BELARUS 1220.1/1220.3/1220.4 PARTS & ASSEMBLY UNITS MANUAL - PDF

BELARUS 1220.1/ 1220.3/ 1220.4

1220.1-0000010 KDS

CATALOGUE OF PARTS AND ASSEMBLY UNITS

Chief editor - I.N.Uss, Chief Designer of PA “MTW”, Director of Scientific and Technical Center of RUE “MTW”.

Executive editor– A.G. Stasilevich, Design manager for tractor production Publications Assistant —Y. M. Korotki, Head of Design Bureau of Maintenance Documentation.

The catalogue was prepared by engineer of Department of Design and Experimental Works - 1 (DDER-1) E.N. Bogdanovich. Basic data was provided by key specialists of DDER-1 of RUE “Minsk tractor works”.

RUE “Minsk Tractor Works” constantly works on improving the output goods and retains the right to change the design, technical data without prior notification of the customers.

Some designations, descriptions and figures in this catalogue may differ from actual ones on your tractor. For detailed information, contact your dealer and use information bulletins, published by PA “MTW” and regularly circulated among the consumers.

© RUE “Minsk Tractor Works”, 2011 All rights reserved. This book may not be reproduced or copied in full or in part without written permission of RUE “Minsk Tractor Works”.

2

CONTENTS Introduction ........................................................................................................................ 4 How to use this catalogue .................................................................................................4 Application ......................................................................................................................... 5 Index of groups and subgroups of catalogue assembly units and parts ......................... 6 Assembly units and parts ..................................................................................................10

3

INTRODUCTION The present catalogue contains the whole range of assembly units and parts for tractors BELARUS-1220.1/1220.3/1220.4.

The catalogue is meant for organizations and firms that are concerned with tractor sales, operation and repair. It can be used in calculation and preparation of orders for spare parts and serves as a manual during tractor disassembling and assembling.

All changes related to tractor design development are represented in respective information sheets.

HOW TO USE THE CATALOGUE Catalogue includes tractor assembly units and parts: Assembly units and parts are divided into groups and subgroups according to functional attribute. This directory is well illustrated with axonometric figures of knocked-down tractor components. All parts in the figures have sequence numbers (figure numbers). For ease of catalogue reference in search for necessary part the same sequence numbers are placed in column “Pos. No.” in the text part of the catalogue in ascending order from top downward. The figures referred to in the catalogue are well-done in the terms of art and let the user get acquainted with structure and configuration of parts and assembly units. They can serve as a manual for carrying out disassembling and assembling operations.

For example, the following record is given in the catalogue: “...52-2303030 2 Gear (5-7)”.

It means that assembly unit “Gear” in the number of 2 pieces per assembly unit consists of the following parts: gear (pos. 5), gasket (pos. 6) and blind plug (pos. 7). “Quantity” column gives number of assembly units and parts used in this subgroup (2303) per tractor.

Conventional seven-digit system of assembly unit and parts designation (after prefix) is applied for the tractors.

Prefixes A1, A2, A3 that follow seven-digit part number mean that the design of these parts or assembly units has been changed, but is still interchangeable with the previously produced designs. Prefixes , 1, 2, , , , etc. mean that new part designs will not be interchangeable with parts of previously produced designs, but are interchangeable with each other within the range of one symbol.

Digit prefixes that follow the part or assembly unit number, e.g. 01, 02, 03, etc., describe part or assembly unit version (structural or climatic) and these parts are not interchangeable with each other.

For example, parts “1221-6702300 (left bracket)” and “1221-6702300-01 (right bracket)” have different structural variations and are not interchangeable.

Some parts, taken from previous tractor models, have alphanumeric designations. For example, “ 18-051 Bolt”.

4

APPLICATION The tractors “BELARUS-1220.1/1220.3/1220.4” are general-purpose wheeled tractor of traction class 2 with wheel arrangement 4x4, intended for performance of various agricultural operations with mounted, semi-mounted and trailed machines and implements, for loading and transport operations.

The tractor “BELARUS-1220.1” is a basic model with diesel engine D-245.2S2, rated power 90 kW. The tractor “BELARUS-1220.3” – modification with diesel engine D-245.2S2, rated power 90 kW, muffler at the right rack of the cabin.

The tractor “BELARUS-1220.4” - modification with diesel engine D-245.2S3 or D245.2S3 , rated power 90 kW. The clutch coupling is frictional, dry, double-disk, spring-loaded.

Gearbox (GB): GB 16 8 - mechanical, fixed-ratio, with constant-mesh gears, with shifting of gears inside the ranges by synchro units, with shifting of ranges by gear couplings; GB 24 12 (optional) - mechanical, fixed-ratio, with constant-mesh gears, with shifting of gears inside the ranges by synchro units, with shifting of ranges by gear couplings and synchro unit.

The rear axle - with main drive (a pair of bevel gears, differential unit, differential lock assembly), frictional coupling with automatic electrohydraulic control and possibility of positive locking, planetary final gears.

The front driving axle (FDA) is portal-frame with planetary-cylindrical final gears; FDA drive is multiple-disk hydraulically operated coupling, cardan shaft.

Working brakes are dry tripple-disk, acting on rear wheels and through FDA drive on front wheels; parking brake is multiple-disk, in the unified housing with the working brakes, with separate mechanical drive; drive of trailer brakes is pneumatic, interlocked with tractor brakes control.

The hydraulic system is intended for performance with mounted and semi-mounted agricultural machines, providing at the rear linkage for the draft, position and combined (position-draft) adjustment of tillage depth of agricultural machinery. The system has three pairs of independent outlets.

The rear lift linkage is a type of NU-3, drawbar hitch of a lift type TSU-3-V. The rear power takeoff shaft (PTO shaft) is continuous two-speed and synchron, end extension of PTO shaft (21 splines), PTO shaft 1s (8 splines, in SPTA). The direction of rotation is clockwise when viewed from the shaft end face.

The trailer brakes control drive is single-wire pneumatic, interlocked with trailer brakes.

The cabin is a one-seated with a rigid framework, providing security, microclimate, having noise and vibration insulation, with heat absorbing glasses. The cabin is equipped with electrical wiper and washer of front and rear glass, heater, seat, adjustable for operator's height and weight.

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INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 11

Subgroup

Fig.No

Name

Page Diesel Engine Mechanisms

1001

10.1

1101 1108 1108 1108 1109 1109 1117

11.1 11.2 11.3 11.4 11.5 11.6 11.7

1205 1205 1205

12.1 12.2 12.3

12

Diesel Engine Assembly Fuel System Fuel Tanks Fuel Supply Control 1021-1108500 Fuel Supply Control 1221-1108005 Fuel Supply Control 1221.4-1108000 Air Cleaner “Donaldson” (D-245.2S2) Air Cleaner “Donaldson” (D-245.2S3 and D-245.2S3 Fuel Filter Assembly Gas Exhaust System Muffler Assembly 1220.1-1205005 Muffler Assembly 1021.4-1205600 Muffler

13

10

)

12 14 18 20 22 24 26 28 30 32

Cooling System 1301 1309 1317

13.1 13.2 13.3

34 36 38

Cooling Unit Fan Guard Cooler Assembly

16

Clutch 1601 1601 1601 1602

16.1 16.2 16.3 16.4

40 42 44 48

1701 1701 1701 1701 1701 1702 1701 1701 1701 1701 1701 1701 1702 1704 1716 1737

17.1 17.2 17.3 17.4 17.5 17.6 17.7 17.8 17.9 17.10 17.11 17.12 17.13 17.14 17.15 17.16

Gearbox 112-1700010- (16F+8R) Gearbox. Primary Shaft Gearbox. Secondary Shaft Gearbox. Intermediate Shaft Shaft of Low Speeds Control Mechanism of Gearbox (16F+8R) Gearbox 1222-1700010 (24F+12R) Primary Shaft Intermediate Shaft Shaft of Low Speeds and Reverse Gear Unit Shaft Secondary Shaft Control Mechanism of Gearbox (24F+12R) Pump Drive Filter Filter-distributor FDA Drive

50 52 54 56 58 60 64 66 68 70 74 76 78 82 84 86

1802

18.1

Drive of Front Driving Axle

88

Clutch Assembly Clutch Housing Clutch Housing Clutch Control

17

Gearbox

18 22

Cardan Drive 2203 2210

22.1 22.2

23

Cardan Drive Guard

92 94

Front Driving Axle 2300 2302 2303 2308

23.1 23.2 23.3 23.4

Front Driving Axle 822-2300020 Gear Differential Unit Final Drive Reduction Gear Unit of Front Driving Axle

6

96 98 100 102

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 24

Subgroup

Fig.No

2401,2403, 2407 2401 2409 2409

24.1, 24.1a 24.2 24.3 24.4

2707 2707

27.1 27.2

2801 2805 2807 2807

28.1 28.2 28.3 28.4

3003

30.1

28

30

34

35

Page Rear Axle

27

31

Name

Rear Axle. Differential Unit. Final Drives

106

Final Drive (Lubricant) Differential Locking Mechanism Differential Locking Mechanism of Wet Type Drawbar Hitch

111 112 114

Drawbar Hitch Drawbar Hitch (Configuration Variants) Frame Semi-frame Trailing Appliance Trailer Hook 1220-2807010Trailer Hook 1220-2807010- (Options Arrangement) Steering Link

116 118

Steering Link

128

Wheels and Hubs 3101 31.1, 31.2 Front Driving Wheels 3104, 3107 31.3,31.4 Rear Driving Wheels. Rear Wheels Hubs Steering Control 3401 34.1 Steering Column 3407 34.2 Steering Control 1025-3400010 3405 34.3 Hydraulic Cylinder 63 (63x30-200) 3407 34.4 Tank Brakes 3502 35.1 Brakes 3502 35.2 Wet Brakes 3503 35.3 Control of Wet Brakes Parking and Emergency Brake, Control of Parking and 3504, 35.4 3507 Emergency Brake Parking and Emergency Brake. Control of Parking and 3504, 35.5 3507 Emergency Brake (for Wet Brakes) Pneumatic Drive 3506 35.6 Pneumatic Drive 1220-3506005 (Single-line) 3513 35.7 Pneumatic Drive 1220-3506505 (Double-line) 3514 35.8 Brake Valve Coupling Head 3521 35.9 (for Single-line Pneumatic Drive) Coupling Head 35.10, 3521 35.11 (for Double-line Pneumatic Drive)

37

120 122 124 126

130 132 134 136 140 142 144 146 148 150 152

154 156 158 159 160 161

Electrical Equipment 3700 3700 3700 3700 3703 3711 3711 3711 3716 3730

37.1 37.2 37.3 37.4 37.5 37.6 37.7 37.8 37.9 37.10

Engine Electrical Equipment 920-3700030Engine Electrical Equipment 1025.4 -3700030 Transmission Electrical Equipment Cabin Electrical Equipment Storage Batteries assembly Head Lamps assembly Working Lights assembly Front Lights assembly Rear Lights assembly Electrical Equipment of Conditioner

7

162 164 166 168 170 172 174 176 178 180

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 37

Subgroup 3730 3738 3738 3741

Fig.No 37.11 37.12 37.13 37.14

Name Electrical Equipment of Heater Roadtrain Lights assembly Beacon Assembly Electrical Equipment of Starting Device

38

Page 182 183 184 186

Instruments 3805 3805

38.1 38.2

3901 3912 3919

39.1 39.2 39.3

4202 4202 4216 4235

42.1 42.2 42.3 42.4

4605 4605 4607 4607

4607 4604 4607 4607 036.50 70 4625 4634 4635 4635 4635

46.1 46.2 46.3 46.4 46.5 , 46.5 46.6 46.7 46.8 , 46.8 46.9 , 46.9 46.10 , 46.10 46.11 , 46.11 46.12 46.13 46.14 46.15 46.16 46.17 46.18 46.19 46.20 46.21 46.22

5205 5208

52.1 52.2

39

42

46

4607 4607 4607 4607 4607 4607 4607

52

Dashboard. Dashboard Assembly.

Dashboard (in Expanded Form) Tools and Accessories Operator Tool First Aid Kit Tool Box Power Take-Off Rear PTO Shaft Crown Gear Control of Rear Power Take-Off Shaft Ballast Hydraulic System Lift Linkage with Hydraulic Lift Lift Linkage Hydraulic System 1221-4600010 Hydraulic System Housing 1221-4600015

188 189

Hydraulic System 1221-4600010

220

Hydraulic System Housing 1221-4600015 Hydraulic System 1221-4600010

224 228

Hydraulic System Housing 1221-4600015

230

Hydraulic System 920-4600010-01

234

Hydraulic System Housing 920-4600015-01

238

Hydraulic System 920-4600010-01

242

Hydraulic System Housing 952-4600015-08 Pump Drive Control of Hydraulic Distributor Valve ( 70, RS 213 Mita) Hydraulic System Housing and Filter Fast Coupling Hydraulic Distributor Valve 70 Hydraulic Lift Cylinder Distributor Valve of Hydraulic Lift Hydraulic Lift Control Hydraulic Lift Hydraulic Lift 1221-4635010 Windscreen Wipers Windscreen Wiper Assembly Windscreen Washer assembly

246 250 252 254 256 258 262 264 266 270 272

67

192 193 193 194 198 200 202 204 208 212 216

274 276

Cabin 6700 6700 6700 6700 6702

67.1 67.2 67.3, 67.4 67.5 67.6

Tractor Cabin Tractor Cabin

278 282

Roof

284

Panels Cabin Doors

286 288

8

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 68

Subgroup

Fig.No Name

Page Seat

6800 6800 6801 6809

68.1 68.2 68.3 68.4

8101 8100 8100

81.1 81.2 81.3

8201 8201 8204

82.1 82.2 82.3

8400 8403 8405

84.1 84.2 84.3

Facing Front Wheels Wings Foot Step Control System

310 314 316

8700

87.1

318

8700

87.2

8700

87.3

8700

87.4

8700

87.5

Control of MMZ Tier-3a Engine (D-245.2S3A) Control of FDA, DL of Rear Axle and Front PTO Shaft (with GB 16Fx8R) Control of FDA, DL of Rear Axle and Front PTO Shaft (with GB 16Fx8R) (for Tractors 1220.4) Control of FDA, DL of Rear Axle, Rear PTO Shaft and Reduction Gear Unit (with GB 24Fx12R) Control of Rear Lift Linkage

81

82

84

87

Operator Seat Operator Seat Seat Suspension Additional Seat

290 294 296 300

Heater Heater Conditioner Assembly Compressor Assembly Cabin Accessories Inside Mirror Outside Mirror Sun Visor Fin Assembly

302 304 306 308 308 308

Adopted abbreviations and conventional notations: GOST – State Standard OST – Industry-specific standard TU – Technical Specifications TU RB – Technical Specifications of the Republic of Belarus MMZ – Minskiy Motornyi Zavod (Minsk Motor Plant) KDS – Catalogue of parts and assembly units KD – Catalogue of parts Russian (Cyrilic Alphabet) Symbols and Designations used in Catalogue and Corresponding English Equivalents Russian (Cyrilic Alphabet) Symbols A

;

1/8”

; 80 -… ; ; 80; ; -70; ; 80 -…; 15 ; ; 70 -… ; ; 125 ; ; 8 8

English Equivalents A B V G Gg D ZH Z I K; KG1/8” L M N P; 80P-… ; PR R; R80; R ; RP-70; S; 80S-…; S15 ; S U; 70U-…

H; HCHP C; C125 CH; SCH SH NMSH; NSH SHCH 8 SHP 8

Russian (Cyrilic Alphabet) Symbols 8 …

-114 ; 10; -3 -26 1/8” 75-

50

3/8”

9

English Equivalents SHP 8 …KZS… SCH-114B; SSH HCHP 10; HCHM TKRN-3 AMOVT HS-26 PKSH 1/8” R75-V3VR YAVAG AUSH ASH EMUSH US SHS F50 VK SHCK PK KG 3/8” DOT TD

320 322 326 330

Fig.10.1. Engine Assembly

10

Group 10. Diesel Engine Mechanisms Subgroup 1001. Engine Assembly Fig. No Pos.No 10.1 3 4 6 10 12 14 15 16 17 18 20 21

Assembly unit or part No Q-ty 1025-1001001 1 01-015 2 50-1601352 2 52-2301065 2 70-2800016 4 16-6g 100.88.35.019 GOST 7795-70 2 12-6g 30.88.35.019 GOST 7796-70 3 12-6g 35.88.35.019 GOST 7796-70 1 16-6g 60.88.35.019 GOST 7795-70 6 16-6 .6.019 GOST 5915-70 2 16.01.019 GOST 11371-78 2 12 OST 37.001.115-75 4 16 OST 37.001.115-75 12

11

Name Engine assembly Locating pin Locating pin Washer Bolt Bolt Bolt Bolt Bolt Nut Washer Washer Washer

Fig. 11.1. Fuel Tanks 12

Group 11. Fuel System Subgroup 1101. Fuel Tanks Fig.No Pos.No 11.1

1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 37 38 39 40 42 45 46 48 49 50 51 52 53 55 56 57 58 59 60 61

Q-ty 1220.1 1220.3 1220.4

Designation 1221-1101510 or 1221-1101510 1221-1101430 920-1101260 082 1103010 1221-1101680 1221-1101690-01 1021-2412004 70-1101035-66 822-1101081 11,112-100 GOST 3722-81 8-6g 20.88.35.019 GOST 7796-70 OST37.001.115-75 85-1101002 1221-1101620 10-6g 25.88.35.019 GOST 7796-70 10-6 .6.019 GOST 5915-70 10 OST 37.001.115-75 920-1101162-07 5-6g 35.58.019 GOST17475-80 .265 -01 200-3806026 OST37.001.115-75 6-6g 10.58.019 GOST 17475-80 6-6 .6.019 GOST 5915-70 14 10 240-1111103 1220-1101130 925 -1101310 16 OST37.001.115-75 16-6g 75.88.35.019 GOST 7795-70 1522-1101125 3,2 18.019 GOST 397-79 1522-1101140 -43-02 1522-1101005 923-1101140 920-1101160 or 920 -1101160 920-1101160-04 or 920 -1101160-04 .680 -01 18-051 920-1101162 1522-1101210 80-1101067 1/8". 12.019 TU 23.1.506-91 1221-1101492 36-1104787 920-1101162-09 Clamp with worm thread 12-22 80-3407720 013-017-25-1-4 GOST 18829-73 12-6g 30.88.35.019 GOST 7796-70 16-6g 50.88.35.019 GOST 7795-75 12 OST 37.001.115-75

13

Name

1

1

1

Tank

4 1 2 2 2 2 1 2 1 1 1 1 1 1 8 12 12 1 10 1 2 4 4 4 9 2 1 2 1 8 4 4 4 2 6 2 2

4 1 2 2 2 2 1 2 1 1 1 1 1 1 8 12 12 1 10 1 2 4 4 4 9 2 1 2 1 8 4 4 4 2 6 2 2

4 1 2 2 2 2 1 2 1 1 1 1 1 1 8 12 12 2 10 1 2 4 4 4 9 1 2 1 8 4 4 4 2 6 2 2

Bracket Throat Plug Clamp Clamp Plug Hose Clamp Coupling Ball Bolt Washer Pipe Coupling Bolt Nut Washer Pipe Screw Sensor Gasket Washer Screw Nut Washer Washer Bolt Bracket Bracket Washer Bolt Pin Forelock Band Seal Bolt Band

1

-

-

Fuel pipeline

-

1

-

Fuel pipeline

1 3 1 1 10 1 1 1 1 6 6 1 8 4 8

1 3 1 1 10 1 1 1 1 6 6 1 8 4 8

1 2 1 10 2 1 1 6 6 1 8 4 8

Sensor Bolt Pipe Tank Washer Plug Coupling Coupling bolt Fuel pipeline Clamp Oil pipeline Ring Bolt Bolt Washer

Fig.11.2. Fuel Supply Control (with Hydraulic Lift)

14

Group 11. Fuel System Subgroup 1108. Fuel Supply Control (with Hydraulic Lift) Fig.No 11.2

Pos.No

Assembly unit or part No 1021-1108500 1 80 -1108570 2 12.019 GOST 397-79 3 80B-1108506 4 3,2 18.019 GOST 397-79 5 80B-1108542 6 70-1601109-01 7 80B-1108503 8 80B-1108365 9 80B-1108360 10 6-6 .6.019 GOST 5915-70 11 75-1108333 12 600-1108017 13 75-1108313 14 75-1108312 15 1021-1108509 16 OST 37.001.115-75 17 1021-1108508 18 6-6g 20.88.35.019 GOST 7798-70 19 8-6g 20.88.35.019 GOST 7796-70 20 OST 37.001.115-75 21 1221-1108105 22 80-1108028 23 80-1108178 24 A13.11.000 25 1021-1108350 26 80B-1108347 27 14 1,5-6 .6.019 GOST 5915-70 28 80B-1108317 29 80B-1108300- -05 30 6-6g 12.88.35.019 GOST 7798-70 31 50-1108044 32 6-6g 30.88.35.019 GOST 7798-70 33 A13.36.001 34 10-6g 25.88.35.019 GOST 7796-70 35 10 OST 37.001.115-75 36 80B-1108510 37 80B-1108526-01 38 30 OST 37.001.163-75 39 1220-110834440 800-110853041 8-6 .6.019 GOST 5915-70 1025-1108541 1) 42 1025-1108541-02 2) 1025-1108541-03 3) 43 8.01.019 GOST 11371-78 44 8-6g 25.88.35.019 GOST 7796-70 45 4-6g 10.58.019 GOST 17473-80 46 70-1310441 47 80-1108317 48 80-1108126 49 80-1108630- -01 50 12 1,25-6 .6.019 GOST 5915-70 51 12.01.019 GOST 11371-78 1) With fuel pump “NZTA” 2) With fuel pump “Motorpal” 3) With fuel pump “RAAZ”

15

Q-ty 1 4 2 9 2 4 1 1 1 10 1 1 1 1 1 6 1 6 3 4 1 2 1 1 1 1 2 1 1 2 1 1 1 2 2 1 1 1 1 1 2

Name Fuel supply control Bracket Forelock Lever Forelock Rod tip Pin (6 22) Rod Lever Shaft Nut Coupling Lug Stem Coupling Bracket Washer Bracket Bolt Bolt Washer Bracket Washer Friction washer Handle Handle Disk spring Nut Lug Rope Bolt Key Bolt Case Bolt Washer Pedal Rod Pin Rod Bracket Nut

1

Rod

2 1 1 1 1 1 1 1 1

Washer Bolt Screw Detent Lug Bracket Rope Nut Washer

Fig.11.2. Fuel Supply Control (with Hydraulic Lift)

16

Group 11. Fuel System Subgroup 1108. Fuel Supply Control (with Hydraulic Lift) Fig.No 11.2

Pos.No 52 53 54 55 56 57 58 59

Assembly unit or part No 80-1024211 30.04.017 6-6g 12.88.35.019 GOST 779870 OST 37.001.115-75 70-3723023 70-4803019 80 -1108341 10.01.019 GOST 11371-78

17

Q-ty 1 2 2

Name Board Cap Bolt

2 1 1 1 1

Washer Bushing Spring Plate Washer

Fig.11.3. Fuel Supply Control

18

Subgroup 1108. Fuel Supply Control Fig.No Pos.No Designation 1221-1108005 11.3 1221-1108040 1 1221-1108035 2 8.01.019 GOST 11371-78 3 3,2 18.019 GOST 397-79 4 80 -1108347 5 14 1,5-6 .04.019 GOST 5916-70 6 822-1108028 7 1221-1108020 8 80-1108178 9 80 -1108506 10 1220-110834411 80-1108630- -01 12 12 1,25-6 .6.019 GOST 5915-70 13 12.01.019 GOST 11371-78 14 80-1024211 15 30.04.017 16 6-6g 12.88.35.019 GOST 7798-70 17 OST 37.001.115-75 18 70-3723023 19 13.11.000 20 922-1108146 21 8-6g 25.88.35.019 GOST 7796-70 23 70-1108317 24 1221-1108073 25 8-6 .6.019 GOST 5915-70 26 80 -1108542 or 80 -110854229 OST 37.001.115-75 30 1221-1108045 31 6-6g 30.88.35.019 GOST 7798-70 32 6-6 .6.019 GOST 5915-70 33 80 -1108341 34 70-4803019 36 13.36.001 37 80 -1108510 38 10-6g 25.88.35.019 GOST 7796-70 39 10 OST 37.001.115-75 40 30 OST 37.001.163-97 41 1221-1108029 42 70-1601109-01 or 6 22 OST 37.001.163-97 43 12.019 GOST 397-79 44 80 -1108526 45 80 -1108545 46 10.01.019 GOST 11371-78 47 80-3723045 1025-1108541 1) 48 1025-1108541-02 2) 1025-1108541-03 3) 49 80-1108126 50 80-1108317 51 70-1310441 52 4-6g 10.58.019 GOST 17473-80 53 800-110853054 12-6g 75.88.35.019 GOST 7795-70 55 12-6 .6.019 GOST 5915-70 56 12 OST 37.001.115-75 1) With fuel pump “NZTA” 2) With fuel pump “Motorpal” 3) With fuel pump “RAAZ”

19

Q-ty

1 4 7 2 2 1 1 2 3 1 1 1 1 1 2 2 6 1 1 1 2 1 1 10 10 3 1 1 1 1 1 1 1 2 2 1 1 6 6 1 1 1 2

Name Fuel supply control Control (1, 4-8) Shaft Washer Forelock Disk spring Nut Washer Bracket Friction washer Lever Rod Rope Nut Washer Board Cap Bolt Washer Bushing Handle Stem Bolt Lug Rod Nut Tip Washer Bracket Bolt Nut Plate Spring Case Pedal Bolt Washer Pin Rod Pin Forelock Rod Bracket Washer Collar

1

Rod

1 1 1 1 1 1 1 1

Bracket Lug Detent Screw Bracket Bolt Nut Washer

Fig.11.4 Fuel Supply Control

20

Group 11. Fuel System Subgroup 1108. Fuel Supply Control Fig.No Pos.No 11.4 1 2 5 6 8 10 11 12 13 14 15 16 17 18 20 21 22 23 24 27 28 30 31 33 34 35 36 38 39

Assembly unit or part No 1221.4-1108000 1221-1108105 1221-1108350 1221.4-1108004 1221.4-1108007 3022-1108003 80-1108028 80-1108178 80 -1108344 80 -1108347 822-1108028 70-1115012 70-3506027 2522-6702066-01 13.11.000 8-6g 45.88.35.019 GOST 7795-70 10-6g 45.88.35.019 GOST 7795-70 8-6g 25.88.35.019 GOST 7796-70 6-6g 25.88.35.019 GOST 7798-70 8-6g 14.88.35.019 GOST 7798-70 8-6 .6.019 GOST 5915-70 14 1,5-6 .04.019 GOST 5916-70 2 12.019 GOST 397-79 6 22 OST 37.001.163-75 6 OST 37.001.115-75 8 OST 37.001.115-75 10 OST 37.001.115-75 8.01.019 GOST 11371-78 1108.02 1108.03

21

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 6 2 2 3 2 2 2 2 9 1 3 1 1

Name Fuel supply control Bracket Handle Plate Bracket Lever Washer Friction washer Rod Disk spring Washer Clamp Bushing Bushing Handle Bolt Bolt Bolt Bolt Bolt Nut Nut Forelock Pin Washer Washer Washer Washer Electronic pedal Manual control sensor

Fig.11.5. Air Cleaner “Donaldson” (D-245.2S2) 22

Group 11. Fuel System Subgroup 1109. Air Cleaner “Donaldson” for Tractors “BELARUS-1220.1/1220.3” (D-245.2S2) Fig.No 11.5

Pos. No 1 2 3 6 7 8 9 11 12 13 14 15 16

Assembly unit or part No

Q-ty

1025-1109010 1025-1109006 245-1008029 8-6gx25.88.35.019 GOST 779670 8-6 .6.019 GOST 5915-70 8.01.019 GOST 6958-78 OST 37.001.115-75 78-0532 "Sico Rubena"270 003 151TU TPD 282 FPG 09-0219 "NORMA" TORRO 90-110/9-C6W "NORMA" TORRO 70-90/9-C6W PR001-60-80-PES

1 1 1 2

Pipe Tube (can be replaced against pos. 12 or 16) Tube Bolt

2 4 2 1 1

Nut Washer Washer Bracket Silicon tube (can be replaced against pos. 2 or 16) Air filter (Donaldson) Clamp Clamp Heat-resistant tube (can be replaced against pos. 2 or 12)

1 2 2 1

23

Name

Fig.11.6. Cleaner “Donaldson” (D-245.2S3 or D-245.2S3 24

)

Group 11. Fuel System Subgroup 1109. Air Cleaner “Donaldson” for Tractors “BELARUS-1220.4” (D-245.2S3 and D-245.2S3 Fig.No 11.6

Pos.No 1 2 3 4 5 6 7 8 9

Assembly unit or part No 1025-1109030 1220.4-1109011 FPG 100317 780594 101292

Q-ty 1 1 1 1 1 1 1 1 1

25

)

Name Pipe Plate Air filter Fixing strap Hose-part Silicon tube 60 80 red Clamp with worm thread 60-80 Clamp with worm thread 90-110 Clamp with worm thread 100-120

Fig. 11.7. Fuel Filter Assembly

26

Group 11. Fuel System Subgroup 1117. Fuel Filter assembly Fig.No Pos.No Assembly unit or part No 922-1117100-01 11.7 1 80-3407720 2 922-1117112 3 1221-1101492 5 920-1101162-02 7 18-051 8 4600.18 9 10-6g 65.88.35.019 GOST 7795-70 10 8-6g 20.88.35.019 GOST 7796-70 12 8-6 .6.019 GOST 5915-70 13 10-6 .6.019 GOST 5915-70 15 8.01.019 GOST 6958-78 16 10.01.019 GOST 6958-78 18 OST 37.001.115-75 19 10 OST 37.001.115-75 21 420 66 606 62 983 22 "NORMA" TORRO 12-20/9-C6W 24 4600.19

27

Q-ty 2 1 2 1 2 4 2 2 2 2 2 2 2 2 1 2 2

Name Fuel filter assembly Oil pipeline Bracket Coupling Pipe Bolt Washer 14 Bolt Bolt Nut Nut Washer Washer Washer Washer Coarse filter PreLine Clamp Washer 3/8

Fig. 12.1. Muffler assembly

28

Group 12. Gas Exhaust System Subgroup 1205. Muffler Fig.No Pos.No Assembly unit or part No 1220.1-1205005 12.1 1 1220.1-12050102 1220.1-1205040 4 1021.4-1205020 5 1021.4-1205040 6 1021.4-12051007 1021.4-1205600 8 1221.4-1205030 9 1221.4-1205040 11 2022-1205500 13 1220.1-1205003 14 1220.1-1205004 15 921-1205004 17 265-1205028-01 18 8-6g 40.88.35.019 GOST 7795-70 19 8-6g 45.88.35.019 GOST 7795-70 20 8-6g 50.88.35.019 GOST 7795-70 21 8-6g 30.88.35.019 GOST 7795-70 22 10-6g 20.88.35.019 GOST 7796-70 23 10-6g 40.88.35.019 GOST 7796-70 24 6-6g 12.88.35.019 GOST 7798-70 25 8-6 .6.019 GOST 5915-70 26 10-6 .6.019 GOST 5915-70 27 8.01.019 GOST 11371-78 28 10.01.019 GOST 11371-78 34 6 OST 37.001.115-75 35 8 OST 37.001.115-75 36 10 OST 37.001.115-75 40 000.4859.21.000-70-100 41 000.4859.21.000-70-300

29

Q-ty 1 1 1 1 2 1 1 2 1 2 1 1 1 4 1 1 1 2 2 2 4 4 4 9 2 4 2 2 1 1

Name Muffler assembly Guard Tube Guard Clamp Exhaust pipe Guard assembly Clamp Bracket Damper Joke Gasket Gasket Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Washer Washer Washer Washer Washer Metallic hose Metallic hose

Fig. 12.2. Muffler

30

Group 12. Gas Exhaust System Subgroup 1205. Muffler Fig.No Pos.No Assembly unit or part No 1021.4-1205600 12.2 1 1021.4-1205650 2 2022-1205620 3 1021.4-1205601 4 8-6g 45.88.35.019 GOST 7795-70 5 6-6g 10.88.35.019 GOST 7795-70 6 8-6 .6.019 GOST 5915-70 7 6.01.019 GOST 6958-78 8 8.01.019 GOST 11371-78 9 8 OST 37.001.115-75

31

Q-ty 1 1 2 1 2 4 2 4 2 2

Name Guard assembly Muffler guard Clamp Screen Bolt Bolt Nut Washer Washer Washer

Fig. 12.3. Muffler 32

Group 12. Gas Exhaust System Subgroup 1205. Muffler Fig.No Pos.No Designation 245-1205015 12.3 245-1205130 1 245-1205020 2 245-1205131 3 245-1205132 4 10.01.019 GOST 11371-78 5 80-1205136

Q-ty 1 1 1 1 1 2 2

33

Name Muffler (1-5) Clamp (2-5) Muffler Joke Clamp Washer Nut

Fig. 13.1. Cooling Unit 34

Group 13. Cooling System Subgroup 1301. Cooling Unit Fig.No Pos.No 13.1 1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 27 28 29 30 31 33 35 36 37 38 39 40 42 43

Assembly unit or part No Q-ty 952.4-1301009 1 952.4-1301310 1 952.4-1301320 1 952.4-1301330 1 952.4-1301330-01 1 70-1309080 1 952.4-1311001 1 1025-13020031 1520-1302072 1 80-1302011 1 80-1311002 1 80-1311003 1 80-1311004 1 80-1311006 1 80 -13110101 80 -1311011 1 85-1302071 2 85-1303001 1 85-1303010 1 90-1302004 2 54.06.413 1 6-6g 40.88.35.019 GOST 7795-70 1 8-6g 55.88.35.019 GOST 7795-70 2 8-6g 16.88.35.019 GOST 7796-70 8 6-6g 16.88.35.019 GOST 7798-70 1 8-6g 25.58.019 GOST 174752 80 6-6 .6.019 GOST 5915-70 2 8-6 .6.019 GOST 5915-70 8 8.01.019 GOST 6958-78 4 3,2 18.019 GOST 397-79 4 6 OST 37.001.115-75 2 8 OST 37.001.115-75 12 1/4". 12.019 TU 23.1.506-91 1 5000.02 2 5000.05 4 1025.13.01.010 1 14 23-1,6 GOST 10362-76 400

35

Name Cooling unit Seal Seal Seal Seal Fan casing Bracket Brace Bracket Bracket Clamp Bushing Plate Disk Expansion tank Plug Shock absorber Hose Hose Pipe Spring Bolt Bolt Bolt Bolt Screw Nut Nut Washer Forelock Washer Washer Plug Clamp with worm thread 16-27 Clamp with worm thread 35-50 Water radiator Hose

Fig.13.2 Fan Guard

36

Group 13. Cooling System Subgroup 1309. Fan Guard Fig.No Pos.No Designation 1025-1309300 13.2 1 1025-1309070 2 1025-1309075 3 1025-1309075-01 4 1025-1309075-02 5 1025-1309080 6 1025-1309080-01 7 1025-1309085 8 1025-1309090 10 1025-1309041 11 1025-130905113 8-6g 20.88.35.019 GOST 7796-70 14 6-6g 14.88.35.019 GOST 7798-70

Q-ty 1 1 2 1 1 1 1 1 1 1 1 1 9

37

Name Fan guard Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Left guard Right guard Bolt Bolt

