Daewoo Solar 130lc-lll Electrical Hydraulic Schematic Manual

PARTS MANUAL PN 9919045 and MICROFICHE PN 9919046 5/03

GENESIS I Model #W045098CA Model #W045098IA

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TABLE OF CONTENTS GENESIS I W045098CA and GENESIS I W045098IA

Parts Manual

A

I

AIR VENT . . . . . . . . . . . . . . . . . . . . . . . . . . B6

IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . C2

BATTERY BOX . . . . . . . . . . . . . . . . . . . . . . . B12 BILGE PUMP . . . . . . . . . . . . . . . . . . . . . . . . B9

MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . C2

B C

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . B7 CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . C1 CRANKSHAFT and PISTON . . . . . . . . . . . . . C4

D

M O

OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . C5 OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . A13

P

PROPULSION . . . . . . . . . . . . . . . . . . . . . . . B3

R

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . A9 DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . B2

REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . B4

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . .

EMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE MOUNTING . . . . . . . . . . . . . . . . . .

EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . .

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . .

STARTING MOTOR . . . . . . . . . . . . . . . . . . .

STEERING . . . . . . . . . . . . . . . . . . . . . . . . . .

E

F

B11 B14 B13 B5

FRONT STORAGE COMPARTMENT . . . . . . . A8 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . A11 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . A10

H

HULL and BODY . . . . . . . . . . . . . . . . . . . . . A5-7

S

T

A12 A3-4 C6 A14- B1

THROTTLE BODY . . . . . . . . . . . . . . . . . . . . C3 TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . C7

W

WATER INLET . . . . . . . . . . . . . . . . . . . . . . . B8 WATER SIPHON . . . . . . . . . . . . . . . . . . . . . B10

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

SHROUD GENESIS I W045098CA and GENESIS I W045098IA 1

2 3

5

4

5

6 7 8

40 39

9

38 10

29

13

13 15

14 15

34

11

35 37

12

16

17

20

33

31 32

19

31 17 29

21

34

36 18

33

30 28 27

15

26 25 24

13 23 15 22 15

22

A3

22

SHROUD GENESIS I W045098CA and GENESIS I W045098IA

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 1 2 1 1 1 1 1 2 1 6 2 12 2 8 1 2 1 1

3280371 5411738 4010281 8450070-235 7041931 2201593 3280342 2653011 5434564-442 5521630 7546705 5812235 7517668 7556055 7555831 7546704 7556094 5245455 7517669 2631972-070 2631973-070

Description

Gauge, MFI, Analog/Digital Gasket, MFI Connector, Deutsche Line, Pitot, Formed End Spring, MFI Mounting Kit, MFI Button Replacement Bezel, MFI, Overlay Asm., Console Latch Lid, Console Seal, Lid Nut Pad, Console Screw Washer, Lock Washer, Flat Nut, Nylok Washer Hook, Console, Latch Screw Asm., Mirror, LH (Port) Asm., Mirror, RH (Starboard)

Ref. Part No.

21 5411557 5411558 22 7546804 23 5434684 24 7555835 25 7547187 26 5132781 27 5411664 28 7080138 29 7552613 30 7516805 31 7511873 32 7555837 33 7621220 34 5245451 35 5812284 36 5434559-442 37 5812076 38 5333698 39 7042007 40 5433384

Qty.

1 1 5 1 2 1 1 1 1 8 6 2 2 4 2 1 1 1 1 1 1

Description

Gasket, Mirror, LH Gasket, Mirror, RH Nut, Hex, Nylok Bracket, Hood Post Washer, Flat Nut Pin, Latch Hood Grommet, Deck, Wire Harness Cable Tie Washer, Lock Screw Screw Washer, Flat Rivet Bracket, Shroud Cover, MFI Cover, Shroud, Front Shroud, Steering Bumper, Door Shroud Pin, Hinge, Console Spring, Torsion, Console Hinge, Console 7/03

A4

HULL and BODY GENESIS I W045098CA and GENESIS I W045098IA 3 4

2 1

47

5 6 7 8 6

46 45

10

44

9 10

43 42

11

41 6 7 8

12 21 10

18 17 16

6

20

13

15

7

14

10 10

20 19 22

15

21

23 24 30 28 25

26 21

40

29 18

17 39

31

27

38 37

32 33 34

A5

36 35

26

17

18

HULL and BODY GENESIS I W045098CA and GENESIS I W045098IA

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 5812377-318 5812378-318 2 5812381-318 5812382-318 3 5812379-318 5812380-318 4 5812383-318 5 5020929 6 7542454 7 7555846 8 7552607 9 7516725 10 7555874 11 5433014-070 12 5521515 13 5521513 14 2631982 15 7546804 16 5433086-070 17 7621488 18 5431994-070 19 5433096 5433097 20 7546704 21 7555839 22 5433087-070 5433088-070 23 7517671

Qty.

1 1 1 1 1 1 1 1 4 4 2 2 14 1 1 1 1 6 1 15 15 1 1 8 16 1 1 4

Description

Ref. Part No.

