Steering and Body This section has been organized into sub-sections for servicing steering and body components; however, some components may vary from model to model. The technician should use discretion and sound judgment when removing and installing components. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. SPECIAL TOOLS
A special tool must be available to the technician when servicing the steering and body systems.
FS182A
5. Remove the springs securing the expansion chamber; then remove the expansion chamber from the engine compartment. Account for the rubber exhaust bumper.
NOTE: When indicated for use, each special tool will be identified by its specific name, as shown in the chart below, and capitalized. Description
p/n
Shock Spring Removal Tool
0644-057
Handlebar Stand
5639-152
Steering Post Stand
5639-946
NOTE: Special tools are available from the Arctic Cat Service Parts Department.
Steering Post 2000
FS203A
6. Remove and discard the lock nut securing the steering tie rod to the steering post.
REMOVING
1. Remove the hood; then remove the two Torx-head screws securing the console to the headlight support bracket.
ZJ156A
7. Remove and discard the lock nut and washer securing the steering post to the chassis; then carefully guide the steering post out of the chassis. 0743-777
2. Lift the rearward end of the console and disconnect the main/hood harness connector; then remove the console. 3. Remove the four cap screws, lock nuts, and adjuster block caps securing the handlebar/riser assembly to the steering post; then lay the handlebar/riser assembly aside. Account for the lower adjuster block. 4. Remove the four cap screws securing the upper bearing bracket to the upper support plate. 202
