Ammann AV 70 X Tandem Roller Operating Manual SN 3008841 PDF

AV 70 X TANDEM ROLLER CUMMINS QSB4.5-C130 EU Stage IIIA / U.S. EPA Tier 3

OPERATING MANUAL EDITION 07/2021 EN Product identification number 3008841 -

ES / EU Prohlášení o shodě (Původní ES/EU prohlášení o shodě / Original EC/EU Declaration of conformity / Ursprüngliche EG-/EU-Konformitätserklärung )

EC / EU Declaration of conformity / EG-/EU-Konformitätserklärung (Překlad původního ES/EU prohlášení o shodě /Translation original EC/EU Declaration of conformity / Übersetzung der ursprünglichen EG-/EU-Konformitätserklärung ) Originální ES/EU prohlášení o shodě je dodané s dokumenty během expedice stroje. / The original EC/EU Declaration of Conformity is supplied with documents during

expedition of machine. / Das Original der EG-/EU-Konformitätserklärung wird mit den Unterlagen während des Versands der Maschine mitgeliefert.

Výrobce / Manufacturer / Hersteller: Adresa / Address / Adresse: IČ / Identification Number / Ident.-Nr:

Ammann Czech Republic a.s.

Náchodská 145, CZ-549 01 Nové Město nad Metují, Czech Republic 000 08 753

Jméno a adresa osoby pověřené sestavením technické dokumentace podle 2006/42/ES a jméno a adresa osoby, která uchovává technickou dokumentaci podle 2000/14/ES / Name and address of the person authorised

Ing. Radek Ostrý Ammann Czech Republic a.s.

Náchodská 145, CZ-549 01 Nové Město nad Metují, Czech Republic

to compile the technical file according to 2006/42/EC and name and address of the person, who keeps the technical documentation according to 2000/14/EC / Name und Adresse der mit der Zusammenstellung der technischen Dokumentation beauftragten Person gemäß 2006/42/EG und Name und Adresse der mit der Aufbewahrung der technischen Dokumentation beauftragten Person gemäß 2000/14/EG:

Popis strojního zařízení / Description of the machinery / Beschreibung der

Maschineneinrichtung: Označení / Designation / Bezeichnung:

Tandemový válec / Tandem roller / Tandemwalze

Typ / Type / Typ:

AV 70 X

Verze / Version / Version: Product Identification Number: Motor / Engine / Motor:

Cummins BTAA 3.3-C80, vznětový, jmenovitý výkon (ISO 3046-1): 59,0 kW, jmenovité otáčky: 2000 min-1. / Cummins BTAA 3.3-C80, Diesel, nominal power (ISO 3046-1): 59,0 kW, rated

speed: 2000 RPM. / Cummins BTAA 3.3-C80, Dieselmotor, Nennleistung (ISO 3046-1): 59,0 kW, Nenndrehzahl: 2000 min -1 .

Prohlašujeme, že strojní zařízení splňuje všechna příslušná ustanovení uvedených směrnic / We declare, that the machinery fulfils all the relevant

Strojní zařízení – směrnice 2006/42/ES / Machinery Directive 2006/42/EC /

provisions mentioned Directives / Wir erklären, dass die Maschineneinrichtung sämtliche entsprechenden Bestimmungen aufgeführter Richtlinien erfüllt:

Elektromagnetická kompatibilita – směrnice 2014/30/EU / Electromagnetic Compatibility

Maschineneinrichtung – Richtlinie 2006/42/EG Directive 2014/30/EU / Elektromagnetische Kompatibilität – Richtlinie 2014/30/EU Emise hluku – směrnice 2000/14/ES / Noise Emission Directive 2000/14/EC / Lärmemissionen

– Richtlinie 2000/14/EG Harmonizované technické normy a technické normy použité k posouzení shody / The harmonized technical standards and the technical standards

ČSN EN ISO 12100, ČSN EN 500-1+A1, ČSN EN 500-4, ČSN EN ISO 4413,

applied to the conformity assessment / Harmonisierte technische Normen und für die Beurteilung der Konformität verwendete Normen:

Osoby zúčastněné na posouzení shody / Bodies engaged in the conformity assessment / An der Konformitätsbeurteilung beteiligte Personen:

Notifikovaná osoba č. 1016 / Notified Body No.: 1016 / Notifizierte Stelle Nr.: 1016

Použitý postup posouzení shody / To the conformity assessment applied

Na základě směrnice 2000/14/ES příloha VI / Pursuant to the Noise Emission Directive

Státní zkušebna strojů a.s., Třanovského 622/11, 163 04 Praha 6–Řepy, ČR. / The Government Testing Laboratory of Machines J.S.C., Třanovského 622/11, 163 04 Praha 6–Řepy, Czech Republic / Staatliche Prüfstelle für Maschinen AG, Třanovského 622/11, 163 04 Praha 6–Řepy, Tschechische Republik.

procedure / Verwendetes Vorgehen der Konformitätsbeurteilung:

2000/14/EC, Annex VI / Aufgrund der Richtlinie 2000/14/EG, Anlage VI

Naměřená hladina akustického výkonu / Measured sound power level /

LWA = 105 dB

Gemessener Schallleistungspegel: Garantovaná hladina akustického výkonu / Guaranteed sound power level /

Garantierter Schallleistungspegel:

Místo a datum vydání / Place and date of issue / Ort und Datum der Ausgabe:

LWA = 106 dB

Nové Město nad Metují,

Osoba zmocněná k podpisu za výrobce / Signed by the person entitled to deal in the name of manufacturer / Zeichnungsberechtigter für den Hersteller: Jméno / Name / Name: Funkce / Grade / Stelle: Podpis / Signature / Unterschrift:

Jiří Sychra Logistics Manager CZ / EN / DE

Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation and maintenance and is the product of many years of AMMANN experience in the field of road roller engineering. In order to avoid faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later reference.

With kind regards,

Ammann Czech Republic a.s. | Náchodská 145 | CZ-549 01 Nové Město nad Metují

☏ + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann.com | www.ammann.com

406017

This instruction manual is a “translation of the original instruction manual” within the meaning of the paragraph 1.7.4.1 of the Directive of the European parliament and of the Council 2006/42/EC of 17 Mai 2006.

This manual consists of: I. Specification manual

II. Operating instructions

III. Maintenance manual

The following explanations serve to familiarise the machinist (operator) with the roller and to support him during handling and maintenance. It is therefore absolutely necessary to provide the operator with these instructions and to ensure that he reads them carefully before using the road roller. This aids training comprehension during the first use of the road roller.

Subsequent faults due to improper operating are avoided.

Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It reduces repair costs and down time.

AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly operated and / or operating modes are employed which represent improper use.

In order to ensure the smooth operation of AMMANN compaction equipment, use for repairs only the original spare parts supplied by AMMANN. These instructions must always be kept available on the equipment.

AV 70 X

1

Preface Information, specifications, and recommended operation and maintenance instructions contained in this publication are basic and final information at the time of the printing of this publication. Printer’s errors, technical modifications, and modifications of figures are reserved. All dimensions and weights are approximate and, therefore, not binding.

Ammann Czech Republic a.s. reserves the right to perform modifications without obligation to inform the machine user. If you identify any differences between the machine operated by you and the information contained in this publication, contact your local dealer.

Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic a.s.

2

AV 70 X

SYMBOLS OF THE SAFETY NOTICES:

The notice warns of a serious risk of personal injury or other personal hazards.

The notice warns of possible damages to the machine or its parts.

The notice warns of the necessity of environmental protection.

! WARNING !

As used in this operating manual, the terms „right“, „left“, „front“ and „rear“ indicate the sides of the machine moving forward.

FRONT

RIGHT

LEFT

REAR 400101en

AV 70 X

3

Content Content..............................................................................................................................................................4 1.

SPECIFICATION MANUAL........................................................................................................................9

1.1. Basic specification.................................................................................................................................10 1.2. Machine dimension scheme.................................................................................................................12 1.3. Technical data........................................................................................................................................14

4

AV 70 X

OPERATING MANUAL 2.

OPERATION MANUAL............................................................................................................................19

2.1. Major Safety Precautions......................................................................................................................21 2.1.1.

Safety Measures during Machine Operation ...............................................................................................................................................21

2.1.1.1. Compaction Work Commencement ...............................................................................................................................................................21 2.1.1.2. Work Safety Secured by User..............................................................................................................................................................................21 2.1.1.3 Ensurance of safety measures by the owner................................................................................................................................................22 2.1.1.4. ROPS Cab ..................................................................................................................................................................................................................22 2.1.2.

Reguirements on Driver’s Qualification..........................................................................................................................................................23

2.1.3.

Driver’s Liabilities....................................................................................................................................................................................................23

2.1.4.

Banned Operations - safety and guarantee..................................................................................................................................................25

2.1.5.

Safety inscriptions and signs used on the Machine ..................................................................................................................................26

2.1.6.

Hand Signals.............................................................................................................................................................................................................31

2.2. Ecological & Hygienic Principles..........................................................................................................35 2.2.1.

Hygienic Principles ................................................................................................................................................................................................35

2.2.2.

Ecological Principles .............................................................................................................................................................................................35

2.3. Preservation and storing of machines.................................................................................................36 2.3.1.

Short-term preservation and storage for a period of 1 - 2 months......................................................................................................36

2.3.2.

Machine Preservation & Storage for the Period Over 2 Months Long.................................................................................................36

2.3.3.

Dewaxing and inspection of the supplied machine..................................................................................................................................37

2.4. Machine Disposal Following Its Life Termination...............................................................................38 2.5. Machine Description.............................................................................................................................39 2.6. Controls & Dashboard Instruments .....................................................................................................40 2.7. How to Control and Use the Machine...................................................................................................60 2.7.1.

Start-up of the engine...........................................................................................................................................................................................61

2.7.2.

Travel and reversing...............................................................................................................................................................................................65

2.7.3.

Emergency stop of the Machine.......................................................................................................................................................................71

2.7.4.

How to stop the Machine and its engine.......................................................................................................................................................71

2.7.5.

Machine parking.....................................................................................................................................................................................................71

2.7.6.

Bonnet raising and lowering..............................................................................................................................................................................72

2.7.7.

Sprinkling...................................................................................................................................................................................................................75

2.7.8.

Edge cutter and compacter................................................................................................................................................................................77

2.8. Machine transport.................................................................................................................................78 2.8.1.

How to load the Machine.....................................................................................................................................................................................79

2.9. Special conditions of the machine use................................................................................................81 2.9.1.

Machine towing......................................................................................................................................................................................................81

2.9.2.

How to operate the Machine during its running-in...................................................................................................................................86

2.9.3.

Operating the Machine at low temperatures...............................................................................................................................................86

2.9.4.

Machine operation at high temperatures and humidity..........................................................................................................................86

2.9.5.

Machine operation at high altitudes...............................................................................................................................................................86

2.9.6.

Machine operation within very dusty environment..................................................................................................................................86

2.9.7.

Driving with vibrations on compacted and hard materials....................................................................................................................86

AV 70 X

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Content 3.

MAINTENANCE MANUAL.......................................................................................................................87

3.1. Safety and other measures for machine maintenance.......................................................................89 3.1.1.

Safety of machine maintenance........................................................................................................................................................................89

3.1.2.

Fire precautions during operation media exchanges...............................................................................................................................89

3.1.3.

Ecological and hygienic principles...................................................................................................................................................................90

3.2. Media specification...............................................................................................................................91 3.2.1.

Engine oil...................................................................................................................................................................................................................91

3.2.2.

Fuel...............................................................................................................................................................................................................................93

3.2.3.

Cooling liquid...........................................................................................................................................................................................................94

3.2.4.

Hydraulic oil .............................................................................................................................................................................................................95

3.2.5.

Lube grease ..............................................................................................................................................................................................................95

3.2.6.

Glass washer fluid ..................................................................................................................................................................................................95

3.2.7.

Gear oil........................................................................................................................................................................................................................95

3.2.8.

Drum cooling liquid AV 70 X HF........................................................................................................................................................................96

3.2.9.

Air-conditioning filling..........................................................................................................................................................................................96

3.3. Media .....................................................................................................................................................97 3.4. Lubrication and Maintenance Chart....................................................................................................98 3.5. Lubrication Chart.................................................................................................................................100 3.6. Lubrication and Maintenance Operations.........................................................................................101 Every 20 hours of operation (daily)....................................................................................................102 3.6.1.

Engine oil level check......................................................................................................................................................................................... 102

3.6.2.

Engine cooling liquid level check.................................................................................................................................................................. 103

3.6.3.

Inspection of the engine and air-conditioning belts.............................................................................................................................. 104

3.6.4.

Crankcase breather............................................................................................................................................................................................. 105

3.6.5.

Air filter dust valve check.................................................................................................................................................................................. 105

3.6.6.

Inspect fan condition......................................................................................................................................................................................... 106

3.6.7.

Fuel level check..................................................................................................................................................................................................... 106

3.6.8.

Tank oil level check.............................................................................................................................................................................................. 107

3.6.9.

Water tank refilling.............................................................................................................................................................................................. 107

3.6.10. Inspect alarm and control devices................................................................................................................................................................. 108 3.6.11. Check of the tightness of the fuel and hydraulic system...................................................................................................................... 110

Every 250 hours of operation.............................................................................................................111 3.6.12. Engine oil exchange............................................................................................................................................................................................ 111 3.6.13. Inspect engine induction manifold............................................................................................................................................................... 114 3.6.14. Inspect engine cooling circuit......................................................................................................................................................................... 114 3.6.15. Inspect the battery.............................................................................................................................................................................................. 116 3.6.16. Air filter sensor check......................................................................................................................................................................................... 118 3.6.17. Watering filter cleaning..................................................................................................................................................................................... 119 3.6.18. Machine lubrication............................................................................................................................................................................................ 121 3.6.19. Seat switch check................................................................................................................................................................................................. 122

6

AV 70 X

OPERATING MANUAL Every 500 hours of operation, but at least once a year....................................................................123 3.6.20. Engine fuel filter exchange............................................................................................................................................................................... 123 3.6.21. Engine cooling liquid level check.................................................................................................................................................................. 125 3.6.22. Check of wiring..................................................................................................................................................................................................... 125 3.6.23. Replace air filter elements................................................................................................................................................................................ 126 3.6.24. Clean cab ventilation filter................................................................................................................................................................................ 128

Every 1000 hours of operation...........................................................................................................129 3.6.25. Inspect engine belt............................................................................................................................................................................................. 129 3.6.26. Inspect the exhaust system.............................................................................................................................................................................. 129 3.6.27. Inspect the silencing system........................................................................................................................................................................... 130 3.6.28. Clean the water tank........................................................................................................................................................................................... 132 3.6.29. Oil change in the gearboxes............................................................................................................................................................................ 133

Every 2000 hours of operation...........................................................................................................134 3.6.30. Checking and adjusting valve clearance..................................................................................................................................................... 134 3.6.31. Engine coolant exchange................................................................................................................................................................................. 134 3.6.32. Exchange oil in the vibrators........................................................................................................................................................................... 138 3.6.33. Exchange hydraulic oil and filters.................................................................................................................................................................. 139

Maintenance as required....................................................................................................................143 3.6.34. Fuel system breathing........................................................................................................................................................................................ 143 3.5.33. Clean water separator of fuel filter................................................................................................................................................................ 144 3.6.36. Cleaning of coolers.............................................................................................................................................................................................. 145 3.6.37. Drain water from sprinkling circuit before winter season..................................................................................................................... 146 3.6.38. Adjust the scrapers.............................................................................................................................................................................................. 148 3.6.39. Machine cleaning ............................................................................................................................................................................................... 150 3.6.40. Drum cooling liquid AV 70 X HF..................................................................................................................................................................... 151 3.6.41. Check the tightening of bolted connections............................................................................................................................................. 152

3.7. Defects..................................................................................................................................................155 3.8. Attachments.........................................................................................................................................156 Wiring Diagram..................................................................................................................................................................................................................... 156 Hydraulic diagram ............................................................................................................................................................................................................... 162 Regular maintenance spare parts chart....................................................................................................................................................................... 164 Content of the set of filters after 500 and 1000 operating hours. (4-11891A)................................................................................................ 165 Content of the set of filters after 2000 operating hours. (4-760125)................................................................................................................. 165

AV 70 X

7

8

AV 70 X

SPECIFICATION MANUAL

1. SPECIFICATION MANUAL AV 70 X (Cummins Tier 3)

AV 70 X

9

1.1.

Basic specification

Machine description

Please fill in the following data:

Tandem roller with an articulated frame with two smooth steel driven vibrating drums. Steering using the articulated frame enables the setting of extended track (crabbing).

Machine application The AV 70 X vibratory rollers are intended for medium and largesized compaction works in transport construction (roads and motorways and airfields) and building construction (industrial zones, etc.).

The rollers are suitable for compacting the asphalt mixtures up to a layer thickness (after compaction) of 140 mm (5.5 in), hydraulically consolidated mixtures up to a layer thickness of 200 mm (7.9 in), mixed soils up to a layer thickness of 270 mm (10.6 in), and sand and gravel materials up to a layer thickness of 370 mm (14.6 in).

The rollers are not suitable for the compaction of rockfill and loam and clay materials.

The machines are designed for operation in arid, temperate and cold climates according to EN 60721-2-1:2014 with a limited temperature range from -15 °C (5 °F) to +45 °C (113 °F) and a maximum absolute humidity of 25 g.m-3.

(see Pin label, Label of the CUMMINS engine) Type of machine ................................................................................................................

Product Identification Number ................................................................................................................

Production year ................................................................................................................

Type of engine ................................................................................................................

Serial number of the engine ................................................................................................................

The standard type of the machine is not intended for road traffic. For more information, please contact your dealer.

The data mentioned in the table refer always when you contact the dealer or manufacturer.

The machine that complies with the requirements as to health protection and safety is identified with a name plate with CE marking.

1. Name – always mentioned only in the English version 2. Type 3. Product identification number 4. Rated power 5. Operating weight 6. Maximum weight 7. Shipping weight 8. Version 9. Engine emissions 10.Front axle load 11.Rear axle load 12.Year of manufacture 13.Model year

10

4145

1 2 3 4 5 6 7

AMMANN CZECH REPUBLIC a.s.

549 01 NOVÉ MĚSTO NAD METUJÍ, Náchodská 145 CZECH REPUBLIC

8

DESIGNATION TYPE

VERSION

PRODUCT IDENTIFICATION NUMBER

NOMINAL POWER

ENGINE EMISSIONS

OPERATING MASS

FRONT AXLE LOAD

MAXIMUM MASS

REAR AXLE LOAD

SHIPPING MASS

YEAR OF CONSTRUCTION MODEL YEAR

MADE IN CZECH REPUBLIC

9 10 11 12 13 4145

AV 70 X

SPECIFICATION MANUAL Placing of the production label 1 - Production label 2 - Product Identification Number 3 - Label of the ROPS cabin

3 1

2

400102 Cummins engine serial number

400103

AV 70 X

11

Machine dimension scheme

H

1.2.

T

T

D

G

D

A

L

406015

12

A

C

D

G

G1

H

mm

3260

180

1150

240

965

3005

in

128,4

7,1

45,3

9,4

38

118,3

H1

L

T

W

W1

mm

2300

4410

15

1450

1550

in

90,6

173,6

0,6

57,1

61

AV 70 X

G1

H1

SPECIFICATION MANUAL

W

C

W1

406016

AV 70 X

13

1.3.

Technical data AV 70 X

AV 70 X HF

EU Stage IIIA / U.S. EPA Tier 3 Weight Operating weight of EN 500-1+A1 (CECE) with cab, ROPS

kg (lb)

7360 (16230)

7360 (16230)

Operating load of EN 500-1+A1 (CECE) with cab, ROPS on front axis

kg (lb)

3750 (8270)

3750 (8270)

Operating load of EN 500-1+A1 (CECE) with cab, ROPS on rear axis

kg (lb)

3610 (7960)

3610 (7960)

Weight of half fluid capacities

kg (lb)

350 (770)

350 (770)

Operating weight of ISO 6016 with cab, ROPS

kg (lb)

7410 (16340)

7410 (16340)

Maximum weight with the cab, ROPS, accessories, weighing

kg (lb)

7810 (17220)

7810 (17220)

Maximum permitted weight according to ROPS

kg (lb)

9000 (19840)

9000 (19840)

Static linear load of front drum

kg/cm (lb/in)

27,5 (154)

27,5 (154)

Static linear load of rear drum

kg/cm (lb/in)

25,7 (143,9)

25,7 (143,9)

Cab weight

kg (lb)

650 (1430)

650 (1430)

Weight of ROPS

kg (lb)

650 (1430)

650 (1430)

Weight of sheet roof on ROPS

kg (lb)

70 (150)

70 (150)

Weight of Ammann edge cutter

kg (lb)

100 (220)

100 (220)

km/h (MPH)

11,4 (7,1)

11,4 (7,1)

Climbing ability without vibration

%

30

30

Climbing ability with vibration

%

30

30

Lateral static stability

%

62,5

62,5

Lateral stability during driving without vibration

%

25

25

Lateral stability during driving with vibration

%

15

15

Turning radius inner (edge)

mm (in)

4600 (181,1)

4600 (181,1)

Turning radius outer (contour)

mm (in)

6410 (252,4)

6410 (252,4)

Type of drive

-

Hydrostatic

Hydrostatic

Number of driving axles

-

2

3

Oscillation angle

°

±8

±8

Angle of steering

°

± 34

± 34

Type of steering

-

Joint

Joint

Steering control

-

Hydraulic

Hydraulic

Linear hydraulic motors

-

2+1 (Crab)

2+1 (Crab)

Driving characteristics Maximum transport speed

Steering

14

AV 70 X

SPECIFICATION MANUAL AV 70 X

AV 70 X HF

EU Stage IIIA / U.S. EPA Tier 3 Engine Manufacturer

-

Cummins

Cummins

Type

-

BTAA3.3-C80

BTAA3.3-C80

kW (HP)

60 (80)

60 (80)

Number of cylinders

-

4

4

Cylinder capacity

cm3 (cu in)

3260 (199)

3260 (199)

Nominal speed

min-1 (RPM)

2200

2000

Nominal speed CE

min (RPM)

2000

-

Maximum torque

Nm (ft lb)/rpm

304 (224)/1600

305 (224)/1600

Average fuel consumption

l/h (gal US/h)

10 (2,6)

10 (2,6)

Engines complies with emission regulations

-

EU Stage IIIA, U.S. EPA Tier 3

EU Stage IIIA, U.S. EPA Tier 3

Cooling system of engine

-

Liquid

Liquid

Operating

-

Hydrostatic

Hydrostatic

Parking

-

Mechanical multiple-disc

Mechanical multiple-disc

Emergency

-

Mechanical multiple-disc

Mechanical multiple-disc

Frequency I

Hz (VPM)

43 (2580)

48 (2880)

Frequency II

Hz (VPM)

52 (3120)

67 (4020)

Amplitude I

mm (in)

0,6 (0,024)

0,6 (0,024)

Amplitude II

mm (in)

0,33 (0,013)

0,2 (0,008)

Centrifugal force I

kN

65

71

Centrifugal force II

kN

55

46

Type of drive

-

Hydrostatic

Hydrostatic

Type of watering

-

Pressure

Pressure

Number of pumps

-

2

2

Number of filtrations

-

3

3

Power according to ISO 3046-1

-1

Brakes

Vibration

Watering

AV 70 X

15

1.3.

