Ditch Witch JT820 Parts Manual 053-435

JT820

Parts Manual

Issue 12

053-435

1

JT820 ISSUE NO. 12PL-12/18 For Replacement Copy Order P/N 053-435

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT820 Directional Drilling Machine

Copyright 1996, 2011, 2012, 2014, 2018 by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

JT820 ........................................................... 8

Frame Components

Carriage .................................................... 18 Chain Tensioner ....................................... 24 Covers/Guards ......................................... 46 Cylinder Grease ........................................ 32 Drill Frame ................................................ 14 Front Wrench ........................................... 16 Fuel Tank/Hydraulic Reservoir ................. 44 Idler .......................................................... 34 Mud Mixing System ................................. 40 Output Shaft ............................................. 20 Rear Stabilizer .......................................... 42 Roller ........................................................ 36 Seat Mount ............................................... 48 Shift Lever ................................................ 22 Spring ....................................................... 30 Track Group – Rubber ................................ 26 Track Group – Steel ................................... 28 Water Tank Support ................................. 38

Engine Components

Air Filter System ....................................... 60 Alternator ................................................. 56 Engine........................................................ 52 Fuel Filter ................................................. 58 Radiator .................................................... 62 Throttle .................................................... 54

Hydraulic

Anchor Driver Hydraulics ......................... 90 Break-out Hydraulics - Begins ................... 98 Break-out Hydraulics - Ends ...................... 96 Carriage Thrust Hydraulics ....................... 92 Control Valves/Levers .............................. 80 Drive Control Valve/Levers ...................... 78 Flow Divider ............................................ 110 Frame Tilt ................................................. 88 Ground Drive Hydraulics .......................... 82 Hydraulic Cylinder – 2.0” x 1.0” x 10.0” ....... 130

Hydraulic Cylinder – 3.0” x 1.5” x 4.0” ........ 128 Hydraulic Cylinder – 3.0” x 1.5” x 20.0” ....... 132 Hydraulic Motor ...................................... 134 Hydraulic Oil Cooler ................................. 76 Hydraulic Reservoir ................................... 74 Hydraulic Schematic – Begins .................... 70 Hydraulic Schematic – Ends ....................... 66 Mud Motor Hydraulics – Begins ............... 104 Mud Motor Hydraulics – Ends.................. 106 Mud Pump Plumbing ............................. 126 Mud Tank Plumbing ............................... 120 Pump Hydraulics .................................... 114 Pump Hydraulics – Begins......................... 112 Pump Hydraulics – w/o Water Tank ........... 116 Rotation Hydraulics .................................. 94 Stabilizer ................................................... 86 Supply Hydraulics ................................... 108 Track Extend Hydraulics ............................ 84 Water Motor Hydraulics – Begins............. 100 Water Motor Hydraulics – Ends ............... 102 Water Pump ............................................ 124 Water Pump Plumbing ........................... 122 Water Tank Plumbing ............................. 118

Electrical

Console Gauges ...................................... 142 Electrical Diagram – Engine/Frame ............ 148 Electrical Diagram – Gauge Harness ........... 154 Electrical Diagram – Operator Console ....... 152 Electrical Schematic ............................... 156 Electrical Strike System .......................... 138 Ground Cables ........................................ 140 Operators Station Gauges ...................... 144 Relay Panel ............................................. 146

ID0135114

5

6

CONTENTS______________________ Options

2-Point Anchor Parts .............................. 172 4-Point Anchor System ........................... 174 Anchor Extension ................................... 176 Anchoring Hydraulics Heavy Duty .......... 162 Anchoring Parts ...................................... 170 Curb Stakes ............................................. 178 Drill Pipe Accessories .............................. 182 EZ-Connect .............................................. 184 Hydraulic Motor ...................................... 164 Hydraulic Stake Driver ............................ 168 Mud Mixing Accessories ........................ 188 Soil Sampler ............................................ 192 Transmitter Housing .............................. 166 Wash Wand ............................................ 186 Water Transfer System .......................... 180 Working Light .......................................... 190

Miscellaneous

Bolt/Nut Torque Chart ............................ 196 Replacement O-Ring Chart ..................... 201 Warranty Registration ............................ 204

ID0135114

7

DECALS

8

9

10

11

12

NOTES:

ID0134963

13

FRAME COMPONENTS

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

GREASE CYLINDER

5

2

1

3 4

6

01

ID0149028

33

GREASE CYLINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

DESCRIPTION

REMARKS

151-177 356-971 356-273 115-019

INCL REF NO'S 3 - 6; SEE FOOTNOTE 1 EARLY STYLE USE ON 921 ONLY

1

GREASE CYLINDER GREASE CYLINDER PARTS ASS'Y GREASE CYLINDER ZERK (02N)

159-093 157-078 155-712 356-970 347-038 356-969 347-039

1 1 1 1 1 1 1

RELIEF VALVE (5/8-NF,02N) O-RING (222 D90) BACKUP RING (222 D90) GREASE CYLINDER BARREL GREASE CYLINDER WELDMENT GREASE CYLINDER ROD GREASE CYLINDER ROD

USE ON 921 ONLY USE ON 921 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149028

34

IDLER 5 6

4 1

5

3

2

5

3 4 6

6 14 7 8 13

9 10

12 11 5

10 9 8

6

09

7

ID0088452

35

IDLER REF PART NO. NUMBER QTY DESCRIPTION 1. 347-019 1 IDLER

REMARKS SEE FOOTNOTES 1 & 3

2.

167-340

1

IDLER SHAFT

3.

125-550

2

BALL BEARING (1.378") GREASABLE

4.

115-465

2

EXTERNAL SNAP RING (1.375")

5.

105-561

2

ROLL PIN (3/8" X 2-3/4")

6.

347-023

2

PUSH BLOCK

7.

118-021

2

EXTERNAL SNAP RING

8.

110-478

2

MACHINERY BUSHING (1.585")

(1.500")

9.

157-650

2

INTERNAL SEAL (1.574")

10.

