CLAAS Axion 810-850 Repair Manual - PDF DOWNLOAD

A TIER III DPS ENGINE

Technical support Axion 810-850

Chapter A 00 11 362 650 – Edition 03.2009

CONTENTS

A1 – ENGINE DESCRIPTION ................................................................................................................................................................A1.2 IDENTIFICATION ............................................................................................................................................................A1.3 TORQUE SETTINGS AND SEALANTS ..........................................................................................................................A1.5

INJECTOR INSTRUCTION SHEETS AXION 810.......................................................................................................................................................................A1.7 AXION 810 “CMATIC” .....................................................................................................................................................A1.8 AXION 820.......................................................................................................................................................................A1.9 AXION 820 “CMATIC” ...................................................................................................................................................A1.10 AXION 830.....................................................................................................................................................................A1.11 AXION 840.....................................................................................................................................................................A1.12 AXION 840 “CMATIC” ...................................................................................................................................................A1.13 AXION 850.....................................................................................................................................................................A1.14

Axion 810-850 – 03.2009 – GB

Notes

A1.4

Axion 810-850 – 03.2009 – GB

A1 ENGINE

Axion 810-850 – 03.2009 – GB

Engine Description F E

E

D G A B

A15

C 101hsm20

Fig. 1

101hsm21

Description A.Oil filter.

D Identification plate.

A15 Engine UCE (ENG).

E EGR system.

B Water/oil heat exchanger.

F Variable geometry turbocharger.

C Fuel filters.

G Common rail injection system.

The DPS engine features different upgrades:

– A variable geometry turbocharger.

– 4 valves per cylinder.

– An EGR valve (exhaust gas recirculation) with an exhaust gas cooler.

– A common rail injection system with a high pressure pump by "Denso".

A1.2

– A new electronic unit managing the engine and its peripherals.

Axion 810-850 – 03.2009 – GB

Fig. 2

Engine Identification The identification plate is located on the right side of the engine, behind the exhaust pipe Engine serial number (E.g. : 6068L000065) CD : Manufacturing site 6 : 6-cylinder engine 068 : Displacement 6,8 litres L : (Can also be M, N, P) : TIER III 000065 : Engine number in the series Engine type (E.g. : 6068HRT82) 6 : 6-cylinder engine 068 : Displacement 6,8 litres H : Type of induction (turbocharger with intercooler) RT : CLAAS Tractors application 82 : Application number

101hsm26

Axion 810-850 – 03.2009 – GB

Fig. 3

A1.3

Notes

A1.4

Axion 810-850 – 03.2009 – GB

Torque settings and sealants

(271)

x1 ø 20 x 100 53 daN.m

x8 ø 12 x 38 11 daN.m

x1 ø 20 x 70 53 daN.m

18

7

9

10

1 : 2 daN.m 2 : 3,5 daN.m

8

7 daN.m

5 6 12

x2 ø 16 x 20 13 daN.m

13

14

11 1,35 daN.m

1

17

3

2

5 daN.m

15

(271) 8 daN.m

13,8 daN.m

9 daN.m

4

8 16

11 daN.m

4 daN.m

7 daN.m

5

5 daN.m 1,5 daN.m

3,5 daN.m

1,1 daN.m

1,6 daN.m

3,5 daN.m 7 daN.m

3,5 daN.m 3,5 daN.m

(243) 3 daN.m

2,5 daN.m 2,5 daN.m

1 : 5,8 daN.m 2 : ° 90° – 100°

3,5 daN.m

1 : 2 daN.m 2 : 13,5 daN.m

2,5 daN.m 0,7 daN.m

(648)

3,5 daN.m

7 daN.m

3,5 daN.m

3,5 daN.m

6 daN.m

5 daN.m 6 daN.m 50 daN.m 1 : 0,5 daN.m 2 : 1,5 daN.m 5 daN.m

1 : 10 daN.m 2 : 15 daN.m 3 : 5 min 4 : 15 daN.m 5 : ° 60°

4,7 daN.m 7 daN.m

x2 ø 10 x 150 7 daN.m

x2 ø 10 x 120 7 daN.m

x2 ø 10 x 185 7 daN.m

5,3 daN.m

5 daN.m

101hsm27

x 24 ø 10 x 35 7 daN.m

x 24 ø 8 x 35 3,5 daN.m Fig. 4

Axion 810-850 – 03.2009 – GB

A1.5

Torque settings and sealants

(222) 0,2 daN.m

3,5 daN.m 2,7 daN.m

4,7 daN.m (243) 1,2 daN.m 17,6 daN.m

5,2 daN.m

1 : 0,5 daN.m 2 : 3,5 daN.m

17,6 daN.m

(243) 3,5 daN.m

5,2 daN.m 9,8 daN.m

4 daN.m

2,7 daN.m

2,4 daN.m

4 daN.m

3,5 daN.m

2,4 daN.m

6,8 daN.m 0,9 daN.m 3 daN.m

2,4 daN.m

2,4 daN.m

0,9 daN.m

1,5 daN.m

0,6 daN.m

0,6 daN.m

101hsm28

A1.6

Fig. 5

Axion 810-850 – 03.2009 – GB

Injector instruction sheets List of checks The purpose of this procedure is to check a number of points before and after dynamometer testing. It is suited to engines with electronic control (TIER III).

