable 925 .4-3724390-D GOST 23544-84 1 Bundled cable 925-3724405- GOST 23544-84 4 Washer 3 OST 37.001.115-75 4 Washer 5 OST 37.001.115-75 2 Washer 6 OST 37.001.115-75 2 Washer 8 OST 37.001.115-75 3803.20 1 Pilot lamps unit 3710.10 1 Warning switch 3710.55 1 Battery disconnect switch 3710.15 1 Starter switch with start locking 3710.30 1 Working lights switch 3813.35 1 Integrated indicator (CAN) 3801.20 1 Instrument board P-6 CAN 3709.145 1 Underwheel switch P P-1 TU RB 37334210.023-98 3709.235 1 Switch of windscreen wiper P P-3 TU RB 100093400.003-2001 3709.20 1 Light switch 3813.40 1 Control panel 3747.20 1 Annunciator relay 917401 4 Screw 4h10.019 TU BY 400024166.0162009 917411 2 Screw 4h16.019 TU BY 400024166.0162009 3710.040-01 1 Socket H 0801737 3710.040-02 1 Socket H 0801738

205

Dashboard

Switching unit

Fig. 38.4 Dashboard assembly

206

Bracket

Steering

Dashboard base

Steering

Dashboard base

Right cab wall

Dashboard

Bracket

Fig. 38.5 Dashboard assembly

207

Group 38. Dashboard Subgroup 3805. Dashboard assembly Fig. 38.4 38.5

Pos.No 1 2 3 4 5 6 9 10 11 12 13

Assembly unit or part number 80-3805065 822-3805080-B 822-3805095 822-3805163 PR-43-01 30.04.017

Q-ty 1 1 1 1 1 2 1 4 4 9 9

208

Description Screw Bracket Bracket Casing Sealant Cap Bolt 6-6gh16.88.35.019 GOST 7798-70 Bolt 6-6gh25.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Washer S 6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75

Fig. 39.1. Operator’s tool

209

Group 39. Tools and acessories Subgroup 3901. Operator’s tool Fig. 39.1

1 2 3

Assembly unit or part number 70-3901038 70-3901027 3900.0001 *

4

40-3103017-01

Pos.No

5 36-3104019 *Optional

Q-ty 1 1 1 2 2

210

Description Wrench 41x46 Socket wrench S=27h32 Tool kit Wheel disc retaining nut (for «BELARUS-100H/80H.1») Nut

Fig. 39.2 First-aid kit

211

Group 39. Tools and acessories Subgroup 3912. First-aid kit Fig.

Pos.No

39.2 1 2 3 5 6

Assembly unit or part number 2522-3912150 70-3912153-A 70-3912152 70-3912151

Q-ty 1 1 1 1 2 2

212

Description First-aid kit Bracket Housing Cover Washer S.6.01.019 GOST 11371-78 Screw V. 6-6gh20.58.019 GOST 17473-80

Fig. 42.1 Power take-off shaft

213

Group 42. Power take-off Subgroup 4202. Power take-off shaft Fig.

Pos.N Assembly unit or part number o 42.1 2022-4202010-03

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Q-ty

Description

2022-4202020-03

1

1522-4202060 2022-4202050 50-4202045-01

1 1 1

2022-4202070 2022-4202030- -01 2S80 S40 208 1522-4202011 61.03.002 50-4202046-B-01 7,938-100 80-1701382 80-1701374-01 80-1701373 80-1701395 S80 305 S62 1522-4202034- -02 LD 2220087 2522-1802035- -01 or 2522-1802035- or 80-1701375 3522-4202379 DIN 472:1981 142-1701381 2022-4202031-01 3522-4202379-01 2022-4202033 114 2S70 2S110 1021-4202026-B 1021-4202021-B 1522-4202023 5x27,8 3 1522-4202028-B 1522-4202024-01 1522-4202022 021-025-25-1-4 80-1701047 2022-4202069 2022-4202042

1 1 1 1 1 1 1 1 1 2 1 1 16 1 1 1 1 4 5

Rear PTO (2022-4202020-03, 15224202060, 50-4202045-01; 1, 43-50, 54, 55, 61-65) Rear PTO (2022-4202070, 2022-4202030- -01) Drive shaft (2-4) Bushing (35-39, 42, 51) Shift collar (5-7) Cover (56, 57, 70) Friction clutch coupling (8-21) Ring Ring Bearing Drive shaft Ring Shift collar Ball Ring Piston Spring support Spring Ring Bearing Ring Spline clutch Drive plate Drive plate

1 2 3 1 1 1 1 1 1 1 1 6 114 3 3 3 3 1 1 1

Thrust disc Locking ring 185 Ring Drum Thrust disc Brakes piston Bearing Ring Ring Gear Gear Thrust washer Roller Gear Bushing Intermediate axle Ring Nut Washer Body

214

Fig. 42.1 Power take-off shaft

215

Group 42. Power take-off Subgroup 4202. Power take-off shaft Fig.

Pos.N Assembly unit or part number o 42.1 38 72-2308121* or 72-2308121-01 or 72-2308121-02 or 72-2308121-03 or 72-2308121-04 or 72-2308121-05 or 72-2308121-06 or 72-2308121-07 or 72-2308121-08 or 72-2308121-09 or 72-2308121-10 or 72-2308121-11 39 7212 42 2022-4202062 43 S16.01.08 44 M16h25 45 16 46 1522-4202094 47 2022-4202095 48 2022-4202092 49 10h20 50 S10.01.019 51 044-050-36-2-2 52 1822-4202027 53 2022-4202017 or 2022-4202017-02 2022-4202017-01*** 2022-4202017-03*** 2022-4282016** 2022-4202016-01** 54 2022-4202065 55 M10h25 56 2.2-80h105 57 2022-4202018 58 M 10x70 59 2022-4202015 60 2022-4202012 61 70-4235035 62 12h50 63 12 64 12h40 65 1522-420201366 142-4202042 67 86-1802047 68 8020-4202041 69 10 70 1.2-80h105

*

Q-ty 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 1 1 2 2 1 1 1 1 1 1 1 4 1 1 6 1 2 1 2 6 4 1 1 1 4 10 1

Is choosen at bearings adjustment

216

Description Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Bearing Bushing Washer Bolt Washer Handwheel Casing Dashboard Bolt Washer Ring Thrust washer PTO shaft end3 (20 splines – 1000rpm), PTO shaft end2 (21 splines – 1000 rpm) PTO shaft end 2S (8 splines – 1000rpm) PTO shaft end 2S1 (6 splines -1000rpm) PTO shaft end 1S(8 splines- 540rpm) PTO shaft end 1(6 splines- 540rpm) Cap Bolt Collar Cover Screw Housing Gasket Chain Bolt Washer Bolt Gasket Bushing Ring Spring Washer Collar

Fig. 42.1 Power take-off shaft

217

Group 42. Power take-off Subgroup 4202. Power take-off shaft Fig.

Pos.N Assembly unit or part number o 42.1 63 12 64 12h40 65 1522-420201366 142-4202042 67 86-1802047 68 8020-4202041 69 10 70 1.2-80h105 ** Spare parts and acessories *** Optional

Q-ty 6 4 1 1 1 4 10 1

218

Description Washer Bolt Gasket Bushing Ring Spring Washer Collar

Fig. 42.2 Rear PTO hydraulic drive control

219

Group 42. Power take-off Subgroup 4218. Rear PTO hydraulic drive control Fig.

Pos.No

42.2

1 2

3 4 6 7 9 10 11 12 13 14

Assembly unit or part number 2022-42180052022-4218015 or 29.66.000-V 1223-4218100

1 1

1822-4218105 2022-4218030

1 2 8

85-3407470 29.66.000-B or SH YA 549.00.000

6 1

1522-4216011

1822-4218116 50-1702148-

15 16 19 20 21 22 23

Q-ty

2 2 1 2 1 1 1 1 1

1822-4218117 1822-4218121 1822-4218115 80V-1108542-01 or 80V-1108542- -01

1 1 1 1 1 1

24

2

25

1

26 27 28 29 30

1523-4218122 240-1111103 1522-4218110-01 1221-2412026-05

1 1 1 1 3

220

Description Hydraulic system of rear PTO (1-3,6,7,10), 27, (29-45), 2022-4218015 Pneumatic adapter (4,9) Pneumatic adapter Rear PTO hydraulic drive control (1126), 28, 1822-4218105 Switch(12-16),(19-21) Pipeline Clamp "NORMA" TORRO 12-20/9-C6W or Clamp /Clamp «NORMA” TORRO 1222/971 Fitting Pneumatic adapter Nut 10-6N.6.019 GOST 5915-70 Washer 10 OST 37.001.115-75 Bracket Bolt 10-6gh30.88.35.019 GOST 7796-70 Pin 6h22 OST 37.001.163-97 or 701601109-01 Shaft Spring Dowel .10h40.65G chem.phosph.oil.

GOST 14229-93 Dowel .8h30.65G chem.phosph.oil. GOST 14229-93 Base Handle Nut 8-6N.6.019 GOST 5915-70 Handle Split pin 1,6h12.019 GOST 397-79 Tip Nut 6-6N.6.019 GOST 5915-70 Remote control cable 100. 4322.01250 TU U29.3-31765778-002-2003 or Remote control cable 23.588.1.1.2.00.01-02 TU U29.3-24169896-001-2001 or Remote controle cable 772-L-T -75-1250 TU U 29.3-31003530-002-2002 Clip Rotary angle piece bolt Rod Hose pipe Washer 14 400-868-4490-41 or Washer 627 RR 14 or Washer SCN227-R18-R 14

Fig. 42.2 Rear PTO hydraulic drive control

221

Group 42. Power take-off Subgroup 4218. Rear PTO hydraulic drive control Fig. 42.2

Pos.No

Assembly unit or part number 2022-4218026-02

31 32 33 34 35 36 85-4216115 37 38 39 1223-4218041 40 1522-4218002 41 2022-4218026-01 42 43 2022-4218025 44 2522-4218002 45 1522-4218114 46 822-4801190* * - if front PTO is mounted

Q-ty 1 2 2 1 1 1 3 6 1 1 1 3 1 1 1 1

222

Description Hose pipe Bolt 6-6gh40.88.35.019 GOST 7795-70 Washer 6 OST 37.001.115-75 Pin 8h22 OST 37.001.163-97 Split pin 3,2h25.019 GOST 397-79 Valve Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Bracket Gasket Hose pipe Bolt 8-6gh25.88.35.019 GOST 7796-70 Flange Gasket Clip Oil pipeline

Fig. 42.3 Front PTO

223

Group 42 Power take-off Subgroup 4209. Front PTO Fig.

Pos.N Assembly unit or part number o 42.3 1522-4209010 1 1522-4209025 2 1522-4209017 3 1522-4209015-01 5 6 1522-4209018 7 8 9 10

Q-ty 1 1 1 1 4 1 6 6 8 4

52-2203012

11 12

4 4

224

Description Front power take-off shaft assy Gear unit Flange Shaft Washer 10 OST 37.001.115-75 Spacer Screw M12-6gx50.68.019 GOST 1173884 Washer 12 OST 37.001.115-75 Bolt Bolt M16-6gx60.88.35.019 GOST 779570 Washer 16 OST 37.001.115-75 Nut 10h1-8DIN ENISO 10511-98

Fig. 42.4 Front PTO gear unit

225

Group 42 Power take-off Subgroup 4209 Front PTO gear unit Fig.