Pad, Footwell, Front, LH Pad, Footwell, Front, RH Pad, Footwell, Rear, LH Pad, Footwell, Rear, RH Pad, Footwell, Center, LH Pad, Footwell, Center, RH Pad, Boarding Plunger, Side Latch Nut Washer, Flat Washer, Lock Screw Washer, Flat Handle w/Cross Member, Grab Seal, Grab Handle Seal, Tow Hook Hook, Tow Nut, Hex, Nylok Bumper, Rear Rivet Plug, Bumper, Rear Pad, Heel, LH Pad, Heel, RH Nut, Nylok Washer, Flat Bumper, Corner, LH Bumper, Corner, RH Screw

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

5433085-070 7512065 7515198 5433441-070 5433442-070 5433486-070 5433487-070 5811440 5132471 5521481-070 7517321 5244040 5521549 7547137 5631362 7555838 5132225 7556029 5411516-070 5020753 7555870 7546705 5243239 7517668 5411606 5433019

Qty.

4 6 14 1 1 1 1 8 8 2 2 2 2 2 1 6 6 8 1 1 4 4 2 4 1 1

Description

Plug, Bumper Screw Screw Sponson w/Cover, LH Sponson w/Cover, RH Cover, Sponson, LH Cover, Sponson, RH Washer, Rubber Insert Rail, Rub, LH/RH Screw Bracket, Mount, Ladder Tubing, Split Nut, Acorn Ladder, Boarding Washer, Lock Insert Washer Bumper, Front Plunger, Latch Washer, Dish, Rubber Nut U-Bolt, Seat, Rear Screw Gasket, Bucket, Rear Bucket, Storage, Seat, Rear 7/03

A6

HULL and BODY GENESIS I W045098CA and GENESIS I W045098IA

2 8 7

1 6

5

4

3

20

9 10 3

11

12

19 18 13

13

17 16

14

15

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10

5811555 5432718 7661042 7546704 7556094 7555870 7546705 7518220 1060125 7511882

Qty.

1 1 14 4 4 4 4 2 2 4

Description

Ref. Part No.

Gasket, Receptacle, Base, Seat Receptacle, Seat Base Rivet Nut, Nylok Washer Washer, Dish, Rubber Nut U-Bolt Asm., Plug, Bilge Screw

11 12 13 14 15 16 17 18 19 20

5433220 5411545 7080439 5433641 7080598 2632213 5812021 7555834 7546804 5411674

Qty.

2 2 2 2 1 1 1 2 2 1

Description

Flange, Air Inlet Gasket, Air Inlet Clamp, Hose Duct, Air Inlet Strap, Cable Strap, Bow Gasket, Strap, Bow Washer Nut, Hex, Nylok Grommet, Access 9/00

A7

FRONT STORAGE COMPARTMENT GENESIS I W045098CA and GENESIS I W045098IA

1

2

11 8

3

9

12

26

3

10 4 5

13 27

7

5

6

14 7

15 16

25

6

17 18

24

23

22

20 21

19

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2632297 5433999-442 5521617 1013943 7517644 7555890 7546704 7516805 7552613 7555839 5521565 7621235 7080853 2520181 7555837

Qty.

1 1 2 1 5 5 5 4 4 4 1 2 1 1 6

Description

Ref. Part No.

Qty.

Asm., Latch, Hood Door, Compartment Bumper, Door/Deck Asm., Hinge, Compartment Door Screw Washer Nut, Nylok Screw Washer, Lock Washer, Flat Seal, Door Compartment Rivet Cable, Limiter, Hinge Asm., Access Panel Washer, Flat

16 17 18 19 20

7042121 7517684 5411674 5431842 1060114

1 6 1 1 1

21 22 23 24 25 26 27

5431841 5243775 5240187 7621478 5410424 5410414 5521534 2872419

1 2 2 2 1 1 1 6

Description

Asm., Spring, Gas Screw Grommet, Access Cover, Fire Extinguisher Asm., Fire Extinguisher Container (Incl. 19 and Container) Container, Fire Extinguisher Hook, Strap, Narrow Clip Rivet Strap, Battery Holddown Bumper, Rubber Seal, Storage Compartment Insert 7/03

A8

DECALS GENESIS I W045098CA and GENESIS I W045098IA 1

2

4 3 5

14

6

13

RH 12

11 10

8 7

9

15 16

5

17

LH

7

19

18 9

11

12

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

2202674 1 2 3 4 5 6 7

7079126 7079125 7079127 7078260 7171898 7078465 7171845 7171846 8 7079124 9 7170888

Qty.

Description

1 Kit, ’04 Genesis I Decals (Incl. All Except Seat Decals) 1 Decal, Warning, Rear 1 Decal, Spark Ignition 1 Decal, Warning 1 Decal, Fire Extinguisher 2 Decal, “POLARIS”, Brushed Aluminium 1 Logo, Polaris Star 1 Decal, Front Deck, LH 1 Decal, Front Deck, RH 1 Decal, Compartment Door Warning 1 Decal, Patent

Ref. Part No.

