Belarus 1221.5 Tractor Parts Catalogue & Assembly Manual 1221.5-0000010 KDS - PDF DOWNLOAD

_____________ BELARUS ___________1221.5 1221.5-0000010 KDS

CATALOGUE OF PARTS AND ASSEMBLY UNITS

2013

The catalogue was prepared by engineer of Department of Design and Experimental Works - 1 (DDER-1) I.V. Razmyslovich. Basic data was provided by key specialists of DDER-1 of RUE “Minsk tractor works”.

Chief editor - A.G. Stasilevich, General Designer of PA “MTW”, Director of Scientific and Technical Center of RUE “MTW”.

Executive editor– N.I. Zezetko, Design manager for tractor production.

Publications Assistant — Y. M. Korotky, Head of Design Bureau for Maintenance Documentation.

RUE “Minsk Tractor Works” constantly works on improving the output goods and retains the right to change the design, technical data without prior notification of the customers.

Some designations, descriptions and figures in this catalogue may differ from actual ones on your tractor. For detailed information, contact your dealer and use information bulletins, published by PA “MTW” and regularly circulated among the consumers. © RUE “Minsk Tractor Works”, 2013 All rights reserved. This book may not be reproduced or copied in full or in part without written permission of RUE “Minsk Tractor Works”.

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CONTENTS Introduction .............................................................................................................. 4 How to use this catalogue........................................................................................ 4 Application ............................................................................................................... 5 Index of groups and subgroups of catalogue assembly units and parts................... 7 Assembly units and parts......................................................................................... 11

3

INTRODUCTION The present catalogue contains the whole range of assembly units and parts for tractors “BELARUS-1221.5“, equipped with engine D-260.2S3B. The engine is a 4-stroke piston sixcylinder inner combustion engine with in-line vertical arrangement of cylinders, with direct injection of diesel fuel and compression ignition, corresponding to environmental requirements of Stage 3B. The catalogue is meant for organizations and firms that are concerned with tractor sales, operation and repair. It can be used in calculation and preparation of orders for spare parts and serves as a manual during tractor disassembling and assembling.

All changes related to tractor design development are represented in respective information sheets.

HOW TO USE THIS CATALOGUE Catalogue includes tractor assembly units and parts.

Assembly units and parts are divided into groups and subgroups according to functional attribute. This directory is well illustrated with axonometric figures of knocked-down tractor components. All parts in the figures have sequence numbers (figure numbers). For ease of catalogue reference in search for necessary part the same sequence numbers are placed in column “Pos. No.” in the text part of the catalogue in ascending order from top downward. The figures referred to in the catalogue are well-done in the terms of art and let the user get acquainted with structure and configuration of parts and assembly units. They can serve as a manual for carrying out disassembling and assembling operations.

For example, the following record is given in the catalogue «...240-1004100-

4

Connecting rod (13,20,21,37-39)».

It means that assembly unit “Rod” in the number of 4 pieces per engine consists of the following parts: bushing (pos. 21), connecting rod (pos. 20), connecting rod bolt (pos. 13), connecting rod cap (pos. 39), washer (pos. 38) and nut (pos. 37). “Quantity” column gives number of assembly units and parts used in this subgroup (1004) per one tractor.

Conventional seven-digit system of assembly unit and parts designation (after prefix) is applied for the tractors.

Prefixes A1, A2 and A3 that follow seven-digit part number mean that the design of these parts or assembly units has been changed, but is still interchangeable with the previously produced designs. Prefixes B, B1, B2, V, G, D, etc. mean that new part designs will not be interchangeable with parts of previously produced designs, but are interchangeable with each other within the range of one symbol.

Digit prefixes that follow the part or assembly unit number, e.g. 01, 02, 03, etc., describe part or assembly unit version (structural or climatic) and these parts are not interchangeable with each other.

For example, parts “240-1104300-B1-01 (1st cylinder pipe)” and “240-1104300-B1-02 (2nd cylinder pipe)’’ have different structural variations and are not interchangeable.

Some parts, taken from previous tractor models, have alphanumeric designations. For example, “D18-055- -01 Seal ring”.

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APPLICATION The tractor “BELARUS-1221.5” is intended for performance of various general – purpose agricultural operations with mounted, semi-mounted and trailed machines and implements, for loading-unloading works and transportation works.

The tractor “BELARUS-1221.5” is a general-purpose wheeled tractor of traction class 2 with the wheel formula 4X4.

Tractor framework – semi-frame.

Undercarriage: front and rear driving wheels, with pneumatic tyres of low pressure.

Steering wheels are front wheels. The wheels can be twinned by means of spacers.

The tractor is equipped with 4-stroke piston six-cylinder inner combustion engine with inline vertical arrangement of cylinders, with direct injection of diesel fuel and compression ignition, corresponding to environmental requirements of Stage 3B. System of engine lubrication is combined, some parts are lubricated under pressure, some – by spattering. The lubrication system consists of an oil sump, oil pump, liquid-oil heat exchanger, oil filter and oil filter with paper filtering element.

The engine fuel supply system consists of the following parts: - accumulator system of fuel supply Common RAIL, including a high-pressure fuel pump, injectors, fuel accumulator under high pressure, sensors of engine working environment condition (pressure and temperature of fuel and air), electromagnetic actuating mechanisms (fuel governor, electromagnetic injection valves), electronic unit of control and communication check circuits, low-pressure pipelines, high-pressure pipelines; - fuel fine filters; - fuel coarse filters.

System of engine start-up is electric starter. A means of start-up facilitation under low environmental temperatures are the heating plugs.

System of air delivery consists of a turbocharger, an air pipeline and a system of charged air cooling.

The turbocharger is executed as follows: radial centripetal turbine and centrifugal single-stage compressor with cantilever arrangement of wheels in relation to supports.

The system of air purification consists of a dry-type air cleaner with two paper filtering elements. Air ingress with an air-cleaner is performed through the monocyclone which provides preliminary inertial air cleaning at the expense of tangential inflow and centrifugal forces, arising at spiral air rotation in relation to the monocyclone housing axle discharging large-size dust particles.

Cooling system for charged air is of a radiator type. The CAC radiator is intended for cooling the air, charged into the inlet collector.

System of engine cooling is closed-type with coolant compulsory circulation executed by a centrifugal pump. The water pump is driven by a V-belt from the crankshaft pulley. For acceleration of engine warming up after start-up and for automatic control of a temperature mode at various loadings and ambient temperatures there is a thermostat.

To provide for a required chemical composition of exhaust gases under Tier-IIIB stage the system of selective catalytic reduction (SCR) is additionally installed in the exhaust system.

The coupling clutch is frictional, dry, two-disk, spring-loaded. The CC overlays are asbestos free. The coupling control drive is mechanical.

The gearbox is 16F + 8R, mechanical, fixed-ratio, with constant-mesh gears. Shifting of gears within the ranges is executed by means of synchro-mesh units, switching between ranges is executed by toothed clutches.

Optional can be installed GB 24x12.

The rear axle is with the main drive, differential, hub and final drives of planetary type.

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Brakes: service brakes are multidisk, oil-lubricated, located on final drive pinion shafts; the parking brake is independent, manually controlled. It is possible to mount the dry-friction brakes. The trailer brake control drive can be either double-line pneumatic, or hydraulic, interlocked with tractor service brakes control. Against order the tractor may not be equipped with the trailer brake pneumatic drive – tires are inflated through a valve of the pneumatic compressor.

The rear power takeoff shaft is continuous dual-speed (540 and 1000 min-1) and synchronous, the direction of rotation is clockwise when viewed from the shaft end face. There are PTO shaft end extensions: PTO shaft end extension 1 (6 splines, 540 min-1), PTO shaft end extension 1c (8 splines, 540 min-1), PTO shaft end extension 2 (21 splines, 1000 min-1).

The transmission hydraulic system provides for the following: - switching of the FDA drive, differential lock, PTO engagement (optional); - filtration of transmission oil; - pressure feed lubrication of gearbox bearings, of FDA drive bearings; Steering is hydrostatic. The feed pump is gear-type, the direction of rotation is left. The dosing pump is gerotor-type. The type of the rotation mechanism - two hydraulic cylinders (TS50x200) of bidirectional operation and a steering linkage.

The front driving axle has an axle drive gear, a self-locked differential, final gears (planetary gear groups). The FDA drive is a parallel-shaft gear unit with hydraulically-pressed clutch built in the gearbox, a propeller shaft. The FDA drive control is electro-hydraulic.

The lift linkage is a remote-cylinder system with a hydraulic lift, with rear left and right duplicated outlets of the hydraulic system – depending on the HHL control type.

Optional the tractor can be equipped with EHR electro-hydraulic system of rear lift linkage automatic control.

Free drain is available at the back of the tractor for operation with hydraulic units with constant delivery, hydraulic motors for instance.

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INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS

Group

Subgroup

Fig.

1001

10.1

1101 1108 1109 1109

11.1 11.2 11.3 11.4

1201 1205 1209 1205 1209 1204

12.1 12.2 12.3 12.4 12.5 12.6

1301 1317 1309

13.1 13.2 13.3

1601 1601 1601 1601 1602 1602

16.1 16.2 16.3 16.4 16.5 16.6

1701 1701 1701 1701 1701 1702

17.1 17.2 17.3 17.4 17.5 17.6

1701 1701 1701 1701 1701 1701 1702 1706 1702 1704

17.7 17.8 17.9 17.10 17.11 17.12 17.13 17.14 17.15 17.16

1802

18.1

2203 2210

22.1 22.2

11

12

13

16

17

18 22

Description Diesel engine mechanisms Engine assembly Fuel feed system Fuel tank Fuel feed control Air supply line Air cleaner assembly Exhaust system Tank assembly Muffler assembly Tank heating system Muffler assembly Tank heating system Supply system Cooling system Cooling unit Cooler assembly Fan guard Clutch Clutch assembly Clutch housing Clutch housing Clutch control Clutch control Clutch housing.Release yoke Gearbox Gearbox (16F+8R) Primary shaft Secondary shaft Intermediate shaft Low gears shaft Gearbox control mechanism Gearbox (24F+12R) Primary shaft Intermediate shaft Low gears and reverse shaft Gear train shaft Secondary shaft Gearbox control mechanism Pumps drive Filter Distributor-filter Front driving axle drive Front driving axle drive Cardan drive Cardan drive Guard

7

Page

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 23

Subgroup

Fig.

2300,2301 2302 2303 2308

23.1 23.2 23.3 23.4

2401,2403, 2407 2401 2409 2409

24.1 24.2 24.3 24.4 24.5

2707 2707

27.1 27.2

3003

30.1

3101 3107

31.1 31.2

3401 3401 3405 3405

34.1 34.2 34.3 34.4 34.5 34.6

3506 3503 3503 3503 3504,3507 3504,3507 3506 3506 3514 3514 3521 3521 3521 3509

35.1 35.2 35.3 35.4 35.5 35.6 35.7 35.8 35.9 35.10 35.11 35.12 35.13 34.14

3700 3700 3700 3700 3700 3723 3700 3724 3722

37.1 37.2 37.3 37.4 37.5 37.6 37.7 37.8 37.9

24

27

30 31

34

3407

35

37

Description Front driving axle Front driving axle Gear Differential Wheel-hub drive Rear axle Rear axle. Differential. Final drives Final drive (lubrication) Differential lock mechanism Differential lock clutch of «wet» type Drawbar hitch Drawbar hitch Drawbar hitch (configuration variants) Front axle Steering link Wheels and hubs Front driving wheels Rear driving wheels Steering Steering column Cardan Hydrostatic power steering Oil tank Hydraulic cylinder Brakes Brakes Brake control “Wet” brakes Service «wet» brakes control Parking brake, Parking brake control Parking brake. Parking brake control (for «wet» brakes) (Single-line) pneumatic drive (Double-line) pneumatic drive Brake valve Brake valve Coupling head (for single-line pneumatic drive) Coupling head(for double-line pneumatic drive) Coupling head(for double-line pneumatic drive) Compressor Electrical equipment Engine electrical equipment Transmission electrical equipment Cab electrical equipment Working lights assembly Headlights assembly Rear lamps assembly Front lamps with working lights assembly Storage battery assembly Conditioner electrical equipment

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Page

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 38

Subgroup 3724 3722

Fig. 37.10 37.11

3805

38.1 38.2

3901 3912

39.1 39.2

4202 4218 4209 4209 4235 4216 4216 4235

42.1 42.2 42.3 42.4 42.5 42.6 42.7 42.8

4605 4605

4634 4635 4635 4635

46.1 46.2 46.3 46.4 46.5 46.6 46.7 46.8 46.9 46.10 46.11 46.12 46.13 46.14 46.15 46.16 46.17 46.18 46.19

5205 5205

52.1 52.2

6700 6700 6700 6708 6700 6708

67.1 67.2 67.3 67.4 67.5 67.6

6800 6800 6801 6809

68.1 68.2 68.3 68.4

8114 8114 8112

81.1 81.2 81.3

39

42

46

4605 4607 4606 4607 4606 4607 4607 036.50B RP70

67

68

81

Description Heater electrical equipment Roadtrain lamp assembly Dashboard Dashboard Tools and acessories Operator’s tool First-aid kit Power take-off Front power take-off shaft Front power take-off shaft.Gear unit.

Front power take-off shaft control.

Rear power take-off shaft Rear power take-off shaft Rear power take-off shaft control (for dry brakes) Rear power take-off shaft control (for wet brakes) Ballast Hydraulic system Lift linkage with hydraulic lift Lift linkage Hydraulic system Hydraulic system housing Hydraulic system Hydraulic system housing Pump drive Hydraulic distributor control (RP70, RS 213 Mita) Hydraulic system housing and filter Quick coupling Hydraulic distributor RP70-1221.1 Hydraulic lift distributor Hydraulic lift control Hydraulic lift Hydraulic lift Windscreen wipers Windscreen wiper assembly Windscreen washer assembly Tractor cab Tractor cab Tractor cab Roof Roof Panels Cab doors Seat Operator’s seat Operator’s seat Seat suspension Additional seat Air-conditioning system Compressor assembly Tension lever Condenser assembly

9

Page

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 82

Subgroup 8101 8101 8101 8101

Fig. 81.4 81.5 81.6 81.7

8201 8201 8201

82.1 82.2 82.3

8400 8403 8405

84.1 84.2 84.3 84.4

8700 8700 8700 8700

87.1 87.2 87.3 87.4

84

87

Description Heater Heater fittings Heater-cooler assembly Air-conditioning system assembly Cab accessories Inside rear-view mirror Lateral rear-view mirror Sun visor Hood and fenders

Page

Facing Front wheel fenders Foot step Control system FDA, rear axle DL and PTO control(with GB 16Fx8R) FDA, rear axle DL, PTO and gear unit control Lift linkage control Engine control

Adopted abbreviations and conventional notations: GOST – State Standard OST – Industry-specific standard TU – Technical Specifications TU RB – Technical Specifications of the Republic of Belarus MMZ – Minskiy Motornyi Zavod (Minsk Motor Plant) KDS – Catalogue of parts and assembly units KD – Catalogue of parts Russian (Cyrilic Alphabet) Symbols and Designations used in Catalogue and Corresponding English Equivalents Russian (Cyrilic Alphabet) Symbols A

,

;

1/8”

, ; 80 -… ; P, ; 80; ; -70; P , ; 80 -…; ; ; 70 -…, ; ; 125, ; ; , 8,

8

15, ,

,

English Equivalents A B V G Gg D, Du ZH Z I K; KG1/8” L M, MKPV N P; 80P-… ; PR, PE R; R80; R ; RP-70; RD, RAUS S; 80S-…; S15, SAKD ; S U; 70U-…, UMZH, UKF H; HCHP TS; TS 125 TSIKS CH; SCH SH NMSH; NSH F , FP SHP 8, SHCH 8

Russian (Cyrilic Alphabet) Symbols

English Equivalents SHP …KZS… SCH-114B; SSH HCHP 10; HCHM TKRN-3 AMOVT HS-26 PKSH 1/8” R75-V3VR YAVAG AUSH, ADYUI ASH EMUSH US SHS

…

-114 ; 10; -3 -26 1/8” 75,

50

F50 VK SHCK PK KG 3/8” DOT TD, TIIR LBIE LYAKSH DADM DUOT EFO

3/8” , ,

10

Fig. 10.1 Engine assembly

11

Group 10. Diesel engine mechanisms Subgroup 1001. Engine assembly Fig. Pos.No Assembly unit or part number 10.1 1221-1001001 1 50-1601352 2 52-2301065 3 D01-015 4 70-2800016 5

Q-ty 1 2 4 2 4 1

6

4

7

2

8

2

10

3

11 12

220-2401022

1 1

13

4

15 16

5 10

12

Description Engine assembly Dowel pin Washer Dowel pin Bolt Bolt 12-6gh75.88.35.019 GOST 7795-70 Bolt 16-6gh60.88.35.019 GOST 7795-70 Bolt 16-6gh70.88.35.019 GOST 7795-70 Bolt 16-6gh75.88.35.019 GOST 7795-70 Bolt 12-6gh30.88.35.019 GOST 7796-70 Bolt Nut 12-6N.6.019 GOST 5915-70 Nut 16-6N.6.019 GOST 5915-70 Washer 12 OST 37.001.115-75 Washer 16 OST 37.001.115-75

CFF

HPP

Fig.11.1 Fuel tank

13

Group 11. Fuel feed system Subgroup 1101. Fuel tank Fig. Pos.No Assembly unit or part number 11.1 920-1101600-05 1 1221-1101690-01

Q-ty 1 2

2

4

3 4 5 6 7

4 4 1 1 5

.265SH-01 200-3806026 80-1101067

8 9 12 12 13 14 15 16 17 18 19 20 21 23

5 KG 1/8". 12.019 920-1101162-11 920-1101162-09 1221-1101530 14 PR-43-03 1221-1101680 1221-1101510 or YAV G1221-1101510 1221-1101620 082-1103010 85-1101002 36-1101070

1 1 1 2 4 4 2 1 1 1 1 1 1

24 25 26 27 28 29

1 1 2 1 2 1

822-1101081 920-1101260 XC-61 70-1101035-B

30 31 32 33 34

8 8 4 12 12

1221-1101130

36 37

8 920-1101162-02

1

14

Description Tank Clamp Screw 6-6gx10.58.019 GOST 1747380 Washer 6 OST 37.001.115-75 Nut 6-6N.6.019 GOST 5915-70 Sensor Gasket Washer Screw V. 5-6gh16.58.019 GOST 17473-80 Plug Pipe Pipe Fuel intake Washer Sealant U 6 Clamp Tank Angle piece Plug Pipe Chain Washer 8 OST 37.001.115-75 Bolt 8-6gh20.88.35.019 GOST 7796-70 Ball 11,112-100 GOST 3722-81 Fitting Filler neck Clamp Hose pipe Bolt 12-6gh45.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Bracket Nut 10-6N.04.019 GOST 5916-70 Washer 10 OST 37.001.115-75 Bolt 10-6gh25.88.35.019 GOST 7796-70 Pipe

Fig.11.2. Fuel feed control

15

Group 11. Fuel feed system Subgroup 1108. Fuel feed control Fig.

Pos.N Assembly unit or part number o 11.2 1221.4-1108000 1 2022D-1108015 2 2022D-1108020 3 1522-1108350 5 3022-1108003 6 80-1108028 7 80-1108178 8 80V-1108347 11 70-1601109-01 12 2522-6702066 13 2522-6702318 14 13.11.000 18

Q-ty 1 1 1 1 1 1 1 1 2 2 1 1 2

19

2

20

1

21

2

23 24 25

2 2 2

26

2

28 29 31 32

2 5 1 1

EAAX-EXP0023 EAAX-EFT1743

16

Description Fuel feed control Bracket Rod Handle Lever Washer Friction washer Disc spring Pin Bushing Blind plug Handle Bolt 8-6gh45.88.35.019 GOST 7795-70 Bolt 8-6gh20.88.35.019 GOST 7795-70 Bolt 8-6gh25.88.35.019 GOST 7795-70 Bolt 6-6gh25.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Nut 14h1,5-6N.04.019 GOST 5916-70 Split pin 2h12.019 GOST 397-79 GOST 397-79 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Electronic pedal Hand control sensor

Fig. 11.3 Air supply line

17

Group 11. Fuel feed system.

Subgroup 1109. Air supply line.

Fig.

Pos.N Assembly unit or part number o 11.3 260-1109010

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Q-ty 1

Description

260-1109015-02

1

245-1109310 53.21.000-02

1 1

260-1109400-01 260-1109009260-1109035-02 260-1109256 260-1109300 or V4318-00 260-1109300-01 or V4318 -01.00 260-1109306 260-1109402 260-1109410-01 245 -1008029 245-1109311 245-1109316 245-1109317 242-3509213 50-1117028 18-29-600-1,3(13) 70-81-66-0,2(2) 53.21.001-02 53.21.002-02 53.21.00Z-02 D18-055- -01 HSHP.10-019 or XC-26.019 HS - 78.019 HS-101.019

1 1 1 1 1

Air cleaner (consists of the parts 260– 1109015-02; 53.21.000 – 02) Air cleaner (consists of the parts 2451109310; 2-6;) Nut (consists of the parts 10-12) Monocyclon (consists of the parts 1719) Pipe (consists of the parts 8; 14; 20) Connecting pipe Housing Pan Element filter

1

Element filter

1 1 1 1 3 3 3 1 1 1 1 1 1 1 1 2

Ring Connecting pipe Pipe Connecting pipe Nut Washer Gasket Fitting Threaded plug Hose-part Hose -part Connecting pipe Cap Cover O-Ring Binding screw clamp

2 4

Binding screw clamp Binding screw clamp

18

Fig.11.4 Air cleaner assembly

19

Group 11. Fuel feed system Subgroup 1109. Air cleaner assembly Fig.

Pos.N Assembly unit or part number o 11.4 1523.5-1109125 1 2 3 4 5

Q-ty 1 1 1 1 2 2

1523.5-1109020 1522-1109025

6 7

2 2

20

Description Air cleaner assembly Bolt 8-6gh14.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Support Clamp Bolt 10-6gh18.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Nut 10-6N.6.019 GOST 5915-70

Fig. 12.1 Tank assembly

21

Group 12. Exhaust system Subgroup 1201. Tank assembly Fig.

Pos.No

12.1 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17

Assembly unit or part number 2022.5 -1201000 2022.5 -1201010 2022.5 -1201010-01 2022.5 -1201020 2022.5 -1201020-01 2022.5 -1101070 2022.5 -1101136 1522-1101118

Q-ty 1 1 1 1 1 2 1 4 4 2 6 2 4 2 4 2 2

22

Description Tank assembly Support Support Bracket Bracket Clamp Pipe Gasket Bolt 10-6gh85.88.35.019 GOST 7795-70 Bolt 16-6gh50.88.35.019 GOST 7796-70 Nut 10-6N.6.019 GOST 5915-70 Nut 16-6N.6.019 GOST 5915-70 Washer S 10.01.019 GOST 11371-78 Washer S 16.01.019 GOST 11371-78 Washer 10 OST 37.001.115-75 Washer 10L OST 37.001.115-75 Washer 16 OST 37.001.115-75

Turbocharger

Fig. 12.2 Muffler assembly

23

Group 12. Exhaust system Subgroup 1205. Muffler assembly Fig.

Pos.No

12.2 1 2 3 4 5 6 7 8 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 40 41 42 43 44 45

Assembly unit or part number 1221.5-1205005 1221.5-1205110 1221.5-1205120 1221.5-1205835 2022.5-1205020 2022.5-1205110 2022.5-1205760-B 2022.5-1205775-B 2022.5-1205780 1221.5-1205856 2022.5-1205001 2022.5-1205011 2022-1205006-B 265-1205028-01 70-3723042-02

Q-ty

Description

1 1 1 1 1 1 1 1 1 1 4 1 1 6 1 6 4 12 10 21 18 21 4 28 1 1 2

Muffler assembly Muffler pipe Connecting pipe Braket assy Guard Compensator Guard Guard Guard Bracket Gasket Cover Gasket Bolt Bushing Bolt 10-6gh65.88.35.019 GOST 7795-70 Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 10-6gh35.88.35.019 GOST 7796-70 Bolt 10-6gh30.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 10-6N.04.019 GOST 5916-70 Washer S.6.01.019 GOST 11371-78 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 SCR-catalyst 0452 D20 2S4-00 Mixing pipe 0452 D20 2T6-00 SCR-catalyst fastening clamp 0452 B20 2M2-00 Clamp 78803 Air duct 000.4859.404.000 Flange 260-1008059

2 1 1

24

Dosing module

Cab heating drain branch

Cab heating supply branch

Tank for AdBlue

Bolt

Cab heating supply branch Cab heating drain branch

Fig. 12.3 Tank heating system

25

Group 12. Exhaust system Subgroup 1209. Tank heating system Fig.

Pos.No

12.3 1 3 5 6 9 10

Assembly unit or part number 1221.5-1209010 3522.5-1209020 2022.5-1209011-B

Q-ty

Description

1 2 1 4 4 1 10

Tank heating system Angle piece Bracket Bolt 6-6gh12.88.35.019 GOST 7798-70 Washer 6 OST 37.001.115-75 Tank heating valve 0452 C20 3CL-00 Clamp/Clamp NORMA TORRO 12-22/971 or Clamp "NORMA" TORRO 12-20/9-C6W Clamp/Clamp NORMA TORRO 16-27/971 or Clamp "NORMA" TORRO 16-25/9-C6W Hose pipe 10h18,5-1,6 GOST 10362-76 (L=1400 mm) Hose pipe 10h18,5-1,6 GOST 10362-76(L=800 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L=400 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L=850 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L=1400 mm)

11

4

16

1

17

1

18

1

19

1

20

1

26

Turbocharger

Fig.12.4 Muffler assembly

27

Group 12. Exhaust system Subgroup 1205. Muffler assembly Fig.

Pos.No

12.4 1 2 3 4 5 6 7 8 9 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 42 43 44 45 46

Assembly unit or part number 1221.5R-1205005 1221.5-1205110 1221.5-1205120 1221.5-1205835 2022.5-1205020 2022.5R-1205030 2022.5-1205110 2022.5-1205760-B 2022.5-1205775-B 2022.5-1205780 1221.5-1205856 2022.5-1205001 2022.5-1205011 2022.5R-1205034 2022-1205006-B 265-1205028-01 70-3723042-02

Q-ty

Description

1 1 1 1 1 2 1 1 1 1 1 4 1 2 1 6 1 6 4 12 10 4 21 22 21 8 21 4 32 1 1 2 1 1

Muffler assembly Muffler pipe Connecting pipe Braket assy Guard Neutralizer bracket Compensator Guard Guard Guard Bracket Gasket Cover Clip Gasket Bolt Bushing Bolt 10-6gh65.88.35.019 GOST 7795-70 Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 10-6gh25.88.35.019 GOST 7796-70 Bolt 10-6gh30.88.35.019 GOST 7796-70 Bolt 10-6gh35.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 10-6N.04.019 GOST 5916-70 Washer S.6.01.019 GOST 11371-78 Washer S.10.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 Neutralizer R 260.4-1206010 Pipe MMZ D-260.4 Clamp 78803 Air duct 000.4859.404.000 Flange 260-1008059

28

Cab heating drain branch

Watercooling injector

Cab heating supply branch

Tank for AdBlue

Supply module

Cab heating drain branch

Cab heating supply branch

Fig. 12.5 Tank heating system

29

Group 12. Exhaust system Subgroup 1209. Tank heating system Fig.

Pos.No

12.5 1 3 5 6 7 9 10

Assembly unit or part number 1221.5R-1209010 3522.5-1209020 2022.5R-1209011

Q-ty 1 2 1 3 3 3 1 4

11

12

12

2

13

2

16

1

17

1

18

1

19

1

20

1

21

1

30

Description Tank heating system Angle piece Bracket Bolt 8-6gh65.88.35.019 GOST 7796-70 Washer S.8.01.019 GOST 11371-78 Washer 8 OST 37.001.115-75 Cooling liquid valve 4460913070 Clamp/Clamp NORMA TORRO 16-27/971 or Clamp "NORMA" TORRO 16-25/9-C6W Clamp/Clamp NORMA TORRO 12-22/971 or Clamp "NORMA" TORRO 12-20/9-C6W Fitting NORMAQUIK PS NW8-10-0 (0702 8004 008) Fitting NORMAQUIK PS NW12-10-90 (0702 8017012) Hose pipe 6h14-1,6 GOST 10362-76 (L= 1000 mm) Hose pipe 6h14-1,6 GOST 10362-76 (L= 1000 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L= 1320 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L= 370 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L= 775 mm) Hose pipe 10h18,5-1,6 GOST 10362-76 (L= 510 mm)

Tank for AdBlue

Fig. 12.6 Supply system

31

Group 12. Exhaust system Subgroup 1204. Supply system Fig.

Pos.No

12.6 1 2 4 7 8 9 10 11

Assembly unit or part number 2022.5-1204010

Q-ty 1 3 3 3 3 1 2 1 1

32

Description Supply system Bolt 8-6gh90.88.35.019 GOST 7795-70 Bolt 6-6gh20.88.35.019 GOST 7798-70 Washer S 8.01.019 GOST 6958-78 Washer 6 OST 37.001.115-75 AdBlue pipeline 0452 C20 3RY-00 AdBlue pipeline 0452 C20 3RX-00 DNOX2.2 Dosing module 0452 D20 3B 010 DNOX2.2 Supply module 0449 Z98 771-00

Fig. 13.1 Cooling unit

33

Group 13. Cooling system Subgroup 1301. Cooling unit Fig.

Pos.N Assembly unit or part number o 13.1 1523-1301009-01 1 1520-1309080 2 HS-61* 3 1220-1302002 4 1520-1302003 5 85-1302071 6 1520-1302072 7 142-1303010 8 1220-1303004-01 9 80-1311002 10 80-1311003 11 80-1311004 12 80-1311006 13 1520-1303001 14 15 16 17 18

1 1 4 1 1 4 1 1 1 1 1 1 1 1

80P-1311010 80P-1311011 923-1311001 54.06.413

1 1 1 1 1

19

10

20

2

21

1

22 23 24 25 26 27 28 29

2 10 4 2 2 10 2 1

30 31 32

*

Q-ty

TORRO 12-20/9-C6W TORRO 50-70/9-C6W *

2 4 1

Interchangeble

34

Description Cooling unit Casing Clamp Bracket Brace Shock adsorber Bracket Hose Hose pipe Clamp Bushing Plate Disc Hose (Hose pipe 14h23-16 GOST 10362-76 L= (700±5)) Expansion tank Plug Bracket Spring Bolt 6-6gh40.88.35.019 GOST 7795-70 Bolt 8-6gh16.88.35.019 GOST 7796-70 Bolt 10-6gh18.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Washer S 8.01.019 GOST 6958-78 Split pin 3,2h18.019 GOST 397-79 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 Water cooler 1520-1301.010B-01 TU 4791-004-11943236-2006 Clamp «NORMA» Clamp «NORMA» Plug - KG 1/4". 12.019 TU 23.1.506-91

Axis of crankshaft

Axis of crankshaft

Fig. 13.2 Cooler assembly

35

Group 13. Cooling system Subgroup 1317. Cooler assembly Fig.

Pos.N Assembly unit or part number o 13.2 1523.4-1317010 1 1523-13176002 1523.4-1317610 3 1523-1317620 4 2022-1317631 5 8h16 6 8 7 8 8 KG 1/4" 12.019 9 1522-1317100 10 GBS 61/20 W2 11 GBS 82/25 W2 12 GBS 101/25 W2 13 1317.01* 270 003 152-V TPD 282* PR001-75-100-MA * 14 1317.02* 270 003 152- TPD 282* PR001-75-100-PES* 15 1317.04* 270 003 153- TPD 282* PR001-90-120-PES* 16 1317.09* 270 003 194-V TPD 282* PR001-50-100-PES*

*

Q-ty 1 1 1 2 1 4 4 4 2 1 2 8 2 2 2 2 2 2 2 1 1 1 1 1 1

Interchangeble

36

Description Cooler assembly Air line Air line Air line Gasket Bolt Nut Washer Plug TU 23.1.506-91 Charge air cooler Clamp «NORMA» Clamp «NORMA» Clamp «NORMA» Silicone connecting pipe 75h100 red Silicone connecting pipe «Sico Rubena» Heat-resisting connecting pipe Silicone connecting pipe 75h100 blue Silicone connecting pipe «Sico Rubena» Heat-resisting connecting pipe Silicone connecting pipe 90h120, blue Silicone connecting pipe «Sico Rubena» Heat-resisting connecting pipe Silicone connecting pipe 50h100, red Silicone connecting pipe «Sico Rubena» Heat-resisting connecting pipe

Fig. 13.3 Fan guard

37

Group 13. Guarding system Subgroup 1309. Fan guard Fig.

Pos.N Assembly unit or part number o 13.3 1221-1309200 1 1221-1309075 2 1221-1309085 3 1221-1309305 4 1221-1309310 7

Q-ty 1 7 1 1 1 8

8

1

9 10 11

8 1 8

38

Description Fan guard Bracket Bracket Right guard Left guard Bolt 6-6gh16.88.35.019 GOST 7798-70 Bolt 16-6gh32.88.35.019 GOST 7796-70 Washer C6.01.019 GOST 6958-78 Washer S16.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75

Fig. 16. 1 Clutch assembly

39

Group 16. Clutch Subgroup 1601. Clutch assembly Fig.

