2008 Fuso FK FM BODY BUILDERS DRAWINGS & SUPPORTING DATA - PDF DOWNLOAD

BODY BUILDER’S DRAWINGS AND SUPPORTING DATA

LIT. No. HMT07M006-A SEP. 2007

INTRODUCTION This book has been designed to provide information for body and equipment manufacturers who mount their products on FK, FM chassis.

We believe that all the detailed information which is essential for that purpose is contained in this book, but if you require any additional data or information, please contact :

MITSUBISHI FUSO TRUCK OF AMERICA, INC. 2015 Center Square Road, Logan Township, NJ 08085 (Phone : (856) 467-4500)

The specifications and descriptions contained in this book are based on the latest product information at the time of publication, but since the design of Mitsubishi-Fuso truck is continuously being improved, we must reserve the right to discontinue or change at any time without prior notice.

COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS The federal government has established Federal Motor Vehicle Safety Standards (FMVSS) for various categories of motor vehicles and motor Vehicle equipment under the provisions of the National Traffic and Motor Vehicle Safety Act of 1966.

The Act imposes important legal

responsibilities on manufacturers, dealers, body builders and others engaged in the marketing of motor vehicles and motor vehicles equipment.

Vehicles manufactured by Mitsubishi FUSO Truck & Bus Corporation (MFTBC) for the subsequent installation of commercical bodies are classified as incomplete vehicles. These vehicles fully comply with certain applicable Motor Vehicles Safety Standards, and partially (or do not) comply with others.

They cannot be certified fully because certain components which are required for certification are not furnished. Under present federal regulations, vehicles completed from these units are required to meet all applicable standards in effect on the date of manufacture of the incomplete vehicles, the date of final completion, or date between those two dates, as determined by their final configuration.

MFTBC incomplete vehicles carry in the center console box a document, as shown on the next page, that provides the vehicle types (truck) into which they may appropriately be completed, and the degree to which the incomplete vehicles comply with each of the standards in effect on the date of its manufacture. The completing manufacturer must certify compliance with all applicable standards, but may rely on MFTBC certification for those standards so indicated in the instructions for completing the vehicle document, provided that the instructions for completing the vehicle are followed. Questions may be directed to the Engineering or Service Department of MFTBC. Alterations, modifications or additions to the vehicle which affect compliance with FMVSS are not covered by MFTBC certification and are the responsibility of the completing manufacturer. Likewise the completing manufacturer must assume responsibility for compliance with changes in federal requirements that occur after the manufacture of the incomplete vehicle by MFTBC, if he elects to certify compliance as of a later date.

INCOMPLETE VEHICLE DOCUMENT

DO NOT REMOVE THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE.

List of FMVSS and CMVSS applicable to MFTBC trucks with GVWR of more than 10,000 lbs. manufactured after April 1 1995 is shown below.

FMVSS/ CMVSS NO.

Title

101

Controls and Displays

102

Transmission Shift Lever Sequence, Starter lnterlock and Transmission Braking Effect

103

Windshield Defrosting and Defogging Systems

104

Windshield Wiping and Washing Systems

106

Brake Hoses

108

Lamps, Reflective Devices and Associated Equipment

111

Rearview Mirrors

115

Vehicle ldentification Number (CMVSS ONLY)

116

Motor Vehicle Brake Fluids

119

New Pneumatic Tires for Vehicles other than Passenger Cars

120

Tire Selection and Rims for Motor Vehicles other than Passenger Cars

121

Air Brake Systems

124

Accelerator Control Systems

205

Glazing Materials

206

Door Locks and Door Retention Components

207

Seating Systems

208

Occupant Crash Protection

209

Seat Belt Assemblies

210

Seat Belt Assembly Anchorages

302

Flammability of lnterior Materials

1100

Vehicle Emissions (CMVSS only)

1106

Noise Emissions (CMVSS only)

In addition to the lncomplete Vehicle Document, a Safety comformance Label as shown to the right is affixed to all the vehicles when shipped from the factory. This label contains all the FMVSS numbers applicable not only to chassis-cabs but also to completed vehicles if they are completed in accordance with the lncomplete Vehicle Document.

This label is affixed to the door latch post of the left-hand side door.

DO NOT COVER OVER WITH ANY OTHER LABEL.

NOISE REGULATIONS The U.S. Environmental Protection Agency (EPA) has established noise emission standards applicable to medium and heavy trucks in excess of 10,000 lbs. GVWR manufactured after January 1, 1998 (40 CFR § 205.52), requiring that they must conform to an 80 dB (A) maximum noise level when tested persuant to EPA’ s test procedures.

MFTBC trucks are built in conformance with EPA Noise Emission Standards. Modified or altered vehicles may increase in noise emissions; compliance with applicable noise standards are the responsibility of the subsequent stage manufacturer.

A sample of Noise Emission Conformity Label is shown below. This label is affixed to alI the vehicles when shipped from the factory.

DO NOT COVER OVER WITH ANY OTHER LABEL.

This label is affixed to the left-hand side door header trim.

PART I

GENERAL PRINCIPLES OF BODY AND EQUIPMENT MOUNTING

TABLE OF CONTENTS 1. CLEARANCE BETWEEN A MOUNTED BODY AND CHASSIS COMPONENTS ................................... I-1-1 1.1

Around Transmission ....................................................................................................................... I-1-1

1.2

Clutch-Transmission Assembly ........................................................................................................ I-1-1

1.3

Above Transmission ......................................................................................................................... I-1-1

1.4

Front and Center Propeller Shafts .................................................................................................... I-1-1

1.5

Rear Propeller Shaft ......................................................................................................................... I-1-2

1.6

Front Axle, Rear Axle, and Steering Linkage ................................................................................... I-1-2

1.7

Brake Hoses ..................................................................................................................................... I-1-2

1.8

Other Hoses ..................................................................................................................................... I-1-2

1.9

Exhaust System ................................................................................................................................ I-1-3

1.10 Rear Spring ...................................................................................................................................... I-1-3 1.11 Cab Back Face ................................................................................................................................. I-1-4 1.12 Around Engine .................................................................................................................................. I-1-4 2. MOUNTING OF A BODY FOR EASY INSPECTION, REMOVAL AND INSTALLATION CHASSIS COMPONENTS ..................................................................................... I-2-1 2.1

Battery .............................................................................................................................................. I-2-1

2.2

Fuel Tank .......................................................................................................................................... I-2-1

2.3

Air Servo Assistance, Clutch Power Cylinder, and Clutch Booster .................................................. I-2-2

2.4

Brake Fluid Reservoir ....................................................................................................................... I-2-2

2.5

Fusible-link Cover ............................................................................................................................. I-2-2

3. CAUTIONS IN MODIFYING CHASSIS FRAMES ..................................................................................... I-3-1 3.1

Drilling Frames ................................................................................................................................. I-3-1

3.2

Drilling Side Rails ............................................................................................................................. I-3-1

3.3

Drilling Crossmembers ..................................................................................................................... I-3-3

3.4

Welding to Frames ........................................................................................................................... I-3-4

3.5

Welding to High Tensile Steel Frames ............................................................................................. I-3-5

3.6

Extension of Rear Overhang ............................................................................................................ I-3-5 (1)

Added Material as Extention Member ....................................................................................... I-3-5

(2)

Reinforcement Material ............................................................................................................. I-3-6

(3)

Extension of Rear Overhang ..................................................................................................... I-3-6

(4)

Note ........................................................................................................................................... I-3-8

3.7

Shortening or extending of Frame within Wheelbase ...................................................................... I-3-8

3.8

Mounting Equipment on Web of Side Rails ...................................................................................... I-3-8

3.9

Other ................................................................................................................................................. I-3-9

4. CAUTIONS IN MOUTING A REAR BODY ................................................................................................ I-4-1 4.1

Connection of Rear Body with Chassis Frame ................................................................................ I-4-1

4.2

Attaching with U-bolt ........................................................................................................................ I-4-4