115-464

2

INT SNAP RING (3.149")

11.

125-107

1

BALL BEARING (1.574")

12.

347-024

1

IDLER SHAFT

13.

375-277

1

IDLER

14.

115-001

1

ZERK (02N)

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE: 1. REF NO'S 1 - 6 & 14, NEW STYLE (DOUBLE BEARING) 2. REF NO'S 5 - 13 OLD STYLE (SINGLE BEARING) 3. AFTER ASSEMBLY, ADD GREASE TO IDLER.

09

ID0088452

36

37

38

39

40

41

42

REAR STABILIZER 9 2

1

3

14 12 13

11

12 11 4 5

6

7

10 8 3

F

803-579

43

REAR STABILIZER REF PART NO. NUMBER

QTY

DESCRIPTION

1. 179-052 1 TAPERED PIN (1.75" X 6.6") 2. 181-975 1 TAPERED INSERT (1.75") 3. 105-969 2 FLG BOLT (5/8-NC X 1-1/2", GD8) 4. 125-773 1 COMPOSITION BUSHING (1.75") 5. 151-147 1 CYL (3" X 1.5" X 20") 32" 6. 125-772 1 COMPOSITION BUSHING (1.5") 7. 353-291 1 STABILIZER BASE 8. 181-974 1 TAPERED INSERT (1.5") 9. 353-598 1 VALVE ENCLOSURE 10. 179-033 1 TAPERED PIN (1.5" X 5.4") 11. 106-551 8 CLIP NUT (M8-1.25) 12. 106-381 8 FLG LK SCREW (M8-1.25 X 25MM) 13. 353-289 1 UPPER STABILIZER TUBE 14. 353-290 1 UPPER STABILIZER TUBE (WET)

REMARKS

W/O WATER TANK

BEGINS WITH S/N 2M2288 BEGINS WITH 2M2288 W/O WATER TANK WITH WATER TANK

W/O WATER TANK WITH WATER TANK - ENDS W/ SN 2M2287

FOOTNOTES

NOTE:

F

803-579

44

FUEL RESERVOIR

1

2 17

15

16

14 1

13 3 12

22

11 10 9

21 18

20

5

19 6

4

7 8

5 FROM INJECTOR

6 5

04

TO FUEL PUMP

ID0132448

45

FUEL RESERVOIR REF PART NO. NUMBER

QTY DESCRIPTION 1. 105-214 11 SCREW (#10-24 X 1/2", FLG HEX) 2. 217-549 1 FUEL SENDER 3. 165-704 1 GASKET 4. 156-239 2 SLIP-ON SHUT-OFF (02N-05H90) 5. 110-249 4 WORM CLAMP (7MM TO 16MM) WORM CLAMP (1/4" TO 5/8") 6. 116-108 AR BULK HOSE (8MM ID-4BAR) BULK HOSE (5/16" ID-50PSI) 7. 156-253 1 SLIP-ON COUPLER (03H-05H) 8. 105-1518 AR BULK HOSE (4MM ID-4BAR) BULK HOSE (5/32" ID-50PSI) 9. 116-218 1 SIGHT GLASS 10. 360-849 1 REFLECTOR 11. 115-320 1 GROMMET (1-1/2") 12. 165-626 1 FILLER NECK GASKET 13. 110-132 1 FILLER NECK 14. 110-010 1 FILLER CAP (1-1/2") 15. 364-332 1 FUEL CAP LOCK STRAP 16. 105-535 1 ROLL PIN (1/8" X 5/8") 17. 183-978 1 PIN 18. 105-827 3 FLG LK BOLT (3/8-NC X 1-1/4") 19. 105-834 3 FLG LOCKNUT (3/8-NC) 20. 106-381 3 FLG LK SCREW (M8-1.25 X 25MM) 21. 106-386 3 FLG LOCKNUT (M8-1.25) 22. 353-700 1 MOBILING STATION

REMARKS

SOLD PER 25MM-USE 407MM SOLD PER 1"-USE 16" SOLD PER 25MM-USE 76MM SOLD PER 1"-USE 30"

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0132448

46

47

48

49

50

NOTES:

ID0134963

51

ENGINE COMPONENTS

52

53

54

55

56

ALTERNATOR

9 8 5 2 11

1

1 10

1

7 3 8 6 5 4

10

ID0132425

57

ALTERNATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

215-159 1 190-1244 1 363-359 1 184-334 1 106-588 1 105-117 2 105-095 1 105-089 1 105-091 2 106-083 1 194-419 1 107-194 1

DESCRIPTION

ALTERNATOR (12V, 61 AMP) ALTERNATOR KIT ADJUSTING STRAP SPACER (2") BOLT (5/16-NC X 4", GD8) WASHER (5/16") WASHER (1/4") LOCKNUT (5/16-NC) LOCK WASHER (5/16") SCREW (M8-1.25 X 20MM) ALTERNATOR SHEAVE (4-GROOVE) FLG SCREW (M8-1.25 X 50MM)

REMARKS

TORQUE NUT TO 50 FT-LBS. OBSOLETE INCLUDES WIRING UPGRADE

NOT SHOWN:

FOOTNOTES:

NOTE:

10

ID0132425

58

FUEL FILTER

410SX LISTER-PETTER DIESEL

IN FROM LIFT PUMP

6

5 4

2

3

7 3 2

1

03

ID0125138

59

FUEL FILTER

410SX LISTER-PETTER DIESEL REF PART NO. NUMBER

1. 159-142 194-420 2. 156-279 3 . 156-280 4. 106-270 5. 106-227 6. 106-106 7. 106-232

1 1 2 4 2 2 2 2

DESCRIPTION

REMARKS

FUEL FILTER ELEMENT (CARTRIDGE) FUEL FILTER ELEMENT (SPIN-ON) BANJO BOLT (M14-1.50 X 25MM) SEAL WASHER (.531", COPPER) SCREW (M6-1.00 X 20MM) LOCK WASHER (M6) NUT (M6-1.00) SCREW (M8-1.25 X 16MM)

ENDS WITH ENGINE S/N 4600914 BEGINS WITH ENGINE S/N 4600915

QTY

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0125138

60

AIR FILTER SYSTEM

13 17

10

5 9

1

11 12

2

3

18 14 15 16

8 7 6 5 4

01

ID0150272

61

AIR FILTER SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

195-816 110-311 116-586 195-817 195-815 195-641 195-824 195-642 195-818 106-175 106-654 195-656 195-692 156-228 155-150 116-192

17.