Failure to carry out these tests may lead to an incorrect power reading.

Always check the following points before starting a PTO power test.

Reminder: Wait until the running-in period has elapsed (minimum 100 hours) before testing an engine on the dynamometer.

This period is necessary to ensure that measurements are carried out under suitable conditions.

1. Visual checks Make sure that the supply and return lines are correctly fitted (not trapped or kinked on installation, etc.). Check that the engine serial n° read with Métadiag is the same as the one indicated on the engine identification plate and if there are any error codes.

2. Engine oil level Check the fluid level with dipstick (1):

l

I Normal operating level.

ll

II Top up as soon as possible.

lll

1

III Top up before restarting the engine.

111hsn04

Axion 810-850 – 03.2009 – GB

Fig. 1

A1.7

Injector instruction sheets

3. Hydraulic /transmission oil level – Position the tractor on a flat horizontal surface.

– Fully lower the rear linkage.

– Place the front linkage in the high position.

– For suspended front axles, place the axle in the mid position.

– The engine must have been stopped for at least 5 minutes.

B

– Check the oil level with the indicator located on the side of the rear axle:

A

– Mark (A): Minimum level.

– Mark (B): Maximum level.

542hsn00

Fig. 2

4. Battery Check the voltage with the engine stopped (between 12 and 13 V). Alternator-generated power consumption can reach 1,5 kW.

5. Radiators/coolers Check that all radiators/coolers are clean.

A1.8

Axion 810-850 – 03.2009 – GB

Injector instruction sheets

6. Fuel filters Change the filters. Fit tester Nr.0178 310.0. See the 'Measuring and checking' data sheet.

161msm14

Fig. 3

HYDRO TESTER

101hsm51

Fig. 4

7. Air filters Check condition and replace if necessary.

Axion 810-850 – 03.2009 – GB

A1.9

Injector instruction sheets 8. Turbocharger pressure Note: The supercharging pressure of the turbocharger cannot be controlled precisely on TIER III engines with the variable geometry turbo – Connect Métadiag© and check the intake temperatures and pressure.

9. Checking the hydraulic pressure Check the hydraulic pressure while referring to the hydraulic pressure checks in this chapter. Make sure that no hydraulic application is running. If hydraulic pressure is not within the specifications, the PTO power test results will be affected.

10. Fit the dynamometer Before starting the test, ensure that: – The rig is correctly adjusted and calibrated.

– The CV joint is aligned, attached and protected.

– The tractor is chocked.

Position the tractor in an open area.

002msm01

Fig. 5

11. Position “Hexashift CMatic"/Reversing transmission (depending on equipment fit) To limit transmission power take-off, make sure that: The reverser and the transmission are in neutral (See chapter "E" of the user's manual).

A1.10

Axion 810-850 – 03.2009 – GB

Injector instruction sheets 12. Air conditioning/Ventilation Ensure that the air conditioning and ventilation are switched off.

13. Front power take-off Make sure that the front power take-off is disengaged.

14. Viscous fan coupling To obtain the best possible measurement, the viscocoupler must not be locked. In addition, to ensure minimum slipping of the viscocoupler, perform the measurements with an ambient temperature of 35°C.

15. Check the maximum no-load rpm 2 325 ± 10 rpm.

16. Engage the PTO at the 1 000 rpm position 17. Run the engine at half load until the operating temperature is reached Coolant temperature: 80-90°C. Transmission temperature: 60-65°C.

18. Accelerate the engine to maximum rpm for 1 min 19. Measure the power (see injector instruction sheet) 20. After measuring, check the tractor temperature Coolant temperature: 80-90°C. Transmission temperature: 60-65°C.

21. Leave the engine running at between 1 500 and 1 600 rpm for 3 to 5 minutes, then idle before switching off If the results do not match the manufacturer's data following these operations, a flowmeter will need to be installed and the values compared to the injection sheets.

Axion 810-850 – 03.2009 – GB

A1.11

Electronic injection Load sensing circuit 110 l/min

1

2

396msm02r

Fig. 6

Description

– 2 300 engine rpm and oil temperature transmission 60°C. Note: No receiver (steering, lifting, auxiliary distributors) must be actuated.

