ALLIS CHALMERS 640 LOADER & 644 FORKLIFT PARTS MANUAL 9005804

PARTS CATALOG ALLIS-CHALMERS

TRACTORS Model 640 Loader Model 644 Forklift

LITHO IN U.S.A.

FORM 9005804 JULY, 1980

1 FOREWORD

ALPHABETICAL INDEX The complete alphabetical index appears at the beginning of this publication.

It is used to locate major groups, assemblies and components.

NUMERICAL INDEX The numerical index of this publication follows the Alphabetical Index at the beginning of the publication and indicates at which grid location and page number a part number appears.

ILLUSTRATIONS All illustrations are located on the left hand page with the text on the right.

Except for some common hardware, all parts are identified with an item number which corresponds to the "item" column on the text page. This followed by the part number, quantity and description.

A

HARDWARE Common hardware not identified such as bolts, nuts, cotter pins and lube fittings, are listed indented in the text beneath the item to which they attach or fit. Common hardware listed indented beneath an item is NOT included unless specified. Example: (Incl. BOLT, LOCKWASHER AND NUT).

ORDERING PARTS Be sure to refer to both the text and the illustration to assure ordering the correct part.

RECOMMENDED DEALER STOCK A recommended dealer stock listing appears at the end of this publication.

ALLIS-CHALMERS AGRICULTURAL EQUIPMENT SECTOR BOX 512, MILWAUKEE, WI 53201

2

640 LOADER & 644 FORKLIFT

SERIAL NUMBER LOCATION

ENGINE SERIAL NUMBER

UNIT SERIAL NUMBER

,fto 3,6.14M40001".0

,„§W6g1S, 4mttr,,,o;1 '

UNIT SERIAL NUMBER

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

3 INDEX

AIR INTAKE & EXHAUST SYSTEM

Air Cleaner Asy. Air Intake & Exhaust Cleaner, air Muffler

Manifolds Exhaust Intake ATTACHMENTS Buckets Loader Grapple — Field Installation Manure Fork

Pallet Fork Return to Dig Thermostart

51 51 49 47 47

197 203 199 197 207 205

AXLE, STEERING & WHEELS Axles Front (Refer to SHEET METAL, FRAME & SEAT) Rear (Refer to DRIVE TRAIN)

Control Column, steering Cylinder Asy., power steering (Refer to HYDRAULIC SYSTEM) Valve, steering Wheels Front & Rear

121

CAB / 0 9 Fan, Defroster Heater Asy.

Heater — Field Installation

195 193 191

COOLING SYSTEM Belt, fan

Blade Asy., fan Oil Cooler

Pump, water

Radiator Thermostat Water Inlet

53 53 59 53 59 55 57

DRIVE TRAIN Axles Front (Refer to SHEET METAL, FRAME & SEAT) Rear Mounting Engine & Pump Parking Brake Wheel Asy., planetary

A

ALLIS-CHALMERS

119 119

113 111 117 115

4

640 LOADER & 644 FORKLIFT

INDEX

ELECTRICAL & INSTRUMENTS Electrical Lighting Lamp Asy. Head Tail Warning Engine Electrical System Alternator

Fan Pulley Alternator & Starter Battery

Cables Starting Motor

Wiring Instrument Panel Fuse & Fuse Block Gauges Fuel

Hourmeter

Water Temperature Switches Light Push Button Turn Signal ENGINE Camshaft Crankshaft Cylinder Block

Cylinder Head Engine Replacement Exhaust Valve Flywheel & Ring Gear

Housing Gasket Sets Bottom Overhaul

Top Overhaul Gear, Camshaft Gear, Crankshaft Indicator, Oil Level Dipstick

Intake Valve Lubricating System Oil Pan Oil Pump Oil Cooler

Oil Filter Piston & Connecting Rod

Pulley, Crankshaft Shaft, Rocker Arm Short Block

Sleeve, Cylinder Tappet, Valve Timing Gear Cover Valve Operating Mechanism FORKLIFT MASTS Masts 10 Ft. 14 Ft. 21 Ft.

89, 91 89, 91 89, 91 81, 85 81, 85 81, 85 81 79 79 81, 83 77 87 87 87 87 87 87 87 87

33 27 23 25 23 25 29 29 21 19 33 27 41 25 41 39 43 45 31 27 33 23 23 33 35 33

187 187 189

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

5 INDEX

FUEL SYSTEM Fuel Controls — Engine Fuel Injection System Fuel Filter & Lines Housing & Drive

Lines Nozzle Holder Asy. Pump Asy. Transfer Pump, Head & Rotor Fuel Tank & Lines Pre-Lift Pump — Fuel Water Trap HYDRAULIC SYSTEM Control Valve & Cylinders Forklift Loader Cylinder Asy. Loader Bucket Lift Power Steering Forklift 10 & 14 Ft.

21 Ft. Tilt Double Pump Asy. Filter Asy., Reservoir Flow Divider Foot Control

Inline Flow Control Asy. Lines Brake Front & Rear Case Drain

Forward & Reverse Power Steering Pressure & Return Shifting Manifold Asy. Motor, Wheel

Pedal Return Asy. Piston Pump, Front Prior S/N 1560 Eff. S/N 1560 & Up Piston Pump, Rear Prior S/N 1560 Eff. S/N 1560 & Up Pump Asy., Gear Pump Package Reservoir Valve Asy. Loader Parking Brake Selector

A

ALLIS-CHALMERS

75 69 63 67 67 61 65 73 71

173 171

149 147 147 151 153 155 125 181 139 175 181

167 165 163 157 159 161 169 143 127 129 133 131 135 137 123 177 141 179 179

6

640 LOADER & 644 FORKLIFT

INDEX

LOADER Controls Lift Arms Linkage & Cylinders NUMERICAL INDEX

185 183 183 7

RECOMMENDED DEALER STOCK LIST

SHEET METAL, FRAME & SEAT Decal Floor Plate Front Console ROPS

Sheet Metal & Frame Frame Asy. — Front Forklift Loader Frame Asy. — Rear

Hood & Grille Seat & Seat Support

A

ALLIS-CHALMERS

208

107 95 105 109 97 99 97 101 93 103

7

640 LOADER & 644 FORKLIFT NUMERICAL INDEX PART NO. PAGE

GRID

0208137-0... 73 0208325-1... 73 0223248•6... 73 0223255..1... 73 0230233-9... 91 0230366+7...105 0231240-3... 83 0231258-5... 83 0231260-1... 83 0231288-2... 83 0231319...5... 83 0231320-3... 83 0231328-6... 83 0231329-4... 83 0234692•2...129 0234692+2...131 0234692..2...133 0234692..2...135 0234692..2.0.137 0235584-0... 91 0235837•2..e 83 0235955-2... 91 0235976-8... 91 0235977-6... 91 0236386+9o,, 83 0236387-7... 83 0237006..2... 81 0237006-2... 85 0237946-9... 73 0237947-7... 73 0239176+1...119 02391 8 1 ..1 00.11 9 02391886...119 0239189.4...119 0239195+1...119 0239197+7...119 0239229..8...119 0239854+3..0 93 0240463-0... 73 0241107..2...137 0241128.'8..0139 0241131.'2...139 0241132..0.0.139 02411331.8...139 0241134+6...139 0241135+30.,139 02411390.5...137 0241335+9,.. 83 0241522+2... 73 0241965..3 87 0242826-6,.. 85 0242628+2... 85 0242831-6... 85 0242838'1w 85 0243416+5...185 0243473-6... 79 0243792...9... 85 0243846-3... 83 0243848+9". 83 0243849-7.,. 83 0243854-7... 83 0243855-4... 83 0245446-0... 49 0246074+9... 83 0246076..4... 83 0246077-2m 83

1•0 2 1•0 2 1-0 2 1..0 2 1•020 1.1E10 1.'012 1•012 1..012 1-D12

1-012 1—D12 1-D12 1..012 1•F10 1•F12 1•F14 1•F16 lmF18 1-020 1.'012 1.'020 1..020 1-020 1.'012 1-D12 1 - 010 1-014 1-0 2 1..0 2 1-E24

1—E24 1—E24 1.0E24 1-E24 1•E24 1.1E24 1-022 1-0 2 1—F20 1—F20 1•F20 1—F20 1—F20 1.4. 20 1..F18 1.'012 1..0 2 1-016 1.'014 1•014 1-014 1•014 1•H18 1-0 8 1'1014 1.'012 1.'012 1-012 1..012 11.'012 1-C 2 1•012 1•012 1•012

PART NO. PAGE GRID

PART NO. PAGE

GRID

1•012

0251327•3,..205 0251336•4.e. 8 1 0251365..3 o ., 69 0251374..5o.• 53 0251397-6,.. 69 0251903•1.., 65 0251904+9... 65 0251906..4,0. 65 0251907•2... 65 0251908•0,.. 65 0251909+6,.. 65 0251910-6.,. 65 0251911..4,0. 65 0251913-0,., 65 0251914-8,., 65 0251915-5... 65 0251916-3,., 65 0251917•1... 65 0251918-9,.. 65 025191977,.. 65 0251921•3,.. 65 0251923•9.0. 63 0251923•9,,. 65 0251920.7... 63 0251925-4... 63 0251926-2,.. 63 0251928•6", 63 02519338,.. 65 0251934-6,.. 65 0251935.'3w 65.

0251937-9,., 65 0251941..1,•, 65 0251940.5.0, 63 0251945..2.0. 63 0251946..0,00 63 0251948•6,.. 63 0251949•4.,. 63 0251950•2,o, 63 0251951•0,.. 63 0251952•8.., 63 0251953-6,.. 63 0251956•9,., 63 0251957..7... 63 0251958•5... 63 0251960+1... 63 0251962+7.0, 63 0251963..5,0, 63 0251964-3.,, 63 0251975+9,.. 63 0251977-5.,. 63 025197873.0o 63 0251979..1." 63 0251980..9,0, 63.

0251981•7... 63 0251982+5.0, 63 0251983-3,.. 63 02519841... 63 0251985-8,.. 63 0251986-6.,, 63 0251988..2o,, 63 0251989•0et. 63 0251990•8 4 pe 63 025201476,o, 65 0252042-7.., 83 0252471+8.0.105 0253320•.6.0, 87

1..114 1-010 1-C22 1—C 6 1-C22 1—C18 1—C18 1—C18 1..C18 1...C18 1..C18 1-C18 1—C18 1—C18 1-C18 1....C18 1...CI8 1•C18 1..C18 1...018 1—C18 1—C16 1....C19 1...C16 1—C16 1-C16 1—C16 1—C18 1—C18 1-c18 1-c18 1...C18 1—C16 1-C16 1...C16 1-C16 1-C16 1.-C16 1-C16 1•C16 1-C16 1...C16 1-C16 1-C16 1—C16 1-C16 1—C16 1-C16 1..C16 1-C16 1+C16 1-C16 1—C16 1—C16 1-C16 4•.C16 1—C16 1•C16 1-C16 1•C16 1...C46 1C16 1•C18 1..012 1...E10 1..016

0246078+0w 83 0246097+0... 83 0246100..2w 83 0246171•3... 23 0246171•3,., 77 0246722..3...105 0247258..7...137 0247336ml...203 0248109..1w 87 0249693•3... 81 0249788..1.e, 79 0249902-8... 75 0250301•9... 91 02510030... 23 0251014-7,.. 55 0251014-7... 69 0251035+2w 33 0251062-6,,, 35 0251063+4... 35 0251065+9... 35 0251069-1.,. 69 0251089-9.., 23 0251089+9..0 61 0251089•9", 81 0251095•6... 23 025109 5 •6.., 35 0251095.'6w 55 025110040.. 37 0251127..7m 23 025112 9 • 3 ... 23 0251150-9... 39 0251151-7... 39 0251162•4... 57 .0251170+7... 41 0251180•8." 53 0251185+5e., 29 0251185•5... 35 0251185•5... 55 0251186+3..0 29 0251186•3... 35 0251186+3.., 55 0251201+0.., 47 0251208•.5... 33 025122 5 .'9m 33 0251238-2... 47 0251255•6.e, 39 0251266-3.,. 53 0251269-7... 21 0251269•7... 61 0251271..3w 61 0251272.'1m 61 0251273..9... 61 0251276-2... 61 02512796". 71 0251279+6". 73 0251280.6", 19 0251284-6.,. 67 0251285..3... 67 0251292.9. o . 67 0251294•5„.. 67 0251308..3... 71 0251312-5... 69 0251313•3... 69 0251326-5... 69 0251326•500.205 0251327+3... 69

1-012 1+012 1•A24 1 ...0 6 1..E10 1..112 1•016 1..010 1-0 8 1-0 4 1-020 1..A24 1-C 8 1-C22 1-810 1•812 1..812 1..812 1-C22 1•A24 1•C14 1..010 I•A24 1.'812 1 ...0 8 1..814 1mA24 1..816 1+816 1•C10 1..816 1-C 6 1•8 6 1•812 1-C 8 1-8 6 1•812 1•C 8 11.824 1..810 1.'810 1.4324 1..816 1-C,6 1"A22 1•C14 1•C14 1•C14 1•C14

1-C24 1-D 2 1•A20 1•C20 1-C20 1•C20 1-C20 1•C22 1—C22 1•C22 1•114 1—C22

.

8

640 LOADER & 644 FORKLIFT NUMERICAL INDEX

PART NO. PAGE 0253320+6...205 0253321+4.•. 87 0253321+4...205 0254891+5... 59 0255018+4...203 0255200+6... 53 0255200-8... 81 0255947-4.••137 0256136+3... 53 0256650+3... 81 0257231+1..• 69 0257233+7e.. 69 0257236-0... 69 0257265+9. o . 67 0257362+4...119 0258627+9...137 0266906-3...129 0256908+3...131 0258908+3...133 0258908+3...135 0258908+3. • .143 0262167-0... 85 0262168-8,., 85 0262169+6.•. 85 0262170+4... 85 0262753-7... 85 0262754+5... 85 0262755.2.•. 85 0262756+0... 85 0262757+8... 85 0262758+6.,, 85 0267132.9...129 0267132+9...131 0267132+9...133 0267132+9...135 0267132.9...143 0267133.7...143 0267136+0...143 0267139.4...129 0267139+4...131 0267139+4...143 0267148+5...143 0267150+1...143 0267151+9.•.143 0267152+7...129 0267152.7...131 0267152..7...133 0267152+7...135 0267152.7•..143 0267155+0...143 0269719+1...143 0269722+5...129 0269722.5...131 0269722+5...135 0269722+5...143 0269723+3...129 0269723+3...131 0269723+3•..135 0269727-4...143 0269925+4...103 0269926+2...103 0271714+8,.. 65 0542629..1..•145 0545005+1••.101 0545005+1...203 0 6 218218... 91

GRID 1+/14 1.016 1+114 1.C12 1.'112 1+C 6 1+010 1.4. 18 1mC 6 1.010 1..C22 1•C22 1.C22 1-C20 1-E24 1.F18 1.F10 1-F12 1-F14 1.F16 1-F24 1-014 1-014 1.014 1+014 1-014 1.'014 1.014 1.014 1.014 1.014 1'4'10 1.F12 1+F14 1.416 1.F24 1.F24 1.F24 1.F10 1.F12 1.F24 1-F241+F24 1-F24 1.F10 1.F12 1'4'14 1.F16 1.F24 1..F24 1.F24 1.F10 1.F12 1.F16 1+F24 1.F10 1+F12 1..F16 1.F24 1.E 8 1.E 8 1.C18 1+G 2 1-E 6 1.112 1-020

PART NO. PAGE 0629117.3... 51 0629118+1••. 51 0640658+1... 51 0605633+5...139 0900970+5.., 75 0901212+1... 75 0901226+1.•• 83 0901467.1... 23 0901475-4... 51 0901484+6...191 0901501+7...187 0901702.1•.. 23 0901707-0...177 0901729.4,,, 73 0901838+3... 73 0901839.1...191 0901842+5, 4,177 0904204.5", 75 0904205+2...171 0904208+6...109 0904209+4.,, 97 0904271+4...191 0904273..0... 51 0904325+8...151 0904516-2...109 0905261+4... 73 0906938-6... 55 0907675+3...155 0909055+6. • . 73 0910141+1•. • 73 0910243+5...105 0910279+9... 73 0910308+6...187 0910323+5...167 0910324+3.., 49 0910325+0. o . 79 0910923+2... 97 0911115+4... 59 0911169+1.•. 69 091132 5 +9...147 0911435-6... 43 0912064+3... 35 0912235+9...147 0912367+0... 33 0912415+7... 23 0912592+3... 69 0913105+3...123 0913958+5.••183 0914100+3.,, 73 0914392+6...167 0914465+0...101 8 91 49 2 9 . 5 ...141 0915275+2...187 0915792+6•.•101 0915807+2...105 0915815-5.,, 33 0915872-6.,, 91 0915891+6... 93 0915955+9. o . 51 0915985+6...123 0916080+5.., 83 0916081+3...103 0916206.6.., 23 0916272+8,•. 59 091627 3 +6...111 0916311+4... 79

GRID 1•C 4 1-C 4 1•C 4 1-F20 1-0 4 1-0 4 1+012 1.A24 1•C 4 1-1124 1-1120

1+A24 1.H10 1+0 2 1+0 2 1-1124 1.0.410 1-0 4 1-H 4 1-E14 1-E 2 1-1124 1•C 4 1+0 8 1-E14 1-0 2 1-C B 1-G12 1-0 2 1-0 2 1.E10 1-D 2 1-H20 1-024 1+C 2 1+0 8 1-E 2 1.C12 1..C22 1-8 4 1-820 1• 13 12 PIG 4 1-810 I-A24 1-c22 1-F 4

1-H16 1.D 2 1+1324 1+E 6 1-F22 1-1120 1-E 6 1..E10 1-810 1-020 1.'022 1+C 4 1+F 4 1+012 1+E 8 1+A24 1•C12 1+E16 1.0 8

PART NO, PAGE 0916313.'0,•.123 09163437..,187 0916399•9,.. 39 0916406+2...189 0916532+5... 87 0916589+5.•.101 0916601+8...187 0916602+6,', 35 0916621+6 o• . 83 0916622+4..•191 0916650+5,. • 191 0916671.7...105 0916680+8... 55 0916899+8.•.123 0916905-3 o ,, 81 0916950+9... 51 0916951+7.•. 73 0916956+6,•.199 0916964+0... 39 0916965+7.•• 25 0916966+6... 53 0917188+5,•.123 0917356+6,.. 23 0917365+9... 55 0917372+5.,.103 0917379+0... 73 0917385+7.. • 75 0917395+6•.. 75 0917415+2..• 75 0917421+0.0. 79 0917425+1.• 0 23 0917448+3,•, 87 0917452+5... 73 09176 4 2+1 e •. 97 0917644-7,.. 75 0917663.7,0.105 0917673+6...139 0917730+4,0.175 0918199.1.••117 0918241+1...123 0918264+3... 75 0918265+0.•. 73 0918266.8... 93 0918268+4 e ..175 0918377+3... 87 0918403+7 • ••185 0918432+6 • •.101 0918448+2...175 0919011+7, •• 195 0919063+8.•. 59 0919066+1.•.171 0919068+7...173 0919070+3••0173 0919089+3 • •.111 0919128.9.••173 0919214+7.• • 167 0919262+6.., 89 0919327+7.•. 73 0919332+T... 97 0919423+4. e . 53 0919433+3,• • 187 0919439+0...185 0919440-8,.. 91 0919520+7...163 0919624+7,• • 123 0919767+4 e .. 73

GRID 1+F 4 1-1120 1+816 1-1122 1+016 1+E 6 1-1120 1-812 1-012 1-1124 1-1124 1+E10 1+C 8 1+F 4 1-010 1+C 4 1+0 2 1-I 8 1.816 1+8 2 1-C 6 1+F 4 1-A24 1+C 8 1+E 8 1-D 2 1-0 4 1+D 4 1+0 4 1-0 8 1-A24 1-016 1-0 2 1+E 2 1+D 4 1+E10 1+F20 1+H 8 1+E22 1+F 4 1-D 4 1-0 2 1-D22 1.M 8 1.016 1-1118 1+E 6 1-H 8 1-I 4 1+C12 1-H 4 1+H 6 1+H 6 1-E16 1.H 6 1+024 1-018 1-D 2 1+E 2 1-C 6 1+1420 1+1418 1-020 1-G20 1-F 4 1+0 2

9

640 LOADER & 644 FORKLIFT NUMERICAL INDEX PART NO. PAGE 0920161+7... 83 0920169+0...191 0920241+7 0.. 75 0920263+1s*. 35 0920326+6... 99 0920328+2.6. 73 0920352+2**e 29 09 203 97 7.,0 79 0920415+7.6.105 0920428+00*. 79 0920438+9,0.105 0920637+6.1, 75 0920690+544..203 0920787"900. 97 0921013+9.06167 0921024+6...175 0921076+6.6.143 0921176+4•..111 0921191-3.,. 87 0921203+60.6123 0921205-1... 99 0921206+9...123 0921210+1• 49 0921217+6.0.159 0921276+2.6•123 0921279+6...123 0921292+9.6•129 0921324+0 44.•131 0921332-3... 73 0921333+1.•.115 0921343+0.6.145 0921349+7•..123 0921402-4...157 0921409+9. • .123 0921472+7...123 0921515+39*. 23 0921691+2.••159 0921761+30..123 0921883+5...167 0921885+0...161 0921887+6446.169 0921910-6,,. 47 0921911+4... 59 0921912+2•6.177 0921914+8•** 51 0921958+50*. 35 0921960+1.0.123 0921962+7.0.175 0921965+0...203 0921972+6* * ,133 0921973+4.44.199 0921978+3...139 0921985+8•..205 0921986+6.6. 55 0922002+14,44101 0922010+4.4..101 0922095+5.6.101 0922121+9...133 0922130+0... 93 0922200+1.6.183 0922304+1.•.185 0922457+7.6.167 0922484+1.., 37 0922507+9••.157 0922522+86,44161 0922523+6.6.169

GRID 1+012 1+1.424 1"D 4 1"B12 1-E 4 1—D 2 1"B 6 1"D 8 1"E10 1+0 8 1"E10 1—D 4 1"I12 1"E 2 1"624 1+H 8 1—F24 1+E16 1+016 1-F 4 1+E 4 1"F 4 1—C 2 1+616 1+F 4 1■ F 4 1+F10 1+FI2 1"D 2 1+E20 1"G 2 1+F 4 1+614 1"F 4 1-F 4 I+A24 1-G16 1+F 4 1+624 1+018 1+H 2 1-824 1+Cl2 1-H10 1—C 4 1+812 1-F.4 1+H 8 1+112 1+F14 1+1 8 1—F20 1"I14 1+C 8 I"E 6 I"E 6 1—E 6 I+F14 1"D22 1+H16 1"H18 1—G24 1+814 1+614 1+618 1+H 2

PART NO, PAGE 0922571+5.44.167 0922648+1...129 0922658+0.•.101 0922679+6, 4,101 0922708+3...105 0922714+1•..105 0922792+7...157 0922887+5...101 0922930+3...175 0922949+3.6. 99 0922978+2...129 0922981+6...159 0923161+4...201 0923163+0•..167 0923212-5... 75 0923269+5...123 0923334+7...119 0923335+4•..119 0923351+1•..123 0923352-9.,,175 0923379+2..44129 0923490+70..125 0923504+5...159 0923565+6...143 0923567+2...137 0923575+5..•145 0923579+7...147 0923582+1...149 0923590+4...117 0923649+8...143 0923664+7...149 0923683+7... 95 0923684+5..4,145 0923701+7..44 93 0923717+3... 99 0923719+9...179 0923734+8.., 73 0923737+1.•.123 0923808+0 129 0923813+0...133 0923816+3...117 0923817+1...153 0923911+2...143 0923934+4...163 0923938-5...129 0923949+2...151 0924128+2...129 0924135+7...147 0924296+7,..123 0924332.0 0...123 09244554'9 ...187 0924535+8...107 0924681+0...197 0924742+0.., 97 0924744+6.., 97 0924770+1...149 0924774+3..•133 0924786-7...171 0924791+7..•129 0924937+6...179 0925003+6...207 0925042+4•..183 0925056+4...177 0925094+5... 89 0925205-7...103 0925238+8... 59

GRID 1+624 1+F10 1"E 6 1—E 6 1+E10 1+E10 1+614 1—E 6 1+H 8 1—E 1"F10 1-616 1-110 1+624 1+0 4 1-F 4 1—E24 1+E24 1-F 4 1+H 8 1•F10 1"F 6 1+616 1+F24 1+F18 1"6 2 1"6 4 1"0 6 1—E22 1-F24 1+0 6 1-024 1"6 2 1-022 1"E 4 1—H12 1+0 2 144. 4 1+F10 1-F14 1-E22 1+610 1-F24 1+020 1+F10 1+6 8 1—F10 1"0 4 1+F 4 1-F 4 1+H20 1+E12 1+I 6 1"E 2 1+E 2 1+6 6 1+F14 1-H 4 144. 10 1+H12 1+116 1+H16 1+H10 1-018 1-E 8 1+C12