Technical data AV 70 X

AV 70 X HF

EU Stage IIIA / U.S. EPA Tier 3 Fluid capacities Fuel

l (gal US)

110 (29,1)

110 (29,1)

Water for drum watering

l (gal US)

600 (158,5)

600 (158,5)

Engine (oil filling)

l (gal US)

7 (1,8)

7 (1,8)

Cooling system

l (gal US)

15 (4)

15 (4)

Hydraulic system

l (gal US)

40 (10,6)

40 (10,6)

Drum vibrator

l (gal US)

2x10,5 (2x2,77)

2x10,5 (2x2,77)

Vibrating drum front (oil filling)

l (gal US)

10,5 (2,8)

10,5 (2,8)

Vibrating drum rear (oil filling)

l (gal US)

10,5 (2,8)

10,5 (2,8)

Drum gearbox

l (gal US)

2x1,2 (2x0,32)

2x1,2 (2x0,32)

Washer tank

l (gal US)

2,75 (0,7)

2,75 (0,7)

Drum cooling liquid

l (gal US)

-

2x40 (2x10,57)

Voltage

V

12

12

Battery capacity

Ah

100

100

Measured sound power level A, LpA at the operator's position (cab) *

dB

79

-

Uncertainty of sound power level measurement A at the operator's position (cab) *

dB

2

-

Guaranteed sound power level A, LWA **

dB

106

-

Declared highest weighted effective value of vibration acceleration transmitted to the whole body (cab) ***

m/s2 (ft/s2)

<0,5 (<1,6)

-

Declared total value of vibration acceleration transmitted to hands (cab) ***

m/s2 (ft/s2)

3,7 (12,1)

-

Wiring

Noise and vibration emissions

16

AV 70 X

SPECIFICATION MANUAL AV 70 X

AV 70 X HF

EU Stage IIIA / U.S. EPA Tier 3 Optional equipment Tier II engine - non CE - limited quantity Air-conditioning Installations for radio (antenna, 2 loudspeakers) (only a cab version) Radio with CD Reversing alarm Beacon Additional working headlights Adjustable scrapers Cutter/final compaction device Fire extinguisher Ammann set of tools Biologically degradable oil Different colour design (Ammann scheme), max. 2 different colours Special colour design Filter set 250 h Filter set 500 h Filter set 1000 h Filter set 2000 h Additional documentation *

measured according the EN 500-4

** measured according the DIRECTIVE 2000/14/EC and EN 500-4 *** measured according the EN 1032+A1 on the gravel base under the vibration travel)

AV 70 X

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18

AV 70 X

OPERATION MANUAL

2. OPERATION MANUAL AV 70 X (Cummins Tier 3)

AV 70 X

19

20

AV 70 X

2.1.

Major Safety Precautions

2.1.1. Safety Measures during Machine Operation Safety measures given in the individual chapters of Enginering Documentation supplied with the Machine shall be added with Safety Precautions in force within a respective country that uses the Machine at workplace with regard to work organization, work process and personnel involved.

2.1.1.1. Compaction Work Commencement •

Constructional Supplier (Machine User) is liable to issue instructions for driver and maintenance before compaction work is started, that will include requirements on work safety provision during Machine operation.

•

He must verify and mark: -

utility lines

-

underground areas (direction, depth)

-

seepage or escape of hazardous materials

-

soil bearing capacity, slope of travelling plane

-

other obstractions incl. their removal.

2.1.1.2. Work Safety Secured by User •

User shall promptly communicate any damage to the utility lines to their operator, and at same time he make measures to prevent unauthorized persons from entering endangered area.

•

He must ensure an employee does not work alone at a workplace. Another worker must always be in sight and within an ear-shot, who in case of accident will provide or call for help unless another effective form of monitoring or communication exists.

He must make Machine driver, who will carry out earth work, familiar with these conditions.

•

He must specify Code of Practice (C.O.P.) part of which is work procedure for a given work operation and this work procedure will specify inter alia: -

measures when working under extraordinary conditions (work within protective zones, within extreme slopes, etc.)

-

precautions for any natural disaster hazards

-

requirements on work performance while observing job safety principles

-

technical and organizational measures to secure safety of personnel, workplace and environment.

He must make Machine driver evidently familiar with the Code of Practice.

AV 70 X

21

2.1.

Major Safety Precautions

2.1.1.3 Ensurance of safety measures by the owner •

User shall provide for the Machine to be operated merely under those conditions and only for those purposes it is technically capable for under conditions set by manufacturer and respective standards.

•

He must make sure the use of the Roller (Compacter) is used merely in such a way and at such workplaces where there is no hazard of making damage within nearby facilities, etc.

•

He shall provide for regular inspection of operation, technical condition, regular machine maintenance in cycles per the Lubrication and Maintenance Manual. In cases of failing technical condition of the Machine to such an extent it poses hazard to safety of operation, persons, property or causes damage or impairs the environment, then the Machine must be put out of operation until a defect is repaired.

•

He must specify who and what tasks may carry out under operation, maintenance or repair of the Machine.

•

Any who drives the Machine (driver) and anybody who performs Machine maintenance or repairs must get familiar with the guidelines given in the Machine Operation Manual.

•

He shall provide for fire extinguisher to undergo regular inspections.

•

He must ensure the “Machine Operation Manual” and Operation Logbook are stowed at certain place inside seat box so always available to the driver.

•

He shall furnish constant supervision by an appointed person during Machine operation under traffic on public roads, and he will in particular be liable to release instructions on securing the work safety.

•

He must secure the removal of hazardous materials (fuel, oil, cooling liquid, brake fluid, etc.) from where these are spilled depending on their nature so as to avoid their adverse impact against environment, operation safety and persons’ health.

22

2.1.1.4. ROPS Cab •

The ROPS cab must not be deformed and must not show signs of corrosion, cracks or breaks. It must be fixedly connected to the machine frame. No additional adjustments of the cab may be performed without approval of the manufacturer as such adjustments can cause a reduction in its strength. The screwed connections must comply with the specification and must be tightened to the specified torque, must be neither damaged nor deformed, and must not show signs of corrosion.

AV 70 X

OPERATION MANUAL 2.1.2. Reguirements on Driver’s Qualification

2.1.3. Driver’s Liabilities

•

Only a driver trained under ISO 7130 and other local and national regulations designed for drivers of this group of machines may operate the Roller (Compacter).

•

•

With no licence only the one who learns driving the Machine for the purpose of getting preliminary practice with the approval of User may drive the Machine, and such person has to be under direct and continuous surveillance of professional teacher or trainer.

Before starting to operate the Machine the driver will be liable to get familiar with the guidelines given in the documentation delivered with the Machine, with safety precautions in particular, and observe these thoroughly. This applies as well to the personnel in charge of maintenance, adjustments and repairs of the Machine.

•

Do not drive the Roller unless made familiar with all the Machine functions, working and operating elements, and unless knowing exactly how to control the Machine.

•

Follow safety signs located on the Machine, and keep them in legible condition. Replace or add those impaired or missing ones.

•

Before work commencement the driver must get familiar with the workplace environment, i.e. with the slopes, utility line system, with necessary types of workplace protections with regard to the environment (noise, etc.).

•

When finding out any health hazard, life hazard to persons, hazard to property, failures, during hardware accidents, or when finding symptoms of such hazards during operation, the driver must, unless able to remove such hazard by himself/herself, stop his/her work and secure the Machine against undesired starting, communicate this to a person accountable, and depending on chances, notify all the persons exposed to such hazard.

•

Before Machine operation startup the driver will be liable to get familiar with the records and operation deviations found out in course of the previous work shift.

•

When you find out any hazard to health or life of persons, property hazard, failure, or upon technology equipment accident, or when finding any symptoms of such hazards in course of operation, then the driver, unless able to eliminate such hazard by himself/herself, must stop the work and secure the machine against any undesirable start; please attach “MACHINE REPAIR” [OPRAVA STROJE] warning sign onto steering wheel as depicted in Section called “Safety signs used on the machine“, report this to the person in charge, and if possible, notify all persons exposed to such danger.

•

During work with the Machine the driver must be fastened with the seat belt. The seat belt and its mounting shall not be damaged!

•

When driver finds any defect during operation he/she must immediately stop the Machine, secure it safely against undesired ignition.

•

During operation the driver shall follow the Machine run and record any defects found in the Operation Logbook.

•

Driver shall keep his/her Operation Logbook designed to maintain records about Machine handover between the drivers, about the defects or repairs in course of operation, to write down major events during work shift.

•

Prior turning on the engine the controls have to be in their zero position, no persons may stay within dangerous reach of the Machine.

•

Indicate each Machine startup via an acoustic or light signal and this always before igniting the Machine engine.

•

Confirm brake function and steering function before starting to run the Machine.

•

Licence holder is liable to take due care of the licence, and when requested, put it forward to the control authorities.

•

Licence holder can make no registrations, changes or corrections in the licence card.

•

He/she is liable to promptly report his/her licence loss to the authority that issued this licence.

•

Driving the Roller alone may be performed by an employee mentally and physically fit, over 18 years old, who is: a) assigned by machine manufacturer for the assembly, testing and presentation of the Machine, for training the drivers, whereas he/she must be made familiar with safety work regulations in force at the workplace or b) assigned by Constructional Supplier to operate (carry out maintenance) and is evidently trained and acquainted with, or owns professional competence to operate and drive under special regulations (machinist licence, etc.).

•

Machine driver must undergo training and examination concerning work safety regulations at least 1x every 2 years.

AV 70 X

23

2.1.

Major Safety Precautions

•

Following the alarm an operator may start the Machine only when all the workers have left the danger area. At close (blind) workplaces it will be possible to start the operation only after a time necessary to leave danger area has elapsed.

•

During Machine operation observe safety regulations, make no action that might endanger work safety, give full attention to Machine steering.

•

Respect Code of Practice or instructions of a person responsible.

•

When rolling (traversing) the Machine within a workplace adapt your speed to a terrain condition, to a work performed and weather conditions. Watch permanently the clearance so to avoid collision with any obstruction.

•

Upon completion or stop of the Machine operation during which driver leaves the Machine, he/she must make measures against unauthorized use of the Machine or against spontaneous starting the engine. Remove key from the ignition box, disconnect the wiring via disconnector, lock the cabin, engine bonnet.

•

When shutting down the Machine on roads the measures under regulations effective on roads shall be taken.

•

When operation is completed, park the Machine at a proper parking place (flat, bearing area) so as not to endanger Machine stability, not to make the Machine interfere with traffic roads, not to expose the Machine to falling objects (rock), and where the Machine is safe against any natural disaster of other kind (floods, landslides, etc.).

•

In the event that the machine has no cab or when the windows are open, the operator must wear ear protectors.

•

When working with the Machine is ended all the defects, damage to the Machine and any repairs made shall be written down in the Operation Logbook. Upon immediate changing of drivers the driver will be liable to call attention of changing driver to any facts identified.

•

Driver shall use personal protective equipment (PPE) - work clothing, safety shoes, the clothing shall not be too loose, impaired, hair protected with proper head piece. During maintenance (lubrication, refilling, replacement of working media) your hands must be protected with proper gloves.

Use proper muffs when using Machine with no cabin or with open windows.

•

Driver shall maintain the Machine equipped with fittings and outfit required.

•

Maintain the Machine free of oil dirt or flammable materials.

Keep the drive’s stand, foot rests and runner areas clean.

•

When the Machine comes into contact with high voltage observe the following principles:

•

24

-

try to leave with the Machine a hazardous zone

-

do not leave driver’s stand

-

give warning to others to keep off and not touch the Machine.

To keep the machine free of oil contaminants and inflammable materials.

AV 70 X

OPERATION MANUAL 2.1.4. Banned Operations - safety and guarantee Banned are the following • • • •

• • • • • •

•

•

•

•

• •

•

•

•

• • • •

•

Filling the hydraulic circuit during the guarantee period in a different way than using the hydraulic unit.

Using the machine in case of an evident defect of the machine.

Using the machine when any operating fluid level is low.

Wilful repair of the engine - Except common changes of operating fluids and filters, only the Cummins service department can intervene in the engine, in particular in peripheral components of the engine - alternator, starter, thermostat, electrical installation of the engine.

To work in vibro-stroke mode in the long term! quickly increase and decrease engine speed. It can damage the engine. use the emergency brake for turning off the engine during normal operation of the machine.

Operate the machine in potentially explosive atmospheres (ATEX) and underground areas.

To use the machine following ingestion of alcoholic bewerages or dopes.

To use the machine if its operation might put its technical condition, safety (life, health) of persons, facilities or objects, or road traffic and its continuity, at risk.

Put into operation and use the machine when other persons are within its hazardous reach - exception is training a driver by lector.

Put into operation and use the machine when some of its safeguarding device (emergency brake, driving brake, horn, etc.). Has been dismantled or damaged.

To roll and compact at such slopes where machine stability would be disrupted (turning over). Machine’s static stability stated will lower by drive’s dynamic effects.

To roll and compact at such angles of slopes where hazard of soil breaking off (dropping) under the machine exists, or loss of adhesion followed by uncontrolled slip might occur.

To control the machine in some other way than stated in driving manual.

To roll and compact per bearing capacity of subsoil at such a distance from the edge of slope or trenches, where hazard of landslide or shoulder breaking off (dropping) together with the machine would occur.

Driving with vibration on hard (frozen, concrete, overcompacted) surface or on bedrock. There is a danger of damage to the machine.

To roll and compact with vibration at such a distance from the walls, cuts, slopes, where their slip (slide) would happen and the machine covered in.

To compact with vibration at such a distance from buildings or facilities and equipment within which the risk of them being damaged due to vibration transfer impact, would occur.

To operate the machine unless driver control stand fixed properly.

To operate the machine when engine bay cover is open.

To move and transport persons on the machine.

To operate the machine when within hazardous reach thereof are other machines or transportation means aside from those that operate in mutual concert with the machine.

To operate the machine at places impossible to see from driver’s stand, and where hazard to people or property

AV 70 X

• • •

• • • • • • • • • • •

• •

• • • • • • • •

could occur unless work safety has been secured through some other way like for instance via signalling by duly instructed person.

To work with the machine at a protected zone of electric lines or substations.

To cross electric cables if these are not properly protectedli against mechanical damage.

To operate the machine under lowered visibility or at night, unless machine’s working area and workplace are illuminated sufficiently.

To leave driver’s cockpit of the machine when the machine is running.

Boarding or or getting off while on the run, jumping off the machine.

Sit or stand on the outside parts of the machine when driving, or stand on the steps.

Leave unsecured machine - move away from the machine without having prevented its misuse.

Disable safeguarding, protective or locking systems or alter their parameters.

Use the machine with oil, fuel, cooling liquid or other fillings leaking.

Start the engine through some other way than given in the driving manual.

Locate some other items (tools, accessories) aside from personal needs at driver’s stand.

Lay away material or other objects on the machine.

Remove dirt while the machine is running.

Perform maintenance, cleaning or repairs with the machine not secured against spontaneous move or accidental start, and when contact of a person with moving parts of the machine is not excluded.

Contact of moving parts of the machine with human body or objects and tools held in hands.

Smoke or handle open fire when checking or pumping fuels, refilling oils, lubricating the machine, or inspecting the accumulator or making up the accumulator.

Carry rags soaked with flammable materials, or carry flammable liquids in free vessels on the machine (in engine bay).

Leave the engine running in enclosed, unventilated areas.

Exhaust fumes are dangerous to life.

Drive with open doors.

Perform any adjustments on the machine without the prior consent of the manufacturer.

Drive without the seat belt fastened.

Shift electrical conductors.

Use other than original spare parts.

Interfere in the electrical and electronic units in any manner.

! NOTICE !

Breaching these provisions can influence the judgement of a possible complaint and effectiveness of the engine guarantee period.

25

2.1.

Major Safety Precautions

2.1.5. Safety inscriptions and signs used on the Machine

B 11

A

19

18

17

20

5

19

10 9

4

22

D

20

6

4

21

8 21

19

19 E

20

13 1

21

B

E 15

D 2

23

3 C

20

24

4

21

14

5 4

16

A

C

7

12

5

406018 26

AV 70 X

OPERATION MANUAL

2939

1.

Read Operation Manual!

Get perfectly well familiar with the Machine operation and its maintenance per the Operation Manual!

2702bz

2.

Handbook

The Operation Manual stowage box.

2428bz

Fasten your seat belt!

2939

3.

Fasten your seat belt before driving!

2687bz

4.

Clamping hazard

Maintain safe distance from the Machine, danger of being clamped by the Machine in between the front and rear frame.

2939

2941bz

5.

Danger area

Keep a safe distance!

2939

2942bz

6.

Adjust while at rest

Adjust and maintain with the engine stopped.

2939

2584bz

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27

2.1.

7.

Major Safety Precautions

Risk of injury

Maintain safe distance.

3322bz

2586

8.

Risk of burn

Do not touch Machine’s hot parts unless you make certain these have cooled down sufficiently.

2586bz

9.

Bonnet lifting - adjust at rest

Lift the bonnet with the engine switched OFF.

2939

3292bz

10.

Bonnet lifting

Pump to lift the bonnet.

3445

3445

11.

Bonnet locking

Lock the bonnet.

2939

3326bz

12.

Danger of explosion

Read the Operation Manual before any maintenance of the battery, or before starting via the jump cables.

3017bz

28

AV 70 X

OPERATION MANUAL

13.

Disconnect wiring

Before welding, please disconnect wiring, alternator, Machine’s electronics, and engine control unit.

2668bz

14.

Electric apparatuses

Cover electric apparatuses when washing the Machine.

2225bz

15.

Cooling liquid

Cooling liquid is deleterious. Scald hazard during its exchange. Read Operation Manual!

3323bz

16.

Cooling liquid

Danger of scalding. Do not open the expansion tank lid until the liquid cools down below 50 °C (122 °F).

2939

3227bz

17.

Machine’s max height

Caution when passing locations with height limit.

10ft/3,05m 3207

3191

18.

Noise emitted

LWA

106dB

Machine’s external noise.

3191bz

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29

2.1.

19.

Major Safety Precautions

Sling points

Sling the Machine in these points only.

2153bz

20.

Sling points

Sling the Machine in these points only.

3048bz

21.

Supporting point

Locate hand jack or fixed support of the Machine here.

3208bz

22.

8400 kg

Lifting diagram

Use rigging of sufficient loading capacity to lift the Machine. Secure the Machine’s joint before lifting.

(18 600 lb)

Lmin = 5m 2x min 2100 kg

Lmin = 5 m

(2x min 4650 lb)

2x min 2100 kg (2x min 4650lb)

3325

3325bz

23.

Hearing protectors

If there is no cab on the machine or you are working with the windows open, use hearing protectors.

2408bz

24 . Danger zone.

Keep a safe distance from the cutter and final compaction device, if in operation.

2939

3352bz

25.

Machine repair

Do NOT start the engine! Hang the sign onto steering wheel. The sign is supplied together with machine accessories and should be kept in documentation locker.

2775

2775bz

30

AV 70 X

OPERATION MANUAL 2.1.6. Hand Signals Signals given by Machine assistant operator unless driver visually contains the rolling space or working space or working equipment, tool.

Signals for general commands Stop One arm erected with open palm in the direction of the driver, second arm akimbo.

STOP Sig. 1

Attention Both arms sideways raised horizontally - palms forward.

!

Sig. 2

Attention, Danger Swinging motion of both of the arms with antebrachium from the position of arms sideways raised horizontally to the position of arms sideways raised - arms bending across and back.

!

Sig. 3

SIGNALS FOR DRIVE Departure with the Machine One arm erected - bent with open palm, long motion of antebrachium in the direction of required motion, second arm akimbo.

Sig. 4

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31

2.1.

Major Safety Precautions

Low-speed cruising forward - towards me Both arms erected abreast bending across, with palms towards the body - short swinging movements of antebrachium towards the body and backward.

Sig. 5

Low-speed cruising backward - away from me Both arms erected abreast bending across, with palms away from the body - short swinging movements of antebrachium away from the body and back.

Sig. 6

Driving to the right Left arm sideways raised, right arm akimbo.

Sig. 7

Driving to the left Right arm sideways raised, left arm akimbo.

Sig. 8

32

AV 70 X

OPERATION MANUAL Short motion

X

Both arms lifted forward bending across. Mark the „X“ distance between palms, then the motion signal follows.

Sig. 9

Engine start Circular motion of right hand’s antebrachium, with the fist closed.

Sig. 10

Engine cut off Oscillating motion of right hand sideways raised in front of the body to the sides.

Sig. 11

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33

34

AV 70 X

2.2.

