Ammann AV 130 X Tandem Roller Workshop Manual PDF

Workshop manual Articulated tandem roller AV 130 X

AV 130 X Articulated tandem roller Cummins Tier 3

Workshop manual Edition 03/2009 EN

Preface Information, specification or recommended instructions to assemble or disassemble individual parts of sections of the Machine as included in this publication represent basic and final information at the time this publication has been printed. Any printing errors, technical alterations or illustration changes are reserved. All the dimensions and weights are approximate and therefore unbinding.

Ammann Czech Republic a.s. reserves the right to make changes any time with no obligation to inform Machine User. In the event any differences are found between the Machine used by you and the data given Any reprinting or dissemination of any type shall be preconditioned by a written consent from Ammann Czech Republic a.s.

Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují

% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.cz | www.ammann-group.cz AV 130 X

1

Contents Contents............................................................................................................................................................2 1.

Introduction ......................................................................................................................................5

2.

Safety Precautions and Instructions......................................................................................9 2.1.

3.

Safety Regulations..................................................................................................................................................................................................10

2.2.

Ecological measures & hygienic principles....................................................................................................................................................14

2.3.

Fire measures............................................................................................................................................................................................................15

Machine Description.......................................................................................................................17 3.1.

Basic data...................................................................................................................................................................................................................18

3.2.

Machine construction...........................................................................................................................................................................................19

3.3.

Machine dimension scheme...............................................................................................................................................................................20

4. Drum.....................................................................................................................................................25

5.

4.1.

How to dismantle vibration hydraulic motor ..............................................................................................................................................27

4.2.

How to dismantle travel hydraulic motor .....................................................................................................................................................30

4.3.

How to dismantle aux. transmission................................................................................................................................................................32

4.4.

How to dismantle Front Drum...........................................................................................................................................................................35

4.4.1.

How to dismantle right side – the travel drive.............................................................................................................................................38

4.4.2.

How to dismantle LH side – the vibration drive..........................................................................................................................................40

4.4.3.

How to dismantle slews........................................................................................................................................................................................42

4.4.4.

Vibrating exciter .....................................................................................................................................................................................................45

4.5.

How to replace Drum’s rubber mounting......................................................................................................................................................48

Knuckle Steering.............................................................................................................................51 5.1.

How to remove steering joint ...........................................................................................................................................................................53

5.2.

How to change steering joint bearings..........................................................................................................................................................57

5.3.

Remove rotator’s bearings...................................................................................................................................................................................61

6. Hydraulics..........................................................................................................................................63 6.1.

How to dismantle cooling hydraulic motor..................................................................................................................................................65

6.2.

How to dismantle steering gear pump...........................................................................................................................................................67

6.3.

How to dismantle tandem pump for travel and vibration.......................................................................................................................70

7. Removing hydraulic cylinders for steering and CRAB.....................................................79

8.

7.1.

Remove hydraulic cylinders for steering and CRAB...................................................................................................................................81

7.2.

Remove sealants of hydraulic cylinders for steering and Crab..............................................................................................................82

Bonnet Removal...............................................................................................................................87

9. Engine Removal.................................................................................................................................91 10. Removal of Coolers......................................................................................................................111

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WORKSHOP MANUAL 11. Cabin...................................................................................................................................................119 11.1.

Heater Removal.................................................................................................................................................................................................... 120

11.2.

Blower Removal.................................................................................................................................................................................................... 123

11.3.

Seat Switch............................................................................................................................................................................................................. 127

11.4.

Position sensor for neutral and parking brake.......................................................................................................................................... 129

11.5.

LH side control panel, backing horn sensor............................................................................................................................................... 129

11.6.

Seat Platform......................................................................................................................................................................................................... 131

11.7.

Power-Assisted Steering.................................................................................................................................................................................... 135

12. Wiring.................................................................................................................................................137 12.1.

Fuses......................................................................................................................................................................................................................... 138

12.2.

Accumulator.......................................................................................................................................................................................................... 140

12.3.

Alternator................................................................................................................................................................................................................ 141

12.4.

Starter....................................................................................................................................................................................................................... 143

12.5.

Layout of wiring elements within the Machine........................................................................................................................................ 146

13. Annexes..............................................................................................................................................149 13.1.

Measuring the relief pressures of hydraulic circuit.................................................................................................................................. 150

13.2.

Vibration frequency adjustment.................................................................................................................................................................... 154

13.3.

Adjust pulse sensors........................................................................................................................................................................................... 155

13.4.

Wiring Diagram..................................................................................................................................................................................................... 158

13.5.

Hydraulics Diagram............................................................................................................................................................................................. 162

13.6.

Check bolted connections are tightened................................................................................................................................................... 164

13.7.

List of jigs................................................................................................................................................................................................................ 166

13.8.

Hand Signals.......................................................................................................................................................................................................... 169

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AV 130 X

WORKSHOP MANUAL

1. Introduction

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1.

Introduction

This Service Manual splits into separate chapters, it includes technical data and assembly data, adjusting guidelines, and instructions to use special tools, jigs and aids.

The major purpose of this Workshop Manual is to provide basic information on disassembly, assembly and service repairs of the Machine’s main groups.

Machine group identification in this Manual corresponds to the Spare Parts Catalogue.

Before the assembly, itself, we recommend to always mark the parts disassembled, and this due their reassembly, and to blind all the holes of individual parts of the hydraulic system so to prevent any contamination of the hydraulic circuits.

When you install individual parts into the Machine, please tighten individual bolts or nuts as per the torque tables (Annex) unless otherwise stated in the text.

ALWAYS observe safety instructions and precautions mentioned in Chapter 2.

Manufacturer improves continuously his products based on operation experience and latest knowledge.

Consequently, Manufacturer reserves the possibility of changes depending on development, and this against the illustrations, descriptions, procedures or design patterns given in this Manual.

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AV 130 X

WORKSHOP MANUAL SYMBOLS OF THE SAFETY NOTICES:

The notice warns of a serious risk of personal injury or other personal hazards.

The notice warns of possible damages to the machine or its parts.

The notice warns of the necessity of environmental protection.

! CAUTION !

This Manual uses the terms like RH, LH, in the front, in the rear. These indicate the sides of the Machine viewed during forward drive.

FRONT

RIGHT

LEFT

REAR 401101en

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WORKSHOP MANUAL

2. Safety Precautions and Instructions

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2.

Safety Precautions and Instructions

2.1.

Safety Regulations

The following safety regulations shall be observed by all and anybody who repair the Machine!

•

Only the skilled, competent, trained and experienced personnel and/or dealer or Service Center of Ammann Company may repair this Machine.

•

ALWAYS use our Workshop Manual during the repairs. Special instructions concerning assembly work are given in individual Chapters..

•

Before putting the Machine into operation, please read Driver’s Manual thoroughly to make yourself familiar with the Machine control, and make sure you understand well all the equipment of your Machine before putting the Machine into operation.

•

Do NOT use the Machine unless you fully understand all the controls and control elements, and until your know exactly how the Machine operates.

•

Make yourself familiar with the location where you will work.

•

NEVER remodel or adapt the Machine since if doing so you might impair Machine safety.

•

Original parts and accessories have been designed specifically for this Machine.

•

Mounting or using spare parts not supplied by the Machine manufacturer or not authorized thereby, might affect negatively operating characteristics and safe operation of the Machine.

Safety precautions during Machine repair or inspection •

Wear protective clothing and shoes.

•

Use protective gloves when handling oil, fuel, coolant.

•

Protect your eyes with safety glasses or shield when handling the battery.

•

Park the Machine on flat and paved surface before you commence any Machine repair. Secure the Machine against any self-motion.

•

Before any work commencement remove the key from ignition box, disconnect the battery and let the hot parts to cool down.

•

Attach “Machine OFF Operation” warning label to the steering wheel and keep it there throughout the repair time.

•

Wash the complete Machine properly. When using steam, do not expose electric components and insulation material to the direct steam flow, or cover them first.

•

When using detergents, please be careful. Do NOT use gasoline or other flammable materials for cleaning purposes!

•

Observe absolute cleanliness of all parts during disassembly, assembly and service repair work. Protect disassembled parts agains any dirt.

•

Clean the surface of parts disassembled, and provide for adequate dust-free environment along with the storage area required.

•

Clean and dry the parts, then apply anticorrosive protective oil instantly – NEVER assemble corroded parts!

•

Tools, hoists, protective means, supports or other auxiliaries shall be in their operable (available) condition and in good order.

•

Use hoists and rigging (cables, chains) of sufficient loading capacity, and intact.

•

Provide for adequate air supply when starting in closed areas.

•

Before running the Machine, please make sure no persons are present on the Machine or within its hazardous reach. Use sound signal to warn the Machine is started and this always before starting the Machine and after each rest, before setting the Machine into motion. Following the sound signal any persons present on the Machine or within hazardous reach of the Machine must leave the Machine and the area. In addition, it is necessary to use sound, light and hand signals according to the Annex – chapter called Hand Signals.

•

NEVER adjust the Machine in motion.

•

During urgent work on the engine running (any adjustments) please avoid any contact with hot or rotating parts of the Machine.

Any work performed while the engine is running (e.g. adjustments) shall be done under the presence of another person that has immediate access to the emergency switching OFF along with continuous provision of communication with the person making the adjustment so engine can be turned OFF instantly if required.

•

Use only the required types of engine oil, transmission oil, hydraulic oil, and cooling liquid.

10

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WORKSHOP MANUAL Safety precautions during work on hydraulic circuits •

Check hydraulic circuits are pressureless before you disassemble them. Hydraulic oil that leaks under pressure may cause serious skin injury..

•

Mark parts, hoses, pipes before their dismantling.

•

Do NOT operate hydroelectric generators, hydraulic motors with no oil.

•

Scald hazard exists when handling hot oil.

•

Do NOT heat oil over 160 °C – oil or its vapours may flame up.

•

Use fabric with no fibre slip when wiping and cleaning hydraulic parts.

•

Use hydraulic oil – and not any lube grease – as slip agent during parts assembly work.

•

Clean thoroughly the bolting before assembly work, flush and blow out with air the hoses and pipes.

•

It is important that you ALWAYS use new gaskets.

•

Fill new sets (units) with hydraulic oil before their assembly.

•

Following hydraulic set replaced, flush the hydraulic circuit, and clean hydraulic tank.

•

Replace oil filter element.

•

Fill hydraulic circuit with clean oil of required viscosity, only with the engine at standstill!

•

Wipe any oil spilled over.

•

Confirm connections are tight with no oil leaks before system gets pressurized.

•

Check all the connections upon completion of all the work.

•

Do NOT adjust the relief valves.

•

Reinstall all the protective elements upon work completion.

Check the following once the Machine is in operation •

Oil level in hydraulic tank

•

Check boost pressure of hydroelectric generators when these are replaces, and relief valve pressure.

•

Measure always at 40 °C (104 °F) temperature.

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2.

Safety Precautions and Instructions

Safety precautions during work on fuel system Mixtures of gasoline and diesel oil (winter fuel) are of equal flammability like gasoline..

•

Do NOT fill up the tank in closed areas.

•

Wipe any fuel spilled over.

•

NEVER use open fire or smoke when working on fuel system! Fire hazard!

Safety precautions during work on wiring •

Disconnect battery when repairing the charging circuit so to exclude any casual short circuits.

•

Before disassembly work, first disconnect cable from negative pole (-), then from positive pole (+).

•

Do NOT disconnect batteries with the engine running!

•

Connect battery with “negative” pole to the frame, and “positive” pole to the alternator outlet “B+”. Inverse connection would cause the entire semiconductor device destroyed.

•

When starting with auxiliary external power supply NEVER disconnect such power supply before Machine battery is connected.

•

Do NOT run idle the alternator, i.e. with the conductor disconnected from “B+” terminal, and the “D+” terminal connected.

•

NEVER check voltage presence in a conductor through sparking against Machine frame.

•

Do NOT carry out any operations during which sparking will occur.

•

Use rubber gloves and eye protectors when handling the batteries.

•

Protect your skin and clothing against any stain caused by electrolyte or lead particles..

•

If electrolyte contacts your eyes, immediately flush eyes with large amounts of water for several minutes. Get prompt medical attention.

•

If skin or clothing are stained with electrolyte, remove contaminated clothing, immediately flush with large amounts of soap water or cooking soda-water solution. Get prompt medical attention.

•

If electrolyte is ingested, give as much milk as possible or calcined magnesia dissolved in water, or just water, and get prompt medical attention.

•

NEVER top up cells with distilled water unless any work with the Machine or recharging outside the Machine will follow. Increased self-discharging of the battery would occur.