Pos.No

16.1

1 2 3 4 5 6

Assembly unit or part number 260.1-1005009 1520-1601085 85-1601090-B 1522-1601120 70-1601074 142-1601316 180205K1C17 85-1601130-01 70-1601138-01

7 8 9 10 11 12 13 14 15 16 17 18 19

1520-1601092 1520-1601123 85-1601093-B

20 21 22 23 24 25 26 27 28

1522-1601051 1522-1601125 85-1601109-A 85-1601086

29 30 31 32 33 34 35 36 37 38 39 40

85-1601108 85-1601096 85-1601094 85-1601083 85-1601097 1522-1601062 70-1601053 70-1601091

85-1601072-B 85-1601115 85-1601118-B 85-1601124 85-1601121 85-1601126 142-1601306 142-1601088 142-1601087-B 142-1601314-B 142-1601089

Q-ty

Description

1 1 1 1 6 3 1 2 2 48

1 1 3 3 6 6 6 6 9

Clutch assembly (1-40) Center plate (7, 36-40) Clutch plate (8-35) Cover plate (16-18, 21, 27) Bushing Block Bearing Driven plate (includes pos. 5 and 6) Friction lining (included into pos. 4) Rivet 2-4h8.32 GOST 12642-80 (included into pos. 4) Center plate Limit stop Pressure plate Split pin 3,2x18.019 GOST 397-79 Washer Pin Release lever Spring Yoke Washer Bushing Damper Rivet 8x22.01 GOST 10299-80 (included into pos. 21) Hub (included into pos. 21) Cover plate (includes pos. 19 and 20) Adjusting nut Lock washer Washer C 8.01.019 GOST 11371-78 Washer 8 OST 37.001.115-75 Bolt 8-6gh16.88.35.019 GOST 7796-70 Rivet 6h30.01 GOST 10299-80 Nut 12h1,25-6N.6.019 GOST 5915-70

9 9 9 9 9 6 6 3 3 3 3 3

Washer 12 OST 37.001.115-75 Body Spring Insulating washer Plate Washer Bolt Axle of release lever Bushing Release lever Spring Lock washer

1 3 1 12 12 6 3 3 3 2 1 12 9

40

Fig.16.2 Clutch housing

41

Group 16. Clutch Subgroup 1601. Clutch Fig. 16.2

Pos.

1 2 3 4

Designation 1220-1600010 1) 1220-1600010-01 2) 70-1601330 1220-1601300 86-1802015-B 80-1601015 240-1002082-A 240-1002085

Q-ty

Clutch housing (1-7, 10-20, 23-26, 29-34) 1 1 1 1 1 1 15

5 6 7 10

2 1220-1601310 082-1103010 80-1601335

1 1 1

11 12 13 14 15 16 17 18 19

1 80-1601337 305 GOST 8338-75 70-1601333

1 2 1 1 1 1 1 5

70-1601331 80-1601336 80-1601334

20 21 22 23 24 25

1 6 1 4 1 1

70-4605036-03 SHTS 10h25 80-1601343 80-1601342

26 27 28 29 30 31

4 70-4605036

4 1 1 1 1

KG 1 1/4" 80-1601314 80-1601313

32

7

33

4

34

50-1601341

1

35 36

1) 2)

Description

1 86-1802020

1

37

2

38

2

Together with GB 16F+8R Together with GB 24F+12R

42

Gear (13-16) Filler neck (6, 7) Cage (35-37) Housing Gasket Mesh Washer 8 OST 37.001.115-75 Bolt 8-6gh20.88.35.019 GOST 7796-70 Filler neck Plug Axle Ring 020-025-30-1-4 GOST 18829-73/ GOST 9833-73 Washer Bearing Ring Ring S62 GOST 13941-86 Gear Bushing Thrust washer Washer 12 OST 37.001.115-75 Bolt 12-6gh35.88.35.019 GOST 7796-70 Washer 20 OST 37.001.115-75 Bolt Dowel Gasket Cover Bolt 12-6gh30.88.35.019 GOST 7796-70 Bolt Nut 20-6N.6.019 GOST 5915-70 Plug Gasket Cover Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 8-6gh16.88.35.019 GOST 7796-70 Cover Ring 048-052-25-2-4 GOST 18829-73/GOST 9833-73 Cage Collar 2.2-38h58-1 GOST 8752-79/ OST 3805146-78 Bolt 8-6gh35.88.35.019 GOST 7796-70

Variant for tractors with GB 24F+12R

Fig.16.3 Clutch housing

43

Fig. 16.3

Group 16. Clutch Subgroup 1601. Clutch housing Pos. Designation Q-ty Description 80-1601030-01 1 Release yoke bracket (12, 14) 80-1601040 1 Body (46-1 pcs., 62) 80-1601050-01 1 Shaft (16-18, 21, 22) 80-1601070 1 Gear shaft (27-29) 80-1601160 1 Shaft (46-1pcs., 47-49, 50-1 pcs., 51) 80-1601180 1 Gear (30-33) 50-16011801 Release yoke (7-9) 80-1601190 1 Fork (53, 54) 1 85-1601215 1 Shaft 2 50-1601022 1 Blind plug 3 50-1601218 1 Key 1 Bolt 10-6gh30.88.35.019 4 GOST 7796-70 5 10 Washer 10 OST 37.001.115-75 6 85-1601203 1 Fork 7 986714 1S23 1 Bearing 8 50-16011851 Release yoke 9 1.1.TS9.hr GOST 19853-74 1 Oiler 10 6 Nut 10-6N.6.019 GOST 5915-70 3 Stud 10 3r/6gh25.66.019 11 GOST 22034-76 12 85-1601172 1 Bracket 13 80-1601173 1 Gasket 14 240-1002055 1 Collar 15 80-1601319 1 Washer 16 115 5 GOST 8338-75 1 Bearing 17 1 Ring S105 GOST 13940-86 18 76-1000921 GOST 8338-75 1 Bearing 19 80-1601318 1 Strip 2 Bolt 10-6gh25.88.35.019 20 GOST 7796-70 21 85-1601026 1 Shaft Collar 2.2-38h58-1 22 1 GOST 8752-79/OST 3805146-78 1) 80-1601113-01 23 1 Shaft 2) 1222-1601113 2) 23 S45 GOST 13941-86 1 Ring 80S-1601061 1) 24 1 Bushing 2022-1601061 2) 25 305 GOST 8338-75 1 Bearing 26 80-1601357-B 1 Gear 27 S35 GOST 13940-86 1 Ring 28 207 GOST 8338-75 1 Bearing 1) Together with GB 16F+8R 2) Together with GB 24F+12R

44

Variant for tractors with GB 24F+12R

Fig.16.3 Clutch housing

45

Group 16. Clutch Subgroup 1601. Clutch housing Fig. 16.3

Pos. 29 30 31 32 33 34 35 36 37 38 39 40 41

Designation 80-1601071-B 80-1601182 80-1601181

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1

80-1601356 70-3003032 80-1601219-B 80-4608024 36-1601016 SSH-611 85-1601111

42 43 44

2 85-1601099

1 1 1

45 46 47 48 49

2 1 1 1

80-1601083 80-1601086-A

50 51 52 53 54 55

2 80-1601021 112-1701343 70-1601114 80-1601191 50-4604046

1 1 2 1 1 1

80-1601088-A 80-1601082

1 1 1

56 57 58 59 60 61 62 63 64 65

1 1 1 1 1 1 3

80-1601091 80-1601041 80-1701045 80-1601092 80-1601089

66

46

Description Gear shaft Gear Axle Bearing 204 GOST 8338-75 Ring S47 GOST 13943-86 Thrust washer Nut Split pin 3,2h25.019 GOST 397-79 Lever Ring Housing Key 6x11 Shaft Ring 020-025-30-1-4 GOST 18829-73/GOST 9833-73 Plate Washer S 10.01.019 GOST 6958-78 Bolt 10-6gh20.88.35.019 GOST 7796-70 Bearing 209 GOST 8338-75 Ring 2S50 GOST 13940-86 Washer Gear Bearing 52h60h39 (664910 ) TU RB 00234873.003-99 Shaft Clutch Dowel Fork Fork bolt Wire 1,0- -S GOST 3282-74 (L=150 mm) Gear Washer Bolt 12-6gh35.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Gasket Body Nut Gasket Cover Stud 10 3r/6gh35.66.019 GOST 22034-76

Fig. 16.4. Clutch control

47

Group 16. Clutch Subgroup 1602. Clutch control Fig. 16.4

Pos.No

1 2 3 4

Assembly unit or part number 85-1602010 85-1602010-01 1) 85-1602110

50-3502203 85-1602112

5 6

85-1602020-B

15

1)

3 1 1 1 1 1 1

Rod (3, 4, 5) Split pin 3,2h18.019 GOST 397-79 Pin 12h32 OST 37.001.163-97 Fork Rod Nut 12h1,25-6N.04.019 GOST 5916-70 Pedal Bolt 12-6gh30.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Sealant Pedal rod Cover Limit stop Spring Thrust washer

1

Stop bolt

1

Nut

1

Bracket

1

Washer C12.01.019 GOST 11371-78

3

16 17

1 3 3 2 1

1

80-3503158-A 80-1602040-B A13.33.002 50-1602027 50-1602032 50-1602029 80-1602033 80-1602033-01 1) 1221-1602075 50-1602034-B1 1)

18 Variant with creeper

48

Description Clutch control

2

7 8 9 10 11 12 13 14

Q-ty

16-6N.04.019 GOST 5916-70

Fig. 16.5 Clutch control

49

Group 16. Clutch Subgroup 1602. Clutch control Fig. 16.5

Pos.

Designation 85-1602010 85-1602110

Q-ty

1 1 1 1 1 1

Description Clutch control Rod (3, 4, 5) Split pin 3,2h18.019 GOST 397-79 Pin 12h32 OST 37.001.163-97 Fork Rod Nut 12h1,25-6N.04.019 GOST 5916-70 Pedal Bolt 12-6gh30.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Sealant Pedal rod Cover Limit stop Spring Thrust washer

1

Stop bolt

1

Nut 16-6N.04.019 GOST 5916-70

1

Bracket

1

Washer C12.01.019 GOST 11371-78

1

1

3

2

3

3 4

50-3502203 85-1602112

2 1

5 6

2 85-1602020-B

1

7

3

8

3

9 10 11 12 13 14 15

80-3503158-A 80-1602040-B A13.33.002 50-1602027 50-1602032 50-1602029 80-1602033 80-1602033-01 1)

16 17

1221-1602075 50-1602034-B1 1)

18

50

Fig.16.6 Clutch housing. Release yoke.

51

Group 16. Clutch Subgroup 1601. Clutch housing. Release yoke.

Fig.

Pos.

16.6 1 2 3

Designation 50-1601180986714 1S23 50-1601185-

Q-ty

Description

1 1 1

Release yoke (includes pos. 1,2,9) Bearing Release yoke Bolt 10-6gh25.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Bearing 60210 USH1 GOST 7242-81 Collar (included into pos. 8) Ring 110-115-30-1-4 GOST 18829-73/9833-73 Release yoke bracket (includes pos. 6) Oiler 1.1.TS9.hr GOST 19853-74 Key Fork Bolt 10-6gh30.88.35.019 GOST 7796-70

3

4 5

5 1

6 7

240-1002055

1

8

50-1601172-

1

9 10 11 12

50-1601218 50-1601203

1 2 2

1

2

52

Fig. 17.1. Gearbox 112-1700010- (16F+8R)

53

Group 17. Gearbox Subgroup 1701. Gearbox (16F+8R) Fig. 17.1

Pos.No Assembly unit or part number 112-1700010- -10/-11/-02/-04

Q-ty

Description Gearbox 3 Bolt 16-6gh45.88.35.019 1 GOST 7796-70 2 4 Washer 16 OST 37.001.115-75 3 85-4608086-A 1 Gasket 3 2) 85-4608086-B 1 Sealant 4 85-4608087 1 Pointer 4 2) 85-4608087-B 1 Pointer 5 85-4608088 1 Plate 5 2) 85-4608088-B 1 Housing 6 6 Washer 6 OST 37.001.115-75 6 Bolt 6-6gh16.88.35.019 7 GOST 7798-70 7 2) 6 Bolt 6h20 DIN EN 1665-98 8 80-4608021 2 Blind plug 9 1 Ball 10,0-60 GOST 3722-81 10 3 Nut 10-6N.6.019 GOST 5915-70 11 12 Washer 10 OST 37.001.115-75 12 1221-1802094 3 Stud 6 Bolt 10-6gh35.88.35.019 13 GOST 7796-70 14 1221-1802016 1 Cover 15 80-1701399-B 1 Gasket 16 1221-1737099 1 Fitting 17 4 Washer 20 OST 37.001.115-75 18 70-4605036 4 Bolt 19 50-1002318-B 2 Eye bolt 8 Bolt 18-6gh55.88.35.019 20 GOST 7796-70 21 1) 80-17010251 Housing 22 8 Washer 18 OST 37.001.115-75 23 112-1701524 2 Stud 24 50-17014561 Gasket 25 70-1701454- 2-01 1 Cover 7 Bolt 12-6gh30.88.35.019 26 GOST 7796-70 27 7 Washer 12 OST 37.001.115-75 28 D01-015 4 Dowel 29 SHTS 10h25 2 Dowel 2 Ring 027-032-30-1-4 31 GOST 18829-73/GOST 9833-73 32 80-1701252 1 Stud 33 80-1701026 1 Gasket 34 80-1701034-01 1 Body 35 80-1701204 1 Stud 36 1 Nut 16-6N.6.019 GOST 5915-70 37 1221-1802093 1 Shield 6 Washer S 10.01.019 38 GOST 11371-78 39 1221-18020891 Clip 40 KG 3/8” 1 Plug 1) When ordered as spare part shall be ordered housing 80-1701025-B. 2) Is mounted on gearbox since year 2010.

54

Fig. 17.2. Primary shaft

55

Group 17. Gearbox Subgroup 1701. Primary shaft (16F+8R) Fig. 17.2

Pos.No Assembly unit or part number 1221M-1701020-A

1

Q-ty 1

80C-1701060-A 80C-1701036

2 1 3

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

3 1 2 2 1 2 2 1 2 2 2 1 2 1 1 1 1 1 1 3 3 2 1 3 6

80C-1701035 80-1701045 80-1701056 80-1601082 664910 1522C-1701048 80C-1701033 80C-1701060-A 1521-1701042 86-1802088 80C-1701032 80-1701053 1522C-1701052 1522C-1701054 80-3405044 80S-1701062-B 80S-1701064-B 80C-1701061 80S-1701063-B

56

Description Gear unit (1-21, 1221M-1701190-B; 80S-1701040) Synchronizer (22-28) Bushing Bolt 12-6gh30.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Cover Nut Washer Bearing 409 GOST 8338-75 Washer Bearing Gear Ring 2S60 GOST 13940-86 Bushing Synchronizer Gear Bearing 664913 Angle piece Shaft Throttle Gear Gear Bearing 309 GOST 8338-75 Spring Ball 7,938-100 GOST 3722-81 Ring Cluster gear Pin Pin

Fig. 17.3. Secondary shaft

57

Group 17. Gearbox Subgroup 1701. Secondary shaft (16F+8R) Fig. 17.3

Pos.No Assembly unit or part number 1 80-1701045 2 80-1701056

Q-ty 1 1 1

Description Nut Washer Bearing 7310 3 GOST 27365-87 4 80-1701256 1 Ring 5 80-1701254 1 Bushing 6 80-1701354 1 Washer 2 Bearing 664714 7 GOST 24310-80 8 112-1701314 1 Gear 1 Bolt 12-6gh25.88.35.019 9 GOST 7796-70 10 85-1702051 1 Washer 11 50-1702148-A 1 Spring 12 85-1702048 1 Dowel 13 1 Ball 10,0-60 GOST 3722-81 14 85-1702037-B 1 Carrier 15 112-1701316 1 Clutch 1 Wire 1,6- -S 16 GOST 3282-74 17 80-1702108 1 Bolt 18 85-1702029-B 1 Fork 19 80-1701348 1 Bushing 20 112-1701312 1 Gear 21 80-1701313-B 1 Gear 22 80-1701141-B 1 Body 23 4 Washer 10 OST 37.001.115-75 4 Bolt 10-6gh30.88.35.019 24 GOST 7796-70 1 Bearing 7712A 25 GOST 27365-87 26 80-1701252-V 1) 1 Gear shaft 27 50-1701258 1-6 Gasket 28 50-1701259 1-4 Gasket 1) Is supplied together with driven gear 50-2403021-V (set 85-2403014-V «Gears of main gear»). Untill August 2012 was mounted shaft 80-1701252-B.

58

Fig. 17.4. Intermediate shaft

59

Group 17. Gearbox Subgroup 1701. Intermediate shaft (16F+8R) Fig. 17.4

Pos.No Assembly unit or part number 1221 -1701190-B 112-1701200 112-1701230

Q-ty 1 1 1 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26

8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

80-1701151 80-1701047 80-1701186 70-1115012 48A-3801023 1522-1701214 80-1701213 1521-1701212 1522-1701216 80-1701217 1522-1701219 80-1701182 85-1702038 85-1702034 80-1701184 80-1702311 80-1702108 80-1704039 50-1702148-A 85-1702051

27 28 29 30 31 32 33 34

1 1 2 1 1 2 2 1

80-1701160 50-1701401 80-1701207 80-1701206 80-1701205

35 36 37 38 39 40 41 43

80-1701201 112-1701202

1 1 1 1 1 1 1 1

80-1701203 112-1701224 112-1701221

44 45

80-1701240

1

60

Description Intermediate shaft (9-16) Gear (28, 30-33, 35-40) Gear (28, 36, 37) Bolt 10-6gh30.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Body Nut Washer Bearing 311 GOST 8338-75 Clamp Pipe Gear Bushing Gear Gear Bushing Gear Bearing 3514N GOST 5721-75 Intermediate shaft Carrier Fork Clutch Washer Bolt Ball 10,0-60 GOST 3722-81 Guide Spring Washer Bolt 12-6gh55.88.35.019 GOST 7795-70 Dowel 2.4h8 GOST 3128-70 Shaft Ring 2S75 GOST 13940-86 Impeller Bushing Ring Strip Bearing 50215 GOST 8338-75/GOST 2893-82 Bushing Gear Bearing 864710 GOST 24310-80 Bushing Bearing 42210 GOST 8328-75 Gear Gear Bearing 692215 GOST 8328-75 Shaft

Fig. 17.5. Low gears shaft

61

Group 17. Gearbox Subgroup 1701. Low gears shaft (16F+8R) Fig. 17.5

Pos.No Assembly unit or part number 75-1701320 1 80-1701430 2 80-1701549 3 80-1701057 4 D18-0555 240-1111103 6 85-1702042

Q-ty 1 1 3 1 3 1 1 2

7 8 9 10 11 12

2 1 1 1 1 1

85-1702041 85-1702043

13

1

14 15 16

85-1702049 85-1702039

1 1 1

85-1702051

1 3 1 1 2 2

17 18 19 20 21 22

85-1702046 85-1702045 80-1702108

23 24 25 26 27 28 29 30 31 32 33 34 35

85-1702035

1 1 1 1 10 1 1 1 1 1 1 1 2

85-1702305 12-23-668-A 50-1702048 BK12-41 85-1702027 85-1702301 80-1704039 50-1702148-A 112-1701343 112-1701351

36

37 80-1701346 1 37 1) 80-1701346-01 1 1) For tractor with possibility of creeper mounting (variant of GB -02/-04)

62

Description Shaft (35, 37, 49, 51,52) Pipe Fitting Fitting O-Ring Bolt Axle Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Rocker arm Ring S25 GOST 13940-86 Plate Washer 10 OST 37.001.115-75 Bolt 10-6gh20.88.35.019 GOST 7796-70 026-030-25-2-2 GOST 18829-73/9833-73 Pin Carrier Bolt 12-6gh25.88.35.019 GOST 7796-70 Washer Ball 10,0-60 GOST 3722-81 Pin Carrier Bolt Wire 1,6- -S GOST 3282-74 Carrier Ball 12,7-60 GOST 3722-81 Dowel Spring Shim washer Switch Fork Axle Guide Spring Clutch Gear Bearing 664910 TU RB 00234873.003-99 Bushing Bushing

Fig. 17.5. Low gears shaft

63

Group 17. Gearbox Subgroup 1701. Low gears shaft (16F+8R) Fig. 17.5

Pos.No Assembly unit or part number 38 39 1222-1701344 39 1) 1025-1701344 40 80-1701340 41 80-1701306

Q-ty 1 1 1 1 1 1

42 43 44 45 46 47 48 49 50 51 52

86-1802052 52-2308097 80-1701053 80-1701311-A 80-1701420 54-31-472 75-1701352 75-1701335 112-1701361 80-1701339

1 1 1 1 1 1 1 1 1 1 1

53

54 80-1701396 1 55 80-1701045 1 1) For tractor with possibility of creeper mounting (variant of GB -02/-04)

64

Description Ring 2S70 GOST 13940-86 Bushing Gear Gear Washer Bearing 12507 GOST 8328-75 Washer Nut Throttle Body Pipe Spring ring Bushing Shaft Gear Bushing Bearing 692309 GOST 8328-75 Ring Nut

Fig. 17.6. Gearbox control mechanism

65

Fig. 17.6

Group 17. Gearbox Subgroup 1702. Gearbox control mechanism (16F+8R) Pos.No Assembly unit or part number Q-ty Description 80-1702010-02/-05 1 Control mechanism (1-20, 27, 28, 2950) 80C-1702080 1 Housing (80S-1702090-B, 24, 38, 48, 49, 52, 55, 56) 80S-1702090-B 2 Fork (53, 54) 80C-1702300 1 Limiter (42-46) 1 80C-1702060 1 Shaft 2 80C-1702070 1 Shaft 3 18 Washer 10 OST 37.001.115-75 2 Bolt 10-6gh35.88.35.019 4 GOST 7796-70 5 142-1702032 2 Sphere 6 77.37.117 2 Spring 7 80C-1702074 2 Fork 8 2 Pin 12h32 OST 37.001.163-75 9 80C-1702073 2 Lever 10 4 Split pin 3,2h18.019 GOST 397-79 11 80-1702068 1 Gasket 12 11 Washer 6 OST 37.001.115-75 7 Bolt 6-6gh16.88.35.019 13 GOST 7798-70 14 80-1702067 1 Cover 15 85-4619014 2 Washer 16 2 Pin 12h55 OST 37.001.163-75 17 80-17020781 Housing 18 55-47-569-A 2 Cover 19 80C-1702075 2 Washer 2 Bolt 10-6gh30.88.35.019 20 GOST 7796-70 21 75-1702600 1 Lever 22 70-1702125 2 Handle 23 75-1702500 1 Lever 24 80C-1702081 1 Housing 2 Bolt 12-6gh35.88.35.019 25 GOST 7796-70 26 6 Washer 12 OST 37.001.115-75 27 50-1702092 4 Bolt 1 Blind plug 28-10 p.TS9.hr 28 GOST 3111-81 1221-1702025 29 1 Cover 1221-1702025-01 1) 30 2 Dowel 8h16 GOST 3128-70 31 80C-1702066 1 Gasket 32 85-3503046 1 Bracket 5 Bolt 10-6gh25.88.35.019 33 GOST 7796-70 34 1 Nut 16-6N.04.019 GOST 5916-70 35 70-1703204 1 Bolt 1) For GB variants -02/-11

66

Fig. 17.6. Gearbox control mechanism

67

Group 17. Gearbox Subgroup 1702. Gearbox control mechanism (16F+8R) Fig. 17.6

Pos.No Assembly unit or part number 36 50-1702148-A 37 80-1704039 38 39 70-1703013 40 85-1702270 41 B50-3522023 42 80C-1702301 43 80C-1702303 44 80-1737113 45 80-1702098 46 80C-1702302 47 85-1702055 48 80-1702108 49 50 75-170205251 52 80C-1702083 53 80C-1702091-B 54 80C-1702092 55 80C-1702082 56 85-1702026

Q-ty 3 1 5 1 1 1 1 1 1 1 1 3 5 5 1 3 1 2 4 1 1 2

57

12

58

4

59

68

Description Spring Guide Ball 10,0-60 GOST 3722-81 Bushing Breather Gasket Bushing Locking pin Spring Washer Housing Lever Bolt Wire 1,6- -S GOST 3282-74 Gate Key 6h10 GOST 24071-97 Carrier Fork Holder Carrier Gasket Bolt 10-6gh40.88.35.019 GOST 7796-70 Bolt 10-6gh35.88.35.019 GOST 7796-70 Bolt 6-6gh20.88.35.019 GOST 7798-70

Fig. 17.7 Gearbox 1222-1700010-02/-05 (24F+12R)

69

Group 17. Gearbox Subgroup 1701. Gearbox (24F+12R) Fig. 17.7

Pos.No Assembly unit or part number 1222-1700010-02 1222-1700010-05 1)

Q-ty 1

1 2 3 4 5 6

2 2 1 1 1 6

85-4608086-A 85-4608087 85-4608088

7 8

6 80-4608021

2

9 10 11 12 13

2 4 1 4 2

1221-1737099 70-4605036 50-1002318-B

14 15 16 17 18 19 20

6

1222-1701025

12 1 1 8 9 1

21

112-1701524

2

22 23

50-1701456-A 70-1701454-A2-01

1 1

1221-2401011-02 80-1701399-B 1221-2401011-01

24

7

25 26 27 28

D01-015 SHTS 10x25 KG 3/8''

9 4 4 1

29

80-1701525

1

30 31 32 33

80-1701026 1222-1701034 1222-1701071 1222-1701072

1 1 2 2

34 35 36 37 38

2 1221-18020891221-1802093 1221-1802094 1221-1802094-01

1 1 2 1

39

6

40 41 42 1221-1802016 1) Variant with creeper

3 1 1

70

Description Gearbox Bolt 16-6gh45.88.35.019 GOST 7796-70 Washer 16 OST 37.001.115-75 Gasket Pointer Plate Washer 6 OST 37.001.115-75 Bolt 6-6gh16.88.35.019 GOST 7798-70 Blind plug ( 30) Ring 027-032-30-1-4 GOST 1882973/GOST 9833-73 Washer 20 OST 37.001.115-75 Fitting Bolt ( 20h60) Eye bolt ( 16) Bolt 10-6gh35.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Bolt ( 18h50) Gasket Bolt ( 18h60) Washer 18 OST 37.001.115-75 Housing Stud 18 3r/6gh45.66.019 GOST 22034-76 Gasket Cover Bolt 12-6gh30.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Dowel pin Dowel Plug Stud 20 3r/6gh65.66.019 GOST 22034-76 Gasket Body Dowel Washer Bolt 12-6gh60.88.35.019 GOST 7796-70 Clip Splash plate Stud Stud Washer S 10.01.019 GOST 11371-78 Nut 10-6N.6.019 GOST 5915-70 Ball 10,0-60 GOST 3722-81 Cover

Fig. 17.8 Primary shaft

71

Group 17. Gearbox Subgroup 1701. Gearbox. Primary shaft (24F+12R) Fig. 17.8

Pos.No 1 2

Assembly unit or part number 86-1802088

Q-ty 1 3

3 4 5 6 7 8

11 12 13 14 15 16 17 18

1222-1701030 80-1701047 80-1701186 311 GOST 8338-75 or 6-311 SH1 GOST 8338-75 1222-1701043

Bearing

1

1

Bushing Bearing 3 78h89h38 TU RB 00234873.003-99 Gear

2

Synchronizer

1 1 1 1 1 1 2

Gear Gear Fork Spring Ball 10,0-60 GOST 3722-81 Carrier Bolt Wire 1,6- -S GOST 3282-74 (200 mm) Nut Washer Bearing Washer Gear Bearing 62h70h31 (664913 ) TU RB 00234873.003-99 Bushing Gear Bushing Throttle Gear shaft O-Ring Dowel pin Taper collar Lock ring Cluster gear Spring Pusher Locking pin Clutch Washer

3 1222-1701052 -C 114; 3.53685.3 or 1222-1701400 1) 1222K-1701054 1222-1701044 1222-1702088 50-17021481222-1702082 220-1702061

19 20 21 22 23 24

1

3

9 10

1 1 1

Description Angle piece Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 GOST 7796-70 Body Nut Washer

1 80-1701045 80-1701056 309 GOST 8338-75 1222-1701049 1222-1701048

1 1 1 1 1

25

1

26 1222-1701047 27 1222-1701042 28 1523-1701046 29 80-1701053 30 1523-1701032 31 2522-1802083 32 50-1601352 33 1222-1701393 1) 34 1222-1701390 1) 35 1222-1701392 1) 36 1222-1701396 1) 37 1222-1701397 1) 38 1222-1701398 1) 39 1222-1701394 1) 40 1222-1701033 1) For synchronizer 1222-1701400

1 1 1 1 1 2 1 2 2 1 3 3 3 1 0-3

72

Fig. 17.9 Intermediate shaft

73

Group 17. Gearbox Subgroup 1701. Gearbox. Intermediate shaft (24F+12R) Fig.

Pos.No

17.9 1 2 3 4 5 6 7 8 9

Assembly unit or part number 1222-1701190-

80-1701151 80-1701047 80-1701186 311 GOST 8338-75 or 6-311 SH1 GOST 833875 1222-1701217 1222-1701213 1222 -1701219-

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

1222-17012141222-17011823514 N GOST 5721-75 1222-1701218 1222-1701216 1222-170104650-17021481222-1702087 220-1702061 1222-1702089 1523-1701212GT-C 114; 3.53685.3 or 1222-1701400 1) 1222-1701393 1) 1222-1701390 1) 1222-1701392 1) 1222-1701396 1) 1222-1701397 1) 1222-1701398 1) 1222-1701394 1) 1222-1701223 1222-1701223-01 1222-1701033 1520-1702038 85-1702034 1520-1701184 80-1702311 80-1702108 80-1704039 85-1702051

Description

1 4 4 1 1 1

Intermediate shaft (7-16, 23, 24, 32, 33) Bolt 10-6gh30.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Body Nut Washer

1

Bearing

1 1 1

1 1 1 1 1 1 2 2 1 2 1 1 1

Gear Bushing Gear Bearing 3 78h89h38 TU RB 00234873.003-99 Gear Gear shaft Bearing Gear Gear Bushing Spring Ball 10,0-60 GOST 3722-81 Carrier Bolt Wire 1,6- -S GOST 3282-74 (200 mm) Fork Gear

1

Synchronizer

2 2 1 3 3 3 1 0-4 0-3 0-3 1 1 1 1 1 1 1

Taper collar Lock ring Cluster gear Spring Pusher Detent Clutch Washer Washer Washer Carrier Fork Clutch Washer Bolt Guide Washer Bolt 12-6gh55.88.35.019 GOST 7795-70

2

42 1)

Q-ty

1

For synchronizer 1222-1701400

74

Variant with creeper

Fig. 17.10 Low gears and reverse shaft

75

Group 17. Gearbox Subgroup 1701. Gearbox. Low gears and reverse shaft (24F+12R) Fig. 17.10

Pos.No Assembly unit or part number 75-1701320 80-1701310 1222-1702130-01 1 80-1701420 2 80-1701430 3 80-1701549 4 80-1701057 5 D18-0556 D18-051 240-1111103 12-22/971 or 7 12-20/9-C6W F80-3407720 8 1222-1702131-01

Q-ty 1 1 1 1 1 3 1 7 1 1

1 3 1 1 0-5 1 1 1 1 1 1 1 1 1

Description Shaft (40-1pcs., 53, 55-58) Cage (3-1pcs., 49, 50) Oil pipeline (7, 7 , 8) Pipe Pipe Fitting Fitting O-Ring Bolt Bolt of swing angle piece Clamp/Clamp NORMA TORRO Clamp "NORMA" TORRO Oil pipeline Hose (440 mm) Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Ring S25 GOST 13940-86 Rocker arm Axle Plate Washer 10 OST 37.001.115-75 Bolt 10-6gh20.88.35.019 GOST 7796-70 Ring 026-030-25-2-2 GOST 1882973/GOST 9833-73 Carrier Washer Bolt 12-6gh25.88.35.019 GOST 7796-70 Carrier Bolt Wire1,6- -S GOST 3282-74 (200 mm) Pin Ball 10,0-60 GOST 3722-81 Guide Spring Shim washer Spring Dowel Ball 12,7-60 GOST 3722-81 Axle Carrier Fork Clutch Switch Gear

2

Bearing

2 2 1

9

2

10 11 12 13 14 15

2 1 1 1 1 1

85-1702041 85-1702042 85-1702043

16

1

17

1

18 19

85-1702050 85-1702051

1 1

20 21 22

1 85-1702045 80-1702108

1 2

23 24 25 26 27 28 29 30 31 32 33 34 37 38 39

2 85-1702046 80-1704039 50-170214850-1702048 12-23-668-A 85-1702305

85-1702301 85-1702035 1222-1702027 112-1701343 BK 12-41 TU RB 37334210.015-97 1222-1701351 52h60h39 (664910 ) 40 TU RB 00234873.003-99 1) Variant with creeper

76

Variant with creeper

Fig. 17.10 Low gears and reverse shaft

77

Group 17. Gearbox Subgroup 1701. Gearbox. Low gears and reverse shaft (24F+12R) Fig. 17.10

Pos.No 41 42 43

Assembly unit or part number 80-1701346 or 80-1701346-01 1) 1222-1701344 or 1025-1701344 1) 1520-1701340 80-1701306

44 45 46 47 86-1802052 48 52-2308097 49 80-1701053 50 80-170131151 54-31-472 52 75-1701352 53 75-1701335 54 1222-1701361 55 80-1701339 56 57 80-1701396 58 80-1701045 1) Variant with creeper

Q-ty

Description

1

Bushing

1 1

Ring 2S70 GOST 13940-86 Bushing Gear Gear Washer Bearing 12507 GOST 8328-75 Washer Nut Throttle Body Spring ring Bushing Shaft Gear Bushing Bearing 692309 GOST 8328-75 Ring Nut

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

78

Fig. 17.11 Gear train shaft

79

Group 17. Gearbox Subgroup 1701. Gearbox. Gear train shaft (24F+12R) Fig.

