BELARUS 1523.4 with motor D-260.1S3A (116,0 kW) PARTS & ASSEMBLY UNITS MANUAL - PDF

BELARUS 1523.4 with motor D-260.1S3 (116,0 kW) 1523.4-0000010-01 KDS

CATALOGUE OF PARTS AND ASSEMBLY UNITS

The catalogue was prepared by engineer of Department of Design and Experimental Works 1 (DDER-1) I.V. Razmyslovich. Basic data was provided by key specialists of DDER-1 of RUE “Minsk tractor works”.

Chief editor - I.N.Uss, Chief Designer of PA “MTW”, Director of Scientific and Technical Center of RUE “MTW”.

Executive editor– A.G. Stasilevich, Design manager for tractor production.

Publications Assistant — Y. M. Korotky, Head of Design Bureau of Maintenance Documentation.

RUE “Minsk Tractor Works” constantly works on improving the output goods and retains the right to change the design, technical data without prior notification of the customers.

Some designations, descriptions and figures in this catalogue may differ from actual ones on your tractor. For detailed information, contact your dealer and use information bulletins, published by PA “MTW” and regularly circulated among the consumers.

© RUE “Minsk Tractor Works”, 2009 All rights reserved. This book may not be reproduced or copied in full or in part without written permission of RUE “Minsk Tractor Works”.

2

CONTENTS Introduction ........................................................................................................................ 4 How to use this catalogue .................................................................................................4 Application ......................................................................................................................... 5 Index of groups and subgroups of catalogue assembly units and parts ......................... 6 Assembly units and parts ..................................................................................................9

Adopted abbreviations and conventional notations: GOST – State Standard OST – Industry-specific standard TU – Technical Specifications TU RB – Technical Specifications of the Republic of Belarus MMZ – Minskiy Motornyi Zavod (Minsk Motor Plant) KDS – Catalogue of parts and assembly units KD – Catalogue of parts Russian (Cyrilic Alphabet) Symbols and Designations used in Catalogue and Corresponding English Equivalents Russian (Cyrilic Alphabet) Symbols A

;

1/8”

; 80 -… ; ; 80; ; ; 80 -…; ; ; 70 -… ; ; 125 ; ; 8 8

-70; 15

English Equivalents A B V G Gg D ZH Z I K; KG1/8” L M N P; 80P-… ; PR R; R80; R ; RP-70; S; 80S-…; S15 ; S U; 70U-…

H; HCHP C; C125 CH; SCH SH NMSH; NSH SHCH 8 SHP 8

Russian (Cyrilic Alphabet) Symbols 8 …

-114 ; 10; -3 -26 1/8” 75-

50

3/8”

3

English Equivalents SHP 8 …KZS… SCH-114B; SSH HCHP 10; HCHM TKRN-3 AMOVT HS-26 PKSH 1/8” R75-V3VR YAVAG AUSH ASH EMUSH US SHS F50 VK SHCK PK KG 3/8” DOT TD

INTRODUCTION The present catalogue contains the whole range of assembly units and parts for tractors “BELARUS-1523.4“, equipped with diesel engines D-260.1S3 (116,0 kW).

The catalogue is meant for organizations and firms that are concerned with tractor sales, operation and repair. It can be used in calculation and preparation of orders for spare parts and serves as a manual during tractor disassembling and assembling.

All changes related to tractor design development are represented in respective information sheets.

HOW TO USE THE CATALOGUE Catalogue includes tractor assembly units and parts.

Assembly units and parts are divided into groups and subgroups according to functional attribute. This directory is well illustrated with axonometric figures of knocked-down tractor components. All parts in the figures have sequence numbers (figure numbers). For ease of catalogue reference in search for necessary part the same sequence numbers are placed in column “Pos. No.” in the text part of the catalogue in ascending order from top downward. The figures referred to in the catalogue are well-done in the terms of art and let the user get acquainted with structure and configuration of parts and assembly units. They can serve as a manual for carrying out disassembling and assembling operations.

For example, the following record is given in the catalogue: “...240-1004100-

4

Connecting rod (13,20,21,37-39)”.

It means that assembly unit “Connecting rod” in the number of 4 pieces per diesel engine consists of the following parts: bushing (pos. 21), connecting rod (pos. 20), connecting-rod bolt (pos. 13), connecting-rod cap (pos. 39), washer (pos. 38) and nut (pos. 37). “Quantity” column gives number of assembly units and parts used in this subgroup (1004) per tractor.

Conventional seven-digit system of assembly unit and parts designation (after prefix) is applied for the tractors.

Prefixes A1, A2 and A3 that follow seven-digit part number mean that the design of these parts or assembly units has been changed, but is still interchangeable with the previously produced designs. Prefixes , 1, 2, , , , etc. mean that new part designs will not be interchangeable with parts of previously produced designs, but are interchangeable with each other within the range of one symbol.

Digit prefixes that follow the part or assembly unit number, e.g. 01, 02, 03, etc., describe part or assembly unit version (structural or climatic) and these parts are not interchangeable with each other.

For example, parts “240-1104300-01 (1st cylinder tube) and “240-1104300-02 (2nd cylinder tube)” have different structural variations and are not interchangeable.

Some parts, taken from previous tractor models, have alphanumeric designations. For example, “ 18-055- -01 O-ring”.

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APPLICATION The tractors “BELARUS-1523.4“ are intended for performance of various agricultural operations with mounted, semi-mounted and trailed machines and implements, for transport and loading operations, driving of fixed and agricultural machines. These tractors are delivered to the customers in the Republic of Belarus and abroad.

The tractor “BELARUS -1523.4“ is four-by-four general-purpose wheeled tractor of traction class 3.

The tractor “BELARUS -1523.4“ is equipped with the engine D-260.1S3 , produced by UP MMZ, with electronic control system, power 116,0 kW. The emission level of the engine corresponds to environmental requirements of stage IIIA. The coupling clutch is frictional, double-disk, spring-loaded.

The gearbox (GB): 16/8 – mechanical, stepped, constant-mesh with synchronized within-range gear shift, clutch gear based range shift; 24/12 - mechanical, stepped, constantmesh with synchronized within-range gear shift, clutch gear and speed synchronizer based range shift.

The rear axle – with the main drive – a pair of curvic bevel gears, differential, final drives – a pair of cylindrical gears and planetary type reduction units .

Front driving axle (FDA) – with main drive, self-locked differential, final drives (planetary-cylindrical reduction units). Drive of front driving axle – built-in gearbox cylindrical reduction unit and friction hydraulic clutch, cardan shaft.

Rear power take-off shaft (PTO) is independent, two-speed and synchronous, with reduced-current start, PTO shaft end extensions – PTO 3 (20 splines), PTO 1c (8 splines – as a unit of SPTA kit), in accordance with GOST 3480. The direction of rotation is clockwise when viewed from the shaft end face.

Steering is hydrostatic (HSC); the dosing pump is gerotor-type; the feed pump is geartype, the direction of rotation is left. The executing mechanism is hydraulic cylinder of bidirectional operation.

The cabin is unified, protective, providing safety, micro-climate, noise and vibration insulation, with circular-shaped glass. The cabin is equipped with electrical wipers for front and rear screens, windscreen washer, cabin heater, with a sprung seat Grammer adjustable for operator's height and weight.

Working brakes are disk type, operate on rear wheels and through the drive of front driving axle – on front wheels. Working brakes control is interlocked with tractor brakes control.

Parking brake is disk type, integrated with working brakes, has an independent mechanical drive. Parking brake control is interlocked with the air drive of trailer brakes. Drive of trailer brakes is pneumatic, interlocked with tractor brakes control.

Hydraulic system is remote-cylinder, with electrohydraulic system, providing draft, position, combined and depth control of agricultural implements' positions. The system contains three pairs of independent outlets. Rear lift linkage NU-3 according to GOST with adjustable right lifting rod, lift drawbar hitch with Yoke TSU-3-B according to GOST 3481 for aggregation with trailed machines.

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INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS

Group 11

Subgroup

Fig.No

Name Fuel system

Page

1101 1109 1108 1117

11 11.1 11.2 11.3

9 11 13 15

1205

12.1

1301 1317 1309

13.1 13.2 13.3

Fuel tanks Air cleaner installation Fuel supply control Fuel filter installation Gas exhaust system Muffler Cooling system Cooling unit 1523-1301009-01 Cooler installation 1523.4-1317010 Fan guard

1601 1601 1601 1602 1602 1602 1602 1602 1602

16.1 16.2 16.3 16.4 16.5 16.6 16.7 16.8 16.9

1701 1701 1701 1701 1701 1702

17.1 17.2 17.3 17.4 17.5 17.6

Clutch Clutch installation 260.1-10055009 Clutch housing Clutch housing (2022-1600010- -01) (with GB 24 12) Clutch control Main cylinder Hydraulic booster Working cylinder Cock Tank Gear box (GB) Gear box (GB) 1522-1700010 Primary shaft Secondary shaft Intermediate shaft Low gear shaft GB control mechanism

1701 1701 1701 1701 1701 1701 1702 1702 1704 1704 1716 1737

17.7 17.8 17.9 17.10 17.11 17.12 17.13 17.14 17.15 17.16 17.17 17.18

Gear box (GB) 1222-1700010 (24F+12R) Primary shaft Intermediate shaft Low gear and back draft shaft Gear set shaft Secondary shaft GB control mechanism Cylinder Pump drive Gear-type oil pump Filter Distribution filter

12 13

16

17

6

17 19 21 23

25 27 29 33 37 39 41 43 45 47 49 51 53 55 59 63 65 67 71 75 77 79 85 87 89 91 93

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 18

22

Subgroup

Fig.No

1802

18.1

2203 2210

22.1 22.2

2300

23.1

2302

23.2

2303

23.3

2308

23.4

2401, 2407 2403, 2407 2401 2401 2409 2409

24.1 24.2 24.3 24.4 24.5 24.6

2707

27.1

2801

28.1

3003

30.1

3101 3107

31.1 31.2

3401 3401 3405 3407

34.1 34.2 34.3 34.4

3506 3503 3503 3503 3503 3506 3513 3514

35.1 35.2 35.3 35.4 35.5 35.6 35.7 35.8

3700 3700 3700 3700 3700 3700 3700 3701 3724

37.1 37.2 37.3 37.4 37.5 37.6 37.7 37.8 37.9

23

24

27 28 30 31

34

35

37

Name Drive of front driving axle Drive of front driving axle Cardan drive Cardan drive Guard Front driving axle Front driving axle Main gear of front driving axle (1222-2300020-05) Differential Final drive reduction gear unit of front driving axle (12222300020-05) Rear axle Rear axle housing. Final drive.

Differential. Bearing carrier.

Rear axle lubricating system (variant) Rear axle lubricating system (variant) Differential locking mechanism.

Differential locking mechanism of wet type Drawbar hitch Drawbar hitch Frame Semi-frame Front axis Steering link Wheels and hubs Front driving wheels Rear driving wheels Steering control Steering column Steering column Hydraulic cylinder 50x25-200 Hydrostatic steering control Brakes Wet brakes Brake fluid tanks Wet brakes control (variant) Wet brakes control (variant) Parking brake control (for wet brakes) Pipelines and fittings of trailer brakes air drive Ballon Break valve Electrical equipment Head lamps installation Diesel engine electrical equipment Transmission electrical equipment Transmission electrical equipment Cabin electrical equipment I Cabin electrical equipment II Front lights installation Generator installation Storage battery installation

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Page 95 99 101 103 107 109 111 115 119 121 123 125 127 129 133 135 137 139 141 143 145 147 151 153 155 159 163 167 169 171 173 175 177 179 181 183 187 189 191

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 38

Subgroup

Fig.No

Name

Page

Dashboard 3805

38.1

3901 3912

39.1 39.2

4202 4209 4209 4218 4235

42.1 42.2 42.3 42.4 42.5

4605 4605 4606 4606

4608 4617

46.1 46.2 46.3 46.4 46.5 46.6 46.7 46.8 46.9 46.10 46.11

6700 6700 6708

67.1 67.2 67.3

6800 6800 6807

68.1 68.2 68.3

8100 8114

39

42

46

4606 4607

217 221 223 227 229

237 239

81.1 81.2 81.3 81.1 81.4 81.5

Heater installation

263

Heater-cooler installation

266

82.1 82.2 82.3

Cabin accessories Inside rear-view mirror Side rear-view mirror Sun visor Fin assembly

269 271 273

Facing

275

Front wings Foot step

279 281

82

84 8403 8405

84.1 84.2 84.3 84.4

8700 8700

87.1 87.2

8700

87.3

8700 8700

87.4 87.5

8400

201 205 207 213 215

Tank Hydraulic system pump drive Tractor cabin Tractor cabin Tractor cabin Cabin door Seat Operator seat Operator seat Reverse mechanism Conditioner system Air conditioner installation Compressor installation

81

8201 8201 8201

197 199

231

68

8101

193

Hydraulic units and fittings

67

8101

Dashboard Tools and accessories Operator tool First aid kit Power take-off (PTO) PTO shaft Front PTO shaft Front PTO shaft reduction unit Control of rear PTO shaft hydraulic drive Ballast Hydraulic system Lift linkage Lift linkage parts and units Front lift linkage Bracket Upper link Lifting rod

87

Control system Control of DL and FDA 1522-8700410Control of DL, FDA and front PTO shaft 1523-8700210Control of DL, FDA and reduction unit (with GB 24 12 and FDA 1525-2300020) Control of lift linkage 1522-8700610 Control of MMZ engine 2022.4-8700910-

8

241 247 249 251 255 257 259 261

283 285 287 289 291

Fig. 11 Fuel tanks

9 * high pressure fuel pump

Group 11. Fuel system Subgroup 1101. Fuel tanks Fig.No Pos.No 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Assembly unit or part number 1522-1101080 10 10 -43-02 082-1103010 1522-1101060 85-1101002 -61 70-1101035- -01 1522-1101010 1522-1101090 6-I 1522-1101140-01 1522-1101118 3,2 18 3022-1101113 1522-3806026 3022-1101002-01 16-27 .6804-02 80-1101067 35 1522-1101005 1522-1101140 11,112-100 822-1101081 1522-1101210 920 -1101210-02 1522-1101125 1522-1101130 16 50 16 10 25 1522-1101070 18-051 14 1/8"

Q-ty 1 4 8 10 2 1 1 2 1 1 2 1 2 4 4 2 1 2 4 1 5 5 2 2 2 2 1 1 4 2 4 4 4 1 1 6 1

10

Name Bracket Nut Washer Gasket Plug Throat Pipe Clamp Hose Tank Clamp Cock Band Gasket Forelock Adapter Gasket Fuel pipe Clamp with worm thread Fuel level sensor Washer Screw Bolt Band Ball Adapter Tank Fuel pipe Pin Bracket Bolt Washer Bolt Bracket Bolt Washer Plug

Fig. 11.1 Air cleaner installation

11

Group 11. Fuel system Subgroup 1109. Air cleaner installation Fig.No Pos.No 11.1 1 2 4 5 6 7 8 9

Assembly unit or part number 1221.4-1109125 1522-1109020 1522-1109025 2522-6702066 10-6g 45.88.35.019 8-6g 14.88.35.019 10-6 .6.019

Q-ty 1 1 2 2 2 1 2 1 2

10

12

Name Air cleaner installation Support Clamp Bushing Bolt GOST 7795-70 Bolt GOST 7796-70 Nut GOST 5915-70 Washer OST 37.001.115-75 Washer OST 37.001.115-75

Fig. 11.2 Fuel supply control

13

Group 11. Fuel system Subgroup 1108. Fuel supply control Fig.No Pos.No 11.2 1 2 3 5 6 7 8 11 12 13 14 18 19 20 21 23 24 25 26 28 29 31 32

Assembly unit or part number 2022 -1108015 2022 -1108020 1522-1108350 3022-1108003 80-1108028 80-1108178 80 -1108347 70-1601109-01 2522-6702066 2522-6702318 13.11.000 8-6g 45.88.35.019 8-6g 20.88.35.019 8-6g 25.88.35.019 6-6g 25.88.35.019 6-6 .6.019 8-6 .6.019 14 1,5-6 .04.019 2 12.019 GOST 397-79 6 8 EAAX-EXP0023 EAAX-EFT1743

Q-ty 1 1 1 1 1 1 1 2 2 1 1 2 2 1 2 2 2 2 2 2 5 1 1

14

Name Bracket Rod Handle Lever Washer Friction washer Disk spring Pin Bushing Blind plug Handle Bolt GOST 7795-70 Bolt GOST 7795-70 Bolt GOST 7795-70 Bolt GOST 7798-70 Nut GOST 5915-70 Nut GOST 5915-70 Nut GOST 5916-70 Forelock GOST 397-79 Washer OST 37.001.115-75 Washer OST 37.001.115-75 Electronic pedal Manual control sensor

Fig. 11.3 Fuel filter installation

15

Group 11. Fuel system Subgroup 1117. Fuel filter installation Fig.No Pos.No Assembly unit or part number 11.3 1 10-6g 30.88.35.019 2 10-6 .6.019 3 10.01.019 4 10 6 PreLine420

Q-ty 2 2 2 2 1

16

Name Bolt GOST 7796-70 Nut GOST 5915-70 Washer GOST 6958-78 Washer OST 37.001.115-75 Prefilter

Fig. 12.1 Muffler

17

Group 12. Gas exhaust system Subgroup 1205. Muffler Fig.No Pos.No 12.1 1 2 3 4 5

Assembly unit or part number 800-1205130 800-1205015800-1205131 800-1205132 10.01.08 .016 10

Q-ty 1 1 1 1 2 2

18

Name Clamp (consists of parts 2,3,4,5) Muffler Joke Clamp Washer Nut

Fig. 13.1 Cooling unit 1523-1301009-01

19

Group 13. Cooling system Subgroup 1301. Cooling unit 1523-1301009-01 Fig.No Pos.No 13.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

*

Assembly unit or part number 1520-1309080 * -61 1220-1302002 1520-1302003 85-1302071 1520-1302072 142-1303010 1220-1303004-01 80-1311002 80-1311003 80-1311004 80-1311006 1520-1303001

Q-ty 1 4 1 1 4 1 1 1 1 1 1 1 1

80 -1311010 80 -1311011 923-1311001 54.06.413 40 16 10 18 16 6 8 8 3,2 18 6 8 10 1520-1301.010 -01 TORRO 12-20/9-C6W TORRO 50-70/9-C6W * 1/4" 12.019

1 1 1 1 1 10 2 1 2 10 4 2 2 10 2 1 2 4 1

Interchangeable

20

Name Housing Clamp Bracket Tie-rod Shock absorber Bracket Hose Hose Clamp Bushing Plate Disk Hose (Hose 14 23-16 GOST 10362-76 L= (700±5)) Expansion tank Plug Bracket Spring Bolt Bolt Bolt Bolt Nut Nut Washer Forelock Washer Washer Washer Water radiator Clamp «NORMA» Clamp «NORMA» Plug TU 23.1.506-91

Fig. 13.2 Cooler installation

21

Group 13. Cooling system Subgroup 1317. Cooler installation 1523.4-1317010 Fig.No Pos.No Assembly unit or part number 13.2 1 1523-13176002 1523.4-1317610 3 1523-1317620 4 2022-1317631 5 16 6 8 7 8 8 1/4" 12.019 9 1522-1317100 10 GBS 61/20 W2 11 GBS 82/25 W2 12 GBS 101/25 W2 * 13 1317.01 270 003 152- TPD 282* PR001-75-100-MA * 14 1317.02* 270 003 152- TPD 282* PR001-75-100-PES* 15 1317.04* 270 003 153- TPD 282* PR001-90-120-PES* 16 1317.09* 270 003 194- TPD 282* PR001-50-100-PES*

*

Q-ty 1 1 2 1 4 4 4 2 1 2 8 2 2 2 2 2 2 2 1 1 1 1 1 1

Interchangeable components

22

Name Air pipe Air pipe Air pipe Gasket Bolt Nut Washer Plug TU 23.1.506-91 Charged air cooler Clamp «NORMA» Clamp «NORMA» Clamp «NORMA» Silicon tube 75 100 red Silicon tube «Sico Rubena» Heat-resistant tube Silicon tube 75 100 blue Silicon tube «Sico Rubena» Heat-resistant tube Silicon tube 90 120 blue Silicon tube «Sico Rubena» Heat-resistant tube Silicon tube 50 100 red Silicon tube «Sico Rubena» Heat-resistant tube

Fig. 13.3 Fan guard

23

Group 13. Guard system Subgroup 1309. Fan guard Fig.No Pos.No Assembly unit or part number 13.3 1221-1309200 1 1221-1309075 2 1221-1309085 3 1221-1309305 4 1221-1309310 7 6-6g 16.88.35.019 8 16-6g 32.88.35.019 9 C6.01.019 10 16.01.019 11 6

Q-ty 1 7 1 1 1 8 1 8 1 8

24

Name Fan guard Bracket Bracket Right guard Left guard Bolt GOST 7798-70 Bolt GOST 7796-70 Washer GOST 6958-78 Washer GOST 11371-78 Washer OST 37.001.115-75

Fig. 16. 1 Clutch installation 260.1-1005009

25

Group 16. Clutch Subgroup 1601. Clutch installation 260.1-1005009 Fig.No 16.1

Pos.No

1 2 3 4 5 6

Assembly unit or part number 260.1-1005009 1520-1601085 85-1601090-B 1522-1601120 70-1601074 142-1601316 180205K1C17 85-1601130-01 70-1601138-01 2-4 8.32

Q-ty 1 1 1 1 6 3 1 2 2 48

7 8 9 10 11 12 13 14 15 16 17 18 19

1520-1601092 1520-1601123 85-16010933,2x18.019 85-1601108 85-1601096 85-1601094 85-1601083 85-1601097 1522-1601062 70-1601053 70-1601091 8x22.01

1 3 1 12 12 6 3 3 3 2 1 12 9

20 21

1522-1601051 1522-1601125

1 1

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

85-1601109-A 85-1601086 C 8.01.019 8 M8 16 30.01 M12x1,25 12 85-160107285-1601115 85-160111885-1601124 85-1601121 85-1601126 142-1601306 142-1601088 142-1601087142-1601314142-1601089

3 3 6 6 6 6 9 9 9 9 9 9 6 6 3 3 3 3 3

26

Name Clutch installation (1-40) Center plate (7, 36-40) Clutch disk (8-35) Backing plate (16-18, 21, 27) Bushing Cotter Bearing Driven disk (assembled with 5 and 6) Friction plate (enclosed into 4) Non-threaded fastener GOST 12642-80 (enclosed into 4) Center plate Thrust Pressure disk Forelock GOST 397-79 Washer Pin Release lever Spring Yoke Washer Bushing Damper Non-threaded fastener GOST 10299-80 (enclosed into 21) Hub (enclosed into 21) Backing plate (assembled with 19 and 20) Adjusting nut Lock washer Washer GOST 11371-78 Washer OST 37.001.115-75 Bolt GOST 7796-70 Non-threaded fastener GOST 10299-80 Nut GOST 5915-70 Washer OST 37.001.115-75 Sleeve Spring Insulating washer Plate Washer Bolt Release lever axis Bushing Release lever Spring Lock washer

Fig. 16.2 Clutch housing (with GB 24 12)

27

Group 16. Clutch Subgroup 1601.Clutch housing Fig.No 16.2

Pos.No

1 2 3 4 5 6 7 8 8a 9 10 11 12 13 14 14a 15 16 17 18 19 20 21 22 23 24 25 26

Assembly unit or part number 86-18020151522-1601300 1522-1601015-01 240-1002082-A 240-1002085 8 M8x20 1522-1601310 8 082-1103010 36-1101070 70-4605036-03 20 10x25 80-1601343 12 12 30 M12 150 70-4605036 20 70-1701301 80-1601314 80-1601313 M8x25 M8x16 50-1601341 048-052-25-2-4 86-1802020 2.2-38x58-1 M8x35

Q-ty 1 1 1 1 1 16 3 1 1 1 1 1 6 2 1 4 2 2 4 1 1 1 1 7 4 1 1 1 2 2

28

Name Cage (23-25) Filler neck (6, 8, 8 ) Housing Gasket Net Washer Bolt Filler neck Washer Plug Chain Bolt Washer Pin Gasket Washer Bolt Bolt Bolt Nut Plug Gasket Cover Bolt Bolt Cover Ring Cage Collar Bolt

Fig. 16.3 Clutch housing (2022-1600010- -01) (with GB 24 12)

29

Group 16. Clutch Subgroup 1601.Clutch housing Fig.No 16.3

Pos.No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Assembly unit or part number 1522-1601040 1522-1601050

Q-ty 1 1

1522-1601055 80-1601070 80-1601180 50-1601180-A 1225-1601160 2022-1601060 80-1601030-01 85-1601215 50-1601022 50-1601218 10 30 10 85-1601203 986714 17 50-1601185-A 1.1. 9.

