Volvo Penta 7.4GIIHUBCE 7.4GIPNCMCE 7.4GLIHUB 7.4GLPNCM 7.4GSIXNCM Parts Manual PDF

Maintenance Parts, 7.4Gi

20 7.4GIIHUBCE, 7.4GIPNCMCE

5

1

8

9

6

7

2

7

10

3 12 11 13

14

4

Upd:7/31/2022

53145

7797019 -20 -54161851

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Maintenance Parts, 7.4Gi

20

7.4GIIHUBCE, 7.4GIPNCMCE REF PART NO. QTY 1 21951346 1 Impeller kit 2 3862228 1 Fuel filter 3 3850559 1 Filter 4 7 Oil X 21681794 7 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 7 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 7 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3853983 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851861 2 Spark plug kit 11 3854548 1 Distributor cap 12 3862014 1 Rotor 13 3857169 1 Cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797019- 20- 54161851

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

53145

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Maintenance Parts, 7.4GL

20 7.4GLIHUB, 7.4GLPNCM

5

1

8

9

6

7

2

7

10

3 12 11 13

14

4

Upd:7/31/2022

53146

7797019 -20 -54161852

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Maintenance Parts, 7.4GL

20

7.4GLIHUB, 7.4GLPNCM REF PART NO. QTY 1 21951346 1 Impeller kit 2 3862228 1 Fuel filter 3 3850559 1 Filter 4 7 Oil X 21681794 7 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 7 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 7 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3853983 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851861 2 Spark plug kit 11 3853815 1 Distributor cap 12 3853801 1 Rotor 13 3857168 1 Cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797019- 20- 54161852

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

53146

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Maintenance Parts, 7.4L & 8.2L

20 7.4GSIXNCM

5

1

8

9

6

7

2

7

10

3 12 11 13

14

4

Upd:7/31/2022

53145

7797019 -20 -54161853

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Maintenance Parts, 7.4L & 8.2L

20

7.4GSIXNCM REF PART NO. QTY 1 21951346 1 Impeller kit 2 3862228 1 Fuel filter 3 3850559 1 Filter 4 9 Oil X 3847306 9 Oil 3847307 1 Oil 3847308 1 Oil 3847309 1 Oil 3847302 9 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 9 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3853983 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851861 2 Spark plug kit 11 3854548 1 Distributor cap 12 3854549 1 Rotor 13 3857169 1 Cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797019- 20- 54161853

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

53145

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Crankcase and Oil Pan

21 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM

Upd:7/31/2022

52660

7797019 -21 -54160642

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Crankcase and Oil Pan

21

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 3850854 1 Longblock 3855028 1 Base engine 2 3855036 8 Piston, standard 3855038 1 Piston, 0.030 in. os 3 3855039 1 Piston ring kit, standard 3855040 1 Piston ring kit, 0.030 in. os 4 (3853113) 2 Locating pin, flywheel housing 5 (3856881) 1 Bearing kit (3855973) 1 Bearing, camshaft, #1 6 3853346 2 Bearing, camshaft, #2 & rear 7 3853347 2 Bearing, cam #3 & #4 8 3852100 1 Core plug, engine block 9 3853348 1 Core plug, camshaft bearing 10 3852471 10 Plug, oil gallery 11 3852471 3 Plug, oil gallery, front 12 (3853344) 4 Locating pin, cylinder head 13 3853213 4 Pin, front cover 14 3853134 5 Nut, oil pan baffle 15 3853529 4 Stud, bearing cap 16 (3853500) 10 Bolt, bearing cap, outer 3853501 6 Bolt, bearing cap, inner 17 (3856880) 1 Bearing kit, standard 3853541 1 Bearing, standard, main thrust 3853542 1 Bearing, standard, main, #1 3855986 3 Bearing, standard, main, #2, 3, & 4 18 3854079 8 Connecting rod 19 (3853148) 16 Nut, connecting rod 20 (3853481) 16 Bolt, connecting rod 21 3853540 8 Bearing, rod, standard 22 (3853357) 5 Washer, oil pan baffle 23 3853528 1 Crankshaft seal, rear main 24 (3853509) 1 Crankshaft 3853527 1 Woodruff key, crankshaft 25 3853200 1 Pin, flywheel dowel 26 3853538 1 O-ring, rear main bearing cap 27 3852007 1 Washer, retainer, oil pan drain 28 3853674 1 O-ring, retainer, oil pan drain 29 3850822 1 Retainer, oil pan drain (3852694) 1 Retainer 30 3854092 1 Vibration damper, torsional 31 (3853506) 1 Chain, camshaft timing 32 (3854112) 1 Valve, engine block 33 (3853359) 1 Stud, oil pump & screen 34 3852097 1 Connector, oil filter adapter 35 (3853508) 1 Timing gear casing, timing 36 3853360 1 Seal, front cover 37 (3853512) 1 Gasket, timing cover 38 (3855034) 1 Camshaft 39 3853213 1 Pin, camshaft sprocket 40 3852465 1 Bushing, sender, oil pressure 41 3852441 6 Screw, timing cover 42 3852610 1 T-nipple, oil pressure switch 43 3855112 1 Fitting, oil pan drain 44 (3853523) 1 Sprocket, camshaft 45 3854093 1 Flywheel 3855970 1 Gear 46 946471 2 Flange screw 47 3851981 1 Washer, fitting to oil pan 48 854185 1 Vibration damper, 290 DP 49 835482 6 Screw, torsional damper to flywheel 50 942336 6 Spring washer, screw, damper to flywheel hsg 51 3853173 3 Bolt, camshaft sprocket 52 (3855035) 1 Oil pump 7797019- 21- 54160642

52660

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Rear

Not shown

12mm ½-20 unf

Upd:7/31/2022

Crankcase and Oil Pan

21

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 3853213 1 Pin, oil pump 53 (3853514) 1 Gasket, oil pump 54 3853482 1 Shaft, oil pump drive 55 3853527 2 Woodruff key, woodruff, torsional damper 56 3855998 1 Retainer, camshaft 3853172 2 Screw, Retainer 57 3853522 1 Sprocket, crankshaft 58 (3853359) 1 Stud, oil pump & screen 59 3850474 1 Gauge 60 3854494 2 Drain cock, engine water drain 61 3852215 1 Sensor, oil pressure 62 3854090 1 Baffle, oil pan 63 3853510 1 Gasket, oil pan 64 3852179 1 Screw, oil pan plug 65 (3852188) 1 Washer, oil pan oil plug 66 3853800 1 Pressure sensor, oil pressure 872064 1 Pressure sensor, oil pressure, dual station 67 3853358 20 Screw, oil pan 68 (3852611) 1 Plug, oil pan hole 69 (3854657) 1 Tube, oil dipstick (3854180) 1 Tube 70 3854103 1 Oil pan 71 3853199 1 Retainer, oil pump shaft 72 3852033 1 O-ring, oil gage tube to fitting 73 940097 6 Washer, screw, damper to flywheel 74 941909 6 Spring washer, flywheel 75 3853502 1 Bolt, torsional damper 76 (3853354) 1 Washer, torsional damper 77 3854512 1 Sensor, knock 78 3853962 1 Rubber coupling 79 3853273 6 Nut 80 3853274 6 Stud

NOTES Not shown

7797019- 21- 54160642

Upd:7/31/2022

52660

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Pump to block

7.4Gi 7 4GL

SX, DP-S SX, DP-S SX, DP-S

Crankcase and Oil Pan

21 7.4GSIXNCM

Upd:7/31/2022

52660

7797019 -21 -54160644

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Crankcase and Oil Pan

21

7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 3855029 1 Base engine 3856688 1 Base engine 2 (3855045) 8 Piston, standard (3855047) 1 Piston, 0.030 in. os 3 3855039 1 Piston ring kit, standard 3855040 1 Piston ring kit, 0.030 in. os 4 (3853113) 2 Locating pin, flywheel housing 5 (3856881) 1 Bearing kit (3855973) 1 Bearing, camshaft, #1 6 (3855974) 2 Bearing, camshaft, #2 & rear 7 (3855975) 2 Bearing, cam #3 & #4 8 3852100 1 Core plug, engine block 9 3853348 1 Core plug, camshaft bearing 10 3852471 10 Plug, oil gallery 11 3852471 3 Plug, oil gallery, front 12 (3853344) 4 Locating pin, cylinder head 13 3853213 4 Pin, front cover 14 3853134 5 Nut, oil pan baffle 15 3853541 4 Bearing, bearing cap 16 (3853500) 10 Bolt, bearing cap, outer 3853501 6 Bolt, bearing cap, inner 17 (3856880) 1 Bearing kit, standard 3853541 1 Bearing, standard, main thrust 3853542 1 Bearing, standard, main, #1 3855986 3 Bearing, standard, main, #2, 3, & 4 18 (3853355) 8 Connecting rod 19 3853365 16 Nut, connecting rod 20 3853356 16 Bolt, connecting rod 21 3853540 8 Bearing, rod, standard 22 (3853357) 5 Washer, oil pan baffle 23 3853528 1 Crankshaft seal, rear main 24 (3855050) 1 Crankshaft 3853527 1 Woodruff key, crankshaft 25 3853200 1 Pin, flywheel dowel 26 3853538 1 O-ring, rear main bearing cap 27 3852007 1 Washer, retainer, oil pan drain 28 3853674 1 O-ring, retainer, oil pan drain 29 (3852694) 1 Retainer, oil pan drain 30 (3853588) 1 Oscillation damper, torsional 31 (3853506) 1 Chain, camshaft timing 32 (3854112) 1 Valve, engine block 33 (3853359) 1 Stud, oil pump & screen 34 3852097 1 Connector, oil filter adapter 35 (3853508) 1 Timing gear casing, timing 36 3853360 1 Seal, front cover 37 (3853512) 1 Gasket, timing cover 38 (3854016) 1 Camshaft 39 3853213 1 Pin, camshaft sprocket 40 3852465 1 Bushing, sender, oil pressure 41 3852441 6 Screw, timing cover 42 3852610 1 T-nipple, oil pressure switch 43 3855112 1 Fitting, oil pan drain 44 (3853362) 1 Sprocket, camshaft 45 3854094 1 Flywheel 3853207 1 Gear 46 946471 2 Flange screw 47 3851981 1 Washer, fitting to oil pan 48 854185 1 Vibration damper, 290 DP 49 835482 6 Screw, torsional damper to flywheel 50 942336 6 Spring washer, screw, damper to flywheel hsg 51 3853173 3 Bolt, camshaft sprocket 52 (3855035) 1 Oil pump 3853213 1 Pin, oil pump 7797019- 21- 54160644

52660

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Rear

Not shown

GSi

DPX

Not shown Upd:7/31/2022

Crankcase and Oil Pan

21

7.4GSIXNCM REF PART NO. QTY DESCRIPTION 53 (3853514) 1 Gasket, oil pump 54 3853482 1 Shaft, oil pump drive 55 3853527 2 Woodruff key, woodruff, torsional damper 56 3853134 1 Nut, camshaft 3853172 2 Screw, Retainer 57 (3853363) 1 Sprocket, crankshaft 58 (3853359) 1 Stud, oil pump & screen 59 3850474 1 Gauge 60 3854494 2 Drain cock, engine water drain 61 3852215 1 Sensor, oil pressure 62 3854090 1 Baffle, oil pan 63 3853510 1 Gasket, oil pan 64 3852179 1 Screw, oil pan plug 65 (3852188) 1 Washer, oil pan oil plug 66 3853800 1 Pressure sensor, oil pressure 872064 1 Pressure sensor, oil pressure, dual station 67 3853358 20 Screw, oil pan 68 (3852611) 1 Plug, oil pan hole 69 (3854657) 1 Tube, oil dipstick 70 3855052 1 Sump 71 3853199 1 Retainer, oil pump shaft 72 3852033 1 O-ring, oil gage tube to fitting 73 940097 6 Washer, screw, damper to flywheel 74 941909 6 Spring washer, flywheel 75 3853502 1 Bolt, torsional damper 76 (3853354) 1 Washer, torsional damper 77 3854512 1 Sensor, knock 78 3853962 1 Rubber coupling 79 3853273 6 Nut 80 3853274 6 Stud