Pos.N o

17.11

1 2

Assembly unit or part number

Q-ty

112-1701200

1

112-1701230 80-1701240 80-1701206

1 1 2

3 4 5 6 7 8 9

1 1222-1701221

1 2 1 1 1 1

2.4h8 GOST 3128-70 1222-1701224 80-1701203

10 11 12

1 112-1701202 80-1701201

1 1

13 14 15

1 80-1701205

2 4

16 17 18

4 80-1701207-01 80-1701160

1 1

80

Description Gear (112-1701230, 2-1 pcs., 5-1 pcs., 8-10, 13, 17) Gear (6, 11, 12) Shaft Ring Bearing 692215 GOST 8328-75 Gear Ring 2S75 GOST 13940-86 Dowel 2.4h8 GOST 3128-70 Gear Bearing 42210 GOST 8328-75 Bushing Bearing 49,8h60,8h24 (864710 )GOST 24310-80 Gear Bushing Bearing 50215 GOST 833875/GOST 2893-82 Strip Washer10 OST 37.001.115-75 Bolt 10-6gh30.88.35.019 GOST 7796-70 Bushing Shaft

Fig. 17.12 Secondary shaft

81

Group 17. Gearbox Subgroup 1701. Gearbox. Secondary shaft (24F+12R) Fig. Pos.No Assembly unit or part number 17.12 1222-1701050

Q-ty

Description Shaft (27, inner cage with bearing 1 rollers pos. 28) Seat (22, outer cage of bearing pos.

80-1701140-B 1 28) 1 80-1701045 1 Nut 2 1522-1701354 1 Washer 3 1522-1701254 5 Washer 4 1522-1701254-01 5 Washer Bearing 6-67512 SH2 5 1 GOST 27365-87 6 1522-1701350 1 Bushing 7 1222-1701353 1 Washer Bearing 70h78h31 (664514 ) 8 2 TU RB 00234873.003-99 9 1222-17013141 Gear 10 1222-1702037 1 Carrier 11 1 Ball 10,0-60 GOST 3722-81 12 85-1702048 1 Dowel 13 50-1702148-A 1 Spring 14 85-1702051 1 Washer Bolt 12-6gh25.88.35.019 15 1 GOST 7796-70 Wire 1,6- -S 16 1 GOST 3282-74 (200 mm) 17 80-1702108 1 Bolt 18 1222-1702029 1 Fork 19 1222-17013121 Gear 20 1222-1701313 1 Gear 21 1222-1701349 1 Bushing 22 80-1701141-B 1 Body 23 50-1701258 1-6 Gasket 24 4 Washer10 OST 37.001.115-75 Bolt 10-6gh30.88.35.019 25 4 GOST 7796-70 26 GT-D 109/116; 3.26299.3 1 Synchronizer 27 1222-1701252-V 1) 1 Gear shaft 28 1 Bearing 7712 A GOST 27365-87 29 50-1701259 1-4 Gasket 30 2025-1701033 2 Bushing 1) Is supplied together with driven gear 50-2403021-V (set 85-2403014-V «Gears of main gear»).

82

Fig. 17.13 Gearbox control mechanism

83

Fig. Pos.No 17.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Group 17. Gearbox Subgroup 1702. Gearbox control mechanism (24F+12R) Assembly unit or part number Q-ty Description 1222-17020101 Control mechanism Fork housing (18-1 pcs., 53-1 pcs., 1222-1702080 1 64 (2h200+2001)=600 mm), 70-83) 4 Key 6h10 GOST 24071-97 Washer S 16.01.019 1 GOST 11371-78 1222-1702093 1 Lever 1 Washer 18 OST 37.001.115-75 1222-1702096-B 1 Axle 1 Split pin 3,2h25.019 GOST 397-79 2102-4216110-B 1 Cylinder 1222-1702130 2 Oil pipeline 1222-1702130-01 1 Oil pipeline D18-05510 O-Ring 1222-1702114 2 Fitting Ring 009-012-19-1-4 GOST 188292 73/GOST 9833-73 DSD TU RB 07513211.004-94 2 Sensor 5 Split pin 3,2h18.019 GOST 397-79 85-4619014 3 Washer 1222-1702092 1 Lever 3 Pin 12h32 OST 37.001.163-97 Bolt 12-6gh35.88.35.019 1 GOST 7796-70 8 Washer 12 OST 37.001.115-75 Collar 2.2-25h42-1 GOST 87521 79/OST 3805146-78 D18-051 3 Bolt 1RG -6 /3.574 .G12. 1 TU RB 400051624.093-2004 or Hydraulic distributor 1 RH 06101-012/00GA- MR or HDZ3-EVS.34.XPZ-012C AMP Hydraulic distributor 4 Washer 5 OST 37.001.115-75 Screw V. 5-6gh50.58.019 4 GOST 17473-80 80-1702068 1 Gasket 80-1702067 1 Cover 11 Washer 6 OST 37.001.115-75 Bolt 6-6gh16.88.35.019 7 GOST 7798-70 80S-1702073 2 Lever 80S-1702074 2 Fork 77.37.117 2 Spring 142-1702032 2 Sphere 1 2 Pin 2h55 OST 37.001.163-97 1222-1702070 1 Shaft 80S-1702060 1 Shaft 80-17020781 Housing Bolt 6-6gh20.88.35.019 4 GOST 7798-70 55-47-5692 Cover

84

Fig. 17.13 Gearbox control mechanism

85

Group 17. Gearbox Subgroup 1702. Gearbox control mechanism (24F+12R) Fig. Pos.No Assembly unit or part number 17.13 38 80S-1702075

Q-ty 2

39

14

40

2

41 42 43 44 45 46 47 48

20 1 2 2 1 1 1 2

80-4608057 1222-1702064 1222-1702048 85-1702051 80C-1702066

49

1

50 51 52 53 54 55 56 57

50-1702048 70-1703204

10 1 1 2 1 1 1 2

58 59 60 61 62 63 64

1222-1702030-B 85-1702026 85-1702270 B50-3522023 85-1702055 80-1702108

1 1 1 1 2 3 7

65 66 67 68

1222-1702055 1222-1702052 80-3401013

1 1 3 3

69 70 71 72 73 74 75 76 77 78 79 80 81 82

1222-1702074 1222-1702081 1222-1702084 1222-1702086 1222-1702083

1 1 1 1 1 5 1 5 1 1 1 1 1 1

50-1702148-A 80-1704039 70-1703013

85-1702301 220-1702061 1222-1702109 1222-1702091 2) 1222-1702107 1222-1702112 1222-1702105

86

Description Washer Bolt 10-6gh35.88.35.019 GOST 7796-70 Bolt 10-6gh40.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Spring Bushing Ring S25 GOST 13940-86 Screw Washer Gasket Dowel 8h16 GOST 3128-70 Switch BK 12-41 TU RB 37334210.015-97 Shim washer Bolt Nut 16-6N.04.019 GOST 5916-70 Spring Guide Ball 10,0-60 GOST 3722-81 Bushing Blind plug 28-10 p.TS9.hr GOST 3111-81 Cover Gasket Breather Gasket Lever Bolt Wire 1,6- -S GOST 3282-74 (6h200+2001)=1400 mm) Lever Gate Washer Bolt 10-6gh20.88.35.019 GOST 7796-70 Bushing Housing Carrier Carrier Carrier Ball 9,922-100 GOST 3722-81 Axle Bolt Carrier Fork Limiter Axle Rocker arm Bearing 941/20 GOST 4060-78

Fig. 17.13 Gearbox control mechanism

87

Group 17. Gearbox Subgroup 1702. Gearbox control mechanism (24F+12R) Fig. 17.13

Pos.No Assembly unit or part number 83 84

Q-ty 1 2

Description Nut 12-6N.6.019 GOST 5915-70 Bolt 12-6gh30.88.35.019 GOST 7796-70 85 50-1702092 4 Bolt 86 2 Bolt 10-6gh30.88.35.019 GOST 7796-70 87 1222-1702610- 1 1 Lever 88 75-1702505 1 Handle 89 12-1 TSI S 642241.001 TU 2 Switch 90 4 Screw 1-4h25.019 GOST 1144-80 91 75-1702502 1 Cover 92 15.05.020 1 Handle 93 2022-17025001 Lever 94 1221-37249251 Bundled cable 95 80-3723045 1 Collar 96 L 307 0.336.076 TU (red) 1 Light-emitting diode 96 L 307 N 0.336.076 TU (yellow) 1 Light-emitting diode 97 1 Nut 12h1,25-6N.6.019 GOST 5915-70 98 2022-1702090-B 1 Bracket 99 2022-1702093 1 Bolt 100 2022-1702142 2 Stud 101 3 Nut 10-6N.04.019 GOST 5916-70 102 822-3502203 1 Fork 103 2022-1702094 1 Stud 104 85-3503046 1 Bracket 105 2 Nut 10-6N.6.019 GOST 5915-70 1) Locking of fork bolts pos. 78 is carried out during assembly of GB. 2) Adjustment with bolts pos. 76 and wire pos. 64 (200 mm) is carried out during assembly of GB.

88

Fig. 17.14. Pumps drive

89

Group 17. Gearbox Subgroup 1704. Pumps drive Fig. 17.14

Pos.No Assembly unit or part number 1222-1704010 80-1704040 1 80S-1704096-B 2

Q-ty 1 1 1 1

3 4 5 6 7

80-1704034 85-1601108 80-1704014-B 80-1704092

1 1 1 2 4

8 9 10 11 12 13 14

SH25 80-1704093 KG 3/8" 80-1704016 1222-1704015

1 1 2 1 1 7 6

15 16 17 18 19

80-1704030 80-170405080-1704033

1 1 1 2 2

20 21 22 23

50-170214880-1704037 80-1704018

1 1 1 1

24 25 26 27 28

1 1 1 1 1

80-1704041

29 30 31 32

10,0-60 80-1704039 80-1704038

1 1 1 2

33 34 35

80-1704020-B 80-1704021

1 1 1

90

Description Pump drive (1-10,12,15-34) Valve (20,27-31) Clutch Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer Washer Bushing Lock plate Bolt 12-6gh75.88.35.019 GOST 7795-70 Oil gear pump Pump gasket Plug Gasket Housing Washer 10 OST 37.001.115-75 Bolt 10-6gh30.88.35.019 GOST 7796-70 Oil pipeline Filter Gasket Washer 8 OST 37.001.115-75 Bolt 8-6gh30.88.35.019 GOST 7796-70 Spring Locking pin Plate Washer S 10.01.019 GOST 11371-78 Washer 10L OST 37.001.115-75 Bolt 10-6gh25.88.35.019 GOST 7796-70 Ring S18 GOST 13940-86 Housing Wire 1,0- -S GOST 3282-74 Ball Guide Plug Ring 020-025-30-1-4 GOST 18829-73/GOST 9833-73 Shaft Holder Bolt 10-6gh25.88.35.019 GOST 7796-70

Fig. 17.15. Filter

91

Group 17. Gearbox Subgroup 1716. Filter Fig. 17.15

Pos.No Assembly unit or part number 80-1716010 80-1716040 80-1716030 1 2 80-1716033 3 80-1716032 4 80-1716034 5 80-1716031

Q-ty 1 1 1 1 1 1 1 1

6 7 8 9 10 11 12

1 80-1716024 80-1716080 80-1716050 80-1716041

2 45 1 1 1 1

80-1716060

13 14 15 16

1 80-1716016 80-1716020

1 1 3

17 18

3 80-1716018

1

19 20

1 80-1716015

1

92

Description Filter (1-13, 15, 18-20) Pipe (9-12) Filter (1-5, 8-12) Nut 5-6N.6.019 GOST 5927-70 Clip Washer Spring Piston Ring 059-065-36-2-4 GOST 18829-73/GOST 9833-73 Ring Filter element Pipe Spring Ball 15,081-100 GOST 3722-81 Housing Ring 022-025-19-1-4 GOST 18829-73/GOST 9833-73 Gasket Housing Washer 10 OST 37.001.115-75 Bolt 10-6gh30.88.35.019 GOST 7796-70 Spring Ring 066-071-30-2-2 GOST 18829-73/GOST 9833-73 Cover

Fig. 17.16. Distributor-filter

93

Fig. 17.16

Group 17. Gearbox Subgroup 1737. Distributor-filter Pos.No Assembly unit or part number Q-ty Description Distributor-filter 80-1737110 1 (1-13, 16-18, 24-31, 33-40) 80-1028020 1 Rotor with shaft (1, 2, 5-13, 34-40) 240-1 404030-A 1 Rotor bowl (7-9) 80-1028080 1 Rotor shaft (34, 35, 37-40) 240-1404140 1 Well strainer (10, 12) 1 240-1404017-B 1 Rotor housing 2 Ring 115-120-30-2-1 1 GOST 18829-73/GOST 9833-73 3 240-1404088 1 Cap nut 4 240-1404027 1 Filter cap 5 Nut 115-120-30-2-1 1 GOST 18829-73/GOST 9833-73 6 D37 -1407607-V 1 Thrust washer 7 240-1404033 1 Thrust ring 8 240-1 404035-A 1 Special nut 9 240-1404023 1 Rotor bowl 10 240-1404113 1 Cover 11 240-1404024 1 Rotor impeller 12 240-1404110 1 Well strainer 13 240-1404049 1 Inner bowl 14 Bolt 10-6gh70.88.35.019 4 GOST 7795-70 15 4 Washer 10 OST 37.001.115-75 16 50-1404075 3 Valve plug 17 1221-1737126 6 Washer 18 21) Washer S 5.01.019 GOST 11371-78 19 Bolt 8-6gh30.88.35.019 2 GOST 7796-70 20 2 Washer 8 OST 37.001.115-75 21 1221-2401005 1 Connecting pipe 22 16-25 2 Clamp 14x23-16 1 Hose pipe L=750 (with hydraulic lift) 23 14h23-16 1 Hose pipe L=960 (with draft control unit) 24 80-1737111 1 Housing 25 KG 1/8". 12.019 4 Plug 26 1 Dowel 6h45 GOST 3128-70 27 70-4801045 1 Spring 28 80-1737117 3 Valve 29 1221-1737114 3 Plug 30 80-1737113 1 Spring 31 80-1737118 1 Spring 32 80-1737112 1 Gasket 33 50-1404059-B1 1 Cap gasket 34 240-1404013-B 1 Pipe 35 240-1404012-B 1 Rotor shaft 36 Screw V. 6-6gh14.58.019 3 GOST 17475-80 37 240-1404019-B 1 Rotor housing cover 38 2401404028 1 Dowel 39 80-1028090-B 1 Mouthpiece 40 240-1404118 1 Ring 41 1 Ring 017-022-30-1-4 GOST 18829-73/ GOST 9833-73 1) On demand

94

Fig. 18.1 Front driving axle drive

95

Group 18. Front driving axle drive Subgroup 1802. Front driving axle drive Fig. Pos.No Designation 18.1 1221-1802030

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Q-ty 1

1221-1802040 1221-1802060-B 1221-1802023 1221-1802019 86-1802024-A

1 1 1 1 1 1 1

86-1802043

1 2 1 1 1 3-4 3-4 1 2 2 1 1 1 2 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1221-1802041 86-1802034 86-1802032 1) 1221-1802032 1) 86-1802039 86-1802048 1221-1802031 86-1802047 1221-1802036 86-1802083-A 1221-1802333 86-1802038 86-1802046 86-1802035-A 1221-1802044 86-1802049 1221-1802025 86-1802028 8020-1802026 1221-1802013-B 86-1802027 86-1802051 86-1802052 52-2308097 86-1802014-B

39 86-1802017-B 40 1221-1802042 41 86-1802088 42 86-1802055 43 1221-1802016 44 85-3407470 45 1221-1802068 1) Selection

1 1 1 1 1 1 1

96

Description Friction clutch coupling (1221-1802040, 9-24, 27) Gear (7, 8, 25, 26) Pipeline (45, 46, 66) Nut Washer Bushing Ring V72 GOST 2893-82 Bearing 6-50306 GOST8338-75/GOST2893-82 Washer Bearing 206 GOST 8338-75 Gear Ring S135 GOST 13941-86 Thrust disc Driven plate Driven plate Ring S48 GOST 13940-86 Guide Spring Piston Ring Drum Ring Ring Spring Body Drive plate Bushing Ring S62 GOST 13943-86 Ring Cage Bushing Half coupling Shaft Spring Washer Bearing 207 GOST 8338-75 Washer Nut Bushing Dowel .8h40.65G GOST 14229-93 Wire 1,6- -S GOST 3282-74 (L=180 mm) Ring Shaft Angle piece Pipeline Cover Fitting Tube

Fig. 18.1 Front driving axle drive

97

Group 18. Front driving axle drive Subgroup 1802. Front driving axle drive Fig. Pos.No Designation 18.1 NORMA TORRO 12-22/971 or 46 "NORMA" TORRO 12-20/9-C6W 1RG -6 /3.574 .G12. 1 or HDZ3-EVS.34.XPZ-012C AMP or 47 RH 06101-012/00GA- MR 48 1221-1802091 49 D18-05550 D18-051 51 52 V. 5-6gh50.58.019 GOST 17473-80 53 50-1702048 1)

Q-ty 2

54

1)

Hydraulic distributor

2 9 2 8 8 3-4 1

Threaded plug O-Ring Bolt Washer 5 OST 37.001.115-75 Screw Gasket Switch BK12-51 TU RB 37334210.00497 Bolt Plug Pipeline Guide Ring 019-022-19-2-2 GOST 18829-73/GOST 9833-73 Pusher Oil pipeline Pipeline Ring 011-016-30-2-4 GOST 18829-73/GOST 9833-73 Bushing

1520-1802088 KG 1/8". 12.019 1221-1802050 8020-1802018

1 1 1 1 1

60 61 62 64

8020-1802029 F80-3407720 1221-2412035-01

1 1 1 2 1

98

Clamp

2

55 56 57 58 59

65 1221-1802054 Selection

Description

Fig. 22.1 Cardan drive

99

Group 22. Cardan drive Subgroup 2203. Cardan drive Fig.

Pos.N Assembly unit or part number o 22.1 112-2203010 72-2203025PH 1 2 3 4 5 6 7 8 9 10 11 12

Q-ty 1 1

72-2203023 52-2203012 72-2203030-01 3102-2201037 34-2201043 69-2201031-A 704702K3C10 72-2203022 112-2203018 86-2203047 20-2201024

1 4 2 8 8 8 8 2 1 1 1 4

100

Description Cardan shaft (1,3-10) Universal-joint cross with bearings (3,4,6,7) Flange Bolt Cross Deflector Locking ring Collar Bearing Fork Pipe Slip yoke Gasket Hexagon nut M10x1-8 DIN 985

Fig. 22.2 Guard

101

Group 22. Cardan drive Subgroup 2210. Guard Fig. 22.2

Pos.N Assembly unit or part number o

Q-ty 8

1 2 3 4 5 6 7

8 8 1 1 1 1 2

52-2210012-A 52-2210015 1025-2210013 1025-2210015

8 9 10

2 1

1025-2210010

102

Description Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Washer S 8.01.019 GOST 11371-78 Casing Bracket Casing Bracket Bolt 16-6gh50.88.35.019 GOST 7796-70 Washer 16 OST 37.001.115-75 Bracket

Fig. 23.1. Front driving axle

103

Group 23. Front driving axle Subgroup 2300, 2301. Front driving axle Fig.

Pos.No

23.1

B C D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

*

Assembly unit or part number

Q-ty

Description

1222-2300020

1

1222-2300020-05

1

52-2302010 52-2303010-B-01 822-2308005-02* 822-2308005-06** 822-2308005-03* 822-2308005-07** 1420-2301055 822-2301051-01 263212 52-2302019 52-2302038- 1 «MINTOR»TSS0G-1/8" 1.3.TS9.hr 1420-2301054-01 40-3001022 1222-3000012 D01-015 52-2303027 52-2303028 150-156-36-1-4 822-2301053-01

1 1

Front driving axle assy (for RDA with U=23,429) Front driving axle assy (for RDA with U=27,336) Gear (see fig. 23.2) Differential (see fig. 23.3)

1

Left wheel-hub drive (see fig.23.4)

1

Right wheel-hub drive (see fig.23.4)

1520-2308039 1027307 (31307) 822-2308100 1.2-38h58-1 2.2-38h58-1 075-080-30-1-4 1520-2308009 85-3407113 KG 3/8" 52-2302021 52-2302022 055-063-46-1-4 1520-2308037 1520-2308037-01 85-4607447 822-2308065-01 1520-2308077 1520-2308079 1222-2301021-B

1 1 2 1 1 1 1 1 2 1 8 16(max) 16(max) 2 1 36 14 4 4 2 2 2 2 2 2 2 6(max) 10(max) 4 3 1 16 4 2 6 6 6 1

For FDA 1222-2300020 For FDA 1222-2300020-05

**

104

Housing (8,9) Left tube Bearing TU RB 00234873.002-97 Gear Nut Breather Oiler 1.3.TS9.hr GOST 19853-74 Housing Bushing Pivot pin Dowel pin Shim washer V=0,5 mm Shim washer V=0,2 mm Ring GOST 18829-73/GOST9833-73 Right tube Washer16 OST 37.001.115-75 Bolt 16-6gh45.88.35.019 GOST 7796-70 Body Bearing GOST 27365-87 Cage Collar GOST 8752-79/OST 3805146-78 Collar GOST 8752-79/OST 3805146-78 Ring GOST 18829-73/GOST 9833-73 Screw Nut Plug Shim washer V=0,5 mm Shim washer V=0,2 mm Ring GOST 18829-73/GOST 9833-73 Axle Axle Bolt 16-6gh40.88.35.019 GOST 7796-70 Cap Shaft Nut 16-6N.6.019 GOST 5915-70 Bushing Stud Right bracket

Fig. 23.1. Front driving axle

105

Group 23. Front driving axle Subgroup 2300, 2301. Front driving axle Fig. 23.1

Pos.No 38 39 40

Assembly unit or part number 1222-2301022-B 1520-2308042 1520-2308042-01

Q-ty

Description

1 8(max) 20(max)

Left bracket Shim washer V=0,2 mm Shim washer V=0,5 mm Ring 089-095-36-1-4 GOST 18829-73/GOST 9833-73 Washer 12 OST 37.001.115-75 Bolt 12 -6gh35.88.019GOST 7796-70 Bolt Washer Plug

41

1

42 43 44 45 46

8 6 2 1 2

72-2308018 72-2308031 KG 3/4"

106

Fig. 23.2 Gear

107

Group 23. Front driving axle Subgroup 2302. Gear Fig.

Pos.No

23.2 1 2 3

4

5 6

Assembly unit or part number 52-2302010-R 52-2302030 52-23020157607 or 6-7607 U 52-230201652-2302026 52-2302026-01

*

Description

1 1 1

Gears set(1-12, 3 (Fig. 23.1)) Drive and driven gears set (1,3 (Fig. 23.1)) Drive gear

1

Bearing GOST 27365-87

1 2*

Body Adjusting washer V=2,65 mm ( ) Adjusting washer V=2,70 mm (b)

2*

52-2302026-02 52-2302026-03 52-2302026-04 52-2302026-05 52-2302026-06 52-2302026-07 52-2302026-08 7506 52-2302018

2* 2* 2* 2* 2* 2* 2* 1 1 2

82-2302031 52-180207852-1802079 70-3003032

1 1 1 1 1

7 8 9 10 11 12

Q-ty

Is choosen at bearings adjustment

108

Adjusting washer V=2,75 mm (V) Adjusting washer V=2,90 mm (G) Adjusting washer V=3,05 mm (d) Adjusting washer V=3,20 mm ( ) Adjusting washer V=3,30 mm (zh) Adjusting washer V=3,35 mm (z) Adjusting washer V=3,40 mm (i) Bearing GOST 27365-87 Ring Collar 2.2-38h62-1/4 GOST 8752-79/ OST 3805146-78 Blind plug Flange Washer Nut Split pin 4h25.019 GOST 397-79

Fig. 23.3 Differential

109

Group 23. Front driving axle Subgroup 2302. Differential Fig.

Pos.No

23.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Assembly unit or part number 52-2303010-B 52-0203030 52-2303014-B 52-2303015-B 52-2303018 52-2303019 52-2303017 52-2303034 35-10 p.TS9.hr 52-2303021 52-2303023- 1-01 52-2303024-01 52-2303023- 1 52-2303032 52-2303013 52-2303026-B

Q-ty 1 2 1 1 4 2 2 2 2 2 2 2 2 4 8 8

110

Description Differential (1-14) Gear (5-7) Case Case Planet pinion Axle Gear Gasket Blind plug GOST 3111-81 Pinion cage Disc Disc Disc Plate Nut Bolt

Fig. 23.4 Wheel-hub drive

111

Group 23. Front driving axle Subgroup 2308. Wheel-hub drive Fig.

Pos.No

23.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35

Assembly unit or part number 822-2308005-06** 822-2308005-02* 822-2308005-07** 822-2308005-03* 1520-2308024-20 1520-2308040-05** 1520-2308040* 1520-2308080 1521-2308020 1521-2308030 1521-2308050-05** 1521-2308050*

1520-2308038 1520-2308062-05** 1520-2308062* 1520-2308053 1520-2308054 1520-2308059 1521-2308056 1520-2308011 1520-2308064 1521-2308016 16 7514 1521-2308017 40-3103016

1520-2308077 1520-2308074 1520-2308074-01 1520-2308079 1520-2308015 1520-2308034 «MINTOR» TSS0G-1/8" 1222-2308076 1222-2308077 1521-2308012 1521-2308031 1521-2308013 2007109 1520-2308061-05** 1520-2308061*

Q-ty 1

Wheel-hub drive (1-60)

1

Wheel-hub drive (1-60)

2

Doubled pivot joint (43-50)

2

Housing (27, 29, 31-50)

2 2 2

Body (36, 37 40) Cover (12-14) Carrier (6-11)

2

Hub (1-20)

2 2 2 2

Ring 2S100 GOST 13941-86 Ring S45 GOST 13940-86 Bearing 53609 GOST 24696-81 Ring Gear train Z=40 Gear train Z=44 Axle Washer Roller 4h34,8 3 GOST 6870-81 Planet pinion Carrier Screw Dowel 2.8h25 GOST 3128-70 Gear Cover Bolt 10-6gh35.88.019 GOST 7796-70 Washer OST 37.001.115-75 Bearing GOST 27365-87 Collar GOST 8752-79/OST3805146-78 Flange Front wheel bolt Nut 16-6N.6.019 GOST 5915-70 Washer 16 OST 37.001.115-75 Bushing Left lever Right lever Stud Housing Gasket Breather Right bracket Left bracket Bolt Lock plate Washer Bearing GOST 27365-87 Gear Z=14 Gear Z=17

2 6 12 156 6 2 6 6 2 2 20 20 2 2 2 16 16 16 12 1 1 16 2 2 2 1 1 2 2 2 4 2

** *

Description

For FDA 1222-2300020-05 For FDA 1222-2300020 112

Fig. 23.4 Wheel-hub drive.

113

Group 23. Front driving axle Subgroup 2308. Wheel-hub drive.

Fig. 23.4

Pos.No 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Assembly unit or part number 2.2-45h65-1 100-105-30-2-4 1520-2308021 1520-2308021-01 1520-2308035

032-036-25-2-4 1520-2308063-10 72-2203026-11 1520-2308066-01 704702 ZS10 34-2201043-01 34-2201043-10 34-2201043-20 34-2201043-30 32-10 p.TS9.hr 1520-2308048 1520-2308004 1520-2308003 80-1701045 80-1701056 7509 1520-2308002 095-100-30-1-4 KG 3/8" KG 3/4"

Q-ty

Description

2 2 20(max) 8(max) 2 8 16 2 2 4 2 16 16(max) 16(max) 16(max) 16(max) 2 2 8 2 2 2 2 2 2 2 2 2

Collar GOST 8752-79/OST 3805146-78 Ring GOST 18829-73/GOST 9833-73 Shim washer Shim washer Body Bolt 8-6gh30.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Ring GOST 18829-73/GOST 9833-73 Yoke Cross Double yoke Bearing Locking ring Locking ring Locking ring Locking ring Blind plug GOST3111-81 Yoke Bolt 8-6gh25.88.35.019 GOST 7796-70 Cover Gasket Nut Washer Bearing GOST 27365-87 Body Ring GOST 18829-73/GOST 9833-73 Plug Plug

114

Fig. 24.1 Rear axle. Differential. Final drives.

115

Fig. 24.2. Rear axle. Differential. Final drives.

