08.1410.15 51225548 EJE 112i Operating instructions G EJE 112i
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
2
Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or agent acting in the European Union
TypeOptionSerial no.Year of manufacture
EJE 112i
Additional information
On behalf of Date
G EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnet ic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorized to compile the technical documents.
3
4
Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Used before notices and explanations.
t Indicates standard equipment
o Indicates optional equipment
5
Z
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
6 Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
7 Contents ACorrect Use and Application...................................................11 1General................. ...........11 2Correct application.............. ...........11 3Approved application conditions..............................................................12 4Proprietor responsibilities..... ...........13 5Adding attachments and/or optional equipment........... ...........13 BTruck Description....................................................................15 1Application...............................................................................................15 1.1Truck models and rated capacity............... .............15 2Travel direction definition.........................................................................16 3Assemblies and Functional Description....... ...........17 3.1Assembly Overview.............. ...........17 3.2Functional Description.............................................................................18 4Technical Specifications....... ...........20 4.1Performance data....................................................................................20 4.2Dimensions..............................................................................................21 4.3Weights............ ...........23 4.4Tyre type..................................................................................................23 4.5EN norms................ ...........24 4.6Electrical Requirements........ ...........24 5Identification Points and Data Plates.......................................................25 5.1Data plate........ ...........26 5.2Truck capacity plate.................................................................................27 CTransport and Commissioning................................................29 1Lifting by crane....... ...........29 2Transport................ ...........31 3Using the Truck for the First Time...........................................................32 DBattery - Servicing, Recharging, Replacement.......................33 1Safety regulations for handling lithium-ion batteries..... ...........33 2Battery types............................................................................................34 3Charging the battery with an on-board charger.............. ...........35 3.1Charging the battery. .............36 4Charging the Battery with a Stationary Charger (o)...............................38 4.1Removing and inserting the battery................ ...........40
8 EOperation................................................................................43 1Safety Regulations for the Operation of the Forklift Truck.......................43 2Displays and Controls..............................................................................45 2.1Display unit (2 inch display).....................................................................48 2.2Battery discharge monitor... ...........52 3Preparing the Truck for Operation...........................................................53 3.1Checks and Operations to Be Performed Before Starting Daily Work....53 3.2Preparing the truck for operation............. ........54 3.3Checks and operations to be carried out when the truck is operational..59 3.4Parking the truck securely.... ...........60 4Industrial Truck Operation..... ...........61 4.1Safety regulations for truck operation......................................................61 4.2Emergency Disconnect......... ...........63 4.3Automatic braking............ ...........65 4.4Travel.......................................................................................................66 4.5Slow travel.............. ...........68 4.6Steering...................................................................................................69 4.7Brakes.....................................................................................................69 4.8Load handler raise/lower...... ...........71 4.9Travel and lift operations as a function of the battery temperature .........74 4.10Lifting, transporting and depositing loads.... ...........75 5Troubleshooting............. ...........79 5.1Truck does not start......... ...........79 5.2Load cannot be lifted.......... ...........80 5.3Lithium-ion battery fault...........................................................................81 6Operating the truck without its own drive system......... ...........82 7Optional equipment.............. ...........84 7.1Lateral battery removal............................................................................84 7.2Keyless Access System......... ........85 7.3General Information about the Use of Keyless Access Systems............86 7.4Commissioning the Keypad and the Transponder Reader......................86 7.5Using the Keypad............... ...........89 7.6Operating the transponder reader...........................................................93 7.7Lockable battery compartment ................................................................97 7.8Tiller with buttons on both faces.............. ........98 FIndustrial Truck Maintenance..................................................99 1Operational Safety and Environmental Protection...................................99 2Maintenance Safety Regulations............... .............100 2.1Working on the electrical system.............................................................101 2.2Consumables and used parts.... .............101 2.3Wheels.....................................................................................................101 2.4Hydraulic system.....................................................................................102 3Lubricants and Lubrication Schedule................. ........103 3.1Handling consumables safely ...........103 3.2Lubrication Schedule...............................................................................105 3.3Consumables.......... ...........106 4Maintenance and repairs.........................................................................107 4.1Preparing the truck for maintenance and repairs....................................107