4.3

Others ............................................................................................................................................... I-4-6 (1)

Center Pillar ............................................................................................................................... I-4-6

(2)

Lateral linclination ...................................................................................................................... I-4-7

(3)

Mounted Body around Battery Box ............................................................................................ I-4-7

(4)

Installing Covers for Water Protection ....................................................................................... I-4-8

5. INSTALLING REAR FENDER AND MUD GUARD ................................................................................... I-5-1 5.1

Installing Rear Fender ...................................................................................................................... I-5-1

5.2

Rear Fender Mud Flaps ................................................................................................................... I-5-1

6. ELECTRICAL WIRING .............................................................................................................................. I-6-1 6.1

Additional Wirings in General ........................................................................................................... I-6-1

6.2

Power Source for Electrical Equipment of the Body ........................................................................ I-6-3

7. REAR COMBINATION AND LICENSE PLATE LAMPS ........................................................................... I-7-1 7.1

Rear Combination Lamps ................................................................................................................. I-7-1

7.2

License Plate Lamp .......................................................................................................................... I-7-1

8. BRAKE TUBES .......................................................................................................................................... I-8-1 8.1

Chassis Tubing Form and Dimension Specifications ....................................................................... I-8-1

8.2

Processing Additional Tubing ........................................................................................................... I-8-2

8.3

Air Tubing to Rear Body Components ............................................................................................. I-8-5

8.4

Piping Additional Tubing ................................................................................................................... I-8-5

8.5

Brake Air Line Nylon Tubing ............................................................................................................. I-8-7

8.6

Brake Air Lines Section .................................................................................................................... I-8-7

9. EXHAUST SYSTEM .................................................................................................................................. I-9-1 9.1

Modifying Exhaust System ............................................................................................................... I-9-1

9.2

Clearance between Exhaust System and Other Components ......................................................... I-9-1

10. FUEL SYSTEM .......................................................................................................................................... I-10-1

11. PAINTING .................................................................................................................................................. I-11-1 11.1 Parts not to be Painted ..................................................................................................................... I-11-1 11.2 Paint Spot Remover ......................................................................................................................... I-11-1 11.3 Caution on Drying after Painting ...................................................................................................... I-11-2 11.4 Main External Rubber and Plastic Parts .......................................................................................... I-11-2

FK.FM I-1-1 Return to Table of Contents

FK.FM I-1-2 Return to Table of Contents

FK.FM I-1-3 Return to Table of Contents

FK.FM I-1-4 Return to Table of Contents

FK.FM I-2-1 Return to Table of Contents

FK.FM I-2-2 Return to Table of Contents

FK.FM I-3-1 Return to Table of Contents

FK.FM I-3-2 Return to Table of Contents

FK.FM I-3-3 Return to Table of Contents

FK.FM I-3-4 Return to Table of Contents

FK and FM models use high tensile steel plate of 540 MPa (78,300 psi) class as side rails. It is advisable to use low-hydrogen type electrode for high tensile steel plate (Refer to JIS Z3212) in portions requiring the same strength as the side rails.

FK.FM I-3-5 Return to Table of Contents

FK.FM I-3-6 Return to Table of Contents

FK.FM I-3-7 Return to Table of Contents

FK.FM I-3-8 Return to Table of Contents

FK.FM I-3-9 Return to Table of Contents

FK.FM I-3-10 Return to Table of Contents

FK.FM I-4-1 Return to Table of Contents

FK.FM I-4-2 Return to Table of Contents

FK.FM I-4-3 Return to Table of Contents

FK.FM I-4-4 Return to Table of Contents

FK.FM I-4-5 Return to Table of Contents

FK.FM I-4-6 Return to Table of Contents

FK.FM I-4-7 Return to Table of Contents

FK.FM I-4-8 Return to Table of Contents

FK.FM I-5-1 Return to Table of Contents

FK.FM I-5-2 Return to Table of Contents

FK.FM I-5-3 Return to Table of Contents

FK.FM I-6-1 Return to Table of Contents

FK.FM I-6-2 Return to Table of Contents

FK.FM I-6-3 Return to Table of Contents

center instrument panel. (Fig. 6.5): ’08 M/Y~

FK.FM I-6-4 Return to Table of Contents

D Harness

OPTIONAL CONNECTOR

RELAY, FLASHER & CORNERING

OPTIONAL CONNECTOR 4 5

3

6

OPTIONAL CONNECTOR

No. 1 2 3 4 5 6

Circuit BATT GROUND ACC BATT MAIN GROUND

Color R-W B W R-W R-G B

Fuse 10A 10A 10A 10A Fig. 6.5

6)

FK.FM I-6-5 Return to Table of Contents

7. REAR COMBINATION AND LICENSE PLATE LAMPS

FK.FM I-7-1 Return to Table of Contents

FK.FM I-8-1 Return to Table of Contents

FK.FM I-8-2 Return to Table of Contents

FK.FM I-8-3 Return to Table of Contents

FK.FM I-8-4 Return to Table of Contents

FK.FM I-8-5 Return to Table of Contents

Return to Table of Contents

FK.FM I-8-6

856-467-4500.

FK.FM I-8-7 Return to Table of Contents

Location

Procedure

9.1 Modifying Exhaust System

Do not make any adjustments or modifications to the exhaust system at all costs.

Making any adjustments or modifications to the exhaust system may cause malfunctions to the OBD/EMD system.

9.2 Clearance Between Exhaust System and Other Components

Mount the rear body so that it conforms with the following requirements to ensure fire prevention and vehicle safety.

(1) Maintain the clearances shown below when mounting the rear body. Install heat insulators if it is impossible to maintain these clearances.

Components Air pipe Air tank Battery Brake booster Brake tube Cable Electric harness Fuel tank Fuel tube Mud guard Oil pan Oil pipe Propeller shaft, Differential Rear body floor Shock absorber Spring, Axle Sub frame, Crossmember Tire Vacuum tank Plastic materials Rubber materials

Minimum clearance mm (in.)

100 (3.94) 100 (3.94) 200 (7.87) 150 (5.91) 150 (5.91) 200 (7.87) 200 (7.87) 200 (7.87) 250 (9.84) 100 (3.94) 150 (5.91) 150 (5.91) 100 (3.94) 100 (3.94) 60 (2.36) 25 (1) 25 (1) 100 (3.94) 100 (3.94) 200 (7.87) 200 (7.87)

(2) The clearances between the muffler and or exhaust pipes and the rear body should correspond to the specifications described in Section 1 “CLEARANCE BETWEEN THE MOUNTED BODY AND CHASSIS COMPONENTS”.

FK.FM I-9-1 Return to Table of Contents

FK.FM I-10-1 Return to Table of Contents

FK.FM I-11-1 Return to Table of Contents

No. 1 2 3 4 5 6 7 8

Part name Front grip cover Front grip FUSO emblem Front grille Front corner panel Head lamp bezel Plug Step wall (with Reflex Reflector)

Material PP-GF20 PP-GF20 ABS AEPDS or ABS AEPDS or ABS AEPDS or ABS PA6 AEPDS or ABS FK: AEPDS or ABS FM: PA/PPE

9 Fender 10 11 12 13 14

Weather strip (front window) Weather strip (door window) Weather strip (side window) Weather strip (rear window) Door outer weather strip Identification lamp 15 Clealance lamp 16 Side turn signal lamp 17 Head lamp (FM) Plug 18 (FK) Side turn signal lamp 19 Arm & Blade, Cap 20 Air outlet garnish 21 Snorkle duct 22 Rubber boot Refer to Fig.11.1 (see page I-11-3)

Rubber Rubber Rubber Rubber Rubber EPDM, PMMA PC PP, PC AAS PC Rubber, PBT AAS PP Rubber

FK.FM I-11-2 Return to Table of Contents

Fig. 11.1

FK.FM I-11-3 Return to Table of Contents

BODY BUILDER’S DRAWINGS AND SUPPORTING DATA

LIT. No. HMT07M006-A SEP. 2007

INTRODUCTION This book has been designed to provide information for body and equipment manufacturers who mount their products on FK, FM chassis.