Fig.13.3 Cooler Assembly

38

Group 13. Cooling System Subgroup 1317. Cooler Assembly Fig.No Pos.No Designation 13.3 1 1025-1317100 2 "NORMA" GBS 71/25 W2 3 4 1025 -1317600 5 1025-1317735 6 7 1025-1317610 8 "NORMA" GBS 61/20 W2 9 10 1025 -1317620 11 8-6 .6.019 GOST 5915-70 12 8.01.019 GOST 6958-78 13 OST 37.001.115-75 14 8-6g 16.88.35.019 GOST 7796-70 15 1/4". 12.019 TU 23.1.506-91 16

Q-ty 1 8 2 1 2 1 1 2 1 1 2 4 4 4 2 1

39

Name Charged air cooler Clamp Silicon tube 60 80 blue Air pipeline Bracket Silicon tube 60 80 red Air pipeline Clamp Silicon tube 50 100 red Air pipeline Nut Washer Washer Bolt Plug Silicon tube 63 80 blue

Fig. 16.1. Clutch Assembly 40

Group 16. Clutch Subgroup 1601. Clutch Fig.No Pos.No 16.1

1

Assembly unit or part No 245-1005009- -02 85-160109085-1601085 1522-1601120 180205 17 GOST 8882-75

2

80-1601130-

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Q-ty 1 1 1 1 1 2 12

566528 566529 85-1601092 85-1601071 85-1601124 85-1601121 85-1601126 85-1601073 85-1601054 85-16010933,2 18.019 GOST 397-79 85-1601108 85-1601096 85-1601094 85-1601083 85-1601097 70-1601091 70-1601053 1522-1601125 1522-1601051 22.01 GOST 10299-80 85-1601109-A 85-1601086 8.01.019 GOST 11371-78 OST 37.001.115-75 8-6g 16.88.35.019 GOST 7796-70 30.01 GOST 10299-80 1522-1601062 12 1,25-6 .6.019 GOST 5915-70 12 OST 37.001.115-75 85-160107285-1601115 85-160111810-6 .6.019 GOST 5915-70 10 OST 37.001.115-75 85-1601129 85-1601112 16.019 GOST 397-79 70-1601074

41

12 1 3 18 9 9 3 3 1 12 18 6 3 3 3 12 1 1 1 9 3 3 6 6 6 6 2 9 9 6 6 6 3 3 3 3 6 6

Name Clutch assembly (1-41) Clutch disk (11-40) Intermediate disk (4, 7-9) Backing plate (19-21, 29, 30) Bearing Driven disk assembly (engages pos. 3, 4) Segment GBV 156400 (7650861d) (enclosed into 1) Rivet TT2 7050914 (enclosed into 1) Intermediate disk Bushing Plate Washer Bolt Bushing Pin Pressure disk Forelock Washer Pin Release lever Spring Fork Damper Bushing Backing plate (engages pos. 22, 23) Hub (enclosed into pos. 21) Rivet (engages pos. 21) Adjusting nut Lock washer Washer Washer Bolt Rivet Washer Nut Washer Cage Spring Insulating washer Nut Washer Thrust Plate Forelock Bushing

Fig. 16.2. Clutch Housing 42

Group 16. Clutch Subgroup 1601. Clutch Housing Fig.No 16.2

Pos.No Assembly unit or part No Q-ty 80-1600010-03 1) 1 80-1600010-08 2) 1 70-1601330 1 240-1002115 1 A19.01.100 1 1 80-1601015 1 2 240-1002082-A 1 3 240-1002085 1 4 OST 37.001.115-75 15 5 8-6g 20.88.35.019 GOST 7796-70 2 6 240-10020881 7 A19.01.001 1 8 042-048-30-2-1 GOST 18829-73/ 1 GOST 9833-73 9 A19.01.003 1 10 80-1601335 1 11 020-025-30-1-4 GOST 18829-73/ 1 GOST 9833-73 12 80-1601337 1 13 305 GOST 8338-75 2 14 70-1601333 1 15 62 GOST 13943-86 1 16 70-1601331 1 17 80-1601336 1 18 80-1601334 1 19 12 OST 37.001.115-75 5 20 12-6g 35.88.35.019 GOST 7796-70 1 21 20 OST 37.001.115-75 6 22 70-4605036-03 1 23 10x25 4 24 80-1601343 1 25 80-1601342 1 26 12-6g 30.88.35.019 GOST 7796-70 4 27 70-4605036 4 28 20-6 .6.019 GOST 5915-70 1 29 1 1/4" 1 30 80-1601314 1 31 80-1601313 1 32 8-6g 25.88.35.019 GOST 7796-70 7 33 8-6g 16.88.35.019 GOST 7796-70 4 34 50-1601341 1 35 86-18020151 36 8-6g 35.88.35.019 GOST 7796-70 2 1) With GB 16F+8R 2) With GB 24F+12R

43

Name Clutch housing (1-20, 23-26, 29-34) Clutch housing (1-20, 23-26, 29-34) Gear (13-16) Throat (6-9) Cover (7, 8) Housing Gasket Net Washer Bolt Tube Plug Ring Spring ring Axis Ring Washer Bearing Ring Ring Gear Bushing Thrust washer Washer Bolt Washer Bolt Pin Gasket Cover Bolt Bolt Nut Plug Gasket Cover Bolt Bolt Cover Yoke Bolt

Fig. 16.3 Clutch Housing

44

Group 16. Clutch Subgroup 1601. Clutch Housing Fig.No 16.3

Pos.No Assembly unit or part No 80-1601030-01 80-1601040 80-1601050-01 2022-1601060 1) 80-1601070 85-1601150 80-1601160

Q-ty 1 1 1 1 1 1 1

80-1601180 50-1601180-A 80-1601190 1 85-1601215 2 50-1601022 3 50-1601218 4 10-6g 30.88.35.019 GOST 7796-70 5 10 OST 37.001.115-75 6 85-1601203 7 986714 17 8 50-1601185-A 9 1.1. 9.

10 10-6 .6.019 GOST 5915-70 11 10 3 /6g 25.66.019 GOST 22034-76 12 85-1601172 13 80-1601173 14 240-1002055 15 80-1601319 16 115 5 GOST 8338-75 17 105 GOST 13940-86 18 76-1000921 19 80-1601318 20 10-6g 25.88.35.019 GOST 7796-70 21 85-1601026 2.2-38 58-1 GOST 8752-79/OST 22 3805146-78 80-1601113-01 23 1222-1601113 1) 23 45 GOST 13941-86 1) 80C-1601061 24 2022-1601061 1) 25 305 GOST 8338-75 26 80-160135727 35 GOST 13943-86 28 207 GOST 8338-75 29 80-160107130 80-1601182 31 80-1601181 32 204 GOST 8338-75 33 47 GOST 13943-86 34 80-1601356 35 70-3003032 36 3,2 25.019 GOST 397-79 37 80-160121938 80-4608024 1) For tractors with GB 24F+12R

45

1 1 1 1 1 1 1 10 1 1 1 1 6 3 1 1 1 1 1 1 1 1 2 1 1

Name Shifter bracket (12, 14) Cage (46-1 piece, 62) Shaft (16-18, 21, 22) Bushing (23 , 24) Shaft-gear (27-29) Shaft (1, 37, 40, 59, 60) Shaft (46-1 piece, 47-49, 50-1 piece, 51) Gear (30-33) Shifter arm (7-9) Fork (53, 54) Shaft Blind plug Key Bolt Washer Fork Thrust bearing Shifter Oiler Nut Stud Bracket Gasket Collar Washer Bearing Ring Bearing Plate Bolt Shaft Collar

1

Shaft

1

Ring

1

Bushing

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Bearing Gear Ring Bearing Shaft-gear Gear Axis Bearing Ring Thrust washer Nut Forelock Lever Ring

Fig. 16.3 Clutch Housing

46

Group 16. Clutch Subgroup 1601. Clutch Housing Fig.No 16.3

Pos.No Assembly unit or part No 39 36-1601016 40 -611 41 85-1601111 020-025-30-1-4 GOST 18829-73/ 42 GOST 9833-73 43 85-1601099 44 10.01.019 GOST 6958-78 45 10-6g 20.88.35.019 GOST 7796-70 46 209 GOST 8338-75 47 2C50 GOST 13941-86 48 80-1601083 49 80-1601086-A 50 52 60 39 (664910 ) 51 80-1601021 52 112-1701343 53 70-1601114 54 80-1601191 55 50-4604046 56 1,0GOST 3282-74 57 80-1601088-A 58 80-1601082 59 12-6g 35.88.35.019 GOST 7796-70 60 12 OST 37.001.115-75 61 80-1601091 62 80-1601041 63 80-1701045 64 80-1601092 65 80-1601089 66 10 3 /6g 35.66.019 GOST 22034-76

47

Q-ty 1 1 1 2 1 1 1 2 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 3

Name Housing Key 6 11 Shaft Ring Plate Washer Bolt Bearing Ring Washer Gear Bearing Shaft Coupling Pin Fork Fork bolt Wire (150 mm) Gear Washer Bolt Washer Gasket Cage Nut Gasket Cover Stud

Fig. 16.4. Clutch Control 48

Group 16. Clutch Subgroup 1602. Clutch Control Fig.No 16.4

Pos.No

Assembly unit or part No Q-ty 85-1602010 85-1602010-01 1) 85-1602110 1 1 3,2 18.019 GOST 397-79 3 2 12 32 OST 37.001.163-97 3 3 50-3502203 2 4 85-1602112 1 12 1,25-6 .04.019 GOST 59165 2 70 6 85-16020201 7 12-6g 30.88.35.019 GOST 7796-70 3 8 12 OST 37.001.115-75 3 9 80-3503158-A 1 10 80-16020401 11 A13.33.002 1 12 50-1602027 1 13 50-1602032 1 14 50-1602029 1 80-1602033 15 1 80-1602033-01 1) 16 16-6 .04.019 GOST 5916-70 1 1221-1602075 17 1 50-1602034- 1 1) 18 C12.01.019 GOST 11371-78 1 1) Version with creeper

49

Name Clutch control Rod (3, 4, 5) Forelock Pin Fork Rod Nut Pedal Bolt Washer Seal Pedal stem Case Thrust Spring Thrust washer Stop bolt Nut Bracket Washer

Fig. 17.1. Gearbox 112-1700010- (16F+8R)

50

Group 17. Gearbox Subgroup 1701. Gearbox (16F+8R) Fig.No 17.1

Pos.No Assembly unit or part No Q-ty Name 112-1700010- -10/-11/-02/-04 Gearbox 1 16-6g 45.88.35.019 GOST 7796-70 3 Bolt 2 16 OST 37.001.115-75 4 Washer 3 85-4608086-A 1 Gasket 3 85-4608086- 2) 1 Seal 4 85-4608087 1 Indicator 4 85-4608087- 2) 1 Indicator 5 85-4608088 1 Plate 5 85-4608088- 2) 1 Housing 6 OST 37.001.115-75 6 Washer 7 6-6g 16.88.35.019 GOST 7798-70 6 Bolt 7 20 DIN EN 1665-98 2) 6 Bolt 8 80-4608021 2 Blind plug 9 10,0-60 GOST 3722-81 1 Ball 10 10-6 .6.019 GOST 5915-70 3 Nut 11 10 OST 37.001.115-75 12 Washer 12 1221-1802094 3 Stud 13 10-6g 35.88.35.019 GOST 7796-70 6 Bolt 14 1221-1802016 1 Cover 15 80-17013991 Gasket 16 1221-1737099 1 Coupling 17 20 OST 37.001.115-75 4 Washer 18 70-4605036 4 Bolt 19 50-10023182 Eye-bolt 20 18-6g 55.88.35.019 GOST 7796-70 8 Bolt 21 80-1701025- 1) 1 Housing 22 18 OST 37.001.115-75 8 Washer 23 112-1701524 2 Stud 24 50-17014561 Gasket 25 70-1701454- 2-01 1 Cover 26 12-6g 30.88.35.019 GOST 7796-70 7 Bolt 27 12 OST 37.001.115-75 7 Washer 28 01-015 4 Pin 29 10 25 2 Pin 30 1/8” 1 Plug 027-032-30-1-4 2 Ring 31 GOST 18829-73/GOST 9833-73 32 80-1701252 1 Stud 33 80-1701026 1 Gasket 34 80-1701034-01 1 Cage 35 80-1701204 1 Stud 36 16-6 .6.019 GOST 5915-70 1 Nut 37 1221-1802093 1 Board 38 10.01.019 GOST 11371-78 6 Washer 39 1221-18020891 Joke 40 3/8” 1 Plug 1) When ordering as spare parts one has to order housing 80-1701025- .

2) Installed into the gearbox since 2010

51

Fig. 17.2. Gearbox. Primary Shaft 52

Group 17. Gearbox Subgroup 1701. Gearbox. Primary Shaft (16F+8R) Fig.No Pos.No Assembly unit or part No 17.2 1221M-1701020-A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Q-ty 1

80C-1701060-A 80C-1701036 12-6g 30.88.35.019 GOST 7796-70 12 OST 37.001.115-75 80C-1701035 80-1701045 80-1701056 409 GOST 8338-75 80-1601082 664910 1522C-1701048 60 GOST 13940-86 80C-1701033 80C-1701060-A 1521-1701042 664913 86-1802088 80C-1701032 80-1701053 1522C-1701052 1522C-1701054 309 GOST 8338-75 80-3405044 7,938-100 GOST 3722-81 80 -170106280 -170106480C-1701061 80 -1701063-

53

2 1 3 3 1 2 2 1 2 2 1 2 2 2 1 2 1 1 1 1 1 1 3 3 2 1 3 6

Name Gear shift group (1-21, 1221M-1701190- ; 80 -1701040) Synchro unit (22-28) Bushing Bolt Washer Cover Nut Washer Bearing Washer Bearing Gear Ring Bushing Synchro unit Gear Bearing Elbow Shaft Throttle Gear Gear Bearing Spring Ball Ring Slide Pin Pin

Fig. 17.3. Gearbox. Secondary Shaft 54

Group 17. Gearbox Subgroup 1701. Gearbox. Secondary Shaft (16F+8R) Fig.No 17.3

Pos.No Assembly unit or part No 1 80-1701045 2 80-1701056 3 7310 GOST 27365-87 4 80-1701256 5 80-1701254 6 80-1701354 7 664714 GOST 24310-80 8 112-1701314 9 12-6g 25.88.35.019 GOST 7796-70 10 85-1702051 11 50-1702148-A 12 85-1702048 13 10,0-60 GOST 3722-81 14 85-170203715 112-1701316 16 1,6GOST 3282-74 17 80-1702108 18 85-170202919 80-1701348 20 112-1701312 21 80-170131322 80-170114123 10 OST 37.001.115-75 24 10-6g 30.88.35.019 GOST 7796-70 25 7712A GOST 27365-87 26 80-170125227 50-1701258 28 50-1701259

55

Q-ty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1-6 1-4

Name Nut Washer Bearing Ring Bushing Washer Bearing Gear Bolt Washer Spring Pin Ball Shifter arm Coupling Wire Bolt Fork Bushing Gear Gear Cage Washer Bolt Bearing Shaft Gasket Gasket

Fig. 17.4. Gearbox. Intermediate Shaft

56

Group 17. Gearbox Subgroup 1701. Gearbox. Intermediate Shaft (16F+8R) Fig.No Pos.No Assembly unit or part No 17.4 1221 -1701190112-1701200 112-1701230 1 10-6g 30.88.35.019 GOST 7796-70 2 10 OST 37.001.115-75 3 80-1701151 4 80-1701047 5 80-1701186 6 311 GOST 8338-75 7 70-1115012 8 48A-3801023 9 1522-1701214 10 80-1701213 11 1521-1701212 12 1522-1701216 13 80-1701217 14 1522-1701219 15 3514 GOST 5721-75 16 80-1701182 17 85-1702038 18 85-1702034 19 80-1701184 20 80-1702311 22 80-1702108 23 10,0-60 GOST 3722-81 24 80-1704039 25 50-1702148-A 26 85-1702051 27 12-6g 55.88.35.019 GOST 7795-70 28 2.4 8 GOST 3128-70 29 80-1701160 30 75 GOST 13940-86 31 50-1701401 32 80-1701207 33 80-1701206 34 80-1701205 50215 35 GOST 8338-75/GOST 2893-82 36 80-1701201 37 112-1701202 38 864710 GOST 24310-80 39 80-1701203 40 42210 GOST 8328-75 41 112-1701224 43 112-1701221 44 692215 GOST 8328-75 45 80-1701240

57

Q-ty 1 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1

Name Intermediate shaft (9-16) Gear (28, 30-33, 35-40) Gear (28, 36, 37) Bolt Washer Cage Nut Washer Bearing Clamp Pipe Gear Bushing Gear Gear Bushing Gear Bearing Intermediate shaft Shifter arm Fork Coupling Washer Bolt Ball Guide Spring Washer Bolt Pin Shaft Ring Impeller Bushing Ring Plate Bearing Bushing Gear Bearing Bushing Bearing Gear Gear Bearing Shaft

Fig. 17.5. Shaft of Low Speeds 58

Group 17. Gearbox Subgroup 1701. Shaft of Low Speeds (16F+8R) Fig.No 17.5

Pos.No Assembly unit or part No Q-ty Name 75-1701320 1 Shaft (35, 37, 49, 51,52) 1 80-1701430 1 Pipe 2 80-1701549 3 Coupling 3 80-1701057 1 Coupling 4 18-0553 O-ring 5 240-1111103 1 Bolt 6 85-1702042 1 Axis 7 8-6g 20.88.35.019 GOST 7796-70 2 Bolt 8 OST 37.001.115-75 2 Washer 9 85-1702041 1 Rocking arm 10 25 GOST 13940-86 1 Ring 11 85-1702043 1 Plate 12 10 OST 37.001.115-75 1 Washer 13 10-6g 20.88.35.019 GOST 7796-70 1 Bolt 14 026-030-25-2-2 GOST 18829-73/9833-73 1 Ring 15 85-1702049 1 Pin 16 85-1702039 1 Shifter arm 17 12-6g 25.88.35.019 GOST 7796-70 1 Bolt 18 85-1702051 1 Washer 19 10,0-60 GOST 3722-81 3 Ball 20 85-1702046 1 Pin 21 85-1702045 1 Shifter arm 22 80-1702108 2 Bolt 23 1,6GOST 3282-74 2 Wire 24 85-1702035 1 Shifter arm 25 12,7-60 GOST 3722-81 1 Ball 26 85-1702305 1 Pin 27 12-23-668-A 1 Spring 28 50-1702048 10 Shim 29 BK12-41 1 Switch 30 85-1702027 1 Fork 31 85-1702301 1 Axis 32 80-1704039 1 Guide 33 50-1702148-A 1 Spring 34 112-1701343 1 Coupling 35 112-1701351 1 Gear 36 664910 TU 00234873.003-99 2 Bearing 37 80-1701346 1 Bushing 1) 37 80-1701346-01 1 Bushing 38 70 GOST 13940-86 1 Ring 39 1222-1701344 1 Bushing 1) 39 1025-1701344 1 Gear 40 80-1701340 1 Gear 41 80-1701306 1 Washer 42 12507 GOST 8328-75 1 Bearing 43 86-1802052 1 Washer 44 52-2308097 1 Nut 45 80-1701053 1 Throttle 46 80-1701311-A 1 Cage 47 80-1701420 1 Pipe 48 54-31-472 1 Spring ring 49 75-1701352 1 Bushing 50 75-1701335 1 Shaft 51 112-1701361 1 Gear 52 80-1701339 1 Bushing 53 692309 GOST 8328-75 1 Bearing 54 80-1701396 1 Ring 55 80-1701045 1 Nut 1) For tractors with possibility of creeper installation (GB version -02/-04)

59

Fig 17.6. Mechanism of Gearbox Control 60

Group 17. Gearbox Subgroup 1702. Mechanism of Gearbox Control (16F+8R) Fig.No 17.6

Pos.No Assembly unit or part No 80-1702010-02/-05

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Q-ty 1

80C-1702080

1

80 -170209080C-1702300 80C-1702060 80C-1702070 10 OST 37.001.115-75 10-6g 35.88.35.019 GOST 7796-70 142-1702032 77.37.117 80C-1702074 12 32 OST 37.001.163-75 80C-1702073 3,2 18.019 GOST 397-79 80-1702068 OST 37.001.115-75 6-6g 16.88.35.019 GOST 7798-70 80-1702067 85-4619014 12 55 OST 37.001.163-75 80-170207855-47-569-A 80C-1702075 10-6g 30.88.35.019 GOST 7796-70 75-1702600 70-1702125 75-1702500 80C-1702081 12-6g 35.88.35.019 GOST 7796-70 12 OST 37.001.115-75 50-1702092 28-10 9. GOST 3111-81 1221-1702025 1221-1702025-01 1) 16 GOST 3128-70 80C-1702066 85-3503046 10-6g 25.88.35.019 GOST 7796-70 16-6 .04.019 GOST 5916-70 70-1703204 50-1702148-A 80-1704039 10,0-60 GOST 3722-81 70-1703013 85-1702270 B50-3522023 80C-1702301 80C-1702303 80-1737113 80-1702098 80C-1702302 85-1702055 80-1702108 1,6GOST 3282-74

2 1 1 1 18 2 2 2 2 2 2 4 1 11 7 1 2 2 1 2 2 2 1 2 1 1 2 6 4 1

Name Control mechanism (1-20, 27, 28, 2950) Housing (80 -1702090- , 24, 38, 48, 49, 52, 55, 56) Fork (53, 54) Retainer (42-46) Shaft Shaft Washer Bolt Ball Spring Fork Pin Lever Forelock Gasket Washer Bolt Cover Washer Pin Housing Case Washer Bolt Lever Handle Lever Housing Bolt Washer Bolt Blind plug

1

Cover

2 1 1 5 1 1 3 1 5 1 1 1 1 1 1 1 1 3 5 5

Pin Gasket Bracket Bolt Nut Bolt Spring Guide Ball Bushing Breather Gasket Bushing Detent Spring Washer Housing Lever Bolt Wire

61

Fig. 17.6. Mechanism of Gearbox Control 62

Group 17. Gearbox Subgroup 1702. Mechanism of Gearbox Control (16F+8R) Fig.No 17.6

Pos.No Assembly unit or part No Q-ty 50 75-17020521 51 10 GOST 24071-97 3 52 80C-1702083 1 53 80C-17020912 54 80C-1702092 4 55 80C-1702082 1 56 85-1702026 1 57 10-6g 40.88.35.019 GOST 7796-70 2 58 10-6g 35.88.35.019 GOST 7796-70 12 59 6-6g 20.88.35.019 GOST 7798-70 4 1) For GB versions -02/-11

63

Name Sector Key Shifter arm Fork Cotter Shifter arm Gasket Bolt Bolt Bolt

Fig. 17.7 Gearbox 1222-1700010 (24F+12R)

64

Group 17. Gearbox Subgroup 1701. Gearbox (24F+12R) Fig.No Pos.No Assembly unit or part No 1222-1700010-02 17.7 1222-1700010-05 1) 1 16-6g 45.88.35.019 GOST 7796-70 2 16 OST 37.001.115-75 3 85-4608086-A 4 85-4608087 5 85-4608088 6 OST 37.001.115-75 7 6-6g 16.88.35.019 GOST 7798-70 8 80-4608021 9 027-032-30-1-4 GOST 18829-73/ GOST 9833-73 10 20 OST 37.001.115-75 11 1221-1737099 12 70-4605036 13 50-100231814 10-6g 35.88.35.019 GOST 7796-70 15 10 OST 37.001.115-75 16 1221-2401011-02 17 80-170139918 1221-2401011-01 19 18 OST 37.001.115-75 20 1222-1701025

Q-ty

Name

1

Gearbox

2 2 1 1 1 6 6 2 2

Bolt Washer Gasket Indicator Plate Washer Bolt Blind plug ( 30) Ring

4 1 4 2 6 12 1 1 8 9 1

Washer Coupling Bolt ( 20 60) Eye-bolt ( 16) Bolt Washer Bolt ( 18 50) Gasket Bolt ( 18 60) Washer Housing Stud 18 3 /6g 45.66.019 GOST 22034-76 Gasket Cover Bolt Washer Locating pin Pin Plug Stud 20 3 /6g 65.66.019 GOST 22034-76 Gasket Cage Pin Washer Bolt Joke Board Stud Stud Washer Nut Plug Ball Cover

21

112-1701524

2

22 23 24 25 26 27 28 29

50-1701456-A 70-1701454-A2-01 12-6g 30.88.35.019 GOST 7796-70 12 OST 37.001.115-75 01-015 10x25 3/8'' 80-1701525

1 1 7 9 4 4 1 1

30 80-1701026 31 1222-1701034 32 1222-1701071 33 1222-1701072 34 12-6g 60.88.35.019 GOST 7796-70 35 1221-180208936 1221-1802093 37 1221-1802094 38 1221-1802094-01 39 10.01.019 GOST 11371-78 40 10-6 .6.019 GOST 5915-70 41 1/8”. 12.019 42 10,0-60 GOST 3722-81 43 1221-1802016 1) Version with creeper

1 1 2 2 2 1 1 2 1 6 3 1 1 1

65

Fig. 17.8 Primary Shaft 66

Group 17. Gearbox Subgroup 1701. Gearbox. Primary Shaft (24F+12R) Fig.No Pos.No 17.8 1 2 3 4 5 6 7 8 9 10 11

Assembly unit or part No 86-1802088 12 OST 37.001.115-75 12-6g 30.88.35.019 GOST 7796-70 1222-1701030 80-1701047 80-1701186 6-311 1 GOST 8338-75 1222-1701043 3KK 78x89x38E 1222-1701052 -C 114; 3.28434.3 or 1222-1701400 1) 12 1222K-1701054 13 1222-1701044 14 1222-1702088 15 50-1702148-A 16 10,0-60 GOST 3722-81 17 1222-1702082 18 220-1702061 19 1,6GOST 3282-74 20 80-1701045 21 80-1701056 22 309 GOST 8338-75 23 1222-1701049 24 1222-1701048 25 62 70 31 (664913 ) 26 1222-1701047 27 1222-1701042 28 1523-1701046 29 80-1701053 30 1523-1701032 31 2522-1802083 32 50-1601352 33 1222-1701393 1) 34 1222-1701390 1) 35 1222-1701392 1) 36 1222-1701396 1) 37 1222-1701397 1) 38 1222-1701398 1) 39 1222-1701394 1) 40 1222-1701033 1) For synchro unit 1222-1701400

67

Q-ty 1 3 3 1 1 1 1 1 3 1 2

Name Elbow Washer Bolt Cage Nut Washer Bearing Bushing Bearing Gear Synchro unit

1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 3 3 3 1 0-3

Gear Gear Fork Detent spring Ball Shifter arm Bolt Wire (200 mm) Nut Washer Bearing Washer Gear Bearing Bushing Gear Bushing Throttle Shaft-gear O-ring Locating pin Cone ring Lock ring Slide Spring Pusher Detent Coupling Washer

Fig. 17.9 Intermediate Shaft 68

Group 17. Gearbox Subgroup 1701. Gearbox. Intermediate Shaft (24F+12R) Fig.No 17.9

Pos. No

Assembly unit or part No

1222-1701190 10-6g 30.88.35.019 GOST 7796-70 2 10 OST 37.001.115-75 3 80-1701151 4 80-1701047 5 80-1701186 6 6-311 1 GOST 8338-75 7 1222-1701217 8 1222-1701213 9 1222K-1701219 10 3KK 78x89x38E 11 1222-1701214 12 1222-1701182 13 3514 GOST 5721-75 14 1222-1701218 15 1222-1701216 16 1222-1701046 17 50-170214818 10,0-60 GOST 3722-81 19 1222-1702087 20 220-1702061 21 1,6GOST 3282-74 22 1222-1702089 23 1523-1701212 24 GT-C 114; 3.28434.3 or 1222-1701400 1) 25 1222-1701393 1) 26 1222-1701390 1) 27 1222-1701392 1) 28 1222-1701396 1) 29 1222-1701397 1) 30 1222-1701398 1) 31 1222-1701394 1) 32 1222-1701223 33 1222-1701223-01 34 1222-1701033 1) For synchro unit 1222-1701400 1

Q-ty

Name

1 4

Intermediate shaft (7-13,14-16,23,24,32,33) Bolt

4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1

Washer Cage Nut Washer Bearing Gear Bushing Gear Bearing Gear Shaft-gear Bearing Gear Gear Bushing Detent spring Ball Shifter arm Bolt Wire (200 mm) Fork Gear Synchro unit

2 2 1 3 3 3 1 0-4 0-3 0-3

Cone ring Lock ring Slide Spring Pusher Detent Coupling Washer Washer Washer

69

Fig. 17.10 Shaft of Low Speeds and Reverse

70

Group 17. Gearbox Subgroup 1701. Gearbox. Shaft of Low Speeds and Reverse (24F+12R) Fig.No 17.10

Pos.No Assembly unit or part No Q-ty 75-1701320 1 80-1701310 1 1222-1702130-01 1 1 80-1701420 1 2 80-1701430 1 3 80-1701549 3 4 80-1701057 1 5 18-0556 6 18-051 2 7 12-22 2 80-3407720 2 8 1222-1702131-01 1 9 8-6g 20.88.35.019 GOST 7796-70 2 10 OST 37.001.115-75 2 11 25 GOST 13940-86 1 12 85-1702041 1 13 85-1702042 1 14 85-1702043 1 15 10 OST 37.001.115-75 1 16 10-6g 20.88.35.019 GOST 7796-70 1 17 026-030-25-2-2 1 18 85-1702050 1 19 85-1702051 1 20 12-6g 25.88.35.019 GOST 7796-70 1 21 85-1702045 1 22 80-1702108 2 23 1,6GOST 3282-74 2 24 85-1702046 1 25 10,0-60 GOST 3722-81 3 26 80-1704039 1 27 50-1702148-A 1 28 50-1702048 5 29 12-23-668-A 1 30 85-1702305 1 31 12,7-60 GOST 3722-81 1 32 85-1702301 1 33 85-1702035 1 34 1222-1702027 1 37 112-1701343 1 38 BK 12-41 1 39 1222-1701351 1 40 52 60 39 (664910 ) 2 41 80-1701346 or 1 80-1701346-01 1) 1 42 70 GOST 13940-86 1 43 1222-1701344 or 1 1025-1701344 1) 1 44 1520-1701340 1 45 80-1701306 1 46 12507 GOST 8328-75 1 1) Version with creeper

71

Name Shaft (40-1 piece,53,55-58) Cage (3-1 piece, 49,50) Oil pipeline (7,7 ,8) Pipe Pipe Coupling Coupling O-ring Bolt Clamp with worm thread Oil pipeline Hose (440 mm) Bolt Washer Ring Rocking arm Axis Plate Washer Bolt Ring Shifter arm Washer Bolt Shifter arm Bolt Wire (200 mm) Pin Ball Guide Detent spring Shim Spring Pin Ball Axis Shifter arm Fork Coupling Switch Gear Bearing Bushing Bushing Ring Bushing Gear Gear Washer Bearing

Fig. 17.10 Shaft of Low Speeds and Reverse

72

Group 17. Gearbox Subgroup 1701. Gearbox. Shaft of Low Speeds and Reverse (24F+12R) Fig.No 17.10

Pos.No 47 48 49 50 51 52 53 54 55 56 57 58

Assembly unit or part No 86-1802052 52-2308097 80-1701053 80-170131154-31-472 75-1701352 75-1701335 1222-1701361 80-1701339 692309 GOST 832875 80-1701396 80-1701045

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1

73

Name Washer Nut Throttle Cage Spring ring Bushing Shaft Gear Bushing Bearing Ring Nut

Fig. 17.11 Gear Unit Shaft

74

Group 17. Gearbox Subgroup 1701. Gearbox. Gear Unit Shaft (24F+12R) Fig.No

Pos. No

17.11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Assembly unit or part No

Q-ty

112-1701200 112-1701230 80-1701240 80-1701206 692215 GOST 8328-75 1222-1701221 75 GOST 13940-86 2.4 8 GOST 3128-70 1222-1701224 42210 GOST 8328-75 80-1701203 49,8 60,8 24 (864710 ) 112-1701202 80-1701201 50215 GOST 8338-75/GOST 289382 80-1701205 10 OST 37.001.115-75 10-6g 30.88.35.019 GOST 7796-70 80-1701207-01 80-1701160

75

Name

1 1 1 2 1 1 2 1 1 1 1 1 1 1 1

Gear (2,5,6,8,9,11-13,17) Gear (6,11,12) Shaft Ring Bearing Gear Ring Pin Gear Bearing Bushing Bearing Gear Bushing Bearing

2 4 4 1 1

Plate Washer Bolt Bushing Shaft

Fig. 17.12 Secondary Shaft 76

Group 17. Gearbox Subgroup 1701. Gearbox. Secondaty Shaft (24F+12R) Fig.No Pos.No Assembly unit or part No 17.12 1222-1701050

Q-ty 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

80-1701045 1522-1701354 1522-1701254 1522-1701254-01 6-67512 2 1522-1701350 1222-1701353 70 78 31 (664514 ) 1222-17013141222-1702037 10,0-60 GOST 3722-81 85-1702048 50-1702148-A 85-1702051 12-6g 25.88.35.019 GOST 7796-70 1,6GOST 3282-74 80-1702108 1222-1702029 1222-17013121222-1701313 1222-1701349 80-170114050-1701258 10 OST 37.001.115-75 10-6g 30.88.35.019 GOST 7796-70 GT-D 109/116; 3.26299.3 1222-1701252 7712A GOST 27365-87

1 1 5 5 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 6 4 4 1 1 1

29 30

50-1701259 2025-1701033

4 2

77

Name Shaft (27, inner yoke with rollers pos.28) Nut Washer Washer Washer Bearing Bushing Washer Bearing Gear Shifter arm Ball Pin Detent spring Washer Bolt Wire (200 mm) Bolt Fork Gear Gear Bushing Seat (with outer yoke bearing pos.28) Gasket Washer Bolt Synchro unit Shaft-gear Bearing (pos.27- inner yoke, pos.22outer yoke) Gasket Bushing

Fig. 17.13 Gearbox Control Mechanism 78

Group 17. Gearbox Subgroup 1702. Gearbox Control Mechanism (24F+12R) Fig.No Pos.No 17.13

1 2 3 4 5 6 7 8 9 10 11

Assembly unit or part No 1222-17020101222-1702080

Q-ty 1 1

10 GOST 24071-97 16.01.019 GOST 11371-78 1222-1702093 16 OST 37.001.115-75 1222-17020963,2 25.019 GOST 397-79 2102-42161101222-1702130 1222-1702130-01 18-0551222-1702114 009-012-19-1-4 GOST 18829-73/ GOST 9833-73

4 1 1 1 1 1 1 2 1 10 2 2

12 13 14 15 16 17 18 19

Name Control mechanism Fork housing (18-1 piece, 53-1 piece, 64 (2 200+2001)=600 mm), 70-83) Key Washer Lever Washer Axis Forelock Cylinder Oil pipeline Oil pipeline O-ring Coupling Ring