7797019- 21- 54160644

52660

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Pump to block

SX, DP-S SX, DP-S SX, DP-S

Upd:7/31/2022

Cylinder Head

21 7.4GSIXNCM

20 24

8 2

23 15 14 17

23

7 6 16

13

25 29

10 12

5 26

1 19 22

18 9

28 30 3

27

11 4

21

Upd:7/31/2022

52659

7797019 -21 -54160640

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Cylinder Head

21

7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 3855053 2 Cylinder head 2 3853504 16 Bolt, rocker arm 3 (3853349) 8 Valve, standard 1 Valve, 0.015 in. os (3853417) 1 Valve, 0.030 in. os 4 3853350 8 Valve, standard (3855059) 1 Exhaust valve, 0.015 in. os (3855060) 1 Exhaust valve, 0.030 in. os 5 (3853516) 8 Guide, push rod 6 (3855054) 16 Valve cap, Valve Spring 7 3853351 1 Valve cotter, valve stem 8 3853503 14 Bolt, valve cover 9 (3852837) 1 Clamp, steering hose 10 3853543 16 Spring, valve (3853352) 16 Washer, Valve Spring 11 (3854099) 16 Valve tappet 12 3854766 24 Flange screw, cylinder head, long 3854767 8 Lock screw, cylinder head, short 13 3853526 8 Push rod, intake valve (3853525) 8 Push rod, exhaust valve 14 3853524 16 Rocker arm, valve 15 3853499 16 Ball, rocker arm 16 3855049 16 Valve stem seal 17 3853507 2 Valve cover, valve cover 18 3853266 1 Flange screw, lift bracket 19 (3854815) 1 Bracket, oil fill & shift module to exhaust elbow 20 3852104 2 Elbow, valve cover 21 3853511 2 Cylinder head gasket, cylinder head 22 3851861 2 Spark plug kit, 4 pack 23 3853505 2 Oil filler cap, oil , valve cover 24 3853562 2 Grommet, valve cover 25 (3854377) 2 Bracket, cylinder head 26 3853513 2 Gasket, valve cover 27 856966 3 Hose, oil fill 28 3854885 1 O-ring, oil fill hose neck to bracket 29 (3854816) 1 Hose connection, to exhaust elbow bracket 30 3854978 1 Hose clamp, oil filler hose to neck

7797019- 21- 54160640

52659

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Not shown

7.4L

Upd:7/31/2022

Cylinder Head

21 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM

20 24

8 2

23 15 14 17

23

7 6 16

13

25 29

10 12

5 26

1 19 22

18 9

28 30 3

27

11 4

21

Upd:7/31/2022

52659

7797019 -21 -54160639

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Cylinder Head

21

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 (3854768) 2 Cylinder head 2 3853504 16 Bolt, rocker arm 3 3853485 8 Valve, standard 4 (3853487) 8 Valve, standard (3853489) 1 Valve, 0.015 in. os (3853490) 1 Valve, 0.030 in. os 5 3853515 8 Guide, push rod 6 3853491 8 Valve spring washer, intake (3854078) 8 Rotator, exhaust 7 3853351 1 Valve cotter, valve stem 8 3853503 14 Bolt, valve cover 9 (3852837) 1 Clamp, steering hose 10 (3854765) 16 Valve spring, valve 11 3854033 16 Valve tappet 12 3854766 24 Flange screw, cylinder head, long 3854767 8 Lock screw, cylinder head, short 13 (3853483) 8 Push rod, intake valve (3853484) 8 Push rod, exhaust valve 14 3853520 16 Rocker arm, valve 15 3853499 16 Ball, rocker arm 16 3853521 16 Valve stem seal 17 3853507 2 Valve cover 18 3853266 1 Flange screw, lift bracket 19 (3854815) 1 Bracket, oil fill & shift module to exhaust elbow 20 3852104 2 Elbow, valve cover 21 3853511 2 Cylinder head gasket 22 3851861 2 Spark plug kit, 4 pack 23 3853505 2 Oil filler cap, oil , valve cover 24 3853562 2 Grommet, valve cover 25 (3854377) 2 Bracket, cylinder head 26 3853513 2 Gasket, valve cover 27 856966 3 Hose, oil fill 28 3854885 1 O-ring, oil fill hose neck to bracket 29 (3854816) 1 Hose connection, to exhaust elbow bracket 30 3854978 1 Hose clamp, oil filler hose to neck

7797019- 21- 54160639

52659

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Flywheel Housing and Mounts

21 7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM

20

1

10 13

15 18

15

14

11

12 2

19 8

17 16

3

4

6

7

27 27

28

9 22 26

5

21

23 25 24 30 29

Upd:7/31/2022

52489

7797019 -21 -54160516

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Flywheel Housing and Mounts

21

7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 (3856699) 1 Flywheel housing 2 873013 1 Primary shaft 3 958859 1 Sealing ring, primary shaft 4 3851019 1 Ball bearing, primary shaft 5 914533 2 Snap ring, primary shaft 6 914462 1 Snap ring, primary shaft 7 958860 1 Sealing ring, primary shaft 8 854939 1 Cover plate, flywheel housing 9 947224 5 Hexagon screw, flywheel cover to housing 10 3853547 1 Flange screw 11 3850753 3 Flange screw, flywheel housing to engine 12 3860697 1 Bushing, primary shaft to crankshaft 13 3850571 2 Stud, flywheel housing to engine 14 3852058 2 Washer 3852002 2 Tab washer 15 (3852065) 4 Nut 16 854315 1 Clamping ring kit, flywheel housing 1 Ring 17 806624 3 Striker plate, clamp ring 18 191844 6 Hexagon screw 19 804190 2 Rubber ring 20 (3852070) 2 Washer 21 3853805 2 Rubber cushion, engine front 22 3852760 2 Bracket, front, port and starboard 23 3853326 6 Flange screw, front mount bracket to engine 24 3852566 2 Bolt, front mount 25 3852090 2 Tab washer, bolt, front mount, engine 26 3852433 2 Washer, front mount 27 3852021 6 Nut, bolt, mount bracket 28 3852428 2 Washer, front mount 29 (3852146) 1 Clamp, starter leads to stbd bracket 30 3852092 1 Attaching clamp, engine harness

7797019- 21- 54160516

52489

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Ground

not sold separately

Port and starboard

Front Upper Front Lower

Upd:7/31/2022

Flywheel Housing and Mounts

218

20

1

10 13

15 18

15

14

11

12 2

19 8

17 16

3

4

6

7

27 27

28

9 22 5

21

26

23 25 24 30 29

Upd:7/31/2022

52489

7797019 -218 -54160659

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Flywheel Housing and Mounts

218

REF PART NO. QTY DESCRIPTION 1 3851017 1 Flywheel housing 2 873013 1 Primary shaft 3 958859 1 Sealing ring, primary shaft 4 3851019 1 Ball bearing, primary shaft 5 914533 2 Snap ring, primary shaft 6 914462 1 Snap ring, primary shaft 7 958860 1 Sealing ring, primary shaft 8 854939 1 Cover plate, flywheel housing 9 947224 5 Hexagon screw, flywheel cover to housing 10 3853547 1 Flange screw 11 3850753 3 Flange screw, flywheel housing to engine 12 3860697 1 Bushing, primary shaft to crankshaft 13 3850571 2 Stud, flywheel housing to engine 14 3852058 2 Washer 3852002 2 Tab washer 15 (3852065) 4 Nut 16 854315 1 Clamping ring kit, flywheel housing 17 806624 3 Striker plate, clamp ring 18 191844 6 Hexagon screw 19 804190 2 Rubber ring, clamp ring 20 (3852070) 2 Washer 21 3853805 2 Rubber cushion, engine front 22 3852760 2 Bracket, front, port and starboard 23 3853326 6 Flange screw, front mount bracket to engine 24 3852566 2 Bolt, front mount 25 3852090 2 Tab washer, bolt, front mount, engine 26 3852433 2 Washer, front mount 27 3852021 6 Nut, bolt, mount bracket 28 3852428 2 Washer, front mount 29 (3852146) 1 Clamp, starter leads to stbd bracket 30 3852092 1 Attaching clamp, engine harness

7797019- 218- 54160659

52489

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Ground

Not shown

Port and starboard

Front Upper Front Lower

Upd:7/31/2022

Inboard Mounting Components

21 7.4GIIHUBCE, 7.4GLIHUB

20

26

21 28 25 23 22 24 27

41 35

33 34

4

29

5 1 3

13

8

15 12

37 42

36

2

19

30

31 32

16 12 15

6 7 14

17

10 11

14 7

18

38 43 44 45

Upd:7/31/2022

39 40

9

52661

7797019 -21 -54142839

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Inboard Mounting Components

21

7.4GIIHUBCE, 7.4GLIHUB REF PART NO. QTY DESCRIPTION 1 857334 1 Flywheel housing (857347) 1 Cover plate 2 1 Transmission 3 943589 1 Plug 4 955542 6 Hexagon screw, flywheel housing 5 942336 6 Spring washer, flywheel housing 6 947224 4 Hexagon screw, cover plate 7 (841247) 4 Dowel, engine mount 8 (841316) 2 Engine mounting 9 3807621 4 Anchorage, rubber 10 941914 6 Spring washer 11 955535 6 Hexagon screw, mount bracket to engine 946472 8 Flange screw, mount brkt. to engine 12 950355 4 Lock nut 13 955551 2 Hexagon screw 14 955902 6 Washer, large 15 955896 2 Washer, small 16 857336 2 Engine mounting 17 941909 2 Spring washer, rear mount 18 (955860) 2 Hexagon nut, rear mount 19 955552 2 Hexagon screw 20 (3851835) 1 Bracket, belt tensioner 21 940134 2 Hexagon screw 22 181875 1 Ball bearing, tensioner 23 861558 1 Pulley, tensioner 24 914526 1 Snap ring 25 (860659) 1 Sleeve 26 861672 1 Tensioner 27 965187 1 Flange screw, tensioner 28 3853368 1 V-belt 29 854185 1 Vibration damper 30 835482 6 Screw 31 940097 6 Washer, damper 32 942336 6 Spring washer, damper 33 946752 11 Flange screw 34 941908 11 Spring washer 35 (3851872) 1 Hose, pump to cooler 36 961669 2 Hose clamp 37 (965547) 1 Bracket 38 (857045) 1 Attaching clamp 39 946440 1 Flange screw 40 948645 1 Flange lock nut 41 (3852332) 1 Hose, oil cooler to pump 42 1 Oil cooler 43 (3851911) 1 Bushing 44 (3851922) 1 Clamp, oil cooler 45 3851910 1 Water pipe

7797019- 21- 54142839

52661

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES Not shown, part not sold See HS1A catalog Not shown

Not shown

Front Rear

Not shown Not shown

Not shown Not shown See HS1A catalog Not shown Not shown

Upd:7/31/2022

Lubricating System

22 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

52663

7797019 -22 -54142887

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Lubricating System

22

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 3850419 1 Hose, engine cooler to thermostat 2 3853969 1 Oil cooler, engine 3854113 1 Oil cooler, engine 3 3853964 1 Hose, oil filter to adapter 4 3853965 1 Hose, adapter to oil cooler (3854111) 1 Hose, adapter to oil cooler 5 (3853966) 1 Hose, oil cooler to oil filter 6 (3853240) 1 Hose, P/S cooler to engine cooler 3854760 1 Hose, P/S cooler to engine cooler (3854848) 1 Hose, P/S cooler to engine cooler 7 3852011 6 O-ring, hose to remote oil filter adapter 8 3852602 3 Hose clamp, hose, oil cooler 9 3855996 1 Valve 10 (3852079) 1 Nut, oil cooler & bracket assy 11 (3852218) 1 Clamp, oil cooler & bracket assy, engine oil 12 (3852126) 1 Screw, oil cooler & bracket assy, engine oil 13 3853236 1 Spacer, oil cooler, engine oil 14 835440 1 Oil filter 15 (3850959) 1 Cap 16 3853246 1 Adapter, engine oil outlet 17 3852470 1 O-ring, oil filter adapter to engine 18 3852089 1 O-ring, retainer, adapter, engine oil 19 3853495 1 Retainer, oil filter adapter 20 3853532 1 Bracket, engine oil cooler to engine 21 3853535 2 Clamp, oil cooler to bracket 22 3853399 1 Flange screw, engine oil cooler clamp to bracket 23 3853398 2 Flange screw, engine oil cooler bracket to engine 24 3853393 1 Flange screw, mount bracket & engine oil cooler 3852162 1 Washer, spacer

