PDF DOWNLOAD BT FORKLIFT RRX35/45, RSX40/50, RDX30 MASTER PARTS MANUAL

Page 1


Master Parts Manuals

308496-000

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Master Quality Parts Book

RRX35/45, RDX30, RSX40/50

Electric Stand-Up Rider Truck Effective Serial Number R_X__26347000 - UP

Read and observe all warnings on this unit before operating it.

DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

HOW TO ORDER

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

FIELD MODIFICATIONS

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc.

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

R_X 00 2 7 016 001

Number of unit for that day

of year

GEN ERAL INFORMATION

INDEX

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives l ocation of major groups and assemblies.

AB BREVIATI ONS AND TERMS

NA Not Avai lable

NSS Not Sold Separately

As Req'd Use as required

K Parts of a kit

* Not shown on dra wing

------------ See elsewhere for further break down of parts.

CH ANGES

When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will resul t i n confusion and may cause you to order wrong parts.

EXAMPLE:

RIGHT-HAND AND LEFT-HAND SIDES

The terms right-hand and left-hand used in this parts manu al indicate the right and left side of the machi ne as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side

B. Rear

C. Left Side

D. Forward

The ITEM #, describes th e item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The N AME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the q uantity used on the machine. The UNIT describes the type or style of the part used on the figure.

Hose assembly, 89/180

Hose assembly, 95/198

Hose assembly, 108/226

Hose assembly, 111/240

Hose assembly, 119/258

Fit ting, bulkhead

Tube assembly

Fuse Ring Pin Bearing Screw, cap

Cylinder, freelift

Hose (3 feet)

Motor, pump Pump assembly, lift Pump, lift Plug

0000

CHASSIS

0341-000 Inspection covers

0342-000 Inspection covers (“EE” electrical box)

0391-000 Battery compartment parts

0451-000 Motor mounting points

0641-000 Driver controls (Mechanical)

0642-000 RRX35 / RSX40 Brake pedal without brake on caster

0642-100 RRX45 / RDX30 / RSX50 Brake pedal with brake on caster

0681-000 Internal fittings

0811-000 Overhead guard

0821-000 Finger / toe guards

0851-000 Signs, warnings

1000

MOTOR

1730-000 Steering motor

1740-000 Fan motor

1750-000 RRX35 / RSX40 Pump motor

1750-100 RRX45 / RDX30 / RSX50 Pump motor

1760-000 Drive motor

2000

TRANSMISION / DRIVE GEAR

2551-000 Mechanical drive gear unit

3000

BRAKE / WHEEL SYSTEM

3361-000 Brake drum/disc assembly

3371-000 Electromagnetic brake

3531-000 Drive wheel Serial Number 27091000 - 27161000

3531-001 Drive wheel Serial Number 27162001 - UP

3541-000 RRX35 / RSX40 Non-Braking caster wheel

3542-000 RRX35 / RSX40 Non-Braking caster assembly

3543-000 RRX45 / RDX30 / RSX50 Braking caster wheel

3544-000 RRX45 / RDX30 / RSX50 Braking caster assembly

3551-000 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)

3551-100 RSX40 / RSX50 Load wheel (4 in. x 3 in.)

3552-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)

3552-100 RSX40 / RSX50 Load wheel (5 in. x 4 in.)

3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)

3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.)

