CONTENTS GENERAL INFORMATION .. .......................................................................................... 1 MACHINE IDENTIFICATION .................................................................................. 1 FRAME SERIAL NUMBER ............................................................................... 1 ENGINE SERIAL NUMBER .............................................................................. 1
CHASSiS ........................................................................................................................ 2 FUEL SUB TANK .................................................................................................... 2 JOB INSTRUCTION CHART ................................................................................... 3 ELECTRICAL .................................................................................................................. 4 CIRCUIT DIAGRAM ................................................................................................ 4 ELECTRICAL COMPONENT ................................................................................... 6 IGNITION SYSTEM ................................................................................................ 7 CIRCUIT DIAGRAM .......................................................................................... 7 TROUBLESHOOTING ...................................................................................... 8 SPARK PLUG CAP ........................................................................................... 9 IGNITION COIL ................................................................................................. 9 SOURCE COIL .................................................................................................. 9 SPARK PLUG .................................................................................................. 10 THROTTLE OVERRIDE SYSTEM (T.O.R.S.) .................................................. 10 HANDLEBAR SWITCH (RIGHT) ..................................................................... 11 CARBURETOR SWITCH ................................................................................. 11 MAIN SWITCH ............................................................................................... 12 LIGHTING SYSTEM .............................................................................................. 13 CIRCUIT DIAGRAM ........................................................................................ 13 TROUBLESHOOTING .................................................................................... 14 BULB (S) ......................................................................................................... 15 HEADLIGHT BEAM SWITCH ......................................................................... 15 SPECIFICATIONS ........................................................................................................ 16 GENERAL SPECIFICATIONS ............................................................................... 16 MAINTENANCE SPECIFICATIONS ..................................................................... 18
ENGINE ........................................................................................................... 18 POWER TRAIN ............................................................................................... 22 CHASSiS ......................................................................................................... 26 ELECTRICAL ................................................................................................... 27 GENERAL TORQUE SPECIFICATIONS ............................................................... 28 CABLE ROUTING ................................................................................................. 29