Periodic Maintenance/Tune-Up
NOTE: Do not attempt to remove the inner foam from the wire mesh. It is part of the filter frame.
Tighten all nuts, bolts, and cap screws. Care must be taken that all calibrated nuts, bolts, and cap screws are tightened to specifications. It is advisable to lubricate certain components periodically to ensure free movement. Apply light oil to the components using the following list as reference. A. Accelerator Pedal Pivot/Cable Ends B. Brake Pedal Pivot
WC024A
C. Shift Cable SPECIAL TOOLS
A number of special tools must be available to the technician when performing service procedures in this section. Refer to the current Special Tools Catalog for the appropriate tool description. NOTE: When indicated for use, each special tool
will be identified by its specific name, as shown in the chart below, and capitalized. Description
p/n
Compression Tester Kit
0444-213
Oil Filter Wrench
0644-389
Valve Clearance Adjuster
0444-255
NOTE: Special tools are available from the Arctic Cat Service Department.
Air Filter CLEANING AND INSPECTING FILTER
3. Place each inner and outer element in a pan larger than the elements and spray both sides generously with cleaning solvent. Let sit approximately three minutes. NOTE: Foam Filter Cleaner and Foam Filter Oil are available from Arctic Cat.
4. In a pan larger than each element and with a mild detergent (dish soap) and water, wash all the dirt and oil off by squeezing or matting each element not twisting it (wringing out or twisting the filter can cause damage.) 5. Rinse off any remaining soap. 6. Remove any excess water from the elements by matting with a towel. 7. Allow the elements to dry completely. 8. Spray oil generously onto each air filter and work the oil into the elements. 9. Squeeze each element to remove excess oil. 10. Attach the foam filter to the inner filter screen.
CAUTION Failure to inspect the air filter frequently if the vehicle is used in dusty, wet, or muddy conditions can damage the engine.
1. Unsnap the five fasteners securing the air cleaner housing cover and remove the cover.
WC140
CAUTION A torn air filter can cause damage to the vehicle engine. Dirt and dust may get inside the engine if the element is torn. Carefully examine the element for tears before and after cleaning it. Replace the element with a new one if it is torn. WC023A
2. Remove the air filter from the housing; then remove the foam filter medium.
11. Clean any dirt or debris from inside the air cleaner. Be sure no dirt enters the throttle body. 7