Pos.N Assembly unit or part number o 42.4 1522-4209025 1521-4209065 1522-4209080 1521 -4209085 1 1521-4209042 2 3 4 1521-4209076 5 «MINTOR» TSSOG – 1/8” 6 70-4202024 7 8

Q-ty 1 1 2 1 1 2 2 1 1 3 3 1

9 10 11

70-4202026

3 3 1

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1521-4209031 1521-4209028

1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

30 31 32 33 34 35 36 37 38 39 40

1521-4209029

1522-4209061 1522-4209027 70-420208350-17020461521-4209044 1521-4209034 1521-4209033 1521-4209036 1521-4209032

1 1 50-3503063 1521-4209066

1 1 1 1 1 1 2 2

1521-4209040 SSH6h11 1522-4209084 1522-4209082

226

Description Gear unit assy Lever (30, 33-34) Lever (39-41,49) Lever (44-46) Gasket Ring S 20 GOST 13940-86 Bearing 209 GOST 8338-75 Bushing Breather Planet pinion Bearing 20h26h34 Ring 021-025-25-1-4 GOST 1882973/GOST 9833-73 Planet pinion axle Dowel 4hZ0.65G Bearing 6-180306 1 US 23 GOST 8882-75 Washer Gear Bearing 464607 Bushing Bearing 180308AC23 GOST 8882-75 Ring 2S 40 GOST 13940-86 Cover Collar 2.2-38x58-1 GOST 8752-79 Shaft Nut Bolt Washer Bushing Gear Bearing 3 35h43h35 Washer Axle Ring 038-046-46-1-4 GOST 1882973/GOST 9833-73 Pin 12x32 OST 37.001.163-75 Split pin 3,2x18.019 GOST 397-79 Washer S12.01.019 GOST 11371-78 Hub Plate Bolt M12-6gx35.88.35.019 GOST 779670 Washer 12 OST 37.001.115-75 Lever Key Nut Pin

Fig. 42.4 Front PTO gear unit

227

Group 42 Power take-off Subgroup 4209 Front PTO gear unit Fig.

Pos.N Assembly unit or part number o 42.4 41 1522-4209083 42 43 44 45 46 47

Q-ty 2 14 18 1 1 1 1

1521-4209086 1521-4209087 70-1601114

48 49 50 51 52 53 54 55 56

1521-4209056 1521-4209081 KG 3/4" 1522-4209057 2522-4209149 80-4608073 1522-4209041 1521-4209078

1 2 1 1 4 2 1 2 1

57 58

SHTS 8hZ6

1 1

228

Description Screw Bolt M8-6gx25.88.35.019 GOST 779670 Washer 8 OST 37.001.115-75 Shaft Plate Dowel Ring 017-022-30-1-4 GOST 1882973/GOST 9833-73 Plate Lever Plug Cover Buckle Bracket Gasket Buckle Dowel 2.10x35.019 TS9 hr.

GOST 3128-70 Dowel Plug KG 1/8" 12.019 TU 23.1.506-91

Fig. 42.4 Front PTO gear unit

229

Group 42 Power take-off Subgroup 4209 Gear unit of front PTO Fig. Pos.No Assembly unit or part number 42.4 59 KG 3/8" 60 61 1521-4209037 62 63 64 80-4216100 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89

Q-ty 1 5 1 1 1 1 2 4 1 2 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

1521-4209038 1521-4209039 1522-4209046 1521-4209047

85-4202065 70-4202043 1522-4209026 80-4202017-B 2522-4209125-01 70-4202032 70-4202077 2522-4209125 85-4202033

1521-4209071

90

2

91

7

92 93 94 95 96 97 98 99 100 101 102

50-4202065-

1 2 11 1 4 1 1 1 2 1 1

Ø70-4202140 80-4202019-B-02 80-42020812522-4209148 1521-4209072

103

6

230

Description Plug Washer 16 OST 37.001.115-75 Bolt Split pin 4h36.019 GOST 397-79 Washer S16.01.019 GOST 11371-78 Cylinder Ring 2S 50 GOST 13940-86 Bolt M8-6gx20.88.35.019 GOST 779670 Bearing 210 USH1 GOST 8338-75 Rings 2S 90 GOST 13941-86 Cover Gasket Bearing 212 USH1 GOST 8338-75 Shaft Gear Ring 2S 110 GOST 13941 -86 Bearing 208 GOST 8338-75 Carrier Crown gear Housing Shaft Band Sun gear Bushing Band Drum Ring 2S 68 GOST 13940-86 Ring 2S 85 GOST 13940-86 Cover Collar 2.2-80H 105-1 GOST 8752-79 Bolt 16-6dh32.88.35.019 GOST 779670 Washer S16.01.019 GOST 6958-78 Bolt 10-6gh18.88.35.019 GOST 779670 Cap Bolt 8-6gh16.88.35.019 GOST 779670 Washer 10 OST 37.001.115-75 Guard Washer C8.01.019 GOST 11371 -78 Shaft end Plate Bearing 60310 GOST 8882-75 Pin Axle Dowel 8hZ0.65G chem. phosph. oil.

GOST 14229-93 Bolt M10-6gx25.88.35.019 GOST 7796-70

Fig. 42.5 Ballast

231

Group 42. Power take-off Subgroup 4235. Ballast Fig. Pos.No Assembly unit or part number 42.5 1 80-42350112 1025-4235012 3 85-4235025-B 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Q-ty 8 2 1 46 2

70-4235030 1025-4235015-01

1 1 2 2 4

1521-4235011-

4 2 1 3 3 1 38

70-4605036 40-3502084

1521-4235020

18 19

1521-4535029

2 2

20 21

1222-4235012 1222-4235013

1 1

232

Description Weight 45 kg Bolt Eye Washer 16 OST 37.001.115-75 Bolt 16-6gh45.88.35.019 GOST 7796-70 Pin Cord Washer S.16.01.019 GOST 11371-79 Weight 40 kg Bolt 16-6gh40.88.35.019 GOST 7796-70 Nut 18-6N.6.019 GOST 5915-70 Bolt Washer Washer 20 OST 37.001.115-75 Nut 20-6N.6.019 GOST 5915-70 Bracket Bolt 16-6gh50.88.35.019 GOST 7796-70 Bushing Bolt 16-6gh60.88.35.019 GOST 7795-70 Left plate Right plate

Fig. 46.1 Lift linkage

233

Group 46. Remote-control hydraulic system Subgroup 4605. Lift linkage Fig.

Pos.No

46.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28

Assembly unit or part number 1522-4605010 1522-4605010-01 5h45.019 GOST 397-79 20 OST 37.001.115-75 680-2707024 1522-4605009 1522-4605016 1522-4605016-01 70-4605036 4600.06 1522-4605008 1522-4605037 12-6gh25.88.35.019 GOST 7796-70 12 OST 37.001.115-75 1522-4605024 1522-4605021 1522-4605023 61.07.001 04.02.020 5h45.019 GOST 397-79 50-4605027 54.38.619 10 OST 37.001.115-75 10-6gh45.56.019 GOST 11738-84 1522-4605025 574802 2.3.90 TS6hr.

GOST 19853-74 61.05.100-05 1522-2401028 1522-4605170 1522-4605149 576212

Q-ty

Description

1 1 4 30 12 2 1 1 24 2 2 2 4

Lift linkage Lift linkage Split pin Washer Bolt Pin Left bracket Right bracket Bolt Cylinder TS90h50x250 Pin Pin Bolt

4 2 1 1 6 4 4 4 4 7 1

Washer Washer Left lever Shaft Split pin Nut Split pin Dowel Locking ring Washer (Bosch system) Screw(Bosch system)

1

Drive cam (Bosch system) Cam -01 LBI .305654.005 (Izmeritel system) Oiler

2 1 1 1 1 1

574801 29 30 31 32 33 34 35 36

OST 37.001.115-75 8-6gh25.88.35.019 GOST 7796-70 1522-4605021-01 1522-4605036 1522-4605091 1522-4605060 1522-4605090-B 1522-4605090-B-01 1522-4605030 1522-4605230 1522-4605030-01

8 8 1 1 2 2 1 1

234

Cotter key Gasket Bracket Nut Positional sensor R917001941 (Bosch system) Position sensor DP-01 (Izmeritel system) Washer Bolt Right lever Pin Bushing Lifting rod Upper link (with Walterscheid hook, 3 cat.)

Upper link (with pivot) Right link (with Walterscheid hook, 3cat.)

Right link (with Z, 3cat.)

Link (with pivot)

Fig. 46.1 Lift linkage

235

Group 46. Remote-control hydraulic system Subgroup 4605. Lift linkage Fig. 46.2

Pos.No 37 38 39 40 41 42 43 44 45 46 47 48 49

50 51 52 53 55 56 57 58

Assembly unit or part number 3,2h25.019 GOST 397-79 1522-4605033 1522-4605032 576214 1522-4605038 2022-2707062-01 1522-2707149-01 20h1,5-6N.04.019 GOST 15522-70 1522-2707061-B 2022-2707062 1220-4605507 10-6gh50.88.35.019 GOST 7795-70 1522-4605035 1522-4605230-01 1522-4605030-01 1522-4605121 1522-4605034 16 OST 37.001.115-75 1522-4605039 2022-46050112022-4605011- -01 1522-4605701 1522-4605702 576313

Q-ty

Description

1 2 2 1 2 1 12 12

Split pin Pin Washer Link rod Walterscheid 090243 Eye Right guide Bolt Nut

1 1 2 2

Bracket Left guide Dowel Bolt

1

2 2 4 4

Left link (with Walterscheid hook, 3 cat.)

Left link (with Z hook, 3 cat.)

Link (with pivot) Pin Eye Washer Bushing Left bracket Right bracket Clip Bushing Power sensor R91700165 (Bosch system) Force sensor DU-03-60 TU RB (Izmeritel system) Cover Bushing Washer Screw

2 1 1 2 4

Pin Left bracket Right bracket Buckle Washer

2 2 8 2 1 1 2 4 2

574800 59 60 61 62 63 64 65 66

1522-4605006 70-3723042-01 10 OST 37.001.115-75 10-6gh35.56.019 GOST 11738-84 1220-4605084-01 2022-4605012 2022-4605012-01 1522-4605120 C 10.01.019 GOST 11371-78

236

Fig. 46.2 Units and elements of lift linkage

237

Group 46. Remote-control hydraulic system Subgroup 4605. Units and elements of lift linkage Fig.

