Jungheinrich Forklift DFG 316s TFG 316s DFG 320s TFG 320s Operating Instructions Manual 51345023 – P

DFG/TFG 316s/320s

11.14

Operating instructions

G

51345023 08.18

DFG 316s TFG 316s DFG 320s TFG 320s

fiUNGHEINRICH

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Contents

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A

Correct Use and Application .. .... .... .... .... .... ... .... .... ..... ....... .... ..

11

1 2 3 4 5

General....................................................................................................

Correct application...................................................................................

Approved application conditions..............................................................

Proprietor responsibilities ............. ................ ............. ............... ...............

Adding attachments and/or optional equipment......................................

11 11 12 13 13

B

Truck Description....................................................................

15

1 1.1 2 2.1 2.2 2.3 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2 4.3 5 5.1

Application .. .......... .. ......... .... .. ......... .... .. .. ........ .. .. ........ .... .. ......... .. .. .. ........

Truck models and rated capacity.............................................................

Assemblies and Functional Description...................................................

Travel direction definition.........................................................................

Assembly Overview.................................................................................

Functional Description .. .. ...... .. .... ........ .. .. .. .. ........ .. ......... .. .. .. .. ....... .... .. .. ...

Technical Specifications..........................................................................

Performance data .. .. .. .. ... ....... .. .. ........... .. .. ....... ... .. .. ....... .. ... .. ......... ... .. .. ...

Dimensions..............................................................................................

Weights....................................................................................................

Mast versions ........ .. ........ .... .. ......... ... .. .. ....... .... .. ........ .. .. .. ......... .. .. .. .. ......

Tyre type..................................................................................................

Engine Data.............................................................................................

EN norms.................................................................................................

Conditions of use.....................................................................................

Electrical Requirements...........................................................................

Identification Points and Data Plates.......................................................

Data plate .. .. .. ......... .. .. .. ........ .. .... ......... .. .. ......... .. .. ............ .. .. ....... .... .. .. ....

Truck capacity plate.................................................................................

Attachment capacity plate .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .

Stability....................................................................................................

Wind loads...............................................................................................

15 15 16 16 17 18 20 21 22 24 25 27 28 28 29 29 30 32 33 35 37 37

C

Transport and Commissioning .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. ... .. .. .. .. ... .

39

1 2 2.1 2.2 2.3 3 4

Transport .. ......... .. .. ............. .. ............. .. .. ......... .. .. ........ .... .. ......... .. .. .. ........

Truck laden..............................................................................................

Centre of gravity of the truck...................................................................

Lifting the truck by crane .........................................................................

Loading with another industrial truck.......................................................

Securing the truck during transport .. ...... .. .. .. .. .. ...... .. .. .. .............. .............

Using the Truck for the First Time .. ...... .. ... .. .. .. ..... .. .. .. .. .............. .............

39 39 39 40 42 43 44

D

Fuelling the Truck....................................................................

45

1 1.1 1.2 2 2.1

General....................................................................................................

Safety regulations for handling diesel fuel and LPG................................

LPG system relief valve...........................................................................

Adding diesel...........................................................................................

Fuelling....................................................................................................

45 45 47 48 48

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3 3.1 3.2 4 4.1 4.2

LPG containers ....................................................................................... .

LPG bottles ..............................................................................................

LPG tank (o) .......................................................................................... .

Fuel Level Indicator ................................................................................ .

Display unit ..............................................................................................

Level indicator for LPG bottles (o) ......................................................... .

50 50 53 54 54 54

E

Operation ............................................................................... .

55

1 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 3.1 3.2 3.3 3.4 3.5 3.6 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 5 6 6.1 6.2 6.3 6.4 6.5

Safety Regulations for the Operation of Forklift Trucks .......................... .

Displays and Controls ............................................................................. .

Controls ...................................................................................................

Pilots ........................................................................................................

Function symbols for the Pilots ............................................................... .

Armrest Control Panel Buttons ............................................................... .

Control panel with display unit ................................................................ .

Symbols in the display ............................................................................ .

Button allocation of the display ............................................................... .

Operating Programs ............................................................................... .

Hourmeter ................................................................................................

Instrument panel switches (o) ............................................................... .

Preparing the Truck for Operation .......................................................... .

Checks and Operations to Be Performed Before Starting Daily Work ... .

Entry and exit. ......................................................................................... .

Trucks with reduced headroom (o) ........................................................ .

Setting up the operator position .............................................................. .

Seat Belt ..................................................................................................

Setting the time ....................................................................................... .

Industrial Truck Operation ...................................................................... .

Safety regulations for truck operation ..................................................... .

Preparing the truck for operation ............................................................ .

Starting procedure for the DFG .............................................................. .

Starting procedure for the TFG ............................................................... .

Parking the truck securely ...................................................................... .

Emergency Disconnect. .......................................................................... .

Travel .......................................................................................................

Steering ...................................................................................................

Brakes .....................................................................................................

Adjusting the forks ...................................................................................

Replacing the forks ................................................................................. .

Lifting, transporting and depositing loads ............................................... .

Operating the Lift Mechanism and Integrated Attachments ................... .

Safety instructions for operating additional attachments ........................ .

Operating additional attachments for the SOLO-PILOT ......................... .

Operating additional attachments for the Multi Pilot ............................... .