7797019- 22- 54142887

52663

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES GL Gi, GSi GL Gi, GSi GL Gi, GSi IB

Not shown GL GL

Gi, GSi Gi, GSi Gi, GSi Port Not shown

Upd:7/31/2022

Carburetor

23 7.4GLIHUB, 7.4GLPNCM

27 26

35 2

25

36

33 2 2 7

30

2

29 8

8

24

2 1

2

2

38 18 39

22

2

2

20 17

19

2

2

2

10 2 11

23

2

21 16

2

2

2 14

9

37

4

12

2 5

2

3

32

15

23 34

31

22

13

28 6

Upd:7/31/2022

52664

7797019 -23 -54160649

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Carburetor

23

7.4GLIHUB, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 3850994 1 Carburetor 2 (3854105) 1 Kit 3 3853451 1 Gasket, carburetor to adapter 4 (3854019) 2 Filter 5 (3854257) 1 Diaphragm, accelerator pump, carburetor 6 3853275 1 Gasket, adapter to intake manifold 7 (3853991) 1 Diaphragm 8 (3854108) 1 Choke 9 (3853575) 2 Float 10 3852082 1 Cap, nipple, carburetor 11 3852158 1 Cable tie, cap-nipple-carburetor assy 12 (3852074) 1 Screw, throttle lever 13 (3852154) 1 Screw, throttle lever to carburetor 14 (3853758) 1 Nut, throttle lever 15 3852420 1 Nut retainer, throttle lever to carburetor 16 (3852191) 1 Washer, electric choke lead 17 (3853845) 1 Cable, electric choke 18 3854253 1 Drain cock, 0.250 19 (3852037) 1 Terminal, 0.312 20 (3854259) 1 Cover, terminal 21 3852142 4 Nut, stud, carburetor to adapter 22 3852193 1 Washer, pin, throttle cable to lever 23 3852052 1 Split pin, throttle cable 24 3853550 1 Stud, flame arrestor to carburetor 25 (3852695) 2 Connector, hose to flame arrestor 26 3852749 1 Nut, flame arrestor cover to flame arrestor 27 (3854666) 1 Hose, valve cover to flame arrestor 28 (3853453) 1 Adapter, carburetor 29 (3850510) 1 Cover, flame arrestor 3854987 1 Decal (3854980) 1 Decal 30 (3850458) 2 Pad, cover, flame arrestor 31 3852864 4 Screw, adapter to intake manifold 32 3853373 4 Stud, carburetor to adapter 33 (3854066) 1 Flame shield 34 (3850217) 1 Intermediate lever, carburetor 35 (3853561) 1 Nut, flame arrestor to carburetor 36 3852007 1 Washer, nut, flame arrestor cover 37 (3850415) 1 Screw, throttle lever to carburetor 38 3850941 1 Adapter, throttle cable 39 (3852019) 1 Retainer, throttle cable

7797019- 23- 54160649

52664

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Ground Ground

Cut to length

7.4GL, Not shown Volvo Penta, Not shown

Upd:7/31/2022

Carburetor

23 7.4GLPNCM

27 26

35 2

25

36

33 2 2 7

30

2

29 8

8

24

2 1

2

2

38 18 39

22

2

2

20 17

19

2

2

2

10 2 11

23

2

21 16

2

2

2 14

9

37

4

12

2 5

2

3

32

15

23 34

31

22

13

28 6

Upd:7/31/2022

52664

7797019 -23 -54142893

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Carburetor

23

7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 (3855957) 1 Carburetor 2 (3854105) 1 Kit 3 3853451 1 Gasket, carburetor to adapter 4 (3854019) 2 Filter 5 (3854257) 1 Diaphragm, accelerator pump, carburetor 6 3853275 1 Gasket, adapter to intake manifold 7 (3853991) 1 Diaphragm 8 (3854108) 1 Choke 9 (3853575) 2 Float 10 3852082 1 Cap, nipple, carburetor 11 3852158 1 Cable tie, cap-nipple-carburetor assy 12 (3852074) 1 Screw, throttle lever 13 (3852154) 1 Screw, throttle lever to carburetor 14 (3853758) 1 Nut, throttle lever 15 3852420 1 Nut retainer, throttle lever to carburetor 16 (3852191) 1 Washer, electric choke lead 17 (3853845) 1 Cable, electric choke 18 3854253 1 Drain cock, 0.250 19 (3852037) 1 Terminal, 0.312 20 (3854259) 1 Cover, terminal 21 3852142 4 Nut, stud, carburetor to adapter 22 3852193 1 Washer, pin, throttle cable to lever 23 3852052 1 Split pin, throttle cable 24 3853550 1 Stud, flame arrestor to carburetor 25 (3852695) 2 Connector, hose to flame arrestor 26 3852749 1 Nut, flame arrestor cover to flame arrestor 27 (3854666) 1 Hose, valve cover to flame arrestor 28 (3853453) 1 Adapter, carburetor 29 (3850510) 1 Cover, flame arrestor 3854987 1 Decal (3854980) 1 Decal 30 (3850458) 2 Pad, cover, flame arrestor 31 3852864 4 Screw, adapter to intake manifold 32 3853373 4 Stud, carburetor to adapter 33 (3854066) 1 Flame shield 34 (3850217) 1 Intermediate lever, carburetor 35 (3853561) 1 Nut, flame arrestor to carburetor 36 3852007 1 Washer, nut, flame arrestor cover 37 (3850415) 1 Screw, throttle lever to carburetor 38 3850941 1 Adapter, throttle cable 39 (3852019) 1 Retainer, throttle cable

7797019- 23- 54142893

52664

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Ground Ground

Cut to length

7.4GL, Not shown Volvo Penta, Not shown

Upd:7/31/2022

Fuel Pump and Intake Manifold

23 7.4GLIHUB, 7.4GLPNCM

50

46

48 47 48 47

49 45 52

53

17 19

51

33

41 55

12 61 13

54

56

44 23 43

30 42

57

58

37 11 59 39

16 15

27 28 1

2

24 7

14

6

5

60

9

29 25

38

18

34 26

10

20

35 36 22 3

Upd:7/31/2022

32 40

21 8

4

31

52665

7797019 -23 -54160657

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Fuel Pump and Intake Manifold

23

7.4GLIHUB, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 3854100 1 Inlet pipe (3856027) 1 Shield, intake manifold 2 (3850861) 1 Kit 3 3851218 1 Fuel filter (3850835) 1 Cover 4 (3854096) 1 Intake gasket kit 5 3853539 12 Bolt, intake manifold to head 6 3852109 1 Gasket, distributor 7 3852108 1 Clamp, distributor to engine 8 (3854710) 1 Breaker, water temp, intake manifold 9 (3853537) 2 Protective cap, breaker assy, fuel pump 10 3854902 1 Fuel pump, low pressure 11 3854162 1 Automatic fuse, 12.5A 12 3853494 1 Fitting, fuel line to fuel pump 13 3850820 2 O-ring, fuel line to fuel pump, carburetor 14 3853373 4 Stud, carburetor to adapter 15 3853493 1 Fitting, fuel pump to fuel filter cover 16 3850819 1 O-ring, fitting, fuel pump to cover 17 3852118 1 Nut, anchor, throttle cable to bracket 18 (3852048) 1 Screw, anchor, throttle cable to bracket 19 (3850227) 1 Bracket, throttle cable to manifold 20 (3852086) 2 Screw, bracket, throttle anchor 21 3852117 1 Stud, lift bracket & fuel pump bracket 22 3853404 1 Nut, lift bracket 23 3854074 1 Fuel pipe, fuel pump to carburetor 24 (3852075) 1 Plug, intake manifold 25 3853620 2 Hexagon screw, circuit breaker to bracket 26 3852434 5 Clamp 27 3852458 1 Attaching clamp, oil withdrawal tube to fuel filter brkt 28 (3852129) 1 Nut, clamp, oil withdrawal tube 29 (3852077) 2 Nut, relay to fuel pump mtg bracket 30 (3852208) 2 Screw, relay & cable assy 31 (3854376) 1 Bracket, fuel filter and fuel pump 32 (3852649) 1 Bracket 33 (3850266) 1 Anchor, throttle cable (3851989) 1 Bracket, throttle cable anchor 34 (3853419) 1 Flange screw 35 (3852013) 1 Elbow, inlet, fuel filter cover 36 3853326 1 Flange screw, fuel filter assy to bracket 37 3852481 1 Grommet, fuel pump 38 (3853557) 1 Flange screw, distributor clamp to engine 39 (3852064) 2 Nut, circuit breaker 40 3853273 1 Nut, stud 41 (3853681) 1 Trunk, fuel pump 42 (3852210) 1 Bracket, relay 43 3852259 1 Relay 44 (3854088) 1 Cable, fuel pump 45 (3852240) 1 Connector 46 (3852235) 1 Terminal 47 (3852246) 3 Terminal 48 (3852247) 1 Terminal 49 (3852229) 3 Terminal, pin 50 (3852258) 1 Kit 51 (3852260) 1 Connector, fuel pump 52 3853679 2 Terminal, fuel pump 53 (3852237) 1 Retainer, cable 54 3854117 1 Cable 55 3852239 1 Pin connector 56 (3852257) 3 Terminal 57 (3852235) 1 Terminal 58 3852198 1 Connector 59 (3852001) 8 Tab washer, circuit breaker 60 3852093 1 Stud, lift bracket 7797019- 23- 54160657

52665

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Front, stbd

Not shown

Upd:7/31/2022

Fuel Pump and Intake Manifold

23

7.4GLIHUB, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 61 3852158 1 Cable tie, engine cable to fuel pump assy

7797019- 23- 54160657

52665

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Upd:7/31/2022

23

Fuel System and Lower Intake Manifold

7.4GIIHUBCE, 7.4GIPNCMCE

Upd:7/31/2022

53140

7797019 -23 -54142886

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Fuel System and Lower Intake Manifold

