2015 Arctic Cat WILDCAT ATV Service Manual

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General Information NOTE: Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. NOTE: Never reuse a lock nut. Once a lock nut has been removed, it must be replaced with a new lock nut.

General Specifications CHASSIS 649.5 kg (1432 lb) - Wildcat 658.6 kg (1452 lb) - X 681.3 kg (1502 lb) - X Limited 738.9 kg (1629 lb) - Wildcat 4X ROPS Tested Curb Weight 981 kg (2162 lb) - Wildcat/X 1265 kg (2789 lb) - 4X Length (overall) 304.8 cm (120 in.) - Wildcat 314.9 cm (124 in.) - X 378.5 cm (149 in.) - 4X Height (overall) 167.0 cm (65.8 in.) Width (overall) 162.6 cm (64 in.) Tire Size (Wildcat/4X) 26 x 9R14 (Front) 26 x 11R14 (Rear) Tire Size (X) 27 x 9R14 (Front 27 x 11R14 (Rear) Tire Inflation Pressure 0.84 kg/cm² (12 psi) - Wildcat/X 1.12 kg/cm² (16 psi) - 4X/Limited MISCELLANY Spark Plug Type NGK CPR8E Spark Plug Gap 0.5-0.6 mm (0.019-0.024 in.) Gas Tank Capacity 33.3 L (8.8 U.S. gal.) Coolant Capacity 3.3 L (3.5 U.S. qt) Front Differential Capacity 200 ml (6.7 fl oz)* Rear Drive Capacity 175 ml (5.9 fl oz)* Engine Oil Capacity 2.8 L (3.0 U.S. qt) - Overhaul 2.3 L (2.4 U.S. qt) - Change Gasoline (recommended) 87 Octane Regular Unleaded - Wildcat 91 Octane Regular Unleaded - X/4X Engine Oil (recommended) Arctic Cat ACX All Weather Synthetic Front Differential/Rear Drive SAE Approved 80W-90 Lubricant Hypoid Belt Width 32 mm (1.25”) Brake Fluid DOT 4 Taillight/Brakelight High Intensity LED Headlight High Intensity LED Curb Weight (approx)

* Visible at plug threads.

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ELECTRICAL SYSTEM Spark Plug Cap 5000 ohms Ignition Coil Resistance (primary) Less than 1 ohm (secondary) 1.8M ohms Ignition Coil Primary Voltage Battery Voltage Stator Coil (crankshaft position sensor) 104-156 ohms Resistance (AC generator) Less than 1 ohm Crankshaft Position Sensor AC Voltage 2.0 or more AC Generator Output (no load) 75 AC volts @ 5000 RPM Ignition Timing 10° BTDC @ 1500 RPM VALVES AND GUIDES Valve Face Diameter (intake) 31.6 mm (exhaust) 27.9 mm Valve/Tappet Clearance (intake) 0.1016 mm (cold engine) (max) (exhaust) 0.1524 mm Valve Guide/Stem Clearance (max) 0.013 mm Valve Guide Inside Diameter 5.000-5.012 mm Valve Head Thickness (min) 2.3 mm Valve Seat Angle 45° +15’/+30’ Valve Spring Free Length (min) 38.7 mm Valve Spring Tension @ 31.5 mm 19.0 kg (42 lb) CAMSHAFT AND CYLINDER HEAD Cam Lobe Height (min) 34.18 mm Camshaft Journal Oil Clearance (max) 0.07 mm Camshaft Journal Holder(right & center) 21.94-22.04 mm Inside Diameter (left) 17.44-17.48 mm Camshaft Journal Outside(right & center) 21.96-21.98 mm Diameter (left) 17.48-17.53 mm Camshaft Runout (max) 0.05 mm Cylinder Head/Cover Distortion (max) 0.05 mm CYLINDER, PISTON, AND RINGS Piston Skirt/Cylinder Clearance 0.05 mm Cylinder Bore 91.992-92.008 mm Piston Diameter 15 mm from Skirt End 91.949-91.959 mm Piston Ring Free End Gap (min)(1st/2nd) 12.5 mm Bore x Stroke 92 x 71.6 mm Cylinder Trueness (max) 0.075 mm Piston Ring End Gap - Installed 0.38 mm Piston Ring to Groove Clearance (1st) 0.034 mm (max) (2nd) 0.033 mm Piston Ring Groove Width (1st/2nd) 1.202-1.204 mm (oil) 2.501-2.503 mm Piston Ring Thickness (1st/2nd) 1.170-1.195 mm Piston Pin Bore (max) 20.012 mm Piston Pin Outside Diameter (min) 19.995 mm CRANKSHAFT Connecting Rod (small end inside diame- 20.021 mm ter) (max) Connecting Rod (big end side-to-side) 0.95 mm Connecting Rod (small end deflection) 0.3 mm (max) Crankshaft (web-to-web) 98 mm Crankshaft Runout (max) 0.03 mm Oil Pump Gerotor Clearance (max) 0.15 mm

Specifications subject to change without notice.


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