2004 Johnson Evinrude 6hp 4-stroke Parts Catalog Manual Download – PDF

6HP 4 STROKE MODELS

6 4 STROKE

J6R4SRC J6RL4SRC

Printed in the United States © 2003 Bombardier Motor Corporation of America. All rights reserved.

TM, ® Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.

ABOUT THIS CATALOG Bombardier reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication.

Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. The continuing accuracy of this catalog cannot be guaranteed.

Certain features or equipment shown in this catalog might not be found on all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Bombardier Service Manual for exact service and maintenance information.

FEATURES

Indented part names indicate that the parts are included in the preceding assembly.

1 2 3 4 5 6

582365 581027 510231 580339 510231 328701

LEAD As s y., Spark Plug *COVER & TERMINAL As s y **TERMINAL, Spring *COVER & TERMINAL As s y **TERMINAL, Spring LOCK WASHER, COIL & s top s w. grd

Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.

WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material.

Using substandard parts could result in injury or product malfunction.

TABLE OF CONTENTS DECALS.............................................................................................................. 2 ENGINE COVER................................................................................................. 3 LOWER ENGINE COVER .................................................................................. 4 IGNITION ............................................................................................................ 5 FUEL PUMP........................................................................................................ 6 CARBURETOR ................................................................................................... 7 STEERING HANDLE ....................................................................................... 8-9 CYLINDER HEAD & CRANKSHAFT ........................................................... 10-11 CYLINDER HEAD & CRANKCASE ............................................................. 12-13 MIDSECTION............................................................................................... 14-15 GEARCASE ................................................................................................. 16-17 EXHAUST HOUSING ....................................................................................... 18 REWIND STARTER.......................................................................................... 19 FUEL TANK ...................................................................................................... 20

LITERATURE 5005651 5005652 215511 215512 215513 215514

SERVICE MANUAL – ENGLISH SERVICE MANUAL – FRENCH OPERATOR’S MANUAL – ENGLISH OPERATOR’S MANUAL – FRENCH OPERATOR’S MANUAL – SPANISH OPERATOR’S MANUAL – PORTUGUESE

PAINT

3

BLACK WHITE CLEARCOAT

SPRAY CAN

PPG # 1

PPG # 2

771227 771234 771226 772414

DP40401 9696 90538 –

– – –

1. ONE COAT FINISH FOR MIDSECTION & GEARCASE 2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS 3. USED ON ENGINE CRANKCASE ASSY.

1

6 4 STROKE

COLOR NAME PRIMER

DECALS

1

2

8

5

3 4

6 7

EPC3396 Ref 1 2 3 4 A

P/N 350293 350295 350294 350296

Name of Part DECAL, "JOHNSON" -Port/Stbd DECAL, Port DECAL, Stbd DECAL, 4 STROKE-Port & Stbd

A A A A

Ref 5 6 7 8

Qty 2 1 1 2

Included with "ENGINE COVER Assy".

2

P/N 350297 350298 350300 350303

Name of Part DECAL, "BOMBARDIER" - Front DECAL, "JOHNSON" - Rear DECAL, 6 HP - Rear LENS, "BOMBARDIER" - Top

A A A A

Qty 1 1 1 1

ENGINE COVER

EPC3397 Ref P/N Name of Part 1 5005092 ENGINE COVER Assy 2 446356 *HOOK, Front 3 330838 *SCREW, Baffle 4 441137 *BAFFLE 6 446339 *RIVET, Rear 7 437119 *HOOK, Rear

P/N Name of Part 341237 *NUT, Hook to bracket *SEAL, Baffle 437120 *BRACKET ASSY. 446338 *RIVET, Front 441150 SEAL, Upper to lower covers

A

Qty 2 1 1 2 1

Cut to Length from P/N 309044

6 4 STROKE

A

Ref 8 9 10 11 12

Qty 1 1 1 1 2 1

3

LOWER ENGINE COVER

EPC3398 Ref 1 2 3 4 5 6 7 8 9 11 12

P/N 337413 440197 337414 115340 446432 330234 446245 437002 337358 440196 336597

Name of Part BUMPER, Cover ENGINE COVER, Lower, port LATCH, Rear NUT, Screw GROMMET WASHER, Screw handle SCREW, Cover HANDLE ASSY. SCREW, Bumper ENGINE COVER, Lower, stbd.