PART NO, PAGE

GRID

0925310+5.. • 97 0925316+2.0, 87 0925592+8..0191 0925615+7...205 0925617+3,0.171 0925621+5.• • 167 0925689+2,0.171 0925694+2... 97 0925696..7...117 0925881+5... 59 0926300+5.. • 163 0926353+4...143 0926535.6.•.145 0926610+7,•.179 0926623+0.44,145 0926625+5.•.149 0926627+1...117 0926640+4...151 0926779+0,o. 89 0926866+5.••167 0926870+7.0,169 0926919+2.•,207 0926978+8 • ..151 0927057+0.0. 25 0927104+0...111 0927163+6 • . • 173 0927177+6 44,4.157 0927198+2••,177 0927245+1...173 0927342+6 44 0. 29 0927537+1,0.177 0927629+6,•.189 0927630+4...187 0927694+0,•,143 0927696+5,•.129 0927700+5,•.129 0927701+3,44.117 0927704+7...145 0927734+4...177 0927737+7...117 0927741+9...131 0927747+6...129 0927787+2...143 0927927+4... 23 0928179+1,44.101 0928219+5...185 0928241+9,•.129 0928307+8...123 0928581+8,•,143 0928826+7.•.127 0928847+3,6.105 0928946+3 • •.167 0929406+7.•. 87 0929897+7... 49 0929906+6... 83 0930340+5...117 0930440+3...129 0930441+1...129 0930733+1,44.137 0930754+7,0.143 0930765+3...147 0930787+7,44.125 0930804+0.0,165 0930871+9.•.191 0930983+2... 93 0931681+1,0.159

1—E 2 1+D16 1—H24 1-114 1—H 4 1—G24 1—H 4 10.E 2 1—E22 1+C12 1+620 I+F24 1-G 2 1+H12 1+6 2 1-6 6 1+E22 1-G 8 1+018 1+624 1—H 2 1+116 1+6 8 1+8 2 1-E16 1—H 6 1-614 1+H10 1—H 6 1—B 6 1+H10 1—H22 1+H20 1+F24 1+F10 1+F10 1—E22 1+6 2 1..H10 I+E22 1.F12 1.F10 1-A24 1-E 6 1..H18 1.4F10 1—F 4 1-F24 1—F 8 1+E10 1+624 1+016 1-C 2 1-D12 1-E22 1.6,10 1+F10 I+F18 1—F24 1+6 4 1—F 6 1+622 1+H24 1-022 1-G16

640 LOADER & 644 FORKLIFT

10

NUMERICAL INDEX PART NO, PAGE 0931594+0...145 0950019.00• 81 0950524+9..•181 1000913+2...147 1000925+6...153 1001076+7...145 10 011 99 w 7 p.. 97 1001199+7... 99 1001637+6„.153 1001856+2...189 1003294+4w 87 1003417+1... 93 1003557+4..•157 1003559+0.0.187 1003560+8...189 1003674-7... 83 1004080+6... 97 1004080+6„.153 1004080+6...157 1004080..6...159 1004110+1...183 1004669+6...119 1004734+8...101 1004734+8,. • 153 1005011-0... 37 1005044-1... 39 1005053+2... 39 1005054+0... 39 1005065-6... 29 1005067+2... 29 1005072+2...205 1005073+0...205 1005074+8... 71 1005092+0.o. 69 1005233+0•es 53 1005350+2...101 1005364+3...139 100536706,,•139 1005516+8... 59 100512408.,.195 1006399+8... 89 1006399+8... 91 1006605-8... 87 1006649+6 w 89 1006649+6... 91 1006953+2...137 1006992••0... 91 1007501+8...177 1007674-3,,. 41 1007675-0.., 41 1007707+1.e. 77 79 1007707.'1• 1007823+6... 87 1007524+4•.. 87 1007828+5w - 87 1007839+2w 87 1007839+2...195 1007858+2... 87 1007958.0.e. 35 1008000+0... 65 1008009+1... 23 1008009.1... 77 1008012+5.e. 81 1008012-5... 83 1008023-2... 87 1008024+0...103

GRID 1+G 2 1—D10 1-H14 1+G 4 1+610 1-G 2 1+E 2

1—E 4 l'0416 1+H22 1+016 1-022 1+1420 1—H20 1+H22 1+012 1—E 2 1.116 1+H20 1"H22 1°M16 1—E24 1+E 6 1+1416 1+814 1-816 1+816 1+816 1+8 6 1+8 6 1+114 1+114 1—C24 1-C22 1-C 6 1+E 6 1—F20 1—F20 1°C12 1—I 4 1+018 1-020 1+016 1+018 1-020 10F15 1..020 1°H10 1+818 1+1318 1-0 6 1+0 8 1-016 1+016 1..016 1+016 1+I 4 1-1)16 1°1312 1.C18 1+A24 1-0 6 1+010 1+012 1+016 1+E 8

PART NO. PAGE 1008356 6...145 1008432+5...101 1008980+3...185 1009060+3...185 1009085+0... 93 1009097+5... 73 1009097+5...177 1009098+3...177 1009146+0...177 1009171-8... 79 1009185+8... 51 1009223+7... 99 1009243+5... 77 1009243+5o.. 79 100924403... 79 1009265+8...185 1009277+3... 77 1009283-1... 87 1009518+0...173 1009575+0...149 1009575+0...155 1009576+8...149 1009576+8...155 1009577+6...149 1009577+6...155 1009581-8...149 1009581+8...155 10096006... 99 1009600+6...155 1009600+6...173 1009602+2...155 1009603+0...155 1009626+1... 83 1009714+5...155 1009723+6...187 1009723+6...189 1009857+2...111 1009858+0...111 1009874...7... 87 1009875+4... 87 1009890-3... 59 1009968+7,..119 1009971-1... 87 1009980+2... 73 1010422+2... 43 1010422-2... 69 1010465+1... 69 1010489+1...141 1010 4 9 4 +1...141 1010506+2...141 1010508+8...141 1010515+3..,141 1010548+4...119 1010549+2...119 1011133-4... 97 1011133+4... 99 1011167+2...101 1011168+0...101 1011257+1...105 1011257+1...119 1011257+1...157

1011286-0.,.121 1011291-0...121 10112928...121 1011300+9...145 1011300+9* * ,157

GRID 1+6 2 1+E 6 1+H18 10H18 1-022 1+0 2 1+HIO 1..410 1.H10 1+0 8 1■ C

4

1-E 4 1-0 6 1-0 8 1-0 8 1+H15 1+0 6 1+016

1..4 6 1 6 6 1..012 -

1+6 6 1-612 1+6 6 1-G12 1+6 6 1-612 1+E 4 1+612 1—H 6 1+612 1-612 1+012 1+612 1+H20 1+H22 1+E16 1+E16 1-016 1+016 1+C12 1-E24 1+016 1-0 2 1-820 1—C22 1-C22 1-F22 1-F22 1+F22 1..F22 10F22 1+E24 10E24 1+E 2 1•E 4 1+E 6

1—E 6 PPE10 1-E24 1..614 1-F 2 1+F 2 1—F 2 1+6 2 1+614

PART NO. PAGE 1011301+7,1..145 1011306+6...145 1011314+0.•.145 1011315+7.. • 145 1011489+0...107 10114908 • ..107 1011496.5... 95 101149605,..101 1011504+6...161 1011631+7...137 1011634+1,..137 1011675-4... 25 1011780+2... 35 1011780+2.•, 53 1011783+6,.. 57 1011785+1... 43 1011786+9.v • 23 1011796+5,o. 25 1011798+4 • .. 55 1011799-2.., 55 1011801+6,,, 55 1011802+4... 19 1011802+4... 55 1011803+2... 55 1011810+7 • •• 27 1011814+9... 27 1011815+6... 27 1011816+4.o. 27 1011822+2.., 25 1011824+8.., 33 1011830+5.•. 33 1011832+1... 35 101183407,.. 35 1011835+4.o. 35 1011837°0...159 1011839+6,.. 35 1011839+6. • . 37 1011840+4.., 37 1011843+8w 35 1011848+7... 39 1011849-5...`21 1011849+5... 53 1011850+3.0. 21 1011850+3... 53 101185101... 53 1011852+9,.. 53 1011853+7.•. 57 1011854+5.., 57 1011857.8. • . 53 1011881+8... 29 1011916+2... 53 1011919+6..• 53 1011934+5.s. 61 1011951+9.., 53 1011961+8...147 1011968+3,.. 37 1011974.1." 53 1011979+0.., 53 1011982-4,., 35 1011996+4... 23 1012054+1... 69 101210208,•.177 1012165+5,•.129 1012165+5...131 1012169+7...129 1012169 ■ 7.•.131

GRID 1-6 2 1+6 2 1+6 2 1+6 2 1+E12 1+E12 1-024 1+E 6 1+618 1+F18 1+F18 1+8 2 1+812 1+C 6 1+C10 1+820 1—A24 1+8 2 1—C 8 1-C 8 1-C 8 1—A20 1+C 8 1-C 8 1-8 4 1 —B 4 1..8 4 1-B 4 1+8 2 1+810 1+1310 1+812 1+812 1+812 1+616 1+812 1+814 1+814 1+812 1+816 1—A22 1+C 6 1-A22 1+C 6 1—C 6 1+C 6 1.C10 10C10 1—C 6 1+8 6 10C 6 1—C 6 1+C14 1+C 6 1+6 4 1+814 1+C 6 1-C 6 1+812 10A24 10C22 1+HIO 1—F10 10F12 1.F10 1+F12

640 LOADER & 644 FORKLIFT

11

NUMERICAL INDEX PART NO. PAGE 1012173+9.4,4,129 1012174+7...129 1012174+7...131 1012174+7...133 1012174+7...135 1012174+7...143 1012183+8...129 10 121 838 0.0 131 1012186+1•..129 1012200+0...129 1012200+0...131 1012206+7...131 1012230+7 • • •113 1012304+0... 27 1012305+7... 27 1012316-4... 33 1012473+3...113 1012473+3...117 1012487+3...121 1012517+7...191 1012517+7...193 1012519+3...191 1012543+3... 73 1012678+7...193 1012679+5...193 1012680+3...193 1012681+1...193 1012682+9...193 1012683+7...193 1012684+5...193 1012783-5...117 10127 8 4'1'3.0•1" 1012785+0...117 1012786+8..•117 1012789+2...117 1012790+0...117 1012791+8...117 1012792+6...117 1012793-4...117 1012794+2...117 1012795+9...117 1012796+7 • ..117 1013306-4... 87 1013510-1... 75 1013697+6...101 1013993-9... 89 1013993-9... 91 1014120+8.. 6 45 1014332-9... 27 1014346-9... 65 1014358-4,.. 65 1014415+2•i. 87 1014415+2...205 1014427+7...103 1014621-5,.. 73 1014621-5... 77 1014621+5...191 1014622+3•..191 1014624+9...191 1014664+5.o. 87 1014743+7...203 1014762+7...101 1014773+4...183 1014775+9...101 1014775+9...203 1014796+5...147

GRID 1+F10 1+F10 1+FI2 1+FI4 1+F16 1+F24 1+F10 1+F12 1+F10 I+F10 1+F12 1+F12 1+E18 1+B 4 1+8 4 1+810 1+E18 1-E22 1-F 2 1•H24 1-I 2 1-1424 1+0 2 1-I 2 1+1 2 1+I 2 1+I 2 1+I 2 1+I 2 1-I 2 1-E22 1+E22 1-E22 1+E22 1-E22 1-E22 1-E22 1+E22 1-E22 1"E22 1+E22 1-E22 1+016 1-0 4 1"E 6 1+018 1+020 1+822 1-13 4 1+C18 1"C18 1+D16 1+114 1-E 8 1-0 2 1-0 6 1+1124 1+H24 1+H24 1+D16 1"I12 1+E 6 1+H16 1"E 6 1+112 1-G 4

PART NO. PAGE 1015008+4...123 1015114+0...107 1015117+3...107 1 0 11:12::;::: 1 0 7 1015126+4... 55 1015143+9...107 1015144+7...107 1015145+4...107 1015147+0...107 iolsale-a.„ 83 1015446+6...117 1015447+4...117 1015451+6•..117 1015529+9.„ 23 1015530+7... 23 1015533+1... 21 1015533-1... 41 1015542+2e•• 23 1015543+0... 23 1015544+8." 23 1015547+1,.. 21 1015547+1." 23 1015964..8...103 1015965+5...103 1015967+1...103 1015 9 68+9...103 1015969-7••.103 1015992+9..1,199 1016003+4...199 1016054+7.., 77 1016054+7.., 79 101611 7 +2...201 1016131+3 • ..199 1016175+0.o. 87 1016177+6... 45 1016178+4. • 45 1016184+2...203 1016228-7...129 1016228+7...131 1016228+7...133 1016228+7...135 1016238+6... 47 1016238+6o.. 69 1016373+1... 35 1016380+6...203 1016381+4...203 1016382+2. • .203 1016426+7...123 1016426+7...125 1016426•7.„120 1016427+5...123 1016427+5...125 1016427+5...131 1016428.3...129 1016428+3...131 1016428+3...143 1016429+1 • .120 1016429.1...131 1016430+9...129 1016430+9.„131 1016431+7...129 1016431+7...131 1016432+5„ • 131 1016433+3...131 1016437+4...131

GRID 1■ F 4 1..E12 1+E12 1+E12 1-E12 1+C 8 I+E12 1+E12 1-E12 lmE12 1+012 1-E22 1-E22 1..E22 1+A24 1+A24 1+A22 1+818 I+A24 1+A24 1+A24 1+A22 1+A24 1-E 5 1"E 8 1+E 8 1"E 8 I+E 1+I 8 1+1 8 1+0 6 1"430 8 1-110 1"I 8 1-016 1-822 1-822 1-112 1+F10 1+F12 1+F14 1+F16 1-824 1+C22 1"812 1+112 1+112 1-112 1-F 4 1-F 6 1+F10 1"F 4 1"F 6 1+F12 1+F10 1+F12 1+F24 1-F 10 1+F12 1+F10 1+F12 1+F10 1-F12 1+F12 1+F12

i-F 12

PART NO. PAGE 1016438+2...129 1016633+8.•.121 1016909+2...207 1016933+2.• • 107 1016934+0,.. 8 7 1016934+0.. • 107 1016935+7.e. 87 1016935+7 4 •.107 1016937+3... 87 1016937+3...107 1016940+7,•.107 1017072+8.•.127 1017120+5.•.127 1017123+9...205 1017126+2.•.205 1017128+8.•.107 1017128+8,..205 1017129+6... 87 1017129+6.••107 1017129+6.•.205

1 017184+1...187 1017184+1...189 1017190+8...189 1017193+2... 53 1017243+5... 93 1017246..8...153 1017247+6...183 1017344+1.•.187 1017345+8... 85 1017347+4.. 4 129 1017347+4...131 1017401+9.. • 123 1017402+7...123 1017403+5...141 1017403+5,• • 159 1017403+5...171 1017404+3...147 1017406+8...167 1017406+8,0 .179 1017407+6...123 1017408+4,0 .123 1017410+0 • ..137 1017410+0...139 1017410+0...159 1017412+6...177 101 7 412+6,0.181 1017422+5,0.111 1017424.1..,111 1017425+8.0.171 1017426+6,•.111 1017427+4...165 1017440+7...101 1017441+5...165 1017442+3.•.165 1017443+1...163 1017455+5...163 1017456•3,•.113 1017457+1...159 1017459+7...159 1017466+2..•183 1017479+5...163 1017481+1,0,167 1017482+9...167 1017485+2.•.183 1017488+6...147 1017492+8.•.165

GRID 1+F10 1•F 2 1+116 1-E12 1-D16 1-E12 1+016 1-E12 1-D16 1+E12 1-E12 1-F 8 1-F 8 1+114 1-114 1+E12 1+114 1+D16 1+E12 1+114 1•M20 1+ ,122 1•H22 1-C 6 1•D22 1.416 1+M16 1+H20 1-014 1+F10 1•F12 1-F 4 1+F 4 1-F22 1+616 1+M 4 1-G 4 1-G24 1.412 1-F 4 1—F 4 1—F18 1•F20 1+G16 1+1410 1.114 1-E16 1-E16 1-H 4 1. E16 1-022 1-E 6 1-022 1-022 1+620 1+G20 1+E18 1+616 1+GI6 1+M16 1+620 1-G24 1-024 1+H16 1+0 4 1+622 -

12

640 LOADER & 644 FORKLIFT NUMERICAL INDEX

PART NO. PAGE 1017493+6...165 1017496-9.,,163 1017497+7.,.163 1017498+5...163 1017499+3.1.o 73 1017500+8...177 1017502+4...123 1017503+2...167 1017504+0...167 1017506+5...165 1017507+3...163 1017508+1...163 1017515+6...175 1017516+4...123 1017520+6...165 1017521+4...177 1017522+2...123 1017523+0.,. 59 1017531+3...167 1017532+1...101 1017533+9...183 1017534+7...147 1017534+7...171 1017534+7...183 1017541-2... 93 1017551+1...149 1017552+9...149 1017553+7...149 1017553+7...171 1017553+7...183_ 1011554+5...147 1017557+8...167 1017559+4...183 1017560-2...157 1017561+0...157 1017562+8...157 1017572+7... 97 1017572+7... 99 1017572+7...113 1017574+3... 97 1017574+3... 99 1017575+0...169 1017579+2...169 1017580+0...167 1017581+8...167 1017585+9...177 1017586 - 7... 59 1017589+1...171 1017590+9.1,1,171 1017597.4...159 1017598..2...157 1017604+8...105 1017605+5... 87 1017607+1...105 1017619+6..•183 1017621+2...147 1017625+3e..103 1017626+1...177 1017628+7...171 1017629+5...171 1017630+3...171 1017631+1...171 1017633+7•..123 1017644+4...161 1017644+4•..167 1017644+4...179

GRID 1+622 1 - G20 1+020 1+020 1+D 2 1+H10 1 —F 4 1-624 1-624 1+022 1+020 1+020 1H 8 1-F 4 1+022 1+H10 1—F 4 1+C12 1+624 1-E 6 1+H16 1 -6 4 1 —H 4 1 — H16 1-022 1-6 6 1-6 6 1 -6 6 1—H 4 1+H16 1 -6 4 1+024 1+H16 1 - 614 1 - 614 1 - 614 1—E 2 1+E 4 1 — E18 1+E 2 1—E 4 1-1-4 2 1+H 2 1-624 1-624 1+H10 1+C12 1 —H 4 1 —H 4 1+616 1+614 1+E10 1 — D16 1+E10 1+H16 1+6 4 1—E 8 1+H10 1+H 4 1+H 4 1—H 4 1+H 4 1—F 4 1+618 1+024 1+H12

PART NO, PAGE 1017646+9,4, 4,123 1017646.9...125 1017648+5...123 1017650+1...163 1017 6 50+1...181 1017651.9... 97 1017651+9... 99 1017651+9...113 1017651+9...143 1017653-5,,. 59 1017657+6.., 23 1017664+2...113 1017 67 3+3...111 1017682-4...143 1017688-1,.. 97 1017699+8...175 1017700+4...123 1017701+2...175 1017702+0...175 1017705+3...175 1017708+7... 93 1017709+5...123 101771 4 +5...101 1017716+0...185 1017720+2„. 51 1017724+4... 93 1017725+1...125 1017725+1...135 1017 7 2 6 + 9 ...125 1017726+9...133 1017730+1...101 1017738+4...197 1017744+2...185 1017745+9... 75 1017745+9...105 101775 0 +9...111 1017753+3...159 1017753+3...161 1017753+3...165 1017753+3...169 1017758+2...103 1017766+5...109 1017770+7...103 1017771+5. • • 123 1017771+5...127 1017772+3...127 1017774+9...175 1017776+4... 59 1017777+2...123 1017778+0...123 101777 9 +8...175 1017780+6...123 1017780+6...175 1017781 4 75 1017 7 81+4...105 1017763.0... 73 1017783+0...177 1017784-8... 95 1017785+5•..185 1017789+7...123 1017793+9...105 1017798.8...105 1017 8 00+2...123 1017804+4...175 1017805.1...1437 1017806+9...107

GRID 1-F 4 1+F 6 1+F 4 1.620 1+H14 1-E 2 1+E 4 1-E18 1-F24 1+C12 1+A24 1+E18 1-E16 1"F24 1+E 2 1+14 1+F 4 1.1 1+H 8 1 —H 8 1 — D22 1-F 4 1-E 6 1+H18 1+C 4 1-022 1—F 6 1+F16 1-F 6 1+F14 1+E 6 1+1 6 1+H18 1—D 4 1+E10 1-E16 1+616 1+618 1-622 1 —H 2 1 -E 8 1+E14 1+E 8 1+F 4 1 —F 8 1 —F 8 1 -H 8

1-c12 1-F-4 1—F 4 1-H 8 1-F 4 1—H 8 1-0 4 1+El° 1 -0 2 1+H10 1-024 1+H18 1-F 4 1+E10 1+E10 1 —F 4 1—H 8 1+E12 1+E12

PART NO, PAGE 1017809.3...167 1017810+1...175 1017814-3,,, 49 1017816+8...183 1017820+0... 93 1017823+4... 97 1017823+4.•. 99 1017831+7...167 1017832+5...167 1017834+1.e. 77 1017834-1... 87 1017838+2...109 1017839+0...107 1017840-8... 87 1017840+8... 89 10178 4 1+6...207 1017843+2,..195 1017845+7 • ..107 1017855+6 • .• 59 1017862+2..• 59 1017866+3.••123 1017872+1...127 1017878+8... 75 1017884+6...111 1017865 +3.0.111 1017886+1,..111 1017886+7...123 1017890+3,•. 75 1017894-5,,, 99 1017917-4,.. 73 1017917+4.q.177 1017918+2,e. 73 1017918+2,..177 1017919+0... 73 1017919+0 • ..177 1017920+8... 73 1017920+8.. • 177 1017922-4... 77 1017922+4..•167 1017922+4,•.207 1018032+1.s. 73 1018032+1,.. 77 1018130+3,.,187 1018143+6.. • 87 1018144+4...107 1018145+1..•107 1018310+1... 79 1018332+5...207 1018349+9...207 1018353+1.., 39 1018356+4.., 25 1018357+2 e .. 25 1018359+8... 33 1018363+0 * *•207 1018531+2.., 97 1018531+2... 99 1 0 1 8 531+2,..113 1018531+2...115 1018620+3,.. 67 1018629+441..141 101 86 30+2...141 1018634+4,..141 1018635+1,..141 1 018637 +7...1 4 1 1018639+3...141 1018640-1,..141

GRID 1-624 1.0.4 8 1-C 2 1+H16 1+022 1-E 2 1+E 4 1-624 1-624 1—D 6 1—D16 1-E 14

1+E12 1+016 1-D18 1-116 1 ■ I 4 1+E12 1.C12 1+C12 1-F 4 1—F 8 1-0 4 1-E16 1+E16 1—E16 1—F 4 1-0 4 1—E 4 1+D 2 1+H10 1—D 2 1+H10 1-0 2 1+H10 1-0 2 1+H10 1—D 6 1-624 1+116 1-0 2 1-0 6 1-H20 1—D16 1+E12 1+E12 1-0 8 1+116 1+116 1+816 1-8 2 1+8 2 1+810 1+116 1—E 2 1—E 4 1+E18 1—E20 1—C20 1—F22 1-F22 1-F22 1—F22 1—F22 1+F22 1+F22

13

640 LOADER & 644 FORKLIFT NUMERICAL INDEX PART NO. PAGE 1018773.0... 93 1018789.6... 73 1018805-0...161 1018605.0...167 10166050...173 1018809.2... 59 1018874+6...177 1018876-1... 87 1018902-5... 87 1018979.3... 59 1018984.3.e. 93 1018985.0... 93 1018993+4... 73 10190098...105 1019009.8...119 1019028.8... 81 1019028-8... 85 1019261.5...191 10192621.3...191 10193225... 59 10193852... 31 1019388-6... 33 1019389.4... 23 1019390.2... 35 1019391.0 39 1019408-2... 41 1019410.8... 39 1019411.6... 81 1019416.5... 81 1019417-3... 81 1019418•1.0. 81 1019421.5... 81 1019422...3... 81 1019423.1... 81 1019424..9... 81 1019430.6... 35 1019431-4... 35 1019432-2... 37 1019433..0... 37 1019434..8... 37 1019435..5... 37 1019437.1o.. 21 1019593..1...133 10195940.9...133 1019595.6...133 1019595.6...135 1019596.4...133 1019600.4..4,135 1019601+2...135 1019602.0...135 1019603.8...133 1019603'8...135 1019604.6...133 1019604.6...135 1019605..3...133 1019605.3...135 1019606..1...133 1019606.1...135 1019608..7..9133 1019608.7...135 1019610-3.,. 27 1019611..1... 31 1019612.9-9..133 10196129...135 1019615..2...125 1019616.'0...125