2 Sensor 3,2 18.019 GOST 397-79 5 Forelock 85-4619014 3 Washer 1222-1702092 1 Lever 12 32 OST 37.001.163-97 3 Pin 12-6g 35.88.35.019 GOST 7796-70 1 Bolt 12 OST 37.001.115-75 8 Washer 2.2-25 42-1 GOST 8752-79/ 1 Collar OST 3805146-78 20 18-051 3 Bolt 21 RH 06101-012/00GA1 Hydraulic distributor valve 22 OST 37.001.115-75 4 Washer 23 5-6g 50.58.019 GOST 17473-80 4 Screw 24 80-1702068 1 Gasket 25 80-1702067 1 Cover 26 OST 37.001.115-75 11 Washer 27 6-6g 16.88.35.019 GOST 7798-70 7 Bolt 28 80 -1702073 2 Lever 29 80 -1702074 2 Fork 30 77.37.117 2 Spring 31 142-1702032 2 Ball 32 12 55 OST 37.001.163-75 2 Pin 33 1222-1702070 1 Shaft 34 80 -1702060 1 Shaft 35 80-17020781 Housing 36 6-6g 20.88.35.019 GOST 7798-70 4 Bolt 37 55-47-5692 Case 38 80 -1702075 2 Washer 39 10-6g 35.88.35.019 GOST 7796-70 14 Bolt 40 10-6g 40.88.35.019 GOST 7796-70 2 Bolt 41 10 OST 37.001.115-75 20 Washer 42 80-4608057 1 Spring 43 1222-1702064 2 Bushing 44 25 GOST 13940-86 2 Ring 45 1222-1702048 1 Screw 46 85-1702051 1 Washer 47 80C-1702066 1 Gasket 48 16 GOST 3128-70 2 Pin 49 BK 12-41 1 Switch 50 50-1702048 10 Shim 1) Locking of fork bolts pos. 78 during assembling of gearbox

79

Fig. 17.13 Gearbox Control Mechanism 80

Group 17. Gearbox Subgroup 1702. Gearbox Control Mechanism (24F+12R) Fig.No Pos.No Assembly unit or part No Q-ty Name 17.13 51 70-1703204 1 Bolt 52 16-6 .6 GOST 5915-70 1 Nut 53 50-1702148-A 2 Detent spring 54 80-1704039 1 Guide 55 10,0-60 GOST 3722-81 1 Ball 56 70-1703013 1 Bushing 57 28-10 9. GOST 3111-81 2 Blind plug 58 1222-17020301 Cover 59 85-1702026 1 Gasket 60 85-1702270 1 Breather 61 B50-3522023 1 Gasket 62 85-1702055 2 Lever 63 80-1702108 3 Bolt 64 1,6GOST 3282-74 7 Wire (6 200+2001)=1400 mm) 65 1222-1702055 1 Lever 66 1222-1702052 1 Sector 67 80-3401013 3 Washer 68 10-6g 20.88.35.019 GOST 7796-70 3 Bolt 69 1222-1702074 1 Bushing 70 1222-1702081 1 Housing 71 1222-1702084 1 Shifter arm 72 1222-1702086 1 Shifter arm 73 1222-1702083 1 Shifter arm 74 9,922-100 GOST 3722-81 5 Ball 75 85-1702301 1 Axis 76 220-1702061 5 Bolt 77 1222-1702109 1 Shifter arm 78 1222-1702091 2) 1 Fork 79 1222-1702107 1 Retainer 80 1222-1702112 1 Axis 81 1222-1702105 1 Rocking arm 82 941/20 GOST 4060-78 1 Bearing 83 12-6 .6.019 GOST 5915-70 1 Nut 84 12-6g 30.88.35.019 GOST 7796-70 2 Bolt 85 50-1702092 4 Bolt 86 10-6g 30.88.35.019 GOST 7796-70 2 Bolt 87 1222-1702610- 1 1 Lever 88 75-1702505 1 Handle 89 12-1 2 Switch 90 30 GOST 10621-80 4 Screw 91 75-1702502 1 Cover 92 15.05.020 1 Handle 93 2022-17025001 Lever 94 1221-37249251 Cord 95 80-3723045 2 Collar 96 307 0.336.076 TU (red) 1 LED 96 307 0.336.076 TU (yellow) 1 LED 97 12 1,25-6 .6.019 GOST 5915-70 1 Nut 98 2022-17020901 Bracket 99 2022-1702093 1 Bolt 100 2022-1702142 2 Stud 101 10-6 .04.019 GOST 5916-70 3 Nut 102 822-3502203 1 Fork 103 2022-1702094 1 Stud 104 85-3503046 1 Bracket 105 10-6 .6.019 GOST 5915-70 2 Nut 1) Locking of fork bolts pos. 78 during assembling of gearbox 2) Adjusting with bolts pos.76 and with wire pos.64 (200 mm) when assembling gearbox

81

Fig. 17.14. Pump Drive

82

Group 17. Gearbox Subgroup 1704. Pump Drive Fig.No 17.14

Pos.No Assembly unit or part No 1222-1704010 80-1704040 1 80 -17040962 8-6g 20.88.35.019 GOST 7796-70 3 80-1704034 4 85-1601108 5 80-17040146 80-1704092 7 12-6g 75.88.35.019 GOST 7795-70 8 25 9 80-1704093 10 3/8" 11 80-1704016 12 1222-1704015 13 10 OST 37.001.115-75 14 10-6g 30.88.35.019 GOST 7796-70 15 80-1704030 16 80-170405017 80-1704033 18 OST 37.001.115-75 19 8-6g 30.88.35.019 GOST 7796-70 20 50-170214821 80-1704037 22 80-1704018 23 10.01.019 GOST 11371-78 24 10 OST 37.001.115-75 25 10-6g 25.88.35.019 GOST 7796-70 26 18 GOST 13940-86 27 80-1704041 28 1,0GOST 3282-74 29 10,0-60 30 80-1704039 31 80-1704038 32 020-025-30-1-4 GOST 18829-73/ GOST 9833-73 33 80-170402034 80-1704021 35 10-6g 25.88.35.019 GOST 7796-70

83

Q-ty 1 1 1 1 1 1 1 2 4 1 1 2 1 1 7 6 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

Name Pump drive (1-10,12,15-34) Valve (20,27-31) Coupling Bolt Washer Washer Bushing Lock plate Bolt Oil gear-type pump Pump gasket Plug Gasket Housing Washer Bolt Oil pipeline Filter Gasket Washer Bolt Spring Detent Plate Washer Washer Bolt Ring Housing Wire Ball Guide Plug Ring Shaft Cotter Bolt

Fig. 17.15. Filter

84

Group 17. Gearbox Subgroup 1716. Filter Fig.No 17.15

Pos.No Assembly unit or part No Q-ty 80-1716010 1 80-1716040 1 80-1716030 1 1 5-6 .6.019 GOST 5927-70 1 2 80-1716033 1 3 80-1716032 1 4 80-1716034 1 5 80-1716031 1 059-065-36-2-4 GOST 18829-73/ 6 1 GOST 9833-73 7 80-1716024 2 8 80-1716080 45 9 80-1716050 1 10 80-1716041 1 11 15,081-100 GOST 3722-81 1 12 80-1716060 1 022-025-19-1-4 GOST 18829-73/ 13 1 GOST 9833-73 14 80-1716016 1 15 80-1716020 1 16 10 OST 37.001.115-75 3 17 10-6g 30.88.35.019 GOST 7796-70 3 18 80-1716018 1 066-071-30-2-2 GOST 18829-73/ 19 1 GOST 9833-73 20 80-1716015 1

85

Name Filter (1-13, 15, 18-20) Pipe (9-12) Filter (1-5, 8-12) Nut Joke Washer Spring Piston Ring Ring Filtering element Pipe Spring Ball Housing Ring Gasket Housing Washer Bolt Spring Ring Cover

Fig. 17.16. Filter-distributor 86

Group 17. Gearbox Subgroup 1737. Filter-distributor Fig.No 17.16

Pos.No Assembly unit or part No

Q-ty

80-1737110

1

80-1028020 240-1 404030-A 80-1028080 240-1404140 1 240-14040172 115-120-30-2-1 GOST 18829-73/ GOST 9833-73 3 240-1404088 4 240-1404027 5 12 1,25-6 .6.019 GOST 5915-70 6 37 -14076077 240-1404033 8 240-1 404035-A 9 240-1404023 10 240-1404113 11 240-1404024 12 240-1404110 13 240-1404049 14 10-6g 70.88.35.019 GOST 7795-70 15 10 OST 37.001.115-75 16 50-1404075 17 1221-1737126 18 5.01.019 GOST 11371-78 19 8-6g 30.88.35.019 GOST 7796-70 20 OST 37.001.115-75 21 1221-2401005 22 16-25 14x23-16 23 14 23-16 24 80-1737111 25 1/8". 12.019 26 45 GOST 3128-70 27 70-4801045 28 80-1737117 29 1221-1737114 30 80-1737113 31 80-1737118 32 80-1737112 33 50-1404059- 1 34 240-140401335 240-140401236 6-6g 14.58.019 GOST 1747580 37 240-140401938 2401404028 39 80-102809040 240-1404118 41 017-022-30-1-4 GOST 18829-73/ GOST 9833-73 1) If needed

87

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 3 6 21) 2 2 1 2 1 1 1 4 1 1 3 3 1 1 1 1 1 1 3 1 1 1 1 1

Name Filter-distributor (1-13, 16-18, 24-31, 33-40) Rotor with axis (1, 2, 5-13, 34-40) Rotor cage (7-9) Rotor axis (34, 35, 37-40) Gauze filter (10, 12) Rotor housing Ring Cap nut Filter nut Nut Thrust washer Retaining ring Special nut Rotor cage Cover Rotor impeller Gauze filter Inner cage Bolt Washer Valve plug Washer Washer Bolt Washer Tube Clamp Hose L=750 (with hydraulic lift) Hose L=960 (with draft control unit) Housing Plug Pin Spring Valve Plug Spring Spring Gasket Cap gasket Pipe Rotor axis Screw Housing cover Pin Head Ring Ring

Fig.18.1. Drive of Front Driving Axle 88

Group 18. Drive of Front Driving Axle Subgroup 1802. Drive of Front Driving Axle Fig.No 18.1

Pos.No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 1)

Assembly unit or part No 1221-1802030 1221-1802040 1221-18020651221-1802070 8020-1802075 1221-1802023 1221-1802019 86-1802024-A 80-1701397 6-50306 GOST8338-75/GOST2893-82 86-1802043 206 GOST 8338-75 1221-1802041 135 GOST 13941-86 86-1802034 86-1802032 1) 1221-1802032 1) 48 GOST 13940-86 86-1802039 86-1802048 1221-1802031 86-1802047 1221-1802036 86-1802083-A 1221-1802333 86-1802038 86-1802046 86-1802035-A 1221-1802044 62 GOST 13943-86 86-1802049 1221-1802025 86-1802028 8020-1802026 1221-180201386-1802027 86-1802051 207 GOST 8338-75 86-1802052 52-2308097 86-1802014.8 40.65 GOST 14229-93 1,6GOST 3282-74 86-18020171221-1802042 86-1802088 86-1802055 1221-1802016 85-3407470 1221-1802068 12-20/9C6W RH06101-012/00GA-6 /3.574 12. 1 1221-1802091 18-05518-051 OST 37.001.115-75

Selection

89

Q-ty 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3-4 3-4 1 2 2 1 1 1 2 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Name Friction (1221-1802040, 9-24, 27) Gear (7, 8, 25, 26) Shaft (30,32-38) Shaft (39,40) Guide (58,59) Nut Washer Bushing Ring Bearing Washer Bearing Gear Ring Backing plate Driven disk S=1,8 mm Driven disk S=2 mm Ring Guide Spring Piston Ring Drum Ring Ring Spring Cage Driving disk Bushing Ring Ring Yoke Bushing Semi-coupling Shaft Spring Washer Bearing Washer Nut Bushing Pin Wire (140 mm) Ring Shaft Elbow Pipeline Cover Coupling Hose Clamp “NORMA”

1

Hydraulic distributor valve

3 7 1 8

Thread plug O-ring Bolt Washer

Fig.18.1. Drive of Front Driving Axle 90

Group 18. Drive of Front Driving Axle Subgroup 1802. Drive of Front Driving Axle Fig.No 18.1

Pos.No 52 53 54 55 56 57 58 59

Assembly unit or part No 5-6g 50.58.019 GOST 17473-80 50-1702048 1) BK12-51 1520-1802088 1/8". 12.019 TU 23.1.506-91 1221-1802050 8020-1802018 019-022-19-2-2 GOST 18829-73/GOST 9833-73 60 8020-1802029 61 5-6g 16.58.019 GOST 17473-80 62 1221-1802012 63 1025-1802019 64 011-016-30-2-4 GOST 18829-73/GOST 9833-73 65 1221-1802054 1) Selection

91

Q-ty 4 6max 1 1 1 1 1 1

Name Screw Gasket Switch Bolt Plug Pipeline Guide Ring

1 4 1 1 2

Pusher Screw Cover Gasket Ring

1

Bushing

Fig.22.1. Cardan Drive 92

Group 22. Cardan Drive Subgroup 2203. Cardan Shaft Fig.No 22.1

Pos.No Assembly unit or part No 86-220301072-2203025PH 1 72-2201023 2 52-2203012 3 72-2203030-01 4 3102-2201037 5 34-2201043 6 69-2201031-A 7 704702 10 8 72-2203022 9 86-2203018-02 10 86-2203047 11 20-2201024 12 10 1-8 DIN 985

Q-ty 1 1 1 4 2 8 8 8 8 2 1 1 1 4

93

Name Cardan shaft (1,3-10) Cross bar with bearings (3, 4, 6, 7) Flange Bolt Cross bar Deflector Lock ring Collar Bearing Fork Pipe Slip yoke Gasket Hexagon nut

Fig.22.2. Guard

94

Group 22. Cardan Drive Subgroup 2210. Guard Fig.No 22.2

Pos.No Assembly unit or part No Q-ty 1 8-6g 20.88.35.019 GOST 7796-70 8 2 OST 37.001.115-75 8 3 8.01.019 GOST 11371-78 8 4 52-2210012-A 1 5 52-2210015 1 6 1025-2210013 1 7 1025-2210015 1 8 16-6g 40.88.35.019 GOST 7796-70 2 9 16 OST 37.001.115-75 2 10 1025-2210010 1

95

Name Bolt Washer Washer Casing Bracket Casing Bracket Bolt Washer Bracket

Fig.23.1. Front Driving Axle 822-2300020 96

Group 23. Front Driving Axle Subgroup 2300. Front Driving Axle 822-2300020 Fig.No Pos.No Designation Q-ty Name 822-2300020 23.1 Front driving axle assembly 1 822-2300020-051) Gear (see Fig.23.2) 52-2302010 1 Differential unit (see Fig.23.3) 52-2303010- -01 1 Left final drive reduction gear unit of front 822-2308005-10 1 driving axle (see Fig.23.4) 822-2308005-121) Right final drive reduction gear unit of front 822-2308005-11 1 driving axle (see Fig. 23.4) 822-2308005-131) Yoke (17-20) 822-2308110 2 1 822-2301051-01 1 Hose 2 263212 TU BY 100103346.014-2008 2 Bearing 3 52-2302019 1 Driven gear 4 52-2302038-A1 1 Nut 5 "MINTOR" TSS0G-1/8" 1 Breather 6 72-2301055 1 Housing 7 3/4" 2 Plug 8 01-015 6 Locating pin 9 52-2303027 16( ) Gasket =0,5 mm 10 52-2303028 16( ) Gasket =0,2 mm 11 150-155-36-1-4 GOST 18829-73/9833-73 2 Ring 12 822-2301053-01 1 Hose 13 16 OST 37.001.115-75 33 Washer 14 16-6g 45.88.35.019 GOST 7796-70 14 Bolt 15 1520-2308039 4 Cage 16 1027307 (31307) GOST 27365-87 4 Bearing 17 822-2308100 2 Yoke 18 1.2-38 58-1 GOST 8752-79/OST 3805146-78 2 Collar 19 2.2-38 58-1 GOST 8752-79/OST 3805146-78 2 Collar 20 075-080-30-1-4 GOST 18829-73/9833-73 2 Ring 21 85-3407113 2 Nut 22 1520-2308009 2 Screw 23 3/8" 2 Plug 24 52-2302021 6(m ) Gasket =0,5 mm 25 52-2302022 10(m ) Gasket =0,2 mm 26 055-063-46-1-4 GOST 18829-73/9833-73 4 Ring 27 1520-2308037 3 Axis 28 1520-2308037-01 1 Axis 29 16-6g 45.88.35.019 GOST 7796-70 16 Bolt 30 85-4607447 4 Cap 31 1.3. 9. GOST 19853-74 4 Oiler 32 822-2308065-01 2 Shaft 33 16-6 .6.019 GOST 5915-70 3 Nut 34 1520-2308077 3 Bushing 35 1520-2308079 3 Stud 36 922-2301023- -01 1 Cylinder bracket 37 1520-2308042 8(m ) Shim =0,2 mm 38 1520-2308042-01 20(m ) Shim =0,5 mm 39 089-095-36-1-4 GOST 18829-73/9833-73 1 Ring 40 12 OST 37.001.115-75 10 Washer 41 12-6g 35.88.35.019 GOST 7796-70 6 Bolt 42 12-6g 25.88.35.019 GOST 7796-70 4 Bolt 43 72-2301059-A1 2 Plate 44 52-2301058-A4 2 Axis 1) Rear axle (z=27, Z=54)

97

23.2. Gear

98

Group 23. Front Driving Axle Subgroup 2302. Main Gear of Front Driving Axle Q-ty 1 1 1 1

Name Gear set (1-12, 3 (Fig.23.1)) Gear set (1, 3 (Fig.23.1)) Gear Bearing

1 2 2 2 2 2 2 2 2 2 1 1

Cage Washer Washer Washer Washer Washer Washer Washer Washer Washer Bearing Ring

2

Collar

1 1 1 1 1

Blind plug Flange Washer Nut Forelock

99

=2,65 mm =2,70 mm =2,75 mm =2,90 mm =3,05 mm =3,20 mm =3,30 mm =3,35 mm =3,40 mm

Selected during the bearing adjustment

Fig.No Pos.No Designation 23.2 52-230201052-2302030 1 52-23020152 7607 GOST 27365-87 or 6-7607 GOST 27365-87 3 52-23020164 52-2302026 52-2302026-01 52-2302026-02 52-2302026-03 52-2302026-04 52-2302026-05 52-2302026-06 52-2302026-07 52-2302026-08 5 7506 GOST 27365-87 6 52-2302018 2.2-38 62-1/4 7 GOST 8752-79/OST 3805146-78 8 82-2302031 9 52-180207810 52-1802079 11 70-3003032 12 25.019 GOST 397-79

Fig.23.3. Differential Unit

100

Group 23. Front Driving Axle Subgroup 2303. Differential Unit Fig.No Pos.No Designation 23.3 52-2303010- -01 52-2303030 1 52-23030142 52-23030153 52-2303018 4 52-2303019 5 52-2303017 6 52-2303034 7 35-10 9. GOST 3111-81 8 52-2303021 9 52-2303023- 1-01 10 52-2303024-01 11 52-2303023- 1 12 52-2303032 13 52-2303013 14 52-2303026-

Q-ty 1 2 1 1 4 2 2 2 2 2 2 2 2 4 8 8

101

Name Differential unit (1-14) (Fig. 23.1) Gear (5-7) Box Box Satellite gear Axis Gear Gasket Blind plug Cup Disk Disk Disk Plate Nut Bolt

Fig.23.4. Final Drive Reduction Gear Unit of Front Driving Axle

102

Group 23. Front Driving Axle Subgroup 2308. Final Drive Reduction Gear Unit of Front Driving Axle Fig.No Pos.No Designation 23.4 822-2308005-10 822-2308005-121) 822-2308005-11 822-2308005-131) 1520-2308024-20 1520-2308040-05 1520-23080401) 1520-2308080 1521-2308020 1521-2308030 1521-2308050-05 1521-23080501) 1 100 GOST 13941-86 2 45 GOST 13940-86 3 53609 GOST 24696-81 4 1520-2308038 5 1520-2308062-05 1520-23080621) 6 1520-2308053 7 1520-2308054 8 34,8 3 GOST 6870-81 9 1520-2308059 10 1521-2308056 11 1520-2308011 12 2.8 25 GOST 3128-70 13 1520-2308064 14 1521-2308016 15 10-6g 35.88.35.019 GOST 7796-70 16 10 OST 37.001.115-75 17 7514 GOST27365-87 18 2.2-100 125-1 GOST 8752-79/OST 3805146-78 19 1521-2308017 20 40-3103016 21 16-6 .6.019 GOST 5915-70 22 16 OST 37.001.115-75 23 1520-2308077 24 822-2308074 822-2308075 25 1520-2308079 26 1520-2308079-02 27 1520-2308015 28 1520-2308034 29 "MINTOR" TSS0G-1/8" 30 1021-2308076 31 1521-2308012 32 1521-2308031 33 1521-2308013 34 2007109 GOST 27365-87 35 1520-2308061-05 1) 1520-2308061 36 2.2-45 65-1 GOST 8752-79/OST 3805146-78 1) Rear axle (z=27, Z=54)

103

Q-ty 1

Name Left reduction gear unit (1-60)

1

Right reduction gear unit (1-60)

2 2

Double hinge (44-50) Housing (27, 29, 31-50)

2 2 2 2

Cage (36, 37, 40) Cover (12-14) Carrier (6-11) Hub (1-20)

2 2 2 2 2

Ring Ring Bearing Ring Gear unit (z=40) Gear unit (z=44) Axis Washer Roller Satellite gear Carrier Screw Pin Gear Cover Bolt Washer Bearing Collar

6 12 156 6 2 6 6 2 2 20 20 2 2 2 16 12 12 12 1 1 11 1 2 2 2 1 2 2 2 4 2 2

Flange Front wheel bolt Nut Washer Bushing Left lever Right lever Stud Stud Housing Gasket Breather Bracket Bolt Lock plate Washer Bearing Gear (z=14) Gear (z=17) Collar

Fig.23.4. Final Drive Reduction Gear Unit of Front Driving Axle

104

Group 23. Front Driving Axle Subgroup 2308. Final Drive Reduction Gear Unit of Front Driving Axle Fig.No Pos.No Designation Q-ty Name 23.4 37 100-105-30-2-4 2 Ring GOST 18829-73/GOST 9833-73 38 1520-2308021 20(max) Shim =0,2 mm 39 1520-2308021-01 8(max) Shim =0,5 mm 40 1520-2308035 2 Cage 41 8-6g 35.88.35.019 GOST 7796-70 8 Bolt 42 OST 37.001.115-75 16 Washer 43 032-036-25-2-4 2 Ring OST 18829-73/GOST 9833-73 44 1520-2308063-10 2 Fork 45 72-2203026-11 4 Cross bar 46 15.22.01.013-10 2 Double hinge fork 47 704702 10 TU 37.006.065-90 16 Bearing 48 24-2201043-01 16(max) Lock ring 24-2201043-10 16(max) Lock ring 24-2201043-20 16(max) Lock ring 24-2201043-30 16(max) Lock ring 49 32 2 Blind plug 50 1520-2308048 2 Fork 51 8-6g 25.88.35.019 GOST 7796-70 8 Bolt 52 1520-2308004 2 Cover 53 1520-2308003 2 Gasket 54 80-1701045 2 Nut 55 80-1701056 2 Washer 56 7509 GOST 27365-87 2 Bearing 57 1520-2308002 2 Cage 58 095-100-30-1-4 GOST 18829-73/9833-73 2 Ring 59 3/8" 2 Plug 60 3/4" 2 Plug

105

Fig. 24.1 Rear Axle. Differential Unit. Final Drives 106

Fig. 24.1 . Rear Axle. Differential Unit. Final Drives 107

Group 24. Rear Axle Subgroup 2401, 2403, 2407. Rear Axle. Differential Unit. Final Drives Fig.No Pos.No 24.1 24.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Assembly unit or part No 1221-2401010-05 1221 -2401010-05 1221-2401010-07 1221 -2401010-07 1221-2401015-05 1522-24030101522-2403015-02

Q-ty 1 1 1

Name Rear axle (z=27, Z=54; dry brakes) Rear axle (z=27, Z=54; wet brakes) Rear axle (z=24, Z=56; dry brakes) Rear axle (z=24, Z=56; wet brakes) Rear axle housing (25, 65, 66, 86) Differential unit (2, 12, 14, 16, 17, 22, 80-85) Differential unit housing (15, 79) Left cage (13, 20, 21, 68-71, 74-77) (z=27, Z=54; dry brakes) Left cage (13, 20, 74, 75, 77, 89) (z=27, Z=54; wet brakes) Left cage (13, 14, 20, 21, 74-77) (z=24, Z=56; dry brakes) Left cage (13, 74, 75, 77, 89) (z=24, Z=56; wet brakes) Right cage (13, 19-21, 68-71, 74-76) (z=27, Z=54; dry brakes) Right cage (13, 19-21, 74,75) (z=27, Z=54; wet brakes) Right cage (13, 19-21, 68-71, 74-76) (z=24, Z=56; dry brakes) Right cage (13, 19-20, 74, 75) (z=24, Z=56; wet brakes) Drive gear (57-59, 61) Left final drive (23, 26, 27, 29, 32, 33, 36, 37, 39, 41, 43-46, 52, 54-56) (dry brakes) Left final drive (23, 26, 27, 29, 32, 33, 36, 37, 39, 41, 43-46, 52, 54-56) (wet brakes) Right final drive (23, 24, 26, 27, 33, 36, 37, 39, 41, 43-46, 52, 54-56) (dry brakes) Right final drive (23, 24, 26, 27, 33, 36, 37, 39, 41, 43-46, 52, 54-56) (wet brakes) Carrier (42, 47-51, 53) Cover (38, 40) Cage (30, 60) Gasket Washer Bolt (dry brakes)

1 1 1

1221-2407060-02

1

1221 -2407060

1

1521-2407060

1

1523 -2407060-02

1

1221-2407060-03

1

1221 -2401060-01

1

1521-2407060-01

1

1523 -2407060-03

1

1221-2407540

2

1221-2407500

1

1221-2407500-02

1

1221-2407500-01

1

1221-2407500-03

1

1221-2407535- 1 1221-2407030 1221-2407130 1221-2401028 12 OST 37.001.115-75 12-6g 35.88.35.019 GOST 7796-70 80 -2407041 OST 37.001.115-75 8-6g 25.88.35.019 600-2401026 20 OST 37.001.115-75 1221-2401026 50-24010271221-2401024 1221.1-2401025 50-1702092 1221-2407043 7216 GOST 27365-87 or SNR 30216 1522-2403018-02

2 2 2 1 24 24 14 7 4 2 4 1 1 1 1 12 2

Bolt (wet brakes) Washer Bolt Bolt Washer Cover Gasket Cover Gasket Tight-fitting bolt 12 42 Ring Bearing

2 1

Housing

108

Group 24. Rear Axle Subgroup 2401, 2403, 2407. Rear Axle. Differential Unit. Final Drives Fig.No 24.1 24.1

Pos.No Assembly unit or part No 16 50-240302117 1220-2403049 18 01-015 1521-2407053-01 19 1221 -2407053-01 1221-2407052 20 1522-2407052 1221-2407042 21 1221 -2407042-01 1221 -2407042 22 50-2403023 23 1221-2407082 1221-2407018- -01 24 1221 -2407018-01 25 1221-2401016-05 10-6g 25.88.35.019 26 GOST 7796-70 27 10 OST 37.001.115-75 28 70-1701300 29 1221-2407508-01 30 217 GOST 8338-75 31 1221-2407552 1221-240701832 1221 -2407018 33 1/8". 12.019 34 16 OST 37.001.115-75 16-6g 60.88.35.019 35 GOST 7795-70 36 142-2407091 37 7218 GOST 27365-87 2.2-90 120-1 GOST 8752-79/ 38 OST 3805146-78 39 1221-2407089 40 1221-2407028 41 1221-240750342 1221-240753643 7217 GOST 27365-87 44 1221-24075025336-2405050- or 45 5336-2405050- 2 or 5336-2405050- 3 1221-2407512 46 1221-2407504 54.38.619 47 1221-2407538 48 5 27,8 3 GOST 6870-81 49 1221-2407539 50 5336-240503551 1221-24075561221-2407506 52 1221-2407506-01 53 .8 45.65 GOST 14229-93 54 1221-2407537 55 1221-2407507

Q-ty 1 2 2 1 1 2 2 2 1 1 6 2 1 1 1 8 8 1 4 4 2 1 2 22 22 2 2 2 2 2 4 2 2 2

Name Driven gear Thrust washer Pin Shaft (dry brakes) Shaft (wet brakes) Gear (z=27, Z=54) Gear (z=24, Z=56) Bearing carrier (dry brakes) Right bearing cage (wet brakes) Left bearing cage (wet brakes) Lock plate Semi-axis Right semi-axis tube (dry brakes) Right semi-axis tube (wet brakes) Housing 20 GOST 1412-85 Bolt Washer Magnetic plug 11/4 Pin Bearing Gasket Left semi-axis tube (dry brakes) Left semi-axis tube (wet brakes) Plug Washer Bolt Ring Bearing Collar Gasket Cover Plate Carrier Bearing Epicycle hub Driven gear

2 4 8 4 16 368 8 8 8 12 12 8 2 2

109

Pin Plate Lock ring Satellite gear washer Roller Distance washer Satellite gear Satellite gear axis Gasket 0,5 mm Gasket 0,2 mm Pin Washer Washer

Group 24. Rear Axle Subgroup 2401, 2403, 2407. Rear Axle. Differential Unit. Final Drives Fig.No Pos.No 24.1 56 24.1 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 102 104 106 107 108 109

Assembly unit or part No Q-ty 70-4605036 2 55 2 5336-2405028- or 2 5336-2405028 1221-2407542 2 1221-2407131 2 1221-2407541 2 1221-2407123 2 1221-2407122 2 1522-2407122 2 80-2401016 2 50-4605027 1 36-35020372 50-1601352 4 80 -2407039 4 125 GOST 13943-86 2 115-120-30-2-2 GOST 18829-73/ 2 GOST9833-73 2.2-52 75-1 GOST 8752-79/ 2 OST 3805146-78 1221-2407081 2 1221-2407056 1-8 1221-2407057 1-20 205-210-36-1-4 or 200-205-36-2-2 2 GOST 18829-73/GOST 9833-73 311 GOST 8338-75 or 4 6-311 1 GOST 8338-75 035-040-30-1-4 GOST 18829-73/ 4 GOST 9833-73 1521-2407053 1 1221 -2407053 1 1522-2403019-02 1 1522-2403048 2 1522-24030621 1522-24030574 29,8 3 GOST 6870-81 100 1522-24030254 12-6 .6.019 GOST 5915-70 12 50-4216024 1 2.2-25 42-1 GOST 8752-79/ 2 OST 3805146-78 1221-2407505 24 36-1702110 2 1,6GOST 3282-74 2 13.11.000-02 1 85-24010801 74-2401050 1 020-025-30-1-4 GOST 18829-73/ 1 GOST 9833-73 50-2401031 1 50-2401020 1 1221-2401019 1 1221-2400030 1 8-6g 30.88.35.019 GOST 7796-70 2 017-022-30-1-4 GOST 18829-73/ 1 GOST 9833-73 8-6g 55.88.35.019 GOST 7795-70 1

110

Name Bolt Ring Drive gear Bushing Cage Shaft Bushing Driven gear (z=27, Z=54) Driven gear (z=24, Z=56) Gasket Pin Bushing Pin (dry brakes) Pin (wet brakes) Ring (dry brakes) Ring (dry brakes) Collar (dry brakes) Yoke (dry brakes) Gasket 0,5 mm Gasket 0,2 mm Ring

Bearing Ring (dry brakes) Shaft (dry brakes) Shaft (wet brakes) Cover Semi-axis gear Cross bar Satellite gear Roller Satellite gear washer Nut Bushing Collar Bolt Screw Wire (200 mm) Handle Lever Lever Ring Washer Shifter arm Shaft Tube Bolt Ring Bolt

Fig. 24.2. Final Drive (Lubricant)

Group 24. Rear Axle Subgroup 2401. Final Drive (Lubricant) Fig.No 24.2

Pos.No 1 2 3 4 5 6 7 8 9 10 11

Assembly unit or part No 86-1802088 1522-2407330 1522-2407317 70-4802046 1522-2407310 80-1737110 10 OST 37.001.115-75 10-6g 20.88.35.019 GOST 7796-70 70-4802043 1221-2407288-02 1522-2407320

111

Q-ty 2 1 3 2 1 1 1 1 1 1 1

Name Elbow Oil pipeline Pipe Clamp Oil pipeline Filter Washer Bolt Clinch rivet Three way pipe Oil pipeline

Fig.24.3 Differential Locking Mechanism

112

Group 24. Rear Axle Subgroup 2409. Differential Locking Mechanism Fig.No 24.3

Pos.No Assembly unit or part No 70-240901070-2409010- -01 1) 82P-2409050 1 70-2409015-A 2 70-3502040-01 or 70-3502040-04 3 70-2409028 4 70-2409020 70-2409020-01 1) 5 70-2409018 6 70-2409021 7 70-24090308 OST 37.001.115-75 9 8-6g 40.88.35.019 GOST 7795-70 10 70-2409035-A6 11 12 OST 37.001.115-75 12 12-6g 200.58.019 GOST 7795-70 1522-2409034 1) 13 70-2409037 14 40 GOST 13940-86 15 82P-2409036-A 16 70-240902617 020-025-30-1-4 GOST 18829-73/GOST 983373 18 54-06-448-A 19 70-2409027-A 20 70-24090331) For tripple-disk brakes.