Qty.

10 7170215 11 7170773 12 7171847 7171848 13 7170207 14 7079171 15 7170988 16 7170608 17 7073865 18 7077812 19 7170110

1 2 1 1 1 1 1 1 1 1 1

Description

Decal, Refueling Warning Decal, “POLARIS” Hull Decal, Rear Deck, LH Decal, Rear Deck, RH Decal, NMMA, 4 Passenger Logo, Planet Decal, MFI Instruments Urocal, “PERC” Decal, Caution, Capsize Decal, Coast Guard, Exemption Decal, “LOW EMISSIONS” 7/03

A9

FUEL TANK GENESIS I W045098CA and GENESIS I W045098IA

1

2 3

2

4 2

2

3

3

3 5

6

23 22 21

24 15 7 14

4

5

25

16 17 18 19 20

8 11 9

13

4 11 10

12

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

2 4 4 12 4 1 1 1 1 4 4 2 2

5412305 5521615 5434786 7621479 5246707 5433259 2410129 5411636 5434873 7555837 5811999 5812152 5811901

Description

Strap, Fuel Tank, Connecting Cover, Fuel Tank, Strap Strap, Fuel Tank Rivet Bracket, Tank Strap Nut, DFI, Fuel Pump Pump, Fuel, DFI, Electrical Gasket, DFI, Fuel Pump Tank, Fuel, End w/Relief, DFI Washer, Flat Pad, Fuel Tank, Rear Pad, EVA Pad, Fuel Tank, Side

Ref. Part No.

14 15 16 17 18 19 20 21 22 23 24 25

7080451 5411546 7080766 5433621 5811492 5433553 5411305 2520177 7621229 7080710 7511873 7080442

Qty.

1 1 1 1 1 1 1 1 1 1 1 2

Description

Clamp, Hose Hose, Fuel Fill Clamp, Hose Nut, Fuel Inlet Seal, Fuel Inlet Inlet, Fuel Seal, Fuel Cap Asm., Cap, Fuel, Ratchet Rivet Chain, Bead, Fuel Cap Retainer Screw Coupling, End, Fuel Cap Chain 7/03

A10

FUEL SYSTEM GENESIS I W045098CA and GENESIS I W045098IA

1 2 3 4 5

9

6

5 9

4 8

7

5

9

12

19

19

5

5

10

22 21

19 20 5

14

5 14

18

18

5

17 16 15

5

16

16 5 13

11

18 5

14

5

20 5

14

5

5 13

5

12

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12

5410682 7080483 7052078 7080138 7080476 7051015 7052111 7052118 8450104-1525 7052253 7052329 7080482

Qty.

1 1 1 2 20 1 1 1 AR 1 1 2

Description

Ref. Part No.

Grommet, Vent Cable Tie Connector, 1/4-3/16 Cable Tie Clamp, Hose Valve, Relief Check Fitting, Tee Value, Vacuum Check Line, Fuel Connector Fitting T-Clip

13 14 15 16 17 18 19

7052230 8450085 7052229 5411601 7052227 5411599 -------

20 7052228 21 7080948 22 2872602

Qty.

Description

2 AR 1 6 1 6 3

Fitting, T, Large Line, Fuel L-Fitting, Large O-Ring, DFI Fitting, Large L-Fitting, Small O-Ring, DFI Fitting, Small Injector (See Manifold/Ignition Pg. C2, Ref. 9) 2 T-Fitting, Small 2 Clamp, Hose 1 FICHT w/Cap, Shrader Valve 9/02

A11

SEAT GENESIS I W045098CA and GENESIS I W045098IA

5

5 6 7 8

87

9

10

11 12 13 14 15 16 17 18

10 7 8

4 3

20

21

19

7

8

7 8

2 1

22

23

27 7 8

24

11 12 13 14 15 16 17 18

26 25

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2682566-070 2682686-320 9810357 5434567-320 5521520 ------7517732 5521533 5434566-320 5521490 7516806 7555838 7555839 5431357

Qty.

1 1 AR 1 2 1 8 8 1 4 4 4 4 2

Description

Ref. Part No.

Asm., Strap w/Clips Cover, Seat, Front Staple Shield, Seat, Front, RH Trim, Seat, Front Seal, Seat, Front Screw Bumper, Seat Shield, Seat, Front, LH Bumper, Seat, Oval Screw Washer, Lock Washer, Flat Plate, Bottom, Seat Base Latch

15 16 17 18 19 20 21 22 23 24 25 26

5211314 7042036 5431358 5431359 2683088-320 5521522 ------5434569-320 5433376-070 5432966 2682427-320 2682928-320

27 5434568-320

Qty.