Ecological & Hygienic Principles

2.2.1. Hygienic Principles

2.2.2. Ecological Principles •

When operating and storaging the machines a User will be liable to observe general principles of health and environmental protection, laws and regulations that relate to the given issue and are in force within a territory where the Machine is used.

•

Oil proudcts, cooling system fillings, accumulator fillings, or painting materials incl. thinners are materials that pose health hazard. Workers coming into contact with these products during Machine operation or maintenance will be liable to follow general principles of one’s own health protection, and abide by safety and hygienic guidelines of these products’ manufacturers.

The fillings of Machine’s individual systems and some of its parts become waste with hazardous properties against the environment when discarded.

This category of waste products includes in particular: Organic as well as synthetic lubricating materials, oil or fuels,

-

Cooling liquids,

-

Accumulator fillings and the accumulators themselves,

-

Cleaning & preservation agents,

-

All filters and filter elements dismantled,

-

All used and discarded hydraulic hoses or fuel hoses, metal rubbers and other Machine’s elements, foulded with the abovementioned products.

We call your attention to the following in particular:

Manufacturer and manufacturer-accredited contracting service organizations or dealers take back the following used materials or parts free of charge:

-

Eye and skin protection when handling accumulators

Oils

-

Skin protection when handling oil products, painting materials or cooling liquids

Accumulators

-

Washing your hands properly upon work completion or before meals, apply a proper reparation cream on your hands

-

When handling cooling systems, please follow the instructions given in the Manuals supplied with the Machine.

•

Always maintain oil products, cooling system and accumulator fillings and painting materials incl. organic thinners and also the cleaning and preserving agents in their original properly designated packages. Do not allow storage of these materials in undesignaged bottles or other vessels due to the hazard of them being interchanged. Especially hazardous is the possibility of interchanging them with eatables or drinks.

•

Upon skin, mucosa, eye contacts or inhalation of vapour, immediately apply the principles of first aid. Upon accidental use of these products get prompt medical attention.

•

When operating the Machine with no cabin provided, or with cabin windows opened, always use ear defenders (muffs) of proper type and version.

AV 70 X

•

-

Handle the given materials and parts following their disposal in line with the respective national regulations on protection of individual components of environment, and in conformity with health regulations.

35

2.3.

Preservation and storing of machines

2.3.1. Short-term preservation and storage for a period of 1 - 2 months

2.3.2. Machine Preservation & Storage for the Period Over 2 Months Long

•

To park the Machine the same principles will apply like at shortterm preservation.

Wash and clean the entire Machine carefully. Before parking the Machine for its preservation and storage, please warm up the engine to its operating temperature while running.

Park the Machine on solid, flat surface at a safe place with no risk of natural disaster (floods, landslides, fire, etc.) to the Machine.

In addition:

In addition it is recommended to: •

Dismantle the accumulators, check their condition, and store in a cool, dry room (recharge the accumulators regularly),

•

Support the runner frame so the damping system shows minimal sag,

•

Repair those spots with damaged paint,

•

Lubricate all lubricating points, control cables, joints of the controls, etc.,

•

•

Confirm water fillings are drained,

Protect rubber elements through painting with spec. preservation agent,

•

Check that cooling liquid has antifreezing characteristics requiered,

•

Apply preservation grease over the chromed surfaces of the piston rods,

•

Check the state of accumulator charges, recharge them if necessary,

•

Preserve the Machine via spraying with special agent, and this at places of possible corrosion origin,

•

Apply preservative grease over the chormed surfaces of piston rods,

•

Blind the engine suction and discharge ports with double PE foil, and tighten this foil thoroughly with adhesive tape,

•

We recommend to protect the Machine against corrosion through spraying the preservation agent (applied spraying), and this in particular in places with potential of corrosion origin.

•

Protect the headlamps, external back mirrors and other elements of external wiring through spraying a special agent and wrapping into PE foil,

•

Preserve the engine per Manufacturer’s Instruction Manual - mark visibly the engine has been preserved.

The Machine treated like that will need no special preparation prior to its subsequent putting into operation.

After 6 months we recommend to inspect the condition of preservation and renew if required.

NEVER start the engine in course of storage!

In case of Machine storage under field conditions, please check the parking place whether not exposed to the hazard of flooding, and that danger of any other type is not present!

Prior to restoration of Machine operation, please wash the preservation agents away with the use of high pressure stream of hot water incl. addition of normal degreasers while observing the Instructions for Use along with ecological principles.

Carry out the dewaxing (deconservation) and washing of the Machine at places equipped with intercepting sumps to trap the rinsing water as well as dewaxing agents.

36

AV 70 X

OPERATION MANUAL 2.3.3. Dewaxing and inspection of the supplied machine •

Check the machine against delivery documentation.

•

Check whether any parts were damaged during transport or are missing. Inform the shipper of any discrepancies.

Before starting operations again, wash off conservation ith highpressured hot water with ordinary degreasing means added as directed, while observing environmental rules.

Remove conservation and wash the machine in places with catch basins available to collect rinse water and chemicals.

AV 70 X

37

2.4.

Machine Disposal Following Its Life Termination

During Machine disposal following its service life the User will be liable to follow national waste and environmental regulations and acts. We recommend to always contact in these cases: •

the specialized companies with respective authorization to deal professionally with these operations,

•

the Machine manufacturer or manufacturer-appointed accredited contracting service organizations put in charge by manufacturer.

In no event shall Manufacturer be liable for damage to User health or environmental damage that arises from non-observance of the abovementioned note.

38

AV 70 X

2.5.

Machine Description

OPERATION MANUAL

14 12

20

17

15

13

18

16 11

20

5 6

21 7

4

21 1

3 9

2

8

10 19

21

21 406019

1 - Front frame

12 - Fuel tank

2 - Rear frame

13 - Sprinkling tank

3 - Front drum

14 - Cabin with integrated ROPS

4 - Rear drum

15 - Driver’s control stand

5 - Engine

16 - Battery

6 - Drum travel hydroelectric generator

17 - Combined engine and hydraulic oil cooler

7 - Drum vibration hydroelectric generator

18 - Air filter

8 - Travel hydraulic motor

19 - Exhaust pipe

9 - Vibration hydraulic motor

20 - Sprinkling jets

10 - Steering joint

21 - Drum scrapers

11 - Hydraulics tank

AV 70 X

39

2.6.

Controls & Dashboard Instruments

25

22 21 20 19 18 11

29

24 !

1

MAN

2

AUT

16

MM NN !

0

14

12 17

27

28

6

5

1

7

13

23

26

30 6

15

5

7

1

2

8

3

9

4

10 31

406B026

40

AV 70 X

OPERATION MANUAL Dashboard and control panels 1 - Travel controls 2 - Speed potentiometer 3 - Pushbutton for mode of soft starting to move and stopping to move 4 - CRAB mode resetting switch 5 - Pushbuttons for CRAB mode - front drum, to the right* 6 - CRAB pushbuttons - front drum, to the left* 7 - Vibration pushbuttons 8 - Emergency brake pushbutton 9 - Sprinkling pushbutton 10 - Sprinkling interval potentiometer 11 - Sprinkling pumps selector switch 12 - Ignition box 13 - Accelerator control 14 - Front / both / rear vibration selector switch 15 - Vibration amplitude selector switch 16 - Vibration mode selection switch (MAN/AUT) 17 - Combined switch 18 - Beacon switch (optional) 19 - Alarm lights switch 20 - Additional lights switch (optional) 21 - Switch + indicator lamp for rear lights 22 - lndicator lamps for lights (dipped/distance) 23 - Edge cutter switch 24 - Infrathermometer (optional) 25 - Cluster 26 - Cut-out box 27 - Cabin fuse 28 - Diagnostics socket 29 - Mounting socket 30 - Steering wheel position adjustment 31 - Operator seat * If the Machine is equipped with cutter and final compactor then pushbuttons (5) and (6) on the travel control (1) are used to control it, and this on the same side where it has been mounted (optional).

AV 70 X

41

2.6.

Machine basic functions control

25

1

MAN

2

AUT

MM NN

0

6

6

5

1

7

5

7

1

2

8

3

9

4

1

N

1

0

0

N

406B026A

42

AV 70 X

OPERATION MANUAL 3317

Steer angle of the front drum in CRAB mode - yellow pushbuttons (5) and (6)

Travel controls (1) 2721

3317

These controls are used to adjust travel direction and speed.

Travel speed depends on the degree of swing of travel controls from zero position (0), in dependence on speed potentiometer (2) adjustment.

Press pushbuttons on travel controls (1) to steer in CRAB mode Pushbutton (5) - front drum to the right Pushbutton (6) - front drum to the left

Travel controls have two positions, i.e. “N” and “0”:

Indicator lamp on cluster (25) goes ON to signal this function.

“N” - neutral - in this position the Machine parking brake is enabled.

“0” - zero position - the Machine is not braked in this position.

Neutral position (N) is signalled through lighting up of neutral and parking brake indicator lamps on the cluster (25).

Located on the travel control are vibration ON/OFF pushbuttons (7) and pushbuttons (5), (6) to control in CRAB mode.

If the Machine is equipped with cutter and final compactor then pushbuttons (5) and (6) on travel control are used to control it, i.e. those on the same side where it is mounted (optional).

Note If the Machine is equipped with cutter and final compactor then it will be controlled via pushbuttons (5) and (6) on travel control (1), and this on the same side where it has been mounted (optional).

Vibration ON / OFF pushbuttons (7) Press these buttons to turn ON/OFF this function. Indicator lamp on cluster (25) will go ON.

Engine start is possible only in neutral position (N).

Emergency brake pushbutton (8) 2582

Speed potentiometer (2) 2685

Potentiometer is used to smoothly select speed mode within the range from min speed of “turtle” to max speed of “rabbit”.

When adjusting potentiometer speed in any position you may always enable vibration function.

Machine will not move with speed potentiometer set to MIN position.

Switch for the mode of soft starting to move (driveaway) and stopping to move (stopway) (3)

Press this button to enable Machine’s emergency brake, and indicator lamps on cluster (25) for brakes, recharging, neutral, and engine oil pressure will light up.

Engine will stop and stall!

Sprinkling button (9) 3183

Hold down this pushbutton to enable drum additional sprinkling function. Indicator lamp on cluster (25) will light up.

3128

It is used to adjust soft starting to move and stopping to move when stopping and reversing the Machine. In this way the creation of “waves” on compacted surface will be eliminated. Press the switch to enable the function, and indicator lamp on cluster (25) will go ON. Attention, in this mode the Machine stopping distance is longer!

Switch for CRAB mode resetting (4) 3319

Press this switch to adjust front drum in CRAB mode.

CRAB mode resetting is signalled by indicator lamp on cluster (25) going OFF.

AV 70 X

43

2.6.

Machine basic functions control

25

22

11 1

MAN

2

AUT

16

MM NN

0

12

15

13

17

10

406B026B

44

AV 70 X

OPERATION MANUAL Drum vibration selector switch (14)

Sprinkling interval potentiometer (10) 3179

3186

Swing the sprinkling potentiometer from „MIN“ to „MAX“ position to control smoothly drum sprinkling intensity.

The selector switch has three positions:

Sprinkling function will not be enabled with the sprinkling potentiometer set to MIN position.

Centre - both drums’ vibration

Left - front drum vibration Right - rear drum vibration

Vibration amplitude selector switch (15)

Pumps sprinkling selector switch (11)

2682

The selector switch has three positions:

3181

One of two drum sprinkling pumps will turn ON, and indicator lamp on cluster (25) will light up.

Adjust sprinkling potentiometer before switching ON the pump!

Left - low amplitude switched ON Centre - OFF Right - high amplitude switched ON

Ignition box (12) MAN / AUT vibration mode selector switch (16)

The ignition-starter switch has four positions “0-I-II-III”. It is only possible to put in and remove the key at the position “0”.

Turning the key to the right at first activates the position “I”, then the suspended position “II” (engine heating), and afterwards the position “III”. ”III” position is used to start the engine.

3180

It is used to switch ON vibrations in MAN or AUT mode.

MAN - manual mode, vibrations can be switched ON even with stationary Machine.

AUT - automatic mode to switch OFF/ON vibrations

Protect ignition box with cover once the key is pulled out.

Cluster (17) It is used to turn ON/OFF contour lights, dipped lights, distance lights, traffic-indicator lights and horn.

Indicator lamps (22) light up to signal contour, dipped, and distance lights are ON.

Accelerator control (13)

Indicator lamp on cluster (25) lights up to signal traffic-indicator lights are ON.

2406

It is used to adjust combustion engine rpm ranging from idle to max speed. Move the accelerator control towards operator seat to increase the rpm and vice versa. Accelerator control is connected with the engine injection pump control lever via a cable.

AV 70 X

45

2.6.

Machine basic functions control

25 24

22 21 20 19 18 1

MAN

2

AUT

MM NN

0

23

1

1

2

406B026C

46

AV 70 X

OPERATION MANUAL Switch + hazard beacon indicator lamp (18) - (optional)

Indicator lamps for (dipped / distance) lights (22)

592348

It is used to switch ON/OFF hazard beacon, indicator lamp in the switch signals this function.

591508

These lamps signal dipped or distance lights switched ON. Alarm lights switch (19) Switch edge cutters sprinkling (23)

596191

It is used for turning on/off the warning lights – the function is indicated by flashing of the indicator lamp in the warning light switch.

596473

0095

Turns on edge cutters springling.

Switch + indicator lamp for cabin’s additional lights (20) - (optional)

It is used to switch ON/OFF additional lights, indicator lamp in the switch signals this function.

Infrathermometer (24) - (optional) 3044

It will be enabled through the key turned ON in the ignition box (12) and it will measure through temperature sensor for a bitumen surface rolled. The value measured is indicated in °C degrees on display (24).

Switch + indicator lamp rear lights (21) 591668R

It is used to turn ON/OFF rear lights, indicator lamp in the switch signals this function.

AV 70 X

47

2.6.

Machine basic functions control

25

!

MM NN !

406A027 Display (22)

Fuel gauge AMN25

Parking brake indicator lamp AMN1A

It indicates the current fuel level in the tank; when the fuel is emptied to the minimum, the red LED starts flashing.

Check the fuel level during operation of the machine.

When the indicator lamp is lit, it indicates that the parking brake is engaged. !

Engine overheating indicator lamp

AMN7A

Not wired.

Level in the sprinkling tank Seat switch indicator lamp

AMN27A

It indicates the current fuel level in the tank; when the fuel is emptied to the minimum, the red LED starts flashing.

AMN2A

The indicator lamp lights up when the operator is not sitting on the seat or when the emergency brake has been engaged.

Check the water level in the tank during operation of the machine.

Indicator lamp for direction indicators (left) AMN008

When the indicator lamp is lit, it indicates that the (left) direction indicators are ON.

48

AV 70 X

OPERATION MANUAL Indicator lamp for soft moving off and soft braking

Neutral indicator lamp AMN9A

AMN16A

When the indicator lamp is lit, it indicates that the travel controls are in the neutral position (N).

When the indicator lamp is lit, it indicates that the soft moving and soft braking mode of the machine is ON.

Before the engine is started, the travel controls (1) must be in the neutral position (N)!

When this indicator lamp is flashing intermittently, it indicates an error code for a defect within the machine travel system.

Shut down the machine and call the service organization to repair the defect on the machine travel system!!!

Indicator lamp for direction indicators (right) AMN08A

When the indicator lamp is lit, it indicates that the (right) direction indicators are ON. Indicator lamp for vibration ON Indicator lamp of hydraulic oil level 591507

The indicator lamp indicates low hydraulic oil level. When the indicator lamp is lit during operation of the engine, it indicates a failure. The engine stalls – the machine stops and the parking brake is engaged.

AMN10

When the indicator lamp is lit, it indicates that the vibration is on.

Fuel filter indicator lamp AMN18

The engine can be started only after the failure is repaired and the oil is refilled to the specified level.

When the indicator lamp is lit, it indicates water in the fuel filter.

If this indicator lamp is lit, clean the fuel filter!

Engine lubrication indicator lamp AMN6A

CRAB mode indicator lamp

Not wired.

AMN15

Indicator lamp for hydraulic oil pressure filter clogging

The indicator lamp indicates that the drum is in CRAB mode.

AMN3A

When the indicator lamp is lit, it indicates that the filter cartridge is clogged.

Sprinkling pump indicator lamp AMN22

The indicator lamp indicates that the sprinkling pump is ON.

Immediately replace the cartridge!

AV 70 X

49

2.6.

Machine basic functions control Indicator lamp for hydraulic oil temperature

Battery charging indicator lamp AMN4

AMN11

The indicator lamp indicates that the maximum allowed temperature of hydraulic oil has been exceeded.

It indicates that the battery charging function is in order. After the key in the ignition box (12) is switched to the “I” position, the indicator lamp must light up and then go out after the start-up.

Stop the machine and check the oil level or search for a defect!

Air filter clogging indicator lamp AMN5

If the indicator lamp does not go out, search for a possible defect!

When the indicator lamp is lit during operation of the engine, it indicates a defect. After 5 seconds, audible alarm will be engaged and after 2 minutes the engine will stop automatically – the machine will stop and the parking brake will be engaged.

When the indicator lamp is lit, it indicates that the filter cartridge is clogged above the allowed limit.

The engine can be started only after the defect is repaired!

Stop the machine and replace the cartridge immediately!

Engine glowing indicator lamp

anti-adhesive liquid

3518

3518

It indicates the engine warming up before cold start.

Start the engine after the indicator lamp goes out.

50

AV 70 X

OPERATION MANUAL Cut-out box (26) It contains F1 - F8 fuses.

F1 - 20 A

front, rear headlamps

F2 - 15 A

roof lights, light switches

F3 - 15 (30)A

traffic-indicator lights, horn, beacon, extra lights, mounting socket

F4 - 5 A

clusters

F5 - 10 A

travel electronics, backing horn

F6 - 15 A

sprinkling

F7 - 7,5 A

vibrations, CRAB (trimmer)

406028

F8 reserve Other fuses located on the Machine At battery disconnector F9

radio (as per car radio manufacturer)

F10 - 80A

Dashboard fuse

F9 F10

416013 Under the cabin lighting cover F11 - 15 A

wipers + window washers

F12 - 15 A

fans

F13 - 5 A

fan control + air conditioner control

F14 - 10 A

air conditioner

400118

400119 AV 70 X

51

2.6.

Machine basic functions control

F16, F17 - 125A

Heating of the engine

F16

F17

400601 Cabin fuse (27) F15 - 30 A

cabin wiring

29 Always replace the fuses with the ones of identical value!

Diagnostics socket (28)

27

It is used to check and set the control units’ parameters via external computer units (notebook).

28 406A028A

Mounting socket (29) It is used to connect auxiliary inspection lamp (12V).

Steering wheel positioning (30) It is used to facilitate boarding and leaving the Machine by its operator.

Release lever (A) to position the steering wheel in the direction away from the column axis towards a dashboard.

A

400125 The lever (A), when shifted out, can be arrested in any position.

A

400126 52

AV 70 X

OPERATION MANUAL Operator seat (31) Seat adjustment: 1

Backrest position

2

Arm support position and lifting

3

Seat turning

4

Seat shifting

5

Seat springing stiffness according to weight indicator.

6

Seat height - grasp the seat and lift slowly to adjust seat height in its next higher position and lock it there. Once lifted to its highest position, the seat will drop back to its lowest position.

2

3

1

6

4 5

400122

Adjust your seat before driving !

Driver must be fastened with the seat belt while driving!

400253 How to swivel operator’s place: Operator’s place can be swivelled within the range of 40° when accelerator pedal is pressed. Once the pedal is released the operator’s place is locked (arrested) in one of 4 positions.

Seat switch: The seat switch is located in the seat cushion.

It serves for disabling the engine starting and for stopping the engine if the driver does not sit on the seat.

If the driver stands up from the seat when driving, the speed starts to decrease to complete stop and the machine brakes to stop, which takes 5 seconds.

If the driver sits down again within 5 seconds, the machine moves on at the selected speed.

MAX 40°

416014

Documentation stowage box 2428

The locker for documentation is located on the seat’s rear side.

400123 AV 70 X

53

2.6.

Machine basic functions control Front wiper selector switch (32)

596625

Three-position selector switch -

Turned OFF

-

Low speed ON

-

High speed ON

Rear wiper selector switch (optional equipment) 596307

Two-position selector switch -

Turned OFF

-

Turned ON

406029

Glass washer switch (33) 2260

-

Wind screen washing ON

-

OFF

-

Rear screen washing ON (optional equipment)

Fan switch (34) 594701

It is used to switch ON cabin fan, its function is signalled via indicator lamp in the switch.

-

OFF

-

High delivery ON

-

Low delivery ON Switch of air-conditioning (35) (optional equipment)

2441

Cabin lighting (36) Ceiling lamp incl. selector switch is located overhead the dashboard.

406029A Ventilation nozzles (37) Adjustable nozzles are located on cabin ceiling, please adjust and swivel the dampers to alter the amount and direction of flowing air.

54

AV 70 X

OPERATION MANUAL Control tie rod for heating valve (38)

max

It is used to switch ON the cabin heating.

min

2638

Make continuous control from MIN position (valve closed) to MAX position (valve fully open) for the amount of liquid flowing to the heating body.

Adjust the heating valve before driving!

406030 Hand pump control lever (39) It is used to control the hand pump when lifting or letting down the bonnet.

Location in case of the machine with a ROPS cab

406030B Location in case of the machine with a ROPS platform and rail

406031 First-aid box stowage place (40)

The Machine shall be equipped with firstaid box!

406030C AV 70 X

55

2.6.

Machine basic functions control

Fire extinguisher (41) - (optional) Place for the installation of a fire extinguisher.

! Attention !

The manufacturer recommends that the machine be equipped with a fire extinguisher.

406032 Stowage pockets (42) These are used for Operator’s personal items.

416002A Anti-dazzle (sun) screen (43) Adjust the anti-dazzle screen through securing it to the fixing on the glass.

400242 Window washer tank (44) Fill with standardly available media.

Fill with antifreeze or drain before winter season starts!

400127 56

AV 70 X

OPERATION MANUAL Additional lights (45) Lights located on the Machine cabin (optional).