GRID

PART NO, PAGE

GRID

PART NO. PAGE

GRID

1•022 1-D 2 1-G18 1-G24 1-H 6 1-C12 1-H10 1-D16 1-D16 1-C12 1-D22 1-D22 1-D 2 1-Elo 1-E24 1-Dlo 1-014 1"4.424

1019618•6...133 1019618..6...135 1019619..4...133 1019682•2..,137 1019683..0..•139 1019684..8... 23 1019685-5... 61 1019686..3... 65 1019687-1... 63 1019688-9... 67 1019690•5•.. 67 1019691.'3...139 1019692..1...137 1019693.'9...137 1019690.7.•.137 1019695+4... 67 1019696•2...141 1019697..0...141 1019698..8...141 1019699•64,..141 1019713..5... 67 1019714•3... 67 1019715•0.44. 67 1019716•8... 67 101971 7 •6... 67 1019718..4... 67 1019719•2.4,4, 67 1019720•0... 67 1019721..8... 63 1019722.6... 25 1019725-9.., 19 1019725-9... 25 1019726•7... 25 1019727..5... 35 1019728..30.. 29 1019729.1„, 29 1019731.7... 57 1019732..5...181 1019733.3...125 1019734.1...135 1019735.8...133 1019735.8...135 1019737-4... 25 1019738.2... 25 1019739-0... 25 1019741•6... 47 1019743..2•..133 1019743.2•.138 1019744+0...133 1019770.5... 47 1019772.m1•..181 1019773.9...181 1019774-7...181 1019775.4...181 1019776.2...181 1019777..0...181 1019778.8. 4, 4,181 1019779.6...181 1019781..2...181 1019784.6...179 1019785-3... 47 1019787-9... 47 1019839.8.„ 37 10198430.0... 37 1019844.8.., 47 1019845.5... 19

1-F14 I-F16 1-F14 1-F18 1-F20 1-424 1-C14 1-C18 1-C16 1-C20 1-C20 I-F20 1-F18 1-F18 1-F16 1-C20 1-F22 I-F22 1-F22 1-F22 1..C20

1019845.5... 47 1019847.1... 47 1019848.9..• 19 1019848.9... 47 1019850-5. e . 47 1019851.3 • e. 69 1019852-1... 69 1019854.7,.. 69 1019855-4... 69 1019856.2... 69 1019858-8... 47 1019859.6... 25 1019860.4... 23 1019863.8.e. 19 1019864.6... 41 1019866•1,. • 23 1019870-3... 33 1019871.1..• 67 1019872+9... 67 1019875.2...115 1019876.0...115 1019877-8,..115 1019878•64,..115 1019879•4 4,.♦ 23 1019880..2 e .. 27 1019906..5... 23 1019907•3... 39 1019920.6.., 27 1019921.4 • .. 27 1019922...2,.• 27 1019936.2...179 1019937.0...181 1019960.2..• 63 1019964.4 o •. 63 1019965.1... 63 1019968.5... 65 1019975-0,.. 65 1019976+8... 65 1019980•0...187 10199810.8... 63 1019984-2... 63 1019987..5,44,189 1019969..1...187 1019990.► 9...187 1019992•5 e e. 63 1019992.5... 65 1021419.5... 73 1021421.1... 73 1021428..6,•. 73 1021429.4,..187 1021442..7...173 1021443.5... 99 1021444.3. • 173 1021445.0...173 1021446..8... 99 1021455..9...173 1021482.3.. • 107 1021483.1...107 1021484.9,., 87 1021485.6 4.. • 107 1122836.8...129 1126503.0...143 1126899.2...179 1132770.7...119 1132771.5.0.119 1132773..1 • ..119

1..824 1-824 1-420 1+824 1-824 1-C22 I.C22 I.C22 1-C 22 1-C22 1-824 1-B 2 1.424 1•420 1.818 1-424

1.C12 1-B 8 1-810 1.424 1.012 1.816 1•818 1-816 1.010 1.010 1.D10 1-010 1-010 1-010 1-010 1-010 1-812 1-812 1-814 1-814 1-814 1-814 1-A22 1-F14 1-F14 1-F14 1-F16 1.F16 1.F16 1.F16 1.4. 14 1.F14 1.F16 I.F14 1..F16 1•F16 1-F14 1-F16 1-B 4 1-8 8 1-F14 1•FI6 I-F 6 1-F 6

1-C20 1.C20 1.C20 I•C20 1..C20 1-B 2 1•4420 1-8 2 1..8 2 1-812 1. 8 6 1-B 6 1.C10 1.0414 1-F 6 1•F16 1-F14 1-F16 1-8 2 1-8 2 1.8 2 1..824 1-F 14 1-F 16

1.4'14 1.824 1.H14 1•H14 1.1414 1.H14 1+H14 1-H14 1-4414 1. 4 14 1•114 1.H12 1-824 1.824 1-814 1-814 1-824 1-A20

1.C20 1.C20 1.E20 1.E20 1-E20 1-E20

1-424 1•8 4 1-424 1.816 1.8 4 1-B 4 1-B 4 I.H12 1+H14 1+C16 I.C16 1.C16 1 ■ C18 1.C18 1-c18 1-H20

1-H22 1-H20 1-H20

1-D 2 1.0 2 1-0 2 I•H20 1-H 6 I.E 4 1+H 6 1-H 6 I•E 4 1-H 6 1.E12 1.E12 1.016 1.E12 1-F 10 1-F24 1-H12 1+E24 1..E24 1-E24

14

640 LOADER & 644 FORKLIFT NUMERICAL INDEX

PART NO. PAGE 1142487+6...105 1166994-2... 77 1166994+2...169 1167808+3•o. 51 1172891+2... 85 1172896+1... 85 1172899+5... 85 1173328+4... 85 117332 9 +2... 85 1173330+0... 85 1186999+7•.. 85 1193807+3... 85 1302246+2...143 1306483-7... 51 1308106+2... 85 1311548+0...143 1311549+8...143 1311550+6...143 1312626+3...143 1312627+1...143 1312628+9...143 1312629+7...143 1312630+5...143 1312631+3...115 1312632+1...115 1312633+9...115 1312634+7...115 1312635+4...115 1312636+241,4,115 1312638+8...115 1312639+6...115 1312640+4...115 1312641+2...115 1312642+0...115 1312643+8...115 1312645+3•..115 1312646-1...115 1312647+9...115 1312648+7...115 1312649+5 Ii5 1312650+3...143 1312651+1...143 1312652+9. • .143 1312653+7...115 1312654+5...143 1312655+2...143 1312657+8...115 1312658+6...115 1312659+4...115 1312660+2...115 1312661+0...115 1312662+8...115 1312663+6...115 1312664+4...115 1312665+1...115 1312667+7...115 1312668+5•..115 1312669+3...115 1312672+7,1..115 1312673+5•..115 1312674+3...115 1312675+0...115 1312980+4...115 1312981+2...115 2014642+9...187 2014642+9...189

GRID

PART NO. PAGE GRID

1+E10

2014644+5...151

1-6 8

1+0 6 1+H 2 1+C 4 1+014 1+014 1+014 1+014 1-014 1+014 1..014 1+014 1-F24 1+C 4 1+014 1—F24 1-F24 1+F24 1-F24 1+F24 1—F24 1-F24 I+F24 1+E20 1+E20 1-E20 1—E20 1—E20 1—E20 1+E20 1-E20 1+E20 1+E20 1—E20 1—E20 1—E20 1+E20 1-E20 1 -E20 1+E20 1—F24 1—F24 1—F24 1+E20 P.F24 1—F24 1+E20 1+E20 1—E20 1+E20 1-E20 1—E20 1+E20 1-E20 1—E20 1+E20 1—E20 1+E20 1+E20 1—E20 1-E20 1—E20 1+E20 1+E20 1+1420 1+1422

2014683+3...153 201468 4 +1...149 2014684+1...155 2014685+8...151 2014686+6...147 2014686+6...153 2014719+5...151 2014764+1...187 201514 4 +5...151 2015147+8...151 2015151+0...153 2015158+5, 1 .151

1-610 1+G 6 1+612 1+6 8 1+6 4 1+310 1-6 8 1.0420 1-0 8 1+3 8 1+010 1+3 8 1-6 6 1+ 6 12 1+1 6 1+H22 1-H22 1+H20 1.4422 1+310 1+610 1-310 1+610 1+310 1+610 1+F14 1+F16 1+3 6 1.612 1-6 4 1+6 4 1-6 2 1+3 6 1+612 1+1 6 1-310 1-1120 1+H22 1+H20 1-1122 1-1120 1+H22 1-1120 1-1122 1-1120 1-1122 1+6 2 1—E 2

2015255+9...149 2015255+9...155 2015516+4...197 2015518+0...189 2015519+8...189 2015521+4...187 2015521+4...189 2015932+3.. 4.153 2015936+4...153 2015937+2...153 2015939+8...153 2015942-2...153 2015945+5...153 2017072+6...133 2017072+6...135 2017234-2...149 2017234+2...155 2017235-9... 147 2017362+1...147 2017479+3. e .145 2017480+1...149 2017480+1...155 2017868+7...197 2018100+4•. • 153 2018207+7...187 201820 7 +7...189 2018215+0...187 2018215+0...189 2018307+5...187 2018307+5...189 2018308+3...187 2018308+3...189 2018328-1,.. 187 2018328+1::•189

20183 94 +3...145 2018402+4... 97 2018402+4„.113 2018402+4...147 2018402+4...149 2018402+4„.183 2018509+6...157 2018509+6".159 2018836+3...151 2018894+2...201 2019035+1...151 2019 4 18+9...151 2019418+9 •• 187 2019 4 1 9 +7...151 2019419+7 1A7 2019420..5...151 2019421+3...151 2019 4 2 4 +7...201 2019429+6,41.189

1-6 4 1+6 6 1+H16 1-1120 1-1122 1+6 8 1+110

1+6 8 1+6 8 1-1120 1+6 8 1+M20 1+3 8 1+6 8 1+110 1-1122

PART NO, PAGE 2019543+4...189 2019544+2...153 2019545+9...153 2019545+9. • .189 2019550+9.. • 151 2019582+2...183 2019634+1 • ..153 2019784+4.•.189 2019967+5,..187 2020059+8...187 2020059+8...189 2020254+5•..153 2020415+2...191 2080004+1.., 23 2080008+2... 23 2080009+0... 23 2080012+4... 25 2080 022+3•.. 35 2080030+6.•. 43 2080043+9... 25 2080044+7,•. 19 2080044+7... 25 2080045+4... 25 2080046+2,•, 25 2080047+0... 25 208004s-8... 25 2080049+6... 25 2080050+4... 25 2080051+2... 25 2080052+0... 33 2080053+8... 33 2080054+6... 25 2080070+2.e. 55 2080086+8... 27 2080087+6e.. 27 2080089+2.o. 27 2080099+1,. • 27 2080101+5.e• 31 2080105+6.•. 31 2080106+4,.. 31 2080113+0.0, 35 2080121+3,.. 33 2080122+1.. • 33 2080123-9.•. 33 2080127+0... 33 2080135+3... 47 2080137+9 • •.205 2080149+4,.. 61 2080151+0... 35 2080152+8,.. 53 2080153+6... 35

2080153+6... 39 2080169+2... 35 2 0 8016 9 -2.,, 81 2080170+0... 81 2080190+8,o. 39 2080191+6.6. 39 20801973.., 39 2080211+2 • •, 21 2080211+2.., 45 2080257+8,., 69 2080261+7..• 69 2080286+4... 67 2080287+2... 67 2080296+3... 81 2080307-8,., 63

GRID 1-1122 1+310 1+310 1+H22 1+6 8 1+H16 1+610 1-1122 1-1120 1+H20 1+H22 1+610 1—H24 1-A24 1—A24 1-A24 1+8 2 1+812 1-820 1+8 2 1+A20 1+8 2 1-B 2 1+8 2 1+8 2 1-8 2 1—B 2 1+8 2 1-B 2 1-810 1+810 1+8 2 1-C 8 1-B 4 1-B 4 1+8 4 1—B 4 1+8 8 1-8 8 1+8 8 1+812 1+810 1+810 1+810 1+810 1-824 1+114 1+C14 1•812 1+C 6 1+812 1+816 1+812 1+010 1+010 1+816 1+816 1+816 1—A22 1+822 1—C22 1+C22 1+C20 1+C20 1+010 1+C16

15

640 LOADER & 644 FORKLIFT NUMERICAL INDEX PART NO. PAGE 2080308-6... 63 2080314-4... 63 2080317+7... 63 2080340.9... 25 2080353-2... 47 2080437.3... 55 2080460+5...205 2080467•0... 65 2080469+6... 65 2080470 ■ 4... 63 2080471-2... 65 2080486.0... 45 2080489+4. 0 . 65 2080493-6... 65 2080542.0.., 63 2080543-8... 63 2080544+6... 63 2080545+3... 63 2080556-0... 37 2080561-0... 65 2080572-7... 31 3020947.2... 91 3046857-3... 51 4021600+4... 51 4044355-8... 83 4047137+7... 75 4047346+0... 83 4050068.8... 83 4051281+6... 83 4054758+0." 83 4054799.4... 81 4054799.4... 85 4054825...7w 83 40548489... 85 4055869+4.0. 83 4055871-0... 83 4060192+4... 83 4517310-1... 51 4760149+7... 55 4818261+2m 87 4818262.0... 87 48637227... 71 4863722•7... 73 49101736... 83 4910193+4m 55 4910297+3... 55 4910317.9... 35 4910324.5... 21 4910324.5... 41 4910325-2... 41 4912314+4... 83 4996247.5... 51 4996249-1... 51 4997162-5... 83 4997164-1... 83 4997168+2... 83 4997184.9." 83 4998651+2... 83 6001375...6... 23 8001394+9... 31 8001398.0... 37 43 8001398•0 6001412+90,o 33 8001436.8." 69 8001462+4... 33 6001483•0... 29

GRID 1—C16 1-C16 1-C16 1—B 2 1+824 1"'C 8 1+114 1+C18 1+C18 1—C16 1—C18 1-822 1—C18 1—C18 1—C16 1+C16 1•C16 1+C16 1+814 1•C18 1.8 8 1-020 1—C 4 1+C 4 I—D12 1—D 4 1-D12 1-D12 1—D12 1-012 1-010 1-014 1-DI2 1-014 1-012 1—D12 1-012 1-C 4 1—C 8 1—D16 1-D16 1-C24 1-D 2 1-012 1q.0 8 1-C 8 1—B12 1—A22 1-818 1-818 1-012 1-C 4 1-C 4 1-012 1—D12 1-DI2 1-012 1—D12 1-A24 1—B 8 1-814 1-820 I-810 1—C22 1-810 1-B 6

PART NO. PAGE GRID 8001489.7„. 29 8001536-5.., 39 8001537-3,.. 39 8001627+2w 21 8001650.4. • . 23 8001651-2... 23 8001916+ 9 ... 37 8001940-9... 41 6001941.7.., 41 8001962+3... 53 8002062-1... 35 8008245.6 0.. 43 8008294-4... 25 8008295.1", 35 6009439+4w 43 8009439-4... 69 8013702-9... 23 6013703.7... 23 80137177.. 4 47 8014155+9... 23 8014159+1... 23 8014160-9... 21 8014160.9." 23 8014162+5.. 0 21 6014162+5... 35 6014163+3... 35 8014164..1„. 35 8014166.6.., 21 8014166+6... 35 8014168+2... 35 8014173+2... 35 8014173+2... 53 8014175+7.., 35 8014176-5 m 21 8014176-5... 35 8014182+3.o. 25 8014183+1... 33 8014184-9... 33 6014185.6... 33 8014186-4 w 33 8014187+2... 33 8014188.0... 33 8014189•8." 19 8014189+8... 25 8014194+8... 35 80141955... 35 80141963... 35 8014197-1... 39 8014198.9." 39 8014199•7... 27 6014200.3.., 27 8014201+1... 27 8014202-9... 35 6014205•2... 33 8014220+1... 55 8014227+6... 21 8014227+6... 37 8014242.5„, 41 8014245•8... 21 8014245.8... 41 8014253-2... 39 8014254.0." 43 8014255..7.4" 43 8014256+5... 43 8014258-1... 43 8014259.9... 43

1-B 6 1+816 1+816 1.A22 1—A24 1.A24 1+814 1+818 1.1318 1-C 6 1+812 1-820 1+8 2 1+812 1-820 1..C22 1-A24 1-A24 1-824 1-A24 1—A24 1—A22 1—A24 1-A22 1-812 1-812 1-812 1—A22 1-812 1-812 1—B12 1-C 6 1-812 1-A22 1-812 1-8 2 1-810 1—B10 1-810 1-810

1-810 1-810 1+A20 1+8 2 1+812 1-812 1+812 1-816 1+816 1+8 4 1.8 4 1-8 4 1+812 1-alo 1-C a 1-A22 1+814 1-818 1+1422 1—B18 1-816 1-82o 1-820 1-82o 1-820 1-820

PART NO.

PAGE

8014261-5,., 37 8014263..1... 35 8014268+0. • . 37 8014274.8 4 .. 19 8014274-8,,, 55 8014276-3... 21 8014276-3.o. 57 8014293.6... 29 8014307•6... 35 8014311+6,.. 37 8014313-4.•. 35 8014829.9.., 61 9002032.2,0.145 9002032.2...203

GRID 1+814 1.812 1+814 1—A20

1—C 8

1—A22 1-8 6 1+812 1.814 1.812 1.C14 1-G 2 1-112

16

640 LOADER & 644 FORKLIFT

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

A

ALLIS-CHALMERS

17

18

640 LOADER & 644 FORKLIFT ENGINE

GASKET SET

TOP OVERHAUL

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT ENGINE

19 GASKET SET

TOP OVERHAUL

ITEM

NUMBER

1 2 3 4 5 6 7 8

1019863 1019725 8014189 1019845 1019848 2080044 8014274 1011802 251284

QTY. 1 1 1 1 2 1 1 1 4

DESCRIPTION GASKET SET, top overhaul GASKET, cylinder head GASKET, cylinder head cover GASKET, induction manifold GASKET, exhaust manifold and water pump GASKET, end cover GASKET, thermostat GASKET, outlet connection WASHERS, injectors

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

21

ENGINE

GASKET SET BOTTOM OVERHAUL ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

NUMBER

QTY.

1019437 1015533 1011850 1015547 4910324 2080211 8001627

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

8014160 8014162 8014245 8014166 8014227 8014176 8014276 251269 1011849

DESCRIPTION GASKET SET, bottom overhaul GASKET, oil pan sides GASKET, mtg. plate (Not illustrated) GASKET, oil seal GASKET, oil pan, rear GASKET, lube oil filter GASKET, exhauster (Not illustrated) GASKET, fuel oil lift pump (Not illustrated) GASKET, cover, rear end GASKET, timing gear hsg.

GASKET, oil pan, front GASKET, housing cover, front GASKET, cover, to pipe cover GASKET, P.T.O. cover GASKET, block to water connection GASKET, fuel pump gear cover GASKET, water pump to plate

A

ALLIS-CHALMERS

22

640 LOADER & 644 FORKLIFT ENGINE

CYLINDER BLOCK

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

23

ENGINE

CYLINDER BLOCK ITEM

NUMBER

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1019684 1019866 251003 2080004 251129 1011996 1015529 1015530 2080009 8014155 1019879 8013702 8013703 8001650 251127 917425 912415 8001651 2080008 251095 1015542 1015543 1015547 1015544 916206 251089 1019389 1011786 8001375 8014159 8014160 921515 916206 927927 1019860 917356 901467 901702 246171 1008009 1019906

1 4 7 1 10 8 2 2 2 1 1 2 2 1 2 1 1 2 2 2 1 1 1 2 9 9 4 8 5 1 1 3 3 1 1 1 1 1 1 1 1

BLOCK ASY., cylinder (Incl. Items 2 thru 18) LINER, cylinder head PLUG, block side PLUG, block front THIMBLE, main bearing cage to block SCREW, main bearing cage to block SCREW, main bearing cage to block O-RING, screw PLUG, front & rear face BUSHING, cylinder block PLUG, block top PLUG, block top PLUG, block top PLUG, block side PLUG, oil pressure switch PLUG, block PLUG, block PLUG, block PLUG, cylinder block WASHER, plug HOUSING, oil seal, rear end SEAL, oil rear end GASKET, oil seal housing, rear end DOWEL, housing, rear end SCREW, housing, rear end WASHER, screw, housing THIMBLE, mounting STUD, mounting PLUG, mounting COVER, end, camshaft chamber GASKET, cylinder block to camshaft chamber end SCREW, camshaft cover LOCKWASHER, screw, 5/16 SCREW, camshaft cover SPACER, screw LOCKWASHER, screw, 5/16 NIPPLE, pipe, 1/8 x 3/4 TEE, pipe 1/8 SWITCH, hourmeter SWITCH, oil pressure BLOCK, short (Incl.

1017657

1

ENGINE ASY., replacement

20 21 22 23 24 25 26 27 28 29 30 31

32 33 34 35

DESCRIPTION

A

ALLIS-CHALMERS

24

640 LOADER & 644 FORKLIFT ENGINE

CYLINDER HEAD

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

25

ENGINE

CYLINDER HEAD ITEM

NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1019722 8014182 2080045 2080046 2080047 2080340 2080048 2080049 2080050 2080051 1019725 1018357 1018356 1019726 2080012 2080054 1019737 8014189 8008294 1019738 1019739 1011822 2080043 2080044 1011675 921515 917356 1011796 1019859 8008294 916965 927057 916965

20 21 22 23 24 25 26 27 28

QTY. 1 3 8 4 4 4 8 8 8 8 1 4 9 8 2 2 1 1 3 3 3 1 1 1 1 2 2 1 1 1 1 2 2

DESCRIPTION HEAD ASY., cylinder (Incl. Items 2 thru 10) PLUG, cylinder head - water port GUIDE, inlet & exhaust VALVE, inlet VALVE, exhaust INSERT, exhaust valve SPRING, valve SEAT, valve spring CAP, valve spring COTTER, valve spring (serviced in pairs) GASKET, cylinder head SCREW SCREW SCREW STUD NUT, stud COVER, cylinder head GASKET, cylinder head cover SCREW, cover WASHER, screw WASHER, screw CAP, cover COVER, end GASKET, end cover PLATE, engine lifting - front SCREW, lifting plate LOCKWASHER, screw, 5/16 PLATE, engine lifting - rear BRACKET SCREW, bracket LOCKWASHER, 3/8 SCREW, bracket LOCKWASHER, 3/8

A

ALLIS-CHALMERS

26

640 LOADER & 644 FORKLIFT ENGINE

CRANKSHAFT

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

27

ENGINE

CRANKSHAFT ITEM

NUMBER

QTY.

1 2

1019610 1019880 1019920 1019921 1019922 2080086 2080087 1014332 2080089 1011810 1011814 1011815 1011816 8014200 8014199 1012304 1012305 2080099 8014201

1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1

3 4 5

6 7 8 9 10 11

DESCRIPTION CRANKSHAFT KIT (Incl. Items 2 thru 5) BEARING SET, main (Std.) BEARING SET, main (.010) BEARING SET, main (.020) BEARING SET, main (.030) WASHER, thrust - top (Std.) WASHER, thrust - top (.007) WASHER, thrust - bottom (Std.) WASHER, thrust - bottom (.007) BEARING SET, connecting rod (Std.) BEARING SET, connecting rod (.010) BEARING SET, connecting rod (.020) BEARING SET, connecting rod (.030) GEAR, crankshaft SPACER, crankshaft gear PULLEY, crankshaft SCREW, pulley SPACER, pulley screw KEY, crankshaft

A

ALLIS-CHALMERS

28

640 LOADER & 644 FORKLIFT ENGINE

FLYWHEEL & RING GEAR

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

29

ENGINE

FLYWHEEL & RING GEAR ITEM

NUMBER

1 2 3 4 5

1019729 251185 251186 1019728 927342 916965 8001489 916965 8001483 920352 916965 1011881 1005065 8014293 1005067

6 7 8 9 10 11 12

QTY. 1 1 1 1 4 4 4 4 2 4 4 1 1 6 3

DESCRIPTION HOUSING, flywheel PLUG, housing WASHER PLUG BOLT LOCKWASHER, 3/8 BOLT LOCKWASHER, 3/8 DOWEL BOLT LOCKWASHER, 3/8 FLYWHEEL ASY. (Incl. Item 10) RING, starting gear BOLT TABWASHER

A

ALLIS-CHALMERS

30

640 LOADER & 644 FORKLIFT ENGINE

PISTON & CONNECTING ROD

5

1

1

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

31

ENGINE

PISTON & CONNECTING ROD ITEM

NUMBER

1 2 3 4 5 6 7

1019385 2080572 2080101 8001394 1019611 2080105 2080106

QTY. 4 4 8 8 4 8 4

DESCRIPTION ROD ASY., connecting (Incl. Items 2 thru 4) BUSHING, connecting rod CAPSCREW, connecting rod NUT, connecting rod PISTON ASY. (Incl. Item 6) CIRCLIP RING KIT

A

ALLIS-CHALMERS

32

640 LOADER & 644 FORKLIFT ENGINE

VALVE OPERATING MECHANISM

6

0

18

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

33

ENGINE

VALVE OPERATING MECHANISM ITEM

NUMBER

1 2 3

1019388 1011830 921515 917356 8014205 1018359 1011824 8014183 251208 2080127 251035 8014186 2080121 2080122 2080123 8014184 8014185 1012316 8001462 912367 2080052 2080053 251225 8014188 8001412 915815 8014187 8001412 915815 1019870

4 5 6 7 8 9 10 11 12 13 14 15 16 17

18 19 20

21

22

QTY. 1 1 3 3 1 1 1 1 2 2 2 4 5 4 4 4 1 1 1 1 8 8 8 3 3 3 2 2 2 3

DESCRIPTION CAMSHAFT GEAR, camshaft SCREW, gear WASHER, screw, 5/16 PLATE PIN SHAFT ASY., rocker (Incl. Items 7 thru 16) SHAFT, rocker PLUG, shaft RING, snap WASHER SPRING BRACKET LEVER, R.H. LEVER, L.H. SPACER SPACER PIPE, oil feed NUT SLEEVE TAPPET SCREW NUT STUD NUT WASHER STUD NUT WASHER NUT

A

ALLIS-CHALMERS

34

640 LOADER & 644 FORKLIFT ENGINE

TIMING GEAR COVER

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

35

ENGINE

TIMING GEAR COVER ITEM

NUMBER

QTY.