•

NEVER replenish the acid (H2SO4)!

•

Do NOT turn the batteries over, electrolyte might pour out from the degassing holes of the battery.

•

When acid (electrolyte) is spilled, flush the hit spot with water, and neutralize with lime.

•

When recharging the batteries the hydrogen gets released and mixed with air it forms explosive flammable mixture. Do NOT handle near open fire, or smoke nearby.

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WORKSHOP MANUAL Welding work on the Machine Before conducting any welding work using electric arc on the Machine, please disconnect all the semiconductor-containing elements from the wiring: •

Engine alternator,

•

Moto-hour counter,

•

All electronic elements on the Machine,

•

Ground the power supply and also Machine being repaired,

•

Secure power supply against any moisture,

•

Locate earthing terminal in close proximity to a weld joint.

•

Insulate el. current crossing point or use non-conducting rigging (hemp cable) when welding the parts or with the Machine in its suspended position, and this due to the potential of el. current penetrating the lifting equipment.

Gaskets •

Use new gaskets during any and all assembly work.

•

Gasket sets are available as spare parts.

Tightening torques •

Use torque spanners to observe the tightening torques.

•

Tighten attachment bolts and nuts of used quality according to the respective Table (refer to Annex).

•

Bolt quality identification is shown on bolt head.

•

Different tightening torques have been stated in relevant chapters.

•

Threaded joints of hydraulic circuits shall be tightened according to the Tables.

•

Tightening torques mentioned shall apply to screw threads not greased.

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2.

Safety Precautions and Instructions

2.2. Ecological measures & hygienic principles When repairing the Machine, follow general principles of health protection and environmental protection along with laws, public notices and regulations related to these issues, and valid within the territory where the Machine is used.

Hygienic principles •

Oil products, cooling system media, battery media, and painting materials incl. thinners are health hazardous materials, and when hitting the body organs these may cause serious bodily harm.

•

Consequently, when coming into contact with these products, observe thoroughly product safety and hygiene manuals, wear Personal Protective Equipment.

•

Personnel coming into contact with these products during Machine repair shall be liable to adhere to general principles of one’s own health protection, and follow safety and hygiene manuals of these products’ manufacturers.

Please adhere to the following in particular: --

Protect eyes and skin during battery handling

--

Protect skin when handling oil products, painting materials and cooling liquids

--

Wash your hands properly upon work completion or before meal, treat your hands with appropriate repair cream

--

When handling the cooling system, observe instructions given in the Manuals supplied together with the Machine.

•

Always store oil products, cooling system media and battery media, and painting systems incl. organic diluents, detergents and preventives in their original properly identified packages. Do NOT admit storing of these materials in unidentified bottles or other vessels with regard to the hazard of mistaken exchange. Particularly hazardous is the potential of being exchanged for consumables or drinks.

•

If skin, mucosa or eyes get accidentally stained, or vapours are inhaled, immediately apply first aid principles. If ingesting such products accidentally, please get prompt medical attention.

Ecological measures •

Media of Machine’s individual systems, and some of its parts, when discarded, become waste of risky character against the environment.

This category of waste products includes the following in particular: --

Organic and synthetic lube materials, oils and fuels

--

Coolants

--

Battery media and batteries

--

Detergents and preservatives

--

All dismountable filters and filter elements

--

All used or discarded hydraulic and fuel hoses, metal rubbers and other elements of the Machine, contaminated with the aforementioned products.

•

The given materials and parts, once discarded, shall be handled in line with relevant national regulations to protect individual element of the environment and in accord with the health regulations.

•

When dismantling hydraulic, fuel, or cooling systems and their units, please avoid any liquid leaking into ground and this by means of a putting a base layer underneath retention vessels, and plugging the openings.

•

If a leak occurs, use sawdust, Vapex or others to dry a place affected.

•

Remove soil hit so to prevent any further seepage. Hand over contaminated soil and absorbent for their next safe disposal.

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WORKSHOP MANUAL 2.3. Fire measures •

In terms of fire hazard the flammable liquids used in the Machine have been divided into classes of risk: IInd class of risk --

Diesel oil

IVtnd class of risk --

Mineral oils

--

Lubricating greases

--

Antifreeze

Oil exchange point •

Oil exchange point shall be located so not to interfere with the explosion or fire hazard areas.

•

Such point shall be labelled with “No Smoking” and “No Use of Open Flame“ notice boards and signs.

•

Equip oil exchange point with portable fire extinguishers.

•

Dimension the handling area so to catch flammable liquid amount equal to the capacity of biggest vessel or shipping container.

•

To handle oil, diesel oil, please use vessels like metal drums, jerry cans, tin cans.

•

Make sure shipping containers are properly closed during their storage.

•

Vessels shall have one opening, and stored always with the opening at the top, and secured against any leakage (flowing out) or dripping.

•

Vessels shall be labelled with indelible inscription that states their content and flammability class.

Part of Machine’s equipment will be: •

Vibration Roller Operation Manual

•

Spare Parts Catalogue

•

Catalogue of spare parts for the engine used

•

Engine Operation and Maintenance Manual depending on engine used

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WORKSHOP MANUAL

3. Machine Description

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3.

Machine Description

3.1.

Basic data

Placing of the production label 1 - Production label 2 - Machine frame number 3 - Label of the ROPS cabin

3 1

2

400102 Cummins engine serial number

402313 Please, always state the data given in the Table when contacting your dealer or manufacturer.

Please, fill in the following data: Machine Type...................................................................................

Machine’s Serial No. (S/N)............................................................

Year Manufactured........................................................................

Engine Type......................................................................................

Engine Serial No..............................................................................

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WORKSHOP MANUAL 3.2.

Machine construction

13 14 2

11 12 15 16

5

16

17

18

8

17 10

3 9

7

4

6 17

1 17

401203

Legend: 1 - Front frame 2 - Rear frame 3 - Front drum 4 - Rear drum 5 - Engine 6 - Hydroelectric generator for travel and vibrations of front drum 7 - Hydroelectric generator for travel and vibrations of rear drum 8 - Hydraulic motor for travel 9 - Hydraulic motor for vibrations 10 - Steering joint 11 - Hydraulics tank 12 - Battery 13 - Cab incl. integrated ROPS 14 - Fuel tank 15 - Sprinkling tank 16 - Sprinkling nozzles 17 - Scrapers 18 - Air filter

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3.

Machine Description

3.3.

Machine dimension scheme

S

S

H3

D

A L

401104

20

A

D

H1

H2

H3

L

O

mm

3525

1350

3060

2390

360

4875

62

in

138,8

53,1

120,5

94,1

14,2

191,9

2,4

R1

R2

R3

S

W1

W2

W3

mm

6130

4670

5770

20

2100

2222

160

in

241

184

227

0,8

82,7

87,5

6,3 AV 130 X

H2

H1

WORKSHOP MANUAL

W1

O

W3

W2

35

°

R3

R1

R2 401105 AV 130 X

21

3.

Machine Description

3.4.

Weights

Working weight with the cab ROPS according to EN 500 - 1

kg (lb)

13030 (28726)

front drum

kg (lb)

6605 (14561)

rear drum

kg (lb)

6425 (14164)

The service weight of the machine according to EN 500-1 is the machine weight with the full content of working liquids, half content of propellants, half content of sprinkling tanks and with an operator (75kg/165lb).

The machine weight according to ISO 6016 is the weight with full content of propellants, lubricants, sprinkling tanks and an operator (75kg/165 lb). It is calculated by adding 590kg (1300 lb).

The weight data can differ from above mentioned data according to the further customers’ requirements for the machine’s equipment and accessories.

3.5. Drive of travel - driving properties Drive type

hydrostatic

Drive

front and rear

Traverse speed in both directions

km/h (MPH)

11,4 (7,1)

Theoretical machine’s gradeability

%

40

Side static stability - straight frame

°

33

3.6. The vibrations Drive type

hydrostatic

Small frequency

Hz (VPM)

43,5 (2610)

Big frequency

Hz (VPM)

56,5 (3390)

Small frequency CE

Hz (VPM)

43,5 (2610)

Big frequency CE

Hz (VPM)

51,5 (3090)

Small amplitude

mm (in)

0,4 (0,016)

Big amplitude

mm (in)

0,8 (0,03)

3.7. Engine Manufacturer

Cummins

Engine type

QSB 4,5 - C130

Number of cylinders

4

Stroke volume

cm (cu in)

Engine output due to ISO 3046/1

kW (HP)

97 (130)

Nominal revolutions

min-1 (RPM)

2300

Maximum torsional moment

Nm (ft lb)

512 (376)

Fuel consumption during common operation/hour*

l (gal US)

11,6 (3,1)

3

4500 (275)

Engine fulfills requirements of

Directive 97/68/EU Stage III A

EPA/CARB NON ROAD 40 CFR,

Part 89 Tier 3

* - according to ACZ methodology

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AV 130 X

WORKSHOP MANUAL 3.8. The Brakes Working brake

hydrostatic

Parking and emergency brake

mechanical lamella

3.9. Drive Steering type

articulated joint

Steering control

hydraulic

Linear hydraulic motors

2 + 1 (Crab)

Swing of frames in vertical plane

±°

5

Turning of both frames in horizontal plane

±°

35

Engine (oil fill)

l (gal US)

11,6 (3,1)

Cooling system

l (gal US)

21 (5,5)

Fuel

l (gal US)

210 (55,5)

Hydraulic system

l (gal US)

60 (15,9)

Drum vibrator

l (gal US)

2x19 (5)

Watering tank

l (gal US)

1000 (264)

Drum drive reducer

l (gal US)

2x3 (0,8)

Gearbox pump driven

l (gal US)

1,8 (0,48)

Sprinkling tank

l (gal US)

2,75 (0,72)

3.10. Fills

3.11.

Sprinkling

Sprinkling

pressure

Number of pumps

2

Number of filtration stages

3

3.12. Electrical installation Electric set voltage

V

12

Accumulator – capacity

Ah

135

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3.

Machine Description

3.13. Hygienic parameters Cabin machine: Sound pressure level applied to the driver:

LpA=84 dB(A)

measured according to EN 11 201 Guaranteed sound-power level of machine version CE:

LWA=108 dB(A)

measured according to EN ISO 3744 Weighted eguivale value of vibration acceleration transferred to the body:

aw <0,5 m.s-2 (vector sum

measured according to EN 1032 - sand Weighted eguivale value of vibration acceleration transferred to the hands:

aw = 4,1 m.s-2 (vector sum)

measured according to ISO 5349 - sand

24

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WORKSHOP MANUAL

4. Drum

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25

4. Drum

402D166

26

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WORKSHOP MANUAL 4.1. How to dismantle vibration hydraulic motor Procedure to dismantle is identical for LH side of Front Drum and RH side of Rear Drum.

Insert oil receptacle under the vibration hydraulic motor.

401D021 Dismantle and blind hydraulic motor hose pipes and outlets step by step.

402D001 Remove hose pipe clamp.

402D002 Remove joining strips.

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27

4. Drum Dismantle hydraulic motor away from Drum flange.

402D004 Remove 20B clutch segment.

B 20

402D023 Check, replace “O“ ring.

401D025 Dismantle B hub of clutch 20. Tightening torque for reinstallation is 35 Nm.

B

20

402D024 28

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WORKSHOP MANUAL Remove safety ring.

Note Safety ring is part of the clutch.

401D028 Before vibration hydraulic motor is mounted, please measure distance from damper plate 3 to clutch 20 (hub A).

Adjust dimension X from clutch face 20 (hub B) to hydraulic motor face to observe 4±0,3 mm clearance between hub A and B.

A

B

CAUTION Before you measure, please ram the vibrator into bearing 31 inside flange on opposite side.

4±0,3 402D165

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4. Drum 4.2. How to dismantle travel hydraulic motor Dismantling Procedure is identical for RH side of Front Drum and LH side of Rear Drum.

Insert oil receptacle under the travel hydraulic motor, drain aux. transmission’s oil.

402D005 Remove revolution sensor connection.

402D006 Step by step dismantle, blind hydraulic motor’s hoses and outlets.

402D007 Remove hose pipe clamp.

402D008 30

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WORKSHOP MANUAL Dismantle travel hydraulic motor.

402D009 Push travel hydraulic motor off.

402D010 Check sealing “O“ ring during reinstallation.

401D034

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4. Drum 4.3. How to dismantle aux. transmission Dismantle travel hydraulic motor, refer to section 4.2.

Screw on the bolt designed to fix hose pipes under cabin roof.

Note Concerning Machine with lights, please fix hose pipes on light holder.

402D011 Hang hose pipes.