113

Q-ty 1

Name Lockup coupling (1-9)

1 1 2

Adapter (10,13-20) Coupling housing Brake disk

2 1

Release disk Lockup shaft

1 1 1 8 8 1 5 5 5 1 1 1 1 1

Pressure disk Diaphragm Diaphragm cover Washer Bolt Casing Washer Bolt Bolt Coupling Ring Seal Adapter Ring

1 1 1

Spring Bushing Ring

Fig.24.4 Differential Locking Mechanism of Wet Type 114

Group 24. Rear Axle Subgroup 2409. Differential Locking Mechanism of Wet Type Fig.No 24.4

Pos.No

Assembly unit or part No

Q-ty

80 -2409010

1

1221 -2409050 1 80 -2409002 4 50-17021484 80 -2409028 1 80 -2409028-01 1 1) 80 -2409028-02 1 1) 80 -2409028-03 1 1) 80 -2409028-04 1 1) 80 -2409028-05 1 1) 80 -2409028-06 1 1) 4 1221 -3502039 5 5 1221 -2409034 1 6 70-24090301 7 70-2409021 1 8 6-6g 10.58.019 GOST 17473-80 8 9 OST 37.001.115-75 8 10 80 -2409037 1 11 80 -2409036 1 12 70-24090331 13 70-24090271 14 54-06-4481 15 70-24090261 16 020-025-30-1-4 1 GOST 18829-73/GOST 9833-73 17 70-2409037 1 18 “NORMA” 32-50/9 6W 1 19 70-2409020-02 1 20 80 -2409018 1 21 205-215-58-2-2 1 GOST 18829-73/GOST 9833-73 22 1221 -2409051 1 23 8-6g 40.88.35.019 GOST 7795-70 8 24 OST 37.001.115-75 8 25 80 -2409016 5 26 2522-18020356 27 80 -2409015 1 28 80 -2409001 1 29 14 OST 37.001.115-75 5 1) Selected during assembling for providing needed gap 1 2 3

115

Name Lockup coupling (1-3, 6, 7, 19, 20, 23-28) Adapter (5,8-18,21) Pin Detent spring Release disk (S=4,7mm) Release disk (S=4,4mm) Release disk (S=4,1mm) Release disk (S=3,8mm) Release disk (S=3,5mm) Release disk (S=3,2mm) Release disk (S=3,0mm) Bolt Cover Diaphragm cover Diaphragm Screw Washer Ring Seal Ring Bushing Spring Adapter Ring Coupling Clamp Lockup shaft Pressure disk Ring Gasket Bolt Washer Intermediate disk Drive disk Coupling housing Hub Washer

Fig. 27.1. Drawbar Hitch

116

Group 27. Trailing Appliance Subgroup 2707. Drawbar Hitch Fig.No Pos.No Assembly unit or part No 27.1 1322-2707210 1 1321-2707014 2 1222-2707137 3 1321-27070114 1321-2707030 5 16 OST 37.001.115-75 6 1220-4605506 7 6-6g 18.88.35.019 GOST 7798-70 8 6.01.019 GOST 11371-78 9 OST 37.001.115-75 10 6-6 .6.019 GOST 5915-70 11 921-2707068-02 12 20 1,5-6 .6.019 GOST 5915-70 13 20 OST 37.001.115-75 14 1321-270708315 921-2707068 16 6-6g 12.88.35.019 GOST 7798-70 17 921-2707068-03 18 1322-2707274 19 1322-2707211 20 1322-2707280 21 .6 30.65 GOST 14229-93 22 61.05.005 23 61.05.004 24 1522-2707244 25 6,3 63.019 GOST 397-79 26 1321-2707070- -01 27 16 OST 37.001.115-75 28 16-6 .6.019 GOST 5915-70 29 1522-2707243 30 1522-2707242 31 1522-270707932 921-2707055 33 61.07.00134 1321-270705135 20 OST 37.001.115-75 36 680-2707024 37 1321-270707038 1322-2707261 39

900-2707135

40

900-2707135-01

41

900-2707135-02

42 43 44 45

1322-2707261-01 1322-2707262-01 6-6g 16.88.35.019 GOST 7798-70 1322-2707262

117

Q-ty 1 4 2 1 1 4 4 1 1 9 1 2 6 6 2 2 4 2 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 8 8 1 1 2 (maxi mum) 2 (maxi mum) 2 (maxi mum) 1 1 4 1

Name Drawbar hitch Bolt Plate Plate Pin Washer Bolt Bolt Washer Washer Nut Stud Nut Washer Joke Stud Bolt Stud Buckle Bushing Board assembly Pin Chock Ring Buckle Forelock Plate Washer Nut Nut Washer Kingpin Fork Forelock Bracket Washer Bolt Plate Side member Plate

Plate

Plate Side member Bracket Bolt Bracket

Fig. 27.2. Drawbar Hitch (Options Arrangement) 118

Group 27. Drawbar Hitch Subgroup 2707. Drawbar Hitch (Options Arrangement) Fig.No 27.2

Pos.No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Assembly unit or part No 1321-2707150- 1 1322-2707160 1322-27071301322-2707133 1322-2707120- 1 20-6 .6.019 GOST 5915-70 10-6 .6.019 GOST 5915-70 10 OST 37.001.115-75 1522-2707126 1522-2707127 20 OST 37.001.115-75 1523-2707146 1523-2707149 61.07.00150-4202146 1523-2707143 3,2 25.019 GOST 397-79 1522-27070791523-2707142 70-4235035 16-6 .6.019 GOST 5915-70 16 OST 37.001.115-75 1321-27071441321-27071401321-2707042 61.05.004 61.05.005 1321-2707030 1321-2707113- or 1321-37071111322-2707165 1322-2707162-01 1322-2707180 1322-2707161 61.07.001 36.019 GOST 397-79 1321-2707020-

Q-ty 1 1 1 4 1 4 2 2 1 1 4 2 2 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1

119

Name Rod (11-19, 25) Python (28-33, 46) Cross member Bolt Joke Nut Bolt Washer Plate Axis Washer Washer Bolt Forelock Ring Lining Forelock Kingpin Joke Chain Nut Washer Rod Kingpin Forelock Ring Chock Pin

1

Fork

1 1 1 1 1 1 1

Plate with python Pin Pin Thrust Forelock Forelock Plate

Fig. 28.1. Semi-frame

120

Group 28. Frame Subgroup 2801. Semi-frame Fig.No Pos.No Designation 1025-2800010 28.1 1025-2801120 80-2806010-011) 1 1025-2801124 2 80-2801050 3 16-6gx60.88.35.019 GOST 7796-70 4 16 OST 37.001.115-75 5 16-6gx120.88.35.019 GOST 7795-70 6 16-6 .6.019 GOST 5915-70 7 16-6gx150.88.35.019 GOST 7795-70 (permitted 70-2800016-01) 8 50-3913214 9 16-6gx32.88.35.019 GOST 7796-70 10 80-3919106 11 16-6gx32.88.35.019 GOST 7796-70 12 16-6gx45.88.35.019 GOST 7796-70 13 50-2800011 14 80-2801060 15 20-6 .6.019 GOST 5915-701) 16 20 OST 37.001.115-751) 17 40-3001022 18 80-28060111) 19 70-46050361) 20 A61.07.0011) 21 50-4605079- 1) 1) Mounted when the front ballast is absent

121

Q-ty 1 1 1 1 1 6 25 2 1 2 2 2 2 8 4 4 1 2 2 2 1 2 2 1

Name Semi-frame (1, 2, 11-14, 17) Front beam (1,17) Front towing line (15,16,18,19) Front beam Right longeron Bolt Washer Bolt Nut Bolt Clamp Bolt Bracket Bolt Bolt Bushing Left longeron Nut Washer Bushing Front towing line Bolt Forelock Kingpin

Fig.28.2. Towing Device

122

Group 28. Frame Subgroup 2805. Towing Device Fig.No 28.2

Pos.No 1 2

Assembly unit or part No

Q-ty 1 1

123

Name Bracket 550 0364-2 Towing device ACV-40

Fig.28.3. Trailer Hook 1220-2807010124

Group 28. Frame Subgroup 2807. Trailer Hook 1220-2807010Fig.No Pos.No Designation 28.3, 1220-2807150 28.4 1220-2807015 1220-2807085 1321-2707050- 1 1 1220-2807013 2 36-3503018 3 6,3 36.019 GOST 397-79 4 1220-2807020 5 1321-2707014 6 1222-2707137 7 70-2807081 8 50-1605152 9 1220-2807040 10 12 32 OST 37.001.163-97 11 3,2 18.019 GOST 397-79 12 70-2807079 13 16.01.019 GOST 11371-78 14 3,2 25.019 GOST 397-79 15 1220-2807045 10-6g 16.88.35.019 GOST 779616 70 17 10 OST 37.001.115-75 18 4-6g 8.58.019 GOST 17473-80 19 4-6 .6.019 GOST 5927-70 20 4 OST 37.001.115-75 21 85-2807093 22 50-1103031-01 23 50-131013624 1220-2807080 25 6-6g 16.58.019 GOST 17473-80 26 6-6 .6.019 GOST 5915-70 27 OST 37.001.115-75 28 85-2807092 29 921-2707068 30 20-6 .6.019 GOST 5915-70 31 20 OST 37.001.115-75 32 1220-2807051 33 1220-2807051-01 34 70-2807052- -02 35 40-3405062 36 70-280705337 1220-2807005 38 20.01.019 GOST 11371-78 39 20 1,5-6 .04.019 GOST 5919-73 40 36.019 GOST 397-79 41 1220-2807012 42 1321-2707013 43 20 1,5-6 .6.019 GOST 5915-70 44 1322-2707260-01 45 1322-2707274 46 .6 30.65 GOST 14229-93 47 6-6g 12.88.35.019 GOST 7798-70 48 1322-2707211 49 1322-2707260 50 1220-4605506 51 16 OST 37.001.115-75

125

Q-ty 1 1 1 1 1 1 1 1 4 2 1 1 1 1 3 1 1 1 1 1

Name Rod (31,66,68,70-77) Bracket (53,62-65) Handle (23,24) Fork (66-71) Pin Washer Forelock Bracket Bolt Plate Spring bracket Spring Rod Pin Forelock Lever Washer Forelock Axis flange

1 3 3 3 2 1 1 1 2 3 7 1 2 6 12 1 1 2 2 2 1 2 2 2 6 6 6 1 1 1 4 1 1 4 6

Washer Screw Nut Washer Seal Housing Handle Handle Screw Nut Washer Bracket Stud Nut Washer Clip (right) Clip (left) Screw Nut Nut Hook (with axis) Washer Nut Forelock Pin Nut Nut Side member assembly (left) Buckle Pin Bolt Bushing Side member assembly (right) Bolt Washer

Bolt

Fig.28.4. Trailer Hook 1220-2807010- (Options Arrangement) 126

Group 28. Frame Subgroup 2807. Trailer Hook 1220-2807010Fig.No Pos.No Designation 28.3, 52 1322-2707280 28.4 53 1220-2807014 54 900-2707135 55 900-2707135-01 56 900-2707135-02 57 1321-270708358 921-2707068-03 59 921-2707068 -02 60 6-6g 18.88.35.019 GOST 7798-70 61 6.01.019 GOST 11371-78 62 1220-2807077 63 1220-2807047 64 70-2707137 65 70-2707153 66 1522-270707967 921-2707055 68 61.07.00169 50-4202146 70 2,5 14 71 1321-2707070(see Fig.27.1 ) 1321-2707070- -01 1321-27070511522-2707242 1522-2707243 1522-2707244 680-2707024 16-6 .04.019 GOST 5916-70 6,3 63.019 GOST 397-79 16 OST 37.001.115-75 20 OST 37.001.115-75 72 1220-2807144 73 1220-2807149 74 921-2707066 75 1220-2807124 76 1523-2707145 77 80-2707149- -01 78 1322-2707130 79 16-6 .6.019 GOST 5915-70 80 1322-270712081 142-4605076

127

Q-ty 1 1 2 2 2 1 2 2 1 1 2 1 2 2 1 1 1 6 2 1

1 1 1 1 1 4 4 1 2 8 1 2 2 1 1 2 1 2 1 1

Name Board assembly Bracket Plate (S=0,5 mm) Plate (S=1 mm) Plate (S=0,2 mm) Joke Stud Stud Bolt Washer Grip Grip axis Bolt Washer Kingpin Fork Forelock Ring Chain (33 links) Plate

Plate Bracket Washer Nut Buckle Bolt Nut Forelock Washer Washer Rod Bolt Nut Clip Lining Bolt Cross member Nut Joke Pin

Fig.30.1. Steering Link 128

Group 30. Steering Link Subgroup 3003. Steering Link Fig.No 30.1

Pos.No Assembly unit or part No 822-3003010-01 822-3003020 1 822-3003020-01 2 1220-3003013-01 3 1220-3003011 4 1220-303013 822-3003022 5 822-3003022-01 6 2,0GOST 3282-74 7 50-30030188 1220-3003028 9 1220-3003027 10 1220-3003021 11 1220-3003023 12 1220-3003024 13 1220-300302514 1220-3003029 15 20 1,5-6 .04.019 GOST 5919-73 16 36.019 GOST 397-79

129

Q-ty 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2

Name Steering link (1-16) Right hinge (822-3003022, 6-16) Left hinge (822-3003022-01, 6-16) Lock nut Pipe Lock nut Right hinge housing Left hinge housing Wire (270 mm) Plug Insert Insert Ball pin Insert Ring Case Ring Nut Forelock

Fig. 31.1 Front Driving Wheels

Fig. 31.2 Front Driving Wheels 130

Group 31. Wheels and Hubs Subgroup 3101. Front Driving Wheels Fig.No Pos.No Assembly unit or part No 31.1 1221-3101010-01 or 1221-3101010 or 822-3101010

1 2 3 4 5

W12-24-3101020-01 or 880.3101012-01 W12-24-3101035 W12-24-3101017 52-2301065 1221-3101011 1221-3101013 or 16x1.5-6 .10.019 GOST 5915-70

6 7 8

Q-ty 2

2

Wheel W12x24 (1,2,3,4,5)

2 2 12 12

Rim W12x24 with brackets Disk Washer Bolt

12

Nut

2 70-3104019-01 40-3103017 822-3101015

2 14

1

8133.3101012-01

2

2 3

40-3103017

2 16

31.2

Name Wheel (with tyre 420/70R24) (1-6) Wheel (with tyre 14.9R24) (1-6) Wheel 360/70R24 (assembled with tyre) (16)

2

131

Tyre 420/70R24 or 14.9R24 or 360/70R24 Special nut Wheel mounting nut Wheel 11.2R24 (assembled with tyre) (1,2) Wheel W10 24 (disk, rim, protective visor) Tyre 11.2R24 Wheel mounting nut

Fig. 31.3. Rear Driving Wheels

Fig. 31.4. Rear Driving Wheels

132

Group 31. Wheels and Hubs Subgroup 3104. Rear Wheels Hubs 3107. Rear Driving Wheels Fig.No Pos.No 31.3, 31.4 1 2 3 4 5 6 7 10 11 12 13 14 8 9 8 9 8 9 8 9 8

Designation 1220-3104010 1220-3104012 1220-3104011 40-3104021 1220-3104012-01 20 OST 37.001.115-75 70-4605036 70-3104019 36-3104019 7-34-108 50-310701816 OST 37.001.115-75 16-6 .6.019 GOST 5915-70 1221-3107010 1) DW15L 38-3107020 or 8746.3107012

8

2 2 2

72-3107010-05 2,3)

2 2

C70-3107012

2

80-3107010-01 1)

2 2

C885.3107012

2

80-3107010-03 1,3)

2 2

C885.3107012

2

70-3100220-

9

2

72-3107010 2) DW15L 38-3107020 or 8746.3107012

9 8

Q-ty 2 1 1 8 1 6 6 2 14 8 4 8 8 2

2 2

1)

70-3107012

2

70-3100220- -01 1,3)

2 2

70-3107012

2

9 8 9

2 2 2 2 2 2 2

50-3100030 50-3107050

85-3107020 8 50-3107050 9 1) For tractors with FDA 822-2300020 2) For tractors with FDA 822-2300020-05 3) With ballast weights (Fig. 31.4)

133

Name Hub (1-7, 10) Insert Hub Bolt Insert Washer Bolt Special nut Wheel mounting nut Bolt (for weights mounting) Weight (against order) Washer (for weights mounting) Nut (for weights mounting) Wheel 18.4R38 (assembled with tyre) (8,9) Wheel DW15L 38 (disk, rim, protective visor) Tyre 18.4R38 Wheel 16.9R38 (assembled with tyre) (8,9) Wheel DW15L 38 (disk, rim, protective visor) Tyre 16.9R38 Wheel 16.9R38 (assembled with tyre) (8,9) Wheel DW14L 38 (disk, rim, protective visor) Tyre 16.9R38 Wheel 18.4R34 (assembled with tyre) (8,9) Wheel DW16 34 (disk, rim, protective visor) Tyre 18.4R34 (model -11) Wheel 18.4R34 (assembled with tyre) (8,9) Wheel DW16 34 (disk, rim, protective visor) Tyre 18.4R34 (model -11) Wheel 15.5R38 (assembled with tyre) (8,9) Wheel DW14L 38 (disk, rim, protective visor) Tyre 15.5R38 Wheel 15.5R38 (assembled with tyre) (8,9) Wheel DW14L 38 (disk, rim, protective visor) (4,8) Tyre 15.5R38 Wheel 9.5-42 (assembled with tyre) (8,9) Wheel DW8 42 (disk and rim) Tyre 9.5-42 Wheel 11.2R42 (assembled with tyre) (8,9) Wheel DW8 42 (disk and rim) Tyre 11.2R42

Fig. 34.1. Steering Column

134

Group 34. Steering Control Subgroup 3401. Steering Column Fig.No Pos.No Designation 85-3401000- -02 34.1 85 -3401000-02

Q-ty

85-3401010

1

70-340105085-3401150 85-3401120 85-3401016 20 GOST 13940-86 80-3401019 85-340115619 GOST 13943-86 904700 17 TU 37.006.065-90 50-3401064 50-3401063 10-6 .04.019 GOST 5916-70 80-3401013 50-3401061-A 10-6g 45.88.35.019 GOST 7795-70 -510 70-3401055 70-34010548 36 70-340107770-3401076 70-3401078 70-3401079 80-3401082 80-3401140 16 1,5-6 .6.019 GOST 5915-70 50-3401091 80-3402015 80-3709025 80-370902680-3709024 50-4608057 85-3401175 600-3401012 70-3003032 85-3401080 8-6 .6.019 GOST 5915-70 50-3401062 85-3401067 70-4803060 25.019 GOST 397-79 85-3401011 822-3401001-03 50-13101581,6 12.019 GOST 397-79 18 GOST 13940-86 85-3401014 822-3401140- 1 16 OST 37.001.115-75 70-3402015- or 85-3402015

1 1 1 1 1 1 1 8 8 8 8 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 2 1 1 1 1 1 1 1

Name Steering column (two-stroke wheel) Steering column (three-stroke wheel) Steering column (1-21, 32-37, 39, 40, 42, 44, 45) Shaft (15-17) Cardan (5-9, 12, 36, 37) Bracket Bushing Ring Washer Fork Ring Bearing Oil-seal Yoke Nut Washer Fork Bolt Key 5 10 Intermediate shaft Shaft end extension Pin Shock absorber Bushing Nut Lock nut Cover Clamp Nut Washer Steering wheel Bushing Bushing Case Spring Shaft Washer Nut Pipe Nut Cross bar Fork Handle Forelock Screw Rod Spring Forelock Ring Detent Clamp Washer

1

Steering wheel

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

135

Fig.34.2 Steering Control 1025-3400010 136

Group 34. Steering Control Subgroup 3407. Steering Control Fig.No Pos.No Designation 1025-3400010 34.2 1 16 OST 37.001.115-753 2 16-6g 25.88.35.019 GOST 7796-70 3 1221-3407012-03 4 "NORMA" TORRO 25-40/9-C6W 5 8-6g 45.88.35.019 GOST 7795-70 6 OST 37.001.115-75 7 1025-3407030 8 017-022-30-1-4 GOST 18829-73/9833-73 9 8-6g 40.88.35.019 GOST 7796-70 10 1025-340702011 "NORMA" TORRO 16-25/9-C6W 12 952-3407014-06 13 85-3407105-03 14 1/2 15 922-3407080 20 680-4607140-06 21 1522 -3407100-02 22 1522-3407016 23 025-029-25-2-2 GOST 18829-73/9833-73 24 70-3506027 26 703407146 27 OSPC-160 ON150G0030 or HKUS 160/4-140HP-02/3 or 1231 160 B ON.PMI or SUB 160.140-200-1 28 1025-3407040 29 1025-3407060 30 8-6g 20.88.35.019 GOST 7796-70 31 921-3407016 32 923-3407050 33 600-3407083 34 80-3407111-01 35 12,0-60 GOST 3722-81 36 923-3407100-01 37 14 -3 or 14 -3 or 20 14 126 38 952-3407100-02 39 952-3407100-04 40 1/2 41 1221-3407140- -01 41 -03 42 80-3407113 43 80-3407221 44 3/8 45 822-3407095 46 40-4607032 47 1/2

137

Q-ty 5 2 1 2 2 14 1 2 9 1 4 1 1 2 1 2 1 3 3 8 3 1

Name Steering control Washer Bolt Hose Clamp Bolt Washer Oil pipeline Ring Bolt Oil pipeline Clamp Hose Bolt Washer Oil pipeline High-pressure hose High-pressure hose Coupling Ring Bushing Plate Dosing pump

2 1 3 2 1 1 1 1 1 1

Oil pipeline Oil pipeline Bolt Bracket Three way pipe Hose Valve cover Ball Tank Gear-type pump

1 1 2 1 1 1 1 5 1 1 2

High-pressure hose High-pressure hose Washer Valve Emergency oil pressure sensor Guide Spring Washer Valve body Bolt Washer

Fig.34.2 Steering Control 1025-3400010 138

Group 34. Steering Control Subgroup 3407. Steering Control 1025-3400010 Fig.No Pos.No Designation 34.2 48 36.019 GOST 397-79 49 102-3405113 50 102-3405112-01 51 80-3407301 52 2022-3407202 53 20.01.019 GOST 11371-78 54 80-3405103 55 20 1,5-6 .04.019 GOST 15522-70 56 1.1. 9. GOST 19853-74 57 63-3405115- -02 58 102-3405111 59 50-4607041 60 85-3407102 61 10-6g 20.88.35.019 GOST 7796-70 62 10 OST 37.001.115-75 63 8-6g 30.88.35.019 GOST 7796-70 64 1021-2308076 65 1520-2308079 66 1520-2308077 67 16-6 .6.019 GOST 5915-70 68 822-2301023- -01 69 01-015

139

Q-ty 2 2 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 3 3 3 1 2

Name Forelock Pin nut Pin Bolt Adapter Washer Lock washer Nut Oiler Hydraulic cylinder Pin Bracket Bracket Bolt Washer Bolt Bracket Stud Bushing Nut Cylinder bracket Pin

Fig. 34.3. Hydraulic Cylinder

63 (63x30-200) 140

Group 34. Steering Control Subgroup 3405. Hydraulic Cylinder 63 (63x30-200) Fig.No Pos.No Designation 34.3 63-3405115- -02 1 5-6g 10.58.019 GOST 17473-80 2 82.6-4713337 3 63-3405134 4 63-3405127 5 47 GOST 13941-86 6 -30 GOST 3635-78 7 24004799 8 24236861 9 63-340511810 63-3405120-02 11 50-3405222 12 24251803 13 63-3405123 14 030-034-25-1-4 GOST 18829-73/9833-73 15 055-063-46-1-4 GOST 18829-73/9833-73 16 63-3405128 or 82.6-4713327 17 63-3405121 18 63-3405124 8-6g 10.45 .40 .05 GOST 887819 93 20 24223129 21 24226046

141

Q-ty 1 16 4 4 4 4 2 1 1 1 1 1 1 1 1 2 1

Name Hydraulic cylinder assembly Screw Fit ring Case Bushing Ring Bearing Rod collar PU6 30-38,6-6,5 Rod seal 20 30-38-5,7 Front cover Housing Piston nut Piston seal L43 63-47-20,5 Piston Ring Ring Backing ring

1 1

Rod Captive nut

1

Screw

1 2

Rod collar OMS-MR 30-37,3-3 Rod guide SB 30-33-5,5

Fig.34.4. Tank 142

Group 34. Steering Control Subgroup 3407. Tank Fig.No Pos.No Designation 34.4 923-3407100-01 1 50-46080272 017-021-25-2-2 GOST 18829-73/9833-73 3 923-3407120-01 4 61- 06- 3 5 240-3707200 6 082-4608130 7 011-015-25-2-4 GOST 18829-73/9833-73 8 6-6g 16.88.35.019 GOST 7798-70 9 6-6g 25.88.35.019 GOST 7798-70 10 OST 37.001.115-75 11 220-4608051-01 12 50-4608057 13 1,6 12.019 GOST 397-79 14 320-4608081 15 80-3405044 16 320-4608085 17 320-4608083 18 320-4608082 19 80-4608024 20 601T-1-06 075-080-30-1-4 GOST 18829-73/983321 73 22 220-4608060

143

Q-ty 1 1 1 1 1 1 1 2 2 4 4 1 1 1 2 1 1 1 1 2 1 2 1

Name Tank (1-21) Plug Ring Tank Filter Plug Oil meter Ring Bolt Bolt Washer Cover Spring Forelock Thrust washer Spring Valve body Ball valve Stem Ring Filter element Ring Cage

Fig. 35.1. Brakes 144

Group 35. Brakes Subgroup 3502. Brakes Fig.No Pos.No Assembly unit or part No 35.1 1522-3502010 70-3503080 85-3502030 1 1522-3502035 85-3502040-01 or 2 85-3502040-04 3 85-3502036 4 77.38.163 5 50-3502198 6 85-3502196 7 50-3502203 8 12 32 OST 37.001.163-97 9 12 1,25-6 .04.019 GOST 5916-70 10 70-3503018 11 70-3503019 12 3,2 18.019 GOST 397-79 13 8-6 .6.019 GOST 5915-70 14 22,225-100 GOST 3722-81 15 1522-350203716 1,6GOST 3282-74 17 50-3502202

145

Q-ty 2 2 2 2

Name Brake (1-8, 12-17) Brake linkage (9-11) Pressure disk (3-8, 12-14) Casing

6

Disk

4 6 4 4 2 2 2 2 2 2 4 10 2 2 2

Pressure disk Spring Pin Rod Fork Pin Nut Washer Bolt Forelock Nut Ball Disk Wire (300 mm) Case

Fig. 35.2. Wet Brakes

146

Group 35. Brakes Subgroup 3502. Wet Brakes Fig.No Pos.No 35.2

1 2 3 4 5

Assembly unit or part No 1221 -3502010-02 1221 -3502020-02 85-3502030-01 1221 -2409035 8-6 .6.019 GOST 5915-70 50-3502198 85-3502196 1522-3502015-07 80 -3502037

Q-ty 1 1 2 1 4 4 4 16 12

* 80 -3502037-01 * 80 -3502037-02 * 80 -3502037-03 6 * 80 -3502037-04 * 80 -3502037-05 * 80 -3502037-06 * 80 -3502037-07 7 12 32 OST 37.001.163-97 2 8 6-6gx12.88.35.019 GOST 77988 70 9 OST 37.001.115-75 8 10 80 -3502202 2 11 50-3502203 2 12 80 -3502204 2 13 1221 -3502051 2 14 3,2 18.019 GOST 397-79 2 15 1221 -2407059 1 16 115-120-30-2-2 2 GOST 18829-73/GOST9833-73 17 22,225-100 GOST 3722-81 10 18 85-3502036-01 4 19 77.38.163 6 20 8-6g 25.58.019 GOST 174756 80 3 21 /8” 4 22 1221 -3502035 1 23 1221 -2407059-01 1 24 1221-1802091 2 25 18-0552 * Selected during assembling for providing needed gap

147

Name Right brake (2-14, 16-20,22,23) Left brake (1-20) Pressure disks (2, 3, 4, 7, 11, 14, 17-19) Housing Nut Pin Rod Disk Intermediate disk (S=3,0mm) 2 pieces, selection Intermediate disk (S=3,2mm) Intermediate disk (S=3,4mm) Intermediate disk (S=3,6mm) Intermediate disk (S=3,8mm) Intermediate disk (S=4,0mm) Intermediate disk (S=4,2mm) Intermediate disk (S=4,4mm) Pin Bolt Washer Case Fork Plate Gasket Forelock Cage cover (left) Ring Ball Pressure disk Spring Screw Plug Housing Cage cover (right) Plug O-ring

Fig. 35.3. Control of Wet Brakes

148

Group 35. Brakes Subgroup 3503. Control of Wet Brakes Fig.No Pos.No 35.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Assembly unit or part No 70-3503080 12 1,25-6 .04.019 GOST 5916-70 70-3503018 70-3503019 85-3503046 70-3503045 50-1605152 80-350315812-6g 30.88.35.019 GOST 7796-70 12 OST 37.001.115-75 12-6g 35.88.35.019 GOST 7796-70 70-35030171221 -3503016-01 -611 50-3503071 1221 -3503015 85-350312080-3503140 80-3503130 1221 -3503110 1221 -3503110-01 * 20 1221 -3503016 21 36.019 GOST 397-79 * For reverse brakes control

149

Q-ty 3 2 2 2 1 2 2 2 2 4 2 1 2 2 4 1 1 1 1

Name Rod (1-3) Nut Washer Bolt Bracket Extender Spring Seal Bolt Washer Bolt Lever Bushing Key 6 11 Washer Shaft Lever Left pedal Right pedal

1

Lever

1 2

Bushing Forelock

Fig. 35.4. Parking and Emergency Brake, Control of Parking and Emergency Brake 150

Group 35.Brakes. Subgroup 3504, 3507. Parking and Emergency Brake.

Control of Parking and Emergency Brake Fig.No 35.4

Pos.No Assembly unit or part No Q-ty 50-3502010-02 1 50-3502030-A 1 70-3503080 1 85-3507240 (85-3507140 *) 1 85-3507150-01 (85-3507150-03 *) 1 85-3507120-01 1 1 70-3504055-01 (70-3504055 *) 1 2 70-3502040-01 or 2 70-3502040-04 3 50-35020362 4 8-6 .6.019 GOST 5915-70 2 5 50-3502196 2 6 3,2 18.019 GOST 397-79 3 7 50-3502203 2 8 12 32 OST 37.001.163-75 3 9 50-3502198 2 10 1,6GOST 3282-74 1 11 50-3502202 1 12 12 1,25-6 .04.019 GOST 5916-70 3 13 70-3503017-A 1 14 70-3503018 1 15 70-3503019 1 16 12.019 GOST 397-79 1 17 70-3507122-01 1 18 70-3507132- -01 1 19 15 GOST 13942-86 1 20 5.01.019 GOST 6958-78 1 21 55-17-27 1 22 A13.19.002 1 23 A13.19.0011 24 85-3507130-01 1 25 50-1606026 1 26 70-3507024 1 10-6g 35.88.35.019 GOST 779627 2 70 28 70-35070211 29 10 OST 37.001.115-75 2 30 10-6 .6.019 GOST 5915-70 2 31 12 OST 37.001.115-75 7 32 85-3507241 (85-3507141 *) 1 12-6gx40.88.35.019 GOST 779633 1 70 34 80-3514107 (70-3514107 *) 1 35 85-3507060 1 36 -611 1 37 1522-2409034-03 2 12-6g 200.58.019 GOST 7795-70 *) 38 70-3507070-01 1 39 12-6g 200.58.019 GOST 7795-70 3 12-6g 180.58.019 GOST 7795-70 *) 40 50-3502035- 2-02 1 41 77.38.163 3 42 22,225-100 GOST 3722-81 3 43 1221-3507072 1 * During the mounting of double-disk brakes

151

Name Brake (2-11, 40-42) Pressure disk (3-9, 41, 42) Brake rod (12,14,15) Rod (7,12,32) Bracket (13,31,33-36,38,43) Lever (16,17,20-26) Shaft Brake disk Pressure disk Nut Rod Forelock Fork Pin Pin Wire (300 mm) Case Nut Lever Washer Bolt Forelock Rod Axis Ring Washer Spring Button Handle Lever Latch Axis Bolt Quadrant Washer Nut Washer Rod Bolt Lever Shaft Key 6 11 Bolt Bracket Bolt Casing Spring Ball Bushing

Fig. 35.5. Parking and Emergency Brake. Control of Parking and Emergency Brake (for Wet Brakes) 152

Group 35. Brakes Subgroup 3504, 3507. Parking and Emergency Brake.

