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This is a parts breakdown of the main body (base unit) of the Drexel Lift Truck, such as the drive section, hydraulics and electrics, driver’s cab, brakes, steering, crosshead and pivot arm, etc.
All items of technical information, advice, know-how, drawings, designs, specifications and other items communicated in this document are confidential and remain the property of Drexel Industries LLC and shall not be disclosed to a third party, photocopied, reproduced, or translated to another language without the prior written permission of:
Drexel Industries LLC
331 Maple Avenue
Horsham, PA 19044-0983
U.S.A.
Telephone:..........(215) 672-2200
Fax:.....................(215) 773-6765
Web:....................www.drexeltrucks.com
Drexel Industries LLC is pleased to provide detailed specifications of its products in this manual, but reserves the right to vary these at its discretion at any time without notice. As the Company’s products and services are continuously being developed, it is important for customers to check that the information contained herein includes the latest specifications. This manual is for general guidance only. Drexel Industries LLC cannot accept any financial or other responsibility that may be the result of your use of the information contained herein; including direct, indirect, special or consequential damages. All recommendations and suggestions issued by or on behalf of the Company in whatever form, are subject to the Company’s terms and conditions of sales, a copy of which will be supplied upon request. This document is not part of a contract or license, save insofar as may be expressly agreed.
Figure 8-8: Drive Wheel Installation, DA2.....................................................................8-27 Chain Assembly for Steering, p/n:
Right and Left Brake Assembly, p/n: 51082-01 and -02.....................................................8-44
Figure 8-17: Right and Left Brake Assembly, p/n: 51802 -01 and -02..........................8-45
SCR Panel Installation, EL16.............................................................................................8-46
Figure 8-18: SCR Panel Installation, EL16 (sheet 1 of 2).............................................8-47
Figure 8-19: SCR Panel Installation, EL16 (sheet 2 of 2).............................................8-48
Contactor Panel without Box, p/n: 1405740-A....................................................................8-49
Contactor Panel Assembly, p/n: 1405740-A.......................................................................8-50
Figure 8-20: Contactor Panel Assembly, p/n: 1405740-A.............................................8-51
Contactor, 150A, DPDT, p/n: 1401978-A...........................................................................8-52
Figure 8-21: Contactor for FR 150A DPDT, p/n: 1401978-A.........................................8-53
Contactor, 300A, SPNO, p/n: 1401979-A...........................................................................8-54
Figure 8-22: Contactor, 300A, SPNO, p/n: 1401979-A.................................................8-55
Contactor, 100A, SPNO, p/n: 1411980-A...........................................................................8-56
Contactor, 300A, 36VDC, p/n: 28889-D.............................................................................8-57
Figure 8-23: LX SCR Control Panel, p/n: 52511-A........................................................8-59
Figure
Figure
Control Valve Assembly Breakdown, p/n: 1413566-A......................................................8-120
Control Valve Breakdown, p/n: 1413566-A (continued)....................................................8-121
Figure 8-55: Control Valve Assembly Breakdown, p/n: 1413566-A (sheet 1 of 2)......8-122
Figure 8-56: Control Valve Assembly Breakdown, p/n: 1413566-A (sheet 2 of 2)......8-123
Figure 8-57: Joystick Installation, HY20......................................................................8-125 Joystick Hydraulic Sub-Assembly, HY24..........................................................................8-126
Figure 8-58: Joystick Hydraulic Sub-Assembly, HY24................................................8-127
Joystick Assembly, p/n: 1406119-A and 1406120-A........................................................8-128
Figure 8-59: Joystick
Figure 8-60: Instruments and Side Console Installation, ID3......................................8-131 Instrument Panel Assembly, p/n: 1413057-D...................................................................8-132
Figure
Figure 8-62: Cover Plate Assembly, Standard,
Figure 8-76:
Figure 8-85: Driver’s Seat Assembly, p/n: 1410317-D................................................8-181
Figure 8-86: Lower Bar Installation, PS8.....................................................................8-183 Lower Bar Sub-Assembly, PS7........................................................................................8-184
Figure
Figure 8-89: Pivot and Shift Chain Anchor Installation, PS20.....................................8-189
Figure 8-90: Shift Cylinder Installation, PS6................................................................8-191 Shift Cylinder Sub-Assembly, PS9...................................................................................8-192
Figure 8-91: Shift Cylinder Sub-Assembly, PS9..........................................................8-193