402D012 Lift the Machine a bit so that the Drum touches lightly the ground, rubber mountings on Drum’s both sides shall not be loaded by Machine weight. Put the supports under.

402D013 Dismantle filler plug.

402D014 32

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WORKSHOP MANUAL Sling RH bracket onto the crane, remove bolts for the mount to the frame and to the front ramp, step by step.

402D015 Remove bracket’s bolts step by step.

402D016 Release bracket from bedding on aux. transmission, and lay it aside.

402D017 Mount fixture 1, sling onto the crane.

1

402D018 AV 130 X

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4. Drum Mark the carrier - Drum position for reinstallation.

402D019 Remove bolts for carrier 15, lay it aside.

15

402D020 When embedded, remove step by step the bolts for aux. transmission 23, lay carrier aside.

23

Note During reinstallation, tighten aux. transmission bolts with 200Nm torque.

402D021

34

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WORKSHOP MANUAL 4.4. How to dismantle Front Drum Dismantling Procedure is identical for Front Drum and Rear Drum.

Lift the Machine a bit so that the Drum touches lightly the ground, rubber mountings on Drum’s both sides shall not be loaded by Machine weight. Lay the supports under.

402D013 Mark the Drum position on both sides because of its reinstallation

401D041 Secure Drum against any movement (fixture 2).

Dismantle vibration hydraulic motor, refer to section 4.1.

Dismantle travel hydraulic motor, refer to section 4.2.

Dismantle aux. transmission, refer to section 4.3.

2

2

402D022 Screw on the bolt to fix hose pipes under cabin roof.

Note Concerning Machine with lights, please fix hose pipes on light holder.

402D025 AV 130 X

35

4. Drum Hang hoses.

402D026 Dismantle sprinkling hose pipe.

402D027 Dismantle sprinkling clips.

402D028 Sling ramp onto crane.

402D029 36

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WORKSHOP MANUAL Remove ramp’s bolts.

402D030 Lay aside on front frame.

402D031

Lay supports under and attach with tie-offs (clamps).

Note Front Lights wiring is unable to disconnect.

402D032 When Rear Drum is dismantled the ramp can be laid aside outside Machine after wiring connector is disconnected

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37

4. Drum Suspend LH bracket, remove step by step the bolts for mounting to the frame.

402D034 Remove step by step the bolts for mounting the bracket to the Front Drum, lay aside.

402D035

4.4.1. How to dismantle right side – the travel drive

Roll the Drum out from the frame. Attach clamp (fixture 3) of 3 000 kg (6614lb) loading capacity.

3

402D036 Sling on the crane, and erect Drum with its LH side on ground.

402D037 38

AV 130 X

WORKSHOP MANUAL Mark position of flange 9 and sheet 6 for the purpose of reinstallation.

Remove bolts 42 of flange 9.

6 When reinstalling, please glue the thread with loctite 577.

9

Tightening torque is 132Nm.

42

402D038 Mount lifting lugs, sling onto crane, put flange 9 aside using 2 bolts.

Note When reinstalling, please clean contact faces, and apply caulking compound.

9

402D039 Lift and lay aside.

402D040 Remove bolts for sheet 6 along with push-off bolts.

6

402D041 AV 130 X

39

4. Drum Install push-off bolts, and push off the cover evenly.

When reinstalling, please clean contact faces, and apply caulking compound.

402D042 Remove bolts for distributor 7, press out bearing 31.

31

7

402D043

4.4.2. How to dismantle LH side – the vibration drive

Attach clamp (fixture 3) of 3000 kg (6 614lb) loading capacity.

3

402D044 Sling on the crane and erect the Drum with its RH side on ground.

402D045 40

AV 130 X

WORKSHOP MANUAL Dismantle bolts for flange 9.

When reinstalling, please glue the thread with loctite 577 .

Tightening torque is 132Nm.

9 402D046 Mount push-off bolts, push flange 9 off.

When reinstalling, please clean contact faces, and apply caulking compound.

9 402D047 Put rope through the holes, and secure from the bottom with steel boles of 30mm diameter.

402D048

402D177 AV 130 X

41

4. Drum Sling onto crane, lift and lay aside.

402D049

4.4.3. How to dismantle slews Remove bolts for bearing cover 5.

5

402D050 Remove push-off bolts.

402D051 Push bearing cover off.

When reinstalling, please clean contact faces, and apply caulking compound.

402D052 42

AV 130 X

WORKSHOP MANUAL Sling onto crane and lift.

402D053 Remove bolts for distributor 17, press out bearing 31.

31

17

402D054 Unlock locking sheet 34.

34

402D055 Use fixture 4 to remove nut 32.

Apply tightening torque of 70-80 Nm during reinstallation.

4

402D056 AV 130 X

43

4. Drum Turn over to the side, and remove bolts in holes designed for pushing off.

402D057 Install three M14 – L= 100 mm (3,94 in) bolts into push-off holes.

402D058 Tighten the bolts step by step, evenly.

402D059 Push bearing cover 5 off damper plate 3, turn damper plate downward.

5

3

402D060 44

AV 130 X

WORKSHOP MANUAL Sling onto crane and remove bearing cover 5.

5

402D061 Take out oil seal 29 and packing 30 away from bearing cover, force out bearings’ external rings.

29

Use pressing jig No. 5 to press on the bearings’ external rings during reinstallation.

30

402D062

4.4.4. Vibrating exciter Mount lifting lug (fixature 6), and lift vibrating exciter assembly.

6

402D063

LH side Dismantle clutch 20.

Apply 35 Nm tightening torque during reinstallation.

20 402D064 AV 130 X

45

4. Drum Release washer 70.

70 402D065 Use fixture 4 for nut removal.

4

402D066 Use puller to clamp washer 33, bearing 31, take off spacer 35.

Note Vibrator, i.e. shaft 10 with pressed on (fixed) eccentrics 11, 12 is the unit able to disassemble.

33

31

35 402D067

RH side Release washer 70.

70 402D068 46

AV 130 X

WORKSHOP MANUAL Use fixture 4 for nut removal.

4

Use puller to clamp washer 33, bearing 31, take off spacer 35.

Note Vibrator, i.e. shaft 10 with pressed on (fixed) eccentrics 11, 12 is the unit able to disassemble.

During reinstallation of flange assembly 9 (drum at standstill – the side of drive’s aux. transmission 23, down) – please ram the vibrator into the lower bearing 31, install flange 9 incl. bearing 31, screw-in the lifting lug into the thread, and pull the vibrator to confirm axial clearance of 1÷2 mm.

AV 130 X

33 31

35

402D069

47

4. Drum 4.5. How to replace Drum’s rubber mounting LH side: Note Procedure is identical for Front Drum and Rear Drum.

Lift a bit the frame to relieve rubber mountings.

401D076 Loosen rubber mounting attachment 62 to damper plate 3.

62 3 62

402D071 Loosen rubber mounting attachment 62 to bracket 8.

8

402D072 Release rubber mountings.

Apply 83 Nm torque to tighten rubber mountings’ bolts during reinstallation.

402D073 48

AV 130 X

WORKSHOP MANUAL RH side: Lift a bit the frame to relieve rubber mountings.

401D081 Remove bolts for fixing rubber mountings.

401D082 If required, take up the clearance designed to remove rubber mounting between Drum face and carrier, e.g. via hydraulic jack.

Apply 83 Nm torque to tighten rubber mountings’ bolts during reinstallation.

401D083

AV 130 X

49

50

AV 130 X

WORKSHOP MANUAL

5. Knuckle Steering

AV 130 X

51

5.

Knuckle Steering

401D003

52

AV 130 X

WORKSHOP MANUAL 5.1. How to remove steering joint Support the rear and front frame on both sides.

401D084 Remove gibs 10.

10

401D085 Press out hydraulic cylinder eyebolts.

401D086 Remove hydraulic cylinders from brackets, place them under the Roller frame. Do NOT remove hydraulic hoses.

401D087 AV 130 X

53

5.

Knuckle Steering

Remove CRAB steering hydraulic cylinder piston rod eye.

401D088 Disconnect the Crabing position sensor lead and remove Crabing position sensor.

401D089 Mark the position, and remove hose holder underneath the front frame on the steering joint incl. stud (double-end) joints.

401D090 Unlock the pads and remove upper and lower yoke for rear king pin.

401D091 54

AV 130 X

WORKSHOP MANUAL Note Mark yokes for the purpose of reassembly.

Remove bonnet, refer to chapter named “Bonnet Removal”.

401D092 Remove greasing nipples for bearing, pass the rope through under the joint’s bearing, hang with the help of shortening chain /-RUD.

401D096 Adjust chain length to balance suspended rear frame, shift it backward by ca 8-10 cm (4-5 in) for the need of subsequent steering ring removal.

Use rigging of min 6000 kg loading capacity - chain 4hook able to adjust the length of individual strands.

6000kg

8-10cm 4-5in 401D097 Put anything underneath the frame.

401D252 AV 130 X

55

5.

Knuckle Steering

Put adequate hoisting apparatus (hydraulic platform truck) underneath the steering joint’s arm).

401D253 Unlock the pads, remove upper and lower yoke for the front king pin.

When reassembling, please tighten the bolts with 39 Nm torque.

401D098 Move out with the arm removed for next disassembly.

401D254

56

AV 130 X

WORKSHOP MANUAL 5.2. How to change steering joint bearings.

Remove the covers on both sides.

401D099 Tap (pound) to drive pin 7 out from the eye of joint’s arm 3.

Note Bearing together with pin may slip out due to tolerances when pin is ejected.

7

3

401D100

Turn joint’s arm 3, knock the bearing 31 back into the arm’s eye.

31

3 401D102 Fit jig 7 onto the outer ring of bearing 31.

31

7

402D185 AV 130 X

57

5.

Knuckle Steering

Draw off the bearing.

401D103 Take out pin 7 and press out bearing 31 on the other side.

7

31

401D104

Before reassembling, please clean contact surfaces, new bearings. Make de-preservation and lubricate with lube grease.

401D105 When reassembling, please replace the dust bellows 38.

38

401D106 58

AV 130 X

WORKSHOP MANUAL Lubricate pin and covers.

401D107 Fit in the bearing – not to its stop.

401D108 Turn the arm, and fit in the bearing from the other side.

401D109 Turn the arm and fit the bearing down to its stop.

401D110 AV 130 X

59

5.

Knuckle Steering

Apply sealant (caulking compound) onto the contact surfaces.

401D111 Mount the cover.

401D112

60

AV 130 X

WORKSHOP MANUAL 5.3. Remove rotator’s bearings Use appropriate hoist (platform truck) to support and then remove the rotator. Slacken bolts 22 from the inside of rear frame.

22

402D178 Remove bearing.

401D114 When assembling new bearing, please locate its position in the rotator so that the bearing’s marked hole will point against the gap in upper part of bearing’s contact surface in the rear frame.

401D115

401D116 AV 130 X

61

62

AV 130 X

WORKSHOP MANUAL

6. Hydraulics

AV 130 X

63

6. Hydraulics

402D187

64

AV 130 X

WORKSHOP MANUAL 6.1. How to dismantle cooling hydraulic motor Disconnect the connector.

402D088 Disconnect pressure hose pipes and revolution control hoses.

402D089 Dismantle grill-radiator mounting, and remove the complete pump set.

402D090 Remove shaft nut and pull down the fan from hydraulic motor shaft.

402D179 AV 130 X

65

6. Hydraulics

402D168

66

AV 130 X

WORKSHOP MANUAL 6.2. How to dismantle steering gear pump Cut off joining strips.

402D080

Lay drip pan under, dismantle pressure hose pipes, blind properly.

402D081 Remove hose pipe flanges from the pump, blind properly.

402D083 Remove discharge hose pipes from under the pump.

402D082 AV 130 X

67

6. Hydraulics Dismantle the pump from the engine.

402D084 Turn a bit and remove the pump.

402D085 When reinstalling or replacing the pump, please inspect “O“ ring.

402D086 Inspect packing ring on the engine.

402D087 68

AV 130 X

WORKSHOP MANUAL Inspect and, if required, replace sealing “O” ring for the flange.

401D124

AV 130 X

69

6. Hydraulics 6.3. How to dismantle tandem pump for travel and vibration

402D167 70

AV 130 X

WORKSHOP MANUAL

402D171 AV 130 X

71

6. Hydraulics

402D172

72

AV 130 X

WORKSHOP MANUAL

402D173

AV 130 X

73

6. Hydraulics

7

6

401D255 Note When dismantling pump, pos. 6 (designed for Front Drum) you must first dismantle pump, pos. 7.

Proceed step by step as follows to dismantle the pump: Remove joining strips for hose pipes and wiring, if required.