Control of Parking and Emergency Brake (for Wet Brakes) Fig.No 35.5

Pos.No

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

42

43 44 45 46 47

Assembly unit or part No 85-3502030-01 1221 -3507140 70-3503080 85-3507120-01 1221 -3502039-01 14 OST 37.001.115-75 8-6 .6.019 GOST 5915-70 50-3502198 85-3502196 12 32 OST 37.001.163-75 50-3502203 12 1,25-6 .6.019 GOST 5916-70 70-3503018 70-3503019 1221 -3507060 12.019 GOST 397-79 70-3507122-01 70-3507132- -01 15 GOST 13942-86 5.01.019 GOST 6958-78 55-17-27 13.19.002 13.19.00185-3507130-01 50-1606026 70-3507024 10-6g 35.88.35.019 GOST 7796-70 70-350702110 OST 37.001.115-75 10-6 .6.019 GOST 5915-70 12 OST 37.001.115-75 3,2 18.019 GOST 397-79 1221 -3507141 12-6 .6.019 GOST 5915-70 50-4616043 50-4616038 1221 -3507240 1221 -3504055 6-6g 12.88.35.019 GOST 7798-70 OST 37.001.115-75 80 -3502202 80 -3502204 1221 -3502051 50-1601352 80 -3502037 80 -3502037-01 80 -3502037-02 80 -3502037-03 80 -3502037-04 80 -3502037-05 80 -3502037-06 80 -3502037-07 1522-3502015-07 22,225-100 1221 -3502034 77.38.163 85-3502036-01

Q-ty 1 1 1 1 5 5 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 3 1 1 1 1 1 1 4 4 1 1 1 2 2 * * * * * * * 4 5 1 3 2

* Selected during assembling for providing needed gap

153

Name Pressure disks (3-7, 29, 44, 46, 47) Rod (30-34) Brake rod (8-10) Lever (13-14,17-23) Bolt Washer Nut Pin Rod Pin Fork Nut Washer Bolt Lever Forelock Rod Axis Ring Washer Spring Button Handle Lever Latch Axis Bolt Quadrant Washer Nut Washer Forelock Rod Nut Coupling Nut Rod Shaft Bolt Washer Case Plate Gasket Locating pin Intermediate disk (S=3,0mm) Intermediate disk (S=3,2mm) Intermediate disk (S=3,4mm) Intermediate disk (S=3,6mm) Intermediate disk (S=3,8mm) Intermediate disk (S=4,0mm) Intermediate disk (S=4,2mm) Intermediate disk (S=4,4mm) Disk Ball GOST 3722-81 Cover Spring Pressure disk

Fig.35.6. Pneumatic Drive 1220-3506005

154

Group 35. Brakes Subgroup 3506. Pneumatic Drive (Single-line) Fig.No Pos.No Designation 1220-3506005 35.6 1 1025-3506622 2 40-46070383 1025-3506623 4 70-3506023 5 70-3506028 6 014-017-19-2-4 GOST 18829-73/ GOST 9833-73 7 70-3506033 8 29.51.000 9 80-3512006 10 -43-01 11 50-3513032 12 1021-3513020 13 50-4202146 14 22 15 85-3513110 16 3/8" 17 1021-3506020-02 18 85 -3514010-03 19 1522 -3506050 20 80-3723045-01 21 1522-3506023 22 1522-3506024 23 1522-3506022 012-015-19-2-4 GOST 18829-73/ 24 GOST 9833-73 25 1021-3521005 26 921-3513020 27 1021-3513010 28 6-6 .6.019 GOST 5915-70 29 OST 37.001.115-75 30 16-6g 32.88.35.019 GOST 7796-70 31 16 OST 37.001.115-75 32 50-351302533 16.01.019 GOST 6958-78 34 1021-3506620 35 10-6g 16.88.35.019 GOST 7796-70 36 10 OST 37.001.115-75 37 70-3506027 38 102-3407014 39 1321-8700031 40 8-6g 40.88.35.019 GOST 7795-70 41 8-6 .6.019 GOST 5915-70 42 OST 37.001.115-75 43 8.01.019 GOST 11371-78 44 242-3509213 45 25-40 46 265-3509030 or 242-3509213 47 1021-3506610 48 1025-3506624 49 70-1405013 50 16-27

155

Q-ty 1 1 2 1 1 1 1

Name Pneumatic drive

Coupling Washer Nut Captive nut Coupling Ring

1 1 1 4 2 1 1 1 1 1 1 1 1 1 4 4 4 4

Elbow Pressure regulator Lock nut Seal Clamp Ballon Ring Washer Valve Plug Pipeline Brake valve Pipeline Collar Captive nut Coupling Nipple Ring

1 1 1 2 2 4 4 1 7 1 1 1 2 1 1 1 1 1 1 1 2

Coupling head Three way pipe Bracket Nut Washer Bolt Washer Bracket Washer Pipeline Bolt Washer Bushing Joke Clamp Bolt Nut Washer Washer Coupling Clamp with worm thread

1

Coupling

1 1 1 2

Pipeline Hose Hose Clamp with worm thread

Fig.35.7. Pneumatic Drive 1220-3506505 156

Group 35. Brakes Subgroup 3506. Pneumatic Drive (Double-line) Fig.No Pos.No Designation 1220-3506505 1) 35.7 1 1025-3506622 2 40-46070383 1025-3506623 4 70-3506023 5 70-3506028 6 014-017-19-2-4 GOST 18829-73/ GOST 9833-73 7 70-3506033 8 29.51.000 9 80-3512006 10 -43-01 11 50-3513032 12 1021-3513020 13 50-4202146 14 22 15 85-3513110 16 921-3513020 17 1021-3506020-02 18 320-3506510-03 19 1025-3506560-02 20 1025-3521510 21 1025-3521505 22 85 -3514010-02 012-015-19-2-4 GOST 18829-73/ 23 GOST 9833-73 24 1522-3506022 25 1522-3506024 26 1522-3506023 27 1522-3514033 28 1021-3513010 29 6-6 .6.019 GOST 5915-70 30 OST 37.001.115-75 31 16-6g 32.88.35.019 GOST 7796-70 32 16 OST 37.001.115-75 33 50-351302534 16.01.019 GOST 6958-78 35 1021-3506620 36 10-6g 16.88.35.019 GOST 7796-70 37 10 OST 37.001.115-75 38 70-3506027 39 102-3407014 40 1321-8700031 41 8-6g 40.88.35.019 GOST 7795-70 42 8-6 .6.019 GOST 5915-70 43 OST 37.001.115-75 44 8.01.019 GOST 11371-78 45 1021-3506610 46 70-1405013 47 16-27 1) For tractors BELARUS – 1220.4

157

Q-ty 1 1 2 1 1 1 1

Name Pneumatic drive

Coupling Washer Nut Captive nut Coupling Ring

1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 6

Elbow Pressure regulator Lock nut Seal Clamp Ballon Ring Washer Valve Three way pipe Pipeline Pipeline Pipeline Coupling head Coupling head Brake valve Ring

6 6 6 1 1 2 2 4 4 1 7 1 1 1 2 1 1 1 1 1 1 1 1 2

Nipple Coupling Captive nut Elbow Bracket Nut Washer Bolt Washer Bracket Washer Pipeline Bolt Washer Bushing Joke Clamp Bolt Nut Washer Washer Pipeline Hose Clamp with worm thread

Fig.35.8. Brake Valve Group 35. Brakes Subgroup 3514. Brake Valve Fig.No Pos.No Designation 85 -3514010-03 1) 35.8 85 -3514010-02 2) 29.351.4010 1) or 80-3514010 1) 1 29.351.4010-02 2) or 80-3514010-02 2) 2 1522-3514033 3 12.01.019 GOST 11371-78 4 12 40 OST 37.001.163-97 5 3,2 18.019 GOST 397-79 6 1522-3514033 7 10-6g 70.88.35.019 GOST 7795-70 8 10 OST 37.001.115-75 9 10.01.019 GOST 11371-78 10 80-3514130 11 8.01.019 GOST 11371-78 12 10-6g 45.88.35.019 GOST 7795-70 13 85 -3514011 14 85-3514012 1) For single-line pneumatic drive 2) For double-line pneumatic drive

158

Q-ty

Name

1

Brake valve (1-14)

1

Brake valve

1

Brake valve

1 2 1 2 1 2 4 2 1 1 2 1 2

Elbow Washer Pin Forelock Elbow Bolt Washer Washer Rod Washer Bolt Bracket Lug

Fig.35.9. Coupling Head

Group 35. Brakes Subgroup 3521. Coupling Head (for Single-line Pneumatic Drive) Fig.No Pos.No Designation 1021-3521005 35.9 1 10-6g 25.88.35.019 GOST 7796-70 2 10-6 .6.019 GOST 5915-70 3 10 OST 37.001.115-75 4 70-3521012 5 1522-3521012 6 80-3521010

159

Q-ty 1 2 2 2 1 1 1

Name Coupling head (1-6) Bolt Nut Washer Bracket Coupling Coupling head

Fig.35.10. Coupling Head

Group 35. Brakes Subgroup 3521. Coupling Head (for Double-line Pneumatic Drive) Fig.No Pos.No Designation 1025-3521505 35.10 1 10-6g 25.88.35.019 GOST 7796-70 2 10-6 .6.019 GOST 5915-70 3 10 OST 37.001.115-75 4 1025-3521511 5 1522-3521513 6 64226-3521110

160

Q-ty 1 2 2 2 1 1 1

Name Coupling head (1-6) Bolt Nut Washer Bracket Coupling Automatic coupling head

Fig.35.11. Coupling Head

Group 35. Brakes Subgroup 3521. Coupling Head (for Double-line Pneumatic Drive) Fig.No Pos.No Designation 1025-3521510 35.11 1 64226-3521111 2 1522-3521513 3 1025-3521512 4 8-6g 25.58.019 GOST 17475-80 5 8-6 .6.019 GOST 5915-70 6 OST 37.001.115-75

Q-ty 1 1 1 1 2 2 2

161

Name Coupling head (1-6) Automatic coupling head Coupling Bracket Screw Nut Washer

Fig.37.1. Engine Electrical Equipment 920-3700030162

Group 37. Electrical Equipment Subgroup 3700. Engine Electrical Equipment Fig.No Pos.No Assembly unit or part No Q-ty Name 920-3700030- 1) 37.1 1 Engine electrical equipment 1 70-3723035 4 Tip 5 822-3723044 1 Clamp 6 80-3747021 1 Bracket 7 80-3829002 1 Coupling 9 2-14.13.238 2 Case 10 -59-6000-38 1 Rubber tip 3 80-3723045 3 Collar 4 80-3723045-01 22 Collar 12 6-6g 20.58.35.019 GOST 7798-70 2 Bolt 14 6-6g 20.58.019 GOST 17473-80 4 Screw 15 6-6 .6.019 GOST 5915-70 6 Nut 17 5-6 .6.019 GOST 5927-70 4 Nut 19 6.01.019 GOST 11371-78 2 Washer 22 920-3724345- GOST 23544-84 1 Cord 23 920-3724360- 1 GOST 23544-84 1 Cord 24 80-3724380- GOST 23544-84 1 Cord 26 920-3724367 GOST 23544-84 1 Wire 27 920-3724368- GOST 23544-84 1 Wire 28 80-3724381 GOST 23544-84 1 Wire 32 OST 37.001.115-75 4 Washer 33 OST 37.001.115-75 6 Washer 37 3722.40 1 Fuse block 38 3829.15 2 Oil pressure emergency sensor 39 3844.10 1 Emergency temperature sensor 40 3829.10 1 Engine oil pressure sensor 41 3845.10 1 Engine air cleaner clogging sensor 42 3828.10 1 Temperature gauge sensor 43 3747.35 1 Glow plug relay 45 3759.10 1 Voltage transducer 46 3844.15 1 Glow plug sensor 1) For tractors BELARUS-1220.1/1220.3 and BELARUS-1220.4 (engine D-245.2S3AM with Mercer system)

163

Fig.37.2. Engine Electrical Equipment 1025.4 -3700030 164

Group 37. Electrical Equipment Subgroup 3700. Engine Electrical Equipment Fig.No Pos.No Assembly unit or part No Q-ty Name 1025.4 -3700030 1) 37.2 1 Engine electrical equipment 1 1025.4-3722020 1 Bracket 2 1221.4-3747020 1 Bracket 4 54.24.4451 Tip 6 320-3407004 1 Bushing 7 70-3723035 4 Tip 10 80-3723045 4 Collar 11 80-3723045-01 24 Collar 13 822-3723044 1 Clamp 15 -59-6000-38 1 Rubber tip 17 6-6g 20.88.35.019 GOST 7798-70 4 Bolt 20 6-6g 20.58.019 GOST 17473-80 6 Screw 23 6-6 .6.019 GOST 5915-70 4 Nut 24 5-6 .6.019 GOST 5927-70 4 Nut 27 1025.4 -3724360 GOST 23544-84 1 Cord 28 1025.4-3724345 GOST 23544-84 1 Cord 29 80-3724380- GOST 23544-84 1 Cord 31 1025.4-3724045 GOST 23544-84 1 Wire 32 1025.4-3724367 GOST 23544-84 1 Wire 33 80-3724381 GOST 23544-84 1 Wire 34 920-3724368- GOST 23544-84 2 Wire 36 6.01.019 GOST 11371-78 2 Washer 38 OST 37.001.115-75 4 Washer 39 OST 37.001.115-75 10 Washer 42 3722.40 1 Fuse block 43 3722.55 1 Fuse block 44 3845.10 1 Engine air cleaner clogging sensor 45 3829.15 1 Oil pressure emergency sensor 46 3759.10 1 Voltage transducer 47 3747.35 1 Glow plug relay 1) For tractors BELARUS-1220.4 (engine D-245.2S3A with Common Rail system)

165

Fig.37.3. Transmission Electrical Equipment

166

Group 37. Electrical Equipment Subgroup 3700. Transmission Electrical Equipment Fig.No Pos.N Assembly unit or part No Q-ty Name 1221-3700040- -02 1) 37.3 1 1221-3700040- -04 2) 1 Transmission electrical equipment 1221-3700040- -05 3) 1 4) 1221-3700040- -06 1 1 80-3723016 1 1 1 1 Bracket 2 822-3723001 2 2 2 2 Joke 3 80-3723045-01 21 21 24 24 Collar 4 85-1702051 1 1 Washer 5 18-0551 1 O-ring 6 80-3843001-01 20 20 20 20 Gasket (maximum) 7 1522-3843002 9 9 9 9 Gasket (maximum) 8-6gx40.88.35.019 4 4 4 4 Bolt 10 GOST 7795-70 8-6gx55.88.35.019 Bolt 11 2 2 2 2 GOST 7795-70 1220-3724315- GOST 23544-84 1 1 12 Transmission cord 1220-3724317- GOST 23544-84 1 1 14 1221-3724003 GOST 23544-84 1 1 Jumper 15 OST 37.001.115-75 6 6 6 6 Washer 18 3829.20 1 1 Air pressure sensor 19 3829.30 1 1 1 1 GB oil pressure sensor 20 3829.25 1 1 Air emergency pressure sensor 21 3843.15 3 3 3 3 Rpm sensor 1) For tractors with one fuel tank (Fig.1) 2) For tractors with one fuel tank without pneumatic system (Fig.1, Fig.2) 3) For tractors with two fuel tanks (Fig.3) 4) For tractors with two fuel tanks without pneumatic system (Fig.3, Fig.2)

167

Fig.37.4. Cabin Electrical Equipment

168

Group 37. Electrical Equipment Subgroup 3700. Cabin Electrical Equipment Fig.No Pos.No 37.4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Assembly unit or part No Q-ty 80-3700050- -03 70-3723042-02 1 85-3723041 6 37.10.031 6 2-4 16.019 GOST 1144-80 6 70-1115012-01 2 3710.60 1 80-3710012 1 80-3724300- 1 1 70-3723042-01 1 5-6g 16.58.019 GOST 17473-80 5 5-6 .6.019 GOST 5927-70 5 5.01.019 GOST 11371-78 5 OST 37.001.115-75 5 3829.15 1 85-3710032 1 85-3710025 1 14 GOST 6402-70 1 3720.10 1 80-3723045 2 80-3723038 3 6-6g 20.58.35.019 GOST 7798-70 1 6-6 .6.019 GOST 5915-70 5 6.01.019 GOST 11371-78 2 OST 37.001.115-75 6 3723.20 2 6-6g 20.58.019 GOST 17473-80 4 70-3723034 1 6-6g 25.88.35.019 GOST 7798-70 1

169

Name Cabin electrical equipment Bushing Joke Lug Male screw Clamp Hand brake light switch Bracket Cord Bushing Screw Nut Washer Spring washer Oil pressure emergency sensor Lever Nut Spring washer Stop signal switch Collar Joke Bolt Nut Washer Washer Connecting tripple-contact panel Screw Board cover Bolt

Fig. 37.5. Storage Batteries Assembly

170

Group 37. Electrical Equipment Subgroup 3703. Storage Batteries Assembly Fig.No Pos.No Designation 920-3700080 37.5 1 920-37030102 80 -3703020 3 80 -3703012-01 4 822-3723044 5 923-3723012 6 -59-6000-38 7 54.24.44513 8-6g 20.88.35.019 GOST 7796-70 15 10-6g 30.88.35.019 GOST 7796-70 16 12-6g 30.88.35.019 GOST 7796-70 17 12-6g 45.88.35.019 GOST 7796-70 18 6-6g 20.58.35.019 GOST 7798-70 20 6-6 .6.019 GOST 5915-70 23 6.01.019 GOST 11371-78 24 8.01.019 GOST 11371-78 26 923-3724041 27 923-3724042 29 1221 -372404431 OST 37.001.115-75 32 OST 37.001.115-75 33 10 OST 37.001.115-75 34 12 OST 37.001.115-75 36 3703.16 37 3737.15 39 3708.15

171

Q-ty 1 1 1 1 2 1 2 2 10 1 3 1 2 2 2 6 1 2 1 2 10 1 4 2 1 1

Name Storage batteries assembly (24 V) Base Clamp Clamp Clamp Clamp Rubber tip Tip Bolt Bolt Bolt Bolt Bolt Nut Washer Washer Wire Wire Wire Washer Washer Washer Washer Storage battery 12/88 Remote battery switch 24 V Starter 24 V, 4 kW

Fig. 37.6. Head Lamps Assembly

172

Group 37. Electrical Equipment Subgroup 3711. Head Lamps Assembly Fig.No Pos.No Designation 921-3700020 37.6 1 921-3721001 2 80-3723045 3 8-6g 20.88.35.019 GOST 7796-70 5 8-6H.6.019 GOST 5915-70 6 921-3724025- GOST 23544-84 8 OST 37.001.115-75 9 20.3721-01 10 08 7101 000 12 4 16.019

173

Q-ty 1 2 5 1 1 1 1 1 2 2

Name Head lamps assembly Bracket Collar Bolt Nut Cord Washer Beep Head lamp Male screw

Fig.37.7 Working Lights Assembly 174

Group 37. Electrical Equipment Subgroup 3711. Working Lights Assembly Fig.No Pos.No Assembly unit or part No Q-ty 80-3700110- 1,2) 37.7 80-3700110- -01 2) 80-3700110- -02 1 5-6 .6.019 GOST 5927-70 2 2 OST 37.001.115-75 2 3 80-3801342 1 4 3710.30 2 5 3710.40 1) 1 6 80-3723010 1 8724.304/311 4 7 8724.31.06 2) 6-6g 12.58.019 GOST 174735 8 80 9 6.01.019 GOST 11371-78 5 10 80-3723020 1 11 80-3723015 1 12 80-37240352 13 70-3723042-01 3 6-6g 12.58.019 GOST 174748 14 80 15 80-7901018 1 16 80-37242321 17 80-3738001 1) 1 18 80-3724233- 1) 1 19 3738.10 1) 3 20 6-6g 25.88.35.019 GOST 7798-70 1 21 6-6 .6.019 GOST 5915-70 2 22 OST 37.001.115-75 2 23 80-37242311 24 3714.10 1 1) With roadtrain lamps 2) Round lights

175

Name Working lights assembly Nut Spring washer Board Working lights switch Roadtrain indicator switch Duct Working light Screw Washer Duct Duct Wire Bushing Screw Board Cord Bracket Cord Roadtrain lamp Bolt Nut Spring washer Cord Cabin dome light 105 95

Fig.37.8 Front Lights Assembly

176

Group 37. Electrical Equipment Subgroup 3711. Front Lights Assembly Fig.No Pos.No Assembly unit or part No 37.8 826-3700025

1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 24 25 26 28 29 33 34 36 37 40

Q-ty 1

-

826-3700025-01

-

1

920-3712010 826-3712025 826-3712025-01 920-3711011 925-3712012 920-3712013 920-3712021 920-3712022 70-3723042-01 70-3723042-02 30.04.017 30.04.017-01 36-4603079- 2 8-6g 20.88.35.019 GOST 7796-70 6-6g 18.88.35.019 GOST 7798-70 6-6g 25.58.019 GOST 17473-80 6-6g 20.58.019 GOST 17475-80 6-6 .6.019 GOST 5915-70 6.01.019 GOST 11371-78 920-3724131- GOST 23544-84 920-3724132- GOST 23544-84 923-3724142 GOST 23544-84 92 -3724142 GOST 23544-84 602604 OST 37.003.032-88 502604 OST 37.003.032-88 OST 37.001.115-75 OST 37.001.115-75 3712.10 10.019 8724.304/022

2 1 1 2 2 2 2 2 2 1 4 4 2 8 4 4 4 8 4 1 1 2 1 1 1 8 8 2 8 2

2 1 1 2 2 2 2 2 1 4 4 2 8 4 4 4 8 4 1 1 1 1 8 8 2 8 -

177

Name Front lights assembly (with working lights) front lights assembly (without working lights) Bracket Bracket Bracket Bracket Bracket Joke Casing Casing Bushing Bushing Cap Cap Blind plug Bolt Bolt Screw Screw Nut Washer Cord Cord Cord Cord Female socket Male socket Washer Washer Front light with side repeater Male screw Working light

Fig.37.9. Rear Lights assembly 178

Group 37. Electrical Equipment Subgroup 3716. Rear Lights Assembly Fig.No Pos.No Assembly unit or part No Q-ty 80-3700060- -05 37.9 1 3716.10 2 2 920-3724163 GOST 23544-84 1 3 3717.10 1 4 70-3723042-02 4 5 920-3724162 GOST 23544-84 1 6 3723.10 1 7 10-6g 25.88.35.019 GOST 7796-70 2 8 10-6 .6.019 GOST 5915-70 2 9 10.01.019 GOST 6958-78 2 10 10 OST 37.001.115-75 2 11 50-3731011 2 12 3731.10 1 13 80-3724112 1 14 12-6g 25.88.35.019 GOST 7796-70 1 15 12-6 .6.019 GOST 5915-70 1 16 12 OST 37.001.115-75 1 17 6-6g 18.58.019 GOST 17473-80 8 18 6-6 .6.019 GOST 5915-70 10 19 OST 37.001.115-75 12 20 5-6 .6.019 GOST 5927-70 6 21 OST 37.001.115-75 6 22 5-6g 35.58.019 GOST 17475-80 3 27 6.01.019 GOST 11371-78 4 31 70-3723035 1 32 6-6g 16.88.35.019 GOST 7798-70 2 33 6-6g 25.58.019 GOST 17473-80 4 34 5-6g 12.58.019 GOST 17473-80 3 35 80-3723043 3

179

Name Installaton of rear lights Rear light Cord Number plate light Bushing Cord Trailer socket Bolt Nut Washer Washer Bracket Reflector Jumper Bolt Nut Washer Screw Nut Washer Nut Washer Screw Washer Tip Bolt Screw Screw Joke

Fig.37.10 Electrical Equipment of Conditioner 180

Group 37. Electrical Equipment Subgroup 3730. Electrical Equipment of Conditioner Fig.No Pos.No Assembly unit or part No 80-3700115 37.10 1 80-3724375 2 80-3723045 3 80-3724357 4 80-3724355 5 80-3801327

Q-ty 1 4 1 1 3

181

Name Electrical equipment of conditioner Cord Collar Wire Cord Blind plug

Fig.37.11. Electrical Equipment of Heater

Group 37. Electrical Equipment Subgroup 3730. Electrical Equipment of Heater Fig.No Pos.No Assembly unit or part No 80-3700090- -01 37.11 1 80-3724354 4 70-3723042-01 5 80-3747016 6 1321-8700029 6-6g 12.58.019 GOST 174739 80 10 6-6 .6.019 GOST 5915-70 11 OST 37.001.115-75 12 3709.15 13 902.3747-10 TU 37.003.1418-94

Q-ty

182

1 1 1 1 2

Name Electrical equipment of heater Cord Bushing Bracket Clamp Screw

2 2 1 2

Nut Washer Fan switch Relay

Fig.37.12. Roadtrain Lights Assembly

Group 37. Electrical Equipment Subgroup 3738. Roadtrain Lights Fig.No Pos.No 37.12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Assembly unit or part No Q-ty 920-3738010 920-3724233 1 3738.10 1 70-3723042-01 1 8-6g 20.88.35.019 GOST 7796-70 1 8.01.019 GOST 6958-78 1 OST 37.001.115-75 1 920-3724235 1 80-37242311 3710.40 1 920-3738005 1 5-6 .6.019 GOST 5927-70 6 OST 37.001.115-75 6 6-6g 20.88.35.019 GOST 7798-70 3 6.01.019 GOST 11371-78 3 OST 37.001.115-75 1 30.04.017 3

183

Name Roadtrain lights assembly Cord Roadtrain light Bushing Bolt Washer Spring washer Cord Cord Roadtrain indicator switch Bracket Nut Spring washer Bolt Washer Spring washer Cap

Fig.37.13. Beacon Assembly

184

Group 37. Electrical Equipment Subgroup 3738. Beacon Assembly Fig.No Pos.No 37.13 1 2 3 4 5 6 7 8 9 10 11 12 13

Assembly unit or part No Q-ty 80-3738010 3738.20 1 6-6g 25.88.35.019 GOST 7798-70 3 6-6 .6.019 GOST 5915-70 3 6.01.019 GOST 11371-78 3 OST 37.001.115-75 3 320-3738005 1 3710.20 1 8-6g 45.88.35.019 GOST 7795-70 1 8-6 .6.019 GOST 5915-70 1 OST 37.001.115-75 1 30.04.051 1 80-3723045 2 80-3724234 1

185

Name Beacon assembly Beacon Bolt Nut Washer Washer Bracket Beacon switch Bolt Nut Washer Clamp Collar Cord

Fig. 37.14. Electrical Equipment of Starting Device

186

Group 37. Electrical Equipment Subgroup 3741. Electrical Equipment of Starting Device Fig.No Pos.No 37.14 1 2 3

Assembly unit or part No 1220-3741010 80-3723045 80-3723049 1220-3724241 GOST 23544-84

Q-ty 2 1 1

187

Name Electrical equipment of starting device Collar Bushing Wire

Fig.38.1. Dashboard. Dashboard Assembly.

188

Fig.38.2. Dashboard (in Expanded Form) 189

Group 38 Dashboard Subgroup 3805. Dashboard

826-3805010-16 826-3805010-18 826-3805010-20 826-3805005-02 10-6 .6.019 GOST 5915-70 10 OST 37.001.115-75 8-6g 16.88.35.019 GOST 7796-70 .8.01.019 GOST 11371-78 8 OST 37.001.115-75 80-3805030 6-6g 16.88.35.019 GOST 7796-70 6-6 .6.019 GOST 5915-70 .6.01.019 GOST 11371-78 6 OST 37.001.115-75 826-3805045 826-3805061 6-6g 16.58.019 GOST 17473-80 006-010-25-1-4 GOST 18829-73/GOST 9833-73 826-3805065 5-6g 20.58.019 GOST 17473-80 5.01.019 GOST 6958-78 5 OST 37.001.115-75 826-3805021 80-3805070 826-3805025 80-38050126-6g 25.58.019 GOST 17473-80 80-3805043 6-6g 12.58.019 GOST 17473-80 80-3723049 50-4607064 3747.50 826-3724530826-3724517 826-3724395826-3724395826-3805013 826-3805013-01 3710.15 3813.40 5-6g 12.58.019 GOST 17473-80 5-6 .6.019 GOST 5915-70 826-37242603813.30 3813.35 3803.20 4-6g 12.58.019 GOST 17473-80 4-6 .6.019 GOST 5927-70

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Name

1220.4 (with Common Rail)

38.1, 38.2

Q-ty 1220.4 (with Mercer)

Assembly unit or part No 1220.1 1220.3

Fig.No Pos. No

1 1 2 2 2 2 2 2 4 16 10 21 1 1 4

1 1 2 2 2 2 2 2 4 16 10 21 1 1 4

1 1 2 2 2 2 2 2 4 16 10 21 1 1 4

Dashboard assembly Nut Washer Bolt Washer Washer Bracket Bolt Nut Washer Washer Wall Cover Screw

2

2

2

Ring

2 2 2 4 1 1 1 1 2 2 13 1 1 3 1 1 1 1 1 1 3 1 1 1 2 2

2 2 2 4 1 1 1 1 2 2 13 1 1 3 1 1 1 1 1 1 3 1 1 1 2 2

2 2 2 4 1 1 1 1 2 2 13 1 1 4 1 1 1 1 1 1 3 1 1 1 2 2

Screw Screw Washer Washer Panel Panel Instruction plate Seal Screw Bracket Screw Bushing Bushing Cut-in relay 30 Cord Cord Cord Cord Instruction plate Instruction plate Starter switch with start locking Control panel Screw Nut Cord Integrated indicator Integrated indicator CAN Control lights block Screw Nut

190

Dashboard

Group 38. Instruments Subgroup 3805. Dashboard

4 OST 37.001.115-75 3747.20 80-3723043 3801.40 3801.20 80-3801327 3710.10 3710.35 3709.20 3710.30 826-3710011 80-3723038 3741.10 3747.25 3747.30 3747.10 70-3723042-02 70-3723042-01 80-3805050- 1-03 80-38050273722.15 6-6g 40.58.019 GOST 1747380 80-38050373722.35 80-3805026 3722.10 5-6g 16.58.019 GOST 1747380 80-3709023 or 80-37090233709.145 or 3709.210 3747.40 3741.30 3710.55

44 45 46 47 48 50 51 52 53 54 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Name

1220.4 with Common Rail)

38.1, 38.2

Q-ty 1220.4 (with Mercer

Assembly unit or part No 1220.1 1220.3

Fig.NoPos. No

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

Washer Alarm-relay Joke Frequency instrument board Instrument board -6 CAN Blind plug Hazard lights switch Windscreen washer switch Light switch Working lights switch Jack for disconnect switches Joke Glow plug block Starter relay Instrument power relay Turn indicator flasher Bushing Bushing Base Instruction plate Fuse block

2

2

2

Screw

1 1 1 1

1 1 1 1

1 1 1 1

Instruction plate Fuse block Instruction plate Fuse block

2

2

2

Screw

1

1

1

Casing

1

1

1

Underwheel switch

1

1 1 1

1 1 1

Cut-in relay 20 Alternator additional resistor Battery disconnect switch

191

-6

Fig.39.1. Operator Tool

Group 39. Tools and Accessories Subgroup 3901. Operator Tool Fig.No 39.1

Pos.No Assembly unit or part No 1 70-3901038 2 70-3901027 3 3900.0001 * 4 40-3103017-01 5 36-3104019 * Against order

Q-ty 1 1 1 2 2

192

Name Wrench 41x46 Socket wrench S=27 32 Tool set Wheel disk mounting nut Nut

Fig.39.2. First Aid Kit Group 39. Tools and Accessories Subgroup 3912. First Aid Kit (against Order) Fig.No 39.2

Pos.No 1 2 3 4 5

Assembly unit or part No 70-3912153-A 70-3912152 70-3912151 6.01.019 GOST 11371-78 70-3723033

Q-ty 1 1 1 3 3

Fig.39.3. Tool Box 70-3919110

193

Name Bracket Housing Cover Washer Joke

Fig.42.1. Rear PTO Shaft 194

Group 42. Power Take-Off Subgroup 4202. Rear PTO Shaft Fig.No 42.1

Pos.No Assembly unit or part No 1025-4202010 1025-4202020 1 70-42020832 208 GOST 8338-75 3 1025-4202065 4 70-4202431 5 70-4202026 SKF K20 26 17 or 6 20 26 34 7 70-4202024 8 1025-4202036 9 1025-4202037 10 65 GOST 13940-86 11 1025-4202003 12 309 GOST 8338-75 13 100 GOST 13941-86 14 45 GOST 13940-86 15 80-170139216 80-1701379 17 80-1701384 18 80-1701375 19 C80 GOST 13940-86 20 77-1601373 21 77-1601067 165-170-36-2-4 22 GOST 18829-73/GOST 9833-73 23 1025-4202009 075-080-30-1-4 24 GOST 18829-73/GOST 9833-73 25 7,144-60 GOST 3722-81 26 1025-4202006 27 1025-4202001 16 3 /6g 45.66.019 28 GOST 22034-76 29 16 OST 37.001.115-75 30 16-6 .6.019 GOST 5915-70 31 16-6g 40.88.35.019 GOST 7796-70 32 12 OST 37.001.115-75 33 12-6g 40.88.35.019 GOST 7796-70 059-065-36-2-4 34 GOST 18829-73/GOST 9833-73 125-130-36-2-2 35 GOST 18829-73/GOST 9833-73 36 1025-4202007 37 1025-4202008 38 86-1802032 39 65 GOST 13940-86 40 86-180203541 86-1802034 42 135 GOST 13941-86 43 1025-4202004 44 1025-4202011 45 10 OST 37.001.115-75 46 10-6g 30.88.35.019 GOST 7796-70 47 50 GOST 13940-86

195

Q-ty 1 1 1 1 1 3 3 6 3 3 1 1 1 1 1 1 1 1 1 2 2 1 1 16 1 1 1 4 1 1 4 8 4 4 5 5 1 1 1 5 2 1 2 1 1 1 1 14 8 1

Name Rear PTO shaft Reduction gear unit (1-26, 32-44, 46-52) Nut Bearing Carrier Pin Satellite gear axis Bearing Bearing Satellite gear Sun gear Coupling Ring Bushing Bearing Ring Ring Ring Thrust disk Drive disk Driven disk 05 Ring Spring mount Spring Ring Piston Ring Ball Housing Gasket Stud Washer Nut Bolt Washer Bolt Ring Ring Piston Washer Driven disk Ring Drive disk Thrust disk Ring Gasket Cover Washer Bolt Ring

Fig.42.1. Rear PTO Shaft 196

Group 42. Power Take-Off Subgroup 4202. Rear PTO Shaft Fig.No Pos.No Assembly unit or part No 42.1 48 1025-4202013 49 110 GOST 13941-86 50 60310 GOST 7242-81 2.2-75 100-1 51 GOST 8752-79/OST 3805146-78 52 1025-4202012 53 80-420201980-4202019- -01 1) 80-4202019- -02 1) 54 80-420208155 1321-4212180 56 50-4202065- -01 57 10-6g 20.88.35.019 GOST 7796-70 1) Against order

197

Q-ty Name 1 Coupling 1 Ring 1 Bearing 2

Collar

1 1 1 1 1 1 1 6

Shaft Shaft end extension (8 splines) Shaft end extension (6 splines) Shaft end extension (21 splines) Plate Plate Cap Bolt

Fig.42.2. Crown Gear

198

Group 42. Power Take-Off Subgroup 4202. Rear PTO Shaft Fig.No Pos.No Assembly unit or part No 42.2 70-42020301 70-42020442 70-4202043 3 50-42020664 50-42020465 61.03.002 6 50-4202068 7 12 1,25-6 .6.019 GOST 5915-70 8 210 1 GOST8338-75 9 110 GOST 13941-86 10 90 GOST 13941-86 11 50 GOST 13940-86 12 7,938-100 GOST 3722-81

199

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1

Name Crown gear Shaft Crown gear Cage Shift collar Ring Screw Nut Bearing Ring Ring Ring Ball

Fig.42.3. Control of Rear PTO Shaft 200

Group 42. Power Take-Off Subgroup 4216. Control of Rear PTO Shaft Fig.No Pos.No Assembly unit or part No 1220-4216005 42.3 1 1221-4216180 2 1221-4216035 3 85-4216130 4 80-3407720 5 1221-4216253 6 1221-4216112 7

1221-4216111

8

1221-4216016

9 10 11 14 15 16 17 18 20 22

82-2301074 80-3723045-01 18-051 8-6g 20.88.35.019 GOST 7796-70 10-6g 20.88.35.019 GOST 7796-70 10.01.019 GOST 11371-78 OST 37.001.115-75 10 OST 37.001.115-75 12-22 14

201

Q-ty Name 1 Control of rear PTO shaft 1 Plate with distributor 2 Tip 2 Oil pipeline 4 Oil pipeline 1 Bracket 1 Hose 10 18,5-1,6 GOST10632-76 L=(1800±10) mm 1 Hose10 18,5-1,6 GOST10632-76 L=(1700±10) mm 2 Hose 10 18,5-1,6 GOST10632-76 L=(300±10) mm 1 Plug 2 Collar 8 Bolt 2 Bolt 1 Bolt 1 Washer 2 Washer 1 Washer 8 Clamp with worm thread 16 Washer

Fig.42.4. Ballast

202

Subgroup 4235. Ballast Fig.No Pos.No Designation 923-4235010-07 1) 42.4 923-4235010-11 2) 1

Q-ty

Name Ballast

80-4235011

2 3 4 5 6 7 8

1025-4235012 85-423502570-4235030 16-6g 45.88.35.019 GOST 7796-70 16 OST 37.001.115-75 16.01.019 GOST 11371-78 1521-4235011-A 1025-4235015-02 1) 9 1025-4235015-01 2) 10 16-6g 32.88.35.019 GOST 7796-70 11 822-4235028 12 54.38.619 13 50-4605027 14 20 OST 37.001.115-75 15 20-6 .6.019 GOST 5915-70 16 16-6g 40.88.35.019 GOST 7796-70 17 16-6 .6.019 GOST 5915-70 18 923-4235016 19 822-4235028-01 20 70-4605036-03 21 40-3502084 22 18-6 .6.019 GOST 5915-70 1) 45 kg 2) 10 45 kg

203

6 1) 8 2) 2 1 1 2 50 2 2

Weight Bolt Ear Kingpin Bolt Washer Washer Weight

1

String

16 1 2 2 3 3 32 4 1 1 2 1 4

Bolt Strip Lock ring Pin Washer Nut Bolt Nut Bracket Strip Bolt Washer Nut

Fig. 46.1. Lift Linkage with Hydraulic Lift 204

Group 46. Remote-cylinder Hydraulic System Subgroup 4605. Lift Linkage with Hydraulic Lift Fig.No Pos.No Assembly unit or part No 1220-4605510 46.1 1220-4605120 1223-4605530-04 or 1220-4605530-04 or 1220-4605530-06 1220-4605590 or 61.03.000 or 61.03.000-01 1220-4605610-01 1220-4605670 1220-4605695 1220-4605612-01 1 36.019 GOST 397-79 2 16-6H.04.019 GOST 5919-73 3 1220-4605104 4 1220-4605107 5 1220-4605102 6 24-6 .04.019 GOST 5916-70 7 1220-4605103 8 1220-4605102-01 9 50-4605084 10 1220-4605105 1220-4605091- 1 11 1220-4605091- 1-01 12 680-2707024 13 20 OST 37.001.115-75 14 1220-4605504 15 12 OST 37.001.115-75 16 12-6g 25.88.35.019 GOST 7796-70 17 1220-4605503 18 80-2800016-01 19 16 OST 37.001.115-75 20 1220-4605506 21 1220-4605507 22 1220-4605501-01 23 1220-4605502 24 A61.10.001-02 25 A61.05.004 26 A61.05.005 27 1220-4605501 28 20 1,5-6 .04.019 GOST 5919-73 142-4605076 or 29 921-4605076 30 1220-4605675 31 12-6g 35.88.35.019 GOST 7796-70 32 12.01.019 GOST 11371-78 33 50-4605069 34 A61.07.002 35 12-6 .04.019 GOST 5916-70 36 A61.02.100-03 37 A61.03.100 38 A61.02.003 1220-4605570 39 A61.02.100-04 A61.02.100-05 40 A61.03.002

205

Q-ty 1 2

Name Rear lift linkage (1-83) Buckle (1-8, 10)

2

Rod (67, 78, 79, 81, 82)

1

Upper rod (36-43)

2/1/0 1 1 0/1/2 6 4 4 4 2 2 2 2 2 2 1 1 8 8 2 5 4 2 2 16 6 2 1 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2

