G EJE C20 Operating instructions 51040472 05.16 10.07 EJE C20 1JUNGHEINRICH Machines. Ideas. Solutions.
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o Contents A Correct Use and Application .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. ... .. .. ... .. .. .. .. 11 1 General.................................................................................................... 11 2 Correct application................................................................................... 11 3 Approved application conditions.............................................................. 11 4 Proprietor responsibilities 12 5 Adding attachments and/or optional equipment...................................... 12 B Truck Description.................................................................... 13 1 Application 13 1.1 Truck models and rated capacity............................................................. 13 2 Travel direction definition......................................................................... 14 3 Assemblies and Functional Description................................................... 15 3.1 Assembly Overview................................................................................. 15 3.2 Functional Description 16 4 Technical Specifications.......................................................................... 18 4.1 Performance data .. .. .. .. .......... .. .. ........... .. .. ....... ... .. .. ....... .. .. .. .. ........ ... .. .. ... 18 4.2 Dimensions.............................................................................................. 19 4.3 Weights.................................................................................................... 21 4.4 Tyre type.................................................................................................. 21 4.5 EN norms................................................................................................. 22 4.6 Conditions of use..................................................................................... 22 4.7 Electrical Requirements........................................................................... 22 5 Identification Points and Data Plates....................................................... 23 5.1 Indication Points...................................................................................... 23 5.2 Data plate 24 5.3 Truck capacity plate................................................................................. 25 5.4 Wind loads............................................................................................... 25 C Transport and Commissioning .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. . .. .. . 27 1 Lifting by crane 27 2 Transport .. ......... .. .. ............. .. . ............ .. .. ......... .. .. ........ .... .. . ........ .. .. .. . ....... 29 3 Using the Truck for the First Time........................................................... 31 D Battery - Servicing, Recharging, Replacement....................... 33 1 Safety Regulations Governing the Handling of Lead-Acid Batteries 33 2 Battery types............................................................................................ 35 3 Exposing the battery................................................................................ 36 4 Charging the battery................................................................................ 37 4.1 Charging the battery with a stationary charger........................................ 37 4.2 Charging the battery with an on-board charger ( ) 39 5 Battery removal and installation.............................................................. 44 5.1 Changing the battery from the top........................................................... 44 5.2 Lateral battery removal 45 z E UJ Operation .... ... .... ..... .... ... .... .... .... ..... .... ... .... ..... .... ... .... .... .... .... . 4 7 tO .... 1 LO Safety Regulations for the Operation of Forklift Trucks........................... 47 0 7
o o o 2 Displays and Controls 49 2.1 Battery discharge monitor 53 2.2 Battery discharge indicator ..................................................................... . 53 3 Preparing the Truck for Operation 54 3.1 Checks and Operations to Be Performed Before Starting Daily Work 54 3.2 Preparing the truck for operation ............................................................ . 55 3.3 Checks and operations to be carried out when the truck is operational 56 3.4 Parking the truck securely 57 4 Industrial Truck Operation ...................................................................... . 58 4.1 Safety regulations for truck operation 58 4.2 Emergency Disconnect. .......................................................................... . 60 4.3 Automatic braking ................................................................................... . 61 4.4 Travel 62 4.5 Slow travel .............................................................................................. . 64 4.6 Steering .................................................................................................. . 65 4.7 Brakes 65 4.8 Load handler raise/lower ........................................................................ . 67 4.9 Lifting, transporting and depositing loads 69 4.10 Automatic Tracking ( ) 73 5 Troubleshooting ...................................................................................... . 78 5.1 Truck does not start 78 5.2 Load cannot be lifted 78 6 Operating the truck without its own drive system .................................. .. 79 6.1 Release and activate the drive wheel brake 79 7 Optional equipment 81 7.1 Emergency operation with service key GF60 81 7.2 Keypad (CanCode) ( ) 83 7.3 Parameters ............................................................................................. . 102 7.4 Setting the truck parameters with CanCode 104 7.5 Setting the Battery Parameters with CanCode 106 7.6 Can Dis Display Instrument ( ) 108 7.7 Display unit (2 inch display) 110 7.8 ISM Online ............................................................................................... 110 F Industrial Truck Maintenance 111 1 Operational Safety and Environmental Protection 111 2 Maintenance Safety Regulations ............................................................ . 112 2.1 Working on the electrical system 113 2.2 Consumables and used parts ................................................................. . 113 2.3 Wheels 113 2.4 Hydraulic system .................................................................................... 114 2.5 Lift Chains ............................................................................................... . 115 3 Lubricants and Lubrication Schedule 116 3.1 Handling consumables safely 116 3.2 Lubrication Schedule .............................................................................. . 118 3.3 Consumables 119 4 Maintenance and repairs 120 4.1 Preparing the truck for maintenance and repairs .................................. .. 120 4.2 Lifting and jacking up the truck safely 121 4.3 Cleaning ................................................................................................. . 122 4.4 4.5 Front panel disassembly and assembly ................................................. . Drive panel disassembly and assembly 125 z 126 w <O 4.6 Checking the hydraulic oil level .............................................................. . 127 ..... LO 0 8
z UJ tO .... LO 0 4.7 Tightening the wheel nuts........................................................................ 128 4.8 Checking electrical fuses......................................................................... 129 4.9 Restoring the truck to service after maintenance and repairs ............... .. 130 5 Decommissioning the Industrial Truck..................................................... 131 5.1 Prior to decommissioning........................................................................ 131 5.2 Action to be taken during decommissioning............................................ 131 5.3 Restoring the truck to service after decommissioning 132 6 Safety tests to be performed at intervals and after unusual incidents 133 7 Final de-commissioning, disposal............................................................ 133 8 Human vibration measurement 133 G Maintenance and Inspection ................................................... 135 1 Maintenance checklist 136 1.1 Owner 136 1.2 Customer Service .................................................................................... 137 9
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