We believe that all the detailed information which is essential for that purpose is contained in this book, but if you require any additional data or information, please contact :

MITSUBISHI FUSO TRUCK OF AMERICA, INC. 2015 Center Square Road, Logan Township, NJ 08085 (Phone : (856) 467-4500)

The specifications and descriptions contained in this book are based on the latest product information at the time of publication, but since the design of Mitsubishi-Fuso truck is continuously being improved, we must reserve the right to discontinue or change at any time without prior notice.

COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS The federal government has established Federal Motor Vehicle Safety Standards (FMVSS) for various categories of motor vehicles and motor Vehicle equipment under the provisions of the National Traffic and Motor Vehicle Safety Act of 1966.

The Act imposes important legal

responsibilities on manufacturers, dealers, body builders and others engaged in the marketing of motor vehicles and motor vehicles equipment.

Vehicles manufactured by Mitsubishi FUSO Truck & Bus Corporation (MFTBC) for the subsequent installation of commercical bodies are classified as incomplete vehicles. These vehicles fully comply with certain applicable Motor Vehicles Safety Standards, and partially (or do not) comply with others.

They cannot be certified fully because certain components which are required for certification are not furnished. Under present federal regulations, vehicles completed from these units are required to meet all applicable standards in effect on the date of manufacture of the incomplete vehicles, the date of final completion, or date between those two dates, as determined by their final configuration.

MFTBC incomplete vehicles carry in the center console box a document, as shown on the next page, that provides the vehicle types (truck) into which they may appropriately be completed, and the degree to which the incomplete vehicles comply with each of the standards in effect on the date of its manufacture. The completing manufacturer must certify compliance with all applicable standards, but may rely on MFTBC certification for those standards so indicated in the instructions for completing the vehicle document, provided that the instructions for completing the vehicle are followed. Questions may be directed to the Engineering or Service Department of MFTBC. Alterations, modifications or additions to the vehicle which affect compliance with FMVSS are not covered by MFTBC certification and are the responsibility of the completing manufacturer. Likewise the completing manufacturer must assume responsibility for compliance with changes in federal requirements that occur after the manufacture of the incomplete vehicle by MFTBC, if he elects to certify compliance as of a later date.

INCOMPLETE VEHICLE DOCUMENT

DO NOT REMOVE THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE.

List of FMVSS and CMVSS applicable to MFTBC trucks with GVWR of more than 10,000 lbs. manufactured after April 1 1995 is shown below.

FMVSS/ CMVSS NO.

Title

101

Controls and Displays

102

Transmission Shift Lever Sequence, Starter lnterlock and Transmission Braking Effect

103

Windshield Defrosting and Defogging Systems

104

Windshield Wiping and Washing Systems

106

Brake Hoses

108

Lamps, Reflective Devices and Associated Equipment

111

Rearview Mirrors

115

Vehicle ldentification Number (CMVSS ONLY)

116

Motor Vehicle Brake Fluids

119

New Pneumatic Tires for Vehicles other than Passenger Cars

120

Tire Selection and Rims for Motor Vehicles other than Passenger Cars

121

Air Brake Systems

124

Accelerator Control Systems

205

Glazing Materials

206

Door Locks and Door Retention Components

207

Seating Systems

208

Occupant Crash Protection

209

Seat Belt Assemblies

210

Seat Belt Assembly Anchorages

302

Flammability of lnterior Materials

1100

Vehicle Emissions (CMVSS only)

1106

Noise Emissions (CMVSS only)

In addition to the lncomplete Vehicle Document, a Safety comformance Label as shown to the right is affixed to all the vehicles when shipped from the factory. This label contains all the FMVSS numbers applicable not only to chassis-cabs but also to completed vehicles if they are completed in accordance with the lncomplete Vehicle Document.

This label is affixed to the door latch post of the left-hand side door.

DO NOT COVER OVER WITH ANY OTHER LABEL.

NOISE REGULATIONS The U.S. Environmental Protection Agency (EPA) has established noise emission standards applicable to medium and heavy trucks in excess of 10,000 lbs. GVWR manufactured after January 1, 1998 (40 CFR § 205.52), requiring that they must conform to an 80 dB (A) maximum noise level when tested persuant to EPA’ s test procedures.

MFTBC trucks are built in conformance with EPA Noise Emission Standards. Modified or altered vehicles may increase in noise emissions; compliance with applicable noise standards are the responsibility of the subsequent stage manufacturer.

A sample of Noise Emission Conformity Label is shown below. This label is affixed to alI the vehicles when shipped from the factory.

DO NOT COVER OVER WITH ANY OTHER LABEL.

This label is affixed to the left-hand side door header trim.

PART II

DRAWINGS AND TECHNICAL DATA

TABLE OF CONTENTS 1. LINE-UP CHART ...................................................................................................................................... II-1-1

2. TYPICAL BODY LENGTHS ..................................................................................................................... II-2-1

3. CAB/CHASSIS DRAWING ....................................................................................................................... II-3-1 3.1

FK61FJ-H ........................................................................................................................................ II-3-1

3.2

FK61FK-H ........................................................................................................................................ II-3-2

3.3

FK61FM-H ....................................................................................................................................... II-3-3

3.4

FK62FF-G ........................................................................................................................................ II-3-4

3.5

FK62FJ-G ........................................................................................................................................ II-3-5

3.6

FK62FL-G ........................................................................................................................................ II-3-6

3.7

FK62FM-G ....................................................................................................................................... II-3-7

3.8

FK62FS-G ....................................................................................................................................... II-3-8

3.9

FK62FJ-H ........................................................................................................................................ II-3-9

3.10 FK62FL-H ........................................................................................................................................ II-3-10 3.11 FK62FM-H ....................................................................................................................................... II-3-11 3.12 FK62FS-H ........................................................................................................................................ II-3-12 3.13 FK65FM-G ....................................................................................................................................... II-3-13 3.14 FK65FS-G ....................................................................................................................................... II-3-14 3.15 FK65FM-H ....................................................................................................................................... II-3-15 3.16 FK65FS-H ........................................................................................................................................ II-3-16 3.17 FM65FJ-G ....................................................................................................................................... II-3-17 3.18 FM65FL-G ....................................................................................................................................... II-3-18 3.19 FM65FM-G ...................................................................................................................................... II-3-19 3.20 FM65FP-G ....................................................................................................................................... II-3-20 3.21 FM65FJ-H ........................................................................................................................................ II-3-21 3.22 FM65FL-H ....................................................................................................................................... II-3-22 3.23 FM65FM-H ...................................................................................................................................... II-3-23 3.24 FM65FP-H ....................................................................................................................................... II-3-24 4. CAB/CHASSIS FRONT AND REAR VIEW .............................................................................................. II-4-1 4.1

FK61F Series ................................................................................................................................... II-4-1

4.2

FK62F Series ................................................................................................................................... II-4-2

4.3

FK65F Series ................................................................................................................................... II-4-3

4.4

FM65F Series .................................................................................................................................. II-4-4

5. DETAILS OF CROSSMEMBERS ............................................................................................................. II-5-1 5.1

FK61F, FK62F & FK65F Series ...................................................................................................... II-5-1

5.2

FM65F Series .................................................................................................................................. II-5-3

6. FRAME SECTION MODULUS DIAGRAM ............................................................................................... II-6-1 6.1

FK61F Series ................................................................................................................................... II-6-1

6.2

FK62F Series ................................................................................................................................... II-6-4

6.3

FK65F Series ................................................................................................................................... II-6-9

6.4

FM65F Series .................................................................................................................................. II-6-11

7. FORMULAS OF FRAME HEIGHT ........................................................................................................... II-7-1

8. UPPER REBOUND LIMIT OF REAR AXLE ............................................................................................. II-8-1