NIPPLE, Overboard indicator

Ref 13 14 15 16 17 19 20 21 22 23

Qty 2 1 1 4 1 1 4 1 2 1 1

4

P/N 441208 338965 438793 330996 336165 441226 441209 441168 441206 446446

Name of Part GROMMET, Shift & throttle cables CHOKE LEVER FUEL CONNECTOR ASSY. *SEAL, Fuel connector *SCREW, Fuel connector SCREW, Handle to cover GROMMET, Exhaust SEAL, Cover GROMMET GROMMET, Choke knob

Qty 1 1 1 1 1 1 1 2 1 1

IGNITION

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

P/N 446101 440164 582508 446032 446099 441804 513357 511469 512478 512256 512131 513185 512947 512876 513186 582365 580339

Name of Part NUT, Flywheel FLYWHEEL ASSY. IGNITION COIL ASSY. SCREW, Coil to block SCREW, Module to crankcase IGNITION MODULE *CONNECTOR *PIN *COVER, Terminal *TERMINAL *TERMINAL, Ring *SLEEVE *TERMINAL, Bullet *TERMINAL, Socket *SLEEVE LEAD ASSY., Spark plug *COVER & TERMINAL ASSY.

Ref 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Qty 1 1 1 2 3 1 1 1 1 1 1 5 5 1 1 1 1

5

P/N 510231 581027 510231 445128 512876 513654 328701 446102 446043 445018 512876 513186 511829 446308 512741 441125

Name of Part **TERMINAL, Spring *COVER & TERMINAL ASSY. **TERMINAL, Spring CHARGE COIL ASSY. *TERMINAL, Socket *SLEEVE LOCK WASHER, Coil & stop sw. grd.

SCREW, Charge coil SCREW, Sensor to bracket SENSOR ASSY. *TERMINAL, Socket *SLEEVE *TERMINAL, Ring HOLDER, Power pack wire RETAINER, Connector SPACER, Ignition coil

Qty 1 1 1 1 4 4 2 3 2 1 1 1 1 1 1 1

6 4 STROKE

EPC3399

FUEL PUMP EPC3401 Ref 1 2 3 4 5 6

P/N 445078 445082 332845 446105 446104

7 8

320107

9 10

446208 398319

A B

6

Name of Part FUEL PUMP ASSY. *DIAPHRAGM HOSE, Filter to pump WASHER, Pump to cyl. head cover SCREW, Pump mounting HOSE, Fuel pump to carb. 14 in. A (350mm) TIE STRAP, Hose HOSE, Connector to pump, 18 in. B (450mm) O-RING FUEL FILTER ASSY.

Cut to Length from P/N 772571 - 5/32 in. I.D. Cut to Length from P/N 772564

Qty 1 1 1 2 2 1 AR 1 1 1

CARBURETOR

Ref 1 2 3 4 6 8 9 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 A B C

P/N 5005399 314575 343980 330191 333695 303630 343548 341474 341501 908045 330057 332576 5000041 330285 342625 302661 396522 301996 336842 324025 396514 330284 345103

Name of Part CARBURETOR ASSY. *PIN, Throttle shaft *CAP, Restrictor *WASHER, Throttle shaft *SCREEN, Cover *WASHER, Screw plug *GASKET, Bowl *SCREW, Cover to body *GASKET, Cover *SCREW, Float chamber & cover *SCREW, Plug *SPRING, Idle adjustment *FLOAT CHAMBER ASSY. *CLIP *SCREW, Idle adjustment *HINGE PIN, Float *FLOAT VALVE & SEAT ASSY. **WASHER **SPRING CLOP *HIGH SPEED ORIFICE, No. 34 *FLOAT ASSY. *SCREW *CAM, Accelerator pump

