ALLIS CHALMERS 540 ARTICULATED 4 WHEEL DRIVE WHEEL LOADER PARTS MANUAL 95005080 - PDF DOWNLOAD

PARTS CATALOG ALLIS-CHALMERS

540 articulated 4-wheel drive loader

LITHO U.S.A.

FORM 9005080 APRIL 1977

FOREWORD

ALPHABETICAL INDEX The alphabetical index is located at the front of this catalog. It is used to locate major groups, assemblies and components.

NUMERICAL INDEX The numerical index is located at the end of this catalog and indicated on which page or pages a part number appears.

ILLUSTRATIONS All illustrations are located on the left hand page with the text on the right.

Except for some common hardware, all parts are identified with an item number which corresponds to the "item" column on the text page. This is followed by the part number, quantity and description.

HARDWARE Common hardware not identified such as bolts, nuts, cotter pins and lube fittings, are listed indented in the text beneath the item which they attach or fit into. Common hardware listed indented beneath an item is NOT included unless specified. Example: (Incl. BOLT, LOCKWASHER & NUT).

ORDERING PARTS Be sure to refer to both the text and the illustration to assure ordering the correct part.

The Plus "+" sign preceding various numbers in the Numerical Index, shown at the end of this book, indicates those which are new since the last issue of the 540 Loader Parts Catalog Form 1013006.

G

ALLIS-CHALMERS INDUSTRIAL TRACTOR OPERATION BOX 512, MILWAUKEE, WIS. 53201

540 LOADER INDEX AIR INTAKE & EXHAUST Air Cleaner Diesel

Gas Air Cleaner Asy. Diesel Gas Manifolds Intake & Exhaust Diesel Gas Muffler Diesel Gas ATTACHMENTS Bucket Loader

Blades

Carriages 48" Shaft Mount

64" Hook Fork Mount Cold Start Kit ...

Counterweight Conversion Grapple Field Installation Lift Tines Hook & Shaft Mount

Manure Fork Mounting Kit Backhoe & 3 Pt. Hitch Fork Lift Tilt Cylinder Asy. (Refer to HYDRAULIC Section) Noise Package

R.O.P.S. Loader & Cab Loader R.O.P.S. 3 Pt. Hitch Field Installation Vandalism Kit Field Installation BACKHOE Backhoe Assembly Cylinder Asy.'s (Refer to HYDRAULIC Section) Valve Assembly (Refer to HYDRAULIC Section)

41 39 41 39

35 37 35 37

201 201 207 207 195 213 189 203 205 197 199

191 209 211 193

181

CAB .

Cab Assembly Defroster Fan Field Installed

Heater Field Installation Heater Assembly

A

AWS-CHALMERS

173 179 177 175

540 LOADER

III INDEX

COOLING SYSTEM Radiator & Cooler Diesel & Gas Water Pump Diesel Gas Belt, Fan Blade, Fan Thermostat DRIVE TRAIN Axle — Trunnion & Motor Power Module Motor Asy., Front Parking Brake

Planetary Wheel & Motor Power Module Tool Module Tires Front & Rear

ELECTRICAL & INSTRUMENTS Distributor .......... .

Electrical System Wiring & Battery Diesel Gas Engine Electrical System Alternator, Diesel & Gas

Alternator & Starter Mount, Diesel & Gas Carburetor, Gas Ignition, Gas Starter & Drive — Ford Diesel Gas Instruments

Gauges & Battery

47 43 45 43,45 43,45 43,45 93 103 99 95 97 105 .

75 61 63 73 67 77 79

. •

69 71 65

Iv

540 LOADER

INDEX ENGINE Diesel Balancer Camshaft Crankshaft Cylinder Block Cylinder Head

Engine Replacement Exhaust Valve

Flywheel Gasket Sets

Lower Service Upper Service Gear, camshaft Gear, crankshaft Indicator, oil level Intake Valve Lubricating System Oil Pan

Oil Pump Oil Filter Piston & Connecting Rod Pulley, crankshaft Push Rod, Valve Shaft, rocker arm

Short Block Sleeve, cylinder Tappet, valve Timing Gear Cover .

Valve Operating Mechanism

Camshaft

Crankshaft Cylinder Block Cylinder Head Engine Replacement

Exhaust Valve Flywheel Gasket Sets Lower Service .

Upper Service Gear, camshaft Gear, crankshaft Governor Control

Indicator, oil level Intake Valve Lubricating System Oil Pan

Oil Pump Oil Filter Piston & Connecting Rod Pulley, crankshaft Push Rod, valve Ring Gear

Shaft, rocker arm Short Block Sleeve, cylinder Tappet, valve

Timing Gear Cover Valve Operating Mechanism

17 13 11 7 9 7 9 11 5 3 13 11 7 9 15 15 7 13 11 13 13 7 9 13 17 13

29 27 23 25 23 25 27 21 19 29 27 33 23 25 31 31 23 29 27 29 27 29 23 25 29 33

29

540 LOADER

V INDEX

FORK LIFT Mast 187 10 Ft. & 14 Ft. Lift Cylinder Asy. (Refer to HYDRAULIC Section) FUEL SYSTEM Controls, Diesel & Gas Fuel Shut-off & Throttle 59 Fuel Injection System, Diesel 57 Lines.

49 Pump — Housing & Drive 53 Pump — Transfer, Head & Rotor 59 Fuel Pump, Gas 55 Fuel Tank & Lines HYDRAULIC SYSTEM Auxiliary Hydraulics 171 Field Installation Control Valve 127 Loader & Fork Lift 153 Power Steering 125 Control Valve & Cylinders Cylinder Asy. 147 Backhoe 137 Lift, 10 Ft. & 14 Ft 139 Loader Lift 139 Loader Tilt 141 Power Steering 143 Stabilizer 145 Swing 149 Tilt 151 Filter Asy. ... .

Flow Control 165 Bi-Directional In-Line 115 Flow Control — In Line

155 Foot Control 113 Gear Pump Hydraulic Group 135 Backhoe 169 3 Pt. Hitch Oil Filter 165 In Tank Reservoir Oil Reservoir 167 Diesel & Gas 121 Piston Pump, front 117 Piston Pump, rear

157 Pump Control 107 Pump Drive Power Steering 159 Front Axle 161 Front Console 163 Rear Axle

151 Selector Valve Asy. Steering Column 153

Power Steering 109 Triple Pump Asy. 111 Triple Pump Package

Valve Asy. 129 Backhoe Valve Section 131 4—Way Boom & Dipper

133 4—Way Swing, Bucket & Stabilizer LIFT ARMS 185 Lift Arms & Cylinders 214 NUMERICAL INDEX SHEET METAL, FRAME & SEAT 85 Control Handles 91 Decals Frame Asy. Front 83 81 Rear 87 Hood, Grille & Cowl

89 Seat

ALUS-CHALMERS

2

540 LOADER ENGINE

GASKET SET UPPER SERVICE MOD

10

A

ALLIS-CHALMERS

540 LOADER

3

ENGINE

GASKET SET ITEM

1 2 3 4 5 6 7 8 9 10 11

NUMBER

QTY.

UPPER SERVICE 540D

DESCRIPTION

1017365

1

GASKET SET, upper service

1013146 1013087 1017366 1013116 1013084 1017367 1010740 1010683 1013129 1013065 1017368

1 1 1 1 8 4 5 1 8 1 2

GASKET, manifold GASKET, rocker cover GASKET, rocker vent GASKET, water outlet SEAL, valve stem SEAL, injector nozzle SEAL, push rod & rocker cover GASKET, push rod cover WASHER, leak-off line GASKET, head PLUG, rod arm shaft

A

ALLIS-CHALMERS

4

540 LOADER ENGINE

GASKET SET LOWER SERVICE MOD

A

ALL1S-CHALMERS

540 LOADER

5

ENGINE

GASKET SET ITEM

1 2 3 4 _ 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

NUMBER

QTY.

1010909

1

GASKET SET, lower service

1010554

1 1 1 1 1 1 2 1 1 1 2 1 1 1 3 2 1 1 1 1 3 3 1 1 1 2 1 1

GASKET, frt. cover GASKET, frt. cover GASKET, ftt. cover SEAL ASY. GASKET GASKET PLUG GASKET GASKET GASKET SEAL GASKET GASKET GASKET PLUG SEAL GASKET GASKET, oil pan GASKET SEAL SEAL PLUG SEAL GASKET GASKET PLUG GASKET GASKET

1010580

1010705 1010746

1010895 1010605 1010747 1010688 1010789 1010751 1010744 1010743 1010811 1010806

LOWER SERVICE MOD

DESCRIPTION

A

ALLIS-CHALMERS

6

540 LOADER ENGINE

CYLINDER BLOCK 540D

14

L

ALUS-CHALMERS

540 LOADER

7

ENGINE

CYLINDER BLOCK MOD ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

NUMBER 1013155 1010554 1010552 1010553 1010555 1013065 1010741 1012636 1010743 1010744 1010697 1010724 1013101 1013102 1010682 1010683 1012651 1010579 1010580 1012636 1010581 1010896 1010899 1010763 1010559 920649

1013062 1014988

QTY. 1 4 2 2 2 1 1 4 3 3 1 1 1 1 1 1 3 1 1 6 1 2 2 1 1 1 1 1

DESCRIPTION BLOCK ASY., cylinder PLUG, oil line PIN, dowel PIN, dowel PLUG, oil line GASKET, cylinder head PLATE, cover rear BOLT, rear cover PLUG SEAL, cyl. block INDICATOR, oil level TUBE, oil level indicator PIPE ASY., oil filler CAP ASY., oil filler & breather COVER, push rod GASKET, push rod cover BOLT, cover COVER, cam bearing GASKET, cam rear cover BOLT, cover to block PLATE, camshaft thrust BOLT, plate cylinder WASHER, camshaft FILTER, oil COVER, timing pin (Not shown) BOLT, 7/16NC x 1-3/8 (Not shown) COVER, pump gear housing (Not serviced) GASKET, pump cover (Not serviced) BLOCK ASY., short ENGINE REPLACEMENT

A

ALLIS-CHALMERS

8

540 LOADER ENGINE

CYLINDER HEAD 540D

- 15

KIT, EXHAUST ONLY

8 EXHAUST 9 INTAKE

540 LOADER

ENGINE

9 CYLINDER HEAD

ITEM 1 2 3

4 5

6 7 8 9 10 11 12 13 14 15 16 17

NUMBER 1013086 1013087 1015737 1010730 1012639 1010740 1015585 1013066 1013067 1013068 1013064 1010648 1013074 1013071 1013072 1013073 1010657 1015735 1012699 1010680 1012757 1013077 1013084 1013082 1010737 1015736 1015579

QTY. 1 1 2 2 2 2 1 8 10 1 1 4 4 4 4 4 8 4 4 8 8 8 8 4 4 4 4

540D DESCRIPTION COVER, valve rocker arm GASKET, cover STUD, 3/8NC x 1-1/2 SEAL, stud NUT GROMMET CAP ASY., rocker cover BOLT, head, 1/2NC x 2-3/4 BOLT, head, 1/2NC x 4-21/32 BOLT, head, 1/2NC x 7-1/4 HEAD ASY., cylinder BUSHING, exhaust valve guide BUSHING, intake valve guide VALVE, exhaust WASHER, flat (exhaust only) VALVE, intake SPRING, valve RETAINER, intake RETAINER, exhaust KEY, valve spring LOCK, valve spring SEAL, valve stem SEAL, valve stem CAP, valve stem LOCKING KIT, exhaust valve (Ind Items 10, 11, 12, 13 & 14) SLEEVE (Not shown) INSERT, valve seat (Not shown)

A

ALLIS-CHALMERS

10

540 LOADER ENGINE

CRANKSHAFT 540D

FLYWHEEL MOD

A

ALLIS-CHALMERS

540 LOADER

ENGINE

11 CRANKSHAFT 540D

ITEM 1 2

3

4 5 6 7 8 9 10 11 12

NUMBER 1013176 1013187 1013188 1013189 1013190 1013192 1013193 1013194 1013195 1010605 1013191 1010584 1010890 1015727 1010586 1010904 1010905 916226 1013196 1015738 1013096

QTY. 1 4 4 4 4 2 2 2 2 2 2 1 1 1 1 1 4 1 1 2 2

DESCRIPTION CRANKSHAFT ASY., w/ Plug BEARING, main, front & rear (Std.) BEARING, main, front & rear (.001") BEARING, main, front & rear (.002") BEARING, main, front & rear (.003") BEARING, main, center (Std.) BEARING, main, center (.001") BEARING, main, center (.002") BEARING, main, center (.003") SEAL, rear main SEAL, rear main (.010) GEAR, crankshaft KEY, woodruff, 5/32 x 5/8 PULLEY, crankshaft HUB, crankshaft WASHER BOLT, pulley to hub BOLT, hub to crankshaft BOLT, main cap SEAL, crank, rear (Formed) SEAL, crank, rear (Rope)

FLYWHEEL 5400 ITEM 1 2 3 4 5 6 7

NUMBER

QTY.

1010619 1012637 1010620 1010621 920677 918199 920676 918199 1010623

1 6 1 1 4 4 3 3 1

DESCRIPTION FLYWHEEL - less bearing BOLT, 7/16NF x 1-5/8 (self-locking) RING, gear - flywheel HOUSING (Not shown) BOLT, 7/16NC x 1-1/4 (Not shown) WASHER, 7/16 BOLT, 7/16NC x 1 (Not shown) WASHER, 7/16 SEAL, flywheel housing (Not shown)

A

ALLIS-CHALMERS

12

540 LOADER ENGINE

PISTON & CONNECTING ROD 540D

VALVE OPERATING MECHANISM 5400

A

ALLIS-CHALMERS

540 LOADER

13

ENGINE

PISTON & CONNECTING ROD MOD ITEM

NUMBER

QTY.

1

1013165 1015722 1010576 1010575 1015032 1015719 1013156 1013157 1013159 1013160 1013166 1013167 1010572 1015033 1013161 1013163 1013164 1015720 1015721

4 4 8 8 4 4 4 4 4 8 8 8 8 8 2 2 2 2 2

2 3

4 5 6

7

DESCRIPTION ROD ASY., connecting BUSHING BOLT, connecting rod NUT, connecting rod PISTON SET (Incl. Items 4 & 5) PISTON SET (.005) (Incl. Items 4 & 5) PISTON SET (.010) (Incl. Items 4 & 5) PISTON SET (.020) (Incl. Items 4 & PIN, piston RETAINER, pin BEARING SET, connecting rod (Std.) BEARING SET, connecting rod (.001) BEARING SET, connecting rod (.002) BEARING SET, connecting rod (.003) RING KIT, piston (Std.) RING KIT, piston (.010) RING KIT, piston (.020) RING KIT, piston (.030) RING KIT, piston (.040)

VALVE OPERATING MECHANISM MOD ITEM

NUMBER

QTY.

1

1013085 1010811 1010733 1010726 1013083 918452 1010732 1010727 1012638 1010736 1013080 1015583 1010729 1010624 1015581 1015580 1013171 1010578 1010890 1010889

1 1 2 2 1 2 2 2 4 3 8 8 8 8 4 2 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

DESCRIPTION TUBE, rocker arm shaft oil inlet SEAL, oil inlet tube BRACKET, inlet & outlet tube SUPPORT, rocker arm SHAFT, rocker arm PIN, cotter, 1/8 x 1 PLUG, rocker shaft SUPPORT, inter rocker arm BOLT, rocker & support to cyl. hd.

SPRING, arm locating ARM ASY. PLUG, rocker arm ROD, valve push VALVE, tappet WASHER WASHER CAMSHAFT GEAR, camshaft KEY, 5/8 x 5/32, woodruff BOLT, gear to shaft

A

ALLIS-CHALMERS

14

540 LOADER ENGINE

LUBRICATING SYSTEM OIL PUMP MOD

LUBRICATING SYSTEM OIL PAN 540D

A

ALLIS-CHALMERS

540 LOADER

15

ENGINE

LUBRICATING SYSTEM OIL PUMP 540D

ITEM NUMBER QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11

1010745 1013115 1010753 1013092 1015584 1010751 1010752 1012643 916602 1010747 1010748 1010749

1 1 1 1 1 1 1 2 4 1 1 1

PUMP, oil SHAFT, oil pump SCREEN & COVER GASKET TUBE ASY. SEAL, oil filler inlet tube CONNECTOR, oil pump BOLT NUT, 3/8NF GASKET SPRING, oil pump PLUNGER, oil pump

LUBRICATING SYSTEM OIL PAN 540D ITEM 1 2 3 4

NUMBER

QTY.

1010684 1010688 1012641 1013098 1013099

1 1 20 1 1

DESCRIPTION PAN ASY., engine oil GASKET SCREW, washer PLUG, drain GASKET, drain plug

A

ALLIS-CHALMERS

16

540 LOADER ENGINE

TIMING GEAR COVER 540D

BALANCER 540D

A

ALUS-OULLMERS

540 LOADER

17

ENGINE

TIMING GEAR COVER MOD ITEM

NUMBER

QTY.

1 2 3 4

1010554 1013110 1013095 1013066

1 1 1 8

DESCRIPTION GASKET, front cover COVER ASY., front (Incls. Camshaft & Gear) SEAL, crankshaft front oil BOLT, cover

BALANCER MOD ITEM

NUMBER

QTY.

1 2 3 4

1013181 1013175 1013178 1013179 1013180 1013186 1015728 1013182 1013184 1013183 1013185 1015723 1015725 1015724 1015726 916964

1 1 1 1 2 4 4 1 1 1 1 2 1 1 2 2

5 6 7 8 9 10 11 12 13

DESCRIPTION SUPPORT, dynamic balance BALANCER ASY. GEAR, balance drive GEAR, balance driven SCREW, 7/16NF x 3/8 WASHER, thrust BEARING ASY. BOLT, R.N. RETAINER, R.H. BOLT, L.H. RETAINER, L.H. SHAFT, engine balance BAFFLE, dynamic balance SLINGER, crankshaft oil BOLT, 1/4NF x 9/16 LOCKWASHER, 1/4

18

540 LOADER ENGINE

GASKET SET UPPER SERVICE 540G

14

10

A

ALLIS-CHALMERS

540 LOADER

19

ENGINE

GASKET SET ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NUMBER

QTY.

1010910 1010683 1010735

1 1 1 1 1 1 2 3 1 1 1 4 2 1 1

1010730 1010740 1010797 1010807 1010731 1010732 1010557

UPPER SERVICE 540G

DESCRIPTION GASKET SET, upper service GASKET GASKET GASKET GASKET SEAL, o-ring GROMMET GROMMET GASKET, head 7/16 dia.

GASKET GASKET SEAL PLUG GASKET GASKET, head 1/2 bolt

A

ALUS-CHALMERS

20

540 LOADER ENGINE

GASKET SET LOWER SERVICE 540G

A

ALLIS•CHALMERS

540 LOADER

21

ENGINE

GASKET SET LOWER SERVICE 540G

ITEM NUMBER QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1010909 1010554

1010580

1010705

1010746

1010895 1010605 1010747 1010688 1010789 1010751 1010744 1010743 1010811 1010806

1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 3 2 1 1 1 1 3 3 1 1 1 2 1 1

GASKET SET, lower service GASKET, front cover GASKET, front cover GASKET, front cover SEAL ASY. GASKET GASKET PLUG GASKET GASKET GASKET SEAL GASKET GASKET GASKET PLUG SEAL GASKET GASKET, oil pan GASKET SEAL SEAL PLUG SEAL GASKET GASKET PLUG GASKET GASKET

A

ALLIS-CHALMERS

22

540 LOADER ENGINE

CYLINDER BLOCK 540G

16

11)1111)

A

ALL1S-CHALMERS

540 LOADER

23

ENGINE

CYLINDER BLOCK 540G ITEM

NUMBER

QTY.

1

1010551 1010895 1010552 1010553 1010555 1010557 1010741 1012642 1010742 1010743 1010744 1010697 1010724 1010721 1010722 1010682 1010683 1012651 1010579 1010580 1012636 1010581 1010896 1010899 1010763 1010764 1010559 1012635 1010550 1011216

1 4 1 1 2 1 1 2 1 3 3 1 1 1 1 1 1 3 1 1 6 1 2 2 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

DESCRIPTION BLOCK ASY., cylinder PLUG, core hole PIN, dowel PIN, dowel PLUG, oil line GASKET, cylinder head PLATE, cover rear BOLT COCK ASY. PLUG SEAL, camshaft tube hole INDICATOR, oil level TUBE, oil level indicator PIPE ASY. CAP ASY., oil filler COVER, push rod GASKET, cover push rod BOLT, cover COVER, camshaft rear bearing GASKET, camshaft cover BOLT, cover to block PLATE, camshaft thrust BOLT, plate, cylinder WASHER FILTER, oil INSERT, filter mtg. bolt COVER, timing pin (Not shown) BOLT, cover blk (Not shown) BLOCK ASY., short ENGINE REPLACEMENT

A

ALLIS-CHALMERS

24

540 LOADER ENGINE

CYLINDER HEAD 540G

14 11 32 / 4 15 11 KIT, EXHAUST ONLY 10 8 EXHAUST

9

INTAKE

A

ALLIS-CHALMERS

540 LOADER

25

ENGINE

CYLINDER HEAD 540G ITEM 1 2 3

4 5 6 7 8

9 10 11 12 13 14 15 16 17

NUMBER 1010739 1010735 1012640 1010730 1012639 1010740 1010723 1010884 1010556 1010648 1010646 1012739 1012740 1012741 1010647 1010657 1010658 1012699 1010680 1012757 1010731 1012760 1010737 1010666 1010558

QTY. 1 1 2 2 2 2 1 12 1 8 4 4 4 4 4 8 4 4 8 8 8 4 4 4 4

DESCRIPTION COVER, valve rocker arm GASKET, cover STUD, 3/8NC x 1-1/2 SEAL, stud NUT GROMMET CAP ASY., rocker cover BOLT, head HEAD ASY., cylinder BUSHING, valve guide VALVE, exhaust VALVE, exhaust, .003 0/S VALVE, exhaust, 015 0/S VALVE, exhaust, .030 0/S VALVE, intake SPRING, valve RETAINER, intake RETAINER, exhaust KEY, valve spring LOCK, valve spring SEAL, valve stem CAP, valve stem LOCKING KIT, exhaust valve (Inds. Items 10, 11, 12, 13 & 14) SLEEVE (Not shown) INSERT, valve seat (Not shown)

A

ALLIS-CHALMERS

26

540 LOADER ENGINE

CRANKSHAFT 540G

10

FLYWHEEL 540G

A

ALLIS-CHALMERS

540 LOADER

27

ENGINE

CRANKSHAFT 540G ITEM

NUMBER

1 2

1010582 1010587 1010588 1010589 1010603 1010604 1010606 1010607 1010610 1010613 1010616 1010605 1010584 1010890 1010585 1010904 1010586 1010905 916226 1010906 1010705

3

4 5 6 7 8 9 10 11 12

QTY. 1 4 4 4 4 4 2 2 2 2 2 2 1 1 1 1 1 4 1 6 2

DESCRIPTION CRANKSHAFT ASY. BEARING, main, front & rear (Std.) BEARING, main, front & rear (.0011 BEARING, main, front & rear (.002") BEARING, main, front & rear (.010") BEARING, main, front & rear (.020") BEARING, main, center (Std.) BEARING, main, center (.001") BEARING, main, center (.002") BEARING, main, center (.010") BEARING, main, center (.020") SEAL, rear main GEAR, crankshaft KEY, woodruff, 5/32 x 5/8 PULLEY, crankshaft WASHER HUB, crankshaft BOLT, pulley to hub BOLT, 5/8NF x 1-1/4 BOLT, main cap SEAL, crank, rear

FLYWHEEL 540G ITEM

NUMBER

QTY.