3561-000 Caster wheel

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4000

STEERING SYSTEM

4111-000 Steering arm / wheel / lever

4181-000 Steering bearing, radial bearing

5000

ELECTRICAL SYSTEM

5121-000 Lights

5161-000 Horn

5181-000 Static strap

5182-000 Current collector, cable drum (Lift bypass)

5191-000 Battery cut out contactor / plug

5191-001 Battery cut out contactor / plug

5192-000 Battery connector

5201-000 Instrument panel

5281-000 Indicator lamps

5311-000 Start / stop switch

5331-000 Direction and speed controls

5332-000 Speed cut-back control

5361-000 Relay, electrical modules

5391-000 RRX35 / RDX30 / RRX45 Control cable / harness Serial Number 27091000 - 27135000

5391-001 RRX35 / RDX30 / RRX45 Control cable / harness Serial Number 27135001 - UP

5391-100 RSX40 / RSX50 Control cable / harness

5431-000 RRX35 / RDX30 / RRX45 Motor cables / resistors Serial Number 27091000 - 27135000

5431-001 Motor cables / resistors Serial Number 27135001 - UP

5436-000 Contactor panel

5441-000 Direction contactors

5461-000 Transistor panel (drive)

5461-100 Transistor panel (lift

5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002

5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP

5711-000 PCBs logic card / box Serial Number 27091000 - 28126000

5711-001 PCBs logic card / box Serial Number 28126001 - UP

5751-000 Safety / position / switches / sensors

5751-100 Safety / position / switches / sensors (Reach and Carraige sensor)

6000

HYDRAULIC SYSTEM

6101-000 RRX35 / RSX40 Hydraulic unit

6111-000 RRX45 / RDX30 Auxiliary Hydraulic tank

6112-000 Hydraulic tank

6121-000 RRX35 / RSX40 Hoses, pipes, connections, mounting points

6121-100 RRX45 / RDX30 / RSX50 Hoses, pipes, connections, mounting points

6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000

6124-001 RRX35 / RSX40 Three stage mast lines Serial Number 27135001 - UP

6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135001

6124-101 RRX45 / RDX30 / RSX50 Three stage mast lines Serial Number 27135001 - UP

6125-000 RRX35 / RSX40 Three stage mast hoses

6125-100 RRX35 Reach supply lines

6125-200 RSX40 Carriage supply lines

6125-300 RSX50 Tilt cylinde hoses

6126-000 RRX45 / RDX30 / RSX50 Three stage mast hoses

6126-100 RRX45 Reach supply lines

6126-200 RDX30 Double reach supply lines

6127-000 RRX35 Reach, tilt cylinde

6127-100 RDX30 Double reach, tilt cylinders

6127-200 RRX45 Reach, tilt cylinde

6127-300 RSX40 Tilt cylinde hoses

6127-400 RSX50 Tilt cylinde hoses

6128-000 RRX35 Reach, sideshifter cylinder hoses

6128-100 RRX45 Reach, sideshifter cylinder hoses Serial Number 27091000 - UP

6128-101 RRX45 Reach, sideshifter cylinder hoses Serial Number 27135001 - UP

6128-200 RDX30 Double reach, sideshift cylinde Serial Number 27135000 - 27239000

6128-201 RDX30 Double reach, sideshift cylinde Serial Number 27135000 - UP

6128-300 RSX40 Sideshifter cylinder hoses

6128-400 RSX50 Sideshifter cylinder hoses

6129-000 RRX35 Reach, reach cylinders hoses

6129-100 RRX45 Reach, reach cylinders hoses Serial Number 27135001 - UP

6129-101 RRX45 Reach, reach cylinders hoses Serial Number 27135001 - UP

6129-200 RDX30 Double reach, reach cylinders hoses

6131-000 RRX35 / RSX40 Filte assembly

6131-100 RRX45 / RDX30 / RSX50 Filter assembly

6141-000 RRX35 Hydraulic pump

6141-001 RRX35 / RSX40 Hydraulic pump

6141-100 RRX45 / RDX30 / RSX50 Hydraulic pump Serial Number 27091000 -28153003

6141-101 RRX45 / RDX30 / RSX50 Hydraulic pump Serial Number 28153004 - UP

6211-000 Control valve assembly (Lift/Auxiliary functions)

6220-000 Control valve (Manifold assembly with No Sideshifter)

6220-100 Control valve (Manifold assembly With Sideshifter)

6220-200 RSX40 / RSX50 Control valve (Manifold assembly)