116

Group 24. Rear axle Subgroup 2401, 2403, 2407. Rear axle. Differential. Final drives Fig. 24.1, 24.2

Pos.No

Assembly unit or part number

Q-ty

1220-2401010

1

1220-2401010-01

1

1220-2401010-02

1

1220-2401010-03 1221-2401015-08

1

1522-2403010-

1

1522-2403015-02

1

1221-2407060-02

1

1221 -2407060

1

1521-2407060

1

1523 -2407060-02

1

1221-2407060-03

1

1221 -2401060-01

1

1521-2407060-01

1

1523 -2407060-03

1

1221-2407540

2

1221-2407500

1

1221-2407500-02

1

1221-2407500-01

1

1221-2407500-03

1

1221-2407035- 1 1221-2407030 1221-2407130 1220-4216080

2 2 2 1

117

Description Rear axle (z=27, Z=54; “dry” brakes) Rear axle (z=24, Z=56; «dry» brakes) Rear axle (z=27, Z=54; «wet» brakes) Rear axle (z=24, Z=56; «wet» brakes) Rear axle housing (25, 65, 66, 910) Differential (2, 12, 14, 16, 17, 22, 78, 80-85) Differential housing (15, 79) Left cage (13, 20, 21, 68-71, 74-77) (z=27, Z=54; «dry» brakes) Left cage (13, 20, 74, 75, 77, 89) (z=27, Z=54; «wet» brakes) Left cage (13, 14, 20, 21, 74-77) (z=24, Z=56; «dry» brakes) Left cage (13, 74, 75, 77, 89) (z=24, Z=56; «wet» brakes) Right cage (13, 19-21, 68-71, 74-76) (z=27, Z=54; «dry» brakes) Right cage (13, 19-21, 74,75) (z=27, Z=54; «wet» brakes) Right cage (13, 19-21, 68-71, 74-76) (z=24, Z=56; «dry» brakes) Right cage (13, 19-20, 74, 75) (z=24, Z=56; «wet» brakes) Drive gear (57-59, 61) Left final drive (23, 26, 27, 29, 32, 33, 36, 37, 39, 41, 43-46, 52, 54-56) («dry» brakes) Left final drive (23, 26, 27, 29, 32, 33, 36, 37, 39, 41, 43-46, 52, 54-56) («wet» brakes) Right final drive (23, 24, 26, 27, 33, 36, 37, 39, 41, 43-46, 52, 54-56) («dry» brakes) Right final drive (23, 24, 26, 27, 33, 36, 37, 39, 41, 43-46, 52, 54-56) («wet» brakes) Carrier (42, 47-51, 53) Cover (38, 40) Body (30, 60) Rod (89-93, 102-105, 109)

Group 24. Rear axle Subgroup 2401, 2403, 2407. Rear axle. Differential. Final drives Fig. 24.1, 24.2

Pos.No 1 2

Assembly unit or part number 1221-2401028

80 -2407041 OST 37.001.115-75

5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 24 24

3 4

Q-ty

14 7 4

600-2401026 1221-2401026 50-24010271220-2401024 1221.1-2401025 50-1702092 1221-2407043 7216 GOST 27365-87 or SNR 30216 1522-2403018-02 50-2403021-V * 1220-2403049 D01-015 1521-2407053-01 1221 -2407053-01 1221-2407052 1522-2407052 1221-2407042 1221 -2407042-01 1221 -2407042 50-2403023 1221-2407082 1221-2407018-B-01 1221 -2407018-01 1221-2401016

2 4 1 1 1 1 12 2 2 1 1 2 2 1 1 2 2 2 1 1 6 2 1 1 1 8 8 1 4 4 2

Description Gasket Washer 12 OST 37.001.115-75 Bolt 12-6gh35.88.35.019 GOST 7796-70 (“dry” brakes) Bolt (“wet” brakes) Washer Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt Washer 20 OST 37.001.115-75 Cover Gasket Cover Gasket Dowel bolt 12h42 Ring Bearing

Housing Driven gear Backup plate Dowel Shaft («dry» brakes) 19 Shaft («wet» brakes) Gear (z=27) 20 Gear (z=24) Bearing body («dry» brakes) 21 Right bearing body («wet» brakes) Left bearing body («wet» brakes) 22 Lock plate 23 Axle shaft Right tube of axle shaft («dry» brakes) 24 Right tube of axle shaft („wet“ brakes) 25 Housing 26 Bolt 10-6gh25.88.35.019 GOST 7796-70 27 Washer 10 OST 37.001.155-75 28 70-1701300 Magnetic plug 11/4 “ 29 1221-2407508-01 Dowel 30 Bearing 217 GOST 8338-75 31 1221-2407552 Gasket 1221-2407018-B Left tube of axle shaft («dry» brakes) 32 1 1221 -2407018 Left tube of axle shaft („wet“ bakes») * Is delivered together with gear-shaft 80-1701252-V (set 85-2403014-V “Gears of main drive as set») or with gear-shaft 1222-1701252-V (set 1522-2403014-V-01 “Gears of main drive as set”. )

118

Group 24. Rear axle Subgroup 2401, 2403, 2407. Rear axle. Differential. Final drives Fig. 24.1, 24.2

Pos.No Assembly unit or part number 33 KG 1/8” 34

Q-ty 2 22

35

22

37

2

38

2

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

1221-2407089 1221-2407028 1221-24075031221-2407536-B

2 2 4 2 2 2 2 4 8 4 16 368 8 8 8 12 12 8 2 2 2 2 2 2 2 2 2 2 2 2 1 2 4 4

1221-2407502-B 5336-24050501221-2407512 1221-2407504 54.38.619 1221-2407538 1221-2407539 5336-24050351221-24075561221-2407506 1221-2407506-01 1221-2407537 1221-2407507 70-4605036 2S55 GOST 13940-86 5336-24050281221-2407542 1221-2407131 1221-2407541 1221-2407123 1221-2407122 1522-2407122 80-2401016 50-4605027 36-350203750-1601352 80 -2407039

68 69 70 71 72 73 74

2 115-120-30-1-4 GOST 18829-73/GOST 9833-73 2.2-52h75-1 GOST 8752-79/OST 3805146-78 1221-2407081 1221-2407056 1221-2407057 205-210-36-1-4 GOST 18829-73/GOST 9833-73 or 200-205-36-2-2 GOST 18829-73/GOST 9833-73

119

2 2 2 1-8 1-20 2

Description Plug Washer 16 OST 37.001.115-75 Bolt 16-6gh60.88.35.019 GOST 7795-70 Bearing 7218 GOST 27365-87 Collar 2.2-90h120-1 GOST 8752-79/OST 3805146-78 Gasket Cover Plate Carrier Bearing 7217 GOST 27365-87 Epicycle hub Driven gear Dowel Plate Locking ring Planet pinion washer Roller 5h27,8 3 GOST 6870-81 Distance washer Planet pinion Planet pinion axle Gasket 0,5 mm Gasket 0,2 mm Dowel .8h45.65G GOST 14229-93 Washer Washer Bolt Ring Drive gear Bushing Body Shaft Bushing Driven gear (Z=54) Driven gear (Z=56) Gasket Dowel Bushing Dowel («dry» brakes) Dowel («wet» brakes) Ring («dry» brakes) S125 GOST 13943-86 Ring («dry» brakes) Collar («dry» brakes) Cage («dry» brakes) Gasket 0,5 mm Gasket 0,2 mm Ring

Group 24. Rear axle Subgroup 2401, 2403, 2407. Rear axle. Differential. Final drives Fig. 24.1, 24.2

Pos.No 75 76 77 79 80 81 83 84

Assembly unit or part number 311 GOST 8338-75 or 6-311 SH1 GOST 8338-75 035-040-30-1-4 GOST 18829-73/GOST 9833-73 1521-2407053 1221 -2407053 1522-2403019-02 1522-2403048 1522-2403062-B

Q-ty 4 4 1 1 1 2 1 100 4

1522-2403025-B

85 86

12 50-4216024

1

87 88 89

2 1221-2407505 50-1310136- -01

24 1

90 91

1 1220-4216081

1

92

1

93

1

94

1

95

1

96

100H-2401020-01

1

97 98 99 100

1 1 1 1

100H-2401024 1220-2807045

101 102

2 50-1103031-01

1

103

3

104

3

105

3

106

1221-2400030

1

107

2

108

1

109

85-2807093

2

120

Description Bearing Ring («dry» brakes) Shaft («dry» brakes) Shaft («wet» brakes) Cover Side gear Cross Roller 4h29,8 3 GOST 6870-81 Planet pinion washer Nut 12-6gh35.88.35.019 GOST 7796-70 Bushing Collar 2.2-25h42-1 GOST 875279/OST 3805146-78 Bolt Handle Nut 8-6N.6.019 GOST 5915-70 Rod Washer S.8.01.019 GOST 11371-78 Split pin 3,2h18.019 GOST 397-79 Bolt 10-6gh20.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Shaft with carrier Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Lever Axle flange Ring 020-025-30-1-4 GOST 18829-73/GOST 9833-73 Housing Screw V. 4-6gh8.58.019 GOST 17473-80 Washer 4 OST 37.001.115-75 Nut 4-6N.6.019 GOST 5927-70 Connecting pipe Bolt 8-6gh30.88.35.019 GOST 7796-70 Ring017-022-30-1-4 GOST 18829-73/GOST 9833-73 Sealant

Fig. 24.3 Final drive (lubrication)

121

Group 24. Rear axle Subgroup 2401. Final drive (lubrication) Fig. 24.3

Pos.No 1 2 3 4 5 7

Assembly unit or part number 86-1802088 1522-2407330 1522-2407317 70-4802046 1522-2407310

Q-ty 2 1 3 2 1 1

8 9 10 11

1 70-4802043 1221-2407288-02 1522-2407320

1 1 1

122

Description Angle piece Oil pipeline Pipe Clamp Oil pipeline Washer 10 OST 37.001.115-75 Bolt 10-6gh20.88.35.019 GOST 7796-70 Clip T-piece Oil pipeline

Fig. 27.1. Drawbar hitch

123

Group 27. Drawbar hitch Subgroup 2707. Drawbar hitch Fig.

Pos.No

27.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Assembly unit or part number 1322-2707210 1321-2707014 1222-2707137 1321-2707011-B 1321-2707030 1220-4605506 SHSH 6

921-2707068-02

1321-2707083-B 921-2707068 921-2707068-03 1322-2707274 1322-2707211 1322-2707280 61.05.005 61.05.004 1522-2707244 6,3h63 1321-2707070-B-01

1522-2707243 1522-2707242 1522-2707079921-2707055 61.07.0011321-2707051-B 680-2707024 1321-2707070-B 1322-2707261

39

900-2707135

40

900-2707135-01

41

900-2707135-02

42 43 44 45

1322-2707261-01 1322-2707262-01 1322-2707262

Q-ty

Description

1 4 2 1 1 4 4 1 1 9 1 2 6 6 2 2 4 2 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 8 8 1 1 2 (max.)

2 (max.)

2 (max.)

1 1 4 1

Drawbar hitch Bolt Plate Plate Pin Washer 16 OST 37.001.115-75 Bolt Bolt 6-6gh18.88.35.019 GOST 7798-70 Washer Washer 6 OST 37.001.115-75 Nut 6-6N.6.019 GOST 5915-70 Stud Nut 20h1,5-6N.6.019 GOST 5915-70 Washer 20 OST 37.001.115-75 Clip Stud Bolt 6-6gh12.88.35.019 GOST 7798-70 Stud Buckle Bushing Splash plate assy Dowel .6h30.65G GOST 14229-93 Cotter key Ring Buckle Split pin Plate Washer 16 OST 37.001.115-75 Nut 16-6N.6.019 GOST 5915-70 Nut Washer Pin Yoke Split pin Bracket Washer 20 OST 37.001.115-75 Bolt Plate Side member

124

Plate Plate Plate Side member Bracket Bolt 6-6gh16.88.35.019 GOST 7798-70 Bracket

Fig. 27.2. Drawbar hitch (configuration variants)

125

Group 27. Drawbar hitch Subgroup 2707. Drawbar hitch (configuration variants) Fig.

Pos.No

27.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Assembly unit or part number 1321-2707150-B1 1322-2707160 1322-2707130-B 1322-2707133 1322-2707120-B1 10 1522-2707126 1522-2707127 1523-2707146 1523-2707149-B 61.07.001N50-4202146 1523-2707143 3,2h25 1522-27070791523-2707142 70-4235035

1321-2707144-B1 1321-2707140-B 1321-27070342 61.05.004 61.05.005 1321-2707030 1321-27071131322-2707165 1322-2707162-01 1322-2707180 1322-2707161 61.07.001 4h36

Q-ty 1 1 1 4 1 4 2 2 1 1 4 2 2 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

126

Description Link (11-19, 25) Python (40-44, 46) Crossbar Bolt Clip Nut 20h1,5-6N.04.019 GOST 15522-70 Bolt Washer 10 OST 37.001.115-75 Plate Axle Washer 20 OST 37.001.115-75 Washer Bolt Split pin Ring Strap Split pin Pin Clip Chain Nut 16-6N.6.019 GOST 5915-70 Washer 16 OST 37.001.115-75 Link Pin Split pin Ring Cotter key Pin Yoke Plate with python Pin Pin Limit stop Split pin Split pin

Fig.30.1 Steering link

127

Subgroup 3003. Steering link Fig.

Pos.No

30.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Assembly unit or part number 822-3003010-01 or 822-3003010- -01 822-3003020 or 822-3003020-02* 822-3003020-01 or 822-3003020-03* 1220-3003011 1220-3003022 1220-3003022-01 1220-303013 1220-3003013-01 1220-3003023 1220-3003021 1220-3003027 1220-3003028 50-3003018-B or 822-3003018* Wire 2,0- -C 1220-3003024 1220-3003025- or 1220-3003025- 1* 1220-3003029 M20x1,5 GOST 5919 Split pin 4x36

Q-ty

Description

1

Steering link (1-15)

1

Right joint (2, 6-14)

1

Left joint (3, 6-14)

1 1 1 1 1 2 2 2 2 2

Pipe Right joint housing Left joint housing Locknut Locknut Upper insert Ball pin Insert Lower insert Plug

2 2 2

Wire L=270 mm Ring Cover

2 2 2

Ring Nut Split pin

* - for steering link 822-3003010- -01

128

Fig. 31.1 Front driving wheels

129

Group 31. Wheels and hubs Subgroup 3101. Front driving wheels Fig.

Pos.No

31.1

1 2 3 4 5 6 7

Assembly unit or part number 1221-3101010-01 1221-3101010 W12-24-3101020-01 or 880.3101012-01 W12-24-3101035 W12-24-3101017 52-2301065 1221-3101011 1221-3101013 or 16h1.5-6N.10.019 40-3103017-01

Q-ty

Description

2

Wheel (with tire 420/70R24) (1-6) or Wheel (with tire 14.9R24) (1-6)

2

Wheel W12h24 (1, 2, 3, 4, 5)

2 2 12 12

Rim W12h24 with brackets Disc Washer Bolt Nut Nut GOST 5915-70 Tire 420/70R24 or 14.9R24 Nut

12 2 16

130

Fig. 31.2 Rear driving wheels. Rear wheel hubs

131

Group 31. Wheels and hubs Subgroup 3104.Rear wheel hubs Subgroup 3107. Rear driving wheels Fig.

Pos.No

31.2 1 2 3 4 5 6 7 8

Assembly unit or part number 1220-3104010 1220-3104012 1220-3104011 40-3104021 1220-3104012-01 SHP 20 70-4605036 70-3104019 1221-3107010* DW15Lh38-3107020 or 8746.3107012P3

9 8 9 10

*

72-3107010** DW15Lh38-3107020 or 8746.3107012P3 36-3104019

Q-ty

Description

2 1 1 8 1 6 6 2 2

Hub (1-7, 10) Insert Hub Bolt Insert Washer Bolt Special nut Wheel 18.4R38 (assembled with tire) (8, 9)

2

Wheel DW15Lh38

2 2

Tire 18.4R38 Wheel 16.9R38 (assembled with tire) (8, 9)

2

Wheel DW15Lh38

2 7

Tire 16.9R38 Nut

For tractors with FDA 1222-2300020-05 For tractors with FDA 1222-2300020

**

132

Fig. 34.1. Steering column

133

Group 34. Steering Subgroup 3401. Steering column Fig.

Pos.No

34.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26

27 28 29 30 31 32 33 34 35 36 37 38 39

Assembly unit or part number 85-3401010 70-3401050-B 85-3401120 85-3401014-01

Q-ty

Description

1 1 1 1 1 1 2 2 2 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 h.12

Steering column (1-24, 29) Shaft (8-10) Bracket Holder Ring S18 GOST 13940-86 Pipe Screw Nut Split pin Intermediate shaft Dowel Shaft end Shock adsorber Bushing Segment key 5x10 Washer Cardan Bolt Washer Nut Bump stop Nut Locknut Bushing Washer Ring S20 GOST 13940-86 Gasket

1

Dosing pump

4 4 1 1 1 1 1

Bolt Washer Spring Rod Split pin Nut Handle

1

Steering wheel

1 1 1 1 1

Pin Spring Plug Cover Inner bushing

85-3401080 85-3401011 70-3003032 4x25 70-3401055 SHTS 8h36 70-3401054-B 70-3401077-B 70-3401076 SSH-510 600-3401012 85-3401150 M10h45 80-3401013 M10 80-3709022 70-3401078 70-3401079 85-3401016 80-3401019 85-3401002 OSPC160 ON150G0030 or HKUS 160/4-140HP-02/3 or SUB 160.140-200-1 or D 160-14.20-02 or LAGC 160N12/200-140M01708S or 1231 160 B ON.PMI M10h35 10 50-1310158-B 822-3401001-03 2x16 M8 70-4803060 85-3402015 or 70-34020151/ 2 822-3401171 822-3401172 822-3401173 80-3709024 80-3709025

134

Fig. 34.1. Steering column

135

Group 34. Steering Subgroup 3401. Steering column Fig. 34.1

Pos.No 40 41 42 43 44 45

Assembly unit or part number 80-3709026-B 50-4608057 85-3401175 16 L M16x1,5 822-3401140- 1

Q-ty

Description

1 1 1 1 1 1

Center bushing Spring Shaft Washer Nut Clamp

136

Fig. 34.2

Cardan

137

Group 34. Steering Subgroup 3401. Cardan Fig.

Pos.No

34.2 1 2 3 4 5 6 7 8

Assembly unit or part number 85-3401150 85-3401156-B 85-3401067 50-3401061-A 50-3401062 50-3401064 50-3401063 904700 US17

Q-ty 1 1 1 1 2 8 8 8 8

138

Description Cardan Yoke Yoke Yoke Cross Gland seal Cage Bearing Ring S19 GOST 13943-86

Fig. 34.3 Hydrostatic power steering

139

Fig. 34.4 Hydrostatic power steering (continuation)

140

Group 34. Steering Subgroup 3407. Hydrostatic power steering Fig. 34.3 34.4

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Assembly unit or part number 1221-3400010-B 85-3407107 1221-3407030 1221B-3407050 -B 1221B-3407040*B 80B-3407012

5000.04 1221-3407013 70-3506027 70-3407163 1221-3407200 5000.03 952-3407014-12 85-3407105-02 1221-3407090 1/2 HKUS 160/4-140 HP-02/3 or 123/160BON.PMI F80-3407134 2522V-3407085-01 680-4607140-06 1221-3407140 24 2022-3407301 1321-3407018-01 1221-3407020 70-3407146

102-3407014 70-4607158

35 36 37 38 39 40 41

Q-ty 1 1 1 1 1 1 8 1

1 1 1 5

Hydrostatic power steering Strip Oil pipeline Oil pipeline Oil pipeline Bracket Washer 8 OST 37.001.115-75 Nut 8-6N.6.019 GOST 5915-70 Clamp "NORMA" TORRO 25-40/9-C6W or Clamp/Clamp NORMA TORRO 25-40/971 Bracket Bolt 8-6gh20.88.35.019 GOST 7796-70 Bushing Clip Oil tank Clamp "NORMA" TORRO 20-32/9-C6W or Clamp/Clamp NORMA TORRO 20-32/971 Hose Bolt Oil pipeline Washer

1

Dosing pump

3 1 2 1 2 2 1 1 3 3 1 1 1 2 2

Fitting Oil pipeline High-pressure hose Valve Washer Bolt Hose Oil pipeline Strip Bolt 8-6gh30.88.35.019 GOST 7796-70 Bolt 10-6gh25.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Clip Gasket Bolt 8-6gh40.88.35.019 GOST 7795-70 Ring 017-022-30-1-4 GOST 1882973/GOST 9833-73 Bolt 8-6gh35.88.35.019 GOST 7796-70 Hydraulic cylinder Washer Rotary angle piece Bolt High-pressure hose ØØ f 8h1 952-3407100-04 Oiler 1.1.TS9.hr GOST 19853-74 Nut 20h1,5-6N.04.019 GOST 15522-70 Lock washer Washer S.20.01.019 GOST 11371-78

2 1 1 5 1 1 2

2 TS50-3405215 3/8 2022-3407202F80-3407301 952-3407100-12

2 2 10 6 2 2

42

1

43 44 45 46

4 4 4 4

F80-3405103

Description

141

Group 34. Steering Subgroup 3407. Hydrostatic power steering Fig. 34.3 34.4

Pos.No 47 48 49 50 51 52 53 54 55

Assembly unit or part number F80-3405102-V F80-3405107 F80-3405109 F80-3405108 70-4605316 102-3405103 1222-2301021-B 1222-2301022-B

56 57 58 59 60 61 62 63 64

Q-ty 4 8 8 8 4 4 4 1 1 1

1520-2308079 1520-2308077

1221-3407101 70-4607158-01 F80-3405112 1522V-3407100-07

4 4 4 4 1 1 2 1

142

Description Bushing Spherical bushing Joint sealant Sealant pinion cage Split pin 4h36.019 GOST 397-79 Nut Pin Bracket Bracket High-pressure hose F8h1 952-3407100-08 Stud Conical plug Washer 16 OST 37.001.115-75 Nut 16-6N.6.019 GOST 5915-70 Bracket Gasket Reducing sleeve High-pressure hose Ø 12,5h2

Fig. 34.5 Oil tank

143

Group 34. Steering Subgroup 3407. Oil tank Fig.

Pos.No

34.5 1

Assembly unit or part number 1221-3407200 50-4608027-V

2 3

1 1 1

1221-3407210

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Q-ty

1 2

A61-C06-A3 240-3707200 220-4608060 80-4608024 601T-1-06 320-4608082 320-4608083 320-4608085 80-3405044 320-4608081 50-4608057 220-4608051-01

1 1 1 2 1 1 1 1 1 2 1 1 1 6 4 2

144

Description Oil tank (1-2) Plug Ring 017-021-25-2-2 GOST 18829-73/GOST 9833-73 Tank Ring 075-080-30-1-4 GOST 18829-73/GOST 9833-73 Filter Plug Body Ring Filtering element Rod Spherical valve Valve housing Spring Backup plate Split pin 2h12.019 GOST 397-79 Spring Cover Washer 6 OST 37.001.115-75 Bolt 6-6gh25.88.35.019 GOST 7798-70 Bolt 6-6gh16.88.35.019 GOST 7798-70

Fig. 34.6 Hydraulic cylinder 50h25-200

145

Group 34 Steering Subgroup 3405. Hydraulic cylinder 50x25-200 Fig.

Pos.N Assembly unit or part number o 34.6 TS50-34052151 TS50-3405220 2 3 4 TS50-3405218-B 5 6 7 8

Q-ty 1 1 2 4 1 2

TS50-3405223-B TS50-3405222 24 251797 L43 50-34 -20,5* or RSV0V0500-NCRO 50h34h20,5**

1 1 1

9 10 11 12

1 TS50-3405228 24 223269 T20 25-33-5,7* or RSK100250-T46N 25h32,3h3,2** 24 004792 PU6 25-33,6-6,5* or Wiper seal WNP000250-Z201 25h33,6h5,3**

13 4 15 16 17

TS50-3405224 TS50-3405221-B 24 223123 OMS-MR 25-32,3-3* or RU2000250-Z20 25h33h5,7** 24 226044 SB 25-28-5,5* or GR25h28h5,5-S380**

*

Hydraulic cylinder 50x25-200 (2-16) Cylinder housing Bearing SHS-25 GOST 3635-78 Ring S42 GOST 13941-86 Front cover Ring 045-050-30-1-4 GOST 18829-73/GOST 9833-73 Piston Piston nut Piston seal

1 1

Ring 025-028-19-1-4 GOST 1882973/GOST 9833-73 Safety ring Rod packing

1

Rod collar

1 1 1 1

Screw 8-6gh10.45N.40H.05 GOST 1476-93 Cap nut Rod Rod packing

2

Rod guide

Sealing elements are of the company Freudenberg, Germany ** Sealing elements are of the company Trelleborg

146

Description

Fig. 35.1 Brakes

147

Group 35.Brakes Subgroup 3502. Brakes Fig. 35.1

Pos.No

1 2 3 4 5 6 7 8 9

Assembly unit or part number 1522-3502010 70-3503080 85-3502030 1522-3502035 85-3502040-01 or 85-3502040-04 85-3502036 77.38.163 50-3502198 85-3502196 50-3502203

Q-ty 2 2 2 2 6 4 6 4 4 2 2 2

10 11 12 13 14 15 16

70-3503018 70-3503019

1522-3502037-B

2 2 2 4 10 2

17

50-3502202

2

148

Description Brake (1-8;12-17) Brakes rod (9-11) Pressure plate (3-8, 12-14) Casing Disc Pressure plate Spring Pin Rod Yoke Pin 12h32 OST 37.001.163-75 Nut 12h1,25-6N.6.019 GOST 5916-70 Spherical washer Bolt Split pin 3,2h18.019 GOST 397-79 Nut 8-6N.6.019 GOST 5915-70 Ball 22,225-100 GOST 3722-81 Disc Wire 1,6- -S GOST 3282-74 300 mm Cover

Fig.35.2 Brake control

149

Group 35.Brakes Subgroup 3503. Brake control Fig. 35.2

Pos.No

1 2 3 4 5 6 7 8 9 10

Assembly unit or part number 70-3503080 80-3503080 80-3503090 A13.34.001 80-3503140 80-3503130 A13.33.002 80-3503158-A

Q-ty 2 1 1 1 1 1 1 2 4 2

70-3503019 70-3503018

2 2 2

11 12 13 14 15 16 17 18 19 20 21 22 23 24

2 SSH-611 50-3503071

2 3 2 2 1 1 1 2

50-3503015 70-3503017-A 85-3503046

2 2 2 1 1

70-3503045 50-1605152 85-3503110-A 85-3503120-A

150

Description Brakes rod (8, 9, 11) Right pedal (3, 4) Left pedal (1, 2) Strap Pedal Pedal Strap Sealant Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 GOST 7796-70 Bolt Washer Bolt 12-6gh35.88.35.019 GOST 7796-70 Nut 12h1,25-6N.6.019 GOST 5916-70 Key Washer Collar 2.2-25h42-1 GOST 8752-79 Split pin 5h36.019 GOST 397-79 Shaft Lever Bracket Bolt 10-6gh25.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Extension Spring Lever Lever

Right brake

Left brake Fig. 35.3. “Wet” brakes

151

Group 35. Brakes Subgroup 3502. “Wet” brakes Fig. 35.3

Pos.No

1 2 3 4 5

6

Assembly unit or part number 1221 -3502010-02 1221 -3502020-02 85-3502030-01 1221 -2409035 50-3502198 85-3502196 1522-3502015-07 80 -3502037 80 80 80 80 80 80 80

Q-ty 1 1 2 1 4 4 4 16 12 *

-3502037-01 -3502037-02 -3502037-03 -3502037-04 -3502037-05 -3502037-06 -3502037-07

7 8 9 10 11 12 13 14 15 16

80 -3502202 50-3502203 80 -3502204 1221 -3502051

17 18 19 20

85-3502036-01 77.38.163

* * * * * *

2 8 8 2 2 2 2 2 1 2

1221 -2407059

10 4 6 6

21 KG3/8” 4 22 1221 -3502035 1 23 1221 -2407059-01 1 24 1221-1802091 2 25 D18-0552 * Selected during assembly to achieve required play

152

Description Right brake (2-14, 16-20,22,23) Left brake (1-20) Pressure discs (2, 3, 4, 7, 11, 14, 17-19) Housing Nut 8-6N.6.019 GOST 5915-70 Pin Rod Disc Intermediate disc (S=3,0mm) 2 pcs. selection Intermediate disc (S=3,2mm) Intermediate disc (S=3,4mm) Intermediate disc (S=3,6mm) Intermediate disc (S=3,8mm) Intermediate disc (S=4,0mm) Intermediate disc (S=4,2mm) Intermediate disc (S=4,4mm) Pin 12h32 OST 37.001.163-97 Bolt 6-6gx12.88.35.019 GOST 7798-70 Washer 6 OST 37.001.115-75 Cover Yoke Plate Gasket Split pin 3,2h18.019 GOST 397-79 Body cover (left) Ring 115-120-30-2-2 GOST 18829-73/GOST9833-73 Ball 22,225-100 GOST 3722-81 Pressure plate Spring Screw V. 8-6gh25.58.019 GOST 1747580 Plug Housing Body cover (right) Plug O-Ring

Fig. 35.4. Service “wet” brakes control

153

Group 35. Brakes Subgroup 3503. Service “wet” brakes control Fig. Pos.No Designation 35.4 1221 -3503010 70-3503080

Q-ty 1 3

1 2 3 4 5

3 70-3503018 70-3503019 50-1605152 80-3503158-

3 3 2 2

6 7 8

2 4 1

1221 -3503015

9 10 11 12 13 14 15 16 17 18 21 22

2 1221 -3503016-01 70-3503017SSH-611 50-3503071 80-3503120 80-3503140 80-3503130 80 -3503110 1221 -3503016

2 1 2 4 1 1 1 1 1 2 2

70-3503045

154

Description Brake control Rod (1-3) Nut 12h1,25-6N.04.019 GOST 5916-70 Washer Bolt Spring Sealant Bolt 12-6gh30.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Shaft Bolt 12-6gh35.88.35.019 GOST 7796-70 Bushing (L=20mm) Lever Key 6h11 Washer Lever Left pedal Right pedal Lever Bushing (L=15mm) Split pin 5h36.019 GOST 397-79 Spring extension

Fig. 35.5 Parking brake, parking brake control

155

Group 35.Brakes. Subgroup 3504, 3507. Parking brake.

Parking brake control Fig. 35.5

Pos.No Assembly unit or part number 50-3502010-02 50-3502030-A 70-3503080 85-3507240 85-3507150-01 85-3507120-01 1 70-3504055-01 2 70-3502040-01 or 70-3502040-04 3 50-3502036-B 4 5 50-3502196 6 7 50-3502203 8 9 50-3502198

Q-ty 1 1 1 1 1 1 1 2 2 2 2 3 2 3 2

10 11

1 50-3502202

1

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

3 70-3503017-A 70-3503018 70-3503019

1 1 1 1 1 1 1 1 1 1 1 1 1 1

70-3507122-01 70-3507132-B-01

55-17-27 A13.19.002 A13.19.00185-3507130-01 50-1606026 70-3507024

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

2 70-3507021-B

85-3507241 80-3514107 85-3507060 SSH-611 1522-2409034-03 70-3507070-01 12-6gh200.58.019 GOST 7795-70 50-3502035- 2-02 77.38.163 1221-3507072

156

1 2 2 7 1 1 1 1 1 2 1 3 1 3 3 1

Description Brake (2-11, 40-42) Pressure plate(3-9, 41, 42) Brakes rod (12,14,15) Rod (7,12,32) Bracket (13,31,33-36,38,43) Lever (16,17,20-26) Shaft Brake disc Pressure plate Nut 8-6N.6.019 GOST 5915-70 Rod Split pin 3,2h18.019 GOST 397-79 Yoke Pin 12h32 OST 37.001.163-75 Pin Wire 1,6- -S GOST 3282-74 (300mm) Cover Nut 12h1,25-6N.04.019 GOST 5916-70 Lever Washer Bolt Split pin 2h12.019 GOST 397-79 Rod Axle Ring S15 GOST 13942-86 Washer S 5.01.019 GOST 6958-78 Spring Button Handle Lever Latch Axle Bolt 10-6gh35.88.35.019 GOST 7796-70 Sector segment Washer 10 OST 37.001.115-75 Nut 10-6N.6.019 GOST 5915-70 Washer 12 OST 37.001.115-75 Rod Bolt Lever Shaft Key 6h11 Bolt Bracket Bolt Casing Spring Ball 22,225-100 GOST 3722-81 Bushing

Fig. 35.6 Parking brake. Parking brake control (for “wet” brakes)

157

Fig. 35.6

Pos.No

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

42

Group 35. Brakes Subgroup 3504, 3507. Parking brake.

Parking brake control (for “wet” brakes) Assembly unit or part number Q-ty Description 85-3502030-01 1 Pressure discs (3-7, 29, 44, 46, 47) 1221 -3507140 1 Rod (30-34) 70-3503080 1 Brakes rod (8-10) 85-3507120-01 1 Lever (13-14,17-23) 1221 -3502039-01 5 Bolt 5 Washer 14 OST 37.001.115-75 2 Nut 8-6N.6.019 GOST 5915-70 50-3502198 2 Pin 85-3502196 2 Rod 2 Pin 12h32 OST 37.001.163-75 50-3502203 1 Yoke 2 Nut 12h1,25-6N.6.019 GOST 5916-70 70-3503018 1 Washer 70-3503019 1 Bolt 1221 -3507060 1 Lever 1 Split pin 2h12.019 GOST 397-79 70-3507122-01 1 Rod 70-3507132-B-01 1 Axle 1 Ring S15 GOST 13942-86 1 Washer S 5.01.019 GOST 6958-78 55-17-27 1 Spring 13.19.002 1 Button 13.19.0011 Handle 85-3507130-01 1 Lever 50-1606026 1 Latch 70-3507024 1 Axle 10-6gh35.88.35.019 GOST 77962 Bolt 70 70-3507021-B 1 Sector segment 2 Washer 10 OST 37.001.115-75 2 Nut 10-6N.6.019 GOST 5915-70 1 Washer 12 OST 37.001.115-75 3 Split pin 3,2h18.019 GOST 397-79 1221 -3507141 1 Rod 1 Nut 12-6N.6.019 GOST 5915-70 R50-4616043 1 Clutch R50-4616038 1 Nut 1221 -3507240 1 Rod 1221 -3504055 1 Shaft 6-6gh12.88.35.019 GOST 77984 Bolt 70 4 Washer 6 OST 37.001.115-75 80 -3502202 1 Cover 80 -3502204 1 Plate 1221 -3502051 1 Gasket 50-1601352 2 Dowel pin 80 -3502037 2 Intermediate disc (S=3,0mm) 80 -3502037-01 * Intermediate disc (S=3,2mm) 80 -3502037-02 * Intermediate disc (S=3,4mm) 80 -3502037-03 * Intermediate disc (S=3,6mm) 80 -3502037-04 * Intermediate disc (S=3,8mm) 80 -3502037-05 * Intermediate disc (S=4,0mm) 80 -3502037-06 * Intermediate disc (S=4,2mm) 80 -3502037-07 * Intermediate disc (S=4,4mm)

158

Fig. 35.6 Parking brake. Parking brake control (for “wet” brakes)

159

Group 35. Brakes Subgroup 3504, 3507. Parking brake.