Arm (19, 45-66, 68-70) Bracket (16, 30-35) Screw (39-43) Arm (74-77) Forelock Nut Bolt Clip Screw Nut Buckle Screw (LH) Pin Clip Right bracket Left bracket Bolt Washer Plate Washer Bolt Pin Bolt Washer Bolt Pin Bracket Bushing Pin Ring Chock Bracket Nut Pin Bracket Bolt Washer Bushing Spring Nut Screw Pipe Lock nut Screw with hinge Ø 32 (3 category) Screw with hinge Ø 22,5 Screw with hinge Ø 25,7 (2 category) Ring

Fig. 46.1. Lift Linkage with Hydraulic Lift 206

Group 46. Remote-cylinder Hydraulic System Subgroup 4605. Lift Linkage with Hydraulic Lift Fig.No Pos.No Assembly unit or part No 46.1 41 A61.08.001-03 42 A61.05.100-05 1220-4605693 43 A61.02.001-01 A61.02.001-02 44 1220-4605557 45 16-6g 40.88.35.019 GOST 7796-70 46 1220-460566847 A61.01.600 48 A61.01.016 49 A61.01.400 50 A61.01.014 51 142-4605408 52 A61.01.017 016-021-30-2-4 53 GOST 18829-73/GOST 9833-73 54 142-4605431 55 142-460540456 142-460541857 142-4605421 58 142-4605413 59 A61.01.005 60 142-4605403 61 142-4605425 62 8210 GOST 7872-89 63 1.3. 9. GOST 19853-74 64 142-4605415 65 142-4605417 66 142-4605407 67 1223-4605530-04 68 142-4605406 69 142-4605401 70 1220-4605615 71 50-3503071 72 A61.07.001 73 1220-4605084-01 74 1220-4605075 75 1220-4605422 76 1220-4605424 77 1220-460562078 70-4605316 79 36.019 GOST 397-79 80 1220-4605558 81 A61.05.100 82 1220-4605108 83 16.01.019 GOST 11371-78

207

Q-ty 2 1 1 1 1 1 4 2 2 2 2 2 4 4 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 2 2

Name Chain (7 links) Chock with ring Pin Ø 31,75 (3 category) Pin Ø 25 (2 category) Pin Ø 22 Reducing bushing for 2 categories Bolt Clip Shaft Axis Fork Handle Bolt Bushing Ring Ring Pin Cover Gasket Gear Axis Retainer Pipe Bearing Oiler Housing Bushing Pipe Rod Cap Retainer Fork Washer Spring forelock Pin Screw Buckle Lock nut Fork Nut Forelock Reducing bushing for 2 categories Chock Ear Washer

Fig. 46.2. Lift Linkage 208

Group 46. Remote-cylinder Hydraulic System Subgroup 4605. Lift Linkage Fig.No Pos.No Assembly unit or part No E1220-4605510 46.2 1220-4605120 1223-4605630-04 * 1220-4605635-04 * 1220-4605530-06 80-4605690 * or 61.03.000-01 1220-4605610-01 70-4605145-01 61.03.200-01 1220-4605612-01 1 36.019 GOST 397-79 2 16-6H.04.019 GOST 5919-73 3 1220-4605104 4 1220-4605107 5 1220-4605102 6 24-6 .04.019 GOST 5916-70 7 1220-4605103 8 1220-4605102-01 9 50-4605084 10 1220-4605105 1220-4605091- 1 11 1220-4605091- 1-01 12 680-2707024 13 20 OST 37.001.115-75 14 10.01.019 GOST 11371-78 15 10 OST 37.001.115-75 16 10-6g 35.56.019 GOST 11738-84 17 Bosch R917000159 18 80-2800016-01 19 16 OST 37.001.115-75 20 1220-4605506 21 1220-4605507 22 1220-4605501-01 23 1220-4605502-01 24 A61.10.001-02 25 A61.05.004 26 A61.05.005 27 1220-4605501 28 20 1,5-6 .04.019 GOST 5919-73 142-4605076 or 29 921-4605076 30 1221-4605671 31 12-6g 35.88.35.019 GOST 7796-70 32 12.01.019 GOST 11371-78 33 50-4605069 34 A61.07.002 35 8-6g 30.88.35.019 GOST 7796-70 36 A61.02.100-03 37 A61.03.100 38 A61.02.003 39 A61.02.100-05 40 A61.03.002 41 A61.08.001-03 42 A61.05.100-05 43 A61.02.001-01 44 12 OST 37.001.115-75 * Links with grips

209

Q-ty 1 2 1 1 2

Name Rear lift linkage (1-83) Buckle (1-8, 10) Rod (67, 78, 79, 81, 82)

1

Upper rod (36-43)

2/1 1 1 0/1 6 4 4 4 2 2 2 2 2 2 1 1 8 8 4 4 4 2 2 16 6 2 1 2 1 1 1 1 2

Arm (19, 45-66, 68-70) Bracket (16, 30-35) Screw (39-43) Arm (74-77) Forelock Nut Bolt Clip Screw Nut Buckle Screw (LH) Pin Clip Right bracket Left bracket Bolt Washer Washer Washer Screw Force sensor Bolt Washer Bolt Pin Bracket Bushing Pin Ring Chock Bracket Nut Pin

2 1 1 1 1 1 3 1 1 1 1 2 2 1 1 2

Bracket Bolt Washer Bushing Spring Bolt Screw Pipe Lock nut Screw with hinge Ø 25,7 (2 category) Ring Chain (7 links) Chock with ring Pin Ø 25 (2 category) Washer

Fig. 46.2. Lift Linkage 210

Group 46. Remote-cylinder Hydraulic System Subgroup 4605. Lift Linkage Fig.No Pos.No 46.2 45 46 47 48 49 50 51 52

Assembly unit or part No 16-6g 40.88.35.019 GOST 7796-70 1220-4605668A61.01.600 A61.01.016 A61.01.400 A61.01.014 142-4605408 A61.01.017 016-021-30-2-4 53 GOST 18829-73/GOST 9833-73 54 142-4605431 55 142-460540456 142-460541857 142-4605421 58 142-4605413 59 A61.01.005 60 142-4605403 61 142-4605425 62 8210 GOST 7872-89 63 1.3. 9. GOST 19853-74 64 142-4605415 65 142-4605417 66 142-4605407 67 1223-4605530-06 68 142-4605406 69 142-4605401 70 1220-4605615 71 50-3503071 72 A61.07.001 73 1220-4605084-01 74 1220-4605075 75 1220-4605422 76 1220-4605424 77 1220-460562078 70-4605316 79 36.019 GOST 397-79 80 12-6gx25.88.35.019 GOST 7796-70 81 A61.05.100 82 1220-4605108 83 16.01.019 GOST 11371-78 84 1522-4605701 85 1522-4605006 86 70-3723042-01 87 1522-4605702 89 80-4605685 ** 90 200030 *** 91 309758 *** 92 308524 *** 93 309928 *** 94 308520 *** 95 099598 *** 96 099435 *** 97 80-4605691 98 80-4605693 99 OST 37.001.115-75 100 70-4605240- -01 ** Screw with grip *** For grip Walterscheid

211

Q-ty 4 2 2 2 2 2 4 4

Name Bolt Clip Shaft Axis Fork Handle Bolt Bushing

2

Ring

4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 2 2 2 2 2 4 1 1 1 1 1 1 1 1 1 1 3 1

Ring Pin Cover Gasket Gear Axis Retainer Pipe Bearing Oiler Housing Bushing Pipe Rod Cap Retainer Fork Washer Spring forelock Pin Screw Buckle Lock nut Fork Nut Forelock Bolt Chock Ear Washer Joke Cover Bushing Bushing Grip Detent handle Detenr latch Spring Pin 8 18 Pin 10 36 Pin 13 36 Pin 3 32 Hinge 2 category Ø 25,7 Hinge 2 category Ø 28,7 Washer Bracket

Fig. 46.3. Hydraulic System 1221-4600010 212

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Assembly unit or part No 1221-4600010 46.3 1 1221-4600015 2 1221-4607125 3 85-4607034 4 80-4607120 5 100-4607140 7 680-4607140-02 12 80-4607380 14 80-4607455 036.50 .10 or 19 HP10-3MX0041AO -21 or 21 "NORMA" TORRO 16-25/9-C6W -31 or 22 "NORMA" TORRO 25-40/9-C6W 25 1221-4607011 26 40-4607037 27 80-4607012 28 80-4607013 29 80-4607013-01 31 80-4607014 32 80 -4607209 35 40-4607033- or 24 36 85-4607431 38 1221-4607070 39 1321-3407022 41 70-3407146 42 70-3407163-01 44 70-3506027 45 70-4607156 46 70-4607168 47 80-4607018 51 50-4607137 52 50-4608049 53 40-460702954 40-4607038- or 1/2 59 8-6g 40.88.35.019 GOST 7795-70 60 8-6g 45.88.35.019 GOST 7795-70 62 8-6g 25.88.35.019 GOST 7796-70 63 8-6g 35.88.35.019 GOST 7796-70 64 10-6g 25.88.35.019 GOST 7796-70 65 10-6g 30.88.35.019 GOST 7796-70 66 14 1,5-6g 45.88.35.019 GOST 7796-70 68 8-6 .6.019 GOST 5915-70 69 10-6 .6.019 GOST 5915-70 71 8.01.019 GOST 11371-78 72 10.01.019 GOST 11371-78 027-032-30-1-4 80 GOST 18829-73/GOST 9833-73 82 OST 37.001.115-75 83 10 OST 37.001.115-75 036.50 .20 or 10-4 0041 0

213

Q-ty 1 1 1 1 1 2 2 1 1 5

Name Hydraulic system Hydraulic system housing Pipe Coupling Armoured high-pressure hose Ø 16 2 Armoured high-pressure hose Ø 10 1 Armoured high-pressure hose Ø 10 1 Pipe Bolt Left housing Coupling

2

Clamp

2

Clamp

1 1 1 3 1 1 1 2 1 1 1 2 1 1 2 2 1 1 1 1 2 3 1 2 1 2 1 4 5 3 3 1

Hose Bolt Hose Clamp Clamp Bracket Bracket Washer Bracket Coupling Bracket Plate Joke Bushing Plate Plate Bracket Bracket Gasket Plate Washer Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Washer Washer

1

Ring

7 3

Washer Washer Right housing Male plug

6

(delivered as SPTA)

Fig. 46.3. Hydraulic System 1221-4600010 214

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Auxiliary Set of Parts (against Order) Fig.No Pos.No Assembly unit or part No 46.3 9 680-4607140-06 37 85-4607511 53 40-460702956 .036.02.002 59 8-6g 40.88.35.019 GOST 7795-70 62 8-6g 25.88.35.019 GOST 7796-70 68 8-6 .6.019 GOST 5915-70 82 OST 37.001.115-74

Q-ty 4 2 2 4 2 4 2 6

215

Name Armoured high-pressure hose Ø10 1 Bracket Plate Through coupling Bolt Bolt Nut Washer

Fig. 46.4. Hydraulic System Housing

1221-4600015 216

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No 46.4 1 2 3 8 9 10 11 13 16 17 19 20 21 22 23 25 26 28 30 32

35 37 39 45 47 48 49 50 53 55 56 57 58 59 61 63 64 67 68 70 73 75 76

Assembly unit or part No 1221-4600015 85-4604010 85-4604030 85-4604040 85-4607025 80-4607030 80-4607040-04 85-4607045 85-460706085-4607080952-4607080 85-4607100 85-4607105 80-460707580-4607260 80-4607260-01 80-4607375 80-4607380 85-4608010 61-030- 1 32 -3 or 32 -3 or 32 -3 or 32 -3 036.50 .10 or HP10-3MXA0 .036.12.010 -21 or "NORMA" TORRO 16-25/9-C6W 36-102205440-4607032 40-4607033- -01 or 24 40-4607037 40-4607038- -01 or 1/2 50-3401092 50-4604044 50-4604046 70-4607163 50-4607031 50-460703270-460709650-4607097 50-4607099 70-3401093 70-4604037 70-4607144 70-4608033 80-4608019 80-4607063

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3

217

Name Hydraulic system housing Pump drive Fork Disengaging handle Pipe Bracket Bracket Pipe Pipe Pipe Coupling Pipe Pipe Pipe Link Link Pipe Pipe Hydraulic system housing Pin

1

Gear-type pump

4 4 2

Left housing Coupling Blind plug Clamp

1 6 8 3 15 1 1 1 1 1 1 1 4 1 3 1 12 3 1 1

Gasket Clamp bolt Washer Bolt Washer Washer Plate Fork bolt Plug Bolt Bracket Tube Gasket Cover Lever tip Gasket Washer Gasket Cover Hose

Fig. 46.4. Hydraulic System Housing

1221-4600015 218

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Assembly unit or part No 46.4 77 80-4607086 78 80-4607088 82 85-3407101 86 85-4607432 88 85-4608021 91 1221-1802091 94 8-6g 16.88.35.019 GOST 7796-70 95 8-6g 20.88.35.019 GOST 7796-70 96 8-6g 25.88.35.019 GOST 7796-70 97 8-6g 30.88.35.019 GOST 7796-70 98 8-6g 35.88.35.019 GOST 7796-70 99 8-6g 45.88.35.019 GOST 7795-70 100 8-6g 65.88.35.019 GOST 7796-70 102 10-6g 20.88.35.019 GOST 7796-70 103 10-6g 30.88.35.019 GOST 7796-70 104 10-6g 40.88.35.019 GOST 7796-70 106 12-6g 35.88.35.019 GOST 7796-70 108 8-6 .6.019 GOST 5915-70 109 10-6 .6.019 GOST 5915-70 111 10 3 /6g 20.66.019 GOST 22034-76 112 10 3 /6g 35.66.019 GOST 22034-76 114 013-017-25-1-4 GOST 18829-73/GOST 9833-73 115 017-022-30-1-4 GOST 18829-73/GOST 9833-73 117 035-040-30-1-4 GOST 18829-73/GOST 9833-73 121 3,2 18.019 GOST 397-79 123 OST 37.001.115-75 124 10 OST 37.001.115-75 125 12 OST 37.001.115-75 126 RS-213 Mita 127 1,0GOST 3282-74 036.50 .20 or 10-4 0041 0

219

Q-ty 3 6 2 1 2 2 2 3 18 3 1 1 4 3 1 2 2 6 5 3 2 1

Name Lever Pin Tube Bracket Plug Thread plug Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Stud Stud Ring

4

Ring

1

Ring

12 32 11 2 1 1

Forelock Washer Washer Washer Disitributor valve Wire (250 mm) Right housing Male plug

6

(delivered as SPTA)

Fig. 46.5 . Hydraulic System 1221-4600010

220

Fig. 46.5 . Hydraulic System 1221-4600010

221

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 1221-4600010 46.5 46.5 1 1221-4600015 3 85-4607034 4 3022-4607120 5 1221-4607125 7 952-4607140-04 8 80-4607380 10 80-4607455 036.50 .10 or 12 10-3 0041 0 13 100-4607140 -21 or 15 "NORMA" TORRO 16-25/9-C6W -31 or 16 "NORMA" TORRO 25-40/9-C6W 17 80-3407720 18 1221-4607011 20 80-4607012 21 80-4607013 22 80-4607013-01 25 18-051 26 40-4607037 27 80-4607017 28 80-4607018 29 1221-4607070 30 85-4607431 31 70-4607156 32 70-4607168 34 50-4607137 40-4607033- or 35 24 36 50-4608049 37 40-460702940-4607038- or 38 1/2 40 70-1405112 41 70-3407146 43 70-3506027 44 80-3723045-01 47 8-6gx40.88.35.019 GOST 7795-70 48 8-6g 45.88.35.019 GOST 7795-70 51 8-6g 35.88.35.019 GOST 7796-70 53 10-6g 25.88.35.019 GOST 7796-70 55 12-6g 30.88.35.019 GOST 7796-70 56 14 1,5-6g 45.88.35.019 GOST 7796-70 58 8-6 .6.019 GOST 5915-70 59 10-6 .6.019 GOST 5915-70 62 027-032-30-1-4 GOST 18829-73/9833-73 64 8.01.019 GOST 11371-78 66 OST 37.001.115-75 68 12 OST 37.001.115-75 036.50 .20 or 10-4 0041 0

222

Q-ty 1 1 1 1 1 1 1 1

2

Name Hydraulic system Hydraulic system housing Coupling Three way pipe Pipe Armoured high-pressure hose Ø 16 2 Pipe Bolt Left housing Coupling Armoured high-pressure hose Ø 10 1

2

Clamp

2

Clamp

1 1 1 1 2 3 1 2 1 1 1 2 2 1

Oil pipeline Hose Hose Clamp Clamp Bolt Bolt Bracket Bracket Coupling Bracket Plate Plate Bracket

2

Washer

1 3

Gasket Plate

2

Washer

1 1 1 4 3 1 2 2 1 4 2 2 1 1 6 1

Clamp Plate Bushing Collar Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Ring Washer Washer Washer Right housing Male plug

5

6

(delivered as SPTA)

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 46.5 72 14 46.5 73 74 822-4801190 75 1221-4607101

Q-ty 6 6 2 2

76

1221-4607102

1

77

1221-4607103

1

78

1221-4607104

1

Name Washer Clamp with worm thread 12-22 Oil pipeline Coupling Hose Hose10x18,5-1,6 GOST10362-76 L=(220±5) mm Hose Hose10x18,5-1,6 GOST10362-76 L=(850±5) mm Hose Hose10x18,5-1,6 GOST10362-76 L=(1920±5) mm

Auxiliary Set of Parts (against Order) Fig.No Pos.No Assembly unit or part No Q-ty 46.5 24 680-4607140-06 4 46.5 28 .036.02.002 4 37 40-46070292 45 85-4607511 2 47 8-6g 40.88.35.019 GOST 7795-70 2 69 8-6g 20.88.35.019 GOST 7796-70 4 58 8-6 .6.019 GOST 5915-70 2 66 OST 37.001.115-75 6

223

Name Armoured high-pressure hose Ø 10 1 Through coupling Plate Bracket Bolt Bolt Nut Washer

Fig. 46.6. Hydraulic System Housing 1221-4600015 224

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 1221-4600015 46.6 1 80-4604010 2 85-4604030 3 85-4604040 5 1221-4607030 6 80-4607040-04 8 1221-4607050 9 85-460706010 85-460708012 952-4607080 14 80-4607100 16 680-4607140-04 18 952-4607140-09 20 1221-4607260-01 21 1221-4607260 23 80 -4607375 25 85-4608010 26 61-030- 1 27 .036.12.010 036.50 .10 or 28 10-3 0041 29 .036.83.040 32 -3 or 32 -3 or 31 32 -3 or 32 -3 32 70-1221 -26 or 33 "NORMA" TORRO 25-40/9-C6W 35 36-102205437 70-3401093 38 85-3407101 40 70-4604037 41 50-4604044 42 50-4604046 44 40-4607032 45 40-4607033- or 24 46 40-4607037 47 40-4607038- or 1/2 50 50-460703253 50-460709654 50-4607097 55 50-4607099 56 70-4607144 57 80-4607011 58 80-4607016 59 952-4607061 64 70-4608019 65 85-4608021 66 70-4608033 68 50-460802770 530-4614029 73 .036.04.011 80 8-6g 16.88.35.019 GOST 7796-70 81 8-6g 20.88.35.019 GOST 7796-70 82 8-6g 25.88.35.019 GOST 7796-70

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 4

3

Name Hydraulic system housing Pump drive Fork Disengaging handle Bracket Bracket Pipe Pipe Pipe Coupling Tube Armoured high-pressure hose Ø 10 1 Armoured high-pressure hose Ø 16 2 Link Link Pipe Hydraulic system housing Pin Blind plug Left housing Coupling Armoured high-pressure hose Ø 10 1

1

Gear-type pump

1

Distributor valve

2

Clamp

1 3 2 1 1 1 4 8 2 12 1 1 4 1 6 1 1 2 1 2 3 1 4 1 2 4 20

Gasket Lever tip Tube Gasket Plate Fork bolt Clamp bolt Washer Bolt Washer Bracket Tube Gasket Cover Washer Hose Coupling Coupling Cover Plug Gasket Plug Elbow Mail pipe adapter Bolt Bolt Bolt

4

225

Fig. 46.6. Hydraulic System Housing 1221-4600015

226

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 46.6 83 8-6g 30.88.35.019 GOST 7796-70 89 10-6g 20.88.35.019 GOST 7796-70 90 10-6g 30.88.35.019 GOST 7796-70 91 10-6g 40.88.35.019 GOST 7796-70 93 12-6g 35.88.35.019 GOST 7796-70 95 8-6 .6.019 GOST 5915-70 96 10-6 .6.019 GOST 5915-70 98 10 3 /6g 20.66.019 GOST 22034-76 99 10 3 /6g 35.66.019 GOST 22034-76 101 3,2 18.019 GOST 397-79 103 013-017-25-1-4 GOST 18829-73/9833-73 104 017-022-30-1-4 GOST 18829-73/9833-73 108 035-040-30-1-4 GOST 18829-73/9833-73 111 8.01.019 GOST 11371-78 114 OST 37.001.115-75 115 10 OST 37.001.115-75 116 12 OST 37.001.115-75 120 1,0GOST 3282-74

227

Q-ty 4 4 1 2 2 4 5 3 2 6 1 1 1 4 30 12 2 3

Name Bolt Bolt Bolt Bolt Bolt Nut Nut Stud Stud Forelock Ring Ring Ring Washer Washer Washer Washer Wire (150 mm)

Fig. 46.7. Hydraulic System 1221-4600010

228

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation Q-ty 1221-4600010 46.7 1 1 1221-4600015 1 3 1221-4607125 1 10 680-4607140-02 2 11 680-4607140-15 2 12 100-4607140 1 15 100-4607140 1 16 100-4607140-01 1 18 80-4607380 1 20 036.50 .10 or 5 10-3 0041 21 -21 or 2 "NORMA" TORRO 16-25/9-C6W 24 1221-4607111 1 25 1221-4607332 1 26 1221-4607011 1 27 80-4607013 3 28 80-4607014 1 29 80-4607017 1 32 1522-3514033 2 33 50-4607137 1 34 85-4607431 1 35 70-1405112 1 36 70-3407146 1 38 70-3506027 1 39 70-4607156 2 40 70-4607168 2 41 80-4607018 1 42 70-1405089 2 44 50-4607302 5 46 50-4608049 1 48 40-4607032 1 49 40-46070292 52 .036.05.002 5 53 530-4614029 1 55 8-6g 40.88.35.019 GOST 7795-70 2 56 8-6g 45.88.35.019 GOST 7795-70 1 60 8-6g 30.88.35.019 GOST 7796-70 2 61 8-6g 35.88.35.019 GOST 7796-70 2 62 10-6g 25.88.35.019 GOST 7796-70 2 64 12-6g 30.88.35.019 GOST 7796-70 1 65 14 1,5-6g 45.88.35.019 GOST 7796-70 4 66 8-6 .6.019 GOST 5915-70 5 67 10-6 .6.019 GOST 5915-70 2 68 8.01.019 GOST 6958-78 1 72 017-022-30-1-4 GOST 18829-73/9833-73 2 75 OST 37.001.115-75 8 76 10 OST 37.001.115-75 2 77 12 OST 37.001.115-75 1 78 1/4". 12.019 TU 23.1.506-91 1 82 4600.20 3 036.50 .20 or 6 10-4 0041 0

229

Name Hydraulic system Hydraulic system housing Pipe Armoured high-pressure hose Ø 10 1 Armoured high-pressure hose Ø 10 1 Armoured high-pressure hose Ø 12,5 2 Armoured high-pressure hose Ø 10 1 Armoured high-pressure hose Ø 10 1 Pipe Left housing Coupling Clamp Three way pipe Bolt Hose Clamp Bracket Bracket Elbow Bracket Bracket Clamp Plate Bushing Plate Plate Bracket Mail pipe adapter Blind plug Gasket Clamp bolt Plate Mail pipe adapter Elbow Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Washer Ring Washer Washer Washer Plug Washer 1/2 Right housing Male plug

(delivered as SPTA)

Fig. 46.8 . Hydraulic System Housing 1221-4600015

230

Fig. 46.8 . Hydraulic System Housing 1221-4600015 231

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 1221-4600015 46.8 , 46.8 1 1021-4607010 2 1021-4607020 3 1021-4607165 4 1021-4607170 5 85-4604040 6 85-4604010 7 85-4604030 9 80-4607030 10 80-4607040-04 11 80-460707512 85-4607025 13 85-4607045 15 680-4607140-04 18 80-4607380 19 680-4607510 20 80-4607260 21 80-4607260-01 22 80-4607455 24 85-4608010 26 61-030- 1 27 036.50 .10 or 10-3 0041 0 28 .036.12.010 32 -21 or "NORMA" TORRO 16-25/9-C6W 33 -31 or "NORMA" TORRO 25-40/9-C6W 34 1021-4607031 35 1021-4607063

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 3 4 5 2

Name Hydraulic system housing Pipe Pipe Pipe Pipe Disengaging handle Pump drive Fork Bracket Bracket Pipe Pipe Pipe Armoured high-pressure hose Ø 10 1 Pipe Tube Link Link Bolt Hydraulic system housing Pin Left housing Coupling Blind plug Clamp

2

Clamp

1 1

Plug Hose Hose 14 23-1,6 GOST 10362-76 L=(370± 5)mm Hose Hose 25 35-1,6 GOST 10362-76 L=(180± 5)mm Cover Gasket Clamp bolt Bolt Plate Fork bolt Bolt Bracket Tube Gasket Cover Plug Lever tip Gasket Washer Gasket Cover Coupling Lever Pin Coupling Tube

36

1021-4607064-

1

37 38 40 42 45 46 48 49 52 53 54 55 56 57 59 62 63 64 66 67 68 69

952-4607312 36-102205440-4607032 40-4607037 50-4604044 50-4604046 50-4607031 50-460703250-460709650-4607097 50-4607099 70-4607163 70-3401093 70-4604037 70-4607144 70-4608033 80-4608019-01 80-4607034 80-4607086 80-4607088 80-4607204 85-3407101

1 1 4 2 1 1 1 1 1 4 1 1 3 1 12 3 1 1 3 6 2 2

232

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 46.8 , 71 85-4608021 46.8 72 1221-4607029 73 1221-1802091 76 1522-460701180 8-6g 16.88.35.019 GOST 7796-70 81 8-6g 20.88.35.019 GOST 7796-70 82 8-6g 25.88.35.019 GOST 7796-70 83 8-6g 30.88.35.019 GOST 7796-70 85 8-6g 35.88.35.019 GOST 7796-70 87 8-6g 65.88.35.019 GOST 7796-70 89 10-6g 20.88.35.019 GOST 7796-70 90 10-6g 30.88.35.019 GOST 7796-70 91 10-6g 40.88.35.019 GOST 7796-70 93 12-6g 35.88.35.019 GOST 7796-70 94 8-6g 50.56.019 GOST 11738-84 95 8-6 .6.019 GOST 5915-70 96 10-6 .6.019 GOST 5915-70 98 10 3 /6g 20.66.019 GOST 22034-76 99 10 3 /6g 35.66.019 GOST 22034-76 101 3,2 18.019 GOST 397-79 103 013-017-25-1-4 GOST 18829-73/GOST 9833-73 104 017-022-30-1-4 GOST 18829-73/GOST 9833-73 105 024-028-25-1-4 GOST 18829-73/GOST 9833-73 106 027-032-30-1-4 GOST 18829-73/GOST 9833-73 107 035-040-30-1-4 GOST 18829-73/GOST 9833-73 110 OST 37.001.115-75 111 10 OST 37.001.115-75 112 12 OST 37.001.115-75 124 1/2 125 22 126 24

233

Q-ty 2 1 3 1 2 3 20 1 1 4 4 1 2 2 3 5 5 3 2 12 1

Name Plug Elbow Thread plug Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Screw Nut Nut Stud Stud Forelock Ring

3

Ring

3

Ring

1

Ring

1

Ring

33 12 2 11 2 6

Washer Washer Washer Washer Washer Washer

Fig. 46.9 . Hydraulic System 920-4600010-01 234

Fig. 46.9 . Hydraulic System 920-4600010-01

235

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation Q-ty 920-4600010-01 46.9 , 46.9 1 920-4600015-01 1 2 1221-4607070 1 3 1221-4607125 1 4 952-46070111 6 90-4607100-01 1 7 40-4607037 1 8 680-4607140-03 3 9 680-4607140-06 4 11 100-4607140-01 1 14 85-4607034 1 19 80-4607455 1 21 952-4607140-04 1 22 80-4607380 1 32 1221-4607011 1 33 952-4607013 2 34 90-4607026 1 35 90-46071071 37 85-4607431 1 38 85-4607511 2 40 80-4607014 1 41 80-4607017 2 42 80-4607012 1 43 80-4607013 2 44 80-4607013-01 1 48 80-3723045-01 1 50 70-4607156 2 51 70-4607168 2 52 80-4607018 1 55 70-1405112 1 56 70-3407146 3 57 70-3506027 1 58 50-4607302 4 59 50-4608049 1 60 50-4607137 1 61 40-46070293 63 .036.02.002 4 64 .036.05.002 4 65 8-6g 40.88.35.019 GOST 7795-70 4 66 8-6g 45.88.35.019 GOST 7795-70 2 71 8-6g 25.88.35.019 GOST 7796-70 4 73 8-6g 35.88.35.019 GOST 7796-70 4 75 10-6g 18.88.35.019 GOST 7796-70 4 76 10-6g 25.88.35.019 GOST 7796-70 2 79 12-6g 30.88.35.019 GOST 7796-70 1 81 14 1,5-6g 45.88.35.019 GOST 7796-70 4 83 6-6g 14.88.35.019 GOST 7798-70 3 84 6-6g 16.88.35.019 GOST 7798-70 6

236

Name Hydraulic system Hydraulic system housing Coupling Pipe Bolt Control Bolt Armoured high-pressure hose Ø 10 1 Armoured high-pressure hose Ø 10 1 Armoured high-pressure hose Ø 10 1 Coupling Bolt Armoured high-pressure hose Ø 16 2 Pipe Hose Bushing Screw Plate Bracket Bracket Bracket Bracket Hose Clamp Clamp Collar Plate Plate Bracket Clamp Plate Bushing Blind plug Gasket Bracket Plate Through coupling Male pipe adapter Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 46.9 , 86 5-6 .6.019 GOST 5915-70 46.9 87 6-6 .6.019 GOST 5915-70 88 8-6 .6.019 GOST 5915-70 89 10-6 .6.019 GOST 5915-70 93 027-032-30-1-4 GOST 18829-73/GOST 9833-73 96 8.01.019 GOST 6958-78 99 OST 37.001.115-75 100 OST 37.001.115-75 101 10 OST 37.001.115-75 102 12 OST 37.001.115-75 105 036.50 .10 or 10-3 0041 0 106 132-001-01 109 4600.20 110 4600.22 111 5000.02 112 5000.04 115 -1 .303654.001-01 036.50 .20 or 10-4 0041 0

237

Q-ty 1 2 8 2 1 1 8 10 6 1 5 3 2 2 2 2 1 6

Name Nut Nut Nut Nut Ring Washer Washer Washer Washer Washer Left housing Coupling Rope Washer 1/2 Washer 24 Clamp with worm thread 16-27 Clamp with worm thread 25-40 Joystick Right housing (delivered as Male plug SPTA)

Fig. 46.10 . Hydraulic System Housing 920-4600015-01 238

Fig. 46.10 . Hydraulic system housing 920-4600015-01

239

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 920-4600015-01 46.10 , 46.10 1 952-4607020 3 2022-4607020 5 952-4607080 6 952-4607140 7 680-4607140-04 9 85-4608010 10 85-4604010 11 85-4604030 12 85-4604040 13 50-4604044 16 80 -4607375 17 80-4607100 18 80-4607520 19 .036.83.040 22 70-622 26 .036.12.010 37 1221-1802091 38 952-4607061 41 530-4614029 43 85-4608021 44 85-3407101 46 80-4607034 45 80-4607016 47 80-4607204 48 80-4607011 49 70-4608019 50 70-4608033 51 70-4604037 52 50-460802753 50-460709654 50-4607097 55 50-4607099 56 50-4607302 63 40-4607032 65 40-4607037 68 36-102205470 .036.05.002 75 8-6g 16.88.35.019 GOST 7796-70 76 8-6g 20.88.35.019 GOST 7796-70 77 8-6g 25.88.35.019 GOST 7796-70 78 8-6g 30.88.35.019 GOST 7796-70 80 10-6g 40.88.35.019 GOST 7796-70 82 8-6 .6.019 GOST 5915-70 83 10-6 .6.019 GOST 5915-70 86 8.01.019 GOST 11371-78 105 OST 37.001.115-75 106 10 OST 37.001.115-75 94 10 3 /6g 20.66.019 GOST 22034-76 95 10 3 /6g 35.66.019 GOST 22034-76 98 013-017-25-1-4 GOST 18829-73/GOST 9833-73

240

Q-ty 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 4 2 2 5 2 2 1 1 1 1 1 3 1 1 1 4 1 4 3 3 1 4 1 4 20 4 2 4 5 5 29 7 3 2 1

Name Hydraulic system housing Bracket Pipe Coupling Armoured high-pressure hose Ø 16 2 Armoured high-pressure hose Ø 10 1 Hydraulic system housing Pump drive Fork Shaft Gasket Pipe Tube Tube Armoured high-pressure hose Ø 10 1 Distributor valve Blind plug Thread plug Coupling Elbow Plug Tube Coupling Coupling Coupling Hose Cover Gasket Gasket Plug Tube Gasket Cover Blind plug Clamp bolt Bolt Gasket Male pipe adapter Bolt Bolt Bolt Bolt Bolt Nut Nut Washer Washer Washer Stud Stud Ring

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 46.10 , 99 017-022-30-1-4 46.10 GOST 18829-73/GOST 9833-73 102 024-028-25-1-4 GOST 18829-73/GOST 9833-73 103 027-032-30-1-4 GOST 18829-73/GOST 9833-73 104 035-040-30-1-4 GOST 18829-73/GOST 9833-73 108 036.50 .10 or 10-3 0041 0 109 32 -3 or 32 -3 or 32 -4 or 32 -3 or 32 -3 111 4600.20 112 4600.22 113 5000.03 114 503355

241

Q-ty 1

Name Ring

1

Ring

1

Ring

1

Ring

5 1

Left housing Coupling Pump

10 9 2 300

Washer 1/2 Washer 24 Clamp with worm thread 20-32 Wire 1,0GOST 3282-74

Fig. 46.11 . Hydraulic System 920-4600010-01 242

Fig. 46.11 . Hydraulic System 920-4600010-01 243

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 920-4600010-01 46.11 , 46.11 1 952-4600015-08 2 1221-4607070 3 1221-4607125 4 952-46070116 90-4607100-01 7 40-4607037 8 680-4607140-03 9 680-4607140-06 14 85-4607034 19 80-4607455 21 80-4607120 22 80-4607380 32 1221-4607011 33 952-4607013 34 90-4607026 35 90-460710737 85-4607431 38 85-4607511 40 80-4607014 41 80-4607017 42 80-4607012 43 80-4607013 44 80-4607013-01 48 80-3723045-01 50 70-4607156 51 70-4607168 52 80-4607018 55 70-1405112 56 70-3407146 57 70-3506027 58 50-4607302 59 50-4608049 60 50-4607137 61 40-460702963 .036.02.002 64 .036.05.002 65 8-6g 40.88.35.019 GOST 7795-70 66 8-6g 45.88.35.019 GOST 7795-70 71 8-6g 25.88.35.019 GOST 7796-70 73 8-6g 35.88.35.019 GOST 7796-70 75 10-6g 18.88.35.019 GOST 7796-70 76 10-6g 25.88.35.019 GOST 7796-70 79 12-6g 30.88.35.019 GOST 7796-70 81 14 1,5-6g 45.88.35.019 GOST 7796-70 83 6-6g 14.88.35.019 GOST 7798-70 84 6-6g 16.88.35.019 GOST 7798-70 86 5-6 .6.019 GOST 5915-70 87 6-6 .6.019 GOST 5915-70 88 8-6 .6.019 GOST 5915-70

244

Q-ty 1 1 1 1 1 1 4 4 1 1 1 1 1 2 1 1 1 2 1 2 1 2 1 1 2 2 1 1 3 1 4 1 1 3 4 4 4 2 2 4 4 2 1 4 3 6 1 2 8

Name Hydraulic system Hydraulic system housing Coupling Pipe Bolt Control Bolt Armoured high-pressure hose Ø 10 1 Armoured high-pressure hose Ø 10 1 Coupling Bolt Armoured high-pressure hose Ø 16 2 Pipe Hose Bushing Screw Plate Bracket Bracket Bracket Bracket Hose Clamp Clamp Collar Plate Plate Bracket Clamp Plate Bushing Blind plug Gasket Bracket Plate Through coupling Male pipe adapter Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Nut

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 46.11 , 89 10-6 .6.019 GOST 5915-70 46.11 027-032-30-1-4 93 GOST 18829-73/GOST 9833-73 96 8.01.019 GOST 6958-78 99 OST 37.001.115-75 100 OST 37.001.115-75 100.