416045 Beacon socket (46) It is used to connect the beacon.

400243 Back mirrors (47) External back mirrors enable to view poorly visible areas.

Maintain these mirrors clean and properly adjusted!

AV 70 X

57

2.6.

Machine basic functions control

Cabin ventilation air filter (48) It includes replaceable filter element to catch the impurities drawn in from air.

416004

Arm rests on the door (49) Transportation position

400244 Working position

400245 58

AV 70 X

OPERATION MANUAL Battery disconnector (50) It is used to disconnect the battery from the Machine frame.

Position „0“ - Machine wiring disconnected.

„0“

„I“

Position „I“ - Machine wiring connected.

401678

Hand pump (51) It is used to lift or let down the bonnet.

Located on LH side of rear frame.

400602

AV 70 X

59

2.7.

How to Control and Use the Machine

25

1

MAN

2

AUT

MM NN

0

13

12 17

1

1

8

1

N

1

0

0

N

406A026D

60

AV 70 X

OPERATION MANUAL 2.7.1. Start-up of the engine Check daily before engine starting the amount of oil in the engine and hydraulic tank, cooling liquid in the cooling circuit, fuel in fuel tank, water level in water tank. Confirm no loosened, worn or missing parts exist on the Machine.

Start the engine only from the driver’s control stand! Use alarm horn to signal the engine starting and check nobody is endangered by starting the engine!

How to start: •

Switch ON the battery disconnector (50).

•

Insert key in the ignition box (12) in “0” position and switch over to “I” position.

•

All indicator lamps on the cluster (25) will light up.

•

Then on cluster (25) the indicator lamps for brakes, recharging, neutral, will remain ON, along with engine lubrication indicator lamp (flickers).

•

If you leave the key in ”I“ position for over 15 seconds then the acoustic alarm will switch ON - to warn operator about the battery discharged (acoustic alarm will turn OFF once engine is started). Unless it is started within 2 minutes, please get your key back to “0” position before starting the engine again.

•

Use alarm horn on combined switch (17) to signal engine starting.

•

Adjust accelerator control (13) for increased rpm (1/4 stroke).

•

Switch over the key to the suspended position “II” and keep it at the position for approximately 15 seconds (engine heating) (this action can be skipped with a hot engine or at a high ambient temperature).

•

Turn the key to “III” position to start the engine.

•

On cluster (25), following the starting, the engine lubrication indicator lamp and recharging indicator lamp shall go OFF.

•

Once the Machine has started to move the neutral lamp and brake lamp will go OFF.

Note If starting is unsuccessful, please turn your key back to ”0“ position. Unless engine starts even after 3 attempts - please check the oil system.

Starting is interlocked: -

unless travel controls (1) are in neutral position (N)

-

emergency brake (8) function is enabled.

Do NOT start the engine for over 30 seconds. Wait 2 minutes before any next starting.

When starting at low temperatures the recharge indicator lamp will remain ON accompanied by a sound alarm - increase engine rpm adequately - the indicator lamp will go OFF. Following the engine start let the engine idle at increased rpm (1/2 stroke of accelerator actuator) for 3÷5 min.

It is forbidden to quickly increase and decrease engine speed. It can damage the engine!

Do NOT let the engine idle for over 10 minutes - any idling longer then that may cause fouling of injectors, piston rings, or valves to get seized!

Unless oil temperature reaches min. 60 °C, then the engine will not be lubricated sufficiently - do not load the engine fully!

AV 70 X

61

2.7.

Machine basic functions control

1 + 0

12

V

3 -

+ 12

0

4

2

V

-

406020

62

AV 70 X

OPERATION MANUAL How to start via cables from external power source: Starting voltage from external power source shall be the voltage of 12V. Follow unconditionally the operation sequence below.

1/ Connect one end of (+) cable pole to (+) pole of the battery discharged.

2/ Connect second end of (+) cable pole to (+) pole.

3/ Connect one end of (-) cable pole to (-) pole of external battery.

4/ Connect the second end of (-) cable pole to such part of started Machine which is fix-wired with the engine (or with the engine block itself ).

When started, disconnect the battery jump cables in reverse order.

Do not connect (-) pole cable to (-) pole of discharged battery of the Machine being started! There is risk of strong sparking in course of starting followed by explosion of battery-generated gas.

Make sure the non-insulated parts of the battery jump cable clamps do NOT contact each other!

Make sure the jump cable connected to (+) pole of the battery does NOT come into contact with electrically conductive parts of the Machine - danger of short circuit!

Do NOT lean over the battery - risk of electrolyte burn!

Rule out any presence of flammable sources (open flame, burning cigarettes, etc.)

Do NOT confirm voltage presence in a wire through sparking via Machine frame!

AV 70 X

63

2.7.

Machine basic functions control

25

1

MAN

2

AUT

MM NN

0

13

1

1

2 3

1

N

1

0

0

N

406A026E

64

AV 70 X

OPERATION MANUAL 2.7.2. Travel and reversing Before starting to move, please check the area in front and behind the Machine is clear and with no persons or obstructions present!

Use loud horn to signal engine starting and wait long enough for those persons present to leave the in time the area round the Machine or the area beneath the Machine!

Operator must sit on the seat before the Machine starts moving! If the operator gets up from the seat during the Machine travel then the Machine will stop and brake.

Machine travel and reversation: Select travel direction: Start the engine. Adjust max engine rpm via accelerator control (13) Get the Machine moving by shifting travel controls (1) from (N) zero position to (0) neutral position and then by selecting a direction of running.

Shift the controls (1) to opposite direction to change the direction of Machine travel.

Travel speed selection: Travel speed corresponds to the deflection magnitude of travel controls (1) from zero position (0).

Travel speed can continuously be altered using speed potentiometer (2) within the range of MIN (turtle) to MAX (rabbit).

If the speed potentiometer (2) is in MIN position then the Machine is unable to start moving.

Note The instantaneous stopping of the Machine by means of travel controls (1) applies to all travel modes of the Machine.

Shift the travel controls (1) to opposite position via (0) and then return to (0) position within the interval of 1 second to stop the Machine - the engine will continue to run.

Travel modes of the Machine: •

RAMP (soft starting to move and stopping to move)

•

CONSTANT SPEED (continuous Machine drive)

•

ANTISTALL (engine protection against overload)

•

CRAB (extended track of the Machine)

Travel in RAMP mode The function of soft starting to move or stopping to move prevents from forming the waves when compacting the bitumen surface during Machine travel.

Attention, in this mode the Machine stopway is longer!

Use speed potentiometer (2) to adjust the speed, and use travel control (1) to adjust travel direction.

Press pushbutton (3) to switch ON/OFF this function, indicator lamp on cluster (25) will light up to signal this function.

Move travel controls (1) to opposite position via (0), and then return it back to (0) position within 1 second interval to stop the Machine - the engine will remain running.

Following the travel controls (1) moved to neutral (N) the function will be OFF! Shift travel controls (1) to neutral (N) position, press pushbutton (3) - the function will become enabled again.

Note You may switch ON the function during Machine travel.

AV 70 X

65

2.7.

Machine basic functions control

25

1

MAN

2

AUT

MM NN

0

6

5

6

5

1

1

2

4

1

N

1

0

0

N

406A026G

66

AV 70 X

OPERATION MANUAL Travel in CRAB mode This function is used to adjust extended track during Machine travel.

Use potentiometer (2) to adjust travel speed, and use travel controls (1) to adjust its direction.

Press pushbuttons (5) and (6) on travel controls (1) to control the Machine in CRAB mode, and at the same you may turn the Machine.

Shift the travel controls (1) to opposite position via (0) and then return to (0) position within the interval of 1 second to stop the Machine - the engine will continue to run.

By deflecting the travel controllers (1) from the position (0), the machine drives off.

Turning ON: Press button (5) to deflect the front drum to the right and press button (6) to deflect to the left, the indicator lamp on cluster (25) will light up to signal this function.

Max deflection of the front drum to both sides is 180 mm (7.09 in).

Turning OFF: Press switch (4) to cancel CRAB mode of front drum.

Indicator lamp on cluster (25) will go OFF to signal CRAB mode has been reset.

Note In the event that the control lamp on the combined instrument (25) is flashing, hold the switch and turn the steering wheel (to the left/ right) until the control lamp goes out.

If the Machine is equipped with cutter and final compactor, then pushbuttons (5) and (6) on travel control (1) on the same side where it has been mounted, are used to control it. Then pushbuttons (5) and (6) on the second travel control (1)) are used to control the Machine in CRAB mode.

Take special care when Machine travels in CRAB mode near constructed facilities so to avoid their damage due to any collision (hitting)!

If necessary, fold the external mirrors!

AV 70 X

67

2.7.

Machine basic functions control

25 16 1

MAN

2

AUT

MM NN

0

14

1

7

15

7

13

1

2

1

N

1

0

0

N

406A026H

68

AV 70 X

OPERATION MANUAL Machine travel and reversation incl. vibrations Adjust max engine rpm via accelerator control (13), and adjust travel speed via speed potentiometer (2).

Use selector switch of the vibrating drum (14) to choose vibration (front / both / rear), and use vibration amplitude selector switch (15) to choose high or low amplitude.

Vibration manual switching ON/OFF mode (MAN): Use switch (16) to turn ON/OFF this function.

Press button (7) on travel control (1) to switch ON the vibration.

Indicator lamp on cluster (25) lighted up will signal this function.

Press button (7) on travel control (1) again to switch OFF vibration.

Note MAN mode enables to switch ON vibration on stationary Machine, the travel controls (1) shall be in (0) position.

You can switch OFF the vibration by shifting travel controls (1) to neutral (N) position.

Automatic vibration switching ON/OFF mode (AUT): Use switch (16) to turn ON/OFF this function.

Press button (7) on travel control (1) to switch ON vibration.

Indicator lamp lighted up on cluster (26) will signal vibration function.

Vibration will automatically switch ON at travel speed over 0,5 km x hour-1 (0,3 MPH).

Vibration will automatically switch OFF at travel speed below 0,5 km x hour-1 (0,3 MPH).

MAX 30%

Automatic vibration function remains enabled even after travel controls (1) have been moved via position (0).

MAX 30%

Note Vibration can be switched OFF through shifting travel controls (1) to neutral (N) position.

For the maximum permissible slope gradient when driving uphill and across the slope gradient, see figures.

The values given are lower depending on adhesive conditions and the machine instantaneous weight!

406033

MA 25%X

MAX 15%

406022 AV 70 X

69

2.7.

Machine basic functions control

25

1

MAN

2

AUT

MM NN

0

13

12

1

7

7

1

8

1

N

1

0

0

N

406A026I

70

AV 70 X

OPERATION MANUAL 2.7.3. Emergency stop of the Machine Apply this in the event of failure where the engine is unable to be shut off via the key in the ignition box, or through shifting the travel controls (1) to position (0)!

How to switch ON: Press emergency brake button (8) and the Machine will brake, engine will turn OFF and the acoustic alarm will start.

On cluster (25) the indicator lamps for seat switch, parking brake, recharging will light up, and lubrication indicator lamp will start to flicker.

How to switch OFF: Turn the press button in the direction of arrows and the acoustic alarm will get turned OFF. On cluster (25) the parking brake indicator lamp and neutral indicator lamp will remain ON. Shift travel controls (1) to neutral (N) position, the Machine can be started again in this position.

2.7.4. How to stop the Machine and its engine Press button (7) on travel control (1) to switch OFF vibration, indicator lamp on cluster (25) will go OFF. Stop the Machine through shifting travel controls (1) to neutral (N) position.

Use accelerator control (13) to adjust idle engine speed.

Switch over the key in the ignition box (12) to “0“ position, and tilt back the ignition box lid to close it.

Do not stop hot engine instantly but keep it running idle for 3 minutes. The engine and turbocharger will get cooled down slowly and evenly!

Travel controls (1) shall be always in neutral (N) position!

Switch OFF the battery disconnector during Machine shutdown!

2.7.5. Machine parking Shut down the Machine on flat and solid surface at a point with no potential of natural hazard (landslides, possible flooding, etc.)

Following the engine stop, before leaving the Machine, please disconnect its battery disconnector (50).

Clean the Machine to remove dirt (scrapers and drums).

Make overall inspection of the Machine and repair any defects that have occurred during operation.

Lock the Machine covers and its cabin.

Do NOT stop hot engine instantly, but instead let it idle for 3 minutes. The engine and turbocharger will cool down slowly and evenly!

AV 70 X

71

2.7.

Machine basic functions control

2.7.6. Bonnet raising and lowering Stop the Machine, shut off the engine, and disconnect battery disconnector (50).

„0“

„I“

Lift the bonnet with the engine shut off and battery disconnector disconnected!

Check that no persons are under hazard when letting the bonnet down!

401678 Lift the bonnet Remove control lever and insert in the hand pump.

Turn the bonnet raising lever to the horizontal position; see the figure.

Pump to lift the bonnet.

400605

Once lifted, secure the bonnet with strut.

400140 Let down the bonnet

Set the foot step to the original position!

400606 72

AV 70 X

OPERATION MANUAL Pump to lift the bonnet and secure with strut.

416005 Turn the bonnet raising lever to the vertical position, see the figure, and the bonnet will start to drop.

Confirm safe touch-down of the bonnet.

Remove control lever (39) and put it inside Machine cabin.

400602A

AV 70 X

73

2.7.

Machine basic functions control

25 11 1

MAN

2

AUT

MM NN

0

9

10

406A026J

74

AV 70 X

OPERATION MANUAL 2.7.7. Sprinkling It is used to sprinkle the Machine drums.

Switch ON one of two sprinkling pumps via sprinkling pumps selector switch (11).

Indicator lamp on cluster (25) will signal the function of switching ON the sprinkling pump.

Green LEDs signal water level in the tank, red LED flashes when emptied to min.

Using the potentiometer of the watering cycle interval (10), set the watering intensity within the range of MIN/MAX. The watering intensity depends on the driving speed; the standing machine performs watering only if the potentiometer (10) is set to MAX. Using the watering button (9), it is possible to switch on the additional watering of drums, e.g. before driving on a compacted bitumen surface.

Check water level in the tank during Machine operation.

We recommend to alter the pumps following 100 motohours in order to ensure their uniform wear.

AV 70 X

75

2.7.

Machine basic functions control

11 1

MAN

2

AUT

MM NN

0

23

6

5

406A026K

76

AV 70 X

OPERATION MANUAL 2.7.8. Edge cutter and compacter (OPTION)

To additional assembly use appropriate manual.

Edge cutter plate location.

416043 Edge cutter plate 1 - Name - always mentioned only in the English version

2

2 - Type

3

3 - Serial number 3459

4 - Maximum weight

TYPE

AMMANN CZECH REPUBLIC a.s.

Náchodská 145 549 01 NOVÉ MĚSTO NAD METUJÍ CZECH REPUBLIC

5 - Year of manufacture

MAXIMUM MASS

DESIGNATION

How to activate the cutter: •

YEAR OF CONSTRUCTION

Turn the switch pump spray cutters (11).

MADE IN CZECH REPUBLIC

5

1 Make sure nobody is endangered when the edge cutter is started!

•

Turn the switch sprinkling cutters (23).

•

Press button (5), (6) (see up/down symbols on the button) to set the edge cutter to the required position.

•

The required position is being set while the button is pressed. After reaching the limit position in either direction, the cutter will automatically stop.

•

The cutting disc (A) can be replaced for the compacting disc (B).

•

The replacement is performed by dismounting the attachment of a final compaction disc on the rear yoke by means of bolts. Unused cutting disc will be attached to the rear left drum yoke with two bolts.

4

SERIAL NUMBER

3459

A B

416044 AV 70 X

77

2.8.

•

Machine transport

The machine can move on its own between working sites.

When moving, observe the safety measures applicable to the working site.

1

3 9

1

2 406023

•

The machine should be transported on a vehicle on public roads.

When transporting the machine on a vehicle, observe the provisions applicable to the given territory.

When loading and unloading, the vehicle transporting the machine must be braked and mechanically protected against accidental movement using scotch blocks 3.

The machine on the vehicle must be properly tied and mechanically secured against longitudinal and lateral displacement as well as against tipping 1. The drums must be secured using scotch blocks 2.

78

AV 70 X

OPERATION MANUAL 2.8.1. How to load the Machine Use drive-up ramps or a crane to load the machine on the transporting vehicle.

2.8.1.1. Loading the machine using a ramp Set the scrapers to the working position.

When loading the machine using a ramp, all safety regulations related to loading of the machine valid in the place of loading must be adhered to. The ramp must have appropriate loading capacity, antislip surface and must be stored on a flat surface.

We recommend that you adhere to regulation BGR 233.

Maximum permissible incline of the ramp is 30 %.

Non-adherence to the prescribed parameters of the ramp may result in damage to the machine.

When loading the machine, a second person must be present to signal approach onto the ramp. See the list of hand signals in chapter 2.1.6.

401718

Pay increased attention when loading the machine. Improper handling can cause serious injury or death.

MAX 30%

406036

AV 70 X

79

2.7.

Machine basic functions control

2.8.1.2. Loading the machine using a crane

8400 kg (18 520 lb)

For loading with crane the Machine is fitted with lifting lugs.

Observe the relevant national safety measures when loading th emachine with a crane.

Lmin = 5 m 2x min 2100 kg (2x min 4630 lb)

Lmin = 5 m 2x min 2100 kg (2x min 4630 lb)

Before lifting, the Machine joint must be secured against slight turning.

406024 How to secure the joint: Dismantle the arm (1).

1

400143 Secure the arm with pivots (2) and safety pins locks (3).

Observe safety regulations when loading and unloading!

Use the crane of sufficient loading capacity!

Use corresponding and unbroken rigging of sufficient loading capacity!

The Machine must be tied to the lifting lugs on the Machine!

Only a trained person (slinger) may carry out the tying of the Machine!

Keep off the area beneath the hanging load!

80

3

2

2 3

400144

AV 70 X

2.9.

Special conditions of the machine use

2.9.1. Machine towing To provide for towing the Machine is equipped with two lugs on front frame, and with two lugs on rear frame.

A sunken machine can be towed for a short distance if the engine is running and the travel drive and steering are working.

The operator on the towed machine must steer the machine in the towing direction.

When towed the Machine shall be attached with both lugs !

When towing, please use undamaged towing cable or pull rod of sufficient loading capacity 1,5 higher than the weight of hauled Machine. It is forbidden to use a chain for hauling.

It will be necessary to maintain minimal deflection from direct angle of hauling.

Max deflection will be possible within angle of up to 30°.

When towing, it is necessary to ensure the continuous movement. Do not exceed a towing speed of more than 2 km/hour (1.2 mph).

The machine should only be towed for the shortest possible distance – to extricate the machine if it gets stuck or is blocking traffic in case of breakdown. Do not tow the machine for a longer distance than 300 m (0.19 mi).

The hauling machine shall fit with its size the Machine broken. It shall have sufficient hauling force (performance), weight and brake effect.

When hauling downhill with the help of cable it will be necessary to attach next hauling machine to the rear part of the Machine broken. In this way it will be possible to avoid uncontrolled motion of the Machine damaged.

•

416047

If the engine does not work, or there is a defect in the hydraulic system, then you must release the short-circuit the hydraulic circuit and brake of the machine.

No person may stay on the Machine towed!

When hydraulic circuit for the travel is short-circuited and braked off, this means that all the brakes are disabled!

Before braking off secure the Machine with wooden scotch blocks against starting to move!

Do NOT touch hot parts of the Machine, burn hazard!

AV 70 X

81

2.9.

Special conditions of the machine use

How to brake off: Turn off the battery disconnector (50)

„0“

„I“

401678

Raise the bonnet and secure it with a support.

400140 Travel pump short-circuiting: Unscrew two multi-purpose relieve valves by three threads in CCW direction (hexagon 22 mm) (0.87 in).

416027 Multi-purpose relieve valves are located on travel hydroelectric generator. The travel hydroelectric generator is located on the LH side, in engine compartment.

400608 82

AV 70 X

OPERATION MANUAL Releasing of the brakes of the machine:

Before releasing the brakes, secure the machine using wooden blocks against accidental moving!

Turn the bonnet raising lever to the vertical position, see the figure.

400602A Remove hose (3) away from the clip.

Disconnect the hose (1) at the point (2).

Connect the hose (3) to the point (2).

3

2 1

416046 Turn the bonnet raising lever to the horizontal position.

Insert the lever into the pump and pressurize the brake circuit by at least 30 full strokes (one stroke = movement of the lever up and down ).

Now the Machine is braked off, and it will be possible to tow it away.

Due to leakage the pressure in the brakes may lower in course of towing.

Check the drum of the towed machine for the occurrence of braking or skidding.

In such a case interrupt the towing and pump again using the lever in the manual hydrogenerator.

After completion of towing, chock the drums and restore the machine.

AV 70 X

400605

83

2.9.

Special conditions of the machine use

How to put into initial state Turn the bonnet raising lever to the vertical position, the machine will brake to a stop.

400602A Put the hose (1) and (3) to its original condition.

3

2 1

416046 Unscrew two multi-purpose relieve valves by three threads in CW direction (hexagon 22 mm) (0.87 in).

416027 Turn the bonnet raising lever to the horizontal position.

400605 84

AV 70 X

OPERATION MANUAL Start pumping to lift the bonnet, secure the strut.

400140 Turn the bonnet raising lever to the vertical position, the bonnet will start to drop.

Confirm safe touch-down of the bonnet.

Remove control lever (39) and put it back in the Machine cabin.

Confirm no other persons are endangered with the bonnet descending!

Do not leave your limbs in the area of the bonnet lowering!

400602A Check the hydraulic oil level in the tank. Refill the oil according to chapter 3.6.8. if required.

MAX

1

MIN

2

400612

AV 70 X

85

2.9.

Special conditions of the machine use

2.9.2. How to operate the Machine during its running-in Do NOT load the Machine at its full capacity when putting the new Machine into operation or following its major overhaul during the first 30 hours!

2.9.5. Machine operation at high altitudes With the altitudes increasing the engine power drops due to lower atmospheric pressure and lower specific weight of intake air.