1 High-pressure pump output pressure = 25 bar.

A1.12

2 Booster pump output pressure: 5 bar.

Axion 810-850 – 03.2009 – GB

Results record form This sheet may be copied and should be completed for each operation on the tractor. If it has to be returned to the manufacturer's after sales department; the following must be included: Tractor type:............................................................................................................................................................................

The serial number:..................................................................................................................................................................

Engine serial n°:......................................................................................................................................................................

Total operating hours:.............................................................................................................................................................

Date of operation: ...................................................................................................................................................................

Transmission type:..................................................................................................................................................................

Checking operation Concerns operations 2, 3, 4, 6, 7.

Checking operation

Check

Oil level.

Air filter.

Engine

Fuel filter.

Battery (V).

Transmission

Oil level.

Record of test results

Start of test

End of test

Reference values

Hydraulic pressure 1

See appendix

Hydraulic pressure 2 Hydraulic pressure 3

–

Outside temperature

60°C – 65°C

Transmission temperature

> 80-90°C

Engine temperature Fuel temperature

Axion 810-850 – 03.2009 – GB

A1.13

Notes

A1.14

Axion 810-850 – 03.2009 – GB

Axion 810 (≤ A0901559)

Engine tests at the power take off – 1000 rpm position Power

kW 110

bhp 150

100

136

90

123

80

109

70

95

60 50 1000

N.m 1400 1350 1300 1250 1200 1150 1100 1050 1000 950 900 850 800 750 700 1000 l/h 35

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

Reference values – Power Take-off position 1 000 rpm Engine (rpm)

1000

1200

1400

1600

1700

1800

2000

2100

2200

Power Take-off (rpm)

500

600

700

800

850

900

1000

1050

1100

kW

67.2

80.0

92.3

106.1

106.3

106.4

101.4

97.5

91.3

bhp

91.4

108.8

125.5

144.3

144.5

144.7

137.9

132.6

124.1

Torque** (power take-off output)

N.m

1282

1274

1260

1266

1194

1128

968

886

792

Consumption per hour

l/h

18.7

21.7

25.6

30.7

30.7

30.8

30.4

30.2

29.5

g/kW.h

240

234

239

250

249

250

259

268

279

g/bhp.h

177

172

176

184

183

184

190

197

205

Speed

82

1200

1400

1600

Torque

1800

2000

68 2200 rpm

Power*

Specific consumption***

Power to be added to référence values 1200

1400

1600

Consumption per hour

1800

2000

Options

Engine (rpm)

1000

1200

1400

1600

1700

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

1.00

1.30

1.50

1.60

1.70

1.90

2200 rpm

30

Engine tests at power take-off Engine

Gearbox

Rear axle

6068HRT82

GBA15

GPA41

25

20

g/kW.h 290

1200

1400

1600

Specific consumption

1800

2000

g/bhp.h

Power take-off position

212

280

207

Position 1 000

3.50

2.82

2.00

Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

Nominal Power take-off

850

240

850

298

850

420

� � �

243

197

260

192

Injector flow (mm³/shot) =

187

250

182

240

177 172

230

167

1200

1400

1600

1800

2000

*** Specific consumption (g/kW.h or g/bhp,h) =

Engine

Power takeoff

2200

629

301

2200

780

425

2200

1100

Engine

� 2315 � 2315 � 2315

** Equivalent engine torque (N.m) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

Position 1 000 eco

Max no load

202

270

220 1000

2200 rpm

Position 540 eco

Idle

Rotation rate (rpm)

15 1000

Power Take-off (total reduction) Position 540

Power take-off 2325

661

2325

821

2325

1158

� � �

664 824 1163

Torque at Power take-off outlet (N.m) Power take-off reduction 1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100

162 2200 rpm

Axion 850-810 – 03.2009 – GB

A1.15

Axion 810 (≥ A0901560)

Engine tests at the power take off – 1000 rpm position Power

kW 140

bhp 190 180

130

170

120

160 150

110

140

100

130

90

110

Speed

100

70

N.m 1600

Reference values – Power Take-off position 1 000 rpm

120

80

60 1000

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

90

1200

1400

1600

Torque

1800

2000

80 2200 rpm

Power*

1550

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Power Take-off (rpm)

500

600

700

750

800

900

1000

1050

1100

kW

65.0

82.7

98.5

106.4

114.4

122.8

124.8

120.4

118.0

bhp

88.4

112.4

133.9

144.7

155.5

167.0

169.7

163.7

160.4

1500

Torque** (power take-off output)