1 2 3 4 5

1010619 1012637 1010620 1010621 920677 918199 920676 918199 1010623

1 6 1 1 4 4 3 3 1

6 7

DESCRIPTION FLYWHEEL - less bearing BOLT, 7/16NF x 1-5/8 (self-locking) RING, gear - flywheel HOUSING (Not shown) BOLT, 7/16NC x 1-1/4 (Not shown) WASHER, 7/16 BOLT, 7/16NC x 1 (Not shown) WASHER, 7/16 SEAL, flywheel housing (Not shown)

A

ALLIS-CHALMERS

28

540 LOADER ENGINE

PISTON & CONNECTING ROD 540G

VALVE OPERATING MECHANISM 540G

9

5 12

10

15

14

11

A

ALUS-CHALIMERS

16

540 LOADER

29

ENGINE

PISTON & CONNECTING ROD 540G ITEM NUMBER QTY. DESCRIPTION 1 1010570 4 ROD ASY., connecting (Incl. Items 2 & 6) 2 1010576 8 BOLT, connecting rod 1010575 8 NUT, connecting rod 3 1010560 4 PISTON SET 1010561 4 PISTON SET (.020") I-- Incl. Items 4 & 5 1010562 4 PISTON SET (.030") 1010563 4 PISTON SET (.040") 4 1010564 4 PIN, piston 5 1010565 8 RETAINER, pin 6 1010571 8 BEARING SET, connecting rod (Std.) 1010572 8 BEARING SET, connecting rod (.002") 1010573 8 BEARING SET, connecting rod (.010") 1010574 8 BEARING SET, connecting rod (.020") 1010885 8 BEARING SET, connecting rod (.030") 1010886 8 BEARING SET, connecting rod (.040") 7 1010566 1 RING KIT, piston (Std.) 1010567 1 RING KIT, piston (.030") 1010568 1 RING KIT, piston (.020") 1010569 1 RING KIT, piston (.040")

VALVE OPERATING MECHANISM 540G ITEM

NUMBER

QTY.

1

1010734 1010811 1010733 1010726 1010728 918452 1010732 1010727 1012638 1010736 1010725 1010729 1010624 1012655 1012654 1010577 1010578 1010890 1010889

1 1 2 2 1 2 2 2 4 3 8 8 8 4 2 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

DESCRIPTION TUBE, rocker arm shaft oil inlet SEAL, oil inlet tube BRACKET, inlet & outlet tube SUPPORT, rocker arm SHAFT, rocker arm PIN, cotter, 1/8 x 1 PLUG, rocker shaft SUPPORT, inter rocker arm BOLT, rocker & support to cyl. hd.

SPRING, arm locating ARM ASY. ROD, valve push VALVE, tappet WASHER WASHER CAMSHAFT GEAR, camshaft KEY, 5/8 x 5/32, woodruff BOLT, gear to shaft

30

540 LOADER ENGINE

LUBRICATING SYSTEM OIL PUMP 540G

LUBRICATING SYSTEM OIL PAN 540G

A

ALLIS-CHALMERS

540 LOADER

31

ENGINE

LUBRICATING SYSTEM OIL PUMP 540G

ITEM NUMBER QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11

1010745 1010754 1010753 1010746 1010750 1010751 1010752 1012643 916602 1010747 1010748 1010749

1 1 1 1 1 1 1 2 4 1 1 1

PUMP, oil SHAFT, oil pump SCREEN & COVER GASKET TUBE ASY. SEAL, oil filler inlet tube CONNECTOR, oil pump BOLT NUT, 3/8NF GASKET SPRING, oil pump PLUNGER, oil pump

LUBRICATING SYSTEM OIL PAN 540G

ITEM NUMBER QTY. DESCRIPTION 1 1010684 1 PAN ASY. 2 1010688 1 GASKET 3 1012641 20 SCREW, washer 4 1013098 1 PLUG, drain 1013099 1 GASKET, drain plug

A

ALLIS-CHALMERS

32

540 LOADER ENGINE

TIMING GEAR COVER 540G

GOVERNOR CONTROL 540G

GOVERNOR COVER

0 0

0 0

C

1 19 13

A

ALUS-CHALMERS

I 17

•

.0

14

540 LOADER

33

ENGINE

TIMING GEAR COVER 540G ITEM

NUMBER

QTY.

1 2 3 4 5 6

1010554 1012712 1012713 1012714 1012700 1012649

1 1 1 1 1 8

DESCRIPTION GASKET, front cover COVER ASY., front (Incl. Camshaft & Gear) BUSHING (Not shown) PLUG, soft (Not shown SEAL, crank front BOLT, cover

GOVERNOR CONTROL 540G ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

NUMBER

QTY.

1010863 1012701 1012702 1012703 1012704 1012705 1012706 1012707 1012708 1012709 1012710 925593 1010865 1010822 1010826 922002 1012647 1010831 1010832 1010835 1012858

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION GOVERNOR, front cover asy. (Incl. Items 1 thru 11) CENTRIFUGAL ASY. SLEEVE & DRIVER BEARING, thrust BASE, fork RACE, governor RING, snap WEIGHT KIT, roller LEVER, governor SEAL, oil shaft FORK, governor PIN, 3/16 x 3/4 STRAP ASY., governor ROD ASY. ADAPTOR PIN, cotter SCREW ROD, governor to carburetor PIN, rod to engine (Not shown) PIN, clevis COMPENSATOR, governor

34

540 LOADER AIR INTAKE & EXHAUST SYSTEM

MANIFOLDS

INTAKE & EXHAUST MOD

A

ALLIS-CHALMERS

540 LOADER

35

AIR INTAKE & EXHAUST SYSTEM

MANIFOLDS INTAKE & EXHAUST 540D

ITEM NUMBER QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10

1013142 1013148 1013147 1013143 920649 913901 1013146 928897 1012650 1013137 1012634 917372 1010874

1 2 2 1 3 3 1 1 1 1 1 1 1

MANIFOLD, intake PLUG, intake manifold GASKET, intake manifold plug MANIFOLD, exhaust BOLT, 7/16NC x 1-3/8 NUT, 7/16NC GASKET, manifold CLAMP ASY. CLAMP SHIELD ASY., heat (Not Shown) BOLT, 5/16NC x 1-1/8 (Not Shown) NUT, 5/16NC MUFFLER ASY.

A

ALLIS-CHALMERS

36

540 LOADER AIR INTAKE & EXHAUST SYSTEM

MANIFOLDS

INTAKE & EXHAUST 540G

14

13 10

15

540 LOADER

37

AIR INTAKE & EXHAUST SYSTEM

MAN I FOLDS ITEM 1 2 3 4 5 6 7 8

9 10 11 12 13

14 15

NUMBER 1010796 1010797 1010889 919137 1010807 1010877 1010876 921969 916965 916602 1010874 930982 1010875 1012633 1012650 1012634 917356 1012652 917372 1010878 1011225

QTY. 1 1 6 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1

INTAKE & EXHAUST 540G

DESCRIPTION MANIFOLD, intake & exhaust GASKET, manifold BOLT PLUG, 1/8 pipe GASKET, carburetor to manifold ELBOW, muffler inlet GASKET, elbow BOLT, 3/8N F x 1-1/2 LOCKWASHER NUT, 3/8N F MUFFLER ASY. CLAMP, muffler BRACKET BOLT w/ washer, 3/8NC x 7/8 CLAMP, muffler BOLT, 5/16NC x 1-1/8 LOCKWASHER WASHER, flat NUT, 5/16NC SHIELD, heat PIPE, extension exhaust

A

ALLIS-CHALMERS

38

540 LOADER

AIR INTAKE & EXHAUST SYSTEM

AIR CLEANER 540G

AIR CLEANER ASY. 540G

A

ALUS-CHALMERS

540 LOADER

AIR INTAKE & EXHAUST SYSTEM

39 AIR CLEANER

ITEM

NUMBER

QTY.

1 2 3

1011299 1011294 919458 917356 917322 1011255 921912 2019370 1015092 208222 929808 1016550

1 2 4 4 4 1 2 1 1 1 1 1

4 5 6 7 8 9

540G DESCRIPTION AIR CLEANER (See AIR CLEANER ASY. for component parts) BANDS, cleaner mounting CAPSCREW, 5/16NC x 1 LOCKWASH ER NUT, 5/16NC HOSE, intake CLAMP, hose intake EXTENSION, air cleaner cap (Prior to S/N 1007) EXTENSION, air cleaner cap (Eff. w/ S/N 1007) CAP, air cleaner CLAMP (Not shown) (Eff. w/ S/N 1007) SPRING (Air Cleaner Hose)

AIR CLEANER ASY. 540G ITEM

NUMBER

QTY.

1 2 3 4 5 6

1011299 239519 239521 239517 4907794 233666 239514

1 1 1 1 1 1 1

DESCRIPTION CLEANER ASY., air CUP ASY., air cleaner SKIRT, baffle NUT ASY. (Incl. Washer & Gasket) ELEMENT ASY. CLAMP ASY. GASKET, filter element

A

ALLIS-CHALMERS

40

540 LOADER AIR INTAKE & EXHAUST SYSTEM

AIR CLEANER 5400

AIR CLEANER ASY. 540D

A

ALMS-CHALMERS

540 LOADER

41

AIR INTAKE & EXHAUST SYSTEM

AIR CLEANER ITEM 1 2 3

4 5 6 7 8 9

NUMBER 1011299 1011294 919458 917356 917372 1011255 921912 2019370 1015092 208222 929808 1016550

QTY. 1 2 4 4 4 1 2 1 1 1 1 1

DESCRIPTION

5400

AIR CLEANER (See AIR CLEANER ASY. for component parts) BANDS, cleaner mounting CAPSCREW, 5/16NC x 1 LOCKWASHER, 5/16 NUT, 5/16NC HOSE, intake CLAMP, hose intake EXTENSION, air cleaner cap (Prior to S/N 1007) EXTENSION, air cleaner cap (Eff. w/ S/N 1007) CAP, air cleaner CLAMP (Not shown) (Eff. w/ S/N 1007) SPRING (Air Cleaner Hose)

AIR CLEANER ASY. 540D

ITEM

NUMBER

1 2 3 4 5 6

1011299 239519 239521 239517 4907794 233666 239514

QTY. 1 1 1 1 1 1 1

DESCRIPTION CLEANER ASY., air CUP ASY., air cleaner SKIRT, baffle NUT ASY. (Incl. Washer & Gasket) ELEMENT ASY. CLAMP ASY. GASKET, filter element

42

WATER PUMP 540D

540 LOADER COOLING SYSTEM

540 LOADER

43

COOLING SYSTEM

WATER PUMP 540D ITEM 1 2 3 4 5 6 7 8 9 10 11 12

NUMBER 1010795 1010794 926055 917356 1012465 1010773 914670 917356 1010774 1010789 1015740 1015739 1013116 1012644

QTY. 1 1 4 4 1 1 3 3 1 1 1 1 1 2

DESCRIPTION BLADE, fan SPACER, fan CAPSCREW, 5/16NF x 3-1/4 LOCKWASHER, 5/16 BELT, fan PUMP ASY., water BOLT, 5/16NC x 1-1/8 LOCKWASH ER, 5/16 PULLEY GASKET, water pump THERMOSTAT ASY. CONNECTION, water outlet GASKET, water outlet BOLT

A

ALLIS-CHALMERS

44

WATER PUMP 540G

540 LOADER

COOLING SYSTEM

540 LOADER

45

COOLING SYSTEM

WATER PUMP 540G ITEM 1 2 3 4 5 6 7 8 9 10 11 12

NUMBER 1010795 1010794 926055 917356 1012465 1010773 1012645 1010774 1010789 1010765 1010766 1010767 1012644

OTY. 1 1 4 4 1 1 3 1 1 1 1 1 2

DESCRIPTION BLADE, fan SPACER, fan CAPSCREW, 5/16NF x 3-1/4 LOCKWASHER BELT, fan PUMP ASY., water CAPSCREW PULLEY GASKET, water pump THERMOSTAT ASY. CONNECTION, water outlet GASKET, outlet connection BOLT

A

ALLIS-CHALMERS

46

540 LOADER COOLING SYSTEM

RADIATOR & COOLER 540G & 540D

9

12 RETURN MANIFOLD

7

10

14( 11

Cr

TO SIDE OF CYLINDER HEAD

8 15

TO SIDE OF WATER PUMP

FROM WATER PUMP CONNECTOR -

14

RESERVOIR TANK

A

AWS-CHALMERS

540 LOADER

47

COOLING SYSTEM

RADIATOR & COOLER 540G & 540D ITEM

NUMBER

QTY.

1

1011218 921333 917642 254891 912415 1011219 921912 1011220 921912 1015191 925617 921965 916965 927028 919646 901490 901838 4760149 1011244 1012105 925756 926912 1012106 925756 1012493 1015290 1015291

1 6 6 1 1 1 2 1 2 1 2 2 2 1 1 1 1 1 1 1 2 2 1 2 6 1 1

2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19

DESCRIPTION RADIATOR ASY. CAPSCREW, 5/16NC x 1 WASHER, flat CAP, radiator COCK, drain HOSE, radiator top CLAMP, hose HOSE, radiator bottom CLAMP, hose HOSE, deairation CLAMP, hose CAPSCREW LOCKWASHER NIPPLE, hose st. barb TEE, pipe reducing NIPPLE, pipe BUSHING, pipe SENDING UNIT, temperature COOLER ASY., oil HOSE, cooler to tank CLAMP, worm HOSE BARB, 3/4NPT HOSE, cooler to return manifold CLAMP, worm MOUNT, rubber - radiator BAFFLE, right BAFFLE, left

A

ALLIS-CHALMERS

540 LOADER FUEL SYSTEM

FUEL INJECTION SYSTEM PUMP - HOUSING & DRIVE MOD

66

24

4 44 45 12

26 41 40 15 39 31 62 7

60

59

®_ 56 46 ° f a 37 & 59 ----a a 58J9 47 36 48

32

C, 49

31

50

A

ALUS-OSALIVIERS

61 51

540 LOADER

49

FUEL SYSTEM

FUEL INJECTION SYSTEM PUMP — HOUSING & DRIVE MOD

ITEM NUMBER QTY. DESCRIPTION 1

2 3 4 5 6 7 8

9 10 11 12

13 14 15

16 17 18

19 20 21 22

23 24 25 26 27 28

29 30

1015745 4051500 4053266 4053267 909055 4048630 4055293 4052540 1015192 1015193 4055442 1015194 4048603 4048605 4048604 4053589 4048636 4050910 4043642 4051809 1015344 4051378 4048650 4048627 4049533 4048635 4054579 4060959 4061670 4052915 1015345 4050913 912739 4048647 909055 4056488 4056799 4051366 4049532 4051559 4369878 4053375 4048643 4061193 1015346 4059171 4059170 4061206 4048624 4061283

1 1 3 3 3 1 1 1 2 1 1 1 2 1 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

PUMP ASY., fuel injection COVER, governor SCREW, cover hold-down WASHER LOCKWASHER GASKET, cover CONNECTOR, return line SEAL, pilot tube SEAL, drive shaft SHAFT, drive RING, retainer - drive shaft HOUSING ASY. BUSHING, throttle shaft TUBE, pilot COVER, timing line SCREW, timing cover GASKET, timing line cover ARM, governor SHAFT, governor SEAL, pivot shaft NUT, pivot shaft retainer SPRING, governor control SPACER, governor thrust STUD, guide WASHER, guide stud GUIDE, idling spring SPRING, idling RETAINER, spring ARM ASY., metering VALVE, metering SPRING, metering valve SHIM, metering valve ARM ASY., adj. throttle SCREW, adj. throttle pos.

WASHER, adj. throttle pos.

SCREW, adj. throttle ret.

WASHER, adj. throttle ret.

SHAFT ASY., throttle SCREW, high idle NUT, high idle screw LEVER, throttle shaft CLIP, shaft ret.

SEAL, throttle shaft WASHER, throttle shaft real SPACER, throttle shaft HOOK ASY., governor HOOK, gov. linkage LINK ASY., hook adjusting SCREW, gov. link hook adj.

WASHER, gov. link hook adj.

SPRING, gov. linkage SHAFT, shut-off

Continued

A

ALLIS-CHALMERS

540 LOADER FUEL SYSTEM

50 FUEL INJECTION SYSTEM PUMP - HOUSING & DRIVE 5400

66

24

22 4

44 45 12 26 41 40

274.■

39 38

15

37

62 59 61 t' J' 60 csedc. 'rce:441 / 57 NO 0-56 e op GD 58 59

32 31

A

ALLIS-CHALMERS

540 LOADER

51

FUEL SYSTEM

FUEL INJECTION SYSTEM ITEM 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

NUMBER 1015716 4061170 4054589 4061128 1015347 4051815 1015730 4061378 4059667 4054591 4054592 4369878 4054583 1015717 4369595 4060065 4055687 4054585 4054586 4051504 4369496 4060214 4369502 4061207 4049437 4061205 4051383 4060067 912739 4060058 4053829 4051363 4051365 4051364 4051409 4060745 4060668 4061601

QTY. 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 1 2 3 1 1 2 1 1 1 1 1 1 1

PUMP — HOUSING & DRIVE 540D

DESCRIPTION PLUG, piston hole SEAL, piston hole plug SEAL, piston hole plug RING, piston SEAL, piston ring PISTON, power WASHER, slide RETAINER, slide washer PISTON, spring SPRING, outer advance GUIDE, adv. adj. spring PLUG, piston hole SEAL, adv. adj. screw NUT, adv. adj. screw SCREW, adv. adjusting SEAL, head loc. screw SCREW ASY., head locating SCREW, cam advance SEAL, adv. screw hole plug PLUG, adv. screw hole ARM ASY., shut-down coil SPRING, shut-down arm SLEEVE, shut-down arm spr.

TUBE, terminal insulating FRAME ASY., solenoid NUT LOCKWASHER WASHER WASHER LOCKWASHER WIRE ASY., term. grounding LOCKNUT, term. contact SCREW, low idle adj.

SEAL, low idle screw WASHER, low idle adj. screw NUT, low idle adj. screw GASKET KIT ARM ASY., w/ solenoid SOLENOID ASY. w/ cover

A

ALLIS-CHALMERS

52

540 LOADER FUEL SYSTEM

FUEL INJECTION PUMP

PUMP - TRANSFER, HEAD & ROTOR MOD

A

ALLIS-CHALMERS

540 LOADER

53

FUEL SYSTEM

FUEL INJECTION PUMP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 23

24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39

NUMBER 4053590 4048620 4053385 927736 4061611 1015278 4369451 4027748 4369436 4061569 4051372 4053362 4369444 1015195 4053384 4055937 4051379 4056590 4052538 1015279 4051388 4052541 4056461 4051385 4051386 4051376 4061587 4061587 4061588 4055958 4369592 4050417 4055959 4055965 4055966 1017388 909055 4053267 4059134 4369596 4055892 4369595 4055962 4055961 4369599 4059221 4055960 4060745

QTY. 1 1 6 1 1 1 4 4 8 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 4

2 1 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1

PUMP — TRANSFER, HEAD & ROTOR 540D

DESCRIPTION SLEEVE, thrust WASHER, gov. thrust sleeve WEIGHT, governor RING, gov. cage retaining RETAINER ASY., gov. wt.

ROTOR ASY., wi head (Incl. Item 6) CONNECTOR, fuel line SCREW, fuel line conn.

WASHER, fuel line conn.

ROLLER, cam SHOE, cam roller SPRING, leaf SCREW, leaf spring adj.

SEAL, hydraulic head RING, cam VALVE, delivery VALVE, delivery (Oversize) SPRING, delivery valve STOP, delivery valve SCREW, delivery valve WIRE, vent SCREW, hyd. hd. plug WIRE, vent SCREW, hyd. head plug RETAINER, rotor RING, rotor retainer LINER, transfer pump BLADE, transfer pump BLADE, transfer pump (Use as req'd) BLADE, transfer pump (Use as req'd) SPRING, trans. pump blade PIN, roll, end plate loc.

SEAL, transfer pump PLATE, thrust PLATE, end PLUG, end plate pipe SCREW, end plate LOCKWASHER, end plate screw WASHER, end plate screw SEAL, regulating piston PISTON, regulating SPRING, regulating RING, sleeve seal SEAL, element ELEMENT, filter SEAL, end plate sleeve SLEEVE, end plate PLUG ASY., end plate adj.

GASKET KIT

A

ALLIS-CHALMERS

54

540 LOADER FUEL SYSTEM

FUEL TANK & LINES

TO CARBURATOR

11

GAS

33 32 NV:41',1 ....

....

.." /

/ / / /

/ //

/

......

/

// ,..----- — — —_ --. / I/ /

....

....

24

...,

11

BLOCK DRAIN

■

I 21 / , , ..

------....'/ . ,_.. 1

2 ......1..........

1 .),.

1 1 7,2 1 I i I / I ‘ '-/___ _ _ -I 25 Ntiqr, i

14

,....,

I i i

1 / 1

4P4 1

// 1 26 • ,, / ,4.--:r .

1 I I 1

■

i

‘

31 ' , 4i-t,A,

21

.

.

— __••-":71— --.

„---1 st

_ N„ ,...4 .,.....

.., ,," ...„ ,, .. % s\ 0 O ,, 0 o t 0

0 \ 0 0 0 l t.''. ,... ....... % 4." 5 5. 0 /'' 5 , 0 si‘ ,,'

29

■

30

A

ALLIS-CHALMERS

DIESEL

1

10

540 LOADER FUEL SYSTEM

55 FUEL TANK & LINES

ITEM 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

NUMBER 1010802 1010803 1010804 1010806 923325 917356 1010799 1010801 1011020 1011011 921176 916964 916951 919327 1011079 240463 1011004 1009097 905261 241522 919011 909055 917849 1015146 1015145 917750 1016529 1015987 913043 1016528 910140 910978 910279 1009770 1007417

QTY.

* **

DESCRIPTION

1 2 1 1 1 2 2 1 1 1 1 8 8 8 8 1 1 1 1 1 1 5 5 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0

FILTER ASY., fuel GASKET, filter asy.

ADAPTER, fuel filter - carb.