1 2 3 4 5

1007958 1011832 251062 251063 8014196 916602 251065 8014202 8014194 8014195 916602 8014263 912064 912367 1011834 1011835

2 1 4 1 3 3 2 1 1 3 3 1 1 1 1 2 1 1 1 2 4 4 4 10 10 1 1 1 2 2 1 1 1 1 1 1 1 1 1 5 5 5 5 2 2 3 3 3 1 1 4 4 2 2 1 1 1 1 1

6 7 8 9 10

11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

32 33 34 35 36 37 38 39 40

1019727 8014162 8008295 2080151 2080022 2080153 916206 917356 8002062 917356 8014163 8014164 917356 1016373 1019390 8014166 4910317 251185 251186 1011843 8014173 1011780 2080169 917356 2080169 251095 921958 1011839 8014168 920263 917356 8014175 8014176 2080113 251095 2080169 917356 1019430 8014313 8014307 1019431 1011982

DESCRIPTION HUB, idler gear GEAR ASY., idler, upper (Incl. Items 1 & 3) BUSHING, idler gear PLATE, retaining, upper idler gear STUD, block to upper plate NUT, stud, 3/8N F TABWASHER, gear locking GEAR ASY., idler, lower (Incl. Items 1 & 3) PLATE, retaining, lower idler gear STUD, block to lower plate NUT, stud, 3/8NF PIPE, idler gear spray NUT SLEEVE BOLT, banjo, spray WASHER, bolt LOCKWIRE (Obtain Locally) HOUSING, timing gear GASKET, housing to block DOWEL, housing to block SCREW, housing to block WASHER, screw WASHER, screw SCREW, housing to block LOCKWASH ER, screw, 5/16 SCREW, housing to block LOCKWASHER, screw, 5/16 COVER, bottom SCREW, bottom cover LOCKWASHER, screw, 5/16 COVER, front SEAL, oil, front cover GASKET, front cover BUTTON, thrust PLUG, housing, front cover WASHER, plug SCREW, front cover PLUG, front cover WASHER, plug SCREW, front cover LOCKWASHER, screw, 5/16 SCREW, front cover WASHER, screw SCREW, cover WASHER, screw STUD, housing to front cover NUT, stud, 5/16N F LOCKWASHER, stud, 5/16 COVER, timing gear housing GASKET, cover housing SCREW, cover WASHER, screw SCREW, cover LOCKWASHER, screw, 5/16 HOUSING, pump drive GASKET, housing SHAFT, pump drive BEARING, pump drive shaft RING, snap

Continued

A

ALLIS-CHALMERS

36

640 LOADER & 644 FORKLIFT ENGINE

TIMING GEAR COVER

39

40

41

42

49

24

21

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

37

ENGINE

TIMING GEAR COVER ITEM

NUMBER

41 42 43

1019432 8014311 2080556 920263 917356 1019843 8014268 1011968 912064 912367 8014261 8001398 1005011 1019433 8001916 1019434 922484 1019435 1019839 8014227 921958 251100 1011840 1011839

44 45 46

47 48 49 50 51 52 53 54 55

QTY. 1 1 4 4 4 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 4 4 1 1

DESCRIPTION BEARING, drive shaft, pump RING, snap STUD, gear hsg. to drive housing NUT, stud, 5/16NF LOCKWASHER, nut, 5/16 GASKET, housing ELBOW, oil feed restrictor PIPE ASY., hyd. pump (Incl. NUT & SLEEVE) NUT, pipe SLEEVE, pipe BOLT, pipe WASHER, bolt SCREW, housing HOUSING SCREW, housing SPACER SCREW, housing SPACER COVER GASKET, cover SCREW, cover, 1/4NC x 1/4 WASHER, screw PIN WASHER

A

ALLIS-CHALMERS

38

640 LOADER & 644 FORKLIFT ENGINE

LUBRICATING SYSTEM OIL PUMP

13

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

39

ENGINE

LUBRICATING SYSTEM OIL PUMP ITEM

NUMBER

1 2 3 4 5 6

1019391 251150 251151 2080190 2080191 921515 2080153 8014197 1011848 8014198 2080197 8014253 1005053 1005054 1019907 8001536 8001537 921515 917356 1019410 1005044 1018353 251255 916964 916399 251255 916964

7 8 9 10 11 12 13 14 15 16 17 18 19

20

QTY. 1 1 1 1 1 3 3 1 1 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1

DESCRIPTION PUMP ASY., oil (Incl. Items 2 thru 5) PLUNGER SPRING CAP PIN, split SCREW, pump mounting WASHER GEAR BUSHING WASHER RING, snap PIPE, oil pump delivery to cyl. block NUT, pipe SLEEVE, pipe STRAINER FLANGE O-RING SCREW, flange mount LOCKWASHER, screw, 5/16 BRACKET, pipe SCREW, bracket NUT, screw WASHER, screw LOCKWASHER, screw, 1/4 SCREW, bracket WASHER, screw LOCKWASHER, screw, 1/4

A

ALLIS-CHALMERS

40

640 LOADER & 644 FORKLIFT ENGINE

LUBRICATING SYSTEM OIL PAN

12 11

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

41

ENGINE

LUBRICATING SYSTEM OIL PAN ITEM

NUMBER

QTY.

1 2 3

1019864 1019408 1007674 1007675 1015533 8014245 4910324 8014242 920263 917356 921515 917356 4910325 251170 8001940 8001941

1 1 1 1 1 1 1 2 2 2 14 14 1 1 1 1

4 5 6 7

8 9 10 11 12

DESCRIPTION PAN, lube oil INSERT PLUG, pan WASHER, plug GASKET ASY., pan GASKET, pan, rear GASKET, pan, front STUD, mounting NUT, stud, 5/16NF LOCKWASHER, stud, 5/16 SCREW, mounting LOCKWASHER, screw, 5/16 TUBE ASY., dipstick (Incl. Item 10) NUT, tube DIPSTICK ASY. (Incl. Item 12) WASHER, dipstick

A

ALLIS-CHALMERS

42

640 LOADER & 644 FORKLIFT ENGINE

LUBRICATING SYSTEM OIL COOLER

A

ALL1S-CHALMERS

640 LOADER & 644 FORKLIFT ENGINE

43

LUBRICATING SYSTEM OIL COOLER ITEM

NUMBER

QTY.

1

8014254 8009439 911435 8014255 8014256 912064 912637 1010422 8008245 8014259 912064 912367 8014258 2080030 8001398 1011785

1 2 2 1 1 2 2 1 1 1 2 2 1 6 8 1

2 3

4 5 6

7 8 9

DESCRIPTION PIPE, pressure rail to upper gear feed NUT, pipe SLEEVE, pipe CONNECTION, banjo PIPE, lube oil, gear feed to camshaft NUT, pipe SLEEVE, pipe CONNECTION, banjo CONNECTION, banjo PIPE, camshaft to front bushing NUT, pipe SLEEVE, pipe CONNECTION, banjo, oil pipe BOLT, banjo WASHER, bolt PIPE, idler gear spray

A

ALLIS-CHALMERS

44

640 LOADER & 644 FORKLIFT ENGINE

OIL FILTER

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

45

ENGINE

OIL FILTER ITEM NUMBER QTY. DESCRIPTION 1 2 3 4 5

1016177 2080211 1014120 2080486 1016178

1 1 1 2 2

HEAD, filter GASKET, head FILTER, oil SCREW, head mount WASHER, screw

A

ALLIS-CHALMERS

46

640 LOADER & 644 FORKLIFT AIR INTAKE & EXHAUST SYSTEM

MANIFOLD INTAKE

011.114

(40.)

eif-*O -a

MANI FOLD EXHAUST

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

47

AIR INTAKE & EXHAUST SYSTEM

MANIFOLD INTAKE ITEM

NUMBER

QTY.

1 2 3

1019844 1019845 2080135 916964 1019741 1019770 921910 1019785 1019787 1019858

1 1 9 9 1 1 2 1 1 1

4 5 6 7 8 9

DESCRIPTION MANIFOLD, intake GASKET, manifold SCREW, manifold mounting LOCKWASHER, screw, 1/4 CONNECTION, hose HOSE CLAMP, hose VALVE CLAMP PLUG, cold start

MANIFOLD EXHAUST ITEM 1 2 3

4 5

6

NUMBER 1019847 1019848 1016238 251201 251238 2080353 1019850 251201 915815 8013717

QTY. 1 2 4 4 4 1 3 3 3 1

DESCRIPTION MANIFOLD, exhaust GASKET, exhaust manifold STUD, manifold mounting NUT, stud WASHER, stud GASKET, manifold STUD, manifold mounting NUT, stud WASHER, stud FLANGE, manifold

A

ALLIS-CHALMERS

48

640 LOADER & 644 FORKLIFT AIR INTAKE & EXHAUST SYSTEM

MUFFLER

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

49

AIR INTAKE & EXHAUST SYSTEM

MUFFLER ITEM

NUMBER

QTY.

1 2

1017814 921210 916965 910324 245446 929897

1 3 3 3 1 1

3 4

DESCRIPTION ELBOW, muffler CAPSCREW, 3/8NC x 1 LOCKWASHER, 3/8 NUT, 3/8NC MUFFLER CLAMP, muffler

A

ALLIS-CHALMERS

50

640 LOADER & 644 FORKLIFT AIR INTAKE & EXHAUST SYSTEM

AIR CLEANER

AIR CLEANER ASY.

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

51

AIR INTAKE & EXHAUST SYSTEM

AIR CLEANER ITEM

NUMBER

QTY.

1 2 3

1009185 4517310 921210 916965 916950 904273 915955 901475 4021600 1017720 921914 1306483 629118 629117

1 2 4 4 4 1 1 1 1 1 2 1 1 1

4 5 6 7 8 9 10

DESCRIPTION CLEANER ASY., air BAND ASY., air cleaner CAPSCREW, 3/8NC x 1 LOCKWASHER, 3/8 NUT, 3/8NC NIPPLE, pipe, 1/8 ELBOW, pipe, 1/8,90° NIPPLE, pipe, 1/8 INDICATOR ASY., air filter HOSE, air cleaner CLAMP, hose PRE-CLEANER COVER ASY. BOWL, pre-clean

AIR CLEANER ASY. ITEM

NUMBER 1009185

1 2 3 4 5 6 7 8

QTY.

1 1 1167808 1 3046857 1 4996247 1 640658 1 4996249 1 4021600 1 1

DESCRIPTION CLEANER ASY., air BODY ASY. (Not serviced) ELEMENT ASY. BOLT ASY. CLAMP ASY. BAFFLE CUP ASY. INDICATOR ASY. MARKING (Not serviced)

A

ALLIS-CHALMERS

52

640 LOADER & 644 FORKLIFT COOLING SYSTEM

WATER PUMP

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

53

COOLING SYSTEM

WATER PUMP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21

22 23 24 25 26 27 28 29

NUMBER

QTY.

1 1 1 2 1 1 1011974 1 1 1011951 1 1 1017193 256136 1 1 1 1011979 1 919423 251374 1 1 916966 251184 1 1 1011849 1 1011857 3 916602 3 916965 1 1011850 8001962 1 1 916602 1 916965 1011851 2 2 916965 1011852 2 1011780 2 1 251266 8014173 1 1 1011780 1005233 1 255200 1 2080152 4 1011919 1011916

DESCRIPTION PUMP ASY., water (Incl. Items 2 thru 17) BODY, water pump (Serviced in ASY.) SHAFT, drive Serviced in KIT BEARING, drive shaft SPACER RING, snap FLANGE, seal retaining (Serviced in KIT) SEAL, front RETAINER, bearing seal (Serviced in KIT) SEAL (rear) SEAL, ceramic counter face IMPELLER, water pump (Serviced in KIT) PULLEY, water pump NUT, pulley retaining, 1/2NF WASHER, plain LOCKWASHER, 1/2 PLUG, pipe GASKET, water pump to plate PLATE, water pump mounting NUT, plate, 3/8NF LOCKWASHER, 3/8 GASKET, plate mounting SCREW, plate mounting NUT, screw, 3/8N F LOCKWASHER, 3/8SCREW, mounting LOCKWASHER, 3/8 SCREW, mounting WASHER, screw EXTENSION, fan PLUG WASHER BLADE ASY., fan BELT, fan CAPSCREW, fan to pulley REPAIR KIT, pump (Incl. Items 3 thru 12, & 18)

A

ALLIS-CHALMERS

54

640 LOADER & 644 FORKLIFT COOLING SYSTEM

THERMOSTAT

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

55

COOLING SYSTEM

THERMOSTAT ITEM

NUMBER

QTY.

1 2 3 4

1011798 8014274 2080437 4760149 906938 917365 916880 8014220 916964 916399 916964 927342 251014 1011799 251014 1011801 1011802 1011803 251095 4910297 1015126 251185 251186 4910193 2080070 921986 916965 922484 916965

1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1

5 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION HOUSING, thermostat GASKET, housing THERMOSTAT SENDING UNIT, temperature WASHER, 3/16 LOCKWASHER, 3/16 NUT, No. 1ONF SCREW, housing LOCKWASHER, screw, 1/4 SCREW, housing LOCKWASHER, screw, 1/4 SCREW, housing WASHER, screw SCREW, mounting WASHER, screw CONNECTION, outlet bypass GASKET, connection SCREW, connection mounting WASHER, screw HOSE, bypass connection CLAMP,hose PLUG, housing WASHER, plug CONNECTION, water outlet GASKET, connection mounting SCREW, mounting WASHER, screw SCREW, mounting WASHER, screw

A

ALLIS-CHALMERS

56

640 LOADER & 644 FORKLIFT COOLING SYSTEM

WATER INLET

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

57

COOLING SYSTEM

WATER INLET ITEM

NUMBER

QTY.

1 2 3 4 5

1011783 8014276 1011853 1011854 251162 917356 1019731 920263 917356

1 1 1 2 1 1 1 1 1

6

DESCRIPTION CONNECTION, inlet, water GASKET, inlet connection HOSE, inlet CLAMP, hose SCREW, mounting LOCKWASHER, screw, 5/16 STUD, mounting NUT, stud, 5/16NF LOCKWASHER, stud, 5/16

A

ALLIS-CHALMERS

58

640 LOADER & 644 FORKLIFT COOLING SYSTEM

RADIATOR & OIL COOLER

e.idt,.

f

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT COOLING SYSTEM

59 RADIATOR & OIL COOLER

ITEM

NUMBER

QTY.

1

1018809 916272 911115 916965 910324 254891 912415 1017523 916272 916965 910324 1017776 916272 916965 910324 1018979 925238 1017586 921911 1017862 1017653 925881 1005516 921910 1019322 1009890 925881 919063 1017855

1 6 6 6 6 1 1 1 2 2 2 1 2 2 2 1 1 1 2 1 1 2 1 2 1 1 2 1 1

2 3 4

5

6 7 8 9 10 11 12 13 14 15 16

DESCRIPTION RADIATOR CAPSCREW, 3/8NC x 1-1/4 WASHER LOCKWASHER, 3/8 NUT, 3/8NC CAP, radiator COCK, drain BAFFLE, top CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC BAFFLE, bottom CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC COOLER, oil CONNECTION, hose barb HOSE, cooler, out CLAMP, hose TRIM, flexible HOSE, radiator, top CLAMP, hose HOSE, deariation CLAMP, hose FITTING, hose HOSE, radiator, bottom CLAMP, hose CONNECTOR, male, flared HOSE ASY., 3/8 x 70"

A

ALLIS-CHALMERS

60

640 LOADER & 644 FORKLIFT FUEL SYSTEM

FUEL INJECTION SYSTEM

PUMP ASY.

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

61

FUEL SYSTEM

FUEL INJECTION SYSTEM PUMP ASY. ITEM

NUMBER

QTY.

1 2 3 4 5 6

1019685 251271 251272 251273 251269 2080149 920263 251089 917356 1011934 251276 916206 917356 8014829 920263 251089 917356

1 1 1 1 1 1 1 1 1 1 1 3 3 2 2 2 2

7 8 9 10

DESCRIPTION PUMP ASY., fuel injection SLEEVE, lever adjust screw SEAL, sleeve screw WIRE, seal GASKET, pump to gear housing STUD, mounting NUT, stud mounting, 5/16NF WASHER, stud mounting LOCKWASHER, 5/16 GEAR, driving DOWEL SCREW, gear mounting LOCKWASHER, screw, 5/16 STUD, mounting NUT, stud mounting, 5/16NF WASHER, stud LOCKWASHER, stud, 5/16

A

ALLIS-CHALMERS

62

640 LOADER & 644 FORKLIFT FUEL SYSTEM

FUEL INJECTION SYSTEM HOUSING & DRIVE

29 27 26 25 33 24 22

34 32 35 31

25 23 22

25 21 20 18 11

18 36 19 14 37 38

.....1110P111 1

10 11111111011p0),011110 Es-

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT FUEL SYSTEM

63

FUEL INJECTION SYSTEM HOUSING & DRIVE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

NUMBER

QTY.

1 2080314 1 251946 1 251945 1 251944 1 1019981 1 2080470 1 251953 1 1019984 251956 1 251975 1 251957 1 251983 1 251984 1 1019687 1 251958 2 251962 2 1 2080317 4 251977 2080545 1 1 251948 251985 1 2 251979 251978 1 4 251952 4 251980 2080544 3 2 251963 2 251964 251982 1 251988' 2 251986 2 2080543 1 251990 1 251928 1 251989 1 1 251981 1 251960 1 2080542 1019964 1 1019965 1 251926 1 251928 1 1 1019960 2 251949 1 251950 1 2 251951 2080307 1 2080308 1 1019721 1 251923 1 1 251924 1 251925 1 1019992

DESCRIPTION HOUSING, pump SEAL, hub drive HUB, drive WASHER, support LOCKWASHER SCREW, drive shaft CONNECTION, fuel ARM KIT, governor SPRING, governor arm BAR, shut-off PLATE, keep SPRING, idling GUIDE, idling spring SPRING, governor WASHER, locking tab STUD, control cover SHAFT, shut-off SEAL, shaft HOOK, linkage GASKET, housing COVER, control CAP, dust LEVER, shut-off WASHER, locking NUT, self-lock SEAL, lead NUT, cap WASHER LEVER WASHER SCREW, hex. hd.

WASHER SCREW, vent SCREW, vent SLEEVE, locking SHAFT, throttle SCREW, hex. hd.

WASHER, locking VALVE, metering VALVE, metering - oversize SCREW, vent SCREW, vent NAME PLATE (Not serviced) (Not illustrated) RIVET, drive (Not illustrated) PLATE, cover GASKET SCREW, hex. hd.

SCREW, hex. hd.

WASHER SCREW, hex. hd.

WASHER SCREW, hex head WASHER PARTS KIT, sundry

A

ALLIS-CHALMERS

64

640 LOADER & 644 FORKLIFT FUEL SYSTEM

FUEL INJECTION SYSTEM

TRANSFER PUMP, HEAD & ROTOR

31

18 21 22

36 30 34 26 24 25

12

14 17 16 23 19 20

37 36 35

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT FUEL SYSTEM

65 FUEL INJECTION SYSTEM TRANSFER PUMP, HEAD & ROTOR

ITEM

NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

251910 251911 251907 251909 252014 251908 1019968 251904 251906 251903 1008000 1014358 2080489 251913 2080493 251914 251915 251916

1 1 1 1 1 1 1 1 1 1 4 2 1 2 1 1 1 1

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

251917 251918 2080561 271714 251919 1019686 251935 251934 2080469 2080471 2080467 1019975 251941 251937 1019976 251933 251921 251923 1014346 1019992

1 1 1 1 1 1 1 2 6 1 1 1 1 1 1 1 4 8 4 1

QTY.

DESCRIPTION CONNECTION, fuel WASHER FILTER SPRING PLUG SPRING SLEEVE & PISTON ASY PISTON WASHER SPRING SCREW, hex. hd.

PLATE, clamping PLATE, end BLADE, transfer pump TRANSFER PUMP, rotor LINER, transfer pump RING, sealing HEAD & ROTOR ASY., hydraulic (Incl.

Items 19 thru 23) SCREW, socket head WASHER PLATE, adjusting SHOE & ROLLER KIT RING, sealing RING, cam CIRCLIP, internal SCREW, drive plate WEIGHTS, governor WASHER SLEEVE, thrust RING, spring RING, sealing CAGE, governor weight SHAFT, drive PLATE, drive BOLT, banjo WASHER BANJO PARTS KIT, sundry

A

ALLIS-CHALMERS

66

640 LOADER & 644 FORKLIFT FUEL SYSTEM

FUEL INJECTION SYSTEM LINES

15

9%4.0

•

ei

•• *ISM

111•••

IIIIMW• ONO IMRE. IN...

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

67

FUEL SYSTEM

FUEL INJECTION SYSTEM LINES ITEM

NUMBER

QTY.

1 2 3 4 5 6 7

1019688 1019690 1019695 1019713 1019714 1019715 1019716 1019717 1019871 1019872 1019716 1019717 1019718 1018620 1019719 251284 251285 2080286 2080287 920263 1019720 251292 251294 257265 912064

1 1 1 1 2 2 2 2 1 1 1 1 4 4 4 4 4 8 4 4 1 4 8 1 1

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

DESCRIPTION PIPE, No. 1 cylinder PIPE, No. 2 cylinder PIPE, No. 3 cylinder PIPE, No. 4 cylinder DAMPER PLATE STUD, damper NUT, stud DAMPER PLATE STUD, damper NUT, stud INJECTOR (Incl. Items 12 & 13) HOLDER ASY. NOZZLE WASHER, injector SEAL, injector STUD, injector NUT, stud NUT, stud, 5/16NF PIPE, injector leak-off BOLT, banjo leak-off pipe WASHER, bolt BALL, tube NUT, ball

A

ALLIS-CHALMERS

68

640 LOADER & 644 FORKLIFT FUEL SYSTEM

FUEL INJECTION SYSTEM FUEL FILTER & LINES

11 5

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

69

FUEL SYSTEM

FUEL INJECTION SYSTEM FUEL FILTER & LINES ITEM

NUMBER

1 2 3 4

1019851 1012054 257231 257233 251069 1005092 8001436 1019852 251312 251313 2080257 911169 917356 921515 917356 257236 251397

5 6

7 8 9 10 11 12 13 14 15

16 17

18

19

20 21 22 23

251365 2080261 1016238 916602 915815 916965 912592 251014 1019854 251312 251313 1019855 251312 251313 1019856 251326 251327 1010422 1010465 251014 8009439 911435

QTY. 1 1 1 4 4 4 1 2 2 1 2 2 2 2 1 1 2 1 2 2 2 2 1 1 1 2 2 1 2 2 1 2 2 1 1 2 1 1

DESCRIPTION PUMP ASY., lift (Incl. Items 2 thru 4 & Nuts & Washers) SPRING GASKET, lift pump mounting STUD, mounting NUT, stud mounting WASHER, stud mounting REPAIR KIT, lift pump PIPE, filter to lift pump NUT, pipe SLEEVE, pipe CLAMP, pipe SCREW, clamp LOCKWASHER, screw, 5/16 SCREW LOCKWASHER, 5/16 FILTER ASY., fuel FILTER KIT (Incl. Items 12 thru 14) ELEMENT, filter (Serviced only in KIT) SEAL, filter SEAL, filter STUD, fuel filter mounting NUT, stud mtg., 3/8NF LOCKWASHER, stud mtg.

