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8.3 Installing
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG.
– Remove remaining material. – Remove remaining adhesive completely and grind bonded surface back to bare metal.
Note
Only welding units authorised by Volkswagen AG may be used ⇒ page 178 .
8.3.1 Preparing new part
New part ♦ Rear roof cross member (Variant) ♦ 2K body adhesive -D 180 KD3 A2Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
Protected by copyright . Copying for pivate or ommerci al pur o s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. – Drill holes for SG plug weld seam (8 mm ∅). p 8.3.2 Welding in Note c New part must be welded in within 90 minutes or adhesion of adhesive will be impaired. Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Apply 2K body adhesive -D 180 KD3 A2- to areas bonded in the factory.
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. – Adapt new part with vehicle standing on its wheels or align‐ment bracket set and fix in position. – Check fit to roof and tailgate.
Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Weld rear roof cross member to left and right D-pillars -1- from inside, SG continuous weld seam. – Weld in remaining joint, SG plug weld seam, MIG solder seam and RP spot weld seam. – Install roof ⇒ page 129 . – Install roof with panorama sliding sunroof ⇒ page 129 .