Operating additional Attachments for Duo-Pilot ..................................... .

Fitting additional attachments ................................................................. .

Towing trailers ........................................................................................ .

Optional equipment .................................................................................

Keyless Access System ..........................................................................

General Information on Using the Display Unit ...................................... .

Commissioning the Keypad and the Transponder Reader ..................... .

Keyless access system - display unit ..................................................... .

Keyless access system - keypad ............................................................ .

55 57 57 59 60 62 66 67 70 72 72 73 75 75 78 79 80 87 89 90 90 94 95 96 97 98 99 103 104 108 109 110 113 123 127 129 131 133 136 138 138 139 139 142 147

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6.24 6.25 6.26 6.27 6.28 6.29 6.30 6.31 6.32 6.33 6.34 6.35 6.36 7 7.1 7.2 7.3

Keyless access system - transponder reader..........................................

Assistance systems .................................................................................

Tilt angle display......................................................................................

Steel cab..................................................................................................

Sliding windows.......................................................................................

Gate.........................................................................................................

Panel door ...............................................................................................

Door Monitoring .................. ........ .. .................... ........... .. ............. ... ..........

Operator position extension.....................................................................

Heating and air conditioning system........................................................

USB charger module in armrest..............................................................

Load Weighing.........................................................................................

Operating hydraulics cutout.......... .. ............... ............ ............... ............ ...

Lift cutout override ...................................................................................

Fork Tilt Horizontal..................................................................................

Sideshifter Centre Position ......................................................................

Control layout "N" ....................................................................................

Operating the Auxiliary Hydraulics without Pressing the Acknowledgement Key .................................................................................................

Special control layout ..............................................................................

Load Damping .........................................................................................

Removable load backrest........................................................................

Fire extinguisher......................................................................................

Rockinger coupling with hand lever or remote control.............................

Trailer Coupling with Electrical Socket (12V) ................. ........... .. ............

Camera system .......................................................................................

Optional equipment for working in dusty environments...........................

Floor-Spot................................................................................................

Horn Button on Overhead Guard.............................................................

StVZO road traffic regulations equipment .. .................... ........... .. ............

Truck Terminal.........................................................................................

Particle Filter (DFG).................................................................................

Troubleshooting.......................................................................................

Troubleshooting.......................................................................................

Starting aid ..............................................................................................

Operating the truck without its own drive system .. .......... ........... ... ..........

F

Industrial Truck Maintenance.................................................. 213

1 2 2.1 2.2 2.3 2.4 2.5 2.6 3 3.1 3.2 3.3 4 4.1 4.2

Operational Safety and Environmental Protection...................................

Maintenance Safety Regulations.............................................................

Working on the electrical system.............................................................

Consumables and used parts..................................................................

Wheels .....................................................................................................

Lift Chains................................................................................................

Hydraulic system.....................................................................................

Working in the vicinity of the engine........................................................

Lubricants and Lubrication Schedule ......................................................

Handling consumables safely..................................................................

Lubrication Schedule...............................................................................

Consumables...........................................................................................

Maintenance and repairs.........................................................................

Preparing the truck for maintenance and repairs ............ ........... ... ..........

Lifting and jacking up the truck safely......................................................

6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19 6.20 6.21 6.22 6.23

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152 157 159 160 161 161 163 164 164 165 168 168 168 168 169 170 171 173 177 182 184 185 186 187 188 190 191 193 194 195 199 202 202 206 207

213 214 214 214 215 215 216 217 218 218 220 221 223 223 224

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4.3 Opening the rear panel............................................................................

4.4 Unlocking the engine bonnet...................................................................

4.5 Opening the Engine Cover......................................................................

4.6 Replacing wheels .. ....... .. .................... ........... .. ............ ..... ........... .. ..........

4.7 Checking the Wheel Mounting.................................................................

4.8 Hydraulic system .......... .. .................... ............. ........... ... ............. ... ..........

4.9 Cooling system........................................................................................

4.1 O Engine maintenance................................................................................

4.11 Heating and air conditioning system (o) ... ............. .. .......... ......... ............

4.12 Adding window washer system fluid........................................................

4.13 Checking electrical fuses.........................................................................

4.14 Cleaning..................................................................................................

4.15 Starter battery..........................................................................................

4.16 Exhaust system .......................................................................................

4.17 Restoring the truck to service after maintenance and repairs .................

5 Decommissioning the Industrial Truck.....................................................

5.1 Prior to decommissioning ............. .. ............... ............. ...... .. ............ .. .......

5.2 During decommissioning ....... ........... ................ ............ .............. .............

5.3 Restoring the truck to service after decommissioning ................ .............

6 Safety tests to be performed at intervals and after unusual incidents .....

7 Final de-commissioning, disposal............................................................

8 Human vibration measurement...............................................................

225 226 227 229 231 232 235 238 248 248 249 254 256 257 257 258 259 259 259 260 260 260

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Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement. .......................................................... 261

1 1.1 1.2 2 2.1 2.2

Maintenance Contents DFG 316s-320s ..................................................

Owner......................................................................................................

Customer Service ....................................................................................

Maintenance Contents TFG 316s-320s...................................................

Owner......................................................................................................

Customer Service ....................................................................................

262 262 266 278 278 282

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DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

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