M10 10 /6g 25 85-1601172 80-1601173 240-1002055 80-1601319 6-12115E 1 105 76-1000921 80-1601318 10 25 1522-1601026 1522-1601027 2.2-38x58 75 1222-1601113 45 2022-1601061 305A 80-1601357C35

1 1 1 1 1 1 1 1 1 1 1 10 1 1 1 1 6 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

30

Name Sleeve (64, 65) Shaft (1522-1601055, 16, 21, 23, 24) Gear(17, 18, 22) Gear shaft (30-32) Gear (33-36) Shifter (7-9) Shaft (49-52, 53 – 1 piece, 54) Bushing (26, 27) Shifter bracket (12, 14) Shaft Blind plug Key Bolt Washer Yoke Bearing Shifter Oiler Nut Stud Bracket Gasket Collar Washer Bearing Ring Bearing Plate Bolt Shaft Gear Collar Ring Shaft Ring Bushing Bearing Gear Ring

Fig. 16.3 Clutch housing (2022-1600010- -01) (with GB 24 12)

31

Group 16. Clutch Subgroup 1601. Clutch housing Fig.No 16.3

Pos.No 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

Assembly unit or part number 207 80-160107180-1601182 80-1601181 204A C47 80-1601356 70-3003032 3,2x25 1522-1601219 80-4608024 36-1601016 -611 85-1601111 020-025-30-1-4 85-1601099 10 M10x20 210 1 2C55 2125-1601082 2125-1601086 SKF K55x63x32 1225-1601021 112-1701343 80-1601190 50-4604046 1,0- -C

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 150 mm 1 1 1 1 1 1 1 1 1 1 3

2125-1601088 2022-1601081 M12x35 12 80-1601091 1522-1601041 102210KM 2C50 80-1601092 1522-1601089 10x3 /6gx35

32

Name Bearing Shaft-gear Gear Axis Bearing Ring Thrust washer Nut Forelock Lever Ring Housing Key 6 11 Shaft Ring Plate Washer Bolt Bearing Ring Washer Gear Bearing Shaft Clutch Yoke Yoke bolt Wire Gear Washer Bolt Washer Gasket Sleeve Bearing Ring Gasket Cover Stud

Fig. 16.4 Clutch control

33

Group 16. Clutch.

Subgroup 1602. Clutch control Fig.No 16.4

Pos.No 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Assembly unit or part number 1522-1602010 822-1602120 80-1602116 70-4616033 spare part 4x36 50-3406037 35 8 822-3502203 3,2x18 12x32 1522-1602090 10 1522-1602030 10 25 10

Q-ty 1 1 5 1 2 1 3 3 1 2 2 1 1 1 4 4 4 1 1 2 1 1 1 2 1 1 1 2 2 1 1 1 1 3 1 1 1 1 2 3 1 3 3 1 1 1 1

2022-1602810 822-3503083 18-0551522-3407016 025-029-25-2-2 1522 -3407100-03 25 80 -1602106822-3503155 2022-1602200 923-3503221 80-4607212 822-3503701 2522-1602595 1523-1602550 16x40 16 40-340506140-3405062 017-022-30-1-4 80-1602510-01 12 90 12 1522-1602067 16 50 16 1221 -1602112 12 1,25 50-3502203 1522-1601219

34

Name Forward motion clutch control Tank (see Fig.41) Eye-loop Spring Forelock Washer Bolt Nut Yoke Forelock Pin Pedal Nut Bracket Bolt Washer Washer Main cylinder (see Fig. 36) Union body O-ring Union body Ring High pressure hose Bolt Elbow Union body Flexible coupling hose, type II Nipple Nut Union body Pipe line Working cylinder (see Fig.39) Pin Washer Union body Nut Ring Hydraulic booster (see Fig.38) Bolt Washer Bracket Bolt Washer Rod Nut Yoke Lever

Fig. 16.4 Clutch control

35

Group 16. Clutch.

Subgroup 1602. Clutch control Fig.No 16.4

Pos.No 49 50 51 52 53 54 55 56 57 58 59 60

Assembly unit or part number 12 35 1522-1602034 40-460703880-4607380 40-4607051 -21 1522-1602711 50-1605152 8 1221-3407130 1221-3407140-01 40- 4607033-

Q-ty 1 1 3 1 1 2 1 2 2 1 1 2

36

Name Bolt Bushing Washer Pipe Bolt Clamp Hose Spring Washer Oil pipeline Valve Washer

Fig. 16.5 Main cylinder

37

Group 16. Clutch.

Subgroup 1602. Main cylinder 2022-1602810 Fig.No 16.5

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Assembly unit or part number 2022-1602810 25 40

Q-ty

2022-1602812 007-011-25-1-6 2022-16-02823 2022-1602838 024-028-25-2-4 5 2022-1602824 2022-1602811 2022-1602822 2022-1602841 2022-1602827 2022-1602826

2 2 4 1 1 1 1 1 1 2 1 1 1 1 1

2022-1602821 16 16 30 142-1602569 2022-1602813

1 1 1 1 1 1

38

Name Main cylinder Bolt Bolt Washer Cover Ring Valve Spring Ring Nut Washer Housing Lifter Spring Captive nut Nut Collar N 14-102 (14 28 10) Simrit 85 EPDMV MOO 282 Piston Ring Washer Ring Case Lifter

Fig. 16.6 Hydraulic booster 39

Group 16. Clutch.

Subgroup 1602. Hydraulic booster Fig.No 16.6

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Assembly unit or part number 80-1602510-01 142-1602543 020-025-30-1-4 80-1602512 040-044-25-1-2 80 -1602046 80-1602513 6,350-100 25

Q-ty 1 2 4 2 2 1 1 1 4 8 4 1 1 1 1 1 1 1

40 18 80-1602514 80-1602521 80-3405044 5 16 80-1602511

40

Name Hydraulic booster Case Ring Cover Ring Spring Piston Ball Bolt Washer Bolt Ring Ring Lifter Spring Washer Ring Housing

Fig. 16.7 Working cylinder

41

Group 16. Clutch.

Subgroup 1602. Working cylinder Fig.No 16.7

Pos.No

Assembly unit or part number 1523-1602550 80 -1602557 142-1602569 1221 -1602551 1221 -1602556

Q-ty 1 1 1 1 1 1

6 7 8 9 10 11 12 13

1221 -1602517142-1602377 142-1602371 1221 -1602561 1523-1602566

1 1 1 1 1 1 1 1

14

822-3503037

1

1 2 3 4 5

42

Name Cylinder Push rod Case Housing Piston Collar N14-102 (14x28x10) Simrit 85 EPDMV MOO 282 Distance bushing Ring 13 GOST 13940-86 Cap Valve Cover Support Nut 10-6 .6.019 GOST 5915-70 Ring 027-031 -25-2-6 GOST 1882973/GOST 9833-73 Elbow

Fig.16.8 Cock

43

Group 16. Clutch.

Subgroup 1602. Cock Fig.No 16.8

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13

Assembly unit or part number 2822-1602100-03 2822-1602110 008-012-25-2-6 2822-1602104 012-016-25-2-6 25

Q-ty 1 1 1 1 2 4 8 2 4 1 2 1 1 2

80-1701549 20 2822-1602102 025-028-19-2-6 822-3503155 2822-1602101 2822-1602103

44

Name Cock Bracket Ring Piston Ring Bolt Washer Union body Bolt Housing Ring Union body Housing Cover

Fig. 16.9 Tank

45

Group 16. Clutch.

Subgroup 1602. Tank Fig.No 16.9

Pos.No 1 2 3 4 5 6 7 8

Assembly unit or part number 822-1602120 822-1602126 822-1602127 822-1602121 12 12 1,25 822-1602123 822-1602124 822-1602122

Q-ty 1 1 1 1 1 1 1 1 1

46

Name Tank Union body Ring Housing Washer Nut Disk Gasket Cover

Fig. 17.1 Gear box (GB) 1522-1700010

47

Group 17 Gear box (GB) Subgroup 1701. Gear box 1522-1700010 Fig.No Pos.No 17.1 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35

*

Assembly unit or part number 1522-1700010 16-6g 45.88.35.019 16 85-4608086-A 85-4608087 85-4608088

Q-ty 1 3 4 1 1 1 6 6 1 13 13 1 1 2 4 4 2 9 1 9 3 1 1 7 7 4 4 2 2 1 1 1 1 1

6-6g 16.88.35.019 10-6g 30.88.35.019 10 1221-1802016 80-17013993/8" 20 70-4605036 50-10023181221-2401011-01 1522-1701025* 18 1522-1701525 50-1701445670-1701454- 2-01 12-6g 30.88.35.019 12 01-015 10 25 80-4608021 027-032-30-1-4 80-17015525 80-1701026 80-1701034-01 80-1701204 16-6 .6.019

Name Gear box (GB) assembly Bolt GOST 7796-70 Washer OST 37.001.115-75 Gasket Indicator Plate Washer OST 37.001.115-75 Bolt GOST 7798-70 Ball 10,0-60 GOST 3722-81 Bolt GOST 7796-70 Washer OST 37.001.115-75 Cover Gasket Plug Washer OST 37.001.115-75 Bolt Eye-bolt Bolt ( 18 60) Housing Washer OST 37.001.115-75 Stud Gasket Cover Bolt GOST 7796-70 Washer OST 37.001.115-75 Pin Pin Blind plug Ring Stud Gasket Sleeve Stud Nut GOST 5915-70

When ordering as a spare part,1522-1701025- housing should be ordered.

48

Fig. 17.2 Primary shaft

49

Group 17 Gear box (GB) Subgroup 1701. Primary shaft Fig.No Pos.No Assembly unit or part number 17.2 1522C-1701020 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Q-ty 1

80C-1701060-A 80C-1701036 12-6g 30.88.35.019 12 80C-1701035 80-1701045 80-1701056 409 80-1601082 664910

2 1 3 3 1 2 2 1 2 2

1522C-1701048 60 80C-1701033 80C-1701060-A 1521-1701042 664913

1 2 2 2 1 2

86-1802088 80C-1701032 80-1701053 1522C-1701052 1522C-1701054 309 80-3405044 7,938-100 80 -170106280 -170106480C-1701061 80 -1701063-

1 1 1 1 1 1 3 3 2 1 3 6

50

Name Gear shift group (1-27) and intermediate shaft Synchro unit (22-27) Bushing Bolt GOST 7796-70 Washer OST 37.001.115-75 Cover Nut Washer Bearing GOST 8338-75 Washer Bearing TU RB 00234873.003-99 Gear Ring GOST 13940-86 Bushing Synchro unit Gear Bearing TU RB 00234873.003-99 Elbow Shaft Throttle Gear Gear Bearing GOST 8338-75 Spring Ball GOST 3722-81 Ring Slide Pin Pin

Fig. 17.3 Secondary shaft

51

Group 17 Gear box (GB) Subgroup 1701. Secondary shaft Fig.No Pos.No Assembly unit or part number 17.3 80-1701050 80-17011401 80-1701045 2 1522-1701354 3 6-67512 2 4 80-1701044 5 1522-1701353 6 664714 7 1522-1701314 8 10,0-60 9 85-1702048 10 50-170214811 85-1702051 12 12-6g 25.88.35.019 13 1522-1702037 14 112-1701316 15 1,6-016 80-1702108 17 85-170202918 1522-1701348 19 1522-1701312 20 1522-1701313 21 50-1701258 22 80-170114123 10 24 10-6g 30.88.35.019 25 7712 26 1522-1701252 27 50-1701259 28 1522-1701349 29 1522-1701254 1522-1701254-01

Q-ty 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 4 4 1 1 4 1 5 5

52

Name Shaft (25, 26) Jack (22, 25) Nut Nut Bearing Lock Bushing Bearing Gear Ball GOST 3722-81 Pin Spring Washer Bolt GOST 7796-70 Shifter arm Clutch Wire Bolt Yoke Bushing Gear Gear Gasket Jack Washer OST 37.001.115-75 Bolt GOST 7796-70 Bearing Shaft Gasket Bushing Washer 0,2 mm Washer 0,5 mm

Fig. 17.4 Intermediate shaft

53

Group 17 Gear box (GB) Subgroup 1701. Intermediate shaft Fig.No Pos.No Assembly unit or part number 17.4 1521-1701190112-1701200 1 10-6g 30.88.35.019 2 10 3 80-1701151 4 80-1701047 5 80-1701186 6 311 7 70-1115012 8 48A-3801023 9 1522-1701214 10 80-1701213 11 1521-1701212 12 1522-1701216 13 80-1701217 14 1522-1701219 15 3514 16 112-1701182 17 1520-1702038 18 85-1702034 19 1520-1701184 20 80-1702311 22 80-1702108 23 10,0-60 24 80-1704039 25 50-170214826 85-1702051 27 12-6g 55.88.35.019 28 2.4 8 29 1522-1701160 30 75 31 50-1701401 32 80-1701207 33 80-1701206 34 80-1701205 50215 35 36 37 38 39 40 41 43 44 45

Q-ty 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1

80-1701201 112-1701202 864710 80-1701203 42210 1522-1701224 1522-1701221 692215 80-1701240

1 1 1 1 1 1 1 1 1

54

Name Intermediate shaft (9-16) Gear Bolt GOST 7796-70 Washer OST 37.001.115-75 Sleeve Nut Washer Bearing GOST 8338-75 Clamp Pipe Gear Bushing Gear Gear Bushing Gear Bearing GOST 5721-75 Intermediate shaft Shifter arm Yoke Clutch Washer Bolt Ball GOST 3722-81 Guide Spring Washer Bolt GOST 7795-70 Pin GOST 3128-70 Shaft Ring GOST 13940-86 Impeller Bushing Ring Plate Bearing GOST 8338-75/GOST 2893-82 Bushing Gear Bearing GOST 24310-80 Bushing Bearing GOST 8328-75 Gear Gear Bearing GOST 8328-75 Shaft

Fig. 17.5 Low gear shaft

55

Group 17 Gear box (GB) Subgroup 1701. Low gear shaft Fig.No Pos.No 17.5 1 2 3 4

Assembly unit or part number 75-1701320 80-1701430 80-1701549 18-05580-1701057

Q-ty 1 1 3 1 1 2

5 6 7 8 9 10 11

2 1 1 1 1 1 1

85-1702041 85-1702042 85-1702043

12

1

13 14 15

85-1702049 85-1702039

1 1 1

85-1702051

1 3 1 1 2 2 1 1 1 1 10 1 1 1 1 1 1 1 1 2 2

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

85-1702046 85-1702045 80-1702108 1522-1702035 85-1702305 12-23-668-A 50-1702048 BK12-41 85-1702027 1522-1702306 12-5 85-1702301 80-1704039 50-1702148112-1701343 1522-1701351

37 38 39 40 41

80-1701346-01

1 1 1 1

1025-1701344 1520-1701340

56

Name Shaft (35, 37, 49, 51,52) Pipe Union body Washer Union body Bolt 8-6g 20.88.35.019 GOST 779670 Washer 8 OST 37.001.115-75 Rocking arm Ring 25 GOST 13940-86 Axis Plate Washer 10 OST 37.001.115-75 Bolt 10-6g 20.88.35.019 GOST 779670 Ring 026-030-25-2-2 GOST 1882973/GOST9833-73 Pin Shifter arm Bolt 12-6g 25.88.35.019 GOST 779670 Washer Ball 10,0-60 GOST 3722-81 Pin Shifter arm Bolt Wire 1,6GOST 3282-74 Shifter arm Ball 12,7-60 GOST 3722-81 Pin Spring Shim Switch Yoke Pin Switch Axis Guide Spring Clutch Gear Bearing 664910 TU RB 00234873.00399 Bushing Ring 2 70 GOST 13940-86 Gear Gear

Fig. 17.5 Low gear shaft

57

Group 17 Gear box (GB) Subgroup 1701. Low gear shaft Fig.No Pos.No 17.5 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Assembly unit or part number 80-1701306 12507 86-1802052 52-2308097 80-1701053 80-1701311-A 80-1701420 54-31-472 75-1701352 75-1701335 80-1701339 692309 80-1701396 80-1701045

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1

58

Name Washer Bearing GOST 8328-75 Washer Nut Throttle Sleeve Pipe Spring ring Bushing Shaft Bushing Bearing Ring Nut

Fig. 17.6 GB control mechanism

59

Group 17 Gear box (GB) Subgroup 1702. GB control mechanism Fig.No Pos.No Assembly unit or part number 17.6 80-1702010 80C-1702080

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Q-ty 1 1

80 -170209080C-1702300 80C-1702060 80C-1702070 10 10-6g 35.88.35.019 142-1702032 77.37.117 80C-1702074 12 32 80C-1702073 3,2 18.019 80-1702068

2 1 1 1 18 2 2 2 2 2 2 4 1 11 7 1 2 2 1 2 2 2 1 2 1 1 2 6 4 1 1 2 1 1 5 1 1 3 1 5 1 1 1 1

6-6g 16.88.35.019 80-1702067 85-4619014 12 55 80-170207855-47-569-A 80C-1702075 10-6g 30.88.35.019 75-1702600 70-1702125 75-1702500 80C-1702081 12-6g 35.88.35.019 12 50-1702092 28-10 9.