N.m

1240

1316

1344

1354

1366

1302

1192

1094

1024

1400

Consumption per hour

l/h

18.4

22.5

27.2

30.2

33.1

35.0

36.6

36.1

35.4

g/kW.h

245

235

239

245

250

246

253

259

259

g/bhp.h

180

173

176

180

184

181

186

190

190

1450 1350 1300 1250

Specific consumption***

1200 1150 1100

Power to be added to référence values

1050

1000 1000 l/h 45

1200

1400

1600

Consumption per hour

1800

2000

Options

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

0.90

1.00

1.30

1.60

1.70

1.90

2200 rpm

40

Engine tests at power take-off

35 30 25

g/kW.h 290

1200

1400

1600

Specific consumption

1800

2000

2200 rpm

6068HRT82

GBA15

GPA41

g/bhp.h

Power take-off position

218 211

270

204

Power Take-off (total reduction) Position 540

Position 540 eco

Position 1 000

3.50

2.82

2.00

Idle Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

197

260

Injector flow (mm³/shot) =

Nominal Engine

Power takeoff

243

2200

629

2315

2325

661

301

2200

780

2315

2325

821

425

2200

1100

2325

1158

Power take-off 850

240

850

298

850

420

� � �

183

240

176

230

169 1200

1400

1600

1800

2000

162 2200 rpm

Axion 850-810 – 03.2009 – GB

*** Specific consumption (g/kW.h or g/bhp,h) =

Engine

� � 2315 �

** Equivalent engine torque (N.m) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

Position 1 000 eco

Max no load

190

250

A1.16

Rear axle

(rpm)

280

220 1000

Gearbox

Rotation rate

20 15 1000

Engine

Power take-off

� � �

664 824 1163

Torque at Power take-off outlet (N.m) Power take-off reduction 1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100

Axion 810 “CMatic”

Engine tests at the power take off – 1000 rpm position Power

kW 120

bhp 155

115 110

145

105

135

100 95

125

90 85

115

75

105

80 70

N.m 1400

Reference values – Power Take-off position 1 000 rpm Speed

95

65

60 1000

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

1200

1400

1600

Torque

1800

2000

85 2200 rpm

Power*

1350

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Power Take-off (rpm)

500

600

700

750

800

900

1000

1050

1100

kW

63.2

80.0

95.3

102.2

109.6

115.7

116.8

111.1

104.1

bhp

85.9

108.8

129.6

139.0

149.0

157.3

158.8

151.1

141.5

1300

Torque** (power take-off output)

N.m

1206

1272

1300

1300

1308

1226

1114

1010

904

1200

Consumption per hour

l/h

18.4

22.5

27.2

30.0

32.9

34.9

36.5

36.0

35.3

g/kW.h

252

243

247

254

260

261

270

281

294

g/bhp.h

185

179

182

187

191

192

199

207

216

1250 1150 1100

Specific consumption***

1050 1000 950

Power to be added to référence values

900

850 1000

l/h 40

1200

1400

1600

Consumption per hour

1800

2000

OPTIONS

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

0.90

1.00

1.30

1.60

1.70

1.90

2200 rpm

35

Engine tests at power take-off

30

Engine

Gearbox

Rear axle

25

6068HRT80A

CMATIC

GPA41

20

Rotation rate

g/kW.h 300

1200

1400

1600

Specific consumption

1800

2000

2200 rpm g/bhp.h

290

213

280

206

270

198

260

191

250

184

240

177

230

169

220 1000

1200

1400

1600

1800

2000

Power take-off position

Position 540 eco

Position 1 000

Position 1 000 eco

3.50

2.80

2.00

1.60

Idle

(rpm)

15 1000

Power Take-off (total reduction) Position 540

Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

Injector flow (mm³/shot) =

*** Specific consumption (g/kW.h or g/bhp,h) =

Nominal Power take-off

850

240

850

300

850

420

� � �

243

Max no load

Engine

Power takeoff

2200

629

304

2200

786

425

2200

1100

Engine

� 2315 � 2315 � 2315

** Equivalent engine torque (N.m) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

Power take-off 2325

661

2325

827

2325

1158

� � �

664 830 1163

Torque at Power take-off outlet (N.m) Power take-off reduction 1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100

162 2200 rpm

Axion 850-810 – 03.2009 – GB

A1.17

Axion 820 (≤ A0901559)

Engine tests at the power take off – 1000 rpm position Power

kW 130

bhp

170

120

160 150

110

140

100

130

90

120 100

70

l/h 40

Engine (rpm)

1000

1200

1400

1600

1700

1800

2000

2100

2200

Power Take-off (rpm)

500

600

700

800

850

900

1000

1050

1100

kW

74.2

90.0

103.5

119.0

119.0

117.0

114.0

107.7

103.0

bhp

100.9

122.4

140.7

161.8

161.8

159.1

155.0

146.4

140.0

Torque** (power take-off output)