23

7.4GIIHUBCE, 7.4GIPNCMCE REF PART NO. QTY DESCRIPTION 1 (3852034) 1 Retainer, float pin 2 (3854152) 1 Valve, reservoir assy 3 3852462 1 Fitting, fuel line to reservoir 4 3854517 1 Pressure sensor 5 3852481 1 Grommet, fuel pump to cover 6 3852017 1 Adapter, fuel line 7 3853642 2 O-ring, retainer, fuel pump 8 (3853572) 1 Retainer, fuel pump to cover 9 (3853573) 1 Bracket, fuel pump grommet 10 3853574 1 Gasket, cover 11 (3853575) 1 Float, reservoir assy 12 (3853576) 1 Spring seat, float needle 13 (3853577) 1 Gasket, float needle seat 14 (3853578) 1 Needle, float 15 3853579 1 Clip, needle to float 16 3853597 1 Elbow, vent, reservoir to intake 17 (3852480) 1 Elbow, reservoir to thermostat hsg 18 (3853606) 8 Screw, cover to reservoir 19 (3853616) 1 Protective cap, pressure valve 20 3855958 1 Fuel pump, high pressure 21 (3853558) 2 Screw 22 (3854149) 1 Reservoir 23 3853618 1 Plug, reservoir assy (3852167) 1 Plug, reservoir drain 24 (3856439) 1 Bracket, fuel filter and fuel pump 25 3852029 1 Sensor, water temperature 872068 1 Temperature sensor, water temperature, dual station 26 (3854405) 1 Cap, reservoir assy 27 (3852001) 2 Tab washer, circuit breaker 28 3852108 1 Clamp, distributor to engine 29 (3854096) 1 Intake gasket kit, intake manifold 30 (3852013) 1 Elbow, inlet, fuel filter cover 31 (3852064) 2 Nut, circuit breaker 32 (3852208) 2 Screw, relay & cable assy 33 3852158 2 Cable tie, engine cable to fuel pump 34 3853620 2 Hexagon screw, circuit breaker to bracket 35 3852481 1 Grommet, fuel pump to bracket 36 (3854516) 1 Manifold, lower 37 3852109 1 Gasket, distributor 38 (3850861) 1 Kit (3850835) 1 Cover, fuel filter 39 3851218 1 Fuel filter 40 3853494 1 Fitting, fuel line to fuel pump 41 3850820 2 O-ring, fitting 42 (3854377) 2 Bracket, cylinder head 43 3854902 1 Fuel pump, low pressure 44 3854162 1 Automatic fuse, 12.5A 45 (3854654) 4 Screw, intake manifold, long (3854653) 12 Screw, intake manifold 46 3854853 1 Hose, vapor separator to oil cooler 3854849 1 Hose, reservoir to cooler 47 (3854518) 8 Injector 48 3855192 1 O-ring, fuel injector 49 (3855191) 8 Clip, fuel injector 50 (3854646) 1 Fuel pipe, fuel regulator to reservoir 51 (3854644) 1 Fuel pipe, low pressure pump to reservoir 52 (3852077) 2 Nut, relay to fuel pump mtg. brkt 53 3853273 2 Nut, stud, bracket to cylinder head 54 3852117 1 Stud, lift bracket & fuel pump bracket 55 3853393 1 Flange screw, fuel filter, oil tube, & spacer to brkt 56 (3854515) 8 O-ring, manifold 57 3852098 1 Hose clamp, hose to gimbal 58 (3850657) 2 Nut 7797019- 23- 54142886

53140

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Reservoir assy LP pump to reservoir Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy

Reservoir assy

Gi

Electrical ignition Gi

DPX kit contains 16 o-rings

Upd:7/31/2022

Fuel System and Lower Intake Manifold

23

7.4GIIHUBCE, 7.4GIPNCMCE REF PART NO. QTY DESCRIPTION 59 (3854574) 1 Fuel pipe 60 (3855032) 2 Plug, fuel rail, 1/16-27 nptf 61 3855033 4 Plug, fuel rail, 1/8-27 nptf 62 (3854645) 1 Fuel pipe 63 3852115 1 Flange screw, pressure regulator to fuel rail 64 (3853616) 2 Protective cap, pressure valve 65 (3854152) 1 Valve, fitting, hp fuel pump to fuel line 66 3850403 1 Relay, fuel pump 67 3853493 1 Fitting, fuel pump to fuel filter cover 68 3850819 1 O-ring, fitting, fuel pump to cover 69 3850397 1 Switch 70 3854923 4 Screw, fuel rail to lower manifold 71 (3852210) 1 Bracket, relay 72 (3852495) 1 Spacer sleeve, clamp, oil tube to fuel filter bracket 73 (3854924) 1 Fitting, valve 74 (3855190) 1 O-ring 75 3852602 1 Hose clamp, hose to reservoir 76 (3850374) 1 Kit, fuel reservoir 77 (3853537) 2 Protective cap, breaker assy, fuel pump 78 (3853261) 1 Clamp, oil withdrawal tube to fuel filter brkt 79 (3852129) 1 Nut, screw, fuel filter assy to bracket 80 (3853557) 1 Flange screw, distributor clamp to engine 81 (3852196) 3 Hose clamp, antisiphon valve 82 (3850653) 1 Hose, antisiphon valve to reservoir 83 3854673 1 Hose, antisiphon valve to therm. hsg 84 (3854925) 1 Hose clamp, hose, antisiphon valve from reservoir 85 (3850666) 1 Nipple, antisiphon 86 3852017 1 Adapter, fuel line to fuel rail 87 (3854582) 1 Bracket, reservoir to flywheel hsg (3850271) 1 Bracket, reservoir to flywheel hsg

7797019- 23- 54142886

53140

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Fuel filter

HP fuel pump

Gi SX, GSi SX SX, DP-S

Upd:7/31/2022

23

Fuel System and Lower Intake Manifold

7.4GSIXNCM

Upd:7/31/2022

53140

7797019 -23 -54160538

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Fuel System and Lower Intake Manifold

23

7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 (3852034) 1 Retainer, float pin 2 (3854152) 1 Valve, reservoir assy 3 3852462 1 Fitting, fuel line to reservoir 4 3854517 1 Pressure sensor 5 3852481 1 Grommet, fuel pump to cover 6 3852017 1 Adapter, fuel line 7 3853642 2 O-ring, retainer, fuel pump 8 (3853572) 1 Retainer, fuel pump to cover 9 (3853573) 1 Bracket, fuel pump grommet 10 3853574 1 Gasket, cover 11 (3853575) 1 Float, reservoir assy 12 (3853576) 1 Spring seat, float needle 13 (3853577) 1 Gasket, float needle seat 14 (3853578) 1 Needle, float 15 3853579 1 Clip, needle to float 16 3853597 1 Elbow, vent, reservoir to intake 17 (3852480) 1 Elbow, reservoir to thermostat hsg 18 (3853606) 8 Screw, cover to reservoir 19 (3853616) 1 Protective cap, pressure valve 20 3855958 1 Fuel pump, high pressure 21 (3853558) 2 Screw 22 (3854149) 1 Reservoir 23 3853618 1 Plug, reservoir assy (3852167) 1 Plug, reservoir drain 24 (3856439) 1 Bracket, fuel filter and fuel pump 25 3852029 1 Sensor, water temperature 872068 1 Temperature sensor, water temperature, dual station 26 (3854405) 1 Cap, reservoir assy 27 (3852001) 2 Tab washer, circuit breaker 28 3852108 1 Clamp, distributor to engine 29 3854095 1 Intake gasket kit, intake manifold 30 (3852013) 1 Elbow, inlet, fuel filter cover 31 (3852064) 2 Nut, circuit breaker 32 (3852208) 2 Screw, relay & cable assy 33 3852158 2 Cable tie, engine cable to fuel pump 34 3853620 2 Hexagon screw, circuit breaker to bracket 35 3852481 1 Grommet, fuel pump to bracket 36 (3854513) 1 Manifold, lower 37 3852109 1 Gasket, distributor 38 (3850861) 1 Kit (3850835) 1 Cover, fuel filter 39 3851218 1 Fuel filter 40 3853494 1 Fitting, fuel line to fuel pump 41 3850820 2 O-ring, fitting 42 (3854377) 2 Bracket, cylinder head 43 3854902 1 Fuel pump, low pressure 44 3854162 1 Automatic fuse, 12.5A 45 (3854654) 4 Screw, intake manifold, long 46 3854853 1 Hose, vapor separator to oil cooler 47 (3854518) 8 Injector 48 3855192 1 O-ring, fuel injector 49 (3855191) 8 Clip, fuel injector 50 (3854646) 1 Fuel pipe, fuel regulator to reservoir 51 (3854644) 1 Fuel pipe, low pressure pump to reservoir 52 (3852077) 2 Nut, relay to fuel pump mtg. brkt 53 3853273 2 Nut, stud, bracket to cylinder head 54 3852117 1 Stud, lift bracket & fuel pump bracket 55 3853393 1 Flange screw, fuel filter, oil tube, & spacer to brkt 56 (3854515) 8 O-ring, manifold 57 3852098 1 Hose clamp, hose to gimbal 58 (3850657) 2 Nut 59 (3854574) 1 Fuel pipe 60 (3855032) 2 Plug, fuel rail, 1/16-27 nptf 7797019- 23- 54160538

53140

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Reservoir assy LP pump to reservoir Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy

Reservoir assy

GSi, DPX

Electrical ignition GSi, DPX

kit contains 16 o-rings

Upd:7/31/2022

Fuel System and Lower Intake Manifold

23

7.4GSIXNCM REF PART NO. QTY DESCRIPTION 61 3855033 4 Plug, fuel rail, 1/8-27 nptf 62 (3854645) 1 Fuel pipe 63 3852115 1 Flange screw, pressure regulator to fuel rail 64 (3853616) 2 Protective cap, pressure valve 65 (3854152) 1 Valve, fitting, hp fuel pump to fuel line 66 3850403 1 Relay, fuel pump 67 3853493 1 Fitting, fuel pump to fuel filter cover 68 3850819 1 O-ring, fitting, fuel pump to cover 69 3850397 1 Switch 70 3854923 4 Screw, fuel rail to lower manifold 71 (3852210) 1 Bracket, relay 72 (3852495) 1 Spacer sleeve, clamp, oil tube to fuel filter bracket 73 (3854924) 1 Fitting, valve 74 (3855190) 1 O-ring 75 3852602 1 Hose clamp, hose to reservoir 76 (3850374) 1 Kit, fuel reservoir 77 (3853537) 2 Protective cap, breaker assy, fuel pump 78 (3853261) 1 Clamp, oil withdrawal tube to fuel filter brkt 79 (3852129) 1 Nut, screw, fuel filter assy to bracket 80 (3853557) 1 Flange screw, distributor clamp to engine 81 (3852196) 3 Hose clamp, antisiphon valve 82 (3850653) 1 Hose, antisiphon valve to reservoir 83 3854673 1 Hose, antisiphon valve to therm. hsg 84 (3854925) 1 Hose clamp, hose, antisiphon valve from reservoir 85 (3850666) 1 Nipple, antisiphon 86 3852017 1 Adapter, fuel line to fuel rail 87 (3854582) 1 Bracket, reservoir to flywheel hsg (3850271) 1 Bracket, reservoir to flywheel hsg

7797019- 23- 54160538

53140

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Fuel filter

HP fuel pump

Gi SX, GSi SX SX, DP-S

Upd:7/31/2022

Exhaust and Cooling

25 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

53139

7797019 -25 -54160641

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Exhaust and Cooling

25

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 3853353 1 Washer, pulley 2 3850211 2 Exhaust pipe, upper 3853237 2 Exhaust pipe, upper 3 3852742 2 Hose, upper exhaust pipe to exhaust pipe 4 3852604 8 Hose clamp, hose, exhaust pipe 5 3853401 1 Flange screw, thermostat hsg to engine, short 6 3852002 8 Tab washer, exhaust elbov to manifold 7 3852830 8 Screw, elbov to exhaust manifold 8 3850496 2 Gasket, elbow to exhaust manifold 9 3852362 2 Manifold, port & stbd 10 3852476 2 Cap, exhaust manifold 11 3853326 8 Flange screw, exhaust manifold 12 3852602 2 Hose clamp, cap to exhaust manifold 13 3852220 1 Pulley, water pump 14 3852505 1 Pulley, crankshaft, water pump 15 3855778 1 Seawater pump 16 (3853354) 1 Washer, torsional damper 17 3853502 1 Bolt, torsional damper 18 3852696 2 Hose, exhaust pipe upper to exhaust pipe 19 3852507 1 Stud, alternator brace to water pump, stbd 20 (3854653) 4 Screw, water pump 21 3855472 4 Flange screw, exhaust pipe to gimbal hsg 22 3853404 8 Nut, exhaust manifold to cyl head 23 3853983 1 Thermostat, engine 24 3852140 8 Stud, manifold to engine 25 3852111 1 Gasket, thermostat hsg to internal manifold 26 3855991 1 Water pump 27 3853361 2 Gasket, water pump 28 3852602 2 Hose clamp 29 3852058 8 Washer 30 (3854383) 1 Housing (3855018) 1 Housing 31 3850999 1 Plug, engine water pump, top 32 3851000 1 Exhaust pipe 3855281 1 Exhaust pipe kit 33 (3853864) 2 Seal, exhaust pipe (3855517) 4 Bushing (3852753) 1 Pin 34 3850419 1 Hose, engine cooler to thermostat 35 3852098 1 Hose clamp 36 3852098 1 Hose clamp 37 3853241 1 Hose, thermostat hsg to water pump 38 3852602 3 Hose clamp, Hose 39 3853390 4 Screw, water pump pulley to hub 40 3850430 1 V-belt 41 3853392 3 Flange screw, pulley to crankshaft 42 3852071 1 O-ring, thermostat 43 3852597 2 Hose, thermostat to manifold 44 3852607 1 V-belt, alternator 3854643 1 V-belt, alternator 45 3853391 1 Flange screw, lift bracket & thermostat hsg 46 3853860 8 Hose clamp, hose, exhaust pipe 47 (3852649) 1 Bracket, center lift 48 3856444 2 Exhaust pipe, high rise, port & starboard 49 3852472 2 Gasket, manifold to engine 50 (3855594) 1 Bracket, water pump 51 3850422 1 Hose clamp, hose, water pump inlet 52 3852602 1 Hose clamp, hose, water pump outlet 53 3850286 1 Hose, sea water intake to water pump 3854852 1 Hose, sea water intake to water pump (3854762) 1 Hose, sea water intake to water pump 54 3850285 1 Hose, water pump to P/S cooler (3854761) 1 Hose, water pump to reservoir 7797019- 25- 54160641