1221-1702025 16 80C-1702066 85-3503046 10-6g 25.88.35.019 16-6 .04.019 70-1703204 50-170214880-1704039 10,0-60 70-1703013 85-1702270 B50-3522023 80C-1702301

60

Name Control mechanism (1-20, 27, 28, 29-50) Housing (80 -1702090- , 24, 38, 48, 49, 52, 55, 56) Yoke (53, 54) Retainer (42-46) Shaft Shaft Washer OST 37.001.115-75 Bolt GOST 7796-70 Ball Spring Yoke Pin OST 37.001.163-75 Lever Forelock GOST 397-79 Gasket Washer OST 37.001.115-75 Bolt GOST 7798-70 Cover Washer Pin OST 37.001.163-75 Housing Case Washer Bolt GOST 7796-70 Lever Handle Lever Housing Bolt GOST 7796-70 Washer OST 37.001.115-75 Bolt Blind plug GOST 3111-81 Cover Pin GOST 3128-70 Gasket Bracket Bolt GOST 7796-70 Nut GOST 5916-70 Bolt Spring Guide Ball GOST 3722-81 Bushing Breather Gasket Bushing

Fig. 17.6 GB control mechanism

61

Group 17 Gear box (GB) Subgroup 1702. GB control mechanism Fig.No Pos.No 17.6 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

Assembly unit or part number 80C-1702303 80-1737113 80-1702098 80C-1702302 85-1702055 80-1702108 1,675-170205210 80C-1702083 80C-170209180C-1702092 80C-1702082 85-1702026 10-6g 40.88.35.019 10-6g 30.88.35.019 6-6g 20.88.35.019

Q-ty 1 1 1 1 3 5 5 1 3 1 2 4 1 1 2 12 4

62

Name Detent Spring Washer Housing Lever Bolt Wire GOST 3282-74 Sector Key GOST 24071-97 Shifter arm Yoke Cotter Shifter arm Gasket Bolt GOST 7796-70 Bolt GOST 7796-70 Bolt GOST 7798-70

Fig. 17.7 Gear box (GB) 1222-1700010 (24F+12R)

63

Group 17 Gear box (GB) Subgroup 1701. Gear box (GB) 1222-1700010 (24F+12R) Fig.No Pos.No Assembly unit or part number 17.7 1222-1700010-01 or 1222-1700010-04 with r/g* 1 M16x45 2 16 3 85-4608086-A 4 85-4608087 5 85-4608088 6 6 7 M6x16 8 80-4608021 9 027-032-30-1-4 10 20 11 1221-1737099 12 70-4605036 13 50-100231814 10 35 15 10 16 1221-2401011-02 17 80-170139918 1221-2401011-01 19 18 20 1523-1701025 21 1522-1701525 22 50-1701456-A 23 70-1701454-A2-01 24 M12x30 25 12 26 01-015 27 10x25 28 3/8'' 29 80-1701525 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Q-ty 1 1 2 2 1 1 1 6 6 2 2 4 1 4 2 6 12 1 1 8 9 1 3 1 1 7 9 4 4 1 1

80-1701026 1222-1701034 1222-1701071 1222-1701072 M12x60 1221-18020891221-1802093 1221-1802094 1221-1802094-01 10 10 1/8”. 12.019 10,0-60 1221-1802016

1 1 2 2 2 1 1 2 1 6 3 1 1 1

__________________________ *r/g - reducing gear

64

Name Gear box (GB) Gear box (GB) Bolt Washer Gasket Indicator Plate Washer Bolt Blind plug Ring Washer Union body Bolt Eye-bolt Bolt Washer Bolt Gasket Bolt Washer Housing Stud Gasket Cover Bolt Washer Adjusting pin Pin Plug Stud 20 3 /6g 65.66.019 GOST 22034-76 Gasket Sleeve Pin Washer Bolt Joke Shield Stud Stud Washer Nut Plug Ball Cover

Fig. 17.8 Primary shaft

65

Group 17 Gear box (GB) Subgroup 1701. Primary shaft Fig.No Pos.No 17.8 1 2 3 4 5 6 7 8 9 10 11

*

Q-ty 1 3 3 1 1 1 1 1 3 1 2

Name Elbow Washer Bolt Sleeve Nut Washer Bearing Bushing Bearing Gear Synchro unit

12

Assembly unit or part number 86-1802088 12 M12x30 1222-1701030 80-1701047 80-1701186 6-311A 1 1222-1701043 3KK 78x89x38E 1222-1701052 -C 114; 3.28434.3 or 1222-1701400* 1523K-1701054

1

Gear

13 14 15 16 17 18 19

1222-1701044 1222-1702088 50-170214810,0-60 1222-1702082 220-1702061 1,6- -C

Gear Yoke Spring Ball Shifter arm Bolt Wire

20 21 22 23 24 25 26 27 28 29

80-1701045 80-1701056 309K 1222-1701049 1222-1701048 664913 1222-1701047 1222-1701042 1523-1701046 80-1701053

1 1 1 1 1 2 200 mm 1 1 1 1 1 1 1 1 1 1

30

1523-1701032

1

Shaft-gear

31 32 33 34 35 36 37 38 39 40

2522-1802083 50-1601352 * 1222-1701393 1222-1701390* 1222-1701392* 1222-1701396* 1222-1701397* 1222-1701398* 1222-1701394* 1222-1701033

2 1 2 2 1 3 3 3 1 0-3

O-ring Adjusting pin Cone ring Lock ring Slide Spring Lifter Detent Clutch Washer

For synchro unit 1222-1701400

66

Nut Washer Bearing Washer Gear Bearing Bushing Gear Bushing Throttle

Fig. 17.9 Intermediate shaft

67

Group 17 Gear box (GB) Subgroup 1701. Intermediate shaft Fig.No Pos.No Assembly unit or part number 17.9 1222-1701190-01

Name Intermediate shaft (7-13,14-16,23,24,32,33) Bolt Washer Sleeve Nut Washer Bearing Gear Bushing Gear Bearing Gear Shaft-gear Bearing Gear Gear Bushing Spring

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

M10x30 10 2022-1701151 80-1701047 80-1701186 6-311A 1 1222-1701217 1222-1701213 1523 -1701219 3KK 78x89x38E 1222-1701214 1222-1701182 3514H 1222-1701218 1222-1701216 1222-1701046 50-1702148-

4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2

18 19 20 21

10,0-60 1222-1702087 220-1702061 1,6- -C

Ball Shifter arm Bolt Wire

22 23 24

1222-1702089 1523-1701212 GT-C 114; 3.28434.3 or 1222-1701400* * 1222-1701393 1222-1701390* 1222-1701392* 1222-1701396* 1222-1701397* 1222-1701398* 1222-1701394* ** 1222-1701223 1222-1701223-01** 1222-1701033**

1 1 2 200 mm 1 1 1 2 2 1 3 3 3 1 0-4 0-3 0-3

Cone ring Lock ring Slide Spring Lifter Detent Clutch Washer Washer Washer

25 26 27 28 29 30 31 32 33 34

*

Q-ty 1

For synchro unit 1222-1701400 Selection

**

68

Yoke Gear Synchro unit

Fig. 17.9 Intermediate shaft 69

Group 17 Gear box (GB) Subgroup 1701. Intermediate shaft Fig.No Pos.No 17.9 35 36 37 38 39 40 41 42 43

Assembly unit or part number 1520-1702038 85-1702034 1520-1701184 80-1702311 80-1702108 10,0-60 80-1704039 85-1702051 12-6g 55.88.35.019

Q-ty 1 1 1 1 1 1 1 1 1

70

Name Shifter arm Yoke Clutch Washer Bolt Ball GOST 3722-81 Guide Washer Bolt GOST 7795-70

Fig. 17.10 Low gear and back draft shaft

71

Group 17 Gear box (GB) Subgroup 1701. Low gear and back draft shaft Fig.No Pos.No Assembly unit or part number 17.10 75-1701320 80-1701310 1222-1702130-01 1 80-1701420 2 80-1701430 3 80-1701549 4 80-1701057 5 18-0556 18-051 240-1111103 7 12-22 80-3407720 8 1222-1702131-01 9 M8x20 10 8 11 25 12 85-1702041 13 85-1702042 14 85-1702043 15 10 16 M10x20 17 026-030-25-2-2 18 85-1702050 19 85-1702051 20 M12x25 21 85-1702045 22 80-1702108 23 1,6- -C 24 25 26 27 28 29 30 31 32 33 34 35 36

*

85-1702046 10,0-60 80-1704039 50-1702148* 50-1702048 12-23-668-A 85-1702305 12,7-60 85-1702301 1522-1702035 1222-1702027 1522-1702306 BK 12-51

Q-ty 1 1 1 1 1 3 1 7 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 (2 200) mm

1 3 1 1 0-10 2 1 1 1 1 1 1 1

Selection

72

Name Shaft (40-1 piece, 53, 55-58) Sleeve (3-1 piece, 49,50) Oil pipeline (7,7 ,8) Pipe Pipe Union body Union body O-ring Bolt Turning angle joint bolt Clamp with worm thread Oil pipeline Hose Bolt Washer Ring Rocking arm Axis Plate Washer Bolt Ring Shifter arm Washer Bolt Shifter arm Bolt Wire Pin Ball Guide Spring Shim Spring Pin Ball Axis Shifter arm Yoke Pin Switch

Fig. 17.10 Low gear and back draft shaft

73

Group 17 Gear box (GB) Subgroup 1701. Low gear and back draft shaft Fig.No Pos.No Assembly unit or part number 17.10 37 112-1701343 38 BK 12-41 40 664910E 41 80-1701346 or 80-1701346-01(with reducing gear) 42 70 43 1222-1701344 or 1025-1701344 (with reducing gear) 44 1520-1701340 45 80-1701306 46 12507KM 47 86-1802052 48 52-2308097 49 80-1701053 50 80-170131151 54-31-472 52 75-1701352 53 75-1701335 54 1222-1701361 55 80-1701339 56 692309KM 57 80-1701396 58 80-1701045

Q-ty 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

74

Name Clutch Switch Bearing Bushing Bushing Ring Bushing Gear Gear Washer Bearing Washer Nut Throttle Sleeve Spring ring Bushing Shaft Gear Bushing Bearing Ring Nut

Fig. 17.11 Gear set shaft

75

Group 17 Gear box (GB) Subgroup 1701. Gear set shaft Fig.No Pos.No Assembly unit or part number 17.11 112-1701200 112-1701230 1 80-1701240 2 80-1701206 3 692215K1M 4 1525-1701221 5 2C75 6 2,4x8 7 1222-1701224 8 42210M 9 80-1701203 10 864710E 11 112-1701202 12 80-1701201 13 50215A 14 80-1701205 15 10 16 10 30 17 80-1701207-01 18 1522-1701160

Q-ty 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2 4 4 1 1

76

Name Gear (2,5,6,8,9,11-13,17) Gear (6,11,12) Shaft Ring Bearing Gear Ring Pin Gear Bearing Bushing Bearing Gear Bushing Bearing Plate Washer Bolt Bushing Shaft

Fig. 17.12 Secondary shaft

77

Group 17 Gear box (GB) Subgroup 1701. Secondary shaft Fig.No Pos.No Assembly unit or part number 17.12 1222-1701050

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Q-ty 1

80-170114080-1701045 1522-1701354 1522-1701254 1522-1701254-01 6-67512 2 1522-1701350 1222-1701353 664514 1525-17013141222-1702037 10,0-60 85-1702048 50-170214885-1702051 M12x25 1,6- -C 80-1702108 1222-1702029 1222-17013121222-1701313 1222-1701349 80-170114150-1701258 10 10 30 GT-D 109/116; 3.26299.3 1222-1701252 7712A 50-1701259 2025-1701033

1 1 1 5 5 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 4 4 1 1 1 4 2

78

Name Shaft (27, inner race with rollers pos.No 28) Jack (22, bearing outer race pos.No 28) Nut Washer Washer Washer Bearing Bushing Washer Bearing Gear Shifter arm Ball Pin Spring Washer Bolt Wire Bolt Yoke Gear Gear Bushing Sleeve Gasket Washer Bolt Synchro unit Shaft-gear Bearing Gasket Bushing

Fig. 17.13 GB control mechanism

79

Group 17 Gear box (GB) Subgroup 1702. GB control mechanism Fig.No Pos.No Assembly unit or part number 17.13 1222-1702010-01 1222-1702080 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Q-ty 1 1

6x10 16 1222-1702093 16 1222-1702096 3,2 25 2102-42161101222-1702130 1222-1702130-01 18-0551222-1702114 009-012-19-1-4

4 1 1 1 1 1 1 2 1 10 2 2 2 5 3 1 3 1 8 1 3 1 4 4 1 1 11 7 2 2 2 2 2 1 1 1 4 2 2 14 2 20 1 2 2 1

3,2x18 85-4619014 1222-1702092 12x32 12 35 12 2.2-25x42-1 18-051 RH 06101-012/00GA5 50 80-1702068 80-1702067 6 16 80 -1702073 80 -1702074 77.37.117 142-1702032 12x55 1222-1702070 80 -1702060 80-170207820 55-47-56980 -1702075 M10x35 10x40 10 80-4608057 1222-1702064 25 1222-1702048

80

Name Control mechanism Yoke housing (18-1 piece, 53-1 piece, 64 (2 200+200*=600 mm), 70-83) Key Washer Lever Washer Axis Forelock Cylinder Oil pipeline Oil pipeline O-ring Union body Ring Sensor Forelock Washer Lever Pin Bolt Washer Collar Bolt Hydraulic distributor valve Washer Screw Gasket Cover Washer Bolt Lever Yoke Spring Ball Pin Shaft Shaft Housing Bolt Case Washer Bolt Bolt Washer Spring Bushing Ring Screw

Fig. 17.13 GB control mechanism

81

Group 17 Gear box (GB) Subgroup 1702. GB control mechanism Fig.No Pos.No Assembly unit or part number 17.13 46 85-1702051 47 80C-1702066 48 8x16 49 BK 12-41 50 50-1702048 51 70-1703204 52 M16 53 50-170214854 80-1704039 55 10,0-60 56 70-1703013 57 28-10 58 1222-1702030 59 85-1702026 60 85-1702270 61 B50-3522023 62 85-1702055 63 80-1702108 64 1,6- -C

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93

*

Q-ty 1 1 2 1 10 1 1 2 1 1 1 2 1 1 1 1 2 3 (6 200+ * 200 )

1222-1702055 1222-1702052 80-3401013 M10x20 1222-1702074 1222-1702081 1222-1702084 1222-1702086 1222-1702083 9,922-100 85-1702301 220-1702061 1222-1702109 1222-1702091 1222-1702107 1222-1702112 1222-1702105 941/20 M12 M12x30 50-1702092 M10 30 1222-1702610- 1 75-1702505 12-1 30 GOST 10621-80 75-1702502 15.05.020 2022-1702500-

Name Washer Gasket Pin Switch Shim Bolt Nut Spring Guide Ball Bushing Blind plug Cover Gasket Breather Gasket Lever Bolt Wire

mm 1 1 3 3 1 1 1 1 1 5 1 5 1 1 1 1 1 1 1 2 4 2 1 1 2 4

Lever Sector Washer Bolt Bushing Housing Shifter arm Shifter arm Shifter arm Ball Axis Bolt Shifter arm Yoke Retainer Axis Rocking arm Bearing Nut Bolt Bolt Bolt Lever Handle Switch Screw

1 1 1

Cover Handle Lever

For lockwiring of two bolts (pos. 76) of the yoke bracing (pos. 78) when assembling gear box.

82

Fig. 17.13 GB control mechanism

83

Group 17 Gear box (GB) Subgroup 1702. GB control mechanism Fig.No Pos.No Assembly unit or part number 17.13 94 1221-372492595 80-3723045 96 307 0.336.076 TU (red) 96 307 0.336.076 TU (yellow) 97 12 1,25-6 .6.019 GOST 5915-70 98 2022-1702090 99 2022-1702093 100 10 25 101 10 102 822-3502203 103 2022-1702094

Q-ty 1 2 1 1 1 1 1 2 3 1 1

84

Name Harness Collar Light-emitting diode Light-emitting diode Nut Bracket Bolt Bolt Nut Yoke Stud

Fig. 17.14 Cylinder

85

Group 17 Gear box (GB) Subgroup 1702. Cylinder Fig.No Pos.No Assembly unit or part number 17.14 2102-42161101 80-4216115-01 3 80-4216116 4 80-4216117 5 80-4216118 6 80-42161197 80-3405038 8

Q-ty 1 1 1 1 1 1 2 1

11 13

2 1

14

3

86

Name Cylinder Housing Cover Pin Piston Push rod Temporary cover Nut 12-6 .5.019 GOST 5915-70 Ring 045-050-30-2-2 GOST 18829-73/GOST 9833-73 Washer 12 OST 37.001.115-75 Ring 15,54 2,62 DBS/AS MS29513 or 016-020-25-1-4 GOST 18829-73/ GOST 9833-73

Fig. 17.15 Pump drive

87

Group 17 Gear box (GB) Subgroup 1704. Pump drive Fig.No Pos.No Assembly unit or part number 17.15 1222-1704010 80-1704040 1 80 -17040962 20 3 80-1704034 4 85-1601108 5 80-17040146 80-1704092 7 12 75 8 25 9 80-1704093 10 3/8" 11 80-1704016 12 1222-1704015 13 10 14 10 0 15 80-1704030 16 80-170405017 80-1704033 18 8 19 0 20 50-170214821 80-1704037 22 80-1704018 23 10 24 10 25 10 25 26 18 27 80-1704041 28 1,0-029 10,0-60 30 80-1704039 31 80-1704038 32 020-025-30-1-4 33 80-170402034 80-1704021 35 10 25

Q-ty 1 1 1 1 1 1 1 2 4 1 1 2 1 1 7 6 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

88

Name Pump drive (1-10,12,15-34) Valve (20,27-31) Clutch Bolt Washer Washer Bushing Locking plate Bolt Gear-type oil pump Pump gasket Plug Gasket Housing Washer Bolt Oil pipeline Filter Gasket Washer Bolt Spring Detent Plate Washer Washer Bolt Ring Housing Wire Ball Guide Plug Ring Shaft Cotter Bolt

Fig. 17.16 Gear-type oil pump

89

Group 17 Gear box (GB) Subgroup 1704. Gear-type oil pump Fig.No Pos.No Assembly unit or part number 17.16 25 25-01-00 25-02-00 50-03-00 1 25-02-01 2 25-00-01 3 25-00-02 4 25-01-02 5 HM 25-01-01 6 25-04-01 7 50-03-01 8 50-03-02 9 10x45 10 10 11 M10x45

Q-ty 1 1 1 1 1 1 1 2 1 1 1 1 2 4 4

90

Name Gear-type pump (1-11) Bottom cover (4,5) Top cover (1,4) Driven gear (7,8) Top cover Housing Drive gear Split bushing Bottom cover Axis Driven gear Bushing Pin Washer Bolt

Fig. 17.17 Filter

91

Group 17 Gear box (GB) Subgroup 1716. Filter Fig.No Pos.No Assembly unit or part number 17.17 80-1716010 80-1716040 80-1716030 1 5 2 80-1716033 3 80-1716032 4 80-1716034 5 80-1716031 6 059-065-36-2-4 7 80-4608024 8 80-1716080 9 80-1716050 10 80-1716041 11 15.081-100 12 80-1716060 13 022-025-19-1-4 14 80-1716016 15 80-1716020 16 10 17 M l0x25 18 80-1716018 19 066-071-30-1-4 20 80-1716015

Q-ty 1 1 1 1 1 1 1 1 1 2 45 1 1 1 1 1 1 1 3 3 1 1 1

92

Name Filter (1-13, 15,18-20) Filter pipe (9-12) Filter (2-5, 7-13) Nut Joke Washer Spring Piston Ring Ring Filter element Pipe Spring Ball Housing Ring Gasket Housing Washer Bolt Spring Ring Cover

Fig. 17.18 Distribution filter 93

Group 17 Gear box (GB) Subgroup 1737. Distribution filter Fig.No Pos.No Assembly unit or part number 17.18 80-1737110 80-1028020

Q-ty 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

240-1404030-A 80-1028080 240-1404017115-120-30-2-1 240-1404088 240-1404027 12 1,25 37 -1407607240-1404033 240-1404035-A 240-1404023 240-1404113 240-1404024 240-1404110 240-1404049 M10x70 10 50-1404075 1221-1737126 * 5

19 20 21 22 23 24

80-1737111 1/8" 6h 11x45 70-4801045 80-1737117 1221-1737114

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 3 6 6 max 1 4 1 1 3 3

*

upon demand

94

Name Distribution filter (1-13. 16-35) Rotor with axis (1,2,5-13,2935) Rotor sleeve (7-9) Rotor axis (29. 30, 32-35) Rotor housing Ring Cap nut Filter cap Nut Thrust washer Thrust ring Special nut Rotor sleeve Cover Rotor impeller Filter net Inner sleeve Bolt Washer Valve plug Valve gasket Washer Housing Plug Pin Spring Valve Plug

Fig. 18.1 Drive of front driving axle

95

Group 18 Drive of front driving axle.

Subgroup 1802. Drive of front driving axle.

Fig.No Pos.No Assembly unit or part number 18.1 1221-1802030 1221-1802040 1521-1802065 1221-1802070 1 1221-1802023 2 1221-1802019 3 80-1701397 4 6-50306 5 1521-1802043 6 206 7 1221-1802041 8 135 9 86-1802034 * 10 86-1802032 1221-1802032* 11 C48 12 86-1802039 13 86-1802048 14 1221-1802031 15 86-1802047 16 1221-1802036 17 86-180208318 1221-1802333 19 86-1802038 20 86-1802046 21 86-180203522 1221-1802044 23 C62 24 86-1802049 25 1221-1802025 26 86-1802028 27 8020-1802026 28 1521-1802013 29 86-1802027 30 86-1802051 31 207 32 86-1802052 33 52-2308097 34 86-180201435 .8x40.65 36 1,6-037 86-180201738 1221-1802042 39 12-20/9C6W 40 1221-180206041 85-3407470 42 RH06101-012/00GA-AMP or -6 /3.574 12.01 43 1221-1802091

*

Selection

96

Q-ty 1 1 1 1 1 1 1 1 1 2 1 1 1 3-4 3-4 1 2 2 1 1 1 2 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Name Friction (1221-1802040, 8-22, 25) Gear(6, 7, 23, 24) Shaft (28, 30-36) Shaft (37, 38) Nut Washer Ring Bearing Bushing Bearing Gear Ring Thrust disk Driven disk S=l,8 mm Driven disk S=2 mm Ring Guide Spring Piston Ring Drum Ring Ring Spring Sleeve Drive disk Bushing Ring Ring Cage Bushing Half coupling Shaft Spring Washer Bearing Washer Nut Bushing Pin Wire L=140 mm Ring Shaft Clamp «NORMA» Pipe line Union body Hydraulic distributor valve

3

Thread plug

Fig. 18.1 Drive of front driving axle

97

Group 18. Drive of front driving axle.

Subgroup 1802. Drive of front driving axle.

Fig.No Pos.No 18.1 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

*

Assembly unit or part number 18-051 5 1221-1802050 50 8020-1802018 * 50-1702048

Q-ty 1 8 1 8 1 6 max 1 1 1 7 1 1 1 2 1 1 1

12-51 1520-1802088 1/8" 18-055019-022-19-2-2 8020-1802029 1221-1802016 011-016-30-2-4 1221-1802054 86-1802088 86-1802055

Selection

98

Name Bolt Washer Pipe line Screw Guide Gasket Switch Bolt Plug O-ring Ring Lifter Cover Ring Bushing Elbow Pipe line

Fig. 22.1 Cardan drive

99

Group 22. Cardan drive Subgroup 2203. Cardan drive Fig.No Pos.No Assembly unit or part number 22.1 112-2203010 72-2203025PH 1 72-2203023 2 52-2203012 3 72-2203030-01 4 3102-2201037 5 34-2201043 6 69-2201031-A 7 704702K3C10 8 72-2203022 9 112-2203018 10 86-2203047 11 20-2201024 12 10 1-8 DIN EN ISO 10511

Q-ty 1 1 1 4 2 8 8 8 8 2 1 1 1 4

100

Name Cardan shaft (1,3-10) Cross bar with bearings (3,4,6,7) Flange Bolt Cross bar Deflector Lock ring Collar Bearing Yoke Pipe Slip yoke Gasket Nut

Fig. 22.2 Guard

101

Group 22. Cardan drive Subgroup 2210. Guard Fig.No Pos.No Assembly unit or part number 22.2 1 2 3 4 5 6 7

Q-ty 8 8 8 1 1 1 1 2

52-2210012-A 52-2210015 1025-2210013 1025-2210015

8 9 10

2 1

1025-2210010

102

Name Bolt 8-6g 20.88.35.019 GOST 779670 Washer 8 OST 37.001.115-75 Washer 8.01.019 GOST 11371-78 Housing Bracket Housing Bracket Bolt 16-6g 50.88.35.019 GOST 779670 Washer 16 OST 37.001.115-75 Bracket

Fig. 23.1 Front driving axle

103

Group 23. Front driving axle Subgroup 2300, 2302, 2303,2308. Front driving axle.

Main gear of front driving axle. Differential. Final drive reduction gear unit of front driving axle.

Fig.No Pos.No Assembly unit or part number 23.1 1222-2300020 1222-2300020-05 52-2302010 52-2303010- -01 822-2308005-02* 822-2308005-06** 822-2308005-03* 822-2308005-07** 1 822-2301051-01 2 263212 3 52-2302019 4 52-2302038- 1 5 TSS0G-1/8” 6 1.3. 9.

