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14.3 Installing
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Remove remaining material. – Remove remaining adhesive completely and grind bonded surface back to bare metal.
Note
Only welding units authorised by Volkswagen AG may be used ⇒ page 361 .
Protected by copyright . Co ying for pivate or com erci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. 14.3.1 Preparing new part New part ♦ Outer wheel housing liner -1♦ Reinforcing plate -2♦ Lock reinforcement ♦ 2K body adhesive -D 180 KD3 A2– Grind bonding surfaces back to bare metal. m 14.3.2 Welding in Note p New part must be welded in within 90 minutes or adhesion of ad‐hesive will be impaired.
Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Apply 2K body adhesive -D 180 KD3 A2- to areas bonded in the factory. – Adapt new part with vehicle standing on its wheels or align‐ment bracket set and fix in position. – Check fit with side panel.
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG.
Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Weld outer wheel housing liner to C-pillar reinforcement and inner wheel housing, RP spot weld seam and SG plug weld seam.
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Recreate original joint to side member rear reinforcement -1and to rear connecting plate -2-, RP spot weld seam.
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG.
Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Apply 2K body adhesive -D 180 KD3 A2- in areas shown be‐tween lock reinforcement and wheel housing liner. – Check fit with side panel. – Weld in lock reinforcing, RP spot weld seam. – Install side panel ⇒ page 345 .