Shift Cylinder Breakdown, p/n: 1412889-A.......................................................................8-194
Figure 8-92: Shift Cylinder Breakdown, p/n: 1412889-A.............................................8-195
Side Shift Chains Installation, PS5...................................................................................8-196
Figure 8-93: Side Shift Chains Installation, PS5.........................................................8-197
Cross Head Bearings Installation, PS1.............................................................................8-198
Figure 8-94: Cross Head Bearings Installation, PS1...................................................8-199
Pivot Arm Installation, PS2...............................................................................................8-200
Figure 8-95: Pivot Arm Installation, PS2.....................................................................8-201
Pivot Stop Pad Installation, PS3.......................................................................................8-202
Figure 8-96: Pivot Stop Pad Installation, PS3.............................................................8-203
Pivot Cylinder Installation, PS4.........................................................................................8-204
Figure 8-97: Pivot Cylinder Installation, PS4...............................................................8-205
Pivot Cylinder Assembly, p/n; 1400601-A........................................................................8-206
Figure 8-98: Pivot Cylinder Assembly, p/n; 1400601-A...............................................8-207
Tilt Cylinder Installation, MA52.........................................................................................8-208
Figure 8-99: Tile Cylinder Installation, MA52..............................................................8-209
Tilt Cylinder Assembly, p/n: 1401224-A............................................................................8-210
Figure 8-100: Tilt Cylinder Assembly, p/n: 1401224-A................................................8-211 Stack Valve Cover, ID5.....................................................................................................8-212
Figure 8-101: Stack Valve
Figure 8-112: Identification Labeling, ID1-C (Serial # 1530 and before)
Figure 8-113: Identification Labeling, ID1 (Serial # 1531 and future)
Figure 8-114: Identification Labeling, ID1 (Serial # 1531 and future)
Figure 8-115: Schematics and Drawings (sheet 1 of 2) .............................................8-241
Figure 8-116: Schematics and Drawings (sheet 2 of 2) .............................................8-243
This section contains an illustrated parts breakdown (list) and drawings for the serviceable assemblies and components of the Standard SLT30 “E” Series SwingMast lift trucks.
The following abbreviations may be used in this Options
IPB:
#n.............the measurement of an inner diameter in 32nds of an inch; example, #10 hose is has an inner diameter of 10/32” or 5/16”.
A/R...........As required
Barb..........Barbed, a tapered hose nipple with ridges or “barbs” which keep the hose from slipping off.
Cl..............Class, used to specify yield strength of metric fasteners.
Cm............centimeters
Ext............External
Frk............Fork, pronged electrical connector
Fwd..........Forward
Ga............Gauge
Grd, Gr.....Grade - when hardware lists a grade rating, it is important to maintain that rating when replacing parts.
HS............Hardened steel
Hex...........Hexagonal
ID, ID........Inner diameter or “identification” (tag or plate).
IPB...........Illustrated Parts Breakdown
JIC............Joint Industrial Conference, an industry standard used to describe a fitting.
Lh, LH.......Left hand mm...........millimeters
Mn............Metric measurement; example, M8, M10, etc.). The number indicates the nominal diameter in millimeters
Mtg...........Mounting
n/s............Parts that are not shown but serviceable.
No.............Number
Nom..........Nominal, i.e., suitable for nearest practical dimension. For example, a washer suitable for a 5/16” screw has an inner diameter greater than 5/16”, but its nominal dimension is 5/16.”
NPT..........National pipe thread
NPTF........National pipe thread fine
NSS..........Not supplied separately (example, assemblies or collection of parts which cannot be purchased separately).
OAL..........Overall length, usually the stretched-out length of a hose or cable (including fittings), or the height of an unextended mast.
OD, Od.....Outer diameter
ORB.........O-ring boss, usually on a fitting, a threaded end equipped with a groove or lip to hold an O-ring.
p/n............Part number
REC..........Schematic designator for an SCR (example, 4 REC.)
Rev...........Reverse
Rh, RH.....Right hand
SCR..........Silicon controlled rectifier
Str.............Straight, usually to describe a hydraulic fitting (vs. elbow)
Term.........Terminal, electrical w/..............with w/out.........without
Quantities for some parts may be labeled “Pht” (phantom) or “Ref” (reference). A phantom is an assembly which does not exist as a separate unit. A reference item is not officially part of the parent assembly, but is shown on the illustration to make it easier to locate and identify. A zero quantity may also be used to identify a reference item.