6610-000 RRX35 / RSX40 Three stage mast staging cylinder

6610-100 RRX45 / RDX30 / RSX50 Three stage mast staging cylinder

6620-000 RRX35 / RSX40 Three stage mast freelift cylinder

6620-100 RRX45 / RDX30 / RSX50 Three stage mast freelift cylinde

6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002

6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - UP

6650-100 RRX45 Reach cylinder assembl Serial Number 27135001 - UP

6650-101 RRX45 Reach cylinder assembl Serial Number 27135001 - UP

6650-200 RDX30 Double Reach Reach Cylinder assembly

6660-000 RRX35 / RSX40 Tilt Cylinder assembly

6660-100 RSX50 Tilt cylinder assembly

6661-000 RDX30 Double reach Tilt cylinder assembly

6662-000 RRX45 Single reach Tilt cylinder assembly

7000

OPERATING FUNCTION - LIFTING DEVICE

7105-001 Mast pivot

7111-000 RRX35 / RSX40 Three stage mast

7112-000 RRX45 / RDX30 / RSX50 Three stage mast Serial Number 27135000 - 27323000

7112-001 RRX45 / RDX30 / RSX50 Three stage mast Serial Number 27323001 - UP

7170-000 RRX35 / RSX40 Lifting gear (Three stage mast

7170-100 RRX45 / RDX30 / RSX50 Lifting gear (Three stage mast)

7211-000 Sideshifte assembly Serial Number 27091000 - 27239000

7211-001 Sideshifteassembly Serial Number 27135001 - UP

7211-002 Sideshifteassembly Serial Number 27135001 - UP

7241-000 RRX35 3 Stage single reach assembly Serial Number 27091000 - 28163000

7241-001 RRX35 3 Stage single reach assembly Serial Number 28163001 - UP

7242-000 RRX45 3 Stage single reach assembly Serial Number 27135000 - 27328000

7242-001 RRX45 3 Stage single reach assembly Serial Number 27328001 - UP

7242-002 RRX45 3 Stage single reach assembly Serial Number 27328001 - UP

7243-000 RDX30 3 Stage double reach assembly

7411-000 Fork assembly

7421-000 RSX40 Fork carriage unit

7421-100 RSX50 Fork carriage unit

8000

PERIPHERAL / INSTALLATION EQUIPMENT

8521-000 Access, safety equipment (Fire extinguisher

9000

OPTIONS / ATTACHMENTS

9311-000 Load indicator

9311-100 Load indicator

9312-000 Load indicator (Magnet and switch)

9361-000 Extra lights

9371-000 Warning lights / alarm

9501-000 RRX35 / RSX40 Load backrest Serial Number 27135001 - UP

9501-001 RRX35 / RSX40 Load backrest Serial Number 27135001 - UP

9501-100 RRX45 / RDX30 / RSX50 Load backrest

9661-000 Electrical heater

CHASSIS

305370-000

305370-001

305370-002

50018-02 21935

305346-000 301827-020

307678-000 307758-000 25536 21035

11813-03 20335 11857-04 305584-000 20348 20130 305343-000 20904-01

307372-000 307372-001

307372-002

50018-02 21935 20081

305326-000

306908-000

301971-002 301990-000

301991-000 301989-000 307413-000 29984 29680 14851-04 305578-000 305578-000 305581-000 301827-020 305478-000

307368-000

Panel, left hand side 14.5 in. Battery Panel, left hand side 16.5 in. Battery Panel, left hand side 21.0 in. Battery Nut, flanged Screw, cap Panel, side

Screw Grill, fan Cover, “EE”

Screw

Washer

Grommet

Screw

Washer

Latch

Washer, flat

Nut

Door

Bumper

Panel, Right hand side 14.5 in. Battery Panel, Right hand side 16.5 in. Battery Panel, Right hand side 21.0 in. Battery Nut, flanged Screw, cap Nut