9. FRONT AXLE ........................................................................................................................................... II-9-1

10. REAR AXLE .............................................................................................................................................. II-10-1

11. TIRE AND DISC WHEEL ......................................................................................................................... II-11-1

12. FRONT AND REAR SPRINGS ................................................................................................................ II-12-1

13. PROPELLER SHAFT ............................................................................................................................... II-13-1 13.1 FK61F Series ................................................................................................................................... II-13-1 13.2 FK62F & FK65F Series ................................................................................................................... II-13-2 13.3 FM65F Series .................................................................................................................................. II-13-3 14. EXHAUST SYSTEM ................................................................................................................................. II-14-1 14.1 FK6!FJ, FK, FL, FM, FS Series ..................................................................................................... II-14-1 14.2 FK62FF Series ................................................................................................................................ II-14-2 14.3 FM65F Series .................................................................................................................................. II-14-3 15. FUEL TANK .............................................................................................................................................. II-15-1

16. BATTERY BOX ......................................................................................................................................... II-16-1

17. AIR SERVO ASSISTANCE AND AIR TANK ............................................................................................ II-17-1 17.1 FK61F Series ................................................................................................................................... II-17-1 17.2 FK62F, FK65F Series ...................................................................................................................... II-17-2 17.3 FM65F Series .................................................................................................................................. II-17-3 18. LICENSE PLATE LAMP ........................................................................................................................... II-18-1

19. REAR COMBINATION LAMP .................................................................................................................. II-19-1

20. BRAKE PIPING DIAGRAM ...................................................................................................................... II-20-1 20.1 FK61F Series ................................................................................................................................... II-20-1 20.2 FK62F, FK65F Series ...................................................................................................................... II-20-2 20.3 FM65F Series .................................................................................................................................. II-20-3 21. ELECTRIC CIRCUIT DIAGRAM .............................................................................................................. II-21-1 21.1 POWER, CHARGE AND GROUND CIRCUIT ................................................................................ II-21-1 RELAY AND FUSE BOX CIRCUIT .................................................................................... II-21-1 POWER CIRCUIT .............................................................................................................. II-21-2 RESERVE POWER CIRCUIT ............................................................................................ II-21-14 BATTERY CHARGING CIRCUIT ....................................................................................... II-21-15 GROUND ............................................................................................................................ II-21-16 21.2 STARTING AND PREHEATING CIRCUIT ..................................................................................... II-21-34 ENGINE STARTING CIRCUIT ........................................................................................... II-21-34 ENGINE PREHEATING CIRCUIT ...................................................................................... II-21-39 21.3 LIGHTING CIRCUIT ........................................................................................................................ II-21-40 HEADLAMP CIRCUIT ........................................................................................................ II-21-40 DAYTIME RUNNING LIGHT CIRCUIT .............................................................................. II-21-41 TAIL, CLEARANCE AND LICENSE PLATE LAMP CIRCUIT ............................................ II-21-43 STOP LAMP CIRCUIT ....................................................................................................... II-21-44 TURN SIGNAL AND HAZARD LAMP CIRCUIT ................................................................ II-21-45 BACKUP LAMP CIRCUIT .................................................................................................. II-21-47 CAB LAMP CIRCUIT .......................................................................................................... II-21-50 ILLUMINATION LAMP CIRCUIT ........................................................................................ II-21-51 MARKER AND IDENTIFICATION LAMP CIRCUIT ........................................................... II-21-52 VAN BODY DOME LIGHT CIRCUIT .................................................................................. II-21-53 21.4 METER CIRCUIT ............................................................................................................................ II-21-54 METER CLUSTER INTERNAL CIRCUIT ........................................................................... II-21-54 TACHOMETER CIRCUIT ................................................................................................... II-21-56 SPEEDOMETER CIRCUIT ................................................................................................ II-21-57 FUEL GAUGE CIRCUIT ..................................................................................................... II-21-60 WATER TEMPERATURE GAUGE CIRCUIT .................................................................... II-21-61 AIR GAUGE CIRCUIT ........................................................................................................ II-21-62 21.5 INDICATOR AND WARNING LAMP CIRCUIT ............................................................................... II-21-63 PARKING BRAKE INDICATOR CIRCUIT ......................................................................... II-21-63 BRAKE WARNING CIRCUIT ............................................................................................. II-21-65 WATER LEVEL WARNING CIRCUIT ............................................................................... II-21-67 ENGINE OIL LEVEL WARNING CIRCUIT ........................................................................ II-21-68 ENGINE OIL PRESSURE WARNING CIRCUIT ............................................................... II-21-69 ENGINE OIL FILTER WARNING CIRCUIT ....................................................................... II-21-70

CAB TILT WARNING CIRCUIT .......................................................................................... II-21-71 FUEL FILTER WARNING CIRCUIT ................................................................................... II-21-72 21.6 CAB SIDE ELECTRICAL CIRCUIT ................................................................................................. II-21-73 CIGARETTE LIGHTER CIRCUIT ....................................................................................... II-21-73 AUDIO CIRCUIT ................................................................................................................. II-21-74 WIPER AND WASHER CIRCUIT ....................................................................................... II-21-75 HORN CIRCUIT ................................................................................................................. II-21-76 AIR CONDITIONER CIRCUIT ............................................................................................ II-21-77 POWER WINDOW AND AUTO DOOR LOCK CIRCUIT ................................................... II-21-79 MIRROR HEATER CIRCUIT .............................................................................................. II-21-80 21.7 CHASSIS SIDE ELECTRICAL CIRCUIT ........................................................................................ II-21-81 EXHAUST BRAKE CIRCUIT .............................................................................................. II-21-81 AIR DRYER CIRCUIT ........................................................................................................ II-21-84 AIR SUSPENSION CIRCUIT ............................................................................................. II-21-85 21.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ..................................................... II-21-87 TRANSMISSION POWER TAKE-OFF CIRCUIT ............................................................... II-21-87 21.9 OTHERS CIRCUIT .......................................................................................................................... II-21-88 JOINT CONNECTOR (J/C) ................................................................................................ II-21-88 COMMON RAIL SYSTEM ELECTRIC CIRCUIT ............................................................................ II-21-95 CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT ...................................................................... II-21-104 AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS> ................................... II-21-108 AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS> ..................................................... II-21-112 ANTI-LOCK BRAKE SYSTEM CIRCUIT ........................................................................................ II-21-116

FK.FM II-1-1

Return to Table of Contents

FM65F

FK65F

FK62F

FK61F

MODEL SERIES

6M60T1

ENGINE

FM65FP1LSUH

FM65FM1LSUH

FM65FL1LSUH

FM65FJ1LSUH

FM65FP1LSUG

FM65FM1LSUG

FM65FL1LSUG

FM65FJ1LSUG

FK65FSZ1LSUH

FK65FMZ1LSUH

FK65FSZ1LSUG

FK65FMZ1LSUG

FK62FSZ1LSUH

FK62FMZ1LSUH

FK62FLZ1LSUH

FK62FJZ1LSUH

6M60T1

6M60T1

TIRES

MD3000

M070S6

LCT2200

M060S6

LCT2200

M060S6

11R22.5

10R22.5

10R22.5

LCT1000 225/70R19.5

TRANSMISSION

BASIC COMPONENTS

FK62FSZ1LSUG 6M60T1

FK62FMZ1LSUG

FK62FLZ1LSUG

FK62FJZ1LSUG

FK62FFZ1LSUG

FK61FM1LSUH

FK61FK1LSUH

FK61FJ1LSUH

VEHICLE MODEL

1. LINE-UP CHART 4,570 (179.9) 4,870 (191.7) 5,540 (218.1) 3,700 (145.7) 4,460 (175.6) 5,100 (200.8) 5,430 (213.8) 6,450 (253.9) 4,460 (175.6) 5,100 (200.8) 5,430 (213.8) 6,450 (253.9) 5,430 (213.8) 6,450 (253.9) 5,430 (213.8) 6,450 (253.9) 4,620 (181.9) 5,080 (200.0) 5,550 (218.5) 6,080 (239.4) 4,620 (181.9) 5,080 (200.0) 5,550 (218.5) 6,080 (239.4)