18.

106-380 105-386

QTY

DESCRIPTION

1 AIR CLEANER 2 WORM CLAMP (1-5/16" TO 3-1/4") 1 AIR INTAKE HOSE 1 AIR CLEANER ELEMENT 2 WING NUT (7/16 NF) 1 BAFFEL 1 BOTTOM CUP 1 CLAMP 6-1/2" 1 SAFETY ELEMENT 4 HEX NUT (M10-1.50) 10 2P 4 SCREW (M10-1.50 X 16) 2 MOUNTING CLAMP (6-1/2") 1 STACK CAP 1 ELBOW (20N90) 1 SLIP-ON COUPLER AR BULK HOSE (3MM ID) BULK HOSE (7/64" ID) 4 FLG LK NUT (M8-1.25) 4 FLG LK SCREW (M8-1.25 X 16MM)

REMARKS

SOLD PER 25.4MM SOLD PER 1"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0150272

62

63

64

NOTES:

ID0134963

65

FLUID SYSTEMS

66

67

68

69

70

71

72

73

74

75

76

OIL COOLER HYDRAULICS

19

1 2

20 11

3 4

5

4

10 9

17

8 12 13

6 FROM DRILL CONTROL VALVES 7 8

14 8

18

RETURN FROM VALVE BODY

15 16 8

L

804-026

77

OIL COOLER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

154-269 1 156-563 1 154-368 1 515-242 1 515-230 1 154-292 1 158-576 1 155-245 514-043 1 110-133 4 116-587 AR 514-027 1 154-368 1 154-249 1 154-271 1 115-924 1 115-903 1 155-168 1 159-081 1 159-079 1 515-218 1 116-587 AR 360-383 306-829 306-830 154-457 1

DESCRIPTION

CONNECTOR (12S-12O) HYD LINE (-12) UNION RUN TEE (12OFX-12O-12O) HOSE (12OFX90-95"-3000) HOSE (12OFX-54"-4000) RUN TEE (12S-12O-12O) CHECK VALVE (12SF-12SF) FLOW CHECK VALVE (12SF-12SF) S/O BR TEE (12S-20H-20H) WORM CLAMP (1-1/6" - 1-15/16") BULK HOSE (1.250", SOLD PER 1") S/O COUPLER (12S-20H90) UNION RUN TEE (12OFX-12O-12O) REDUCER STEM (08O) REDUCER NUT (12OF) ABRASION SLEEVE (1.59" X 88") ABRASION SLEEVE (1.59" X 50") SLIP-ON COUPLER (20S-20H90) HYDRAULIC OIL FILTER (20SF-20SF) FILTER ELEMENT (1-1/2-UNF) HOSE 12OFX90-80"-3000) BULK HOSE ((1.250", SOLD PER 1") RADIATOR/OIL COOLER OIL COOLER RADIATOR UNION (12O-12OFX90)

REMARKS

WITH WATER TANK. USE WITH JT920 & JT921 WITHOUT WATER TANK. USE WITH JT921S ENDS WITH S/N 2N1740 BEGINS WITH S/N 2N1741

USE 17"

WITH WATER TANK WITHOUT WATER TANK USE 65"

WITHOUT WATER TANK. USE WITH JT921S

FOOTNOTES

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

L

804-026

78

DRIVE CONTROL VALVE & LEVERS

ORANGE

BLACK

9

ORANGE

8

GREEN

BLACK

1

1

2

2

15

10 3

4

5

11 6 12 13

NA

14

7

K

14

ID0031131

79

DRIVE CONTROL VALVE & LEVERS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 110-531 2. 353-140 3. 353-141 4. 105-044 5. 158-937 6. 105-827 7. 105-845 8. 110-465 9. 110-530 10. 353-311 11. 500-565 12. 500-559 13. 500-558 14. 500-556 15. 150-1064

2 3 1 5 1 3 3 2 1 1 1

HANDLE (1/2-NC, BLACK) CONTROL LEVER CONTROL LEVER JAM NUT (1/2-NC) HYD CONTROL VALVE (_-SPOOL) FLG LK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (3/8-NC) KNOB (1/2-NC, ORANGE) HANDLE (1/2-NC, GREEN) CONTROL LEVER OUTLET COVER. VALVE SECTION (#V12W-1FBCAS) VALVE SECTION (#V12W-1FBCJLEE) INLET COVER PILOT OPERATED RELIEF (ADI, 1850 PSI)

REMARKS

USE 242 LOCTITE USE 242 LOCTITE BEGIN WITH S/N 2N2402

USE 242 LOCTITE

BEGINS WITH S/N: 2z1825

NOT SHOWN:

FOOTNOTES:

NOTE:

14

ID0031131

80

81

82

GROUND DRIVE HYDRAULICS

15

DRIVE CONTROL VALVE

3

1

2

4 14 2 3 4 5 11

10

13

8

7

11 7

9

LEFT 12

02

6

11

8

10

9

5

RIGHT

9

ID0149071

83

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

105-827 516-006 154-438 154-256 515-141

3 2 2 3 1

515-192

1

115-817

1

115-903

1

105-178 159-302 500-819 154-322 515-241

8 2 4 3 1

515-191

1

515-243

2

515-191

2

154-279 115-924

1 1

115-903

1

154-233 105-845

2 3

FLG LK BOLT (3/8-NC X 1-1/4") ORFICE, WORK PORT CONNECTOR (08S-08O) UNION (08O-08OFX90) HOSE (08OFX90-2083MM-207BAR) HOSE (08OFX90-66"-3000PSI) HOSE (08OFX90-1372MM-207BAR) HOSE (08OFX90-54"-3000PSI) ABRASION SLEEVE (1.59" X 84") ABRASION SLEEVE (41MM X 2134MM) ABRASION SLEEVE (41MM X 1270MM) ABRASION SLEEVE (1.59" X 50") BOLT (5/16-NC X 2-1/2",GD8) COUNTERBALANCE MANIFOLD COUNTERBALANCE CARTRIDGE KIT CONNECTOR (10S-08O90) HOSE (08OFX90-2083MM-207BAR) HOSE (08OFX90-82"-3000PSI) HOSE (08OFX90-1372MM-207BAR) HOSE (08OFX90-54"-3000PSI) HOSE (08OFX90-1676MM-207BAR) HOSE (08OFX90-66"-3000PSI) HOSE (08OFX90-1372MM-207BAR) HOSE (08OFX90-54"-3000PSI) CONNECTOR (08O-10S) ABRASION SLEEVE (41MM X 2235MM) ABRASION SLEEVE (1.59" X 88") ABRASION SLEEVE (1.59" X 50") ABRASION SLEEVE (41MM X 1270MM) CONNECTOR (08S-08O) FLG LOCKNUT (3/8-NC)

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

REMARKS

ENDS W/ SN 2M2002

WITH WATER TANK WITHOUT WATER TANK WITH WATER TANK WITHOUT WATER TANK

WITH WATER TANK WITHOUT WATER TANK WITH WATER TANK WITHOUT WATER TANK

WITH WATER TANK WITHOUT WATER TANK

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0149071

84

TRACK EXTEND HYDRAULICS 7

1

6

1

2

DRIVE CONTROL VALVE

3

4

4

5

11

ID0042838

85

TRACK EXTEND HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

154-261 155-488 515-074 115-902 115-935 154-252 151-076 154-771 515-074 158-937

QTY

2 1 1 1 1 2 1 1 1 -

DESCRIPTION

CONNECTOR (04O-08S) HOSE (04OFX90-106"-3000) HOSE(04OFX90-77"-3000) ABRASION SLEEVE (1.59" X 100") ABRASION SLEEVE (1.75" X 70") CONNECTOR (04S-04O90) CYL (2.0" X 1.00" X 10.00") HOSE (04OFX90-110"-3000) HOSE (04OFX90-77"-3000) HYD CONTROL VALVE (_-SPOOL)

REMARKS

WITH WATER TANK WITHOUT WATER TANK WITH WATER TANK WITHOUT WATER TANK

WITH WATER TANK WITHOUT WATER TANK BEGINS WITH S/N 2N2402

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

11

ID0042838

86

87

88

FRAME TILT

8

1

1 DRIVE CONTROL VALVE

6 2

7

4 3 9

4 5

13

ID0031128

89

FRAME TILT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

154-261 515-239 154-933 116-633 116-787 154-226 151-054 154-255 154-742 155-488 158-937 158-801 117-194

QTY

2 1 1 1 1 2 1 1 1 1 1

DESCRIPTION

CONNECTOR (04O-08S) HOSE 04OFX90-116"-3000) HOSE (04OFX90-94"-3000) ABRASION SLEEVE (1.59" X 115") ABRASION SLEEVE (1.59" X 95") CONNECTOR (04O-06S90) CYL (3.0" X 1.50" X 4.000") UNION (04O-04OFX90) HOSE (04OFX-130"-3000) HOSE (04OFX90-106"-3000 HYD CONTROL VALVE (_-SPOOL) HYD CONTROL VALVE (5-SPOOL) ABRASION SLEEVE (1.00" X 16")

REMARKS

WITH WATER TANK. USE WITH JT920 & 921 WITHOUT WATER TANK.USE WITH JT921S WITH WATER TANK. USE WITH JT920 & JT921 WITHOUT WATER TANK. USE WITH JT921S WITHOUT WATER TANK. USE WITH JT921S WITH WATER TANK. USE WITH JT920 & JT921 WITH WATER TANK. USE WITH JT920 & JT921S WITHOUT WATER TANK. USE WITH JT921S BEGINS WITH S/N 2N2402 ENDS WITH S/N 2N2401

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

13

ID0031128

90

ANCHOR DRIVER HYDRAULICS THRUST AND ROTATION CONTROL VALVE

1 8

1 2

5 4

6 7

5 6 3 01

ID0149929

91

ANCHOR DRIVER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

154-233 515-182

2 1

3.

4.

5.

6.

7.

8.

159-030 105-423 154-396 156-732 159-029 515-212

1 2 2 2 1 1

CONNECTOR (08S-08O) HOSE (08OFX45-356MM-207BAR) HOSE (08OFX45-14"-3000PSI) QDC ADAPTER (08-08SF) WASHER (3/4") BK CONNECTOR (08O-08O90BK) CONNECTOR (08OFX TO 08JIC M) QDC BODY (08-09SF) HOSE (08O-08O45M-381MM-207BAR) HOSE (08OFX45M-15"-3000PSI)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149929

92

CARRIAGE THRUST HYDRAULICS

1

2 THRUST AND ROTATION CONTROL VALVE

3

8

9

6

7 5 4 2

5 4 2

01

ID0149064

93

CARRIAGE THRUST HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

154-301 515-216

2 2

3.

115-751

1

4.

5.

6.

7.

8.

9.

154-308 155-222 105-462 105-357 355-586 106-353

2 2 4 4 1 4

CONNECTOR (10S-10O) HOSE (10OFX45-3353MM-207BAR) HOSE (10OFX45-132"-3000PSI) ABRASION SLEEVE (60MM X 3048MM) ABRASION SLEEVE (2.38" X 120") CONNECTOR (10O-12S) REDUCER (16S-12SF) BOLT (5/8-NC X 2-1/4") LOCKNUT (5/8-NC) HOSE RETAINER FLG NUT (M6-1.00)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149064

94

95

96

BREAK-OUT HYDRAULICS ENDS WITH S/N 2M0950

6

BREAK-OUT CONTROL VALVE

5

1 2

3

4

7

8

8

01

9

ID0149033

97

BREAK-OUT HYDRAULICS ENDS WITH S/N 2M0950 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

154-261 515-184

3 1

3.