Parking brake control (for “wet” brakes) Fig. 35.6

Pos.No 43 44 45 46 47

Assembly unit or part number 1522-3502015-07

Q-ty 4 5 1 3 2

1221 -3502034 77.38.163 85-3502036-01

160

Description Disc Ball 22,225-100 GOST 3722-81 Cover Spring Pressure plate

Fig.35.7 Pneumatic drive 1221.4-3506005

161

Group 35. Brakes Subgroup 3506. (Single-line) pneumatic drive Fig. Pos.No Designation Q-ty Description 35.7 1221.4-3506005 Pneumatic drive 1 1522 -3506050 1 Pipeline (3-5, 6) 1523.4-3506010 1 Pipeline (30, 31, 33) 1021-3506020-03 1 Pipeline (3-5, 39) 1 1021-3521005 1 Coupling head (Fig.5) Ring 012-015-19-2-4 2 4 GOST 18829-73/GOST 9833-73 3 1522-3506022 4 Nipple 4 1522-3506024 4 Clutch 5 1522-3506023 4 Nut 6 1522 -3506051 1 Pipe 7 80-3723045-01 1 Collar 8 85 -3514010-03 1 Brake valve (Fig.3) 9 1522-4607252 1 Bushing 10 KG 3/8" 1 Plug 11 921-3513020 1 T-piece 12 2 Nut 6-6N.6.019 GOST 5915-70 13 2 Washer 6 OST 37.001.115-75 Bolt 12-6gh60.88.35.019 14 4 GOST 7796-70 15 4 Washer 12 OST 37.001.115-75 16 V50-3513032 2 Clamp 17 4600.21 1 Washer R 22 18 85-3513110 1 Valve 19 N50-4202146 1 Ring 20 80-3512006 1 Locknut 80-3512010 or 29.51.000 B or 21 1 Pressure regulator 11.3512010-30 or 25-3512010 22 70-3513015 1 Angle piece 23 5000.02 2 Clamp with worm thread 16-27 24 1321-8700031 2 Clamp Bolt 10-6gh16.88.35.019 25 2 GOST 7796-70 26 2 Washer 10 OST 37.001.115-75 27 70-3506027 2 Bushing 28 1221 -3506012 1 Strip 29 1523.4-3506012 1 Strip 30 70-3506023 1 Cap nut 31 80-3506024 1 Clutch 32 70-3506022 1 Fitting 33 1523.4-3506011 1 Pipe 34 1523.4-3506014 1 Hose 35 1021-3513020 1 Tank 36 PR-43-01 4 Sealant 37 1221-3513010 1 Bracket 38 1221-3513012 3 Bushing 39 1021-3506021-03 1 Pipe

162

Fig.35.8 Pneumatic drive 1221.4-3506505

163

Group 35. Brakes Subgroup 3506. (Double-line) pneumatic drive Fig. Pos.No Designation 35.8 1221.4-3506505 1025-3506560-02 1523.4-3506010 1021-3506020-03 1025-3506540 1025-3506560-01 1 1025-3521510

Q-ty 1 1 1 1 1 1 1

2 3 4 5 6 7 8 9 10 11

19 20 21 22

1

Pressure regulator

1 2 2

Angle piece Clamp with worm thread 16-27 Clamp Bolt 10-6gh16.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Bushing Strip Strip Cap nut Clutch Fitting Pipe Hose Tank Sealant Bracket Bushing Pipe

4 V50-3513032 4600.21 85-3513110 N50-4202146 80-3512006 80-3512010 or 29.51.000 B or 11.3512010-30 or 25-3512010 70-3513015 5000.02 1321-8700031

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

4 2 1 1 1 1

6 6 6 1 1 1 1 2 2

12 13 14 15 16 17 18

Pipeline (3-5, 6) Pipeline (28, 29, 31) Pipeline (3-5, 37) Pipeline (28, 38, 39) Pipeline (3-5, 43) Coupling head (Fig.7) Ring 012-015-19-2-4 GOST 18829-73/GOST 9833-73 Nipple Clutch Nut Pipe T-piece Plug Bushing Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Bolt 12-6gh60.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Clamp Washer R 22 Valve Ring Locknut

6 1522-3506022 1522-3506024 1522-3506023 1025-3506561-02 921-3513020 KG 3/8" 1522-4607252

2 2 2 1 1 2 1 1 1 1 1 4 1 3 1

70-3506027 1221 -3506012 1523.4-3506012 70-3506023 80-3506024 70-3506022 1523.4-3506011 1523.4-3506014 1021-3513020 PR-43-01 1221-3513010 1221-3513012 1021-3506021-03

164

Description Pneumatic drive

Fig.35.8 Pneumatic drive 1221.4-3506505

165

Group 35. Brakes Subgroup 3506. (Double-line) pneumatic drive Fig. Pos.No Designation 35.8 38 1025-3506550 39 70-3506028

Q-ty 1 1

40 41 42 43 44

1 85 -3514010-02 80-3723045-01 1025-3506561-01 1025-3521505

1 1 1 1

166

Description Pipeline Clutch Ring 014-017-19-2-4 GOST 18829-73/GOST 9833-73 Brake valve (Fig.4) Collar Pipe Coupling head (Fig.6)

Fig. 35.9 Brake valve

Group 35.Brakes Subgroup 3514. Brake valve Fig. Pos.No Designation 35.9 85 -3514010-03 1 2 3 4 5

Q-ty

29.3514010 or 80-3514010 or 14.3514010 1522-3514033

1

Brake valve

1

Brake valve

2 2 1 2

Angle piece Washer S 12.01.019 GOST 11371-78 Pin 12h40 OST 37.001.163-97 Split pin 3,2h18.019 GOST 397-79 Bolt 10-6gh70.88.35.019 GOST 7795-70 Washer 10 OST 37.001.115-75 Washer S 10.01.019 GOST 11371-78 Rod Washer S 8.01.019 GOST 11371-78 Bolt 10-6gh45.88.35.019 GOST 7795-70 Bracket Boss

6

2

7 8 9 10

4 2 1 1

80-3514130

11 12 13

2 85 -3514011 85-3514012

1 2

167

Description

Fig. 35.10 Brake valve Group 35.Brakes Subgroup 3514. Brake valve Fig. Pos.No Designation 35.10 85 -3514010-02 29.3514010-02 or 80-3514010-02 2 70-3506033 3 4 5 6 1522-3514033

Q-ty 1

Brake valve

1

Brake valve

1 2 1 2 1

Angle piece Washer S 12.01.019 GOST 11371-78 Pin 12h40 OST 37.001.163-97 Split pin 3,2h18.019 GOST 397-79 Angle piece Bolt 10-6gh70.88.35.019 GOST 7795-70 Washer 10 OST 37.001.115-75 Washer S 10.01.019 GOST 11371-78 Rod Washer S 8.01.019 GOST 11371-78 Bolt 10-6gh45.88.35.019 GOST 7795-70 Bracket Boss

7

2

8 9 10 11

4 2 1 1

80-3514130

12 13 14

2 85 -3514011 85-3514012

1 2

168

Description

Fig. 35.11 Coupling head

Group 35.Brakes Subgroup 3521. Coupling head (for single-line pneumatic drive) Fig. Pos.No Designation 35.11 1021-3521005 1

2

2 3 4 5

2 2 1 1

Description Coupling head Bolt 10-6gh25.88.35.019 GOST 7796-70 Nut 10-6N.6.019 GOST 5915-70 Washer 10 OST 37.001.115-75 Bracket Fitting

1

Coupling head

6

Q-ty 1

70-3521012 1522-3521012 80-3521010 or 29.76.000 or 12.3521010-01

169

Fig. 35.12 Coupling head

Group 35.Brakes Subgroup 3521. Coupling head (for double-line pneumatic drive) Fig. Pos.No Designation 35.12 1025-3521505

Q-ty 1

1

2

2 3 4 5

2 2 1 1

6

1025-3521511 1522-3521513 64226-3521110 or 11.3521410-20

1

170

Description Coupling head Bolt 10-6gh25.88.35.019 GOST 7796-70 Nut 10-6N.6.019 GOST 5915-70 Washer 10 OST 37.001.115-75 Bracket Fitting Automatic coupling head

Fig. 35.13 Coupling head

Group 35.Brakes Subgroup 3521. Coupling head (for double-line pneumatic drive) Fig. Pos.No Designation 35.13 1025-3521510 64226-3521111 or 1 11.3521411-20 2 1522-3521513 3 1025-3521512

Q-ty 1 1 1 1

4

2

5 6

2 2

171

Description Coupling head Automatic coupling head Fitting Bracket Screw V. 8-6gh25.58.019 GOST 17475-80 Nut 8-6N.6.019 GOST 5915-70 Washer 8 OST 37.001.115-75

Fig. 35.14 Compressor

172

Group 35. Brakes Subgroup 3509. Compressor Fig.

Pos.No

35.14 1

Assembly unit or part number 240-3509030-A 29.05.000-BZ

Q-ty 1 1

2

1

3 4 5 6 7 8 9 10 11

3 3 3 1 1 1 1 1 1

36-1104788 240-3509037240-3509150 36-1104787 240-3509232 240-3509158 240-3509159

12

1

13 14 15 16 17 18 19 20 21

1 1 1 2 1 1 2 1 1

RD 18-29-300-1,3 HS-26 80-3509010* 920-3509020* 40-4607038- * 1025-3506623 * 1025-3506622 *

Description Pneumatic compressor assy Pneumatic compressor Bolt 10-6gh45.88.35.019 GOST 7795-70 Nut 10-6N.6.019 GOST 5915-70 Washer 10.65G.06 GOST 6402-70 Gasket Gasket Oil pipeline (L=352mm) Fitting bolt Fitting Clamp Clip Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Washer 6.65G.019 GOST 6402-70 Hose pipe-part Clamp Valve Angle piece Washer Nut Fitting

* Valve for tires pumping is mounted if there is no pneumatic drive.

173

Fig. 37.1 Engine electrical equipment

174

Group 37. Electrical equipment Subgroup 3700. Engine electrical equipment Fig.

Pos.No

37.1 1 2 4 6 8 10 11 13 15 17 19 21 23 24 26 28 29 30 32

Assembly unit or part number 1221.5-3700030 800-11085301221.4-3747020 1221.4-3759020 50-4607064 54.24.445-B 70-3723035 70-3723042-02 80-3723016 80-3723045-01 822-3723001 1522-3721011 -59-6000-38

Q-ty

Description

1 1 1 1 1 3 2 1 3 24 2 2 2 3 4 2 6 3 1 2

Engine electrical equipment Bracket Bracket Bracket Bushing Tip Tip Bushing Bracket Collar Clip Plate Rubber tip Bolt 6-6gh16.88.35.019 GOST 7798-70 Bolt 8-6gh14.88.35.019 GOST 7798-70 Screw V. 6-6gh20.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5915-70 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Washer S.6.01.019 GOST 11371-78 Bundled cable 1221.5-3724360 GOST 23544-84 Bundled cable 1221-3724380-B GOST 23544-84 Cable 1222.4-3724045-B GOST 23544-84 Washer 5 OST 37.001.115-75 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75

34

1

35 37 39 40 41

1 1 6 7 4

43

3722.90

1

44 45

3829.15 3845.10

1 1

46

3844.15

1

47

3741.40

1

48

3723.40

2

49 50 51

3759.10 3721.15 3721.20

1 1 1

175

Fuse block BP-11-07 TU RB 03428193.09597 Sensor D -03 TU RB 07513211.004-94 or Emergency pressure sensor MM111D3810600-01 TU 37.003.546-76 Sensor DSF-65 TU RB 07513211.003-94 Temperature sensor 233.3828 TU 37.459.259-00 Control unit 11.760.150 or Heating plug controllers SN-1.3761-112 TU BY 190431397.012-2010 Spiral band B 20h16h20 black TU BY500525429.006-2009 Voltage converter 191.3759-02 TU 84.214.008-04 or Voltage converter PN 14/28 V 8 TU BY 300044189.055-2007 Signal S-308 TU 37.003.1063-81 Signal S-309 TU 37.003.1063-81

Fig. 37.2 Transmission electrical equipment

176 Variant for gearbox

Variant for gearbox

Variant with pneumatic system

Group 37. Electrical equipment Subgroup 3700. Transmission electrical equipment Fig. 37.2

1 3 4 5 7 9

Assembly unit or part number 80-3723016 80-3723045-01 85-1702051 D18-0551221.4-3724317-B 3843.15

10

3829.20

1

11

3829.30

1

12

3829.25

1

15 16

1522-3843002 822-3723001

4(2*) 2

17

80-3843001-01

14 max. q-ty

Pos.No

Q-ty

Description

1 16 1 1 1 2

Bracket Collar Washer O-Ring Bundled cable Speed sensor Pressure sensor DD-10-01 TU RB 600417525.009-2000 or Pressure sensor FCCO10 TU 236.915.048-06 Pressure sensor DD-20 TU RB 600417525.009-2000 or Pressure sensor FCCO20 TU 236.915.048-06 Sensor D DV TU RB 07513211.00494 or Sensor MM124D-3810600 TU 37.003.546-76 Gasket Clip

18

4

19

4

* For box 24h12 (Uz. . = 23,43)

177

Gasket Bolt 8-6gh40.88.35.019 GOST 7795-70 Washer 8 OST 37.001.115-75

Fig.37.3 Cab electrical equipment

178

Group 37. Electrical equipment Subgroup 3700.Cab electrical equipment Fig. 37.3

Pos. 1 2 3 4 5 6 7 8 9

Designation 80-3700050-G-02 70-3723042-02 85-3723041 37.10.031

Q-ty 2 10 10 10 2 1 1 1 1 5

70-1115012-01 409 80-3710012 80-3724300-G1 70-3723042-01

10 11 12

5 5 5

13 14 15 16 17 18 19 20

-03 or MM111D-3810600-01 85-3710032 85-3710025 14 L GOST 6402-70 12-21 80-3723045 80-3723038

1 1 1 1 1 7 3 1

21 22 23 24 25

5 2 6 2

15.3723 or PS3.3723

4

26 27 28 29 30

70-3723034

1 1 1 1

70-3724041 80-3724367

179

Description Cab electrical equipment Bushing Clip Threaded rivet nut Screw 2-4h16.019 GOST 1144-80 Clamp Hand brake lamp switch Bracket Bundled cable Bushing Screw V. 5-6gh16.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5927-70 Washer S 5.01.019 GOST 11371-78 Spring washer 5 OST 37.001.115-75 Oil emergency pressure sensor Lever Nut Spring washer Brake signal switch Collar Clip Bolt 6-6gh20.58.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Washer S 6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Three-pin junction plate Screw V. 6-6gh20.58.019 GOST 17473-80 Panel cover Bolt 6-6gh25.88.35.019 GOST 7798-70 Cable Cable

Fig.37.4 Working lights assembly

180

Group 37. Electrical equipment Subgroup 3711. Working lights assembly Fig. 37.4

Pos. 3 4 6 7

Designation 80-3700110-V-02 80-3801342 P150 -25.52 or 150-25.52 80-3723010 112.07.54-06 or RAUS 14.3711-12

Q-ty

8 9 10 11 12 13

80-7901018 80-3724232-B

21

5

Screw V. 6-6gh12.58.019 GOST 17473-80 Washer S 6.01.019 GOST 11371-78 Groove Groove Cable Bushing Screw V. 6-6gh12.58.019 GOST 17474-80 Dashboard Bundled cable Bolt 6-6gh25.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Spring washer 6 OST 37.001.115-75 Bundled cable Room lamp 105h95

2 2

22

24

Groove Working light

1 1 1

20

23

1 4

5 1 1 2 3 8

80-3723020 80-3723015 80-3724035-B 70-3723042-01

14 15 16

1 2

Description Working lights assembly Dashboard Working lights switch

80-3724231-B 111.3714 2 or 1112.3714010

1 1

181

Cable bundle

Washer Nut

Fig. 37.5 Headlights assembly

182

Washer Nut

Group 37 Electrical equipment Subgroup 3700. Headlights assembly Fig.

Pos.N Assembly unit or part number o 37.5 1221.4-3700020 1 70-1115012-01 3 70-3506027 5

Q-ty 1 2 2 1

6 7

1 1

10

2

183

Description Headlights assembly Clamp Bushing Bundled cable 422.1-3724025 GOST 23544-84 Washer S 6.01.019 GOST 6958-78 Washer S 8.01.019 GOST 6958-78 Light 08 7101 000 TU RB 600398030.004-2004 or Headlight 112.08.70 TU BY 600124825.054-2009

Fig.37.6 Rear lamps assembly

184

Group 37. Electrical equipment Subgroup 3716. Rear lamps assembly Fig. 37.6

Pos. 1 2 3

Designation 80-3700060-V-05 7303.3716 or 3302.3716-20 70-3723042-02 920-3724163

Q-ty 2 4 1 3

4 5 6 7

6 6 1

FP 131 R GOST 6964-72 or 2102.3.04.17 or 112.00.05-01

1

8 9

11 12 13 14 15

80-3723043 920-3724162

80-3724112 80-3724112-01 1)

16 17 18 19 20 21 22 23 24 25

1

Jumper

2

Bolt 10-6gh25.88.35.019 GOST 7796-70 Nut 10-6N.6.019 GOST 5915-70 Washer S 10.01.019 GOST 6958-78 Washer 10 OST 37.001.115-75 Bracket Reflector Screw V. 6-6gh18.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Washer S 6.01.019 GOST 11371-78 Tip Screw V. 5-6gh35.58.019 GOST 17475-80 Trailer socket

10 4 1 3

70-3723035

26 27

3 1 2 12

2 2 2 2 2 8

F50-3731011 3202.3731

302.3.04.23 or R9-1

1

185

Bushing Bundled cable Screw V. 5-6gh12.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5927-70 Washer 5 OST 37.001.115-75 Number plate light

Bolt 12-6gh25.88.35.019 GOST 7796-70 Nut 12-6N.6.019 GOST 5915-70 Spring washer 12 OST 37.001.115-75 Clip Bundled cable Bolt 6-6gh16.88.35.019 GOST 7798-70 Washer 6 OST 37.001.115-75

1 1

10

Description Rear lamps assembly Rear lamp

Fig. 37.7 Front lamps with working lights assembly

186

Group 37. Electrical equipment Subgroup 3712. Front lamps assembly Fig. 37.7

Pos. 1 2 3 4 5 6 7

Designation 1221.5-3700025 3713.3712 or 2302.3.04.12 112.07.54-18 or RAUS 14.3711-18 1221.5-3712025-01 1221.5-3724130 1221.5-3712025 30.04.017 70-3723042-01

Q-ty

8 9 10 11

2

Description Front lamps assembly Front lamp with side flasher

2

Working light

1 1 1 4 2 4

Bracket Bundled cable Bracket Cap Bushing Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Cap Bracket Screw V. 6-6gh20.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Washer S.6.01.019 GOST 6958-78 Washer 6 OST 37.001.115-75

4 4 2 4

30.04.017-01 920-3711011

12 13 14 15

4 4 4

187

Fig. 37.8 Storage battery assembly

188

Group 37 Electrical equipment Subgroup 3724. Storage battery assembly Fig.

Pos.N Assembly unit or part number o 37.8 1221.5-3700080 1 1221V-3703010-02 2 1221V-3703010-03 3 1222.4-3703020 4 80V-3703020 5 1522-3703025 6 1222.4-3722010 7 80-3805065 9 320-3723021 10 70-3723042-02 11 80-3723045 12 822-3801341-B 13 50-4607064 14 54.24.445-B 15 -59-6000-38

Q-ty 1 1 1 1 2 1 1 1 2 2 3 1 4 2 2

17

8

18

2

19

2

20

2

21

4

22

2

23 24 25 26 27 28 29 30

2 5 14 2 2 4 8 4

31 32 33 34

1 1 1 1

35 36 37

1 1 8

189

Description Storage battery assembly Tray Tray Casing Holddown clamp Casing Bracket Screw Bracket Bushing Collar Plate Bushing Tip Rubber tip Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 8-6gh30.88.35.019 GOST 7796-70 Bolt 8-6gh35.88.35.019 GOST 7796-70 Bolt 16-6gh40.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Bolt 6-6gh20.88.35.019 GOST 7798-70 Screw V. 6-6gh16.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Nut 16-6N.6.019 GOST 5915-70 Washer S 8.01 GOST 6958-78 Washer S.6.01.019 GOST 11371-78 Washer S.8.01.019 GOST 11371-78 Washer S.16.01.019 GOST 11371-79 Cable 1222.4-3724045-B GOST 2354484 Cable 80-3724381-B GOST 23544-84 Cable 923-3724042 GOST 23544-84 Cable 1221V-3724041 GOST 23544-84 Cable 1221V-3724044-V GOST 2354484 Cable 1221V-3724075 GOST 23544-84 Washer 6 OST 37.001.115-75

Fig. 37.8 Storage battery assembly

190

Group 37 Electrical equipment Subgroup 3724. Storage battery assembly Fig. Pos.No Assembly unit or part number 37.8 38 39

Q-ty 12 2

41

2

42

3737.15

1

43

3722.90

1

191

Description Washer 8 OST 37.001.115-75 Washer 16 OST 37.001.115-75 Accumulator battery 12V 120 Ah or Accumulator battery 12V 125 h Switch 1212.3737-06 TU RB 07513211.006-97 Fuse block BP-11-07 TU RB 03428193.095-97

Fig. 37.9 Conditioner electrical equipment

192

Group 37. Electrical equipment Subgroup 3730. Conditioner electrical equipment Fig. 37.9

Pos. 1 2 3 4 5

Designation 80-3700115 80-3724375 80-3723045 80-3724357 80-3724355 80-3801327

Q-ty 1 4 1 1 3

193

Description Conditioner electrical equipment Bundled cable Collar Cable Bundled cable Blind plug

Fig. 37.10 Heater electrical equipment

194

Group 37 Electrical equipment Subgroup 3730. Heater electrical equipment Fig. Pos. Designation 37.10 80-3700090-ZH-01 1 80-3724354 4 70-3723042-01 5 80-3747016 6 1321-8700029 9 10 11 12 13

P147 -04.11 or 147-04.11 752.3777.000-10

Q-ty

2 2 1

Description Heater electrical equipment Bundled cable Bushing Bracket Clamp Screw V. 6-6gh12.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Fan switch

2

Cut-in relay 30

1 1 1 1 2

195

Fig. 37.11 Roadtrain lamp assembly

196

Group 37. Electrical equipment Subgroup 3738. Roadtrain lamp assembly Fig. 37.11

Pos.

6

3

7 8 9 10 11 12 15 16 17 20

6 1 3 1 1 1 6 3 1 3

Description Roadtrain lamp assembly Bracket Bushing Cap Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 6-6gh20.88.35.019 GOST 7798-70 Nut 5-6N.6.019 GOST 5927-70 Washer S 8.01.019 GOST 6958-78 Washer S.6.01.019 GOST 11371-78 Bundled cable Bundled cable Bundled cable Washer 5 OST 37.001.115-75 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Roadtrain lamp

1

Roadtrain sign switch

1 2 3 5

21

Designation 920-3738010 920-3738005 70-3723042-01 30.04.017

Q-ty 3 1 3 1

920-3724233 GOST 23544-84 920-3724235 GOST 23544-84 80-3724231-V GOST 23544-84

F -1 GOST 6964-72 or 112.01.12-01 or 1002.3.04.38010 or UP-101-G1 GOST 6964-72 P150 -25.16 or 150-25.16

197

Fig.38.1 Dashboard

198

Group 38. Instruments Subgroup 3805. Dashboard Fig. 38.1, 38.2

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13

Designation 926-3805010-11

Q-ty 2 2 2 2 1 2 4 18 10 21 1 1 4

80-3805030

826-3805045 826-3805061

14 15 16 17 18 19 20 21 22 24 25 26 27 28

2 826-3805065

2 4 4 5 1 1 1 1 3

826-3805021 80-3805070 826-3805025 80-3805012-B

3 1 1 2

80-3709023 3912.3769 -03 or 9779

199

Description Dashboard Nut 10-6N.6.019 GOST 5915-70 Washer 10 OST 37.001.115-75 Bolt 8-6gh16.88.35.019 Washer 8 OST 37.001.115-75 Washer S.8.01.019 GOST 11371-78 Bracket Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Washer S.6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Wall Cover Screw V. 6-6gh16.58.019 GOST 17473-80 Ring 006-010-25-1-4 GOST 18829-73/ GOST 9833-73 Screw Screw V. 5-6gh20.58.019 GOST 1747380 Washer S.5.01.019 GOST 6958-78 Washer 5 OST 37.001.115-75 Dashboard Panel Plate Sealant Screw V. 5-6gh16.58.019 GOST 1747380 Nut 5-6N.6.019 GOST 5927-70 Casing Flasher and light switch Screw V.2. 6-6gh16.58.05 GOST 17473-80

Fig. 38.2 Dashboard

200

Group 38. Dashboard Subgroup 3805. Dashboard Fig. 38.1, 38.2

Pos. 29

Designation

Q-ty 2

30 31 32

80-3805027-V BP-2-01

1 1 2

33 34

80-3805037-G BP-6-02 or B4.3722.2.01 80-3805026 BP-1-01 SDF-4.1 50-4607064 80-3805043 80-3723048

1 1

35 36 37 38 39 40 41

1 1 1 1 2 1 13

2 2 1 1

Plate Fuse block Ballasting resistance (CAN) Bushing Bracket Bushing Screw V. 6-6gh12.58.019 GOST 17473-80 Cut-in relay 30 Bundled cable Bundled cable Plate Blind plug Battery disconnect switch Starter switch with start locking Control panel Clip Screw V. 5-6gh12.58.019 GOST 17473-80 Relay annunciator Integrated indicator (CAN) Pilot lamps unit Screw V. 4-6gh12.58.019 GOST 17473-80 Washer S.4.01.019 GOST 11371-78 Washer 4 OST 37.001.115-75 Instrument board P-6 CAN Warning switch

1 1 1 1 1 1 1 1 1 1 1 1

Winscreen washer switch Light switch Switches jack Working lights switch Clip Starter relay Cut-out relay 20 Instruments power relay Flashers breaker Bushing Bushing Base

42 43 44 45 46 47 48 49 50 51

752.3777.000-10 926-3724517 926.4-3724395 826-3805013-01 80-3801327 P150 -14.48 or P 150-14.48 14.0313.0000 KD8105-P 80-3723038

5 1 1 1 1 1 1 1 1 1

52 53 54 55

733.3747 KD 8105-1 BI 8112.3803-1

1 1 1 2

56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

KD 8110-2 245.3710 or 249.3710-05 P150 -14.10 or P 150-14.10 P147 -04.29 or P 147-04.29 826-3710011 P150 -25.52 or P 150-25.52 80-3723043 738.3747-30 752.3777.000-20 738.3747-40 ERP-1 or RP-1 70-3723042-02 70-3723042-01 80-3805050-B1-03

201

Description Screw V. 6-6gh20.58.019 GOST 17473-80 Plate Fuse block Screw V. 6-6gh30.58.019 GOST 17473-80 Plate Fuse block

Fig. 39.1. Operator’s tool

202

Group 39. Tools and acessories Subgroup 3901. Operator’s tool Fig. 39.1

1 2 3

Assembly unit or part number 70-3901038 70-3901027 3900.0001 *

4

40-3103017-01

Pos.No

5 36-3104019 *Optional

Q-ty 1 1 1 2 2

203

Description Wrench 41x46 Socket wrench S=27h32 Tool kit Wheel disc retaining nut (for BELARUS100H/80H.1») Nut

Fig. 39.2 First-aid kit

204

Group 39. Tools and acessories Subgroup 3912. First-aid kit Fig.

Pos.No

39.2 1 2 3 5 6

Assembly unit or part number 2522-3912150 70-3912153-A 70-3912152 70-3912151

Q-ty 1 1 1 1 2 2

205

Description First-aid kit Bracket Housing Cover Washer S.6.01.019 GOST 11371-78 Screw V. 6-6gh20.58.019 GOST 17473-80

Fig. 42.1. Front power take-off shaft

206

Group 42. Power take-off Subgroup 4209. Front power take-off shaft Fig.

Pos.No

42.1 1 2 3 4 5 6 7 8 9 10 11

Assembly unit or part number 1522-4209010B-01 1522-4209025-01 1522-4209017 1522-4209015-01 1522-4209018

52-2203012

Q-ty 1 1 1 1 1 4 1 6 6 8 4 4

207

Description Front PTO Gear unit Flange Hexagon nut M10x1-8 DIN 985 Shaft Washer 10 OST 37.001.115-75 Spacer Screw 12-6gh50.68.019 GOST 11738-84 Washer 12 OST 37.001.115-75 Bolt Bolt 16-6gh60.88.35.019 GOST 7795-70 Washer 16 OST 37.001.115-75

Fig. 42.2 Front power take-off shaft. Gear unit

208

Group 42. Power take-off Subgroup 4209. Front power take-off shaft. Gear unit Fig.

Pos.No

42.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Assembly unit or part number 1522-4209025 1521-4209042

1521-4209076 «MINTOR» TSS0G-1/8” 70-4202024 20h26h34 021-025-25-1-4 70-4202026 4hZ0 6-180306 1 1521-4209031 1521-4209028 464906 1521-4209029 180308AC23 1522-4209060

19 20 21 22 23 24 25 26 27 28

Q-ty 1 1 2 2 1 1 3 3 1 3 3 1 1 1 2 1 1 1 1 1

1522-4209027 70-420208350-17020461521-4209044 1521-4209034 1521-4209033 464607 1521-4209036 1521-4209032

1 2 1 1 1 1 1 1 1

29

1

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

1 1 2 1 1 1 1 1 1 2 2 2 14 18 1 1 1

50-3503063 1521-4209066

1521-4209040 SSH6h11 1522-4209084 1522-4209082 1522-4209083

1521-4209086 1521-4209087 70-1601114

47 48

1 1521-4209056

1

209

Description Gear unit Gasket Ring S204 GOST 13940-86 Bearing 209 GOST 8338-75 Bushing Breather Planet pinion Bearing Ring Planet pinion axle Dowel Bearing Washer Gear Bearing Bushing Bearing Ring S40 GOST 13940-86 Cover Collar 2.2-38h58-1 GOST 8752-79/OST 3805146-78 Shaft Nut Bolt Washer Bushing Gear Bearing Washer Axle Ring 038-046-46-1-4 GOST 18829-73/GOST 9833-73 Pin 12h32 OST 37.001.163-97 Split pin 3,2h18.019 GOST 397-79 Washer S.8.01.019 GOST 11371-78 Hub Plate Bolt 12-6gh35.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Lever Key Nut Pin Screw Bolt 8-6gh25.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Shaft Plate Dowel Ring 017-022-30-1-4 GOST 18829-73/GOST 9833-73 Plate

Fig. 42.2 Front power take-off shaft. Gear unit

210

Group 42. Power take-off Subgroup 4209. Front power take-off shaft. Gear unit Fig. 42.2

Pos.No 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

Assembly unit or part number 1521-4209081 KG 3/4" 1522-4209057 2522-4209149 80-4608073 1522-4209041 1521-4209078 SHTS 8h36 KG 1/8" KG 3/8" 1521-4209037

80-4216100

210 USH1 1521-4209038 1521 -4209039 212 USH1 1522-4209046 1521-4209047 2S110 208 85-4202065 70-4202043 1522-4209026 80-4202017-B 2522-4209125-01 70-4202032 70-4202077 2522-4209125 85-4202033

1521-4209071

Q-ty 2 1 1 4 2 1 2 1 1 1 1 5 1 1 1 1 2 4 1 2 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1

88

1

89 90 91 92 93 94 95 96

4 2 7 1 2 11 1 2

80-4202101

2022-4209200

211

Description Lever Plug Cover Buckle Bracket Gasket Buckle Dowel 2.10h35.TS9.hr. GOST 3128-70 Dowel Plug Plug Washer 16 OST 37.001.115-75 Bolt Split pin 3,2h18.019 GOST 397-79 Washer S.16.01.019 GOST 11371-79 Cylinder Ring 2S50 GOST 13940-86 Bolt 8-6gh20.88.35.019 GOST 7796-70 Bearing Ring 2S90 GOST 13941-86 Cover Gasket Bearing Shaft Gear Ring 2S110 GOST 13941-86 Bearing Carrier Crown gear Housing Shaft Band Sun gear Bushing Band Drum Ring 2S68 GOST 13941-86 Ring 2S85 GOST 13941-86 Cover Collar 2.2-80h105-1 GOST 8752-79/OST 3805146-78 Bolt 16-6gh32.88.35.019 GOST 7796-70 Washer S.16.01.019 GOST 11371-79 Bolt 10-6gh18.88.35.019 GOST 7796-70 Cap Bolt 8-6gh16.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Guard Washer S.12.01.019 GOST 11371-79

Fig. 42.2 Front power take-off shaft. Gear unit

212

Group 42. Power take-off Subgroup 4209. Front power take-off shaft. Gear unit Fig. 42.2

Pos.No 97 98 99 100 101

Assembly unit or part number 80-4202019-B-02 80-420208160310 2522-4209148 1521-4209072

102 103

Q-ty 1 1 1 2 1 1

10h25

6

213

Description Shaft end Plate Bearing Pin Axle Dowel .8h30.65G Chem.phosph.oil.

GOST 14229-93 Bolt 10-6gh25.88.35.019 GOST 7796-70

Fig. 42.3 Front power take-off shaft control

214

Group 42. Power take-off Subgroup 4216. Front power take-off shaft control Fig.