Pos.No

46.2 1 2 3 4

Assembly unit or part number 1522-4605060 1522-4605080 1522-4605071 1522-4605075 1522-4605065

8 9 10 11 12

1522-4605090-B/090-B-01 1522-4605071 1522-4605065-01 3022-4606215 1522-4605100 1522-4605065-02 61.08.001 61.03.002 1220-4605593 W1522-4605556 61.05.100

13 14 15 16

1522-4605120 1522-4605125 1522-4605130 1522-4605140 1522-4605135

2 5 6 7

Q-ty

Description

1 1 1 1

Lifting rod (1-4) Yoke Locknut Pipe Screw

1 1 1 1 1

Upper link (5-12) Locknut Screw Pipe Hook (screw with hook Walterscheid) Screw (with pivot) Chain Ring Pin Pivot joint Cotter key

1 1 1 1

Buckle (13-16) Screw Guide Cotter key Slider

1 1 1 1

238

Fig. 46.3 Walterscheid hook

239

Group 46. Hydraulic lift linkage Subgroup 4605. Hook “Waterscheid” Fig. 46.3

Pos.No 1 2 3 4 5 6 7 8 9

Assembly unit or part number 574935 506619 506621 506627 506626 506625 506624 506630 506629

Q-ty 1 1 1 1 1 1 1 1 1

240

Description Lower hook 204592 Latch kit S 200002 Drive mechanism cover 200030 Spring dowel 8h18 309988 Latch S 308578 Spring 308524 Spring dowel 10h36 308520 Spring dowel 13h36 099599 Spring dowel 6h32 099435

Fig. 46.4 MTZ hook

241

Group 46. Hydraulic lift linkage Subgroup 4605. Hook 2522-4605300/-01 MTZ cat.3 Fig. 46.4

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13

Assembly unit or part number 2522-4605053 61.05.004 2522-4605321 2522-4605309 2522-4605316 2522-4605308 S12.01.019 GOST11371-78 12-6gx20.88.35.019 GOST 7796-70 2522-4605317 2522-4605306 2522-4605320 2522-4605310 2522-4605305/305-01

Q-ty

Description

1 1 1 1 1 1 1

Pin Ring Axle Axle Yoke Spring Washer

1

Bolt

1 1 1 1 1

Pin Yoke Stop member Hook housing Detent

242

Fig. 46.5 Pivot joints and transition elements

243

Group 46. Hydraulic lift linkage Subgroup 4605. Pivot joints and transition elements Fig. 46.5

Pos.No 1 2

Assembly unit or part number 80-4605693 W1522-4605558

Q-ty

3

W1522-4605558-01

1

4

1220-4605557-01

1

5

1220-4605558

1

1 1

244

Description Pivot joint cat. 2 FLL Pivot joint cat. 3 RLL (for links wth Walterscheid and MTZ hooks) Adapter pivot joint from cat. 3 to cat. 2 (for links wth Walterscheid and MTZ hooks) Adapter bushing from cat. 3 to cat. 2 (for upper link 1522-4605090-B-01) Adapter bushing from cat. 3 to cat. 2 (for links 1522-4605030-01)

Ris 46.6 Front lift linkage

245

Group 46. Hydraulic lift linkage Subgroup 4606. Front lift linkage Fig.

Pos.No

46.6 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Assembly unit or part number 1220-4606010-01 680-4607140-07 80-4607554 1522-4606550-01 1522-4606550 M16-6gx50.88.35.019 GOST 7796-70 16-6N.6.019 GOST 5915-70 16 OST 37.001.115-75 M8-6gx35.88.35.019 GOST 7796-70 OST 37.001.115-75 70-3407146 70-3506027 N.036.83.140 70-4605036 20-6N.6.019 GOST 5915-70 20 OST 37.001.115-75 50-4605027 54.38.619 M16-6gx45.88.35.019 GOST 7796-70 .8H45.65G GOST 14229-93 1220-4606110 1.3.TS9.hr GOST 1985374 1220-4606014 680-4605037 5x36.019 GOST 397-79 50-4605076 70-3003032 4x36.019 GOST 397-79 1220-46060401220-4506150 61.07.001 S18.01.08 p.019 GOST 11371-78 50-4605030- Z-03 40-4607038S80-4607332 530-4614029 HL-TS63h200-3 680-4607140-05 1221-4607023 017-022-30-1-4 GOST 18829-73 GOST 9833-73 N.036.65.000 2-02 40-4607032

Q-ty

Description

2 2 1 1 2

Front lift linkage (1-60) High-pressure hose Ø10h1 armored Bracket Pipe Pipe Bolt

1

Nut

10 2

Washer Bolt

2 2 4 1 2 2

Washer Strip Bushing High-pressure hose Ø12,5x2 armored Bolt Nut

2 4 4 8

Washer Dowel Locking ring Bolt

1

Dowel

1 2

Bracket Oiler

1 2 4 2 2 2 1 2 2 2

Axle Pin Split pin Pin Nut Split pin Link (upper) Lifting rod Split pin Washer

1 11 1 6 2 1 1 1

Link Washer Bolt Angle piece Hydraulic cylinder TS63h40h200 High-pressure hose Ø10h1 armored Fitting Ring

1 4

Slowing-down valve Clamp bolt

246

Ris 46.6 Front lift linkage

247

Group 46. Hydraulic lift linkage Subgroup 4606. Front lift linkage Fig. 46.6

Pos.No 43 44 45 46 48 49 50 51 52 53 54 55 56 57 58 59 60

Assembly unit or part number N.036.77.000 PN.036.83.010 680-4605037-01 1220-4606090 50-4605018-B 50-4605115 .61.09.002 50-4605086 12-6N.04.019 GOST 5919-73 3,2h18.019 GOST 397-79 50-4605035- 3-03 F50-4605084 04.02.020 5h45.019 GOST 397-79 70-4605026 70-4605047 50-4605068-B1

Q-ty

Description

1 1 2 1 1 2 2 2 2

Breather High-pressure hose Ø10h1 armored Pin Detent Bushing Buckle Eye bar Bolt Nut

2 1 2 2 2 1 2 2

Split pin Link Pin Nut Split pin Axle Bushing Washer

248

Fig. 46.7 Bracket assembly of front lift linkage

249

Group 46. Hydraulic lift linkage Subgroup 4606. Bracket assembly of front lift linkage Fig.

Pos.No

46.7 1 2 3 4 5 6

Assembly unit or part number 1522-4606005-01 16-6gx60.88.35.019 GOST 7795-70 1521-4235029 1220-4606007 16-6gx50.88.35.019 GOST 7796-70 16 OST 37.001.115-75 1220-4606006

Q-ty

Description

2

Bracket assembly of front lift linkage (1-6) Bolt

2 1 40

Bushing Right plate Bolt

42 1

Washer Left plate

250

Fig. 46.8 Hydraulic units and fittings

251

Fig. 46.9 Hydraulic units and fittings

252

Fig. 46.10 Hydraulic units and fittings

253

Group 46 Remote-control hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Assembly unit or part number 46.8 1523-4600010 46.9 1 1523-4607040 46.10 2 1523-4607075 3 1523-4607150 4 1523-4607160 5 1522-4607020 6 1522-4607070 7 F80-3407720 8 1522-4607090 9 1523-4607230 10 1523-4607230-01 11 1523-4607230-02 12 1522-4607250 13 1522-4608210 14 1522-4608230 15 1523-4607085 16 P80-4607120-07 17 680-4607510 18 680-4607140-13 19 680-4607140-06 20 100-4617110-01 21 S80-4607380 22 80-3723045-01 23 1523-4607019 24 1523-4607063

Q-ty 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

25

1523-4607063-01

1

26 27 28

1021-4803158 D18-051 1523-4607061

2 2 1

29

1523-4607062

1

30 31 32 33 34 35 36

1523-4607121 1522-46070111522-46070121522-4607017 2522-4607018 2522-4607019 1522-4607062

1 4 6 3 4 2 1

37 38 39 40 41

1522-4607078 1522-4607252 1522-4608234 1522-4608237 1522-4608238

1 5 2 1 1

254

Description Hydraulic system Bracket Pipe Pipe Pipe Connecting pipe Bolt Oil pipeline Pipe Lever Lever Lever Bracket Tank Buckle Pipe High-pressure hose f16h2 armoured Connecting pipe High-pressure hose f10 armoured High-pressure hose f10h1 armored Pump drive Pipe Collar Fitting Hose.Hose pipe10x18,5-1,6 GOST10362-76.L=(200±5) mm Hose.Hose pipe10x18,5-1,6 GOST10362-76.L=(1520±5) mm Adapter Bolt Hose.Hose pipe14h23-1,6 GOST1036276.L=(2090±5) mm Hose.Hose pipe25h35-1,6 GOST1036276.L=(2180±5) mm Bracket Bolt Bolt Pin Plate Fitting Hose.Hose pipe25h35-1,6 GOST1036276. L=(340±3)mm Angle piece Bushing Gasket Bracket Bracket

Group 46 Remote-control hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Assembly unit or part number 46.8 42 1523-4607013 46.9 43 70-1405089 46.10 44 50-4607041 45 1523-4607063-02 47 48 49 50 51 52

Q-ty 1 2 1 1

61.01.017 13.11.000 1221-8700022 PR-43-02 70-3506027

6 3 1 2 1 4

53

9

54

5

55

3

56

2

57

2

58

2

59

4

60 61 62

1 4 10

63

1

64

3

65

2

66 67 69 70 71 72 74 75

1 3 18 7 4 4 1 8

76

4

255

Description Bracket Screw-in fitting Bracket Hose.Hose pipe10x18,5-1,6 GOST10362-76.L=(670±5) mm Bushing Handle Clamp Sealant U Bushing Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 8-6gh40.88.35.019 GOST 7795-70 Bolt 10-6gh25.88.35.019 GOST 7796-70 Bolt 10-6gh20.88.35.019 GOST 7796-70 Bolt 12-6gh30.88.35.019 GOST 7796-70 Bolt 12-6gh150.58.019 GOST 7795-70 Bolt 16-6gh32.88.35.019 GOST 7796-70 Nut 8-6N.6.019 GOST 5915-70 Nut 10-6N.6.019 GOST 5915-70 Ring 017-022-30-1-4 GOST 18829-73/GOST 9833-73 Ring 021-024-19-2-2 GOST 18829-73/GOST 9833-73 Ring 024-028-25-2-4 GOST 18829-73/GOST 9833-73 Ring 035-040-30-1-4 GOST 18829-73/GOST 9833-73 Washer S 10.01.019 GOST 11371-78 Split pin 3,2h18.019 GOST 397-79 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 Washer 12 OST 37.001.115-75 Washer 16 OST 37.001.115-75 Integral unit ZMS23-LS R917 001 488 Clamp/Clamp NORMA TORRO 1627/971 or Clamp "NORMA" TORRO 16-25/9-C6W Clamp "NORMA" TORRO 25-40/9-C6W or Clamp/Clamp NORMA TORRO 2540/971

Group 46 Remote-control hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Assembly unit or part number 46.8 77 46.9 78 46.10 80

Q-ty 3 3 3

83

2

84

20

85

4

86 87

1 1

256

Description Clutch NR10-5-H0041 0 Clutch NR10-5-H0041 3 Cord V.303635.001 or Cord 772-L-TS-40-1500 TU U 29.331003530-002-2002 or Cord 100. 4(40)22.01500 TU U 29.331765778-002-2003 Washer 1/2 BSP 400-825-4490-41 or Washer 825 RR45-D1/2 or Washer SCN025-P20-PM1/2 Washer 22 400-874-4490-41 or Washer 636 RR 22 or Washer SCN236-P18-PM22 Washer 14 400-868-4490-41 or Washer 627 RR 14 or Washer SCN227-P18-PM14 Clutch NR12-5-H0001S2 Temperature sensor 111-12 TU 37.003.569-2007