PUMP ASY., fuel (See FUEL LIFT PUMP ASY.) GASKET, fuel lift pump BOLT, 5/16NC x 7/8 LOCKWASHER, 5/16 LINE, fuel, pump to carb.

CONNECTOR LINE, fuel, tank to pump TANK ASY., fuel reservoir CAPSCR EW, 1/2NC x 1-1/4 LOCKWASHER, 1/2 NUT, 1/2NC WASHER, plain SENDER, fuel level COVER, sender TUBE ASY. FILLER ASY. PLUG, 1/2NPT GASKET SCREW, self-tap, No. 1ONC LOCKWASHER, No. 10 PLUG DECAL, gasoline DECAL, diesel (Not Shown) ELBOW, male, 3/8 O.D. HOSE ASY. PUMP, fuel injection LINE, fuel TEE, male, flare type HOSE ASY. ELBOW, male, flare type ELBOW, male, flare type PUMP, lift ELBOW, male, flare type HOSE ASY. SLEEVE FILTER, fuel

0 0 0 0 0 0 0 0 0 0 1 8 8 8 8 1 1 1 1 1 1 5 5 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1

.

*540G **540D

A

ALLIS-CHALMERS

56

540 LOADER FUEL SYSTEM

FUEL INJECTION SYSTEM LINES 5400

23

19 20 21 22 24

540 LOADER

57

FUEL SYSTEM

FUEL INJECTION SYSTEM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

NUMBER 1013126 1013129 1013141 1013130 1013125 1013123 1013122 1013121 1013120 1013131 1013138 1013139 1013140 1013145 1013144 1015586 1015588 1017087 252050 252049 1013119 923171 251077

QTY. 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 2 1

.

LINES MOD

DESCRIPTION TUBE ASY., leak-off BOLT, injector mounting WASHER, 5/8 flat seal INJECTOR ASY., fuel CONNECTOR, 1/4" inv. flare SEAL, leak-off tube TUBE ASY., No. 4 cyl.

TUBE ASY., No. 3 cyl.

TUBE ASY., No. 2 cyl.

TUBE ASY., No. 1 cyl.

ELBOW, 1/4" pipe thd.

LINE ASY., fuel upper LINE ASY., fuel lower UNION, 1/4 PUMP, injector (See FUEL INJECTOR PUMP for components) STUD, 7/16NC x 1-3/4 WASHER, 7/16 GEAR, injection pump (Not shown) BRACKET, fuel filter FILTER, fuel ELEMENT, fuel filter SEAL Not shown GASKET, filter element BOLT, 5/16NF x 2-1/4 SEAL

A

ALUS-CHALMERS

58

540 LOADER FUEL SYSTEM

FUEL PUMP 540G

CONTROLS

540G FUEL SHUT-OFF & THROTTLE

THROTTLE CABLE TO STEERING CONSOLE INSTRUMENT PANEL

6

FOR CONNECTION TO ENGINE CHOKE THROTTLE ROD FURNISHED WITH ENGINE

11 12

CHOKE CABLE TO STEERING CONSOLE INSTRUMENT PANEL

Ar-

7 t

13

FOR CONNECTION TO

10

ENGINE THROTTLE

14

TO CHOKE ARM OF CARBURATOR

19

A

ALLIS-CHALMERS

11

540 LOADER

59

FUEL SYSTEM

FUEL PUMP 540G ITEM NUMBER QTY. DESCRIPTION — *1010805 1 PUMP ASY., fuel *Components not serviced separately

CONTROLS 540G FUEL SHUT-OFF & THROTTLE ITEM

NUMBER

QTY.

DESCRIPTION

1

1012467 928003 1012475 1015060 922698 1012469 914192 1015762 1011226 922130 924355 919312 1015411 1011099 923341 917356 926919 926049 921392 917356 917372 1015059 1015782 925003 1016531 1017374 1017375 1017376

1 1 1 1 1 1 1 1 1 1 1 1 1 .1 1 1 1 4 4 4 4 1 0 0 0 0 0 0

BAR, throttle linkage SCREW, set, 1/4NC BAR, choke linkage (Prior S/N 1007) BAR, choke linkage (Eff. S/N 1007) SCREW, machine, No. 8NC ROD, choke linkage NUT SOCKET, ball joint BRACKET, throttle & choke CAPSCREW, 3/8NC x 2-1/4 WASHER LOCKWASHER CABLE ASY., throttle CABLE ASY., choke CAPSCREW, 1/4NC x 3/4 LOCKWASHER CLAMP CLAMP CAPSCREW LOCKWASHER NUT SPACER (Eff. S/N 1007) BRACKET, throttle cable mtg.

CAPSCREW, 1/4NC x 1/2 BAR, throttle mounting BELLCRANK SPRING ROD, throttle

2

3 4 5 6

7 8 9 10 11 12

13 14 15 16 17 18 19

* ** 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 2 2 2 2 0 1 2 1 1 1 1

A

ALLIS-CHALMERS

60

540 LOADER ELECTRICAL & INSTRUMENTS

ELECTRICAL SYSTEM WIRING & BATTERY MOD

10

26 22

L1

A

ALLIS•CHALMERS

540 LOADER

61

ELECTRICAL & INSTRUMENTS

ELECTRICAL SYSTEM ITEM 1 2 3

4 5 6 7 8 9 10 11 12 13 14

15 16 17 18

19 20 21 22 23 24 25 26 27 28

NUMBER 1011585 926049 920415 916965 916950 1003294 1007823 1011608 1011610 1004587 1011079 4760149 240150 1013543 1011611 923341 916964 916622 1013306 243470 1015918 249788 918264 920397 1007695 1009243 1007707 1015919 1015986 1015985 1015978 927187 1009398 925617 921333 917356 917372

QTY. 1 4 4 4 4 4 4 1 1 1 1 1 2 1 1 1 2 2 2 1 1 1 2 2 2 2 1 1 1 1 1 1 2 1 3 3 3 3

WIRING & BATTERY 540D

DESCRIPTION HARNESS, wire (Inst. Panel to Plug) CLAMP, insulated' CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC BULB, gauge light SOCKET, lamp HARNESS, wire (Inst. Panel) FUSE, 10 amp (Obtain locally) WIRE, jumper WIRE, jumper (Ground SENDER, fuel level SENDER, oil & water temperature SWITCH, oil pressure HARNESS (Engine to Plug) SOLENOID BOLT, 1/4NC x 3/4 LOCKWASHER, 1/4 NUT, 1/4NC RESISTOR BATTERY CLAMP, battery J-HOOK, battery mounting LOCKWASHER NUT, 1/4NC STRAP, ground CABLE, battery to solenoid CABLE, battery negative BRACKET ASY., battery WIRE, jumper WIRE, jumper PUMP, fuel elec.

CAPSCREW WIRE, jumper CLAMP, wire CAPSCREW LOCKWASHER NUT

A

ALLIS-CHALMERS

62

540 LOADER ELECTRICAL & INSTRUMENTS

ELECTRICAL SYSTEM WIRING & BATTERY 540G

10 4 10

A

ALLIS-CHALMERS

540 LOADER

63

ELECTRICAL & INSTRUMENTS

ELECTRICAL SYSTEM ITEM 1 2 3

4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19

20 21 22 23 24 25 26 27

NUMBER 1011585 926049 920415 916965 916950 1003294 1007823 1011608 1011610 1004587 1011079 4760149 240150 1011586 1011611 923341 916964 916622 1013306 230170 243470 1011374 249788 916964 916622 1007695 1009243 1007707 1011414 1012503 1012502 927187 925617 921333 917356 917372

QTY. 1 4 4 4 4 4 4 1 1 1 1 1 2 1 1 1 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 2 3 3 3 3

WIRING & BATTERY 540G

DESCRIPTION HARNESS, wire (Inst. Panel to Plug) CLAMP, insulated CAPSCREW, 3/8NC x 1-1/4 LOCKWASH ER, 3/8 NUT, 3/8NC BULB, gauge light SOCKET, lamp HARNESS, wire (Inst. Panel) FUSE, 10 amp (obtain locally) WIRE, jumper WIRE, jumper (Ground) SENDER, fuel level SENDER, oil & water temperature SWITCH, oil pressure HARNESS, wire (Engine to Plug) SOLENOID BOLT, 1/4 x 3/4 LOCKWASHER, 1/4 NUT, 1/4NC RESISTOR ADAPTOR, terminal BATTERY CLAMP, battery J-HOOK, battery mounting LOCKWASHER NUT, 1/4NC STRAP, ground CABLE, battery to solenoid CABLE, battery negative BRACKET ASY., battery WIRE, jumper WIRE, jumper CAPSCREW, battery bracket CLAMP CAPSCREW LOCKWASHER NUT

A

ALLIS-CHALMERS

64

540 LOADER

ELECTRICAL & INSTRUMENTS

INSTRUMENTS GAUGES & PANEL

19

540 LOADER

65

ELECTRICAL. & INSTRUMENTS

INSTRUMENTS GAUGES & PANEL ITEM

1 2

3

4

5

6

7 8 9 10 11

12 13 14 15

16 17 18 19 20 21

NUMBER 1014596 1014631 920415 919312 916950 1003305 920240 900966 4818262 920240 900966 4818261 920240.

900966 4818263 920240 900966

1008023 1004539 900602 917459 917479 1011488 241977 1011489 923093 918448 1014770 917663 920263 1011490 1011343 1011164 928847 1011433 925719 230366 925003

QTY. 1 1 4 4 4 1 2 2 1 2 2 1 2 2 1 2 2 1 1 1 1 1 2 2 2 1 2 1 2 2 1 2 2 1 1 1 1 1 1 1 6

DESCRIPTION CONSOLE ASY. PANEL, instrument CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC GAUGE, converter, oil temperature WASHER, int. tooth NUT, No. 6NC GAUGE, water temperature WASHER, int. tooth NUT, No. 6NC GAUGE, fuel WASHER, int. tooth NUT, No. 6NC AMMETER WASHER, int. tooth NUT, NO. 6NC CABLE, throttle (See ENGINE FUEL CONTROLS) CABLE, choke (See ENGINE FUEL CONTROLS) LAMP ASY. LAMP (Trade No. 1895R) METER, hour SCREW, No. 6NC x 3/8 LOCKWASHER, No. 6 NUT, No. 6NC SWITCH, ignition KEYS DECAL, range selector PIN, yoke PIN, cotter ROD, selector YOKE, end NUT DECAL, drive control ROD, selector valve handle HANDLE ASY. BUSHING PIN, handle PIN, cotter KNOB, handle SCREW, tapping

66

540 LOADER ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM ALTERNATOR & STARTER MOUNT 540G & 540D

10

540 LOADER

67

ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM ITEM 1 2 3 4 5

6 7 8 9 10 11 12 13 14

NUMBER 1010795 249693 4054799 237006 1011224 927057 919312 1015445 926108 914678 920415 918199 922648 1012443 921927 917356 921333 917356 1012443

QTY. 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 3 3 1 1 1

ALTERNATOR & STARTER MOUNT 540G & 540D

DESCRIPTION

ALTERNATOR ASY. (See ALTERNATOR ASY. for component parts) FAN, alternator PULLEY, alternator NUT, shaft LOCKWASHER LINK, alternator adjustment CAPSCREW LOCKWASHER BRACKET, mounting, alternator CAPSCREW, 7/16NC x 3/4 LOCKWASHER, 7/16 CAPSCREW, 3/8N F x 1-1/4 LOCKWASHER, 3/8 BOLT, 3/8NC x 4 SPACER, alternator link MOTOR ASY., starter (See STARTING MOTOR ASY. for component parts) CAPSCREW, 5/16NC x 1-1/4 LOCKWASHER, 5/16 CAPSCREW, 5/16NC x 1 LOCKWASHER, 5/16 SPACER

A

ALLIS-CHALMERS

68

540 LOADER ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM STARTER & DRIVE - FORD 540D

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1

540 LOADER ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM ITEM 1 2 3

NUMBER 1015741 1010837 1010938 1010842

QTY. 1 1 2 1

STARTER & DRIVE — FORD MOD

DESCRIPTION STARTER & DRIVE ARMATURE ASY. WASHER, thrust DRIVE ASY.

A

ALUS-CHALMERS

70

540 LOADER ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM STARTER & DRIVE - FORD 540G

A

ALLIS-CHALMERS

540 LOADER

71

ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM ITEM NUMBER QTY. DESCRIPTION

1010836 1 STARTER & DRIVE 1 1010837 1 ARMATURE ASY. 2 1010838 2 WASHER, thrust 3 1010841 1 BRUSH KIT, starter 4 1010842 1 DRIVE ASY.

STARTER & DRIVE — FORD 540G

72

540 LOADER ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM ALTERNATOR 540G & 540D

13 14

15

2 24 29

540 LOADER

73

ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM

ITEM NUMBER QTY. DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1008010 1172888 1174683 1009610 1142678 1172893 1172891 1009611 1180109 242818 1172895 1148619 1172896 4054848 1172897 1009612 1172898 242828 242829 1172899 242838 1173327 242831 917385 242831 1173330 242831 1173329 243792 1173328 1173329 242831

4054799 237006

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 3 3 1 1 1 3 2 1 1 1 1 1 1

ALTERNATOR ASY. (Incl. Items 1 thru 27 & 30) FRAME, slip ring end (Incl. Item 10) SEAL, bearing (Not serviced) ROTOR ASY. STATOR ASY. FRAME, drive end REGULATOR DIODE, trio RECTIFIER, bridge BRUSH & HOLDER (Incl. Item 9) SPRING, brush BEARING, slip ring end BEARING, drive end CAPACITOR BRACKET, capacitor TERMINAL PACKAGE, battery] TERMINAL PACKAGE, relay RETAINER ASY., bearing COLLAR, inside COLLAR, outside SLINGER, grease BOLT, thru SCREW, brush holder LOCKWASHER NUT, rectifier bridge LOCKWASHER SCREW, rectifier bridge LOCKWASHER SCREW, w/ Iockwasher capacitor SCREW, ball bearing retainer SCREW, brush holder SCREW, capacitor lead LOCKWASHER FAN, alternator (See ALTERNATOR & STARTER group) PULLEY, alternator (See ALTERNATOR & STARTER group) NUT, shaft LOCKWASHER

ALTERNATOR 540G & 540D

.

540 LOADER ELECTRICAL & INSTRUMENTS

74

DISTRIBUTOR

1 DISTRIBUTOR CAP

DISTRIBUTOR SHAFT

5 SEAL RETAINER

GASKET

3 BREAKER DUST COVER

BUSHING BRASS SCREW CONDUCTOR INSULATOR 11

1

CLAMP

$

4 4t40 1/ 5,000/0

GASKET

• INSULATOR

8 SNAP RING

CONDENSER

FLAT

9

DISTRIBUTOR BASE

WASHER NUT

OILER SPLIT RIVET

M

13 BREAKER POINTS

12 OIL SEAL

C>4---- "0" RING

Lc0

).4 THRUST WASHER

BREAKER PLATE

10 DISTRIBUTOR DRIVEN GEAR

CAM AND WEIGHTS

11 ‘4-- RIVET

A

ALLIS-CHALMERS

540 LOADER

75

ELECTRICAL & INSTRUMENTS

DISTRIBUTOR ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13

NUMBER

QTY.

1010845 1010844 1010846 1010847 1010851 1010856 1010857 1012644

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1012653 1010859 1012648 1010862 1010843

DESCRIPTION DISTRIBUTOR ASY. (less Housing & Rotor) DISTRIBUTOR CAP ROTOR ASY. COVER ASY., dust SEAL, breaker cover RETAINER, breaker cover CLAMP, distributor (Not shown) BOLT (Not shown ) CONDENSER ASY. (Not serviced) SCREW, w/ Lockwasher GEAR, distributor drive RIVET, 1/8 x 7/8 SEAL, shaft oil POINT SET (Not serviced) KIT, point & condenser (Incl. Items 8 & 13)

A

ALLIS-CHALMERS

76

540 LOADER ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM CARBURETOR 540G

THROTTLE PLATE RETAINING SCREWS IDLE FUEL ADJUSTMENT NEEDLE ■iy,

THROTTLE PLATE

i

.4------ IDLE SPEED ADJUSTMENT SCREW SPRING

GASKET 'C_. PACKING

SPRING SCREW ■► 11.

THROTTLE SHAFT AND LEVER ASSEMBLY 1

CARBURETOR STUDS CARBURETOR 4

44•FLOAT LEVER PIN

°qv'. IDLE JET ~ FLOAT VALVE

VALVE AND SEAT SEAT GASKET ASSEMBLY VENT RI TUBE

FLOAT CHAMBER COVER GASKET FLOAT AND LEVER ASSEMBLY MAIN NOZZLE

GASKET-0-q PACKING

CHOKE SHAFT AND

LEVER ASSEMBLY

CHOKE RETAINER SPRING SCREWS

CHOKE PLATE

A

AWS-CHALMERS

-

540 LOADER

77

ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM ITEM NUMBER CITY. DESCRIPTION

CARBURETOR 540G

1010812 1 CARBURETOR ASY. 1 916602 2 NUT, carb. mount.

1012673 CARBURETOR KIT, major 1012674 CARBURETOR KIT, minor

A

ALLIS-CHALMERS

78

540 LOADER ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM IGNITION 540G

12

TO IGNITION

A

ALUS-CHALMERS

540 LOADER

79

ELECTRICAL & INSTRUMENTS

ENGINE ELECTRICAL SYSTEM ITEM 1 2 3 4 5 6 7 8

9 10 11 12 13 14

NUMBER 1010869 1010870 1010871 1010872 919113 1010873 929583 917365 917415 1012575 1012576 1012577 1012578 1012579 1012715 1012738

QTY. 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1

IGNITION 540G

DESCRIPTION DISTRIBUTOR ASY. (See DISTRIBUTOR ASY. for component parts) COIL, ignition WIRE, terminal RESISTOR ASY. WIRE, coil to resistor SCREW, w/ washer, 5/16NC x 1/2 STRAP, coil SCREW, No. 1ONF x 1-1/2 LOCKWASHER, No. 10 NUT, No. 1ONF WIRE, No. 1 cylinder WIRE, No. 2 cylinder WIRE, No. 3 cylinder WIRE, No. 4 cylinder SPARK PLUG WIRE, coil-lo-Ten WIRE, coil-plug type (Not shown)

ALLISOiALMERS

540 LOADER

80

SHEET METAL, FRAME & SEAT

FRAME ASY. REAR

REPLACEABLE BUSHING

28

16

SECTION B - B

REPLACEABLE BUSHING

25

SECTION "A-A"

REPLACEABLE BUSHING

540 LOADER

81

SHEET METAL, FRAME & SEAT

FRAME ASY. REAR ITEM 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23

24 25 26

27 28

NUMBER 1014660 1015290 1015291 1011133 1013696 1013697 1011167 1011168 912299 922010 1013695 9002032 1014775 922095 1014775 922095 926957

1011172 922679 928179 1011284 918459 1011496 1014787 923683 921176 916966 916951 919327 923151 912942 1014585 921024 929379 916951 1014788 1015404 9002803 1015850 1015851 1015852 1017363 920415 916965 916950

QTY. 1 1 1 2 2 2 2 2 2 2 2 4 1 1 2 1 2 4 11 2 2 4 2 4 1 7 4 4 4 4 4 4 1 4 4 4 1 1 1 2 2 1 1 4 4 4

DESCRIPTION FRAME ASY., rear BAFFLE (S/N 1007 & up) BAFFLE (S/N 1007 & up) BUSHING, stop PIN, frame pivot (Use w/ 1013695) PIN, frame pivot (Use w/ 915616) SPACER, hard (As req'd) SPACER, regular (As req'd) WASHER NUT, slotted (Use w/ 1013697) NUT, slotted (Use w/ 1013696) FITTING, lube, 1/8 pipe thd. st. (Pkg. of 10) CYLINDER ASY., steering (See CYL. ASY. for components) PIN, steering cylinder, front WASHER PIN, steering cylinder, rear WASHER RING, snap AXLE — TRUNNION & MOTOR ASY. (See AXLE ASY. for components) PIN, trunnion mounting WASHER RING, snap MOUNTING, bushing PIN, cotter ADHESIVE, non-skid PLATE, floor, front CAPSCREW, 3/8NC x 3/4 CAPSCREW, engine mount, 1/2NC x 1 LOCKWASHER, 1/2 NUT, 1/2NC WASHER, plain CAPSCREW, engine mount, 5/8NC x 1-1/4 LOCKWASHER, 5/8 SUBFRAME, prime mover rear CAPSCREW, subframe mounting LOCKWASHER NUT, 1/2NC PLATE, floor, rear LOCK ASY., steering CLIP, hair pin (Pkg. of 3) TRIM, f exi • e TRIM, flexible Not shown TRIM, flexible PAN, belly CAPSCREW LOCKWASHER NUT

A

ALUS-CHALMERS

82

540 LOADER

SHEET METAL, FRAME & SEAT

FRAME ASY.

FRONT

VIEW "A - A"

A

ALLIS-CHALMERS

540 LOADER

83

SHEET METAL, FRAME & SEAT

FRAME ASY. FRONT ITEM

NUMBER

QTY.

1

1015166 1001137 1004110 1011133

1 4 4 2 2 12 12 4 4

2 3 4

923112 917373 921217 921206

DESCRIPTION MODULE, tool (Replaces 1014741) BUSHING BUSHING BUSHING, stop PLANETARY WHEEL & MOTOR PACKAGE CAPSCREW, 5/8NC x 1-1/4 LOCKWASH ER, 5/8 CONNECTOR, st., J.I.C., 1-1/16NF (Incl. 0-Ring) 0-RING

A

ALLIS-CHALMERS

84

540 LOADER SHEET METAL, FRAME & SEAT

CONTROL HANDLES

A

ALLIS-CHALMERS

540 LOADER

SHEET METAL, FRAME & SEAT

85 CONTROL HANDLES

ITEM —

1 2 3 4 5

6 7 8 9 10 11

NUMBER

1011298 1011336 928847 1011433 917466 924272 1011431 1014786 928847 2016374 925687 925719 923093 918448 1014690 910233 917194 920263

QTY. • DESCRIPTION —

1 1 1 1 1 1 1 2 1 2 1 2 2 2 2 2 2

HANDLE ASY., loader valve (Incl. Items 1 thru 5) (Not serviced as an ASY.) LEVER, secondary machine HANDLE ASY., w/ Bushing BUSHING PIN, cstg. mtg.