Dismantle the runboard.

402D074 Lay drip pan under the pumps, blind hose pipes and holes following the dismantling.

401D128 74

AV 130 X

WORKSHOP MANUAL From under the pump, please mark and disconnect the connectors for solenoids designed for vibration (low, high amplitude), travel (forward, backward). Refer to section 12.5.

402D075 Mark and dismantle hose pipes from under the pumps 6 and 7.

402D076 Remove hose pipes from the pump’s top, step by step.

402D077 Remove hose pipes off the frame’s area.

401D131 AV 130 X

75

6. Hydraulics Dismantle pump flange.

401D132 Sling onto lifting equipment.

402D078 Remove pump from its drive housing.

401D256 Lower the pump to under the frame.

401D134 76

AV 130 X

WORKSHOP MANUAL Remove brake-off hose pipe clip.

402D125 Dismantle steering block along with brake-off hose pipe for rear aux. transmission.

402D126 Disconnect fast coupling from steering block.

402D127 Put steering block incl. filter off the rear frame.

401D136 AV 130 X

77

6. Hydraulics Remove hose pipes from the second pump, blind properly.

402D130 Mark and disconnect from top of the pump the connectors for solenoids designed for vibration (low, high amplitude), for travel (forward, backward). Refer to section 12.5.

Dismantle the pump, shift out from pump drive, and lower under the frame with the use of lifting equipment.

402D134 When reinstalling, please check and, if required, replace sealing “O“ ring.

401D138

78

AV 130 X

WORKSHOP MANUAL

7. Removing hydraulic cylinders for steering and CRAB

AV 130 X

79

7. Removing hydraulic cylinders for steering and CRAB

401D264

80

AV 130 X

WORKSHOP MANUAL 7.1. Remove hydraulic cylinders for steering and CRAB Remove shims 10.

10

401D085 Press out eyebolts for hydraulic cylinder. Take hydraulic cylinders for steering and Crab out from the brackets. Remove hydraulic hoses connection.

Note Removal shall be designed only for those hydraulic cylinders required to be repaired or replaced.

401D086

AV 130 X

81

7. Removing hydraulic cylinders for steering and CRAB 7.2. Remove sealants of hydraulic cylinders for steering and Crab Set of sealants Pos.

Name

1

T19 Sealing

2

T20 Collar

3

Oil control ring

4

Guide band

5

Ring

6

Ring

1

5

1

1

5

6

6

4

2

3

4 401D258

Caution: Order from the manufacturer the relevant sealants in the set for the “PčH” used, mention your Machine’s serial No.

The following procedure is common for the abovementioned hydraulic motors.

Unlock the cover of hydraulic motor for steering.

348D5499 User hook spanner to remove the cover for hydraulic motor for steering.

348D5522 82

AV 130 X

WORKSHOP MANUAL Take it out.

348D5523 Take out the piston of hydraulic motor for steering.

348D5524 Remove piston nut, seal again (re-caulk) the piston together with the cover.

348D5525 Install jig 8 into the body of hydraulic motor for steering.

8

402D186 AV 130 X

83

7. Removing hydraulic cylinders for steering and CRAB Insert the piston.

348D5530 Remove jig from hydraulic motor for steering.

348D5531 Install hydraulic cylinder cover.

348D5500 Lock the cover.

348D5501 84

AV 130 X

WORKSHOP MANUAL Hydraulic cylinder 1 - cylinder body 2 - piston rod

4

3 - piston

3

4 - nut

1

5

5 - cover

2 401D257

Tightening Torque Tables --

Values are of informative character

Hydraulic cylinder for steering 80/45-320 Piston rod 2 connection, piston 3, nut 4

Cylinder body 1 connection, cylinder cover 5

Thread

Tightening Torque

Thread

Tightening Torque

M30x2

130 [96]

M85x1,5

180 [133]

Hydraulic cylinder for crab 110/55-125 * Piston rod 2, piston 3, nut 4 connection

AV 130 X

Cylinder body 1, cylinder cover 5 connection

Thread

Tightening Torque

Thread

Tightening Torque

M42x3

180 [133]

M115x2

220 [162]

85

86

AV 130 X

WORKSHOP MANUAL

8. Bonnet Removal

AV 130 X

87

8.

Bonnet Removal

402D169

88

AV 130 X

WORKSHOP MANUAL Use grids to sling the bonnet onto crane.

402D091 Remove bonnet mounting bolts on both sides, lay aside.

CAUTION When removing the complete bonnet, please make sure the Machine is positioned to drive straight (not in LH or RH wheel lock) to avoid any collision with the cabin when removing the bonnet.

Note Unless engine is able to start, it will be necessary for better engine access to dismantle the breather grids on the bonnet, and to dismantle noise attenuation panels. Should bonnet be required to be removed you must then dismantle the bonnet mounting and take off the bonnet manually.

402D092

Beware of bonnet weight – 80 kg (176 lb)

AV 130 X

89

8.

Bonnet Removal

Dismantle hydraulic cylinders (plungers) for bonnet lifting Dismantle the bonnet, refer to section called “How to dismantle the bonnet“.

Remove packing piece.

402D093 Force out piston rod eyelet pin.

Put lifting arm and hydraulic cylinder on cylinder frame, lay support under piston rod to avoid any damage to its surface.

402D094 Remove safety ring and grease nipple.

402D095 Use lever to shift out hydraulic cylinder carefully away from the pin.

Remove hose pipe from hydraulic cylinder.

402D096 90

AV 130 X

WORKSHOP MANUAL

9. Engine Removal

AV 130 X

91

9. Engine Removal

402D170

92

AV 130 X

WORKSHOP MANUAL

402D174

AV 130 X

93

9. Engine Removal Remove the bonnet, refer to section called “How to dismantle the bonnet“

Lay drip pan under the engine, blind pump hoses and holes following the dismantling.

Disconnect master switch.

Use Scotch blocks to secure Machine against any self-motion.

401D128 To dismantle, carry out the following operations step by step: Cut off, step by step, the joining strips for hose pipes and wiring, if required.

402D097 Dismantle battery terminals.

402D98 Dismantle battery holder, remove.

402D099 94

AV 130 X

WORKSHOP MANUAL Remove inlet piping from radiator, blind the hose pipes properly.

402D100

402D101 Remove the clip for air inlet leading towards turbo, blind the hole properly.

402D102 Disconnect air filter indicator, dismantle air inlet hose.

402D103 AV 130 X

95

9. Engine Removal Remove air filter.

402D104 Dismantle filter holder.

402D105 Drain cooling liquid from engine.

402D106 Remove hoses for cooling liquid drain valve.

402D107 96

AV 130 X

WORKSHOP MANUAL Remove temperature sensor and cooling liquid hose.

402D159 Dismantle cooling hose, blind the hole properly.

402D108

402D109 Remove hose pipe clamp and holder.

402D111 AV 130 X

97

9. Engine Removal Disconnect connector and remove hose from cooling hydraulic motor, blind properly.

402D112 Remove bolts for mounting the grid to the radiator.

402D113 Remove the grid together with cooling hydraulic motor.

402D114 Remove air discharge hose pipe from turbo charger.

402D115 98

AV 130 X

WORKSHOP MANUAL Remove turbo charger guard.

402D116 Remove flange from turbo charger.

402D117 Remove exhaust hose pipe from turbo charger, lift off.

402D118

402D119 AV 130 X

99

9. Engine Removal Remove hose pipe clamp.

402D120 Dismantle hose pipes from pump side, blind.

402D121

402D122 Dismantle hose pipe from pump top side, blind.

402D123 100

AV 130 X

WORKSHOP MANUAL Tie the hose pipes removed from pump to the holder.

402D124 Remove brake-off hose pipe.

402D125 Dismantle steering block and aux. transmission brake-off hose pipe.

402D126 Disconnect fast coupling from steering block.

402D127 AV 130 X

101

9. Engine Removal Lift off steering block.

402D128 Remove hose pipe from second pump side, blind.

402D130 Remove dismantled hose pipes from the frame.

402D131 Dismantle hose pipe from second pump’s top side, blind.

402D132 102

AV 130 X

WORKSHOP MANUAL Mark and dismantle the hose pipe from under the pumps.

402D076 Mark and disconnect from under the pump the connectors of solenoids designed for vibration (low, high amplitude), for travel (forward, backward). Refer to section 12.5.

402D133 Mark and disconnect from top of the pump the connectors for solenoids designed for vibration (low, high amplitude), for travel (forward, backward). Refer to section 12.5.

402D134 Disconnect fuse connector.

402D135 AV 130 X

103

9. Engine Removal Disconnect two cables from connector.

402D136 Dismantle glow fuse cables.

402D137 Dismantle isolating switch.

402D138 Disconnect cables for contactors, for starter motor and for engine glowing.

402D139 104

AV 130 X

WORKSHOP MANUAL Remove fuel overflow hose pipe.

402D140 Blind and fasten overflow hose pipe to the fuel tank.

402D141 Close the valve and remove fuel suction hose pipe.

402D142 Remove thermo-controller hose pipe.

402D143 AV 130 X

105

9. Engine Removal Dismantle heating system hose pipe.

402D144 Remove oil dipstick from its clip.

402D145 Remove from the holder the hose pipes and wiring that lead from the pump.

402D146 Dismantle alternator wiring.

402D147 106

AV 130 X

WORKSHOP MANUAL Disconnect engine earth connection.

402D148 Remove cooling liquid hose pipe leading from engine to radiator.

402D149 Dismantle hose pipes and hose pipe flanges from steering pump.

402D083 Dismantle discharge hose pipes from under the pump.

402D082 AV 130 X

107

9. Engine Removal Disconnect connectors from the engine.

402D150

402D151 Disconnect fuel gauge wiring.

402D152 Dismantle bracket for engine’s front rubber mounting.

402D153 108

AV 130 X

WORKSHOP MANUAL Plus the bracket for engine’s two rear rubber mountings as well

402D154

Sling engine onto lifting equipment of 700 kg (1543 lb) loading capacity, remove, lay aside.

Put the engine onto the pedestal of sufficient loading capacity.

402D155 Sling and dismantle the pumps step by step.

402D181 Put aside.

401D190 AV 130 X

109

9. Engine Removal Sling gearbox onto the lifting equipment of sufficient loading capacity.

Dismantle gearbox.

402D156 Dismantle clutch hub.

Note Tighten with 70 Nm torque when reinstalling.

402D157 Dismantle flange.

Note Use Aldurit to glue the thread during reinstallation.

Tightening torque of 49 Nm

402D158

110

AV 130 X

WORKSHOP MANUAL

10. Removal of Coolers

AV 130 X

111

10. Removal of Coolers

402D175

112

AV 130 X

WORKSHOP MANUAL Dismantle complete bonnet, refer to “How to dismantle complete bonnet“.

Drain cooling liquid from engine.

402D106 Dismantle piping from radiator, blind holes properly.

402D100

402D101 Remove air inlet clip for turbo, blind hole properly.

402D102 AV 130 X

113

10. Removal of Coolers Disconnect air filter indicator, remove air inlet hose pipe.

402D103 Remove air filter.

402D104 Dismantle air filter holder.

402D105 Remove cooling hose pipe, blind hole properly.

402D108 114

AV 130 X

WORKSHOP MANUAL

402D109 Remove temperature sensor and cooling liquid hose pipe.

402D159 Disconnect connector, and remove hose pipe from cooling hydraulic motor, blind.

402D112 Remove grid bolds.

402D113 AV 130 X

115

10. Removal of Coolers Remove grid complete with cooling hydraulic motor.

402D114 Remove discharge hose pipe from turbo charger.

402D160 Remove hydraulic oil hose pipe and cooling liquid hose pipe.

402D161 Remove overflow hose.

402D182 116

AV 130 X

WORKSHOP MANUAL Dismantle cooling liquid hose pipe that leads from engine to radiator.

402D149 Remove hydraulic oil hose pipe from thermocontroller.

402D162 Dismantle grid.

401D199 Remove central rubber mountings on both sides.

402D163 AV 130 X

117

Mount 2x fixture 10.

401D457 Remove nuts of other rubber mountings.

402D164 Shift out and lay down radiator on engine.

Disconnect hooks, attach hooks over the frame, sling onto crane.

401D205 Put radiator aside.

401D207 118

AV 130 X

WORKSHOP MANUAL

11.

AV 130 X

Cabin

119

11.

Cabin

Heater

402D183

11.1. Heater Removal Drain partial amount of cooling liquid, i.e. ca 6 l.

401324 120

AV 130 X

WORKSHOP MANUAL Disconnect hose.

401D209 Remove heating body (heater) housing.

401D210 Take it out.

