2 minute read
5.3 Installing
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Remove remaining material.
Note
Only welding units authorised by Volkswagen AG may be used ⇒ page 49 .
5.3.1 Preparing new part
New part ♦ Upper inner longitudinal member ♦ Upper outer longitudinal member ♦ 2K body adhesive -D 180 KD3 A2-
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG.
Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Drill 8 mm ∅ holes in upper outer longitudinal member for SG plug weld seam.
5.3.2 Welding in
Note
New part must be welded in within 90 minutes or adhesion of ad‐hesive will be impaired.
– Adapt new part with vehicle standing on its wheels or align‐ment bracket set and fix in position. – Check fit with bolt-on parts.
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Weld in upper inner longitudinal member -1-, RP spot weld seam and SG staggered continuous weld seam. – Apply 2K body adhesive -D 180 KD3 A2- to areas bonded in the factory.
Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. – Adapt upper outer longitudinal member to fit with upper inner longitudinal member and check fit with adjacent parts.
Passat 2011 ➤ , Passat Variant 2011 ➤ Body Repairs - Edition 04.2011
– Weld in upper outer longitudinal member, SG plug weld seam and RP spot weld seam.