PIN, roll WASHER (*Use as req'd) HANDLE, rod (Prior S/N 1007) HANDLE, rod (S/N 1007 & up) NUT, 1/2NF KNOB, handle WASHER PIN, cotter PIN, clevis PIN, cotter LINK ASY., valve NUT, 5/16NF JOINT, ball NUT, 5/16NF

A

ALLIS-CHALMERS

86

HOOD, GRILLE & COWL

540 LOADER

SHEET METAL, FRAME & SEAT

540 LOADER

87

SHEET METAL, FRAME & SEAT

HOOD, GRILLE & COWL ITEM

NUMBER

1

1015320

2

921965 916965 916950 1011100 1009085 921221 916965 1011093 1011259 921176 916966 916951 919327 928029

3 4 5 6 7 8

9

QTY. 1 2 3 3 3 1 4 4 4 1 2 6 6 6 6 2

DESCRIPTION WRAPPER, hood DECAL, Allis-Chalmers (Not serviced separately) CAPSCREW, 3/8NC x 3/4 LOCKWASHER, 3/8 NUT, 3/8NC GRILLE RETAINER, grille CAPSCREW, 3/8NC x 3/4 LOCKWASHER, 3/8 COWLING ASY., rear DECAL, Allis-Chalmers 540 CAPSCREW, 1/2NC x 1 LOCKWASHER, 1/2 NUT, 1/2NC WASHER, plain LATCH, hood

A

ALLIS-CHALMERS

88

540 LOADER

SHEET METAL, FRAME & SEAT

SEAT

17

540 LOADER

89

SHEET METAL, FRAME & SEAT

SEAT ITEM 1 2

3

4 5 6 7 8 9 10

11 12 13 14 15 16

17

NUMBER 1014525 920415 916965 916950 916956 921971 916965 916950 916956 1008024 1015966 257489 1015965 1015964 1015968 1015967 925205 917356 917372 10159E9 1014427 1014517 1014520 1014521 921210 916956 916965 916950 923490 916965 916950

QTY. 1 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 14 6 6 1 1 1 1 1 13 13 13 13 4 4 4

DESCRIPTION SUPPORT ASY., seat CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC WASHER, plain CAPSCREW, 3/8NC x 1-3/4 LOCKWASHER, 3/8 NUT, 3/8NC WASHER, plain SEAT ASY. (Incise Items 5 thru 10) CUSHION, seat BACKREST RAIL, L.H. RAIL, R.N. ADJUSTER, R.N. ADJUSTER, L.H. CAPSCREW, 5/16NC x 5/8 LOCKWASHER, 5/16 NUT, 5/16NC ROD BELT ASY., seat PLATE, mounting PLATE, cover PLATE, cover CAPSCREW, 3/8NC x 1 WASHER, plain LOCKWASHER, 3/8 NUT, 3/8NC CAPSCREW, 3/8NC x 1 LOCKWASHER, 3/8 NUT, 3/8NC

90

540 LOADER

SHEET METAL, FRAME & SEAT

DECALS

11 SECTION B - B

A

ALLIS-CHALMERS

540 LOADER

91

SHEET METAL, FRAME & SEAT

DECALS ITEM 1 2 3 4 5 6 7 8 9 10 11 12

NUMBER 1011489 1011490 1011259 1015114 1015146 1015147 1015120 1015144 1015143

QTY. 1 1 2 2 1 1 1 1 1 1 2 1

DESCRIPTION DECAL, range selector DECAL, drive control DECAL, Allis-Chalmers (Not serviced) DECAL, Allis-Chalmers 540 DECAL, serial number (Not serviced) DECAL, warning - dismounting DECAL, gasoline DECAL, hydraulic oil DECAL, warning DECAL, warning - No Riders DECAL, danger PLATE, load capacity

A

ALLIS-CHALMERS

92

540 LOADER DRIVE TRAIN

AXLE - TRUNNION & MOTOR POWER MODULE

r

A

ALLIS-CHALMERS

93

540 LOADER DRIVE TRAIN

AXLE - TRUNNION & MOTOR POWER MODULE ITEM 1 2 3 4 5 6 7

8 9

NUMBER 1011175 1011133 923112 917373 1012482 1011283 923903 916965 916950 921203 921206 1013787

QTY. 1 1 4 2 12 12 4 4 1 2 2 2 8 8 1

DESCRIPTION AXLE — TRUNNION & MOTOR ASY. AXLE & TRUNNION ASY. (Incl. BUSHING) BUSHING, step PLANETARY WHEEL, BRAKE & MOTOR PACKAGE CAPSCREW, 5/8NC x 1-1/4 LOCKWASH ER TUBE ASY. FLOW CONTROL, 27 GPM (See FLOW CONTROL ASY. for components) MANIFOLD, propulsion CAPSCREW, 3/8NC x 3 LOCKWASHER, 3/8 NUT, 3/8NC ELBOW, 90°, adjustable (Incl. 0-Ring) 0-RING PLATE

A

ALLIS-CHALMERS

94

540 LOADER DRIVE TRAIN

PLANETARY WHEEL & MOTOR POWER MODULE

A

ALLIS-CHALMERS

540 LOADER

95

DRIVE TRAIN

PLANETARY WHEEL & MOTOR POWER MODULE ITEM 1 2 3 4 5 6 7

NUMBER

925310 923505 916966 922522 921885 1012230

QTY. 2 1 1 1 1 2 2 1 1 1

DESCRIPTION PLANETARY WHEEL, BRAKE & MOTOR PACKAGE WHEEL, planetary (See WHEEL ASY. for components) BRAKE, parking (See PARKING BRAKE ASY. for components) MOTOR ASY., hydraulic (See MOTOR ASY. for components) 0-RING CAPSCREW, 1/2NC x 5 WASHER, lock, 1/2 CONNECTOR, st., J.I.C., 9/16NF (Incl. 0-Ring) 0-RING GASKET

A

ALLIS-CHALMERS

96

PLANETARY WHEEL & MOTOR TOOL MODULE

540 LOADER DRIVE TRAIN

540 LOADER

97

DRIVE TRAIN

PLANETARY WHEEL & MOTOR TOOL MODULE ITEM 1 2 3 4 5

NUMBER

925310 923114 916966 922522 921885

QTY. 2 1 1 1 2 1 1 1

DESCRIPTION PLANETARY WHEEL & MOTOR PACKAGE ASY. WHEEL, planetary (See WHEEL ASY. for components) MOTOR ASY., hydraulic (See MOTOR ASY. for components) 0-RING CAPSCREW, 1/2NC x 1 LOCKWASHER, 1/2 CONNECTOR, st., J.I.C., 9/16NF (Incl. 0-Ring) 0-RING

98

540 LOADER DRIVE TRAIN

PARKING BRAKE

A

ALLIS-CHALMERS

540 LOADER

99

DRIVE TRAIN

PARKING BRAKE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

NUMBER

QTY.

1012473

1 1 3 3 1 1 1

1012783 1012784 1012785 1012786 1012787 1012789 1012788 1012790 1012791 1012792 925696 918199 1012793 1012794 1012795 923590 930340 923816 926627 1012796 1015446 1015447 1015451

1

1 8 2 6 4

4 1 1 1 1 1 1 1 1 1 8 2 1

DESCRIPTION BRAKE PACKAGE, parking HOUSING (Not serviced) DISC - Rotating DISC - Stationary DISC - Primary BEARING RING, retaining SHAFT, splined RING, retaining SPRING, compression PIN, torque SPRING, compression CAPSCREW, 7/16NC x 2, Gr. 5 WASHER, lock, 7/16 PLATE ASY., power (Incl. Items 15 thru 22, 24 & 25) PLATE, power PLUG, protective (Not serviced) PISTON 0-RING, parking WASHER, back-up 0-RING WASHER, back-up SCREW, bleed SPRING, compression GASKET SCREW, bleed (Not shown)

A

ALLIS-CHALMERS

100

540 LOADER DRIVE TRAIN

WHEEL ASY.

27

13

14 15

16

28

17 29

8

ar,.://Ailr#tTelL,1111 1=11 23 22

9

ItE cast*\.;

10

12 11

r

me— A

Ism rimumnonnu .1"uummuutou' ■ .

24

A

18

A

"a.i

26

30

21

25 31

17

VI EW " A - A "

A

ALLIS-CHALMERS

ill

romArAwdrawdmili

18

19 20

540 LOADER

101

DRIVE TRAIN

WHEEL ASY. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

NUMBER 1011260 1011261 1011262 1011263 1011264 1011270 1011278' 923341 1011274 1011275 1011276 917673 1011277 1011267 1011268 1011269 1011271 1011272 1011273 1011279 1011280 923124 1012769 1012770 1012771 1012772 1012773 1012774 927138 927137

QTY. 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 2 1 8 1 1 1 1 1 1 1

DESCRIPTION WHEEL ASY., planetary SPINDLE ASY., hub (Incl. Items 22 thru 31) COUPLING GEAR, ring COVER ASY. (Incl. Items 5 to 12) COVER CAP, cover BOLT CAP, disconnect ROD, disconnect 0-RING PLUG, pipe, 1/8 0-RING CARRIER ASY. GEAR, ring 0-RING GEAR, input SPACER, thrust SHAFT ASY., input WASHER, thrust SPACER, thrust CAPSCREW CUP, bearing CONE, bearing SEAL SPACER (*Use as req'd) RING, retaining STUD CUP, bearing CONE, bearing SPINDLE (Not serviced) HUB (Not serviced)

A

ALLIS-CHALMERS

540 LO ADER

102

DRIVE TRAIN .

MOTOR ASY

.

FRONT

10

A

ALLIS-CHALMERS

540 LOADER

103

DRIVE TRAIN

MOTOR ASY. FRONT ITEM

NUMBER

11

1011350 1016219 927700 1012201 1017378 1012196 927691 927741 1012187 933255 1012188 930441 1012234 1016230 1183891 1012235 1012237 1016231 1012166

12

1012190

13

1012189

14

1012233

15

1012182

16

1012208

17

1012181

18

1012203

19

927694

20 21

930754 921221 923659 1012238 1016232 921333 921966 1012166 1016228

1 2 3 4 5 6 7 8 9 10

22 23

QTY.

* **

DESCRIPTION

1 0 1 1 0 1 2 0 2 0 1 0 1 0 1 1 1 0 1 0 1 0 1 0 1 0 1 0 3 0 1 0 1 0 1 0 1 1 0 1 0 6 0 1 0

MOTOR ASY. MOTOR ASY. RING, retaining SEAL, shaft SEAL, shaft WASHER RING, retaining RING, retaining RACE, thrust RACE, thrust BEARING, thrust BEARING, thrust SHAFT, drive SHAFT,drive BEARING HOUSING ASY. RACE, thrust PLATE, cam PISTON ASY. PISTON ASY. (Not serviced) SPIDER SPIDER (Not serviced) PIVOT, spider PIVOT, spider (Not serviced) BLOCK, piston BLOCK, piston (Not serviced) PIN, keeper PIN, keeper (Not serviced) PIN, loading PIN, loading (Not serviced) WASHER WASHER (Not serviced) SPRING SPRING (Not serviced) RING, retaining RING, retaining (Not serviced) BEARING 0-RING 0-RING PLATE ASY., back PLATE ASY., back CAPSCREW CAPSCREW REPLACE KIT, piston (Incl. Item 11) REPLACE KIT, piston (Incl. Items 11 thru 19)

0 1 1 0 1 1 0 2 0 2 0 1 0 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 3 0 1 0 1 0 1 1 0 1 0 1 0 6 0 1

*Prior S/N 1182 **Eff. S/N 1182 & up

A

ALLIS-CHALMERS

104

TIRES FRONT & REAR

540 LOADER DRIVE TRAIN

540 LOADER

DRIVE TRAIN

105 TIRES FRONT & REAR

ITEM NUMBER QTY. DESCRIPTION

1

2

1011286 1011291 1012487 1016633 1011292

* — — — — WHEEL ASY., R.H. (10 x 16.5) (10 Ply) (See Machinery Price List) — * — — — WHEEL ASY., L.H. (10 x 16.5) (10 Ply) (See Machinery Price List) _ _ * — — WHEEL ASY., R.H. (12 x 16.5) (12 Ply) (See Machinery Price List) — — * — WHEEL ASY., L.H. (12 x 16.5) (12 Ply) (See Machinery Price List) — — — * WHEEL ASY. (31 x 15.5 x 15) Terra (See Machinery Price List) 36 36 36 36 36 NUT, lub., 1/2NF 1 1 0 0 0 RIM & DISC ASY. (10 x 16.5) (10 Ply) 0 0 1 1 0 RIM & DISC ASY. (12 x 16.5) (12 Ply) 0 0 0 0 2 RIM & DISC ASY. (13 x 15) Terra 1 1 1 1 2 VALVE STEM

A

ALLISCHALMERS

106

540 LOADER HYDRAULICS

PUMP DRIVE

A

ALLIS-CHALMERS

540 LOADER

107

HYDRAULICS

PUMP DRIVE ITEM 1 2 3 4

NUMBER 1011228 921332 917356 1011229 920415 919312

QTY, 1 6 6 1 7 7

DESCRIPTION PLATE, drive CAPSCR EW, 5/16NC x 3/4 LOCKWASHER MOUNTING, pump CAPSCR EW, 3/8NC x 1-1/4 LOCKWASHER

A

ALLIS-CHALMERS

108

540 LOADER HYDRAULICS

TRIPLE PUMP ASY.

13

540 LOADER

109

HYDRAULICS

TRIPLE PUMP ASY. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

NUMBER

922181 922523 921885 1012464 922507 921205 922981 921206 923717 924643 929259 923157 1011234 925853 919197 919624 921298 923737 924403 924643

QTY. 1 4 2 2 2 4 1 1 2 2 1 1 1 2 1 4 4 2 1 1 1 1

DESCRIPTION PUMP PACKAGE, triple (See PUMP PACKAGE ASY. for components) TEE, run, 1-1/16 CONTROL, flow, bi-directional (See FLOW CONTROL ASY. for components) CONNECTOR, 90 ° (Incl. 0-Ring) 0-RING TUBE ASY. ELBOW, adjustable, 45° (Incl. 0-Ring) 0-RING CONNECTOR, st. (Incl. 0-Ring) 0-RING CONNECTOR, st. (Incl. 0-Ring) 0-RING SUCTION TUBE, 90° TEE, make-up oil TUBE, change oil REDUCER NUT, tube ELBOW, swivel, 90° TEE, swivel nut on run CAP, J.I.C. CONNECTOR, st. (Incl. 0-Ring) 0-RING

A

ALLIS-CHALMERS

110

540 LOADER HYDRAULICS

TRIPLE PUMP PACKAGE

SIDE VIEW

A

ALLIS-CHALMERS

540 LOADER

111

HYDRAULICS

TRIPLE PUMP PACKAGE ITEM

1 2

3 4 5 6 7 8 9 10

NUMBER

923114 923291 923490 919312 916950 918266 1012230

1012229 925310 919230 919089 1012225 1016425

QTY. DESCRIPTION * ** 1 0 0 1 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 2 2 2 —0 0—

PUMP ASY., triple (Incl. Items 3 to 10) PUMP ASY., triple (Incl. Items 3 to 10) CAPSCREW, 1/2NC x 1 LOCKWASHER CAPSCREW, 3/8NC x 1 LOCKWASHER NUT, 3/8NC WASHER GASKET PUMP ASY., gear (See GEAR PUMP ASY. for components) PUMP ASY., piston front (See PISTON PUMP ASY., front, for components) PUMP ASY., piston rear (See PISTON PUMP ASY., rear, for components) PLATE, spacer 0-RING CAPSCREW CAPSCREW REPAIR KIT, major seal (Incl. Items 3 & 8) REPAIR KIT, major seal (Incl. Items 3 & 8)

*Prior S/N 1182 **Eff. S/N 1182 & up

A

ALLIS-CHALMERS

540 LOADER

112

HYDRAULICS

GEAR PUMP

25 26\ 4 9

2

3

11

10

\

14 22 1

12 33 /1(3 20 34 35 23 '

0 21 28

15

I

29 8

24 6 32 30 31

19

540 LOADER

113

HYDRAULICS

GEAR PUMP ITEM NUMBER QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1012212 650679 650674 650675 650677

4997473 1012214 1178407 1178408 4905520 4905463 1012219

1132874 4998800 915903 926216 677882 1134985 1126495 927422 1012226

921573

922577

4905468

1 1 1 1 1 1* 1* 1* 1 1 1 1 1 1 1 1* 1* 1 1 1 1 3* 2 1* 6 2 1 1* 1* 1 1* 1* 1 1* 1*

PUMP ASY., gear SPRING DIAPHRAGM GASKET, back-up SEAL, shaft SLEEVE (Not shown) DISC SPRING SPRING PLATE ASY., front SEAL, diaphragm GASKET, protector BODY GEAR ASY., idler GEAR ASY., drive PLATE ASY., back SEAT (Not shown) SPRING POPPET ASY. BALL 0-RING 0-RING (Not shown) PIN, dowel WASHER (*Use as req'd) SPOOL CAPSCREW CAPSCREW PLUG ASY. PLUG 0-RING PLUG ASY. PLUG 0-RING PLUG ASY. PLUG 0-RING REPAIR KIT, seal

*Not serviced separately

A

ALLIS-CHALMERS

114

540 LOADER HYDRAULICS

FLOW CONTROL - IN LINE

16

12

A

ALLIS-CHALMERS

61

540 LOADER

115

HYDRAULICS

FLOW CONTROL - IN LINE ITEM

NUMBER 1011252

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1012241

923934

QTY. 1 1* 1* 1* 1* 1* 1 1* 1* 1* 1* —* —* —* 1* 1* 1*

DESCRIPTION FLOW CONTROL, in line KEY SPRING CARTRIDGE SLEEVE WASHER FITTING ASY. FITTING 0-RING PLUG PLUNGER SHIM (As req'd) SHIM (As req'd) SHIM (As req'd) CLOSURE, protective (Not shown) CAP (Shipping only) 0-RING

*Not serviced separately

A

ALUS-CHALMERS

540 LOADER

116

HYDRAULICS

PISTON PUMP REAR

24

29 \ 28 21 \ 26 \

25

23

22

\

21 20 19

,‘00A) ./ 7*■" 41 18

36 Ofx 35 34

50

34

CC' 0

A

35 36

ALUS-CHALMERS

540 LOADER

117

HYDRAULICS

PISTON PUMP REAR ITEM

3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19

NUMBER

QTY.

1012204 1016427 927700 1012201 1017378 1012196 927691 927741 1012187 933255 1012188 930441 930440 1012168 1016428 1012174 1012167 924137 924791 1012178 927696 1012169 923808 1012177

1 0 1+ 1+ 0 1 2 0 2+ 0 1 0 1+ 1 0 2 2 2 0 1 2+ 1 1 1 0 1+ 1 0 9 1 0 1 0 1 0 1 0 3 0 1 0 1 0 1 0 1+ 0 1 1+ 1 1 0 1 0 1 0 2 0 2 0

20 21

923379 1012170 1016429

1012190

22

1012189

23

1012180

24

1012182

25

1012208

26

1012181

27

1012203

28

1012181

29

927694

30 31 32 33

1012172 1012179 921292 1012185 1017347 1012175 1012171

34 35

1012176 1016431 924774 923808

* **

DESCRIPTION

0 PUMP ASY., piston rear 1 PUMP ASY., piston rear 1+ RING, retaining 0 SEAL, shaft 1+ SEAL, shaft 1 WASHER 0 RING, retaining 2 RING, retaining 0 RACE, thrust 2+ RACE, thrust 0 BEARING, thrust 1 BEARING, thrust 1+ BEARING 0 HOUSING ASY. 1 HOUSING ASY. 2 BEARING, needle 1 RACE, inner 0 0-RING 1 0-RING 1 COVER, trunnion 2+ RING, retaining 1 COVER, sleeve 0 0-RING 0 STOP, cam 1 STOP, cam (Not serviced) 1+ 0-RING 0 PLATE, cam (R.N.) 1 PLATE, cam 9 PISTON ASY. (Not serviced) 0 SPIDER 1 SPIDER (Not serviced) 0 PIVOT, spider 1 PIVOT, spider (Not serviced) 0 BLOCK, piston 1 BLOCK, piston (Not serviced) 0 PIN, keeper 1 PIN, keeper (Not serviced) 0 PIN, loading 3 PIN, loading (Not serviced) 0 WASHER 1 WASHER (Not serviced) 0 SPRING 1 SPRING (Not serviced) 0 WASHER 1 WASHER (Not serviced) 0 RING, retaining 1+ RING, retaining (Not serviced) 1 BEARING 1+ GASKET 1 PIN, roll 0 PLATE ASY., backing 1 PLATE ASY., backing 0 PLATE, back 1 PLATE, back (Not serviced) 0 STOP, cam 1 STOP, cam (Not serviced) 0 SEAT 2 SEAT 0 0-RING 2 0-RING

+Denotes serviced in KITS 1012225 & 1016425 *Prior S/N 1182 **Eff. S/N 1182 & up

Continued

A

ALLIS-CHALMERS

118

540 LOADER HYDRAULICS

PISTON PUMP REAR

A

ALLIS-CHALMERS

540 LOADER

119

HYDRAULICS

PISTON PUMP REAR ITEM

NUMBER

36

1012202 1016430

37 38 39 41 44 45 48

928241 1012200 1012165 924128 1012183 922648 1012210 1016433 1012207 1016437 1012206 1012209 1016432

49 50 51

52

923938 921324 1012166 1016228

QTY. DESCRIPTION • ** 2 0 VALVE KIT, relief 0 2 VALVE KIT, relief 1 1 CARTRIDGE 1 1 VALVE, body 1 1 SPOOL 1 1 0-RING 1 1 SHIM Not serviced separately 1 1 SHIM 1 1 RING, retaining 1 1 WASHER 1 1 SPRING 2+ 2+ 0-RING 2+ 2+ WASHER, back-up 2 2 VALVE ASY., check 1+ 1+ 0-RING 1 1 BEARING 2 2 CAPSCREW 1 0 SHAFT, drive 0 1 SHAFT, drive 1 0 COUPLER 0 1 COUPLER 1 1 BRACKET 1 0 ADAPTER ASY., charge pump 0 1 ADAPTER ASY., charge pump 1 1 ADAPTER (Not serviced) 2 0 CAPSCREW 0 2 CAPSCREW 1 0 REPLACE KIT, piston (Incl. Item 20) 0 1 REPLACE KIT, piston (Incl. Items 20 thru 24, & 29) +Denotes serviced in KITS 1012225 & 1016425

1016434

— 0 CONVERSION KIT, oil assembly *Prior S/N 1182 **Eff. S/N 1182 & up

A

ALLIS-CHALMERS

540 LOADER

120

HYDRAULICS

PISTON PUMP FRONT

16 14

~

1

-

13

12

11

10 8

1

10

\ 25

27 \

11

29\ '•

12

15

14

\47 41

A

ALLIS-CHALMERS

540 LOADER

121

HYDRAULICS

PISTON PUMP FRONT ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NUMBER

QTY.