LOCKWASHER, stud mtg., 3/8 SCREW WASHER PIPE, filter to injection pump NUT, pipe SLEEVE, pipe PIPE, filter to injection pump NUT, pipe SLEEVE, pipe PIPE, filter to leak-off tube NUT, pipe SLEEVE, pipe CONNECTION, banjo BOLT, banjo WASHER, bolt NUT, connection SLEEVE, nut connection

A

ALLIS-CHALMERS

70

640 LOADER & 644 FORKLIFT FUEL SYSTEM

PRE-LIFT PUMP - FUEL WATER TRAP

__

5

„

-

5 kjk-ZIN

g.

ALLIS-CHALMERS

1-1

640 LOADER & 644 FORKLIFT

71

FUEL SYSTEM

PRE-LIFT PUMP - FUEL WATER TRAP ITEM

NUMBER

1 2 3 4 5

4863722 251308 1005074 251279 911435

QTY. 1 2 2 3 3

DESCRIPTION FILTER, pre-lift PLUG WASHER, plug NUT SLEEVE, nut

A

ALLIS-CHALMERS

72

640 LOADER & 644 FORKLIFT FUEL SYSTEM

FUEL TANK & LINES

10

5

EFF. S/N 1523 & UP

11

20

PRIOR S/N 1523

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

73

FUEL SYSTEM

FUEL TANK & LINES ITEM

NUMBER

1 2

1017499 920328 917379 916966 916951 905261 1017783 1009097 1017917 1017918 1017919 1017920 923734 1018032 240463 241522 917452 909055 1021421 910279 910141 1018993 914100 910141 901838 1009980 251279 911435 237946 208137 208325 237947 223248 223255 1012543 1018789 919767 901729 1021419 4863722 921210 916965 910324 1021428 921332 918265 917356

3 4 5

6 7 8 9 10 11 12 13 14 15 16

17

18 19 20 21 22 23

24

QTY. 1 4 4 4 4 1 1 1 1 1 1 1 6 1 1 1 5 5 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 2 2

DESCRIPTION TANK ASY., fuel CAPSCREW, 1/2NC x 1-1/2 WASHER, 1/2 LOCKWASHER, 1/2 NUT, 1/2NC PLUG, 1/2NPT TUBE, fill FILLER ASY CAP FLANGE GASKET SCREEN SCREW, No. 1ONC x 1/2 SENDER, fuel level COVER, sender GASKET SCREW, No. 1ONC, self-tap LOCKWASHER, No. 10 WIRE, sending unit ELBOE, 90 ° , male BUSHING, pipe, 3/8 to 1/4 HOSEASY., 5/16 x 14 FITTING, tube CONNECTOR, 1/8 to 7/16 BUSHING, 3/8 to 1/8 HOSE ASY., 1/4 x 50 NUT SLEEVE BOWL ASY., sediment (Incl. Parts listed below)(Prior S/N 1523) GASKET SCREW BOWL, glass BAIL ASY. VALVE ASY. BRACKET, sediment bowl (Prior S/N 1523) HOSE ASY., 5/16 x 10-1/2 (Prior S/N 1523) ELBOW, 90o, male ELBOW, st. 90 ° (Prior S/N 1523) HOSE ASY. (Eff. S/N 1523 & Up) FILTER ASY., pre-lift (Eff. S/N 1523 & Up) CAPSCREW, 3/8NC x 1 LOCKWASHER, 3/8 NUT, 3/8NC BRACKET, filter asy. (Eff. S/N 1523 & Up) CAPSCREW, 5/16NC x 3/4 WASHER, 5/16 LOCKWASHER, 5/16

A

ALLIS-CHALMERS

74

640 LOADER & 644 FORKLIFT FUEL SYSTEM

CONTROLS - ENGINE

Auouliv

A

ALLIS-CHALMERS

aalion

011)41\411111■111

11

640 LOADER & 644 FORKLIFT

75

FUEL SYSTEM

CONTROLS - ENGINE QTY.

ITEM

NUMBER

1 2

11

249902 920637 904204 1013510 900970 920241 923212 4047137 901212 917395 917385 1017890 1017878 917644 918264 917415 900970 1017745

1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

12

1017781

1

3 4 5 6 7

8 9 10

DESCRIPTION BRACKET, cable anchor CAPSCREW, 1/4NF x 1/2 LOCKWASHER, 1/4 PIN PIN, cotter SCREW, No. 1ONC x 3/8 WASHER, No. 10 CLIP SCREW, No. 8NC x 1/2 LOCKWASHER, No. 8 NUT, No. 8NC BRACKET, cable mount YOKE PIN, yoke WASHER NUT PIN, cotter CABLE, throttle (Refer to FRONT CONSOLE for mounting on Inst. Panel) CABLE, shut-off (Refer to FRONT CONSOLE for mounting on Inst. Panel)

A

ALLIS-CHALMERS

76

640 LOADER & 644 FORKLIFT ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM WIRING

SAFETY START SWITCH

7

RETURN TO DIG ---

MANIFOLD

OIL PRESSURE SENDER HOURMETER

THERMOSTAT

FUEL TANK

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT ELECTRICAL & INSTRUMENTS

77

ENGINE ELECTRICAL SYSTEM WIRING ITEM

NUMBER

1 2 3 4 5 6 7 8 9 10 11

1017834 1166994 1009243 1007707 1016054 1009277 1017922 246171 1008009 1018032 1014621

QTY. 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION HARNESS ASY., wire SENDING UNIT, oil temperature CABLE, battery CABLE, ground CABLE, ground, on mtg. bolt WIRE, alternator to solenoid SWITCH, safety start SWITCH, hourmeter SWITCH, oil pressure SENDING UNIT, fuel WIRE, fuel sending unit

A

ALLIS-CHALMERS

78

640 LOADER & 644 FORKLIFT ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM BATTERY

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

79

ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM BATTERY ITEM

NUMBER

QTY. * **

1 2 3

243473 1009244 249788 918264 920397 1009243 1018310 1009171 917421 1007707 916311 920428 910325 1016054

1 1 2 2 2 1 0 1 1 1 1 1 1 1

4 5 6 7 8

9

2 2 4 4 4 0 1 0 0 2 0 0 0 0

DESCRIPTION BATTERY, 12 volt CLAMP, hold-down ROD, hold-down WASHER, 1/4 NUT, lock, 1/4NC CABLE, positive CABLE, battery GROMMET NUT, jam, 3/8NC CABLE, negative CAPSCREW, 1/2NC x 1-1/4 LOCKWASHER, ext. tooth, 17/32 x .045 NUT,1/2NC CABLE, ground

*Standard Battery **Optional Battery

A

ALLIS-CHALMERS

80

640 LOADER & 644 FORKLIFT ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM

ALTERNATOR & STARTER

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT ELECTRICAL & INSTRUMENTS

81

ENGINE ELECTRICAL SYSTEM ALTERNATOR & STARTER ITEM

NUMBER

QTY.

1

1019028

1

2 3 4 5

249693 255200 256650 4054799 237006 251336 1019418 950019 918265 917356 2080296 251089 917356 1019416 1019417 916206 251089 917356 2080436 251089 917356 927927 920263 251089 917356 2080170 251089 917356 1019423 1019421 1019424 1019422 1019411 2080169 917356 1008012

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1

916272 916965 950019 918265

3 3 1 1

6 7 8

9

10 11 12

13

14

15

16

17 18

19

DESCRIPTION ALTERNATOR (Refer to ALTERNATOR ASY. for components) PULLEY, alternator BELT, fan FAN, alternator NUT, shaft LOCKWASHER LEVER, alternator mount SPACER SCREW, lever adjust WASHER, screw LOCKWASHER, 5/16 SCREW, lever adjust WASHER, screw LOCKWASHER, 5/16 BRACKET, alternator mount BRACKET, mounting SCREW, mounting WASHER, screw LOCKWASHER, 5/16 SCREW, mounting WASHER, screw LOCKWASHER, 5/16 SCREW, mounting NUT, screw mtg., 5/16N F WASHER, screw mtg.

LOCKWASHER, 5/16 SCREW, mounting WASHER, screw mtg.

LOCKWASHER, 5/16 SCREW, alternator mount BUSHING, screw NUT, screw SPACER, screw WASHER, screw SCREW, lever mtg.

LOCKWASHER, screw, 5/16 MOTOR ASY., starter (Refer to STARTER MOTOR ASY. for components) CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 CAPSCREW, lever mount LOCKWASHER

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

82

ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM STARTER MOTOR

Om 0

18 19

8

22 27 29

I I

24

.1\ a55

23

A

ALLIS-CHALMERS

28

640 LOADER & 644 FORKLIFT

83

ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM STARTER MOTOR ITEM

NUMBER

QTY.

1

1008012 236386

1 1

4050068 246076 4047348 236387 4055871 231319 231320 929906 1003674 4051281 4060192 252042 916080 917365 916621 4910173 4997164 4997184 916964 235837 4054758 4912314 243854 901226 916964 243849 246077 4998851 246078 243848 917356 920161 1009626

1 1 1 4 2 2 2 2 2 2 2 2 4 4 4 1 1 1 1 4 4 1 1 2 2 1 1 1 1 1 1 1 1

4050068 241335 243846 1015412 231240 246100 4997162 231328 231329 243855 4055869 231258 4044355 246097 231288 4997168 231260 246074 4054825 917365

1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1

2 3 4 5 6 7 8 9 10 11

12 13 14 15 16

17 18 19 20 21

22

23 24 25 26 27 28 29 30 31

32 33

DESCRIPTION STARTER MOTOR ASY. (Incl. Items 1 thru 33) FRAME ASY., C.E. (Inc's. BUSHINGS, PLUGS & WICK) PLUG, pipe WICK BUSHING BRUSH BRUSH HOLDER, ground BRUSH HOLDER, insulated SPRING, brush (Use Item 4) SCREW, ground brush SCREW, insulated brush SUPPORT PKG., brush (Incls. Items 9 thru 11) LEAD WIRE, ground PIN, brush holder SCREW, brush holder support, No. 1ONC x 1/2 LOCKWASHER, No. 10 NUT, No. 1ONC FIELD COIL ASY. GROMMET, field frame SCREW, field to solenoid LOCKWASHER, 1/4 POLE, shoe SCREW SOLENOID GASKET SCREW, 1/4NC x 1/2 LOCKWASHER, 1/4 SPRING, plunger PLUNGER LEVER, shift PIN, lever STUD, lever LOCKWASHER, 5/16 NUT, 5/16NC HOUSING ASY., drive end (Incls. PLUG, WICK & BUSHING) PLUG, pipe WICK BUSHING DRIVE ASY. PIN, dowel BOLT, thru ARMATURE COLLAR, stop RING, retainer COLLAR, thrust WASHER, brake PLATE, bearing, center (Incis. BUSHING) BUSHING (23/32" long) BUSHING ( 1/2" long) SCREW LOCKWASHER WASHER, between center bearing & drive CONNECTOR, field SCREW LOCKWASHER, No. 10

A

ALLIS-CHALMERS

84

640 LOADER & 644 FORKLIFT ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM ALTERNATOR

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

85

ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM ALTERNATOR ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28

NUMBER

QTY.

1019028

1

262753 1186999 1017345 262756 1308106 1172891 1193807 262167 262754 262757 1172896 4054848 262755 262170 242826 242828 262758 1172899 242838 917385 242831 1173330 242831 1173329 243792 1173328 262168 262169 1173329 242831

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 3 1 1 1 3 2 1 1 1 1 1 1

4054799 237006

1 1

DESCRIPTION ALTERNATOR ASY. (Incl. Items 1 thru 25, & 28) FRAME, slip ring end (Incl. Item 9) ROTOR ASY. STATOR ASY. FRAME, drive end REGULATOR DIODE, trio RECTIFIER, bridge BRUSH & HOLDER BEARING, slip ring end BEARING, drive end CAPACITOR BRACKET, capacitor TERMINAL PKG., battery TERMINAL PKG., relay RETAINER ASY., bearing COLLAR, inside COLLAR, outside SLINGER, grease BOLT, thru NUT, rectifier bridge, No. 8NC LOCKWASHER SCREW, rectifier bridge LOCKWASHER SCREW, lockwasher, capacitor SCREW, retainer, ball bearing SCREW, brush holder, insulated SCREW, brush holder, ground SCREW, brush holder, pivot SCREW, capacitor lead LOCKWASHER FAN, alternator (Refer to ELECTRICAL group) PULLEY, alternator (Refer to ELECTRICAL group) NUT, shaft LOCKWASHER

A

ALLIS-CHALMERS

86

640 LOADER & 644 FORKLIFT ELECTRICAL & INSTRUMENTS

INSTRUMENT PANEL

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

87

ELECTRICAL & INSTRUMENTS

INSTRUMENT PANEL ITEM

NUMBER

QTY.

1 2

6

1017605 916532 929406 1014664 917415 917365 4818261 917365 917415 4818262 917365 917415 1007824

7

1009971 1008023

8

1009971 1018902

11 12 13 14

1009971 241965 1018143 1007828 917448 925316 1007839 1017834 1018876 1009875

1 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1

15

1009874

1

16 17 18 19 20 21 22

1016175 1013306 1014415 921191 918377 1017840

1 1 1 2 1 1 1

23 24 25 26 27 28 29 30

1007858 1006605 1016937 1016934 248109 1016935 1009283 917452 906938 917365 916880 1007823 1003294 253320 253321 1017129 1021484

1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

3

4

5

9 10

31 32 33 34 35

DESCRIPTION PANEL, instrument CAPSCR EW, 1/4NC x 3/4 NUT, speed, 1/4NC GAUGE, hourmeter NUT, No. 1ONF LOCKWASHER, No. 10 GAUGE, fuel level LOCKWASHER, No. 10 NUT, No. 1ONF GAUGE, water temperature LOCKWASHER, No. 10 NUT, No. 1ONF LAMP ASY., generator LAMP (Trade No. 1895R) (Obtain locally) CONNECTION LAMP ASY., oil pressure LAMP (Trade No. 1895R) (Obtain locally) CONNECTION LAMP ASY., trans. oil temperature LAMP (Trade No. 1895R) (Obtain locally) CONNECTION SWITCH, ignition KEYS BLOCK ASY., fuse SCREW NUT, speed FUSE, 10 amp, AGC type (3-AG) HARNESS, instrument panel WIRE, jumper (for instruments) WIRE, jumper, from key-switch battery to block WIRE, jumper, from key-switch ignition to block WIRE, ground RESISTOR WIRE, key-switch to hourmeter PLUG (Not used on optional lights) PLUG (Not used on optional lights) HARNESS, wire-lights (optional lights) FUSE, 25 amp, AGC type (3-AG) (optional lights) (Obtain Locally) SWITCH, light (optional lights) SWITCH, turn signal (optional lights) DECAL, headlight (optional lights) DECAL, turn signal (optional lights) FLASHER (optional lights) DECAL, key-switch WIRE, fuse to light switch (optional lights) SCREW, No. 10N F x 1/2 (optional lights) WASHER, brass LOCKWASHER, No. 10 NUT, brass, No. 10N F SOCKET, lamp (optional lights) BULB, light (optional lights) SWITCH, push button (thermostart group) CAP & NUT ASY. (thermostart group) DECAL, thermostart (thermostart group) PLATE, load capacity (Forklift)

A

ALLIS-CHALMERS

88

640 LOADER & 644 FORKLIFT ELECTRICAL & INSTRUMENTS

ELECTRICAL LIGHTING

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

89

ELECTRICAL & INSTRUMENTS

ELECTRICAL LIGHTING ITEM

NUMBER

1

1006399 920428 919262 1017840 1006649 920428 919262 1013993 920428 919262 925094 926779

2 3

4

5 6

QTY. 2 2 2 1 2 2 2 1 1 1 6 1

DESCRIPTION LAMP ASY., head LOCKWASHER, ext. tooth NUT, jam, 1/2NF WIRE ASY., lighting LAMP ASY., warning LOCKWASHER, ext. tooth NUT, jam, 1/2NF LAMP ASY., tail LOCKWASHER, ext. tooth NUT, jam, 1/2NF TIE WRAP GROMMET

ALLIS-CHALMERS

90

640 LOADER & 644 FORKLIFT ELECTRICAL & INSTRUMENTS

LAMP ASY., WARNING

LAMP ASY., TAIL

LAMP ASY., HEAD

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

91

ELECTRICAL & INSTRUMENTS

LAMP ASY., WARNING ITEM 1 2 3 4 5

NUMBER

QTY.

1006649 2 3 1 1 1 1

DESCRIPTION LAMP ASY., warning (Incl. Items 1 thru 5) SCREW LENS, amber Serviced only GASKET in ASY. BODY ASY. BULB

LAMP ASY., TAIL ITEM

NUMBER

1 2 3 4 5 6 7

1013993 235977 235955 235976 230233 250301 915872 235584

QTY. 1 1 1 1 1 1 1 1

DESCRIPTION LAMP ASY., tail (Incl. Items 1 thru 7) KNOB, switch NUT, switch SWITCH ASY., lamp MOLDING, lamp UNIT ASY., sealed beam SCREW, molding BULB, tail lamp

LAMP ASY., HEAD ITEM

1 2 3 4 5

NUMBER

QTY.

1006399 1 3020947 1 621821 1 1 1006992 1 919440 1

DESCRIPTION LAMP ASY., head (Incl. Items 1 thru LAMP RETAINER SHELL ASY. (Order LAMP ASY.) BUSHING, pivot NUT

A

ALLIS-CHALMERS

92

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

SHEET METAL & FRAME HOOD & GRILLE

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

93

SHEET METAL, FRAME & SEAT

SHEET METAL & FRAME HOOD & GRILLE ITEM

NUMBER

1 2

1017820 921210 916965 916950 1017541 1009085 923701 916965 1017724 921210 918266 916965 916950 1003417 921130 918266 915891 1017243 1017708 1018984 922130 918266 916965 916950 1018985 239854 1018773 930983

3 4 5 6 7

8 9

10 11 12 13

14 15 16 17

QTY. 1 6 6 6 1 4 4 8 1 2 2 2 2 1 1 2 1 1 2 2 2 4 2 2 2 2 1 1

DESCRIPTION HOOD ASY. CAPSCREW, 3/8NC x 1 LOCKWASHER, 3/8 NUT, 3/8NC GRILLE BAR, retainer CAPSCREW, 3/8NC x 2 LOCKWASHER, 3/8 COVER ASY. CAPSCREW, 3/8NC x 1 WASHER, 3/8 (Use as req'd) LOCKWASHER, 3/8 NUT, 3/8NC HASP CAPSCREW, 3/8NC x 2-1/4 WASHER, 3/8 (Use as req'd) NUT, lock, 3/8NC SPRING PANEL, side SPACER CAPSCREW, 3/8NC x 2-1/4 WASHER, 3/8 (Use as req'd) LOCKWASHER, 3/8 NUT, 3/8NC BAR PIN, quick hitch ELBOW, exhaust CLAMP

A

ALLIS-CHALMERS

94

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

FLOOR PLATE

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

95

SHEET METAL, FRAME & SEAT

FLOOR PLATE ITEM

NUMBER

1 2 3

1017784 923683 1011496

QTY. 1 4 1

DESCRIPTION PLATE, floor SCREW, taptite, 3/8NC x 3/4 TREAD, non-skid

A

ALLIS-CHALMERS

96

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

SHEET METAL & FRAME FRAME ASY. - FRONT LOADER

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

97 SHEET METAL & FRAME FRAME ASY. — FRONT LOADER

ITEM

NUMBER

QTY.

1 2 3 4 5 6 7

1017688 1004080 2018402 1011133 1001199 1017572 920787 917356 917642 1017574 925694 916965 1018531

1 2 4 2 2 2 4 4 4 1 4 4 2

924744 904209 1017651

16 16 2

—945.344-916311 916966 1017823 924742 919332 910923

2 4 4 1 2 2 2

8 9 10 11 12 13 14 15 16

DESCRIPTION FRAME ASY., front (IncIs. Items 2 thru 5) BUSHING, 2" I.D. x 2" lg.

BUSHING, 1-1/2" I.D. x 1-15/16" lg.

BUSHING, step, 1-1/2" I.D. BUSHING, 1-1/4" I.D. x 15/16" lg.

PLATE, cover CAPSCREW, 5/16NC x 1/2 LOCKWASHER, 5/16 WASHER PLATE, cover, front CAPSCREW, 3/8NC x 1/2 LOCKWASHER, 3/8 WHEEL ASY., planetary drive (Refer to PLANETARY DRIVE WHEEL ASY. for Components) CAPSCREW, 5/8NC x 1-1/2 LOCKWASHER, 5/8 MOTOR ASY. (Refer to MOTOR ASY. group for components) O-RING 92.15, (4) SS CAPSCREW, 1/2NC x 1-1/4 LOCKWASHER, 1/2 BAR, locking CAPSCREW, 3/4NC x 4-1/2 LOCKWASHER, 3/4 NUT, 3/4NC

A

ALLIS-CHALMERS

98

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

SHEET METAL & FRAME FRAME ASY. - FRONT FORKLIFT

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

99

SHEET METAL, FRAME & SEAT

SHEET METAL & FRAME FRAME ASY. — FRONT FORKLIFT ITEM

NUMBER

1 2 3 4 5

1017894 1011133 1001199 1017572 920787 917356 917642 1017574 925694 916965 1018531

1 2 2 2 4 4 4 1 4 4 2

924744 920326 1017651 925310 916311 916966 1017823 924742 919332 910923 1021446 1009723 922949 1009600

16 16 2 2 4 4 1 2 2 2 1 2 2 2

6 7 8 9 10 11 12 13 14

15 16 17

QTY.

DESCRIPTION FRAME ASY., front (Incl. Items 2 & 3) BUSHING, step, 1-1/2 I.D. BUSHING, 1-1/4 I.D. x 15/16" lg.

PLATE, cover CAPSCREW, 5/16NC x 1/2 LOCKWASHER, 5/16 WASHER PLATE, cover front CAPSCREW, 3/8NC x 1/2 LOCKWASHER, 3/8 WHEEL ASY., planetary drive (Refer to PLANETARY DRIVE WHEEL ASY. for Components) CAPSCREW, 5/8NC x 1-1/2 LOCKWASHER, 5/8 MOTOR ASY. (Refer to MOTOR ASY. group for Components) O-R ING CAPSCREW, 1/2NC x 1-1/4 LOCKWASHER, 1/2 BAR, locking CAPSCREW, 3/4NC x 4-1/2 LOCKWASHER, 3/4 NUT, 3/4NC SHAFT, mast pivot PIN, tilt cylinder base PIN, spirol CYLINDER ASY., tilt (Refer to TILT CYLINDER ASY. for Components)

A

ALLIS-CHALMERS

100

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

SHEET METAL & FRAME FRAME ASY. - REAR

I

1

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

101

SHEET METAL, FRAME & SEAT

SHEET METAL & FRAME FRAME ASY. — REAR ITEM

NUMBER

1 2 3 4 5 6 7 8

1017440 1013697 1011167 1011168 922658 922010 914465 1014775 922095 1017714 922095 545005 922887 1017532 922679 928179 922002 1005350 1008432 1014762 915792 918432 916589 1017730 916272 904206 910324 1004734 1011496

9 10 11 12 13 14 15 16 17 18 19

20 21

22 23

QTY. 1 2 2 2 2 2 2 1 2 1 2 4 4 1 2 2 2 4 4 4 4 4 4 2 8 8 8 2 4

DESCRIPTION FRAME ASY., rear PIN, pivot, frame SPACER, hard (Use as req'd) SPACER, regular (Use as req'd) WASHER NUT, slotted FITTING, lube PIN, steering cylinder, base end WASHER (Use as req'd) PIN, steering cylinder, rod end WASHER (Use as req'd) RING, snap FITTING, lube PIN, pivot, axle WASHER, axle pin RING, snap PIN, cotter MOUNTING, center bonded WASHER, power mounting WASHER, bottom CAPSCREW, 5/8NF x 4 WASHER, 5/8 NUT, lock, ESNA, 5/8NF STEP ASY. CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC BUSHING, rear frame TREAD, non-skid

A

ALLIS-CHALMERS

102

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

SHEET METAL & FRAME SEAT & SEAT SUPPORT

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

103

SHEET METAL, FRAME & SEAT

SHEET METAL & FRAME SEAT & SEAT SUPPORT ITEM 1

2 3 4 5 6 7

8 9

NUMBER 1008024 269925 269926 1015965 1015964 1015967 1015968 1015969 925205 917356 917372 1014427 1017758 1017625 1017770 918266 916272 916965 916950 921210 916965 916081 929406

QTY. 1 1 1 1 1 1 1 1 6 6 6 1 1 1 1 4 4 4 4 4 4 4 4

DESCRIPTION SEAT ASY. CUSHION, seat BACKREST RAIL, L.H. RAIL, R.N. ADJUSTER, L.H. ADJUSTER, R.N. ROD CAPSCREW, 5/16NC x 5/8 LOCKWASHER, 5/16 NUT, 5/16NC BELT ASY., seat SUPPORT ASY., seat COVER, battery box COVER, control lever WASHER, 3/8 CAPSCREW, 3/8NC x 1-1/8 LOCKWASHER, 3/8 NUT, 3/8NC CAPSCREW, 3/8NC x 1 LOCKWASHER, 3/8 CAPSCREW, 1/4NC x 1/2 NUT, 1/4NC

A

ALLIS-CHALMERS

104

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

FRONT CONSOLE

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

105

SHEET METAL, FRAME & SEAT

FRONT CONSOLE ITEM

NUMBER

1 2 3

1017607 928847 916272 916965 910324 1017604 916532 929406 1011257

1 2 4 4 4 1 6 6 1

920415 916965 1019009

2 2 1

1142487 252471 246722 1017745 1017781 1017798 915807 916871 1017793 230366 922708 910243 922714 917663 915807 916871 920438

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20

QTY.