N.m

1436

1448

1428

1434

1336

1260

1092

988

902

Consumption per hour

l/h

20.9

24.1

28.1

34.1

33.6

33.7

33.4

32.6

32.2

g/kW.h

243

231

234

247

246

246

253

261

268

g/bhp.h

179

170

172

182

181

181

186

192

197

90

60

N.m 1500 1450 1400 1350 1300 1250 1200 1150 1100 1050 1000 950 900 850 800 1000

Reference values – Power Take-off position 1 000 rpm

110

80

50 1000

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

Speed

80 1200

1400

1600

Torque

1800

2000

70 2200 rpm

Power*

Specific consumption***

Power to be added to référence values 1200

1400

1600

Consumption per hour

1800

2000

OPTIONS

Engine (rpm)

1000

1200

1400

1600

1700

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

1.00

1.30

1.50

1.60

1.70

1.90

2200 rpm

38 35

Engine tests at power take-off

33

Engine

Gearbox

Rear axle

6068HRT81

GBA15

GPA41

30 28 25

20 1000

g/kW.h 290

(rpm)

1200

1400

1600

Specific consumption

1800

2000

g/bhp.h 215 210

280

205

Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

195

260

190

250

185

240

175

180 170

230 220 1000

Power take-off position

Position 1 000

3.50

2.82

2.00

Nominal Power take-off

850

240

850

298

850

420

� � �

243

Position 1 000 eco

Max no load

Engine

Power takeoff

2200

629

301

2200

780

425

2200

1100

Engine

� 2315 � 2315 � 2315

** Equivalent engine torque (N.m) =

Power take-off 2325

661

2325

821

2325

1158

� � �

664 824 1163

Torque at Power take-off outlet (N.m) Power take-off reduction

200

270

A1.18

2200 rpm

Position 540 eco

Idle

Rotation rate

23

Power Take-off (total reduction) Position 540

165

1200

1400

1600

1800

2000

160 2200 rpm

Axion 850-810 – 03.2009 – GB

Injector flow (mm³/shot) =

*** Specific consumption (g/kW.h or g/bhp,h) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100

Axion 820 (≥ A0901560)

Engine tests at the power take off – 1000 rpm position Power

kW 150

bhp 200 190

140

180

130

170

120

160

110

150

100

140 120

80

N.m 1600

Reference values – Power Take-off position 1 000 rpm

130

90

70 1000

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

Speed

110 1200

1400

1600

Torque

1800

2000

100 2200 rpm

Power*

1550

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Power Take-off (rpm)

500

600

700

750

800

900

1000

1050

1100

kW

74.7

92.7

110.7

121.2

128.3

136.4

142.0

137.2

130.6

bhp

101.6

126.0

150.5

164.8

174.4

185.4

193.1

186.5

177.6

1500

Torque** (power take-off output)

N.m

1428

1476

1510

1542

1530

1446

1356

1248

1134

1400

Consumption per hour

l/h

20.7

24.2

29.2

32.6

36.0

37.8

39.7

39.1

38.4

g/kW.h

239

226

228

233

241

239

241

246

254

g/bhp.h

176

166

168

171

177

176

177

181

187

1450 1350 1300 1250

Specific consumption***

1200 1150 1100

Power to be added to référence values

1050

1000 1000 l/h 45

1200

1400

1600

Consumption per hour

1800

2000

OPTIONS

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

0.90

1.00

1.30

1.60

1.70

1.90

2200 rpm

40

Engine tests at power take-off

35 30 25

g/kW.h 290

Rear axle

6068HRT81

GBA15

GPA42

1200

1400

1600

Specific consumption

1800

2000

2200 rpm g/bhp.h

Power take-off position

218 211

270

204

Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

197

260

Power Take-off (total reduction) Position 540

Position 540 eco

Position 1 000

3.50

2.82

2.00

Idle

(rpm)

280

Injector flow (mm³/shot) =

Nominal Engine

Power takeoff

243

2200

629

2315

2325

661

301

2200

780

2315

2325

821

425

2200

1100

2325

1158

Power take-off 850

240

850

298

850

420

� � �

183

240

176

230

169 1200

1400

1600

1800

2000

*** Specific consumption (g/kW.h or g/bhp,h) =

Engine

� � 2315 �

** Equivalent engine torque (N.m) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

Position 1 000 eco

Max no load

190

250

220 1000

Gearbox

Rotation rate

20 15 1000

Engine

Power take-off

� � �

664 824 1163

Torque at Power take-off outlet (N.m) Power take-off reduction 1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100