Fig. 46.11 Hydraulic units and fittings

257

Fig. 46.12 Hydraulic units and fittings

258

Fig. 46.13 Hydraulic units and fittings

259

Group 46. Remote-control hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Assembly unit or part number 46.11 R1523-4600010 46.12 1 R1523-4607075 46.13 3 R1523-4607085 4 R1523-4607160 5 R1523-4607180 6 1523-4607040 7 1523-4607150 8 1522-4607020 9 1522-4607070 10 1522-4607090 11 1523-4607230 12 1523-4607230-01 13 1523-4607230-02 14 1522-4607250 15 1522-4608210 16 1522-4608230 17 P80-4607120-07 18 680-4607510 19 680-4607140-06 20 680-4607140-13 21 100-4617110-01 22 3022-4607120 24 S80-4607380 25 F80-3407720 26 R1523-4607001 27 R1523-4607061

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

28

R1523-4607062

1

29

R1523-4607062-01

1

30 31

R1523-4607121 1523-4607063

1 1

32

1523-4607063-01

1

33 34 36 37 38 39 40 41 42 43 44

1523-4607013 1522-46070111522-4607017 1522-4607078 1522-4607252 1522-4608234 1522-4608237 1522-4608238 70-3407163-01 70-1405089 50-4607041

1 4 3 1 5 2 1 1 1 2 1

260

Description Hydraulic system Pipe Pipe Pipe Fitting Bracket Pipe Connecting pipe Bolt Pipe Lever Lever Lever Bracket Tank Buckle High-pressure hose f16h2 armoured Connecting pipe High-pressure hose f10h1 armored High-pressure hose f10 armoured Pump drive T-piece Pipe Oil pipeline Fitting Hose Hose pipe14h23-1,6 GOST1036276 L=(2090±5) mm Hose Hose pipe25h35-1,6 GOST1036276 L=(2000±5) mm Hose Hose pipe25h35-1,6 GOST1036276 L=(340±3) mm Bracket Hose.Hose pipe10x18,5-1,6 GOST10362-76.L=(200±5) mm Hose.Hose pipe10x18,5-1,6 GOST10362-76.L=(1520±5) mm Bracket Bolt Pin Angle piece Bushing Gasket Bracket Bracket Clip Screw-in fitting Bracket

Group 46 Remote-control hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Assembly unit or part number 46.11 47 61.01.017 46.12 48 13.11.000 46.13 50 PR-43-02 51 70-3506027 52 40-4607037 53 1523-4607063-02 54 55 56 57

Q-ty 4 3 3 2 1 1

1021-4803158 80-3723045-01 D18-051

2 2 2 7

58 59

2 2

60

9

61

3

62

2

63

2

64

4

65

6

66 67 68 69

3 3 4 4

71

2

72 73 74 75 76 77 78 79 80

1 3 6 18 7 4 4 1 3

82

8

261

Description Bushing Handle Sealant U Bushing Bolt Hose.Hose pipe10x18,5-1,6 GOST10362-76.L=(670±5) mm Adapter Collar Bolt Bolt 8-6gh40.88.35.019 GOST 7795-70 Bolt 12-6gh150.58.019 GOST 7795-70 Bolt 8-6gh20.88.35.019 GOST 779670 Bolt 8-6gh25.88.35.019 GOST 779670 Bolt 10-6gh25.88.35.019 GOST 779670 Bolt 10-6gh20.88.35.019 GOST 779670 Bolt 12-6gh30.88.35.019 GOST 779670 Bolt 16-6gh32.88.35.019 GOST 779670 Screw V. 6-6gh16.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Nut 10-6N.6.019 GOST 5915-70 Ring 017-022-30-1-4 GOST 1882973/GOST 9833-73 Ring 035-040-30-1-4 GOST 1882973/GOST 9833-73 Washer S 10.01.019 GOST 11371-78 Split pin 3,2h18.019 GOST 397-79 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 Washer 12 OST 37.001.115-75 Washer 16 OST 37.001.115-75 Hydraulic unit RP70-1523.1 Cord V.303635.001-01 TU U 29.324169896-001-2001 Clamp/Clamp NORMA TORRO 1627/971 or Clamp "NORMA" TORRO 16-25/9-C6W

Group 46 Remote-control hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Assembly unit or part number 46.11 83 46.12 46.13

Q-ty 4

036.50B.10 84

6

87

4

88

8

89

8

90

3

91 92 94

2 6 1

262

Description Clamp "NORMA" TORRO 25-40/9-C6W or Clamp/Clamp NORMA TORRO 2540/971 Left housing Clutch NR10-3 H0041 0 Half coupling-Du10 (LYA SH.05.4.01.00.000) Outer half coupling TSIR.303588.003-02 Clutch CPV 0816/20F TVZ Washer 14 400-868-4490-41 or Washer 627 RR 14 or Washer SCN227-P18-PM14 Washer 1/2 BSP 400-825-4490-41 or Washer 825 RR45-D1/2 or Washer SCN025-P20-PM1/2 Washer 22 400-874-4490-41 or Washer 636 RR 22 or Washer SCN236-P18-PM22 Washer 24 400-875-4490-41 or Washer 638 RR 24 or Washer SCN238-P18-PM24 Washer S 8.01.019 GOST 11371-78 Washer S 6.01.019 GOST 11371-78 Temperature sensor 111-12 TU 37.003.569-2007

Fig. 46.14 Tank

263

Group 46 Remote-control hydraulic system Subgroup 4608. Tank Fig. Pos.No Assembly unit or part number 46.14 1 6h20 DIN EN 1665-98 3 85-4608088-B 4 85-4608087-B 5 85-4608086-B 6 50-4608062 7 50-4608063 8 50-4608059 9 822-4608020 10 042-050-46-2-2 11 EF 631-1 or FEG 3-25* 12 822-4608112 13 1522-4608211-01 14 6h40 15 8.20.004 16 822-4608042 17 822-4608032 18 822-4608041 19 055-060-2-2 20 8.20.002 21 8.20.005 22 6 23 80-4608057 24 066-071-30-2-2 25 822-4608031 26 8x25 27 SHP 8 28 S80-4607034 29 027-032-30-2-2 30 70-4608065 31 1522-4608211 32 011-015-25-2-2 33 1522-4608220 34 017-022-30-2-2 35 50-4608027-V

Q-ty 6 1 1 1 4 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 4 2 2 2 8 8 1 1 1 1 2 1 2 2

264

Description Bolt Plate Pointer Gasket Breather washer Filter Breather plug Housing Ring Filtering element Gasket Cover Screw Valve Ring Ring Valve Ring Spring Backup plate Nut Spring Ring Housing Bolt Washer Fitting Ring Oil gauge Cover Ring Housing Ring Plug

Fig. 46.15 Pump drive of hydraulic system

265

Group 46. Remote-control hydraulic system Subgroup 4617. Pump drive of hydraulic system Fig. Pos.No Assembly unit or part number 46.15 1 GP32N-4 or NSH32U F-3 or NSH32D-3 2 36-1022054-A 3 SHP 10 4 M10 5 013-017-25-1-4 6 V 40 7 100-4617116 8 11.113 9 100-4617112 10 100-4617118 11 85-4604030 12 100-4617113 13 100-4617123 14 100-4617114 15 210 K5 16 100-4617121 17 10h25 18 100-4617111 19 100-4617119 20 SHP 8 21 M8x16 22 50-1022062-B1 23 100-4617122 24 M8x20 25 100-4617117

Q-ty 1 1 1 1 4 4 1 2 1 6 1 1 1 1 1 1 2 1 4 1 1 5 1 1 1 4 1

266

Description Pump

Gasket Washer Nut Ring Ring Bushing Ball Shaft Axle Yoke Clutch Ring Bushing Bearing Ring Stud Drive housing Plate Washer Bolt Gasket Drive cover Bolt Toothed wheel

Fig. 52.1 Rear windscreen wiper assembly

267

Group 52. Windscreen wipers Subgroup 5205. Rear windscreen wiper assembly Fig.

Pos.No

52.1 1 2 3 4 6 7 9 10 12

Assembly unit or part number 923-5205020 923-5205022-B 1522-3903018 822-5205043

923-3724014-B

Q-ty 1 1 1 1 1 2 1 2 1 2 1

17

5205.265

1

5205.65

1

18

19

268

Description Rear windscreen wiper assembly Bracket Decorative sticker Bushing Screw V. 4-6gh12.58.019 GOST 17473-80 Nut 8-6N.6.019 GOST 5915-70 Bundled cable Washer S 8.01.019 GOST 6958-78 Washer 4 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Motogear unit 475.3730-10 TU 37.459.15593 " "KZAE", Kaluga or Wiper drive 18-45.00.100 YAO BELROBOT, Minsk or Motogear unit S -240 TU BY 300149331.043-2010 RUP EVIRET Vitebsk Wiper lever 009.48.00 ""ZEM", Polen or Wiper lever 20.5215 300 TU 37.459.3302005 " "KZAE", Kaluga or Lever 18-45.00.200 YAO BELROBOT_ Minsk or Wiper lever 420R.5205 TU BY 300149331.043-2010 RUP EVIRET, Vitebsk Blade 10-450.01 ZAO BELROBOT, Minsk, Wiper blade 450.04.00 ""ZEM", Polen, or Wiper blade 450V.5205 TU BY 300149331.043-2010 RUP EVIRET, Vitebsk or Wiper blade 20.5215 400 TU 37.459.3312005 " "KZAE", Kaluga

Fig. 52.2 Front windscreen wiper assembly

269

Group 52. Windscreen wipers Subgroup 5205. Front windscreen wiper assembly Fig.

Pos.No

52.2 1 3 5 9 14 18

Assembly unit or part number 923-5205010 70-1602037

Q-ty

5205.45

1 1 4 2 4 1

5205.15

1

270

Description Front windscreen wiper assembly Bushing Nut 6-6N.6.019 GOST 5915-70 Washer S 6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Lever with blade 787 000 031 TU 213.201.016-99 Pantograph windscreen wiper

Fig. 52.3 Windscreen washer assembly

271

Group 52. Windscreen washer Subgroup 5208. Windscreen washer assembly Fig.

Pos.No

52.3 1 3 4 6 7 10 13 14 15 19 22 25 26

Assembly unit or part number 923-5208010 923-5208005 923-5208002 923-5208002-01 36-3723024-B 80-3723045 70-5208011

5208.10

Q-ty 1 1 1 1 1 8 1 2 2 2 4 2 4 2 1

29 5208.40 30

31

1 5208.15

1

5208.20

1

34

272

Description Windscreen washer assembly Bracket Pipe Pipe Bushing (70-3723042-01) Collar Plate Screw V. 4-6gh12.58.019 GOST 17473-80 Screw V. 4-6gh16.58.019 GOST 17473-80 Screw V. 6-6gh12.58.019 GOST 17473-80 Nut 4-6N.6.019 GOST 5927-70 Washer S 4.01.019 GOST 11371-78 Washer 4 OST 37.001.115-75 Washer 6 OST 37.001.115-75 Jet 11.500-01 or Jet 1202.5208500-02 or Jet I.306549.001 Electrical washer 122.5208 000 TU 37.459.176-94 or Windscreen washer SE -33 I.060280.001 TU Distributor I.752261.001-01 or T-piece 1202.5208301 TU 6-05-1538-77 1222-5208001- Bracket or Bracket 122.5208 304 " "KZAE", Kaluga

Variant B (for roof 3022-6707035)

Variant A (for roof 2522-6707035/2522P-6707035)

Fig. 67.1 Tractor cab

273

Group 67 Cab Subgroup 6700. Tractor cab Fig.