Pos.No

42.3 1 2 3 4 5

Assembly unit or part number 1523-4218010-01 240-1111103 14 1221-4216035 1221-4218014 1221-4216253

6 7 8 9 10 11 12 13 14 15 16 17

Q-ty 1 2 16 3 2 1 2

80-3723045-01 1221-4218016 1221-4216180

F80-3407720 D18-051 1221-4216055

4 2 1 2 2 4 8 1 1 1 1

215

Description Front PTO control Bolt Washer Tip Hose pipe Bracket Clamp/Clamp NORMA TORRO 12-22/971 or Clamp "NORMA" TORRO 12-20/9-C6W Collar Hose pipe Plate with distributor Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Oil pipeline Bolt Tip Bolt 10-6gh20.88.35.019 GOST 7796-70 Washer S.10.01.019 GOST 11371-78 Washer 10 OST 37.001.115-75

Fig. 42.4 Rear power take-off shaft

216

Group 42. Power take-off Subgroup 4202. Rear power take-off shaft Fig. 42.4

Pos.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Designation 1025-4202010 1025-4202020 70-4202083-

Q-ty 1 1 1 1 1 3 3 6 3 1 1 1 1 1 1 1 1 1 2 2 1 1 16

1025-4202065 70-4202431 70-4202026 70-4202024 1025-4202036 1025-4202037 1025-4202003

80-170139280-1701379 80-1701384 80-1701375 77-1601373 77-1601067

22 23

1 1025-4202009

1

24 25 26 27

1 4 1 1

1025-4202006 1025-4202001

28

4

29 30

8 4

31

4

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

12-6gh40.88.35.019 GOST 7796-70 059-065-36-2-4 GOST 18829-73/9833-73 125-130-36-2-2 GOST 18829-73/9833-73 1025-4202007 1025-4202008 86-1802032 86-180203586-1802034 1025-4202004 1025-4202011 10-6gh30.88.35.019 GOST 7796-70 1025-4202013

217

5 5 1 1 1 5 2 1 2 1 1 1 1 14 8 1 1

Description Rear power take-off shaft Gear unit (1-26, 32-44,46-52) Nut Bearing 208 GOST 8338-75 Carrier Dowel Planet pinion axle Bearing SKF K20h26h17 Planet pinion Sun gear Clutch Ring 2S65 GOST 13940-86 Bushing Bearing 309 GOST 8338-75 Ring 2S100 GOST 13941-86 Ring S45 GOST 13940-86 Ring Thrust disc Drive plate Driven plate D 05 Ring C80 GOST 13940-86 Spring support Spring Ring 165-170-36-2-4 GOST 18829-73/9833-73 Piston Ring 075-080-30-1-4 GOST 18829-73/9833-73 Ball 7,144-60 GOST 3722-81 Housing Gasket Stud 16 3r/6gh45.66.019 GOST 22034-76 Washer 16 OST 37.001.115-75 Nut 16-6N.6.019 GOST 5915-70 Bolt 16-6gh40.88.35.019 GOST 7796-70 Washer12 OST 37.001.115-75 Bolt Ring Ring Piston Washer Driven plate Ring 2S65 GOST 13940-86 Drive plate Thrust disc Ring S135 GOST 13941-86 Gasket Cover Washer 10 OST 37.001.115-75 Bolt Ring 2S50 GOST 13940-86 Clutch

Fig. 42.4 Rear power take-off shaft

218

Group 42. Power take-off Subgroup 4202. Rear power take-off shaft Fig. 42.4

Pos. 49

Designation

Q-ty 1

50

1

51

2

52 53

54 55 56

1025-4202012 80-4202019-B 80-4202019-B-01 1) 80-4202019-B-02 1) 80-42020811321-4212180 50-4202065- -01

1 1 1 1 1 1 1

57 1)

6

Optional

219

Description Ring 2S110 GOST 13941-86 Bearing 60310 GOST 7242-81 Collar 2.2-75h100-1 GOST 8752-79/OST 380514678 Shaft Shaft end (8 splines) Shaft end (6 splines) Shaft end (21 splines) Plate Plate Cap Bolt 10-6gh20.88.35.019 GOST 7796-70

Fig. 42.5 Rear power take-off shaft

220

Group 42. Power take-off Subgroup 4202. Rear power take-off shaft Fig. 42.5

Pos. 1 2 3 4 5 6

Designation 70-420203070-4202044-B 70-4202043 50-420206650-4202046-B 61.03.002 50-4202068

Q-ty 1 1 1 1 1 1 1

7

1

8

1

9 10 11 12

1 1 1 1

221

Description Crown gear (1-12) Shaft Crown gear Body Shift collar Ring Screw Nut 12h1,25-6N.6.019 GOST 5915-70 Bearing 210 USH1 GOST833875 Ring 2S110 GOST 13941-86 Ring 2S90 GOST 13941-86 Ring 2S50 GOST 13940-86 Ball 7,938-100 GOST 3722-81

Fig.42.6 Rear power take-off shaft control (for dry brakes)

222

Fig. 42.6

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Group 42. Power take-off Subgroup 4216. Rear power take-off shaft control Designation Q-ty Description 1025-4216005 1 Rear PTO control 85-4216135 2 Oil pipeline D18-051 8 Bolt D18-055- or R 14 16 Ring 1 Split pin 3,2h18.019 GOST 397-79 2 Bolt 6-6gh16.88.35.019 GOST 7798-70 4 Washer 6 OST 37.001.115-75 85-4216127 1 Plate 2 Ring S16 GOST 13940-86 "NORMA" TORRO 12-20/9-C6W 8 Clamp F80-3407720 4 Oil pipeline 85-4216121 1 Housing 1221-4216104 1 Hose pipe 10h18,5-1,6 GOST10362-76 L=(1200±10)mm 85-4216142 1 Rod 1221-4216055 1 Tip 1221-4216016 2 Hose pipe 10h18,5-1,6 GOST10632-76 L=(300±10) mm 2 Ring 012-016-25-2-4 GOST 18829-73/GOST 9833-73 1 Washer S 8.01.019 GOST 11371-78 85-4216123 1 Lever 2 Dowel .6h30.65G GOST 14229-93 85-4216124 1 Stop member 1221-4216035 1 Tip 85-4216122 1 Slide valve 2 Bolt 6-6gh40.88.35.019 GOST 7795-70 1221-4216101 1 Hose pipe 10h18,5-1,6 GOST10362-76 L=(1000±10)mm

223

Fig.42.7 Rear power take-off shaft control (for wet brakes)

224

Group 42. Power take-off.

Subgroup 4216. Rear power take-off shaft control Fig. 42.7

Pos. 1 2 3 4 5

Designation 1025-4216005-01 3,2h18.019 GOST 397-79 85-4216135 1221-4216055 "NORMA" TORRO 12-20/9-C6W 1221-4216104

Q-ty 1 1 2 1 8 1 2

6 7 8 9 10 11 12 13

4 1 2 4 8 16 1 2

1221 -4216011 F80-3407720 D18-051 D18-055 or R 14 85-4216121

14

1

15 16 17 18

1221 -4216012 1221-4216035 85-4216123

1 1 1 2

20 21

85-4216124 1221-4216016

1 2

22

85-4216122

1 2

1221-4216101

1

19

23 24 25

2

225

Description Rear PTO control Split pin Oil pipeline Tip Clamp Hose pipe10h18,5-1,6 GOST10362-76 L=(1200±10) mm Bolt 6-6gh16.88.35.019 GOST 7798-70 Washer 6 OST 37.001.115-75 Bracket Ring S16 GOST 13940-86 Oil pipeline Bolt Ring Housing Ring 012-016-25-2-4 GOST 18829-73/GOST9833-73 Washer S 8.01.019 GOST 11371-78 Rod Tip Lever Dowel .6h30.65G GOST 14229-93 Stop member Hose pipe10h18,5-1,6 GOST10362-76 L=(300±10) mm Slide valve Bolt 6-6gh40.88.35.019 GOST 7795-70 Hose pipe10h18,5-1,6 GOST10362-76 L=(1100±10) mm Washer S 6.01.019 GOST 11371-78

Fig. 42.8 Ballast

226

Group 42. Power take-off Subgroup 4235. Ballast Fig.

Pos.N o 42.8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Assembly unit or part number

Q-ty

80-42350111025-4235012 85-4235025-B

8 2 1 46 2

70-4235030 1025-4235015-01

1 1 2 2 4

1521-4235011-

4 2 1 3 3 1 38

70-4605036 40-3502084

1521-4235020

18 19

1521-4535029

2 2

20 21

1222-4235012 1222-4235013

1 1

227

Description Weight 45 kg Bolt Eye Washer 16 OST 37.001.115-75 Bolt 16-6gh45.88.35.019 GOST 7796-70 Pin Cord Washer S.16.01.019 GOST 11371-79 Weight 40 kg Bolt 16-6gh40.88.35.019 GOST 7796-70 Nut 18-6N.6.019 GOST 5915-70 Bolt Washer Washer 20 OST 37.001.115-75 Nut 20-6N.6.019 GOST 5915-70 Bracket Bolt 16-6gh50.88.35.019 GOST 7796-70 Bushing Bolt 16-6gh60.88.35.019 GOST 7795-70 Left plate Right plate

Fig. 46.1. Lift linkage with hydraulic lift

228

Fig. 46.1

Pos.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Group 46. Remote-control hydraulic system Subgroup 4605. Lift linkage with hydraulic lift Designation Q-ty Description 1220-4605510 1 Rear lift linkage (1-83) 1220-4605120 2 Buckle (1-8, 10) 1223-4605530-04 or 1220-4605530-04 or 2 Link (67, 78, 79, 81, 82) 1220-4605530-06 1220-4605590 or 61.03.000 or 1 Upper link (36-43) 61.03.000-01 1220-4605610-01 2/1/0 Lifting rod (19, 45-66, 68-70) 1220-4605670 1 Bracket (16, 30-35) 1220-4605695 1 Screw (39-43) 1220-4605612-01 0/1/2 Lifting rod (74-77) 6 Split pin 4h36.019 GOST 397-79 4 Nut 16-6H.04.019 GOST 5919-73 1220-4605104 4 Bolt 1220-4605107 4 Eye bar 1220-4605102 2 Screw 2 Nut 24-6N.04.019 GOST 5916-70 1220-4605103 2 Buckle 1220-4605102-01 2 Screw (LH) F50-4605084 2 Pin 1220-4605105 2 Eye bar 1220-4605091-B1 1 Right bracket 1220-4605091-B1-01 1 Left bracket 680-2707024 8 Bolt 8 Washer 20 OST 37.001.115-75 1220-4605504 2 Plate 5 Washer 12 OST 37.001.115-75 Bolt 12-6gh25.88.35.019 4 GOST 7796-70 1220-4605503 2 Pin 80-2800016-01 2 Bolt 16 Washer 16 OST 37.001.115-75 1220-4605506 6 Bolt 1220-4605507 2 Dowel 1220-4605501-01 1 Bracket 1220-4605502 2 Bushing A61.10.001-02 1 Pin A61.05.004 1 Ring A61.05.005 1 Cotter key 1220-4605501 1 Bracket Nut 20h1,5-6N.04.019 2 GOST 5919-73 142-4605076 or Pin 2 921-4605076 1220-4605675 1 Bracket 12-6gh35.88.35.019 GOST 7796-70 1 Bolt 1 Washer S 12.01.019 GOST 11371-78 50-4605069 1 Bushing A61.07.002 1 Spring 1 Nut 12-6N.04.019 GOST 5916-70 A61.02.100-03 1 Screw A61.03.100 1 Pipe

229

Fig. 46.1. Lift linkage with hydraulic lift

230

Group 46. Remote-control hydraulic system Subgroup 4605. Lift linkage with hydraulic lift Fig. 46.1

Pos. 38 39 40 41 42 43 44

Designation A61.02.003 1220-4605570 A61.02.100-04 A61.02.100-05 A61.03.002 A61.08.001-03 A61.05.100-05 1220-4605693 A61.02.001-01 A61.02.001-02 1220-4605557

Q-ty 1 1 1 1 2 2 1 1 1 1 1

45 46 47 48 49 50 51 52

4 1220-4605668-B A61.01.600 A61.01.016 A61.01.400 A61.01.014 142-4605408 A61.01.017

2 2 2 2 2 4 4

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

2 142-4605431 142-4605404-B 142-4605418-B 142-4605421 142-4605413 A61.01.005 142-4605403 142-4605425

4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 2 2

142-4605415 142-4605417 142-4605407 1223-4605530-04 142-4605406 142-4605401 1220-4605615 50-3503071 A61.07.001 1220-4605084-01 1220-4605075 1220-4605422 1220-4605424 1220-4605620-B 70-4605316 1220-4605558 A61.05.100 1220-4605108

231

Description Locknut Screw with pivot Ø 32 (cat.3) Screw with pivot Ø 22,5 Screw with pivot Ø 25,7 (cat.2) Ring Chain (7 links) Cotter key with ring Pin Ø 31,75 (3 ) Pin Ø 25 (2 ) Pin Ø 22 Reduction sleeve for cat. 2 Bolt 16-6gh40.88.35.019 GOST 7796-70 Eye bar Shaft Axle Yoke Handle Bolt Bushing Ring 016-021-30-2-4 GOST 18829-73/GOST 9833-73 Ring Pin Cover Gasket Gear Axle Limiter Pipe Bearing 8210 GOST 7872-89 Oiler 1.3.TS9.hr GOST 19853-74 Housing Bushing Pipe Link Cap Limiter Yoke Washer Spring split pin Pin Screw Buckle Locknut Yoke Nut Split pin 5h36.019 GOST 397-79 Reduction sleeve for cat. 2 Cotter key Eye Washer S 16.01.019 GOST 11371-78

Fig. 46.2. Lift linkage

232

Fig. 46.2

Group 46. Remote-control hydraulic system Subgroup 4605. Lift linkage Pos. Designation Q-ty Description E1220-4605510 1 Rear lift linkage (1-83) 1220-4605120 2 Buckle (1-8, 10) 1223-4605630-04 1) 1 1220-4605635-04 1) 1 Link (67, 78, 79, 81, 82) 1220-4605530-06 2 80-4605690 1) or 1 Upper link (36-43) 61.03.000-01 1220-4605610-01 2/1 Lifting rod (19, 45-66, 68-70) 70-4605145-01 1 Bracket (16, 30-35) 61.03.200-01 1 Screw (39-43) 1220-4605612-01 0/1 Lifting rod (74-77) 1 6 Split pin 4h36.019 GOST 397-79 2 4 Nut 16-6H.04.019 GOST 5919-73 3 1220-4605104 4 Bolt 4 1220-4605107 4 Eye bar 5 1220-4605102 2 Screw 6 2 Nut 24-6N.04.019 GOST 5916-70 7 1220-4605103 2 Buckle 8 1220-4605102-01 2 Screw (LH) 9 F50-4605084 2 Pin 10 1220-4605105 2 Eye bar 1220-4605091-B1 1 Right bracket 11 1220-4605091-B1-01 1 Left bracket 12 680-2707024 8 Bolt 13 8 Washer 20 OST 37.001.115-75 14 4 Washer S10.01.019 GOST 11371-78 15 4 Washer 10 OST 37.001.115-75 16 10-6gh35.56.019 GOST 11738-84 4 Screw 17 Bosch R917000159 2 Power sensor 18 80-2800016-01 2 Bolt 19 16 Washer 16 OST 37.001.115-75 20 1220-4605506 6 Bolt 21 1220-4605507 2 Dowel 22 1220-4605501-01 1 Bracket 23 1220-4605502-01 2 Bushing 24 A61.10.001-02 1 Pin 25 A61.05.004 1 Ring 26 A61.05.005 1 Cotter key 27 1220-4605501 1 Bracket 28 20h1,5-6N.04.019 GOST 5919-73 2 Nut 142-4605076 or Pin 29 2 921-4605076 30 1221-4605671 1 Bracket 31 12-6gh35.88.35.019 GOST 7796-70 1 Bolt 32 1 Washer S 12.01.019 GOST 11371-78 33 50-4605069 1 Bushing 34 A61.07.002 1 Spring 35 8-6gh30.88.35.019 GOST 7796-70 3 Bolt 36 A61.02.100-03 1 Screw 37 A61.03.100 1 Pipe 1) Links with hooks

233

Fig. 46.2. Lift linkage

234

Group 46. Remote-control hydraulic system Subgroup 4605. Lift linkage Fig. Pos. Designation Q-ty Description 46.2 38 A61.02.003 1 Locknut 39 A61.02.100-05 1 Screw with pivot Ø 25,7 (2 ) 40 A61.03.002 2 Ring 41 A61.08.001-03 2 Chain (7 links) 42 A61.05.100-05 1 Cotter key with ring 43 A61.02.001-01 1 Pin Ø 25 (cat.2) 44 2 Washer 12 OST 37.001.115-75 45 16-6gh40.88.35.019 GOST 7796-70 4 Bolt 46 1220-4605668-B 2 Eye bar 47 A61.01.600 2 Shaft 48 A61.01.016 2 Axle 49 A61.01.400 2 Yoke 50 A61.01.014 2 Handle 51 142-4605408 4 Bolt 52 A61.01.017 4 Bushing Ring 016-021-30-2-4 53 2 GOST 18829-73/GOST 9833-73 54 142-4605431 4 Ring 55 142-4605404-B 2 Pin 56 142-4605418-B 2 Cover 57 142-4605421 2 Gasket 58 142-4605413 2 Gear 59 A61.01.005 2 Axle 60 142-4605403 2 Limiter 61 142-4605425 2 Pipe 62 8210 GOST 7872-89 2 Bearing 63 1.3.TS9.hr GOST 19853-74 2 Oiler 64 142-4605415 2 Housing 65 142-4605417 2 Bushing 66 142-4605407 2 Pipe 67 1223-4605530-06 2 Link 68 142-4605406 2 Cap 69 142-4605401 2 Limiter 70 1220-4605615 2 Yoke 71 50-3503071 2 Washer 72 A61.07.001 2 Spring split pin 73 1220-4605084-01 2 Pin 74 1220-4605075 1 Screw 75 1220-4605422 1 Buckle 76 1220-4605424 1 Locknut 77 1220-4605620-B 1 Yoke 78 70-4605316 2 Nut 79 5h36.019 GOST 397-79 2 Split pin 80 12-6gx25.88.35.019 GOST 7796-70 2 Bolt 81 A61.05.100 2 Cotter key 82 1220-4605108 2 Eye 83 2 Washer S 16.01.019 GOST 11371-78 84 1522-4605701 2 Clip 85 1522-4605006 2 Cover 86 70-3723042-01 2 Bushing 87 1522-4605702 4 Bushing 2) 89 80-4605685 1 Hook 1) Links with hooks 2) Screw with hook 3) For Walterscheid hook

235

Fig. 46.2. Lift linkage

236

Group 46. Remote-control hydraulic system Subgroup 4605. Lift linkage Fig. Pos. Designation Q-ty Description 46.2 90 200030 3) 1 Detent handle 91 309758 3) 1 Detent latch 92 308524 3) 1 Spring 93 309928 3) 1 Dowel 8h18 94 308520 3) 1 Dowel 10h36 95 099598 3) 1 Dowel 13h36 96 099435 3) 1 Dowel 3h32 97 80-4605691 1 Joint cat. 2 Ø 25,7 98 80-4605693 1 Joint cat. 2 Ø 28,7 99 OST 37.001.115-75 3 Washer 100 70-4605240- -01 1 Bracket 1) Links with hooks 2) Screw with hook 3) For Walterscheid hook

237

Fig. 46.3. Hydraulic system R1221-4600010

238

Fig. 46.4 Hydraulic system R1221-4600010

239

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Designation Q-ty Description 46.3 R1221-4600010 1 Hydraulic system 46.4 1 R1221-4600015 1 Hydraulic system housing 3 85-4607034 1 Fitting 4 3022-4607120 1 T-piece 5 1221-4607125 1 Pipe 7 952-4607140-04 1 High-pressure hose f16h2 armour.

8 S80-4607380 1 Pipe 10 80-4607455 1 Bolt 036.50B.10 or Left housing 12 5 NR10-3 H0041 0 Clutch 13 P100-4607140 2 High-pressure hose f10h1 armour.

HS-21 or 15 2 Clamp "NORMA" TORRO 16-25/9-C6W HS-31 or 16 2 Clamp "NORMA" TORRO 25-40/9-C6W 17 F80-3407720 1 Oil pipeline 18 1221-4607011 1 Hose 20 P80-4607012 1 Hose 21 P80-4607013 1 Clamp 22 P80-4607013-01 2 Clamp 25 D18-051 3 Bolt 26 40-4607037 1 Bolt 27 80-4607017 2 Bracket 28 80-4607018 1 Bracket 29 R1221-4607070 1 Fitting 30 85-4607431 1 Bracket 31 70-4607156 2 Strip 32 70-4607168 2 Plate 34 N50-4607137 1 Bracket 40-4607033- or 35 2 Washer 24 36 50-4608049 1 Gasket 37 40-46070293 Strip 40-4607038- or 38 2 Washer 1/2 40 70-1405112 1 Clamp 41 70-3407146 1 Strip 43 70-3506027 1 Bushing 44 80-3723045-01 4 Collar 47 8-6gx40.88.35.019 GOST 7795-70 3 Bolt 48 8-6gh45.88.35.019 GOST 7795-70 1 Bolt 51 8-6gh35.88.35.019 GOST 7796-70 2 Bolt 53 10-6gh25.88.35.019 GOST 7796-70 2 Bolt 55 12-6gh30.88.35.019 GOST 7796-70 1 Bolt 56 14h1,5-6gh45.88.35.019 GOST 7796-70 4 Bolt 58 2 Nut 8-6N.6.019 GOST 5915-70 59 2 Nut 10-6N.6.019 GOST 5915-70 62 027-032-30-1-4 GOST 18829-73/9833-73 1 Ring 64 1 Washer S 8.01.019 GOST 11371-78 66 6 Washer 8 OST 37.001.115-75 68 1 Washer 12 OST 37.001.115-75 (is supplied with 036.50B.20 or Right housing 6 spare parts and NR10-4 H0041 0 Male plug acessories set )

240

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Designation 46.3 72 14 46.4 73 74 822-4801190 75 R1221-4607101

Q-ty 6 6 2 2

76

R1221-4607102

1

77

R1221-4607103

1

78

R1221-4607104

1

Description Washer Clamp with worm thread 12-22 Oil pipeline Fitting Hose. Hose pipe10x18,5-1,6 GOST1036276 L=(220±5) mm Hose. Hose pipe10x18,5-1,6 GOST1036276 L=(850±5) mm Hose/ Hose pipe10x18,5-1,6 GOST1036276 L=(1920±5) mm

Additional configuration (optional) Fig. Pos.No Assembly unit or part number Q-ty Description 46.3 24 680-4607140-06 4 High-pressure hose f10h1 armour.

46.4 28 N.036.02.002 4 Through fitting 37 40-46070292 Strip 45 85-4607511 2 Bracket 47 2 Bolt 8-6gh40.88.35.019 GOST 7795-70 69 4 Bolt 8-6gh20.88.35.019 GOST 7796-70 58 2 Nut 8-6N.6.019 GOST 5915-70 66 6 Washer 8 OST 37.001.115-75

241

Fig. 46.5 Hydraulic system housing R1221-4600015

242

variant

Fig. 46.6 Hydraulic system housing R1221-4600015 (continuation)

243

Group 46. Hydraulic system Subgroup 4607. Hydraulic system Fig. 46.5, 46.6

Pos. 1 2 3 5 6 9 10 11 12 14 16 18 20 21 23 25 26 27 29 31

32 32 33 35 36 37 38 40 44 46 50 53 54 55 56 57 58 59 62 64 65 66 68 70 75 80 81 82 84 89

Designation Q-ty R1221-4600015 85-4604010 1 85-4604030-B 1 85-4604040-B 1 R1221-4607030 1 80-4607040-04 1 85-4607060-B 1 85-4607080-B 1 822-4607060 1 952-4607080 1 D80-46071001 680-4607140-04 1 952-4607140-09 1 R1221-4607260 2 R1221-4607260-01 1 S80-4607375 1 85-4608010 1 61-030- 1 3 N.036.12.010 2 PN.036.83.040 3 NSH 32U F-3 or NSH 32D-3 or 1 NSH 32U ZH-3 or NSH 32S -3 or NSH 32UV-3 or NSH 32 -3 09 "MASTER" RP70-1221.1 1 RP70-1221 1 HS-23 2 36-10220541 1221-1802091-01 2 70-3401093 3 85-3407101 2 70-4604037 1 40-4607032 4 40-4607037 3 50-4607032-B 1 50-46070961 50-4607097 4 50-4607099 1 70-4607144 6 S80-4607063 1 P80-4607016 1 952-4607061 2 50-4607302 4 70-4608019 1 85-4608021 2 70-4608033 3 50-4608027-V 1 530-4614029 4 N.036.05.002 4 8-6gh16.88.35.019 GOST 7796-70 1 8-6gh20.88.35.019 GOST 7796-70 4 8-6gh25.88.35.019 GOST 7796-70 20 8-6gh35.88.35.019 GOST 7796-70 6 10-6gh20.88.35.019 GOST 7796-70 3

244

Description Hydraulic system housing Pump drive Yoke Shaft Bracket Bracket Pipe Pipe Pipe Fitting Connecting pipe High-pressure hose f10h1 armour.

High-pressure hose f16h2 armour.

Rod Rod Pipe Hydraulic system housing Pin Blind plug (temporary) High-pressure hose f10h1 armour.

Gear pump NSH32 "standard"

Distributor Distributor Clamp (can be substituded for pos.130) Gasket Threaded plug (temporary) Lever end Connecting pipe Gasket Clamp bolt Bolt Bracket Connecting pipe Gasket Cover Washer Hose Fitting Fitting Blind plug Cover Plug Gasket Plug Angle piece Screw-in fitting Bolt Bolt Bolt Bolt Bolt

Group 46. Hydraulic system Subgroup 4607. Hydraulic system Fig. 46.5 46.6

Pos. 90

Designation

Q-ty 1

91

2

93

2

95 96 98

4 5 3

99

2

101 103

6 1

104

1

108

1

111 114 115 116 121

4 31 11 2 4

126 127 130

036.50B.10 NR10-3 H0041 0, Germany or Du10 (LYA SH.05.4.01.00.000), Rebublic of Belarus or CPV 0816/20F TVZ R 1/2 R 24 NORMA TORRO 16-27/971 or "NORMA" TORRO 16-25/9-C6W

12 7 2

140

500

245

Description Bolt 10-6gh30.88.35.019 GOST 7796-70 Bolt 10-6gh40.88.35.019 GOST 7796-70 Bolt 12-6gh35.88.35.019 GOST 7796-70 Nut 8-6N.6.019 GOST 5915-70 Nut 10-6N.6.019 GOST 5915-70 Stud 10-3r/6gh20.66.019 GOST 22034-76 Stud 10-3r/6gh35.66.019 GOST 22034-76 Split pin 3,2h18.019 GOST 397-79 Ring 013-017-25-1-4 GOST 18829-73/GOST 9833-73 Ring 017-022-30-1-4 GOST 18829-73/GOST 9833-73 Ring 035-040-30-1-4 GOST 18829-73/GOST 9833-73 Washer S.8.01.019 GOST 11371-78 Washer 8 OST 37.001.115-75 Washer10 OST 37.001.115-75 Washer12 OST 37.001.115-75 Left housing Clutch

Washer Washer Clamp with worm thread 16-27(can be substituded for pos.33) Wire 1,0- -S GOST 3282-74L=(250h2) mm

Fig. 46.7. Hydraulic system 1221-4600010

246

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Designation Q-ty Description 46.7 1221-4600010 1 Hydraulic system 1 1221-4600015 1 Hydraulic system housing 3 1221-4607125 1 Pipe 10 680-4607140-02 2 High-pressure hose f10h1 armour.

11 680-4607140-15 2 High-pressure hose f10h1 armour.

12 100-4607140 1 High-pressure hose F12,5h2 armour.

15 P100-4607140 1 High-pressure hose f10h1 armour.

16 P100-4607140-01 1 High-pressure hose f10h1 armour.

18 S80-4607380 1 Pipe 20 036.50B.10 or 5 Left housing NR10-3 H0041 Clutch 21 HS-21 or 2 Clamp "NORMA" TORRO 16-25/9-C6W 24 1221-4607111 1 T-piece 25 1221-4607332 1 Bolt 26 1221-4607011 1 Hose 27 P80-4607013 3 Clamp 28 80-4607014 1 Bracket 29 80-4607017 1 Bracket 32 1522-3514033 2 Angle piece 33 N50-4607137 1 Bracket 34 85-4607431 1 Bracket 35 70-1405112 1 Clamp 36 70-3407146 2 Strip 38 70-3506027 1 Bushing 39 70-4607156 2 Strip 40 70-4607168 2 Plate 41 80-4607018 1 Bracket 42 70-1405089 2 Screw-in fitting 44 50-4607302 5 Blind plug 46 50-4608049 1 Gasket 48 40-4607032 1 Clamp bolt 49 40-46070292 Strip 52 N.036.05.002 5 Screw-in fitting 53 530-4614029 1 Angle piece 55 8-6gh40.88.35.019 GOST 7795-70 2 Bolt 56 8-6gh45.88.35.019 GOST 7795-70 1 Bolt 60 8-6gh30.88.35.019 GOST 7796-70 2 Bolt 61 8-6gh35.88.35.019 GOST 7796-70 3 Bolt 62 10-6gh25.88.35.019 GOST 7796-70 2 Bolt 64 12-6gh30.88.35.019 GOST 7796-70 1 Bolt 65 14h1,5-6gh45.88.35.019 GOST 7796-70 4 Bolt 66 8-6N.6.019 GOST 5915-70 5 Nut 67 10-6N.6.019 GOST 5915-70 2 Nut 68 1 Washer S 8.01.019 GOST 6958-78 72 017-022-30-1-4 GOST 18829-73/9833-73 2 Ring 75 8 Washer 8 OST 37.001.115-75 76 2 Washer 10 OST 37.001.115-75 77 1 Washer 12 OST 37.001.115-75 78 KG 1/4". 12.019 TU 23.1.506-91 1 Plug 82 4600.20 3 Washer R 1/2 (is supplied with 036.50B.20 or Right housing 6 spare parts and NR10-4 H0041 0 Male plug acessories set )

247

Fig. 46.8 Hydraulic system housing 1221-4600015

248

Fig. 46.9. Hydraulic system housing 1221-4600015

249

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Designation 46.8 1221-4600015 46.9 1 1021-4607010 2 1021-4607020 3 1021-4607165 4 1021-4607170 5 85-4604040-B 6 85-4604010 7 85-4604030 9 S80-4607030 10 80-4607040-04 11 S80-4607075-G 12 S85-4607025 13 S85-4607045 15 680-4607140-04 18 S80-4607380 19 680-4607510 20 S80-4607260 21 S80-4607260-01 22 80-4607455 24 85-4608010 26 61-030- 1 27 036.50B.10 or NR10-3 H0041 0 28 N.036.12.010 29 RS-213 Mita 32 HS-21 or "NORMA" TORRO 16-25/9-C6W 33 HS-31 or "NORMA" TORRO 25-40/9-C6W 34 1021-4607031 35 1021-4607063

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 3 4 5 1 2

Description Hydraulic system housing Pipe Pipe Pipe Pipe Shaft Pump drive Yoke Bracket Bracket Pipe Pipe Pipe High-pressure hose f10h1 armour.

Pipe Connecting pipe Rod Rod Bolt Hydraulic system housing Pin Left housing Clutch Blind plug Distributor Clamp

2

Clamp

1 1

Plug Hose. Hose pipe 14h23-1,6 GOST 1036276 L=(370± 5)mm Hose. Hose pipe 25h35-1,6 GOST 1036276 L=(180± 5)mm Cover Gasket Clamp bolt Bolt Bolt Bracket Connecting pipe Gasket Cover Plug Lever end Gasket Washer Gasket Cover Fitting Lever

36

1021-4607064-B

1

37 38 40 42 48 49 52 53 54 55 56 57 59 62 63 64 66

952-4607312 36-102205440-4607032 40-4607037 50-4607031 50-4607032-B 50-460709650-4607097 50-4607099 70-4607163 70-3401093 70-4604037 70-4607144 70-4608033 80-4608019-01 S80-4607034 S80-4607086

1 1 4 2 1 1 1 4 1 1 3 1 12 3 1 1 3

250

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. Pos.No Designation 46.8 67 S80-4607088 46.9 68 S80-4607204 69 85-3407101 71 85-4608021 72 1221-4607029 73 1221-1802091 76 1522-460701180 81 82 83 85 87 89 90 91 93 94 95 96 98

Q-ty 6 2 2 2 1 3 1 1 3 20 1 1 4 3 1 2 2 3 5 5 3

99

2

101 103

12 1

104

3

105

3

106

1

107

1

110 111 112 116 EHR5-OC 0521222006 124 1/2 125 22 126 24

33 12 2 1 11 2 6

251

Description Pin Fitting Connecting pipe Plug Angle piece Threaded plug Bolt Bolt 8-6gh16.88.35.019 GOST 7796-70 Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 8-6gh30.88.35.019 GOST 7796-70 Bolt 8-6gh35.88.35.019 GOST 7796-70 Bolt 8-6gh65.88.35.019 GOST 7796-70 Bolt 10-6gh20.88.35.019 GOST 7796-70 Bolt 10-6gh30.88.35.019 GOST 7796-70 Bolt 10-6gh40.88.35.019 GOST 7796-70 Bolt 12-6gh35.88.35.019 GOST 7796-70 Screw 8-6gh50.56.019 GOST 11738-84 Nut 8-6N.6.019 GOST 5915-70 Nut 10-6N.6.019 GOST 5915-70 Stud 10 3r/6gh20.66.019 GOST 22034-76 Stud 10 3r/6gh35.66.019 GOST 22034-76 Split pin 3,2h18.019 GOST 397-79 Ring 013-017-25-1-4 GOST 18829-73/GOST 9833-73 Ring 017-022-30-1-4 GOST 18829-73/GOST 9833-73 Ring 024-028-25-1-4 GOST 18829-73/GOST 9833-73 Ring 027-032-30-1-4 GOST 18829-73/GOST 9833-73 Ring 035-040-30-1-4 GOST 18829-73/GOST 9833-73 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 Washer 12 OST 37.001.115-75 Adjusting valve Washer Washer Washer

Fig.46.10 Pump drive

252

Group 46. Hydraulic system Subgroup 4604. Pump drive Fig. Pos.No Designation 46.10 85-4604010 1 2 85-4604017 3 4 70-1108179 5 6 7

Q-ty 1 2 1 2 1 3 1 1

8 9 10 11 12 13 14 15 16

1 85-4604012 50-460403636-1022054-

1 1 1 1 1 1 1 1

70-4604037 85-4604011 85-4604030 85-4604040-B

253

Description Pump drive (1-5, 11-14, 16-24) Bearing 210 USH1 GOST8338-75 Clutch Ring S40 GOST 13943-86 Washer Ball 11,112-100 GOST 3722-81 Bolt 8-6gh16.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Ring 013-017-25-1-4 GOST 18829-73/9833-73 Bushing Body Gasket Ring 2S90 GOST 13941-86 Gasket Gear Yoke Shaft

Fig. 46.11 Hydraulic distributor control (RP70, RS 213 Mita)

254

Group 46. Remote-control hydraulic system Subgroup 4607. Hydraulic distributor control (RP70, RS 213 Mita) Fig. 46.11

Pos.No Assembly unit or part number

Q-ty RP70 RS 6 12

1

Description

2 3 4

70-4607144 C80-4607086

6 3

12 3 3

5 6 7 8 9 10

A20-213A A61-030-A1 80-4607250 50-4607078-A 80-4607230

3 3 1 4 1 2

3 3 1 4 1 2

11

2

2

12

1

1

13

1

1

3 1 2 2

3 1 2 2

Split pin 3,2h18.019 GOST 397-79 Washer Lever Nut 8-6N.6.019 GOST 5915-70 Yoke Pin Shaft Bushing Shaft Bolt 12-6gh30.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Bolt 10-6gh35.88.35.019 GOST 7796-70 Washer 10 OST 37.001.115-75 Ring S18 GOST 13940-86 Bracket Bushing Dowel

1 1 3 1 1 1 2 1 -

1 1 3 1 1 1 2 1 6

Lever Ring Lever end Lever Lever Shaft Rod Rod Rod Rod Pin

14 15 16 17 18 19 20 21 22 23 24 25 26

85-4607017 50-4607079-A1 .8h30.65G Chem.phosph.oil.GOST 14229 93 C80-4607080-01 S32 GOST 13940-86 70-3401093 C80-4607090 C80-4607080 80-4607220 C80-4607261 R1221-4607261 C80-4607261-01 R1221-46007261-01 C80-4607088

255

Fig. 46.12 Hydraulic system housing and filter

256

Group 46. Hydraulic system Subgroup 4607. Hydraulic system housing and filter Fig. Pos.No Assembly unit or part number Q-ty Description 46.12 85-4608010 1 Hydraulic system housing (1-49, 53, 54) 85-4608090 1 Valve (22-26) A28.04.10.000 1 Valve (4-9) 1 A28.04.20.000-A1 1 Housing 2 042-050-46-2-4 GOST 18829-73/9833-73 2 Ring 3 EF 635-1 or FEG3-25* 1 Filtering element Regotmas 635-1 4 V. 6-6gh40.58.019 GOST 17475-80 1 Screw 5 8.20.004 1 Valve 6 A28.04.10.001 1 Valve housing 7 8.20.002 1 Spring 8 8.20.005 1 Washer 9 6-6N.6.019 GOST 5915-70 2 Nut 10 A28.04.00.001 1 Limiter 11 6-6N.6.019 GOST 5915-70 4 Nut 12 24 or 40-46070331 Washer 13 85-4608021 1 Plug 14 85-4608089 1 Gasket 15 85-4607034 1 Fitting 16 85-4608057 1 Spring 17 50-4608059 1 Breather plug 18 50-4608063 1 Filter 19 50-4608062 2 Breather washer 20 KG 11/4” 1 Plug 21 A61-C06-A3 1 Filter 22 85-4608091 1 Valve 23 50-1002450 1 Chain 24 011-015-25-2-4 GOST 18829-73/9833-73 2 Ring 25 36-1101067 2 Ring 26 50-3407069 1 Cotter key 29 85-4608086-B 1 Sealant 30 85-4608087-B 1 Pointer 31 85-4608088-B 1 Housing 33 Bolt 6h20 DIN EN 1665-98 6 Bolt 34 10 3r/6gh20.66.019 GOST 22034-76 3 Stud 35 8-6gh80.88.35.019 GOST 7795-70 1 Bolt 36 8-6gh25.88.35.019 GOST 7796-70 5 Bolt 37 OST 37.001.115-75 30 Washer 38 85-4608022 1 Cover 39 130-135-30-1-4 GOST 18829-73/9833-73 1 Ring 40 85-4608018 1 Body 41 027-032-30-1-4 GOST 18829-73/9833-73 1 Ring 42 8-6gh20.88.35.019 GOST 7796-70 23 Bolt 43 85-4608025 1 Cover 44 80-4608073 1 Bracket 45 85-4608031-B 1 Gasket 46 85-4608016-A 1 Hydraulic system housing 47 1/2 or 40-4607038-A 1 Washer 48 70-4607163 1 Plug 10 3r/6gh35.66.019 GOST 22034-76 2 Stud 49 10-6N.6.019 GOST 5915-70 2 Nut 10-6gh40.88.35.019 GOST 7796-70 2 Bolt 50 10 OST 37.001.115-75 4 Washer 51 50-4608049 1 Gasket 52 70-4608033 1 Gasket 53 70-4608019 1 Cover

257

Fig. 46.13 Quick coupling

258

Subgroup Fig. Pos.No Assembly unit or part number 46.13 1 036.50B.20 or NR10-4 H0041 0 2 036.50B.10 or NR10-3 H0041 0

036.50B. Quick coupling Q-ty 1 1

259

Description Right housing Male plug Left housing Clutch

Fig. 46.14. Hydraulic distributor RP70-1221.1

260

Fig. 46.15. Hydraulic distributor RP70 (continuation)

261

Group 46. Remote-control hydraulic system Subgroup RP70. Hydraulic distributor RP70 Fig. Pos. Designation Q-ty Description 46.14, RP70-888-001-MMM-20R1 1) 1 Hydraulic distributor 46.15.