162 2200 rpm

Axion 850-810 – 03.2009 – GB

A1.19

Axion 820 “CMatic”

Engine tests at the power take off – 1000 rpm position kW 130 125 120 115 110 105 100 95 90 85 80 75 70 65 1000

N.m 1500

Power

bhp 175 165 155 145 135

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

125

Reference values – Power Take-off position 1 000 rpm

115 105

Speed

95 1200

1400

1600

Torque

1800

2000

85 2200 rpm

Power*

1450

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Power Take-off (rpm)

500

600

700

750

800

900

1000

1050

1100

kW

70.0

86.9

103.8

112.2

118.4

124.3

127.3

122.6

115.1

bhp

95.2

118.1

141.1

152.5

161.0

169.0

173.1

166.7

156.5

1400

Torque** (power take-off output)

N.m

1336

1384

1416

1428

1412

1318

1216

1114

998

1300

Consumption per hour

l/h

20.6

24.2

29.2

32.6

35.7

37.6

39.5

38.9

38.2

g/kW.h

255

241

243

251

261

262

268

275

287

g/bhp.h

188

177

179

185

192

193

197

202

211

1350 1250 1200

Specific consumption***

1150 1100 1050

Power to be added to référence values

1000

950 1000 l/h

1200

1400

1600

Consumption per hour

1800

2000

OPTIONS

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

0.90

1.00

1.30

1.60

1.70

1.90

2200 rpm

40

Engine tests at power take-off

35 30

Engine

Gearbox

Rear axle

25

6068HRT81B

CMATIC

GPA41

20

Rotation rate

g/kW.h 300

1400

1600

Specific consumption

1800

2000

2200 rpm g/bhp.h

290

213

280

206

270

198

260

191

250

184

240

177

230

169

220 1000

A1.20

1200

1200

1400

1600

1800

2000

Power take-off position

Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

162 2200 rpm

Axion 850-810 – 03.2009 – GB

Position 540 eco

Position 1 000

Position 1 000 eco

3.50

2.80

2.00

1.60

Idle

(rpm)

15 1000

Power Take-off (total reduction) Position 540

Injector flow (mm³/shot) =

*** Specific consumption (g/kW.h or g/bhp,h) =

Nominal Power take-off

850

240

850

300

850

420

� � �

243

Max no load

Engine

Power takeoff

2200

629

304

2200

786

425

2200

1100

Engine

� 2315 � 2315 � 2315

** Equivalent engine torque (N.m) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

Power take-off 2325

661

2325

827

2325

1158

� � �

664 830 1163

Torque at Power take-off outlet (N.m) Power take-off reduction 1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100

Axion 830

Engine tests at the power take off – 1000 rpm position Power

kW 140

bhp 177

130

163

120

150

110

136

100

122

90 70

95

60

82

N.m 1650 1600 1550 1500 1450 1400 1350 1300 1250 1200 1150 1100 1050 1000 950 900 1000 l/h 40

Reference values – Power Take-off position 1 000 rpm

109

80

50 1000

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

1200

1400

1600

Torque

1800

2000

Engine (rpm)

1000

1200

1400

1600

1700

1800

2000

2100

2200

Power Take-off (rpm)

500

600

700

800

850

900

1000

1050

1100

kW

79.4

99.5

114.3

129.4

131.4

130.2

126.3

121.4

111.7

bhp

108.0

135.3

155.4

175.9

178.7

177.0

171.7

165.1

151.9

Torque** (power take-off output)

N.m

1516

1582

1558

1544

1476

1380

1206

1104

970

Consumption per hour

l/h

22.2

26.7

30.6

37.4

37.8

37.7

37.0

36.5

35.1

g/kW.h

242

233

232

250

250

251

254

261

273

g/bhp.h

178

171

171

184

184

185

187

192

201

Speed

68 2200 rpm

Power*

Specific consumption***

Power to be added to référence values 1200

1400

1600

Consumption per hour

1800

2000

OPTIONS

Engine (rpm)

1000

1200

1400

1600

1700

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

1.00

1.30

1.50

1.60

1.70

1.90

2200 rpm

38 35

Engine tests at power take-off

33

Engine

Gearbox

Rear axle

6068HRT82

GBA15

GPA42

30 28 25

20 1000

g/kW.h 290

(rpm)