DESCRIPTION CONSOLE ASY., controls (Incl. BUSHINGS) BUSHING CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC COVER, console CAPSCREW, 1/4NC x 3/4, rd. hd.

NUT, speed, 1/4NC VALVE ASY., steering (Refer to STEERING VALVE ASY. for components) CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 COLUMN, steering (Refer to STEERING COLUMN group for components) WHEEL, steering NUT, locking, center CAP ASY., steering wheel CABLE, throttle CABLE, fuel shut-off LINK CAPSCREW, 5/16NC x 1-1/4 NUT, lock, 5/16NC, ESNA LEVER KNOB, lever SCREW, mach., No. 1ONF x 1-1/4 WASHER NUT, No. 1ONF YOKE CAPSCREW, 5/16NC x 1-1/4 NUT, lock, ESNA, 5/16NC NUT, jam

A

ALLIS-CHALMERS

106

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

DECAL

5

DIESEL FUEL

HYDRAULIC OIL

•

A WARNING

A WARNING

9

12

USE SEAT BELT WITH CAB & ROPS

No Riders

•

15

A WARNING

13 14

640

STAY CLEAR OF FAN AND BELTS WHILE ENGINE IS RUNNING

.

A WARNING

10

DIRECTION—SPEED

REVERSE

FORWARD

THERMOSTART

2

Do not service or repair-- this equipment with attachments in raised position unless they are securely blocked.

Pressurized system.

Remove cap slowly.

e4-

15 SEC START

FLOAT

A DANGER 1.

2.

41110% LOWER

Stay clear of this area when in operation.

Use steering lock bar when servicing and for shipment.

•

II

11

fp 4Mt s 110 LOAD

• 4-•

DO NOT USE STARTING FLUID (ETHER) WITH THERMOSTART OR GLOW PLUG — EXPLOSION COULD RESULT.

DUMP a le=0:444b RAISE

A CAUTION

yD

AUXILIARY PARKING BRAKE CONTROL

TO SET BRAKE. LEFT

BEFORE DISMOUNTING MACHINE

r

21

1 Lower all attachments to ground

RIGHT

4. Shut off engine

•

Do not operate this machine until you have read the operators manual.

Direction control pedals must be in neutral position when starting engine.

3.

Hydrostatic brakes are applied when control pedals are returned to neutral.

4.

3. Engage parking brake

18

1.

2.

LIGHTS

2 Place all controls in neutral position

PUSH

TO RELEASE BRAKE.

A WARNING

A WARNING

STOP (I)

22

PULL.

BRAKE MUST BE SET TO START.

3

17 Oil RUN C)

A DANGER

23

•

20

16

•

Parking brake is automatically -appliikwhen engine stops. See operators manual for emergency towing instructions.

ALLIS-CHALM ERS f

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

107

SHEET METAL, FRAME & SEAT

DECAL ITEM

NUMBER QTY.

DESCRIPTION

** 1017845 1 1021485 0 1 1017128 1 2 1017129 1 1016935 1 3 4 1015145 1 1015147 1 5 10178061 3 6 1011489 1 7 8 1011490, 1 1015114, 1 9 10 1015117 1 2 1-1-1._ _1015143 1....

12 1015144 .

13 1018144 - 1 14 1018145 2 1,5 1017805 2 1B 101512Q 1 1 "i'' '''..--77.1C11-6'933 1017839 1 18 21 9 19.16940 1 10151I9 1 21 1016937 1 22 1016934 1 23 924535 2 24 1021482 0 25 1021483 0

0 DECAL KIT (Incl. Items 1 thru 22) 1 DECAL KIT (Incl. Items 3 thru 14, 16 thru 18, 20, 23 thru 25) DECAL, danger 0 DECAL, thermostart 0 DECAL, key switch 1 1 DECAL, diesel DECAL, hydraulic oil 1 DECAL, Allis-Chalmers 3 1 DECAL, range selector 1 DECAL, drive control DECAL, seat belt 1 DECAL, raised attachments 1 2 DECAL, articulation nosider 1 DECA-L-; presstrrizetrsystem DECAL, fan & belts 1 DECAL, transfer 0 1 DECAL, oi)el-2Sg..r..Qanual DECu cut-of f DECAL, parking brake 1 DECAL, loaded control 0 1 DECAL, warning 0 DECAL, headlight 0 DECAL, turn signal DECAL, trademark 1 DECAL, fork control (Not Illustrated) 1 DECAL, 644 (Not Illustrated) 2

* 640 Loader ** 644 Forklift

A

ALLIS-CHALMERS

108

640 LOADER & 644 FORKLIFT SHEET METAL, FRAME & SEAT

ROPS

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

109

SHEET METAL, FRAME & SEAT

ROPS ITEM 1 2

3 4

NUMBER

QTY.

1017766 1 920328 16 904208 16 910325 16 1 1017838 1

DESCRIPTION ROPS ASSEMBLY CAPSCREW, 1/2NC x 1-1/2 LOCKWASHER, 1/2 NUT, 1/2NC PLATE, identification - ROPS (Not Illustrated)(Not Serviced) COVER ASY., vandalism

t 0 C ■C)F-1—‘

A

ALLIS-CHALMERS

110

640 LOADER & 644 FORKLIFT DRIVE TRAIN

MOUNTING ENGINE & PUMP

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

111

DRIVE TRAIN

MOUNTING ENGINE & PUMP ITEM

NUMBER

1 2

1017750 920415 916965 1017673 921332 917356 1017422 1017884 921176 916273 916966 916965 919089 916966 916951 1017424 1017885 1017426 1017886 927104 1009858 1009857 919423 904208

3 4 5 6

7

8 9 10 11 12 13 14

* 1 12 12 1 6 6 1 0 10 0 10 0 4 4 4 1 0 1 0 1 1 1 8 8 .

QTY. ** 1 12 12 1 6 6 0 1 8 2 8 2 4 4 4 0 1 0 1 1 1 1 8 8

DESCRIPTION ADAPTOR, pump mount CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 PLATE ASY., drive CAPSCREW, 5/16NC x 3/4 LOCKWASHER, 5/16 SUPPORT, pump SUPPORT, pump CAPSCREW, 1/2NC x 1-1/4 CAPSCREW, 3/8NC x 1-3/4 (support pump) LOCKWASHER, 1/2 LOCKWASHER, 3/8 (support pump) CAPSCREW, 1/2NC x 1-3/4 LOCKWASHER, 1/2 NUT, 1/2NC SUPPORT ASY., pump, L.H. SUPPORT ASY., pump, L.H. SUPPORT ASY., pump, R.H. SUPPORT ASY., pump, R.H. CLAMP BRACKET, engine mount, L.H. BRACKET, engine mount, R.H. NUT, 1/2NF LOCKWASHER, 1/2

*Prior S/N 1560 **Eff. S/N 1560 & Up

A

ALLIS-CHALMERS

112

640 LOADER & 644 FORKLIFT DRIVE TRAIN

AXLE - REAR

A

ALLIS-CHALMERS

640 LOADER &.644 FORKLIFT

113

DRIVE TRAIN

AXLE - REAR ITEM

NUMBER

QTY.

1 2 3 4

1017664 2018402 1017572 920787 917356 918265 1018531

1 2 2 4 4 4 2

924744 904209 1012473

16 16 2

1017456 904208 910325 1017651

4 4 4 2

-.92.5344— 1012230

2 2

5

6 7 8

9 10 11

DESCRIPTION AXLE ASY., rear (Incl. Item 2) BUSHING, 1-1/2 I.D. x 1-3/4 long COVER, side CAPSCREW, 5/16NC x 1/2 LOCKWASHER, 5/16 WASHER WHEEL ASY., planetary drive (Refer to PLANETARY DRIVE WHEEL ASY. for components) CAPSCREW, 5/8NC x 1-1/2 LOCKWASHER, 5/8 BRAKE ASY. (Refer to BRAKE ASY. for components) STUD, 1/2 x 6-1/4 LOCKWASHER, 1/2 NUT, 1/2NC MOTOR ASY. (Refer to MOTOR ASY. group for components) 0-RING d GASKET, motor asy.

2

A

ALLIS-CHALMERS

114

640 LOADER & 644 FORKLIFT DRIVE TRAIN

WHEEL ASY., PLANETARY

12 13

15

Vex13

14

14

19 17 31 32

33

18

18 17 <

4

36 1 26 4k) 37

38

39 n\

A

ALL1S-CHALMERS

30

640 LOADER & 644 FORKLIFT

115

DRIVE TRAA

WHEEL ASY., PLANETARY ITEM

NUMBER

1018531 1 1312631 2 1312632 3 1312633 1312634 4 1312635 5 1312636 6 1019878 7 8 1312638 9 1312639 10 1312669 11 1312981 12 1312672 13 1312664 14 1312668 15 1312640 16 1312641 17 1312663 1312662 18 19 1312643 20 1019876 21 .g 1312645 22 1312667 23 1312646 24 1312647 25 1312673 26 1312648 27 1312649 28 1312642 29 1312653 30 1019877 31 1312661 32 1312675 33 1312665 34 1312674 35 921333 36 1312657 37 1312658 38 1312659 39 1312660 40 101987.

41

1312980

QTY.

DESCRIPTION

1 1 1 1 1 1 2 9 1 1 6 6 1 9 2 1 1 12 102 3

WHEEL ASY., planetary (Incl. Items 1 thru 41) COUPLING SHAFT, input SPINDLE SEAL, oil CONE, bearing, tapered CUP, bearing, tapered BOLT, wb-eel HUB CONE, bearing, tapered CAPSCREW, 3/8N F x 1-7/8 WASHER, flat RING KIT, retaining RING, retaining WASHER SPRING, disengage GEAR, ring WASHER, thrust ROLLER, needle RING, separator GEAR, planetary CARRIER, second-ary...

WASHER, thrust GEAR, sun CARRIER, primary RING, retainer SHAFT, pinion GEAR, planetary ROLLER, nledle SHAFT, pinion GEAR, sun WASHER, thrust WASHER, thrust PLUNGER, disengage 0-RING CAPSCREW, 5/16NC x 1 PLUG, dryseal, 1/2-14 COVER COVER, disengage CAPSCREW, nylok, 5/16NC x 3/4 ...deamounz=zoksofti m.

1ER ASY: - primary (Incl. Items 13,17, 23,24,25,27,28, & 29) CARRIER ASY., secondary (Incl. Items 17, 18,19,20,22, & 26)

1 1 1 1 3 3 51 3 1 1 1 1 1 8 1 1 1 2

1

•st•

A

ALLIS-CHALMERS

116

640 LOADER & 644 FORKLIFT D!AIVE TRAIN

PARKING BRAKE

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

117

DRIVE TRAIN

PARKING BRAKE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

NUMBER

QTY.

1012473

1 1 3 3 1 1 1 1 1 8 2 6 4 4 1

1012783 1012784 1012785 1012786 923701 1012789 927737 1012790 1012791 1012792 925696 918199 1012793 1012794 1012795 923590 930340 923816 926627 1012796 1015446 1015447 1015451

1 1 1 1 1 1 1 1 8 2 1

DESCRIPTION BRAKE PKG., parking HOUSING (Not serviced) DISC, rotating DISC, stationary DISC, primary BEARING RING, retaining SHAFT, splined RING, retaining SPRING, compression PIN, torque SPRING, compression CAPSCR EW, 7/16NC x 2, Gr. 5 LOCKWASHER, 7/16 PLATE ASY., power (Incl. Items 15 thru 22, 24 & 25) PLATE, power PLUG, protective (Not serviced) PISTON 0-RING, parking brake WASHER, backup 0-RING WASHER, backup SCREW, bleed SPRING, compression GASKET SCREW, bleed (Not shown)

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

118

AXLE, STEERING & WHEELS

CONTROL VALVE POWER STEERING

2

18

11

12

CONTROL COLUMN

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

119

AXLE, STEERING & WHEELS

CONTROL VALVE POWER STEERING ITEM

NUMBER

1

1011257 239181 923334

1 1 4 1 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY.

1132770 1010548 1132773 1010549 1004669 1132771 239176 239197 239188 1009968 239189 239195

1 1 1 7 1 1 1 6 1 1 1 1 1

239229 19 20

2 1 257362 1

DESCRIPTION VALVE ASY., control (Incl. Items 1 thru 20) PLATE, mounting CAPSCREW, mounting plate SEAL, oil, mounting plate SEAL, quad ring SEAL, o-ring Not Serviced LOCATOR, bushing PARTS ASY., control (Incl. SPOOL, SLEEVE & VALVE HSG.) DRIVE GEROTOR SET CAP, end CAPSCREW KIT SPACER PLATE PIN, centering SPRING, centering SPRING, compression BALL, steel SEAT, check PLUG, seal SEAL, o-ring (Not serviced) SEAL KIT (Incl. Items 2, 3, 4 & 18) RACE, bearing (Not serviced) BEARING, needle, thrust (Not serviced) BEARING PACK KIT, needle (Incls. Items 5, 19 & 20)

CONTROL COLUMN ITEM

NUMBER

1 2

1019009 923335

QTY. 1 2

DESCRIPTION COLUMN ASY., control CAPSCREW, 3/8NC x 3/4

A

ALLIS-CHALMERS

120

640 LOADER & 644 FORKLIFT AXLE, STEERING & WHEELS

WHEELS

FRONT & REAR

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

121

AXLE, STEERING & WHEELS

WHEELS FRONT & REAR ITEM

NUMBER

QTY. DESCRIPTION

* — — — — _*———

*——

1

2

1011286 1011291 1012487 1016633 1011292

———*— ———— 36 36 36 36 36 1 1 0 0 0 0 0 1 1 0 0 0 0 0 2 1 1 1 1 2

WHEEL ASY., R.H. (10 x 16.5; 10-ply) WHEEL ASY., L.H. (10 x 16.5; 10-ply) WHEEL ASY., R.H. (12 x 16.5; 12-ply) WHEEL ASY., L.H. (12 x 16.5; 12-ply) WHEEL ASY., Terra (31 x 15.5 x 15) NUT, lug, 1/2NF RIM & DISC ASY. (10 x 16.5; 10-ply) RIM & DISC ASY. (12 x 16.5; 12-ply) RIM & DISC ASY., Terra (13 x 15) VALVE STEM

A

ALLIS-CHALMERS

Order from MACHINERY

122

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

PUMP PACKAGE

25

Olre0

29

S 28

24

26

27

23

lr

if;

6 11

f#

20

13 15

1

21 j 6

12 30 16 31

4l

0

10

21 33

13 18

*°.•

0

J 22 32

14 16

Z.

19

ALLIS•CHALMERS

22 14

640 LOADER & 644 FORKLIFT

123

HYDRAULIC SYSTEM

PUMP PACKAGE QTY.

ITEM

NUMBER

1

1016426

1

0

1016427

1

0

1017646

0

1

921203 921206 1017522 1017648 1017502 919624 1017408 1017866 921276 921472 921409 921349 923737 1017633 1017777 1017778 1017700 1017709 928307 924332 915985 916589 1015008 1017800 1017789 1017516 923269 923351 918241 917188 921176 916966 1017407 1017888 921279 1017402 1017401 924296 921960 904204 1017771 915335 919262 917379 1017780 916313 916899

2 2 2 2 1 2 1 0 1 2 1 1 1 1 2 2 1 0 4 4 1 1 1 1 0 1 2 2 2 2 2 2 1 0 1 1 1 1 2 2 1 1 1 1 1 1 1

2 2 2 2 1 2 0 1 1 2 1 1 1 1 2 2 0 1 4 4 1 1 1 0 1 1 2 2 2 2 2 2 0 1 1 1 1 1 2 2 1 1 1 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

32 33

*

**

DESCRIPTION PUMP ASY., piston, front (Refer to PISTON PUMP ASY. for comp. parts) PUMP ASY., piston, rear (Refer to PISTON PUMP ASY. for component parts) PUMP ASY., double (Refer to DOUBLE PUMP ASY. for component parts) ELBOW, 90° (Incl. 0-RING) 0-RING TEE, run, modifie VALVE, check TUBE, check valve tee ELBOW, 90 ° TUBE ASY., tee to tee TUBE ASY., tee to tee TEE, swivel nut TEE, tube CONNECTOR (Incl. 0-RING) 0-RING CAP STUD, pump to pump END, rod, L.H. thread END, rod, R.N. thread LEVER, pump LEVER, pump CAPSCREW, 3/8N F x 2-1/2, Gr. 8 NUT, lock, ESNA, 3/8NF CAPSCREW, 5/8NC x 3-1/2 NUT, lock, ESNA, 5/8NF, light WASHER LEVER ASY., pump LEVER ASY., pump STUD CAPSCREW, 5/8NC x 2-1/2 NUT, lock, ESNA, 5/8NC NUT, jam, 5/8NF, R.N. thread NUT, jam, 5/8N F, L.H. thread CAPSCREW, pump mtg.

LOCKWASHER, pump mtg., 1/2 TUBE ASY., filter to tee TUBE ASY., filter to tee ELBOW, swivel nut, 90° HEAD, filter ELEMENT, filter REDUCER, 3/4 to 1/2 CAPSCREW, 1/4NC x 1 LOCKWASHER, 1/4 RETURN ASY., pedal CAPSCREW, 1/2NF x 3-1/4 NUT, 1/2NF WASHER, plain END,rod CAPSCREW, 1/2NC x 1-3/4 NUT, lock, 1/2NC

*Prior S/N 1560 **Eff. S/N 1560 & Up

A

ALLIS-CHALMERS

124

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

DOUBLE PUMP ASY.

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

125

HYDRAULIC SYSTEM

DOUBLE PUMP ASY. ITEM

NUMBER

QTY. * **

1 2 3

1017646 1019616 1019615 1016427

0 1 1 1

1 1 1 0

1017725

0

1

1016426

1

0

1017726

0

1

930787 925310 923490 921176 1019733

1 1 2 2 1

1 1 2 2 1

4

5 6 7 8 9

DESCRIPTION PUMP ASY., double (Incl. Items 1 thru 9) PLATE, cover COUPLING PUMP ASY., piston, rear (Refer to REAR PISTON PUMP ASY. for comp. parts) PUMP ASY., piston, rear (Refer to REAR PISTON PUMP ASY. for component parts) PUMP ASY., piston, front (Refer to FRONT PISTON PUMP ASY. for comp. parts) PUMP ASY., piston, front (Refer to FRONT PISTON PUMP ASY. for comp. parts) O-R ING 0-RING CAPSCREW, 3/8NC x 1 CAPSCREW, 1/2NC x 1-1/4 REPAIR KIT, major seal (Incl. Items 5 & 6) (Not illustrated)

*Prior S/N 1560 **Eff. S/N 1560 & Up

A

ALLIS-CHALMERS

126

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

PEDAL RETURN ASY.

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

127

HYDRAULIC SYSTEM

PEDAL RETURN ASY. ITEM

NUMBER

1 2 3 4 5 6 7

1017771 1017872 1017120 1017072 1017772 914465 928826 919423

QTY. 1 1 2 1 1 1 1 1

DESCRIPTION RETURN ASY., pedal (Incl. Items 1 thru 7) STUD ASY. GUIDE, spring SPRING HOUSING ASY. FITTING, grease RING, retaining NUT, 1/2NC

A

ALLIS-CHALMERS

128

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

PISTON PUMP, -FfIGN-TPRIOR S/N 1560

8 10 11 '-'72-00 12 ---15 27 14 26 \ 25 \ 23 24 \

39

00

34

16 36

,

37 38

41

35

32 0 3233

tit

° 34

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

129

HYDRAULIC SYSTEM

PISTON PUMP, FRONT PRIOR S/N 1560 ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

32 33 34

35 36 37 38 39 40 41 42 43 44 45

NUMBER 1016426 927700 269723 269722 927747 267152 930441 1012186 930440 1016428 1012174 258908 924791 267139 927696 1012169 923379 1016429

QTY.

1 1+ 1+ 1 2+ 2 1 1 1 1 2 1 2+ 1 2+ 1 1+ 1 9 1 1 1 1 3 1 1 1 1+ 234692 1 267132 1+ 921292 1 1017347 1 1 1 1016431 2 923808 2+ 1016430 2 1 1 1 1 1 1 1 1 1 928241 2+ 1012200 2+ 1012165 2 1012173 1 1122836 1 1+ 924128 1 1016438 923938 2 1012183 1 922648 2 1 925310 922978 2 1016228 1

DESCRIPTION PUMP ASY., piston, front RING, retaining SEAL, shaft WASHER R ING, retaining RACE, thrust BEARING, thrust SHAFT, drive BEARING HOUSING ASY. BEARING RACE, inner O-RING COVER R ING, retaining COVER, sleeve O-RING CAM PLATE PISTON ASY. (Not Serviced) SPIDER (Not Serviced) PIVOT, spider (Not Serviced) BLOCK, piston (Not Serviced) PIN, keeper (Not Serviced) PIN, loading (Not Serviced) WASHER (Not Serviced) SPRING (Not Serviced) WASHER (Not Serviced) RING, retaining (Not Serviced) BEAR ING GASKET PIN, roll PLATE ASY., back PLATE, back (Not serviced) STOP, cam (Not Serviced) SEAT O-R ING VALVE KIT, relief CARTRIDGE VALVE, body SPOOL O-R ING Not Serviced Separately SHIM SHIM R ING, retaining WASHER SPRING O-RING WASHER, backup VALVE ASY., check COUPLER R ING, locking O-R ING ADAPTER ASY., tandem CAPSCREW BEARING CAPSCREW O-R ING CAPSCREW REPLACE KIT, piston (Incl. Items 18 thru 27)

+ Denotes Serviced in KIT 1016425

A

ALLIS-CHALMERS

130

640 LOADER & 644 FORKLIFT

.

HYDRAULIC SYSTEM

PISTON PUMP, REAR PRIOR S/N 1560

33 13

12 — 11 10 '-9 8

1

41

34

5

6 5 \

2 \\\\

21 26 \ 25 \ 24 \

23

22 21

00

20 19 18 11 Q#)17 38

16 34 '4°' 33 32

0

0 4 36 31 35 \ ■ 32 (2()

29

43

34 Oi 33 "Tvar

30

A

ALLIS-CHALMERS

15

640 LOADER & 644 FORKLIFT

131

HYDRAULIC SYSTEM

PISTON PUMP, REAR PRIOR S/N 1560 ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

32 33 34

35 36 37 38 39 40 41 42 43 44 45

NUMBER 1016427 927700 269723 269722 927741 267152 930441 930440 1016428 1012174 258908 924791 267139 927696 1012169

QTY.

1 1+ 1+ 1 2 2+ 1 1+ 1 2 1 1 1 2+ 1 1 923379 1+ 1016429 1 9 1 1 1 1 3 1 1 1 1+ 234692 1 267132 1+ 921292 1 1017347 1 1 1 1016431 2 923808 3 1016430 2 1 1 1 1 1 1 1 1 1 928241 2+ 1012200 2+ 1012165 2 924128 1+ 1012183 1 922648 2 1016433 1 1016437 1 1012206 1 1016432 1 1 921324 2 1016228 1

DESCRIPTION PUMP ASY., piston, rear RING, retaining SEAL, shaft WASHER RING, retaining RACE, thrust BEARING, thrust BEARING HOUSING ASY. BEARING, needle RACE, inner O-RING COVER, trunnion RING, retaining COVER, sleeve STOP, cam (Not Serviced) O-RING PLATE, cam PISTON ASY. (Not Serviced) SPIDER (Not Serviced) PIVOT, spider (Not Serviced) BLOCK, piston (Not Serviced) PIN, keeper (Not Serviced) PIN, loading (Not Serviced) WASHER (Not Serviced) SPRING (Not Serviced) WASHER (Not Serviced) RING, retaining (Not Serviced) BEARING GASKET PIN, roll PLATE ASY., backing PLATE, back (Not Serviced) STOP, cam (Not Serviced) SEAT O-RING VALVE KIT relief CARTRIDGE VALVE, body SPOOL O-RING SHIM Not Serviced Separately SHIM RING, retaining WASHER SPR O-RING WASHER, backup VALVE ASY., check O-R ING BEARING CAPSCREW SHAFT, drive COUPLER BRACKET ADAPTER ASY., charge pump ADAPTER (Not Serviced) CAPSCREW REPLACE KIT, piston (Incl. Items 18 thru 27)

+ Denotes Serviced in KIT 1016425

A

ALLIS-CHALMERS

132

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

PISTON PUMP, FRONT EFF. S/N 1560 & UP

14

*„

.