9 4.2Lifting and jacking up the truck safely......................................................107 4.3Cleaning................. ...........109 4.4Front panel disassembly and assembly..................................................112 4.5Replacing the drive wheel.......................................................................113 4.6Drive panel disassembly and assembly.... .............113 4.7Battery panel disassembly.......................................................................114 4.8Checking the hydraulic oil level........................................... ........115 4.9Tightening the wheel nuts........................................................................116 4.10Checking electrical fuses.........................................................................117 4.11Restoring the truck to service after maintenance and repairs.................118 5Decommissioning the Industrial Truck.....................................................119 5.1Prior to decommissioning..... ...........119 5.2Action to be taken during decommissioning................. ...........120 5.3Restoring the truck to service after decommissioning.............................120 6Safety tests to be performed at intervals and after unusual incidents.....121 7Final de-commissioning, disposal.............. .............122 8Human vibration measurement...............................................................122 9Servicing and Inspection........ ........123 10Maintenance Checklist (On-Board Battery and Charger)........................124 10.1Operating Company............. ...........124 10.2Customer Service............... 125 11Maintenance Checklist (Lateral Battery Removal)..................................128 11.1Operating Company............. ...........128 11.2Customer service department.................................................................129 GJungheinrich lithium-ion battery..............................................133 1Jungheinrich lithium-ion battery...............................................................133 1.1Battery nominal data................................................................................133 1.2Accessories............ ...........133 1.3BMS (Battery Management System).......................................................133 2Battery Decals........ ...........134 3Battery data plate..... .............135 3.1Safety Instructions, Warning Indications and other Notes.......................136 4Potential hazards......... ...........138 4.1Explosion and fire hazard........................................................................138 4.2Material discharge...................................................................................142 4.3Touch voltage hazard......... ...........143 5Battery lifetime and maintenance............................................................144 6Operation................ ...........145 6.1Discharging the battery....... ...........145 6.2Charging the battery................................................................................146 7Storage / safe handling / faults................ ........150 7.1Storing the battery........... ...........150 7.2Instructions for safe handling................................................................... 150 7.3Faults............. ...........151 8Disposal and shipping a lithium-ion battery .............................................152 8.1Instructions for disposal... ...........152 8.2Shipping information............. ...........153 9Risk and safety phrases..........................................................................155 9.1Risk clauses (R phrases)...... ...........155 9.2Safety phrases (S phrases)... ...........155
10
ACorrect Use and Application
1General
The truck must be used, operated and serviced in accordance with the present instructions. All other types of use are beyond its scope of application and may result in damage to personnel, the industrial truck or property.
2Correct application
NOTE
The maximum load and load distance are indicated on the capacity plate and must not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.
The load must be fully raised, see "Lifting, transporting and depositing loads" on page75.
The following operations are in accordance with regulations and are permitted:
–Lifting and lowering loads.
–Transporting lowered loads.
The following operations are prohibited:
–Carrying and lifting passengers.
–Pushing or pulling loads.
–Transverse handling of long loads.
11
3Approved application conditions
WARNING!
Use under extreme conditions
Using the truck under extreme conditions can result in malfunctions and accidents. Special equipment and authorisation are required if the truck is to be constantly used in extreme conditions, especially in dusty or corrosive atmospheres. The truck cannot be used in areas at risk of explosion. In adverse weather conditions (thunder, lightning) the industrial truck must not be operated outside or in endangered areas.
ZSpecial equipment and authorisation are required if the truck is to be used continually in conditions of extreme temperature or condensing air humidity fluctuations.
–Operation in industrial and commercial environments.
–Do not exceed the permi ssible surface and spot load limits on the travel routes.
–Operation only on secure, level surfaces with sufficient capacity.
–Operation only on routes that are visible and approved by the operating company.
–Negotiating inclines up to a maximum of 10 %.
–Do not travel across or at an angle on inclines. Travel with the load facing uphill.
–Operation in partially public traffic.
Permissible temperatures
–Truck permissible operating temperature range -10°C to 40°C.
–Only temporary cold store application permissible as the permissible battery operating temperature is between 0°C and 40°C (see "Travel and lift operations as a function of the battery temperature" on page74).
–Permissible battery operating temperature during charging 5°C to 40°C.
12
4Proprietor responsibilities
For the purposes of the present operating instructions the “operating company” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The operating company must ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions invalid ates the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5Adding attachments and/or optional equipment
The mounting or installation of additional equipment which affects or enhances the performance of the industrial truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained. Local authority approval however does not constitute the manufacturer’s approval.
13
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