1200

1400

1600

Specific consumption

1800

2000

g/bhp.h

Power take-off position

212

280

207

Position 1 000

3.50

2.82

2.00

Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

Nominal Power take-off

850

240

850

298

850

420

� � �

243

197

260

192

Injector flow (mm³/shot) =

187

250

182

240

177 172

230

167

1200

1400

1600

1800

2000

*** Specific consumption (g/kW.h or g/bhp,h) =

Engine

Power takeoff

2200

629

301

2200

780

425

2200

1100

Engine

� 2315 � 2315 � 2315

** Equivalent engine torque (N.m) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

Position 1 000 eco

Max no load

202

270

220 1000

2200 rpm

Position 540 eco

Idle

Rotation rate

23

Power Take-off (total reduction) Position 540

Power take-off 2325

661

2325

821

2325

1158

� � �

664 824 1163

Torque at Power take-off outlet (N.m) Power take-off reduction 1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100

162 2200 rpm

Axion 850-810 – 03.2009 – GB

A1.21

Axion 840

Engine tests at the power take off – 1000 rpm position Power

kW 160

bhp 218

150

204

140

190

130

177

120

163

110

150

100

136

90

1000

1200

1400

1600

1700

1800

2000

2100

2200

Power Take-off (rpm)

518

622

725

829

881

933

1036

1088

1140

kW

77.4

98.6

117.7

133.9

141.2

144.4

147.6

143.4

135.8

bhp

105.2

134.1

160.0

182.1

192.0

196.3

200.7

195.0

184.6

Torque** (power take-off output)

N.m

1426

1513

1550

1542

1530

1478

1361

1258

1137

Consumption per hour

l/h

22.7

27.0

31.9

39.7

41.0

41.6

42.5

42.0

41.0

g/kW.h

252

236

234

256

251

249

248

253

261

g/bhp.h

185

174

172

188

185

183

182

186

192

95

60

l/h 45

Engine (rpm)

109

70

N.m 1650 1600 1550 1500 1450 1400 1350 1300 1250 1200 1150 1100 1050 1000 1000

Reference values – Power Take-off position 1 000 rpm

122

80

50 1000

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

Speed

82

1200

1400

1600

Torque

1800

2000

68 2200 rpm

Power*

Specific consumption***

Power to be added to référence values 1200

1400

1600

Consumption per hour

1800

2000

OPTIONS

Engine (rpm)

1000

1200

1400

1600

1700

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

1.00

1.30

1.50

1.60

1.70

1.90

2200 rpm

43 40

Engine tests at power take-off

38 35

Engine

Gearbox

Rear axle

6068HRT82

GBA15

GPA44

33 30 28 25

Rotation rate

23

(rpm)

20 1000

g/kW.h 290

1200

1400

1600

Specific consumption

1800

2000

207

Position 540 eco

Position 1 000

3.50

2.82

1.93

Idle Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

Nominal Power take-off

850

240

850

298

850

435

� � �

243

197

260

192

Injector flow (mm³/shot) =

187

250

182

240

177 172

230

167

1200

1400

1600

1800

2000

162 2200 rpm

Axion 850-810 – 03.2009 – GB

*** Specific consumption (g/kW.h or g/bhp,h) =

Engine

Power takeoff

2200

629

301

2200

780

440

2200

1140

Engine

� 2315 � 2315 � 2315

** Equivalent engine torque (N.m) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

Position 1 000 eco

Max no load

202

270

A1.22

g/bhp.h

Power take-off position

212

280

220 1000

2200 rpm

Power Take-off (total reduction) Position 540

Power take-off 2325

661

2325

821

2325

1199

� � �

664 824 1205

Torque at Power take-off outlet (N.m) Power take-off reduction 1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100

Axion 840 “CMatic”

Engine tests at the power take off – 1000 rpm position kW 140 135 130 125 120 115 110 105 100 95 90 85 80 75 70 65 1000

N.m 1600

Power

bhp

185 175 165

155 145

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

135

Reference values – Power Take-off position 1 000 rpm

125 115 105

Speed

95 1200

1400

1600

Torque

1800

2000

85 2200 rpm

Power*

1550

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Power Take-off (rpm)

500

600

700

750

800

900

1000

1050

1100

kW

69.5

94.1

111.3

117.4

122.9

130.9

133.8

129.7

124.5

bhp

94.5

127.9

151.3

159.6

167.1

178.0

181.9

176.3

169.3

1500

Torque** (power take-off output)

N.m

1326

1496

1518

1494

1466

1388

1278

1178

1080

1400

Consumption per hour

l/h

22.0

26.9

32.0

34.4

36.2

39.2

42.0

42.0

42.1

g/kW.h

274

246

248

252

254

259

271

279

291

g/bhp.h

202

181

182

185

187

190

199

205

214

1450 1350 1300 1250

Specific consumption***

1200 1150 1100

Power to be added to référence values

1050

1000 1000 l/h 45

1200

1400

1600

Consumption per hour

1800

2000

OPTIONS

Engine (rpm)