Engine power depends on the environment where the Machine is operating.

The machine may be used up to a maximum altitude of 3,658 m (12,000 ft).

2.9.3. Operating the Machine at low temperatures Compacting during winter season depends on the content of fine particles and water in the soil being compacted. With the temperature dropping below freezing point the soil becomes more solid and harder to compact.

2.9.6. Machine operation within very dusty environment

At the temperatures below 0 °C (32 °F) it is possible to compact only dry soils (and stony loose materials), or carry out rapid compaction of non-frozen materials (before soil gets frozen).

While in very dusty environment, please cut short the intervals of cleaning and replacing the air filter elements; and the replacement intervals of cabin dust filter, and cut short the intervals of cleaning the coolers.

Recommended interval of cleaning is 1x per week.

Set up the Machine for operation at low temperatures: •

Check concentration of engine cooling liquid.

•

Exchange motor oil for the one recommended for given external temperature range.

•

Use hydraulic oil of corresponding cinematic viscosity.

•

Use winter diesel oil.

•

Confirm battery has been recharged.

A precondition for proper starting at low temperatures is that the battery is OK. The Machine can be used at its full capacity only after the media have been heated to their operating temperatures.

2.9.4. Machine operation at high temperatures and humidity The engine power lowers with the air temperature and moisture increasing. Due to the fact that both these factors reducing the engine power, are independent on each other, it is possible to describe their impact as follows:

2.9.7. Driving with vibrations on compacted and hard materials When operating the Machine with vibration on hard materials (e.g. stony loose material), or with high level of compacting the base material, there can be even loss of contact between the drum and the material compacted (so called vibro-hit). This state will show in the increased vibration transfer into the Machine frame and onto the Driver’s control stand. Its partial elimination is possible via increasing the travel speed or changing the Machine vibration parameters (with the use of lower amplitude).

When it is necessary to operate the Machine under conditions where the Operator might be exposed to higher vibrations, then the Machine Operator will be liable to adjust the work procedures so as to prevent any injury to Driver’s health.

Note

-

each 10 °C (18 °F) of temperature rise means power drop by up to 4 % (at constant humidity)

-

each 10 % of RH increase means power drop by up to 2 % (at constant temperature).

At ambient temperatures when hydraulic oil temperature is constantly round 90 °C (194 °F), we recommend to exchange oil for the one with cinematic viscosity of 100 mm2/s.

86

When driving the Machine with vibrations on a different base material than stated in “Specification Manual”, the emission figures for vibration acceleration will be different - “Noise and vibration emissions”.

The driving with vibration on hard (frozen, concrete, overcompacted) surface or on bedrock is forbidden. There is a danger of damage to the machine.

AV 70 X

MAINTENANCE MANUAL

3. MAINTENANCE MANUAL AV 70 X (Cummins Tier 3)

AV 70 X

87

88

AV 70 X

3.1.

Safety and other measures for machine maintenance

3.1.1. Safety of machine maintenance Carry out lubrication, maintenance and adjustments: •

By professionally trained personnel

•

In line with safety instructions given in the Operation Manual

•

According to schedule given in the Lubrication Chart following the hours actually worked

•

On the machine located on flat solid surface, secured against self-motion (scotch blocks), and this always with the engine OFF, key removed from ignition box, and the wiring cut off

3.1.2. Fire precautions during operation media exchanges •

In terms of fire hazard the flammable liquids used on the Machine have been divided into three hazard classes: IInd

Hazard class - Diesel oil

IVth Hazard class - mineral oils, lube greases •

Oil exchange point shall be located so it does not interfere with the explosion or fire hazard area.

•

It shall be identified with notice boards and signs of no smoking and no use of open flame.

•

Only after Machine Repair sign is attached onto steering wheel (the sign is supplied together with machine accessories)

•

Handling area shall be sized so the capture the amount to flammable liquid equal to the capacity of biggest vessel, transport container.

•

On machine parts cooled out

•

It must be equipped with portable fire extinguishers.

•

After having cleaned the machine, lubrication points and maintenance locations

•

To handle the oil, Diesel oil, please use such vessels like metal barrels, canisters or sheet-metal cans.

•

Using proper, undamaged tools

•

Transport containers shall be properly closed when stored.

•

Through replacement with new original parts as per the Spare Parts Catalogue

•

•

With sufficient lighting of the entire machine in the event of lowered visibility and at night

Vessels shall have one opening, be stored with the opening on top, and secured against any flowing out or dripping of their content.

•

•

so the guards and safety elements are reinstalled again upon work completion

Vessels shall be designated with indelible inscription indicating the content and flammability class.

•

through retightening bolted connections - with torque specified, and through checking the connection tightness

•

with the operation media heated - beware of burns - use recommended media, only.

Upon completion of the adjustment or maintenance, please examine the function of all safeguard equipment!

AV 70 X

89

3.1.

Safety and other measures for machine maintenance

3.1.3. Ecological and hygienic principles

Ecological principles

When operating or maintaining the Machines the user shall be liable to follow the general principles of health and environment protection according to the laws, ordinances and regulations in individual territories of the Machine use.

The media of Machine’s individual systems, and some of its parts after having been discarded (dismantled, media exchanged) become waste with hazardous properties against the environment.

Hygienic principles •

•

Crude oil products, cooling system media, battery media and coating compositions incl. thinners are materials harmful to health. Workers coming into contact with these products during machine operation or maintenance shall be liable to follow the general principles of their own health protection and conform to the safety and hygienic manuals of these products’ manufacturers.

This category of waste products includes the following in particular -

Organic and synthetic lubricating materials, oils and fuels

-

Brake fluids

-

Cooling liquids

-

Battery media and the batteries themselves

-

Cooling system media

Skin protection during work with crude oil products, coating compositions or cooling liquids.

-

Cleaners & preserving agents

-

All dismantled filters and filter elements

-

Proper hand washing upon work completion and before any meal; use adequate reparation cream to treat your hands.

-

All used and discarded hydraulic or fuel hoses, rubbermetal and Machine’s other elements, made dirty due to the abovementioned products.

-

Adherence to the instructions given in this Manual.

We call your attention to the following in particular: -

Eye protection and skin protection during work with the batteries.

•

Always store the crude oil products, cooling system media and battery media, and coating compositions incl. organic thinners, and also the cleaners and preserving agents, in the genuine, original and properly labelled packages. Do not admit any storage of these materials in unlabelled bottles or in any other vessels with regard to the hazard of mistaken identification (faulty change).

•

When skin, mucosa, eyes are accidentally stained, or vapours inhaled, immediately apply the first aid principles. In the event of accidental use of these products get prompt medical attention.

•

When working with the Machine in cases where the Machine has platform fitted, cabin windows are left opened, always use ear protectors of adequate type and version.

90

•

The given materials and parts, when scrapped, shall be handled compliant to the respective national regulations on environmental protection, and in line with the health protection regulations, as well.

AV 70 X

3.2.

Media specification

MAINTENANCE MANUAL

3.2.1. Engine oil 2412

Engine oil has been specified as per its performance classification and viscosity classification.

Performance classification under API (AMERICAN PETROLEUM INSTITUTE) ACEA (ASSOTIATION DES CONSTRUCTEUERS EUROPPÉENS DE AUTOMOBILE) Viscosity classification To determine SAE (SOCIETY OF AUTOMOTIVE ENGINEERS) viscosity class the ambient temperature and type of operations at the place where the Machine will be used are decisive.

The oil use according to the API and ACEA classification prescribed by the engine manufacturer: American Petroleum institute Classification (API)

International Classifications

Comments

API CD, API CE, API CG-4/SH

ACEA E-1

OBSOLETE, DO NOT USE

API CF-4/SG

ACEA E-2, ACEA E-3, JAMA DH-1

Minimum acceptable oil classification for midrange engines.

API CH-4/SJ, API CH-4

Global DHD-1

Acceptable oil classification for midrange engine.

API CH-4

ACEA E-5, Global DHD-1

Similiar in performance to CES-20071 but validate under European test standards.

Excellent oil for midrange engines.

API CI-4/SK, API CI-4

N/A

Excellent oil for midrange engines.

AV 70 X

91

3.2.

Media specification

The Ammann machines are filled with engine oil of viscosity class SAE 15W-40 during production.

Note Exceeding of the lower temperature limit does not damage the engine, it may only cause starting problems.

It is suitable to use general-purpose multi-grade oil in order that oil need not be exchanged because of ambient temperature changes.

Use of synthetic engine oils is permited subjekt to the same performance and viskosity limitations of minarel (petroleum) based engine oils. The same oil change intervals must be applied to the synthetic oils that are applied to mineral (petroleum)based engine oils.

For easier start at temperatures below 0 °C (32 °F), SAE 10W-30 oil is recommended by the engine manufacturer.

Exceeding the upper temperature limit must not last for long, taking into consideration reduced lubricating properties of oil.

400150

92

AV 70 X

MAINTENANCE MANUAL 3.2.2. Fuel Diesel oil is used as the engine fuel: •

EN 590

•

ASTM D6078-78: 1-D and 2-D

The ASTM 2D is recommended to use as optimal one.

Fuel viscosity shall be over 1,3 cST at 40 °C (104 °F) to provide for fair characteristics of the liquidity and lubricating of the fuel system components.

At ambient temperatures below 0 °C (32 °F) you must use winter diesel oil. At ambient temperatures below -15 °C (5 °F) it will be necessary to use special diesel oil with additives for these purposes (”engine super diesel oil”).

NEVER mix diesel oil with gasoline, with alcohol. These mixtures may cause explosion!

AV 70 X

Use of biofuel (Diesel fuel) Using the fuel mixture under the trade name of Bionafta is in principle approved by the engine manufacturer for the engine on the machine if it conforms to the specifications under EN 14214 or ASTM D6751.

Before using Bionafta on the machine, make sure that it is supplied by a reputable supplier who supplies fuels corresponding to the above-mentioned standards.

Always ask the supplier of Bionafta for information concerning the condition under which it can be used.

Guarantee for the engine will be rejected when using Bionafta not conforming to the above-mentioned standards and if the fuel system or engine is damaged as a result of using improper Bionafta!

! CAUTION !

When using Bionafta, power can be reduced by up to 12% depending on the used mixture of Bionafta.

Therefore, do not adjust the engine or the setting of the injection pump for increasing the power in any case. Never mix the fuel mixture at the place of use.

Bionafta has a higher cloud point at a low ambient temperature, which leads to the creation of wax crystals in the fuel resulting in the fuel filter clogging.

When using Bionafta, it is necessary to shorten the intervals of the engine oil exchange and replacement of an oil filter and fuel filter.

When changing over to Bionafta, the action of Bionafta releases corrosion and impurities created on the fuel tank internal walls. Impurities are brought by the fuel to the filter catching them and the filter must be replaced afterwards.

Bionafta has a higher ability to absorb atmospheric moisture, which results in the condensation of atmospheric moisture on the internal walls of the tank and a higher content of water in the fuel and the need for more frequent discharging of water from the fuel filter separators. The possibility of the occurrence of the problem increases in cold weather.

If Bionafta (Biodiesel) is used all the year round, it is necessary to clean the fuel system under the engine operation with a clean diesel fuel for at least 30 minutes before parking the machine for longer than 3 months. Further, it is necessary to drain off the fuel tank, clean it, and either fill it with diesel fuel or minimise the occurrence of moisture and limit the microbiological growth inside the tank. Consult the measures with the fuel supplier.

93

3.2.

Media specification

3.2.3. Cooling liquid

Water quality 2152

The coolant specification must meet requirements of: •

CES 14603

To fill the cooling circuit, use the coolant in the mixing ratio of 50%/50% with high-quality water (thermal protection up to -37 °C).

The maximum admissible concentration of the coolant is 60% (thermal protection up to -54 °C).

Change the coolant every 2,000 hours of operation, after 2 years at the latest.

Do not use hard water with a higher content of calcium and magnesium, which brings calculus formation, and with a higher content of chlorides and sulphates, which causes corrosion; refer to CUMMINS Engine Operation and Maintenance Manual.

The maximum content of compounds of calcium and magnesium is 170 milligrams – hardness of water.

The maximum content of compounds of chlorine is 40 milligrams.

The maximum content of compounds of sulphur is 100 milligrams.

Safety instructions:

Note

1) Protect your hands with protective gloves.

The machines are filled with a cooling solution with the Bantleon Avia Antifreeze NG coolant, specification CES 14603, ASTM D 4985, ASTM D 6210 at the manufacturer’s during the production.

2) In case of ingestion immediately seek medical treatment.

It is a coolant based on monoethyleneglycol containing silicates.

It does not contain phosphates, nitrates, amines and borates.

3) In case of contact with skin or clothing immediately wash the affected area with clean water.

4) Do not mix different types of coolants. The mixture can cause a chemical reaction with formation of harmful substances.

There is an Avia NG label placed at the point to fill the coolant into the machine.

Refill the cooling circuit with the same or a completely miscible coolant of the required specification.

If the use of a different, immiscible coolant is necessary, the cooling circuit must be completely drained and cleaned with clean water repeatedly, at least 3 times.

However, it is not allowed to use a coolant of a different specification than stated by the engine manufacturer.

The coolant protects the cooling system from freezing, corrosion, cavitation, overheating, etc.

It is forbidden to operate the machine without coolant even for a short time.

It is forbidden to use a coolant of a different than prescribed specification and base. The engine and the cooling system can get damaged and the warranty lost.

Always check the ratio of antifreeze cooling agent in the coolant with a refractometer before the winter season starts.

94

AV 70 X

MAINTENANCE MANUAL 3.2.4. Hydraulic oil

3.2.7. Gear oil 2158

Only the quality hydraulic oils of power class under ISO 6743/ HV (corresponds to DIN 51524 Part 3 HVLP; CETOP RP 91 H) must be used for the Machine’s hydraulic system.

Standardly refill the machines with hydraulic oil of kinematic viscosity 68 mm2/s at the temperature of 40 °C (104 °F) ISO VG 68.

This oil is the most suitable one to use in the broadest range of ambient temperatures.

At high ambient temperatures when oil temperature reaches constantly 90 °C (194 °F) we recommend to exchange oil with cinematic viscosity of 100 mm2/s - HV 100 (BP BARTRAN HV 100; ESSO UNIVIS N 100, etc.).

If it is necessary to start the Machine for the period of one month or longer at ambient temperatures below -8 °C (18 °F), please exchange oil in the hydraulic system for the oil with cinematic viscosity of 46 mm2/s - viscosity class HV 46.

At the temperatures below -13 °C (9 °F), please exchange oil for the one with cinematic viscosity of 32 mm2/s - viscosity class HV 32 (e.g. BP BARTRAN HV 32, ESSO UNIVIS N 32, etc.).

2186

For greasing the drum reducers, use high-quality oils corresponding to API GL-5 or EP or MIL-L-2105 D. Viscosity SAE 80W-90H for an ambient temperature of -10 °C÷ +30 °C (14 °F ÷ 86 °F).

The operation temperature of oil must not exceed 85 °C - 90 °C (185°F - 194°F).

3.2.5. Lube grease 0787

Use plastic lubricant with lithium content to lubricate the Machine under the following standards: ISO 6743/9 CCEB 2 DIN 51 502 KP2K-30

Note For instance Mogul LA 2, Mobilplex EP-1, Retinax A, Alvania, Grease No 3, etc.

Hydraulic oil synthetic type Hydraulic system is possible to be filled with synthetic oil, which is during any leakage this oil will be restless degraded via microorganisms found in water or in soil.

Please, always consult with the producer or dealer any switching to another type of oil or blending with other types of oils.

3.2.6. Glass washer fluid 2260

Use water (up to 0 °C temperature) and agent for motor vehicle glass washers when filling the glass washer tank.

Replace water with antifreeze agent at the temperatures below 0 °C (32 °F).

AV 70 X

95

3.2.

Media specification

3.2.8. Drum cooling liquid AV 70 X HF

3.2.9. Air-conditioning filling 2441

2152

1 kg (2,2 lb) of coolant Halocarbon 134a Mixture:

0,2 l (0,05 galUS) of oil PAG 150

15 l (4 galUS) of water

0,005 l (0,0013 galUS) of contrast medium

25 l (6,6 galUS) of calcium chloride - CaCl2

96

AV 70 X

3.3.

Media

MAINTENANCE MANUAL

Part

Engine

Medium Type

Engine oil under Section 3.2.1.

Medium Amount l (gal US)

Brand

7 (1,85) 2412

Fuel tank

Fuel under Section 3.2.2.

110 (29,05)

Hydraulic tank

Hydraulic oil under Section 3.2.4.

40 (10,56) 2158

Drum bearings, calliper bearings, king pins, sus- Lube grease under Section 3.2.5. pensions

As required

Cooling system

15 (3,96)

Coolant under Section 3.2.3.

0787

2152

Vibration drum

Engine oil under Section 3.2.1.

2x10,5 (2,77) 2412

Drum drive gearbox

Gear oil under section 3.2.7.

2x1,2 (0,32) 2186

Glass washer tank

Liquid under Section 3.2.6.

2,75 (0,72) 2260

Sprinkling tank

Water

600 (158,5) 2567

Drum cooling liquid AV 70 X HF

Mixture according to chapter 3.2.8.

Air-conditioning

Mixture according to chapter 3.2.9.

2x40 (2x10,57) 2152

2441

AV 70 X

97

3.4.

Lubrication and Maintenance Chart

Every 20 hours of operation (daily) 3.6.1.

Engine oil level check

3.6.2.

Engine cooling liquid level check

3.6.3.

Inspection of the engine and air-conditioning belts

3.6.4.

Crankcase breather

3.6.5.

Air filter dust valve check

3.6.6.

Inspect fan condition

3.6.7.

Fuel level check

3.6.8.

Tank oil level check

3.6.9.

Water tank refilling

3.6.10.

Inspect alarm and control devices

3.6.11.

Check of the tightness of the fuel and hydraulic system

After 200 hours of operation 3.6.29.

Oil change in the gearboxes *

Every 250 hours of operation 3.6.12.

Engine oil exchange

3.6.13.

Inspect engine induction manifold

3.6.14.

Inspect engine cooling circuit

3.6.15.

Inspect the battery

3.6.16.

Air filter sensor check

3.6.17.

Watering filter cleaning

3.6.18.

Machine lubrication

3.6.19.

Seat switch check

Every 500 hours of operation, but at least once a year

98

3.6.20.

Engine fuel filter exchange

3.6.21.

Engine cooling liquid level check

3.6.22.

Check of wiring

3.6.23.

Replace air filter elements

3.6.24.

Clean cab ventilation filter

AV 70 X

MAINTENANCE MANUAL After 500 hours of operation 3.6.32.

Exchange oil in the vibrators **

Every 1000 hours of operation 3.6.25.

Inspect engine belt

3.6.26.

Inspect the exhaust system

3.6.27.

Inspect the silencing system

3.6.28.

Clean the water tank

3.6.29.

Oil change in the gearboxes *

Every 2000 hours of operation 3.6.30.

Checking and adjusting valve clearance

3.6.31.

Engine coolant exchange

3.6.32.

Exchange oil in the vibrators **

3.6.33.

Exchange hydraulic oil and filters

Maintenance as required 3.6.34.

Fuel system breathing

3.5.33.

Clean water separator of fuel filter

3.6.36.

Cleaning of coolers

3.6.37.

Drain water from sprinkling circuit before winter season

3.6.38.

Adjust the scrapers

3.6.39.

Machine cleaning

3.6.40.

Drum cooling liquid AV 70 X HF

3.6.41.

Check the tightening

*

First after 200 hours

** First after 500 hours

AV 70 X

99

3.5.

Lubrication Chart

LUBRICATION AND SERVICE PLAN INSPECTION LUBRICATE EXCHANGE

2000 1000 500 250

Filter set 500 h / 4-11891A

Filter set 1000 h / 4-11891A

Filter set 2000 h / 4-760125

20

Engine oil:

SAE 15W - 40

API CH-4/SJ; CI-4/SK

Hydraulic oil:

ISO VG 68

ISO 6743/HV

Grease:

ISO 6743/9

CCEB 2

Gear oil:

SAE 80W - 90H

API GL-5 406009en

100

AV 70 X

3.6.

Lubrication and Maintenance Operations

Carry out lubrication and maintenance in regularly repeated intervals as per the everyday data reading on the counter of hours actually worked.

This Manual includes only the basic engine information, others are given in the Engine Operaion and Maintenance Manual which is part of documentation supplied with the Machine.

Follow also the instructions given in the engine operation and maintenance manual!

Removed or loose bolts, plugs, threaded joints of the hydraulics, etc. shall be tightened with the torque according to the charts in Section 3.6.40. unless a different value is given with the relevant operation.

Carry out the inspection of the Machine located on flat, solid surface secured against self-motion (scotch blocks), and this always with the engine OFF, key removed from ignition box, and with the wiring disconnected (unless otherwise required).

Following the first 200 hours of new Machine operation or after the major overhaul, please carry out the operations under this Section: 3.6.29.

Oil change in the gearboxes

Following the first 500 hours of new Machine operation or after the major overhaul, please carry out the operations under this Section: 3.6.32.

AV 70 X

Exchange oil in the vibrators

101

3.6.

Lubrication and Maintenance Operations Every 20 hours of operation (daily)

3.6.1. Engine oil level check •

Pull out oil dipstick (1), wipe it.

•

Put it back down to the stop and pull out again to read the oil level.

Note If the engine was running, wait ca 3 minutes until oil descends into engine sump.

1 400609

•

Replenish oil through filler-neck with the filler plug removed (2).

2

400609A Note •

Low division mark L shows lowest possible oil level, high division mark H (High) shows the highest level.

•

The amount of oil between Low and High marks is 1,5 l (1,6 U.S. Quart).

•

Following the refill, please wait ca 3 minutes until oil descends into the sump, then check the level.

Do NOT run the engine unless there is correct oil level in the engine.

Maintain the level between the division lines stamped on the dipstick.

Refill the oil of identical type as stated in Section 3.2.1.