401D211 Remove hoses 1 and bolts 2 of the heater.

Refill cooling liquid once heater is removed.

2 1

1 2

401D212 AV 130 X

121

11.

Cabin

Blowers

401D265

122

AV 130 X

WORKSHOP MANUAL 11.2.

Blower Removal

Remove cover’s bolts.

401D213 Slip out cover.

401D214 Remove cover.

401D215 Remove ceiling insulation.

401D216 AV 130 X

123

11.

Cabin

Disconnect wiring followed by removing middle blower.

401D217 Hold down the bolts from inside the cab.

Connectors 1 to connect the beacon

1

401D218 Remove wiper motor following the removal of wiper arms outside the cab and after having disconnected wiper drive and wiring.

401D219 Remove covers along both sides of the ceiling in order to remove wipers’ edge drives.

401D220 124

AV 130 X

WORKSHOP MANUAL Remove windscreen wiper motor following the removal of wiper arm from outside the cab and after having disconnected wiper drive and wiring.

401D221

AV 130 X

125

11.

Cabin

Seat

401D266

126

AV 130 X

WORKSHOP MANUAL 11.3.

Seat Switch

Remove three bolts from under so to take out seat upholstery.

401D222 Take out seat upholstery.

401D223 Fold up the seat.

401D224 Replace seat switch after having drilled off 2 rivets.

401D225 AV 130 X

127

11.

Cabin

Travel Control

401D012

128

AV 130 X

WORKSHOP MANUAL 11.4.

Position sensor for neutral and parking brake

Replace neutral and parking brake switch 23. Once replaced, adjust gap X to 1,5 mm between balance arm 7 and switch 23.

X

23

7

401D226

11.5. LH side control panel, backing horn sensor Remove four bolts to release LH panel cover.

401D227 Replace backing horn switch 23, potentiometer for sprinkling interval control 47, travel controller position sensor 22, and STOP switch 43.

43

47

With the back run horn switch 23 replaced, please adjust the gap to 1,5 mm between arm 5 and switch 23.

5

Note Apply the identical method to replace speed selector on the RH control panel. Removal of back run switch, sprinkling interval control

23

22 401D228

AV 130 X

129

11.

Cabin

Platform

401D009

130

AV 130 X

WORKSHOP MANUAL 11.6.

Seat Platform

Remove four bolts that fix the seat to the bed.

401D229 Remove rotator arrest pedals 5 on both sides.

5 401D230 Take seat off the rotator.

401D231 Lift off to the side onto the cab floor.

401D232 AV 130 X

131

11.

Cabin

Remove bearing journal nut 44.

44

401D233 Remove spring 33, take off arrest 4, take out journal 19, replace bearing.

19 4

33

132

401D234

AV 130 X

WORKSHOP MANUAL

AV 130 X

133

11.

Cabin

Power-Assisted Steering

401D267

134

AV 130 X

WORKSHOP MANUAL 11.7.

Power-Assisted Steering

Remove dashboard.

401D235 Screw off and take off the lever to adjust steering wheel position.

401D236 Pull down dust bellow from steering column.

401D237 Disconnect connector X 20.

401D238 AV 130 X

135

11.

Cabin

Remove connection of hoses for power-assisted steering hydraulics.

401D239 Remove four bolts that connect steering wheel columns with power-assisted steering, remove power-assisted steering.

401D240

136

AV 130 X

WORKSHOP MANUAL

12.

AV 130 X

Wiring

137

12.

Wiring

12.1. Fuses Fuses – following cover removal

401217 From LH side: F1 - 20 A

front, rear lights

F2 - 15 A

Ceiling lamps, lamp switches (contour one, tail one, indicator light)

F3 - 15 (30)A horn, flashing beacon, additional lights, lamp socket F4 - 5 A

clusters

F5 - 10 A

Travel electronics, backing horn

F6 - 15 A

Sprinkling

F7 - 7,5 A

Vibrations, CRAB (edge cutter)

F8 - 1 A

Engine diagnostics

F15 - 30

A Cabin power supply

15 21

402D184

Connector 21 – To control and adjust control unit parameters Fuses – Behind master switch door F9

Radio (as per manufacturer)

F10 - 30A

ECM power supply

F16 - 125A

Glowing

F9 F10

F16

402218

138

AV 130 X

WORKSHOP MANUAL Fuses – after you lift off the panel

401215 From LH side: F11 - 15 A

Windshield wipers + Windscreen sprayers

F12 - 15 A

Cooling air blowers

F13 - 5 A

Cooling air blower control

F14 - 10 A

Air conditioner

F15 - 30 A

Cabin power supply

401213

AV 130 X

139

12.

Wiring

12.2. Accumulator

Treatment while in operation

Storage battery has been located in the Machine’s rear frame.

The charging system that operates properly will keep the accumulator near its fully charged condition. The controlled voltage level moves within 13 - 14 V limits.

Putting into operation Electrolyte max temperature when charging is 40 °C. If required, cool with air or water bath, or lower the charging current, or stop charging.

The charging currents lower than those stated in the Table are beneficial for the battery. The charging time will be extended.

When charging, let the filling holes clear of any obstructions.

Once charging is completed, please check electrolyte height and density. Make up and adjust density to 1,28 g.cm-3 if required. Screw in the plugs, and after round 2 hours of degassing, pelase rinse battery surface with water, wipe dry.

With the voltage level adjusted like that, please check the electrolyte level after 3 months. During summer season, check 1x a week. Battery overcharging will be indicated by high loss of electrolyte. Electrolyte density will lower with insufficient charging. Self-discharging current of the battery makes 1 % of its capacity, daily.

Recharge the battery with the current of 0,1 of total capacity up until having reached the fully charged symbol.

Keep the accumulator batteries clean, properly fixed, the fixing device shall not cripple the accumulator block. Battery terminals must be properly tightened.

Electrolyte aerosol forms sulphates across the surface of terminals’ metal parts. Clean off such sulphates. Protect cleaned metal parts with thin layer of preservation jelly or oil.

Charging Table (Example) Type

Capacity

Charging

L100

100 Ah

10 A

Charging Symbols Battery is considered fully charged when all its cells produce gas intensively, and the electrolyte shows 1,28 g.cm-3 density in all the cells. Each cell’s voltage reaches 2,5 - 2,7 V. The cumulative value for 6 cells is 14,4 V at the terminal pins.

Check full charge condition following next two hours, and the voltage and density values measured do not vary compared to those given. Discharge condition is given by 1,12 g.cm-3 density.

Instantaneous charging condition is given by the values - refer to the Table.

Charge level in %

Electrolyte density in g/cu.cm

100

1,28

70

1,23

50

1,20

20

1,15

Recharge the batteries following 2 months of out of operation.

Safety regulations Handle the batteries and electrolyte with adequate care. Wear gloves and safety glasses (face shield).

Skin stained with electrolyte: Immediately flush with water and neutralize with soap or soda. When charging, the oxygen and hydrogen get released from electrolyte on electrodes, forming explosive mixture. It is therefore forbidden to handle open fire near the battery when charging Is being performed. Even a spark generated when terminal is disconnected or loosened with the charging circuit connected, may cause such explosion.

When removing, please first disconnect the negative (–) pole cable, followed by positive (+) one. NEVER disconnect the battery with the engine running.

The data apply at electrolyte temperature of 27 °C. At the temperature lowered by 15 °C the density measured will be higher by 0,01g.cm-3. When replenishing the electrolyte the density measuring will be of prevailing character only after 10 to 30 minutes of charging depending on current magnitude during electrolyte intensive gassing. Fill up the level using distilled water before recharging or before work, and this to 5-10 mm height above the separators.

140

AV 130 X

WORKSHOP MANUAL 12.3. Alternator

Informative inspection of alternator on the Machine

Alternator is used as the electric power supply.

This inspection is of informative character. Only the checking with measurable load using engine bench can be considered as binding.

In the alternator there is semiconductor voltage controller integrated, and it keeps output voltage within its certain range at variable rpm, variable load, and at variable ambient temperature.

The prerequisites of correct operation are: --

Wiring integrity

Controlled voltage alters on +B terminal.

--

Cooling is provided via own fan with the direction of rotation marked thereon.

Proper electric connections on terminals of alternator, regulator, battery

--

Sufficient tension of drive belt – radial force affecting the alternator shaft via belt pull shall be of max 800 N along pulley’s axis.

Alternator shall always operate with the accumulator battery connected – positive battery pole connected to +B terminal.

NEVER disconnect battery during operation.

Avoid any short circuits within the alternator vicinity. Disconnect alternator leads from the mains when wiring is to be repaired or welding carried out. When starting via auxiliary external power supply, please NEVER disconnect such power supply before battery is connected. Alternator may NEVER run idle, i.e. with the wire disconnected from “+B” terminal, and “+D” terminal connected.

If alternator or regulator fails then not only insufficient recharging but also overcharging of the battery may occur.

During normal workshop inspection of the entire power supply system, when we do not expect any malfunction, the checking of control voltage or of how indicator lamp reacts to increased rpm, will be enough. When connecting the voltmeter to “B+” terminal the regulated voltage must move within the mean rpm band ranging from 13 - 14 V.

Immediately replace recharging indicator lamp burned, alternator excitation will not be provided for with the charging indicator lamp not working. Avoid any water or dirt penetrating the alternator via vent holes when washing the engine compartment.

Note During welding work on the Machine you must disconnect alternator – wires from “+B” and “+D” terminals – and electric units or instruments with semiconductor elements. Disconnect alternator when repairing other electric equipment.

W A

B+

B-

V

REG.

401D285 AV 130 X

141

12.

Wiring

FINDING ANY ALTERNATOR – REGULATOR DEFECT Checking alternator–regulator set – engine bench --

Remove regulator subsystem along with brush holder from the alternator, and replace (install) this subsystem with a guaranteed sound regulator.

Check regulated voltage using the engine bench.

Checking alternator with no regulator – engine bench •

Remove controller subsystem together with brush holder, and fix modified brush holder to the alternator. Modified brush holder has one lead of the brush connected to frame, and the second lead of the brush has a wire soldered and this wire has a socket for connector to be connected to D+ terminal, and this wire continues for ca 20 cm length to make short-time excitation from B+ terminal.

•

Fix and connect the alternator to the engine bench where voltmeter, ammeter, ballast resistor, speedometer and battery are connected. Refer to the Fig.

•

Move the alternator to ca 1500 min-1.

•

Excite the alternator – apply the end of free wire connected to the brushes and D+ terminal for 2-3 sec. to the B+ terminal. Unless excitation is possible the alternator is defective.

•

Check alternator characteristics.

Unless any failure is found with alternator, then malfunction has to be looked for within the regulator.

The failure cause may also be a bad contact between alternator frame and Vehicle frame, or false earth connection of alternator.

Voltage controller It is integrated voltage controller. Alternator excitation circuit is connected between DF an D+ terminals of the controller. The controller 2itself has been connected with the brush holder, and the entire subsystem is fixed to the alternator with 2 bolts. Its interconnection is made through three soldered circuits (B-, DF, D+) and cable terminated with socket 6,3 to be slipped onto alternator’s “+D” connector.

Controller is of throwaway type.

LIST OF POSSIBLE DEFECTS Symptoms of no battery charging Defective controller

Replace controller

Defective rotor – earth short circuit of winding

Replace rotor

Charging indicator lamp is ON Defective stator – earth short circuit while engine is running Failed diode within block

Replace stator Replace failed diode

Loosened soldered connections on diode pins or stator Clean, re-solder leads Indicator lamp failed

Replace lamp

Bad connection on +D terminal, or possibly on battery Clean the connections, tighten Recharging indicator lamp terminals does not go ON following igDefective rotor – winding broken off Replace rotor nition turned ON. Brush is hanging in its holder Release brush, clean, or replace Rotor rings contaminated

Clean

Symptoms of battery overcharging Defective earth connection within charging system circuit

Clean earth spots, tighten: controller - alternator, battery – body, body - engine

Defective controller

Replace

Auxiliary diode failed

Replace

142

AV 130 X

WORKSHOP MANUAL 12.4.

Starter

Check the idling – on the Machine

Operation & Maintenance •

Proper operation of the starter is based on appropriate and fully charged batteries.

•

Starter has been designed for short term operation. Continuous starting shall not last over 5 seconds.

•

Once engine starts, stop starting – risk of damage to starter motor pinion and starter bearing.

•

Feeder cables must have cable heads perfectly tightened, insulation not disrupted.

•

Starter frame forms part of electric circuit, please keep contact surfaces on the engine metallic clean, protect against corrosion.

•

Starter does not work, search for its defect within disrupted line between batteries and starter, between engine frame and starter, or between engine frame and batteries.