WHEEL BASE

BASIC DIMENSIONS mm (in) OVERALL HEIGHT (APPROX.) 7,655 (301.4) 2,180 2,495 8,095 (85.8) (98.2) (318.7) 9,075 (357.3) 6,545 (257.7) 7,655 (301.4) 8,645 (340.4) 9,075 (357.3) 2,370 2,615 10,565 (93.3) (103.0) (415.9) 7,655 (301.4) 8,645 (340.4) 9,075 (357.3) 10,565 (415.9) 9,075 2,605 (357.3) (102.6) 10,565 (415.9) 2,370 (93.3) 9,075 (357.3) 2,610 (102.8) 10,565 (415.9) 7,945 (312.8) 8,625 (339.6) 2,695 (106.1) 9,325 (367.1) 10,375 (408.5) 2,445 (96.3) 7,945 (312.8) 8,625 2,690 (339.6) (105.9) 9,325 (367.1) 10,375 (408.5) OVERALL OVERALL LENGTH WIDTH

CAB TO REAR AXLE 3,715 (146.3) 4,015 (158.1) 4,685 (184.4) 2,955 (116.3) 3,715 (146.2) 4,355 (171.4) 4,685 (184.4) 5,705 (224.6) 3,715 (146.2) 4,355 (171.4) 4,685 (184.4) 5,705 (224.6) 4,685 (184.4) 5,705 (224.6) 4,685 (184.4) 5,705 (224.6) 3,875 (152.5) 4,335 (170.6) 4,805 (189.1) 5,335 (210.0) 3,875 (152.5) 4,335 (170.6) 4,805 (189.1) 5,335 (210.0) 2,380 (5,245) 2,390 (5,270) 2,405 (5,305) 2,550 (5,620) 2,625 (5,785) 2,650 (5,840) 2,670 (5,885) 2,705 (5,965) 2,620 (5,775) 2,595 (5,720) 2,610 (5,755) 2,705 (5,965) 2,695 (5,940) 2,770 (6,105) 2,625 (5,790) 2,700 (5,950) 2,850 (6,285) 2,895 (6,385) 2,920 (6,440) 2,930 (6,460) 3,000 (6,615) 3,040 (6,700) 3,065 (6,755) 3,060 (6,745)

FRONT 1,180 (2,600) 1,195 (2,635) 1,225 (2,700) 1,370 (3,020) 1,340 (2,955) 1,405 (3,100) 1,400 (3,085) 1,455 (3,210) 1,330 (2,930) 1,445 (3,185) 1,445 (3,185) 1,445 (3,185) 1,600 (3,530) 1,630 (3,595) 1,670 (3,680) 1,735 (3,825) 1,785 (3,935) 1,815 (4,000) 1,840 (4,055) 1,940 (4,275) 1,820 (4,010) 1,845 (4,070) 1,865 (4,115) 1,945 (4,290)

REAR 3,560 (7,845) 3,585 (7,905) 3,630 (8,005) 3,920 (8,640) 3,965 (8,740) 4,055 (8,940) 4,070 (8,970) 4,160 (9,175) 3,950 (8,705) 4,040 (8,905) 4,055 (8,940) 4,150 (9,150) 4,295 (9,470) 4,400 (9,700) 4,295 (9,470) 4,435 (9,775) 4,635 (10,220) 4,710 (10,385) 4,760 (10,495) 4,870 (10,735) 4,820 (10,625) 4,885 (10,770) 4,930 (10,870) 5,005 (11,035)

TOTAL

CURB WEIGHT (lbs)

6,200 9,000 (13,660) (19,850)

GVWR

5,305 9,615 14,920 (11,700) (21,200) (32,900)

4,830 8,390 11,790 (10,640) (18,500) (25,995)

4,830 8,390 11,790 (10,640) (18,500) (25,995)

3,300 (7,280)

GVWR REAR

RATINGS kg (lbs) GVWR FRONT

2. TYPICAL BODY LENGTHS Notes (1) Selection of the correct model and wheelbase is dependent on many factors. This chart can serve only as a puick reference guide. It does not preclude the neccesity of performing a complete weight distribution analysis.

(2) MFTA assumes no liability whatsoever for any damege(s) to person(s) or property caused by utilization of this chart. Selection of the correct model and wheelbase is solely the responsibility of the selling dealer.

(3) All weitht distribution calculaition herein is based on water level loading and 6-inch cab-to-body clearance.

(4) When selection of the correct model and wheelbase is made, carefully follow the requirements below. (a) Individual GAWR’s and GVWR’s must not be exceeded. (b) It is advisable that front axle loading ratio be 30% or more because of vehicle stability. (c) The length of rear overhang should comply with “federal, state/province and or local” regulations if any.

MFTA Suggests the X-marked body lengths for each model because of stability, commerciality and reliability.

DIMENSIONS mm(in)

VEHICLE MODEL J FK61F

K M F J

FK62F FK65F

L M S J L

FM65F M P

WB 4,570 (179.9) 4,870 (191.7) 5,540 (218.1) 3,700 (145.7) 4,460 (175.6) 5,100 (200.8) 5,430 (213.8) 6,450 (253.9) 4,620 (181.9) 5,080 (200.0) 5,550 (218.5) 6,080 (239.4)

CA 3,715 (146.2) 4,015 (158.0) 4,685 (184.4) 2,955 (116.3) 3,715 (146.2) 4,355 (171.4) 4,685 (184.4) 5,705 (224.6) 3,875 (152.5) 4,335 (170.6) 4,805 (189.1) 5,335 (210.0)

UCA 3,560 (140.2) 3,865 (152.1) 4,530 (178.4) 2,800 (110.3) 3,560 (140.2) 4,205 (165.5) 4,530 (178.4) 5,555 (218.6) 3,725 (146.6) 4,185 (164.7) 4,655 (183.2) 5,180 (204.0)

CB

150 (6.0)

CE 5,665 (223.0) 6,105 (240.4) 7,085 (278.9) 4,555 (179.3) 5,665 (223.0) 6,655 (262.0) 7,085 (278.9) 8,575 (337.6) 5,955 (234.4) 6,635 (261.2) 7,335 (288.8) 8,385 (330.1)

BODY LENGTH (ft) OAL 7,665 (301.4) 8095 (318.7) 9,075 (357.3) 6,545 (257.7) 7,665 (301.4) 8,645 (340.4) 9,075 (357.3) 10,565 (415.9) 7,945 (312.8) 8,625 (339.6) 9,325 (367.1) 10,375 (408.5)

HG

14

16

18

20

22

24

×

×

26

28

30

×

×

×

× 750 (29.5)

×

×

× ×

775 (30.5)

× ×

× ×

× 845 (33.3)