Pos.N Assembly unit or part number o 67.1 2522-6700010 1 2 20h1,5 3 4 5 130-5001364-V 6 1522-6700030 7 80-6700160 8 80-6700163 10 2522-6703031-B 2522-6703032-B 2522-6703033-B 11 2522-6702001-01 12 10x35 13 14 15 2522-6703115-01 16 2522-6702466 24 2522-8201200 2522-6707035 or 27 2522P-6707035 or 3022-6707035 28 2522-8201219 29 2522-8201205 30 2522-8201204 33 34 2522-6708029 35 2522-6707081 36 2522-6707033 37 822-6707051-B 38 822-6707065 39 822-6707066 40 55-17-27 41 822-6707061 42 822-6707067 43 6 44 47 48 2522-6700029 54 21054 57 1522-6700037 1522-6700037-01 58 59 60 822-6708152 61 80-6708904-B 822-6708160 62 822-6708160-01

Q-ty 1 4 4 4 8 4 1 4 4 1 1 1 1 4 4 4 1 1 2 1 1 1 2 2 2 4 2 3 3 1 1 1 1 1 1 1 1 7 4 2 1 1 3 3 3 6 1 2

274

Description Cab assy Split pin 4h36.019 GOST 397-79 Nut Washer 16 OST.001.115-75 Washer S 16.01.019 GOST 11371-78 Pad Bracket Vibration isolator Cage Gasket Gasket Gasket Holddown clamp Screw Washer S 10.01.019 GOST 11371-78 Washer 10 OST 37.001.115-75 Handrail Holddown clamp Bracket Roof Screw Bracket Shaft Washer 8 OST 37.001.115-75 Nut Washer Eye bolt Bracket Panel Cover Spring Latch Bracket Screw Washer S 6.01.019 GOST 11371-78 Washer S 8.01.019 GOST 6958-78 Bolt Airlift Bracket (left) Bracket (right) Nut 8-6N.6.019 GOST 5915-70 Washer 5.65G.07.6 GOST 11648-75 Bracket Gasket Handle (left) Handle (right)

Variant B (for roof 3022-6707035)

Variant A (for roof 2522-6707035/2522P-6707035)

Fig. 67.1 Tractor cab

275

Group 67 Cab Subgroup 6700. Tractor cab Fig.

Pos.N o 67.1 63 64 65 66 67 68 69 71 72 73 74

Assembly unit or part number

Q-ty

2522-6708165 2522-6708032 6h20 2522-6700018 2522-6703115 2522-6702001 6h16 923-8404010 923-8404010-01 4520-8404011 4520-8404011-01 923-6707086 3022-6707055

3 2 4 4 1 1 4 1 1 1 1 4 1 2

75 76 77 78

79

3 1 1 1 1 1 1 1 1 1 1 3 1

2522-6707040* 2522P-6707040** 3022-6707040*** 37.08.045 923-8404030 923-8404030-01 2022-8404012 2022-8404012-01 2522-8404020 2522-8404020-01

80 81

* For roof 2522-6707035 ** For roof 2522P-6707035 *** For roof 3022-6707035

276

Description Screw Bushing Screw Washer Handrail (left) Holddown clamp (left) Screw Fender (left) Fender (right) Fender (left) Fender (right) Gasket Bracket Bolt 6-6gh20.88.35.019 GOST7798-70 Washer 6 OST 37.001.115-75 Hatch Hatch Hatch Sealant Widener (left) Widener (right) Widener (left) Widener (right) Bracket (left) Bracket (right) Washer S6.01.019 GOST 6958-78 Bolt 6-6gh30.88.35.019 GOST 7798-70

Fig. 67.2 Roof

277

Group 67 Cab Subgroup 6700.Roof Fig.

Pos.N Assembly unit or part number o 67.2 1522P-8101110* 1 1522-8101110** 1522-8101110-B*** 2522P-6707200* 2 822-6707191** L 2522-6707191*** 3 80-6700167

Q-ty 1 1 1 1 1 1 4

* For roof 2522P-6707035 ** For roof 3022-6707035 *** For roof 2522-6707035

278

Description Panel 1 Panel 1 Panel 1 Panel 2 Panel 2 Panel 2 Button

Fig. 67.3 Cab door

279

Group 67 Cab Subgroup 6708. Cab door Fig. Pos.No Assembly unit or part number 67.3 2522-6708005 2522-6708005-01 1 2522-6105018 2 2522-6105019 3 2522-6105021 4 5 6 6 7 8 9 10 11 12 13 15 16

Q-ty 1 1 2 2 2 2

2522-67080202522-6708020- -01 70-8401072 2522-6105300 2522-6105330 2522-6105022 2522-6105013 2522-6105014 2522-6105023 2522-6105023-01 2522-6105016 2522-6105017 80-6105050 80-6105050-01 2522-6708812 2522-6708812-01

1 1 2 1 1 2 2 2 1 1 2 2 1 1 1 1 8

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

4 10 1 1 8 12 4 4 1 1 4 1 1 1 1 2

2522-6708056 2522-6708056-01 2522-6708017 2522-6708016 2522-6708011 2522-6708029 2522-6708051 2522-6708051-01 822-6700011 2522-6708061 2522-6708061-01 2522-6708066 2522-6708066-01 586564 or 11.4.6308010 2522-6708975 V-716

4 4

280

Description Left door Right door Gasket Gasket Washer Screw V. 6-6gx20.58.019 GOST 17473-80 Frame left Frame right Dashpot Handle Handle Bushing Gasket Gasket Bracket Bracket Washer Nut Lock Lock Cover Cover Screw 8-6gx30.56.019 GOST 1173884 Washer 6.59G GOST 11648-75 Washer 8 OST 37.001.115-75 Upper left hinge Upper right hinge Bushing Bushing Strip Nut Upper hinge Upper hinge Pin Lower left hinge Lower right hinge Lower left hinge Lower right hinge Gas spring 6288 VJ Spring TU RB 500032891.095-2003 Screw Profile (L=4,55 )

Fig. 67.3 Cab door

281

Group 67 Cab Subgroup 6708. Cab door Fig. Pos.No Assembly unit or part number 67.3 2522-6708013 or 2522-6708013-A or 32 2522-6708013-AL or 2522-6708013-A2 2522-6708013-01 or 2522-6708013-01-A or 2522-6708013-01-AL or 2522-6708013-01-A2 33 34 35 2522P-6105024 * 2522-6708015 2522-6708015-01 * for spare parts supply

Q-ty 1

282

Description Glass left

1

Glass right

2 2 2

Nut 8-6N.6.019 GOST 5915-70 Washer S8.01.019 GOST 11371-78 Bushing Glass left Glass right

For roof

Variant 1

Variant 2

Fig. 67.4 Cab. Cab glasses.

283

Group 67. Cab Subgroup 6703,6708. Cab glasses Fig.

Pos.No

67.4 1

2

2

3

4 5 6 7 8 9 10 11 12 13 15 16 17 18 20 22 23 24 25 26 27 28 30 31 34 35

Assembly unit or part number 2522-6703012 or 2522-6703012- A or 2522-6703012-AL or 2522-6703012- A2 2522-6703012-01or 2522-6703012- -01 or 2522-6703012-AL-01 or 2522-6703012- 2-01 2522-6703011 or 2522-6703011-A or 2522-6703011-AL or 2522-6703011- 2.1 2522-6708111 or 2522-6708111-A or 2522-6708111-AL or 2522-6708111- 2 2522-6708111-01 or 2522-6708111- -01 or 2522-6708111-AL-01 or 2522-6708111- 2-01

923-6707087 822-6707082 822-6707075 586563 70-6708189 822-6707081 1522-8104060 80-8104060 822-6708279 2522-6708215 586564 or 11.4.6308010 822-6708270-

2522-6708211 or 2522-6708211-A or 2522-6708211-AL or 2522-6708211-A2 V-716 2522-6708952-B 2522-6708150 2522-6708150-01 2522-6702400

Q-ty

Description

1

Glass left

1

Glass right

1

Glass

1

Glass left

1

Glass right

10 22 28 2 2 10 4 2 2 2 2 2 1 1 2 1 2 4 4 2

Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Washer S6.01.019 GOST 6958-78 Gasket Hinge Screw V. 6-6gx25.58.019 GOST 17473-80 Bracket Gas spring 4969UO Axle Hinge Grille Filter Cover Arc Gas spring 6288 VJ Spring TU RB 500032891.095-2003 Lock Screw V. 4-6gx10.58.019 GOST 17473-80 Bolt 8-6gx25.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Washer S8.01.019 GOST 6958-78

1

Glass

2 1 1 1 16 1

Profile Glass Detent Detent Washer 16 OST 37.001.115-75 Panel assembly

284

For roof

Variant 1

Variant 2

Fig. 67.4 Cab. Cab glasses.

285

Group 67. Cab Subgroup 6703,6708. Cab glasses Fig. 67.4

Pos.No 36 37 38 39 40 41 43 44 45 46 47 48

Assembly unit or part number

30.04.017-02 80-6708904-B 80-6708903 2522-6708914-01 2522-6708914 923-6707086 822-8700011 2154

Q-ty 6 2 2 2 2 1 1 8 12 18 6 2

286

Description Washer S 8.01.019 GOST 11371-78 Nut 8-6N.6.019 GOST 5915-70 Cap Gasket Bushing Hinge Hinge Washer 5.65G.07.6 GOST 11648-75 Gasket Bolt 6-6gh30.88.35.019 GOST 7798-70 Pin Airlift

Panel assembly

Panel assembly Set

Set

Cover assembly Set

Fig. 67.5 Control panel assembly

287

Group 67. Cab Subgroup 6702. Control panel assembly Fig.

Pos.No

Assembly unit or part number

Q-ty

67.5

Description

Set 1 2 3 4 4

1 2 3 4 5 6 7 8 9

1 2 3 4

2522-6702285-B 2522P-6701070 80-6700167 2522P-6702335-02 2522-6702335 1523-6702295-01 1523-6701075-B 80-6700167 1523-6702343 1523-6702340-01 37.01.022 1523-6702342

1523-6702335-01 1523-6702270

80-3723045-01

1 1 5 6 1 1

Panel assembly Strap Screw 6h25 with press-washer Button Panel (without additional seat) Panel (with additional seat)

1 1 4 1 1 1 3 3 1 6

Control panel assembly Strap Button Screw 6h30 with press-washer Cover Panel Washer Screw V. 6-6gh25.58.019 GOST 17473-80 Holddown clamp Screw 6h25 with press-washer

1 1 6 6 1

Cover assy Cover Screw V. 4-6gh20.58.019 GOST 17473-80 Washer S 4.01.019 GOST 11371-78 Collar

288

Fig. 68.1 Operator’s seat

289

Group 68 Driver’s seat Subgroup 6800. Operator’s seat Fig.