7 1420-2301055 8 40-3001022 9 1222-3000012 10 01-015 11 52-2303027 12 52-2303028

Q-ty 1

Name Front driving axle assembly

1 1 1

Main gear of front driving axle Differential Left final drive reduction gear unit of front driving axle Right final drive reduction gear unit of front driving axle Left hose Bearing Gear Nut Breather Oiler Housing Bushing Axis pin Pin Shim B=0,5 mm Shim =0,2 mm Ring Right hose Washer Bolt Sleeve Bearing Cage Collar Collar Ring Screw Nut Plug Shim =0,5 mm Shim =0,2 mm Ring Axis

1 1 2 1 1 1 5 1 2 1 8 16 16

13 14 15 16 17 18 19 20 21 22 23 24 25 26

150-155-36-1-4 822-2301053-01 16 16 45 1520-2308039 1027307 (31307) 822-2308100 1.2-38 58-1 2.2-38 58-1 075-080-30-1-4 1520-2308009 85-3407113 3/8” 52-2302021

2 1 36 14 4 4 2 2 2 2 2 2 2 6

27

52-2302022

10

28 29

055-063-46-1-4 1520-2308037

4 3

104

Fig. 23.1 Front driving axle

105

Group 23. Front driving axle Subgroup 2300, 2302, 2303,2308. Front driving axle.

Main gear of front driving axle. Differential. Final drive reduction gear unit of front driving axle.

Fig.No Pos.No 23.1 30 31 32 33 34 35 36 37 38 39

Assembly unit or part number 1520-2308037-01 16 40 85-4607447 822-2308065-01 16 1520-2308077 1520-2308079 1222-2301021 1222-2301022 1520-2308042

Q-ty 1 16 4 2 6 6 6 1 1 8

40

1520-2308042-01

20

41 42 43 44 45 46

089-095-36-1-4 12 12 30 72-2308018 72-2308031 3/4"

1 8 6 2 1 2

106

Name Axis Bolt Cap Shaft Nut Bushing Stud Right bracket Left bracket Shim =0,2 mm Shim =0,5 mm Ring Washer Bolt Bolt Washer Plug

Fig. 23.2 Main gear of front driving axle (1222-2300020-05)

107

Group 23. Front driving axle Subgroup 2302. Main gear of front driving axle (1222-2300020-05) Fig.No Pos.No Assembly unit or part number 23.2 52-2302010-

Q-ty 1

52-2302030

1

52-23020157607 52-230201652-2302026 52-2302026-01 52-2302026-02 52-2302026-03 52-2302026-04 52-2302026-05 52-2302026-06 52-2302026-07 52-2302026-08 7506 52-23020018 2.2-38 62-1/4 82-2302031 52-180207852-1802079 70-3003032 25

1 1 1 2 2 2 2 2 2 2 2 2 1 1 2 1 1 1 1 1

1 2 3 4

5 6 7 8 9 10 11 12

108

Name Gear set (1-12 and 3(Fig.62.1)) Driven and drive gear assembly (1 and 3 (Fig.62.1)) Gear Bearing Sleeve Adjusting washer =2,65 mm Adjusting washer =2,70 mm Adjusting washer =2,75 mm Adjusting washer =2,90 mm Adjusting washer =3,05 mm Adjusting washer =3,20 mm Adjusting washer =3,30 mm Adjusting washer =3,35 mm Adjusting washer =3,40 mm Bearing Ring Collar Blind plug Flange Washer Nut Forelock

Fig. 23.3 Differential

109

Group 23. Front driving axle Subgroup 2303. Differential Fig.No Pos.No Assembly unit or part number 23.3 52-2303010- -01 52-2303030 1 52-23030142 52-23030153 52-2303018 4 52-2303019 5 52-2303017 6 52-2303034 7 35-10 8 52-2303021 9 52-2303023- 1-01 10 52-2303024-01 11 52-2303023- 1 12 52-2303032 13 52-2303013 14 52-2303026-

Q-ty 1 2 1 1 4 2 2 2 2 2 2 2 2 4 8 8

110

Name Differential (1-14) Gear(5-7) Box Box Satellite gear Axis Gear Gasket Blind plug Cup Disk Disk Disk Plate Nut Bolt

Fig. 23.4 Final drive reduction gear unit of front driving axle (1222-2300020-05)

111

Group 23. Front driving axle Subgroup 2308. Final drive reduction gear unit of front driving axle (1222-2300020-05) Fig.No Pos.No Assembly unit or part number * 23.4 822-2308005-02 ** 822-2308005-06 822-2308005-03* 822-2308005-07** 1520-2308024-05** 1520-2308040-20 1520-2308040* 1520-2308080 1521-2308020 1521-2308030 1521-2308050* 1521-2308050-05** 1 100 2 45 3 53609 4 1520-2308038 5 1520-2308062* 1520-2308062-05** 6 1520-2308053 7 1520-2308054 8 34,8 3 9 1520-2308059 10 1521-2308056 11 1520-2308011 12 2.8 25 13 1520-2308064 14 1521-2308016 15 10 35 16 10 17 7514 18 2.2-100 125-1 19 1521-2308017-01 20 40-3103016 21 16 22 16 23 1520-2308077 24 1520-2308074 1520-2308074-01 25 1520-2308079 27 1520-2308015 28 1520-2308034 29 TSSOG-1/8” 30 1222-2308076 1222-2308077 31 1521-2308012

Q-ty 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 12 156 6 2 6 6 2 2 20 20 2 2 2 16 16 16 12 1 1 12 2 2 2 1 1 2

*

For FDA 1222-2300020

**

For FDA 1222-2300020-05

112

Name Left reduction gear unit (1-60) Left reduction gear unit (1-60) Right reduction gear unit (1-60) Right reduction gear unit (1-60) Double hinge (43-50) Housing (27,29,31-50) Housing (27,29,31-50) Sleeve (36,37,40) Cover (12-14) Pinion cage (6-11) Hub (1-20) Hub (1-20) Ring Ring Bearing Ring Gear set Gear set Axis Washer Roller Satellite gear Pinion cage Screw Pin Gear Cover Bolt Washer Bearing Collar Flange Front wheel bolt Nut Washer Bushing Left lever Right lever Stud Housing Gasket Breather Right bracket Left bracket Bolt

Fig. 23.4 Final drive reduction gear unit of front driving axle (1222-2300020-05)

113

Group 23. Front driving axle Subgroup 2308. Final drive reduction gear unit of front driving axle (1222-2300020-05) Fig.No Pos.No 23.4 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

49 50 51 52 53 54 55 56 57 58 59 60

Assembly unit or part number 1521-2308031 1521-2308013 2007109 * 1520-2308061 ** 1520-2308061-05 2.2-45 65-1 100-105-30-2-4 1520-2308021 1520-2308021-01 1520-2308035 30

Q-ty 2 2 4 2 2 2 2 20 8 2 8 16 2 2 4 2 16 16 16 16 16 2 2 8 2 2 2 2 2 2 2 2 2

032-036-25-2-4 1520-2308063-10 72-2203026-11 15.22.01.013-10 704702 10 24-2201043-01 24-2201043-10 24-2201043-20 24-2201043-30 32 1520-2308048 25 1520-2308004 1520-2308003 80-1701045 80-1701056 7509 1520-2308002 095-100-30-1-4 3/8” 3/4”

*

For FDA 1222-2300020

**

For FDA 1222-2300020-05

114

Name Locking plate Washer Bearing Gear Gear Collar Ring Shim Shim Sleeve Bolt Washer Ring Yoke Cross bar Double hinge yoke Bearing Lock ring Lock ring Lock ring Lock ring Blind plug Yoke Bolt Cover Gasket Nut Washer Bearing Sleeve Ring Plug Plug

Fig. 24.1 Rear axle housing

115

Group 24. Rear axle Subgroup 2401, 2407. Rear axle housing. Final drive Fig.No Pos.No Assembly unit or part number 24.1 1523 -2401010 1221-2407540 1221-2407130 1221-2407535- 1 1522-2407500-02

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 38

Q-ty 1 2 2 2 1

1522-2407500-03

1

1221-2407030 1522-2401030 7217 1221-24075021221-2497512 54.38.619 1221-24075031221-2407538 27,8 3 1221-2407539 5336-2405035.8x45 65 1221-240755670-4605036 12 35 12 1221-2407131 217 1221-2407123 1522-2407122 50-4605027 36-35020371522-2401016 1522-4605007 1522-2401024 16 Ml6x80 14 1221-2407505 20 1522-2401026 8 M8x20 1522-2401015 1522-2401015 01-015 1221-2407082 1523 -2407018-01 70-1701300

2 1 2 2 4 4 4 16 368 8 8 8 8 4 16 16 2 4 2 2 1 2 2 2 1 28 4 24 24 4 1 8 8 1 1 2 2 1 1

116

Name Rear axle Drive gear (39-42) Sleeve (15,16) Pinion cage (6-11,47) Left final drive (1-5, 12, 35,43-46, 4849, 52, 53, 56-61) Right final drive (1-5, 12, 35, 36, 4346, 48-49, 52, 56-61) Cover (57, 59) Cover (23, 24,30-32) Bearing Epicycle hub Pin Ring Plate Satellite gear washer Roller Distance washer Satellite gear Pin Satellite gear axis Bolt Bolt Washer Sleeve Bearing Bushing Driven gear Pin Bushing Gasket Bushing Cover Washer Bolt Washer Bolt Washer Cover Washer Bolt Housing Housing Pin Semi-axle Right semi-axle tube Magnetic plug

Fig. 24.1 Rear axle housing

117

Group 24. Rear axle Subgroup 2401, 2407. Rear axle housing. Final drive Fig.No Pos.No 24.1 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

*

Assembly unit or part number 1221-2407541 1221-2407542 5336-2405028-A 2C55 1221-2407507 1221-2407537 * 1221-2407506 1221-2407506-01* 1221-24075361221-2407504 5336-2405050-A 1221-2407508-01 1221-2407552 1523 -2407018 1/8" M16x60 142-2407091 7218A 2.2-90x120-1 1221-2407089 1221-2407028 10 M10x25 2.2-25 45-1 18 1221-24010011-01 18-6 .6.019

Q-ty 2 2 2 2 2 2 2-10 2-10 2 8 2 4 2 1 2 24 2 2 2 2 2 8 8 2 6 3 3

Selection

118

Name Shaft Bushing Drive gear Ring Washer Washer Gasket 0,5 mm Gasket 0,2 mm Pinion cage Plate Driven gear Pin Gasket Left semi-axle tube Plug Bolt Ring Bearing Collar Gasket Cover Washer Bolt Collar Washer Bolt Nut

Fig. 24.2 Differential. Bearing carrier.

119

Group 24. Rear axle Subgroup 2403, 2407. Differential. Bearing carrier Fig.No Pos.No Assembly unit or part number 24.2 1522-24030101522-2403015-02 1523 -2407060 1523 -2407060-01 1522-2403014

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31

*

Q-ty 1 1 1 1 1

1522-2403014-01

1

7216 50-240303412 1522-2403019-02 1220-2403049 1522-2403048 4x29,8 3 1522-24030571522-240302512 50-2403023 50-24030211522-2403018-02 50-1702092 1221-2407043 1522-24030621522-2407052 1221 -2407042-01 1221 -2407053 035-040-30-1-4 80 -2407041 311 (6-311 1) 1221 -2407053-01 205-210-36-1-4 80 -2407039 1221 -2407042 2.2-52x75-1 125 * 1221-2407056 1221-2407057*

2 8 8 1 2 2 100 4 4 12 6 1 1 12 2 1 2 1 1 2 14 4 1 2 4 1 2 2 1-8 1-20

Selection

120

Name Differential (1-14, 16) Differential housing (2, 4, 13) Left sleeve (15, 17, 18, 22-24) Right sleeve (15, 17-19, 22, 24) Main gear set (Consists of the following parts: 1522-1701252; 50-2403021- ) Main gear set (Consists of the following parts: 1222-1701252; 50-2403021- ) Bearing Bolt Washer Cover Thrust washer Semi-axle gear Roller Satellite gear Satellite gear washer Nut Locking plate Driven gear Housing Tight-fitting bolt 12x42 Ring Cross bar Gear Right bearing carrier Shaft Ring Bolt Bearing Shaft Ring Pin Left bearing carrier Collar Ring Gasket 0,5 mm Gasket 0,2 mm

Fig. 24.3 Rear axle lubricating system (variant)

121

Group 24. Rear axle Subgroup 2401. Rear axle lubricating system (variant) Fig.No Pos.No 24.3 1 2 3 4 5 6 7 8

Assembly unit or part number 822-3503037 1525-2401510 80-3723045-01 2022-2401513 2022-2401520 017-022-30-1-4

Q-ty 2 2 3 1 1 1 2 2

122

Name Threaded elbow Oil pipeline Collar Adapter Oil pipeline Ring GOST18829-73/GOST98373 Bolt 30 GOST 7796-70 Washer 8 OST 37.001.115-75

Fig. 24.4 Rear axle lubricating system (variant)

123

Group 24. Rear axle Subgroup 2401. Rear axle lubricating system (variant) Fig.No Pos.No 24.4 1 2 3 4 5 7 8 9 10 11 12 13

Assembly unit or part number 86-1802088 1522-2407330 1522-2407317 70-4802046 1522-2407310 10 M10x20 70-4802043 M12x25 12 1221-2407288-02 1522-2407320

Q-ty 2 1 3 2 1 1 1 1 1 1 1 1

124

Name Elbow Oil pipeline Pipe Clamp Oil pipeline Washer Bolt Clinch rivet Bolt Washer Three-way pipe Oil pipeline

Fig. 24.5 Differential locking mechanism

125

Group 24. Rear axle Subgroup 2409. Differential locking mechanism.

Fig.No Pos.No Assembly unit or part number 24.5 70-2409010- -01 82P-2409050-02 1 70-2409015-A 70-3502040-01 or 2 70-3502040-04 3 70-2409028 4 70-2409020-01 5 70-2409018 6 70-2409021 7 70-24090308 9 10

Name Lockup coupling (1-9) Adapter (10, 13-20) Coupling housing

2

Disk

2 1 1 1 1 8

Release disk Lock shaft Pressure disk Diaphragm Diaphragm cover Washer 8 OST 37.001.115-75 Bolt 8-6g 40.88.35.019 GOST 779570 Housing Washer 12 OST 37.001.115-75 Bolt Union body Ring 40 GOST 13940-86 Seal Adapter O-ring Spring Bushing Ring

8 70-2409035-A6

1

11 12 13 14 15 16 17 18 19 20

Q-ty 1 1 1

5 1522-2409034 85-3407470

5 1 1 1 1 1 1 1 1

82P-2409036A 70-2409026020-025-30-1-4 54-06-448-A 70-2409027-A 70-2409033-

126

Fig. 24.6 Differential locking mechanism of wet type

127

Group 24. Rear axle Subgroup 2409. Differential locking mechanism of wet type Fig.No Pos.No Assembly unit or part number 24.6 80 -2409010 1221 -2409050-01 1 80 -2409002 2 50-17021483 80 -2409028 * 80 -2409028-01 80 -2409028-02* 80 -2409028-03* 80 -2409028-04* 80 -2409028-05* 80 -2409028-06* 4 1221 -3502039 14 5 1221 -2409034-01 6 70-24090307 70-2409021 8 10 9 6 10 80 -2409037 11 80 -2409036 12 70-240903313 70-240902714 54-06-44815 70-240902616 020-025-30-1-4 17 85-3407470 18 32-50/9C6W 19 70-2409020-02 20 80 -2409018 21 22 23 24 25 26 27 28

*

Q-ty 1 1 4 4 1

* * * * * * 5 5 1 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 1

1221 -2409051 40 8 80 -2409016 2522-180203580 -2409015 80M-2409001

1 8 8 5 6 1 1

Selection

128

Name Lockup coupling (1-3,6,7,19,20,23-28) Adapter (5,8-18,21) Pin Spring Release disk (S=4,7mm) Release disk (S=4,4mm) Release disk (S=4,1 mm) Release disk (S=3,8mm) Release disk (S=3,5mm) Release disk (S=3,2mm) Release disk (S=3,0mm) Bolt Washer Cover Diaphragm cover Diaphragm Screw Washer Ring Seal Ring Bushing Spring Adapter Ring Union body Clamp «NORMA» Lock shaft Pressure disk Ring 205-215-58-2-2 GOST 18829-73/GOST 9833-73 Gasket Bolt Washer Intermediate disk Drive disk Coupling housing Hub

Fig. 27.1 Drawbar hitch.

129

Group 27. Drawbar hitch Subgroup 2707. Drawbar hitch Fig.No

Pos.No

27.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34

35 36 37 38 39 40 41

Assembly unit or part number 2022-2707060 1322-2707160 1321-27070502022-2707150 1322-2707130 1322-2707133 1322-27071202022-2707062 M20x1,5 10 20 10 1522-2707126 1522-2707127 20 1522-27070201321-2707014 1222-2707137 1522-270706170-4605036 A61.05.004 A61.05.005 680-2707024 1321-2707070M16 16 1321-2707070-01 1522-2707244 1321-2707030 6,3x63 1522-2707243 1522-2707242 1321-27070511321-2707052 1321-2707042 2022-2707062-01 1522-2707135 1522-2707135-01 1522-2707135-02 1522-270707970-4235035 1523-2707145 2022-2707144 .61.07.001 1322-2707165 1322-2707162-01

Q-ty

Name

1 4 1 1 4 2 2 1 1 40 1 4 2 1 12 2 2 12 1 6 4 1 1 2 1 1 1 1 1 2 1 2 2 2 1 2 1 1 1 1 1

Bracket (4,14,33,53,5,10) Python (40,41,42,43,46,39,2,5,10) Yoke (19,20,21,22,23,24,26-32) Rod (35,36,37,38,47,48,49,50,51,52) Cross bar Bolt Joke Guide Nut Bolt Washer Plate Axis Washer Plate Bolt Plate Bracket Bolt Ring Chock Bolt Plate (left) Nut Washer Plate (right) Stabilizer Pin Forelock Nut Washer Bracket Yoke Forelock Guide Plate Plate Plate Kingpin Chain Lining Rod Forelock Plate with python Pin

130

Fig. 27.1 Drawbar hitch.

131

Group 27. Drawbar hitch Subgroup 2707. Drawbar hitch Fig.No 27.1

Pos.No 42 43 44 45 46 47 48 49 51 52 53

Assembly unit or part number 1322-2707180 1322-2707161 1321-2707111- or 1321-2707113- (EURO) 1321-27071404x36 3,2 25 H50-4202146 1523-2707149 1523-2707146 61.07.0011522-2707149-01

Q-ty

Name

1 1 1

Pin Thrust Yoke

2 1 1 1 2 2 1 12

Kingpin Forelock Forelock Ring Bolt Washer Forelock Bolt

132

Fig. 28.1 Semi-frame

133

Group 28. Frame Subgroup 2801. Semi-frame Fig.No 28.1

Pos.No 1 2 3 4 5 6 7 8 9 10 11 13 14

Assembly unit or part number 40-3001022 1520-2801016 1523-2801030 70-2800016 16 16 60 16 16 70 1523-2801020 50-3913214 80-3919106 Ml 6x50 50-2800011

Q-ty 2 1 1 4 6 4 2 2 1 2 2 4 4

134

Name Bushing Front beam Right spar Bolt Washer Bolt Nut Bolt Left spar Clamp Bracket Bolt Bushing

Fig. 30.1 Steering link

135

Group 30. Front axis Subgroup 3003. Steering link Fig.No Pos.No Assembly unit or part number 30.1 1220-3003010-01 1220-3003020-A 1220-3003020-A-01 1 1220-3003011 2 1220-3003013 1220-3003013-01 3 4x36 4 M20x1,5 5 1220-30030256 1220-3003029 7 1220-3003022

8 9 10 11 12 13 14

Q-ty 1 1 1 1 1 1 2 2 2 2 1

1220-3003022-01

1

1220-3003023 1220-3003021 1220-3003028 2,0-0-C 50-30030181220-3003027 1220-3003024

2 2 2 2 2 2 2

136

Name Rod assembly (1,2,4-14) Hinge with right-handed thread (5-14) Hinge with left-handed thread (5-14) Pipe Lock nut with right-handed thread Lock nut with left-handed thread Forelock Nut GOST 5919-73 Case Ring Housing of the hinge with right-handed thread Housing of the hinge with left-handed thread Upper insert Ball pin Lower insert Wire L=270 mm Plug Insert Ring

Fig. 31.1 Front driving wheels

137

Group 31. Wheels and hubs Subgroup 3101. Front driving wheels Fig.No Pos.No Assembly unit or part number 31.1 1221-3101010-01 W12-24-3101020-01 or 880.3101012-01 1 W12-24-3101035 2 W12-24-3101017 3 52-2301065 4 1221-3101011 1221-3101013 5 6 7 8

Q-ty 2

Name Wheel (tyre 420/70R24 assembly) (1-6)

2

Wheel W12x24 (1,2,3,4,5)

2 2 12 12

Rim W12x24 with brackets Disk Washer Bolt Nut or Nut 16x1.5-6 .10.019 GOST 5915-70 Tyre 420/70R24 Special nut Wheel disk retaining nut

12 2 2 14

70-3104019-01 40-3103017

138

Fig. 31.2 Rear driving wheels

139

Group 31. Wheels and hubs Subgroup 3107. Rear driving wheels Fig.No Pos.No 31.2 1 2 3 4 5 6 7

8

Assembly unit or part number 1220-3104010 1220-3104012 1220-3104011 40-3104021 1220-3104012-01

Q-ty 2 1 1 8 1 6 6 2 2

70-4605036 70-3104019 1522-3107010 886.3107012 or DW 15L 38-3107020 or 8746.3107012

2

9

2 2

*

8 9 10

1221-3107010 DW 15L 38-3107020 or 8746.3107012

2 2 16

36-3104019

*

upon request (optional configuration)

140

Name Hub (1-7, 10) Insert Hub Bolt Insert Washer 20 Bolt Special nut Wheel 520/70R38 (tyre 8,9 assembly) Wheel DW16L 38 Wheel DW15L 38 Wheel DW15L 38 Tyre 520/70R38 Wheel 18,4R38 (tyre 8,9 assembly) Wheel DW15L 38 Tyre 18,4R38* Nut

Fig. 34.1 Steering column

141

Group 34. Steering control Subgroup 3401. Steering column Fig.No Pos.No 34.1 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Assembly unit or part number 70-4803060 822-3401001 2,0x12 18 85-3401014-01 50-131015820 80-3401019 822-3401120 10 10 50-3401064 19 904700 17 50-3401063 80-3401013 50-340106110 45 50-3401062 85-340115685-3401016 20 1,5 80-3401089 8