1000

1200

1400

1500

1600

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

0.90

1.00

1.30

1.60

1.70

1.90

2200 rpm

40

Engine tests at power take-off

35 Engine

Gearbox

Rear axle

6068HRT81B

CMATIC

GPA44

30 25

15 1000

g/kW.h 300

(rpm)

1200

1400

1600

Specific consumption

1800

2000

2200 rpm g/bhp.h

290

213

280

206

270

198

260

191

250

184

240

177

230

169

220 1000

1200

1400

1600

1800

2000

Power take-off position

Position 540 eco

Position 1 000

Position 1 000 eco

3.50

2.80

2.00

1.60

Idle

Rotation rate

20

Power Take-off (total reduction) Position 540

Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

Injector flow (mm³/shot) =

*** Specific consumption (g/kW.h or g/bhp,h) =

Nominal Power take-off

850

240

850

300

850

420

� � �

243

Max no load

Engine

Power takeoff

2200

629

304

2200

786

425

2200

1100

Engine

� 2315 � 2315 � 2315

** Equivalent engine torque (N.m) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

Power take-off 2325

661

2325

827

2325

1158

� � �

664 830 1163

Torque at Power take-off outlet (N.m) Power take-off reduction 1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100

162 2200 rpm

Axion 850-810 – 03.2009 – GB

A1.23

Axion 850

Engine tests at the power take off – 1000 rpm position Power

kW 160

bhp 218

150

204

140

190

130

177

120

163

110

150

100

136

90

1000

1200

1400

1600

1700

1800

2000

2100

2200

Power Take-off (rpm)

518

622

725

829

881

933

1036

1088

1140

kW

74.5

96.8

117.1

132.0

140.0

143.4

151.3

143.9

135.7

bhp

101.3

131.6

159.2

179.5

190.3

195.0

205.7

195.6

184.5

Torque** (power take-off output)

N.m

1374

1486

1542

1519

1517

1467

1393

1262

1137

Consumption per hour

l/h

22.7

27.7

33.8

39.5

41.3

42.1

44.8

42.8

42.7

g/kW.h

263

247

249

258

254

254

256

256

272

g/bhp.h

193

182

183

190

187

187

188

188

200

95

60

l/h 50

Engine (rpm)

109

70

N.m 1650 1600 1550 1500 1450 1400 1350 1300 1250 1200 1150 1100 1050 1000 1000

Reference values – Power Take-off position 1 000 rpm

122

80

50 1000

Note – rated engine speed 2 200 rpm; – reference values taken on an Axion tractor with an airconditioning system at an ambient temperature of 35°C for minimum slipping of the fan.

Speed

82

1200

1400

1600

Torque

1800

2000

68 2200 rpm

Power*

Specific consumption***

Power to be added to référence values 1200

1400

1600

Consumption per hour

1800

2000

OPTIONS

Engine (rpm)

1000

1200

1400

1600

1700

1800

2000

2100

2200

Without pneumatic braking

kW

0.20

0.50

0.80

1.00

1.30

1.50

1.60

1.70

1.90

2200 rpm

48 45 43

Engine tests at power take-off

40 38

Engine

Gearbox

Rear axle

6068HRT82

GBA15

GPA45

35 33 30 28 23

20 1000

g/kW.h 290

(rpm)

1200

1400

1600

Specific consumption

1800

2000

Power take-off position

Position 1 000

3.50

2.82

1.93

Engine 540

840

540 eco

840

1 000

840

� � �

* Power (W) = torque (N.m) x speed (rad/s)

Nominal Power take-off

850

240

850

298

850

435

� � �

243

195

260

Injector flow (mm³/shot) =

190

250

185

240

180

230

175 1200

1400

1600

1800

2000

170 2200 rpm

Axion 850-810 – 03.2009 – GB

*** Specific consumption (g/kW.h or g/bhp,h) =

Engine

Power takeoff

2200

629

301

2200

780

440

2200

1140

Engine

� 2315 � 2315 � 2315

** Equivalent engine torque (N.m) =

Hourly consumption (l/h)x 1 000 000 Number of engine cylinders x engine speed(rpm) x 30 Hourly consumption (l/h) x diesel fuel density (0.840)

Torque feedback (%) =

Position 1 000 eco

Max no load

200

270

A1.24

g/bhp.h 210 205

280

220 1000

2200 rpm

Position 540 eco

Idle

Rotation rate

25

Power Take-off (total reduction) Position 540

Power take-off 2325

661

2325

821

2325

1199

� � �

664 824 1205

Torque at Power take-off outlet (N.m) Power take-off reduction 1 bhp = 0.7355 kW 1 rpm = 0.1047 rad/s 1 kW = 1.3596 bhp 1 rad/s = 9.5510 rpm

Power (kW or bhp)

maximum torque – nominal speed torque nominal speed torque

x 100