A

C C C C

C C

C

Qty 1 1 1 1 1 1 1 1 1 12 1 1 1 1 1 1 1 1 1 1 1 1 1

Ref P/N Name of Part 27 5000278 *COVER, Accelerator pump 28 437937 *DIAPHRAGM ASSY. 29 343531 *PLUNGER, Pump 30 342629 *PUSHROD, Pump 31 315656 *SCREW, Pump 32 338622 *SCREW, Pump 33 342763 *SPRING, Diaphragm return 36 342628 *FOLLOWER, Pushrod 37 343171 *BUSHING, Pushrod 38 441349 INSULATOR, Carburetor to manifold 39 446115 NUT, Carburetor mounting 40 339192 SEAL, Air horn 41 330336 SCREW, Air horn to carburetor 42 328739 WASHER, Screw, air horn 43 318932 GASKET, Carburetor to manifold 44 440166 AIR HORN 45 441132 LINK, Choke 46 320107 TIE STRAP, Hose 47 HOSE, Accelerator pump to exhaust tube 48 HOSE, Accelerator pump to overboard indicator 49 439504 CARBURETOR REPAIR KIT

Not Shown Cut to Length from P/N 913435 Also Available in Carburetor Repair Kit

7

B

Qty 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1,2 1 1 2 1

B

1

C

1

6 4 STROKE

EPC3402

STEERING HANDLE

8

STEERING HANDLE EPC3403 P/N 328649 585104 510818 581656 336182 441328 440194 336154 439585 203470 301912 441112 441329 441203 336537 584302 336156 440178 345064 336159 436216 329879 339722 336445 314002 329880 336220 336347 336558 315232 329881

Name of Part Qty SCREW, Stop switch 2 STOP SWITCH 1 *TERMINAL, Ring 1 *TERMINAL, Socket 1 LEVER, Starter lockout 1 LEVER, Shift 1 LINK, Shift handle to lever 1 PIN, Shift link 1 PIN & RETAINER ASSY., Shift handle 1 *RETAINER, Shift handle 1 COTTER PIN, Shift handle 1 PLATE, Retaining 1 RETAINER, Shift link 1 SCREW, Retaining plate 2 SLEEVE, Steering handle screw 1 ADJUSTMENT, Idle 1 STEERING ARM 1 CABLE ASSY., Throttle 1 COLLAR, Throttle friction 1 COVER, Steering arm 1 TWIST GRIP 1 GUIDE, Pin 2 HELIX, Twist grip 2 1 HOLDER, Spare parts BUSHING, Shift lever 1 PIN, Helix rollers 1 PLATE, Steering arm 1 PLUG, Idle adjustment 1 RETAINER, Throttle cable 1 RETAINER, Friction 1 ROLLER, Helix 2

Ref 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

P/N 328649 335377 434081 398602 333499 334135 336111 432927 305650 324690 306394 324956 334083 329160 441126 446164 115199 446168 446167 441217 115751 441230 441216 339691 446415 441257 446115 446414 441265 513356

Name of Part SCREW, Steering arm cover SCREW, Steering handle SCREW, Friction adjustment CLIP AND LANYARD CLIP, Restart BUSHING, Shift handle HANDLE, Shift CABLE, Starter lockout COTTER PIN, Lockout lever DRIVE PIN, Spare parts COTTER PIN, Spare parts WASHER, Stop switch ANCHOR, Cable SCREW, Anchor LINK, Lever to carburetor THROTTLE LEVER WASHER, Screw, lever WASHER, Throttle lever SCREW, Throttle lever NUT, Screw, detent spring SCREW, Detent SPRING, Detent SPRING, Retaining plate SLEEVE, Throttle cable CAP, Screw STOP, Throttle NUT, Throttle stop SCREW, Throttle stop SLEEVE, Shift link CONNECTOR

Qty 3 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

6 4 STROKE

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

9

CYLINDER HEAD & CRANKSHAFT

10

CYLINDER HEAD & CRANKSHAFT EPC3404

A

P/N 446051 449510 449500 449509 446055 446024 446184 446054 440163 446061 446105 441047 440162 446025 441106 441093 440160 440159 337186 446466 446017 441109 446033 446022