53139

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES DP, DPX SX, DP-S

GL Gi, 7.4 GSi; 8.2 GSi DP, DPX, Not shown SX, DP-S

GL Gi, 7.4 GSi; 8.2 GSi

GL

GL 7.4 GSi Upd:7/31/2022

Exhaust and Cooling

25

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY DESCRIPTION 55 3853389 2 Flange screw, water pump bracket to engine 3853155 2 Flange screw, water pump to bracket 56 (3853397) 2 Screw, water pump to bracket 57 3852162 2 Washer, screw, water pump to bracket

7797019- 25- 54160641

53139

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES 7/16'' - 14 unc 3/8'' - 16 unc

Upd:7/31/2022

Exhaust, 3'' Risers

251 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

3

1

2

Upd:7/31/2022

52495

7797019 -251 -54142854

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Exhaust, 3'' Risers

251

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY 1 3850497 1 Manifold 2 3850496 2 Gasket 3 3853427 2 Exhaust riser

7797019- 251- 54142854

DESCRIPTION

52495

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Intake Manifold, Upper

25 7.4GIIHUBCE, 7.4GIPNCMCE

41 33 7

39 9

40

42

4

6

27

3

5

44

12 24

11 43

52 31 21

17 23

19

53 54 51

21

49 10 20

58

14

16 22 11

55

10 18

56

45

35

30

25

8 38

13

56

47

1

15

28

46

37

2 31

26

32 56

29 48 50

Upd:7/31/2022

57

36

34

55

53138

7797019 -25 -54160650

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Intake Manifold, Upper

25

7.4GIIHUBCE, 7.4GIPNCMCE REF PART NO. QTY DESCRIPTION 1 3854803 1 Engine control modul 2 3852115 4 Flange screw, ECM to bracket 3 3852115 2 Flange screw, knock sensor 4 (3854521) 1 Module 5 (3852048) 1 Screw 6 (3850266) 1 Anchor, throttle cable 7 3854569 1 Bracket, throttle cable 8 3854615 1 Bracket, ECU & throttle lever to manifold 9 (3854820) 1 Bracket, clamp, fuel line to intake manifold 10 3852094 1 Bushing, shaft, throttle lever pivot 11 (3852170) 1 Clamp, hose, reservoir to pulse limiter 3852529 1 Hose clamp, hose, reservoir to pulse limiter 12 (3854896) 1 Clamp, fuel line to bracket 13 (3854669) 1 Filter 14 3854675 1 Elbow, pulse limiter to intake manifold 15 3854520 1 Gasket, throttle body 16 (3853582) 1 Hose, reservoir to pulse limiter 17 (3854677) 1 Hose, regulator to intake manifold 18 (3854741) 1 Intermediate lever, to ECM module & throttle lever bracket 19 (3854742) 1 Pin, throttle cable lever 20 3854743 1 Pin, throttle cable lever 21 3854744 2 Nut, pins to throttle cable lever 22 3852225 1 Impulse limiter, reservoir to intake manifold 23 3854648 1 Link, throttle lever to lever 24 (3854514) 1 Exhaust manifold, upper intake 25 3852005 1 Nut, shaft, throttle lever pivot 26 (3852009) 1 Nut retainer, lever & pin assy 27 3852118 1 Nut, anchor, throttle cable to bracket 28 3852420 1 Nut retainer, screw, throttle lever to throttle body 29 3852420 1 Nut retainer, flame arrestor to throttle body 30 3853404 1 Nut, throttle pivot shaft to bracket 31 (3853729) 2 Nut, link, throttle cable lever to lever 32 3852053 1 Flange screw, lever to throttle body 33 (3854991) 1 Decal 34 3853956 1 Sensor 35 3853398 2 Flange screw, bracket, ECM module & throttle pivot 36 (3853428) 1 Flange screw, throttle lever to throttle body 37 (3854566) 1 Bracket 38 (3854651) 4 Screw, throttle body to manifold 39 (3854655) 2 Screw, map sensor 40 (3854897) 1 Screw, clamp, fuel line to bracket 41 (3855091) 12 Screw, upper to lower intake manifold 42 3850396 1 Sensor 43 3854527 1 Sensor, manifold air temperature (mat) 44 3854650 1 Seal, map sensor 45 (3854649) 1 Shaft, pivot, throttle cable lever to bracket 46 3854671 1 Stud, flame arrestor to throttle body 47 3854670 1 Grommet, flame arrestor to throttle body 48 3852184 1 Washer, flame arrestor to throttle body 49 3852189 1 Washer, throttle lever to pivot shaft 50 3852435 2 Hose, flame arrestor to valve cover 51 3852052 1 Split pin 52 3854679 1 Elbow, intake manifold to reg. hose 53 3850941 1 Adapter, throttle cable 54 3852193 1 Washer, pin, throttle cable to lever 55 (3854519) 1 Throttle 56 (3855193) 1 Repair kit, throttle body 57 3855194 1 Sensor 58 (3855296) 1 Sensor, throttle position

7797019- 25- 54160650

53138

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Reservoir end Limiter end

7.4Gi

Cut to length

Upd:7/31/2022

Intake Manifold, Upper

25 7.4GSIXNCM

41 33 7

39 9

40

42

4

6

27

3

5

44

12 24

11 43

52 31 21

17 23

19

53 54 51

21

49 10 20

58

14

16 22 11

55

10 18

56

45

35

30

25

8 38

13

56

47

1

15

28

46

37

2 31

26

32 56

29 48 50

Upd:7/31/2022

57

36

34

55

53138

7797019 -25 -54160651

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Intake Manifold, Upper

25

7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 3854801 1 Control unit, GSI (3855881) 1 Engine control modul, GSI 2 3852115 4 Flange screw, ECM to bracket 3 3852115 2 Flange screw, knock sensor 4 (3854521) 1 Module 5 (3852048) 1 Screw 6 (3850266) 1 Anchor, throttle cable 7 3854569 1 Bracket, throttle cable 8 3854615 1 Bracket, ECU & throttle lever to manifold 9 (3854820) 1 Bracket, clamp, fuel line to intake manifold 10 3852094 1 Bushing, shaft, throttle lever pivot 11 (3852170) 1 Clamp, hose, reservoir to pulse limiter 3852529 1 Hose clamp, hose, reservoir to pulse limiter 12 (3854896) 1 Clamp, fuel line to bracket 13 (3854669) 1 Filter 14 3854675 1 Elbow, pulse limiter to intake manifold 15 3854520 1 Gasket, throttle body 16 (3853582) 1 Hose, reservoir to pulse limiter 17 (3854677) 1 Hose, regulator to intake manifold 18 (3854741) 1 Intermediate lever, to ECM module & throttle lever bracket 19 (3854742) 1 Pin, throttle cable lever 20 3854743 1 Pin, throttle cable lever 21 3854744 2 Nut, pins to throttle cable lever 22 3852225 1 Impulse limiter, reservoir to intake manifold 23 3854648 1 Link, throttle lever to lever 24 (3854514) 1 Exhaust manifold, upper intake 25 3852005 1 Nut, shaft, throttle lever pivot 26 (3852009) 1 Nut retainer, lever & pin assy 27 3852118 1 Nut, anchor, throttle cable to bracket 28 3852420 1 Nut retainer, screw, throttle lever to throttle body 29 3852420 1 Nut retainer, flame arrestor to throttle body 30 3853404 1 Nut, throttle pivot shaft to bracket 31 (3853729) 2 Nut, link, throttle cable lever to lever 32 3852053 1 Flange screw, lever to throttle body 33 3854992 1 Decal 34 3853956 1 Sensor 35 3853398 2 Flange screw, bracket, ECM module & throttle pivot 36 (3853428) 1 Flange screw, throttle lever to throttle body 37 (3854566) 1 Bracket 38 (3854651) 4 Screw, throttle body to manifold 39 (3854655) 2 Screw, map sensor 40 (3854897) 1 Screw, clamp, fuel line to bracket 41 (3855091) 12 Screw, upper to lower intake manifold 42 3850396 1 Sensor 43 3854527 1 Sensor, manifold air temperature (mat) 44 3854650 1 Seal, map sensor 45 (3854649) 1 Shaft, pivot, throttle cable lever to bracket 46 3854671 1 Stud, flame arrestor to throttle body 47 3854670 1 Grommet, flame arrestor to throttle body 48 3852184 1 Washer, flame arrestor to throttle body 49 3852189 1 Washer, throttle lever to pivot shaft 50 3852435 2 Hose, flame arrestor to valve cover 51 3852052 1 Split pin 52 3854679 1 Elbow, intake manifold to reg. hose 53 3850941 1 Adapter, throttle cable 54 3852193 1 Washer, pin, throttle cable to lever 55 (3854519) 1 Throttle 56 (3855193) 1 Repair kit, throttle body 57 3855194 1 Sensor 58 (3855296) 1 Sensor, throttle position

7797019- 25- 54160651

53138

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES Replaced by 3855881

Reservoir end Limiter end

7.4GSi

Cut to length

Upd:7/31/2022

Freshwater Cooling

26 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

52670

7797019 -26 -54142923

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Freshwater Cooling

26

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 (3851839) 1 Heat exchanger (3851540) 1 Radiator 2 (3851415) 1 Stay 3 961672 2 Hose clamp 4 (857500) 1 Hose 5 861105 1 Expansion tank 6 3851384 1 Thermostat housing 479977 1 Plug 968145 1 Plug (3851838) 1 Thermostat housing 968146 1 Plug 968147 1 Plug 7 (3851836) 1 Thermostat housing (3851383) 1 Thermostat housing, lower 968147 1 Plug 8 1 Housing 9 479974 1 Nipple 10 942700 1 Hose 11 875788 1 Thermostat kit 416033 1 Sealing ring 12 943369 1 Rubber hose 13 944386 1 Rubber hose 14 945444 2 Flange screw 15 945652 4 Hose clamp 16 946173 2 Flange screw 17 948645 6 Flange lock nut 18 (180254) 1 Elbow nipple 19 961666 14 Hose clamp 20 961667 2 Hose clamp 21 961670 2 Hose clamp 22 1357775 1 Pressure cap 23 (3851363) 1 Bracket 24 (3851394) 1 Bracket 25 (3851396) 1 Bar 26 (3851413) 2 Connection pipe 27 (3851530) 1 Bracket 28 (3851587) 1 Heat exchanger (841063) 1 Zinc anode (841068) 2 Bolt 861551 2 Plug 3851589 2 Cap 3851590 2 Gasket 29 961611 1 Hose nipple 30 3851414 1 Connection pipe 31 (3851385) 1 Plug 32 3851591 1 Hose 33 3851592 1 Hose 34 (3851593) 1 Hose 35 3851594 1 Connection pipe 36 (3851595) 1 Brace 37 3852111 2 Gasket 38 3853391 1 Flange screw 39 3853401 3 Flange screw 40 961669 2 Hose clamp 41 (3851598) 1 Fitting 42 3851962 2 Spacer nut 943367 1 Rubber hose 961663 2 Hose clamp 3853598 1 Elbow