102

L

L

L

OK

OK

OK

H

H

H

288129

AV 70 X

MAINTENANCE MANUAL 3.6.2. Engine cooling liquid level check •

Do it before starting the engine, visual inspection of the level.

•

Top up through filler neck (1).

•

Keep level between ”MIN” and ”MAX” lines.

•

At higher losses find out any cooling system leakage and repair the cause.

Wait to remove the filler plug only after engine coolant temperature drops below 50 °C (120 °F). If filler plug is removed at higher temperature then the hazard of vapour scald or coolant scald will occur due to inner overpressure effect.

1

400158

Do NOT use any additives to repair cooling system leaking into the engine coolant!

Do NOT refill cold coolant in hot engine!

Danger of engine castings damaged.

Top up only with the coolant consisting of antifreeze agents of identical base under the Section 3.2.3.

400159

AV 70 X

103

3.6.

Lubrication and Maintenance Operations

3.6.3. Inspection of the engine and airconditioning belts •

Make visual belt inspection, monitor any of its damage.

Cracks perpendicular to the belt width are not considered a damage.

V-belt Order number: 1287633

400609B •

Check the air-conditioning belt visually for damage. Cracks perpendicular to the belt width are not considered to be a fault .

V-belt Order number: 1207535

416035

When longitudinal cracks occur on the belt, or belt edges are shattered, or extracted parts of material, then the belt must be replaced.

400161

104

AV 70 X

MAINTENANCE MANUAL 3.6.4. Crankcase breather •

Check crankcase breather pipe so it is not clogged due to any deposits, fragments, chips, or in winter frozen with ice.

400609C

When running the Machine during low temperature period or under low temperature conditions, make the inspections in shorter intervals.

400162

3.6.5. Air filter dust valve check •

Clean the exit slit, press to remove any dust trapped.

Note Any dust trapped in the dust valve will automatically be emptied with the Machine running.

Do NOT operate the Machine when dust valve is damaged.

If air filter dust valve is damaged, replace it with new one of identical type!

400610 Dust valve Order number: 1-952454

AV 70 X

105

3.6.

Lubrication and Maintenance Operations

3.6.6. Inspect fan condition •

Inspect visually the fan. If damaged (e.g. missing parts of material, cracks, shape changes, etc.), replace the fan.

406010

3.6.7. Fuel level check •

Check the amount of fuel on LH cluster signalled by LEDs, and in case of lack of fuel, please replenish.

•

Minimal amount of fuel is signalled by red LED flickering.

!

MM NN !

400A111A •

Clean tank filler cap (1) and filler neck (2).

•

Unlock tank filler cap lock, turn the filler cap and remove it.

•

Refill the tank up to the bottom edge of filler neck via the strainer (3).

1 2

Note Fuel tank capacity is 110 l (29 gal US). Fuel tank will last ca 14 hours of the Machine operation.

NO smoking and no use of open flame when at work.

Do NOT refill fuel while engine is running.

400165 Do NOT use up fully the tank. When used up fully the entire fuel system must then be deaerated, which is rather hard and demanding.

Use solely a clean recommended fuel per Section 3.2.2.

NEVER replenish fuel in confined space.

3

Fuel must NOT be spilled.

400166 106

AV 70 X

MAINTENANCE MANUAL 3.6.8. Tank oil level check •

Lift the bonnet.

•

Check oil level in oil gauge.

•

Fill up oil via the filling device using quick-coupling (1), proceed as per Section 3.6.33.

MAX

1

MIN

2

Tank filler neck cap (2) has been sealed.

If this seal is damaged during guarantee period, then the Machine guarantee will terminate.

Conduct this filling method as emergency one - not recommended by manufacturer!

Oil level shall always be visible in oil gauge!

Refill required oil according to the Section 3.2.4.

Upon higher loss of oil, find out the cause of hydraulic system leaking (leaks through hose screw joints, screwed fitting of hydroelectric generators or of hydraulic motors, etc.), and repair the defects.

400612

3.6.9. Water tank refilling •

Check water amount on the RH cluster. It is signalled by LEDs, and in case of lack of water, please refill.

•

Minimal amount of water is signalled by red LED flashing.

•

Perform the following before engine is started.

!

MM NN !

400A112A Open the cap (1) and refill with clean water via the strainer (2).

Before winter period, drain water from the water tank and sprinkling system!

Proceed according to Section 3.6.37.

2

1

400148 AV 70 X

107

3.6.

Lubrication and Maintenance Operations

3.6.10. Inspect alarm and control devices •

Turn ON the ignition key into position I.

•

On the LH and RH clusters the automatic control of the lighting function will occur, and this through the pilot lamps going on.

!

MM NN !

1

0

•

I

II

III

416A024

Then all the pilot lamps will go off on the RH cluster, and the lamps on the LH cluster will remain on: -

Indicator lamp for the zero position of travel controller.

-

Brake alarm indicator lamp.

-

Battery charge control lamp.

-

Engine lubrication indicator - flickers.

!

MM NN !

400A111B •

In addition, please test if the switches (19 - 22) and the combined switch (17) work.

21

Note

20

19

18

!

After the lights are switched on, the luminous intensity of the indicator lamps on the cluster (25) will decrease.

MM NN !

17 0

•

Start the engine

•

The indicator lamps on LH cluster must go off: -

Battery charge control lamp.

-

Engine lubrication indicator.

I

II

III

416A024A

!

Note If the engine is not started within 10 sec. after ignition key has bee turned ON into position I, then acoustic signal will be enabled (to warn operator of the battery possibly discharged).

MM NN !

400A111C 108

AV 70 X

MAINTENANCE MANUAL Start moving the Machine: •

Indicator lamps on LH cluster shall go OFF: -

Indicator lamp for the idle (neutral) of travel controller.

-

Brake alarm indicator.

!

MM NN !

400A111D Emergency brake push button function: •

Check whether emergency brake works (8).

•

The engine stalling.

•

Then the following indicator lamps on LH cluster remain ON:

•

-

Seat switch indicator lamp.

-

Parking brake warning lamp.

-

Battery charging indicator.

-

Engine lubrication indicator - flickers.

8

N

0

When travel controller is shifted to neutral position (N) the seat switch indicator lamp goes OFF, and idle indicator lamp lights up. Now you can start the engine again.

400169 Use sound signal to indicate the engine start!

Before engine is started, check there is no hazard of any person if engine is started!

Use sound signal before Machine starts moving and wait long enough to any persons present can leave the area round the Machine (space beneath the Machine) in time!

Make sure the area in front and behind the Machine is free, with no persons present within thereof!

During operation, check continuously the instruments and indicator lamps.

Promptly repair any failures!

AV 70 X

109

3.6.

Lubrication and Maintenance Operations

3.6.11. Check of the tightness of the fuel and hydraulic system •

Visually check the condition of the fuel and hydraulic system for leaking operating fluids or damage to individual system components (material degradation – ageing).

•

Remove the identified defects.

110

AV 70 X

MAINTENANCE MANUAL Every 250 hours of operation 3.6.12. Engine oil exchange •

Prepare an appropriate vessel of ca 9 l (2,4 galUS) capacity.

•

Remove drain plug (1) and let the oil flow out.

•

Check the drain plug gasket, replace if damaged.

•

Check the thread and clean seating face for gasket.

•

Reinstall the plug. Torque is 50 Nm (37 ft lb).

When draining the oil temperature shall not be over 60°C (140°F) - risk of burn.

•

1 400613

Clean the surface round oil filter head. Remove the filter.

Oil filter Order number: 4-9501000307

400614 •

Clean seating face for filter gasket.

400173 AV 70 X

111

3.6.

•

Lubrication and Maintenance Operations

Fill the new filter with clean engine oil.

282N130T •

Apply a thin layer of oil on the filter rubber sealing.

400174 •

Mount the filter and tighten it by hand.

Do not overtighten the filter, the thread and gasket may get impaired!

388N134 •

Use filler neck (2) to fill the engine with clean motor oil.

2

400609A 112

AV 70 X

MAINTENANCE MANUAL Note •

Fill up to the dipstick’s top division mark. Total sump capacity is 7 l (1,85 gal US).

•

When oil is exchanged, start the engine and let it run at higher idle rmp for 2 - 3 min.

•

Stop the engine and wait for ca 3 min until oil descends into the crankcase, then check the proper oil level.

400178 Drain oil when hot - best upon operation completion.

Use original filters only.

Use recommended oil under Section 3.2.1, only.

To not overtighten the filter, its thread and gasket may get damaged.

Check the tightness.

Collect the oil drained, do not let oil soak into soil.

Dispose of oil compliant to regulations.

Store used filters in a separate container and handle them so these do not pollute the environment.

AV 70 X

113

3.6.

Lubrication and Maintenance Operations

3.6.13. Inspect engine induction manifold •

Check the pipes and clamps.

Do not operate the Machine if pipes and clamps are damaged!

406011

3.6.14. Inspect engine cooling circuit •

Check the cooling circuit tightness. Confirm no pipes are damaged and no clamps are missing.

406012

400616

400617 114

AV 70 X

MAINTENANCE MANUAL •

Check that oil cooling gills and radiator fins are not fouled.

If fins are fouled then clean them, for instance purging the coolers with pressure air (steam or hot water) according to Section 3.6.36.

400181

400618

AV 70 X

115

3.6.

Lubrication and Maintenance Operations

3.6.15. Inspect the battery •

Stop the engine and use disconnector to disconnect the wiring.

400619 •

Clean the surface of batteries.

•

Check the condition of poles and terminals (1). Clean battery poles and terminals. Apply a thin layer of grease to terminals (make sure that the contact is good).

1 1

400620 MAINTENANCE-FREE BATTERY •

In case of a maintenance-free battery (the battery has no freely accessible plugs), only the no-load voltage on terminals is checked. The batteries cannot be replenished. If the no-load voltage is 12.6 V and more, the battery is fully charged. If the no-load voltage is below 12.4 V, the battery should be charged immediately. After it has been charged, leave the battery at rest for 2 - 3 hours and then measure the no-load voltage again. It is recommended to be mounted 24 hours after charging.

Note The no-load voltage is the voltage measured at the terminals of the battery which was at rest for at least 12 hours - was neither charged nor discharged.

Unless the Machine is going to be used during severe frosts, remove storage batteries and store them so to be protected against any frost. While stored, inspect their charging condition 1x per month and recharge.

Recharge the battery charged insufficiently.

Carry out battery recharging off the Machine.

116

AV 70 X

MAINTENANCE MANUAL Keep storage batteries dry and clean.

NEVER disconnect storage battery with the engine running. Always follow storage battery manufacturer’s manual when working with the storage battery!

Use rubber gloves and safety glasses when handling storage battery.

Protect your skin with proper clothing against being stained by electrolyte.

Upon eye contact with electrolyte immediately flush eyes with large amounts of water for at least a couple of minutes. Get prompt medical attention.

Upon ingestion of electrolyte drink max amount of milk, water or solution of calcined magnesia in water. Get prompt medical attention.

Upon skin contact with electrolyte remove contaminated clothing, including shoes, wash affected spots as soon as possible with soap water or solution of soda and water. Get prompt medical attention.

Do not eat, drink, smoke, while at work!

Upon work completion, please wash your hands and your face thoroughly with water and soap!

Do NOT attempt to confirm a wire is energized through contacting Machine frame.

Disconnect storage battery before its repair or when handling wires or electric equipment within wiring circuit to avoid any short-circuit.

To disconnect storage battery you must first disconnect (-) pole of the cable. To connect, first connect (+) pole. NEVER attempt to make direct conductive connection between storage battery’s both poles, short circuit will occur with the risk of storage battery explosion.

Do not turn storage battery upside down, electrolyte may pour down.

Flush with water and neutralize with lime the spot affected with spilled electrolyte.

Hand over the aged storage battery that does not work, for its disposal.

AV 70 X

117

3.6.

Lubrication and Maintenance Operations

3.6.16. Air filter sensor check •

Adjust the engine rpm to round 1500 rmp.

•

Cover briefly the air filter intake hole.

Inspect always when cleaning the induction air pre-filter!

400618A •

Once covered, the indicator lamp for air filter clogged shall light up.

!

MM NN !

400A185 •

Unless indicator lamp goes ON, check the vacuum switch, contacts and feeder cables.

Indicator Order number: 4-5358520075

406013

118

AV 70 X

MAINTENANCE MANUAL 3.6.17. Watering filter cleaning •

Close water supply through the valve (1, 2).

1

2

400288 •

Remove sprinkler filter vessel, replace the strainer and clean it.

400635

400262A

AV 70 X

119

3.6.

•

Lubrication and Maintenance Operations

Remove and clean sprinkler strainers (3).

400289

3

400190 •

Dismount and clean the cutter sprinkler strainer.

416043B

120

AV 70 X

MAINTENANCE MANUAL 3.6.18. Machine lubrication •

Take off the caps on the greasing nipples.

•

Step by step, put on the greasing nipple of high-pressure press and lubricate till the old grease starts pouring out.

•

Reinstall the greasing nipple caps.

Use only the recommended lube greases, refer to Section 3.2.5.

Steering joint Upper bearings 2 x Lower bearings 2 x

400191 Main bearing 4x

400192 Linear hydraulic motors for steering Pins 6x

400193 AV 70 X

121

3.6.

Lubrication and Maintenance Operations

Linear hydraulic motors to lift off the bonnet Upper pins 2 x Lower pins 2 x

406014 Cabin door hinge pins pins 8 x

400195 Edge cutter hydraulic cylinder. pins 2 x

416042A

3.6.19. Seat switch check •

Turn the key in the ignition box to the “I” position.

•

On the screen of the display, check that the seat switch indicator lamp changes according to the seat load.

-

Empty seat – indicator lamp on.

-

Occupied seat – indicator lamp off

122

AV 70 X

MAINTENANCE MANUAL Every 500 hours of operation, but at least once a year

The set of filters after 500 operating hours can be ordered under the order number 4-11891A. For the list of all spare parts, see the table in the end of this publication.

3.6.20. Engine fuel filter exchange •

Clean the fuel filter.

•

Remove the filter.

Insert Order number: 4-9501000044

400616A •

Clean the sealing face of filter holder.

400173 •

Fill new filter with clean fuel and lubricate sealing “O” ring (2) with oil.

2

400198 AV 70 X

123

3.6.

•

Lubrication and Maintenance Operations

Screw the filter with hand until the gasket gets seated, and then tighten by another half-turn.

388N134 •

Use a hand pump to add fuel into the filter.

•

Inspect the filter tightness when engine is started!

Observe fire precautions during replace­ment!

Replace in ventilated rooms with no fire hazard.

Do not smoke or use open flame when at work.

Use the recommended original filters, only.

Make no over-tightening of filters, the thread and gasket may get damaged.

400616B

Avoid fuel leaking into soil.

Store used filters in environmentally friendly manner.

124

AV 70 X

MAINTENANCE MANUAL 3.6.21. Engine cooling liquid level check •

Check the concentration via refractometer.

Inspect always before winter season.

Unless concentration for -36 °C (-33 °F) has been measured, you must adjust it through adding antifreeze into the cooling system.

Add antifreeze according to Section 3.2.3.

400183

3.6.22. Check of wiring Check for any damage to cables, connectors, protective hoses, and their fastening, especially if in the vicinity of hot surfaces and moving parts of the machine including the engine. Replace damaged parts. Use only original spare parts.

AV 70 X

125

3.6.

Lubrication and Maintenance Operations

3.6.23. Replace air filter elements The proper maintenance of air filter and of the entire inlet piping, the rubber parts in particular, will ensure maximal protection of the engine against dust effects, and prolong the life of the element and its efficiency.

The inherent sign of fouled filter is the exhaust pipe that smokes, higher fuel consumption, output loss and engine temperature increased.

Principles of correct filter element replacement: •

Slowly pull out the clogged element as carefully as possible.

•

Always clean the inner bodies of the cleaner in a way to avoid dust penetrating inside the engine feed piping.

•

Clean the seating faces for gasket in the cleaner body.

•

Examine the dust traces in the element removed, any traces would be an indication of its leakage in the filter body.

•

Press the gasket on the new element, whether it is flexible.

•

Make sure the gasket is seated properly.

NEVER use damaged elements!

Do NOT use other elements than those required!

Do NOT remove the elements just for checking purposes!

Do NOT left the filter opened longer than necessarily required!

NEVER operate the Machine with filter body damaged!

How to replace air filter element: •

The air filter comprises the main element and safety element.

•

Replace the main element always when signalled by indicator lamp for air filter fouled.

•

Confirm the fixing and integrity of the air filter and intake piping.

•

Saturation of the air filter element will be signalled by the indicator lamp for air filter fouled.

•

When the indicator lamp goes on you must replace the main filter element.

!

MM NN !

400A185 •

Remove filter cap (1) and replace the main filter element (2) from the filter shell.

Insert Order number: 4-5358520143

1

400610A 126

AV 70 X

MAINTENANCE MANUAL

2 400631 •

Replace the safety element (3) from the filter shell and check it.

Insert Order number: 4-5358520141

When safety element is damaged, please replace it with the new one of identical type as per identification!

3

400632 •

Clean filter’s inner space in such a way to avoid dust penetration into the inner feed piping to the engine.

NEVER use compressed air to clean the inner space.

400633 •

Take off the air filter dust valve, clean it and reinstall.

Replace instantly a damaged dust valve!

Dust valve Order number: 1-952454

400610 AV 70 X

127

3.6.

Lubrication and Maintenance Operations

3.6.24. Clean cab ventilation filter •

Remove the cover grill (1).

•

Remove the filter element.

•

Beat out the element carefully and wash in a detergent solution. If filter element will become damaged or unable to be made rid of the impurities, please replace it with new one.

Filter Order number: 4-12788

Clean regularly 1 x per month. Should it be you work in a very dusty environment then the cleaning intervals should be cut short.

128

1

416004A

AV 70 X

MAINTENANCE MANUAL Every 1000 hours of operation

1

The set of filters after 1000 operating hours can be ordered under the order number 4-11891A. For the list of all spare parts, see the table in the end of this publication.

3.6.25. Inspect engine belt When the engine is running, check visually the belt pulley of alternator 1 and crank shaft 2 to make sure that it does not oscillate.

2 416025

Stop the engine!

Check the belt tension by applying a pressure of 110 N (25 lb).

If the deflection X exceeds the belt thickness, tighten the belt.

X

416026 Tighten the belt after slackening screws and by moving the alternator.

Make sure that the engine is switched off when tightening the belt!

Note Measure the belt tension by means of a jig that can be ordered from CUMMINS, according to the manual Engine Maintenance (Section V15) that is a part of the machine documentation.

V-belt Order number: 1287633

400623

3.6.26. Inspect the exhaust system •

Check the leak tightness of exhaust manifold in the direction towards the engine.

•

Check the exhaust manifold leading to the exhaust muffler.

•

Torque of the exhaust-header (collector) pipe - 21 Nm.

400626 AV 70 X

129

3.6.

Lubrication and Maintenance Operations

3.6.27. Inspect the silencing system •

Check the condition of rubber-metal, coherence (bond strength) between metal and rubber.

Replace the damaged ones.

Check the bolts and nuts of the following are tightened.

Rubber-metal of drums - LH side and RH side 2x 10.

Rubber metal Order number: 4-9200000031

400290

400621 Rubber-metal of driver’s compartment 4x.

Rubber metal Order number: 1160051 Rubber metal Order number: 1160052

400291 130

AV 70 X

MAINTENANCE MANUAL Rubber-metal for the engine 3x.

Rubber metal Order number: 4-9200000062

400622 Rubber-metal for battery holder 4x.

Rubber metal Order number: 4-6160070611

400620B Cooler metal rubber parts, 4 pieces.

Rubber metal Order number: 4-6160070626

416018

AV 70 X

131

3.6.

Lubrication and Maintenance Operations

3.6.28. Clean the water tank •

Remove the tank filler neck cap.

400148A •

Open tank drain hole.

•

Flush the tank with stream of water.

400206 •

Clean the strainer inside the filler neck.

Drain water from water tank before winter season!

Proceed in line with the Section 3.6.37.

400148B

132

AV 70 X

MAINTENANCE MANUAL 3.6.29. Oil change in the gearboxes

First carry out after 200 hours.

Oil draining: •

Clean the places around the plugs.

•

Place the machine so that the plug (1) is at the lowest position.

•

Dismount the plug (1), (2) and let the oil flow out to a container with a capacity of 2 l (0,53 galUS).

Let the drained oil cool down below 50 °C (120 °F).

1

400627

1

Oil filling: •

Place the machine so that the (1) is at the highest position.

•

Fill in the recommended oil using the filler plug (1).

2

Check of the oil level: •

Check the oil level using the inspection hole 2.

•

The oil level must reach the bottom edge of the hole or the oil must flow out slightly.

•

Remount the plugs; if the plug seals are damaged, remove them.

400628

Do not touch the gearbox and adjacent parts if hot.

Catch the drained oil.

Dispose of according to legal regulations.

AV 70 X

133

3.6.

Lubrication and Maintenance Operations Every 2000 hours of operation

The set of filters after 2000 operating hours can be ordered under the order number 4-760125. For the list of all spare parts, see the table in the end of this publication.

3.6.30. Checking and adjusting valve clearance •

Call CUMMINS service department to adjust the engine valves. Next valve adjustment will follow periodically after 2000 hours or after two years - for contact points, please refer to Engine Operation and Maintenance Manual.

3.6.31. Engine coolant exchange How to drain cooling circuit:

Before you drain the coolant from the cooling circuit let the engine run for 5 minutes for the liquid temperature to reach 82°C (180°F).

Do not open overpressure plug before coolant temperature drops below 50 °C (122 °F). If you open overpressure plug the liquid may splash out causing scald.

400159 Stop the engine.

•

Open the cooling system by removing the overpressure plug (1) on the expansion tank.

1

400158A 134

AV 70 X

MAINTENANCE MANUAL •

Remove the cooling circuit drain plug. Let the liquid pour down into the vessels set up. The drained amount is ca 15 l (3,96 gal U.S.).