Name of Part PISTON ASSY., Standard PISTON ASSY., 0.5mm O.S. A RING SET, Standard RING SET, 0.5mm O.S. A RETAINING RING VALVE, Intake WASHER, Screw, camshaft pulley WRIST PIN CONNECTING ROD ASSY. *SCREW, Rod cap WASHER TAB, Locking CRANKSHAFT ARM ASSY., Rocker BEARING ASSY., Main BELT, Drive CAMSHAFT ASSY. CYLINDER HEAD & SEAT ASSY. *GUIDE, Valve KEY, Crankshaft SCREW, Cylinder valve adjustment GASKET, Oil pump to cylinder head SEAL, Oil, camshaft SEAT, Valve spring

Ref 27 29 30 31 32 33 35 36 37 39 40 41 42 44 45 47 48 50 51 53 54 56 57 58

Qty 1 1 1 1 2 1 1 1 1 2 2 2 1 2 2 1 1 1 2 2 2 1 1 2

P/N 446029 446020 441102 441072 446093 441101 446337 446018 441091 446019 446099 336168 337237 441044 446023 446021 441807 446041 446046 446028 441803 446040 446043 446041

Name of Part SPRING, Shaft, rocker arm KEEPER, Valve PLATE, Lock, crankshaft pulley NUT, Pulley to crankshaft PULLEY, Cam GUIDE, Belt, pulley KEY, Pulley to camshaft NUT, Adjustment screw, rocker arm PULLEY, Belt drive, crankshaft RETAINER, Valve spring SCREW, Pulley to camshaft SEAL, Crankshaft, lower SEAL, Valve SEAL, Crankshaft, upper & lower VALVE, Exhaust SPRING, Valve SHAFT, Rocker arm O-RING, Oil pump outlet SCREW, Oil pump to cylinder head SPACER, Rocker arm PUMP ASSY., Oil *O-RING, Cover to housing *SCREW, Cover to housing *O-RING, Oil inlet

Qty 1 4 1 1 1 2 1 2 1 2 1 1 2 2 1 2 1 1 3 2 1 1 2 1

Optional

6 4 STROKE

Ref 1 1 2 2 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 20 21 22 23 25

11

CYLINDER HEAD & CRANKCASE

12

CYLINDER HEAD & CRANKCASE EPC3405 Ref P/N Name of Part 1 5005517 CYLINDER BLOCK & cover ay 2 441304 *SCREW, Block 3 441110 *PIN, Dowel 4 441192 *SLEEVE, Dipstick 5 301250 *WASHER, Screw, cover to block 6 440195 COVER, Thermostat 7 440159 CYLINDER HEAD & SEAT ASSY. 9 446099 SCREW, Cover, thermostat 10 436195 THERMOSTAT ASSY. 11 441801 GASKET, Cylinder head 12 441021 SEAL, Cover, cylinder head 13 336179 SPRING, Thermostat 14 446009 SCREW, Reed stop 15 449537 SPARK PLUG, Champion, RP1OHC 16 445037 OIL SWITCH 17 345330 *SCREW, Oil switch 18 437694 DIAPHRAGM & CUP ASSY. 19 446078 WASHER, Exhaust tube 20 441193 NIPPLE, Exhaust tube 21 441244 TUBE ASSY., Exhaust 22 446074 SEAL, Exhaust tube 23 441295 GASKET, Exhaust tube to cyl. head 24 446081 RELIEF VALVE 25 446080 SPRING, Relief valve 26 341193 PLUG, Emission measure mount 27 446311 CLAMP, Oil hose to housing 28 446085 HOSE, Oil suction 29 338520 SCREEN, Oil 31 441121 COVER ASSY., Breather 32 446099 SCREW, Cylinder head cover 33 440174 DIPSTICK, Oil 34 441161 SCREW, Intake to cylinder head 35 441073 DEFLECTOR, Water passage 36 446008 SCREW, Breather to cylinder head 37 336185 WASHER, Cover to diaphragm 38 441294 GASKET, Intake manifold 39 446111 O-RING, Oil fill plug 40 446110 PLUG, Oil fill 41 441268 SPACER, Spring retainer 42 446121 WASHER, Cylinder head to block

