Engine This section has been organized into sub-sections which show a progression for the complete servicing of the Wildcat XX engine. To service bottom-side components, the engine must be removed from the frame. To service top-side or left-side components, the engine does not have to be removed from the frame. NOTE: Textron Off Road recommends the use of new gaskets, lock nuts, and seals and lubricating all internal components when servicing the engine. NOTE: A new ROV and an overhauled ROV engine require a “break-in” period. The first 10 hours (or 200 miles) are most critical to the life of this ROV. Proper operation during this break-in period will help ensure maximum life and performance from the ROV. Instruct the customer to follow the proper break-in procedure as described in the Operator’s Manual.
VOR-502
3. Remove the skid plate. Remove the screws (A) and nuts securing the rear hoop frame to the main frame. Remove the hoop frame assembly
SPECIAL TOOLS
A number of special tools must be available to the technician when performing service procedures in this section. Refer to the current Special Tools Catalog for the appropriate tool description. NOTE: When indicated for use, each special tool will be identified by its specific name, as shown in the chart below, and capitalized. Description
p/n
Magneto Rotor Remover Set
0444-254
Piston Pin Puller
0644-328
Spanner Wrench
0444-240
Surface Plate
0644-016
V Blocks
0644-535
Drive and Driven Clutch Center to Center Tool
0544-027
Clutch Puller
0744-080
VOR-501
4. Remove the springs securing the muffler to the manifold.
NOTE: Special tools are available from the Textron Off Road Service Department.
Removing Engine XX242
1. Remove the seats, shift knob, handle, rear access console, and the center console. 2. Remove the rear cargo tray. Remove the three screws securing the rear of the cargo tray heat shield to the rear fascia heat shield.
30
5. Remove the three cap screws and nuts securing the muffler to the rear transaxle mount; then slide the muffler to the right and out from the vehicle.