Description

2 2 2 2 1 1 1 1 2 4 1 1

Plate, Seat Base Latch Spring, Seat Base Latch Handle, Seat Base Latch Plate, Top, Seat Base Latch Asm., Seat, Front (Incl. 2-18) Trim, Seat, Rear Seal, Seat, Rear Shield, Seat, Rear, RH Cap, End, Seat Clip, Xmas Tree Cover, Seat, Rear Asm., Seat, Rear (Incl. 7,8,11-18,20-25,27) 1 Shield, Seat, Rear, LH 7/03

A12

OIL TANK GENESIS I W045098CA and GENESIS I W045098IA 1

5

2 4

6

3

1

7 8 9

22

9 11

10

12

21

12

20

19

17 17 12

18

16

13

14

15

14

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11

7080442 7080710 7621229 7517241 5432843 7661042 5433914 5811554 7080481 7052130 2410131

Qty.

2 1 1 1 1 4 1 1 2 1 1

Description

Ref. Part No.

Coupling, End Chain, Bead Rivet Screw Cap, Oil Tank Rivet Inlet, Oil Gasket, Oil Inlet Clamp, Hose Elbow, 90 Degree Asm., Sender, Oil Level

12 13 14 15 16 17 18 19 20 21 22

7080138 4010051-36 7080307 5521609 2530015 7080474 8450059-150 5434871 7052118 5521608 5412098

Qty.

4 1 2 AR 1 2 AR 1 1 AR 1

Description

Cable Tie Conduit, Convoluted Clamp, Hose Hose Filter, Oil Clamp, Hose Line, Fuel Tank, Oil w/Relief Valve, Check, Vacuum Hose Hose, Oil Fill 9/02

A13

STEERING GENESIS I W045098CA and GENESIS I W045098IA 4 5 6

3 2 1

7 8 11

29 9

28

10

27

13

26 25 24

12

14 15

23

21

22

6 16

20

17

19 18 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

7517717 7552613 7555836 5433901-070 5433899-070 7517660 5631017 5433355-070 5433081 7081021 2410238 7080675 1820994-070 7080483 5133395

Qty.

6 6 6 1 1 8 1 1 1 1 1 1 1 1 1

Description

Ref. Part No.

Screw Washer, Lock Washer, Flat Pad, Handlebar, Top Pad, Handlebar, Bottom Screw Clamp, Handlebar Handle, Grab Block, Throttle, Split Cable, Throttle Switch, STOP/BILGE/RVS Lanyard w/Whistle Asm., Handlebar w/Grip Cable Tie Column, Steering

16 17 18 19 20 21 22 23 24 25 26 27 28 29

5433136 5433135 7542335 7555831 5811551 7080138 7517787 5433737 7710426 7555840 5433079 7661053 7621478 7661099

Qty.

1 4 4 4 1 2 4 1 1 1 1 1 2 1

Description

Housing, Steering Bearing, Steering Nut, Nylok Washer, Flat Gasket, Steering Housing Cable Tie Screw Clamp, Throttle Block Ring, Retaining Washer, Flat Lever, Throttle, Thumb Pin, Retaining Rivet Pin, Roll 8/01

A14

STEERING GENESIS I W045098CA and GENESIS I W045098IA

3 4 5

1 2

6

5 2

8 9

7 6

10 14

15

1

16

7

4

17

11 13 12

12 13

4 18

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10

5412206 7542150 7515120 7555839 7060170 7542133 5411818 1860115 1860117 1860114

Qty.

2 2 1 5 2 2 2 1 1 1

Description

Ref. Part No.

Seal, Rod Nut Screw Washer, Flat Rod End Nut, Nylok Seal, Rod Washer, Steering Seal Ring, Stopper, Steering Cable Nut, Steering Cable, Special

11 12 13 14 15

7081086 7547001 7555856 7518026 -------

16 7516717 17 1821244 18 7546704

Qty.

Description

1 2 2 1 1

Cable, Steering Nut Washer, Flat Screw Column, Steering (See Steering Pg. A14, Ref. 15) 2 Bolt 1 Mount, Shroud, Steering Cable 2 Nut, Nylok 10/02

B1

DRIVE SYSTEM GENESIS I W045098CA and GENESIS I W045098IA 1

5 4

3 2 6 8

7

9

17 10 15 16

13 15 14 13 12 11

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9

1013544 5410735 7079119 5412322 7080598 5812490 7080870 5133375 6230216

Qty.

1 1 1 1 1 1 1 1 1

Description

Ref. Part No.

Asm., Coupler, Drive O-Ring Decal, Coupler Note Grommet Strap, Cable Cover, Coupler Clamp, Hose Bumper, Drive Shaft Shaft, Drive

10 11 12 13 14 15 16 17

5410663 5431985 5432298 7080870 5411805 3610040 1341417 7080629

Qty.

1 1 1 2 1 2 1 1

Description

Bumper, Drive Shaft Nut, Bushing, Thru Hull Housing, Shaft, Thru Hull, O-Ring Clamp, Hose Hose, Bearing Housing Seal, Bearing Asm., Bearing Housing (Incl. 15,17) Fitting, Lubrication 7/03

B2

PROPULSION GENESIS I W045098CA and GENESIS I W045098IA 13 12 7 10

9

5

7

11

8

6

5 15 17

18 19

1 3

14

16

28

29

27 31 32 33

26

4

2

21 2

23

22

25

20 24

30

34 36 35

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

5431990 7542455 5244556 5132111 5410735 5433334 3514008 5010294 5132088 5410817 5410818 5132674 5410819 3610043 5010295 5131366 8450054-100 5410731

Qty.