OST 37.001.115-75 101 10 OST 37.001.115-75 102 12 OST 37.001.115-75 036.50 .10 or 105 10-3 0041 0 106 132-001 107 100. 4(35) 2.01534 109 4600.20 110 4600.22 111 5000.02 112 5000.04 115 575468 036.50 .20 or 10-4 0041 0

Q-ty 2 1 1 8 10 6 6 1 4 3 3 2 2 2 2 1 6

245

Name Nut Ring Washer Washer Washer Washer Washer Washer Left housing Coupling Rope Rope Washer 1/2 Washer 24 Clamp with worm thread 16-27 Clamp with worm thread 25-40 Joystick -1 .303654.001-02 Right housing (delivered as Male plug SPTA)

Fig. 46.12. Hydraulic system housing 952-4600015-08

246

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 952-4600015-08 46.12 1 85-4604010 2 85-4604030 3 85-4604040 5 920-4607020 6 952-4607080 7 80-4607100 8 952-4607140-01 9 680-4607140-04 17 85-4608010 32 -3 or 32 -3 or 19 32 -4 or 32 -3 20 RS-213 Mita 22 80-4607375 23 80-4607380 25 036.50 .10 or 10-3 0041 0 26 .036.12.010 27 .036.83.040 -21 or 29 "NORMA" TORRO 16-25/9-C6W 30 36-102205431 50-460802732 85-3407101 34 40-4607032 35 70-4604037 39 40-4607037 42 952-4607061 45 50-460709647 50-4607097 48 50-4607099 49 1221-1802091 50 80-4607204 51 50-4607302 53 70-4608019 54 85-4608021 55 70-4608033 56 530-4614029 59 80-4607063 61 .036.05.002 65 8-6g 16.88.35.019 GOST 7796-70 66 8-6g 20.88.35.019 GOST 7796-70 67 8-6g 25.88.35.019 GOST 7796-70 69 8-6g 65.88.35.019 GOST 7796-70 70 10-6g 40.88.35.019 GOST 7796-70 73 10-6 .6.019 GOST 5915-70 75 OST 37.001.115-75 76 10 OST 37.001.115-75 78 10 3 /6g 20.66.019 GOST 22034-76 79 10 3 /6g 35.66.019 GOST 22034-76 80 013-017-25-1-4 GOST 18829-73/GOST 9833-73

247

Q-ty 1 1 1 1 2 1 1 2 1 1 1 1 1 4

Name Hydraulic system housing Pump drive Fork Shaft Bracket Coupling Tube Armoured high-pressure hose Ø16 2 Armoured high-pressure hose Ø 10 1 Hydraulic system housing Pump

4 2

Distributor valve Pipe Pipe Left housing Coupling Blind plug Armoured high-pressure hose Ø 10 1

2

Clamp

1 1 2 1 1 3 2 1 4 1 3 4 4 1 2 3 2 1 4 2 4 20 4 2 5 29 7 3 2 1

Gasket Plug Tube Clamp bolt Gasket Bolt Coupling Tube Gasket Cover Thread plug Coupling Blind plug Cover Plug Gasket Elbow Hose Male pipe adapter Bolt Bolt Bolt Bolt Bolt Nut Washer Washer Stud Stud Ring

Fig. 46.12. Hydraulic system housing 952-4600015-08

248

Group 46. Hydraulic System Subgroup 4607. Hydraulic Units and Fittings Fig.No Pos.No Designation 46.12 81 017-022-30-1-4 GOST 18829-73/GOST 9833-73 83 024-028-25-1-4 GOST 18829-73/GOST 9833-73 84 035-040-30-1-4 GOST 18829-73/GOST 9833-73 85 8.01.019 GOST 11371-78 86 1,0GOST 3282-74 92 4600.20 93 4600.22

249

Q-ty 1

Name Ring

4

Ring

1

Ring

4 300 6 8

Washer Wire Washer Washer

1/2 24

Fig.46.13 Pump Drive

250

Group 46. Hydraulic System Subgroup 4604. Pump Drive Fig.No 46.13

Pos.No Assembly unit or part No 85-4604010 36-10220701 210 1 GOST8338-75 2 85-4604017 3 40 GOST 13943-86 4 70-1108179 5 11,112-100 GOST 3722-81 6 3 16 7 36-1022074 8 36-1022073 9 36-1022072 10 85-4604040 11 8-6g 16.88.35.019 GOST 7796-70 12 OST 37.001.115-75 13 50-4604044 14 013-017-25-1-4 GOST 18829-73/GOST 9833-73 15 85-4604012 16 50-460403617 36-102205418 90 GOST 13941-86 19 70-4604037 20 85-4604011 21 1,0GOST 3282-74 (150 mm) 22 50-4604046 23 85-4604030

251

Q-ty 1 1 2 1 2 1 3 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

Name Pump drive (1-5, 11-14, 16-24) Handle (6-10, 15) Bearing Coupling Ring Washer Ball Pin Spring Detent Cage Handle Bolt Washer Plate Ring Bushing Cage Gasket Ring Gasket Gear Wire Bolt Fork

Fig. 46.14. Control of Hydraulic Distributor Valve (

252

70, RS 213 Mita)

Group 46. Remote-cylinder Hydraulic System Subgroup 4607. Control of Hydraulic Distributor Valve ( 70, RS 213 Mita) Fig.No Pos.No Assembly unit or part No 46.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

3,2 18.019 GOST 397-79 70-4607144 C80-4607086 8-6 .6.019 GOST 5915-70 A20-213A A61-030-A1 80-4607250 50-4607078-A 80-4607230 12-6g 30.88.35.019 GOST 7796-70 12 OST 37.001.115-75 10-6g 35.88.35.019 GOST 7796-70 10 OST 37.001.115-75 18 GOST 13940-86 85-4607017 50-4607079-A1 .8 30.65 Chemical.Phosphate.Oil impregnated GOST 14229-93 C80-4607080-01 32 GOST 13940-86 70-3401093 C80-4607090 C80-4607080 80-4607220 C80-4607261 1221-4607261 C80-4607261-01 1221-46007261-01 C80-4607088

253

Q-ty 70 RS 6 12 6 12 3 3 3 3 3 3 3 1 1 4 4 1 1 2 2 2 2 1 1 1 1 3 3 1 1 2 2 2 2

Name

1 1 3 1 1 1 2 1 -

Lever Ring Lever tip Lever Lever Shaft Link Link Link Link Pin

1 1 3 1 1 1 2 1 6

Forelock Washer Lever Nut Fork Pin Shaft Bushing Shaft Bolt Washer Bolt Washer Ring Bracket Bushing Pin

Fig.46.15. Hydraulic System Housing and Filter 254

Group 46. Hydraulic System Subgroup 4607. Hydraulic System Housing and Filter Fig.No Pos.No Assembly unit or part No Q-ty 85-4608010 46.15 1 85-4608090 1 A28.04.10.000 1 1 A28.04.20.000-A1 1 2 042-050-46-2-4 GOST 18829-73/9833-73 2 3 635-1 or 3-25* 1 4 6-6g 40.58.019 GOST 17475-80 1 5 8.20.004 1 6 A28.04.10.001 1 7 8.20.002 1 8 8.20.005 1 9 6-6 .6.019 GOST 5915-70 2 10 A28.04.00.001 1 11 6-6 .6.019 GOST 5915-70 4 12 24 or 40-46070331 13 85-4608021 1 14 85-4608089 1 15 85-4607034 1 16 85-4608057 1 17 50-4608059 1 18 50-4608063 1 19 50-4608062 2 20 11/4” 1 21 A61-C06-A3 1 22 85-4608091 1 23 50-1002450 1 24 011-015-25-2-4 GOST 18829-73/9833-73 2 25 36-1101067 2 26 50-3407069 1 29 85-46080861 30 85-46080871 31 85-46080881 33 Bolt 20 DIN EN 1665-98 6 34 10 3 /6g 20.66.019 GOST 22034-76 3 35 8-6g 80.88.35.019 GOST 7795-70 1 36 8-6g 25.88.35.019 GOST 7796-70 5 37 OST 37.001.115-75 30 38 85-4608022 1 39 130-135-30-1-4 GOST 18829-73/9833-73 1 40 85-4608018 1 41 027-032-30-1-4 GOST 18829-73/9833-73 1 42 8-6g 20.88.35.019 GOST 7796-70 23 43 85-4608025 1 44 80-4608073 1 45 85-46080311 46 85-4608016-A 1 47 1/2 or 40-4607038-A 1 48 70-4607163 1 10 3 /6g 35.66.019 GOST 22034-76 2 49 10-6 .6.019 GOST 5915-70 2 10-6g 40.88.35.019 GOST 7796-70 2 50 10 OST 37.001.115-75 4 51 50-4608049 1 52 70-4608033 1 53 70-4608019 1

255

Name Hydraulic system housing (1-49, 53, 54) Valve (22-26) Valve (4-9) Housing Ring Filter element Regotmas 635-1 Screw Valve Valve body Spring Washer Nut Retainer Nut Washer Plug Gasket Coupling Spring Breather plug Filter Breather washer Plug Filter Valve Chain Ring Ring Chock Seal Indicator Housing Bolt Stud Bolt Bolt Washer Cover Ring Cage Ring Bolt Cover Bracket Gasket Hydraulic system housing Washer Plug Stud Nut Bolt Washer Gasket Gasket Cover

Fig.46.16 Fast coupling

256

Subgroup Fig.No Pos.No Assembly unit or part No 46.16 1 036.50 .20 or 10-4 0041 0 2 036.50 .10 or 10-3 0041 0

036.50 . Fast coupling Q-ty 1 1

257

Name Right housing Male plug Left housing Coupling

Fig.46.17. Hydraulic Distributor Valve

70 258

Group 46. Remote-cylinder Hydraulic System Subgroup 70. Hydraulic Distributor Valve 70 Fig.No Pos.No Assembly unit or part No 46.17 70-888-000-MMM-20 2 70-8-0-M 70- 2 70-20 70-050 70-080 1 70-090 2 -70-034 3 70-026 4 70-018-01 5 -8/1.01.010 -01 6 5,556-100 GOST 3722-81 017-020-19-2-4 8 GOST 18829-73/GOST 9833-73 9 70-024 10 70-027 11 70-023 12 70-031 13 70-042 14 22 OST 37.001.163-75 15 40.019 GOST 397-79 16 70-032 17 70-011 18 70-013 030-034-25-2-2 19 GOST 18829-73/GOST 9833-73 20 9,525-100 GOST 3722-81 21 70-014 016-020-25-2-2 22 GOST 18829-73/GOST9833-73 009-012-19-1-4 23 GOST 18829-73/GOST 9833-73 24 70-016 25 70-018 26 70-012 018-021-19-2-4 27 GOST18829-73/GOST9833-73 28 70-058 29 70-4609037 30 70-05231 70-054 32 70-051 016-020-25-2-4 33 GOST 18829-73/GOST 9833-73 34 -16/3 -103 35 70-059 36 70-053 37 70-076 38 70-057 39 6.01.019 GOST 11371-78 013-016-19-2-2 40 GOST18829-73/GOST9833-73 41 70-058-02 42 -16/3 -101 028-032-25-2-2 43 GOST18829-73/GOST9833-73

Q-ty 1 3 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 2 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1

259

Name Hydraulic distributor valve Distributor valve section (1-25, 45, 52, 53) Cover ( 70-080, 26, 47, 50) Cover ( 70-050, 46, 48, 49) Safety valve (27-44) Blind plug (27, 48, 54, 55) Pipe Spring Screw Tappet Spring Ball Ring Plug Spring Regulating valve Ring Plate Pin Forelock Ring Housing Spool Ring Ball Yoke Ring Ring Threaded bushing Tappet Cover Ring Ring Spring Valve Seat Housing Ring Spring Screw Coupling Nut Cap Washer Ring Ring Needle Ring

Fig.46.17. Hydraulic Distributor Valve

70 260

Group 46. Remote-cylinder Hydraulic System Subgroup 70. Hydraulic Distributor Valve 70 Fig.No Pos.No Assembly unit or part No 46.17 44 70-058-01 45 70-074 46 70-012-01 036-040-25-2-2 47 GOST 18829-73/GOST 9833-73 48 Washer 24 49 70-036 060-066-36-2-2 GOST 18829-73/ 50 GOST9833-73 or 60,00-3,50 SIMRIT 72 NBR 872 6-6g 12.58.019 GOST 1747352 80 53 OST 37.001.115-75 54 70-081 55 70-058 56 70-037-02 57 10-6 .6.019 GOST 5915-70 58 10 OST 37.001.115-75 59 70-038 60 6.01.10 .05 GOST 10299-80

Q-ty 1 1 1 2 2 1

Name Ring Bracket Cover Ring Washer Plug Ring

2 4 4 1 1 4 8 8 1 2

261

Screw Washer Blind plug Ring Stud Nut Washer Instruction plate Rivet

Fig.46.18. Hydraulic Lift Cylinder 262

Group 46. Hydraulic System Subgroup 4625. Hydraulic Lift Cylinder Fig.No Pos.No Designation 46.18 820-4625010- or (820 -4625010- ) 1 820-4625020 (820E-4625020) 2 820-4625015 (820E-4625015) 3 DFI 80-85-9,5 Simrit PF48 4 NI300 80-90-12 T94AU925 5 AUASOB 80-90-6,1-8,3 T94AU925 6 820-4625014(820E-4625014- )

1 2 3 4 5 6

Q-ty 1

820 -4625010820H-4625020 820H-4625015 GR6900800-Z61 LI-CUP RU 2300800 WUAQ3 DA22 WD-2200800 WUAQ3 820H-4625014-

263

Name Cylinder assembly (1-6)

1

Cylinder

1

Lock ring

2

Guide ring

1

Collar

1

Scraper

1

Plunger

1 1 1 2 1

Cylinder assembly (1-6) Cylinder Ring Guide Collar

1

Scraper

1

Plunger

Fig.46.19. Distributor Valve of Hydraulic Lift 264

Group 46. Hydraulic System Subgroup 4634. Distributor Valve of Hydraulic Lift Fig.No Pos.No Designation 46.19 820-4634010 820-4634020A 1 820-4634021 2 017-020-19-2-6 GOST 18829-73/9833-73 or 17,00-2,00 SIMRIT 72 NBR 872 3 A61-072 4 14,288-60 GOST 3722-81 5 820-4634017 6 820-4634025A 7 820-4634025-A-01 8 068-072-25-2-6 GOST 18829-73/9833-73 or 65,00-2,50 SIMRIT 72 NBR 872 9 820-4634022 10 013-016-19-2-6 GOST 18829-73/9833-73 or 13,00-2,00 SIMRIT 72 NBR 872 11 6,350-100 GOST 3722-81 12 80-4614058 13 1/8". 12.019 TU 23.1.506-91 14 820-463401315 2-10 GOST 24811-81 16 6-6g 16.88.35.019 GOST 7798-70 17 OST 37.001.115-75 18 820-4634039 19 010-014-25-2-2 GOST 18829-73/9833-73 20 820-4634038 21 021-024-19-2-6 GOST 18829-73/9833-73 or 21,00-2,00 SIMRIT 72 NBR 872 22 820-4634036 23 820-46340111 24 064-068-25-2-6 GOST 18829-73/9833-73 or 63,00-2,50 SIMRIT 72 NBR 872 25 820-4634014 26 820-463401827 2.3 14 GOST 3128-70 28 5,556-60 GOST 3722-81 29 75-082 30 820-4634033 31 820-4634012 32 820-4634024 33 820-463402634 820-4634019 35 820-4634037 36 820-4634028 37 820-4634029 38 820-4634027 39 820-4634016

265

Q-ty 1 1 1 2 2 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Name Distributor Valve Valve (25-30) Plug Ring Ring Spring Ball Seat Ring Ring Ring Ring Plug Ring Ring Ball Spring Plug Cover Scraper Bolt Washer Bushing Ring Pusher Ring Ring Lock ring Housing Ring Ring Valve Seat Pin Ball Spring Thrust Spool Spring Valve Plug Thrust Spring Thrust Pin Spring

Fig.46.20. Control of Hydraulic Lift 266

Group 46. Hydraulic System Subgroup 4635. Control of Hydraulic Lift Fig.No Pos.No Designation 820-4635005 46.20 1221-4635010

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Q-ty 1 1

820-4635020-A 820-4635060 820-4635090820-4635025 3,2 25.019 GOST 397-79 820-4635095OST 37.001.115-75 8-6g 20.88.35.019 GOST 7796-70 14 1,5-6 .6.019 GOST 5915-70 80B-1108347 80B-1108317 6-6 .6.019 GOST 5915-70 6.01.019 GOST 6958-78 820-4635100A13.11.000 80-4616070 820-4635082 6-6H.019 TU 23.1.505-91 3,2 18.019 GOST 397-79 80-1108028 80-1108178 100. 4322.00900 or 23.588.1.1.2.00.01-01 or 772-L-T -75-900 6-6g 16.88.35.019 GOST 7798-70 OST 37.001.115-75 820-4635080 820-4635075 011-015-25-2-4 GOST 18829-73/9833-73 820-4635034 820-4635033019-023-25-2-4 GOST 18829-73/9833-73 820-4635046 820-4635070 820-4635069 820-4635030 820-4635015820-4635016-B 820-4635032820-4635049 820-4635063 820-4635065 22.019 GOST 397-79 820-4635024 820-4635023 820-4635022 820-4635026820-4635044820-463504312 OST 37.001.115-75

267

1 1 1 1 1 1 4 4 4 2 4 8 4 2 2 1 1 1 7 2 2 2

Name Hydraulic lift (3-19;1221-4635010) Hydraulic lift (1, 2, 10, 20-52; Fig. 46.20 pos. 1-37) Force sensor (38-42, 44, 49) Adder stage (16, 29, 30, 36, 37) Bracket (3, 6,7, 11, 17) Position stage Forelock Bracket Washer Bolt Nut Disk spring Lug Nut Washer Lever Handle Screw Thrust Nut Forelock Washer Friction washer Remote control rope

6 6 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 4

Bolt Washer Lever Lever Ring Shaft Bushing Ring Joke Lever Detent Force stage Lever Shaft Bushing Forelock Spring Bracket Forelock Nut Washer Spring Bushing Gasket Cover Washer

Fig.46.20. Control of Hydraulic Lift 268

Group 46. Hydraulic System Subgroup 4635. Control of Hydraulic Lift Fig.No Pos.No Designation 46.20 46 12-6g 30.88.35.019 GOST 7796-70 47 22 GOST 13940-86 48 820-4635018 49 820-4635021 50 820-4635019 51 820-4635048 52 027-032-30-1-4 GOST 18829-73/9833-73

269

Q-ty 4 2 1 1 1 1 2

Name Bolt Ring Pin Push rod Clip Rod Ring

Fig.46.21. Hydraulic Lift 270

Group 46. Hydraulic System Subgroup 4635. Hydraulic Lift Fig.No Pos.No Designation 46.21 1 16 OST 37.001.115-75 2 16-6g 75.88.35.019 GOST 7795-70 3 36.019 GOST 397-79 4 12 OST 37.001.115-75 5 12-6g 30.88.35.019 GOST 7796-70 6 40-4605023-A2 7 1221-4635013 8 1221-4635016 9 1221-4635014 10 079-085-36-2-2 GOST 18829-73/983373 11 820-4635091 12 BABSL 60-72-7 SIMRIT 72 NBR 902 13 820-4635115-01 14 820-4635083 15 012-015-19-2-4 GOST 18829-73/983373 16 1221-4635011 17 OST 37.001.115-75 18 8-6g 40.88.35.019 GOST 7795-70 19 820-4634010 20 1221-4635012 21 820-4635085 22 8-6g 30.88.35.019 GOST 7796-70 23 8-6g 20.88.35.019 GOST 7796-70 24 820-4635125 25 820-4635039 26 820-4635088 27 A61.05.005 28 A61.05.004 29 027-032-30-1-4 GOST 18829-73/9833-73 30 80-4608021 31 1321-2707068-01 32 20 OST 37.001.115-75 33 20-6 .6.019 GOST 5915-70 34 A61.10.001 35 3/8" 36 820-4625010- or 820 -4625010820 -462501037 820-4635084

271

Q-ty 2 2 2 4 4 2 1 2 1 2

Name Washer Bolt Forelock Washer Bolt Washer Left lever Pin Shaft Ring

2 2 2 2 2

Cage Collar Armoured high-pressure hose Ø 10 1 Coupling Ring

1 14 2 1 1 1 2 10 1 1 4 1 1 1 1 4 4 4 1 1 2

Housing Washer Bolt Distributor valve Right lever Bracket Bolt Bolt Cover Gasket Bushing Chock Ring Ring Blind plug Stud Washer Nut Pin Plug Cylinder

2

Elbow

Fig.46.22. Hydraulic Lift 1221-4635010

272

Group 46. Hydraulic System Subgroup 4635. Hydraulic Lift Fig.No Pos.No Designation 1221-4635010 46.22 1 16 OST 37.001.115-75 2 16-6g 75.88.35.019 GOST 7795-70 3 36.019 GOST 397-79 4 12 OST 37.001.115-75 5 12-6g 30.88.35.019 GOST 7796-70 6 40-4605023-A2 7 1221-4635013 8 1221-4635016 9 1221-4635014 10 1221-4605341 11 OST 37.001.115-75 12 6-6g 16.88.35.019 GOST 7798-70 13 70-4605032 14 1.3. 9. GOST19853-74 15 1221-4635011 16 1221-4635012 17 8-6g 20.88.35.019 GOST 7796-70 18 OST 37.001.115-75 19 1221-4635125 20 61.05.005 21 61.05.004 22 61.10.001 23 820-4625010- or 820 -4625010820 -462501024 50-3405053 25 820-463504326 22.019 GOST 13940-86 27 820-4635018 28 1221-4635021 29 820-4635019

273

Q-ty 1 2 2 3 8 8 2 1 2 1 1 2 2 2 2 1 1 7 7 1 1 1 1 2

1 1 2 1 1 1

Name Hydraulic lift Washer Bolt Forelock Washer Bolt Washer Left lever Pin Shaft Cam Washer Bolt Bushing Oiler Housing Right lever Bolt Washer Cover Chock Ring Pin Cylinder

High nut Cover Ring Pin Push rod Clip

Fig.52.1 Windscreen Wiper assembly 274

Group 52. Windscreen Wipers Subgroup 5205. Windscreen Wipers Pos.No Assembly unit or part No fig.

52.1 1 2 3 4 5 6 7 8 9 10 11 12

Q-ty

80-52050505205.25 5205.10 6.01.019 GOST 11371-78 OST 37.001.115-75 6-6g 16.88.35.019 GOST 7798-70 3709.25 5205.20 5205.265 80 -3724010 5205.65 80-5205031 80 -3724310-14

1 1 4 6 6 1 1 1 1 1 1 1

275

Name Windscreen wiper assembly Brush with lever 660/600 Parallel-motion windscreen wiper Nut Washer Bolt Windscreen wiper switch Windscreen wiper Windscreen wiper lever 420.1 Cord Windscreen wiper brush 450 Bracket Wire

Fig.52.2. Windscreen Washer Assembly

276

Group 52 Windscreen Wipers Subgroup 5208. Windscreen Washer Fig.No Pos.No 52.2 1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18

Assembly unit or part No 1021.4 -5208010 70-3723042-01 80-3723045-01 80-5208011923-5208002-02 952-5208001 4-6g 12.58.019 GOST 17473-80 6-6g 12.58.019 GOST 17473-80 4-6 .6.019 GOST 5927-70 8-6 .6.019 GOST 5915-70 4.01.019 GOST 11371-78 4 OST 37.001.115-75 OST 37.001.115-75 OST 37.001.115-75 5208.10 5208.30 122.5208 000

277

Q-ty 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1

Name Windscreen washer assembly Bushing Collar Flange Pipe Bracket Screw Screw Nut Nut Washer Washer Washer Washer Fuel jet Bracket Electrical washer

Fig. 67.1. Tractor Cabin 278

Group 67. Tractor Cabin Subgroup 6700. Tractor Cabin Fig.No Pos.No Designation 1221-6700010 67.1 80-6708210 80-6708900-01 1 3,2 18.019 GOST 397-79 2 6700.01 3 6-6 .6.019 GOST 5915-70 4 80-6708225 5 6.01.019 GOST 11371-78 6 6-6g 20.88.35.019 GOST 7798-70 7 30.04.017 8 80-6700031- -01 9 85-6703056 10 80-6703012- or 80-6703012- 1 37.08.043 or 11 37.08.043-01 12 8-6g 20.88.35.019 GOST 7796-70 13 30.04.017-01 14 OST 37.001.115-75 15 8.01.019 GOST 11371-78 16 80-3805030 17 80-6703011- or 80-6703011- 1 18 80-6700018 19 80-670311220 8-6 .6.019 GOST 5915-70 21 OST 37.001.115-75 22 85-6701033 23 80-8201050 24 80-820110625 30.04.017-02 26 80-8201107 27 8-6g 30.88.35.019 GOST 7796-70 28 37.08.045 29 80-670701030 80-6707025/-01/-02 (see fig.67.1) or 82-6707025/-01 (see fig.67.3,67.4) 31 1221-6700020 32 80-6708211- or 80-6708211- 1 33 80-6708215 34 34.08.043-05 35 80-6700021-01/-02 36 549 -1305044 37 80-6707082 1) 38 6-6g 12.58.019 GOST 17473-80 39 6.01.019 GOST 6958-78 40 80-6707075 1) 41 37.09.010 42 80-6707080 43 6-6g 20.58.019 GOST 17473-80 44 5-6g 50.58.019 GOST 17473-80 45 80-6708903 46 65 OST 37.001.163-75 47 80-6708902 1) For roof 80-6707025/-01

279

Q-ty 1 1 2 8 4 22 6 32 30 8 1 1 2

Name Cabin assembly Rear frame (32-35) Glass assembly (13, 14, 19, 24, 45, 47-50) Forelock Pneumatic lift Nut Bracket Washer Bolt Cap Right bracket Insert Glass

2

Seal

4 4 24 22 2 1

Bolt Cap Washer Washer Bracket Glass

1 1 8 8 2 2 2 4 4 8 1 2 1

Seal L=4200 mm Right handrail Nut Washer Pin Mirror Pipe Cap Washer Bolt Seal Hinge Roof assembly

1 1

Cabin (fabricated frame) Glass

1 1 1 2 1 2 10 1 1 1 3 1 4 4 4

Frame Seal Seal Ring Facing Screw Washer Bracket Latch Handrail Screw Screw Bushing Pin Hinge

Fig. 67.1. Tractor Cabin 280

Group 67. Tractor Cabin Subgroup 6700. Tractor Cabin. Rear Wings Fig.No Pos.No Designation 67.1 48 10 OST 37.001.115-75 49 F-202 50 1221-6708901- or 1221-6708901- 1 51 37.05.025 52 10.01.019 GOST 6958-78 53 37.05.02162 80-6708975 63 80-6708904 64 37.01.041 66 80-6708970 68 8-6g 20.88.35.019 GOST 7796-70 82-8404020- 1 or 82-8404020- or 82-8404011 69 82-8404020- 1-01 or 82-8404020- -01 or 82-8404011-01 70 80-840401371 12-6g 35.88.35.019 GOST 7796-70 72 16 OST 37.001.115-75 73 12.01.019 GOST 11371-78 74 12 OST 37.001.115-75 75 12-6 .6.019 GOST 5915-70 76 80-6700029 77 16.01.019 GOST 11371-78 1221-6700035 78 1221-6700035-01 79 80-6700163 80 80-6700160 81 80-670311282 130-500136483 16-6 .6.019 GOST 5918-73 84 36.019 GOST 397-79 1221-6702301 or 87 20-6gx70.88.35.019 GOST 7796-70 88 20 OST 37.001.115-75 90 1221-6702300 1221-6702300-01 91 16-6g 45.88.35.019 GOST 7796-70 92 85-6702068 93 80-670003194 80-6708209 95 80-6707013 96 70-6708189 97 30.04.017-02 98 6-6gx14.88.35.019 GOST 7798-70 99 OST 37.001.115-75

281

Q-ty 2 2 2

Washer Seal Glass

Name

1 2 1 2 2 2 2 18

Detent Washer Bracket Screw Gasket Bushing Handle Bolt

1

Wing (left)

1

Wing (right)

2 14 6 6 14 14 4 12 1 1 4 4 1 4 4 4

Seal Bolt Washer Washer Washer Nut Bolt Washer Left support Right support Yoke Vibroizolator Left handrail Cushion Nut Forelock

4

Bolt

4 1 1 6 2 1 1 2 2 4 2 20

Washer Left bracket Right bracket Bolt Left, right bracket Left bracket Handle Hinge Axis Cap Bolt Washer

Fig. 67.2. Tractor Cabin 282

Group 67. Tractor Cabin Subgroup 6700. Tractor Cabin Fig.No 67.2

Pos.No 1 2 3 4 5 6 7 8 9

Assembly unit or part No Q-ty Name 80-6700300 1 Panel 80-6702330 1 Lining 80-6702328-01 1 Side member 85-6700330 1 Panel 85-6700340 1 Panel 6.01.019 GOST 6858-78 16 Washer OST 37.001.115-75 20 Washer 8-6g 25.88.35.019 GOST 7796-70 14 Bolt 80-6702343- 1) 1 Right floor mat 80-6702337 2) or 1 Floor mat 80-6702337- 2) 10 1221-6700036 or 1 Cover 1221-6700036-01 or 1221-6700036-02 11 1-4 25.019 GOST 1144-80 28 Male screw 12 37.10.031 28 Lug 13 80-6702111 2 Clamp 14 1221-6700060 1 Lining 15 80-8100100 1 Panel 16 1221-6700065 1 Lining 17 80-6700205 1 Lining 18 1221-6700050 1 Lining 19 1221-6700060 1 Lining 20 85-67000401 Pult 21 80-6702190 1 Cover 22 85-6702195 1 Cover 23 6-6g 16.88.35.019 GOST 7798-70 16 Bolt 24 70-6702111 2 Elbow 25 80-6702342- 1) 1 Left floor mat 26 80-6702469- 1 1) 1 Gasket 27 80-6702468- 1 1 Gasket 28 80-67023151 Panel 29 6.01.019 GOST 11371-78 10 Washer 30 8-6g 16.88.35.019 GOST 7796-70 4 Bolt 31 6-6g 12.58.019 GOST 174734 Screw 80 32 80-6702310 1 Floor piece 33 80-6702085 1 Cover 34 85-6702201 1 Seal 35 80-6702328 1 Side member 36 80-6702320 1 Lining 37 8-6g 40.88.35.019 GOST 7795-70 2 Bolt 38 80-6700320 1 Panel 40 6-6gx20.88.35.019 GOST 7798-70 5 Bolt 41 80-6700085 1 Bracket 1) To mount as an assembly, replacement by 80-6702337 or 80-6702337- is allowed 2) Replacement by 80-6702343- with 80-6702342- is allowed

283

Fig.67.3. Roof

Fig.67.4. Roof 284

Group 67. Tractor Cabin Subgroup 6700. Roof Fig.No Pos.No Designation 67.3 1 80-6707020-01 2 82-6707030 3 80-6707080 4 37.09.010 5 80-6708225 10 549 -1305044 11 30.04.017 12 80 -8400026 20 6-6g 45.88.35.019 GOST 7795-70 21 8-6g 25.88.35.019 GOST 7796-70 22 6-6g 18.88.35.019 GOST 7798-70 23 6-6g 25.88.35.019 GOST 7798-70 24 6-6 .6.019 GOST 5915-70 25 6.01.019 GOST 6858-78 26 OST 37.001.115-75 27 OST 37.001.115-75 28 8.01.019 GOST 6858-78 29 6.01.019 GOST 11371-78 35 82-6707035

Q-ty 2 1 1 1 2 2 6 2 2 6 4 2 8 10 6 6 6 6 1

Name Hinge Upholstery Handrail Latch Bracket Ring Cap Ring Bolt Bolt Bolt Bolt Nut Washer Washer Washer Washer Washer Roof

Group 67. Tractor Cabin Subgroup 6700. Roof Fig.No Pos.No Designation 67.4 1 82-6707025 2 A37.08.045 4 80-6708225 5 80-670002710 8-6g 30.88.35.019 GOST 7796-70 11 8.01.019 GOST 6958-78 12 8.01.019 GOST 11371-78 13 3,2 18.019 GOST 397-79 14 OST 37.001.115-75 17 6-6gx16.58.019 GOST 17473-80 19 6-6 .6.019 GOST 5915-70 21 6.01.019 GOST 11371-78 26 OST 37.001.115-75 30 6700.01

285

Q-ty 1 1 2 1 2 2 4 4 2 4 4 4 4 2

Name Roof Seal Bracket Casing Bolt Washer Washer Forelock Washer Screw Nut Washer Washer Pneumatic lift

Fig. 67.5. Panels

286

Group 67. Tractor Cabin Subgroup 6700. Panels Fig.No 67.5

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Assembly unit or part No OST 37.001.115-75 6-6g 16.88.35.019 GOST 7798-70 80-6702328 80-6702320 8-6g 40.88.35.019 GOST 7796-70 8.01.019 GOST 11371-78 6-6g 25.88.35.019 GOST 7798-70 6.01.019 GOST 11371-78 80-6700320 85-6700340 80-6700300 85-6700330 80-6702328-01 80-6702330 80-6702310 80-670231580-670234280-670234380-6702469- 1 80-6702468- 1

Q-ty 24 16 1 1 2 2 8 18 1 1 1 1 1 1 1 1 1 1 1 1

287

Name Washer Bolt Lining Side member Bolt Washer Bolt Washer Panel Panel Panel Panel Lining Side member Floor piece Panel Left floor mat Right floor mat Gasket Gasket