Ref 43 44 47 48 49 50 51 52 53 58 59 60 61 62 63 64 65 66 67 68 69 70 72 75 76 77 78 79 82 83 85 86 87 88 89 90 92 93

P/N 446477 441063 330151 441066 307551 311598 446314 441162 446119 446122 336178 441124 441006 441200 441008 441014 441018 445044 446166 510780 512947 513185 320107 449534 446209 446210 446107 446048 446283 441042 441084 446043 441163 441057 441086 441131 444513

Name of Part Qty SPRING, Pressure relief 1 INTAKE MANIFOLD 1 CLAMP, Hose 1 GASKET, Thermostat cover 1 1 PLUG, Flushing *WASHER 1 2 SCREW, Exhaust tube to cyl. head SCREW, Intake to cylinder head 1 4 SCREW, Cyl. head to cyl. block STUD, Intake manifold 2 HOUSING, Thermostat 1 1 COVER, Cylinder head SEAL, Cover, breather 1 MESH, Breather 1 PLATE 1 REED, Breather 1 STOP, Reed 1 COVER & LEAD ASSY. 1 *COVER 1 *TERMINAL, Ring 1 1 *TERMINAL, Bullet *SLEEVE 1 TIE STRAP AR FILTER & O-RING ASSY. 1 *O-RING, Cover to housing 1 *O-RING, Filter to housing 1 2 PIN, Dowel., oil sump to block 2 PIN, Dowel, cylinder head HOSE, Breather, 12-1/2 in. (320mm) A 1 EXTENSION 1 PLATE 1 GASKET, Plate 1 SCREW, Plate to block 2 SCREW, Relief valve cover 3 COVER, Relief valve 1 GASKET, Cover 1 HOSE, Exhaust tube to sump 1 POWERHEAD GASKET SET 1

Cut to Length from P/N 446340

6 4 STROKE

A

Qty 1 6 4 1 6 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 1 3 1 4 1 1 1 1 1 4

13

MIDSECTION

14

MIDSECTION EPC3406

A

P/N 391317 441186 324586 324583 394907 330250 334360 304278 324584 551113 324967 336559 554545 303715 307160 312874 335892 328895 433675 391421 337017 321922 398001 202021 301983 901889

Name of Part LINK, Shallow water drive SPRING, Reverse lock LEVER, Reverse lock release PIN, Reverse lock CARRYING HANDLE AND SPRING *SPRING, Carrying handle BUSHING, Lower, swivel bracket WASHER, Bracket, stbd.

SPACER, Reverse lock release SPRING, Friction screw SCREW, Lever, reverse lock release BRACKET, Chain O-RING, Swivel bracket WASHER, Pin, link to locking lever NUT, Tilt bolt SPRING WASHER, Tilt bolt nut STERN BRACKET ASSY., Stbd.

SCREW, Tilt lock CLAMP SCREW KIT CLAMP SCREW KIT, S.S. A *PLATE, Swivel *SCREW HANDLE & RIVET ASSY. SPRING, Link to shallow water drive WASHER, Conical SCREW, Stern brackets

Qty 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 AR 2 2 1 1 1 2

Ref 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

P/N 432453 335891 336158 324588 324582 305650 324580 324581 441179 324576 441180 441098 313607 433896 202893 324603 440169 329531 329002 328999 328998 324355 584472 441178 303887

Name of Part Qty PIN & KNOB ASSY. 1 STERN BRACKET ASSY., Port 1 BOLT, Tilt 1 1 LINK, Reverse lock pin to lever 1 PIN, Link to locking lever COTTER PIN, Tilt pin 2 LINK, Reverse lock lever 1 1 LEVER, Reverse locking 1 FRICTION PLATE, Steering bracket 2 WASHER, Thrust, seal & pivot tube WASHER & SEAL, Thrust 1 SWIVEL BRACKET ASSY. 1 *FITTING, Lube 3 *KNOB & SHAFT ASSY. 1 **O-RING, Knob & shaft 1 1 SCREW, Steering & friction STEERING BRACKET 1 PIN, Tilt lock 2 SPRING, Tilt lock link 1 LINK, Tilt lock, stbd.