•

Check the flywheel ring gear and bevel pinion if not worn out. Lubricate with grease when inspecting.

•

Operations during engine repair or 1x per 2 years: Remove Machine starter. Check collector, brushes, brush springs, and switch contact surfaces.

Make sure 3/4 of brush surface will contact the collector, and brushes are easy to slide. Contact surfaces of switch contacts must not be burnt, and must contact each other with their entire surface.

Check the starter in such position when bevel pinion does not gear with the gear ring even when extended. When starter circuit is switched ON the bevel pinion must protrude and spin.

Unloaded starter may operate for max ten seconds. For detail description of the checking, please refer to the paragraph named “Informative Inspection of Starter”. Values measured must comply with those in the Table.

Finding starter failures Connect “30” terminal of the starter to the well charged battery, connect ammeter with long measuring range to the circuit.

Refer to wiring diagram. Do NOT start (please, supply current to “50” terminal). Current value when running idle shall not exceed 120 A (peak at instantaneous deflection will not be taken into account). The starter must run quietly. Bevel pinion must protrude continuously and return to its home position. When bevel pinion is protruded it should not spin right on the face of the cap ring. Starter runout, when sensor is disconnected from the power supply, may last eight seconds only. Check pressure of brush springs and their condition. Brushes must be seated on collector with at at least 2/3 of their surface, and must be able to move inside the chambers. Armature must have visible axial clearance of max 1,3 mm. When turning a bit the bevel pinion in the direction of starter rotation the overrunning clutch must slip lightly. When you are experienced enough, the no-load checking will do for workshop evaluation. However we recommend to test on engine bench.

А V

50

30

401D286 AV 130 X

143

12.

Wiring

Starter troubleshooting Defect

Cause

Remedy

Broken wire to switch’s terminal “30“

Repair wire

Broken wire to switch’s terminal “50“

Repair wire

Ignition box failed

Replace ignition box

Starter does not rotate when switched ON Contacts burnt (pitting) Broken winding for starter switch

Replace contacts or complete cap (always together with contacts of the bridges) Replace starter switch

Starter is short-circuited (weak pull, runs Replace starter switch hot) Anchor of the switch remains hanging

Starter runs idle

Damaged protruding (disengaging) meReplace, or repair chanism Bevel pinion jams on the shaft

Repair (sometimes shaft alignment is necessary)

Ignition box failed

Replace ignition box

Starter does not go OFF – remains in Caked contacts of starter switch mesh. Immediately disconnect battery (earth pole)!

Seized bevel pinion on shaft Starter does not bring pinion into mesh

Release, clean and apply oil

Replace contacts (together with contacts of bridges and/or whole switch) Replace pinion bearing. Eliminate sharp edges on shaft, clean (check for shaft untrue running)

Damaged flywheel ring gear

Repair damaged ring gear and/or replace (find out the cause)

Broken protruding (disengaging) spring

Replace spring

Damaged pinion gearing

Replace pinion (find out the cause)

Discharged battery

Recharge battery

Pinion mills the flywheel

Starter can be heard to engage bevel pini- Damaged overrunning clutch – it slips (brReplace on but does not turn the engine over oken bushing) Burnt contacts of starter switch

144

Replace

AV 130 X

WORKSHOP MANUAL

Defect

Cause

Remedy

Battery insufficiently charged

Recharge battery

Dirty or loosened connections in feeder Clean, tighten properly cables (brush-contact resistances) Malfunctions of battery (normally slow deRepair battery failure terioration of starting Damaged starter brushes

Replace brushes (normally collector is necessary to repair)

Clean with petrol or alcohol. When collector is burnt or daze emerges between collector bars (strong sparking during opeDirty and burnt and/or unsoldered collec- ration), please disassemble starter, and No reliable operation of starter. Low per- tor (commutator) do machining on the collector. Mill out formance insulation, polish the collector. If required, solder again and/or replace armature (anchor).

Broken or heated brush springs

Replace spring

Short circuit to armature

Replace armature

Part of excitation coils has been disconReplace respective pair of coils nected (disrupted) Starter switch failed (contact resistance)

Replace ignition box

Stator excitation winding disrupted on the Solder again at the pin (outlet) point lead to starter switch terminal Starter loosened within its flange

Tighten bolts

Armature loosened (seized in bearings)

Repair

Mechanical defect (various)

Repair defects

Broken cap (max. noise)

Repair, replace cap

Starter operates with noise

Starter heats excessively, low performanShort circuit within excitation circuit ce

AV 130 X

Eliminate short circuit, and/or replace relevant pair of coils

145

12.

Wiring

12.5. Layout of wiring elements within the Machine

A

D C

E1, E12

E3, E11, E19

E

B5

E6

B5

S12

− POLE +

X61,62,67,68,69

S13

X37, 38

G1

-

B2 Y1

G2

C1 E5 E2, E9

X3, X4

K18 K1 H3

X35, X36

X43

М1

R6 S9

− POLE

E8

B1

Y8 Y9 Y11 Y10 M3 M4

Y6 Y7 Y5 Y4 Q1 E7

F9, F10, F16

E10, E18, Е4

Description of the parts in individual Figures as per the wiring diagram legend.

402D176 S28 S29

S30 S31 S23

S22

View A S15

107209B

S14

V7 V8

V5 V6

A5

107209A 146

AV 130 X

WORKSHOP MANUAL View B

S1

107209B View C

Y9 Y8

Y6

Y11

Y10

Y5

Y4

107209C

Y7

View D

Y15 Y12

Y16 Y13

S7 Y3

Y14

S8

107209D View E

1-2mm

17 S13

102709E AV 130 X

147

148

AV 130 X

WORKSHOP MANUAL

13. Annexes

AV 130 X

149

13. Annexes 13.1.

Measuring the relief pressures of hydraulic

7

6

401D255

circuit Pump 6 – front drum drive Pump 7 – rear drum drive

150

AV 130 X

WORKSHOP MANUAL PUMP 7 Forward drive – pump’s top 35 MPa 350 bar (5075 PSI)

401D277 Backward drive – pump’s bottom 35 MPa 350 bar (5075 PSI)

401D278 High amplitude – pump’s top 30 MPa 300 bar (4350 PSI)

401D279 Low amplitude – pump’s bottom 30 MPa 300 bar (4350PSI)

401D280 AV 130 X

151

13. Annexes PUMP 6 Backward drive - pump’s top 35 MPa 350 bar (5075 PSI)

401D281A Forward drive - pump’s bottom 35 MPa 350 bar (5075 PSI)

401D282 Low amplitude - pump’s top 30 MPa 300 bar (4350 PSI)

401D283 High amplitude - pump’s bottom 30 MPa 350 bar (4350 PSI)

401D284 152

AV 130 X

WORKSHOP MANUAL Additional pressure - pump’s top 20 MPa 200bar (2900 PSI) Note Following replacement or repair of hydroelectric generator you must adjust the parameters of ATC “susmick” designed for Machine travel, and also adjust vibration frequency. Please contract your nearest dealer to adjust the ACT “susmick” parameters! Vibration parameters can be adjusted on the Machine, refer to the next chapter.

401D281B

AV 130 X

153

13. Annexes 13.2. Vibration frequency adjustment To adjust vibration you must first check and possibly adjust engine’s max rpm, refer to “Engine Removal” chapter.

Check frequency values with the Roller at standstill, and placed on engine bench, or on tyres laid down, or eventually on soft ground, at max engine speed (adjusted to 2290). Locate measuring instrument’s probe onto the drum jacket, switch ON vibration ONLY with the drum measured.

Max total time of vibrator run with no drum turning over (bearing lubrication) is 2 minutes!!!

401D275

Or you may place the measuring instrument’s probe onto the damper plate. When measuring in this way you may read (pick up) vibrator frequency during Machine drive.

401D276 Use Allen screws 1 (low amplitude) and 2 (high amplitude) to adjust the frequency, and this after having slackened the lock nut (counter-nut) of the vibration pump 6 (for front drum), 7 (for rear drum) with the engine turned OFF. Slacken (CCW turning) to increase the frequency, and vice versa. Start the engine a check again the set value with the engine running.

Vibration frequency set values Roller is “CE“ certified.

Amplitude

low

51,5 –0,5Hz

Amplitude

high

43,5 –0,5Hz

2

6

1 1

7

2 401D259

Roller has no “CE” value Amplitude

low

56,5 –0,5Hz

Amplitude

high

43,5 –0,5Hz

Adjust vibration frequency with the engine turned OFF!

154

AV 130 X

WORKSHOP MANUAL 13.3. Adjust pulse sensors Adjust again pulse sensor ALWAYS when you replace the sensor of hydraulic motor for travel.

Pulse sensor of KPPF 156 type.

1 – Use spanner 1/2 inches to adjust the sensor

1

2 – Use spanner 11/16 inches to tighten the sensor

2

380D0213 Open-end nut wrench 1 (1/2 in) to adjust the sensor Barrel (tubular box) spanner 2 (11/16 in) to tighten the sensor

2

1

380D0214 Location of pulse sensor on the Machine (front drum)

401D268 AV 130 X

155

13. Annexes Observe the following procedure to adjust the sensors: Install pulse sensor (1) down to the stop in the hydraulic motor for vibration and travel, until it touches magnetic ring (2).

380D0222 Rotate pulse sensor by 1/2 - 1 turn in backward direction so that clearance will occur between pulse sensor and magnetic ring. Such clearance may not exceed 1,52 mm (0,060 in), refer to the Fig.

380D0215C

Tighten the sensor by the nut with wrench 2 using 13 Nm (10 lbs) torque. When tightened, please check sensor position as per the hydraulic motor axis, refer to the Fig. above, and adjust with spanner 1.

1

2

401D269 156

AV 130 X

WORKSHOP MANUAL

AV 130 X

157

13. Annexes 13.4.

Wiring Diagram

Legend: A1 Flasher unit for direction indicator lamps A2 Left combined instrument A3 Right combined instrument A4 Travel electronics A5 Travel controller A6 Timing relay B1 Fuel level float

S35 Fan control switch S36 Air-conditioning switch (option)

R6 Engine preheating

S37 Engine idle speed switch

R8 Engine speed control

S38 Engine diagnostic switch

S1 Ignition box

S39 Trouble shooting switch

S2 Combined switch

S43 Hydraulics temperature switch – fan switch

S2.1 Switch of side and head-lamps

S44 Overpressure air conditioning fuse

B2 Cooling liquid level sensor

S2.2 Main / passing beams control switch

B3 Water tank pressure sensor

S2.3 Headlight flasher switch

B5 Drum speed sensor

S2.4 Loud horn button

V13 Transil

C1 Noise suppressing filter

S2.5 Direction indicator lamps control switch

X2 Diagnostic socket

E1, 2 Front side lamps E3, 4 Rear lamps E5, 6 Front head-lamps E7, 8 Rear head-lamps E9, 10 Left direction indicator lamps E11,12 Right direction indicator lamps E13,14 Additional front head-lamps (option) E15,16 Additional rear head-lamps (option) E17 Warning beacon (option) E18,19 Brake lamps E20 Cab light F1-16 Fuses G1 Battery G2 Alternator H1 Passing beams indicator light H2 Main beams indicator light H3 Loud horn H4 Audible warning device H5 Reverse horns (option) H6 Stop engine warning lamp (red) H7 Engine defect warning lamp (yellow) H8 WTS (Wait To Start) indicator lamp (white) –engine preheating K1 Contactor K2-17,20 Auxiliary relay K18 Preheating relay M1 Engine starter M2 Watering motor M3 Watering motor M4 Windscreen wiper M5 Left rear screen wiper M6 Right rear screen wiper M7 Windscreen washer M8 Rear screen washer M9-11 Fans

158

R2 Speed potentiometer R3-5 Resistory

V1-14 Light-emitting diode (LED) X1 Mounting socket

S3 Rear head-lamps switch

X3-4 Connection terminals

S4 Warning lamps switch

X5-62 Interface connectors (X60 –unused)

S5 Front additional-lamps switch (option)

X63 Engine diagnostics connector

S6 Warning beacon switch (option)

X64-69 Connectors J1939

S7 Brake pressure switch

X70-75 Connectors

S8 Hydraulic system filter clogging switch

Y1 Valve of cooling fan engine

S9 Air filter clogging switch

Y4 Valve - front runner forward drive

S12 Hydraulic oil overheating switch S13 CRAB position switch S14 Reverse horn switch S15 Neutral gear switch S16 Emergency brake button S18 Constant speed or stalling switch S19 Vibration automatics switch S20 Smooth start and stop button