×

× ×

×

× ×

×

×

×

×

×

FK.FM II-2-1 Return to Table of Contents

3. CAB/CHASSIS DRAWING 3.1 FK61FJ-H

FK.FM II-3-1 Return to Table of Contents

3.2 FK61FK-H

FK.FM II-3-2 Return to Table of Contents

3.3 FK61FM-H

FK.FM II-3-3 Return to Table of Contents

3.4 FK62FF-G

FK.FM II-3-4 Return to Table of Contents

3.5 FK62FJ-G

FK.FM II-3-5 Return to Table of Contents

3.6 FK62FL-G

FK.FM II-3-6 Return to Table of Contents

3.7 FK62FM-G

FK.FM II-3-7 Return to Table of Contents

3.8 FK62FS-G

FK.FM II-3-8 Return to Table of Contents

3.9 FK62FJ-H

FK.FM II-3-9 Return to Table of Contents

3.10 FK62FL-H

FK.FM II-3-10 Return to Table of Contents

3.11 FK62FM-H

FK.FM II-3-11 Return to Table of Contents

3.12 FK62FS-H

FK.FM II-3-12 Return to Table of Contents

3.13 FK65FM-G

FK.FM II-3-13 Return to Table of Contents

3.14 FK65FS-G

FK.FM II-3-14 Return to Table of Contents

3.15 FK65FM-H

FK.FM II-3-15 Return to Table of Contents

3.16 FK65FS-H

FK.FM II-3-16 Return to Table of Contents

3.17 FM65FJ-G

FK.FM II-3-17 Return to Table of Contents

3.18 FM65FL-G

FK.FM II-3-18 Return to Table of Contents

3.19 FM65FM-G

FK.FM II-3-19 Return to Table of Contents

3.20 FM65FP-G

FK.FM II-3-20 Return to Table of Contents

3.21 FM65FJ-H

FK.FM II-3-21 Return to Table of Contents

3.22 FM65FL-H

FK.FM II-3-22 Return to Table of Contents

3.23 FM65FM-H

FK.FM II-3-23 Return to Table of Contents

3.24 FM65FP-H

FK.FM II-3-24 Return to Table of Contents

4. CAB/CHASSIS FRONT AND REAR VIEW 4.1 FK61F Series

FK.FM II-4-1 Return to Table of Contents

4.2 FK62F Series

FK.FM II-4-2 Return to Table of Contents

4.3 FK65F Series

FK.FM II-4-3 Return to Table of Contents

4.4 FM65F Series

FK.FM II-4-4 Return to Table of Contents

5. DETAILS OF CROSSMEMBERS 5.1 FK61F, FK62F & FK65F Series (1/2)

FK.FM II-5-1 Return to Table of Contents

5.1 FK61F, FK62F & FK65F Series (2/2)

FK.FM II-5-2 Return to Table of Contents

5.2 FM65F Series (1/2)

FK.FM II-5-3 Return to Table of Contents

5.2 FM65F Series (2/2)

FK.FM II-5-4 Return to Table of Contents

6. FRAME SECTION MODULUS DIAGRAM 6.1 FK61F Series (1/3)

FK.FM II-6-1 Return to Table of Contents

6.1 FK61F Series (2/3)

FK.FM II-6-2 Return to Table of Contents

6.1 FK61F Series (3/3)

FK.FM II-6-3 Return to Table of Contents

6.2 FK62F Series (1/5)

FK.FM II-6-4 Return to Table of Contents

6.2 FK62F Series (2/5)

FK.FM II-6-5 Return to Table of Contents

6.2 FK62F Series (3/5)

FK.FM II-6-6 Return to Table of Contents

6.2 FK62F Series (4/5)

FK.FM II-6-7 Return to Table of Contents

6.2 FK62F Series (5/5)

FK.FM II-6-8 Return to Table of Contents

6.3 FK65F Series (1/2)

FK.FM II-6-9 Return to Table of Contents

6.3 FK65F Series (2/2)

FK.FM II-6-10 Return to Table of Contents

6.4 FM65F Series (1/4)

FK.FM II-6-11 Return to Table of Contents

6.4 FM65F Series (2/4)

FK.FM II-6-12 Return to Table of Contents

6.4 FM65F Series (3/4)

FK.FM II-6-13 Return to Table of Contents

6.4 FM65F Series (4/4)

FK.FM II-6-14 Return to Table of Contents

7. FORMULAS OF FRAME HEIGHT (Ground to top of frame at front and rear axle center)

FRONT MODEL FK61F FK62F FK65F FM65F

TIRE 225/70R19.5

Hf ± 10 (mm) 882-0.0329wf (kg)

Hf ± 0.4 (in.)

34.7-0.000588wf (lbs.)

10R22.5

990-0.0249wf (kg)

39.0-0.000445wf(lbs.)

11R22.5

1066-0.0209wf (kg)

42.0-0.000374wf(lbs.)

REAR MODEL FK61F W.B.F FK62F

EXCEPT W.B.F FK65F

FM65F Note:

TIRE

Hr ± 25 (mm) 894-0.0248wr(kg) under 3,387 kg 225/70R19.5 835-0.0076wr(kg) over 3,387 kg 1010-0.0232wr(kg) under 4,129 kg 10R22.5 936-0.0055wr(kg) over 4,129 kg 1010-0.0232wr(kg) under 3,983 kg 10R22.5 942-0.0061wr(kg) over 3,983 kg 10R22.5 926-0.0025wr(kg) 1096-0.0176wr(kg) under 5,561 kg 11R22.5 1031-0.0058wr(kg) over 5,561 kg

Hr ± 0.4 (in.)

35.2-0.000443wr(lbs.) under 7,460 lbs.

32.9-0.000136wr(lbs.) over 7,460 lbs.

39.8-0.000415wr(lbs.) under 9,095 lbs.

36.9-0.000098wr(lbs.) over 9,095 lbs.

39.8-0.000415wr(lbs.) under 8,773 lbs.

37.1-0.000109wr(lbs.) over 8,773 lbs.

36.5-0.000045wr(lbs.)

43.1-0.000315wr(lbs.)under 12,249 lbs.

40.6-0.000104wr(lbs.) over 12,249 lbs.

Hf : Front Frame Height

Wf : Front Axle Load

Hr: Rear Frame Height

Wr : Rear Axle Load

FK.FM II-7-1 Return to Table of Contents

8. UPPER REBOUND LIMIT OF REAR AXLE

MODEL

TIRE SIZE

FK61F FK62F FK65F EATON FM65F

EXCEPT EATON

A 417 225/70R19.5 (16.42) 526 10R22.5 (20.71) 526 10R22.5 (20.71) 544 11R22.5 (21.41) 544 11R22.5 (21.41)

B 89 (3.50) 89 (3.50) 11 (0.43) 144 (4.49) 129 (5.08)

UNIT IN mm (in.)

C D 145 406 (5.71) (15.98) 255 406 (10.04) (15.98) 248 406 (9.76) (15.98) 220 515 (8.66) (20.28) 220 485 (8.66) (19.09)

NOTE: (1)

“B” indicates the distance between the top of rear axle and the upper face of frame in extreme bump postion.

(2)

“C” indicates the distance between the top of tire and the upper face of frame in extreme bump position.

FK.FM II-8-1 Return to Table of Contents

9. FRONT AXLE

FRONT AXLE INFORMATION VEHICLE FRONT AXLE MODEL MODEL CAPACITY 3,300kg FK61F F040T 7,270lbs 4,900kg FK62F F060T 10,800lbs FK65F 5,400kg FM65F F070T 11,905lbs

TIRE SIZE

FT

SC

FH

225/70R19.5 LOAD RANGE F 10R22.5 LOAD RANGE G 11R22.5 LOAD RANGE G

1,785mm 70.28in.

1,888mm 74.33in.

1,920mm 75.59in.

790mm 31.10in.

790mm 31.10in.

790mm 31.10in.

171mm 6.73in.

180mm 7.09in.

186mm 7.32in.

DIFINITIONS FT:FRONT TREAD SC: SPRING TO SPRING DISTANCE FH: DISTANCE BETWEEN THE CENTER LINE OF TIRE AND THE BOTTOM OF FRONT AXLE FC: FRONT AXLE CLEARANCE MINIMUM CLEARANCE BETWEEN THE FRONT AXLE AND GROUND-LINE TIRE LOADED RADIUS: SEE TIRE CHART (PAGE II-11-1) FORMULA FOR CALUCULATING FRONT AXLE CLEARANCE FC=TIRE LOADED RADIUS-FH

FK.FM II-9-1 Return to Table of Contents

10. REAR AXLE

REAR AXLE INFORMATION VEHICLE REAR AXLE MODEL MODEL CAPACITY 7,700kg FK61F R050T 16,975lbs.

9,200kg FK62F R052T 20,280lbs.

9,200kg FK65F R052T 20,280lbs.

10,200kg R060T 22,485lbs.

FM65F 10,800kg R080T 23,810lbs.