1012164 1016426 927700 1012201 1017378 1012196 927691 927747 1012187 933255 1012188 930441 1012186 930440 1012168 1016428 1012174 1012167 924137 924791 1012178 927696 1012169 923808 1012177 923379 1012170 1016429

1 0 1+ 1+ 0 1 2+ 0 2 0 1 0 1 1 1 0 2 2 2+ 0 1 2+ 1 1+ 1 1+ 1 0 9 0 1 0 1 0 1 0 1 0 3 0 1 0 1 0 1 0 1+ 0 1 1+ 1 1 0 1 0 1 0 2 0 2+ 0

20 21

1012190

22

1012189

23

1012180

24

1012182

25

1012208

26

1012181

27

1012203

28

1012181

29

927694

30 31 32 33

1012172 1012179 921292 1012185 1017347 1012175 1012171

34 35

1012176 1016431 924774 923808

* **

DESCRIPTION

0 PUMP ASY., piston, front 1 PUMP ASY., piston, front 1+ RING, retaining 0 SEAL, shaft 1+ SEAL, shaft 1 WASHER 0 RING, retaining 2+ RING, retaining 0 RACE, thrust 2 RACE, thrust 0 BEARING, thrust 1 BEARING, thrust 1 SHAFT, drive 1 BEARING 0 HOUSING ASY. 1 HOUSING ASY. 2 BEARING 1 RACE, inner 0 0-RING 2+ 0-RING 1 COVER 2+ RING, retaining 1 COVER, sleeve 0 0-RING 0 STOP, cam 1+ 0-RING 0 CAM PLATE (R.H.) 1 CAM PLATE 0 PISTON ASY. (Not serviced) 9 PISTON ASY. (Not serviced) 0 SPIDER 1 SPIDER (Not serviced) 0 PIVOT, spider 1 PIVOT, spider (Not serviced) 0 BLOCK, piston 1 BLOCK, piston (Not serviced) 0 PIN, keeper 1 PIN, keeper (Not serviced) 0 PIN, loading 3 PIN, loading (Not serviced) 0 WASHER 1 WASHER (Not serviced) 0 SPRING 1 SPRING (Not serviced) 0 WASHER 1 WASHER (Not serviced) 0 RING, retaining 1+ RING, retaining (Not serviced) 1 BEARING 1+ GASKET 1 PIN, roll 0 PLATE ASY., back 1 PLATE ASY., back 0 PLATE, back 1 PLATE, back (Not serviced) 0 STOP, cam 1 STOP, cam (Not serviced) 0 SEAT 2 SEAT 0 0-RING 2+ 0-RING

+Denotes serviced in KITS 1012225 & 1016425 *Prior S/N 1182 •*Eff. S/N 1182 & up

Continued

A

ALLIS-CHALMERS

122

540 LOADER HYDRAULICS

PISTON PUMP FRONT

A

ALLIS-CHALMERS

540 LOADER

123

HYDRAULICS

PISTON PUMP FRONT ITEM

NUMBER

36

1012202 1016430

37 38 39 40

928241 1012200 1012165 1012173 1012191 1122836 924128 1012184 1016438 923938 1012183 922648 925310 922978 1012166 1016228

41 42 43 44 45 46 47

QTY. DESCRIPTION

* **

2 0 VALVE KIT, relief 0 2 VALVE KIT, relief 1 1 CARTRIDGE 1 1 VALVE, body 1 1 SPOOL 1 1 0-RING 1 1 SHIM — Not serviced separately 1 1 SHIM 1 1 RING, retaining 1 1 WASHER 1 1 SPRING 2+ 2+ 0-RING 2+ 2+ WASHER, back-up 2 2 VALVE ASY., check 1 1 COUPLER 1 0 RING, locking 0 1 RING, locking 1+ 1+ 0-RING 1 0 ADAPTER ASY., tandem 0 1 ADAPTER ASY., tandem 2 2 CAPSCREW 1 1 BEARING 2 2 CAPSCREW 1 1 0-RING 2 2 CAPSCREW 1 0 REPLACE KIT, piston (Incl. Item 20) 0 1 REPLACE KIT, piston (Incl. Items 20 thru 29) +Denotes serviced in KITS 1012225 & 1016425

1016434

1 0 CONVERSION KIT, old assemblies *Prior S/N 1182 **Eff. S/N 1182 & up

A

ALLIS-CHALMERS

124

540 LOADER HYDRAULICS

CONTROL VALVE & CYLINDERS

18

16 11

22 14

40.•••••••1l• • e

••

22

21 IMPLEMENT PUMP

17

15 11

tofr■ ‘ ,

i

15

20

A

ALLIS-CHALMERS

540 LOADER

125

HYDRAULICS

CONTROL VALVE & CYLINDERS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22

NUMBER 923903 916965 916950 923717 921349 921247 921206 1012040 1015070 1014761 1014749 921203 927163 927245 1014763 1014764 925617 921965 916965 1014750 1009518 921409 921349 1011352 1014783 920415 916965 916950 916956

919066

QTY. 1 3 3 3 4 4 1 1 1 1 1 2 1 2 2 1 1 2 2 2 2 2 4 4 1 1 4 4 4 4 1 1 2

DESCRIPTION VALVE, loader (See VALVE ASY. for components) CAPSCREW, 3/8NC x 3 LOCKWASHER, 3/8 NUT, 3/8NC CONNECTOR, st. thd. (Incl. 0-RING) 0-RING CONNECTOR, st. thd. (Incl. 0-RING) 0-RING HOSE, implement pump to loader valve (Prior S/N 1007) HOSE, implement pump to loader valve (Eff. S/N 1007 & up) TUBE, implement valve to hyd. filter HOSE, tilt cylinder FITTING, tube FITTING, bulkhead 90° FITTING, bulkhead 45° TUBE ASY., bulkhead to tilt cylinder hose TUBE ASY., bulkhead to tilt cylinder hose CLAMP, tube CAPSCREW, 3/8NC x 3/4 LOCKWASHER, 3/8 HOSE ASY., bulkhead to lift cyl. hose HOSE ASY. CONNECTOR, st. thd. (Incl. 0-RING) 0-RING MOUNTING ASY., valve (Prior S/N 1007) MOUNTING ASY., valve (Eff. S/N 1007 & up) CAPSCREW, 3/8NC x 1-1/4 LOCKWASHER, 3/8 NUT, 3/8NC WASHER CYLINDER ASY., lift (See LIFT CYL. ASY. for components) CYLINDER ASY., tilt (See TILT CYL. ASY. for components) UNION, tube, 3/4 J.I.C.

126

540 LOADER HYDRAULICS

CONTROL VALVE LOADER & FORK LIFT

28 27 25 15 24 20 28 24 23 25 26 19 18

,Z 25 24 22

17 16

14

13 16

18

20

25 24

28

19 1 8 17 16 13 30 29 11

10

A

ALLIS-CHALMERS

540 LOADER

HYDRAULICS

127 CONTROL VALVE LOADER & FORK LIFT

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

NUMBER

QTY.

DESCRIPTION

1 0 VALVE ASY., control - Loader 0 1 VALVE ASY., control - Fork Lift 1 1 COVER, left hand 1 1 SECTION, valve — 4-way float 1 0 SECTION, valve — 4-way 0 1 SECTION, valve — 4-way 1 1 COVER, right hand 3 3 STUD 6 6 NUT 6 6 0-RING, seal (Exhaust) * 6 6 0-RING, seal (Pressure) 1010494 1 1 VALVE, relief - main 2250 P.S.I. * 1 1 0-RING, seal * 1 1 WASHER, back-up 1 1 0-RING, seal * * 2 2 HOUSING (Serviced in ASY. only) * 1 1 SPOOL, 4-way Float (Serviced in ASY. only) 1 1 SPOOL, 4-way (Serviced in ASY. only) * * 3 3 0-RING, spool seal * 3 3 WASHER, back-up 1011640 3 3 RETAINER, seal 1011639 2 2 RETAINER * 4 4 SCREW (Not serviced) 1 1 POSITIONER 1011647 1011638 1 0 POSITIONER 1011641 0 1 POSITIONER 1010489 1 0 VALVE ASY., relief 900 P.S.I. 1010515 0 1 VALVE ASY., relief 2500 P.S.I. 4 4 0-RING, relief * * 4 4 WASHER, back-up relief * 4 4 0-RING, relief 1010515 1 0 VALVE ASY., relief 2500 P.S.I. 1010506 0 2 VALVE, check 1011470 0 1 PLUG KIT 1011646 1 1 PLATE, seal 1011645 1 1 0-RING, seal plate 1010492 — — REPAIR KIT, major seal (Incls. KITS 1010508, 1010510 & 1010511) 1010508 — — REPAIR KIT, section seal 1010510 — — REPAIR KIT, circuit & check 1010511 — — REPAIR KIT, main relief valve *Not serviced separately 1010493 1015937 2018984 1011644 1010505 1010504 1002544 1011648 923428

A

ALLIS-CHALMERS

128

540 LOADER HYDRAULICS

VALVE ASY. BACKHOE

0

540 LOADER

129

HYDRAULICS

VALVE ASY. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

NUMBER

ary.

1016475 1016476 1016477 1016478 1016479 2017385 2020683 2018418 924773 924775 924777 916964 2017471 1016480 920107 921205 2017390 1016481

1 1 4 2 1 1 3 7 14 7 4 7 1 1 1 4 2

BACKHOE DESCRIPTION VALVE ASY., backhoe SECTION, port plate SECTION, end plate VALVE SECTION, 4-way VALVE SECTION, 4-way PLUG ASY. VALVE ASY., relief 2000 PSI VALVE ASY., relief 3000PSI 0-RING 0-RING 0-RING LOCKWASHER WASHER ORIFICE PLATE PLUG ASY. (Mc!. 0-RING) 0-RING BOLT, tie ORIFICE PLATE

130

540 LOADER HYDRAULICS

VALVE SECTION 4-WAY BOOM & DIPPER

A

ALLIS-CHALMERS

540 LOADER

131

HYDRAULICS

VALVE SECTION 4—WAY BOOM & DIPPER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

NUMBER

QTY.

1016479 4996401 2018926 2017378

2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1

4996402 4996403 4996404 349937 923645 923719 4997192 927626 924003 4996414 2017379

DESCRIPTION VALVE SECTION — 4-way WASHER, shallow SPRING, spool ctr.

BODY, lift check BODY (Not Serviced) WASHER, deep PLUNGER, lift check SPRING, lift check SPOOL (Not Serviced) SCREW, spool 0-RING, 3/32 x 5/8 I.D. 0-RING, 3/32 x 3/4 I.D. 0-RING, 1/8 x 5/8 I.D. WASHER, back-up 0-RING, 1/16 x 9/16 I.D. WASHER, misc.

WASHER, back-up

A

ALLIS-CHALMERS

132

540 LOADER HYDRAULICS

VALVE SECTION

4-WAY SWING, BUCKET & STABILIZERS

A

ALUS-CHALMERS

540 LOADER

133

HYDRAULICS

VALVE SECTION 4—WAY SWING, BUCKET & STABILIZERS ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14

NUMBER

QTY.

1016478 4996401 2018926 2017378

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4996402 4996403 4996404 349937 923645 4997192 924003 4996414 2017379

DESCRIPTION VALVE SECTION, 4-way WASHER, shallow SPRING, spool ctr.

BODY, lift ck.

SPOOL (Not Serviced) BODY (Not Serviced) WASHER, deep PLUNGER, lift ck.

SPRING, lift ck.

SCR EW, spool 0-RING, 3/32 x 5/8 I.D. 0-RING, 1/8 x 5/8 I.D. 0-RING, 1/16 x 9/16 I.D. WASHER, misc.

WASHER, back-up

A

ALLIS-CHALMERS

134

540 LOADER HYDRAULICS

HYDRAULIC GROUP BACKHOE

16

A

ALLIS-CHALMERS

540 LOADER HYDRAULICS

135 HYDRAULIC GROUP BACKHOE

ITEM

NUMBER

QTY.

1 2 3 4 5 6 7 8 9 10

2016374 1016372 913744 1011336 925687 925719 917194 920263 1014690 924299 918448 1010505 1016074 1010506 2018989 1010508 925943 923171 921349 1016579 255018 1013714 1016578 1016573 925834

1 1 1 1 2 1 1 1 1 1 1 1 1 2 3 1 2 1 1 1 1 1 1 1 1

11 12 13 14 15 16 17 18 19 20 21 22 23

DESCRIPTION HANDLE STUD NUT, jam, 1/2NC HANDLE ASY. WASHER PIN, cotter JOINT, ball NUT LINK ASY. PIN PIN, cotter SECTION, valve SUPPORT ASY. VALVE ASY., check STUD ASY. SEAL KIT (Not shown) ELBOW, 450 swivel CONNECTOR, valve (Incl. 0-RING) 0-RING HOSE ASY., valve to bk. inlet hose COUPLER, male COUPLER, female HOSE ASY., filter to bk. valve TUBE ASY., valve to res.

TEE, swivel nut, ret. res.

A

ALLIS-CHALMERS

136

540 LOADER HYDRAULICS

CYLINDER ASY. LIFT 10 FT. & 14 FT.

10

540 LOADER

137

HYDRAULICS

CYLINDER ASY. ITEM NUMBER QTY. DESCRIPTION

* **

1015094 1 — CYLINDER ASY., lift 1015095 — 1 CYLINDER ASY., lift 1 1013231 1 1 RETAINER 2 2014685 1 1 RING, wiper 3 926640 1 1 RING, back-up 4 923949 1 1 0-RING 5 1013228 1 1 RING, retaining 6 1013239 1 1 HEAD, cylinder 7 923582 1 1 0-RING 8 1013224 1 — TUBE ASY., cylinder 1015946 — 1 TUBE ASY., cylinder 9 1013226 1 — ROD ASY., piston 1015945 — 1 ROD ASY., piston 10 921140 1 1 NUT, 1-1/4NF 11 923577 1 1 0-RING 12 1013234 1 1 . PISTON 13 1013229 1 1 PACKING, vee set 14 1013230 1 1 PLATE 15 1015732 1 1 VALVE, relief 1700 PSI 1013227 1 1 SEAL KIT (Incl. Items 2, 3, 4, 7, 11 & 13) 1008888 1 1 SEAL KIT (Used on Relief valve) * 10 FT. ** 14 FT.

LIFT 10 FT. & 14 FT.

138

540 LOADER HYDRAULICS

CYLINDER - LOADER LIFT

14 13 11 10 9 5 48 7 3

CYLINDER

-

LOADER TILT

10 11 13 12 11 9 8 7 6 5 4 3

A

ALLIS-CHALMERS

540 LOADER

139

HYDRAULICS

CYLINDER - LOADER LIFT ITEM 1

2 3 4 5 6 7 8 9

10

11 12 13 14 15

NUMBER 1014792 1000913 912235 911325 3053637 2018413 2018412 2018411 1000090 926627 923816 1014808 2018402 9002032 1014796 1004734 9002032 917777 923579 1011961 2017362 924135 2017235 1001687

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1

DESCRIPTION CYLINDER ASY., lift RING, flange SETSCREW, socket NUT, jam RING WIPER "V" SET SPRING, wave RING, retainer HEAD, cylinder WASHER, back-up 0-RING TUBE ASV., cylinder BUSHING FITTING, lube, 1/8 pipe thd. st. (Pkg. of 10) ROD ASY., piston BUSHING FITTING, lube, 1/8 pipe thd. st . (Pkg. of 10) NUT, lock 0-RING PISTON RING, bearing 0-RING RING, piston REPAIR KIT, major seal (Incl. Items 2, 3, 7, 8, 11, 13, 14, 15)

CYLINDER - LOADER TILT ITEM

1

2 3 4 5 6 7

8

9 10 11 12 13

NUMBER 1014694 2015255 912235 911325 2014684 1009576 1009575 926625 923582 1014704 2018402 9002032 1014703 1001137 9002032 917777 923664 1009577 2017480 924770 2017234 1009581

QTY. 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1

DESCRIPTION CYLINDER ASY. , tilt RING, flange SETSCREW, socket NUT, jam RING, wiper SEAL HEAD, cylinder WASHER, back-up 0-RING TUBE ASY., cylinder BUSHING FITTING, lube, 1/8 pipe thd. st. (Pkg. of 10) ROD ASY., piston BUSHING FITTING, lube, 1/8 pipe thd. st. (Pkg. of 10) NUT, lock 0-RING PISTON RING, bearing 0-RING RING, piston REPAIR KIT, major seal (Incl. Items 2, 3, 5, 6, 9, 11, 12, 13)

A

ALLIS-CHALMERS

140

540 LOADER HYDRAULICS

CYLINDER - POWER STEERING

10 11 13 12 9

53

540 LOADER

141

HYDRAULICS

CYLINDER - POWER STEERING ITEM

1 2 3 4 5 6 7

8

9 10 11 12 13

NUMBER

QTY.

1011300 927704 542629 1001076 1008356 926623 926535 1011306 2018394 9002032 1011301 2018394 9002032 921343 923575 1011315 2017479 923684 931894 1011314

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION CYLINDER ASY., steering RING, retaining WIPER, rod "T" SEAL HEAD, cylinder WASHER, back-up 0-RING TUBE ASY., cylinder BUSHING FITTING, lube, 1/8 pipe thd. st . (Pkg. of 10) ROD ASY., piston BUSHING FITTING, lube, 1/8 pipe thd. st. (Pkg. of 10) NUT, 3/4NF 0-RING PISTON RING, bearing 0-RING RING, piston REPAIR KIT, seal (Incl. Items 2, 3, 5, 6, 9,11, 12,13)

142

540 LOADER HYDRAULICS

CYLINDER ASY. STABI LIZER

10

1%,,

/A I IIIIMIIIIIZA ANEW IIIIMVAIIMINIV■7/11111V7■111111/74111 I. IL .10•■••••■••■•••■ • •10■■•■■•• /1■ ,MMENI IL%11•1•MIL 1■10■ 111•1•11v■■■■•■■■•

4C. ALLIS-CHALMERS

540 LOADER

143

HYDRAULICS

CYLINDER ASY. STABILIZER ITEM

NUMBER

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1016482 1016483 1016484 1016485 1016486 1016487 923379 923575 923664 923577 926616 1173773 926621 1174439 927147

2 1 1 1 1 1 1 1 1 2 1 2 2 1 1

DESCRIPTION CYLINDER ASY., stabilizer HEAD, cylinder PISTON BARREL, hyd. cyl.

ROD ASY., piston BARREL, hyd. cyl. — outside 0-RING, 3/32 x 11/16 I.D. 0-RING, 1/8 x 1 I.D. 0-RING,1/8 x 1-1/2 I.D. 0-RING, 1/8 x 1-3/4 I.D. RING, back-up WASHER RING, back-up RING, wiper NUT, lock, 5/8NF

A

ALLIS-CHALMERS

540 LOADER

144

HYDRAULICS

CYLINDER ASY. SWING

,,,INPVIIII/ANI/A

■ INV 4111P,AINI AM, 11.111I/A1Mr///AIZI ■ 4

Nr,

'14,44I/AVAIWAP7/741r:////r/AI/Ar/AP074/74//AVAIrAIII/AvAIAVAIFAVAI/AVAIVAII/4/7/41/411P rZAIIAIIII/■/■,

011111%C: ,

I I OIL

I a

,v) >lb Jr

a :la, 01,0

P.311111 ■

540 LOADER HYDRAULICS

145 CYLINDER ASY. SWING

ITEM 1 2 3 4 5 6 7

NUMBER

QTY.

1016488 1016489 1016490 1016491 1016492 923597 1016493 1016494

1 1 1 1 2 2 2 2

DESCRIPTION CYLINDER ASY., stabilizer VALVE ASY., relief 2000 PSI VALVE ASY., relief 2000 PSI ROD ASY., piston BARREL ASY. 0-RING, 3/16 x 2-3/4 I.D. RING, back-up RING, wiper

146

540 LOADER HYDRAULICS

CYLINDER ASY. BACKHOE

22 10 4111 .4

111111.

r

4111111111

myylirglii

15

16

,

..,,,„f ''',wvivism: zwanwimoghwzgimishvii kmogioub Niewimoqw. gamftvgiNewse ■ -le,,;(&:,

18

14 13

SECTION A - A

A

ALLIS-CHALMERS

21

111

r oll',

' ArarAillo, Aloe

A1A

11

l , .......,....„...._ .........-k ■ Wg‘• ; is io? l

I 4

_,.......,Iir

20 12

17

N.7k

107

540 LOADER

147

HYDRAULICS

CYLINDER ASY. BACKHOE ITEM

NUMBER

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1016495 1016496 1016499 1016500 1016501 1016502 1016503 923548 924111 923650 923581 923582 926638 1016504 923021 926625 1016505 2014684 1016506 921573 1016507 914465 1016508

3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION CYLINDER ASY., hydraulic HEAD, cylinder PISTON ROD ASY., piston TUBE, cylinder SPRING, plug BARREL, hyd. cylinder 0-RING, 3/32 x 7/16 I.D. 0-RING, 1/8 x 1-3/16 I.D. - 90 Dur. 0-RING, 3/16 x 1-1/2, I.D. 0-RING, 1/8 x 2-5/8 I.D. 0-RING, 1/8x 2-3/4 I.D. RING, back-up RING, retaining, piston RING, back-up RING, back-up NUT, retaining RING, wiper NUT, 1-1/8" lock NF PLUG ASY. RING, lock FITTING, lube RING, wear

A

ALLIS-CHALMERS

148

540 LOADER HYDRAULICS

CYLINDER ASY. TILT

A

ALUS-CHALMERS

540 LOADER

149

HYDRAULICS

CYLINDER ASY. TILT ITEM

1

2 3 4 5 6 7

8

9 10 11 12 13

NUMBER

QTY.

1015072 2015255 912235 911325 2014684 1009576 1009575 926625 923582 1015088 2018402 9002032 1015087 1009714 9002032 917777 923664 1009577 2017480 924770 2017234 1009581

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION CYLINDER ASY., tilt RING, flange SCREW, set - socket NUT, jam RING, wiper SEAL, ring HEAD, cylinder RING, back-up O-RING TUBE ASY., cylinder BUSHING FITTING, lube (Pkg. of 10) ROD ASY., piston BUSHING FITTING, lube, (Pkg. of 10) NUT 0-RING PISTON RING, wear O-RING RING, piston SEAL KIT (Incl. Items 2,3,5, 6, 9, 11, 12 & 13)

A

ALLIS-CHALMERS

150

540 LOADER HYDRAULICS

FILTER ASY.

SELECTOR VALVE ASY.

A

ALLIS-CHALMEIRS

540 LOADER HYDRAULICS

151 FILTER ASY.

ITEM 1 2 3 4 5 6 7

NUMBER 1010919 1010922 921332 917356 1016395 1010924

QTY.

1016396 1010927

1 6 6 1 1 1 1 1

NUMBER

QTY.