7797019- 26- 54142923

NOTES 7.4Gi/GSi,8.2 GSi 7.4 GL 7.4 GL

7.4 GL only 7.4 GL only 7.4 GL only 7.4Gi/GSi,8.2 GSi 7.4Gi/GSi,8.2 GSi 7.4Gi/GSi,8.2 GSi 7.4 / 8.2 GL not sold separately 7.4Gi/GSi,8.2 GSi

7.4Gi/GSi,8.2 GSi See no. 23, FWC installation instructions (P/N 7736034) See no. 23, FWC installation instructions (P/N 7736034) See no. 23, FWC installation instructions (P/N 7736034)

52670

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Hot Water Outlet

266 7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM

2

3

1

4

Upd:7/31/2022

53154

7797019 -266 -54142905

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Hot Water Outlet

266

7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY 1 (3856266) 1 Bracket, 7.4, 8.2 liter 856483 1 Hose connection 2 3852098 2 Hose clamp 3 3853813 2 Hose clamp 4 3852730 1 T-pipe

7797019- 266- 54142905

DESCRIPTION

53154

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Seawater Pump Parts

26 7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM

1 5

6

4 4

3

2

Upd:7/31/2022

52481

7797019 -26 -54160635

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Seawater Pump Parts

26

7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 3855778 1 Seawater pump 3858847 1 Seawater pump 2 3855546 1 Repair kit 3856039 1 Impeller 3862281 1 Impeller kit 1 Gasket 21951346 1 Impeller kit 3 3851702 1 Gasket, plate to body 4 (841693) 4 Screw 21951334 1 Screw kit 5 3851697 1 End cover 6 3851698 1 Cam, impeller

7797019- 26- 54160635

NOTES 165mm pulley, 5/16'' mounting bolt, replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number replaced by next part number replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number 6 screws

52481

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Seawater Pump Parts

266 7.4GIIHUBCE, 7.4GLIHUB

1 5

6

4 4

3

2

Upd:7/31/2022

52481

7797019 -266 -54160597

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Seawater Pump Parts

266

7.4GIIHUBCE, 7.4GLIHUB REF PART NO. QTY DESCRIPTION 1 3851623 1 Seawater pump 3855778 1 Seawater pump 3858847 1 Seawater pump 2 3855546 1 Repair kit, impeller 3856039 1 Impeller 3862281 1 Impeller kit 1 Gasket 21951346 1 Impeller kit 3 3851702 1 Gasket, plate to body 4 (841693) 4 Screw 21951334 1 Screw kit 5 3851697 1 End cover 6 3851698 1 Cam, impeller

7797019- 266- 54160597

NOTES 165mm pulley, 5/16'' mounting bolt, replaced by next part number 165mm pulley, 5/16'' mounting bolt, replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number replaced by next part number replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number 6 screws

52481

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Seawater Pump, New Service Kits

266 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

2

6

5 9

8 4

7 3

11

10

1

12 13

Upd:7/31/2022

52478

7797019 -266 -54162974

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Seawater Pump, New Service Kits

266

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY 1 3858847 1 Seawater pump 2 21951346 1 Impeller kit 3 (825940) Impeller 4 (3855782) 1 Gasket, plate to body 5 21951372 1 Wear kit 6 3851697 1 End cover 7 (3858086) 1 Cam, impeller 8 (3855782) 1 Gasket 9 (841693) 1 Screw 10 1 O-ring 11 827247 1 Sealing ring 12 21951334 1 Screw kit 13 (841693) 6 Screw

7797019- 266- 54162974

DESCRIPTION

52478

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES 165mm pulley, 5/16'' mounting bolt

Upd:7/31/2022

Ignition

28 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM

Upd:7/31/2022

53144

7797019 -28 -54160638

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Ignition

28

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM REF PART NO. QTY 1 3850399 1 Distributor 2 3854548 1 Distributor cap 3 3853318 2 Screw 4 3862014 1 Rotor 5 3855596 1 Spindle 6 3853317 1 Retainer 7 3854001 1 Coil 8 3853316 1 Locating pin 9 3854552 1 Shield 10 3854309 1 Pole shoe 11 1 Housing 12 (3854557) 1 Repair kit 13 1 Washer 14 1 Washer 15 1 Gear 16 1 Plug kit 17 3854003 1 Module 18 3853319 2 Screw 19 3852109 1 Gasket 20 3852108 1 Clamp 21 (3853557) 1 Flange screw 22 3854002 1 Coil 23 (3853325) 2 Flange screw 24 3852051 2 Nut 25 (3854581) 1 Bracket 26 3853266 1 Flange screw 27 980933 2 Washer 28 3852002 1 Tab washer 29 3850571 1 Stud 30 (3852065) 1 Nut 31 3851861 2 Spark plug kit 3851860 1 Spark plug kit 32 3851820 1 Ignition cable kit 33 (3852827) 2 Bracket 34 (3852116) 1 Washer 35 3852619 2 Retainer 36 (3853557) 2 Flange screw 37 (3852491) 1 Retainer 38 3854084 1 Cable

7797019- 28- 54160638

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately not sold separately not sold separately

4 pack 24 pack

53144

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Ignition

28 7.4GLIHUB

Upd:7/31/2022

52522

7797019 -28 -54160637

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Ignition

28

7.4GLIHUB REF PART NO. QTY 1 (3850521) 1 Distributor 2 3853815 1 Distributor cap 3 3853801 1 Rotor 4 (3854077) 1 Module 5 2 Screw 6 1 Shaft (3853858) 1 Spring kit 7 1 Housing 8 (3853795) 1 Bearing 9 (3853888) 1 Gear 10 1 Washer 11 Gear 12 1 Stub axle 13 3852109 1 Gasket 14 3852108 1 Clamp 15 3856129 1 Bolt 16 3852217 1 Coil 17 (3852064) 2 Nut 18 (3852001) 2 Tab washer 19 (3852218) 1 Clamp 20 3853236 1 Spacer 21 (3852126) 1 Screw 22 (3852079) 1 Nut 23 3860163 1 Flange screw 24 3851821 1 Ignition cable kit 25 3851861 2 Spark plug kit 3851860 1 Spark plug kit 26 (3852116) 2 Washer 27 (3852827) 2 Bracket 28 3852619 4 Retainer 29 (3852491) 2 Retainer 30 (3853419) 2 Flange screw

7797019- 28- 54160637

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately

not sold separately not sold separately not sold separately

4 pack 24 pack

52522

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Ignition, Eem

28 7.4GLPNCM

36

40

6

33

12

3

34 20 35

17

22

21 22

10 15

16

23

13 4

14

11

41 39

8

18

18

37 31 24

22

5 9 38

7

32

2

24 19 30

1

Upd:7/31/2022

25

26

53143

27 28

29

7797019 -28 -54142896

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Ignition, Eem

28

7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 (3852099) 3 Nut, module to bracket 2 (3853377) 1 Bracket, lgnition module 3 3857168 1 Cable kit 4 3857168 2 Cable kit 5 (3854230) 1 Module 6 (3853298) 6 Six point socket scr, ignition module 7 3853299 1 Gasket, connector 8 3853297 1 Gasket, ignition module 9 1 Module 10 3852217 1 Coil 11 (3853552) 1 Screw, coil bracket 12 (3853553) 1 Cover, lgnition module 13 (3853554) 1 Grommet, lgnition module 14 (3853555) 1 Bracket, lgnition module 15 (3852001) 2 Tab washer, ignition coil 16 (3852064) 2 Nut, lgnition coil 17 (3852492) 1 Retainer, 3-wire ignition leads 18 1 Shaft (3853858) 1 Spring kit 19 (3853888) 1 Gear, distributor 20 3853815 1 Distributor cap 21 (3854134) 1 Rotor 22 (3853795) 1 Bearing 23 (3853812) 1 Bracket 24 (3852099) 4 Nut, sensor 25 (3853990) 1 Sensor 26 (3853259) 1 Spring, sensor locator 27 (3853260) 1 Sensor, lgnition sensor 28 (3852828) 1 Cover, sensor 29 (3853300) 2 Stud, sensor cover to flywheel hsg 30 (3852952) 1 Ring, lgnition timing 31 (3852183) 2 Washer, sensor to flywheel hsg 32 (3853300) 2 Stud, sensor to flywheel housing 33 (3852827) 3 Bracket, spark plug leads 34 3853154 1 Flange screw, retainer, port 3853389 1 Flange screw, retainer, stbd 35 (3852491) 2 Retainer, 4 wire 36 3852619 3 Retainer, leads 37 3853956 1 Sensor 38 (3853428) 1 Flange screw, bracket to high rise 39 3852162 1 Washer, sensor spacer 40 (3852116) 1 Washer, spacer, stbd 41 (3854388) 1 Adapter, knock sensor

7797019- 28- 54142896

53143

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

not sold separately

part not sold

SX

SX, DP-S SX

Upd:7/31/2022

Alternator

30 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM

12

23

1 11

8 19

2 1 3

15 18

13

3

6

9 5

21 17

14

7 20 4

24

10 16

Upd:7/31/2022

22

53142

7797019 -30 -54142837

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Alternator

30

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 3854809 1 Alternator (3853756) 1 Fan 2 (3853755) 1 Pulley 3 (3852643) 2 Bearing 4 (3852642) 1 Retainer, rear bearing 5 (3852641) 1 Diode 6 (3853836) 1 Rectifier 7 (3853835) 1 Brush 8 (3852639) 1 Spacer, fan 9 (3852637) 1 Gasket 10 (3853834) 1 Cap 11 (3852625) 1 Washer, pulley 12 (3852630) 1 Nut, pulley 13 (3853833) 1 Governor, voltage 14 (3853838) 1 Rotor 15 (3852054) 1 Washer, brace to alternator 16 (3854642) 1 Alternator bracket, alternator 17 3854579 1 Bushing 18 3853396 1 Flange screw, alternator brace to alternator 19 (3854572) 1 Brace, alternator 20 3852058 1 Washer, alternator to bracket 21 (3853367) 1 Flange screw, alternator to bracket 22 3852051 4 Nut, alternatorto bracket 23 3853403 1 Nut retainer, stud, brace to water pump 24 3854387 2 Flange screw, alternator bracket & brace to engine

7797019- 30- 54142837

53142

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES Unnumbered parts serviced at assembly level only

Not shown

Upd:7/31/2022

Alternator

30 7.4GLIHUB, 7.4GLPNCM

3

4

17 18

6 1

19

8

5 15

14

20 7

12

13

1 11

2

1

9 21

24 25 26

22

10 16 23

Upd:7/31/2022

52666

7797019 -30 -54142840

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Alternator

30

7.4GLIHUB, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 3853853 1 Alternator (3852636) 1 Capacitor 2 (3853838) 1 Rotor 3 (3852630) 1 Nut 4 (3852625) 1 Washer 5 (3852645) 1 Fan 6 (3852644) 1 Pulley 7 (3852643) 2 Bearing, front & rear 8 (3853881) 1 Baffle 9 (3853833) 1 Governor, voltage 10 (3852642) 1 Retainer, rear bearing 11 (3852641) 1 Diode 12 (3853836) 1 Rectifier 13 (3852637) 1 Gasket 14 (3853835) 1 Brush 15 (3852639) 1 Spacer, fan 16 (3853834) 1 Cap 17 3853396 1 Flange screw, alternator brace to alternator 18 (3852054) 1 Washer, brace to alternator 19 (3853461) 1 Brace, alternator to water pump 20 3853403 1 Nut retainer, alternator to brace 21 (3853367) 1 Flange screw, alternator to bracket 22 3854387 1 Flange screw, alternator bracket to cyl head, long (3853558) 1 Screw, alternator bracket to cyl head 23 (3853828) 1 Bracket, alternator 24 (3852740) 1 Bushing 25 3852058 1 Washer, alternator to bracket 26 3852051 1 Nut, alternator to bracket