515-075

1

4.

515-185

1

5.

515-190

1

6.

7.

154-276 115-817

1 1

8.

9.

156-273 154-365

3 1

CONNECTOR (04O-08S) HOSE (04OFX90-6045MM-207BAR) HOSE (04OFX90-238"-3000PSI) HOSE (04OFX90-2082MM-207BAR) HOSE (04OFX90-82"-3000PSI) HOSE (04OFX90-6045MM-207BAR) HOSE (04OFX-238"-3000PSI) HOSE (04OFX90-2235MM-207BAR) HOSE (04OFX90-88"-3000PSI) CONNECTOR (08S-04O90) ABRASION SLEEVE (4MM X 2134MM) ABRASION SLEEVE (1.59" X 84") CONNECTOR (02N-04O90) CONNECTOR (02N-04O)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149033

98

BREAK-OUT HYDRAULICS BEGINS WITH S/N: 2M0951

BREAK-OUT CONTROL VALVE

2

1 2

2

3 4

7

6

12 10

4

5

01

11

9

5

8

ID0149041

99

BREAK-OUT HYDRAULICS BEGINS WITH S/N: 2M0951 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

154-261 154-727

4 4

3.

4.

154-220 515-285

8 2

5.

6.

156-273 154-725

3 1

7.

8.

9.

106-353 154-365 515-190

2 1 1

10.

11.

12.

106-076 106-566 155-623

2 2 2

CONNECTOR (04O-08S) HOSE (04OFX90-762MM-207BAR) HOSE (04OFX90-30"-3000PSI) CONNECTOR (04O-06S) HOSE (04OFX-6248MM-207BAR) HOSE (04OFX-246"-3000PSI) CONNECTOR (02N90-04O) HOSE (04OFX-2286MM-207BAR) HOSE (04OFX-90"-3000PSI) FLG NUT (M6 X 1.00) CONNECTOR (04O-O2N) HOSE (040FX90-2235MM-207BAR) HOSE (04OFX90-88"-3000PSI) WASHER (1/4") SCREW (M6-1 X 70MM) CHECK VALVE

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149041

100

101

102

103

104

105

106

MUD MOTOR HYDRAULICS ENDS W/ SN 2M1669

DRIVE CONTROL VALVE 14 15

RETURN

16

22

17 18

1 19

21

20

20 2 23

3

PRESSURE

PILOT LINE

4 13

5

12 SUPPLY 11

10

9

6 7 8

01

MOUNTS TO FRAME

ID0141975

107

MUD MOTOR HYDRAULICS ENDS W/ SN 2M1669 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

154-279 154-749 117-679 154-473 158-694 105-129 156-071 158-854 154-284 154-678 105-003 154-933 217-864 154-273 154-368 515-242 154-249 154-271 154-266 154-942 154-233 154-907 154-322

QTY

1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CONNECTOR (08O-10S) HOSE (08OFX90-18"-3000PSI) ABRASION SLEEVE (1.59" X 32") RUN TEE (105-08O-04O) HYDRAULIC FLOW VALVE BOLT (5/16-NC X 3-1/4") UNION (08S-10S) FLOW CONTROL VALVE CONNECTOR (08S-08O45) HOSE (08OFX-86"-3000PSI) FLG LOCKNUT (5/16-NC) HOSE (04OFX90-94"-5000PSI) ELECTRONIC SOLENOID CONNECTOR (12O-10S90) UNION RUN TEE (12OFX-12O-12O) HOSE (12OFX90-95"-3000PSI) REDUCER BUSHING STEM (12O) REDUCER BUSHING UNIT (12OF) UNION RUN TEE (08OFX-08O-08O) HOSE (08OFX90-13"-3000PSI) CONNECTOR (08S-08O) HOSE (08OFX90-32"-3000PSI) CONNECTOR (10S-08O90)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141975

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 4.0" STROKE

2

1 3 4 5

6

7

02

ID0138330

129

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 4.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-054 190-167 150-911 152-004 106-098 150-777 150-774 150-434

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.50" X 4.0") SEAL REPAIR KIT (3.0" X 1.50") LOCK RING (3") CYLINDER BARREL (3") FLG BOLT (3/4-NC X 2",GD 8) CYL PISTON (3.0" X 1.50") CYL HEAD (3") CYL ROD (1-1/2")

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.500" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER-TWO PIN

FOOTNOTES:

1. USE LOCTITE 277, TORQUE TO 290-325 FT-LBS (395-440 N.M)

NOTE:

02

ID0138330

130

131

132

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 20.0" STROKE

2

1 3 4 5

6

7

01

ID0141987

133

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 20.0" STROKE REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

1 1 1 1 1 1 1

151-117 190-167 150-911 150-667 106-098 150-777 150-774 150-669

DESCRIPTION

CYLINDER (3.0 X 1.5 X 20.0) SEAL REPAIR KIT (3.0" X 1.5") LOCK RING (3") CYLINDER BARREL FLG BOLT (3/4-NC X 2",GD 8) CYL PISTON CYLINDER HEAD CYLINDER ROD

REMARKS

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5"-UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYLINDER HEAD SPANNER-TWO PIN

FOOTNOTES:

1. USE LOCTITE 277, TORQUE TO 290-325 FT-LBS (395-440 N, M)

NOTE:

01

ID0141987

134

135

136

NOTES:

ID0134963

137

ELECTRICAL

138

139

140

GROUNDING CABLES

8

1

7

2

6 3

4 5

05

ID0132451

141

GROUNDING CABLES REF PART NO. NUMBER

1 2 3 4 5 6 7 8

215-769 215-813 215-768 106-462 106-220 215-773 106-454 215-775 215-776

QTY

DESCRIPTION

1 1 AR 1 1 1 1 1 1

GROUND CLAMP GROUND CABLE (1/0 GA X 25') GROUND CABLE (1/0 GA) BOLT (3/8-NC X 1-1/4", SIL BRZ) INT STAR WASHER (3/8", SIL BRZ) RING LUG TERMINAL (27/64") LOCKNUT (3/8-NC, SIL BRZ) GROUND ROD SLIDE DRIVER

REMARKS

INCL REF USE 25 FT

NO.'S 1 AND 5

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0132451

142

CONSOLE GAUGES JT820

4

1 2 3

5

6 18

7 17 9 11 8

12 16 15

9

13 10 14

03

ID0149520

143

CONSOLE GAUGES JT820

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

215-133 1 215-129 1 215-132 1 215-150 1 306-603 1 214-852 1 214-961 214-962 217-769 1 106-521 1 306-607 1 165-817 2 217-789 1 306-608 1 217-762 1 217-036 1 217-028 1 217-020 2 217-046 1 217-027 1 217-021 1 215-2594 1

DESCRIPTION

REMARKS

FUEL GAUGE VOLT METER WATER TEMPERATURE GAUGE FILTER MINDER AUDIO ALARM IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT KEYS (PAIR) BEZEL NUT (1-NS) HORN BUTTON SWITCH GASKET ROCKER SWITCH HORN BUTTON CAP ROCKER SWITCH (SEALED) INSERT - HYD OIL PSI (YEL) INSERT - BLANK (BLK) PILOT LIGHT REPLACEMENT BULB INSERT - HYD OIL HI TEMP (RED) INSERT - ENG OIL PSI (RED) HOUR METER

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0149520

144

145

146

147

148

149

150

151

152

153

154

ELECTRICAL DIAGRAM GAUGE HARNESS JT820

RED/BLK GRA GRN (25) (17) WHT/BLU (31) (15) WHT/BLK BLU/GRN (14) 12 11 10 9 8 7 (30) 1 2 3 4 5 6 ORG/BLK YEL/BLU (12) (48) ORG WHT/BLK (3) (8) ORG/BLU BRN/ORG (6) (5)

TO ENGINE/FRAME

BLK (1) RED (4)

17

1

16

FUEL GAUGE

S

I

FUEL SENDER

BRN (29)

G

2 BLK ORG (1) REMOTE START SWITCH

(3) FLUID SELECT SWITCH

BLU/GRN (30)

BRN (29)

15

ORG/BLU (5)

14 BLK (1)

13

ORG/BLK (12) WARNING LIGHT ALARM

12 2 3 ORG/BLU (5)

HYDRAULIC FILTER LIGHT

ORG/BLU (5)

RED/BLK (25)

YEL/BLU (48)

3 ORG/BLU (5)

HYDRAULIC TEMP LIGHT

GRA (17)

ORG/BLU (5)

WHT/BLK (14)

11

HOUR METER

ORG/BLU (5)

ENGINE OIL PSI LIGHT

WHT/BLU (15)

10

ORG (3) BRN/ORG (6)

BLK (1)

9

3 2

GRN (33)

8 7

G

4

ORG/BLU (5)

BLK (1) ORG (3)

S

COLD START SWITCH

6 G

I

I

ORG/BLU (5)

5

ORG/BLU (5) WHT/BLK

IGN

(8) WATER TEMP GAUGE

ST

VOLT METER GAUGE

RED (4)

BAT ACC

ORG (3) IGNITION SWITCH

06

ID0132495

155

ELECTRICAL DIAGRAM GAUGE HARNESS JT820 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

215-133 1 306-603 1 215-2594 1 217-789 1 165-817 1 214-852 1 214-961 214-962 215-129 1 215-132 1 217-020 2 217-020 1 217-028 1 217-021 1 217-027 1 217-036 1 306-607 1 306-608 1 217-762 1 165-817 1 217-549 1 214-073 1

DESCRIPTION

FUEL GAUGE AUDIO ALARM HOUR METER ROCKER SWITCH SWITCH GASKET IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT VOLT METER WATER TEMPERATURE GAUGE PILOT LIGHT REPLACEMENT BULB INSERT - BLANK (BLK) INSERT - ENG OIL PSI (RED) INSERT - HYD OIL HI TEMP (RED) INSERT - HYD OIL PSI (YEL) HORN BUTTON HORN BUTTON CAP ROCKER SWITCH (SEALED) SWITCH GASKET FUEL SENDER GAUGE HARNESS

REMARKS

ON-MOMENTARY ON

ON-ON

NOT SHOWN:

FOOTNOTES:

NOTE:

ALL CONNECTORS ARE SHOWN WITH REAR VIEWS

06

ID0132495

156

157

158

159

160

NOTES:

ID0134963

161

OPTIONS

162

ANCHOR HYDRAULICS

HEAVY DUTY ANCHOR SYSTEM

1

2 10

19 13 3 14

11

4 15 16

12

5 1 6 17

7

18 8

9

9 8

04

ID0085722

163

ANCHOR HYDRAULICS

HEAVY DUTY ANCHOR SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

155-579 154-369 154-228 155-481 115-900 110-030 154-222 159-030 159-029 106-477 355-759 106-354 355-497 106-332 110-013 182-092 180-723 115-010 180-760 180-813 106-266

QTY

1 2 2 2 1 4 2 2 2 2 1 2 3 3 2 1 1 1 4 1 3

DESCRIPTION

REMARKS

HYDRAULIC MOTOR CONNECTOR (060-10S) UNION (06O-06OFX90) HOSE (06OFX-185"-3000PSI) ABRASION SLEEVE (2.54" X 190") CABLE TIE (1/16" TO 4") CONNECTOR (06O-O8S) QDC ADAPTER (080-08SF) QDC BODY (080-08SF) SCREW (M12-1.75 X 45MM, 10.9) MOTOR TROLLEY FLANGE NUT (M12-1.75) TROLLEY SPACER SCREW (M10-1.5 X 70MM) HANDLE GRIP (1", BLK) YOKE (1-1/4", 5/16" KWY) CROSS AND BEARING KIT (1.125") ZERK (O2N22.5) BEARING CAP (1-1/8") YOKE (7/8" HEX) FLANGE NUT (M10-1.50)