TIRE SIZE 225/70R19.5 10R22.5 10R22.5 11R22.5 11R22.5

RT

SC

RH

DS

1,670mm 65.75in.

1,710mm 67.32in.

1,710mm 67.32in.

1,850mm 75.51in.

1,850mm 75.51in.

990mm 38.98in.

990mm 38.98in.

988mm 38.90in.

1,015mm 39.96in.

1,015mm 39.96in.

203mm 7.99in.

203mm 7.99in.

203mm 7.99in.

242.5mm 9.55in.

275.5mm 10.14in.

272mm 10.71in.

324mm 12.76in.

324mm 12.76in.

324mm 12.76in.

324mm 12.76in.

DIFINITIONS RT:REAR TREAD SC: SPRING TO SPRING DISTANCE RH: DISTANCE BETWEEN THE CENTER LINE OF REAR AXLE AND THE BOTTOM OF REAR AXLE DS: DUAL TIRE SPACING DW: MINIMUM DISTANCE BETWEEN THE INNER SURFACE OF REAR TIRES MW: OVERALL WIDTH OF VEHICLE RC: REAR AXLE CLEARANCE MINIMUM CLEARANCE BETWEEN THE REAR AXLE AND THE GROUND-LINE TIRE SECTION WIDTH: SEE TIRE CHART (PAGE II-11-1) TIRE LOADED RADIUS: SEE TIRE CHART (PAGE II-11-1) FORMULA FOR CALUCULATING REAR WIDTH AND HEIGHT DIMENSIONS DW=RT-DS-TIRE SECTION WIDTH MW=RT+DS+TIRE SECTON WIDTH RC=TIRE LOADED RADIUS-RH FK.FM II-10-1 Return to Table of Contents

11. TIRE AND DISC WHEEL TIRE TIRE LOAD LIMITS

VEHICLE MODEL

TIRE SIZE

FK61F

SINGLE LBS. PSI

DUAL LBS. PSI

225/70R19.5

3,640

95

3,415

95

FK62F FK65F

10R22.5

5,675

115

5,355

115

FM65F

11R22.5

6,175

105

5,840

105

TIRE RADIUS TIRE SIZE 225/70R19.5 LOAD RANGE F 10R22.5 LOAD RANGE G 11R22.5 LOAD RANGE G

LOADES

UNLOADED

379mm 14.9in.

475mm 18.7in.

489mm 19.25in.

415mm 16.3in.

526mm 20.71in.

544mm 21.41in.

TIRE SECTION WIDTH 237mm 9.33in.

274mm 10.79in.

294mm 11.58in.

MAXIMUM GAWR LIMITS FRONT REAR 2 SINGLE 4 DUALS 3,300kg 6,200kg 7,280lbs.

13,660lbs.

5,150kg 9,720kg 11,350lbs. 21,420lbs.

5,600kg 10,660kg 12,350lbs. 23,360lbs.

TIRE CLEARANCE 35mm 1.37in.

50mm 1.97in.

30mm 1.18in.

DESIGN RIM WIDTH 6.75in.

7.50in.

7.50in.

DISC WHEEL VEHICLE MODEL

WHEEL SIZE

BOLT HOLES

FK61F

6.75X19.5

6

FK62F,FK65F FM65F

7.50X22.5

8

BOLT CIRCLE DIA.

INNER CIRCLE DIA.

OUTSIDE OFFSET

DISC THK

RIM TYPE

222.25mm 8.75in.

285mm 11.22in.

164mm 6.46in.

221mm 8.70in.

136mm 5.35in.

162mm 6.38in.

12mm 0.47in.

1 pieces

FK.FM II-11-1 Return to Table of Contents

12. FRONT AND REAR SPRINGS

FK.FM II-12-1 Return to Table of Contents

13. PROPELLER SHAFT 13.1 FK61F Series

FK.FM II-13-1 Return to Table of Contents

13.2 FK62F & FK65F Series

FK.FM II-13-2 Return to Table of Contents

13.3 FM65F Series

FK.FM II-13-3 Return to Table of Contents

14. EXHAUST SYSTEM 14.1 FK6!FJ, FK, FL, FM, FS Series

UNIT:mm (in.)

FK.FM II-14-1 Return to Table of Contents

14.2 FK62FF Series

UNIT:mm (in.)

FK.FM II-14-2 Return to Table of Contents

14.3 FM65F Series

UNIT:mm (in.)

FK.FM II-14-3 Return to Table of Contents

15. FUEL TANK

SPARE TANK MODEL MAIN TANK MODEL

FK FM

FK61FK A 205 (8.07) 254 (10.0)

B 215 (8.46) 215 (8.46)

FK62FL FK6!FM FK6!FS FM65F!-G FM65FL-H FM65FM-H FM65FP-H

A 250 (9.84) 205 (8.07)

B 215 (8.46) 215 (8.46)

210 (8.27)

215 (8.46)

254 (10.0) 215 (8.46)

215 (8.46) 215 (8.46)

254 (10.0)

215 (8.46)

UNIT:mm (in.)

FK.FM II-15-1 Return to Table of Contents

16. BATTERY BOX

FK.FM II-16-1 Return to Table of Contents

FK.FM II-17-1

Return to Table of Contents

17.1 FK61F Series

17. AIR SERVO ASSISTANCE & AIR TANK

17.2 FK62F, FK65F Series

FK.FM II-17-2 Return to Table of Contents

17.3 FM65F Series

FK.FM II-17-3 Return to Table of Contents

18. LICENCE PLATE LAMP

NOTE: (1)

Recommended dimensions to install the license plate are shown in Fig. A.

(2)

Illustartion of lamp position are for reference only.

UNIT: mm(in.)

FK.FM II-18-1 Return to Table of Contents

19. REAR COMBINATION LAMP

NOTE: (1)

This drawing shows the one for left side.

Lamp for right side is symmetrical.

(2)

Use upper holes to install this lamp assy to bodies.

UNIT: mm(in.)

FK.FM II-19-1 Return to Table of Contents

20. BRAKE PIPING DIAGRAM 20.1 FK61F Series

FK.FM II-20-1 Return to Table of Contents

20.2 FK62F, FK65F Series

FK.FM II-20-2 Return to Table of Contents

20.3 FM65F Series

FK.FM II-20-3 Return to Table of Contents

21. ELECTRIC CIRCUIT DIAGRAM 21.1 POWER, CHARGE AND GROUND CIRCUIT RELAY AND FUSE BOX CIRCUIT

FK.FM II-21-1 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-2 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-3 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-4 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-5 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-6 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-7 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-8 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-9 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-10 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-11 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-12 Return to Table of Contents