Fig.67.6. Cabin Doors

288

Group 67. Tractor Cabin Subgroup 6708. Cabin Doors Fig.No Pos.No Designation 67.6 80-670801080-6708010- -01 80-6105300- 1 80-6105330- 1 80-6708013- or 1 80-6708013- 1 2 37.08.043-02 3 80-6708020- -03 4 22 OST 37.001.163-75 5 80-67000216 80-6708020- -02 7 37.03.0228 822-6700011-01 OST 37.001.115-75 9 37.03.022- -01 10 8-6g 25.88.35.019 GOST 7796-70 11 OST 37.001.115-75 12 8.01.019 GOST 11371-78 80-6708014- or 13 80-6708014- 1 14 37.08.043-03 15 1-4 40.019 GOST 1144-80 16 6-6g 35.88.35.019 GOST 7798-70 17 6.01.019 GOST 11371-78 18 80-6708610 80-6708619- or 19 80-6708619 20 80-6708618 21 80-6708602 22 6-6H.019 TU 23.1.505-91 23 80-6708616 24 3,2 18.019 GOST 397-79 25 OST 37.001.115-75 26 6-6g 16.88.35.019 GOST 7798-70 27 80-6708603 28 1-4 25.019 GOST 1144-80 29 80-610530130 80-6105304- 1 31 945.025.11.01.00 32 11,8 3 GOST 6870-81 33 80-6105302 34 80-6105305 35 80-6105303 36 10.019 TU 400024166.001-2000 37 8-6g 25.58.019 GOST 17475-80 38 8-6g 16.88.35.019 GOST 7796-70 39 80-610517040 80-6708812 80-6708812-01 41 6-6g 16.58.019 GOST 17475-80 42 80-6105050 80-6105050-01 43 6-6g 45.58.019 GOST 17473-80 44 80-6708813 45 4.01.019 GOST 6958-78 46 80-6105331-

289

Q-ty 1 1

Name Door (left) (1, 2, 5-7, 9-14) Door (right) (1-3, 5, 7, 9-14) Handle (left) (29-36) Handle (right) (33-36, 45-47)

2

Glass

2 1 2 2 1 2 10 10 2 12 12 12

Seal L=2720 mm Door (right) Pin Profile Left door Upper hinge Pin Washer Lower hinge Bolt Washer Washer

2

Glass

2 2 2 6 2

Seal Male screw Bolt Washer Handrail

4

Bumper

2 2 2 2 2 6 2 2 2 2 1 1 2 2 2 2 2 4 4 2 1 1 2 1 1 2 2 2 1

Spring Lining Nut Lever Forelock Washer Bolt Lining Male screw Button Bushing Cylinder mechanism Roller Spring Handle Pusher Male screw Screw Bolt Latch Cover (left) Cover (right) Screw Lock (left) Lock (right) Screw Bushing Washer Pusher

Fig.68.1. Operator Seat 290

Group 68. Driver Seat Subgroup 6800. Operator Seat Fig.No 68.1

Pos.No

Assembly unit or part No 80-6800010 80-6800010-01 “Grammer MSG85/721” 1) 1 80 -6800108 2 61.01.014 3 80 -6801560 4 80 -6801240 5 5-6g 16.58.019 GOST 17473-80 6 70-4803023 7 80 -68015908 80 -6801521 9 80 -6801512 10 12 16 13 GOST 24310-80 11 80 -6801033-01 12 80 -6801508 13 80 -6801519 14 80 -6801518 15 80 -680153016 10 OST 37.001.115-75 17 10-6 .04.019 GOST 5919-73 18 80 -6801581 19 80 -6801570 20 22.019 GOST 397-79 21 80 -6801012 22 80 -6801004-01 23 80 -6801001 24 80 -6801003 25 80 -6801004 26 80 -6801002 27 80 -6801507 28 80 -6801033 29 80 -6801506 30 70-6801307 31 80 -6801023 32 80 -6801008 33 3,0-100 GOST 3722-81 34 80 -6801152 35 80-6801550 36 80-6800104 37 70-680439438 70-6804391 010-015-30-2-3 39 GOST 18829-73/GOST 9833-73 40 80-6800110-01 CO-10 41 CO-10-01 42 8-6g 20.88.35.019 GOST 7796-70 43 80 -6801031 44 8-6g 25.58.019 GOST 1491-80 45 OST 37.001.115-75 46 80-6800110 47 8.01.019 GOST 11371-78 48 80-6800120 49 80-6800103 1) Against order

291

Q-ty 1 1 1 1 1 1 1 2 1 1 4 4 8 2 1 2 2 2 6 6 2 1 2 1 1 1 1 1 1 1 2 1 5 1 1 22 1 1 1 4 4 4 1 1 1 11 1 4 15 1 10 1 1

Name Seat (1-64) Seat (1-64) Seat Case Handle Base Rope Screw Coupling Frame Thrust Bushing Bearing Washer Axis Foot pad Sleeve Spring Washer Nut Pawl Frame Forelock Axis Hook Bracket Axis Hook Spring Quadrant Washer Axis Washer Nut Washer Ball Screw Panel Guide Bar Roller Ring Rail Seat Seat Bolt Enhancer Screw Washer Rail Washer Guide Spring

Fig.68.1. Operator Seat 292

Group 68. Driver Seat Subgroup 6800. Operator Seat Fig.No 68.1

Pos.No 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

Assembly unit or part No Q-ty 80-6800102 1 70-4202431-01 2 80-6800101 1 70-6801082 1 80 -6801150 1 8-6 .04.019 GOST 5916-70 1 80-6801531 6 80-6809100-11 1 80 -6801505 1 80 -6801002-01 1 80 -6801507-01 1 80 -6801526 4 80 -6801528 6 80 -6801032 4 80-6800006 20 8-6g 30.88.35.019 GOST 7796-70 4 80 -6807200 1

293

Name Lock Pin Handle Handle Handle Nut Bumper Shock absorber Shaft Spring Quadrant Bushing Axis Roller Button Bolt Bracket

Fig.68.2 Operator Seat 294

Group 68. Driver Seat Subgroup 6804. Operator Seat Fig.No 68.2

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Assembly unit or part No Q-ty 80 -6804000 1 80 -6804500 1 80 -6804003 1 80 -6804009 1 80 -6800106 2 80 -6804015 2 80 -6805001 1 80 -6805002 1 80 -6805500 1 26-04 1 80 -6805010 1 80 -6804040 1 8-6g 16.58.019 GOST 17475-80 7 6.01.019 GOST 11371-78 2 OST 37.001.115-75 2 6-6g 14.88.35.019 GOST 7798-70 2 80 -6804001 1 80 -68040132 80 -6804011 1 50-13101581 80 -6804080 1 80-6708011 1 25.019 GOST 397-79 1 70-6708189-01 1 80 -6804020 1 80 -6804007 1 80 -6804005 1 26-03 1

295

Name Seat (1-27) Case Bar Axis Bolt Bushing Cushion Frame Case Profile Base Support Screw Washer Washer Bolt Latch Spring Guide bar Spring Lever Hinge Forelock Axis Panel Cushion Frame Profile

Fig.68.3 Seat Suspension

296

Group 68. Driver Seat Subgroup 6801. Seat Suspension Fig.No 68.3

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Assembly unit or part No Q-ty 80-6801500 1 80 -6800108 1 61.01.014 1 80 -6801560 1 80 -6801240 1 5-6g 16.58.019 GOST 174732 80 70-4803023 1 80 -68015901 80 -6801521 4 80 -6801512 4 12 16 13 GOST 24310-80 8 80 -6801033 4 80 -6801508 1 80 -6801519 2 80 -6801518 2 80 -68015302 10 OST 37.001.115-75 6 10-6 .04.019 GOST 5919-73 6 80 -6801581 2 80 -6801570 1 22.019 GOST 397-79 2 80 -6801012 1 80 -6801004-01 1 80 -6801001 1 80 -6801003 1 80 -6801004 1 80 -6801002 1 80 -6801507 1 80 -6801506 1 70-6801307 5 80 -6801023 1 80 -6801008 1 3,0-100 GOST 3722-81 22 80 -6801152 1 80-6801550 1 80-6800104 1 70-68043944 70-6804391 4 010-015-30-2-3 4 GOST 18829-73/GOST 9833-73 80-6800110-01 1 8-6g 20.88.35.019 GOST 7796-70 15 80 -6801031 1 8-6 .04.019 GOST 5916-70 5 OST 37.001.115-75 19 8.01.019 GOST 11371-78 14 80-6800110 1 80-6800120 1 80-6800103 1 80-6800102 1 70-4202431-01 2 80-6800101 1 70-6801082 1

297

Name Suspension Case Handle Base Rope Screw Coupling Frame Thrust Bushing Bearing Washer Axis Foot pad Sleeve Spring Washer Nut Pawl Frame Forelock Axis Hook Bracket Axis Hook Spring Quadrant Axis Washer Nut Washer Ball Screw Panel Guide Bar Roller Ring Rail Bolt Enhancer Nut Washer Washer Rail Guide Spring Lock Pin Handle Handle

Fig.68.3 Seat Suspension

298

Group 68. Driver Seat Subgroup 6801. Seat Suspension Fig.No 68.3

Pos.No 52 53 54 55 56 57 58 59 60 61 62 63

Assembly unit or part No Q-ty 80 -6801150 1 80-6801531 6 80-6809100-11 1 80 -6801505 1 80 -6801002-01 1 80 -6801507-01 1 80 -6801526 4 80 -6801528 6 80 -6801032 4 80-6800006 20 8-6g 30.88.35.019 GOST 7796-70 4 80 -6807200 1

299

Name Handle Bumper Shock absorber Shaft Spring Quadrant Bushing Axis Roller Button Bolt Bracket

Fig.68.4. Additional Seat

300

Group 68. Driver Seat Subgroup 6809. Additional Seat Fig.No 68.4

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Assembly unit or part No Q-ty 6-6 .6.019 GOST 5915-70 6 OST 37.001.115-75 6 6.01.019 GOST 11371-78 10 6-6g 30.88.35.019 GOST 7798-70 4 1221-6809020 1 2522-6809012 20 8-6g 16.58.019 GOST 17475-80 8 2522-6809030 2 2522-6809011 2 2522-6809040 2 30.04.017 2 6-6g 16.88.35.019 GOST 7798-70 2 37.08.019-01 1 37.07.011 1 2522-6809060 1 2522-6809006 1 OST 37.001.115-75 6 8-6g 16.88.35.019 GOST 7796-70 6 10 OST 37.001.115-75 2 70-6700031 2 70-6700116 2 50-3711038 2

301

Name Nut Washer Washer Bolt Base Clamp Screw Framework Cushion Case Cap Bolt Handrail seal Band Base Framework Washer Bolt Washer Holder Lining Light support

Fig.81.1. Heater 302

Group 81. Heater Subgroup 8101. Heater Fig.No Pos.No Designation 80-8101200 81.1

Q-ty

1 2 3 4 5 6 7 8 9 10

80-8101810 80-8101830 1522-8101100-01 18 OST 37.001.163-75 150.95.301 80-8100013 12.019 GOST 397-79 50-8400031 80-8100048 80-8101714-07 12.019 GOST 397-79 80-810005280-8100051

2 2 2 2 2 2 1 2 2 2

11 12 13 14 15 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 44 45 46 47 48 49 50 52 53 54 55 56 57 58 59 60 62 63

80-8100023 80-3723045-01 80-8102015-02 80-8101015 80-8101714-04 80-8101760 6-6g 20.88.35.019 GOST 7798-70 OST 37.001.115-75 6.01.019 GOST 6958-78 80-8104070 80-8101820 1522-8101060/ 90-8101060 1522-8101104 80-8101201 12-1 02 1522-8101101 1522-8101102 80-8100014-01 6-6g 20.58.019 GOST 17474-80 80-810001180-8100012 8-6 .6.019 GOST 5915-70 8.01.019 GOST 6958-78 8-6g 35.88.35.019 GOST 7796-70 A30.04.017-01 80-8100100 70-6702111 6-6g 16.88.35.019 GOST 7798-70 80-8101713 OST 37.001.115-75 80-8102015-03 80-8101717 80-8101811 8-6g 20.88.35.019 GOST 7796-70 5-6g 10.58.019 GOST 17473-80 5-6 .6.019 GOST 5915-70 5.01.019 GOST 11371-78 OST 37.001.115-75 822-8101021-02 80-8102015-01 11

10 2 3 1 1 2 1 2 11 4 2 1 1 1 2 1 1 1 1 6 1 2 4 2 2 2 1 2 2 1 4 1 1 1 2 2 2 2 2 1 1 1

303

Name Heater (23-35) Panel (1-8, 27, 37-40, 46, 47-49) Heater fittings (9-15, 43,51,52) Heater-fan (30-35) Pin Air valve group Lining Forelock Axis Hinge Seal Forelock Plug Replacement by bushing is allowed Three 70-6702306 (2 pieces) way pipe Clamp with worm thread 20-32 Coupling Collar Hose L=1740 mm Hose L=2100 mm Seal Cover Bolt Washer Washer Filter Suspension Heater radiator Cover Bracket Fan Angle-plate Angle-plate Stem Screw Cover Shutter Nut Washer Bolt Cap Panel Elbow Bolt Upholstery Washer Hose L=550 mm Bracket Lining Bolt Screw Nut Washer Washer Hose Hose L=1680 mm Cock

Fig.81.2 Conditioner Assembly 304

Group 81. Conditioner System Subgroup 8100. Air Conditioner Assembly Fig.No Pos.No 81.2 1 3 4 5 6 7 8 11

Assembly unit or part No 1025.4-8100005 1025.4-8114010 1025-8112010 1221.1-8101010-02 80-3723045-01 80-4607013 3022-81000012 3022-81000012-01 8100000-01

Q-ty 1 1 1 1 12 1 2 2 1

305

Name Air conditioner assembly Air conditioner compressor Condenser assembly Cooler-heater assembly Collar Clamp Hose (L=800 mm) Hose (L=600 mm) Conditioner

Fig.81.3 Compressor Assembly 306

Group 81. Conditioner System Subgroup 8114. Compressor Assembly Fig.No Pos.No 81.3 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25

Assembly unit or part No Q-ty 1025.4-8114010 1 1025-8114020-01 1 1025.4-8114012 4 1025.4-8114014 4 1025-8114011 2 1025-8114013 1 1025-8114016 1 1025-8114017 1 1025-8114018 1 1220-1109114 1 10-6g 60.88.35.019 GOST 7795-70 1 8-6g 20.88.35.019 GOST 7796-70 3 10-6g 25.88.35.019 GOST 7796-70 2 10-6g 30.88.35.019 GOST 7796-70 1 10-6g 40.88.35.019 GOST 7796-70 5 10-6 .6.019 GOST 5915-70 13 12-6 .6.019 GOST 5915-70 1 .8.01.019 GOST 11371-78 3 .10.01.019 GOST 11371-78 7 .12.01.019 GOST 11371-78 1 8 OST 37.001.115-75 3 10 OST 37.001.115-75 14 12 OST 37.001.115-75 1 1

307

Name Compressor assembly Lever Bushing Stud Bracket Quadrant Adapter Elbow Plate Bushing Bolt Bolt Bolt Bolt Bolt Nut Nut Washer Washer Washer Washer Washer Washer Belt AVX 13x1200

Fig. 82.1. Inside Mirror

Fig. 82.2. Outside Mirror

Fig. 82.3. Sun Visor 308

Group 82. Cabin Accessories Subgroup 8201. Inside Mirror Fig.No 82.1

Pos.No Assembly unit or part No 80-8201090 1 80-8201035 2 8-6g 30.88.35.019 GOST 7796-70 3 30.04.071 4 80 -8201025 5 6-6g 12.58.019 GOST 17473-80 6 OST 37.001.115-75 7 8.01.019 GOST 11371-78 8 8-6 .6.019 GOST 5915-70

Q-ty 1 1 1 1 1 2 1 1 1

Name Inner mirror assembly (1-7) Inside mirror Bolt Clamp Bracket Screw Washer Washer Nut

Group 82. Cabin Accessories Subgroup 8201. Outside Mirror Fig.No 82.2

Pos. No 1 2 3 4 5 6

Assembly unit or part No

Q-ty

80-8201055 8-6 .6.019 GOST 5915-70 OST 37.001.115-75 8.01.019 GOST 11371-78 A30.04.051 8-6g 40.88.35.019 GOST 7795-70

2 2 2 2 2 2

Name Outside mirror Nut Washer Washer Clamp Bolt

Group 82. Cabin Accessories Subgroup 8204. Sun Visor Fig.No 82.3

Pos.No 1 2 3 4

Assembly unit or part No 80 -8204010 6.01.019 GOST 11371-78 OST 37.001.115-75 6-6 .6.019 GOST 5915-70

Q-ty 1 2 2 2

309

Name Sun visor (1-4) Washer Washer Nut

Fig. 84.1. Facing

310

Group 84. Fin Assembly Subgroup 8400. Facing Fig.No 84.1

Pos.No

Assembly unit or part No Q-ty Name 921.3-8400005-04 Facing 922.4-8400005-03 1) Facing 1 921.3-8400040 1 Frame 2 921.3-8401090 1 Grill 921.3-8402020-01 1 Hood 3 922.4-8402020-01 1) 1 Hood 4 921.3-84020501 Arc 5 921.3-8402080 1 Support 6 921.3-8402095 1 Detent 7 921.3-8402150 1 Bracket 8 921.3-84022502 Handrail 9 952.3-8402330-01 1 Hatch 10 952.3-84024701 Support 952.3-8402470- -01 1 Support 11 952.4-8402470 1) 1 Support 12 952.3-8402060 1 Bracket 13 952.3-8402065 1 Bracket 14 952.3-8402070 1 Bracket 17 952.3-8402080-02 1 Bracket 18 952.3-8402080-03 1 Bracket 19 950.3-84020251 Frame 20 950.1-8402420 1 Joke 21 822-8400080 1 Control wire 22 90-8400070 1 Rod 23 80-8402410 2 Lock 24 80-6708225-01 2 Bracket 29 921.3-84000132 Buckle 30 921.3-8400017 1 Grill 31 921.3-8400017-01 1 Grill 32 921.3-8400077 2 Bushing 33 921.3-8400101 1 Bracket 34 921.3-8400102 1 Bracket 35 921.3-8401088 1 Grill 36 921.3-8402071 1 Bracket 37 921.3-8402071-01 1 Bracket 38 952.3-8402067 2 Bracket 39 923-8400033-02 2 Stem 40 549 -1305044 1 Ring 41 90-8400021 1 Clamp 42 80-6105056 1 Handle 43 70-4803023 1 Coupling 44 70-3401093 2 Lever tip 45 30.04.017 12 Cap 47 6-6g 40.88.35.019 GOST 7795-70 4 Bolt 48 8-6g 45.88.35.019 GOST 7795-70 8 Bolt 49 8-6g 50.88.35.019 GOST 7795-70 4 Bolt 50 8-6g 25.88.35.019 GOST 7796-70 16 Bolt 51 10-6g 25.88.35.019 GOST 7796-70 12 Bolt 53 6-6g 20.88.35.019 GOST 7798-70 35 Bolt 5-6g 20.58.019 GOST 1747354 2 Screw 80 58 6-6 .6.019 GOST 5915-70 12 Nut 59 8-6 .6.019 GOST 5915-70 9 Nut 61 12 1,25-6 .6.019 GOST 5915-70 1 Nut 62 10-6 .6.019 GOST 5915-70 2 Nut 1) For tractor BELARUS-1220.3 with muffler according to the cabin rack

311

Fig. 84.1. Facing

312

Group 84. Fin Assembly Subgroup 8400. Facing Fig.No 84.1

Pos.No 65 66 67 70 73 74 75

Assembly unit or part No Q-ty Name 6.01.019 GOST 6958-78 39 Washer 8.01.019 GOST 6958-78 34 Washer 10.01.019 GOST 6958-78 12 Washer 3,2 20.019 GOST 397-79 3 Forelock 6 OST 37.001.115-75 39 Washer 8 OST 37.001.115-75 31 Washer 10 OST 37.001.115-75 12 Washer 11.5.6308010 77 1 Gas pressure spring TU 500032891.095-2003 78 01625033 1 Gas pressure spring 952.3-8402310-02 80 1 Side member CT2/IV TU BY 690305814.001-2005 952.3-8402310-03 1 Side member CT2/IV TU BY 690305814.001-2005 81 952.4-8402320-01 1 Side member CT2/IV TU BY 690305814.001-2005 1) 1 Male screw 84 4 10.019 TU BY 400024166.016-2009 1) For tractor BELARUS-1220.3 with muffler according to the cabin rack

313

Fig. 84.2 Front Wheels Wings

314

Group 84. Fin Assembly Subgroup 8403. Front Wheels Wings Fig.No 84.2

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Assembly unit or part No 2022-8403010/-01 822-840301112-6g 85.88.35.019 GOST 7796-70 12 OST 37.001.115-75 12-6g 30.88.35.019 GOST 7796-70 2022-8403015/-01 10-6 .6.019 GOST 5915-70 10 OST 37.001.115-75 10.01.019 GOST 11371-78 80-4616017 10.01.019 GOST 6958-78 10-6g 40.88.35.019 GOST 7796-70 1221-8403014- -02 or 1221-8403014- 1-02 2022-8403015 2022-8403012

315

Q-ty 1 2 8 14 6 1/1 10 10 10 10 10 10 2 2 1 8

Name Wing Base Bolt Washer Bolt Rack Nut Washer Washer Roller Washer Bolt Wing Wing Rack Bushing

Fig. 84.3. Foot Step

316

Group 84. Fin Assembly Subgroup 8405. Foot Step Fig.No Pos.No Designation Q-ty Name 80-840500584.3 1 Left foot step (1-16) 80-8405005- 1) 1 Right foot step (1-16) 1 80-8405020- 2 1 Foot step 2 10.01.019 GOST 11371-78 8 Washer 3 10-6g 50.88.35.019 GOST 7795-70 4 Bolt 4 10 OST 37.001.115-75 8 Washer 5 10-6 .6.019 GOST 5915-70 6 Nut 6 80-84050101 Foot step 7 10-6g 30.88.35.019 GOST 7796-70 2 Bolt 8 12.01.019 GOST 11371-78 2 Washer 9 12-6g 60.88.35.019 GOST 7796-70 2 Bolt 10 80-84050311 Bracket 11 12 OST 37.001.115-75 4 Washer 12 12-6g 30.88.35.019 GOST 7796-70 2 Bolt 13 12-6 .6.019 GOST 5915-70 3 Nut 14 923-6700111 2 Bushing 80-84050301 Bracket 15 80-8405030- -01 1) 1 Bracket (of right foot step - against order) 16 80-84050321 Bracket 17 10-6g 30.88.35.019 GOST 7796-70 2 Bolt 1) During the installation of the standard fuel tank (1221-1101510 or 1221-1101510).

317

1) Fig.87.1. Control of MMZ Tier-3a Engine (D-245.2S3A) 318

Group 87. Control System Subgroup 8700. Engine Control Fig.No Pos.No Designation 1025.4-870091087.1 1 3761.085 1) 2 3761.084 1) 3 80-3723045-01 4 1025.4-37249615 4-6gx20.58.019 GOST 17474-80 6 1221.4-87009167 3803.55 8 3761.060 9 3761.086 10 4-6gx10.58.019 GOST 17473-80 11 4 OST 37.001.115-75 12 12-1 13 1221.4-3724801 14 4-6gx16.58.019 GOST 17473-80 15 4-6 .6.019 GOST 5927-70 16 4.01.019 GOST 11371-78 17 4 OST 37.001.115-75 18 3761.061 19 3-6gx16.58.019 GOST 17473-80 20 3-6 .6.019 GOST 5927-70 21 3.01.019 GOST 11371-78 22 3 OST 37.001.115-75 23 8-6gx16.88.35.019 GOST 7796-70 24 8-6 .6.019 GOST 5915-70 25 8.01.019 GOST 6958-78 26 8 OST 37.001.115-75 27 1221.4-870093028 6-6gx35.88.35.019 GOST 7798-70 29 6.01.019 GOST 11371-78 30 6 OST 37.001.115-75 31 3761.083 1) 32 3761.50 33 6-6gx14.88.35.019 GOST 7798-70 34 1221.4-8700913 35 923-3723012 36 1221.4-3724845-01 37 -32-02 1) A part of engine set of OAO MMZ

319

Q-ty 1 1 16 1 6 1 1 1 1 4 4 1 1 2 2 2 2 1 4 4 4 4 5 5 5 5 1 4 4 8 1 1 4 2 2 1 1

Name Engine control Detection cable extender 245-3724260 Injection cable extender 245-3724360 Collar Cord Screw Panel Orange control light Lighter 116.3725 Information display 948013 Screw Washer Switch Cord Screw Nut Washer Washer Socket 25.038.100 Screw Nut Washer Washer Bolt Nut Washer Washer Bracket Bolt Washer Washer Control block EDC7UC31 Switching and protection unit 1000 Bolt Ring Clamp Cord Seal

Fig. 87.2. Control of FDA, DL of Rear Axle and Front PTO Shaft (with GB 16Fx8R) 320

Group 87. Control System Subgroup 8700. Control of FDA, DL of Rear Axle and Front PTO Shaft (Electrical Parts) Fig.No Pos. No 87.2 2 3 5

Assembly unit or part No

Q-ty

Name

10max 1 1 2 2 2 1 1 20 1 1 1 1 1 1 2 2 1 4 1 4 4 3 3 3 2 1 1 1 3 1 1 1 3 1 1 1 4 4 4 1 1

Control of DL, FDA and front PTO shaft Shim Open switch with ball Pipe Clamp Bolt Washer Cord Female socket Collar Cord Bracket Bushing Control light of FDA Control light of DL Control light of front PTO shaft Nut Washer Switch Cut-in relay 30 Switch of PTO shaft Screw Washer Nut Washer Washer Bolt Bushing Base Cover Jack for disconnect switches FDA switch DL switch Panel Screw Bracket Clamp Seal Screw Nut Washer Cord Cord

1221-8700210- -03 1) 50-1702048 3710.71 822-8700021 1221-870022 8-6g 16.88.35.019 GOST 7796-70 6 OST 37.001.115-75 7 1221-37248408 602602 OST 37.003.032-88 9 80-3723045 10 1222-3724850 11 1522-8700221 12 1522-8700222 13 3803.45 13 3803.40 13 3803.70 6-6 .6019 GOST 5915-70 14 OST 37.001.115-75 15 12-1 16 3747.50 17 3709.75 18 6-6g 12.58.019 GOST 17473-80 19 6 OST 37.001.115-75 6-6 .6.019 GOST 5615-70 20 OST 37.001.115-75 6.01.019 GOST 11371-78 21 6-6g 30.80.35.019 GOST 7798-70 22 70-3723042-01 23 1221-6700420 24 1221-6700411-01 25 80-3801021 26 3709.70 27 3709.65 28 1221-8700416 29 6-6g 16.58.019 GOST 17473-80 30 1522-870022131 1321-8700019 32 -32-01 33 5-6g 12.58.019 GOST 17475-80 34 5-6 .6.019 GOST 5915-70 35 5 OST 37.001.115-75 37 1221-3724940 41 1221-37249501) For tractors BELARUS-1220.1/1220.3

321

Fig. 87.3. Control of FDA, DL of Rear Axle and Front PTO Shaft (with GB 16Fx8R) (for Tractors 1220.4) 322

Group 87. Control System Subgroup 8700. Control of FDA, DL of Rear Axle and Front PTO Shaft (Electrical Parts) Fig.No Pos. No 87.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Assembly unit or part No

Q-ty

1220-8700210 1) 1220-8700210-01 2) 3710.70 50-1702048 822-8700021 1221-8700022 8-6g 16.88.35.019 GOST 7796-70 8 OST 37.001.115-75 1022-37248400-0106462-1 80-3723045-01 922-3724850 1220-3724820 70-3723042-02 1221-8700265 6-6g 20.58.019 GOST 17474-80 50-4607064 2) 1221-8700290 1) 1022-8700290 2) 1221-8700275 80-3805065 006-010-25-1-4 GOST 18829-73/GOST 9833-73 12-1 .342241.001 TU 3803.50 80-3801021 3709.75 3803.40 3709.65 3803.45 3709.70

1 10max 1 2 2 2 1 1 15 2 1 1 1 4 1 1 1 2 2

Control of DL, FDA and front PTO shaft Start locking switch Shim Pipe Clamp Bolt Washer Cord Male socket Collar Cord Cord Bushing Panel Screw Bushing Panel Board Screw Ring

Switch Control light of rear PTO shaft Jack for disconnect switches Switch of PTO shaft Control light of DL DL switch Control light of FDA FDA switch Control light 12.3803-41 28 3803.125 2 TU 300228919.037-2002 29 80-3723045 3 Collar 30 1522-8700221 2 Bracket 31 6-6g 16.58.019 GOST 17473-80 5 Screw 32 6-6 .6.019 GOST 5915-70 5 Nut 33 6 OST 37.001.115-75 5 Washer 34 3747.40 2 Cut-out relay 20 35 3747.50 5 Cut-in relay 30 36 6-6g 20.58.019 GOST 17473-80 2 Screw 37 6-6 .6.019 GOST 5915-70 2 Nut 38 6.01.019 GOST 6958-75 2 Washer 39 6 OST 37.001.115-75 2 Washer 40 -1 TU 03428193.095-97 1 Fuse block 41 5 OST 37.001.115-75 4 Washer 42 30.04.017 2 Cap 43 6-6g 16.88.35.019 GOST 7798-70 2 Bolt 44 6.01.019 GOST 6958-78 4 Washer 45 6 OST 37.001.115-75 4 Washer 46 16,0 TU BY 161.01-2008 2 Rivet-nut 47 6-6g 30.88.35.019 GOST 7798-70 2 Bolt 48 6-6 .6.019 GOST 5915-70 2 Nut 1) For tractors BELARUS-1220.4 (engine D-245.2S3AM with Mercer system) 2) For tractors BELARUS-1220.4 (engine D-245.2S3A with Common Rail system)

323

1 1 3 1 1 1 1 1

Name

Fig. 87.3. Control of FDA, DL of Rear Axle and Front PTO Shaft (with GB 16Fx8R) (for Tractors 1220.4) 324

Group 87. Control System Subgroup 8700. Control of FDA, DL of Rear Axle and Front PTO Shaft (Electrical Parts) Fig.No Pos. No 87.3 49 50 51 52 53 54 55

Assembly unit or part No 6.01.019 GOST 11371-78 12-21 TU 07512465.01794 14 1,5-6 .6.04.019 GOST 5916-70 85-3710032 14 OST 37.001.115-75 1025-8700430 1220-3724830

325

Q-ty

Name

2 1 1 1 1 1 1

Washer Switch Nut Lever Washer Bracket Cord

Fig. 87.4. Control of FDA, DL of Rear Axle, Rear PTO Shaft and Reduction Gear Unit (with GB 24Fx12R)

326

Group 87. Control System Subgroup 8700. Control of FDA, DL of Rear Axle, Rear PTO Shaft and Reduction Gear Unit (Electrical Parts) Fig.No Pos.No Assembly unit or part No Q-ty Name 1221-8700250- -05 1) 87.4 Control of DL, FDA, PTO shaft and 1 reduction gear unit 1221-8700250- -06 2) 1 3710.71 1 Open switch with ball 2 50-1702048 10max Shim 3 822-8700021 1 Pipe 4 1221-8700022 2 Clamp 5 8-6g 16.88.35.019 GOST 7796-70 2 Bolt 6 8 OST 37.001.115-75 2 Washer 7 1221-37248401 Cord 8 602602 OST 37.003.032-88 1 Male socket 9 80-3723045 24 Collar 10 1222-3724850 1 Cord 11 1221-37249701 Cord 12 1221-3724960 1 Cord 13 -1 1 Fuse block 14 6-6g 20.58.019 GOST 17473-80 2 Screw 15 6-6 .6.019 GOST 5915-70 2 Nut 16 6.01.019 GOST 6958-78 2 Washer 17 6 OST 37.001.115-75 2 Washer 18 1221-8700275 1 Board 19 -32-01 1 Seal 20 1522-87002211 Bracket 21 1522-8700222 1 Bushing 22 12-1 1 Switch 23 3803.50 1 Control light of rear PTO shaft 23 3803.40 1 Control light of DL 23 3803.45 1 Control light of FDA 23 3803.55 2 Orange control light 24 3709.75 1 Switch of PTO shaft 25 80-3801021 3 Jack for disconnect switches 26 3709.65 1 Switch of DL 27 3709.70 1 Switch of FDA 28 1221-8700265 1 Panel 29 3747.50 7 Cut-in relay 30 29 3747.40 3 Cut-out relay 20 30 1522-8700221 2 Bracket 31 6-6g 12.58.019 GOST 17473-80 7 Screw 32 6-6 .6.019 GOST 5915-70 7 Nut 33 6 OST 37.001.115-75 7 Washer 34 1321-8700019 1 Clamp 35 80-3724410-06 2 Wire 36 6-6g 20.58.019 GOST 17474-80 4 Screw 37 70-3723042-02 1 Bushing 38 80-3805065 2 Screw 39 006-010-25-1-4 GOST 18829-73/9833-73 2 Ring 1221-8700290 1) 40 1 Pult 1022-8700290 2) 41 6-6g 16.88.35.019 GOST 7798-70 2 Bolt 42 6-6g 30.88.35.019 GOST 7798-70 2 Bolt 43 6-6 .6.019 GOST 5915-70 2 Nut 44 6.01.019 GOST 6958-78 4 Washer 45 6.01.019 GOST 11371-78 2 Washer 1) For tractors BELARUS-1220.1/1220.3 and BELARUS-1220.4 (engine D-245.2S3AM with Mercer system) 2) For tractors BELARUS-1220.4 (engine D-245.2S3A with Common Rail system)

327

Fig. 87.4. Control of FDA, DL of Rear Axle, Rear PTO Shaft and Reduction Gear Unit (with GB 24Fx12R)

328

Group 87. Control System Subgroup 8700. Control of FDA, DL of Rear Axle, Rear PTO Shaft and Reduction Gear Unit (Electrical Parts) Fig.No Pos.No Assembly unit or part No Q-ty Name 87.4 46 6 OST 37.001.115-75 4 Washer 47 30.04.017 2 Cap 48 16 2 Rivet-nut 49 14 1,5-6 .6.019 GOST 5915-70 1 Nut 50 14 OST 37.001.115-75 1 Washer 51 1221-8700286 1 Lever 52 1221-8700280 1 Bracket 53 12-2 1 Switch 54 50-4607064 2) 1 Bushing 1) For tractors BELARUS-1220.1/1220.3 and BELARUS-1220.4 (engine D-245.2S3AM with Mercer system) 2) For tractors BELARUS-1220.4 (engine D-245.2S3A with Common Rail system)

329

Fig. 87.5. Control of Rear Lift Linkage

330

Group 87. Control System Subgroup 8700. Control of Rear Lift Linkage Fig.No Pos.No Assembly unit or part No 1221-8700610 1) 87.5 1 1221-3724895 2 80-3723045-01 3 0538201611 4 4-6g 10.58.019 GOST 17475-80 5 4 -6 .6.019 GOST 5915-70 6 4 .01.019 GOST 6958-78 7 4 OST 37.001.115-75 8 145000 9 1221-8700620 10 1221-8700620-01 11 1221-3724885 12 602604 OST 37.003.032-88 13 502604 OST 37.003.032-88 14 R 917004743 15 6-6g 16.88.35.019 GOST 7798-70 16 6-6 .6.019 GOST 5915-70 17 6 OST 37.001.115-75 18 30.04.017 19 1221-3724890 20 80-6702402- -04 21 70-3723042-02 1) For tractors BELARUS-1220.4

331

Q-ty 1 14 1 4 4 4 4 4 1 1 2 2 2 1 2 2 2 2 1 1 1

Name Control of lift linkage Cord Collar Control panel Screw Nut Washer Washer Button switch Bracket Bracket Cord Female socket Male socket Electronic unit Bolt Nut Washer Cap Cord Plate Bushing