Q-ty 1 1 1 1 1 1 1 1 1 4 4 4 4 4 4 2 1 1 1 1 1 2 2 1

142

Name Handle Rod Forelock Ring Detent Spring Ring Washer Bracket Washer Nut GOST 5915-70 Oil-seal Ring Bearing Cage Washer Yoke Bolt GOST 7795-70 Cross bar Yoke Bushing Nut GOST 15522-70 Screw Nut GOST 5915-70

Fig. 34.2 Steering column

143

Group 34. Steering control Subgroup 3401. Steering column Fig.No Pos.No 34.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Assembly unit or part number 600-3401012 70-3401077822-3401080 5x10 70-3401055 70-34010548 36 70-3401076 80-3709022 70-3401078 70-3401079 80-3401082 80-3401140 16 1,5 50-3401091 80-3402015 80-3709025 80-370902650-4608057 85-3401175 822-3401140- 1 16 70-3402015-

Q-ty 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

144

Name Washer Shock absorber Pipe Key Intermediate shaft Shaft end extension Pin Bushing Baffle plate Nut Lock nut Cover Clamp Nut GOST 5915-70 Washer Steering wheel Inner bushing Center bushing Spring Shaft Clamp Washer Steering wheel

Fig. 34.3 Hydraulic cylinder 50 25-200

145

Group 34 Steering control Subgroup 3405. Hydraulic cylinder 50x25-200 Fig.No Pos.No 34.3 1 2 3 4 5 6 7 8 9 10 11 12 13 4 15 16 17

Assembly unit or part number 50-340521550-3405220 -25 42 50-3405218045-050-30-1-4 50-340522350-3405222 * 24 251797 L43 50-34 -20,5 025-028-19-1-4 50-3405228 24 223269 T20 25-33-5,7* 24 004792 PU6 25-33,6-6,5* .M8x10 50-3405224 50-340522124 223123 OMS-MR 25-32,3-3* 24 226044 SB 25-28-5,5*

Q-ty 1 1 2 4 1 2 1 1 1 1 1 1 1 1 1 1 1 2

*

Sealing elements produced by Freudenberg Company (Germany)

146

Name Hydraulic cylinder 50x25-200 (2-16) Cylinder housing Bearing Ring Front cover Ring Piston Piston nut Piston seal Ring Backing ring Push rod seal Push rod collar Screw Captive nut Push rod Push rod seal Push rod guide

Fig. 34.4 Hydrostatic steering control

147

Group 34 Steering control Subgroup 3400. Hydrostatic steering control Fig.No Pos.No 34.4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Assembly unit or part number 1522-3407017 1522-34070501221-3407030 85-3407107 25-40 1321-3407018-01 80B-3407012 M8x45 8 M8 H.036.12.010 2522-6703034 1522-3407011 6 M6x25 680-4607140-11 OSPC 160 ON 150G0030 1/2 025-029-25-2-2 1522-3407016 680-4607140-06 1522 -3407100-03 1522B-3407100-02 70-3407163 70-3506027 70-3407164 M8x20 M10x25 102-3407014 10 70-4607158 M8x30 70-3407146 M8x35 017-022-30-1-4 1522-3407020 952-3407100-04 952-3407100-02 80-3405112 1.1

148

Q-ty 1 2 1 1 2 1 1 3 9 2 2 1 1 4 4 1 1 3 4 4 1

Name Bracket Oil pipeline Oil pipeline Plate Clamp with worm thread Hose Bracket Bolt Washer Nut Blind plug Gasket Cover Washer Bolt High pressure hose Ø10 1 Dosing pump Washer Ring Union body High pressure hose

1 1 7 1 1 1 1 1 3 3 4 2 2 1 1 1 2 4

High pressure hose Joke Bushing Bracket Bolt Bolt Joke Washer Gasket Bolt Plate Bolt Ring Oil pipeline High pressure hose High pressure hose Union body Oiler

Fig. 34.4 Hydrostatic steering control

149

Group 34 Steering control Subgroup 3400. Hydrostatic steering control Fig.No Pos.No 34.4 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

Assembly unit or part number M20x1,5 80-3405103 20 80-340510280-3405108 80-3405109 80-3405107 50-3405215102-3405103 4x36 70-4605316 952-3407100-12 80-3407114 80-3407201 1221-3407010- -01 1221-3407010952-3407020

Q-ty 4 4 4 4 8 8 8 2 4 4 4 2 8 4 1 1 2

150

Name Nut Lock washer Washer Bushing Seal cup Hinge seal Spherical bushing Hydraulic cylinder Pin Forelock Nut High pressure hose Washer Bolt Three-way pipe Three-way pipe Adapter

Left brake

Right brake

Fig. 35.1 Wet brakes

151

Group 35. Brakes Subgroup 3506. Wet brakes Fig.No Pos.No Assembly unit or part number 35.1 1522 -3502010 1221 -3502020-03 85-3502030-01 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Q-ty

2

1221 -3502039-03 1221 -3502039-02 1522 -3502035 70-4608019 14 8 70-4608033 1522-3502015-07 80 -3502037 80 -3502037-01* 80 -3502037-02* 80 -3502037-03* 80 -3502037-04* 80 -3502037-05* 80 -3502037-06* 80 -3502037-07* 3,2x18 85-3502196 80 -3502204 8 50-3502198 80 -3502202 50-3502203 12 6 12x32 1221 -3502051 1221 -2407059 115-120-30-2-2 22,225 77.38.163 85-3502036-01 /8" 1221 -3502035-01 25 1221 -2407059-01 14 1221-1802091 18-055-

3 2 1 1 4 4 1 16 12 * * * * * * * 2 4 2 4 4 2 2 8 8 2 2 1 2 10 6 4 4 1 6 1 5 2 2

152

Name Brake (left) Brake (right) Pressure disks (9, 10,12,13, 15, 18, 2224) Bolt Bolt Housing Cover Bolt Washer Gasket Disk Intermediate disk (S=3,0 MM) Intermediate disk (S=3,2 MM) Intermediate disk (S=3,4 MM) Intermediate disk (S=3,6 MM) Intermediate disk (S=3,8 MM) Intermediate disk (S=4,0 MM) Intermediate disk (S=4,2 MM) Intermediate disk (S=4,4 MM) Forelock Rod Plate Nut Pin Case Yoke Bolt Washer Pin Gasket Sleeve cover Ring Ball Spring Pressure disk Plug Housing Screw Sleeve cover Washer Thread plug O-ring

Fig. 35.2 Brake fluid tanks

153

Group 35. Brakes Subgroup 3503. Brakes control. Brake fluid tanks Fig.No Pos.No Assembly unit or part number 35.2 822-3503090 822-3503090-01 1 822-1602126 2 822-1602127 3 12.01.08 .019 4 12 1,25-6 .04.019 5 822-3503092 6 822-1602125 7 822-1602123 8 822-1602124 9 23.3839

Q-ty 1 1 2 2 2 2 2 1 1 2 1

154

Name Tank (1-8) Tank (1-5,8,9) Union body Ring Washer GOST 11371-78 Nut GOST 5916-70 Housing Cover Disk Gasket Level sensor TU .AR.3839.001-01

Fig. 35.3 Wet brakes control (variant)

155

Group 35. Brakes Subgroup 3503. Wet brakes control (variant) Fig.No Pos.No 35.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Assembly unit or part number 1523 -3503700 923-3503200 822-3503155 80 -1602106822-3503701 1522-3503070 8 8 1522-3503080 35 822-3503084 18-055 73067386 10 0 822-3503090 822-3503100 822-3503083 36-1104788 10 822-3502203 923-3503720 70-4616033 spare part 923-3503730 50-3503071 5x36 3,2x18 12x32 923-3503740 10 10 25 1523 -3503045 822-160255050-13101581523 -350304010 40 1523 -350303070-3503019 70-3503018 1523 -3503025 12 1,25 1523 -3503015 923-1602116 12 40 822-3503090-01 12-20/9- 6W 822-3503098 923-3503221 80-4607212

Q-ty 1 2 2 2 2 1 7 9 1 6 2 4 2 2 2 1 2 2 2 2 1 2 1 2 5 4 4 1 9 3 1 2 2 1 4 1 2 2 1 2 1 2 2 1 2 1 4 4

156

Name Brakes control (1-55) Brakes flexible pipe, type IV Union body Elbow Union body Pipe line Nut Washer Pipe line Bolt Union body Ring Cylinder "Meritor" Bolt Tank Pipe line Union body Gasket Nut Yoke Bracket Spring Right pedal Washer Forelock Forelock Pin Left pedal Washer Bolt Right lever Working cylinder Spring Right bracket Bolt Left bracket Bolt Washer Left lever Lock nut Shaft Eye-loop Bolt Tank Clamp "Norma" Hose Nipple Nut

Fig. 35.3 Wet brakes control (variant)

157

Group 35. Brakes Subgroup 3503. Wet brakes control (variant) Fig.No Pos.No 35.3 48 49 50 51 52 53 54 55

Assembly unit or part number 10 1522-3503703 80-3723045 48-1104016 1522-2407317 8 25 12

Q-ty 2 2 3 1 1 1 5 2

158

Name Washer Pipe Collar Clamp Pipe Washer Bolt Washer

Fig. 35.4 Wet brakes control (variant)

159

Group 35. Brakes Subgroup 3503. Wet brakes control (variant) Fig.No Pos.No Assembly unit or part number 35.4 1523 -3503700 1 923-3503200 2

Q-ty 1 1 7

3 4

2822-1602100-03

2 5

5 6 7 8 9

1522-3503070

1 6 11 1 7

10 11 12 13

822-3503084 18-055-

2 4 2 2

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

822-3503090 822-3503100 822-3503083 36-1104788

1 1 2 2 4 2 1 2 1 3 3 5 5 1 11 3

30 31 32 33 34

1523 -3503045 822-160255050-13101581523 -3503040-

1 2 2 1 4

35 36 37 38 39

1523 -350303070-3503019 70-3503018 1523 -3503025

1 2 2 1 2

1522-3503080

822-3502203 923-3503720 70-4616033 spare part 923-3503730 50-3503071

923-3503740

160

Name Brakes control Brakes flexible pipe, type IV Bolt M8-6gx25.88.35.019 GOST 779670 Cock Washer 8.01.08 .019 GOST 695878 Pipe line Nut 8-6 .6.019 GOST 5915-70 Washer 8 OST 37.001.115-75 Pipe line Bolt 8-6g 35.88.35.019 GOST 779670 Union body O-ring Cylinder "Meritor" A73067386 Bolt 100.88.35.019 GOST 779670 Tank Pipe line Union body Gasket Nut M1 0-6H.6.019 GOST 5915-70 Yoke Bracket Spring Right pedal Washer Forelock 5x36.019 GOST 397-79 Forelock 3,2x18.019 GOST 397-79 Pin 12x32 OST 37.001.163-75 Left pedal Washer 10 OST 37.001.115-75 Bolt M10-6gx25.88.35.019 GOST 779670 Lever Working cylinder Spring Right bracket Bolt 10-6g 40.88.35.019 GOST 779670 Left bracket Bolt Washer Lever Nut M12 1,25-6H.04.019 GOST 591670

Fig. 35.4 Wet brakes control (variant)

161

Group 35. Brakes Subgroup 3503. Wet brakes control (variant) Fig.No Pos.No Assembly unit or part number 35.4 40 1523 -3503015 41 923-1602116 42 43 44 45 46 47 48

822-3503090-01

49 50 51 52 53 54 55 56 57 58 59 60

1522-3503703 80-3723045 48-1104016 1522-2407317

61 62 63 64

80-1602116 1522 -3503820 80 -1602143 1221 -1602610

Q-ty 1 2 2 1 2 1 4 4 2

822-3503098 80-4607212 923-3503221

2 3 1 1 2 1 1 2 1 1 1 2

1523 -3503840 1221-2407288 822-3503701 1522 -3503830 80 -16021061523 -3503850

1 1 1 1

162

Name Shaft Eye-loop Bolt M12-6gx30.88.35.019 GOST 779670 Tank Clamp "NORMA" TORRO 12-20/9-C6W Hose Nut Nipple Washer 10.01.08 .019 GOST 11371-78 Pipe Collar Clamp Pipe Washer 12 OST 37.001.115-75 Pipe line Three-way pipe Union body Pipe line Elbow Pipe line Bolt M10-6gx70.88.35.019 GOST 779570 Eye-loop Pedal Bushing Main cylinder

Fig. 35.5 Parking brake control (for wet brakes)

163

Group 35. Brakes Subgroup 3503. Parking brake control (for wet brakes) Fig.No Pos.No Assembly unit or part number 35.5 1522 -3507010 1522-3507020 1522-3507160 1 M12x1,25 2 12 3 1522-3507012 4 77.55.230 5 4x25 6 1522-3507050 1522 -3503060 7 M12 8 12 9 M12X40 10 M12x35 11 5x36 12 50-3503071 13 -611 14 1522 -3503015 15 1522-3507045 16 1522-3507030-A 17 18 18 1522-3507022 19 1522-3507024 20 1522-3507029 21 1522-3507025 22 52-2203013 23 1522-3507023 24 1522-350702125 409 26 1,6 12 27 1522-3507028 28 1522-3507038 29 1522-3507013 30 12x32 31 1021-3507161 32 14 33 M14x1,5 34 80-1602116 35 80 -3503551 36 80 -4616014-A 37 1221 -3502039-02 38 1522 -3507070

Q-ty

3 5 1 1 6 1 1 2 3 2 3 3 6 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 3 1 1 1 1 2 1

164

Name Brakes control Drawing mechanism (5, 16-24, 26-28) Rod (1,31,34,35) Nut Washer Pivot bolt Spring Forelock Lever Lever (for reverse) Nut Washer Bolt Bolt Forelock Washer Key Shaft Lever Bracket Washer Detent Spring Pin Rod Nut Thrust Handle Switch Forelock Bushing Axis Washer Pin Rod Washer Nut Eye-loop Yoke Spring Bolt Bracket

Fig. 35.5 Parking brake control (for wet brakes)

165

Group 35. Brakes Subgroup 3503. Parking brake control (for wet brakes) Fig.No Pos.No 35.5 39 40 41 42 43 44

Assembly unit or part number 1522-3507060 1522 -3507040 1221 -3503016-02 1221 -3503016-01 1221 -3503016 80-1602116-01

Q-ty 1 1 1 1 1 1

166

Name Lever Lever Bushing Bushing Bushing Eye-loop

Fig. 35.6 Pipelines and fittings of trailer brakes air drive

167

Group 35. Brakes Subgroup 3506. Pipelines and fittings of trailer brakes air drive Fig.No Pos.No 35.6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Assembly unit or part number 70-3506022 80-3506024 70-3506023 10-6g 16.88.35.019 10 1321-8700031 70-3506027 1523.4-3506012 1523.4-3506011 1221 -3506012 16-27 1522-3506026 1522-3506024 1522-3506022 012-015-19-2-4 80-3512006 1522-3512012 29.51.000 50-35130151522 -3506051 1522-3513551 64226-3521110 64226-3521111 1522-3521512 1522-3521513 1021-3506021-03 29.76.000 2022 -3521711 1522-3521012 1522 -3506041 1025-3506561-01 1523-3514705-01 2022 -3506021 70-3513015 8-6g 30.88.35.019 8 1522-3506021 1523.4-3506014 1522-3506023

Q-ty 1 1 1 2 2 2 2 1 1 1 2 1 12 12 12 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 11

168

Name Union body Clutch Captive nut Bolt Washer Clamp Bushing Plate Pipe Plate Clamp with worm thread Captive nut Clutch Nipple Ring Lock nut Bracket Pressure regulator Ballon Pipe Three-way pipe Automatic coupling head Automatic coupling head Bracket Union body Pipe Coupling head Bracket Union body Pipe Pipe Break valve Pipe Elbow Bolt Washer Pipe Hose Captive nut

Fig. 35.7 Ballon

169

Group 35. Brakes Subgroup 3513. Ballon Fig.No Pos.No 35.7 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Assembly unit or part number 85-3513110 B50-3513025-A 1522-3513011 1522-3513012 10 M10x45 -43-01 50-3513015-A 1522-3513015 85-3513128 85-3513117 85-3513125 85-3513112-A1 85-3513113 85-3513124 50-3522023 85-3513120 H50-4202146 50-3513032

Q-ty 1 2 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 2

170

Name Valve (10-17) Bracket Nut Bushing Washer Bolt Seal Ballon Cross bar Ring Filter Spring Disk Valve Lifter Gasket Housing Ring Clamp

Fig. 35.8 Break valve

171

Group 35. Brakes Subgroup 3514. Break valve Fig.No Pos.No 35.8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Assembly unit or part number 1522-3514033 Pin 12 32 3,2 18.019 1522-3513551 29.3514010-01 10-6 .6.019 Washer 10 Washer 8.01.019 1523-3514730 2,5 16.019 1523-3514714 10-6g 40.88.35.019 1522 -3514013 1522 -3514012 29.351.4010-02

Q-ty 3 1 1 1 1 2 3 2 1 2 2 1 2 1 1

172

Name Elbow Pin Forelock Three-way pipe Break valve Nut Washer Washer Rod Forelock Stud Bolt Lug Plate Break valve

Fig. 37.1 Head lamps installation

173

Group 37 Electrical equipment Subgroup 3700. Head lamps installation Fig.No Pos.No 37.1 1 3 5 6 7 10

Assembly unit or part number 70-115012-01 70-3506027 422.1-3724025 6.01.019 8.01.019 08 7101 000

Q-ty 2 2 1 1 1 2

174

Name Clamp Bushing Harness GOST 23544-84 Washer GOST 6958-78 Washer GOST 6958-78 Head lamp TU RB 600398030.004-2004

Fig. 37.2 Diesel engine electrical equipment

175

Group 37 Electrical equipment Subgroup 3700. Diesel engine electrical equipment Fig.No Pos.No 37.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42

Assembly unit or part number 80-3805065 1522-3747010 54.24.445 70-3723035 80-3723016 80-3723045-01 822-3723001 1221-3759011 1522-3747011 1522-3747013 2022-3722011 -59-6000-38 8-6g 16.88.35.019 6-6g 16.88.35.019 6-6g 10.58.019 6-6g 20.58.019 6-6 .6.019 5-6 .6.019 1523.4 -3724360 80-37243451221-372438080-3724381 1221-3724383 .6.01.019 .8.01.019

Q-ty 1 1 1 4 2 23 1 1 1 1 1 1 1 6 8 8 24 6 1 1 1 1 4 2 1 6 24 1 1 1 1 1 1 1 2 1 1 1 1 1 1

3741.10 3722.20 3722.60 3845.10 3829.15 3759.10 3747.50 3747.40 3747.35 3747.25 3721.15 3721.20 3741.25

176

Name Screw Box Tip Tip Bracket Collar Joke Bracket Panel Cover Instruction plate Rubber tip Bolt GOST 7796-70 Bolt GOST 7798-70 Screw GOST 17473-80 Screw GOST 17473-80 Nut GOST 5915-70 Nut GOST 5927-70 Harness GOST 23544-84 Harness GOST 23544-84 Harness GOST 23544-84 Cable GOST 23544-84 Cable GOST 23544-84 Washer GOST 11371-78 Washer GOST 11371-78 Washer OST 37.001.115-75 Washer OST 37.001.115-75 Washer OST 37.001.115-75 Glow plug block Fuse block Fuse block Air cleaner clogging sensor Air pressure emergency sensor Voltage transducer Cut-in relay 30 Cut-in relay 20 Glow plug relay Starter relay Low pitch motorhorn High pitch motorhorn Generator additional resistor

Fig. 37.3 Transmission electrical equipment

177

Group 37 Electrical equipment Subgroup 3700. Transmission electrical equipment Fig.No Pos.No 37.3 1 37.4 2 3 4

Assembly unit or part number 2022-3723011 822-3723001 80-3723045-01

Q-ty 2 2 Maximum25

Name Bracket Joke Collar

80-3843001-01

Maximum-14 (U =23,43)

Gasket

Maximum-16 (U .=27,33)

Note U

5 6 7 8 9

1522-3843002 85-1702051 18-055- -01 25 30

10 11 12 13 14 15 16 17 18

10 14 20 1223-3724315-

2 1 1 4 2 (U =23,43) 6 (U .=27,33) 1 1 1 1 6 1 1 1 3

3829.20 3829.25 3829.30 3843.15

.- Rear axle gearing ratio (depending on the type of driven gear)

Gear

1221-2407122 U

Gear

1522-2407122 U

.=23,43

.=27,33

178

Gasket Washer O-ring Bolt Bolt

Washer Washer Washer Transmission harness Spring washer Air pressure sensor Air pressure emergency sensor Gear box oil pressure sensor Rpm sensor

Fig. 37.4 Transmission electrical equipment

179

Group 37 Electrical equipment Subgroup 3700. Transmission electrical equipment Fig.No Pos.No Assembly unit or part number 37.3 1 2022-3723011 37.4 2 822-3723001 3 80-3723045-01 4 80-3843001-01

Note U

5 6 7 8 9

1522-3843002 85-1702051 18-055- -01 25 30

10 11 12 13 14 15 16 17 18

10 14 20 1223-37243153829.20 3829.25 3829.30 3843.15

Q-ty

Name

2 2 Maximum-25

Bracket Joke Collar Gasket

Maximum-14 (U

=23,43)

Maximum-16 (U

.=27,33)

2 1 1 4 2 (U =23,43) 6 (U .=27,33) 1 1 1 1 6 1 1 1 3

.- Rear axle gearing ratio (depending on the type of driven gear)

Gear

1221-2407122 U

Gear

1522-2407122 U

.=23,43

.=27,33

180

Gasket Washer O-ring Bolt Bolt Washer Washer Washer Transmission harness Spring washer Air pressure sensor Air pressure emergency sensor Gear box oil pressure sensor Rpm sensor

Fig. 37.5 Cabin electrical equipment I

181

Group 37 Electrical equipment Subgroup 3700. Cabin electrical equipment I Fig.No Pos.No 37.5 1 2 3 4 5 9 13 14 15 16 17 18 19 20 21 22 23 24 25 25 27 23 29 30 32 32 33 39 40

Assembly unit or part number 923-3724100822-3724012 6 M6x12 923-3723042 1522-3712003 3720.10 BM3x16

Q-ty 1 1 17 7 2 2 2 8 8 8 12 2 2 6 5 4 2 1 2 1 1 2 3 1 1 3 3 1 1

M6 1222-3731003 3731.10 BM6x16 6 BM6x20 3716.10 923-372416070-1115012 70-3723035 3717.10 80-6708904 BM5x35 3723.10 923-3723041 5 M5 2522-3724203 3710.60