7797019- 30- 54142840

52666

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES Unnumbered parts serviced at assembly level only

Upd:7/31/2022

Engine Harness and Bracket

30 7.4GLIHUB, 7.4GLPNCM

32

25

23 24

29

26

31 22 28

30 8

18

17 17 9 6

17 17

3

19 27

21 13 17

4 12 7 17

14 16 15 5

14

2 11

9 17

9

18 16

1 7 10

2 2 20

Upd:7/31/2022

52667

7797019 -30 -54160648

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Engine Harness and Bracket

30

7.4GLIHUB, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 3850451 1 Wiring harness 2 (3852245) 4 Terminal 3 (3852107) 1 Terminal, bracket ground 4 (3852084) 1 Terminal, choke 5 (3852038) 1 Terminal, alternator output 6 (3852130) 2 Rubber cap 7 (3852229) 2 Terminal, pin 8 (3853320) 1 Cap, terminal, choke 9 (3852235) 3 Terminal 10 (3853565) 1 Connector 11 3850998 2 Terminal, ground 12 (3850992) 1 Connector, socket 13 1 Connector 14 (3852181) 2 Cap, socket 15 2 Locknut 16 (3852244) 2 Terminal, socket 17 (3852233) 2 Terminal 18 (3852254) 4 Terminal, starter relay 19 (3854192) 1 Relay 20 (3852037) 1 Terminal, starter 21 (3850991) 1 Connector 22 3854164 1 Automatic fuse, 50A 23 3850234 1 Rubber cushion, starter relay 24 (3852064) 4 Nut, circuit breaker 25 3852118 1 Nut, starter relay 26 3854138 1 Relay, starter motor 27 3853786 1 Hose clamp, instrument cable 28 (3852208) 3 Screw, cable retainer 29 3853620 2 Hexagon screw, circuit breaker to bracket 30 (3852825) 1 Retainer, engine cable 31 (3852001) 4 Tab washer, circuit breaker 32 (3850455) 1 Bracket, engine cable

7797019- 30- 54160648

52667

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES GL DP

Upd:7/31/2022

Engine Harness and Bracket

30 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM

Upd:7/31/2022

53141

7797019 -30 -54160660

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Engine Harness and Bracket

30

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM REF PART NO. QTY 1 3854576 1 Wiring harness, Gi, Gsi (3852527) 2 Terminal 2 (3855263) 1 Cap, 4-pin connector 3 (3855420) 1 Wiring harness, 4-pin 4 3855239 1 Connector, 4-pin 5 (3853711) 8 Receptacle 6 (3852229) 6 Terminal, pin 7 (3853565) 3 Connector, 2-pin 8 3853679 20 Terminal 9 (3855021) 10 Connector housing 10 (3853681) 2 Trunk 11 (3852233) 5 Terminal 12 (3852107) 1 Terminal, 0.25 13 (3852130) 1 Rubber cap 14 (3852036) 1 Terminal, #10 15 (3855077) 1 Connector, 6-socket plug 16 (3852257) 6 Terminal 17 (3852235) 5 Terminal, #10 18 3850403 1 Relay, fuel pump 19 (3852210) 1 Bracket 20 (3854245) 3 Terminal 21 1 connector, mat sensor 22 3855242 15 Terminal 23 (3855022) 1 Terminal, 0.375 24 (3855023) 1 Terminal 25 (3853478) 1 Seal 26 (3853480) 1 Terminal casing 27 3855024 1 Terminal, socket 28 (3855243) 9 Seal 29 3855025 1 Cable sleeve, receptacle, green 30 3855244 1 Connector 31 3855027 2 Terminal, 4-terminal 32 3855245 1 Connector 33 (3855246) 1 Terminal 34 3855247 1 Connector 35 3855248 1 Connector 36 (3855249) 1 Connector, 5-pin connector 37 (3852527) 2 Terminal, 0.375 38 (3852084) 1 Terminal, side rcpt 39 (3853320) 1 Cap 40 3855251 1 Connector 41 3855252 1 Connector 42 3855253 2 Cap, connector 43 3855267 9 Terminal 44 (3855254) 19 Plug 45 3855255 2 Connector, connector 46 3855256 2 Seal 47 3855257 1 Connector, connector, J1 module 48 (3855258) 1 Connector, connector, J2 module 49 (3855259) 1 Connector housing, j2 module 50 (3855260) 1 Connector housing, j1 module 51 3855261 28 Plug 52 (3855262) 36 Cable terminal 53 (3854244) 1 Cable, 2/C 54 (3852246) 5 Terminal, receptacle, 0.250 55 (3852247) 1 Terminal, receptacle, 0.250 56 3852239 1 Pin connector, 3-socket plug (3854192) 1 Relay 57 (3852254) 4 Terminal, receptacle 58 3855178 1 Connector, master / slave 59 (3852230) 2 Plug 60 3853564 1 Connector 3852158 1 Cable tie, master / slave connector 7797019- 30- 54160660

DESCRIPTION

53141

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES Not shown

Upd:7/31/2022

Engine Harness and Bracket

30

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM REF PART NO. QTY DESCRIPTION 61 (3852237) 1 Retainer, amphenol., master / slave 62 (3850455) 1 Bracket, circuit breaker & engine cable 63 3853786 1 Hose clamp, engine cable end 64 (3852064) 8 Nut, circuit breaker 65 (3852208) 3 Screw, Retainer 66 3853620 2 Hexagon screw, circuit breaker to bracket 67 3852118 1 Nut, relay to isolator 68 3854164 1 Automatic fuse, 50A 3854138 1 Relay, starter motor 69 3854162 1 Automatic fuse, 12.5A, electronic engine control 3854186 1 Automatic fuse, 60A, engine 70 (3852001) 8 Tab washer, circuit breaker 71 (3852825) 1 Retainer, engine cable 72 3850234 1 Rubber cushion, relay mounting 3854117 1 Cable, starter solenoid to fuel pump (3855162) 1 Connector, shift connectors

7797019- 30- 54160660

53141

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Engine cable end Tilt & trim Tilt & trim

Not shown Not shown

Upd:7/31/2022

Starter

30 7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM

2

1

8 6 5

7

3

4

Upd:7/31/2022

48922

7797019 -30 -54142953

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Starter

30

7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM REF PART NO. QTY 1 3856004 1 Starter motor, engine 2 3850216 1 Solenoid 3 3854496 2 Washer 4 3854752 2 Screw, starter motor to engine 5 3852487 1 Trunk, battery cable 6 3852520 2 Washer 7 3852518 2 Nut, starter solenoid 8 3853714 1 Nut, battery cable to starter solenoid

7797019- 30- 54142953

DESCRIPTION

48922

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Starter

331 7.4GIIHUBCE, 7.4GLIHUB

2

1

8 6 5

7

3

4

Upd:7/31/2022

48922

7797019 -331 -54160661

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Starter

331

7.4GIIHUBCE, 7.4GLIHUB REF PART NO. QTY 1 3854751 1 Starter motor, engine 2 3850216 1 Solenoid 3 3854496 2 Washer 4 3854752 2 Screw, starter motor to engine 5 3852487 1 Trunk, battery cable 6 3852520 2 Washer 7 3852518 2 Nut, starter solenoid 8 3853714 1 Nut, battery cable to starter solenoid

7797019- 331- 54160661

DESCRIPTION

48922

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Engine Harness and Bracket

37 7.4GIPNCMCE, 7.4GSIXNCM

Upd:7/31/2022

53141

7797019 -37 -54142884

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Engine Harness and Bracket

37

7.4GIPNCMCE, 7.4GSIXNCM REF PART NO. QTY 1 (3856499) 1 Wiring harness, Gi, Gsi (3852527) 2 Terminal 2 (3855263) 1 Cap, 4-pin connector 3 (3855420) 1 Wiring harness, 4-pin 4 3855239 1 Connector, 4-pin 5 (3853711) 8 Receptacle 6 (3852229) 6 Terminal, pin 7 (3853565) 3 Connector, 2-pin 8 3853679 20 Terminal 9 (3855021) 10 Connector housing 10 (3853681) 2 Trunk 11 (3852233) 5 Terminal 12 (3852107) 1 Terminal, 0.25 13 (3852130) 1 Rubber cap 14 (3852036) 1 Terminal, #10 15 (3855077) 1 Connector, 6-socket plug 16 (3852257) 6 Terminal 17 (3852235) 5 Terminal, #10 18 3850403 1 Relay, fuel pump 19 (3852210) 1 Bracket 20 (3854245) 3 Terminal 21 1 connector, mat sensor 22 3855242 15 Terminal 23 (3855022) 1 Terminal, 0.375 24 (3855023) 1 Terminal 25 (3853478) 1 Seal 26 (3853480) 1 Terminal casing 27 3855024 1 Terminal, socket 28 (3855243) 9 Seal 29 3855025 1 Cable sleeve, receptacle, green 30 3855244 1 Connector 31 3855027 2 Terminal, 4-terminal 32 3855245 1 Connector 33 (3855246) 1 Terminal 34 3855247 1 Connector 35 3855248 1 Connector 36 (3855249) 1 Connector, 5-pin connector 37 (3852527) 2 Terminal, 0.375 38 (3852084) 1 Terminal, side rcpt 39 (3853320) 1 Cap 40 3855251 1 Connector 41 3855252 1 Connector 42 3855253 2 Cap, connector 43 3855267 9 Terminal 44 (3855254) 19 Plug 45 3855255 2 Connector, connector 46 3855256 2 Seal 47 3855257 1 Connector, connector, J1 module 48 (3855258) 1 Connector, connector, J2 module 49 (3855259) 1 Connector housing, j2 module 50 (3855260) 1 Connector housing, j1 module 51 3855261 28 Plug 52 (3855262) 36 Cable terminal 53 (3854244) 1 Cable, 2/C 54 (3852246) 5 Terminal, receptacle, 0.250 55 (3852247) 1 Terminal, receptacle, 0.250 56 3852239 1 Pin connector, 3-socket plug (3854192) 1 Relay 57 (3852254) 4 Terminal, receptacle 58 3855178 1 Connector, master / slave 59 (3852230) 2 Plug 60 3853564 1 Connector 3852158 1 Cable tie, master / slave connector 7797019- 37- 54142884

DESCRIPTION

53141

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES Not shown

Upd:7/31/2022

Engine Harness and Bracket

37

7.4GIPNCMCE, 7.4GSIXNCM REF PART NO. QTY DESCRIPTION 61 (3852237) 1 Retainer, amphenol., master / slave 62 (3850455) 1 Bracket, circuit breaker & engine cable 63 3853786 1 Hose clamp, engine cable end 64 (3852064) 8 Nut, circuit breaker 65 (3852208) 3 Screw, Retainer 66 3853620 2 Hexagon screw, circuit breaker to bracket 67 3852118 1 Nut, relay to isolator 68 3854164 1 Automatic fuse, 50A 3854138 1 Relay, starter motor 69 3854162 1 Automatic fuse, 12.5A, electronic engine control 3854186 1 Automatic fuse, 60A, engine 70 (3852001) 8 Tab washer, circuit breaker 71 (3852825) 1 Retainer, engine cable 72 3850234 1 Rubber cushion, relay mounting 3854117 1 Cable, starter solenoid to fuel pump (3855162) 1 Connector, shift connectors