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

133

HYDRAULIC SYSTEM

PISTON PUMP, FRONT EFF. S/N 1560 & UP ITEM

NUMBER

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1017726 927700 1019619 267152 930441 927741 1019593 1019596 930440 258908 1019612 923813 1019603 1019618 922121 1019595 1019604 1019605 1019608 1016228

1 1 1 2 1 2 1 1 1 1 2 1 1 1 4 1 1 1 1 1

20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39

9 1 1 1 1 2 1 3

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1019606 1019735 1 924774 1 921972 2 923701 2 1012174 2 1019744 1

267132 1019594 234692 2017072 1019743

DESCRIPTION PUMP ASY., piston RING, retaining SPACER RACE, thrust BEARING, thrust RING, retaining SHAFT, drive HOUSING ASY. (Incl. Item 8) BEARING, needle RACE, inner WASHER 0-RING COVER, o-ring COVER, trunnion SCREW, 3/8 x No. 1ONF SEAL, shaft COVER, seal CAM PLATE KEY ROTATING KIT ASY. (Incl. Items 1, & 20 thru 28) PISTON ASY. PIVOT SPIDER BLOCK, piston _ Not serviced separately PIN, keeper WASHER SPRING PIN, loading RING, retaining GASKET, housing BACK PLATE ASY. (Incl. Item 31) BEARING PIN, dowel VALVE ASY., relief VALVE, body SEAT CARTRIDGE WASHER Not erviced RETAINER, spring O-RING Separately SPRING WASHER, .555 O.D. x .062 WASHER, backup, 3/64 x 7/16 PLUG ASY. (Incl. Items 35 & 36) SPRING 0-RING CAPSCREW, 2-1/2 x 3/8NC CAPSCREW, 2 x 3/8NC BEARING, needle SEAL KIT, repair (Incl. Items 1, 5, 11, 15, 19, 29 & 36)

A

ALLIS-CHALMERS

134

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

PISTON PUMP, REAR EFF. S/N 1560 & UP

11

16

20 37 35 36 34

30

A

ALLIS-CHALMERS

31

640 LOADER & 644 FORKLIFT

135

HYDRAULIC SYSTEM

PISTON PUMP, REAR EFF. SIN 1560 & UP ITEM

NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1017725 927700 269722 267152 930441 927741 1019600.

269723 1019602 930440 258908 923813 1019603 1019618 922121 1019612 1019595 1019604 1019605 1019608 1016228

21 22 23 24 25 26 27 28 29 30 31 32 33 34

35 36 37 38 39 40

QTY. 1 1 1 2 1 2 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 9 1 1 1 1 2 1 3

1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1019606 2 1019735 1 924774 1 921972 2 923701 2 1012174 2 1019734 1 267132 1019601 234692 2017072 1019743

DESCRIPTION PUMP ASY., piston RING, retaining WASHER RACE, thrust BEARING, thrust RING, retaining SHAFT, drive SEAL, shaft HOUSING ASY. Item 9) BEARING, needle RACE, inner 0-RING COVER, o•ring COVER, trunnion SCREW, 3/8 x No. 1ONF WASHER SEAL, shaft COVER, seal CAM PLATE KEY ROTATING KIT ASY. (Incl. Items 1, & 21 thru 29) PISTON ASY. PIVOT SPIDER Not serviced BLOCK, piston separately PIN, keeper WASHER SPRING PIN, loadin g R ING, retaining GASKET, housing BACK PLATE ASY. (Incl. Item 32) BEARING PIN, dowel VALVE ASY., relief VALVE, body SEAT CARTRIDGE WASHER RETAINER, spring Not Serviced O-R ING Separately SPRING WASHER, .555 O.D. x .062 WASHER, backup, 3/64 x 7/16 PLUG ASY. (Incl. Items 36 & 37) SPRING 0-RING CAPSCREW, 3/8NC x 2-1/2 CAPSCREW, 3/8NC x 2 BEAR ING, needle SEAL KIT (Incl. Items 1,5,7,11,16,30 & 37)

A

ALLIS-CHALMERS

136

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

PUMP ASY., GEAR

11

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

137

HYDRAULIC SYSTEM

PUMP ASY., GEAR ITEM

NUMBER

QTY.

1017410 1019682 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

241139 1 1 930733 1 241107 1011634 2 ---2 2 2 1019692 1 1019693 1 1 247258 1 1011631 234692 2 1006953 1 1019694 6 923567 2 234692 2 258627 1 255947 1

DESCRIPTION PUMP ASY., gear & flow divider PUMP ASY., gear (Incl. Items 1 thru 13, & 15 & 16) SEAL, retaining RING, retaining BODY ASY., pump (Incl. 2 of Item 12) PIN, dowel SEAL, ring SEAL, load Serviced only in KIT SEAL, pre-load PLATE, wear SHAFT ASY., drive (Incl. GEAR) SHAFT ASY., idler (Incl. GEAR) PLATE, gear BEARING, needle COVER ASY., pump (Incl. 2 of Item 15) CAPSCREW, cover 0-RING BEARING, needle PLATE, wear GASKET KIT, seal (Incl. Items 5,6 &

A

ALLIS-CHALMERS

138

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

FLOW DIVIDER

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

139

HYDRAULIC SYSTEM

FLOW DIVIDER ITEM

1 2 3 4 5 6 7 8

9 10 11

NUMBER

QTY.

1017410 1019683 4 921978 1 805633 1 921349 1 241128 1 1019691 1 1 1005364 1 241131 241132 241133 241134 1 241135 1 917673 1 1005367

DESCRIPTION PUMP ASY., gear & flow divider DIVIDER ASY., flow (Incl. Items 1 thru 11) CAPSCREW, 5/16NC x 2 PLUG 0-RING SPRING PISTON BODY, flow divider (Serviced in DIVIDER ASY.) VALVE SPRING SHIM SHIM _Use as req'd SHIM PLUG PLUG SEAT, relief valve

A

ALLIS-CHALMERS

140

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

VALVE ASSEMBLIES LOADER & FORKLIFT

21

23

24 26 Ott 25

24

18

13 24

23 22

A

ALLIS-CHALMERS

16 15

640 LOADER & 644 FORKLIFT

141

HYDRAULIC SYSTEM

VALVE ASSEMBLIES LOADER & FORKLIFT ITEM

NUMBER

QTY.

*

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 1017403 0 1021455 1019696 1 1 1019697 1 1019698 1 1019699 3 1018639 914929 3 6 6 1 1010494 1 1 1 2 1 1 2 1018634 2 1018635 1018637 1 1 1018630 1 1010506 0 1010489 1010489 1 0 1010515 1010515 2 1010506 0 4 4 4 0 923911 0 921349 1010508 3 1 1018629 4 1018640

DESCRIPTION

** 0 VALVE ASY., loader control 1 VALVE ASY., forklift control COVER, left hand 1 SECTION, valve - float 1 SECTION, valve - 4-way 1 COVER, right hand 1 BOLT, hex head 3 NUT, 3/8NF 3 0-R ING, seal (Not Serviced Separately) 6 0-R ING, seal (Not Serviced Separately) 6 VALVE, relief-main, 2250 PSI 1 (For Forklift Main Relief to 1500 PSI) O-R ING, seal (Not Serviced Separately) 1 WASHER, back-up (Not Serviced Separately) 1 0-R ING, seal (Not Serviced Separately) 1 2 HOUSING (Serviced in Asy. Only) SPOOL, float (Serviced in Asy. Only) 1 SPOOL, 4-way (Serviced in Asy. Only) 1 RETAINER, spool seal 2 SEAL, spool 2 POSITIONER, float 1 POSITIONER, 4-way 1 PLUG, load check 0 VALVE, relief, 900 PSI (With Spring & POPPET Removed) 1 VALVE, relief, 900 PSI 0 VALVE, relief, 2500 PSI 1 VALVE, relief, 2500 PSI (A) 1 1 PLUG, load check (B) O-R ING (Not Serviced Separately) 4 WASHER, back-up (Not Serviced Separately) 4 O-R ING (Not Serviced Separately) 4 PLUG (Incl. 0-R ING) 1 1 0-RING SEAL KIT, section (Incl. Items 7 & 8) 3 SEAL KIT, main relief (Incl. Items 10, 11 & 12) 1 SEAL KIT, circuit & check relief (Incl. Items 23, 24 & 25) 4

* Loader ** Forklift

A

ALLIS-CHALMERS

640 LOADER .& 644 FORKLIFT

142

HYDRAULIC SYSTEM

MOTOR, WHEEL

39

40

43

38

41

33

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

143

HYDRAULIC SYSTEM

MOTOR, WHEEL ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

NUMBER

QTY.

1017651 1302246 1017682 258908 269719 1016428 1311548 267133 267151 1312629 267150 267148 267136 267155 927694 1312628 1012174 267139 267132 1312626 927787 1312651 1311550 923649 1312655 1311549 1126503 930754 923565 928581 1312650

1 1 1 2 1 1 1 1 1 1 1 3 2 1 1 1 2 2 1 1 4 2 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 2 4 1 2 1 2 4 1 2 1

1312654 1312627 267152 930441 930440 924791 921076 269722 927696 927700 927741 926353 269727 1312652 1312630

DESCRIPTION MOTOR ASY., wheel (Incl. Items 1 thru 44) MOTOR, hydraulic (Incl. Items 2 thru 44) .

STOP, destroking (Not Illustrated) RACE, inner SHAFT, drive HOUSING ASY. ROTATING KIT ASY. (Incl. Items 6 thru 14) PIVOT SPIDER PISTON ASY. (Incl. 9 PISTONS) KEEPER, pin PIN WASHER SPRING RING, snap WASHER, wave BEARING COVER, trunnion GASKET CONNECTOR, cam plate RING, retaining PIN, connector (Incl. Item 22) HOUSING ASY., cont rol 0-RING ----PLUG ASY., slotted (Incl. Item 44) PLATE ASY., back (Incl. Items 25 thru 28) PLUG, pipe BEARING, needle 0-RING, 1/2" I.D. RING, backup PISTON ASY., control (Incl. Items 30 & 31) 0-RING, 3/4" I.D. 1 RING, slipper CAM PLATE RACE, thrust BEARING, thrust BEARING 0-RING CAPSCREW WASHER RING, retaining RING, retaining, 2" int.

RING, retaining, 1-1/8" ext.

CAPSCREW, sckt. hd., 1/4NC x 7/8 SEAL, shaft 0-RING, 7/32" I.D. SEAL KIT (Incl. Items 17, 19, 22, 27, 30, 31, 36, 39, 40, 41, 43 & 44)

A

ALLIS-CHALMERS

144

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

CYLINDER ASY. POWER STEERING

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

145

HYDRAULIC SYSTEM

CYLINDER ASY. POWER STEERING ITEM 1 2 3 4 5 6 7

8

9 10 11 12 13

NUMBER

QTY.

1011300 927704 542629 1001076 1008356 926623 926535 1011306 2018394 9002032 1011301 2018394 9002032 921343 923575 1011315 2017479 923684 931894 1011314

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION CYLINDER ASY., steering RING, retaining WIPER, rod T-SEAL HEAD, cylinder WASHER, backup O-R ING TUBE ASY., cylinder BUSHING FITTING, grease, 1/8 str. (Pkg. of 10) ROD ASY., piston BUSHING FITTING, grease, 1/8 str. (Pkg. of 10) NUT, 3/4N F 0-RING PISTON RING, bearing 0-RING RING, piston REPAIR KIT, seal (Incl. Items 2, 3, 5, 6, 9, 11, 12, 13)

A

ALLIS-CHALMERS

146

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

CYLINDER ASY. - LIFT

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

147

HYDRAULIC SYSTEM

CYLINDER ASY. - LIFT ITEM

1

2 3 4 5 6 7

9 10_ 11 12 13

NUMBER

QTY.

1017534 1000913 912235 911325 2014686 1017404 1017488 926627 923816 1017554 2018402 914465 1014796

1 1 1 1 1 1 1 1 1 1 1 1 1

2018402 914465 930765 923579 1011961 2017362 924135 2017235 1017621

1 1 1 1 1 2 1 1 1

DESCRIPTION CYLINDER ASY., lift (Incl. Items 1 thru 13) RING, retaining SETSCREW NUT, jam WIPER, rod SEAL, pad HEAD, cylinder WASHER, back-up 0-RING TUBEASY., cylinder (Incl. BUSHING) BUSHING FITTING, lube ROD ASY., piston (Incl. BUSHING, LUBE FITTING & NUT) BUSHING FITTING, lube NUT, 1" lock 0-RING PISTON RING, bearing O-RING RING, piston REPAIR KIT, seal (Incl. Items 2, 3, 5, 6, 9, 11, 12, & 13)

A

ALLIS-CHALMERS

148

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

CYLINDER ASY. - BUCKET

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

149

HYDRAULIC SYSTEM

CYLINDER ASY. - BUCKET ITEM

1

2 3 4 5 6 7

8

9 10 11 12 13

NUMBER

QTY.

1017553 2015255 912235 911325 2014684 1009576 1009575 926625 923582 1017551 2018402 914465 1017552

1 1 1 1 1 1 1 1 1 1 1 1 1

2018402 914465 930765 923664 1009577 2017480 924770 2017234 1009581

1 1 1 1 1 2 1 1 1

DESCRIPTION CYLINDER ASY., bucket (Incl. Items 1 thru 13) RING, retaining SETSCREW NUT, jam WIPER, rod RING, G.T.V. HEAD, cylinder WASHER, back-up 0-RING TUBE ASY., cylinder (Incl. BUSHING) BUSHING FITTING, lube ROD ASY., piston (Incl. BUSHING, LUBE FITTING & NUT) BUSHING FITTING, lube NUT, 1" lock O-R ING PISTON RING, bearing O-RING RING, piston REPAIR KIT, seal (Incl. Items 2, 3, 5, 6, 9, 11, 12, & 13)

A

ALLIS-CHALMERS

150

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

LIFT CYLINDER 10 FT. & 14 FT. MAST

8

13

9 i ∎11(111( l (

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

151

HYDRAULIC SYSTEM

LIFT CYLINDER 10FT. & 14 FT. MAST ITEM

1 2 3 4 5 6 7 8 9

10 11 12 13

NUMBER

2019418 2019419 2015147 2014685 926640 923949 926978 2015144 923816 2019420 2019421 2018836 2019035 904325 922002 2014644 923575 2014719 2015158 2019550

QTY.

DESCRIPTION

*

**

1 0 1 1 1 1 1 1 1 1 0 1 0 1 1 1 1 1 1 1

0 1 1 1 1 1 1 1 1 0 1 0 1 1 1 1 1 1 1 1

CYLINDER ASY., lift CYLINDER ASY., lift RING, flange RING, wiper WASHER, back-up O-RING, 1-3/4 x 2-1/8 RING, lock HEAD, cylinder 0-R ING, 3-1/4 x 1/8 TUBE ASY., cylinder TUBE ASY., cylinder ROD ASY., piston ROD ASY., piston NUT, castle, 1"N F PIN, cotter, 3/16 x 2 RETAINER, packing 0-RING, 1 x 1/8 PACKING, "V" PISTON, single-acting SEAL KIT, repair (Incl. Items 2 thru 5, 7, 11 & 12)

* 10 FT. Mast Cylinder ** 14 FT. Mast Cylinder

A

ALLIS-CHALMERS

152

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

LIFT CYLINDER

21 FT. MAST

5 6 4

2

1

0 0

11 C

10 11 13 12

A

7

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

153

HYDRAULIC SYSTEM

LIFT CYLINDER 21 FT. MAST ITEM

NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2019545 2019544 2015938 2015939 2020254 2015936 2015937 2015945 2019634 923817 2018100 2014683 2014686 2015151 2015942 1000925

QTY. 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION CYLINDER ASY., lift TUBE ASY. ROD ASY. RING, wear SEAL, poly-pak WIPER GLAND, packing ROD ASY. HEAD O-RING SPRING, vee V EE SET WIPER GLAND, packing STOP REPAIR KIT, major seal (Incl. Items 3, 4, 5, 9, 11 & 12)

A

ALLIS-CHALMERS

154

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

CYLINDER ASY. TI LT

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

155

HYDRAULIC SYSTEM

CYLINDER ASY. TILT ITEM

1

2 3 4 5 6 7

8

9 10 11 12 13

NUMBER 1009600 2015255 907675 911325 2014684 1009576 1009575 926625 923582 1009603 1009714 914465 1009602 1009714 914465 930765 923664 1009577 2017480 924770 2017234 1009581

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION CYLINDER ASY., tilt (Incl. Items 1 thru 13) RING, flange SCREW, set, socket NUT, jam RING, wiper SEAL HEAD, cylinder WASHER, back-up O-RING TUBE ASY., cylinder BUSHING FITTING, lube ROD ASY., piston BUSHING FITTING, lube NUT, lock 1"NF O-RING PISTON RING, bearing O-RING RING, piston REPAIR KIT, major seal (Incl. Items 2, 3, 5, 6, 9, 11, 12 & 13)

A

ALLIS-CHALMERS

156

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

LINES - POWER STEERING

12

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

157

HYDRAULIC SYSTEM

LINES - POWER STEERING ITEM

NUMBER

1

1011257

1

2

922507 921349 1017561 1017562 1017560 921402 921349 921409 921349 1011300

4 4 2 1 1 1 1 1 1 1

1017598 927177 919089 916966 916951 922792 921349

1 1 1 1 1 1 1

3 4 5 6 7 8 9 10 11

12

QTY.

DESCRIPTION VALVE ASY., steering (Refer to CONTROL VALVE POWER STEERING for comp. parts) ELBOW, 45° (Incl. 0-RING) 0-RING HOSE ASY., to filter & base end, steering cyl, HOSE ASY., to implement pump HOSE ASY., to rod end, steering cyl.

ELBOW, 90°, base end (Incl. 0-RING) 0-RING CONNECTOR, rod end (Incl. 0-RING) 0-RING CYLINDER ASY., steering (Refer to STEERING CY L. ASY. for components) TUBE ASY., pump to power steering CLAMP, tube CAPSCREW, 1/2NC x 1-3/4 LOCKWASHER, 1/2 NUT, 1/2NC TEE, adjustable (Incl. 0-RING) 0-RING

A

ALLIS-CHALMERS

158

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

PRESSURE & RETURN LINES

14

1 • I

■

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

159

HYDRAULIC SYSTEM

PRESSURE & RETURN LINES ITEM

NUMBER

1

1017403

1

2

921203 921206 921217 921206 919624 1017459 1017457 1017753

1 1 1 1 1 1 1 1

12 13

1017597 927104 921691 923737 922981 921205 931681 1017410

1 1 1 1 1 1 1 1

14

923504 1011837

2 1

3

4 5 6 7 8 9 10 11

QTY.

DESCRIPTION VALVE ASY., control (Refer to CONTROL VALVE ASY. for component parts) ELBOW, 90° (Incl. 0-RING) 0-RING CONNECTOR,st. thrd. (Incl. 0-RING) 0-RING ELBOW, swivel nut HOSE ASY., 3/4 x 30, control valve pressure HOSE ASY., 3/4 x 36, control valve return MANIFOLD ASY. (Refer to MANIFOLD ASY. for component parts) TUBE ASY., pump to control valve CLAMP, 3/4 tube TEE, swivel nut CAP, tee CONNECTOR, st. (Incl. 0-RING) 0-RING REDUCER, tube, flared, 3/4 to 1/2 PUMP ASY., gear (Refer to GEAR PUMP ASY. for component parts) CAPSCREW, 3/8NC x 4-1/2 GASKET, pump

A

ALLIS-CHALMERS

160

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

SHIFTING LINES

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

161

HYDRAULIC SYSTEM

SHIFTING LINES ITEM

NUMBER

1

1017644

1

2 3

916602 922522 921885 1018805 1011504 1017753

1 2 2 1 1 1

921176 916966 921276

4 4 1

4 5 6 7 8

QTY.

DESCRIPTION VALVE ASY., selector (Refer to SELECTOR VALVE ASY. for component parts) NUT, jam, 1"NF CONNECTOR, st., 9/16NF (Incl. 0-RING) 0-RING HOSE ASY., 3/8 x 26 HOSE ASY., 3/8 x 24 MANIFOLD ASY. (Refer to MANIFOLD ASY. for component parts) CAPSCREW, 1/2NC x 1-1/4 LOCKWASHER, 1/2 TEE, swivel nut

A

ALLIS-CHALMERS

162

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

FORWARD & REVERSE LINES

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

163

HYDRAULIC SYSTEM

FORWARD & REVERSE LINES ITEM

NUMBER

1

1017650

4

923934 1017498 1017496 921217 921206 919520 1017479 1017497 1017443 1017455 926300 921691 921203 921206 1017507 1017508 919624

4 1 1 3 3 2 1 1 2 2 1 2 1 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY.

DESCRIPTION CONTROL ASY., flow (Refer to FLOW CONTROL ASY. for Component Parts) O-RING TUBE ASY., control to tee (front) TUBE ASY., motor to tee (Front) CONNECTOR, st. (Incl. 0-RING) O-RING TEE, 3/4 tube TUBE ASY., control to tee (front) TUBE ASY., meter to tee (front) HOSE ASY., pump to tee (front) HOSE ASY., pump to tee (rear) ELBOW, 45 ° female swivel TEE, swivel nut ELBOW, 90 ° (Incl. 0-RING) O-R ING TUBE ASY., motor to tee (rear) TUBE ASY., control to tee (rear) ELBOW, 90 °

A

ALLIS-CHALMERS

164

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

CASE DRAIN LINES

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

165

HYDRAULIC SYSTEM

CASE DRAIN LINES ITEM

NUMBER

QTY.

1 2 3 4 5 6

930804 921885 1017506 921472 1017520 1017442 1017753

4 4 1 2 1 1 1

7 8 9 10

1017441 1017493 1017492 1017427

1 1 1 2

DESCRIPTION ELBOW, 90 ° (Incl. O-RING) O-RING TUBE ASY., case drain (Front) TEE, 1/2 tube TUBE ASY., case drain (Front) HOSE ASY., 1/2 x 49 case drain (Front) MANIFOLD ASY. (Refer to MANIFOLD ASY. For Component Parts) HOSE ASY., 1/2 x 15 case drain (Rear) TUBE ASY., case drain (Rear) TUBE ASY., case drain (Rear) HOSE ASY., 1/4 x 27 case drain (Pump)

A

ALLIS-CHALMERS

166

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

BRAKE LINES FRONT & REAR

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

167

HYDRAULIC SYSTEM

BRAKE LINES FRONT & REAR ITEM

NUMBER

1

922571 921883 1017504 928946 1017503 923163 921883 1017581 1017580 1017809 928946 1017481 922522 921885 1017644

2 2 1 3 1 4 4 1 1 2 1 1 1 1 1

916602 1017832 921013 922457 921349 1017406

1 1 1 3 3 1

925205 917356 1017557 925621 926868 914392 917356 910323 919214 1017482 1017531 1017831 1017922 1018805

2 2 1 1 1 1 1 1 1 1 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

18 19 20

21 22 23 24 25 26

QTY.

DESCRIPTION ELBOW, 90 0 (Incl. 0-RING) O-R ING TUBE, brake to tee TEE, tube TUBE, brake to tee CONNECTOR (Incl. 0-R ING) O-RING TUBE, motor to tee TUBE, motor to tee HOSE ASY., 3/8 x 24 TEE, male, 7/16-20 HOSE ASY., 1/4 x 24 CONNECTOR, st. 9/16-18 (Incl. O-RING) O-RING VALVE ASY., selector (Refer to SELECTOR VALVE ASY. for Components) NUT, jam 1"N F HOSE ASY., 1/4 x 48 ELBOW, swivel nut, 9/16 - 18 REDUCER, st. thd., 3/4 - 16 to 9/16 - 18 (Incl. 0-RING) O-RING VALVE ASY., parking brake (Refer to PARKING VALVE ASY. for Component Parts) CAPSCREW, 5/16NC x 5/8 LOCKWASHER, 5/16 TUBE ASY., hose to tee CLAMP, tube CLAMP, tube CAPSCREW, 5/16NC x 1 LOCKWASHER, 5/16 NUT, 5/16NC CONNECTOR, st.

TUBE ASY., motor to tee TUBE ASY., motor to tee HOSE ASY., brake valve to manifold SWITCH, safety start HOSE ASY., 3/8 x 26

A

ALLIS-CHALMERS

168

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

MANIFOLD ASY.

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

169

HYDRAULIC SYSTEM

MANIFOLD ASY. ITEM

NUMBER

QTY.