400613A •

Check whether pipes within the engine cooling system are not damaged, clips missing. Check the radiator condition whether not damaged, not leaking, and cooling gills not fouled with impurities. Clean and repair the radiator, if required.

400181 Clean the cooling circuit: The process of cleaning the cooling circuit is divided into two parts.

First part: •

Install the drain plug, fill the cooling system with the mixture of the following ratio: 0,5 kg (1 lb) of sodium carbonate and 23 l of water, or agents normally available on this base.

•

When filled, wait for ca 2-3 min until air escapes and the circuit gets filled. Max filling rate is 10 l/min (2,6 gal US/min).

•

Do not close the tank with overpressure plug.

•

Start the engine and let it run for 5 minutes for liquid temperature to reach 82°C (180°F).

400613A Inspect cooling circuit tightness and liquid level on water gauge.

Stop the engine, drain the cooling circuit and reinstall the drain plug.

400217 AV 70 X

135

3.6.

Lubrication and Maintenance Operations

Second part: •

Fill the cooling circuit with clean water. When filled, wait ca 2-3 min until air escapes and the circuit gets filled. Max filling rate is 10 l/min (2,6 gal US/min).

•

Do not close the tank with overpressure plug.

•

Start the engine and let it run for 5 minutes for liquid temperature to reach 82°C (180°F).

400218

Inspect cooling circuit tightness and liquid level on water gauge.

•

Stop the engine and drain the cooling circuit.

Note Repeat this process until clean water flows out.

400158B Fill the cooling circuit: •

Install the drain plug, fill the cooling system with new coolant at the ratio of min 50 % water + 50 % antifreeze.

Wear gloves to protect your hands!

Wear safety glasses or face shield to protect your eyes!

Fill with the coolant according to the Section 3.2.3!

To make the change proceed as per the manual from antifreeze producer!

400219 •

Refill the coolant to max level. When filled wait ca 2-3 min until air escapes and the circuit gets filled. Max filling rate is 10 l/min (2,6 gal US/min). Close the expansion tank with overpressure plug.

Start the engine and wait until the temperature reaches 82 °C (180 °F). Check during your waiting for any leakage of cooling liquid and check the level on the indicator.

400218 136

AV 70 X

MAINTENANCE MANUAL •

Stop the engine.

•

Confirm the coolant level on water gauge is between MIN and MAX.

400158B

Do not open the overpressure plug before coolant temperature drops below 50 °C (122 °F). If you open overpressure plug the liquid may splash out causing scald!

Hand over the used liquid for its safe disposal under the regulations!

400159

AV 70 X

137

3.6.

Lubrication and Maintenance Operations

3.6.32. Exchange oil in the vibrators

First carry out after 500 hours.

AV 70 X How to drain oil: •

Locate the Machine so the plug (1) is in its lowest position.

•

Remove plug (1) and let oil pour down into the vessel of 15l (4 gal US) capacity.

•

Reinstall the plug.

1 400293

Note Exchange oil at the time when oil is hot.

Let the drained oil to cool down below 50 °C (120 °F).

1

Oil filling: •

Locate the Machine so the plug (1) is in its highest position.

•

Remove the plug (1). Fill the recommended oil according to Chapter 3.3.

•

Check the amount of oil through loosening plug (2), oil must flow out.

•

Reinstall the plug (2).

•

Reinstall the plug (1).

2

400294 Avoid oil escape into ground.

AV 70 X HF How to drain oil: •

Locate the Machine so the plug (1) is in its lowest position.

•

Remove plug (1) and let oil pour down into the vessel of 15l (4 gal US) capacity.

•

Reinstall the plug.

1

Note Exchange oil at the time when oil is hot.

400641A

Let the drained oil to cool down below 50 °C (120 °F).

Oil filling: •

Locate the Machine so the plug (1) is in its highest position.

•

Remove the plug (1). Fill the recommended oil according to Chapter 3.3.

•

Check the amount of oil through loosening plug (2), oil must flow out.

•

Reinstall the plug (2).

•

Reinstall the plug (1).

1

2

Avoid oil escape into ground.

400640A 138

AV 70 X

MAINTENANCE MANUAL 3.6.33. Exchange hydraulic oil and filters Carry out oil exchange before the season starts, or following a rather long shutdown of the Machine. At the same time clean the inlet strainer, as well.

•

Dismount the drain plug.

•

Let oil pour down into the vessel set up - total amount of oil flowing out is 40 l (10,56 gal US).

400624 •

Dismount the suction hose.

400629 •

Remove the cap (1) along with inlet strainer (2).

•

Remove the inlet strainer away from the inlet pipe. Wash the inlet strainer and purge the strainer with compressed air from inside.

•

Check the inlet strainer condition, in case filter element is impaired you must replace it.

1

Suction strainer Order number: 4-5451050018 •

Inspect the tank’s inner space. Should there be any impurities on its bottom, clean thoroughly and flush the tank with new oil.

•

Remount the tank lid (1) and use a new seal.

2 400630

Drain oil when cooled down below 50 °C (122 °F).

Observe the fire precautions!

When disconnecting the hydraulic circuits blind all the ports with plugs.

Collect drained oil and do not let it soak into ground.

Used oil is ecologically hazardous waste hand it over for professional disposal.

AV 70 X

139

3.6.

Lubrication and Maintenance Operations

Check oil temperature sensor: •

Remove the sensor on the hydraulic tank cube and clean the contact.

406029A •

Immerse the sensor in water with a temperature of 100 °C (212 °F) and check the correct function on the combined instrument on the left - the pilot lamp of hydraulic oil will turn on. !

MM NN !

400A111E Fill the hydraulic circuit: •

Fill using the hydraulic unit.

•

You can order the hydraulic unit from the machine manufacturer.

Hydraulic unit 230 V Order number: 1251998 Hydraulic unit 110 V Order number: 1255297

1251998

Note The hydraulic unit 230 V is intended for operation in 230-Volt networks (Europe), the hydraulic unit 110 V is intended for operation in 110-Volt networks (North America).

•

Slip the filling device quick-coupling (1) over the quick-coupler.

•

Fill the hydraulic circuit until clean oil starts to flow out from the drain plug.

•

After approximately 15 l (4 gal US) flow out, mount the drain plug.

•

Top up the tank with oil its max level and disconnect the filling device.

MAX

1

MIN

2

400612 140

AV 70 X

MAINTENANCE MANUAL Spare filling via tank filler neck (2):

Carry out hydraulic circuit filling via the filler neck in emergency cases only!

This filling method will need to reduce the next exchange interval by one half, i.e.

1000 hours or 1 year.

•

Tank filler neck plug has been sealed. When this seal is broken during guarantee period then the guarantee will terminate.

•

Fill the tank through its filler neck with the required type of oil up to the bottom of a strainer inside the filler neck.

Filler neck Order number: 4-5358500002

Note •

When filling through the tank filler neck a large portion of old oil will remain in the circuit along with the impurities, and the life of hydraulic units will lower.

•

You may order the filling device with the Machine manufacturer or a dealer.

AV 70 X

When the circuit is filled, please check the hydraulic oil level indicator lamp is not ON. Start the engine and test the Machine functions at the increased RPM so to fill the circuits.

Check the filter tightness, temperature sensors, inlet pipes and lids.

Observe cleanliness at work. Prevent any contamination of the system with the materials that might cause damage to the major units!

Follow the fire precautions!

Do not open uselessly the hydraulic tank!

Exchange oil and filter element always when destruction of the inner parts of the units (hydraulic motors, hydroelectric generators) occurs, or following a major repair of the hydraulic system. Clean and flush the hydraulic tank before new unit is installed. Replace filter element.

Never use chemical cleaning agents to clean the tank.

To clean, please use cleaners with no fibre let-off.

Refill oil according to the Section 3.2.4.

141

3.6.

Lubrication and Maintenance Operations

How to replace pressure filter element

Replace always during: •

oil exchange

•

pressure filter indicator lamp goes on when oil operating temperature reaches 50 - 60 °C (122 - 140 °F).

!

MM NN !

400A111G •

Remove the filter vessel.

•

Remove the filter element.

Filter cartridge Order number: 4-5358520121 •

Clean thoroughly the filter vessel.

•

Clean from the bottom the seating face of filtration block.

•

Check the condition of sealing rings and paint the rings with clean oil.

•

Insert new element into the filter vessel and screw on again - tighten with 40 +10 Nm (30 +7 ft lb) torque.

400226

Use the original filter elements according to the Spare Parts Catalogue, only.

Used filter elements are ecologically hazardous waste - hand them over for professional disposal.

400227

142

AV 70 X

MAINTENANCE MANUAL Maintenance as required 3.6.34. Fuel system breathing Deaerate the fuel system before the first start upon: •

filter replacement

•

long term shutdown of the Machine

•

fuel drawn off

Low-pressure piping blow-off and filter deaeration: Use the pump on fuel filter head to blow off the low-pressure piping.

400616B

Follow safety regulations!

No smoking or use of open flame while at work on fuel system!

Avoid fuel escape into soil!

AV 70 X

143

3.6.

Lubrication and Maintenance Operations

3.5.33. Clean water separator of fuel filter •

Water trap indicator lamp is ON. !

MM NN !

400B112B •

Loosen the drain valve (1).

•

Let the deposits flow out and screw it.

Do not drain separator when the engine is running.

Follow the fire precautions.

No smoking allowed at work on fuel system.

416021

Collect escaped fuel in the vessel set up.

1

400233

144

AV 70 X

MAINTENANCE MANUAL 3.6.36. Cleaning of coolers •

Due to various working conditions no regular cleaning interval can be set.

•

In case of work in very dusty environment, perform daily cleaning. Cooler fouling will show in a reduced cooling performance and increased temperatures of engine coolant and of hydraulic oil.

•

Remove the cover.

400618 •

Clean with compressed air or pressure water (steam). Clean in the direction from the fan side.

Do NOT clean the radiator with too high pressure so to avoid its damage.

When radiator is contaminated with crude oil products, use a cleaner and proceed according to the manufacturer’s manual!

Find out a cause of contamination!

Clean the Machine at a workplace equipped with cleaner collection system to prevent soil contamination and water resource contamination!

NEVER use forbidden cleaners!

AV 70 X

406010

145

3.6.

Lubrication and Maintenance Operations

3.6.37. Drain water from sprinkling circuit before winter season •

Before winter season it will be necessary to drain water from the sprinkling circuit with regard to any potential damage to individual parts because of frost.

How to drain water from the sprinkling circuit: •

Remove sprinkling water tank drain plug. Store the drain plug at a safe place.

•

Tank’s full capacity is 600 l (158,5 gal/US).

400206 •

Remove and clean the vessel (1) incl. sprinkling filter (2).

Store the vessel complete with filter at a safe place.

1

2

400262 •

Keep the valve for water supply from the tank opened.

400295 •

Dismount the drain plugs.

400635A 146

AV 70 X

MAINTENANCE MANUAL •

Detach at least one sprinkler from each pipe on the front and rear sides of the Machine. Store the sprinklers at a safe place.

•

Switch ON the sprinkling pumps for 20 sec. so these become drained.

•

This procedure will guarantee you max drainage of the sprinkling circuit.

•

when all the abovementioned operations are completed, please proceed in reverse steps, clean thoroughly the individual parts, first.

By draining the water from the sprinkling circuit in time you will avoid any potential damage that the manufacturer shall bear no responsibility for!

AV 70 X

400289

147

3.6.

Lubrication and Maintenance Operations

3.6.38. Adjust the scrapers ADJUSTABLE SCRAPERS (Standard) •

The machine is equipped with four adjustable scrapers.

Setting of scrapers: •

Slacken two screws on both sides of the scraper at point (1) and (2) and by moving the scraper in the oval-shaped hole set up the correct function of the blade (3).

•

If the scraper is set in the oval-shaped hole at the maximum and the blade is worn-out, remove the blade and replace with a new one.

2 3

1

416040

1

3

416041 Blade replacement: •

Dismount the screws (4) and remove the blade (3) with strips (5).

Blade Order number: 4-28289 •

Follow the above-mentioned steps in reverse order when mounting a new blade.

Correct setting of scrapers ensures perfect cleaning of the drum during the machine operation!

Set up the correct function of the scraper upon the replacement of the blade!

148

5

3

4 416040A

AV 70 X

MAINTENANCE MANUAL HINGED SCRAPERS (optional) •

1

The Machine is fitted with four hinged (tilting) scrapers.

Position the scrapers: •

In position (1) the scraper is set in transport position.

416034 •

In position (2) the scraper is set in working position.

•

When in working position, the scraper blade (3) is pressed against the drum body (4) by means of gas struts (4).

2

4

3

416035 Replace the blade: •

When the blade becomes excessively worn, please lift off the scraper, remove the bolts (5) and take off the blade (3) along with the strip (6).

Blade Order number: 4-28289 •

Proceed in reverse steps to reinstall a new blade.

•

At the same time always check the proper function of the gas struts (4).

Only when the gas struts work properly and the worn scraper blades are replaced in time, this will provide you with perfect drum cleaning!

AV 70 X

5

6

3 416034A

149

3.6.

Lubrication and Maintenance Operations

3.6.39. Machine cleaning •

When the work is completed clean the Machine to get rid of major impurities.

•

Carry out overall cleaning on regular basis, at least once per week. Total cleaning must be done daily if working on cohesive soils, cement or lime stabilizations.

Disconnect the disconnector.

Carry out the work with the engine stopped.

NEVER use aggressive or easily ignitable cleaners (e.g. petrol or easily or flash fuels).

Before pressure cleaning with water or steam, please blind all the ports into which a cleaner might penetrate (e.g. engine inlet port). With the Machine cleaned remove these blinds.

Do NOT expose electric parts or insulation material to direct water or steam streams.

Always cover these materials (alternator’s inner space, etc.).

Clean the Machine at a workplace equipped with cleaner collection system so to avoid soil or water recourse contaminations!

NEVER use banned cleaners!

150

AV 70 X

MAINTENANCE MANUAL 3.6.40. Drum cooling liquid AV 70 X HF Drum cooling liquid is a life-time fluid and does not need to be changed.

How to drain: •

Clean the places around the plugs.

•

Locate the Machine so the plug (1) is in its lowest position.

•

Remove plug (1) and let pour down into the vessel of 40 l (10,6 gal US) capacity.

1

400640

Filling: •

Locate the Machine so the plug (1) is in its highest position.

•

Fill the liquid up to the level according to chapter 3.2.8.

•

Reinstall the plug (1).

1

400641

AV 70 X

151

3.6.

Lubrication and Maintenance Operations

3.6.41. Check the tightening of bolted connections •

Confirm regularly that no loosening of bolted connections has occurred.

•

Use the torque spanners to do the tightening.

TIGHTENING MOMENT For the screws 8,8 (8G)

For the screws 10,9 (10K)

Worm

Nm

lb-ft

Nm

lb-ft

M6

10

7,4

14

10,3

M8

24

25,0

34

25,0

M8x1

19

14,0

27

19,9

M10

48

35,4

67

49,4

M10x1,25

38

28,0

54

39,8

M12

83

61,2

117

86,2

M12x1,25

66

48,7

94

69,3

M14

132

97,3

185

136,4

M14x1,5

106

78,2

148

109,1

M16

200

147,5

285

210,2

M16x1,5

160

118,0

228

168,1

M18

275

202,8

390

287,6

M18x1,5

220

162,2

312

230,1

M20

390

287,6

550

405,6

M20x1,5

312

230,1

440

324,5

M22

530

390,9

745

549,4

M22x1,5

425

313,4

590

435,1

M24

675

497,8

950

700,6

M24x2

540

398,2

760

560,5

M27

995

733,8

1400

1032,5

M27x2

795

586,3

1120

826,0

M30

1350

995,7

1900

1401,3

M30x2

1080

796,5

1520

1121,0

The figures given in the chart are torques at dry thread (with coefficient of friction = 0,14). These figures do not apply to a lubricated thread.

152

AV 70 X

MAINTENANCE MANUAL Chart showing the torques for cap nuts with sealing “O” ring - hoses Tightening moments for the sliding nuts with the tightening circle „O“ - hoses Nm Size spanner

Worm

Hose

Nominal

Min

lb ft Max

Nominal

Min

Max

14

12x1,5

6

20

15

25

15

11

18

17

14x1,5

8

38

30

45

28

22

33

19

16x1,5

45

38

52

33

28

38

22

18x1,5

51

43

58

38

32

43

24

20x1,5

58

50

65

43

37

48

74

60

88

55

44

65

8 10 10 12 12 14

27

22x1,5

30

24x1,5

16

74

60

88

55

44

65

32

26x1,5

18

105

85

125

77

63

92

36

30x2

135

115

155

100

85

114

166

140

192

122

103

142

30

240

210

270

177

155

199

35

290

255

325

214

188

240

330

280

380

243

207

280

41 46 50

36x2 42x2 45x2

50

AV 70 X

52x2

15

20 22 25 28

38 42

153

3.6.

Lubrication and Maintenance Operations

Chart showing the torques for necks with sealing edge, or with flat gasket

Chart showing the torques for plugs with flat gasket Tightening moments for the plugs

Tightening moments for the necks G -M

Nm

lb ft

G -M

Nm

lb ft

G 1/8

25

18

G 1/8

15

11

G 1/4

40

30

G 1/4

33

24

G 3/8

95

70

G 3/8

70

52

G 1/2

130

96

G 1/2

90

66

G 3/4

250

184

G 3/4

150

111

G1

400

295

G1

220

162

G 11/4

600

443

G 11/4

600

443

G 11/2

800

590

G 11/2

800

590

10 x 1

25

18

10 x 1

13

10

12 x 1,5

30

22

12 x 1,5

30

22

14 x 1,5

50

37

14 x 1,5

40

30

16 x 1,5

60

44

16 x 1,5

60

44

18 x 1,5

60

44

18 x 1,5

70

52

20 x 1,5

140

103

20 x 1,5

90

66

22 x 1,5

140

103

22 x 1,5

100

74

26 x1,5

220

162

26 x1,5

120

89

27 x 1,5

250

184

27 x 1,5

150

111

33 x 1,5

400

295

33 x 1,5

250

184

42 x 1,5

600

443

42 x 1,5

400

295

48 x 1,5

800

590

48 x 1,5

500

369

M-G

M-G

M-G

400239 154

400240 AV 70 X

3.7.

Defects In most cases the defects are due to operating the Machine improperly. Therefore during any failure read thoroughly once more the instructions given in the Machine and Engine Operation and Maintenance Manual. Unless you will be able to specify the cause of a defect, please contact authorized dealer’s or manufacturer’s Help Desk (service assistance).

The troubleshooting of hydraulics and wiring requires expertise in the field of hydraulics and wiring, so we strongly recommend to hand over the troubleshooting process to the Help Desk of an authorized dealer or manufacturer.

AV 70 X

155

3.8.

Attachments

Wiring Diagram Legend: A1 Direction indicator flasher

R 3 Resistor

A2 LH cluster

R 4,5 Engine glowing

A3 RH cluster

S 1 Ignition box

A4 Travel electronics

S 2 Combined switch

A5 Travel controller A6 Brake lights time relay B 1 Fuel gauge float B 3 Pressure sensor in water tank B 4 Engine speed sensor B 5 Drum speed sensor C 1 Noise suppressing filter E 1,2 Front parking lights E 3,4 Tail lights E 5,6 Headlamps E 7,8 Rear lights E 9,10 Left direction indicators E 11,12 Right direction indicators E 13,14 Additional headlamps (optional) E 15,16 Additional rear lights (optional) E 17 Warning beacon (optional) E 18,19 Brake lights

S 2.1 Parking lights and main headlamps switch S 2.2 High/low beam selector switch S 2.3 Optical horn switch S 2.4 Warning horn button S 2.5 Direction indicators switch S 3 Rear lights switch S 4 Warning lights switch S 5 Additional lights switch (optional) S 6 Warning beacon switch (optional) S 7 Brake pressure switch S 8 Hydraulic filter clogging switch S 9 Air filter clogging switch S 10 Pressure switch of engine lubrication S 11 Engine overheating switch

E 20 Cab lighting

S 12 Hydraulic oil overheating switch

E 21 License plate light (optional)

S 13 Water in fuel filter float

F 1–17 Fuses

S 14 Reversing horn switch

S 31 Right (yellow) button on right travel lever – right CRAB or edge cutter downwards S 32 Front wiper switch S 33 Left rear wiper switch S 34 Windscreen washer button S 35 Fan selector switch S 36 Air-conditioning switch (optional) S 37 Right rear wiper switch S 38 Float in hydraulic oil tank S 39 CRAB reset button S 40,41 CRAB position switches S 42 Hydraulics temperature switch S 43 Icing thermostat – air-conditioning (optional) S 44 Air-conditioning overpressure safety element (optional) S 45 Edge cutter sprinkling switch (optional) X 1 Service socket X 2 Diagnostics socket X 3,4 Switchboard connecting terminals X 5–65 Interconnecting connectors Y 1 Engine stop electromagnet

G 1 Battery

S 15 Neutral gear switch

G 2 Alternator

S 16 Emergency brake button

H 1 Low beam indicator lamp

S 19 Automatic vibration switch

H 2 High beam indicator lamp

S 20 Smooth start and stop button

H 3 Warning horn

S 21 Seat switch

H 4 Acoustic alarm

S 22 Vibration button (red) on left travel lever

Y 10 Front drum vibration valve

S 23 Vibration button (red) on right travel lever

Y 12 CRAB valve, left

H 5 Reversing horn (optional) K 1 Contactor K 2–19 Auxiliary relays K 20,21 Glowing contactors K 22 Auxiliary relay M 1 Engine starter M 2 Sprinkling motor M 3 Sprinkling motor M 4 Front wiper M 5 Rear left wiper M 6 Rear right wiper M 7 Washer M 9,10,11 Fans Q 1 Battery disconnector R 1 Sprinkling interval potentiometer

S 24 Sprinkling button S 25 Sprinkling pump selector switch S 26 Vibration amplitude selector switch S 27 Front/both/rear drum vibration selector switch S 28 Left (yellow) button on left travel lever – left CRAB S 29 Right (yellow) button on left travel lever – right CRAB

Y 3 Brake valve Y 4 Valve – forward drive Y 5 Valve – reverse drive Y 8 Low vibration amplitude valve Y 9 High vibration amplitude valve Y 11 Rear drum vibration valve Y 13 CRAB valve, right Y 14 Pressure-relief valve Y 15 Edge cutter upwards valve (optional) Y 16 Edge cutter downwards valve (optional) Y 17 Air-conditioning compressor coupling magnet (optional) Y 18 Edge cutter sprinkling valve magnet (optional)

S 30 Left (yellow) button on right travel lever – left CRAB or edge cutter upwards

R 2 Speed potentiometer

156

AV 70 X

MAINTENANCE MANUAL F9

12V

125A

30

100Ah

E3 Tail lights

87

E4

31 Front lights

E21

X28:1

X5:4

56b E5 56a

X26:2

X5:26

56b E6 56a

31

85

X26:3

86

85

86

87

30

X8:1

Y

X7:1

S

H3

F3

S2. 4 B

M X5:5

X7:4

30

9

E8

5 10

87 86

85

86

30

30

87

85

K6

87 86

X8:3

1

17

K5

X8:4

X5:36

S3

K4

85

15(30)A

S2. 5 O

MC

X8:5

Rear lights

X28:2

X5:32 19

X31

E7

X62:4

15A

S2. 3 C

30

50a

F2

X7:2

S2. 2

X7:3 X8:2

X27:1

15/54

S2. 1 H

Z

C1 Horn

0 1 2

S1

20A

S2

K3

X5:27

X62:5

F1 30

X61

Registration plate light

K2

X5:2

H1

X5:60

H2

X5:3

IG

X5:35

X26:1

X3

E2

K1

L

80A

F10

E1 Front position lights

G

B

125A

K21

R5

50

G2

F17 Glowing engine

M1

31

Q1

X5:25

G1

F16

M

K20

R4

Glowing engine

X26:4 X28:4 Front left direction light

E9

X27:2

X5:7

Rear left direction light

E10

X29:2

X5:8

Rear right direction light

E11

X29:3

X5:9

Front right direction light

E12

X27:3

X5:10

E13 Additional front lights

S4

2 8

1 5

3

31

10

X6:4

X51

87

K7

85

E14

30

X1

86

X52

E15 Additional rear lights

A1

CL

6

1

X53 X56:1 X49:2

S5

5

10

9

X6:5

E16 X54 X56:2

E18

X30

X28:3

1

X55:1 X49:6

X6:6

31

X5:11

87 8 10

Engine lubrication Engine overheating

S8

P

S9

P

X5:12

S42

Direction lights

1 4

Hydr. filter

X5:14

5

Air filter

S10

X62:6

X5:15

11

Engine lubr.