1011256

1 1 1 2* 2* 2*

DESCRIPTION FILTER ASY. HEAD, filter CAPSCREW, 5/16NC x 3/4 LOCKWASHER, 5/16 SEAL KIT w/ Element BY-PASS ASY. SEAL (Serviced in SEAL KIT 1016395) ELEMENT HOUSING

SELECTOR VALVE ASY. ITEM

1 2 3 4 5 1012573

DESCRIPTION VALVE ASY., selector BODY SPOOL 0-RING (Not serviced separately) WASHER, back-up RING, snap REPAIR KIT, seal (Incls. Items 3, 4, 5)

A

ALUS-CHALMEFtS

152

540 LOADER HYDRAULICS

CONTROL VALVE POWER STEERING

11

12

STEERING COLUMN POWER STEERING

A

ALUS-CHAUVIERS

540 LOADER

153

HYDRAULICS

CONTROL VALVE POWER STEERING ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NUMBER 1011257 239181 923334

679188 1132770 1010548 1009962 1010549 1004669 1132771 239176 239197 239188 1009968 239189 239195

QTY. 1 1 4 1 1 1 1 1 1 1 1 7 1 1 1 6 1 1 1 1 1

239229 19 20 257362

2 1 1

DESCRIPTION VALVE ASY., control PLATE, mounting CAPSCREW SEAL, oil, mtg. plate (Not serviced) SEAL, gaud ring (Not serviced) SEAL, o-ring (Not serviced) LOCATOR, bushing (Not serviced) CONTROL PARTS ASY. (Ind. SLEEVE, SPOOL & VALVE HOUSING) DRIVE GEROTOR SET CAP, end CAPSCREW, kit SPACER PLATE PIN, centering SPRING, centering SPRING, compression BALL, steel SEAT, check PLUG, seal SEAL, o-ring (not serviced) SEAL KIT (Incls. Items 2, 3, 4,18) RACE, bearing (Not serviced) BEARING, needle thrust (Not serviced) NEEDLE BEARING PACK KIT (Incls. Items 5,19, 20)

STEERING COLUMN POWER STEERING ITEM

NUMBER

1 2 3 4 5

1006535 923335 4995371 1134827 4994913 1134829 1134841

QTY. 1 2 1 1 1 1 2

DESCRIPTION CONTROL COLUMN ASY. (Ind. Items 1 to 5) SCREW, 12 point RING, retaining TUBE & FLANGE ASY. BEARING ASY. SHAFT ASY. RING, snap

154

540 LOADER HYDRAULICS

FOOT CONTROL

ri■■■•••11 1■111, •1■110. ,IIMMINI1•1111111111.1

011MMe 11■11011•1111111 4111 ■11.

f4

la

12

540 LOADER

155

HYDRAULICS

FOOT CONTROL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

NUMBER 1017111 923490 919312 1017110 928847 1011577 925450 1011551 928847 1011547 928847 1014795 917663 920263 1011576 923093 918448 919387

QTY. 1 4 4 1 2 2 3 1 2 1 2 1 4 4 2 4 4 2

DESCRIPTION MOUNTING, pedal CAPSCREW, 3/8NC x 1 WASHER LEVER, rocker control (Incl. BUSHING) BUSHING SHAFT, control PIN PEDAL ASY., L.H. BUSHING PEDAL ASY., R.N. BUSHING SPACER YOKE, adjustable NUT, 5/16NF ROD, 5/16NF x 1-1/2 PIN PIN, cotter WASHER

A

ALUS-CHALMERS

156

PUMP CONTROL

540 LOADER HYDRAULICS

540 LOADER

157

HYDRAULICS

PUMP CONTROL ITEM

NUMBER

QTY.

1 2

1017035 923701 918266 927537 921969 927537 1017066 1017067 910092 917666 917648 925719 917379 1017033 917379 1017070 1017068 921971 918266 918268 919439

1 2 2 2 2 2 1 1 2 2 5 5 5 1 2 1 1 1 1 1 1

3 4 5 6 7

8 9 10 11

DESCRIPTION CONTROL HANDLE ASY., pump (small) CAPSCREW, 3/8NC x 2 WASHER NUT, 3/8NC CAPSCREW NUT CONTROL ROD, pump (small) CONTROL ROD, pump NUT, 5/16NF YOKE, adjustable PIN, yoke PIN, cotter WASHER CONTROL HANDLE ASY., pump WASHER RETURN ASY., pedal SPACER CAPSCREW WASHER WASHER NUT

A

ALLIS-CHALMERS

158

540 LOADER HYDRAULICS

POWER STEERING FRONT AXLE

A

ALUS-CHALMERS

540 LOADER

159

HYDRAULICS

POWER STEERING FRONT AXLE ITEM 1 2

3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

NUMBER

920275 916965 916950 921217 921206 1012034 1012035 919520 1012075 1012076 1012101 1012073 1012074 1012110 1012111 921971 916965 916950 925853 919197 1012070 1011235 1012036 1015068 925031 1014748 1012071 1010992 1012037 920316 1015071 1011412 926115 916966 4760149 905261

QTY. 1 2 2 2 4 4 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 2 2 2 2 1 1 3 2 1 2 2 1 1

DESCRIPTION VALVE, selector (See SELECTOR VALVE ASY. for components) CAPSCREW LOCKWASHER NUT CONNECTOR, st., 1-1/16 - 12 (Incl. 0-RING) 0-RING HOSE ASY., selector valve to pump HOSE ASY., selector valve to pump TEE, J.I.C., 1-1/16 - 12 TUBE ASY. TUBE ASY. CROSS, J.I.C., 1-1/16 - 12 TUBE ASY. TUBE ASY. CLAMP, tube CLAMP, base tube CAPSCREW LOCKWASHER NUT REDUCER, 3/4 to 1/2 NUT, tube, 1/2 TUBE ASY., cross check valve VALVE, check HOSE ASY., front motor pump asy.

HOSE ASY., propulsion FITTING, tube bulk head TUBE ASY., valve to fitting TUBE ASY., drain TEE, union, J.I.C., 1/4 tube HOSE ASY., front motor to return manifold ELBOW, 45°, male HOSE ASY., front & rear pump to manifold MANIFOLD ASY., return CAPSCREW LOCKWASHER SENDING UNIT, temp. (Replaces 1004409) (S/N 1007 & up) PLUG, 1/2

A

ALLIS-CHALMERS

160

540 LOADER HYDRAULICS

POWER STEERING FRONT CONSOLE

IMPLEMENT PUMP TO FILTER ../"."

4r.605Y-- TO IMPLEMENT PUMP

12

A

ALLIS-CHALMERS

540 LOADER

HYDRAULICS

161 POWER STEERING FRONT CONSOLE

ITEM 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16

NUMBER 920415 916965 256852 252471 694666 1011457 1011458 921409 921349 1011462 923490 919312 916950 1012039 921402 921349 1011964 921472

QTY. 1 4 4 1 1 1 1 3 1 4 4 1 2 2 2 2 2 2 1 1 1

DESCRIPTION VALVE ASY., control (See CONTROL VALVE ASY. for components) CAPSCREW LOCKWASH ER COLUMN ASY., control (See CONTROL COLUMN ASY. for components) WHEEL, steering NUT, steering wheel CAP, steering wheel TUBE ASY., steering - right, left, & in TUBE ASY., steering - out CONNECTOR, st. 3/4 -16 (Incl. 0-RING) 0-RING CLAMP, tube CAPSCREW, 3/8NC x 1 WASHER, lock NUT, 3/8NC HOSE ASY., steering cylinder ELBOW, 90° (Incl. 0-RING) 0-RING CYLDIN ER ASY., steering (See STEERING CYL. ASY. for components) HOSE ASY., imp. pump to steering TEE, steering tube

A

ALLIS-CHALMERS

162

540 LOADER HYDRAULICS

POWER STEERING REAR AXLE

SELECTOR VALVE

HYDRAULIC PUMP PACKAGE

8

tN.._ 44, p .411 ---

,

>I. -Z. a.), .

I 11 \.. . ,, I ..

■ (

-11,IZinfi''\‘

-• ,

■

L., '••• \ i , .., ..... •-. \ \ i , 1,14:4(4*3k

,.... 1 1,1 ).

-...... ..„ , , fl 1 -1' 1

■• \ '.....,

PROPULSION MANIFOLD ON REAR AXLE

20

A

ALLIS-CHALMERS

540 LOADER

163

HYDRAULICS

POWER STEERING REAR AXLE ITEM 1 2 3 4

5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20

NUMBER 1011480 1011481 1012072 922130 916965 916950 919267 1012035 1011469 1011468 1012110 1012111 921971 916965 916950 922571 921883 1012504 928946 923102 921203 921206 1012033 1011412 919062 925094

QTY. 2 2 1 2 2 2 6 4 1 1 1 1 1 2 2 2 2 3 1 1 2 2 2 1 2 1

DESCRIPTION TUBE ASY. (Long) TUBE ASY. (Short) CLAMP, tube CAPSCREW, 3/8NC x 2-1/4 LOCKWASHER NUT, 3/8NC CONNECTOR, J.I.C., 1-1/16 - 12 HOSE ASY., propulsion TUBE ASY. TUBE ASY. CLAMP, tube CLAMP, base tube CAPSCREW, 3/8NC x 1-3/4 LOCKWASHER NUT, 3/8NC ELBOW, 90°, adjustable (Incl. 0-RING) 0-RING HOSE ASY., brake TEE, 7/16, thd.

REDUCER, 1/2 to 1/4 ELBOW, 90°, adjustable (Incl. 0-RING) 0-RING HOSE ASY., front & rear pump MANIFOLD ASY., return CONNECTOR, st., 9/16 - 18 x 1/4NPT TIE

A

ALLIS-CHALMERS

164

540 LOADER HYDRAULICS

OIL FILTER IN TANK RESERVOIR

3

FLOW CONTROL BI-DIRECTIONAL IN-LINE

10 10 11

••••i•o gii‘t*

6114

11

.* A

ALUS-CHALMERS

540 LOADER

165

HYDRAULICS

OIL FILTER IN TANK RESERVOIR ITEM

1 2 3 4 5 6 7 8 9

NUMBER 1011243 1011136 1011250 1011249 1017137 923818 923820 1011246 1011248 1017139 1011247 1009380 923824

QTY. — 0 1 1 0 1 0 1 1 0 1 1 1 0

0 — 1 0 1 0 1 1 0 1 1 1 1 1

DESCRIPTION OIL FILTER, in tank OIL FILTER, in tank ALARM, dirt CAP CAP 0-RING 0-RING VALVE ASY., by-pass SPRING, compression SPRING, compression ENCLOSURE (Not serviced) GASEKT ELEMENT 0-RING

FLOW CONTROL BI-DIRECTIONAL IN-LINE ITEM

1 2 3 4 5 6 7 8 9 10 11

NUMBER

QTY.

1012450

1 1* 1* 2* 1*

923717 921349

2* 1 1 2* 2* 2*

DESCRIPTION FLOW CONTROL ASY., bi-directional SLEEVE CARTRIDGE PLUNGER PLUG SHIM (*As req'd) WASHER CONNECTOR ASY. 0-RING CAP SPRING SPRING

*Not serviced separately

Z. ALLIS-CHALMERS

166

540 LOADER HYDRAULICS

OIL RESERVOIR 540G & MOD

POWER STEERING TUBE

20

A

ALUS-CHALMERS

540 LOADER

167

HYDRAULICS

OIL RESERVOIR 540G & 540D ITEM 1 2

3 4 5 6

7 8

9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25

26 27 28

29 30 31 32

NUMBER 1011019 926999 921176 916964 916951 919327 1011016 1011014 927537 916956 1009097 919011 909055 921969 916965 916950 1009146 901680 1012102 1012104 925881 1010920 917356 917372 901844 919272 1014771 921472 1014771 924403 924643 901846 1012103 1012032 921298 1015395 1015397 1015398 919128 1012464 921332 917356 917372 1014776 901513 1015147 1007501

QTY. 1 1 8 8 8 8 1 1 12 12 1 6 6 1 4 4 4 1 2 1 1 2 1 1 4 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 4 4 1 1 1 1

DESCRIPTION RESERVOIR ASY., oil PLUG, pipe, 1/2 CAPSCREW, 1/2NC x 1-1/4 LOCKWASHER, 1/2 NUT, 1/2NC WASHER, plain PLATE, top GASKET, top plate NUT WASHER FILLER ASY. SCREW, self-tap LOCKWASHER FILTER ASY., oil reservoir (See FILTER ASY. for components) CAPSCREW, 3/8NC x 1-1/2 LOCKWASHER, 3/8 NUT, 3/8NC STRAINER, suction ELBOW, 3/4NPT NIPPLE, hose, 90° elbow HOSE, suction CLAMP, worm FILTER ASY., oil (See FILTER ASY. for components) MOUNTING, filter LOCKWASHER NUT BUSHING, reducer, 1-1/4 to 3/4 ELL, st., 90° HOSE ASY., filter tube TEE, steering tube HOSE ASY., pump filter CONNECTOR, st. (Incl. 0-RING) O-RING BUSHING, reducer (1-1/2 to 3/4NPT) TEE, 1-1/16 - 12 x 3/4 - 16 x 3/4NPT HOSE ASY., excess chg. filter TEE, swivel run VALVE, relief, in-line SEAL SEAL CONNECTOR, st., 3/4 - 16 TUBE ASY. CAPSCREW, 5/16NC x 3/4 LOCKWASHER, 5/16 NUT, 5/16NC HOSE ASY., pump to steering valve NIPPLE, hose DECAL, hydraulic oil INDICATOR, fluid level

A

ALLIS-CHALMERS

168

540 LOADER HYDRAULICS

HYDRAULIC GROUP 3 PT. HITCH FIELD INSTALLATION

A

ALLIS-CHAUVIERS

540 LOADER

169

HYDRAULICS

HYDRAULIC GROUP 3 PT. HITCH FIELD INSTALLATION

ITEM NUMBER QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

2016374 1016372 913744 1011336 928847 925687 925719 917194 920263 1014690 923093 918448 1011644 1016074 919624 1016573 919206 1014749 1016571 923717 921349 1016223 925943 2018989 1010506 924191 923562 923946 1010486

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 3 2 2 2 2 2

HANDLE STUD, handle NUT, jam, 1 /2NC HANDLE ASY. BUSHING WASHER PIN, cotter JOINT, ball NUT LINK ASY. PIN PIN, cotter SECTION, valve 4-way float SUPPORT ASY. ELBOW, 900 swivel, filter to valve tube TUBE ASY., valve to filter ELBOW, 900 - lift cylinder HOSE ASY., base port to top valve port HOSE ASY., rod end port to bottom valve port CONNECTOR, valve (Incl. 0-RING) 0-RING CYLINDER ASY., hydraulic ELBOW, 450 - bottom valve ports STUD ASY. VALVE ASY., check 0-RING 0-RING 0-RING RING, back-up

A

ALLIS-CHALMERS

170

540 LOADER HYDRAULICS

AUXILIARY HYDRAULICS FIELD INSTALLATION

13

12 ,A1/1

10

N

L 3 30

1 2 15

16 11 1

24

14

26 19 20

23

2

2

1

21

19 20 27 28 18

A

ALLIS-CHALMERS

540 LOADER

171

HYDRAULICS

AUXILIARY HYDRAULICS FIELD INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 --

NUMBER

QTY.

1016074 1010505 1010506 1014690 924299 918448 920263 917194 1011336 925687 925719 917344 1016372 2016374 925943 1016118 923717 921349 1014749 1016367 1016369 1016370 921210 916965 1014743 1016368 1009518 919066 1016371 919128 255018 1016384 1013174 1016385 2018989 1010508

1 1 2 1 1 1 1 1 1 2 1 1 1 1 3 1 2 2 2 2 5 5 5 5 4 1 2 6 2 2 1 1 1 1 3 1

DESCRIPTION BRACKET ASY., support SECTION, valve VALVE ASY., check LINK ASY., handle PIN PIN, cotter NUT, 5/16N F JOINT, ball HANDLE ASY. WASHER PIN, cotter NUT, jam, 1/2NC STUD HANDLE FITTING, 45° elbow TUBE ASY., valve to filter CONNECTOR (Incl. 0-RING) 0-RING HOSE ASY., valve to front frame TUBE ASY. CLAMP, top CLAMP, bottom CAPSCR EW, 3/8NC x 3/4 LOCKWASHER SPACER SPACER HOSE ASY. CONNECTOR TUBE ASY., loader arms CONNECTOR COUPLER, male COVER, dust COUPLER, female COVER, dust STUD ASY., valve sections SEAL KIT

A

ALL1S-CHALMERS

540 LOADER

172

CAB

CAB ASSEMBLY

3 29

28

26

23-24 25 22 33 17 ta° 16 11\ 15 38439 42

21

18 18

19 20

A

ALLIS-CHALMERS

540 LOADER

CAB

173 CAB ASSEMBLY

ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

NUMBER 1016419 1016418 1016417 1016399 1016397

1016398 1016402 1016403 1016404 1016405

1016422 1016410 1016408 1016966 1016409 1016407 1016420 1016423

1016414 1016413 1016401 1016421 925387 919332 913160 1016412 1016411 1016544 1016543 921024 923291 916951

QTY. 1 1 1 1 1 2 1 1 2 2 2 2 1 1 2 2 2 1 4 2 2 2 2 2 2 2 1 2 1 1 2 2 1 2 1 4 4 4 1 1 1 1 2 2 2

DESCRIPTION CAB ASY., (Not Serviced) ARM, wiper BLADE, wiper MOTOR, wiper MAT, floor INSULATION - foam side (Not Serviced) MOULDING, rubber GLASS, front (Not Serviced) 17-3/4 x 23-3/4 x 35-1/2 GLASS, front side (Not Serviced) 12-1/4 x 26-7/8 - Half SEAL, weather strap - Base MOUNT, front SEAL, weather strip - door DOOR, right DOOR, left GLASS, door bottom (Not Serviced) 14-3/8 x 19-1/2 x 20-1/4 GLASS, door top (Not Serviced) 15-1/8 x 19-3/8 x 18-5/8 SEAL, felt BOLT, eye (Not Serviced) BUSHING, rubber MOUNT, rear SPRING, door holder LATCH, door GLASS (Not Serviced) MOULDING, rubber SPACER, rubber CHANNEL, window GLASS, back (Not Serviced) 17-3/8 x 32-1/2 GLASS, side (Not Serviced) 5-3/8 x 23 FRAME, vent GLASS, vent (Not Serviced) 3 x 3-314 LATCH, tie down EARS, lifting (Not Serviced) MOULDING, rubber HANDLE INSULATION - foam top (Not Serviced) CAPSCREW, 3/4NC x 4 LOCKWASHER, 3/4 Not Shown NUT, 3/4NC HANDLE, door - right hand HANDLE, door - left hand LATCH, door - right hand LATCH, door - left hand CAPSCREW, 1/2NC x 2 Plated LOCKWASHER, 1/2 Plated NUT, 1/2NC Plated

A

ALLIS-CHALMERS

174

540 LOADER CAB

HEATER ASSEMBLY

A

ALLIS-CHALMERS

540 LOADER

CAB

175 HEATER ASSEMBLY

ITEM NUMBER QTY, DESCRIPTION

1 2 3 4 5 6 7

1012517-7 1012678-7 1012679-5 1012680-3 1012681-1 1012682-9 1012683-7 1012684-5

1 1 1 1 1 1 1 2

HEATER ASSEMBLY SHELL COVER CORE GASKET MOTOR FAN NIPPLE

A

ALLIS-CHALMERS

176

540 LOADER CAB

HEATER FIELD INSTALLATION

4 TEMP. N, SENDING UNI -1,

12

c

io La1,111M • 11.14 tik " 1.

13

14

15 11 16

TO WIPER MOTOR TO ....1";;FROSTER

,

• 1

•

".•

•

I 1 1

/

■

2 SWITCH •

20 23

19 18

VIEW FROM TOP OF INSTRUMENT PANEL

11 (

HEATER HOSE RADIATOR HOSE (LOWER)

21 TO / HEATER MOTOR

A

ALUS-CHALMERS

540 LOADER

177

CAB

HEATER FIELD INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

NUMBER

QTY.

1012517 1012519 901490 923519 901716 904269 927028 901723 923238 1016655 921911 1016634 916622 916964 918264 1016654 1016962 1016659 1016660 1016652 1016653 930871 1007838

1 1 1 2 1 1 1 1 1 1 4 1 4 4 8 1 1 1 1 1 1 6 1

DESCRIPTION HEATER ASY. SWITCH & KNOB ASY. NIPPLE, 3/8"NPT x 1-1/2" BUSHING, reducer FITTING, cross BUSHING, reducer NIPPLE, hose FITTING, 90° elbow NIPPLE, hose HOSE, heater CLAMP, hose PLATE, heater mounting NUT, 1/4NC LOCKWASHER, 1/4 WASHER, flat 1/4 HOSE, heater CONNECTOR, saddle CONNECTOR, wire WIRE, jumper WIRE, jumper WIRE, switch to motor TIE, wrap (Not shown) FUSE, 15 amp

A

ALLIS-CHALMERS

178

540 LOADER CAB

DEFROSTER FAN FIELD INSTALLED

540 LOADER

179

CAB

DEFROSTER FAN FIELD INSTALLED ITEM 1 2

3 4 5

NUMBER

QTY.

1005724 919011 917365 916621 1012959 1007839 927202

1 4 4 4 1 1 1

DESCRIPTION FAN ASY., 12V SCREW, No. 1ONC x 5/8 LOCKWASHER, No. 10 NUT, No. 1ONC WIRE FUSE, 10 amp. (Not shown) GROMMET (Not shown)

A

ALLIS-CHALMERS

180

540 LOADER BACKHOE

BACKHOE ASSEMBLY

60

TO

39

25 32 16

3

23 25 32 16 80

16

A

65 60 66 61 57 82 82 24

52 51

18

54 17 23 32 76

54 42 35

19 22 32 16

25 32 16

14

56

3

667 38 44 46

1

63

11 12 23

31 32 34 76 3 10

SEE BUCKET GROUP

12

5

8 I 21 33 11 76 32 20 58

A

ALLIS-CHALMERS

62 71

7632 39 47 37 40

8

54

11 a 19 55

43

41 32 23

59

/11

67 75 37

20

540 LOADER

181

BACKHOE

BACKHOE ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

NUMBER 1016441 1016442 1016443 1016444 1016445 1016446 1016447 1016448 1016449 1016450 430480 1016452 1016453 1016454 1016455 1016456 1016457 1016458 1016459 1016460 1016461 1016462 1016463 1016464 1016465 1016466 1016467 1016468 1016469 1016470 1016471 927741 1016472 239854 1016586 1016473 1016474

1016513 1016514 1016515 1016516 1016521

QTY. 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 6 12 1 6 1 2 2 4 1 2 26 1 2 2 1 1 1 2 1 2 2 2 4 4

DESCRIPTION FRAME, main BOOM ASY. DIPPERSTICK ASY. FRAME, swing GEAR, swing COVER ASY., gear HOUSING, bearing - lower BRACE, boom holder CLAMP, tube CLAMP, tube BEARING, mast PIN, boom lower PIN, boom dipper PIN, dipper bracket PIN, cyl. boom PIN, cyl. boom PIN, cyl. dipper PIN, cyl. dipper PIN, cyl. bucket PIN, stabilizer NUT, bearing BUSHING, 1-1/4" BUSHING, 1" SEAT ASY., operator BEARING, flange sleeve SPACER TUBE, cylinder BUMPER ASY. CLAMP, trunnion PAD, tubing CLAMP, hose RING, retaining LOCKWASHER, bearing PIN, quick CLIP, hose SPRING, extension PAD, stabilizer VALVE ASY., hyd. (see BACKHOE CONTROL VALVE ASY.) CYLINDER ASY., stabilizer (See STABILIZER CYL. ASY.) CYLINDER ASY., swing (See SWING CYL. ASY.) HOSE ASY., hyd. single wire HOSE ASY., hyd. single wire HOSE ASY., hyd. single wire HOSE ASY., hyd. single wire HOSE ASY., hyd. single wire

Continued

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ALLIS-CHALMERS

182

540 LOADER BACKHOE

BACKHOE ASSEMBLY

60

TO

39

24

11 23 32 76 56

4 35

55 41 32 23

3

63

62 71

76 3220 39 47 37 40

SEE BUCKET GROUP

12

58

A

ALLIS-CHALMERS

59

/II

540 LOADER

183

BACKHOE

BACKHOE ASSEMBLY ITEM 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

NUMBER 924403 924643 923905 921206 1013714 255018 1016517 1016518 1016519 1016520 1016569 1016568 1016567 1016566 1016565 1016564 1016563 1016562 1016561 1016560 1016559 1016558 1016557 1016556 1016555 1016554 1016553 911192 1016552 1016551 1016621 1016622 1016623 1016624 1016625 1016626 1016627 1016628 1016629

QTY. 1 1 3 3 1 1 1 1 1 1 3 1 1 1 2 2 1 1 1 1 2 1 1 2 1 4 2 2 2 2 2 2 26 6 4 1 2 2 4 2

DESCRIPTION CONNECTOR (Incl. 0-RING) 0-RING ELBOW, 90° (Incl. 0-RING) 0-RING COUPLER ASY., nipple male COUPLER ASY., female TUBE ASY., swing cyl.