Task groups and/or assemblies are identified by a twocharacter letter code and a number suffix, example, OH389 or ET351. The letter codes are as follows:
CO............Covers
CT............Counterweights
DA............Drive Axle and Wheels
EL.............Electrical System
FL.............Fluids and Lubricants
FR............Frame
HY............Hydraulic System
IA..............Inspection and Adjustments
ID..............Identification, Decals and Paint
LW............Load Wheels
MA............Mast
OH............Overhead Guard, Instrument Panel, Controls
OP............Options (example, Fork Installation)
PB............Parking Brake
PS............Pivot and Shift System
SB............Service Brake
ST.............Seat
Items not manufactured by Drexel Industries, as well as some Drexel subassemblies, are identified by assembly part numbers (p/n:). These items are located immediately after to the task groups in which they are used.
ItemPart No.QtyDescription
1...............1410948............0.............Frame Weldment
2......1CM24120ER............4.............Screw, Hex Head, Class 8.8
3........MS20002-16............4.............Washer, Hardened
4..........40DM24ER............4.............Nut, Lock, Hex Head, Class 10
5...............1402211............4.............Washer, Flat, Special
8-1: Frame Position and Installation, FR7 TO CRANE
8-2: Frame/Shift Cylinder Bearing Installation, FR8
ItemPart No.QtyDescription
1...............1402988............1.............O-ring, Polyurethane
2...............1400695............0.............Drive Unit, Dual Chain
3...............1400694............1.............Screw, Hex Head, Class 8.8
4...............1415910............1.............Traction Motor Assembly
5...............1412460............1.............Steer Idler Assembly
6..........6EM100ER............4.............Lock Washer, M10
7......18EM1019ER............4.............Washer, Flat, Hardened, M10
8........1CM1035ER............4.............Screw, Hex Head, Class 8.8
8-3: Drive Motor Installation, DA1
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ItemPart No.QtyDescription
1...............1402586............1.............Parallel Pin, 10 mm Diameter x 16 mm, M6
2........3GM1050ER............4.............Screw, Socket Head, Class 12.9, M10 x 1.5-50
3........3GM1250ER............4.............Screw, Socket Head, Class 12.9, M12 x 1.75-50
4........3GM1265ER............6.............Screw, Socket Head, Class 12.9, M12 x 1.75-65
5........3GM1030ER............2.............Screw, Socket Head, Class 12.9, M10 x 1.5-30
6........7GM1020ER..........15.............Screw, Socket Head, Class 8.8, M10 x 1.5 x 20
7...............1402164............1.............Spacer, M10 x 16 x 0.6
7...............1402165............1.............Spacer, M10 x 16 x 0.2
7...............1402166............1.............Spacer, M10 x 16 x 1.0
8...............1402167............1.............Centering Ring
9...............1402168............1.............Supporting Ring
10...............1402169............1.............Trunnion Bearing
11........3GM1075ER............2.............Screw, Socket Head, Class 12.9, M10 x 1.5-75
12...............1402170............1.............Breather
13...............1402171............2.............Nut, Hex, M10 x 1.5 x 5, Din 934 14...............1402172............1.............Plug, Din 908
15...............1402173............1.............Washer, M14 x 18, Din 7603
16...............1402174............1.............Housing, Upper Part
17...............1402175............1.............Wheel Shaft
18...............1402176..........12.............Wheel Bolt
19...............1402177............1.............Thread Protective Shield
20...............1402178............1.............Sealing Ring, 120 x 140
21...............1402179............2.............Roller Bearing, Tapered
22...............1402180............1.............Spacer, 0.5 mm
22...............1402181............1.............Spacer, 0.2 mm
22...............1402182............1.............Spacer, 0.15 mm
22...............1402183............1.............Spacer 0.1 mm
23...............1402184............1.............Spacer, M45 x 55 x 0.1
23...............1402185............1.............Spacer, M45 x 55 x 0.2
23...............1402186............1.............Spacer, M45 x 55 x 0.5
23...............1402187............1.............Spacer, M45 x 55 x 0.3
24...............1402188............1.............Nut, Grooved
25...............1402189............1.............Identification Plate
26...............1402190............1.............Pinion
27...............1402191............1.............Nut
28...............1402192............1.............Helical Gear
29...............1402193............1.............Roller Bearing, Tapered
Din 7603
Socket Head, Class 10.9, M8 x 1.25 x 20
41..............1410293............1..............Nut, Slotted Round, with Insert, M20 x 1, Zn Pl 42..............1410295............1..............Key, Woodruff, M6 x 9