RP70-8-0-M 2 Distributor section (1-25, 45, 52, 53) RP70-8-1-M 1 Distributor section (1-25, 45, 52, 53) RP70-R1 1) 1 Cover (RP70-080, 26, 47-50) RP70-20.1 1 Cover (RP70-050, 46) RP70-050 1 Safety valve (27-44) RP70-080 1 Blind plug (27, 48, 54, 55) RP70-090 or Pipe 1 1 8P 170.027 2 RP-70-034 1 Spring 3 RP70-026 1 Screw 4 RP70-018-01 1 Disc 5 BU-8/1.01.010 -01 1 Spring 6 5,556-100 GOST 3722-81 3 Ball Ring 017-020-19-2-4 8 1 GOST 18829-73/GOST 9833-73 9 RP70-024 1 Plug 10 RP70-027 1 Spring 11 RP70-023 1 Latch 12 RP70-031 1 Ring 13 RP70-042 2 Strip 14 2 Pin 6h22 OST 37.001.163-75 15 3 Split pin 2h50.019 DIN EN ISO 1234:98 16 RP70-032 1 Ring 17 RP70-011 1 Housing 18 RP70-013 1 Slide valve Ring 030-034-25-2-2 19 1 GOST 18829-73/GOST 9833-73 20 1 Ball 9,525-100 GOST 3722-81 RP70-014 Cage 21 1 RP70-014-02 3) Ring 016-020-25-2-2 22 1 GOST 18829-73/GOST9833-73 009-012-19-1-4 Ring 23 1 GOST 18829-73/GOST 9833-73 24 RP70-016 1 Threaded sleeve 25 RP70-018 1 Disc 26 RP70-012 1 Cover 018-021-19-2-4 Ring 27 2 GOST18829-73/GOST9833-73 28 RP70-058 1 Ring 29 70-4609037 1 Spring 30 RP70-052-B 1 Valve 31 RP70-054 1 Seat 32 RP70-051 1 Housing 016-020-25-2-4 Ring 33 1 GOST 18829-73/GOST 9833-73 34 PV-16/3F-103 1 Spring 35 RP70-059 1 Screw 36 RP70-053 1 Fitting 37 RP70-076 1 Nut 38 RP70-057 1 Cap 1) For distributor RP70-1221.1 3) For distribiutor section RP70-8-1-M

262

Group 46. Remote-control hydraulic system Subgroup RP70. Hydraulic distributor RP70 Fig. Pos. 46.14 39 46.15.

40 41 42

Designation

Q-ty 1

45 46

RP70-058-02 PV-16/3F-101

50 51

1)

Bracket

1

Cover Ring 036-040-25-2-2 GOST 18829-73/GOST 9833-73 Washer Plug Ring

1 RP70-058-01 RP70-074 1) or RP70-070 1) RP70-012-01

2 Washer R 24 RP70-036 060-066-36-2-2 GOST 18829-73/ GOST9833-73 or 60,00-3,50 SIMRIT 72 NBR 872 RS70-036

2 1 2 1

52 53 54 55 56 57 58 59

1

1 1

47 48 49

1

3

43 44

Description Washer S 6.01.019 GOST 11371-78 Ring 013-016-19-2-2 GOST18829-73/GOST9833-73 Ring Needle Ring 028-032-25-2-2 GOST18829-73/GOST9833-73 Ring

4 4 1 1 4 8 8 1

RP70-081 RP70-058 RP70-037-02

RP70-038

60

2

61

1

For distributor RP70-1221.1

263

Limit stop Screw V. 6-6gh12.58.019 GOST 17473-80 Washer 6 OST 37.001.115-75 Blind plug Ring Stud Nut 10-6N.6.019 GOST 5915-70 Washer 10 OST 37.001.115-75 Nameplate Rivet 2h6.01.10 p.05 GOST 10299-80 Ring 021-025-25-1-4 GOST 18829-73/GOST 9833-73

Fig. 46.16. Hydraulic lift distributor

264

Group 46. Hydraulic system Subgroup 4634. Hydraulic lift distributor Fig. 46.16

Pos.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Designation Q-ty 820-4634010 1 820-4634020A 1 820-4634021 1 017-020-19-2-6 GOST 18829-73/9833-73 2 or 17,00-2,00 SIMRIT 72 NBR 872 2 A61-072 1 1 820-4634017 1 820-4634025A 2 820-4634025-A-01 2 068-072-25-2-6 GOST 18829-73/9833-73 2 or 65,00-2,50 SIMRIT 72 NBR 872 2 820-4634022 2 013-016-19-2-6 GOST 18829-73/9833-73 2 or 13,00-2,00 SIMRIT 72 NBR 872 2 1 80-4614058 1 KG 1/8". 12.019 TU 23.1.506-91 1 820-4634013-B 1 1 6-6gh16.88.35.019 GOST 7798-70 2 2 820-4634039 1 010-014-25-2-2 GOST 18829-73/9833-73 1 820-4634038 1 021-024-19-2-6 GOST 18829-73/9833-73 1 or 21,00-2,00 SIMRIT 72 NBR 872 1 820-4634036 1 820-46340111 1 064-068-25-2-6 GOST 18829-73/9833-73 2 or 63,00-2,50 SIMRIT 72 NBR 872 1 820-4634014 1 820-4634018-B 1 1 5,556-60 GOST 3722-81 1 R75-VZVR-082 1 820-4634033 1 820-4634012 1 820-4634024 1 820-4634026-B 1 820-4634019 1 820-4634037 1 820-4634028 1 820-4634029 1 820-4634027 1 820-4634016 1

265

Description Distributor Valve (25-30) Plug Ring Ring Spring Ball 14,288-60 GOST 3722-81 Seat Ring Ring Ring Ring Plug Ring Ring Ball 6,350-100 GOST 3722-81 Spring Plug Cover Wiper seal 2-10 GOST 24811-81 Bolt Washer 6 OST 37.001.115-75 Bushing Ring Pusher Ring Ring Locking ring Housing Ring Ring Valve Seat Dowel 2.3h14 GOST 3128-70 Ball Spring Limit stop Slide valve Spring Valve Plug Limit stop Spring Limit stop Dowel Spring

Fig. 46.17 Hydraulic lift control

266

Group 46. Hydraulic system Subgroup 4635. Hydraulic lift control Fig. 46.17

Pos.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Designation 820-4635005 1221-4635010

Q-ty 1 1

820-4635020-A 820-4635060 820-4635090-B 820-4635025

1 1 1 1 1 1 4 4 4 2 4 8 4 2 2 1 1 1 7 2 2 2

Description Hydraulic lift (3-19;1221-4635010) Hydraulic lift (1, 2, 10, 20-52; Fig. 46.22 Pos. 1-37) Power sensor (38-42, 44, 49) Adder stage (16, 29, 30, 36, 37) Bracket (3, 6,7, 11, 17) Position link Split pin 3,2h25.019 GOST 397-79 Bracket Washer 8 OST 37.001.115-75 Bolt Nut Disc spring Threaded rivet nut Nut 6-6N.6.019 GOST 5915-70 Washer S 6.01.019 GOST 6958-78 Lever Handle Screw Limit stop Nut 6-6H.019 TU 23.1.505-91 Split pin 3,2h18.019 GOST 397-79 Washer Friction washer Remote control cord

6 6 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Bolt Washer 6 OST 37.001.115-75 Lever Lever Ring Shaft Bushing Ring Clip Lever Detent Power link Lever Shaft Bushing Split pin Spring Bracket Split pin 4h22.019 GOST 397-79 Nut Washer Spring Bushing

820-4635095-B 8-6gh20.88.35.019 GOST 7796-70 14h1,5-6N.6.019 GOST 5915-70 80B-1108347 80B-1108317

820-4635100-B A13.11.000 80-4616070 820-4635082

80-1108028 80-1108178 100. 4322.00900 or 23.588.1.1.2.00.01-01 or 772-L-T -75-900 or 400041-075-00900 or 100-4635300 6-6gh16.88.35.019 GOST 7798-70 820-4635080 820-4635075 011-015-25-2-4 GOST 18829-73/9833-73 820-4635034 820-4635033-B 019-023-25-2-4 GOST 18829-73/9833-73 820-4635046 820-4635070 820-4635069 820-4635030 820-4635015-B 820-4635016-B 820-4635032-B 820-4635049 820-4635063 820-4635065 820-4635024 820-4635023 820-4635022 820-4635026-B

267

Fig. 46.17 Hydraulic lift control

268

Group 46. Hydraulic system Subgroup 4635. Hydraulic lift control Fig. 46.17

Pos. 43 44 45 46 47 48 49 50 51 52

Designation 820-4635044-B 820-4635043-B

Q-ty 4 1 4 4 2 1 1 1 1 2

820-4635018 820-4635021 820-4635019 820-4635048

269

Description Gasket Cover Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 GOST 7796-70 Ring S22 GOST 13940-86 Pin Rod Eye bar Rod Ring 027-032-30-1-4 GOST 18829-73/9833-73

Fig. 46.18 Hydraulic lift

270

Fig. 46.18

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Group 46. Hydraulic system Subgroup 4635. Hydraulic lift Designation Q-ty Description 2 Washer 16 OST 37.001.115-75 2 Bolt 16-6gh75.88.35.019 GOST 7795-70 2 Split pin 5h36.019 GOST 397-79 4 Washer 12 OST 37.001.115-75 4 Bolt 12-6gh30.88.35.019 GOST 7796-70 40-4605023-A2 2 Washer 1221-4635013 1 Left lever 1221-4635016 2 Pin 1221-4635014 1 Shaft 2 Ring 079-085-36-2-2 GOST 18829-73/9833-73 820-4635091 2 Body BABSL 60-72-7 SIMRIT 72 NBR 902 2 Collar 820-4635115-01 2 High-pressure hose f10h1 armour.

820-4635083 2 Fitting 2 Ring 012-015-19-2-4 GOST 18829-73/9833-73 1221-4635011 1 Housing 14 Washer 8 OST 37.001.115-75 2 Bolt 8-6gh40.88.35.019 GOST 7795-70 820-4634010 1 Distributor 1221-4635012 1 Right lever 820-4635085 1 Bracket 2 Bolt 8-6gh30.88.35.019 GOST 7796-70 10 Bolt 8-6gh20.88.35.019 GOST 7796-70 820-4635125 1 Cover 820-4635039 1 Gasket 820-4635088 4 Bushing A61.05.005 1 Cotter key A61.05.004 1 Ring 1 Ring 027-032-30-1-4 GOST 18829-73/9833-73 80-4608021 1 Blind plug 1321-2707068-01 4 Stud 4 Washer 20 OST 37.001.115-75 4 Nut 20-6N.6.019 GOST 5915-70 A61.10.001 1 Pin KG 3/8" 1 Plug 1221-4625010 or 2 Cylinder 1221B-4625010 820-4635084 2 Angle piece

271

Fig. 46.19 Hydraulic lift 1221-4635010

272

Group 46. Hydraulic system Subgroup 4635. Hydraulic lift Fig. 46.19

Pos.

Designation 1221-4635010

1 2

Q-ty 1 2 2

7 1 1 1 1 2

Description Hydraulic lift Washer 16 OST 37.001.115-75 Bolt 16-6gh75.88.35.019 GOST 7795-70 Split pin 5h36.019 GOST 397-79 Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 GOST 7796-70 Washer Left lever Pin Shaft Drive cam Washer 6 OST 37.001.115-75 Bolt 6-6gh16.88.35.019 GOST 7798-70 Bushing Oiler 1.3.TS9.hr GOST19853-74 Housing Right lever Bolt 8-6gh20.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Cover Cotter key Ring Pin Cylinder

3 4 5

3 8 8

1 1 2 1 1 1

High nut Cover Ring Pin Rod Eye bar

6 7 8 9 10 11 12

40-4605023-A2 1221-4635013 1221-4635016 1221-4635014 1221-4605341

2 1 2 1 1 2 2

13 14 15 16 17

70-4605032

2 2 1 1 7

18 19 20 21 22 23

24 25 26 27 28 29

1221-4635011 1221-4635012

1221-4635125 61.05.005 61.05.004 61.10.001 820-4625010-B or 820N-4625010-B 820 -4625010-B 50-3405053 820-4635043-B 2V22.019 GOST 13940-86 820-4635018 1221-4635021 820-4635019

273

Fig.52.1. Windscreen wiper assembly

274

Group 37. Electrical equipment Subgroup 5205. Windscreen wiper assembly Fig. 52.1

Pos. 1 2

Designation 80-5205050-B UGFL.5205015 or 78700030 R-05 or R-05 or 192090010 or 96.5205100 GOST 18699-73

Q-ty 1 1

3 4

4 6 6

5 6 7 8 9 10 11 12

P147 -09.09 or P 147-09.09 475.3730-10 or S -240 or 18-45.00.100 009.48.00 or 18-45.00.200 or 420R.5205 or 20.5215 300 80V-3724010-B 10-450.01 or 450V.5205 or 20.5215.400 or 450.04.00 80-5205031 80V-3724310-14

275

Description Windscreen wiper assembly Lever with front wiper blade 660/600 Pantograph windscreen wiper

1 1

Nut S6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Bolt 6-6gh16.88.35.019 GOST 7798-70 Wiper switch Windscreen wipers

1

Wiper lever 420.1

1 1

Bundled cable Wiper blade 450

1 1

Bracket Cable

Fig. 52.2 Windscreen washer assembly

276

Group 52. Windscreen washer Subgroup 5208. Windscreen washer assembly Fig.

Pos.No

52.2 1 2 4 5 6 7

Assembly unit or part number 1221.4 -5208010 70-3723042-01 80-3723045 82P-5208001 320-5208002 80-5208011-

Q-ty 1 1 2 1 1 1 1

8

2

10 11 13

1 2 3

17 18

5208.10 122.5208 000 -35

1 1

277

Description Windscreen washer assembly Bushing Collar Bracket Pipe Flange Bolt 6-6gh16.88.35.019 GOST 7798-70 Screw V. 6-6gh12.58.019 GOST 1747380 Nut 6-6N.6.019 GOST 5915-70 Washer S 6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Jet 1202.5208500-02 or I.306549.001 Electrical windscreen washer TU 37.459.176-94

2VARIANT

Fig. 67.1. Tractor cab

278

Group 67. Tractor cab Subgroup 6700. Tractor cab Fig. 67.1

Pos.

Designation 1221-6700010 80-6708210 80-6708900-01 1 3,2h18.019 GOST 397-79 2 6700.01 3 6-6N.6.019 GOST 5915-70 4 80-6708225 5 S 6.01.019 GOST 11371-78 6 6-6gh20.88.35.019 GOST 7798-70 7 30.04.017 8 80-6700031-B-01 9 85-6703056 10 80-6703012- or 80-6703012- 1 37.08.043 or 11 37.08.043-01 12 8-6gh20.88.35.019 GOST 7796-70 13 30.04.017-01 14 OST 37.001.115-75 15 S 8.01.019 GOST 11371-78 16 80-3805030 17 80-6703011- or 80-6703011- 1 18 80-6700018 19 80-670311220 8-6N.6.019 GOST 5915-70 21 OST 37.001.115-75 22 85-6701033 23 80-8201050 24 80-8201106-B 25 30.04.017-02 26 80-8201107 27 8-6gh30.88.35.019 GOST 7796-70 28 37.08.045 29 80-6707010-B 30 80-6707025/-01/-02 (s . Fig.67.1) or D82-6707025/-01 (s . Fig.67.3,67.4) 31 1221-6700020 32 80-6708211- or 80-6708211- 1 33 80-6708215 34 34.08.043-05 35 80-6700021-01/-02 36 549 -1305044 37 80-6707082 1) 38 V. 6-6gh12.58.019 GOST 17473-80 39 S 6.01.019 GOST 6958-78 40 80-6707075 1) 41 37.09.010 42 80-6707080 43 V. 6-6gh20.58.019 GOST 17473-80 44 V. 5-6gh50.58.019 GOST 17473-80 45 80-6708903 46 8h65 OST 37.001.163-75 47 80-6708902 1) For roof 80-6707025/-01

Q-ty 1 1 2 8 4 22 6 32 30 8 1 1 2

279

Description Cab assy Rear frame (32-35) Glass assy (13, 14, 19, 24, 45, 47-50) Split pin Airlift Nut Bracket Washer Bolt Cap Right bracket Insert Glass

2

Sealant

4 4 24 22 2 1

Bolt Cap Washer Washer Bracket Glass

1 1 8 8 2 2 2 4 4 8 1 2 1

Sealant L=4200 mm Right handrail Nut Washer Pin Mirror Pipe Cap Washer Bolt Sealant Hinge Roof assy

1 1

Cab (fabricated frame) Glass

1 1 1 2 1 2 10 1 1 1 3 1 4 4 4

Frame Sealant Sealant Ring Facing Screw Washer Bracket Latch Handrail Screw Screw Bushing Pin Hinge

2VARIANT

Fig. 67.1. Tractor cab

280

Group 67. Tractor cab Subgroup 6700. Tractor cab. Rear fenders Fig. 67.1

Pos. 45 46 47 48 49 50 51 52 53 62 63 64 66 68

69

70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 87 88 90

Designation 80-6708903 8h65 OST 37.001.163-75 80-6708902

Q-ty 4 4 4 2 2 2

F-202 1221-6708901- or 1221-6708901- 1 37.05.025 37.05.021-B 80-6708975 80-6708904 37.01.041 80-6708970 8-6gh20.88.35.019 GOST 7796-70 D82-8404020- 1 or D82-8404020- or L82-8404011 D82-8404020- 1-01 or D82-8404020- -01 or L82-8404011-01 80-8404013-B 12-6gh30.88.35.019 GOST 7796-70

80-6700029 1221-6700035 1221-6700037 2) 1221-6700035-01 1221-6700037-01 2) 80-6700163 80-6700160 80-6703112130-5001364-V

1221-6702301 or 20-6gx70.88.35.019 GOST 7796-70 1221-6702300 1221-6702300-01 16-6gh45.88.35.019 GOST 7796-70 85-6702068 80-6700031-B 80-6708209 80-6707013 70-6708189

91 92 93 94 95 96 97 98 6-6gx14.88.35.019 GOST 7798-70 99 2) Variant

281

Description Bushing Pin Hinge Washer 10 Sealant Glass

OST 37.001.115-75

1 2 1 2 2 2 2 18

Detent Washer S10.01.019 GOST 6958-78 Bracket Screw Gasket Bushing Handle Bolt

1

Fender (left)

1

Fender (right)

2 14 6 8 14 6 4 4 1

Sealant Bolt Washer 16 OST 37.001.115-75 Washer S 12.01.019 GOST 11371-79 Washer 12 OST 37.001.115-75 Nut 12-6N.6.019 GOST 5915-70 Bolt Washer S 16.01.019 GOST 11371-79 Left support

1

Right support

4 4 1 4 4 4

Cage Vibration isolator Left handrail Pad Nut 16-6N.6.019 GOST 5918-73 Split pin 4h36.019 GOST 397-79

4

Bolt

4 1 1 6 2 1 1 2 2 4 2 20

Washer 20 OST 37.001.115-75 Left bracket Right bracket Bolt Left bracket, right Left bracket Handle Hinge Axle Cap 30.04.017-02 Bolt Washer 8L OST 37.001.115-75

Fig. 67.2. Tractor cab

282

Group 67. Tractor cab Subgroup 6700. Tractor cab Fig. 67.2

Pos. 1 2 3 4 5 6 7 8 9

10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Designation 80-6700300 80-6702330 80-6702328-01 85-6700330 85-6700340

Q-ty 1 1 1 1 1 16 20 14

80-6702333- 1) or 80-6702333- 1 1) 80-6702337 2) or 80-6702337- 2) 1221-6700036 or 1221-6700036-01 or 1221-6700036-02 37.10.031 80-6702111 80-6702111-B 1221-6700060 80-8100100 1221-6700065 80-6700205 1221-6700050 1221-6700060 85-6700040-B 80-6702190 85-6702195

70-6702111 80-6702332 1) or 80-6702332- 1) 80-6702469-D 1) 80-6702469-L 2) 80-6702315-B

1

Description Panel Strap Side member Panel Panel Washer S 6.01.019 GOST 6858-78 Washer 6 OST 37.001.115-75 Bolt 8-6gh25.88.35.019 GOST 7796-70 Right floor covering

1

Floor covering

1

Cover

28 28 1 1 1 1 1 1 1 1 1 1 1 16

Screw 1-4h25.019 GOST 1144-80 Threaded rivet nut Holddown clamp Holddown clamp Strap Panel Strap Strap Strap Strap Panel Cover Cover Bolt 6-6gh16.88.35.019 GOST 7798-70 Angle piece Left floor covering

2 1 1 1 1 10 4

Gasket Gasket Panel Washer S 6.01.019 GOST 11371-78 Bolt 8-6gh16.88.35.019 GOST 7796-70 31 4 Screw V. 6-6gh12.58.019 GOST 17473-80 32 80-6702310 1 Floor 33 85-6702085 1 Cover 34 85-6702201 1 Sealant 35 80-6702328 1 Side member 36 80-6702320 1 Strap 37 2 Bolt 8-6gh40.88.35.019 GOST 7795-70 38 80-6700320 1 Panel 40 6-6gx20.88.35.019 GOST 7798-70 5 Bolt 41 80-6700085 1 Bracket 1) To mount as a set, can be substituted for pos.80-6702337 (or 80-6702337- ) 2) Can be substituted for pos. 80-6702333- (or 80-6702333- 1) together with 80-6702332 (or 80-6702332- )

283

Fig. 67.3 Roof

284

Group 67. Tractor cab Subgroup 6700. Roof Fig. 67.3

Pos. 1 2 3 4 5 10 11 12

Designation 80-6707020-01 D82-6707030 80-6707080 37.09.010 80-6708225 549 -1305044 30.04.017 80h-8400026

Q-ty 2 1 1 1 2 2 6 2

20

2

21

6

22

4

23

2

24 25 26 27 28 29 35

8 10 6 6 6 6 1

D82-6707035

285

Description Hinge Lining Handrail Latch Bracket Ring Cap Ring Bolt 6-6gh45.88.35.019 GOST 7795-70 Bolt 8-6gh25.88.35.019 GOST 7796-70 Bolt 6-6gh18.88.35.019 GOST 7798-70 Bolt 6-6gh25.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Washer S 6.01.019 GOST 6858-78 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Washer S 8.01.019 GOST 6858-78 Washer S 6.01.019 GOST 11371-78 Roof

Fig. 67.4 Roof

286

Group 67. Tractor cab Subgroup 6700. Roof Fig. 67.4

Pos. 1 2 4 5

Designation D82-6707025/-01 A37.08.045 80-6708225 80-6700027-

Q-ty 1 1 2 1

10

2

11 12 13 14 17

2 4 4 2 4

19 21 26 30

4 4 4 2

6700.01

287

Description Roof Sealant Bracket Casing Bolt 8-6gh30.88.35.019 GOST 7796-70 Washer S 8.01.019 GOST 6958-78 Washer S 8.01.019 GOST 11371-78 Split pin 3,2h18.019 GOST 397-79 Washer 8 OST 37.001.115-75 Screw V. 6-6gx16.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Washer S 6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Airlift

Fig. 67.5. Panels

288

Group 67. Tractor cab Subgroup 6700. Panels Fig. 67.5

Pos. 1 2

Designation

Q-ty 24 16

3 4 5

80-6702328 80-6702320

1 1 2

6 7 8 9 10 11 12 13 14 15 16 17 18

2 8 18 1 1 1 1 1 1 1 1 1 1 1

80-6700320 85-6700340 80-6700300 85-6700330 80-6702328-01 80-6702330 80-6702310 80-6702315-B 80-670234280-670234380-6702469-D

289

Description Washer 6 OST 37.001.115-75 Bolt 6-6gh16.88.35.019 GOST 7798-70 Strap Side member Bolt 8-6gh40.88.35.019 GOST 7796-70 Washer S 8.01.019 GOST 11371-78 Bolt 6-6gh25.88.35.019 GOST 7798-70 Washer S 6.01.019 GOST 11371-78 Panel Panel Panel Panel Strap Side member Floor Panel Left floor covering Right floor covering Gasket

Fig. 67.6. Cab doors

290

Group 67. Tractor cab Subgroup 6708. Cab doors Fig. 67.6

Pos.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 47

Designation 80-6708010-B 80-6708010-B-02 80-6105300- 1 80-6105330- 1 80-6708013- or 80-6708013- 1 37.08.043-02 80-6708020-B-02 8h22 OST 37.001.163-75 80-670002180-6708020-B 37.03.022-B 822-6700011-01 OST 37.001.115-75 37.03.022-B-01 8-6gh25.88.35.019 GOST 7796-70 OST 37.001.115-75 S 8.01.019 GOST 11371-78 80-6708014- or 80-6708014- 1 37.08.043-03 1-4h40.019 GOST 1144-80 6-6gh35.88.35.019 GOST 7798-70 S 6.01.019 GOST 11371-78 80-6708610 80-6708619 or 80-670861980-6708618 80-6708602 6-6H.019 TU 23.1.505-91 80-6708616 3,2h18.019 GOST 397-79 OST 37.001.115-75 6-6gh16.88.35.019 GOST 7798-70 80-6708603 1-4h25.019 GOST 1144-80 80-6105301 80-6105304-B1 945.025.11.01.00 2h11,8V3 GOST 6870-81 80-6105302 80-6105305 80-6105303 4h10.019 TU RB 400024166.001-2000 V. 8-6gh25.58.019 GOST 17475-80 8-6gh16.88.35.019 GOST 7796-70 80-6105170-B 80-6708812 80-6708812-01 V. 6-6gh16.58.019 GOST 17475-80 80-6105050 80-6105050-01 V. 6-6gh45.58.019 GOST 17473-80 80-6708813 S 4.01.019 GOST 6958-78 80-6105171

Q-ty 1 1

291

Description Door (left) (1, 2, 5-7, 9-14) Door (right) (1-3, 5, 7, 9-14) Handle (left) (29-36) Handle (right) (33-36, 45-47)

2

Glass

2 1 2 2 1 2 10 10 2 12 12 12

Sealant L=2720 mm Door (right) Pin Profile Left door Upper hinge Pin Washer Lower hinge Bolt Washer Washer

2

Glass

2 2 2 6 2

Sealant Screw Bolt Washer Handrail

4

Dashpot

4 2 2 2 2 6 6 2 2 1 1 1 2 1 1 1 1 4 4 2 1 1 2 1 1 2 2 1 4

Spring Strap Nut Lever Split pin Washer Bolt Strap Screw Button Bushing Cylinder mechanism Roller Spring Handle Pusher Screw Screw Bolt Latch Cover (left) Cover (right) Screw Lock (left) Lock (right) Screw Bushing Washer Washer

Fig.68.1. Operator’s seat

292

Fig. 68.1

Pos.No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 1) Optional

Group 68. Driver’s seat Subgroup 6800. Operator’s seat Assembly unit or part number Q-ty Description 80-6800010 1 Seat (1-64) 80-6800010-01 1 Seat (1-64) «Grammer MSG85/721» 1) 1 Seat 80V-6800108 1 Cover 61.01.014 1 Handle 80V-6801560 1 Base 80V-6801240 1 Cord V. 5-6gh16.58.019 GOST 17473-80 2 Screw 70-4803023 1 Clutch 80V-6801590-B 1 Frame 80V-6801521 4 Limit stop 80V-6801512 4 Bushing Bearing 12h16h13 8 GOST 24310-80 80V-6801033-01 2 Washer 80V-6801508 1 Axle 80V-6801519 2 Thrust collar 80V-6801518 2 Sleeve 80V-6801530-B 2 Spring Washer 10 OST 37.001.1156 75 Nut 10-6N.04.019 6 GOST 5919-73 80V-6801581 2 Detent 80V-6801570 1 Frame 2 Split pin 4h22.019 GOST 397-79 80V-6801012 1 Axle 80V-6801004-01 1 Hook 80V-6801001 1 Bracket 80V-6801003 1 Axle 80V-6801004 1 Hook 80V-6801002 1 Spring 80V-6801507 1 Sector segment 80V-6801033 2 Washer 80V-6801506 1 Axle 70-6801307 5 Washer 80V-6801023 1 Nut 80V-6801008 1 Washer 22 Ball 3,0-100 GOST 3722-81 80V-6801152 1 Screw 80-6801550 1 Panel 80-6800104 1 Guide 70-6804394-B 4 Rod 70-6804391 4 Roller Ring 010-015-30-2-3 4 GOST 18829-73/GOST 9833-73 80-6800110-01 1 Rail CO-10 1 Seat CO-10-01 1 Seat 8-6gh20.88.35.019 GOST 7796-70 11 Bolt 80V-6801031 1 Stiffener V. 8-6gh25.58.019 GOST 1491-80 4 Screw 15 Washer 8 OST 37.001.115-75 80-6800110 1 Rail

293

Fig.68.1. Operator’s seat

294

Group 68. Driver’s seat Subgroup 6800. Operator’s seat Fig. 68.1

Pos.No 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

Assembly unit or part number

Q-ty 10 1 1 1 2 1 1 1 1 6 1 1 1 1 4 6 4 20

80-6800120 80-6800103 80-6800102 70-4202431-01 80-6800101 70-6801082 80V-6801150 80-6801531 80-6809100-11 80V-6801505 80V-6801002-01 80V-6801507-01 80V-6801526 80V-6801528 80V-6801032 80-6800006

65 66

4 80V-6807200

1

295

Description Washer S 8.01.019 GOST 11371-78 Guide Spring Stop member Dowel Handle Handle Handle Nut 8-6N.04.019 GOST 5916-70 Dashpot Shock adsorber Shaft Spring Sector segment Bushing Axle Roller Button Bolt 8-6gh30.88.35.019 GOST 7796-70 Bracket

Fig.68.2 Operator’s seat.