TUBE ASY., bracket cyl. L.H. TUBE ASY., bracket cyl. R.N. TUBE ASY., swing cyl. R.H. CYLINDER ASY., hyd. (See HYD. CYL. ASY.) PLATE, valve mounting CONSOLE HINGE, seat mount PAD, stabilizer BRACKET ASY., stabilizer pad LEVER, arm L.H. LEVER, arm R.H. REST, foot L.H. REST, foot R.H. BLOCK, pivot LEVER, stabilizer L.H. LEVER, stabilizer R.N. TUBE, stabilizer PIN, valve holder ARM, control rod ARM, control rod SPACER JOINT, ball BUSHING BUSHING PIN, clevis WASHER, pin POINT, tooth shank BUSHING, nyliner PIN, link HOSE TUBE KNOB FITTING

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184

540 LOADER LI FT ARMS

LIFT ARMS & CYLINDERS

A

ALLIS-CHALMERS

540 LOADER

185

LIFT ARMS

LIFT ARMS & CYLINDERS ITEM 1

2 3 4 5

6

7 8 9 10 11 12 13 14 15 16

NUMBER 1014552 2014802 9002032 1014773 928179 1016961 1004136 1004110 9002032 1014747 1001137 913958 1014774 916764 919262 1014842 1014838 1015007 920326 922679 922200

QTY. 1 4 2 6 22 1 1 2 4 1 1 4 2 4 1 1 2 1 1 1 1 30 2

DESCRIPTION ARM ASY., loader BUSHING FITTING, lube, 1/8 pipe thd. st . (Pkg. of 10) PIN, clevis RING, snap CYLINDER ASY., lift (See LIFT CYL. ASY. for components) LINK ASY., tilt (Incl. BUSHING) BUSHING BUSHING FITTING, lube, 1/8 pipe thd. st. (Pkg. of 10) LINK ASY. (Incl. BUSHING) BUSHING FITTING, lube PIN, clevis CYLINDER ASY., tilt (See TILT CYL. ASY. for components) JOINT, ball NUT, jam ROD, bucket level TUBE ASY., bucket level CLAMP ASY. (Incl. SADDLE, U-BOLT, NUTS & LOCKWASHERS) WASHER WASHER (*Use as req'd) CLAMP, tilt cylinder

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186

540 LOADER FORK LIFT

MAST 10 FT. & 14 FT.

A

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540 LOADER

187

FORK LIFT

MAST 10 FT. & 14 FT. ITEM 1 2 3 4

5 6 7 8 9 10 11 12

13 14

15

NUMBER 2019394 2019395 916601 2018328 2014764 2019967 2018215 2018308 2018307 2014642 927630 2018207 9002035 2015521 921725 919332 1012725 1015093 1015091 917378 916950 925730 805306 919423 916966 1015094 1015095 2018509 924455 1003557 1003559

QTY. DESCRIPTION * ** 1 0 4 2 2 0 4

0 1 4 2 0 2 4

2 2 2 2 2 1 1 1 0 1 2 4 2 1 1 1 1 0 1 2 2 0

2 2 2 2 2 1 1 0 1 1 2 4 2 1 1 1 0 1 1 2 0 2

RAIL ASY., inner RAIL ASY., inner NUT, jam 1"NF ANCHOR, chain CHAIN, lift (Incl. PINS) CHAIN, lift (Incl. PINS) PIN, chain LINK, repair, lift chain PLATE, link BEARING, roller PIN, spiral 1/4 x 2-1/2 ROLLER ASY., chain (Incl. ITEM 5) FITTING, lube 650 x 1/8 PIN, roller chain CAPSCREW, 3/4NF x 3 Gr. 5 LOCKWASHER, 3/4 RAIL ASY., outer RAIL ASY., outer "U"-BOLT WASHER, flat 3/8 NUT, 3/8NC FITTING, lube CAPSCREW, 1/2NF x 2 Gr. 5 NUT, 1/2NF LOCKWASHER, 1/2 CYLINDER ASY., lift (See CYLINDER ASY. for Component Parts) CYLINDER ASY., lift (See CYLINDER ASY. for Component Parts) SERVICE KIT, wear plates DECAL, trade mark combined DECAL, 10' DECAL, 14'

* 10 FT. MAST ** 14 FT. MAST

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188

540 LOADER ATTACHMENTS

GRAPPLE FIELD INSTALLATION

5

A

ALLIS-CHALMERS

540 LOADER

189

ATTACHMENTS

GRAPPLE FIELD INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NUMBER

QTY.

1016184 1016380 1014775 926957 1016381 1016382 1014743 921965 916965 925621 1013714 255018 1016149 1016150 9002032

1 1 2 4 1 1 1 1 1 2 1 1 1 4 2

DESCRIPTION GRAPPLE ASY. CYLINDER ASY., hydraulic PIN, cyl., mount RING, retainer HOSE ASY. HOSE ASY. SPACER CAPSCREW, 3/8NC x 1 LOCKWASHER CLAMP COUPLER, female COUPLER, male LUG LUG FITTING, Tube (Not shown)

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540 LOADER

190

ATTACHMENTS

NOISE PACKAG E ROPS LOADER & CAB LOADER

20

17 15

21

19

VIEW A - A

10 13

12 11

A

ALLIS-CHALMERS

18

540 LOADER

191

ATTACHMENTS

NOISE PACKAGE ROPS LOADER & CAB LOADER ITEM 1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NUMBER

QTY.

4826128 1017148 1014457 1017143 921971 918266 916965 916950 1014507 929808 928897 1017149 921210 916965 1017152 1017153 1017154 1017155 1017176 1017177 1017178 1017179 1017180 1015120 1015144

1 1 1 1 2 2 2 2 1 2 2 1 3 3 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION MUFFLER EXTENSION, exhaust pipe PIPE, exhaust BRACKET ASY., muffler CAPSCREW,3/8NC x 1-3/4 WASHER LOCKWASHER, 3/8 NUT, 3/8NC PLATE, mounting CLAMP CLAMP SUPPORT, exhaust pipe CAPSCREW, 3/8NC x 1 LOCKWASHER, 3/8 INSULATION, floor plate front INSULATION, floor plate rear ROPS Loader INSULATION, canopy SPRAY PRODUCTS, adhesive (Not shown) INSULATION, console INSULATION, seat support INSULATION, sound R.N. INSULATION, sound L.H. INSULATION, sound R.N. DECAL, 540 inst.

DECAL, no riders

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192

540 LOADER ATTACHMENTS

VANDALISM KIT FIELD INSTALLATION

TOP VIEW OF INST. PANEL

9/32 HOLES TOP VIEW OF HOOD

5/8 DIAM. HOLES

INSTRUMENT PANEL

FILLER CAP ASY.

HYDRAULIC & FUEL RESERVOIR

VIEW A - A

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540 LOADER

193

ATTACHMENTS

VANDALISM KIT FIELD INSTALLATION ITEM 1 2 3 4

5 6 7 8 9 10 11 12

NUMBER

QTY.

1017202 1017076 1017077 921958 916964 916622 1017079 1017078 1017080 1015329 1017377 1017089 1017088 911108 1015330

1 2 2 4 4 4 2 4 1 2 8 1 1 4 2

DESCRIPTION COVER, instrument panel PIN, instrument panel ANGLE, instrument panel CAPSCREW, 1/4NC x 1/2 LOCKWASHER, 1/4 NUT, 1/4NC BAR, filler cap ANGLE, filler cap PLATE, hood LATCH, side panel RIVET, pop PANEL, side — L.H. PANEL, side — R.H. SCREW, drive LATCH, strike

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194

540 LOADER ATTACHMENTS

COLD START KIT

IGNITION SWITCH

PUSH BUTTON SWITCH

3 5

6& 10

SOLENOID SUPPLIED WITH LOADER INTAKE MANIFOLD

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540 LOADER

195

ATTACHMENTS

COLD START KIT ITEM 1 2 3 4

5 6 7 8 9 10 11

NUMBER

QTY.

253320 1009878 1017208 923341 916964 916622 1017209 1017210 1009398 1015986 1017128 1017214 253321

1 1 1 2 2 2 1 1 1 1 1 1 1

DESCRIPTION SWITCH WIRE, switch to relay RELAY CAPSCREW, 1/4NC x 3/4 LOCKWASHER, 1/4 NUT, 1/4NC WIRE, relay to plug PLUG KIT WIRE, relay to solenoid WIRE, switch to switch DECAL, danger (Not shown) DECAL, instruction CAP ASY.

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196

540 LOADER ATTACHMENTS

MOUNTING KIT BACKHOE & 3 PT. HITCH

540 LOADER

197

ATTACHMENTS

MOUNTING KIT BACKHOE & 3 PT. HITCH ITEM NUMBER QTY. DESCRIPTION 1 2 3

4 5 6

1016207 1016532 921977 917356 917372 1016221 919785 917356 1009085

1 1 4 4 4 1 4 4 4

BRACKET ASY., mounting COVER, top cowl CAPSCREW, 5/16NC x 1-1/4 LOCKWASHER, 5/16 NUT, 5/16NC GRILL, rear cowl CAPSCREW, 5/16NC x 1-3/4 LOCKWASH ER, 5/16 RETAINER, grill

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198

540 LOADER ATTACHMENTS

MOUNTING KIT FORK LIFT

14

A

ALLIS-CHALMERS

540 LOADER

199

ATTACHMENTS

MOUNTING KIT FORK LIFT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NUMBER

QTY.

1001137 1015089 928179 9002032 1009723 922949

2 2 4 2 1 1 1 3 2 4 2 1 1 1 1 1 1 1 1

921402 921349 1014750 1010506 1011470 1016026 921298 919206 925050 919128 901501 2020059

DESCRIPTION BUSHING PIN, lower mast mount RING, retaining FITTING, lube PIN, tilt cyl. mount PIN, spirol CYLINDER ASY., tilt (Refer to TILT CYL. ASY. for Components Parts) FITTING, elbow 90 0 (Incl. 0-RING) 0-RING HOSE ASY. VALVE ASY., check PLUG ASY. HOSE ASY. TEE FITTING, elbow 900 FITTING, elbow 900 CONNECTOR NIPPLE, pipe REGULATOR, flow 15GPM

A

ALLIS-CHALMERS

200

540 LOADER ATTACHMENTS

BUCKET LOADER

A

ALLIS-CHALMERS

540 LOADER

201

ATTACHMENTS

BUCKET LOADER ITEM

NUMBER

1 2

2017868

QTY. 1 0 0 1 1 1

DESCRIPTION BUCKET ASY., loader, 5/8 cu. yd. (See Machinery Item) BUCKET ASY., loader, 1 cu. yd. (See Machinery Item) BLADE, bucket

A

ALLIS-CHALMERS

202

LIFT TINES HOOK & SHAFT MOUNT

540 LOADER ATTACHMENTS

540 LOADER

203

ATTACHMENTS

LIFT TINES HOOK & SHAFT MOUNT ITEM NUMBER QTY. DESCRIPTION 1 2019547 2 2019546 2 2 2019548 2 2019546 2 3 1002400 6 2019546 6 4 2018846 2 5 2018894 2

TINES ASY., 42" hook mount (MACHINERY) TINES, 42" LATCH ASY. TINES ASY., 48" hook mount (MACHINERY) TINES, 48" LATCH ASY. TINES ASY., 46" black hook mount (MACHINERY) TINES, 46" LATCH ASY. TINES ASY., 42" shaft mount swing (MACHINERY) TINES, 42" s wing TINES ASY., 48" shaft mount swing (MACHINERY) TINES, 48" s wing

A

ALLIS-CHALMERS

204 MANURE FORK

540 LOADER ATTACHMENTS

540 LOADER

ATTACHMENTS

205 MANURE FORK

ITEM NUMBER QTY. DESCRIPTION 1 2 3

4 5

1015992 1016003 921973 916965 916956 916950 1016131 920415 916965 916950

1 11 11 11 22 11 1 6 6 6

BACK ASY., manure TINES CAPSCREW LOCKWASHER WASHER NUT PAN ASY., dirt CAPSCREW LOCKWASHER NUT

A

ALLIS-CHALMERS

206

540 LOADER ATTACHMENTS

CARRIAGE - 48" SHAFT MOUNT

CARRIAGE - 64" HOOK FORK MOUNT

A

ALLIS-CHALMERS

540 LOADER

ATTACHMENTS

207 CARRIAGE - 48" SHAFT MOUNT

ITEM

NUMBER

QTY.

1

1014581 1001732 2019424 923191 916951 916966 1017024 1017025

1 4 2 2 2 2 4 4

2 3

4 5

DESCRIPTION CARRIAGE ASY. BEARING, roller SHAFT, fork CAPSCREW, 1/2NC x 3-1/4, gr. 5 NUT, 1/2NC LOCKWASHER, 1/2 SHIM SHIM

CARRIAGE - 64" HOOK FORK MOUNT ITEM NUMBER QTY. DESCRIPTION 1 2 3

1014583 1001732 1017024 1017025

1 4 4 4

CARRIAGE ASY. BEARING, roller SHIM SHIM

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ALLIS-CHALMERS

208

540 LOADER ATTACHMENTS

ROPS

A

ALLIS-CHALMERS

540 LOADER

209

ATTACHMENTS

ROPS ITEM 1 2

3

4 5 6 7 8

NUMBER 1011077 1016349 923502 923161 923291 916951 919089 921024 923291 916951 1011064 1012493 921977 912369 1015834 1015836

QTY. 1 0 4 0 4 4 4 0 4 4 1 4 4 4 2 2

DESCRIPTION

0 ROPS WELDMENT 1 ROPS & CANOPY 0 CAPSCREW, 1/2NC x 4 4 CAPSCREW, 1/2NC x 4-1/2 4 LOCKWASHER, 1/2 4 NUT, 1/2NC 0 CAPSCREW, 1/2NC x 1-3/4 4 CAPSCREW, 1/2NC x 2 4 LOCKWASHER, 1/2 4 NUT, 1/2NC 0 CANOPY 0 MOUNT, rubber 0 CAPSCREW, 5/16NC x 1-1/4 0 WASHER, flat 0 STRIP, packing 0 STRIP, packing

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210

540 LOADER ATTACHMENTS

3 PT. HITCH FIELD INSTALLATION

A

ALLIS-CHALMERS

540 LOADER

211

ATTACHMENTS

3 PT. HITCH FIELD INSTALLATION ITEM 1 2 3 4 5 6 7

8 9 10 11 12

13 14

15 16

NUMBER

QTY.

1016163 1016977 1016216 925872 922679 1016220 1016981 919424 919426 919391 1016978 923351 900703 1016982 1016983 924739 919332 913160 1016984 925387 919332 913160 244066 1016224

1 1 2 2 2 1 2 2 2 2 2 2 2 2 2 2 2 2 1 3 3 3 2 2

DESCRIPTION PIVOT ASY., lower anchor ARM ASY., lift SPACER, bearing CAPSCREW, 3/4NC x 2-1/4 WASHER, 1-17/32 x 2-1/4 O.D. PLATE, pivot cyl. mtg (Not serviced) ARM ASY., lift NUT, 3/8NC LOCKWASHER, 7/8" WASHER BAR, sway NUT, ESNA WASHER PIN, stabilizer stub LINK ASY., adj. side CAPSCREW, 3/4NC x 2-3/4 LOCKWASHER, 3/4 NUT, 3/4NC LINK ASY., top CAPSCREW, 3/4NC x 4 LOCKWASHER, 3/4 NUT, 3/4NC PIN, quick hitch BLOCK, lower hitch (Not serviced)

A

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212

540 LOADER ATTACHMENTS

COUNTERWEIGHT CONVERSION

A

ALLIS-CHALMERS

540 LOADER

213

ATTACHMENTS

COUNTERWEIGHT CONVERSION ITEM NUMBER QTY. DESCRIPTION 1 2 3

1015928 1014781 912137 919332 918269 922686

1 2 2 2 2 2

SUPPORT ASY. WEIGHT, counter BOLT, 3/4NC x 9 LOCKWASH ER, 3/4 WASHER NUT, 3/4NC

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214

540 LOADER

NUMERICAL INDEX

PART NO. PAGE 0208222...39,41 0230170...63 0230366...65 0233666...39.41 0237006...67,73 0239176...153 0239181...153 0239188...153 0239189...153 0239195...153 0239197...153 0239229...153 0239514...39,41 0239517...39,41 0239519...39.41 0239521...39.41 +0239854...181 0240150...61.63 0240463...55 0241522...55 0241977...65 0242818...73 0242828...73 0242829...73 0242831...73 0242838...73 0243470...61.63 0243792...73 +0244066...211 0249693...67 0249788...61,63 +0251077...57 +0252049...57 +0252050...57 0252471...161 +0253320...195 +0253321...195 0254891...47 +0255018...135.171.183 189 0256852...161 0257362...153 +0257489...89 0267138....117.121 0267152...103,117,121 +0349937...131.133 +0430480...181 0542629...141 0650674...113 0650675...113 0650677...113 0650679...113 +0677882...113 0679188...153 0694666...161 +0805306...187 +0827626...131 0900602...65 +0900703...211 0900966...65 +0901490...47 +0901501...199 +0901513...167 0901680...167 +0901716...177 +0901723...177 +0901838...47 • 0901844...167 0901846...167 +0904269...177 0905261...55 0909055...49 +0910092...157 +0910140...55

PART NO. PAGE +0910279...55 +0910978...55 +0911108...193 +0911192...183 0911325...139 +0912137...213 0912235...139 +0912299...81 0912369...209 0912415...47 +0912739...49 0912942...81 +0913043...55 +0913160...173 +0913744...135 +0913901...35 +0913958...185 +0914192...59 +0914465...147 +0914670...43 0915903...113 0916226...11 +0916601...187 +0916602...15 +0916621...179 +0916622...61 0916764...185 +0916950...61 +0916951...55 +0916956...89 0916964...17 +0916965...37 +0916966...81 0917194...85 0917322...39 +0917344...171 +0917356...37 +0917365...79 +0917372...35 +0917373...83 +0917378...187 +0917379...157 0917385...73 0917415...79 +0917459...65 0917466...85 0917479...65 +0917642...47 +0917648...157 0917663...65 +0917666...157 0917673...101 +0917750...55 0917777...139 0917849...55 +0918199...11 +0918264...61 +0918266...111 +0918268...157 +0918269...213 0918448...65 0918452...13 0918459...81 0919011...55 0919062...163 0919066...125 +0919089...111 0919113...79 +0919128...167 0919137...37 0919197...109 +0919206...169 +0919230...111 +0919262...185

A

PART NO. PAGE 0919267...163 0919272...167 +0919312...59 +0919327...55 +0919332...173 +0919387...155 +0919391...211 +0919423...187 +0919424...211 +0919426...211 0919439...157 +0919458...39 0919520...159 0919624...109 +0919646...47 +0919785...197 +0920107...129 0920240...65 +0920263...65 0920275...159 0920316...159 +0920326...185 +0920397...61 +0920415...61 +0920649...7 +0920676...11 +0920677...11 +0921024...81 +0921140...137 +0921176...55 0921203...93 0921205...109 0921206...83 +0921210...89 0921217...83 +0921221...87 +0921247...125 0921292...117 0921298...109 +0921324...119 +0921332...107 +0921333...47 0921343...141 0921349...125 0921392...59 0921402...161 0921409...125 0921472...161 0921573...113 +0921725...187 0921883...163 0921885...95 0921911...177 0921912...39 0921927...67 +0921958...193 +0921965...47 +0921966...103 +0921969...37 +0921971...89 +0921973...205 +0921977...197 +0922002...33 +0922010...81 +0922095...81 +0922130...59 0922181...109 0922200...185 0922507...109 0922522...95 0922523...109 0922571...163 0922577...113 0922648...67

ALLIS-CHALMERS

PART NO. PAGE 0922679...81 +0922686...213 0922698...59 +0922949...199 0922978...123 0922981...109 +0923021...147 0923093...65 0923102...163 +0923112...83 +0923114...97 0923124...101 +0923151...81 0923157...109 +0923161...209 +0923171...57 +0923191...207 +0923238...177 +0923291...111 +0923325...55 0923334...153 0923335...153 +0923341...59 +0923351...211 0923379...117 0923428...127 +0923490...89 +0923502...209 +0923505...95 +0923519...177 +0923548...147 +0923562...169 0923575...141 +0923577...137 0923579...139 +0923581...147 0923582...137 0923590...99 +0923597...145 +0923645...131 +0923650...147 +0923659...103 0923664...139 0923683...81 0923684...141 +0923701...157 0923717...109 +0923719...131 0923737...109 0923808...117 0923816...99 0923818...165 +0923820...165 +0923824...165 +0923903...93 +0923905...183 0923934...115 +0923938...119 +0923946...169 +0923949...137 +0924003...131 +0924111...147 0924128...119 0924135...139 0924137...117 +0924191...169 +0924272...85 +0924299...135 +0924355...59 0924403...109 +0924455...187 0924643...109 +0924739...211 0924770...139