43..............1410294............1..............O-ring, M5 x 70, 72 Shore, Nbr Rubber
ItemPart No.QtyDescription
1...............1412459............1.............Plate, Mounting Weldment
2...............1401808............2.............Bearing, Ball, with Double Seal
3...............1401806............1.............Shaft Weldment, for Steer Chain Idler
4....MS16624-1062............2.............Ring, Retaining External, 0.625” Diameter
8-6: Steer Idler Assembly, p/n: 1412460-A
ItemPart No.QtyDescription
1...............1400207............1.............Plate, Hurth Drive/Motor
2...............1400695............1.............Drive Unit, Dual Chain
3........3GM1255ER............6.............Screw, Socket Head, Metric
4...............1401160............1.............Block Chain, Machine
5..............2JM1024............2.............Pin, Roll, M10 x 24
6...............1401295............1.............Retainer
7......29CM1020ER............1.............Screw, M10 x 1.50-20, Flange
8...............1400109............1.............Chain Assembly, for Steering
9...............2777708........A/R.............Oil, Gear, SAE 85W-140
8-7: Drive Unit Sub-Assembly, DA8
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8-8: Drive Wheel Installation, DA2
8-9: Chain Assembly for Steering, p/n: 1400109-B
ItemPart No.QtyDescription
1...............1412459............1.............Plate Mounting Weldment
2...............1401808............2.............Bearing, Ball
3...............1401806............1.............Shaft Weld for Steer
4....MS16624-1062............2.............Ring Retaining, External
5........1CM1030ER............3.............Screw, Hex Head, Class 8.8
6..........6EM100ER............3.............Lock Washer, M10
7......18EM1019ER............3.............Washer, Flat, Hardened, M10
8-11: Lower Drive Unit Installation, DA11
8-12: Press Drive Plate Studs, DA14
ItemPart No.QtyDescription
1...................37082............2.............Spindle Assembly
2...............53080-4............4.............Screw, Socket Head, Cl12.9
3...................23993........A/R.............Loctite, Blue, #242
4...............1401229............2.............Bracket, Mounting, Cable
5..........1CM620ER............4.............Screw, Hex Head, Class 8.8
6........18EM613ER............4.............Washer, Flat, M6
7...................23749........A/R.............Primer, Loctite
6...............1402294............1.............Load
ItemPart No.QtyDescription
1.............51082-01............1.............Brake Assembly, Right Hand
2.............51082-02............1.............Brake Assembly, Left Hand
3...............53080-9..........12.............Screw, Socket Head
4...............1405513............1.............Brake Tube, Left Hand
5...............1405492............1.............Tube Assembly, Brake, Right Hand Wheel
6...............1405516............1.............Brake Tube Assembly
7...................20264............1.............Union, Tee
8...................23993........A/R.............Loctite, Blue, #242
9...............1405945............2.............Clevis Pin
10................1F412E............2.............Pin, Cotter
8-16: Service Brake Installation, SB5
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ItemPart No.QtyDescription
1...................52661............1.............Plate Backing Assembly
2...................26261............2.............Plug, Rubber, Brake Adjustment Hole
3...................53026............1.............Plate
4...................53027............2.............Grooved Pin
5...................26278............1.............Clamp, Hold Down
6........18EM816ER............2.............Washer, Flat, M8
7..........1CM816ER............2.............Screw, Hex Head, Class 8.8, M8 x 1.25-16
8...................28218............1.............Wheel Cylinder
9............6EM60ER............2.............Lock Washer, Spring, M6 10...............28967-5............2.............Bolt 11...................26269............1.............Brake Adjuster
12...................26270............2.............Washer, Cam Locking, M12 13........1CM1225ER............1.............Screw, Hex Head, Class 8.8, M12 x 1.75-25 14...................26272............2.............Brake Shoe
15...................53030............1.............Parking Brake, A1, Right Hand 16...................53029............1.............Parking Brake, A2, Left Hand
17...................26275............2.............Spring, Return 18.............28967-18............1.............Spring, Use p/n: 26276
19...................26277............2.............Spring, Holddown
Figure 8-17: Right and Left Brake Assembly, p/n: 51802 -01 and -02
ItemPart No.QtyDescription
1............1DM10ER............3.............Nut, Hex Head, Class 8.8
2......18EM1019ER............3.............Washer, Flat, Hardened, M10
3..........6EM100ER............3.............Lock Washer, M10