1 4 1 4 2 1 2 1 1 1 1 1 1 2 1 1 1 1

Description

Ref. Part No.

Pipe, Water, Bilge Nut, Nylok Bracket, Steering Cable Nut Stud, Pump Mounting O-Ring Pipe, Water, Engine Bearing Spacer, Bearing Stator O-Ring O-Ring Shaft, Stub O-Ring Seal, Stator Bearing Spacer, Impeller Impeller Hose, Water O-Ring

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

7080138 7522019 5630598 5131574 7555966 5811984 5431523 5432841 7517654 7555835 7552610 5130999 5431518 5130938 7515366 1350038 5431519 7512064

Qty.

2 1 1 1 3 1 1 1 4 4 4 1 2 2 2 1 1 3

Description

Cable Tie Screw Anode, Zinc Housing, Pump w/Ring Washer, Flat Seal, Tail Cone Screen, Engine Inlet Wedge, Pump Screw Washer, Flat Washer, Lock Nozzle, Steering Bearing, Steering Nozzle Collar Screw Asm., Nozzle Cone, Pump Screw 8/01

B3

REVERSE GENESIS I W045098CA and GENESIS I W045098IA

1 2

3

4 5 6 7 8

9 10 11 12

15 10

14

17 16

10 22 21

13

10

15

20 19 18 23

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12

7517897 5434061 7547059 7555837 2410341 5411767 3610085 5434295 7517920 7555839 7552613 7516805

Qty.

4 1 4 4 1 1 1 1 4 7 4 4

Description

Ref. Part No.

Screw Cover, Motor, Reverse Nut, Nylok Washer, Flat Asm., Motor, Gear O-Ring, Cover, Reverse Seal, Oil Plate, Motor Mount Screw w/O-Ring Washer, Flat Washer, Lock Screw

13 14 15 16 17 18 19 20 21 22 23

7661116 5434062 7661010 7661131 5133560 7515368 7555874 5020683 7555866 7661117 5434049

Qty.

1 1 2 1 1 2 2 2 2 1 1

Description

Pin, Clevis Arm, Linkage, Reverse Gate Pin, Cotter Pin, Roll Arm, Linkage, Reverse Motor Screw Washer, Flat Collar Washer Pin, Clevis Gate, Reverse, Directional 9/02

B4

EXHAUST SYSTEM GENESIS I W045098CA and GENESIS I W045098IA 1

12

2

3

4 9

10

11 13

10

5

6

18

7

17 16

14

15

8 11 11

19

11

25 27

20

11

21

26

24

22 23

28 11

11

29 36

11

11

11

35 34

31 33 32

30

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

7052105 7052251 1261259-329 5811045 7517562 7052071 5411887 7080972 5132567 5411547 7080907 5521546 5411784 1261110-329 7555841 7552608 7516911 5411843

Qty.

1 1 1 3 9 1 1 2 2 4 10 1 1 1 6 2 2 1

Description

Ref. Part No.

Fitting, Exhaust Screen Fitting, Exhaust Injector Asm., Exhaust Manifold (Incl. 2,6) Gasket, Exhaust Screw Fitting, Hose Hose, Coupler, Exhaust Pipe Clamp, Hose Tube, Spacer Grommet, Rubber Clamp, Hose Conduit, Hose Hose, Pipe/Silencer Pipe, Exhaust Washer, Flat Washer, Lock Screw Hose, Silencer/Resonator

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

5410853 5243775 7621479 5240134 5433650 5812369 1261062-067 5812225 5411842 5333875 5412267 5132457 5810529 7555838 7555836 7515116 5433649 5411844

Qty.

1 2 2 2 1 1 1 1 1 1 1 1 1 4 4 4 1 1

Description

Strap, Rubber Hook, Strap, Narrow Rivet Clip, Strap Resonator, RH Foam, Cradle, Silencer Asm., Silencer, Exhaust Foam, Support, Rear, Reverse Hose, Pump Box Crossover Tube Hose, Water Fitting, Exhaust Seal, Exhaust Fitting Washer, Lock Washer, Flat Screw Resonator, LH Hose, Resonator, LH/RH 7/03

B5

AIR VENT GENESIS I W045098CA and GENESIS I W045098IA

1

2 3

5

4

6

7

8 9

10

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5

7516725 7552610 7555831 5333474 5432138-070

Qty.

2 2 2 2 3

Description

Ref. Part No.

Screw Washer, Lock Washer, Flat Spacer Plug, Intake Silencer

6 7 8 9 10

5410589 5434248-070 7170223 7078778 7080601

Qty.