540 LOADER

215 NUMERICAL INDEX

PART NO. PAGE +0924773...129 0924774...117 +0924775...129 +0924777...129 +0924791...117 0925003...65 0925031...159 +0925050...199 0925094...163 +0925205...89 0925310...95 +0925387...173 0925450...155 +0925593...33 0925617...47 +0925621...189 +0925687...85 +0925696...99 0925719...65 +0925730...187 +0925756...47 +0925834...135 0925853...109 +0925872...211 0925881...167 +0925943...135 0926049...59 0926055...43 +0926108...67 +0926115...159 0926216...113 0926535...141 +0926616...143 +0926621...143 0926623...141 0926625...139 0926627...99 +0926638...147 +0926640...137 0926912...47 0926919...59 0926957...81 0926999...167 0927028...47 0927057...67 0927137...101 0927138...101 +0927147...143 +0927163...125 0927187...61 +0927202...179 +0927245...125 0927422...113 0927537...157 +0927630...187 0927691...103 0927694...103 0927696...117 0927700...103 0927704...141 +0927736...53 +0927741...103 +0927747...121 0928003...59 +0928029...87 0928179...81 0928241...119 0928847...65 0928897...35 0928946...163 0929259...109 0929379...81 0929583...79 0929808...39

PART NO. PAGE

PART NO. PAGE

0930340...99 0930440...117 +0930441...103 +0930754...103 +0930871...177 +0930982...37 +0931894...141 +0933255...103 1000090...139 1000913...139 1001076...141 1001137...83.139,185 199 1001687...139 +1001732...207 +1002400...203 1002544...127 1003294...61,63 1003305...65 +1003557...187 +1003559...187 1004110...83.185 +1004136...185 1004539...65 1004587...61.63 +1004669...153 1004734...139 +1005724...179 1006535...153 +1007417...55 +1007501...167 1007695...61.63 1007707...61.63 1007823...61.63 +1007838...177 +1007839...179 1008010...73 1008023...65 1008024...89 1008356...141 +1008888...137 1009085...87,197 +1009097...55,167 1009146...167 1009243...61.63 1009380...165 +1009398...61,195 +1009518...125,171 1009575...139.149 1009576...1391149 1009577...139.149 1009581...139.149 1009610...73 1009611...73 1009612...73 +1009714...149 +1009723...199 +1009770...55 +1009878...195 1009962...153 1009968...153 +1010486...169 1010489...127 1010492...127 1010493...127 1010494...127 1010504...127 +1010505...127,1359171 1010506...127.135.169 171,199 1010508...127.135.171 1010510...127 1010511...127 1010515...127

A

1010548...153 1010549...153 , 1010550...23 1010551...23 1010552...7.23 1010553...7,23 1010554...5.7.17,21 33 1010555...7,23 1010556...25 1010557...19.23 1010558...25 1010559...7,23 1010560...29 1010561...29 1010562...29 1010563...29 1010564.•.29 1010565...29 1010566...29 1010567...29 1010568...29 1010569...29 1010570...29 1010571...29 1010572...13.29 1010573...29 1010574...29 1010575...13.29 1010576...13,29 1010577...29 1010578...13.29 1010579...7.23 1010580...5,7.21.23 1010581...7.23 1010582...27 1010584...11.27 1010585...27 1010586...11.27 1010587...27 1010588...27 1010589...27 1010603...27 1010604...27 1010605...5.11.21,27 1010606...27 1010607...27 1010610...27 1010613...27 1010616...27 1010619...11,27 1010620...11.27 1010621...11.27 1010623...11,27 1010624...13.29 1010646...25 1010647...25 1010648...9.25 1010657...9.25 1010658...25 1010666...25 1010680...9.25 1010682...7,23 1010683...3,7.19.23 33 1010684...15,31 1010688...5.15,21031 1010697...7,23 1010705...5,21,27 1010721...23 1010722...23 1010723...25 1010724...7,23 1010725...29

ALLIS-CHALMERS

PART NO. PAGE 1010726...13,29 1010727...13,29 1010728...29 1010729...13.29 1010730...9.19.25 1010731...19,25 1010732...13,19.29 1010733...13.29 1010734...29 1010735...19.25 1010736...13.29 1010737...9,25 1010739...25 1010740...3,9,19.25 1010741...7,23 1010742...23 1010743...5,7,21.23 1010744...5,7,21.23 1010745...15.31 1010746...5,21,31 1010747...5.15,21.31 1010748...15031 1010749...15,31 1010750...31 1010751...5,15.21.31 1010752...15,31 1010753...15.31 1010754...31 1010763...7,23 1010764...23 1010765...45 1010766...45 1010767...45 1010773...43.45 1010774...43.45 1010789...5.21.43.45 1010794...43.45 1010795...43,45.67 1010796...37 1010797...19.37 1010799...55 1010801...55 1010802...55 1010803...55 1010804...55 1010805...59 1010806...5.21.55 1010807...19,37 1010811...5,13.21.29 1010812...77 1010822...33 1010826...33 1010831...33 1010832...33 1010835...33 1010836...71 1010837...69.71 1010838...71 1010841...71 1010842...69,71 1010843...75 1010844...75 1010845...75 1010846...75 1010847...75 1010851...75 1010856...75 1010857...75 1010859...75 1010862...75 1010865...33 1010869...79 1010870...79 1010871...79

216

540 LOADER

NUMERICAL INDEX

PART NO. PAGE 1010872...79 1010873...79 1010874...35,37 1010875...37 1010876...37 1010877...37 1010878...37 1010884...25 1010885...29 1010886...29 1010889...13.29,37 1010890...11.13,27.29 1010895...5,21023 1010896...7.23 1010899...7,23 1010904...11.27 1010905...11,27 1010906...27 1010909...5921 1010910...19 1010919...151 1010920...167 1010922...151 1010924...151 1010927...151 +1010938...69 +1010992...159 1011004...55 1011011...55 1011014...167 1011016...167 1011019...167 1011020...55 1011064...209 1011077...209 1011079...55.61.63 1011093...87 1011099...59 1011100...87 1011133...81.83,93 +1011136...165 1011164...65 10111676..81 1011168...81 1011172...81 10111750..93 1011216...23 1011218...47 1011219...47 1011220...47 1011224...67 1011225...37 1011226...59 1011228...107 1011229...107 1011234...109 1011235...159 1011243...165 1011244...47 1011246...165 1011247...165 1011248...165 1011249...165 1011250...165 1011252...115 1011255..039,41 1011256...151 1011257...153 1011259...87.91 1011260...101 1011261...101 1011262...101 1011263...101 1011264...101

PART NO. PAGE

PART NO. PAGE

1011267...101 1011268...101 1011269...101 1011270...101 1011271...101 1011272...101 1011273...101 1011274...101 1011275...101 1011276...101 1011277...101 1011278...101 1011279...101 1011280...101 1011283...93 1011284...81 1011286...105 1011291...105 1011292...105 1011294...39041 1011298...85 1011299...39.41 1011300..0141 1011301...141 1011306...141 1011314...141 1011315...141 1011336...85.135.169 171 1011343...65 1011350...103 1011352...125 1011374...63 1011412...159.163 1011414...63 1011431...85 1011433...65,85 1011457...161 1011458...161 1011462...161 1011468...163 1011469...163 +1011470...127.199 1011480...163 1011481...163 1011488...65 1011489...65.91 1011490...65'91 1011496...81 1011547...155 1011551...155 1011576...155 1011577...155 10115850..61.63 1011586...63 1011608...61.63 1011610...61.63 1011611...61.63 +1011638...127 1011639...127 1011640...127 1011641...127 1011644...1270169 1011645...127 1011646..0127 1011647...127 1011648...127 1011961...139 1011964...161 1012032.. 7 167 1012033...163 1012034...159 1012035...159,163 +1012036...159

A

PART NO. PAGE

1012469...59 1012037...159 1012039...161 1012473...99 1012040...125 1012475...59 1012482...93 1012070...159 1012071...159 1012487...105 1012072...163 1012493...47,209 1012502...63 1012073...159 1012074...159 1012503.•.63 1012075...159 1012504...163 +1012517...175,177 1012076...159 +1012519...177 1012101...159 1012573...151 1012102...167 1012575...79 1012103...167 1012576...79 1012104...167 1012577...79 1012105...47 1012578...79 1012106...47 1012110...1590163 1012579...79 1012111...159,163 1012633...37 1012164...121 1012634...35037 1012165...119,123 1012635...23 1012636...7.23 1012166•..103.119.123 1012167...1170121 1012637.••11•27 1012638...13929 1012168...117,121 1012639...9.25 1012169...117.121 1012170...117.121 1012640...25 1012641...15,31 1012171...117,121 1012642...23 1012172...117,121 1012173...123 1012643...15.31 1012644...43.45,75 1012174...117.121 1012645...45 1012175...117.121 1012647...33 1012176...117.121 1012648...75 1012177...1170121 1012649...33 1012178...117,121 1012179...117,121 1012650...35.37 1012651...7.23 1012180...117,121 1012652...37 1012181...103,117.121 1012653...75 1012182...103,117.121 1012183...119,123 1012654...29 1012655...29 1012184...123 1012673...77 1012185...117.121 1012674...77 1012186...121 +1012678...175 +1012188...103 1012189...103,117.121 +1012679...175 1012190...103.117.121 +1012680...175 +1012681...175 1012191...123 1012196...103,117.121 +1012682...175 +1012683...175 1012200...119.123 1012201...103.117,121 +1012684...175 1012699...9.25 1012202...119.123 1012700...33 1012203...103,117.121 1012701...33 1012204...117 1012206...119 1012702...33 1012207...119 1012703...33 1012208...103,117.121 1012704...33 1012209...119 1012705...33 1012210...119 1012706...33 1012212...113 10127070..33 1012214...113 1012708...33 1012219...113 1012709...33 1012710...33 1012225...111 1012712...33 1012226...113 1012229...111 1012713...33 1012230...95.111 1012714...33 1012233...103 1012715...79 +1012725...187 1012234...103 1012738...79 1012235...103 1012739...25 1012237...103 1012238...103 1012740...25 1012241...115 1012741...25 1012443...67 1012757...9025 1012450...165 1012760...25 1012464...109.167 1012769...101 1012465...43,45 1012770...101 1012467...59 1012771...101

ALLIS - CHALMERS

217

540 LOADER

NUMERICAL INDEX

PART NO. PAGE 1012772...101 1012773...101 1012774...101 1012783...99 1012784...99 1012785...99 1012786...99 1012787...99 1012788...99 1012789...99 1012790...99 1012791...99 1012792...99 1012793...99 1012794...99 1012795...99 1012796...99 1012858...33 +1012959...179 +1013062...7 +1013064...9 +1013065...3,7 +1013066...9,17 +1013067...9 +1013068...9 +1013071...9 +1013072...9 +1013073...9 +1013074...9 +1013077...9 +1013080...13 +1013082...9 +1013083...13 +1013084...3.9 +1013085...13 +1013086...9 +1013087...3,9 +1013092...15 +1013095...17 +1013096...11 +1013098...15.31 +1013099...15.31 +1013101.•.7 +1013102...7 +1013110...17 +1013115...15 +1013116...3,43 +1013119...57 +1013120...57 +1013121...57 +1013122...57 +1013123...57 +1013125...57 +1013126...57 +1013129..•3.57 +1013130...57 +1013131...57 +1013137...35 +1013138...57 +1013139...57 +1013140...57 +1013141...57 +1013142...35 +1013143...35 +1013144•..57 +1013145...57 +1013146...3,35 +1013147...35 +1013148...35 +1013155...7 +1013156...13 +1013157...13 +1013159.•.13 +1013160...13

PART NO. PAGE

PART NO. PAGE

+1013161...13 +1013163...13 +1013164...13 +1013165...13 +1013166...13 +1013167...13 +1013171...13 +1013175...17 +1013176...11 +1013178...17 +1013179...17 +1013180...17 +1013181...17 +1013182...17 +1013183...17 +1013184...17 +1013185...17 +1013186...17 +1013187...11 +1013188...11 +1013189•..11 +1013190...11 +1013191...11 +1013192...11 +1013193...11 +1013194...11 +1013195...11 +1013196...11 +1013224...137 +1013226...137 +1013227...137 +1013228..•137 +1013229...137 +1013230...137 +1013231...137 +1013234...137 +1013239...137 1013306...61.63 +1013543...61 1013695...81 1013696...81 1013697...81 +1013714...135.171,183 189 1013787...93 1014427...89 +1014457...191 +1014507...191 1014517...89 1014520...89 1014521...89 1014525...89 1014552...185 +1014581...207 +1014583...207 1014585...81 1014596...65 1014631...65 1014660...81 1014690...85,135,169 171 +1014694...139 1014703...139 1014704...139 +1014743...171,189 1014747...185 1014748...159 +1014749...125.169.171 +1014750...125,199 1014761...125 +1014763...125 +1014764...125 1014770...65 1014771...167

A

1014773...185 1014774...185 1014775...81.189 1014776...167 +1014781...213 1014783...125 1014786...85 1014787...81 1014788...81 1014792...139 1014795...155 1014796...139 1014808...139 1014838...185 1014842...185 +1014988...7 1015007...185 +1015032...13 +1015033...13 1015059...59 1015060...59 1015068...159 1015070...125 1015071...159 +1015072...149 +1015087...149 +1015088•.•149 +1015089...199 +1015091...187 1015092...39.41 +1015093...187 +1015094...137.187 +1015095...137,187 1015114...91 1015120...91.191 1015143...91 1015144...91.191 +1015145...55 1015146...55091 1015147...91,167 1015166...83 +1015191...47 +1015192...49 +1015193...49 +1015194...49 +1015195...53 +1015278...53 +1015279...53 1015290...47.81 1015291...47,81 1015320...87 +1015329...193 +1015330...193 +1015344...49 +1015345...49 +1015346...49 +1015347...51 1015395...167 1015397...167 1015398...167 1015404...81 1015411...59 1015445...67 1015446...99 1015447...99 1015451...99 +1015579...9 +1015580...13 +1015581...13 +1015583...13 +1015584...15 +1015585...9 +1015586...57 +1015588...57

ALLIS-CHALMERS

PART NO. PAGE +1015716...51 +1015717...51 +1015719...13 +1015720...13 +1015721...13 +1015722...13 +1015723...17 +1015724...17 +1015725...17 +1015726...17 +1015727...11 +1015728...17 +1015730...51 +1015732...137 +1015735...9 +1015736...9 +1015737...9 +1015738...11 +1015739...43 +1015740...43 +1015741...69 +1015745...49 +1015762...59 +1015834.•.209 +1015836...209 +1015850...81 +1015851...81 +1015852...81 +1015918...61 +1015919...61 +1015928...213 +1015937...127 +1015945...137 +1015946...137 +1015964...89 +1015965...89 +1015966...89 +1015967...89 +1015968...89 +1015969...89 +1015978...61 +1015985...61 +1015986...61,195 +1015987...55 +1015992...205 +1016003...205 +1016026...199 +1016074...135,169.171 +1016118...171 +1016131...205 +1016149...189 +1016150...189 +1016163...211 +1016184...189 +1016207...197 +1016216...211 +1016219...103 +1016220...211 +1016221...197 +1016223...169 +1016224...211 +1016228...103,119,123 +1016230...103 +1016231...103 +1016232...103 +1016349.•.209 +1016367.•.171 +1016368...171 +1016369...171 +1016370...171 +1016371...171 +1016372...135.169,171 +1016380...189 +1016381...189

218

540 LOADER

NUMERICAL INDEX

PART NO. PAGE +1016382...189 +1016384...171 +1016385...171 +1016395...151 +1016396...151 +1016397...173 +1016398...173 +1016399...173 +1016401...173 +1016402...173 +1016403...173 +1016404...173 +1016405...173 +1016407...173 +1016408...173 +1016409...173 +1016410...173 +1016411...173 +1016412...173 +1016413...173 +1016414...173 +1016417...173 +1016418...173 +1016419...173 +1016420...173 +1016421...173 +1016422...173 +1016423...173 +1016425...111.117,119 121,123 +1016426...121 +1016427...117 +1016428...117.121 +1016429...117,121 +1016430...119,123 +1016431...117,121 +1016432...119 +1016433...119 +1016434...119,123 +1016437...119 +1016438...123 +1016441...181 +1016442...181 +1016443...181 +1016444...181 +1016445...181 +1016446...181 +1016447...181 +1016448...181 +1016449...181 +1016450...181 +1016452...181 +1016453...181 +1016454...181 +1016455...181 +1016456...181 +1016457...181 +1016458...181 +1016459...181 +1016460...181 +1016461...181 +1016462...181 +1016463...181 +1016464.•.181 +1016465...181 +1016466...181 +1016467...181 +1016468.•.181 +1016469...181 +1016470...131 +1016471...181 +1016472...181 +1016473...181 +1016474...181

PART NO. PAGE

PART NO. PAGE

+1016475...129 +1016476...129 +1016477...129 +1016478...129.133 +1016479...129.131 +1016480...129 +1016481...129 +1016482...143 +1016483...143 +1016484...143 +1016485...143 +1016486...143 +1016487..•143 +1016488...145 +1016489...145 +1016490...145 +1016491...145 +1016492...145 +1016493...145 +1016494...145 +1016495...147 +1016496...147 +1016499...147 +1016500...147 +1016501...147 +1016502...147 +1016503...147 +1016504...147 +1016505...147 +1016506...147 +1016507...147 +1016508...147 +1016513...181 +1016514...181 +1016515...181 +1016516...181 +1016517...183 +1016518...183 +1016519...183 +1016520...183 +1016521...181 +1016528...55 +1016529...55 +1016532...197 +1016543...173 +1016544...173 +1016550...39,41 +1016551...183 +1016552...183 +1016553...183 +1016554...183 +1016555...183 +1016556...183 +1016557...183 +1016558..•183 +1016559...183 +1016560...183 +1016561...183 +1016562...183 +1016563...183 +1016564...183 +1016565...183 +1016566...183 +1016567...183 +1016568...183 +1016569...183 +1016571...169 +1016573...135,169 +1016578...135 +1016579...135 +1016586...181 +1016621...183 +1016622...183 +1016623••.183

A

+1016624...183 +1016625...183 +1016626...183 +1016627...183 +1016628...183 +1016629...183 +1016633...105 +1016634...177 +1016652...177 +1016653...177 +1016654...177 +1016655...177 +1016659...177 +1016660...177 +1016961...185 +1016962...177 +1016966...173 +1016977...211 +1016978...211 +1016981...211 +1016982...211 +1016983...211 +1016984...211 +1017024...207 +1017025...207 +1017033...157 +1017035...157 +1017066...157 +1017067...157 41017068...157 +1017070...157 +1017076...193 +1017077...193 +1017078...193 +1017079...193 +1017080...193 +1017087.0.57 +1017088...193 +1017089...193 +1017110...155 +1017111...155 +1017128...195 +1017137...165 +1017139...165 +1017143...191 +1017148...191 +1017149...191 +1017152...191 +1017153...191 +1017154...191 +1017155...191 +1017176...191 +1017177...191 +1017178...191 +1017179...191 +1017180...191 +1017202...193 +1017208...195 +1017209...195 +1017210...195 +1017214•..195 +1017347...117.121 +1017363...81 +1017365...3 +1017366...3 +1017367...3 +1017368...3 +1017377...193 +1017378...103,1179121 +1017388...53 +1122836...123 1126495...113 1132770...153 1132771...153

ALLIS-CHALMERS

PART NO. PAGE 1132874...113 1134827...153 1134829...153 1134841...153 1134985...113 1142678...73 1148619...73 1172888...73 1172891...73 1172893...73 1172895..•73 1172896...73 1172897...73 1172898...73 1172899...73 1173327...73 1173328...73 1173329...73 1173330...73 +1173773...143 +1174439...143 1174683...73 1178407...113 1178408...113 +1180109...73 +1183891...103 +2014642...187 2014684...139.147,149 +2014685.•.137 +2014764...187 +2014802...185 2015255...139,149 +2015521...187 2016374...85,135.169 171 2017234...139.149 2017235...139 2017362•..139 +2017378...131,133 +2017379...131,133 +2017385...129 +2017390...129 +2017471...129 2017479...141 2017480...139,149 2017868...201 +2018207...187 +2018215...187 +2018307...187 +2018308...187 +2018328...187 2018394...141 2018402...139.149 2018411...139 2018412...139 2018413...139 +2018418...129 +2018509...187 +2018846...203 +2018894...203 +2018926...131,133 2018984...127 +2018989...135.169.171 2019370...39,41 +2019394...187 +2019395...187 +2019424...207 +2019546...203 +2019547...203 +2019548...203 +2019967...187 +2020059...199 +2020683...129 3053637...139

540 LOADER

219 NUMERICAL INDEX

PART NO. PAGE PART NO. PAGE +4027748...53 +4043642...49 +4048603...49 +4048604...49 +4048605...49 +4048620...53 +4048624...49 +4048627...49 +4048630...49 +4048635...49 +4048636...49 +4048643...49 +4048647...49 +4048650...49 +4049437...51 +4049532...49 +4049533...49 +4050417...53 +4050910...49 +4050913...49 +4051363...51 +4051364...51 +4051365...51 +4051366...49 +4051372...53 +4051376...53 +4051378...49 +4051379...53 +4051383...51 +4051385...53 +4051386...53 +4051388...53 +4051409...51 +4051500...49 +4051504...51 +4051559...49 +4051809...49 +4051815...51 +4052538...53 +4052540...49 +4052541...53 +4052915...49 +4053266...49 +4053267...49.53 +4053362...53 +4053375...49 +4053384...53 +4053385...53 +4053589...49 +4053590...53 +4053829...51 +4054579...49 +4054583...51 +4054585...51 +4054586...51 +4054589...51 +4054591...51 +4054592...51 4054799...67.73 4054848...73 +4055293...49 +4055442...49 +4055687...51 +4055892...53 +4055937...53 +4055958...53 +4055959...53 +4055960...53 +4055961...53 +4055962...53 +4055965...53 +4055966...53 +4056461...53 +4056488...49

+4056590...53 +4056799...49 +4059134...53 +4059170...49 +4059171...49 +4059221...53 +40596670..51 +4060058.0.51 +4060065...51 +4060067...51 +4060214...51 +4060668...51 +4060745...51,53 +4060959...49 +4061128...51 +4061170...51 +4061193...49 +4061205...51 +4061206...49 +4061207...51 +4061283...49 +4061378...51 +4061569...53 +4061587...53 +4061588...53 +4061601...51 +4061611...53 +4061670...49 +4369436...53 +4369444...53 +4369451...53 +4369496...51 +4369502...51 +4369592...53 +4369595...51.53 +4369596...53 +4369599...53 +4369878...49.51 4760149...47.61.63 159 4818261...65 4818262...65 +4818263...65 +4826128...191 4905463...113 +4905468...113 4905520...113 4907794...39.41 4994913...153 4995371...153 +4996401...131.133 +4996402...1310133 +4996403...131.133 +4996404...131.133 +4996414...131,133 +4997192...131.133 4997473...113 4998800...113 9002032...810139.141 149.185.189 199 +9002035...187 9002803...81

A

ALLIS-CHALMERS