Pos.N Assembly unit or part number o 68.1 80-6800010 80-6800010-01 1 80V-6800108 2 61.01.014 3 80V-6801560 4 80V-6801240 5

Q-ty 1 1 1 1 1 1 2

6 7 8 9 10

70-4803023 80V-6801590-B 80V-6801521 80V-6801512

1 1 4 4 8

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

80V-6801033-01 80V-6801508 80V-6801519 80V-6801518 80V-6801530-B

2 1 2 2 2 6 6 2 1 2 1 1 1 1 1 1 1 2 1 5 1 1 22 1

80V-6801581 80V-6801570 80V-6801012 80V-6801004-01 80V-6801001 80V-6801003 80V-6801004 80V-6801002 80V-6801507 80V-6801033 80V-6801506 70-6801307 80V-6801023 80V-6801008 80V-6801152

290

Description Seat (1-64) Seat (1-64) Cover Handle Base Cord Screw V. 5-6gh16.58.019 GOST 17473-80 Clutch Frame Limit stop Bushing Bearing 12h16h13 GOST 24310-80 Washer Axle Thrust collar Sleeve Spring Washer 10 OST 37.001.115-75 Nut 10-6N.6.019 GOST 5915-70 Detent Frame Split pin 4h22.019 GOST 397-79 Axle Hook Bracket Axle Hook Spring Sector segment Washer Axle Washer Nut Washer Ball 3,0-100 GOST 3722-81 Screw

Fig. 68.1 Operator’s seat

291

Group 68 Driver’s seat Subgroup 6800. Operator’s seat Fig.

Pos.N o 68.1 35 36 37 38 39 40 41

Assembly unit or part number

Q-ty

80-6801550 80-6800104 70-6804394-B 70-6804391

1 1 4 4 4

80-6800110-01 -154 .6800010 -154 .6800010

1 1 1 11

80V-6801031

1 4

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

11 1 6 1 1 1 2 1 1 1 1 6 1 1 1 1 4 6 4 20 4

80-6800110 80-6800120 80-6800103 80-6800102 70-4202431-01 80-6800101 70-6801082 80V-6801150 80-6801531 80-6809100-11 80V-6801505 80V-6801002-01 80V-6801507-01 80V-6801526 80V-6801528 80V-6801032 80-6800006

4 4 1

1522-6800010-B*

292

Description Panel Guide Rod Roller Ring 010-015-30-2-3 GOST 18829-73/GOST 9833-73 Rail Seat Seat Bolt 8-6gh20.88.35.019 GOST 7796-70 Stiffener Screw V. 8-6gh25.58.019 GOST 1491-80 Washer 8 OST 37.001.115-75 Rail Washer S.8.01.019 GOST 11371-78 Guide Spring Stop member Dowel Handle Handle Handle Nut 8-6N.04.019 GOST 5916-70 Dashpot Shock adsorber Shaft Spring Sector segment Yoke Axle Roller Button Bolt 10-6gh25.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Washer S 10.01.019 GOST 10450-78 Bracket

Fig. 68.2 Operator’s seat

293

Group 68 Driver’s seat Subgroup 6800. Operator’s seat Fig.

Pos.N Assembly unit or part number o 68.2 Grammer MSG85/721 1 2 3 4 5 6

Q-ty 1 4 4 1 1 4 4

2522-6800010-B Grammer MSG85/721 30.04.017-03

7 8

4 4

294

Description Seat Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Bracket Seat Cap Bolt 10-6gh55.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Washer S 10.01.019 GOST 10450-78

Fig. 68.3 Reverse mechanism

295

Group 68 Driver’s seat Subgroup 6807. Reverse mechanism Fig. Pos.No Assembly unit or part number 68.3 2522-6807000-01 1 80V- 6804014 2 3 4 80V-6807009-B 5 1522-6807101 6 80V-6804066 7 1522-6807160 8 80V-6807070 9 80-1716041 10 11 80V-6807040 12 13 2522-6807020 14 2522-6807001 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Q-ty 1 1 5 9 1 1 1 1 1 8 8 4 6 1 4 4 8 4 2 2 1 6

80V-6807050 1522-6807150 2522-6807010

04.02.020

1 1 1 6 2 1 4 6

2522-6807040 2522-6807010-01

30

3

296

Description Reverse mechanism Strap Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Lever Stop member Strap Panel Disc Spring Ball 15,081-100 GOST 3722-81 Clip Nut 10-6N.6.019 GOST 5915-70 Panel Bolt Bolt 10-6gh30.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Washer S 10.01.019 GOST 10450-78 Screw Screw Bracket Bolt 8-6gh20.88.35.019 GOST 7796-70 Nut Split pin 5h45.019 GOST 397-79 Washer S.27.01.019 GOST 11371-78 Washer 8 OST 37.001.115-75 Piston rod Bracket Washer 6 OST 37.001.115-75 Bolt 6-6gh14.88.35.019 GOST 7798-70 Bolt 6-6gh20.88.35.019 GOST 7798-70

Fig. 81.1 Heater-cooler assembly

297

Fig. 81.2 Heater-cooler assembly

298

Group 81. Air-conditioning system Subgroup 8101. Heater-cooler assembly Fig. 81.1 81.2

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Assembly unit or part number 90010GN 90006GN

3022-8101020 70110FG027 70110FG014 U003CF041E 3022-8101020-01 20-32/9-S6W 2822DTS-8100014

1522-8101034

1522-8101012-04 3022-8101011-02 3022-8101012 1522-8104100 0682164 067060/1 068407/0 068011/1 3022-8101017 1522-8101110-B or 1522P-8101110 or 1522-8101110

3022-8101100

2522-6105021 30.04.017-01 30.04.017

43 44 1522-810402345 1522-8104030 46 80-8100011-B 47 80-8100012 48 49 * is part of conditioner’s set 8100000

Q-ty

Description

1 1 2 4 4 1 1 1 1 1 4 1 1 2 2 2 1 8 8 8 1 1 2 6 1 1 2 1 2 1

Hose N10* Hose N6* Bolt 8-6gh25.88.35.019 GOST 7796-70 Washer S 8.01.019 GOST 6958-78 Washer 8 OST 37.001.115-75 Bracket Fitting* Fitting* Climatic unit* Bracket Clamp with worm thread Hose Valve P 11 Screw V. 5-6gh16.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5927-70 Washer 5 OST 37.001.115-75 Bracket Bolt 6-6gh25.88.35.019 GOST 7798-70 Washer S 6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Hose Hose Pipe Deflector Switch Fan Temp/speed panel * Handle* Thermostat* Pipe* Wall

1

Panel

2 2 2 2 2 3 3 3 1 2 12 4

Bolt 16-6gh25.88.35.019 GOST 7796-70 Washer S 16.01.019 GOST 6958-78 Washer 16 OST 37.001.115-75 Bracket Bolt 8-6gh65.88.35.019 GOST 7796-70 Screw V. 6-6gh40.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Washer Sealant SD-1-04 Cap Cap Filtering element V 4702 TU BY 500218629.019-2006 Grille Frame Cover Screen Bolt 6-6gh30.88.35.019 GOST 7796-70 Washer S 6.01.019 GOST 11371-78

2 2 1 2 14 22

299

Fig. 81.3 Heating and ventilation system

300

Group 81.Air-conditioning system Subgroup 8100. Heating and ventilation system Fig. 81.3

Pos.No Assembly unit or part number 1522-8101010-B 1 1523-8101080 2 1522-8101100 4 2522-8104010 5 1522-8101012-06 6 1522-8101013-02 7 1522-8101034

Q-ty 1 1 1 2 1 1 1

10

2

11

2

12

2

13 14 15 16 17 18 20

2 2 2 2 2 2 1

21

4

301

Description Heating system and ventilation Heater fittings Heater-fan Filter assembly Hose Sealant Bracket Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 6-6gh25.88.35.019 GOST 7798-70 Screw V. 5-6gh16.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5915-70 Washer S.5.01.019 GOST 11371-78 Washer S.6.01.019 GOST 11371-78 Washer 5 OST 37.001.115-75 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Valve P 11 Clamp "NORMA" TORRO 20-32/9-C6W or Clamp/Clamp NORMA TORRO 2032/971

Rivet Condenser Pressure sensor

Dryer-filter

Fig. 81.4 Condenser assembly

302

Group 81.Air-conditioning system Subgroup 8112. Condenser assembly Fig. Pos.No Assembly unit or part number 81.4 1523-8112010 1 1523-8112020 2 1523-8112020-01 4 1523-8112011 5 3022-8112011

Q-ty 1 1 1 1 1

6

5

7 8

1 5

10

2

303

Description Condenser assembly Bracket Bracket Plate Bracket Bolt 8-6gh16.88.35.019 GOST 7796-70 Nut 8-6N.6.019 GOST 5915-70 Washer 8 OST 37.001.115-75 Clamp "NORMA" TORRO 70-90/9C6W or Clamp/Clamp NORMA TORRO 7090/971

Fig. 81.5 Filter assembly

304

Group 81.Air-conditioning system Subgroup 8112. Filter assembly Fig. Pos.No Assembly unit or part number 81.5 2522-8104010 1 1522-8104030 2 1522-81040233 30.04.017

Q-ty 2 1 1 4

5

4

6

1

7 8

5 5

10

2

305

Description Filter assembly Frame Grille Cap Bolt 6-6gh25.88.35.019 GOST 7798-70 Bolt 6-6gh30.88.35.019 GOST 7798-70 Washer S 6.01.019 GOST 6958-78 Washer 6 OST 37.001.115-75 Filtering element V4702 TU BY 500218629.019-2006 or Filtering element V4702 TU BY 50004498.015-2010

Fig. 81.6 Compressor assembly

306

Group 81. Air-conditioning system assembly Subgroup 8114. Compressor assembly

Fig. 81.6

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Assembly unit or part number 50-1002073 1221-8114070

1523-8114021

260-3701068 1221-8114022

Q-ty 2 1 9 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1

307

Description Bolt 10-6gh30.88.35.019 Washer Washer 10 OST 37.001.115-75 Tension lever Toothed belt SPAS – 1650 STOMIL EAST, Polen or SPA – 1657 Bolt 12-6gh35.109.40H.019 Plate Bolt M10-6gx16.88.35.019 Bolt M10-6gx35.88.35.019 Nut 10-6N.6.019 Washer S.10.01.08 p.019 Compressor 015200 Fitting 70110FG160 Fitting 70108FG162 Bolt M10-6gx50.88.35.019 Special bolt Bracket Washer 12 OST 37.001.115-75

Fig.81.7 Air-conditioner assembly

308

Group 81.Air-conditioning system Subgroup 8100. Air-conditioner assembly Fig. 81.7

Pos.No Assembly unit or part number 1522.4-8100005 1 2022-8101010 2 1523-8112010 3 1523-8114020 5 70-6702306 6 80-3723045-01 7 80-8100023 8 80-8101015 9 923-3723012 10 2822DTS-8100012 11 2822DTS-8100013-01 12 2822DTS-8100013-03 13 3022-8100011

Q-ty 1 1 1 1 1 20 2 1 2 1 2 2 2

18

1

19 20 24

1 1 1

8100000-02

26

6

309

Description Air-conditioner assembly Heater-cooler assembly Condenser assembly Compressor assembly Bushing Collar Fitting Hose (Hose pipe 16h25 L=2100 mm) Clamp Hose (Hose pipe 20h29 L = 150 mm) Hose (Hose pipe 20h29 L = 300 mm) Hose (Hose pipe 20h29 L = 1500mm) Pipe Bolt 8-6gh16.88.35.019 GOST 7796-70 Nut 8-6N.6.019 GOST 5915-70 Washer 8 OST 37.001.115-75 Conditioner Clamp/Clamp NORMA TORRO 1627/971 or Clamp "NORMA" TORRO 16-25/9-C6W

Fig. 82.1 Inside mirror

310

Group 82. Cab accessories Subgroup 8201. Inside mirror Fig.