Dash

Plug, hole

Screw

Washer, wear Receptacle

Bar, mount

Panel, electrical cover

Screw

Screw

Nut, clip

Mount, 45° operator console

Mount, FWD operator console

Mount, Side operator console

Screw

Plate, electrical controller heat sink

RRX35 / RSX40

Plate, electrical controller heat sink

RRX45 / RDX30 / RSX50

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0342-000 Inspection covers (“EE” electrical box) RRX35 / RRX45 / RDX30 / RSX40 / RSX50

307690-000 11813-18 11813-19 14915-02 29410-05 29410-06 29410-07 29410-08

Screw Lid, box Box

Grammet, bigger inside hole

Grammet, smaller inside hole

Plug, hole

Decal, 355 amp fuse

Decal, 250 amp fuse

Decal, 425 amp fuse

Decal, 500 Amp fuse

Plate, contactor mounting

25204-03

25204-11

25204-12

25203-07

25203-06

25203-08

305591-000

305592-000

305593-000

Bearing

Roller, battery 14.5 in. [368 mm]

Roller, battery 16.5 in. [419 mm]

Roller, battery 21.0 in. [533 mm]

Shaft, battery 14.5 in. [368 mm]

Shaft, battery 16.5 in. [419 mm]

Shaft, battery 21.0 in. [533 mm]

Plate, battery stop 14.5 in. [368 mm]

Plate, battery stop 16.5 in. [419 mm]

Plate, battery stop 21.0 in. [533 mm]

0451-000 Motor mounting points

RRX35 / RRX45 / RDX30 / RSX40 / RSX50

20578 25950-11 11160-11 28519 147633 307075-000 21503 29976 21023 20078 305590-000 49891-00 20306 29975 20420 307703-000 307750-000

Screw, cap

Screw, cap

Fitting, grease

Screw, cap

Isomount

Plate, isolator

Screw

Washer O ring

Screw

Bracket, pump mounting

Shock, mount

Screw

Washer

Screw, “EE”

Plate, “EE”

Gasket, “EE”

joystick (No Sideshifter)

coil (No Sideshifter)

305459-000

305577-000

20904-01

305463-000

305808-000

20904-01

305739-000

301826-016

301827-020

307425-000

301825-010

306654-000

Pedal, brake

Bearing, flanged

Bumper

Bracket, brake

Spring, return

Bumper

Plate

Screw

Screw

Potentiometer, brake (switch)

Screw

Mat, pedal

Nut, twin (See Fig.# 5311-000)

Switch, brake (See Fig.# 5311-000)

Screw (See Fig.# 5311-000)

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305459-000

305577-000

20904-01

305463-000

307421-000 20904-01

305739-000

301826-016

301827-020

307425-000

301825-010

306654-000

Pedal, brake

Bearing, flanged

Bumper

Bracket, brake

Spring, return

Bumper

Plate

Screw

Screw

Potentiometer, brake (switch)

Screw

Mat, pedal

Nut, twin (See Fig.# 5311-000)

Switch, brake (See Fig.# 5311-000)

Screw (See Fig.# 5311-000)

306709-000 307675-000 13282-00

Cable, brake

Cable, brake (Cold Storage)

Pin with cotter pin

307041-000

307044-000

307047-000

307048-000 21116

306362-000

306654-000

305719-000 20031

306633-000 50003-01

305718-000 301827-020

306576-000 29819-01

50022-14 50001-07 21035 20257

29822-00 29544 14851-04

306604-001

306604-002 306604-002 25332-01

306880-000

301827-020 14851-04

Plate, floor

Pedal, right foot

Bar, hinge mounting

Hinge, spring

Screw, flat head

Mat, floor

Mat, pedal

Cushion, front

Screw, cushion mounting

Plate, front cushion

Screw, plate mounting

Cushion

Screw

Bracket, fan

Shroud, fan

Screw

Lockwasher

Washer, flat Nut

Louver with bezel

Screw

Nut, clip

Console, overhead (Lift indicator only)