Y3 Brake valve

Y5 Valve – front runner backward drive Y6 Valve - back runner forward drive Y7 Valve – back runner backward drive Y8 Rear drum vibration small amplitude valve

S21 Seat switch

Y9 Rear drum vibration large amplitude valve

S22 Vibration button (red) on the left travel lever

Y10 Front drum vibration small amplitude valve

S23 Vibration button (red) on the right travel lever

Y11 Front drum vibration large amplitude valve

S24 Watering button

Y12 Valve of CRAB to the left

S25 Watering pumps control switch

Y13 Valve of CRAB to the right

S26 Vibration control switch – front / both / rest drum

Y14 Pressure relief valve

S27 Vibration amplitude control switch S28 Left (yellow) button on the left travel lever – CRAB to the left S29 Right (yellow) button on the left travel lever – CRAB to the right

Y15 Valve of the cutter upwards (option) Y16 Valve of the cutter downwards (option) Y17 Air conditioning compressor clutch (option)

S30 Left (yellow) button on the right travel lever – CRAB to the left or the cutter upwards S31 Right (yellow) button on the right travel lever – CRAB to the right or the cutter downwards S32 Windscreen wiper control switch

Q1 Battery cut off switch

S33 Rear screen wiper switch

R1 Watering interval potentiometer

S34 Washers double push-button AV 130 X

WORKSHOP MANUAL X61

G1

Engine connector 1

2

56b 56a

X35:3

X18:3

56b 56a

2 X15:2 5 X7:2

S2.3 S2.4

M MC

F3

3 2

K4

2 3

1 5 3 2

X37:4 X36:2

X18:5

E10

X38:2

X14:4

Right rear direction light Right front direction light

E11

X38:3

X14:5

E12

X36:3

X18:6

E13

Front additional lights

K7

5 2

3 1 X7:9

X49:2

A1

CL X7:7

31

X1

X15:6 1 9

X12:5

S5

5 10

X15:5

X56:1 X54 X56:2 X55:1 X49:6 X12:6

X21

E17

X7:10

1 9

X15:7

S6

5 10

X55:2

Brake lights

87

X64

E19

1 5

2 3

22

29

38

23

37

9

47

11

X17:1

1

X17:2

4

2 10

34

42

X17:6

2

1

24 25

1 7

X17:9

43

28

44 50

32

H6 H7 H8

X17:12 X5:15

X14:6

8 18 19 11

X14:7

Instrument illumination Direktion light Charging +motohours Direktion light Neutral Brake

13

Seat

X70

39

41

X11:3

X15:9 X7:12

20

X15:10 X7:13

1

Warning

Warning lights Instrument illumination

13

R3

X18:7

2 5

X6:9

14

Ground

Air condition Engine overheating Watering Konstant speed Away - stopping pushbutton Water tank level

K8

H4

10 12 19 6

F5 3 1

X11:5 C

H X11:4

S15 H X11:7

2 X25:8

C

S16

X7:16

1 X11:8 3

X10:14

X7:17

2 5

M

4

1 3

R P ON M

L

10A X25:7 1

X11:9 M

K9

S14

Fe PNP

X15:13

X15:14

K10 4

Warning

Fe PNP

5 2

A3

Cooling liquid level

X10:13

X5:4 X38:1

Engine stop

75 R 1 X40

16

R4

20

Supply +12V

Crab

X15:11 9

X14:13

2

F4 5A

10

Ground

X11:6

AV 130 X

X15:8 X7:11

12

Vibration

7 8

2

X43:1

X39

X43:2 H5

Supply +12V

Hydraulic oil overheating Engine stop

X40

1

X11:2

B3

X39

1

A2

Fuel gauge

3

75 R

X7:14

Reverse horn

X5:21

Air filter

14

X73

Water tank level

Hydraulic filter

6 9 5

X11:1 Fe PNP

Cooling liquid level

3

X17:11

S12

S 3

5

X17:10

2

B2

1 3

S39

X17:8

X14:12

3(M) 2

6 9

S38

X17:7

X14:11

4(C)

5

4

15

S13

S37

K17 2 5

X14:8

1(H)

V12

1

X17:5

X5:3

Crab position switch

X7:20

2

X17:4

S7 S8 S9 B1

S43

V11

X15:17

3

X17:3

X5:22

Hydraulics temperature switch – fan switch

X7:15

7

R8

1

40

Engine connector X62

46

15k

R5

Hydraulic oil overheating

X15:12

4

X5:16

P

1A

V13

K20

X5:20

P

X7:22

X65

X69

X5:19

V14

P

F8

X16:10

B

Y1

Brake Hydraulic filter Air filter Fuel gauge

30

A

A

B

Valve of cooling

A B C

B

A B C

A B C

X63

X68

A B C

A

15

87a

C D E F G

X66

X67

A B C

A6

31

X5:2

ta

X37:3

E18

5 1

X7:8

X53

E16

Warning beacon

6 X15:4 1 5 10

3

X52

E15

Rear additional lights

X12:4

X51

E14

S4

2 8

X72

E9

Left rear direction light

K6

X71

Left front direction light

15/54

5 1

K5

O

X35:4

S1 50

15(30)A

X19:4 X9:4 B

S2.5

30

X20:3

5 10

X7:3

15A

X7:4

X20:2 C

X20:5

1 9

S2.2

F2

X19:2 X9:2 H

X20:4

E8

X14:3

S3

Z X19:3

X18:4

X37:2

E7

Rear headlights

1 X9:3 3

X7:6 X15:3

X36:1 X41

S2.1

X19:1 S

C1

H3

20A

S2

X7:5

31

F1 3 1 X9:1 X20:1 Y

K3

X5:18

X14:2 X18:2

X5:1

31

E6

X37:1 X35:2

V13 X14:1

E5

E4

K2

5 2

0 12

Teil lights

G

X18:1

X7:1

X15:1

X35:1

E2

H1

E3

K1

I

X3

E1

50

G2 BAT

H2

M1

M

F10

30A

F16

31 30

12V 135Ah

125A

Front side lights

Horn

3

4

Engine preheating

Front headlights

K18

R6

F9

Q1

K J I

H G F

E D C

B

A

107620_1en

159

13. Annexes Wiring Diagram Legend: A1 Flasher unit for direction indicator lamps A2 Left combined instrument A3 Right combined instrument A4 Travel electronics A5 Travel controller A6 Timing relay B1 Fuel level float B2 Cooling liquid level sensor

S33 Rear screen wiper switch

R2 Speed potentiometer

S34 Washers double push-button

R3-5 Resistory

S36 Air-conditioning switch (option)

R8 Engine speed control

S37 Engine idle speed switch

S1 Ignition box

S38 Engine diagnostic switch

S2 Combined switch

S39 Trouble shooting switch

S2.1 Switch of side and head-lamps

B3 Water tank pressure sensor B5 Drum speed sensor

S2.3 Headlight flasher switch

C1 Noise suppressing filter

S2.4 Loud horn button

E3, 4 Rear lamps E5, 6 Front head-lamps E7, 8 Rear head-lamps E9, 10 Left direction indicator lamps E11,12 Right direction indicator lamps E13,14 Additional front head-lamps (option) E15,16 Additional rear head-lamps (option) E17 Warning beacon (option) E18,19 Brake lamps E20 Cab light F1-16 Fuses G1 Battery G2 Alternator H1 Passing beams indicator light H2 Main beams indicator light H3 Loud horn H4 Audible warning device H5 Reverse horns (option) H6 Stop engine warning lamp (red) H7 Engine defect warning lamp (yellow) H8 WTS (Wait To Start) indicator lamp (white) –engine preheating K1 Contactor K2-17,20 Auxiliary relay K18 Preheating relay M1 Engine starter M2 Watering motor M3 Watering motor M4 Windscreen wiper M5 Left rear screen wiper M6 Right rear screen wiper M7 Windscreen washer M8 Rear screen washer M9-11 Fans Q1 Battery cut off switch

S35 Fan control switch

R6 Engine preheating

S2.2 Main / passing beams control switch

E1, 2 Front side lamps

160

R1 Watering interval potentiometer

S2.5 Direction indicator lamps control switch

S43 Hydraulics temperature switch – fan switch S44 Overpressure air conditioning fuse V1-14 Light-emitting diode (LED) V13 Transil X1 Mounting socket

S3 Rear head-lamps switch

X2 Diagnostic socket

S4 Warning lamps switch

X3-4 Connection terminals

S5 Front additional-lamps switch (option)

X5-62 Interface connectors (X60 –unused)

S6 Warning beacon switch (option)

X63 Engine diagnostics connector

S7 Brake pressure switch

X64-69 Connectors J1939

S8 Hydraulic system filter clogging switch

X70-75 Connectors

S9 Air filter clogging switch S12 Hydraulic oil overheating switch S13 CRAB position switch S14 Reverse horn switch S15 Neutral gear switch S16 Emergency brake button S18 Constant speed or stalling switch S19 Vibration automatics switch S20 Smooth start and stop button S21 Seat switch S22 Vibration button (red) on the left travel lever S23 Vibration button (red) on the right travel lever

Y1 Valve of cooling fan engine Y3 Brake valve Y4 Valve - front runner forward drive Y5 Valve – front runner backward drive Y6 Valve - back runner forward drive Y7 Valve – back runner backward drive Y8 Rear drum vibration small amplitude valve Y9 Rear drum vibration large amplitude valve Y10 Front drum vibration small amplitude valve

S24 Watering button

Y11 Front drum vibration large amplitude valve

S25 Watering pumps control switch

Y12 Valve of CRAB to the left

S26 Vibration control switch – front / both / rest drum

Y13 Valve of CRAB to the right

S27 Vibration amplitude control switch S28 Left (yellow) button on the left travel lever – CRAB to the left S29 Right (yellow) button on the left travel lever – CRAB to the right S30 Left (yellow) button on the right travel lever – CRAB to the left or the cutter upwards

Y14 Pressure relief valve Y15 Valve of the cutter upwards (option) Y16 Valve of the cutter downwards (option) Y17 Air conditioning compressor clutch (option)

S31 Right (yellow) button on the right travel lever – CRAB to the right or the cutter downwards S32 Windscreen wiper control switch AV 130 X

WORKSHOP MANUAL R P O N M

L

K J I

12V

Konstant speed 3

1

1

Seat 5

X10:3 X22:2

6 Front drum - travel for

Front drum - travel backward

Y5

X5:10

drum 7 Front - travel back

X5:11

8

Rear drum - travel forward

Y6

X5:12

22 Rear drum - travel for Vibration

Rear drum - travel backward

Y7

X5:13

24 Rear drum - travel back

X5:14

9

Away - stopping pushbutton

12 X10:4

S20

5

S21

X24:1

S22

X24:2

X26:1

S23

X26:2

9 5 3 2

A4

5

20 21

RS2323 RxD

X8:4

X8:5

X15:16

X16:4

X16:5

RS2323 TxD

13

RS2323 Grd Travel

X10:5

X25:1

17 Drum speed

34

X10:6 X25:2

6

Watering

26 Vibration

1(H)

27 Watering

X6:5

X47:1

X6:6

X47:2

X6:7

1

2

5

3

1

2

5

3

Y11

5

S26

A4

A3

C2

C1

X14:18

D4

D3

D2

D1

X14:19

C4

C3

B4

B3

F3

F4

E3

E4

Y12

X13:1

X31:1

X27:1

S28

Crab to the right

Y13

X13:2

X31:2

X27:2

S29

Cutter upwards

Y15

X13:4

X31:4

Cutter downwards

Y16

X13:5

X31:5

X29:1

If the edge cutter is instaled to left hand side of the roller changeover the plug X27 to socket X28.The buttons S28,S29 on the left controllever are used to lifting cutter.

S30 X26:3 S31

X29:2

V7

V8

X30:1

X24:3

If the edge cutter is instaled to right hand side

X30:2 of the roller changeover the plug X29 in socket X30.

The buttons S30,S31 on the left controllever are used to lifting cutter.

