SPECIAL TOOLS
Periodic Maintenance/ Tune-Up
A number of special tools must be available to the technician when performing service procedures in this section. Refer to the current Special Tools Catalog for the appropriate tool description. Description
This section has been organized into sub-sections showing common maintenance procedures.
p/n
Compression Tester Kit
0444-213
Oil Filter Wrench
0644-389
Timing Light
0644-296
NOTE: Special tools are available from the Arctic Cat Service Department.
Periodic Maintenance Chart A = Adjust I = Inspect C = Clean L = Lubricate R = Replace T = Tighten Item Battery Fuses Air Filter Valve/Tappet Clearance Engine Compression Spark Plugs Muffler/Spark Arrester Gas Hoses Throttle Cable Ends/Accelerator Pedal Pivot Engine Oil/Filter Front Differential Lubricant Transaxle Lubricant Tires/Air Pressure Steering Components V-Belt Suspension (Ball joint boots, drive axle boots front and rear, tie rods, differential and rear drive bellows) Nuts/Bolts/Cap Screws Ignition Timing Headlight/Taillight-Brakelight Switches Shift Lever Gauge/Indicators Frame/Welds Electrical Connections Complete Brake System Brake Pads Brake Fluid Brake Hoses Coolant/Cooling System Wheel Lug Nuts
Initial Service After Every 3 Every 6 Break-In (First Daily Monthly Months (300 Months (500 Annually (100 Miles) (1500 Miles) Month or 100 Miles) Miles) Miles) I
As Needed
I
C R R A
I I*
I I
I I
I
I
I
R (4000 Mi or 18 Mo) R R (2 Yrs) A-R A/R R R (2000Mi) R R R R
C I I R R R
I I
I I I I
I I
C-L R*/R**/R*** I I
I l
I
T
T
A I
I I
I I
I I
I
I I I I I T
I
R R A-L R
I I
l l I* I I
I
C R R (2 Yrs) R (4 Yrs) R (2 Yrs)
T
* Service/Inspect more frequently when operating in adverse conditions. ** When using an API certified SM 0W-40 oil. *** When using Arctic Cat ACX All Weather synthetic oil, oil change and strainer inspection interval can be increased to every 1,000 miles or every year.
6