1 LINK, Tilt stop 1 SPRING, Shallow water drive 1 LEAD ASSY., Ground 1 BUSHING, Pivot tube to swivel bracket 1 WASHER, Link to swivel bracket 2

Optional

6 4 STROKE

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25

15

GEARCASE

14,54

16

16

GEARCASE EPC3407

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

P/N 439006 434294 336493 336414 325040 324623 333706 322494 396992 344200 303361 333676 326340 324624 324637 438966 389858 336297 324626 388000 336296 434281 391048

23 24 25 26 27 28 29 30 30 31 32 33 34 35 36

386473 396200 434152 305242 324639 324642 324615 307551 318544 311598 324616 324627 389577 389576 331130

A B C

Name of Part GEARCASE ASSY. A *HOUSING ASSY., Propeller shaft **SEAL, Propeller shaft **BUSHING *GASKET, Impeller housing B *PLUNGER, Clutch dog *SCREW, Brg. Hsg. to gearcase *O-RING, Brg. Hsg. to gearcase *GEAR, Reverse *PROPELLER SHAFT ASSY. *WASHER, Thrust *SCREW, Cover to gearcase *SHIFTER, Clutch dog *SPRING, Shifter *GASKET, Gearcase cover *GEAR & BEARING ASSY., Forward **BEARING, Roller *PINION, Gear *PIN, Shifter, clutch dog *THRUST BEARING, Pinion *THRUST WASHER, Pinion bearing *GEARCASE, Housing assy. **BEARING & SLEEVE ASSY., Driveshaft **BEARING ASSY., Pinion to gearcase **SCREEN & PLUG, Water intake *COVER ASSY., Gearcase **O-RING, Shift rod **SEAL, Driveshaft **BUSHING, Shift rod *CAM, Shift *PLUG & WASHER, Upper *FILL PLUG **WASHER *RETAINING RING, Shift rod *RETAINER , Shifter IMPELLER HSG. ASSY. IMPELLER ASSY. B *KEY, Impeller to driveshaft B

Qty 1 1 1 1 2 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1

Ref 37 38 38 39 39 40 41 42 43 44 45

P/N 324640 441115 441195 441181 441194 324641 331980 334451 328725 324694 342540

46 47 47 47 48 49 50 51 52 53 54 55 56 57 58 59

324690 177204 390237 392183 389583 306394 324689 324643 302497 444500 325040 324637 441195 441194 202893 302497 330247

60 61 62 63 64 65 66 67

396308 310674 326742 333676 320025 390772 396644 432397

Name of Part Qty PLATE, Impeller housing 1 B DRIVESHAFT, Std., 15 in.

1 DRIVESHAFT, Long, 20 in.

1 C SHIFT ROD, Lower, Std. 1 SHIFT ROD, Lower, Long 1 C CUP, Impeller housing 1 B SCREW, Imp. hsg. to gearcase 4 B ANODE, Gearcase 1 SCREW, Anode 1 1 CAP, Propeller shaft SCREW, Gearcase to hsg., front, 1 15 in.

DRIVE PIN, Propeller 1 PROPELLER, 8 x 7, Std. 1 PROPELLER, 8-1/2 x 9 1 PROPELLER, 9-1/4 x 6-1/2 1 1 *BUSHING, Propeller 1 COTTER PIN, Propeller nut to shaft THRUST WASHER, Prop shaft, rear 1 2 SCREW, Gearcase to exh. Hsg. GROMMET, Water tube, lower 1 B EXTENSION KIT ASSY., 5-inch AC 1 2 *GASKET, Impeller housing C *GASKET, Gearcase cover 1 C *DRIVESHAFT, Long 1 C *SHIFT ROD, Long 1 C *O-RING, Water tube 1 C *GROMMET, Water tube, lower 1 C *SCREW, Gearcase & extension C 1 to exhaust housing 1 *GEARCASE EXTENSION C **BUSHING 1 C 1 **SLEEVE C *SCREW, Extension to housing 2 C 1 *EXTENSION, Water tube C CHROME PUMP KIT 1 WATER PUMP REPAIR KIT 1 ZINC ANODE KIT (Includes 42 & 43) 1