Pos.No

82.1 1 2 3 4 5 6 7 8 9

Assembly unit or part number 2522-8201090 80-8201030 A30.04.071 2522-8201091

2522-8201092 70-6700103

Q-ty 1 1 1 1 1 2 1 1 1 1

311

Description Inside mirror assembly (1, 4, 5, 8, 9) Inside mirror (2, 3,5, 6 ,7) Bolt 8-6gh30.88.35.019 GOST 7796-70 Clamp Axle Nut 8-6N.6.019 GOST 5915-70 Washer S.8.01.019 GOST 11371-78 Washer 8 OST 37.001.115-75 Cap Cap

Fig. 82.2 Outside mirror

312

Group 82. Cab accessories Subgroup 8201. Outside mirror Fig. 82.2

Pos.No 1 2 3 4 5

Assembly unit or part number 80-8201055

30.04.051

Q-ty 2 2 2 2 2

313

Description Outside mirror Nut 8-6N.6.019 GOST 5915-70 Washer S.8.01.019 GOST 11371-78 Clamp Bolt 8-6gh40.88.35.019 GOST 7796-70

Fig. 82.3 Sun visor

314

Group 82. Cab accessories Subgroup 8201. Sun visor Fig.

Pos.No

82.3 1 2 3 4

Assembly unit or part number 80P-8204010

70-8204011-

5 6 7 8 9

Q-ty 1 2 2 2 1 5

70-8204014 80P-8204011-01

5 2 1 5

315

Description Sun visor (4-8) Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Washer S 6.01.019 GOST 6958-78 Sun visor Screw V. 4-6gh10.58.019 GOST 17473-80 Nut 4-6N.6.019 GOST 5927-70 Holder Axle Washer 4 OST 37.001.115-75

Fig. 84.1 Facing

316

Fig. 84.2 Facing

317

Group 84. Hood and fenders Subgroup 8400. Facing Fig. 84.1 84.2

Pos.No

Assembly unit or part number 8400.001 37.08.045 923-8401088 6-6N.6.019

Q-ty

Description

V. 6-6gh40.58.019 S6.01.019 1523-8402420 1523-8401087 8400.002 950.3-8401090 685492 1523-8402318 923-8402410-01

1 1 1 18 36 2 10 1 1 1 1 1 1 2

15*

5842.01

8

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

1523.4-8402322 S6.01.019 950.3-8400050 90-8400070-01 950.3-8400101 S8.01.019

1 25 2 1 1 20 42 22 8 6 2 1 1 4 30 1 1 1 1 1 2 2 2 1 2 4 2 4 4 10

Apron -1523.25.000 Sealant Grille Nut GOST 5915-70 Washer OST 37.001.115-75 Screw GOST 17475-86 Washer GOST 11371-78 Clip Grille Mask -1523.15.000 Grille Side member -1523.10.000-01 Grille Lock Screw 4.2h13 Tapping screw WFS-4213 Screw 4.2h13.TS6.chr.

TU VY400024166.012-2008 Grille Washer GOST 6958-78 Clip Rod Bracket Washer GOST 11371-78 Washer OST 37.001.115-75 Nut GOST 5915-70 Split pin GOST 397-79 Ring Lock Grille Bracket Detent Washer GOST 6958-78 Clip Hood -1523.20.000 Side member -1523.05.000 Grille Frame Bracket Control cable Bracket Washer GOST 11371-78 Nut GOST 5915-70 Screw GOST 17473-80 Clutch Washer OST 37.001.115-75 Bolt GOST 7796-70 Lever end

1 2 3 4 5 6 7 8 9 10 11 12 13 14

8-6N.6.019 3.2h25.019 549 -1305044 923-8402410 1523-8402319 950.3-8400102 923-8400011 S8.01.019 1221.5-8402420 8400.003 8400.004 950.3-8402318 1523-8402030 1523-8402041 822-8400080-03 1523-8402039 S12.01.019 12h1.25-6N.6.019 V. 5-6gh12.58.019 70-4803023 10 10-6gh30.88.35.019 70-3401093

318

Group 84. Hood and fenders Subgroup 8400. Facing Fig. 84.1 84.2

46 47 48 49 50 51 52 53 54 55 56 57 58 59

Assembly unit or part number 923-8400033 10-6N.6.019 920-8400140 80-8402410 6-6gh16.88.35.019 1523-8402060 8-6gh20.88.35.019 1523-8402085 6-6gh14.88.35.019 1321-8402095-B 6-6gh20.88.35.019 923-8400060 1523-8400170 920-8400140-01

60*

6700.01

1

80-6707096 923-8400140-01 923-8402095-B 1523-8400045 923-8400040 8-6gh30.88.35.019 923-8400031 1222.4-8402045 1523-8402070 923-8400033-02 1523-8402110 8-6gh40.88.35.019 6-6gh45.88.35.019 80-6708225 90-8400012-B 8-6gh50.88.35.019 1221.4-8400086 10-3p/6gh45.66.019 1221.5-8402075 2522-6702066 12-6gh30.88.35.019 12 S10.01.019 90-8400070

1 2 2 4 2 4 4 1 1 2 1 2 2 1 1 3 1 2 1 1 2 2 4 1

Pos.No

61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 * on availability

Q-ty

Description

6 10 1 2 10 1 13 2 4 2 4 1 1 1

Rod Nut GOST 5915-70 Support Lock Bolt GOST 7798-70 Arc Bolt GOST 7796-70 Bracket Bolt GOST 7798-70 Detent Bolt GOST 7798-70 Bracket Support Support Gas stud 11.6.6308010 TU RB 500032891.095-2003 Airlift PLA 21054 Airlift 049670 Axle Support Detent Hinge Support Bolt GOST 7796-70 Axle Buckle Post Rod Strip Bolt GOST 7795-70 Bolt GOST 7795-70 Bracket Bracket Bolt GOST 7795-70 Buckle Stud GOST 22034-76 Plate Bushing Bolt GOST 7796-70 Washer OST 37.001.115-75 Washer GOST 6958-78 Rod

319

Fig. 84.3 Front wheel fenders

320

Group 84. Hood and fenders Subgroup 8403. Front wheel fenders Fig.

Pos.N Assembly unit or part number o 84.3 2022-8403010 2022-8403010-01 1 822-8403011-B 2

Q-ty 1 1 2 8

3 4

14 6

5 6 7 8

2022-8403015-01

1 10 10 10

9 10

80-4616017

10 10

11 12 13 14

10 1221-8403014-B-02 or 1221-8403014-B1-02 2022-8403015 2022-8403012

2 2 1 8

321

Description Fender Fender Base Bolt 12-6gh85.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 GOST 7796-70 Post Nut 10-6N.6.019 GOST 5915-70 Washer 10L OST 37.001.115-75 Washer S 10.01.019 GOST 6958-78 d=21 mm Roller Washer S.10.01.019 GOST 11371-78 d=30 mm Bolt 12-6gh25.88.35.019 GOST 779670 Fender Fender Post Bushing

Fig. 84.4 Foot step

322

Group 84. Hood and fenders Subgroup 8405. Foot step Fig.

Pos.No

84.4 1 2 3 4 5 6 7 8 9 10

Assembly unit or part number 1522-8405005 2522-8405010

2522-8405020

Q-ty 1 1 4 4 4 4 1 4 4 4 1

323

Description Foot step (1-10) Foot step Washer 10 OST 37.001.115-75 Nut 10-6N.6.019 GOST 5915-70 Washer S.10.01.019 GOST 11371-78 Bolt 10-6gh25.88.35.019 GOST 7796-70 Washer S 12.01.019 GOST 6958-78 Bolt 12-6gh35.88.35.019 GOST 7796-70 Washer S 12.01.019 GOST 6958-78 Nut 12-6N.6.019 GOST 5915-70 Foot step

Fig. 87.1 DL and FDA control (1522-8700410-D)

324

Group 87.Control system Subgroup 8700. DL and FDA control 1522-8700410-D Fig.

Pos.N o 87.1 1 2 3 4 5 6 7 8

Assembly unit or part number

Q-ty

50-1702048 3710.71 1222-8700021 1022-3724840-V 80-3723045-01 922-3724850 80-3723045 1522-3724830-ZH

10 1 1 1 6 1 11 1

9

4

10

2

12 13 14

1221-8700022 1522-3724820-ZH 80-3723016

2 1 1

15 16 16b

1 3803.40 3803.45

1 1

17

4

18

4

19

3747.40

3

3747.50

4

22

2

25

1

26

1

27 28 29

80-3805065 822-3801341 80-3724410-06

1 1 1

30

4

31 32

1522-8700221

1 4

33 34 35 36 38 39

2022-8700465 80-3801021 3709.65 3709.70 3723.119

1 2 1 1 1 2

40

3803.125

1

41

3803.60

1

325

Description Shim washer Switch with ball Pipe Bundled cable Collar Bundled cable Collar Bundled cable Washer 8 OST 37.001.115-75 Bolt 8-6gh16.88.35.019 GOST 7796-70 Clamp Bundled cable Bracket Switch BK12-1 TSI S 642241.001 TU Pilot lamp of DL Pilot lamp of FDA Washer 6 OST 37.001.115-75 Nut 6-6N.6.019 GOST 5915-70 Cut-out relay 20 Cut-in relay 30 Washer 5 OST 37.001.115-75 Ring 006-010-25-1-4 GOST 18829-73/GOST 9833-73 Fuse block BP-1 TU RB 03428193.095-97 Screw Dashboard Cable Screw V. 6-6gh20.58.019 GOST 17474-80 Bracket Screw V. 6-6gh16.58.019 GOST 17473-80 Panel Switch seat Switch of DL Switch of FDA Male plug 0-0106462-1 Bolt 8-6gh14.88.35.019 GOST 7798-70 Pilot lamp 12.3803-41 TU RB 300228919.037-2002 Red pilot lamp

Fig. 87.2 DL, FDA and FPTO control (1523-8700210-D)

326

Group 87.Control system Subgroup 8700. DL, FDA and FPTO control (1523-8700210-D) Fig.