POWER CIRCUIT

FK.FM II-21-13 Return to Table of Contents

RESERVE POWER CIRCUIT

FK.FM II-21-14 Return to Table of Contents

BATTERY CHARGING CIRCUIT

FK.FM II-21-15 Return to Table of Contents

GROUND

FK.FM II-21-16 Return to Table of Contents

GROUND

FK.FM II-21-17 Return to Table of Contents

GROUND

FK.FM II-21-18 Return to Table of Contents

GROUND

FK.FM II-21-19 Return to Table of Contents

GROUND

FK.FM II-21-20 Return to Table of Contents

GROUND

FK.FM II-21-21 Return to Table of Contents

GROUND

FK.FM II-21-22 Return to Table of Contents

GROUND

FK.FM II-21-23 Return to Table of Contents

GROUND

FK.FM II-21-24 Return to Table of Contents

GROUND

FK.FM II-21-25 Return to Table of Contents

GROUND

FK.FM II-21-26 Return to Table of Contents

GROUND

FK.FM II-21-27 Return to Table of Contents

GROUND

FK.FM II-21-28 Return to Table of Contents

GROUND

FK.FM II-21-29 Return to Table of Contents

GROUND

FK.FM II-21-30 Return to Table of Contents

GROUND

FK.FM II-21-31 Return to Table of Contents

GROUND

FK.FM II-21-32 Return to Table of Contents

GROUND

FK.FM II-21-33 Return to Table of Contents

21.2 STARTING AND PREHEATING CIRCUIT ENGINE STARTING CIRCUIT

FK.FM II-21-34 Return to Table of Contents

ENGINE STARTING CIRCUIT

FK.FM II-21-35 Return to Table of Contents

ENGINE STARTING CIRCUIT

FK.FM II-21-36 Return to Table of Contents

ENGINE STARTING CIRCUIT

FK.FM II-21-37 Return to Table of Contents

ENGINE STARTING CIRCUIT

FK.FM II-21-38 Return to Table of Contents

ENGINE PREHEATING CIRCUIT

FK.FM II-21-39 Return to Table of Contents

21.3 LIGHTING CIRCUIT HEADLAMP CIRCUIT

FK.FM II-21-40 Return to Table of Contents

DAYTIME RUNNING LIGHT CIRCUIT

FK.FM II-21-41 Return to Table of Contents

DAYTIME RUNNING LIGHT CIRCUIT

FK.FM II-21-42 Return to Table of Contents

TAIL, CLEARANCE AND LICENSE PLATE LAMP CIRCUIT

FK.FM II-21-43 Return to Table of Contents

STOP LAMP CIRCUIT

FK.FM II-21-44 Return to Table of Contents

TURN SIGNAL AND HAZARD LAMP CIRCUIT

FK.FM II-21-45 Return to Table of Contents

TURN SIGNAL AND HAZARD LAMP CIRCUIT

FK.FM II-21-46 Return to Table of Contents

BACKUP LAMP CIRCUIT

FK.FM II-21-47 Return to Table of Contents

BACKUP LAMP CIRCUIT

FK.FM II-21-48 Return to Table of Contents

BACKUP LAMP CIRCUIT

FK.FM II-21-49 Return to Table of Contents

CAB LAMP CIRCUIT

FK.FM II-21-50 Return to Table of Contents

ILLUMINATION LAMP CIRCUIT

FK.FM II-21-51 Return to Table of Contents

MARKER AND IDENTIFICATION LAMP CIRCUIT

FK.FM II-21-52 Return to Table of Contents

VAN BODY DOME LIGHT CIRCUIT

FK.FM II-21-53 Return to Table of Contents

21.4 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT

FK.FM II-21-54 Return to Table of Contents

METER CLUSTER INTERNAL CIRCUIT

FK.FM II-21-55 Return to Table of Contents

TACHOMETER CIRCUIT

FK.FM II-21-56 Return to Table of Contents

SPEEDOMETER CIRCUIT

FK.FM II-21-57 Return to Table of Contents

SPEEDOMETER CIRCUIT

FK.FM II-21-58 Return to Table of Contents

SPEEDOMETER CIRCUIT

FK.FM II-21-59 Return to Table of Contents

FUEL GAUGE CIRCUIT

FK.FM II-21-60 Return to Table of Contents

WATER TEMPERATURE GAUGE CIRCUIT

FK.FM II-21-61 Return to Table of Contents

AIR GAUGE CIRCUIT

FK.FM II-21-62 Return to Table of Contents

21.5 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT

FK.FM II-21-63 Return to Table of Contents

PARKING BRAKE INDICATOR CIRCUIT

FK.FM II-21-64 Return to Table of Contents

BRAKE WARNING CIRCUIT

FK.FM II-21-65 Return to Table of Contents

BRAKE WARNING CIRCUIT

FK.FM II-21-66 Return to Table of Contents

WATER LEVEL WARNING CIRCUIT

FK.FM II-21-67 Return to Table of Contents

ENGINE OIL LEVEL WARNING CIRCUIT

FK.FM II-21-68 Return to Table of Contents

ENGINE OIL PRESSURE WARNING CIRCUIT

FK.FM II-21-69 Return to Table of Contents

ENGINE OIL FILTER WARNING CIRCUIT

FK.FM II-21-70 Return to Table of Contents

CAB TILT WARNING CIRCUIT

FK.FM II-21-71 Return to Table of Contents

FUEL FILTER WARNING CIRCUIT

FK.FM II-21-72 Return to Table of Contents

21.6 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT

FK.FM II-21-73 Return to Table of Contents

AUDIO CIRCUIT

FK.FM II-21-74 Return to Table of Contents

WIPER AND WASHER CIRCUIT

FK.FM II-21-75 Return to Table of Contents

HORN CIRCUIT

FK.FM II-21-76 Return to Table of Contents

AIR CONDITIONER CIRCUIT

FK.FM II-21-77 Return to Table of Contents

AIR CONDITIONER CIRCUIT

FK.FM II-21-78 Return to Table of Contents

POWER WINDOW AND AUTO DOOR LOCK CIRCUIT

FK.FM II-21-79 Return to Table of Contents

MIRROR HEATER CIRCUIT

FK.FM II-21-80 Return to Table of Contents

21.7 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT

FK.FM II-21-81 Return to Table of Contents

EXHAUST BRAKE CIRCUIT

FK.FM II-21-82 Return to Table of Contents

EXHAUST BRAKE CIRCUIT

FK.FM II-21-83 Return to Table of Contents

AIR DRYER CIRCUIT

FK.FM II-21-84 Return to Table of Contents

AIR SUSPENSION CIRCUIT

FK.FM II-21-85 Return to Table of Contents

AIR SUSPENSION CIRCUIT

FK.FM II-21-86 Return to Table of Contents

21.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT TRANSMISSION POWER TAKE-OFF CIRCUIT

FK.FM II-21-87 Return to Table of Contents

21.9 OTHERS CIRCUIT JOINT CONNECTOR (J/C)

FK.FM II-21-88 Return to Table of Contents

JOINT CONNECTOR (J/C)

FK.FM II-21-89 Return to Table of Contents

JOINT CONNECTOR (J/C)

FK.FM II-21-90 Return to Table of Contents

JOINT CONNECTOR (J/C)

FK.FM II-21-91 Return to Table of Contents

JOINT CONNECTOR (J/C)

FK.FM II-21-92 Return to Table of Contents

JOINT CONNECTOR (J/C)

FK.FM II-21-93 Return to Table of Contents

JOINT CONNECTOR (J/C)

FK.FM II-21-94 Return to Table of Contents

COMMON RAIL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-95 Return to Table of Contents

COMMON RAIL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-96 Return to Table of Contents

COMMON RAIL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-97 Return to Table of Contents

COMMON RAIL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-98 Return to Table of Contents

COMMON RAIL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-99 Return to Table of Contents

COMMON RAIL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-100 Return to Table of Contents

COMMON RAIL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-101 Return to Table of Contents

COMMON RAIL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-102 Return to Table of Contents

COMMON RAIL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-103 Return to Table of Contents

CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-104 Return to Table of Contents

CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-105 Return to Table of Contents

CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-106 Return to Table of Contents

CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT

FK.FM II-21-107 Return to Table of Contents

AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS>

FK.FM II-21-108 Return to Table of Contents

AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS>

FK.FM II-21-109 Return to Table of Contents

AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS>

FK.FM II-21-110 Return to Table of Contents

AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS>

FK.FM II-21-111 Return to Table of Contents

AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS>

FK.FM II-21-112 Return to Table of Contents

AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS>

FK.FM II-21-113 Return to Table of Contents

AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS>

FK.FM II-21-114 Return to Table of Contents

AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS>

FK.FM II-21-115 Return to Table of Contents

ANTI-LOCK BRAKE SYSTEM CIRCUIT

FK.FM II-21-116 Return to Table of Contents

ANTI-LOCK BRAKE SYSTEM CIRCUIT

FK.FM II-21-117 Return to Table of Contents

ANTI-LOCK BRAKE SYSTEM CIRCUIT

FK.FM II-21-118 Return to Table of Contents

BODY BUILDER’S DRAWINGS AND SUPPORTING DATA

SEP. 2007