3 1 1 1 1

Description

O-Ring Cover, Air In Decal, Polaris, Marine 1200 DI Decal, DFI Fuel Injection Filter, Intake Silencer 12/01

B6

COOLING SYSTEM GENESIS I W045098CA and GENESIS I W045098IA

1 2

2

6 3

5

2

7

2

4

22

2

7 8

23 5 21

9

7 10 5 11

20

2 12

19 18

13

17

14 15

16

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12

5434149-133 7080475 5812237 5431784 7080476 5411689 5521287-100 5411834 8360031-10 8450104-1525 5132309 7051527

Qty.

1 6 1 1 8 1 AR 1 AR AR 1 2

Description

Ref. Part No.

Fitting, Thru-Hull Clamp, Hose Gasket Fitting, Tee Clamp, Hose Hose, Stinger Conduit Hose, Water Conduit Line, Fuel Fitting, Water Plug, Pipe

13 14 15 16 17 18 19 20 21 22 23

7051008 5412014 7556174 5631136 7041310 5432799 5410860 5412412 7080138 5411835 7080598

Qty.

1 1 1 1 1 1 1 1 6 1 2

Description

Thermostat, 143 Degrees F. Gasket, Thermostat Washer Cover, Thermostat Spring, Compression Valve, Pop-Off Seal, Thermostat Housing Hose, Water, Out Cable Tie Hose, Water Cable Tie 7/03

B7

WATER INLET GENESIS I W045098CA and GENESIS I W045098IA

9

2 3

1

4 5

8

6 7

10

10

13

11

12 12

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7

7080483 7080138 8450070-235 7547003 7555873 5810879 5431634

Qty.

1 1 1 1 1 1 1

Description

Ref. Part No.

Cable Tie, 4 Inch Cable Tie Line, Pitot, Formed End Nut, Nylon Washer, Flat Gasket, Pitot Fitting, Pitot

8 9 10 11 12 13

5433011 7081117 5132471 5631130-329 7517707 5630886

Qty.

Description

1 2 7 1 7 1

Scoop, Inlet Velcro Insert Plate, Ride Screw Grate, Inlet 9/02

B8

BILGE PUMP GENESIS I W045098CA and GENESIS I W045098IA

2 3

1 4

5 3

6 7 8

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4

5812237 5434149-133 7080138 5521287-63

Qty.

1 1 4 1

Description

Ref. Part No.

Gasket Fitting, Water, Thru-Hull, 90 Degree Cable Tie Conduit, Flex

5 6 7 8

5412243 2410169 7517241 7555837

Qty.

1 1 2 2

Description

Hose Asm., Bilge w/Connector Screw Washer, Flat 7/03

B9

WATER SIPHON GENESIS I W045098CA and GENESIS I W045098IA

2

1 2 3

2 3

5

4

2

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 5431409 2 7080138 3 8450051-600

Qty.

Description

1 Elbow, Siphon Hose 8 Cable Tie 2 Line, Fuel

Ref. Part No.

4 7080464 5 5432036

Qty.

Description

1 Anchor, Cable Tie 1 Pickup, Siphon w/Strainer 7/03

B10

ELECTRICAL GENESIS I W045098CA and GENESIS I W045098IA

17

18

16 19

14 10 13

15

12 11 10

1

20

9

2

21 8

7

3

4

5 6

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11

7621479 5246658 4010906 4010752 4010751 ------7081098 7080464 7080138 4010858 7555882 7552613

Qty.

4 1 1 1 1 2 1 7 7 1 4 5

Description

Ref. Part No.

Rivet Bracket, Solenoid Reset Controller, Start/Stop Fuse, 2 AMP, ATM Fuse, 3 AMP, ATM Fuse, 15 AMP, ATM Velcro Anchor, Cable Tie Cable Tie Solenoid, Starter Washer Washer, Lock

12 13 14 15 16 17 18 19 20 21

7517717 7556261 7546705 7080483 4010641 4010237 2461001 2461133 5521286-2.5 2461112 7518038 7670148

Qty.

2 2 3 4 1 1 1 1 2 1 1 1

Description

Screw Washer, Lock, External Nut Cable Tie Cable, Battery/Solenoid Cable, Solenoid/Starter Harness, RVS Harness, Chassis Conduit, Wire Harness, Engine Screw Clip 7/03

B11

BATTERY BOX GENESIS I W045098CA and GENESIS I W045098IA

1 2 3

4 5

14 13

6 7

12

6 8 9

11

10

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7

7517733 7555839 1821144 5433609 5410682 7080483 7052078

Qty.

2 2 1 1 1 2 1

Description

Ref. Part No.

Screw Washer, Flat Mount, Battery Cover, Battery Grommet, Vent Cable Tie Connector

8 9 10 11 12 13 14

5432121 7661098 5431559 4140009 2200619 5410346 4010280

Qty.

AR 2 1 1 2 4 1

Description

Tube, Battery Vent Rivet Tray, Battery Battery, 19 AMP Kit, Battery Bolt Insulator, Cable Cable, Ground, Battery/Engine 9/02

B12

ENGINE MOUNTING GENESIS I W045098CA and GENESIS I W045098IA

4 22

3

1 21

2

20

19 18

17

16 5

15

6

5 14

7 10

13

8

12 9

7 8

11

9 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 7515149 2 7077026 3 ------4 ------5 6 7 8 9 10 11 12

7556184 5631166-329 7556170 5245460 7517330 5631167-329 3021253 5211727

Qty.