4..............1DM8ER............3.............Nut, Hex Head, Class 8.8
5............6EM80ER............3.............Lock Washer, Spring, M8
6...............1405740............1.............Panel, Contactor
7...................23889............5.............Compound, Thermal Joint
8...............1412647............1.............Cable Assembly
9...............1412465............0.............Power Cable, Pump, Ps2
10...............1412468............0.............Power Cable, Pump Negative, Pa2
11...................57081............1.............Ty-Rap with marking Pad
Figure 8-18: SCR Panel Installation, EL16 (sheet 1 of 2)
Figure 8-19: SCR Panel Installation, EL16 (sheet 2 of 2)
ItemPart No.QtyDescription
8..............1402225............1..............Base Assembly
10..............1401978............1..............Contactor, 150A, Dpdt, 24 V
12..............1401979............1..............Contactor, 300A, Spno 24 V 13..............1401980............1..............Contactor, 100A, Spno 24 V 15..................28889............2..............Contactor, Spno, 300 A, 36 VDC Coil 16..............1402039............1..............Relay Hold On Bracket
17..............1402040............1..............Relay 18..............1402041............1..............Base
19..............1402042............2..............Suppression (Ed and P)
20..............1402043............1..............Suppression, Cr1
21..............1402044............1..............Resistor #1
25..............1402045............1..............Driver Block (Ptd)
26..............1402046............2..............Driver Block (Pd and Pid)
27..............1402047............1..............Standoff Insulator
28..............1402048............7..............Terminal Board Jumper
29..............1402049............1..............Terminal Board
30..............1402050............1..............Terminal Board Support Bracket
31..............1402051............6..............Fuse Bus Bar
32..............1402052............1..............Fuse Support Bracket
33..............1402053............1..............Fuse Adapter Plate
34..............1402054............2..............Control Fuse Block
35..............1401248............1..............Standoff Insulator
36..............1401982............2..............Fuse, Ceramic Instrument, 15 A
37..............1401983............3..............Fuse, Ceramic Instrument, 20 A
38..............1401981............3..............Fuse, Ceramic Instrument, 10 A
44..............1402228............1..............Nameplate (G.E. Contactor Panel)
49..............1402055............1..............Spacer
50..............1402056............1..............Bus Bar (Fu1, Fu2)
51..............1402057............1..............Bus Bar (P-Fu2)
52..............1402058............1..............Bus Bar (1A To Fu3)
53..............1402059............1..............Bus Bar (F To 1 A)
54..............1401858............1..............Bus Bar (50 To Fu3)
55..............1401857............1..............Bus Bar (1A To SCR, Positive)
56..................30223............1..............Buss Bar
68..............1401849............1..............Shipping Base
71..................52511............1..............LX SCR Control Panel
74................913902............2..............Fuse, 300 A
ItemPart No.QtyDescription
75...............2798500............1.............Fuse, 80 A
81............1DM10ER............3.............Nut, Hex Head, Class 8.8, M10 x 1.5
82..........6EM100ER............3.............Lock Washer, M10
83......18EM1019ER............3.............Washer, Flat, Hardened, M10
84...............1402507............8.............Screw, M6 x 1.0 x 12 (Thread Rolling)
85...............1402508............2.............Screw, M4 x 0.7 x 86 mm
86........13GM3510E............2.............Screw, Cheese Head, Class 4.8, M3.5 x 0.6-10
87...............1402509............2.............Flat Head Screw, M3.5 x 0.6 x 8 mm
88...............1402510............2.............Screw, M3.5 x 0.6 x 14 mm
89..........15EM35ER............2.............Washer, Flat, M3.5
90...............52714-2............2.............Lock Washer, Metric, M3.5
91...............1402511............2.............Screw, M3 x 0, 5 x 10 mm
92............6EM30ER............2.............Lock Washer, M3
93..........1CM620ER..........11.............Screw, Hex Head, Class 8.8, M6 x 1.0-20
94........18EM613ER..........11.............Washer, Flat, M6
95............6EM60ER..........11.............Lock Washer, Spring, M6
96..............1DM8ER............2.............Nut, Hex Head, Class 8.8, M8 x 1.25
97........18EM816ER............2.............Washer, Flat, M8
98............6EM80ER............2.............Lock Washer, Spring, M8
99........13GM5010E..........10.............Screw, Cheese Head, Class 4.8, M5 x 0.8-10
100........18EM510ER............2.............Washer, Flat, M5
101............6EM50ER............2.............Lock Washer, M5
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