Pos.N o 87.2 1 2 3 4 5 6 7 8

Assembly unit or part number

Q-ty

50-1702048 3710.71 1222-8700021 1022-3724840-V 80-3723045-01 922-3724850 80-3723045 1522-3724830-ZH

10 1 1 1 6 1 24 1

9

4

10

2

12 13 14

1221-8700022 1522-3724820-ZH 80-3723016

2 1 1

15 16 16b 16V

2 3803.40 3803.45 3803.70

1 1 1

17

6

18

6

19

3747.40 3747.50

3 5

22

3

25

1

26

1

27 28 29

80-3805065 822-3801341 80-3724410-06

1 1 1

30 31

4 1522-8700221

2

32 33 34 35 36

6 2522-8700215 80-3801021 3709.65 3709.70

1 3 1 1

327

Description Shim washer Switch with ball Pipe Bundled cable Collar Bundled cable Collar Bundled cable Washer 8 OST 37.001.115-75 Bolt 8-6gh16.88.35.019 GOST 7796-70 Clamp Bundled cable Bracket Switch BK12-1 TSI S 642 241.001 TU Pilot lamp of DL Pilot lamp of FDA Pilot lamp of FPTO Washer 6 OST 37.001.115-75 Nut 6-6N.6.019 GOST 5915-70 Cut-out relay 20 Cut-in relay 30 Washer 5 OST 37.001.115-75 Ring 006-010-25-1-4 GOST 18829-73/GOST 9833-73 Fuse block BP-1 TU RB 03428193.095-97 Screw Dashboard Cable Screw V. 6-6gh20.58.019 GOST 17474-80 Bracket Screw V. 6-6gh16.58.019 GOST 17473-80 Panel Switch seat Switch of DL Switch of FDA

Fig. 87.2 DL, FDA and FPTO control (1523-8700210-D)

328

Group 87.Control system Subgroup 8700. DL, FDA and FPTO control (1523-8700210-D) Fig.

Pos.N Assembly unit or part number o 87.2 38 3723.119

Q-ty 1

39

2

40 41 42

3709.75 1220-3724940 922-3724850

1 1 1

43

3803.125

2

44

3803.60

1

329

Description Male plug 0-0106462-1 Bolt 8-6gh14.88.35.019 GOST 7798-70 Switch V Bundled cable Bundled cable Pilot lamp 12.3803-41 TU RB 300228919.037-2002 Red pilot lamp

Fig. 87.3 Lift linkage control

330

Group 87. Control system Subgroup 8700. Lift linkage control Fig.

Pos.No

87.3 1 2 3 5 6 7 8

9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24

Assembly unit or part number 1522-8700610 1522-8700610-02* 3710.65 50-3723021 80-3723045-01 70-3723042-02 1523-3724890 1523-3724895-B

V.

4-6gh20.58.019

S6 .01.019 R50-4616023 6-6gh35.88.019 3-6N.6.019 S3.01.019 V. 3-6gh16.59.019 8-6gh16.88.35.019 1221-8700022 1321-8700019-01 1321-8700019-02 6-6gh12.88.35.019

Q-ty

Description

1

Lift linkage control

4 2 5 1 1 1 1 1

Button switch Clip Collar Bushing Bundled cable Bundled cable Electronic unit R917004743 or Controller 03-03* TU BY 300044189.052-2007 Screw GOST 17474-80 Control panel 0538201611 or Control panel PU-03* TU BY 300044189.053-2007 Washer OST 37.001.115-75 Washer GOST 6958-78 Bushing Bolt GOST 7798-70 Nut GOST 5927-70 Washer OST 37.001115-75 Washer GOST 11371-78 Screw GOST 17473-80 Bolt GOST 7796-70 Washer OST 37.001.115-75 Clamp Clamp Clamp Bolt GOST 7798-70

4 1 1 6 4 2 2 4 4 4 4 2 2 8 3 1 4

* - for 1522-8700610-02

331

Fig. 87.4 DL, FDA and gear unit control (2022-8700450-D-02)

332

Group 87. Control system Subgroup 8700. DL, FDA and gear unit control (2022-8700450-D-02) Fig. 87.4

Pos.No 1 2 3 4 5 6 7 8 10 11

Assembly unit or part number 50-1702048 3710.71 1222-8700021 1221-8700022 8-6gh16.88.35.019 1022-3724840-V 3723.119 1222-3724850-B 80-3723045 80-3723045-01 2022-3724930-ZH 2022-3724920-ZH 80-3723016

12

Q-ty

Description

10 1 1 2 2 2 1 1 1 15 8 1 1 1

Shim washer (max Q-ty) Switch with ball Pipe Clamp Bolt GOST 7796-70 Washer OST 37.001.115-75 Bundled cable Male plug 0-0106462-1 Bundled cable Collar Collar Bundled cable Bundled cable Bracket Switch V 12-1 TSI S 642241.001 TU Pilot lamp of FDA Pilot lamp of DL Orange pilot lamp Red pilot lamp Pilot lamp 12.3803-41 TU RB 300228919.037-2002 Washer OST 37.001.115-75 Nut GOST 5915-70 Cut-in relay 30 Cut-out relay 20 Bracket Bushing Washer OST 37.001.115-75 Clamp Sealant Ring GOST 18829-73/GOST 9833-73 Fuse block BP-1 TU RB 03428193.095-97 Screw Dashboard Cable Screw GOST 17474-80 Bracket Screw GOST 17473-80 Panel Switch of DL Switch of FDA Switch seat Blind plug Switch V 12-1 TSI S 642241.001TU

1

13 13b 13V 13G

3803.45 3803.40 3803.55 3803.60

1 1 2 1

13d

3803.125

1

14 15 16 17 18 19 20 21 22

6-6N.6.019 3747.50 3747.40 1522-87002211522-8700222 1321-8700019 PR-32-01 006-010-25-1-4

23

7 7 6 4 1 l 4 1 l 1 1

24 25 26 27 28 29 30 31 32 33 33b

80-3805065 822-3801341 80-3724410-06 V. 6-6gh20.58.019 1522-8700221 V. 6-6gh16.58.019 2522-8700215 3709.65 3709.70 80-3801021 80-3801327

1 1 1 4 2 7 1 1 1 3 1

33V

3710.076

1

333

Fig. 87.5 DL, FDA, FPTO and gear unit control (2022-8700250-D-01)

334

Group 87. Control system Subgroup 8700. DL, FDA, FPTO and gear unit control (2022-8700250-D-01) Fig. 87.5

Pos.No 1 2 4

Assembly unit or part number 1222-3724850-B 2022-3724930-ZH 2022-3724920-ZH 3803.45 3803.40 3803.70 3803.55 3709.70 3709.65 3709.75 3803.60 2522-8700215

Q-ty

Description Bundled cable Bundled cable Bundled cable Pilot lamp of FDA Pilot lamp of DL Pilot lamp of FPTO Orange pilot lamp Switch of FDA Switch of DL Switch of PTO Red pilot lamp Panel Screw V. 6-6gh20.58.019 GOST 17474-80 Dashboard Screw Bundled cable Bracket Shim washer (max q-ty) Switch with ball Pipe Clamp Bolt 8-6gh16.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Bundled cable Male plug 0-0106462-1 Switch TSI S 642241.001 TU Switch seat Bundled cable Bracket Cut-in relay 30 Cut-out relay 20 Screw V. 6-6gh16.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Cable Fuse block TU RB 03428193.095-97 Ring GOST 18829-73/GOST 9833-73 Clamp Sealant Bracket Bushing Collar Washer 5 OST 37.001.115-75

32 33 34 35

80-3724410-06

1 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 1 10 1 1 2 2 2 1 1 2 3 1 2 7 4 7 7 7 1

36

BP-1

1

37 38 39 40 41 42 43

006-010-25-1-4 1321-8700019 PR-32-01 1522-87002211522-8700222 80-3723045-01

1 1 1 1 1 31 5

5b 5V 5G 6 7 8 9 10 11 12 13 14 15 16

17 18 19 27 28 29 30 31

822-3801341 80-3805065 922-3724850 80-3723016 50-1702048 3710.71 1222-8700021 1221-8700022

1022-3724840-V 3723.119 12-1 80-3801021 1220-3724940 1522-8700221 3747.50 3747.40

335

Fig. 87.6 Engine control (1523.5-8700910- )

336

Fig. 87.7 Engine control (1523.5-8700910- )

337

Group 87. Control system Subgroup 8700. Engine control (1523.5-8700910- ) Fig. 87.6 87.7

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Assembly unit or part number 2022.5-3724965-

1221.4-870093880-3723045-01

3761.077 2022D.4-8700944-B 30.04.017

3710.80 3803.55

2022.5-87009153747.50

3722.20 2022.5-8700925-

1220-1109114

Q-ty

Description

1 4 10 1 39 4 6 1 1 2 4 6 10 1 1 2 2 2 1 5 3 3 4 1 1 2 6 2 2 3 6 4 10

Bundled cable Bolt 6-6gx16.88.35.019 GOST 7796-70 Washer 6 OST 37.001.115-75 Bracket Collar Screw V. 4-6gx10.58.019 GOST 17473-80 Washer 4 OST 37.001.115-75 Information display 948035 Bracket Cap Bolt 6-6gx16.88.35.019 GOST 7798-70 Washer S 6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Button switch Orange pilot lamp Screw V. 4-6gx16.58.019 GOST 17473-80 Nut 4-6N.6.019 GOST 5927-70 Washer S 4.01.019 GOST 11371-78 Panel Cut-in relay 30 Screw V. 6-6gx16.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Screw V. 4-6gx20.58.019 GOST 17474-80 Fuse block Bracket Screw V. 6-6gx20.58.019 GOST 17473-80 Washer S 6.01.019 GOST 6958-78 Bushing Bolt 8-6gx30.88.35.019 GOST 7796-70 Washer S 8.01.019 GOST 6958-78 Washer S 8.01.019 GOST 11371-78 Nut 8-6N.6.019 GOST 5916-70 Washer 8 OST 37.001.115-75 Control unit EDC17CV54 0 281 D 102 PM-01* Bracket Bolt 6-6gx45.88.35.019 GOST 7795-70 Nut 6-6N.6.019 GOST 5927-70 Bundled cable Bundled cable Extension bundled cable 260-3724312* Bolt 8-6gx25.88.35.019 GOST 7796-70 Bracket Bolt 8-6gx16.88.35.019 GOST 7796-70 Sensor NOx 0452 S20 4RY-00* Clamp

34

3761.023

1

35 36 37 38 39 40 41 42 43 44 45

2022.5-8700940-

1 4 4 1 1 1 6 1 2 2 1

2022.5-37249602022.5-37249803761.101 1523.5-8700925517511 70-1115012-01

338

Group 87. Control system Subgroup 8700. Engine control (1523.5-8700910- ) Fig. 87.6 87.7

46 47

Assembly unit or part number 70-3506027 517510

48

517512

Pos.No

49 1523.5-870093050 51 52 53 54 2022.5-870091255 56 57 58 923-3723012 59 PPR-50-01 * included into pos. set for MMZ engine

Q-ty 1 1 1 1 4 4 4 4 1 2 2 2 3 3

339

Description Bushing Temperature sensor 0452 S20 4TD-00* Ambient temperature sensor 0 452 S20 4YF-00* Bracket Screw V. 5-6gx20.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5927-70 Washer S 5.01.019 GOST 11371-78 Washer 5 OST 37.001.115-75 Bracket Bolt 12-6gx25.88.35.019 GOST 7796-70 Nut 12-6N.6.019 GOST 5915-70 Washer 12 OST 37.001.115-75 Clamp Profile