182

Name Cabin harness Cable Washer Bolt Bushing Bracket Stop signal switch Screw Washer Washer Nut Bracket Reflector Screw Washer Screw Back light Back light harness Clamp Tip Number plate light Gasket Screw Trailer socket Bracket Washer Nut Harness Hand brake light switch

Fig. 37.6 Cabin electrical equipment II

183

Group 37 Electrical equipment Subgroup 3700. Cabin electrical equipment II Fig.No Pos.No 37.6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Assembly unit or part number 923-3712016 923-3712017 923-3724130-B 80-3723045 923-5208002 5208.15 122.5208000 923-5208002-01 3738.10 8724.304/31 6 6 .04.017 M6X16 M8 8 6 20 0.04.017-01 90-8402071-01 8 923-3724233923-3724353923-37243504x10 923-3801344 3710.40 3709.35 923-3723024 923-37240143710.30 3709.15 80-3801327 923-3801342 5208.10 70-52080115 4x10 923-7901018 20.5212 400 20.5215 300 822-5205043 80-3723045-01 923-5205022 3714.25 240-5205010 923-3723042

Q-ty 1 1 1 8 1 1 1 1 3 6 9 17 2 2 6 6 6 2 2 2 6 1 1 1 8 4 1 1 14 1 3 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1

184

Name Gasket Bracket Harness Collar Pipe Distributor Electrical washer Pipe Roadtrain lamp Working light Nut Washer Cap Bolt Nut Washer Washer Bolt Cap Bracket Washer Harness Harness Harness Male screw Plate Roadtrain indicator switch Windscreen wiper and washer switch Bushing Harness Working lights switch Fan switch Blind plug Shield Fuel jet Plate Washer Screw Shield Windscreen wiper blade Windscreen wiper lever Bushing Collar Bracket Cabin dome light 185 46,5 Driving mechanism with housing Bushing

Fig. 37.6 Cabin electrical equipment II

185

Group 37 Electrical equipment Subgroup 3700. Cabin electrical equipment II Fig.No Pos.No Assembly unit or part number 37.6 48 80-3723048 49 BM4x10 BM6X12 M4 4 50 122.5208 304 51 M6X12 52 923-372413053 923-5208005 54 5205.15 55 70-1602037 56 5205.45 57 58 59 60 61 62 63 64 65 66 67

Q-ty 1 2 4 2 2 1 3 1 1 1 1 1

80-3738001 M5 5 822-3801341 80-3805065 70-3723042-01 3747.50 006-010-25-1-4 923-38013433722.25 923-3724351

1 6 6 1 1 1 2 1 1 1 1

186

Name Bushing Screw Screw Nut Washer Bracket Bolt Harness Bracket Parallel-motion windscreen wiper Bushing Brush with lever 660/600 with spraying jet Plate Nut Washer Shield Screw Bushing Cut-in relay 30 Ring Instruction plate Fuse block Harness

Fig. 37.7 Front lights installation

187

Group 37 Electrical equipment Subgroup 3700. Front lights installation Fig.No Pos.No 37.7 1 3 4 5 6 7 8 9 10 13 14 15 17

Assembly unit or part number 920-3712010 923-3712016 923-3712017 923-3723042 920-3711011 920-3712012 920-3712013 920-3712021 920-3712022 70-3723042-01 80-3723045 30.04.017

Q-ty 2 1 1 2 2 2 2 2 2 6 4 4 4

18

6

19

912075

4

20

912077

4

21 22 24

8 4 1

25

2

26

2

27

1

28

1

30 31 35 36 37

10 4 2 2 8

8724.304/011 3712.10

188

Name Bracket Gasket Bracket Bushing Bracket Bracket Joke Housing Housing Bushing Collar Cap Bolt 8-6g 16.88.35.019 GOST 779670 Bolt 6-6g 18.88.35.019 GOST 779870 Screw 6-6g 18.58.019 GOST 17473-80 Screw 6-6g 18.58.019 GOST 17475-80 Nut 6-6 .6.019 GOST 5915-70 Washer 6.01.019 GOST 11371-78 Harness 923-3724130- GOST 2354484 Harness 923-3724140- GOST 2354484 Harness 923-3724142 GOST 23544-84 Harness 923-3724145GOST 23544-84 Harness 923-3724146GOST 23544-84 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Working light Front light with side repeater Male screw 4 16.019

Fig. 37.8 Generator installation

189

Group 37 Electrical equipment Subgroup 3701. Generator installation Fig.No Pos.No 37.8 1 2 3 4 5 6 7 8 10 11 13 14 16 19 20 21 23 24 25 26

Assembly unit or part number 265-3701076-01 260-1310001 260-3701068 260-3701052 260-3701054 260-3701056260-3701057 260-3701060 260-3701055245 - 3701069 11X10-1180 AAN5594 M10-6g 30. 88.35.019 M10-6g 100.88.35.019 10-6 .6.019 12 - 6 .6.019 10.65 .06.

10.01.08 .

12.65 .06.

3.2 18.016

Q-ty 1 1 2 1 1 1 1 1 1 2 1 1 2 1 3 1 7 1 1 2

190

Name Pin Elbow Special-type bolt Axis Pulley Bracket Split bushing Shield Plate Washer Belt Generator Bolt Bolt Nut Nut Washer Washer Washer Forelock

Fig. 37.9 Storage battery installation

191

Group 37 Electrical equipment Subgroup 3724. Storage battery installation Fig.No Pos.No 37.9 1 2 3 4 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Assembly unit or part number M8x20 M16x40 16 16 50-4607064 1221 -3724044 1221B-3703010-02 M8x30 1221 -3724041 -59-6000-38 54.24.445M8 923-3724042 1522-3703025 6 6 M6X16 M6 3737.15 M6x20 3703.26 1221 -3724075 80B-3703020 1221B-3703010 8 1221B-3703020-01 8 822-38013413722.55 1222.4-3722001 920-37243681222.4-3724045

Q-ty 6 2 2 2 4 1 1 4 1 3 2 12 1 1 4 4 2 2 1 2 2 1 2 1 10 1 2 1 1 1 1 1

192

Name Bolt Bolt Washer Washer Bushing Cable Container Bolt Cable Cap Cap Nut Cable Housing Washer Washer Bolt Nut Remote 24 V battery switch Bolt 12/120 storage battery Cable Clamp Container Washer Housing Washer Shield Fuse block Bracket Cable Cable

Fig. 38.1 Dashboard

193

Group 38 Dashboard Subgroup 3805. Dashboard Fig.No Pos.No 38.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 45 46 47 48 49 50

Assembly unit or part number -43-01 80-3805065 822-3805161 BM5X16 3709.145 3747.20 BM6x16 M5

Q-ty 1 5 1 6 1 1 4 6 6 1 1 4 1 1 7 2 1 1 18 1 2 1 1 3 1 1 1 1 1 4 1 1 1 1 1 1 4 1 1 1 8 9 1 1 1 1 1

3747.10 3710.55 5336-3710015 3710.15 822-3805013-01 6.01.019 M6X16 923-3805121 3801.20 60 A30.04.017 3813.35 3813.40 M6X16 822-3709124 3710.10 3709.20 3709.235 822-3805162 M6x25 822-3805095 822-3805163 3722.10 822-3805080822-372401070-3506027 BM6X20 925.4-3724390 80-3723043 3722.15 M6 80-3723045 822-3805050 822-3723044 8 8 M8x20

194

Name Seal Screw Side member Screw Underwheel switch -1 Alarm-relay Screw Nut Washer Turn indicator flasher Battery disconnect switch Switch frame Starter switch with start lock Instruction plate Washer Bolt Panel Instrument cluster -6 CAN Washer Bolt Cap Integrated indicator CAN Control panel Bolt Case Hazard light switch Dipswitch control Windscreen wiper switch -3 Side member Bolt Bracket Housing Fuse block Bracket Harness Bushing Screw Harness Joke Fuse block Nut Collar Base Clamp Washer Washer Bolt

Fig. 38.1 Dashboard

195

Group 38 Dashboard Subgroup 3805. Dashboard Fig.No Pos.No 38.1 51 52 53 54 57 59 60 61 62 63 64 65 66 67 68

Assembly unit or part number BM6x16 3747.50 822-3805072 822-38050734x10 80-3801327 3803.20 4x16 80 -3709028 80-3723048 822-3805026822-38050273710.30 3710.040-01 3710.040-02

Q-ty 1 2 1 1 4 1 1 2 1 1 1 1 1 1 1

196

Name Screw Cut-in relay 30 Bracket Bracket Male screw Blind plug Warning light block Male screw Insert Bushing Instruction plate Instruction plate Working lights switch Socket 30-16-06570 Socket 30-16-06571

Fig. 39.1 Operator tool

197

Group 39. Tools and accessories Subgroup 3901. Operator tool Fig.No 39.1

Pos.No 1 2 3

Assembly unit or part number 70-3901038 70-3901027 214

Q-ty 1 1 1

198

Name Wrench 41x46 Socket wrench S=27 32 Manometer

Fig. 39.2 First aid kit

199

Group 39. Tools and accessories Subgroup 3912. First aid kit Fig.No

Pos.No

39.2 1 2 3 5 6

Assembly unit or part number 2522-3912150 70-3912153-A 70-3912152 70-3912151 6.01.08 .019 .6-6g 20.58.019

Q-ty 1 1 1 1 2 2

200

Name First aid kit Bracket Housing Cover Washer GOST 11371-78 Screw GOST 17473-80

Fig. 42.1 PTO shaft

201

Group 42. Power take-off (PTO) Subgroup 4202. PTO shaft Fig.No Pos.No Assembly unit or part number 42.1 2022-4202010-03

Q-ty

Name Rear PTO shaft (2022-4202020-03, 1522-4202060, 50-4202045-01; 1, 4350, 54, 55, 61-65)

1522-4202060 2022-4202050 50-4202045-01

1 1 1

2022-4202070 2022-4202030- -01 80 40 208 1522-4202011 61.03.002 50-4202046- -01 7,938-100 80-1701382 80-1701374-01 80-1701373 80-1701395 80 305 62 1522-4202034- -02 LD 2220087 2022-4202375 or 2522-1802035- or 696392 « IBA» 80-1701379-01 80-1701392 142-1701381 2022-4202031-01 80-1701379 2022-4202033 114 70 110 1021-42020261021-42020211522-4202023 5x27,8 3 1522-42020281522-4202024-01 1522-4202022 021-025-25-1-4 80-1701047 2022-4202069 2022-4202042

1 1 1 1 1 1 1 1 1 2 1 1 16 1 1 1 1 4 5

Drive shaft (2-4) Bushing (35-39, 42, 51) Shift coupling (5-7) Cover (56, 57, 70) Friction (8-21) Ring Ring Bearing Drive shaft Ring Shift coupling Ball Ring Piston Spring support Spring Ring Bearing Ring Spline coupling Drive disk Friction disk

1 2 3 1 1 1 1 1 1 1 1 6 114 3 3 3 3 1 1 1

Thrust disk Ring Ring Drum Thrust disk Adjuster piston Bearing Ring Ring Gear Gear Thrust washer Roller Gear Bushing Intermediate axle Ring Nut Washer Sleeve

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

202

Fig. 42.1 PTO shaft

203

Group 42. Power take-off (PTO) Subgroup 4202. PTO shaft Fig.No Pos.No Assembly unit or part number * 42.1 38 72-2308121 or 72-2308121-01 or 72-2308121-02 or 72-2308121-03 or 72-2308121-04 or 72-2308121-05 or 72-2308121-06 or 72-2308121-07 or 72-2308121-08 or 72-2308121-09 or 72-2308121-10 or 72-2308121-11 39 7212 42 2022-4202062 43 16.01.08 44 Ml6x25 45 16 46 1522-4202094 47 2022-4202095 48 2022-4202092 49 10 20 50 10.01.019 51 044-050-36-2-2 52 1822-4202027 53 2022-4202016

Q-ty 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 1 1 2 2 1 1 1

2022-4202016-01

1

2022-4202017

1

2022-4282017-01

1

2022-4202017-03 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

2022-4202065 Ml0x25 2.2-80 105 2022-4202018 M 10x70 2022-4202015 2022-4202012 70-4235035 12 50 12 12 40 1522-4202013142-4202042 86-1802047 8020-4202041 10 1.2-80 105

1 4 1 1 6 1 2 1 2 6 4 1 1 1 4 10 1

*

Selected at the bearing regulation

204

Name Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Bearing Bushing Washer Bolt Washer Handwheel Housing Shield Bolt Washer Ring Thrust washer PTO shaft end extension1 (8 splines 540 min-1) PTO shaft end extension1 (6 splines 540 min-1) PTO shaft end extension 3 (20 splines) -1000 min-1 PTO shaft end extension 2 (8 splines)- 1000 min-1 PTO shaft end extension 2 1 (6 splines)- 1000 min-1 Cap Bolt Collar Cover Screw Housing Gasket Chain Bolt Washer Bolt Gasket Bushing Ring Spring Washer Collar

Fig. 42.2 Front PTO shaft

205

Group 42 Power take-off (PTO) Subgroup 4209. Front PTO shaft Fig.No Pos.No 42.2 1 2 3 5 6 7 8 9 10

Assembly unit or part number 1522-4209010 1522-4209025 1522-4209017 1522-4209015-01

Q-ty 1 1 1 1 4 1 6

1522-4209018

6 8 4

52-2203012

11 12

4 4

206

Name Front PTO shaft assembly Reduction gear unit Flange Shaft Washer 10 OST 37.001.115-75 Spacer plate Screw M12-6gx50.68.019 GOST 1173884 Washer 12 OST 37.001.115-75 Bolt Bolt M16-6gx60.88.35.019 GOST 779570 Washer 16 OST 37.001.115-75 Nut 10 1-8DIN ENISO 10511-98

Fig. 42.3 Front PTO shaft reduction unit 207

Group 42 Power take-off (PTO) Subgroup 4209. Front PTO shaft reduction unit Fig.No Pos.No Assembly unit or part number 42.3 1522-4209025 1521-4209065 1522-4209080 1521 -4209085 1 1521-4209042 2 3 4 1521-4209076 5 «MINTOR» TSSOG – 1/8” 6 70-4202024 7 8

Q-ty 1 1 2 1 1 2 2 1 1 3 3 1

9 10 11

70-4202026

3 3 1

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1521-4209031 1521-4209028

1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

1521-4209029

1522-4209061 1522-4209027 70-420208350-17020461521-4209044 1521-4209034 1521-4209033 1521-4209036 1521-4209032

30

1

208

Name Reduction gear unit assembly Lever (30, 33-34) Lever (39-41,49) Lever (44-46) Gasket Ring 20 GOST 13940-86 Bearing 209 GOST 8338-75 Bushing Breather Satellite gear Bearing 20 26 34 Ring 021-025-25-1-4 GOST 1882973/GOST 9833-73 Satellite gear axis Pin 4 0.65 Bearing 6-180306 1 23 GOST 8882-75 Washer Gear Bearing 464607 Bushing Bearing 180308AC23 GOST 8882-75 Ring 2 40 GOST 13940-86 Cover Collar 2.2-38x58-1 GOST 8752-79 Shaft Nut Bolt Washer Bushing Gear Bearing 3 35 43 35 Washer Axis Ring 038-046-46-1-4 GOST 1882973/GOST 9833-73 Pin 12x32 OST 37.001.163-75

Fig. 42.3 Front PTO shaft reduction unit

209

Group 42 Power take-off (PTO) Subgroup 4209. Front PTO shaft reduction unit Fig.No Pos.No Assembly unit or part number 42.3 31 32 33 50-3503063 34 1521-4209066 35

Q-ty 1 1 1 1

36 37 38 39 40 41 42

1521-4209040 11 1522-4209084 1522-4209082 1522-4209083

1 1 1 2 2 2 14

43 44 45 46 47

1521-4209086 1521-4209087 70-1601114

18 1 1 1 1

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

1521-4209056 1521-4209081 3/4" 1522-4209057 2522-4209149 80-4608073 1522-4209041 1521-4209078

1 2 1 1 4 2 1 2 1 1 1 1 5 1 1 1 1 2 4

6 3/8" 1521-4209037

80-4216100

1 2 1

1521-4209038

210

Name Forelock 3,2x18.019 GOST 397-79 Washer 12.01.019 GOST 11371-78 Hub Plate Bolt M12-6gx35.88.35.019 GOST 779670 Washer 12 OST 37.001.115-75 Lever Key Nut Pin Screw Bolt M8-6gx25.88.35.019 GOST 779670 Washer 8 OST 37.001.115-75 Shaft Plate Pin Ring 017-022-30-1-4 GOST 1882973/GOST 9833-73 Plate Lever Plug Cover Stabilizer Bracket Gasket Stabilizer Pin 2.10x35.019 9 . GOST 3128-70 Pin Plug 1/8" 12.019 TU 23.1.506-91 Plug Washer 16 OST 37.001.115-75 Bolt Forelock 4 36.019 GOST 397-79 Washer 16.01.019 GOST 11371-78 Cylinder Ring 2 50 GOST 13940-86 Bolt M8-6gx20.88.35.019 GOST 779670 Bearing 210 1 GOST 8338-75 Rings 2 90 GOST 13941-86 Cover

Fig. 42.3 Front PTO shaft reduction unit

211

Group 42 Power take-off (PTO) Subgroup 4209. Front PTO shaft reduction unit Fig.No Pos.No 42.3 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89

Assembly unit or part number 1521-4209039

Q-ty 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

1522-4209046 1521-4209047

85-4202065 70-4202043 1522-4209026 80-42020172522-4209125-01 70-4202032 70-4202077 2522-4209125 85-4202033

1521-4209071

90

2

91

7

92 93 94 95 96 97 98 99 100 101 102

50-4202065-

1 2 11 1 4 1 1 1 2 1 1

Ø70-4202140 80-4202019- -02 80-42020812522-4209148 1521-4209072

103

6

212

Name Gasket Bearing 212 1 GOST 8338-75 Shaft Gear Ring 2 110 GOST 13941 -86 Bearing 208 GOST 8338-75 Pinion cage Crown gear Housing Shaft Band Sun gear Bushing Band Drum Ring 2 68 GOST 13940-86 Ring 2 85 GOST 13940-86 Cover Collar 2.2-80 105-1 GOST 8752-79 Bolt 16-6 32.88.35.019 GOST 779670 Washer 16.01.019 GOST 6958-78 Bolt 10-6g 18.88.35.019 GOST 779670 Cap Bolt 8-6g 16.88.35.019 GOST 779670 Washer 10 OST 37.001.115-75 Guard Washer C8.01.019 GOST 11371 -78 Shaft end extension Plate Bearing 60310 GOST 8882-75 Pin Axis Pin 0.65 Chemical. Phosphate.

Oil impregnated GOST 14229-93 Bolt M10-6gx25.88.35.019 GOST 779670

Fig. 42.4 Control of rear PTO shaft hydraulic drive

213

Group 42 Power take-off (PTO) Subgroup 4218. Control of rear PTO shaft hydraulic drive Fig.No Pos.No 42.4 1 2 3 4 6 7 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Assembly unit or part number 1822-4218105 2022-4218030 Clamp NORMA TORRO 12-22/971 or «NORMA» TORRO 12-20/9-C6W 85-3407470 29.66.00010 10 1522-4216011 10 0 6x18 1822-4218116 50-170214810 40 0 1822-4218117 1822-4218121 8 1822-4218115 1,6x12 80 -1108542-01 or 80 -1108542- -01 6 23.588.1.1.2.00.01-02 or 772-L-IT-75-1250 or 100. 4322.01250 1523-4218122 240-1111103 1522-4218110-01 1221-2412026-05 18-055- or 14 2022-4218026-02 40 8x22 3,2x25 85-4216115 20 1223-4218041 1522-4218002 2022-4218026-01 25 2022-4218025 2522-4218002 1522-4218114 1223-4218031

214

Q-ty 1 2 7

Name Switch(12-16),(19-21) Pipe line Clamp

5 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1

Union body Pneumatic adapter Nut Washer Bracket Bolt Pin Shaft Spring Pin Pin Base Handle Nut Handle Forelock Tip

2 1

Nut Rope L=1250

1 1 1 1 3 3 1 2 2 1 1 1 3 6 1 1 1 3 1 1 1 1

Joke Turning angle joint bolt Rod Hose O-ring Washer Hose Bolt Washer Pin Forelock Cock Bolt Washer Bracket Gasket Hose Bolt Flange Gasket Joke Hose

Fig. 42.5 Ballast

215

Group 42. Power take-off (PTO) Subgroup 4235. Ballast Fig.No Pos.No 42.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Assembly unit or part number 80-42350111025-4235012 85-423502516 16 45 70-4235030 1025-4235015-01 16 1521-4235011Ml6x40 18 70-4605036 40-3502084 20 20 1521-4235020 16 50 1521-4535029 Ml6x60 1222-4235012 1222-4235013

Q-ty 8 2 1 46 2 1 1 2 2 4 4 2 1 3 3 1 38 2 2 1 1

216

Name Ballast weight 45 kg Bolt Ear Washer Bolt Kingpin String Washer Ballast weight 40 kg Bolt Nut Bolt Washer Washer Nut Bracket Bolt Bushing Bolt Left plate Right plate

Fig. 46.1 Lift linkage

217

Group 46.Hydraulic system Subgroup 4605. Lift linkage Fig.No Pos.No 46.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Assembly unit or part number 6,3 50 20 680-2707024 1522-4605009 2022-4605016- 1 2022-4605016- 1-01 70-4605036 4600.06 1522-4605008 1522-4605037 12 25 12 1522-4605024 1522-4605021 1522-4605023 61.07.001 04.02.020 6,3 36 50-4605027 54.38.619 10 10 45 1522-4605025 1.3 .