296

Group 68. Driver’s seat Subgroup 6804. Operator’s seat Fig. 68.2

Pos.No 1 2 3 4 5 6 7 8 9 10 11

Assembly unit or part number 80V-6804000 80V-6804500 80V-6804003 80V-6804009 80V-6800106 80V-6804015 80V-6805001 80V-6805002 80V-6805500 PPR26-04 80V-6805010 80V-6804040

Q-ty 1 1 1 1 2 2 1 1 1 1 1 1

12

7

13

2

14

2

15

2

16 17 18 19 20 21 22 23 24 25 26 27

80V-6804001 80V-6804013-B 80V-6804011 50-1310158-B 80V-6804080 80-6708011

1 2 1 1 1 1 1 1 1 1 1 1

70-6708189-01 80V-6804020 80V-6804007 80V-6804005 PPR26-03

297

Description Driver’s seat (1-27) Cover Rod Axle Bolt Bushing Pad Frame Cover Profile Base Support Screw V. 8-6gh16.58.019 GOST 17475-80 Washer S 6.01.019 GOST 1137178 Washer 6 OST 37.001.115-75 Bolt 6-6gh14.88.35.019 GOST 7798-70 Latch Spring Comb Spring Lever Hinge Split pin 4h25.019 GOST 397-79 Axle Panel Pad Frame Profile

Fig.68.3 Seat suspension.

298

Fig. 68.3

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Group 68. Driver’s seat Subgroup 6801. Seat suspension Assembly unit or part number Q-ty Description 80-6801500 1 Suspension 80V-6800108 1 Cover 61.01.014 1 Handle 80V-6801560 1 Base 80V-6801240 1 Cord V. 5-6gh16.58.019 GOST 17473-80 2 Screw 70-4803023 1 Clutch 80V-6801590-B 1 Frame 80V-6801521 4 Limit stop 80V-6801512 4 Bushing Bearing 12h16h13 8 GOST 24310-80 80V-6801033 4 Washer 80V-6801508 1 Axle 80V-6801519 2 Thrust collar 80V-6801518 2 Sleeve 80V-6801530-B 2 Spring 6 Washer 10 OST 37.001.115-75 6 Nut 10-6N.04.019 GOST 5919-73 80V-6801581 2 Detent 80V-6801570 1 Frame 2 Split pin 4h22.019 GOST 397-79 80V-6801012 1 Axle 80V-6801004-01 1 Hook 80V-6801001 1 Bracket 80V-6801003 1 Axle 80V-6801004 1 Hook 80V-6801002 1 Spring 80V-6801507 1 Sector segment 80V-6801506 1 Axle 70-6801307 5 Washer 80V-6801023 1 Nut 80V-6801008 1 Washer 22 Ball 3,0-100 GOST 3722-81 80V-6801152 1 Screw 80-6801550 1 Panel 80-6800104 1 Guide 70-6804394-B 4 Rod 70-6804391 4 Roller Ring 010-015-30-2-3 4 GOST 18829-73/GOST 9833-73 80-6800110-01 1 Rail 8-6gh20.88.35.019 GOST 7796-70 15 Bolt 80V-6801031 1 Stiffener 8-6N.04.019 GOST 5916-70 5 Nut 19 Washer 8 OST 37.001.115-75 14 Washer S 8.01.019 GOST 11371-78 80-6800110 1 Rail 80-6800120 1 Guide 80-6800103 1 Spring 80-6800102 1 Stop member 70-4202431-01 2 Dowel 80-6800101 1 Handle 70-6801082 1 Handle

299

Fig.68.3 Seat suspension.

300

Group 68. Driver’s seat Subgroup 6801. Seat suspension Fig. 68.3

Pos.No 52 53 54 55 56 57 58 59 60 61 62 63

Assembly unit or part number Q-ty 80V-6801150 1 80-6801531 6 80-6809100-11 1 80V-6801505 1 80V-6801002-01 1 80V-6801507-01 1 80V-6801526 4 80V-6801528 6 80V-6801032 4 80-6800006 20 8-6gh30.88.35.019 GOST 7796-70 4 80V-6807200 1

301

Description Handle Dashpot Shock adsorber Shaft Spring Sector segment Bushing Axle Roller Button Bolt Bracket

Fig.68.4. Additional seat.

302

Group 68. Driver’s seat Subgroup 6809. Additional seat Fig. 68.4

Pos.No 1 2 3

Q-ty 1 6 6 10

4

4

5 6

Assembly unit or part number 1221-6809005

1221-6809020 2522-6809070

1 2

7 8

4 30.04.017

2

9 10 11 12 13

2 37.08.019 37.07.011 2522-6809060 2522-6809006

1 1 1 1

14

6

15 16 17 18 19

6 2 2 2 2

70-6700031 70-6700116 50-3711038

303

Description Additional seat Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Washer S.6.01.019 GOST 11371-78 Bolt 6-6gh30.88.35.019 GOST 7798-70 Base Pad Screw V. 8-6gh16.58.019 GOST 17475-80 Cap Bolt 6-6gh16.88.35.019 GOST 7798-70 Handrail sealant Band Base Framework Bolt 8-6gh16.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Washer 10 OST 37.001.115-75 Holder Strap Headlight support

Fig. 81.1 Compressor assembly

304

Group 81.Air-conditioning system Subgroup 8114. Compressor assembly Fig. Pos.No Assembly unit or part number 81.1 1523-8114020 1 1221-8114070 2 1523-8114021 3 1221-8114022 4 260-3701068

Q-ty 1 1 1 1 2

6

2

7

2

8

1

9

2

10

1

11

3

12

6

13

2

14 15

9 1

17

8114.003

1

305

Description Compressor assembly Tension lever Plate Bracket Special bolt Bolt 10-6gh16.88.35.019 GOST 7796-70 Bolt 10-6gh30.88.35.019 GOST 7796-70 Bolt 10-6gh35.88.35.019 GOST 7796-70 Bolt 10-6gh50.88.35.019 GOST 7795-70 Bolt 12-6gh35.109.40H.019 GOST 7798-70 Nut 10-6N.6.019 GOST 5915-70 Washer S 10.01.019 GOST 1137178 Washer S 12.01.019 GOST 1137178 Washer 10 OST 37.001.115-75 Washer 12 OST 37.001.115-75 Belt SPA/S-1650 or Belt SPA-1657 or Belt SPA-1650

Fig. 81.2Tension lever

306

Group 81.Air-conditioning system Subgroup 8114. Tension lever Fig. Pos.No Assembly unit or part number 81.2 1221-8114070 1 1221-8114071 2 1221-8114072 3 260-1310019

Q-ty 1 1 1 1

4

2

5

1

307

Description Tension lever Tension lever Pulley Pin Bearing 180203 1S23 GOST 8882-75 Ring S40 GOST 13943-86

Fig. 81.3 Condenser assembly

308

Group 81.Air-conditioning system Subgroup 8112. Condenser assembly Fig. Pos.No Assembly unit or part number 81.3 1523-8112010 1 1523-8112020 2 1523-8112020-01 4 1523-8112011 5 3022-8112011

Q-ty 1 1 1 1 1

6

5

7 8

1 5

10

2

* For tractor BELARUS – 1523.3

309

Description Condenser assembly Bracket Bracket Plate Bracket Bolt 8-6gh16.88.35.019 GOST 7796-70 Nut 8-6N.6.019 GOST 5915-70 Washer 8 OST 37.001.115-75 Clamp "NORMA" TORRO 70-90/9C6W or Clamp/Clamp NORMA TORRO 7090/971

Fig.81.4. Heater

310

Group 81. Heater Subgroup 8101. Heater Fig. Pos.No Designation 81.4 80-8101200 80-8101810 80-8101830 1522-8101100-01 1 2 150.95.301 3 80-8100013 4 5 50-8400031 6 80-8100048 7 80-8101714-07 8 9 80-810005210 80-8100051 11 12 80-8100023 13 80-3723045-01 14 80-8102015-02 15 80-8101015 23 80-8101714-04 24 80-8101760 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 44 45 46 47 48 49 50 52 53 54

Q-ty

2 2 2 2 2 2 1 2 2 2 10 2 3 1 1 2 1 2 11 4 2 1 1 1 2 1 1 1 1 6 1 2 4 2 2 2 1 2 2

80-8104070 80-8101820 1522-8101060/ 90-8101060 1522-8101104 80-8101201 EVI12-1 02 1522-8101101 1522-8101102 80-8100014-01 V. 6-6gh20.58.019 GOST 17474-80 80-8100011-B 80-8100012

8-6gh35.88.35.019 GOST 7796-70 A30.04.017-01 80-8100100 70-6702111

80-8101713

1 4 1 1 1

80-8102015-03 80-8101717 80-8101811

311

Description Heater(23-35) Panel (1-8, 27, 37-40, 46, 47-49) Heater fittings (9-15, 43,51,52) Fan-heater (30-35) Pin 6h18 OST 37.001.163-75 Air-distributor Strap Split pin 2h12.019 GOST 397-79 Axle Hinge Sealant Split pin 2h12.019 GOST 397-79 Plug Can be substituted for bushing 70-6702306 (2pcs.)

T-piece Clamp with worm thread 20-32 Fitting Collar Hose L=1740 mm Hose L=2100 mm Sealant Cover Bolt 6-6gh20.88.35.019 GOST 7798-70 Washer 6 OST 37.001.115-75 Washer S 6.01.019 GOST 6958-78 Filter Suspension Heat exchanger Cover Bracket Fan Gusset Gusset Rod Screw Cover Screen Nut 8-6N.6.019 GOST 5915-70 Washer S 8.01.019 GOST 6958-78 Bolt Cap Panel Angle piece Bolt 6-6gh16.88.35.019 GOST 7798-70 Lining Washer 8 OST 37.001.115-75 Hose L=550 mm Bracket Strap

Fig.81.4. Heater

312

Group 81. Heater Subgroup 8101. Heater Fig. Pos.No 81.4 55

Designation

Q-ty 2

56

2

57 58 59 60 62 63

2 2 2 1 1 1

822-8101021-02 80-8102015-01 11

313

Description Bolt 8-6gh20.88.35.019 GOST 7796-70 Screw V. 5-6gh10.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5915-70 Washer S 5.01.019 GOST 11371-78 Washer 5 OST 37.001.115-75 Hose Hose L=1680 mm Valve

View from the rear

Fig.3 For the rest see fig.1 Fig.2 For the rest see fig.1

Fig. 81.5 Heater fittings

314

Group 81. Air-conditioning system Subgroup 8101.Heater fittings Fig.

Pos.No

81.5 1 5 7 8

Assembly unit or part number 1221-8101830 70-6702306 80-8100023 80-8101015-01 1522-8101012-04

Q-ty 1 2 2 1 1

315

Description Heater fittings Bushing Fitting Hose (L=1680 mm) Hose (L=640)

Climatic unit

Hose No.6 Hose No.10

Fig. 81.6 Heater-cooler assembly

316

Group 81. Air-conditioning system Subgroup 8101. Heater-cooler assembly Fig.

Pos.No

81.6 1 2 3 4 5 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34

Assembly unit or part number 1221.1-8101010 80-8101760 80-8101810-02 80-8101930 80-8101830-02 80-8104070 80-8101714-04 80-8101717 80-8101811 80-8101941 80-8101941-01 1522-8101012-03 3022-8101012 30.04.017-01 80-8101831 80-8101832

917511

Q-ty 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 2 2 8 2 2 2 4 2 2 6 2 2 10 4 1

35

6

36

8

317

Description Heater-cooler assembly Cover Panel Case Heater fittings Filter Sealant Bracket Strap Angle plate Angle plate Hose (L = 1240 mm) Pipe Cap Hose (L = 1680 mm) Hose (L = 2100 mm) Bolt 8-6gh20.88.35.019 GOST 7796-70 Bolt 8-6gh35.88.35.019 GOST 7796-70 Bolt 6-6gh16.88.35.019 GOST 7798-70 Bolt 6-6gh20.88.35.019 GOST 7798-70 Screw V. 5-6gh10.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5915-70 Nut 6-6N.6.019 GOST 5915-70 Nut 8-6N.6.019 GOST 5915-70 Washer S.5.01.019 GOST 11371-78 Washer S.6.01.019 GOST 11371-78 Washer S.8.01.019 GOST 11371-78 Washer 5 OST 37.001.115-75 Washer 6 OST 37.001.115-75 Washer 8 OST 37.001.115-75 Valve P 11 Clamp/Clamp NORMA TORRO 16-27/971 or Clamp "NORMA" TORRO 16-25/9-C6W Screw 4h16.019 TU BY 400024166.016-2009

Fig. 81.7 Air-conditioning system assembly

318

Group 81. Air-conditioning system Subgroup 8101. Air-conditioning system assembly.

Fig.

Pos.No

81.7 1 2 3 4 5 6 7 8 9 16 17

Assembly unit or part number 1221.1-8100005 1221.1-8101010 1523-8112010 1523-8114020 80-3723045-01 923-3723012 2822DTS-8100012 2822DTS-8100013-01 2822DTS-8100013-03 3022-8100011

Q-ty 1 1 1 1 20 6 1 2 2 6 1 2

319

Description Air-conditioning system assembly Heater-cooler assembly Condenser assembly Compressor assembly Collar Clamp Hose Hose Hose Pipe Conditioner 8100000-02 Clamp "NORMA" TORRO 70-90/9-C6W or Clamp/Clamp NORMA TORRO 70-90/971

Fig. 82.1. Inside rear-view mirror

320

Group 82. Cab accessories Subgroup 8201. Inside rear-view mirror Fig. 82.1

Pos. 1

Designation 80-8201090 80-8201035

Q-ty 1 1

2 3 4

1 30.04.071 80P-8201025

1 1

5

2

6 7 8 9 10

1 1 1 2 2

321

Description Inside mirror assy (1-7) Inside mirror Bolt 8-6gh30.88.35.019 GOST 7796-70 Clamp Bracket Screw V. 6-6gh20.58.019 GOST 17473-80 Washer 8 OST 37.001.115-75 Washer S 8.01.019 GOST 11371-78 Nut 8-6N.6.019 GOST 5915-70 Washer S 6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75

Fig. 82.2. Lateral rear-view mirror

322

Group 82. Cab accessories Subgroup 8201. Outer rear-view mirror Fig. 82.2

Pos. 1 2 3 4 5

Designation 80-8201055

Q-ty 2 2 2 2 2

30.04.051

6

2

323

Description Mirror Nut 8-6N.6.019 GOST 5915-70 Washer 8 OST 37.001.115-75 Washer S 8.01.019 GOST 11371-78 Clamp Bolt 8-6gh40.88.35.019 GOST 7795-70

Fig. 82.3. Sun visor

324

Group 82. Cab accessories Subgroup 8204. Sun visor Fig. 82.3

Pos. 1 2 3 4

Designation 80P-8204010-01

Q-ty 1 2 2 2 1

70-8204011-

5 6 7 8 9

5 5 2 1 5

70-8204014 80P-8204011-01

325

Description Sun visor (4-8) Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Washer S 6.01.019 GOST 6958-78 Sun visor Screw V. 4-6gh10.58.019 GOST 17473-80 Nut 4-6N.6.019 GOST 5927-70 Holder Axle Washer 4 OST 37.001.115-75

Fig. 84.1 Facing

326

Fig. 84.2 Facing

327

Group 84. Hood and fenders Subgroup 8400. Facing Fig. 84.1 84.2

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15*

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 * on availability

Assembly unit or part number 8400.001 37.08.045 923-8401088

1523-8402420 1523-8401087 8400.002 950.3-8401090 685492 1523-8402318 923-8402410-01 5842.01

1523.4-8402322 950.3-8400050 90-8400070-01 950.3-8400101

549 -1305044 923-8402410 1523-8402319 950.3-8400102 923-8400011 1221.5-8402420 8400.003 8400.004 950.3-8402318 1523-8402030 1523-8402041 822-8400080-03 1523-8402039

70-4803023

70-3401093

Q-ty

Description

1 1 1 24 46 2 12 1 1 1 1 1 1 2 8

Apron -1523.25.000 Sealant Grille Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Screw V. 6-6gh40.58.019 GOST 17475-86 Washer S6.01.019 GOST 11371-78 Clip Grille Mask -1523.15.000 Grille Side member -1523.10.000-01 Grille Lock Screw 4.2h13 Tapping screw WFS-4213 Screw 4.2h13.TS6.cr.

TU VY400024166.012-2008 Grille Washer S6.01.019 GOST 6958-78 Clip Rod Bracket Washer S8.01.019 GOST 11371-78 Washer 8 OST 37.001.115-75 Nut 8-6N.6.019 GOST 5915-70 Split pin 3.2h25.019 GOST 397-79 Ring Lock Grille Bracket Detent Washer S8.01.019 GOST 6958-78 Clip Hood -1523.20.000 Side member -1523.05.000 Grille Frame Bracket Control cable Bracket Washer S12.01.019 GOST 11371-78 Nut 12h1.25-6N.6.019 GOST 5915-70 Screw V. 5-6gh12.58.019 GOST 17473-80 Clutch Washer 10 OST 37.001.115-75 Bolt 10-6gh30.88.35.019 GOST 7796-70 Lever end

1 35 2 1 1 20 50 26 8 6 2 1 1 4 32 1 1 1 1 1 2 2 2 1 2 4 2 4 4 10

328

Group 84. Hood and fenders Subgroup 8400. Facing Fig. 84.1 84.2

Pos.No

Assembly unit or part number 923-8400033

Q-ty

Description

923-8400060 1523-8400170 920-8400140-01

6 10 1 2 14 1 17 2 4 2 4 1 1 1

60*

6700.01

1

61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78

80-6707096 923-8400140-01 923-8402095-B 1523-8400045 923-8400040

1 2 2 4 2 8 4 1 1 2 1 2 2 1 1 3 1 2

79 80 81 82 83 84 85 86 87 88 89

1221.3-8402090-B 1523-8402082

Rod Nut 10-6N.6.019 GOST 5915-70 Support Lock Bolt 6-6gh16.88.35.019 GOST 7798-70 Arc Bolt 8-6gh20.88.35.019 GOST 7796-70 Bracket Bolt 6-6gh14.88.35.019 GOST 7798-70 Detent Bolt 6-6gh20.88.35.019 GOST 7798-70 Bracket Support Support Gas strut 11.6.6308010 TU RB 500032891.095-2003 Airlift PLA 21054 Airlift 049670 Axle Support Detent Hinge Support Bolt 8-6gh30.88.35.019 GOST 7796-70 Axle Buckle Post Rod Strip Bolt 8-6gh40.88.35.019 GOST 7795-70 Bolt 6-6gh45.88.35.019 GOST 7795-70 Bracket Bracket Bolt 8-6gh50.88.35.019 GOST 7795-70 Buckle Stud 10-3p/6gh45.66.019 GOST 22034-76 Arc Shell Bolt 6-6gh25.88.35.019 GOST 7798-70 E-Valve Sealant Support Washer S16.01.019 GOST 11371-78 Washer S10.01.019 GOST 6958-78 Rod Plate Bushing

46 47 48 49 50 51 52 53 54 55 56 57 58 59

920-8400140 80-8402410 1523-8402060 1523-8402085 1321-8402095-B

923-8400031 1222.4-8402045 1221.4-8402070 923-8400033-02 1523-8402110

80-6708225 90-8400012-B 1221.4-8400086

1221.3-8402101-01 1221.3-8402102-01 1221.3-8402075

90-8400070 1221.5-8402075 2522-6702066

1 1 6 1 1 1 2 4 1 1 1

329

Fig. 84.3 Front wheel fenders

330

Group 84. Hood and fenders Subgroup 8403. Front wheel fenders Fig. 84.3

Pos. 1 2

Designation 2022-8403010/-01 822-8403011-B

Q-ty 1 2 8

3 4 5 6 7 8 9 10

14 6 2022-8403015/-01

1/1 10 10 10 10 10

80-4616017

11 12 13 14

10 1221-8403014-B-02 or 1221-8403014-B1-02 2022-8403015 2022-8403012

2 2 1 8

331

Description Fender Base Bolt 12-6gh85.88.35.019 GOST 7796-70 Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 GOST 7796-70 Post Nut 10-6N.6.019 GOST 5915-70 Washer 10L OST 37.001.115-75 Washer Roller Washer S 10.01.019 GOST 695878 Bolt 10-6gh40.88.35.019 GOST 7796-70 Fender Fender Post Bushing

Fig. 84.4. Foot step

332

Group 84. Hood and fenders Subgroup 8405. Foot step Fig. 84.4

Pos.

Designation 80-8405005-B 80-8405005-B 1) 80-8405020- 2

Q-ty 1 1 1 8

Description Left foot step (1-16) Right foot step (1-16) 1 Foot step 2 Washer S 10.01.019 GOST 11371-78 Bolt 10-6gh50.88.35.019 3 4 GOST 7795-70 4 8 Washer 10 OST 37.001.115-75 5 6 Nut 10-6N.6.019 GOST 5915-70 6 80-8405010- Z 1 Foot step Bolt 10-6gh30.88.35.019 7 2 GOST 7796-70 8 2 Washer S 12.01.019 GOST 11371-79 Bolt 12-6gh65.88.35.019 9 2 GOST 7796-70 10 80-8405031-B 1 Bracket 11 4 Washer 12 OST 37.001.115-75 Bolt 12-6gh30.88.35.019 12 2 GOST 7796-70 13 3 Nut 12-6N.6.019 GOST 5915-70 14 923-6700111 2 Bushing 80-8405030-B 1 Bracket 15 80-8405030-B-01 1) 1 Bracket (of right footstep – optional) 16 80-8405032-B 1 Bracket Bolt 10-6gh25.88.35.019 17 2 GOST 7796-70 1) Only when standard fuel tank is mounted (1221-1101510 or YAVAG 1221-1101510)

333

Fig. 87.1. FDA, rear axle DL and PTO control(with GB 16Fx8R) (1220-8700210-03; 1220-8700210-05)

334

Group 87. Control system Subgroup 8700. FDA, rear axle DL and PTO control (electrics)

Fig. 87.1

Pos.No

1 2 3 4 5

Assembly unit or part number 1220-8700210-03 1) 1220-8700210-05 2) 3710.71 50-1702048 1222-8700021 1221-8700022

Q-ty

DL, FDA and PTO control 1 10 max 1 2 2

6 7 8 9 10 11 12 13 14

1022-3724840-V 0-0106462-1 80-3723045-01 922-3724850 1220-3724820 70-3723042-02 1221-8700265

2 1 1 121); 102) 21); 12) 1 1 1 4

15 16 17 18

50-4607064 1022-8700290 1221-8700275 80-3805065

1 1 1 2

19

2

20 21

12-1 TSI S.342241.001 TU 3803.501) 3803.1252)

1 1 1

22 23 24 25 26 27

80-3801021 3709.751) 80-38013272) 3803.40 3709.65 3803.45 3709.70

3 1 1 1 1 1 1

28

3803.125

29 30 31

Description

2 1)

8 ; 52) 1 2

80-3723045 1220-37249401) 1522-8700221

32

1

33

1

34 35 V. 6-6gh16.58.019 GOST 17473-80 36 6-6N.6.019 GOST 5915-70 37 38 3747.40 39 3747.50 1) For configuration 1220-8700210-03 2) For configuration 1220-8700210-05

335

41); 22) 5 5 5 2 51); 42)

Switch with ball break Shim washer Pipe Clamp Bolt 8-6gh16.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Bundled cable Male plug Collar Bundled cable Bundled cable Bushing Panel Screw V. 6-6gh16.58.019 GOST 17474-80 Bushing Panel Dashboard Screw Ring 006-010-25-1-4 GOST 18829-73/GOST 9833-73 Switch Pilot lamp of RPTO Pilot lamp 12.3803-41 TU RB 300228919.037-2002 Switch seat PTO switch Blind plug Pilot lamp of DL DL switch Pilot lamp of FDA FDA switch Pilot lamp 12.3803-41 TU RB 300228919.037-2002 Collar Bundled cable Bracket Screw V. 5-6gh12.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5915-70 Washer 5 OST 37.001.115-75 Screw Nut Washer 6 OST 37.001.115-75 Cut-out relay 20 Cut-in relay 30

Fig. 87.1. FDA, rear axle DL and PTO control(with GB 16Fx8R) (1220-8700210-03; 1220-8700210-05)

336

Group 87. Control system Subgroup 8700. FDA, rear axle DL and PTO control(electrics)

Fig. 87.1

Pos.N o 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

Assembly unit or part number

Q-ty

V. 6-6gh20.58.019 GOST 17473-80 6-6N.6.019 GOST 5915-70 S6.01.019 GOST 6958-75 6 OST 37.001.115-75 BP-1 TU RB 03428193.095-97 30.04.017 6-6gh16.88.35.019 GOST 7798-70 S6.01.019 GOST 6958-78 6 OST 37.001.115-75 6h16,0 TU BY 161.01-2008 6-6gh30.88.35.019 GOST 7798-70 6-6N.6.019 GOST 5915-70 S6.01.019 GOST 11371-78 V 12-21 TU RB 07512465.01794 14h1,5-6N.6.04.019 GOST 5916-70 85-3710032 14 OST 37.001.115-75 1025-8700430 1220-3724830

337

2 2 2 2 1 2 2 4 4 2 2 2 2 1 1 1 1 1 1

Description Screw Nut Washer Washer Fuse block Cap Bolt Washer Washer Rivet-nut Bolt Nut Washer Switch Nut Lever Washer Bracket Bundled cable

Fig. 87.2. FDA, rear axle DL, PTO and gear unit control (1221-8700250-D-03)

338

Group 87. FDA, DL, PTO, lift linkage and gear unit control (electrics) Subgroup 8700. FDA, rear axle DL, PTO and gear unit control (1221-8700250-D-03) Fig.

Pos.No

87.2 1 2 3 4 5 6 7

Assembly unit or part number

Q-ty

1221-8700250-D-03

1

3710.71 50-1702048 1222-8700021 1221-8700022

1221-3724840-V

8 9 10 11 12

1 10max 1 2 2 2 1 1

80-3723045 1222-3724850 1221-3724970-D 1221-3724960

25 1 1 1

13

1

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

2 2 2 2 1 1 1 1 1 1 1 1 1 3 2 1 1 1 7 3 2 7 7 7 1

1221-8700275 PR-32-01 1522-87002211522-8700222 3803.50 3803.40 3803.45 3709.70 80-3801021 3803.55 3709.65 3709.75 1221-8700265 3747.50 3747.40 1522-8700221

1321-8700019

339

Description FDA, rear axle DL, PTO and gear unit control Switch with ball break Shim washer Pipe Clamp Bolt 8-6gh16.88.35.019 GOST 7796-70 Washer 8 OST 37.001.115-75 Bundled cable Female connector 602602 OST 37.003.032-88 Collar Bundled cable Bundled cable Bundled cable Fuse block BP-1 TU RB 03428193.095-97 Screw V. 6-6gh20.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Washer S6.01.019 GOST 6958-78 Washer 6 OST 37.001.115-75 Dashboard Sealant Bracket Bushing Switch V 12-1 TSI S 642241.001 TU Pilot lamp of RPTO Pilot lamp of DL Pilot lamp of FDA FDA switch Switch seat Orange pilot lamp DL switch PTO switch Panel Cut-in relay 30 Cut-out relay 20 Bracket Screw V. 6-6gh12.58.019 GOST 17473-80 Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Clamp

Fig. 87.2. FDA, rear axle DL, PTO and gear unit control (1221-8700250-D-03)

340

Group 87. FDA, DL, PTO, lift linkage and gear unit control (electrics) Subgroup 8700. FDA, rear axle DL, PTO and gear unit control (1221-8700250-D-03) Fig. 87.2

Pos.No 39 40 41 42

Assembly unit or part number 80-3724410-06 50-4607064 80-3805065

43 44 45 46 47 48 49 50 51

58

2 4 1 2 2

1022-8700290

30.04.017

52 53 54 55 56 57

Q-ty

1 2 2 2 4 2 4 2 2

70-3723042-02

1221-8700286 1221-8700280

1 1 1 1 1

12-2

1

341

Description Cable Screw V. 6-6gh20.58.019 GOST 17474-80 Bushing Screw Ring 006-010-25-1-4 GOST 18829-73/GOST 9833-73 Panel Bolt 6-6gh16.88.35.019 GOST 7798-70 Bolt 6-6gh30.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Washer S6.01.019 GOST 6958-78 Washer S6.01.019 GOST 11371-78 Washer 6 OST 37.001.115-75 Cap Rivet-nut 6h16 TU BY 161.01-2008 Bushing Nut 14h1,5-6N.6.019 GOST 5915-70 Washer 14 OST 37.001.115-75 Lever Bracket Switch V 12-2 TU RB 07512465.017-94

Fig. 87.3. Rear lift linkage control (1221-8700610-03)

342

Group 87. FDA, DL, PTO, lift linkage and gear unit control (electrics) Subgroup 8700. Rear lift linkage control (1221-8700610-03) Fig.

Pos.No

87.3 1 2 3 4 5 6 7 8 9

Assembly unit or part number 1221-8700610-03 1221-3724895 80-3723045-01

3710.65 1221-3724885

Q-ty 1 1 14 1 4 4 4 4 4 2

10

2

11

2

12

1

13

2

14 15 16 17 18 19 20

2 2 2 1 1 1 9

30.04.017 1221-3724890 80-6702402-B-04 70-3723042-02 80-3723045

343

Description Rear lift linkage control Bundled cable Collar Control panel 0 538 201 611 Screw V 4-6gh10.58.019 GOST 17475-80 Nut 4 -6N.6.019 GOST 5915-70 Washer S4 .01.019 GOST 6958-78 Washer 4 OST 37.001.115-75 Button switch Bundled cable Female connector 602604 OST 37.003.032-88 Male plug 502604 OST 37.003.032-88 Electronic unit R 917 004 743 Bolt 6-6gh16.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5915-70 Washer 6 OST 37.001.115-75 Cap Bundled cable Plate Bushing Collar

Fig. 87.4 Engine control (1221.5-8700910- )

344

Fig. 87.5 Engine control (1221.5-8700910- )

345

Group 87. Control system Subgroup 8700. Engine control

Fig. 87.4 87.5

Pos.N o 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Assembly unit or part number 1221.5-8700910-

Q-ty

3803.55

1 6 1

3761.060

1

1221.4-87009163761.077

1 1 4 6 1 4 4 4 4

3710.075

1

1221.4-3724801 1221.5-3724960923-3723012

80-3723045-01 37.10.031

3761.101 3761.75 1221.4-8700913 1221.5-87009401025.5-3724845517519

Description

2 2 2 1 1 9 8 10 15 40

Engine control Screw V. 4-6gx20.58.019 GOST 17474-80 Orange pilot lamp Cigar lighter 116.3725 TU 37.466.139-2004 Panel Information display 948035 Screw V. 4-6gx10.58.019 GOST 17473-80 Washer 4 OST 37.001.115-75 Socket 25.038.100 Screw V. 3-6gx16.58.019 GOST 17473-80 Nut 3-6N.6.019 GOST 5927-70 Washer S 3.01.019 GOST 11371-78 Washer 3 OST 37.001.115-75 Switch V 12-1 TSI S 642241.001 TU Screw V. 4-6gx16.58.019 GOST 17473-80 Nut 4-6N.6.019 GOST 5927-70 Washer S 4.01.019 GOST 11371-78 Bundled cable Bundled cable Clamp Bolt 8-6gx16.88.35.019 GOST 7796-70 Nut 8-6N.6.019 GOST 5915-70 Washer 8 OST 37.001.115-75 Collar

4 4 4 12 4 1 1 4 3 1 1 1 5 3 1 4 1 6

Threaded rivet nut Screw 2-4h16.019 GOST 1144-80 Bolt 6-6gx30.88.35.019 GOST 7798-70 Washer 6 OST 37.001.115-75 Washer S 6.01.019 GOST 11371-78 Extension bundled cable 260-3724312* Switching and protection unit of 1000 SCR series Screw V. 6-6gx30.58.019 GOST 17473-80 Ring Bracket Bundled cable Control unit EDC 17 CV54 * Washer S 8.01.019 GOST 6958-78 Bolt 8-6gx20.88.35.019 GOST 7796-70 Bolt 6-6gx20.88.35.019 GOST 7798-70 Nut 6-6N.6.019 GOST 5927-70 Washer S 6.01.019 GOST 6958-78 Washer S 8.01.019 GOST 11371-78

346

Group 87. Control system Subgroup 8700. Engine control

Fig. 87.4 87.5

Pos.N o 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

Assembly unit or part number 1221.5-87009121221.5-37249801025.5-870092570-3723042-02 517510 517511 70-3506027 70-1115012-01

517512 1025.5-8700930-

Q-ty

Description

3 1 1 1 1 1 2 1 1 4 4 4 4 4 1 1

Bolt 6-6gx16.88.35.019 GOST 7798-70 Plate Bundled cable Bracket Bushing Temperature sensor 0452 S20 4YF-00* Sensor NOx 0452 S20 4RY-00* Bushing Clamp Bolt 8-6gx25.88.35.019 GOST 7796-70 Screw V. 5-6gx20.58.019 GOST 17473-80 Nut 5-6N.6.019 GOST 5927-70 Washer S 5.01.019 GOST 11371-78 Washer 5 OST 37.001.115-75 Ambient temperature sensor 0452 S20 4YF-00* Bracket

347