S11

X62:3

X5:16

6

X5:17

15

S12

X5:18

21

7

Seat

23

Glowing

9

Supply +12V Supply +12V

19

Fuel gauge

Crab

Hydraulic level

Water in fuel

2 14

25

F4

3

5A

24 17

Water level

R3

26

GND

75 R

Vibration

X5:19

30

16

Start-Stop

Hydraulic overheating Sprinkling

ta 15

20

Neutral

Engine overheating

22 Hydraulics overheating

A2

Brake

X5:13

B1

Fuel gauge

Charge +hours

Direction lights

X9

Hydraulic filter Air filter

S7

A6

87a

Machine lights

13 P

10

X55:2

E19

P

5

9

Brake light

Brake

S6

X9

E17

Warning beacon

X5:34

B3 1

Water float in the fuel tank

S13 X63:2

R4

X5:20

2

220 R X63:1 X62:2

X5:21

X62:7

30

K10 87a

85

X32:2

H5

X32:1 X29:1

X5:24

87 85

Reversing horn

K8

2 3 4

5

F5 10A

30 86

X12:2 X12:3

1

87 86

C

Fe S14 PNP H M

X16:7 X11:1

Tank water level

X12:1

6

7

8

9 10 11

12

13

14

108090B_1en

AV 70 X

157

3.8.

Attachments

Wiring Diagram Legend: A1 Direction indicator flasher

R 3 Resistor

A2 LH cluster

R 4,5 Engine glowing

A3 RH cluster

S 1 Ignition box

A4 Travel electronics

S 2 Combined switch

A5 Travel controller A6 Brake lights time relay B 1 Fuel gauge float B 3 Pressure sensor in water tank B 4 Engine speed sensor B 5 Drum speed sensor C 1 Noise suppressing filter E 1,2 Front parking lights E 3,4 Tail lights E 5,6 Headlamps E 7,8 Rear lights E 9,10 Left direction indicators E 11,12 Right direction indicators E 13,14 Additional headlamps (optional) E 15,16 Additional rear lights (optional) E 17 Warning beacon (optional) E 18,19 Brake lights

S 2.1 Parking lights and main headlamps switch S 2.2 High/low beam selector switch S 2.3 Optical horn switch S 2.4 Warning horn button S 2.5 Direction indicators switch S 3 Rear lights switch S 4 Warning lights switch S 5 Additional lights switch (optional) S 6 Warning beacon switch (optional) S 7 Brake pressure switch S 8 Hydraulic filter clogging switch S 9 Air filter clogging switch S 10 Pressure switch of engine lubrication S 11 Engine overheating switch

E 20 Cab lighting

S 12 Hydraulic oil overheating switch

E 21 License plate light (optional)

S 13 Water in fuel filter float

F 1–17 Fuses

S 14 Reversing horn switch

S 31 Right (yellow) button on right travel lever – right CRAB or edge cutter downwards S 32 Front wiper switch S 33 Left rear wiper switch S 34 Windscreen washer button S 35 Fan selector switch S 36 Air-conditioning switch (optional) S 37 Right rear wiper switch S 38 Float in hydraulic oil tank S 39 CRAB reset button S 40,41 CRAB position switches S 42 Hydraulics temperature switch S 43 Icing thermostat – air-conditioning (optional) S 44 Air-conditioning overpressure safety element (optional) S 45 Edge cutter sprinkling switch (optional) X 1 Service socket X 2 Diagnostics socket X 3,4 Switchboard connecting terminals X 5–65 Interconnecting connectors Y 1 Engine stop electromagnet

G 1 Battery

S 15 Neutral gear switch

G 2 Alternator

S 16 Emergency brake button

H 1 Low beam indicator lamp

S 19 Automatic vibration switch

H 2 High beam indicator lamp

S 20 Smooth start and stop button

H 3 Warning horn

S 21 Seat switch

H 4 Acoustic alarm

S 22 Vibration button (red) on left travel lever

Y 10 Front drum vibration valve

S 23 Vibration button (red) on right travel lever

Y 12 CRAB valve, left

H 5 Reversing horn (optional) K 1 Contactor K 2–19 Auxiliary relays K 20,21 Glowing contactors K 22 Auxiliary relay M 1 Engine starter M 2 Sprinkling motor M 3 Sprinkling motor M 4 Front wiper M 5 Rear left wiper M 6 Rear right wiper M 7 Washer M 9,10,11 Fans Q 1 Battery disconnector R 1 Sprinkling interval potentiometer

S 24 Sprinkling button S 25 Sprinkling pump selector switch S 26 Vibration amplitude selector switch S 27 Front/both/rear drum vibration selector switch S 28 Left (yellow) button on left travel lever – left CRAB S 29 Right (yellow) button on left travel lever – right CRAB

Y 3 Brake valve Y 4 Valve – forward drive Y 5 Valve – reverse drive Y 8 Low vibration amplitude valve Y 9 High vibration amplitude valve Y 11 Rear drum vibration valve Y 13 CRAB valve, right Y 14 Pressure-relief valve Y 15 Edge cutter upwards valve (optional) Y 16 Edge cutter downwards valve (optional) Y 17 Air-conditioning compressor coupling magnet (optional) Y 18 Edge cutter sprinkling valve magnet (optional)

S 30 Left (yellow) button on right travel lever – left CRAB or edge cutter upwards

R 2 Speed potentiometer

158

AV 70 X

MAINTENANCE MANUAL

2 3 4 5

85 87

V11

PNP H C

30

X5:28

87a

28,42

K17

40

X5:44

B5

4(C)

X5:43

Neutral

overload

Start - stop

Automat. 19 vibration X11:3 Start 4

17 Drum speed

- stop

X13:2

Travel backward

X5:38

Y4

X5:39

Brake 12 X11:5 Vibration 6 Travel forward 7 RS2323 TxD 20 Travel backward 8 RS2323 RxD 21

X15:1

Y5

X5:40

A4

41

X5:41 X60

B4

Right front tread - non-split tread

B5

B

X65:3

X5:45

X65:2

X5:44

X65:1

X5:43

X5:29

15

X5:30

29

X5:42

(12V)

Travel

16 Motor speed 26 Vibration

Sprinklig

S22

4

6

X15:2

S23

X17:1

X17:2

X2 2 3 5 9 6

X11:7

34

5 X16:2

X11:8

Speed 31 5V 14

1K

100R

X14:3

R2

X11:9

100R

1K

X11:10

X5:46

X14:5

100R

X16:4

X70

M

X68:A

1

A5 R1

100R

K10/3 X33:2

S21

X68:B

27 Sprinkling (5V) 1

A4/17

5

X68:C

32

(12V)

X69

H

X33:1

5

1

RS2323 Grd 13

X5:6

Engine speed sensor

5

S19

S20

X14:2

X11:4

Seat

3(M)

Y3

1

X16:3

Right front tread - split tread

X11:2

V14

86

Constant 3 speed Motor 2

12V

X5:45

30

85

X14:1

X5:37

18

Travel forward

14

X13:1

X62:1

S38

Brake

13

2

86 X12:6

87

1(H)

12

87a

Y1

Hydraulic oil level

9 10 11 1

X12:4

X14:4

Engine stop

8

Fe S15

M

S16

K9

X62:8

7

6 X12:5

X16:8

1

X11:12

S24

X16:6

1

5

X16:5

F6

X11:11

K11 X34:1

86

V1

M

M2

X5:31

M

X35:1

30

7

K12 V2

M3

85

87

X34:2

15A

X5:33

86

85

87

30

X35:2

S25 5

1

K22 85

86

1

87

30

9

Y18

X5:1

Y8

X5:47

B4

B3

Y9

X5:48

A4

A3

S45

5 10

K13 S26

D4

D3

C4

C3

86

85

87

30

F7 7.5A

X11:13

S27

Y10

X5:49

B4

B3

Y11

X5:50

A4

A3

X5:22

PNP 1(H) 4(C)

X5:53

X12:8

X5:52 X5:23

X12:10

S39

X14:8 X14:10

5

1

6

2

X14:7

X12:7

X14:9

X12:9 86 30

86 30

K18

Fe S41

K19

2(B) 3(M)

X5:51 X5:54

V12

PNP 1(H)

V13

Fe S40

3(M)

85 87

85 87

1

2

3

5

7

108090B_2en

AV 70 X

159

3.8.

Attachments

Wiring Diagram Legend: A1 Direction indicator flasher

R 3 Resistor

A2 LH cluster

R 4,5 Engine glowing

A3 RH cluster

S 1 Ignition box

A4 Travel electronics

S 2 Combined switch

A5 Travel controller A6 Brake lights time relay B 1 Fuel gauge float B 3 Pressure sensor in water tank B 4 Engine speed sensor B 5 Drum speed sensor C 1 Noise suppressing filter E 1,2 Front parking lights E 3,4 Tail lights E 5,6 Headlamps E 7,8 Rear lights E 9,10 Left direction indicators E 11,12 Right direction indicators E 13,14 Additional headlamps (optional) E 15,16 Additional rear lights (optional) E 17 Warning beacon (optional) E 18,19 Brake lights

S 2.1 Parking lights and main headlamps switch S 2.2 High/low beam selector switch S 2.3 Optical horn switch S 2.4 Warning horn button S 2.5 Direction indicators switch S 3 Rear lights switch S 4 Warning lights switch S 5 Additional lights switch (optional) S 6 Warning beacon switch (optional) S 7 Brake pressure switch S 8 Hydraulic filter clogging switch S 9 Air filter clogging switch S 10 Pressure switch of engine lubrication S 11 Engine overheating switch

E 20 Cab lighting

S 12 Hydraulic oil overheating switch

E 21 License plate light (optional)

S 13 Water in fuel filter float

F 1–17 Fuses

S 14 Reversing horn switch

S 31 Right (yellow) button on right travel lever – right CRAB or edge cutter downwards S 32 Front wiper switch S 33 Left rear wiper switch S 34 Windscreen washer button S 35 Fan selector switch S 36 Air-conditioning switch (optional) S 37 Right rear wiper switch S 38 Float in hydraulic oil tank S 39 CRAB reset button S 40,41 CRAB position switches S 42 Hydraulics temperature switch S 43 Icing thermostat – air-conditioning (optional) S 44 Air-conditioning overpressure safety element (optional) S 45 Edge cutter sprinkling switch (optional) X 1 Service socket X 2 Diagnostics socket X 3,4 Switchboard connecting terminals X 5–65 Interconnecting connectors Y 1 Engine stop electromagnet

G 1 Battery

S 15 Neutral gear switch

G 2 Alternator

S 16 Emergency brake button

H 1 Low beam indicator lamp

S 19 Automatic vibration switch

H 2 High beam indicator lamp

S 20 Smooth start and stop button

H 3 Warning horn

S 21 Seat switch

H 4 Acoustic alarm

S 22 Vibration button (red) on left travel lever

Y 10 Front drum vibration valve

S 23 Vibration button (red) on right travel lever

Y 12 CRAB valve, left

H 5 Reversing horn (optional) K 1 Contactor K 2–19 Auxiliary relays K 20,21 Glowing contactors K 22 Auxiliary relay M 1 Engine starter M 2 Sprinkling motor M 3 Sprinkling motor M 4 Front wiper M 5 Rear left wiper M 6 Rear right wiper M 7 Washer M 9,10,11 Fans Q 1 Battery disconnector R 1 Sprinkling interval potentiometer

S 24 Sprinkling button S 25 Sprinkling pump selector switch S 26 Vibration amplitude selector switch S 27 Front/both/rear drum vibration selector switch S 28 Left (yellow) button on left travel lever – left CRAB S 29 Right (yellow) button on left travel lever – right CRAB

Y 3 Brake valve Y 4 Valve – forward drive Y 5 Valve – reverse drive Y 8 Low vibration amplitude valve Y 9 High vibration amplitude valve Y 11 Rear drum vibration valve Y 13 CRAB valve, right Y 14 Pressure-relief valve Y 15 Edge cutter upwards valve (optional) Y 16 Edge cutter downwards valve (optional) Y 17 Air-conditioning compressor coupling magnet (optional) Y 18 Edge cutter sprinkling valve magnet (optional)

S 30 Left (yellow) button on right travel lever – left CRAB or edge cutter upwards

R 2 Speed potentiometer

160

AV 70 X

MAINTENANCE MANUAL

X6:3

X19:1

30A

X15:3

X6:7

CRAB right

S29

X49:5

S28

X18:2

F15

X18:1

X12:13 X22:2

7

X6:2

X12:12 X22:1

X5:56

6

5

X6:1

X5:55

Y13

4

X50

Y12

3

X49:1

CRAB left

2

X12:11

1

X12:14 X22:3

Edge cutter up

Y15

X5:58

X12:15 X22:4

Edge cutter down

Y16

X5:59

X12:16 X22:5

X4

X20:1

S30

X20:2

S31

X21:1 X21:2

X15:2

F8

E20

X17:2

Cab light

X17:3 X49:3

X5:57

Radio

Y14

V8 V7

Relief valve

V6 V5

X19:2

Reserve

X6:9

M

Front wiper

X32:1

F11

X32:4

15A

M4 X32:2

7

5

X32:5

Rear left wiper (Option)

M7

M

Washer

M

X64:3

M5

S32 3

X32:3

X52 X6:9

1

X64:1

X6:8

1

1 7 2

S34

5

S33

5 6

8

M

Rear right wiper (Option)

1

M6

7 2

S37

5 6

8 X56:6

85

Y17 P S44

S43

2

K14

F12

30 86

15A

K15

5

30

M11 X48:2

3

2

X48:3

S35

F13

3

5A

1

86

V9

X56:5 87

X59:3 Air condition

1

87 85

3 M10 X59:2

M

X48:1

Fan 3

1

M

X59:1

Fan 2

X56:4

2

X58:3

3

M9 X58:2

V10

Fan 1

1

M

X58:1

1 9

S36

5 10

K16 86

85

87

30

F14 10A

108090B_3en

AV 70 X

161

3.8.

Attachments

Hydraulic diagram Legend: 1. Travel pump 2. Vibration pump 3. Steering and cooling pump 5. Vibration and purging block 6. Travel hydraulic motor 7. Vibration hydraulic motor 8. Cooling hydraulic motor 9. Steering hydraulic motor 10. Crab hydraulic motor 11. Lifting hydraulic motor 12. Edge entter hydraulic motor (optional) 14. Power-assisted steering 15. Flow divider 16. Filter 17. Steering block 18. Flushing (purging) block 19. Cooler combined-type 20. Hydraulic tank 21. Hand pump 22. Thermoregulator 23. Inlet strainer 24. Filler neck 25. Level indicator 26. Oil gauge 27. Check valve 28. Check valve 29. Temperature switch 85±3°C 30. Ball valve 31. Ball valve 32. Quick-coupler filling-type 33. Quick-coupler measuring-type

162

AV 70 X

Dn16

B 2 1 25 A

B 2 1 25 A

REAR

A

C

B

0.5 bar

A1

1

3 1

2

3

2

D D1

160

5

MA

MB

Dn10

P2

T

P1

MA

A

B

330

330

M3 MB E M3

Dn10

13 l/min

Dn16

1 MPa

7

FRONT

Dn16 Dn16

Dn16

C1

L2

45

22

400

400

S1 S2

C1

C2

L1 L2 M5 M4 Dn16 Dn10

Dn13 Dn13

M5 M4

C2

2

78

P T

T

MB

B

1 MPa E

26

M3

13 l/min Dn10 MA

L3

MB L4 L1

Dn10

Dn10

A MA

Dn10 Dn10 A

B

2200 rpm

Dn16

3

33

1

30

28

3 bar

18

P

Dn13 i=1.0

P1

100

23

11

17

S

420

29

27

22

15

C

A

24

°C

1,2 mm 3 bar

420

Dn13

25

Dn14 40°C

19

8

180

20

°C

55°C

9.5

D

Dn16

Dn16

Dn19

30 D

A

26

P

20

Dn10

LS

100

Ø0.5 mm

Dn13

Dn13

180

400

T Dn13 Ø0.5 mm

Dn8

Dn13

Dn13

Dn13

L

11

250

21

31

R

80/40-200

80/40-200

Dn13

250

Dn13

9

17

12

10

Dn10

Dn10 Ø1 mm

90/45-125

14

M

P1

X

T1

B1 A1 B2 A2

100

Crab

16

P

8 1.4 bar

1.7 bar

190

100

B 100

T P

A

Edge cutter

B

Dn8 FRONT RIGHT HYDROMOTOR

30

Dn16

Dn8

Dn16 Dn10

Dn16 Dn10

Dn8 REAR LEFT HYDROMOTOR Dn19

B

Dn6

B

Dn6

B

Dn13

Dn32

Ø25 - 230 Dn6 Dn6 Dn6

Ø25 - 230

Dn13

A

50/25-130

T P A

AV 70 X 32

Dn16

6

PP

T2

20 bar

T3

13 bar

A4 A5

MAINTENANCE MANUAL

107836en

163

Dn10

3.8.

Attachments

Regular maintenance spare parts chart Chapter

Spare part

Order No.

Every 20 hours of operation (daily) 3.6.3.

V-belt

1207535

3.6.3.

V-belt

1287633

3.6.5.

Dust valve

1-952454

Every 250 hours of operation 3.6.12.

Oil filter

4-9501000307

3.6.16.

Indicator

4-5358520075

Every 500 hours of operation, but at least once a year 3.6.20.

Insert

4-9501000044

3.6.23.

Insert

4-5358520143

3.6.23.

Insert

4-5358520141

3.6.23.

Dust valve

1-952454

3.6.24.

Filter

4-12788

Every 1000 hours of operation 3.6.25.

V-belt

1287633

3.6.27.

Rubber mount

4-9200000031

3.6.27.

Rubber mount

1160051

3.6.27.

Rubber mount

1160052

3.6.27.

Rubber mount

4-9200000062

3.6.27.

Rubber mount

4-6160070611

3.6.27.

Rubber mount

4-6160070626

Every 2000 hours of operation 3.6.33.

Strainer

4-5451050018

3.6.33.

Filler neck

4-5358500002

3.6.33.

Filter element

4-5358520121

Maintenance as required

164

3.6.38.

Blade

4-28289

3.6.38.

Blade

4-28289

AV 70 X

MAINTENANCE MANUAL Content of the set of filters after 500 and 1000 operating hours. (4-11891A) Chapter

Spare part

Number of parts

Order No.

3.6.12.

Oil filter

1 pc

4-9501000307

3.6.20.

Cartridge

1 pc

4-9501000044

3.6.23.

Cartridge

1 pc

4-5358520143

3.6.23.

Cartridge

1 pc

4-5358520141

3.6.24.

Filter

1 pc

4-12788

Number of parts

Order No.

Content of the set of filters after 2000 operating hours. (4-760125) Chapter

AV 70 X

Spare part

3.6.12.

Oil filter

1 pc

4-9501000307

3.6.20.

Cartridge

1 pc

4-9501000044

3.6.23.

Cartridge

1 pc

4-5358520143

3.6.23.

Cartridge

1 pc

4-5358520141

3.6.24.

Filter

1 pc

4-12788

3.6.33.

Filler neck

1 pc

4-5358500002

3.6.33.

Filter cartridge

1 pc

4-5358520121

3.6.33.

Suction strainer

1 pc

4-5451050018

165

Notes

166

AV 70 X

For additional product information and services please visit: www.ammann .com

Materials and specification data are subject to change without notice.

Book ID: 4-P06000-EN | © Ammann Group