SEE FOOTNOTE 1 FOR SEAL KIT

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

04

ID0085722

164

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4

2

1

5

1

6

08

ID0051772

165

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

155-579 155-580 153-280 500-347 155-771 155-760 165-915 105-418 105-501

QTY

DESCRIPTION

REMARKS

1 3 1 1 1 1

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 1 THRU 6, SEE FOOTNOTES 1 AND 4 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

08

ID0051772

166

TRANSMITTER HOUSING

21 20 15 11 6 2

12 13 14

9 18 3

5 8

19 16

18 10

4

1 7 17

01

ID0140251

167

TRANSMITTER HOUSING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

355-799 358-344 106-323 500-266 105-554 259-292 155-237 155-238 155-239 155-290 117-020 106-121 259-198 125-084 102-085 102-016 157-072 220-155 355-307 355-366 355-330 355-329 500-077 155-074 184-250 259-300 259-289 105-832 259-291 354-213 358-311

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 2 2 1 1

DESCRIPTION

TRANSMITTER HOUSING ASSY TRANSMITTER HOUSING ASSY BOLT 3/8-NC X 5/8" GD8) DOWEL PIN (1/8 X 1/2") DOWEL PIN (1/8 X 3/4") PLUG WRENCH FLUID NOZZLE (03) FLUID NOZZLE (04) FLUID NOZZLE (05) FLUID NOZZLE (06) SPRING STUD BOLT HEX WRENCH STAINLESS STEEL BALL BEACON 83BR BEACON 80B O-RING (025 D90) BATTERY (5 PER PAC) BEACON HOUSING 83BR BEACON HOUSING 80B END CAP TRANSMITTER HOUSING PLUG O-RING (127 D70) PLUG WEAR RING CHEATER (60" LG) WRENCH FLANGE LOCKNUT BEACON WRENCH BEACON HOUSING TUBE DRILL PIPE END CAP

REMARKS

JT 2510 AND JT 2320 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 3

SEE FOOTNOTE 2

INCL REF NO.'S 2, 5, 8, 14, 15 & 20; SEE FOOTNOTE 1 INCL REF NO.'S 2, 5, 8, 14, 15 & 20

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. BEFORE ASSEMBLING THESE ITEMS USE CLEANER AND APPLY CLEANER AND APPLY LOCTITE 242 (OR EQUIVALENT). REFER TO OPERATOR'S MANUAL FOR COMPLETE ASSEMBLY INFORMATION. 2. S/N BEGINS WITH 3. USED WITH 80B BEACON

NOTE:

01

ID0140251

168

169

170

171

172

173

174

4 POINT ANCHOR SYSTEM

16 15 17

15

9

10 23

8

16

7 24

18 25 4 10 1

22 15 5

13

12 11

3 2 19 14 6 21 20

01

ID0139777

175

4 POINT ANCHOR SYTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

355-597 2 355-514 4 355-503 1 355-566 4 355-499 4 355-575 AR 355-498 1 355-510 1 110-013 2 110-032 2 106-540 8 106-355 8 106-334 1 106-089 1 106-266 8 106-332 4 355-497 3 355-505 1 106-564 4 355-582 4 355-519 AR 355-515 4 351-234 AR 115-618 AR 105-535 AR 190-137 AR

DESCRIPTION

REMARKS

DOUBLE ANCHOR BRACKET NUT HOUSING NUT RETAINER ANCHOR SHAFT ANCHOR NUT 10" AUGER ASSEMBLY TROLLEY RAIL TUBE MOTOR TROLLEY HANDLE GRIP CLIP PIN (5/16" X 2-1/2") SCREW (M16-2 X 130MM) FLG NUT (M16-2.00) SCREW (M12-1.75 X 50MM) HEX NUT (M12-1.75) FLG NUT (M10-1.5) SCREW (M10-1.5 X 70MM) TROLLEY SPACER NUT DRIVER SCREW (M10-1.5 X 100MM) STAKE BIT (INCL. REF. NO'S 23, 24, AND 25) 6" AUGER ASSEMBLY TUBE SOCKET COUPLING SEAR COMPRESSION SPRING ROLL PIN (1/8 IN. X † IN.) SLIP-LATCH REPAIR KIT (INCL. REF. NO'S. 23, 24, AND 25)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139777

176

177

178

179

180

181

182

183

184

EZ-CONNECT 2

1

3

5

4

15

ID0133457

185

EZ-CONNECT REF PART NO. NUMBER

359-935 359-934 344-557 359-467 368-986 359-438 1. 344-555 359-462 368-334 359-468 359-433 2. 157-193 157-192 157-194 3. 359-223 359-466 359-437 4. 344-556 344-587 344-588 359-463 368-335 368-987 359-434 5. 105-181 105-293

QTY

DESCRIPTION

REMARKS

SEE FOOTNOTES 1, 2 & 10 FITS PT620 & PT621 SEE FOOTNOTES 1, 3 & 10 FITS JT440A, JT910 & JT911 SEE FOOTNOTES 1, 4 & 10 FITS JT1210, JT820, PT1010 & JT920 SEE FOOTNOTES 1, 5 & 10 FITS JT2510, JT2511 & JT2320 SEE FOOTNOTES 1, 7 & 10 FITS JT1720 HD DRILL PIPE SEE FOOTNOTES 1, 6 & 10 FITS JT3510, JT2520 & 860JT C THD PIPE