Not Shown Contents of Water Pump Repair Kit RL Models

6 4 STROKE

Ref

17

EXHAUST HOUSING

EPC3408 Ref 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16

P/N 441100 446078 441103 441031 441201 319545 440184 441177 441176 446048 440177 440175 441111 340893 552360 446381 325115

Name of Part EXHAUST HOUSING ASSY. WASHER, Nut, oil sump to exh. hsg.

PLATE, Water tube GROMMET, Water tube GASKET, Plate SCREW, Upper mounts to strg. brkt.

MOUNT ASSY., Upper MOUNT BRACKET, Lower, port MOUNT BRACKET, Lower, stbd.

PIN, Dowel , oil sump to exh. hsg.

WATER TUBE, 15 in.

WATER TUBE, 20 in.

STUD, Oil sump to exhaust housing THRUST MOUNT, Upper GROMMET, Shift rod PLATE, Upper mounts SCREW, Mounting bracket, lower

Ref 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34

Qty 1 4 1 1 1 4 2 1 1 2 1 1 4 1 1 1 2

18

P/N 318997 441175 441196 441197 446077 305652 441099 307551 311598 446043 446136 446172 441118 441028 446289 446046 441161

Name of Part LATERAL MOUNT, Lower THRUST MOUNT, Lower COVER, Exhaust passage SEAL, Cover NUT, Oil sump to exhaust housing SCREW, Mounts to oil sump OIL SUMP SCREW, Oil drain *WASHER SCREW, Plate SCREW, Water tube SCREW, Cover GASKET, Pan to block BUSHING, Water tube WASHER, Screw, water tube SCREW, Oil sump to block SCREW, Oil sump to block

Qty 2 1 1 1 4 2 1 1 1 3 1 3 1 1 1 2 4

REWIND STARTER

Ref P/N Name of Part 1 5000510 HANDLE ASSY., Starter 2 332260 *CAP, Starter handle 3 336148 GUIDE, Rope 4 441090 HOUSING, Starter 5 335905 LINK, Friction spring 6 203698 PAWL, Starter 7 435741 PULLEY & PIN, Starter 8 203470 RING, Retaining, pawl 9 336110 RING, Retaining, guide 10 336118 ROPE, Starter 11 446046 SCREW, Starter housing 12 336681 SPRING, Starter

Qty 1 1 1 1 2 1 1 1 1 1 3 1

Ref 13 14 15 16 18 19 20 21 22 23 24 25

19

P/N 338558 339038 339043 331970 446163 325338 121674 339030 901893 333040 441220 432927

Name of Part SPACER, Starter housing SPINDLE ASSEMBLY SCREW, Spindle SPRING, Friction PLUNGER, Starter lockout SPRING, Plunger LOCKNUT, Spindle SHIELD, Spring WASHER, Mount ISOLATOR, Mount SEAL, Housing to cover CABLE ASSY., Starter lockout

Qty 3 1 1 1 1 1 1 1 3 3 1 1

6 4 STROKE

EPC3400

FUEL TANK EPC3409 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13

A B

20

P/N 177125 502936 176998 173311 176745 334913 331384 174511 322652 397525 553166 396462

Name of Part FUEL TANK, 3.3 Gallon *CAP, Gas FUEL HOSE & PRIMER BULB A *NIPPLE *FUEL HOSE CONNECTOR KIT **O-RING **CLAMP *PRIMER BULB KIT **CLAMP, Snap **NIPPLE & VALVE ASSY. CLAMP, Band, large **NIPPLE & VALVE ASSY. *HOSE, Long, 72 in (1830mm) B *HOSE, Short, 19-1/2 in (495mm) B

Not Shown Cut to Length from P/N 772564 - 5/16 in. I.D.

Qty 1 1 1 1 1 1 2 1 2 1 2 1 1 1

21

6 4 STROKE