E20

Cab light

F11

X32:1

S32

X32:4

M

Windscreen wiper

M4

X32:2

5

3

X32:3

M

Left rear screen wiper

M5

1

X56:10

X33:1

X56:3

X33:4

X56:5

7

X33:2

X56:4

1

X57:1

M8

X57:2

M

1

M7

M X58:1

Fan 1

M

Rear screen washer

M X57:3

Windscreen washer

M9

X56:6

S34 7

X58:2

X56:8

5 2

3

15A

S35 5

3

V10

1

5A

S36

5 10

3

K16

X48:3 1

S44

F13

3

1

1

9

2

P

1

M11 X48:2

M

1

Y17

F12

3

V9

M10

2

K15

K14

2

M

1

X48:1

X58:3 X59:3 3

Fan 3

X56:9 5

X59:2

3

1

2

Fan 2

X59:1

6

X56:7

M6

X34:2

5

2

X34:1 X34:4

S33

8

X34:3

Right rear screen wiper

15A

7

X32:5

X33:3

Air condition clutch

Radio

X31:3

X11:10

X49:1

X13:3

V5

Y14

V6

Pressure relief valve

X7:21

X12:1

Crab to the left

X28:2

F7 7.5A

X16:8

X15:18

X28:1

3

X49:3

X14:17

2

X12:3

A3

X49:5

A4

X12:7

B3

5

X50

B4

1

X12:2

2

X16:7

30A

2

1

X8:7

F15

1

Y9

S25 1

K13

X14:16

Y10

X16:6

X10:12

2

F6

X8:8

Front drum vibration large amplitude

2

1

X25:4

X25:5 X10:10

5

7

K12

V4

Front drum vibration small amplitude

1

X8:6

V3

Rear drum vibration large amplitude

Y8

1

100R

15A

S27

Rear drum vibration small amplitude

X23:4

X75

X46:2

X25:3

14 5V (5V) 1

X6:4

V2

M3

M

Watering 2

X46:1

V1

M

M2

1K X23:5

S24

X25:6

K11

Watering 1

100R

X10:9

X10:11

100R

R2

X10:8

X6:3

R1

100R 1K X10:7 X23:3

Speed 31

X6:2

A5 1 X7:19

32

5 X6:1

X2

X5:9

3(M)

A

X22:1

X10:2 X23:2

X5:8

B5

B

X23:1

4

Y3

5

S19

1

Y4

16 Engine speed

7 S18

X16:3

Front drum - travel forward

4(C)

E D C

X15:15

X16:1 X16:2

(12V)

X8:1

2 X8:2 18 Neutral Engine overload Away-stopping 40 pushbutton Automat 19 X8:3 vibration 41 Brake

Brake

Front drum speed

H G F

X10:1 X7:18

28,42

15,29

X5:6,7

5

2 3

F14 10A

X5:5 X4

X12:9 X52

X35:4

X18:8

X37:4

X24:2 X26:2 X5:6,7 X6:5,7

AV 130 X

107620_2en

161

13. Annexes 13.5. Hydraulics Diagram Legend: 1.

Travel and vibration pump

2.

Steering pump

3.

Travel hydraulic motor

4.

Travel hydraulic motor

5.

Vibration hydraulic motor

6.

Fan hydraulic motor

7.

Steering hydraulic motor

8.

Crab hydraulic motor

9.

Cutter hydraulic motor (option)

10.

Lifting hydraulic motor

11.

Power steering

12.

Combined cooler

13.

Hydraulic tank

14.

Control unit

16.

Thermoregulator

17.

Non-return valve

18.

Intake strainer

19.

Filler neck

20.

Safety unit

21.

Hand pump

23.

Temperature switch 100±3°C

24.

Temperature switch 82/74±3°C

25.

Oil level indicator

26.

Ball valve

27.

Filling quick coupler

28.

Quick-coupler measuring-type

162

AV 130 X

REAR HYDROMOTOR OF TRAVEL

FRONT HYDROMOTOR OF TRAVEL

L2 A

55

L1 B

L1 B

55

L2 A

M2 Dn16

M1

Dn16

3

M2 Dn16

M1

Dn16

4

Ø1 mm

M8

M8

Ø1 mm

C1

M5

L2

E

20

E

M4

C2

M5

45

45

C1

C1

L1

300

300

A

MA

MC

C

D

MD

1

L3

350

350

Dn19

45

M5

M4 L2

X7 M3

REAR PUMP

C2

M4

20

M4

C2

M5

L1

300

300

MB

B

A

MA

MB

FRONT PUMP

X7 M3

MC

Dn19

45

C2

5

REAR HYDROMOTOR OF VIBRATION

B

L3

350

350

C1

Dn16

10 l/min

Dn16

Dn16

C

D

MD

1

L1 B

M2

M1

L2 A

35

M2

L1 B

19

17

2300 ot/min

2

28

Dn16

P

175

Dn16

i=1.0

Dn16 Dn16

500

11

100

Dn19

22

LD

Dn13

FRONT HYDROMOTOR 10 l/min OF VIBRATION

T

3 bar

35

L

Dn13

18

40°C

82/74± 3°C 100°C

24

Dn8

Dn16

Dn10

Dn10

240

240

13

°C

55°C

170

8

80/40-320

80/40-320

Dn10

INLET Dn25

R Dn13

Dn16

Dn10

16

7

6

25

Dn10

23

12

14

9

8

Dn10

110/56-125

11

63/32-160

M1

OUTLET

Dn10 Ø1 mm

Dn13

M

P1

X

T1

B2 A2

B1 A1

Ø0.5 mm

100

T

Dn10

Dn6

Ø0.5 mm

P

P 100

Dn16

100 14

190

180

B A 100

T P

EDGE CUTTER

PP

10

T2

A3

20

21

26

10

27

20 bar

A4

II. TRAVEL SPEED

B A Ø25 - 320

L2 A

Ø25 - 320

Dn8

Dn8

Dn13 Dn32

Dn16

Dn16

Dn8 Dn25

CRABING

Dn6

BRAKE

AV 130 X Dn6

5

T

13 bar

WORKSHOP MANUAL

211338en

163

i=0.707

13. Annexes 13.6.

Check bolted connections are tightened

••

Confirm regularly that no loosening of bolted connections has occurred.

••

Use the torque spanners to do the tightening.

TIGHTENING MOMENT

Worm

TIGHTENING MOMENT

For the screws 8,8 (8G)

For the screws 10,9 (10K)

Nm

lb-ft

Nm

lb-ft

For the screws 8,8 (8G)

For the screws 10,9 (10K)

Worm

Nm

lb-ft

Nm

lb-ft

M6

10

7,4

14

10,3

M18x1,5

220

162,2

312

230,1

M8

24

25,0

34

25,0

M20

390

287,6

550

405,6

M8x1

19

14,0

27

19,9

M20x1,5

312

230,1

440

324,5

M10

48

35,4

67

49,4

M22

530

390,9

745

549,4

M10x1,25

38

28,0

54

39,8

M22x1,5

425

313,4

590

435,1

M12

83

61,2

117

86,2

M24

675

497,8

950

700,6

M12x1,25

66

48,7

94

69,3

M24x2

540

398,2

760

560,5

M14

132

97,3

185

136,4

M27

995

733,8

1400

1032,5

M14x1,5

106

78,2

148

109,1

M27x2

795

586,3

1120

826,0

M16

200

147,5

285

210,2

M30

1350

995,7

1900

1401,3

M16x1,5

160

118,0

228

168,1

M30x2

1080

796,5

1520

1121,0

M18

275

202,8

390

287,6

The figures given in the chart are torques at dry thread (with coefficient of friction = 0,14). These figures do not apply to a lubricated thread.

Chart showing the torques for cap nuts with sealing “O” ring – hoses Tightening moments for the sliding nuts with the tightening circle „O“ - hoses Nm

lb ft

Size spanner

Worm

Hose

Nominal

Min

Max

Nominal

Min

Max

14

12x1,5

6

20

15

25

15

11

18

17

14x1,5

8

38

30

45

28

22

33

19

16x1,5

45

38

52

33

28

38

22

18x1,5

51

43

58

38

32

43

24

20x1,5

58

50

65

43

37

48

27

22x1,5

74

60

88

55

44

65

30

24x1,5

16

74

60

88

55

44

65

32

26x1,5

18

105

85

125

77

63

92

36

30x2

135

115

155

100

85

114

166

140

192

122

103

142

41 46 50 50

164

36x2

8 10 10 12 12 14 15

20 22 25 28

42x2

30

240

210

270

177

155

199

45x2

35

290

255

325

214

188

240

330

280

380

243

207

280

52x2

38 42

AV 130 X

WORKSHOP MANUAL Chart showing the torques for necks with sealing edge, or with flat gasket

Chart showing the torques for plugs with flat gasket

Tightening moments for the necks

Tightening moments for the plugs

G -M

Nm

lb ft

G -M

Nm

lb ft

G 1/8

25

18

G 1/8

15

11

G 1/4

40

30

G 1/4

33

24

G 3/8

95

70

G 3/8

70

52

G 1/2

130

96

G 1/2

90

66

G 3/4

250

184

G 3/4

150

111

G1

400

295

G1

220

162

G 11/4

600

443

G 11/4

600

443

G 11/2

800

590

G 11/2

800

590

10 x 1

25

18

10 x 1

13

10

12 x 1,5

30

22

12 x 1,5

30

22

14 x 1,5

50

37

14 x 1,5

40

30

16 x 1,5

60

44

16 x 1,5

60

44

18 x 1,5

60

44

18 x 1,5

70

52

20 x 1,5

140

103

20 x 1,5

90

66

22 x 1,5

140

103

22 x 1,5

100

74

26 x1,5

220

162

26 x1,5

120

89

27 x 1,5

250

184

27 x 1,5

150

111

33 x 1,5

400

295

33 x 1,5

250

184

42 x 1,5

600

443

42 x 1,5

400

295

48 x 1,5

800

590

48 x 1,5

500

369

M-G

M-G

M-G

282N221T AV 130 X

282N222T 165

13. Annexes 13.7. List of jigs Group

No.

No.

FIXTURE NAME

APPLICATION

Drum - 1

1

ND146614

Handling suspension (sling)

Install/dismantle aux. transmission

2

ND090535

Stop

Secure drum position

3

ND090512

Handling clamp

Handle the drum

4

ND090607

Adapter

Install/dismantle KM nut

5

ND090480

139 /Ø115-L140 tube

Install/dismantle bearing

6

ND146613

Lifting lug handling-type

Install/dismantle vibrator

Steering joint - 65

7

ND142983

Ring

Install/dismantle bearing

Hydraulic cylinder - 70

8

ND101783

Split ring Ø80

Install hydraulic cylinder piston

9

ND101783

Split ring Ø110

Install hydraulic cylinder piston

10

ND146612

Handling suspension

Install/dismantle radiator

Cooler - 125

Jig. No. 1

ND146614 Jig. No. 2

ND090535 166

AV 130 X

WORKSHOP MANUAL Jig. No. 3

ND090512 Jig. No. 4

ND090607 Jig. No. 5

ND090480 Jig. No . 6

ND146613 AV 130 X

167

13. Annexes Jig. No. 7

ND142983 Jig. No. 8 Jig. No. 9

ND101783 Jig No. 10

ND146612

168

AV 130 X

WORKSHOP MANUAL 13.8. Hand Signals Signal provided by Machine Operator Assistant unless Operator is able to visually view driving area or working area, or working equipment of the tool.

GENERAL COMMAND SIGNALS Stop One arm upright with open palm in Operator’s direction, second arm akimbo

STOP Sig. 1

Attention Both arms sideways raised horizontally – palms forward.

!

Sig. 2

Attention, Hazard Oscillating motion of both arms with forearms from horizontally sideways raised position into position of arms sideways raised – bent, and back again.

!

Sig. 3

SIGNALS TO DRIVE Depart with the Machine One arm raised – bent with open palm, long motion by forearm in direction of the motion required, second arm akimbo.

Sig. 4

AV 130 X

169

13. Annexes Slow drive forward – towards me Both arms abreast bent raised with palms towards the body – short oscillating movements by forearm towards the body and back again.

Sig. 5

Slow drive backward – away from me Both arms abreast bent raised with palms away from the body - short oscillating movements by forearm away from the body and back again..

Sig. 6

RH drive Left arm sideways raised, right arm akimbo.

Sig. 7

LH drive Right arm sideways raised, left arm akimbo.

Sig. 8

170

AV 130 X

WORKSHOP MANUAL Short movement

X

Both arms lifted forward, bent. Indicate distance “X“ between palms, then follows the signal to move.

Sig. 9

Engine start Circular motion by right hand forearm with palm tightly closed.

Sig. 10

Engine cut off Oscillating movement made by right hand sideways raised in front of the body, pointing to the sides.

Sig. 11

AV 130 X

171

Notes

172

AV 130 X

Ammann Schweiz AG Eisenbahnstrasse 25 CH-4901 Langenthal www.ammann-group.com

Ammann Verdichtung GmbH Josef-Dietzgen-Strasse 36 D-53773 Hennef

Rammax Maschinenbau GmbH Gutenbergstrasse 33 D-72555 Metzingen

Ammann Czech Republic a.s.

Náchodská 145 CZ-54901 Nové Město nad Metují Printed in Czech Republic