Steering/Frame/Controls
4. Remove two reinstallable rivets, two fender bolts, and four cap screws; then lift the front fender panel off and set aside. Account for the shift lever spring.
The following steering components should be inspected periodically to ensure safe and proper operation. A. Handlebar grips not worn, broken, or loose. B. Handlebar not bent, cracked, and has equal and complete full-left and full-right capability. C. Steering post bearing assembly/bearing housing not broken, worn, or binding. D. Ball joints not worn, cracked, or damaged. E. Tie rods not bent or cracked.
KC469A
F. Knuckles not worn, cracked, or damaged. G. Cotter pins not damaged or missing.
Front Body Panel/Fender REMOVING 1. Remove the seat; then remove four reinstallable rivets and the side panels. KC467A
KC450A
2. Remove two cap screws and two reinstallable rivets; then remove the gas tank cap and remove the gas tank cover. Reinstall the gas tank cap.
KC470A
CLEANING AND INSPECTING 1. Clean all fender components with warm soap and water. 2. Inspect fenders for cracks or other damage. 3. Inspect for any missing decals. INSTALLING 1. Making sure the shift spring is in place and the shift lever is properly positioned, place the front body fender panel onto the ATV. 2. Loosely install the four cap screws and two finder bolts; then install and lock the two reinstallable rivets.
KC453A
3. Remove the shift lever knob.
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