61.05.100-05 1522-2401028 1522-4605170 1522-4605170 Bosch R917001941 8 25 1522-4605021-01 1522-4605036 1522-4605091 1522-4605060 1522-46050901522-4605030 3,2 25 1522-4605033 1522-4605032 090243 1522-4605038 2022-2707062 1522-2707149-01 20 1,5 2022-2707062-01 1522-27070611220-4605507 10 50 1522-4605035 1522-4605121

Q-ty 4 30 12 2 1 1 24 2 2 2 4 4 2 1 1 6 4 4 4 4 7 1 1 2 1 1 1 1 1 8 8 1 1 2 2 1 1 1 2 2 1 2 1 12 12 1 1 2 2 1 2

218

Name Forelock Washer Bolt Pin Left bracket Right bracket Bolt Cylinder 90 50x250 Pin Pin Bolt Washer Washer Left lever Shaft Forelock Nut Forelock Pin Lock ring Washer Screw Eccentric control cam Oiler Chock Gasket Bracket Nut Position sensor Washer Bolt Right lever Pin Bushing Lifting rod Top link Draft link Forelock Pin Washer Bar bell Ear Left guide Bolt Nut Right guide Bracket Pin Bolt Draft link Pin

Fig. 46.1 Lift linkage

219

Group 46.Hydraulic system Subgroup 4605. Lift linkage Fig.No Pos.No 46.1 51 52 53 55 56 57 58 59 60 61 62 63 64 65 66

Assembly unit or part number 1522-4605034 16 1522-4605039 2022-46050112022-4605011- -01 1522-4605701 1522-4605702 Bosch R91700165 1522-4605006 70-3723042-01 10 10 35 1220-4605084-01 2022-4605012 2022-4605012-01 1522-4605120 2022-4605028

Q-ty 2 8 2 1 1 2 4 2 2 2 4 4 2 1 1 2 2

220

Name Ear Washer Bushing Left bracket Right bracket Joke Bushing Force sensor Cover Bushing Washer Screw Pin Left bracket Right bracket Stabilizer Bolt

Fig. 46.2 Lift linkage parts and units

221

Group 46. Hydraulic system Subgroup 4605. Lift linkage parts and units Fig.No Pos.No 46.2 1 2 3 4

Assembly unit or part number 1522-4605060 1522-4605080 1522-4605071 1522-4605075 1522-4605065

Q-ty 1 1 1 1

Name Lifting rod (1-4) Yoke Lock nut Pipe Screw

5 6 2 7 8 9 10 11 12

1522-46050901522-4605065-01 3022-4606215 1522-4605071 1522-4605100 61.08.001 61.03.002 1220-4605593 W1522-4605556 61.05.100

1 1 1 1 1 1 1 1 1

Top link (5-12) Screw Pipe Lock nut Grip Chain Ring Pin Hinge Chock

13 14 15 16

1522-4605120 1522-4605125 1522-4605130 1522-4605140 1522-4605035

1 1 1 1

Stabilizer (13-16) Screw Guide Chock Sliding block

17 18 19 20 21 22 23

574935 200030 309928 309758 308524 308520 099598 099435

1 1 1 1 1 1 1 1

Lower grip 204592 3 cat. (17-23) Detent handle Pin 8 18 Detent latch Spring Pin 10 36 Pin 13 36 Pin 6 32

222

Fig. 46.3 Front lift linkage

223

Group 46.Hydraulic system Subgroup 4606. Front lift linkage Fig.No Pos.No 46.3 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 50 51 52 53 54

Assembly unit or part number 680-4607140-07 80-4607554 1522-4606550-01 1522-4606550 M16-6gx50.88.35.019 GOST 7796-70 16-6 .6.019 GOST 5915-70 16 OST 37.001.115-75 M8-6gx35.88.35.019 GOST 7796-70 OST 37.001.115-75 70-3407146 70-3506027 .036.83.140 70-4605036 20-6 .6.019 GOST 5915-70 20 OST 37.001.115-75 50-4605027 54.38.619 M16-6gx45.88.35.019 GOST 7796-70 .8 45.65 GOST 14229-93 1220-4606110 1220-4606014 1.3. 9. GOST 19853-74 680-4605037 5x36.019 GOST 397-79 50-4605076 70-3003032 4x36.019 GOST 397-79 1220-46060401220-4506150 61.07.001 18.01.08 .019 GOST 11371-78 50-4605030- -03 40-460703880-4607332 530-4614029 265.63-40-200 680-4607140-05 1221-4607023 017-022-30-1-4 GOST 18829-73/983373 .036.65.000 2-02 40-4607032 .036.77.000 .036.83.010 680-4605037-01 1220-4606090 50-460501850-4605115 .61.09.002 50-4605086 12-6 .04.019 GOST 5919-73 3,2 18.019 GOST 397-79 50-4605035- 3-03

224

Q-ty 2 2 1 1 2 1 10 2 2 2 4 1 2 2 2 4 4 8 1 1 1 2 2 4 2 2 2 1 2 2 2 1 11 1 6 2 1 1 1

Name High pressure hose Ø10 1 armoured Bracket Pipe Pipe Bolt Nut Washer Bolt Washer Plate Bushing High pressure hose Ø12,5x2 armoured Bolt Nut Washer Pin Lock ring Bolt Pin Bracket Axis Oiler Pin Forelock Pin Nut Forelock Upper link Lifting rod Forelock Washer Rod Washer Bolt Elbow Hydraulic cylinder 63 40 200 High pressure hose Ø10 1 armoured Union body Ring

1 4 1 1 2 1 1 2 2 2 2 2 1

Reduction valve Clamp bolt Breather High pressure hose Ø10 1 armoured Pin Detent Bushing Stabilizer Clip Bolt Nut Forelock Rod

Fig. 46.3 Front lift linkage

225

Group 46.Hydraulic system Subgroup 4606. Front lift linkage Fig.No Pos.No 46.3 55 56 57 58 59 60

Assembly unit or part number 50-4605084 04.02.020 45.019 GOST 397-79 70-4605026 70-4605047 50-4605068- 1

Q-ty 2 2 2 1 2 2

226

Name Pin Nut Forelock Axis Bushing Washer

Fig. 46.4. Bracket

227

Group 46. Hydraulic system Subgroup 4606. Front lift linkage parts and units Fig.No Pos.No 46.4 1 2 3 4 5 6 7 8 9 10

Assembly unit or part number 1220-4606110 1220-4606020 70-4605023 1220-4606013 65 GOST 13940-86 12204606011 70-4605032 1220-4606020-01 12 OST 37.001.115-75 M12-6gx25.88.35.019 GOST 7796-70 40-4605023- 2

228

Q-ty 1 1 1 1 1 1 2 1 4 4 2

Name Bracket (1-10) Lever Shaft Lever Ring Bracket Bushing Lever Washer Bolt Washer

Fig. 46.5. Upper link

Fig. 46.6. Lifting rod

229

Group 46. Hydraulic system Subgroup 4606. Front lift linkage parts and units Fig.No Pos.No 46.5 1 2 3 5 7 8 9 10 11

Assembly unit or part number 1220-46060401220-4606042 A61.05.100-05 61.10.001-02 2822-4606050 1220-4606043 2822-4606041 1220-4606046 1220-4606044 61.02.003 61.03.200-01

Q-ty 1 1 1 1 1 1 1 1 1 1 1

Name Rod (1-11) Clip Chock Pin Pipe Spring Sliding block Screw Nut Lock nut Screw

Group 46.Hydraulic system Subgroup 4606. Front lift linkage parts and units Fig.No Pos.No 46.6 1 2 3 4

Assembly unit or part number 1220-4606150 1220-4606160 61.02.001 61.02.003 70-4605100

Q-ty 2 1 1 1 1

230

Name Lifting rod (1-4) Screw Stabilizer Lock nut Yoke

Fig. 46.7 Hydraulic units and fittings 231

Fig. 46.8 Hydraulic units and fittings 232

Fig. 46.9 Hydraulic units and fittings

233

Group 46. Remote-cylinder hydraulic system Subgroup 4607. Hydraulic units and fittings Fig.No Pos.No 46.7 46.8 1 46.9 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Assembly unit or part number 1523-4600010 1523-4607040 1523-4607075 1523-4607150 1523-4607160 1522-4607020 1522-4607070 80-3407720 1522-4607090 1522-4607230 1522-4607230-01 1522-4607230-02 1522-4607250 1522-4608210 1522-4608230 1523-4607085 80-4607120-01 680-4607510 680-4607140-13 680-4607140-06 100-4617110-01 80-4607380 80-3723045-01 1523-4607019 1523-4607063

Q-ty 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

25

1523-4607063-01

1

26 27 28

1021-4803158 18-051 1523-4607061

2 1 1

29

1523-4607062

1

30 31 32 33 34 35 36 37 38 39 40 41 42 43

1523-4607121 1522-46070111522-46070121522-4607017 2522-4607018 2522-4607019 1522-4607062 1522-4607078 1522-4607252 1522-4608234 1522-4608237 1522-4608238 1523-4607013 70-1405089

1 4 6 3 4 2 1 1 5 2 1 1 1 2

234

Name Hydraulic system Bracket Pipe Pipe Pipe Tube Bolt Oil pipeline Pipe Lever Lever Lever Bracket Tank Stabilizer Pipe Hose Tube High pressure hose High pressure hose Pump drive Pipe Collar Union body Hose (Hose 10 18,5-1,6 GOST 1036276 L=(910±5) mm) Hose (Hose 10 18,5-1,6 GOST 1036276 L=(1520±5) mm) Adapter Bolt Hose.Hose14 23-1,6 GOST1036276.L=(2090±5) mm Hose.Hose25 35-1,6 GOST1036276.L=(2180±5) mm Bracket Bolt Bolt Pin Plate Union body Hose Elbow Bushing Gasket Bracket Bracket Bracket Union body

Group 46. Remote-cylinder hydraulic system Subgroup 4607. Hydraulic units and fittings Fig.No Pos.No 46.7 44 46.8 47 46.9 48 49 50 51 52

Assembly unit or part number 50-4607041 61.01.017 13.11.000 240-1111103 -43-02 70-3506027

Q-ty 1 6 3 1 2 1 4

53

9

54

5

55

3

56

2

57

2

58

2

59

4

60

1

61

4

62

10

63

1

64

3

65

2

66

1

67

3

69

8

18

70

10

7

71

12

4

72

16

4

235

Name Bracket Bushing Handle Bolt Seal Bushing Bolt 8-6g 20.88.35.019 GOST 7796-70 Bolt 8-6g 25.88.35.019 GOST 7796-70 Bolt 8-6g 40.88.35.019 GOST 7796-70 Bolt 10-6g 16.88.35.019 GOST 7796-70 Bolt 10-6g 20.88.35.019 GOST 7796-70 Bolt 12-6g 30.88.35.019 GOST 7796-70 Bolt 12-6g 150.58.019 GOST 7795-70 Bolt 16-6g 32.88.35.019 GOST 7796-70 Nut 8-6 .6.019 GOST 5915-70 Nut 10-6 .6.019 GOST 5915-70 Ring 017-022-30-1-4 GOST 18829-73/9833-73 Ring 021-024-19-2-2 GOST 1882973/GOST 9833-73 Ring 024-028-25-2-4 GOST 18829-73/9833-73 Ring 035-040-30-1-4 GOST 18829-73/9833-73 Washer 10.01.08 .019 GOST 11371-78 Forelock 3,2 18.019 GOST 397-79 Washer OST 37.001.115-75 Washer OST 37.001.115-75 Washer OST 37.001.115-75 Washer OST 37.001.115-75

Group 46 Remote-cylinder hydraulic system Subgroup 4607. Hydraulic units and fittings Fig.No Pos.No Assembly unit or part number 46.7 73 EAAB.303635.001 or 46.8 100. 4(40)22.01500 or 46.9 772-L-TS-40-1500 74 ZMS-23LS R917 001 488 75 16-27 76 25-40 77 10-5- 0041 0 78 10-5- 0041 3 83 1/2 84 22 85 14 86

Q-ty 3 3 3 1 6 4 3 3 2 20 5 1

236

Name Rope

Integrated unit Clamp with worm thread Clamp with worm thread Fast coupling (red) Fast coupling (green) Washer Washer Washer Clutch D =20 mm

Fig. 46.10 Tank

237

Group 46 Remote-cylinder hydraulic system Subgroup 4608. Tank Fig.No Pos.No Assembly unit or part number 46.10 1 20 DIN EN 1665-98 3 85-46080884 85-46080875 85-46080866 50-4608062 7 50-4608063 8 50-4608059 9 822-4608020 10 042-050-46-2-2 11 631-1 or 3-25* 12 822-4608112 13 1522-4608211-01 14 40 15 8.20.004 16 822-4608042 17 822-4608032 18 822-4608041 19 055-060-2-2 20 8.20.002 21 8.20.005 22 6 23 80-4608057 24 066-071-30-2-2 25 822-4608031 26 8x25 27 8 28 80-4607034 29 027-032-30-2-2 30 70-4608065 31 1522-4608211 32 011-015-25-2-2 33 1522-4608220 34 017-022-30-2-2 35 50-4608027-

Q-ty 6 1 1 1 4 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 4 2 2 2 8 8 1 1 1 1 2 1 2 2

238

Name Bolt Plate Indicator Gasket Breather washer Filter Breather plug Housing Ring Filtering element Gasket Cover Screw Valve Ring Ring Valve Ring Spring Thrust washer Nut Spring Ring Housing Bolt Washer Union body Ring Oil meter Cover Ring Housing Ring Plug

Fig. 46.11 Hydraulic system pump drive

239

Group 46. Remote-cylinder hydraulic system Subgroup 4617. Hydraulic system pump drive Fig.No Pos.No Assembly unit or part number 46.11 1 GP32N-4 or 32 -3 or 32 -3 2 36-1022054-A 3 10 4 M10 5 013-017-25-1-4 6 40 7 100-4617116 8 11.113 9 100-4617112 10 100-4617118 11 85-4604030 12 100-4617113 13 100-4617123 14 100-4617114 15 210 K5 16 100-4617121 17 10 25 18 100-4617111 19 100-4617119 20 8 21 M8x16 22 50-1022062- 1 23 100-4617122 24 M8x20 25 100-4617117

Q-ty 1 1 1 1 4 4 1 2 1 6 1 1 1 1 1 1 2 1 4 1 1 5 1 1 1 4 1

240

Name Pump

Gasket Washer Nut Ring Ring Bushing Ball Shaft Axis Yoke Clutch Ring Bushing Bearing Ring Stud Drive housing Plate Washer Bolt Gasket Drive cover Bolt Gear wheel

Fig. 67.1 Cabin

241

Group 67 Cabin Subgroup 6700. Tractor cabin Fig.No Pos.No 67.1 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 23 24 25 27 28 29 30 33 34 35

Assembly unit or part number 2522-6700010 36 16 1,5 16 16 130-5001364-B 1522-6700030 80-6700160 80-6700163 80-6700029 2522-6703031 2522-6703032 2522-6703033 2522-6702001-01 10x35 10 10 2522-6703115-01 2522-6702466 2522-6702330-01 2522-6702180 1222-6702341 2522-6701070 1222-6702350 2522-6702325-02 2522-8201200 2822-6701075 2522-6707035 2522-8201219 2522-8201205 2522-8201204 8 2522-6708029 2522-6707081

Q-ty 1 4 4 4 8 4 1 4 4 4 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 2 1 1 2 2 2 1 2 3

242

Name Cabin assembly Forelock Nut Washer Washer Cushion Bracket Vibroisolator Cage Bolt Gasket Gasket Gasket Clamp Screw Washer Washer Handrail Clamp Lining Panel Control panel Lining Control panel Panel Bracket (28, 29, 30) Lining Roof Screw Bracket Shaft Washer Nut Washer

Fig. 67.1 Cabin

243

Group 67 Cabin Subgroup 6700. Tractor cabin Fig.No Pos.No 67.1 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

Assembly unit or part number 2522-6707033 822-6707051822-6707064 822-6707066 55-17-27 822-6707061 822-6707067 6 8 30.04.017 8 8 80-6708903 80-6708904 822-8700011 2522-6708902 5 2522-6708905 21054 2522-6702320 2522-6702335 1522-6700037 1522-6700037-01 8 5 822-6708152 80-67089042522-6708160 2522-6708160-01 2522-6708165 2522-6708032 20 2522-6700018 2522-6703115 2522-6702001 16 2522-6702330 923-8404010 923-8404010-01

Q-ty 3 1 1 1 1 1 1 1 1 4 4 8 4 4 4 4 4 4 2 1 1 1 1 2 2 2 6 1 1 2 2 4 4 1 1 4 1 1 1

244

Name Eye-bolt Bracket Panel Cover Spring Latch Bracket Screw Washer Cap Nut Washer Bushing Gasket Pin Hinge Washer Screw Air hoist Lining Panel Bracket (left) Bracket (right) Nut Washer Bracket Gasket Handle (left) Handle (right) Screw Bushing Screw Washer Handrail (left) Clamp (left) Screw Lining Wing (left) Wing (right)

Fig. 67.1 Cabin

245

Group 67 Cabin Subgroup 6700. Tractor cabin Fig.No Pos.No Assembly unit or part number 67.1 72 923-8404030 923-8404030-01 73 2522-6700015-01 76 2522-6702270 77 923-6702336 78 923-6702336-01 79 12 80 4 81 4

Q-ty 1 1 1 1 2 2 8 8 16

246

Name Widener (left) Widener (right) Framework Case Strip Strip Screw Nut Washer

Fig. 67.2 Tractor cabin

247

Group 67 Cabin Subgroup 6700. Tractor cabin Fig.No Pos.No Assembly unit or part number 67.2 1 2522-6703012 or 2522-6703012- or 2522-6703012- AL 2522-6703012-01 or 2522-6703012- -01 or 2522-6703012-AL-01 2 2522-6703011 or 2522-6703011- or 2522-6703011-AL 3 2522-6708111 or 2522-6708111- or 2522-6708111-AL 2522-6708111-01 or 2522-6708111- -01 or 2522-6708111-AL-01 4 6 5 6 6 6 7 923-6707087 8 822-6707082 9 6 10 822-6707075 11 586116 12 2522-6707040 13 822-6707081 14 37.08.045 15 1522-8104060 16 80-8104060 17 822-6708279 18 2522-6708215 20 21054 21 5 22 822-6708270 23 4 10 24 0 25 8 26 8 27 2522-6708211 or 2522-6708211- or 2522-6708211-AL 28 B - 716 - 02 30 2522-6708952 or 2522-67089522522-670895231 2522-6708150 2522-6708150-01 32 M16x50 33 M16x40 34 16 35 70-6708189

248

Q-ty 1

Name Screen (left)

1

Screen (right)

1

Screen

1

Screen (left)

1

Screen (right)

10 10 20 2 2 10 4 2 1 2 1 2 2 1 1 2 4 1 2 2 2 6 1

Nut Washer Washer Gasket Hinge Bolt Bracket Air hoist 21532 Hatch Hinge Seal Grill Filter Cover Arc Air hoist Washer Lock Screw Bolt Washer Washer Screen

1 1

Profile Screen (778 325 mm)

1 1 1 8 8 16 2

Screen (633 325 mm) Left detent Right detent Bolt Bolt Washer Axis

Fig. 67.3 Cabin door

249

Group 67 Cabin Subgroup 6708. Cabin door Fig.No Pos.No 67.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

33 34

Assembly unit or part number 2522-6105018 2522-6105019 2522-6105021 M6x20 2522-67080202522-6708020- -01 70-8401072 2522-6105300 2522-6105330 2522-6105022 2522-6105013 2522-6105014 2522-6105023 2522-6105023-01 2522-6105016 2522-6105017 2522-6708023 2522-6708023-01 80-6105050 80-6105050-01 2522-6708812 2522-6708812-01 M8 5 8 2522-6708056 2522-6708056-01 2522-6708017 2522-6708016 2522-6708011 2522-6708029 2522-6705051 2522-6705051-01 622-6700011 2522-6708061 2522-6708061-01 2522-6703066 2522-6708066-01 6288VJ

Q-ty 2 2 2 2 1 1 2 1 1 2 2 2 1 1 2 2 1 1 1 1 1 1 8 4 10 1 1 8 12 4 4 1 1 4 1 1 1 1 2

2522-6708975 B-716-01 or -202 2522-6708013 or 2522-6708013- or 2522-6708013-AL 2522-6708013-01 or 2522-6708013-01- or 2522-6708013-AL-01 8 M8

4 2 2 1

Name Gasket Gasket Washer Screw Left frame Right frame Bumper Handle (left) Handle (right) Bushing Gasket Gasket Bracket (left) Bracket (right) Washer Nut Left bracket Right bracket Lock (left) Lock (right) Cover Cover Screw Washer Washer Upper left hinge Upper right hinge Bushing Bushing Plate Nut Upper left hinge Upper right hinge Pin Lower left hinge Lower right hinge Lower left hinge Lower right hinge Gas pressure spring (Lfree= 355; travel = 150 mm; F=150 N) Screw Profile Profile (double-tube) Screen (left)

1

Screen (right)

2 2

Washer Nut

250

Fig. 68.1 Operator seat

251

Group 68 Driver seat Subgroup 6800. Operator seat Fig.No Pos.No Assembly unit or part number 68.1 80-6800010 80-6800010-01 1 80 -6800108 2 61.01.014 3 80 -6801560 4 80 -6801240 5 16 6 70-4803023 7 80 -68015908 80 -6801521 9 80 -6801512 10 12 16 13 11 80 -6801033-01 12 80 -6801508 13 80 -6801519 14 80 -6801518 15 80 -680153016 10 17 10 18 80 -6801581 19 80 -6801570 20 22 21 80 -6801012 22 80 -6801004-01 23 80 -6801001 24 80 -6801003 25 80 -6801004 26 80 -6801002 27 80 -6801507 28 80 -6801033 29 80 -6801506 30 70-6801307 31 80 -6801023 32 80 -6801008 33 3,0-100 34 80 -6801152

Q-ty 1 1 1 1 1 1 2 1 1 4 4 8 2 1 2 2 2 6 6 2 1 2 1 1 1 1 1 1 1 2 1 5 1 1 22 1

252

Name Seat (1-64) Seat (1-64) Case Handle Base Rope Screw Union body Frame Thrust Bushing Bearing Washer Axis Foot step Sleeve Spring Washer Nut Pawl Frame Forelock Axis Hook Bracket Axis Hook Spring Quadrant Washer Axis Washer Nut Washer Ball Screw

Fig. 68.1 Operator seat

253

Group 68 Driver seat Subgroup 6800. Operator seat Fig.No Pos.No 68.1 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

Assembly unit or part number 80-6801550 80-6800104 70-680439470-6804391 010-015-30-2-3 80-6800110-01 -154 .6800010 -154 .6800010 20 80 -6801031 20 8 80-6800110 8 80-6800120 80-6800103 80-6800102 70-4202431-01 80-6800101 70-6801082 80 -6801150 8 80-6801531 80-6809100-11 80 -6801505 80 -6801002-01 80 -6801507-01 80 -6801526 80 -6801528 80 -6801032 80-6800006 10 10 10 1522-6800010- *