7797019- 37- 54142884

53141

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Engine cable end Tilt & trim Tilt & trim

Not shown Not shown

Upd:7/31/2022

Steering

64 7.4GSIXNCM

20 1

44 2

4 5

3

10

34

33

8

19

40

9 13

35

38

14

15

11 17

15

39

36

16

37

21

38

40 15 22

42

7

6 12

41

18

23

43

25

42

24 27 28

26 29

31

32

30 3

Upd:7/31/2022

52669

7797019 -64 -54142963

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Steering

64

7.4GSIXNCM REF PART NO. QTY DESCRIPTION 1 872137 1 Tank 2 961665 1 Hose clamp 3 872973 1 Return hose, reservoir to cooler 4 961666 2 Hose clamp 5 3851506 1 Suction hose, reservoir, short 6 873350 1 Tube, reservoir 7 872168 1 T-nipple, multiple engines 8 961665 1 Hose clamp 9 3851507 1 Suction hose, reservoir to pump 10 3853368 1 V-belt, power steering pump 11 3853389 1 Flange screw, tension brace, to engine 12 (3851123) 1 Tensioner 13 1336961 1 Screw, tension brace 14 971099 1 Flange lock nut, pivot screw, power steering pump 15 941909 4 Spring washer 16 1346183 1 Screw, adjustment, steering pump 17 (856153) 1 Bracket, pump to engine, rear 18 955295 2 Hexagon screw, rear bracket to P/S pump 19 (3851121) 1 Bracket, pump to engine 20 1696361 1 Filler cap, reservoir 21 (3853558) 2 Screw, bracket, P/S pump to engine 22 946473 1 Flange screw, pivot, power steering pump 23 856152 1 Bracket, pump to engine, front 24 955295 3 Hexagon screw, front bracket to P/S pump 25 1359649 1 Power steering pump 26 (1378643) 1 Pulley, pump assy, power steering 27 941907 1 Spring washer 28 955782 1 Hexagon nut, adjustment screw 29 872159 1 Pressure hose, pressure 30 961664 1 Hose clamp 31 3852490 1 Attaching clamp, hoses to front mount 32 (3852837) 1 Clamp, power steering hoses to head 33 (3852126) 1 Screw, clamp, oil cooler 34 3853266 1 Flange screw, oil cooler mounting 35 (3852218) 1 Clamp, oil cooler and bracket assy 36 3853236 1 Spacer, oil cooler, power steering 37 (3852079) 1 Nut, clamp, oil cooler 38 (3852196) 3 Hose clamp, hose to oil cooler 39 3851921 1 Oil cooler 40 3852602 1 Hose clamp, oil cooler water hose 41 3854849 1 Hose, vapor separator to oil cooler 42 872160 2 Return hose, oil cooler 43 3854760 1 Hose, P/S cooler to engine cooler 44 349619 1 Filter insert, reservoir

7797019- 64- 54142963

52669

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

Port, rear

Return

Upd:7/31/2022

Steering

64 7.4GIPNCMCE, 7.4GLPNCM

23 9 3 17

19 14 5 10

21

12

13

8

3 21

4

21

6

16

27

24 26

18

29

28

31

25 30

11

15 7

20

Upd:7/31/2022

1

2

52668

22

7797019 -64 -54160652

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Steering

64

7.4GIPNCMCE, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 (3853463) 1 Bracket, power steering 2 3850491 1 Steering pump 3 3852602 2 Hose clamp, hose, oil cooler, power steering 4 3854853 1 Hose, cooler to cooler 5 3853368 1 V-belt, power steering pump 6 3854168 1 Hose assembly, cylinder to oil cooler 3854056 1 Hose 7 3852497 1 O-ring, pressure hose to steering pump 8 (3853632) 1 Hose, oil cooler to steering pump, return (3850644) 1 Hose (3853239) 1 Hose 9 (3853240) 1 Hose, vapor separator to oil cooler 10 (3853804) 1 Pulley, P/S pump 11 3853967 1 Hose assembly, steering pump to pressure valve 12 (3852079) 1 Nut, clamp, oil cooler 13 3853236 1 Spacer, oil cooler, power steering 14 (3852126) 1 Screw, clamp, oil cooler 15 3852612 1 Stud, P/S bracket to engine 16 3852507 1 Stud, bracket to water pump 17 3852840 1 Oil cooler 18 872103 2 Pivot pin, power steering pump 19 (3852218) 1 Clamp, oil cooler and bracket assy 20 3853405 3 Screw, steering pump bracket 21 (3852196) 2 Hose clamp, Hose 22 3852490 1 Attaching clamp, hoses to front mount 23 3853266 1 Flange screw, cooler to adapter 24 3853403 1 Nut retainer, stud, power steering pump bracket 25 3853404 1 Nut, P/S pump bracket to engine block 26 3853266 1 Flange screw, pump bracket to cylinder head 27 (3853315) 1 Fitting, P/S hoses 28 (3852837) 1 Clamp, P/S hoses to head 29 (3852116) 1 Washer, bracket to steering pump, front 30 (3852116) 1 Washer, stud, P/S bracket to engine 31 (3852116) 1 Washer, spacer, P/S pump bracket to cyl head

7797019- 64- 54160652

52668

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

GL Gi GL SX GL DP

Port

Port

Port, rear

Rear

Upd:7/31/2022

Steering

64 7.4GIPNCMCE, 7.4GLPNCM

23 9 3 17

19 14 5 10

21

12

13

8

3 21

4

21

6

16

27

24 26

18

29

28

31

25 30

11

15 7

20

Upd:7/31/2022

1

2

52668

22

7797019 -64 -54160545

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Steering

64

7.4GIPNCMCE, 7.4GLPNCM REF PART NO. QTY DESCRIPTION 1 (3853463) 1 Bracket, power steering 2 3850491 1 Steering pump 3 3852602 2 Hose clamp, hose, oil cooler, power steering 4 3854853 1 Hose, cooler to cooler 5 3853368 1 V-belt, power steering pump 6 3854168 1 Hose assembly, cylinder to oil cooler 3854056 1 Hose 7 3852497 1 O-ring, pressure hose to steering pump 8 (3853632) 1 Hose, oil cooler to steering pump, return (3850644) 1 Hose (3853239) 1 Hose 9 (3853240) 1 Hose, vapor separator to oil cooler 10 (3853804) 1 Pulley, P/S pump 11 3853967 1 Hose assembly, steering pump to pressure valve 12 (3852079) 1 Nut, clamp, oil cooler 13 3853236 1 Spacer, oil cooler, power steering 14 (3852126) 1 Screw, clamp, oil cooler 15 3852612 1 Stud, P/S bracket to engine 16 3852507 1 Stud, bracket to water pump 17 3851921 1 Oil cooler 18 872103 2 Pivot pin, power steering pump 19 (3852218) 1 Clamp, oil cooler and bracket assy 20 3853405 3 Screw, steering pump bracket 21 (3852196) 2 Hose clamp, Hose 22 3852490 1 Attaching clamp, hoses to front mount 23 3853266 1 Flange screw, cooler to adapter 24 3853403 1 Nut retainer, stud, power steering pump bracket 25 3853404 1 Nut, P/S pump bracket to engine block 26 3853266 1 Flange screw, pump bracket to cylinder head 27 (3853315) 1 Fitting, P/S hoses 28 (3852837) 1 Clamp, P/S hoses to head 29 (3852116) 1 Washer, bracket to steering pump, front 30 (3852116) 1 Washer, stud, P/S bracket to engine 31 (3852116) 1 Washer, spacer, P/S pump bracket to cyl head

7797019- 64- 54160545

52668

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES

GL Gi GL SX GL DP

Port

Port

Port, rear

Rear

Upd:7/31/2022

General, Engine with Mounting and Equipment

DESCRIPTION

SEE SEC. NOTES 54161851 7.4GIIHUBCE, 7.4GIPNCMCE 54161852 7.4GLIHUB, 7.4GLPNCM 54161853 7.4GSIXNCM

Maintenance Parts, 7.4Gi Maintenance Parts, 7.4GL Maintenance Parts, 7.4L & 8.2L

7797019

20

- 20- 20

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Engine

21

DESCRIPTION Crankcase and Oil Pan Crankcase and Oil Pan Cylinder Head Cylinder Head Flywheel Housing and Mounts Flywheel Housing and Mounts Inboard Mounting Components

SEE SEC. 54160642 54160644 54160640 54160639 54160516 54160659 54142839

7797019

- 21- 21

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM 7.4GSIXNCM 7.4GSIXNCM 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM 7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM 7.4GIIHUBCE, 7.4GLIHUB

Upd:7/31/2022

Lubricating and Oil System

DESCRIPTION Lubricating System

7797019

22 SEE SEC. NOTES 54142887 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

- 22- 22

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Fuel System

23

DESCRIPTION Carburetor Carburetor Fuel Pump and Intake Manifold Fuel System and Lower Intake Manifold Fuel System and Lower Intake Manifold

7797019

SEE SEC. 54160649 54142893 54160657 54142886 54160538

- 23- 23

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES 7.4GLIHUB, 7.4GLPNCM 7.4GLPNCM 7.4GLIHUB, 7.4GLPNCM 7.4GIIHUBCE, 7.4GIPNCMCE 7.4GSIXNCM

Upd:7/31/2022

Inlet and Exhaust System

DESCRIPTION Exhaust and Cooling Exhaust, 3'' Risers Intake Manifold, Upper Intake Manifold, Upper

7797019

25 SEE SEC. 54160641 54142854 54160650 54160651

NOTES 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM 7.4GIIHUBCE, 7.4GIPNCMCE 7.4GSIXNCM

- 25- 25

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Cooling System

DESCRIPTION Freshwater Cooling Hot Water Outlet Seawater Pump Parts Seawater Pump Parts Seawater Pump, New Service Kits

7797019

26 SEE SEC. 54142923 54142905 54160635 54160597 54162974

NOTES 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM 7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM 7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM 7.4GIIHUBCE, 7.4GLIHUB 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

- 26- 26

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Ignition and Control Systems

28

DESCRIPTION

SEE SEC. NOTES 54160638 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM 54160637 7.4GLIHUB 54142896 7.4GLPNCM

Ignition Ignition Ignition, Eem

7797019

- 28- 28

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

General, Electrical System

30

DESCRIPTION

SEE SEC. 54142837 54142840 54160648 54160660 54142953

Alternator Alternator Engine Harness and Bracket Engine Harness and Bracket Starter

7797019

- 30- 30

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

NOTES 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM 7.4GLIHUB, 7.4GLPNCM 7.4GLIHUB, 7.4GLPNCM 7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GSIXNCM 7.4GIPNCMCE, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Starting System

33 DESCRIPTION

SEE SEC. NOTES 54160661 7.4GIIHUBCE, 7.4GLIHUB

Starter

7797019

- 33- 33

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Cables and Fuses

37 DESCRIPTION

SEE SEC. NOTES 54142884 7.4GIPNCMCE, 7.4GSIXNCM

Engine Harness and Bracket

7797019

- 37- 37

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

Steering

64 DESCRIPTION

SEE SEC. NOTES 54142963 7.4GSIXNCM 54160652 7.4GIPNCMCE, 7.4GLPNCM 54160545 7.4GIPNCMCE, 7.4GLPNCM

Steering Steering Steering

7797019

- 64- 64

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

Upd:7/31/2022

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM

REF 20 21 22 23 25 26 28 30 33 37 64

DESCRIPTION

SEE SEC. 20 21 22 23 25 26 28 30 33 37 64

- - TOC

Upd:7/31/2022

General, Engine with Mounting and Equipment Engine Lubricating and Oil System Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems General, Electrical System Starting System Cables and Fuses Steering

7797019

7.4GIIHUBCE, 7.4GIPNCMCE, 7.4GLIHUB, 7.4GLPNCM, 7.4GSIXNCM