Description

2 Screw 1 Decal, Spark Plug 3 Plug, Spark, NGK,DFI, PZFR6H (See Manifold/Ignition Pg. C2, Ref. 18) 1 Decal, Warning (See Manifold/Ignition Pg. C2, Ref. 4) 4 Washer, Flat 1 Plate, Mount, Front w/Washer 4 Washer, Flat 2 Plate, Lock, Mount 4 Screw 1 Plate, Mount, Rear w/Washers 4 Mount, Engine AR Shim, Engine Mount

Ref. Part No.

13 14 15 16 17 18 19

7552610 7515365 7555848 7542725 7556055 7517497 2201705

20 5244176 21 7516603 22 2410125

Qty.

Description

8 8 4 4 1 1 1

Washer, Lock Screw Washer, Flat Nut, Nylok Washer, Lock Bolt Kit, Short Block, NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly.

1 Clip, Retainer 1 Bolt 1 Sensor, Water Temperature 9/02

B13

EMM GENESIS I W045098CA and GENESIS I W045098IA

2 3

7 4

1

6 5 8 9 10 11

12 3

14

13

9 8

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7

7517733 5812462 5243526 1821144 5411598 4010198 7080598

Qty. Description

2 1 3 1 1 1 1

Screw Cushion, Capacitor Spacer Mount, Battery Boot, Capacitor Capacitor Strap, Cable

Ref. Part No.

8 9 10 11 12 13 14

8450046-107 7080476 7078778 4010848 5411660 7516807 7080138

Qty. Description

AR 4 1 1 3 3 4

Line, Fuel Clamp, Hose Decal, DFI Fuel Injection EMM, Programmed Mount, Rubber Screw Cable Tie 9/02

B14

CRANKCASE GENESIS I W045098CA and GENESIS I W045098IA 1

2

3

25

26 27

21

24 23

4

6

5

18 7

9 12

11

13

19

20 22

28 29

17

8

30 9

10

31 16

32

15 35

34

33

14 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

Qty. Description

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

12 1 2 1 2 6 1 1 1 1 1 1 1 3 4 1 3 1

19 20 21 22 23

5131677 2201562 7663001 2410128 7516913 7517628 7517974 7080654 5411564 7517431 5243231 7171035 1202023 7663002 7516723 3514378 7517602 4060119

Stud, Cylinder Flange Kit, Crankcase, 1200 (Incl. 3-6) Pin, Dowel Sensor, Crank Position Screw Screw Screw Retainer O-Ring Screw Clamp, Stator Wires Decal, Emissions Asm., Flywheel Housing (Incl. 14,16) Dowel, Pin Screw Bushing Screw Asm., Bendix

24 25 26 27 28 29 30 31 32 33 34 35

7555908 3574214 7051529 7041457 1202574 3569806 5812474 7517662 7516809 7052156 7516806 5631431-329 5433820 5811550 4010168 4010320 7517620 5631069

Qty. Description

1 1 3 1 1 1 1 6 4 2 7 1 1 1 1 1 3 1

Washer, Thrust Bushing Plug Spring Asm., Cover, Flywheel Bushing Gasket, Water Jacket Cover Screw Screw Fitting, 90 Degree Screw Cover, Water Jacket Plug, Timing Hole Gasket, Flywheel Cover Flywheel Stator, Ignition Screw Plate, Stator Mount 7/03

C1

MANIFOLD / IGNITION GENESIS I W045098CA and GENESIS I W045098IA 1 4

2 21 22 3

23

24

25

5 20

6 7

19

8 9

18 10 17 16

11

12 15

14 13

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10

7516806 1202217-329 5830061 7075383 7517832 7555835 5247336 5412393 1253370 3021176-093 3021188-093 11 5244008 12 7661072

Qty. Description

6 1 3 1 6 6 3 3 3 2 1 6 6

Screw Asm., Manifold, Water Gasket, Water, Manifold Decal, Warning Screw Washer, Flat Cap O-Ring Injector Head, Cylinder (MAG)(Center) Head, Cylinder (PTO) Restrictor, Cylinder Head Rivet

Ref. Part No.

13 14 15 16 17 18 19 20 21 22 23 24 25

3021017 5830123 7547021 5412232 5411573 3070189 7518031 4010185-30 7556118 4010184 7555836 7555949 7516817

Qty. Description

3 3 12 3 3 3 18 3 6 3 6 6 6

Cylinder Gasket, Cylinder Base Nut O-Ring O-Ring Plug, Spark, NGK,DFI, PZFR6H Bolt Asm., Wire, Spark Plug Washer Coil, Ignition Washer, Flat Washer, Lock Screw 7/03

C2

THROTTLE BODY GENESIS I W045098CA and GENESIS I W045098IA

1 2

3 18 17

16

19

4

12

20 14

13

15

12

11

10

9

5 8 6

7

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10

7516816 5630907 5830062 1253429 7516807 7516814 5630582-329 5432162 5830043 1201595

Qty. Description

6 1 3 1 12 6 1 3 3 3

Screw Base, Intake Silencer Gasket, Carburetor, Upper Asm., Throttle Body Screw Screw Adaptor, Carburetor Stuffer, Reed Block Gasket, Carburetor Asm., Block, Triple Reed

Ref. Part No.