Q-ty 1 1 4 4 4 1 1 1 11 1 4 11 1 6 1 1 1 2 1 1 1 1 6 1 1 1 1 4 6 4 20 4 4 4 1

254

Name Panel Guide Wire rod Roller Ring Rail Seat Seat Bolt Enhancer Screw Washer Rail Washer Guide Spring Lock Pin Handle Handle Handle Nut Bumper Shock absorber Shaft Spring Quadrant Yoke Axis Roller Button Bolt Washer Washer Bracket

Fig. 68.2 Operator seat

255

Group 68 Driver seat Subgroup 6800. Operator seat Fig.No Pos.No 68.2 1 2 3 4 5 6 7 8

Assembly unit or part number Grammer MSG85/721 20 8 2522-6800010Grammer MSG85/721 30.04.017-03 10 55 10 10

Q-ty 1 4 4 1 1 4 4 4 4

256

Name Seat Bolt Washer Bracket Seat Cap Bolt Washer Washer

Fig. 68.3. Reverse mechanism

257

Group 68. Driver seat Subgroup 6807. Reverse mechanism Fig.No Pos.No 68.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Assembly unit or part number 2522-6807000-01 80 - 6804014 6 6 80 -68070091522-6807101 80 -6804066 1522-6807160 80 -6807070 80-1716041 15.081 80 -6807040 10 2522-6807020 2522-6807001 10 30 10 10 80 -6807050 1522-6807150 2522-6807010 20 04.02.020 45 27 8 2522-6807040 2522-6807010-01 6 14 20

Q-ty 1 1 5 9 1 1 1 1 1 8 8 4 6 1 4 4 8 4 2 2 1 6 1 1 1 6 2 1 4 6 3

258

Name Reverse mechanism Lining Nut Washer Lever Lock Lining Panel Disk Spring Ball Clamp Nut Panel Bolt Bolt Washer Washer Screw Screw Bracket Bolt Nut Forelock Washer Washer Piston-rod Bracket Washer Bolt Bolt

Fig.81.1 Air conditioner installation

259

Group 81.Conditioner system Subgroup 8100. Air conditioner installation Fig.No Pos.No 81.1 1 2 3 5 6 7 8 9 10 11 12 13 14 15 18 19 20 24 25 26 27

Assembly unit or part number 2022-8100005-02 3022-8101010 1523-8112010 1523-8114020 70-6702306 80-3723045-01 80-8100023 80-8101015 923-3723012 2822 -8100013 2822 -8100013-01 2822 -8100013-03 3022-8100011 3022-8101011-05 3022-8112011 8-6g 16.88.35.019 8-6 .6.019 8100000-02 11-0 20-32 70-90

Q-ty 1 1 1 1 1 20 2 1 6 1 2 2 6 1 1 2 2 2 1 1 6 2

260

Name Air conditioner installation Heater-cooler installation Installation of condensator Compressor installation Bushing Collar Union body Hose Clamp Hose Hose Hose Pipe Hose Bracket Bolt GOST 7796-70 Nut GOST 5915-70 Washer Conditioner Cock TU RB 03973223.008-2000 Clamp with worm thread Clamp with worm thread

Fig. 81.2 Compressor installation

261

Group 81.Conditioner system Subgroup 8114. Compressor installation Fig.No Pos.No 81.2 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17

Assembly unit or part number 1221-814070 1523-8114021 1221-8114022 260-3701068 10-6g 16.88.35.019 10-6g 30.88.35.019 10-6g 35.88.35.019 10-6g 50.88.35.019 12-6g 35.109.40 .019 10-6 .6.019 10.01.019 12.01.019 10 12 8114.003

Q-ty 1 1 1 2 2 2 1 2 1 3 3 2 9 1 1

262

Name Tension lever Plate Bracket Special-type bolt Bolt GOST 7796-70 Bolt GOST 7796-70 Bolt GOST 7796-70 Bolt GOST 7795-70 Bolt GOST 7798-70 Nut GOST 5915-70 Washer GOST 6958-78 Washer GOST 11371-78 Washer OST 37.001.115-75 Washer OST 37.001.115-75 Belt

Fig. 81.3 Heater installation 263

Fig. 81.3 Heater installation

264

Group 81. Heater Subgroup 8101. Heater (upon request) Fig.No Pos.No Designation 81.3 1 1522-8101080 81.3 2 1522-8101100 3 1522-8101090 4 3022-8101100 5 1522-8104100 7 80-8104060 8 80 -8204010 10 1522-8101012-06 14 1522-8101034 15 1522-8104023 17 80-8100012 18 80-810001129 6g 88.35.019 30 16-6g 25.88.35.019 32 6-6g 20.88.35.019 39 6.01.019 40 8.01.019 42 16.01.019 45 6 46 50 11 51 20-32 55 50 2

Q-ty 1 1 1 1 6 2 1 1 1 2 2 1 2 2 2 4 2 8 2 4 1 4

265

Name Heater armature Heater fan Panel Bracket Aspirator Filter Shield Hose Bracket Grill Shutter Cover Bolt GOST 7796-70 Bolt GOST 7796-70 Bolt GOST 7798-70 Washer GOST 6958-78 Washer GOST 6958-78 Washer GOST 11371-78 Washer OST 37.001.115-75 Washer OST 37.001.115-75 Cock TU RB 03973223.008-2000 Clamp with worm thread Hermetic Vikar TU 2513-001-25687015-99

Fig. 81.4 Heater-cooler installation

266

Fig. 81.5. Heater-cooler installation

267

Group 81. Conditioner system Subgroup 8101. Heater-cooler installation Fig.No

Pos.No

81.4 81.5

1 2 3 6 7 8 9 11 13 14 17 18 19 21 23 25 26 27 29 52 53 54 61 62 63

Assembly unit or part number 3022-8101020 3022-8101020-01 3022-8101100 1522-8101110 1522-8104100 80-3805065-01 80-8104060 3022-8101011 3022-8101011-02 3022-8101012 3022-8101017 3022-8101018 1522-8101036 1522-8101013-02 1522-8101091-02 1522-8104023 1522-8104105 80-8100012 80-810001111 586415 U003CF041E TORRO 20-32/9- 6W

Q-ty 1 1 2 1 6 4 2 1 1 2 2 1 1 1 1 2 6 2 1 1 1 1 2 1 1

268

Name Bracket Bracket Bracket Panel Aspirator Screw Filter Hose Hose Pipe Wall Seal Bracket Seal Seal Grill Joke Shutter Cover Cock Fan switch Climate control block Clamp «NORMA» Hose 10 90010GN (L=4200 mm) Hose 6 90006GN (L=5100 mm)

Fig. 82.1 Inside rear-view mirror

269

Group 82. Cabin accessories Subgroup 8201. Inside rear-view mirror Fig.No

Pos.No

82.1 1 2 3 4 5 6 7 8 9

Assembly unit or part number 2522-8201090 80-8201035 25 A30.04.071 2522-8201091 8 8 8 2522-8201092 70-6700103

Q-ty 1 1 1 1 1 2 1 1 1 1

270

Name Inside mirror installation (1, 4, 5, 8, 9) Inside rear-view mirror (2, 3, 6 ,7) Bolt Clamp Axis Nut Washer Washer Cap Cap

Fig. 82.2 Side rear-view mirror

271

Group 82. Cabin accessories Subgroup 8201. Side rear-view mirror Fig.No

Pos.No

82.2

1

Assembly unit or part number 883926

7 8 10 12

6-6g 40.58.016 8-6g 30.58.016 6.65 .019 8.01.08 .016

Q-ty 2 2 1 2 1

272

Name Rear-view mirror .458201.050 TU RB 700091832.0115-2004 Bolt GOST 7808-70 Bolt GOST 7808-70 Washer GOST 6402-70 Washer GOST 11371-78

Fig. 82.3 Sun visor

273

Group 82. Cabin accessories Subgroup 8201. Sun visor Fig.No

Pos.No

82.3 1 2 3 4 5 6 7 8 9

Assembly unit or part number 80 -8204010 6-6 .6.019 GOST 5915-70 OST 37.001.115-75 6.01.019 GOST 6958-78 70-82040114-6g 10.58.019 GOST 17473-80 4-6 .6.019 GOST 5927-70 70-8204014 80 -8204011-01 4 OST 37.001.115-75

Q-ty

Name

1 2 2 2 1

Sun visor (4-8) Nut Washer Washer Sun visor

5

Screw

5 2 1 5

Nut Holder Axis Washer

274

Fig.84.1 Facing

275

Group 84. Fin assembly Subgroup 8400. Facing Fig.No Pos.No 84.1 1 84.2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Assembly unit or part number 1222-8400025 37.08.045 923-8401088 6-6 .6.019

Q-ty 1 1 1 18 34 2 10 1 1 1 1 1 1 2 6 1 23 2 2 1 18 42 22 8 6 2 1 1 4 28 1 1 1 1 1 2 2 2

6-6g 40.58.019 6.01.019 1523-8402420 1523-8401087 1222-8400015 950.3-8401090 1222-8402320 1523-8402318 923-8402410-01 WFS-4213 1523-8402322 6.01.019 950.3-8400050 90-8400070-01 950.3-8400101 8.01.019 8 8-6 .6.019 3.2 25.019 549 -1305044 923-8402410 1523-8402319 950.3-8400102 923-8400011 8.01.019 1221-8402420 1222-8402020 1222-8402310 950.3-8402318 1523-8402030 1523-8402041 822-8400080-03 1523-8402039

276

Name Apron Seal Grill Nut GOST 5915-70 Washer OST 37.001.115-75 Screw GOST 17475-86 Washer GOST 11371-78 Joke Grill Mask Grill Side member Grill Lock Self-tapping screw Grill Washer GOST 6958-78 Clamp Rod Bracket Washer GOST 11371-78 Washer OST 37.001.115-75 Nut GOST 5915-70 Forelock GOST 397-79 Ring Lock Grill Bracket Detent Washer GOST 6958-78 Joke Hood Side member Grill Frame Bracket Control wire Bracket

277

Fig. 84.2 Facing

Group 84. Fin assembly Subgroup 8400. Facing Fig.No Pos.No 84.1 39 84.2 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

Assembly unit or part number 12.01.019 12 1.25-6 .6.019 5-6g 12.58.019 70-4803023 10 10-6g 30.88.35.019 70-3401093 923-8400033 10-6 .6.019 920-8400140 80-8402410 6-6g 16.88.35.019 1523-8402060 8-6g 20.88.35.019 1523-8402085 6-6g 14.88.35.019 1321-84020956-6g 20.88.35.019 923-8400060 1523-8400170 920-8400140-01 21054 80-6707096 923-8400140-01 923-8402095923-8400045 923-8400040 8-6g 30.88.35.019 923-8400031 1222.4-8402045 1523-8402070 923-8400033-01 1523-8402110 8-6g 40.88.35.019 6-6g 45.88.35.019 80-6708225 90-84000128-6g 45.88.35.019 1221.4-8400086 10-3p/6g 45.66.019 8-6g 50.88.35.019 2522-6702066 12-6g 30.88.35.019 12 10.01.019

Q-ty 1 2 4 2 4 4 10 6 10 1 2 8 1 13 2 4 2 4 1 1 1 1 1 2 2 4 2 4 4 1 1 2 1 2 2 1 1 2 1 2 1 1 2 2 4

278

Name Washer GOST 11371-78 Nut GOST 5915-70 Screw GOST 17473-80 Union body Washer OST 37.001.115-75 Bolt GOST 7796-70 Lever tip Stem Nut GOST 5915-70 Support Lock Bolt GOST 7798-70 Arc Bolt GOST 7796-70 Bracket Bolt GOST 7798-70 Detent Bolt GOST 7798-70 Bracket Support Support Air hoist Axis Support Detent Hinge Support Bolt GOST 7796-70 Axis Stabilizer Rack Stem Plate Bolt GOST 7795-70 Bolt GOST 7795-70 Bracket Bracket Bolt GOST 7795-70 Stabilizer Stud GOST 22034-76 Bolt GOST 7795-70 Bushing Bolt GOST 7796-70 Washer OST 37.001.115-75 Washer GOST 6958-78

Fig. 84.3 Front wings

279

Group 84. Fin assembly Subgroup 8403. Front wings Fig.No Pos.No 84.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Assembly unit or part number 822-840301112 85 12 12 30 2022-8403015-01 M10 10 10 80-4616017 10 10 25 1221-8403014- -02 or 1221-8403014- 1-02 2022-8403015 2022-8403012

Q-ty 2 8 14 6 1 10 10 10 10 10 10 2 2 1 8

280

Name Base Bolt Washer Bolt Rack Nut Washer Washer d=21 mm Roller Washer d=30 mm Bolt Wing Wing Rack Bushing

Fig. 84.4 Foot step

281

Group 84. Fin assembly Subgroup 8405. Foot step Fig.No Pos.No 84.4 1 2 3 4 5 6 7 8 9 10

Assembly unit or part number 1522-84050 05 2522-8405010 12 M12 12.01.019 12 35 10.01.019 10 25 10 10 2522-8405020

Q-ty 1 1 4 4 4 4 4 4 4 4 1

282

Name Foot step (1-10) Foot step Washer Nut Washer Bolt Washer Bolt Washer Nut Foot step

Fig.87.1 Control of DL and FDA (with GB 16 8 and FDA 1222-2300020-05) 283

Group 87.Control system Subgroup 8700. Control of DL and FDA 1522-8700410Fig.No Pos.No Assembly unit or part number Q-ty * 87.1 1 50-1702048 10 2 12-51 TU RB 37334210.004-97 1 3 1222-8700021 1 4 1221-37248401 5 80-3723045-01 10 6 1222-3724850-02 1 7 80-3723045 5 8 1522-37248301 9 OST 37.001.115-75 4 10 8-6g 16.88.35.019 GOST 7796-70 2 11 70-3723042-01 1 12 1221-8700022 2 13 1522-37248201 14 1522-8700212 2 15 BK12-1 642241.001 TU 1 16 12.3803-31 TU RB 300228919.037-2002 2 or 2202.3803-34 TU 37.003.1109-82 17 OST 37.001.115-75 5 18 6-6 .6.019 GOST 5915-70 5 19 90.3747 TU 37.003.1418-94 or 7 3747.40 4 3747.50 3 20 1522-8700221-A 1 21 1522-8700222 1 22 OST 37.001.115-75 3 23 1321-8700019 1 24 -32-01 1 25 006-010-25-1-4 1 GOST 18829-73/GOST 9833-73 26 -1 TU RB 03428193.095-97 1 27 80-3805065 1 28 822-3801341 1 29 80-3724410-06 1 30 6-6g 20.58.019 GOST 17474-80 4 31 1522-8700221 1 32 6-6g 16.58.019 GOST 17473-80 5 33 2022-8700465 1 34 80-3801021 2 35 150 -06.14 TU RB 14795799.0011 97 or 150-06.17 TU 37.003.701-75 36 147 -06.49 TU RB 14795799.0011 97 or 147-06.17 TU 37.003.701-75 38 602602 OST 37.003.032-88 1 39 8-6g 14.88.35.019 GOST 7798-70 2 40 12.3803-41 TU RB 300228919.0372 2002

*

Maximum quantity

284

Name Shim Switch Pipe Harness Collar Harness Collar Harness Washer Bolt Bushing Clamp Harness Joke Switch Warning light Washer Nut Relay Cut-in relay 30 Cut-in relay 20 Bracket Bushing Washer Clamp Seal Ring Fuse block Screw Shield Cable Screw Bracket Screw Panel Switch socket Switch Switch Female socket Bolt Warning light

Fig.87.2 Control of DL, FDA and front PTO shaft 1523-8700210285

Group 87.Control system Subgroup 8700. Control of DL and FDA and front PTO shaft 1523-8700210Fig.No Pos.No 87.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43

*

Assembly unit or part number Q-ty * 50-1702048 10 12-51 TU RB 37334210.004-97 1 1222-8700021 1 1221-37248401 80-3723045-01 10 1222-3724850-02 1 80-3723045 14 1522-37248301 OST 37.001.115-75 4 8-6g 16.88.35.019 GOST 7796-70 2 70-3723042-01 1 1221-8700022 2 1522-37248201 1522-8700212 2 BK12-1 642 241.001 TU 2 12.3803-31 TU RB 300228919.037-2002 3 or 2202.3803-34 TU 37.003.1109-82 OST 37.001.115-75 6 6-6 .6.019 GOST 5915-70 6 90.3747 TU 37.003.1418-94 or 8 3747.40 5 3747.50 3 1522-8700221-A 1 1522-8700222 1 OST 37.001.115-75 4 1321-8700019 1 -32-01 1 006-010-25-1-4 1 GOST 18829-73/GOST 9833-73 -1 TU RB 03428193.095-97 1 80-3805065 1 822-3801341 1 80-3724410-06 1 6-6g 20.58.019 GOST 17474-80 4 1522-8700221 2 6-6g 16.58.019 GOST 17473-80 6 2522-8700215 1 80-3801021 3 150 -06.14 TU RB 14795799.0011 97 or 150-06.17 TU 37.003.701-75 147 -06.49 TU RB 14795799.0011 97 or 147-06.49 TU 37.003.701-75 602602 OST 37.003.032-88 1 8-6g 14.88.35.019 GOST 7798-70 2 147 -01.17 TU RB 14795799.0011 97 or 147-01.17 TU 37.003.701-75 1523-3724940 1 1523-37249501 12.3803-41 TU RB 300228919.0373 2002

Maximum quantity

286

Name Shim Switch Pipe Harness Collar Harness Collar Harness Washer Bolt Bushing Clamp Harness Joke Switch Warning light Washer Nut Relay Cut-in relay 30 Cut-in relay 20 Bracket Bushing Washer Clamp Seal Ring Fuse block Screw Shield Cable Screw Bracket Screw Panel Switch socket Switch Switch Female socket Bolt Switch Harness Harness Warning light

Fig.87.3 Control of DL, FDA and reduction unit (with GB 24 12 and FDA 1525-2300020) 287

Group 87.Control system Subgroup 8700. Control of DL, FDA and reduction unit 2022-8700450Fig.No Pos.No 87.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Assembly unit or part number 2022-8700030 2022 -8700027 2022-8700028 3 80-3723045-01 1522-3724850 80-3723045 2022-372493070-3723042-02 2022-3724920822-3723044 12-1 642241.001 TU 12.3803-31 TU RB 300228919.037-2002 or 2202.3803-34 TU 37.003.1109-82 OST 37.001.115-75 6-6 .6.019 GOST 5915-70 90.3747 TU 37.003.1418-94 or 3747.40 3747.50 1522-87002211522-8700222 OST 37.001.115-75 1321-8700019 -32-01 006-010-25-1-4 GOST 18829-73/GOST 9833-73 -1 TU RB 03428193.095-97 80-3805065 822-3801341 80-3724410-06 . 6-6g 20.58.019 GOST 17474-80 1522-8700221 6-6g 16.58.019 GOST 17473-80 2022-8700465 150 -06.14 TU RB 14795799.001-97 or 150-06.17 TU 37.003.701-75 147 -06.49 TU RB 14795799.001-97 or 147-06.17 TU 37.003.701-75 80-3801021 8-6g 16.88.35.019 GOST 7796-70 OST 37.001.115-75 1321-8700029 2022-3700028 -01 50-3723021 8-6 .6.019 GOST 5915-70 8.01.019 GOST 11371-78 8-6g 30.88.35.019 GOST 7796-70 2022-8700027-01 2022-8700030-01 502604 OST 37.003.032-88

288

Q-ty 1 1 1 2 11 1 10 1 1 1 1 1 4

Name Bracket (left) Bracket Pipe Switch Collar Harness Collar Harness Bushing Harness Clamp Switch Warning light

7 7 10 6 4 1 l 4 1 l 1

Washer Nut Relay Cut-in relay 30 Cut-in relay 20 Bracket Bushing Washer Clamp Seal Ring

1 1 1 1 4 2 7 1 1

Fuse block Screw Shield Cable Screw Bracket Screw Panel Switch

1

Switch

2 6 10 4 1 2 4 4 4 1 1 2

Switch socket Bolt Washer Clamp Pipe Joke Nut Washer Bolt Bracket Bracket (right) Male socket

Fig.87.4 Control of lift linkage 1522-8700610 289

Group 87.Control system Subgroup 8700. Control of lift linkage 1522-8700610 Fig.No Pos.No 87.4 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Assembly unit or part number 145 000 AB 50-3723021 80-3723045-01 70-3723042-02 1523-3724890 1523-3724895 R 917 004 743 4-6g 20.58.019 GOST 17474-80 0 538 201 611 OST 37.001.115-75 6 .01.019 GOST 6958-78

Q-ty 4 2 5 1 1 1 1 4 1 6 4

Name Button switch Joke Collar Bushing Harness Harness Electronics assembly Screw Control panel Washer Washer

50-4616023 6-6g 35.88.019 GOST 7798-70 3-6 .6.019 GOST 5927-70 OST 37.001115-75 3.01.019 GOST 11371-78 3-6g 16.59.019 GOST 17473-80 8-6g 35.88.35.019 GOST 7796-70 OST 37.001.115-75 1221-8700022 1321-8700019-01 1321-8700019-02 6-6g 12.88.35.019 GOST 7798-70 8-6 .6.019 GOST 5915-70

2 2 4 4 4 4 2 2 8 3 1 4 2

Bushing Bolt Nut Washer Washer Screw Bolt Washer Clamp Clamp Clamp Bolt Nut

290

Fig.87.5 Control of MMZ engine 2022.4-8700910-

291

Group 87.Control system Subgroup 8700. Control of MMZ engine 2022.4-8700910Fig.No 87.5

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Assembly unit or part number 50-4607064 2022.4-37249608-6gx20.88.35.019 GOST 7796-70 C8.01.019 GOST 11371-78 OST 37.001.115-75 1221.4-37249651221.4-870093880-3723045-01 2022 .4-87009446-6gx25.88.35.019 GOST 7798-70 C6.01.019 GOST 11371-78 OST 37.001.115-75 30.04.017 918013 4-6gx10.58.019 GOST 17473-80 4 OST 37.001.115-75 4-6gx20.58.019 GOST 17474-80 12.3803-31 or (2202.3803-34) 12-1 4-6gx16.58.019 GOST 17473-80 4-6 .6.019 GOST 5927-70 C4.01.019 GOST 11371-78 2022.4-870091680-3801021 80-3801327

Q-ty 1 1 2 2 2 1 1 12 1 2 2 2 2 1 4 6 4 1 1 2 2 2 1 1 1

292

Name Bushing Harness Bolt Washer Washer Harness Bracket Collar Bracket Bolt Washer Washer Cap Information display Screw Washer Screw Warning light Switch Screw Nut Washer Panel Switch socket Blind plug