1 2

1017753 1017575 921887 1017579 921887 921203 921206 926870 1166994 921402 921349 922522 921885 922523 921885

1 1 1 1 1 1 1 1 1 2 2 1 1 3 3

3 4 5 6 7 8 9

DESCRIPTION MANIFOLD ASY. REDUCER, 1-7/8 to 1 0-RING REDUCER, 1-7/8 to 1-5/16 0-RING ELBOW, adj., 90 ° (Incl. 0-RING) 0-RING HOSE BARB, st. thrd.

SENDING UNIT, 220° ELBOW, adj., 90° (Incl. 0-RING) 0-RING CONNECTOR, st. (incl. 0-RING) 0-RING ELBOW, adj., 90° (Incl. 0-RING) 0-RING

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

170

HYDRAULIC SYSTEM

CONTROL VALVE & CYLINDERS LOADER

11)

18

15

15 14 15

16 15

11

11 t'041.0

Li

10

7_

'7

<7) to/

1

13 Sal

to, s

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

171

HYDRAULIC SYSTEM

CONTROL VALVE & CYLINDERS LOADER ITEM

NUMBER

QTY.

1

1017403

1

2

16 17

925689 904205 910323 924786 921205 923717 921205 921279 1017628 925617 925694 916965 916950 1017425 919066 1017629 1017630 1017631 1017589 921402 921349 1017590 1017534

3 3 3 2 2 2 2 2 1 4 3 3 3 4 2 1 1 1 1 4 4 1 1

18

1017553

1

3 4 5 6 7 8

9 10 11 12' 13 14 15

DESCRIPTION VALVE ASY., loader (Refer to LOADER VALVE ASY. group for component parts) CAPSCREW, 5/16NC x 3 LOCKWASHER, 5/16 NUT, 5/16NC ELBOW, 90° (Incl. 0-RING) 0-RING CONNECTOR, str. thrd. (Incl. 0-RING) 0-RING ELBOW, swivel nut TUBE ASY., valve to cyl base - bucket cyl.

CLAMP CAPSCREW, 3/8NC x 1/2 LOCKWASHER, 3/8 NUT, 3/8NC HOSE ASY., tube to bucket & lift cyl.

UNION, hose TUBE ASY., valve to cyl. rod - bucket cyl.

TUBE ASY., valve to cyl. base - lift cyl.

TUBE ASY., valve to cyl. rod - lift cyl.

TUBE ASY., lift ELBOW, 90° (Incl. 0-RING) 0-RING TUBE ASY., bucket CYLINDER ASY., lift (Refer to LIFT CYLINDER ASY. group for component parts) CYLINDER ASY., bucket (Refer to BUCKET CYLINDER ASY. group for component parts)

A

ALLIS-CHALMERS

172

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

CONTROL VALVE & CYLINDERS FORKLIFT

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

173

HYDRAULIC SYSTEM

CONTROL VALVE & CYLINDERS FORKLIFT ITEM

NUMBER

QTY.

1

1021455

1

2

918397 904205 910323 923717 921205 1021444 919070 919068 1021442 919070 919068 1021445 919070 919068 927245 927163 921276 1018805 922523 921885 1009600

2 3 3 2 2 1 2 2 1 2 2 1 2 2 2 1 2 4 4 4 2

1009518 919128 927163 1021443 923717 921205

1 1 1 1 1 1

3 4

5

6

7 8 9 10 11 12 13 14 15 16 17

DESCRIPTION VALVE ASY., forklift (Refer to FORKLIFT VALVE Asy. for Component parts) CAPSCREW, 5/16NC x 3 LOCKWASHER, 5/16 NUT, 5/16NC CONNECTOR, str. thrd. (Incl. 0-RING) 0-RING TUBE ASY., valve to bulkhead fitting - tee SLEEVE NUT TUBE ASY., valve to bulkhead fitting - tee SLEEVE NUT TUBE ASY., valve to bulkhead fitting - elbow SLEEVE NUT ELBOW, 45 ° bulkhead union ELBOW, 90 ° bulkhead fitting TEE, swivel nut HOSE ASY., 3/8 x 26 ELBOW, 90 ° adjustable (Incl. 0-RING) 0-RING CYLINDER ASY., tilt (Refer to TILT CY L. ASY. for Component parts) HOSE ASY., lift cylinder 1/2 x 31-1/2 CONNECTOR, hose to elbow ELBOW, 90 ° bulkhead fitting (Optional) TUBE ASY., valve to bulk head fitting (Optional) CONNECTOR, str. thrd. (Incl. 0-R ING)(Optionap 0-RING

A

ALLIS-CHALMERS

17 4

.

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

FOOT CONTROL

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

175

HYDRAULIC SYSTEM

FOOT CONTROL ITEM 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NUMBER

QTY.

1017705 916272 904206 910324 1017810 928847 1017804 918268 918448 1017779 921024 923352 922930 1017515 1017774 1017780 919262 1017699 921962 917730 1017702 1017701

1 4 4 4 1 4 1 2 2 2 4 4 2 1 1 2 2 2 4 4 1 1

DESCRIPTION SUPPORT ASY., bellcrank (Incl. BUSHINGS) CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC BELLCRANK (Incl. BUSHING) BUSHING PIN, bellcrank WASHER, 5/8 SAE PIN, cotter, 3/32 x 1 END, rod, 1/2NF L.H. thread CAPSCREW, 1/2NC x 2 NUT, lock, ESNA 1/2NC NUT, jam, 1/2NF L.H. thread STUD, forward pedal to bellcrank STUD, reverse pedal to bellcrank END, rod, 1/2NF R.H. thread NUT, jam, 1/2NF LEVER, pedal CAPSCREW, 1/4NC x 1-3/4 NUT, lock, ESNA 1/4NC PEDAL, forward PEDAL, reverse

A

ALLIS-CHALMERS

176

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

RESERVOIR

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

177

HYDRAULIC SYSTEM

RESERVOIR ITEM

NUMBER

QTY.

DESCRIPTION

1 2

1017500 916313 917379 916964 916951 905261 1018874 1009098 927537 911115 1017412

1 4 4 4 4 1 1 1 10 10 1

1009146 1017626 924128 901707 1007501 1009097 1017917 1017918 1017919 1017920 927734 1017783 925056 901842 927198 1012102 1017521 921912 1017585 921912 926870

1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 2 1 2 1

RESERVOIR ASY., oil CAPSCREW, 1/2NC x 1-3/4 WASHER, plain LOCKWASHER, 1/2 NUT, 1/2NC PLUG, pipe, 1/2NPT PLATE, cover GASKET, plate NUT, 3/8NC WASHER, plain, 3/8 FILTER ASY. (Refer to RESERVOIR FILTER ASY. for component parts) STRAINER, suction CAP, filter O-RING TEE, pipe, 1" GAUGE, sight FILLER ASY. CAP FLANGE GASKET SCREEN SCREW, No. 1ONC x 1/2 TUBE, fill CONNECTION, hose barb BUSHING, 1/2 x 1 CONNECTION, hose barb, 90° CONNECTION, hose barb, 90° HOSE, return CLAMP, return hose HOSE, suction CLAMP, suction hose NIPPLE, hose, barb, str.

3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21

A

ALLIS-CHALMERS

178

640 LOADER & 644 FORKLIFT HYDRAULIC SYSTEM

VALVE ASY., SELECTOR

VALVE ASY., PARKING BRAKE

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

179

HYDRAULIC SYSTEM

VALVE ASY., SELECTOR ITEM 1 2 3 4 5

NUMBER

QTY.

1 1017644 1 1 2 924937 1019784 2 2 1126899

DESCRIPTION VALVE ASY., selector (Incl. Items 1 thru 5) BODY (Serviced in ASY. only) SPOOL (Serviced in ASY. only) O-R ING WASHER, backup RING, retaining

VALVE ASY., PARKING BRAKE ITEM

NUMBER 1017406

1 2 3 4 5 6 7

QTY. 1

1 1 923719 2 2 2 926610 1 1019936 1

DESCRIPTION VALVE ASY., parking brake (Incl. items 1 thru 7) SPOOL (Not serviced) HOUSING (Not serviced) SEAL RING, retaining (Not serviced) WASHER (Not illustrated) KNOB WASHER (Not serviced)

4

ALLIS-CHALMERS

180

640 LOADER 81644 FORKLIFT HYDRAULIC SYSTEM

INLINE FLOW CONTROL ASY.

10

FILTER ASY., RESERVOIR

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

181

HYDRAULIC SYSTEM

INLINE FLOW CONTROL ASY. ITEM

NUMBER 1017650

1 2 3 4 5 6 7

8 9 10

QTY. 1

1 1 1 1 1 1

1 1 1 1019732

DESCRIPTION CONTROL ASY., inline flow (Incl. Items 1 thru 12) CARTRIDGE SLEEVE FITTING ASY. (Use REPAIR KIT 1019732) PLUG, flow control PLUNGER WASHER SHIM *Use as req'd SHIM SHIM 0-RING (Use REPAIR KIT 1019732) SPRING KEY REPAIR KIT, flow control (Incl. Items 3,8 & O-RING on fitting)

FILTER ASY., RESERVOIR ITEM

NUMBER 1017412

1 2 3 4 5 6 7 8 9 10 11 12

1019772 1019773 1019774 1019775 1019776 1019777 1019778 1019779 950524 1019781 1019937

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION FILTER ASY., reservoir PIECE, bridge (Not serviced) O-RING COLUMN, magnetic BOLT CARTRIDGE 0-RING SPRING, bypass HOLDER, spring NUT, castelated PIN, split SPRING, top 0-RING

A

ALLIS-CHALMERS

182

640 LOADER & 644 FORKLIFT LOADER

LIFT ARMS

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

183

LOADER

LIFT ARMS ITEM

NUMBER

QTY.

1 2 3 4

1 2 2 1 2 2 2 2 4 2

11 12

1017466 1004080 2018402 1017533 2019582 922887 1001637 1017485 928179 922887 913743 1017559 1004136 1004110 1014773 928179 913743 1017619 913958 2018402 1017534

13 14

922200 1017553

3 1

15 16 17

1017246 1017816 925042 919423 1017247

1 1 1 2 1

5

6 7 8 9

10

18

1 2 6 6 12 1 2 4 1

DESCRIPTION ARM ASY., loader (Incl. Items 2 & 3) BUSHING, 2" I.D. x 2" lg.

BUSHING, 1-1/2" I.D. x 15/16" lg.

PIN, pivot, lift arm RING, snap FITTING, lube WASHER PIN, bucket RING, snap FITTING, lube WASHER (Use as req'd) LINK ASY. (Incl. Items 7 & 8) BUSHING, 1-1/2" I.D. x 1-7/16" lg.

BUSHING, 1-1/2" I.D. x 11/16" lg.

PIN, clevis RING, snap WASHER (Use as req'd) LINK ASY., tilt (Incl. Item 11) FITTING, grease BUSHING, 1-1/2" I.D. x 15/16" lg.

CYLINDER ASY., lift (Refer to LIFT CYLINDER ASY. group for component parts) CLAMP, cylinder CYLINDER ASY., bucket (Refer to BUCKET CYLINDER ASY. group for component parts) TUBE ASY., sight gauge ROD, sight gauge JOINT, ball, sight gauge NUT, 1/2NF BRACKET ASY., sight gauge

A

ALLIS-CHALMERS

184

640 LOADER & 644 FORKLIFT LOADER

CONTROLS - LOADER

TO CONTROL VALVE TILT CYL.

TO CONTROL VALVE LIFT CYL.

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

185

LOADER

CONTROLS - LOADER ITEM

NUMBER

QTY.

1

1017716 918266 919439 1009265 1009060 917379 922304 1008980 928219 918403 1017744 1017785 918403 913528 243416

1 1 1 1 1 2 1 1 2 2 2 2 2 2 1

2 3

4 5 6 7 8 9 10

DESCRIPTION LEVER ASY., loader control WASHER, plain, NUT, 3/8NC BUSHING, 1/2" I.D. x 2" lg.

BLOCK, pivot WASHER, plain, 1/2 NUT, 1/2NC BUSHING, 5/8" I.D. x 1-1/4" lg.

JOINT, ball, 3/8 NUT, jam, 3/8NF CABLE, control END ASY., cable NUT, jam, 3/8NF NUT, lock, 3i8NF KNOB, handle

A

ALLIS-CHALMERS

186

640 LOADER & 644 FORKLIFT FORKLIFT MAST

MAST ASSEMBLY 10 FT. & 14 FT. MAST

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

187

FORKLIFT MAST

MAST ASSEMBLY 10 FT. & 14 FT. MAST ITEM

1

2 3 4

5 6 7 8 9 10 • 11 12

13 14 15 16 17 18 19

20

NUMBER

QTY.

1 0 1019980 1 1019989 0 1017184 1 916601 4 2018328 2 2 2014764 2019967 0 2018215 2 2018308 2018307 2014642 2 927630 2 2018207 2 915275 2 2015521 2 916343 1 919332 1 1017344 1 1018130 0 1 1019990 904209 2 910308 4 1021429 1 901501 1 2020059 1 2019418 1 2019419 0 921279 1 1004080 2 919433 1 904208 1 919423 1 2 1009723 2 922949 2 1003557 0 1003559 2 924455 1 2018509

DESCRIPTION ** 0 1 0 1 1 4 2 0 2 2

2 2 2 2 2 1 1 0 1 1 2 4 1 1 1 0 1 1 2 1 1 1 2 2 0 2 2 1

MAST GROUP (10 Ft.)(Machinery Item) MAST GROUP (14 Ft.)(Machinery Item) RAIL ASY., inner RAIL ASY., inner SPACER NUT, jam 1"NF ANCHOR, chain CHAIN, lift (Incl. PINS) CHAIN, lift (Incl. PINS) PIN LINK, repair, lift chain PLATE, link BEARING, roller PIN, spirol, 1/4 x 2-1/2 ROLLER ASY., chain (Incl. Item 5) FITTING, grease, 1/8 - 65 ° PIN, roller chain CAPSCREW, 3/4NF x 6, gr. 5 LOCKWASHER, 3/4 RAIL ASY., outer RAIL ASY., outer U-BOLT WASHER NUT SPACER, cylinder NIPPLE, pipe, 1/2 close REGULATOR, flow 15 GPM CYLINDER ASY., lift (Refer to CY L. ASY. for Components) CYLINDER ASY., lift (Refer to CYL. ASY. for Components) ELBOW, 90 ° BUSHING, mast pin mounting CAPSCREW, 1/2NF x 2, gr. 5 LOCKWASHER, 1/2 NUT, 1/2NF PIN, tilt cylinder PIN, spirol 1/4 x 1-1/2 DECAL (10 Ft.)(Not Illustrated) DECAL (14 Ft.)(Not Illustrated) DECAL, logo (Not Illustrated) SERVICE KIT, wear plate (Incl. WEAR PLATES & INST. SHEETS)

* 10 Ft. Mast ** 14 Ft. Mast

ALLIS-CHALMERS

188

640 LOADER & 644 FORKLIFT FORKLIFT MAST

MAST ASSEMBLY 21 FT. MAST

14

9

6 IA ,0

7

I6 I t

22

4 t 3 i° 2e

4 3 ®2

21 1

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

189

FORKLIFT MAST

MAST ASSEMBLY 21 FT. MAST ITEM 1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

NUMBER

QTY.

1 1 1017190 1 1017184 916601 4 2018328 2 2 2019543 2018215 2 2018308 2018307 2 2014642 2 2018207 927630 2 2 2015521 2 915275 1 916343 1 919332 916406 16 16 904209 2 2019784 1 2019429 1 1019987 1 2015518 2015519 1 1 927629 1 1001856 1 2020059 1 2019545 2 1004080 1009723 2 2 922949 2 924455 2 1003560 1 2018509

DESCRIPTION MAST ASY. (21 Ft.)(Machinery Item) RAIL, inner SPACER NUT, jam 1"NF ANCHOR, chain CHAIN, lift PIN, lift chain LINK, repair lift chain PLATE, link BEAR ING, chain roller ROLLER ASY., chain (Incl. Item 5) PIN, spirol, 1/4 x 2-1/2 PIN, roller chain FITTING, lube, 1/8-65 ° CAPSCREW, 3/4NF x 6, gr. 5 LOCKWASHER, 3/4 CAPSCREW, 5/8NF x 1-3/4, gr. 5 LOCKWASHER, 5/8 ANCHOR ASY., chain RAIL ASY., second section RAIL ASY., outer BRACKET, cylinder mounting PIN, cylinder PIN, spirol, 1/4 x 2 TUBE ASY. REGULATOR, flow, 15 GPM CYLINDER ASY., lift (Refer to CYL. ASY. for Components) BUSHING, mast pin mounting PIN, tilt cylinder PIN, spirol 1/4 x 1-1/2 DECAL, logo (Not Illustrated) DECAL, 21 (Not Illustrated) SERVICE KIT, wear plate (Incl. WEAR PLATE & INSTR. SHEETS)

A

ALL1S-CHALMERS

190

640 LOADER & 644 FORKLIFT CAB

HEATER FIELD INSTALLATION

FUSE BLOCK

14

4

13 rY,10 11

sf

A

ALLIS-CHALMERS

12 ,••••••■

640 LOADER & 644 FORKLIFT

191

CAB

HEATER FIELD INSTALLATION ITEM 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

NUMBER

QTY.

1012517 1 916964 8 4 916622 1019261 1 1019262 1 925592 4 925238 3 921911 4 2 920169 916650 1 904271 2 1014624 2 1012519 1 1014622 1 1014621 1 930871 3 1 2020415 1 901839 2 901484 1

DESCRIPTION HEATER ASY. LOCKWASHER, 1/4 NUT, 1/4NC BRACKET, mounting, L.H. BRACKET, mounting, R.N. SCREW, taptite, 3/4 x 1/4 FITTING, hose, 3/8NPT x 5/8 I.D. CLAMP, hose TEE, 1/2NPT NIPPLE, 1/2 x 4 BUSHING, 1/2 HOSE, heater, 5/8 I.D. SWITCH & KNOB WIRE, fuse to switch WIRE, switch to heater motor TIE WRAP FUSE, 15 amp (Obtain locally) VALVE, shut-off, 90° BUSHING, 1/4 x 1/2 NIPPLE, 1/4 x 4

A

ALLIS-CHALMERS

192

640 LOADER & 644 FORKLIFT CAB

HEATER ASY.

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

193

CAB

HEATER ASY. ITEM

NUMBER

1 2 3 4 5 6 7

1012517 1012678 1012679 1012680 1012681 1012682 1012683 1012684

QTY. 1 1 1 1 1 1 1 2

DESCRIPTION HEATER ASY. SHELL COVER CORE GASKET MOTOR FAN NIPPLE

A

ALLIS-CHALMERS

194

640 LOADER & 644 FORKLIFT CAB

DEFROSTER FAN

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

195

CAB

DEFROSTER FAN ITEM

NUMBER

1 2 3 4

1005724 1007839 1017843 919011 917365 916621

QTY. 1 1 1 4 4 4

DESCRIPTION FAN ASY., 12 volt FUSE, 10 amp (Not illustrated) WIRE SCREW, No. 1ONC x 5/8 LOCKWASHER, No. 10 NUT, No. 1ONC

A

ALLIS-CHALMERS

196

640 LOADER & 644 FORKLIFT ATTACHMENTS

BUCKETS - LOADER

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

197

ATTACHMENTS

BUCKETS - LOADER ITEM 1

2 3 4 5 6 7

NUMBER

QTY.

1

0

0

1

1017738 2017868 2015516 913105 924681 916966 919423

1 0 0 1 7 7 7 7 7 7 14 14 14 14

DESCRIPTION BUCKET ASY., loader, 3/4 cu. yd. (Order from MACHINERY) BUCKET ASY., loader, 1 cu. yd. (Order from MACHINERY) BLADE, bucket BLADE, bucket TOOTH CAPSCREW, 1/2NF x 1-1/2 CAPSCREW, 1/2N F x 2-1/2 LOCKWASHER, 1/2 NUT, 1/2NF

A

ALLIS-CHALMERS

198

640 LOADER & 644 FORKLIFT ATTACHMENTS

MANURE FORK

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

199

ATTACHMENTS

MANURE FORK ITEM

NUMBER

QTY.

DESCRIPTION

1 2 3

1015992 1016003 921973 916956 916965 916950 1016131 920415 916965 916950

1 11 11 22 11 11 1 6 6 6

BACK ASY., manure TINE CAPSCREW, 3/8NC x 2-3/4 WASHER, 13/32 x 3/4 x 16 Ga. LOCKWASHER, 3/8 NUT, 3/8NC PAN ASY., dirt CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC

4 5

A

ALLIS-CHALMERS

200

640 LOADER & 644 FORKLIFT ATTACHMENTS

PALLET FORK

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

201

ATTACHMENTS

PALLET FORK ITEM

NUMBER

QTY.

1 2 3

1016117 2019424 923161 916966 916951 920328 916966 916951 2018894

1 2 2 2 2 4 4 4 2

4

5

DESCRIPTION CARRIAGE ASY. SHAFT, fork CAPSCREW, 1/2NC x 4-1/2 LOCKWASHER, 1/2 NUT, 1/2NC CAPSCREW, 1/2NC x 1-1/2 LOCKWASHER, 1/2 NUT, 1/2NC TINES, carriage

A

ALLIS-CHALMERS

202

640 LOADER & 644 FORKLIFT ATTACHMENTS

GRAPPLE FIELD INSTALLATION

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

203

ATTACHMENTS

GRAPPLE FIELD INSTALLATION ITEM

NUMBER

1 2 3 4 5 6 7 8

1016184 1016380 1014775 545005 1016381 1016382 1014743 921965 916965 925621 247336 255018

9 10 11 12 13 14 15

QTY.

1 1 2 4 1 1 1 1 1 2 1 1 1 4 9002032 2 920690

2

DESCRIPTION GRAPPLE ASY. CYLINDER ASY., hydraulic PIN, cylinder, mount RING, retainer HOSE ASY. HOSE ASY. SPACER CAPSCREW, 3/8NC x 1 LOCKWASHER, 3/8 CLAMP COUPLER, female COUPLER, male LUG (Not Serviced) LUG (Not Serviced) FITTING, grease, 1/8 str. (Pkg. of 10) (Not illustrated) ELBOW, 45° (Not illustrated)

A

ALLIS-CHALMERS

204

640 LOADER & 644 FORKLIFT ATTACHMENTS

THERMOSTART

10 THERMOSTART

1. DD 2.

4-- 15 Sec.

0 Start

9

A DANGER Do not use starting fluid (ether) with thermostart or glow plug—explosion could result.

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

205

ATTACHMENTS

THERMOSTART ITEM

NUMBER

1 2

2080137 1017126 251326 251327 1017122 1005072 1005073 1017123 925615 921985 916965 1014415 253320 253321 1017128 1017129

3 4 5 6

7 8 9 10

QTY. 1 1 2 2 1 1 3 1 1 1 1 1 1 1 1 1

DESCRIPTION HEATER, thermostart TUBING (60" long) NUT FERRULE CONNECTOR, banjo BOLT WASHER VALVE, check CLAMP CAPSCREW, 3/8NC x 1 LOCKWASHER, 3/8 WIRE (10" long) SWITCH CAP DECAL, warning DECAL, thermostart

A

ALLIS-CHALMERS

206

640 LOADER & 644 FORKLIFT ATTACHMENTS

RETURN TO DIG

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

207

ATTACHMENTS

RETURN TO DIG ITEM

NUMBER

1

1016909

1

2 3

1018332 1018349 925003 1018363 1017922 1017841 923701 927537 926919 925003 930871

1 1 4 1 1 1 1 1 1 1 4

4 5 6 7 8 9

QTY.

DESCRIPTION SPOOL, release positioner (Refer to R E LEASE SPOOL ASY. for component parts) LEVER ASY., bucket indicator COVER ASY., switch SCREW, taptite, 1/4NC x 1/2 TUBE ASY., indicator SWITCH HARNESS, wire CAPSCR EW, 3/8NC x 2 NUT, lock, 3/8NC CLAMP, harness SCREW, taptite, 1/4NC x 1/2 WRAP, tie

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

208 RECOMMENDED DEALER STOCK

NOTE: This parts stock list indicates those items recommended to service FIVE units.

QTY. 1 1 1 1 1 1 4 1 1 4 1 1 1 1 1 1 1

PART NO. 237946 251294 251397 257236 1001199 1014120 *1017401 *1017744 *1017745 *1019719 *1019725 *1019775 *1019848 *1019850 *1019863 1167808 2080106

DESCRIPTION FILTER, fuel WASHER ELEMENT, fuel FILTER ASY., fuel BUSHING FILTER ASY. ELEMENT, oil CABLE, control CABLE, control NOZZLE GASKET, cyl. head CARTRIDGE GASKET STUD GASKET SET, major ELEMENT, air RING SET

A

ALLIS-CHALMERS

640 LOADER & 644 FORKLIFT

`NUMERICAL INDEX IS LOCATED AT THE BEGINNING OF PUBLICATION FOLLOWING THE ALPHABETICAL INDEX'.

A

ALLIS-CHALMERS

209