2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

EZ-CONNECT ASS'Y (1.41-6, PT621) EZ-CONNECT ASS'Y (1.41-6, JT440) EZ-CONNECT ASS'Y (1.41-6, JT920) EZ-CONNECT ASS'Y (1.63-6) EZ-CONNECT ASS'Y (2610T 1.69-6) EZ-CONNECT ASS'Y (1.94-4) EZ-CONNECT PIN (1.50-6 X 1.41-6) EZ-CONNECT PIN (1.88-6 X 1.63-6) EZ-CONNECT PIN (1.88-6 X 1.81-6) EZ-CONNECT PIN (2.00-6 X 1.69-6) EZ-CONNECT PIN (2.00-6 X 1.94-4) O-RING (031 D90) POLYURETHANE O-RING (028 D90) POLYURETHANE O-RING (032 D90) POLYURETHANE COLLAR (2.5") COLLAR (3.0") COLLAR (3.25") EZ-CONNECT BOX (1.50-6 X 1.41-6) EZ-CONNECT BOX (1.50-6 X 1.41-6) EZ-CONNECT BOX (1.50-6 X 1.41-6) EZ-CONNECT BOX (1.88-6 X 1.63-6) EZ-CONNECT BOX (1.88-6 X 1.81-6) EZ-CONNECT BOX (2.00-6 X 1.69-6) EZ-CONNECT BOX (2.00-6 X 1.94-4) BOLT (3/8-NC X 1/2 ") BOLT (1/2-NC X 3/4 ")

OBSOLETE

SEE FOOTNOTE 10 SEE FOOTNOTE 10

FOOTNOTES:

1. LUBE THREADS & SHANK BEFORE ASSEMBLY AND EVERY BORE WITH TOOL JOINT COMPOUND. 2. EZ-CONNECT ASS'Y (359-935) INCL'S: 2X 344-555 (EZ-CON. PIN), 2X 157-192 (O-RING), 1X 105-181 (SCREW), 1X 344-588 (EZ-CON. BOX), 1X 359-223 (COLLAR).

3. EZ-CONNECT ASS'Y (359-934) INCL'S: 2X 344-555 (EZ-CON. PIN), 2X 157-192 (O-RING), 1X 105-181 (SCREW), 1X 344-587 (EZ-CON. BOX), 1X 359-223 (COLLAR).

4. EZ-CONNECT ASS'Y (344-557) INCL'S: 2X 344-555 (EZ-CON. PIN), 2X 157-192 (O-RING), 1X 105-181 (SCREW), 1X 344-556 (EZ-CON. BOX), 1X 359-223 (COLLAR).

5. EZ-CONNECT ASS'Y (359-467) INCL'S: 2X 359-462 (EZ-CON. PIN), 2X 157-193 (O-RING), 1X 105-293 (SCREW), 1X 359-463 (EZ-CON. BOX), 1X 359-466 (COLLAR).

6. EZ-CONNECT ASS'Y (359-438) INCL'S: 2X 359-433 (EZ-CON. PIN), 2X 157-194 (O-RING), 1X 105-293 (SCREW), 1X 359-434 (EZ-CON. BOX), 1X 359-437 (COLLAR).

7. EZ-CONNECT ASS'Y (368-986) INCL'S: 2X 359-468 (EZ-CON. PIN), 2X 157-194 (O-RING), 1X 105-293 (SCREW), 1X 368-987 (EZ-CON. BOX), 1X 359-437 (COLLAR).

8. EARLY STYLES USE 106-808 (3/8-NC X ", LOW HD ALN).

9. EARLY STYLES USE 106-811 (1/2-NC X 1", LOW HD ALN).

10. BEFORE INSTALLATION OF RETAINING BOLTS (105-181 & 105-293), APPLY ANTI-SEIZE TO THE THREADS. NOTE:

ALL EZ-CONNECT ASSEMBLIES INCLUDE REFERENCE NUMBERS 1 THRU 5.

15

ID0133457

186

WASH WAND

1 2

3

4

5

6

7 8

08

ID0133890

187

WASH WAND REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

259-374 150-2121 1 115-170 1 259-353 1 259-197 1 190-179 1 514-141 1 154-804 1 154-233 1 159-089 1 190-186 1

DESCRIPTION

REMARKS

WATER SPRAY GUN (PARTS ASS'Y) NOZZLE (#05, 04N, 15 DEG, SS) COLLAR (04NF) WASH WAND (04N-36") SPRAY GUN SEAL REPAIR KIT CONNECTOR (06N-08O) HOSE (08OFX-290"-3000) CONNECTOR (08S-08O) QDC ADAPTER (08-08SF) SEAL REPAIR KIT

INCL REF NO.'S 1 THRU 8

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0133890

188

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

189

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

190

191

192

SOIL SAMPLER

4

3 2

7

1 5 6

11 10 13 9 15

8

12 16

14

01

ID0148401

193

SOIL SAMPLER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

359-696 359-697 359-698 359-699 356-218 155-730 356-214 356-216 356-217 356-222 356-219 155-794 356-221 356-220 155-880 359-668 359-669 359-670 359-671 359-692

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 12 AND 16 INCL REF NO.'S 1 THRU 11, 13 AND 16 INCL REF NO.'S 1 THRU 11, 14 AND 16 INCL REF NO.'S 1 THRU 11, 15 AND 16

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SOIL SAMPLER (440) SOIL SAMPLER (25/23) SOIL SAMPLER (860) SOIL SAMPLER (3510) NOSE CONE O-RING (129 D70) NOSE CONE GUIDE MISSILE BODY PUSH SHAFT SPECIMAN TUBE STAGE TWO O-RING (124 D70) LOCK TAILPIECE INTERNAL SEAL 440 SOIL SAMPLER ADAPTER 25/23 SOIL SAMPLER ADAPTER 860 SOIL SAMPLER ADAPTER 3510 SOIL SAMPLER ADAPTER SPREADER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148401

194

NOTES:

ID0134963

195

MISCELLANEOUS

196

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

197

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

198

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

199

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

200

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

201

202

203

ID0040564

204

ID0135281