11 12 13 14 15 16 17 18 19 20

7080571 7516603 7080539 5521663-09 7080138 2410299 5434096 7042274 2410379 7516606

Qty. Description

2 3 1 1 2 1 1 1 1 2

Cable Tie Bolt Clamp, Cable Conduit Cable Tie Sensor, Air Temperature Coupler Spring, Torsion Sensor, Throttle Position Screw 7/03

C3

CRANKSHAFT and PISTON GENESIS I W045098CA and GENESIS I W045098IA

1

2 4 3

19

7

5

17 6

20

21

18

11 16

7

13

13 14

15

12 11 8

9

10

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

2201444 1 2201449 2201450 2201451 2 3023031 3 3023030 4 2201706 2201707 2201708 5 3552112 6 2201445 7 7555905 8 5131195

Qty. Description

1 Kit, Crankshaft, 1200 Triple (Incl. 5,7,11-12) 1 Kit, Piston Rings, Standard 1 Kit, Piston Rings, .25 mm O/S 1 Kit, Piston Rings, .50 mm O/S 3 Circlip, Piston 3 Pin, Piston 1 Kit, Piston, Std. (Incl. 1-3) 1 Kit, Piston, .25 mm O/S (Incl. 1-3) 1 Kit, Piston, .50 mm O/S (Incl. 1-3) 3 Bearing 1 Kit, Connecting Rod Assembly 2 Bushing 1 Collar, Crankshaft

Ref. Part No.

9 10 11 12 13 14 15 16 17 18 19 20 21

5410613 5412091 3585503 5131746 5131086 5131745 5131744 7721117 7710441 3610044 7555907 7546909 5432576

Qty. Description

1 2 8 1 2 4 1 1 1 1 1 1 1

O-Ring Seal, Flange Bearing, Ball, Deep Groove Crankweb, PTO, 70 mm Labyrinth Crankweb, Center, 70 mm Crankweb, MAG, 70 mm Key, Woodruff Ring, Retaining Seal Washer Nut Coupler, Pump Drive 9/00

C4

OIL PUMP GENESIS I W045098CA and GENESIS I W045098IA

1

2 3

4 8

7 5 6

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4

7081024 7710427 7555944 2540110

Qty. Description

1 1 1 1

Ref. Part No.

Cable, Oil Pump E-Ring, Retaining Washer, Nylon Asm., Oil Pump (Incl. 5)

5 6 7 8

5411293 7516605 8450061-600 7080603

Qty. Description

1 2 2 6

O-Ring Screw Line, Fuel Clamp 2/01

C5

STARTING MOTOR GENESIS I W045098CA and GENESIS I W045098IA 1 2

6

7

5 4 3

9 8

10 11 12

8 15 21 14

13

15

19 20

18

17

16

15

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9

3240115 4010675 4060119 3240113 7516807 3240116 3240117 3240119 3084408 3240111 3084405 3240207

Qty. Description

1 1 1 2 2 1 1 1 1 4 2 1

Brush (Incl. 4-7) Starter, Long Stud (Incl. Brush,1,3-14) Asm., Bendix (Incl. 15-21) Bolt, Through Screw Nut Washer, Spring Washer O-Ring Spring, Brush Ring, Rubber Asm., Rear Bracket

Ref. Part No.

10 11 12 13 14 15 16 17 18 19 20 21

3240118 3240112 3240205 3240206 3240114 7555908 3240126 3240125 3240123 7041457 3574214 3240120

Qty. Description

AR 1 1 1 1 1 1 1 1 1 1 1

Washer, Thrust Washer, Thrust Asm., Armature Asm., Front Bracket O-Ring Washer, Thrust Ring, Snap Stopper Cover Spring Bushing, Flange Asm., Gear (Incl. 15-20) 12/02

C6

TOOL KIT GENESIS I W045098CA and GENESIS I W045098IA

4 1

2

5

3

6

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

2874515 1 2874516 2 2872383 3 2874517

Qty. Description

1 1 1 1

Ref. Part No.

Asm., Tool Kit (Incl. 1-5) Socket, Spark Plug Wrench, Open End, 10mm-13mm Screwdriver

4 2690016 5 2871109 6 9918893

Qty. Description

1 Pouch, Tool Kit 1 Wrench, 3/16 Allen, Plated 1 Manual, Owners, ’04 PWC 7/03

C7

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PRINTED IN THE USA

PARTS MANUAL PN 9919045 AND MICROFICHE PN 9919046 7/03