Console, overhead (Light and fan package)

Console, overhaed (Light, fan, and lift indicator)

Tie, wire

Plate, filler (no light and fan package)

Screw

306577-000

306577-001

Overhead guard, 14.5 in. [368 mm] Battery box

Overhead guard, 16.5 in. [419 mm] Battery box

Overhead guard, 21.0 in. [533 mm] Battery box

306941-000

306942-000 29544 NA

52-05011-00 307113-000 29544

306941-001 306942-001 301827-020 307174-000 20433 20375 307173-000

Windscreen, 89 in. [2260 mm] Wire

Windscreen, 95 in. [2413 mm] Wire

Screw

Windscreen (Secure this part locally)

Gasket, windshield (6.47 ft [1972 mm])

Retainer, glass

Screw

Windscreen, 89 in. [2260 mm] Glass

Windscreen, 95 in. [2413 mm] Glass

Screw

Shield, OHG

Nut

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147126 145422 145423 151844 151843 307016-000

307017-000

307418-000

307438-000

307439-000

306106-000

306107-000 NSS NSS

300771-001

306966-000

52-00279-00

52-00257-00

52-00220-00

52-00224-00

52-00237-00

52-00260-00

52-00247-00

52-00276-00

49262-00

306754-000

306755-000

306756-000

Decal, BT

Decal, hydraulic function

Decal, sideshifter

Decal, Left BT LOGO

Decal, Right BT LOGO

Decal, RRX35

Decal, RRX45

Decal, RDX30

Decal, RSX40

Decal, RSX50

Decal, WARNING

Decal, WARNING Plate, DATA Plate, UL Box, Manual

Decal, WARNING

Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE

Decal, special oil (Cold Storage) Manual, OPERATOR’S Manual, PARTS Manual, SERVICE

As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

MOTORS

305793-000

305794-000

306833-000

306834-000

306835-000

306836-000 143230 20666 146585 29976 21503 145266-001 145267-002

Steering assembly, 24 Volt motor

Steering assembly, 36 Volt motor

Brush, motor

Cap, brush

Motor assembly, 24 Volt

Motor assembly, 36 Volt

Gear

Key Wheel, gear

Washer, flat

Screw

contact (2-pole)

307327-000

307328-000

307778-000

307549-000

307550-000

307551-000

307545-000 307548-000

307552-000 307776-000

307539-000 307777-000

307547-000 300193-000

307543-000 307544-000

307542-000 307541-000

307545-000

307546-000

307540-000

307553-000

307554-000

307718-000

Motor assembly, 24 Volt pump

Motor assembly, 36 Volt pump

Retaining ring, 24 Volt

Retaining ring, 36 Volt

Package, retainer & seal

Package, terminal stud

Bearing Head assembly, drive Fan

Armature assembly, 24 Volt

Armature assembly, 36 Volt

Field coil assembly, 24 Volt

Field coil assembly, 36 Volt

Package, pole shoe screw

Set, brush Set, spring

Plate assembly, brush

Lead assembly

Bearing

Spring, washer

Head assembly, C.E.

Package, fan cowl

Headband assembly Band, “EE” cover

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300413-000

300412-000

307511-000

306267-000

306268-000

306269-000

306270-000

300418-000

301493-000

306271-000

300412-000

306272-000

306273-000

306274-000

307720-000

308118-000

Motor assembly, 36 Volt pump

Ring, retainer

Bearing Endhead, drive Fan

Armature & fan assembly Kit, field coil

Brush Spring, brush

Plate assembly, brush Kit, lead assembly

Bearing

Washer, wave

Endhead, commutator

Band, cover (Optional)

Band, “EE” cover

Indicator kit, brush wear

305789-000 305790-000

307430-000 307397-000

307509-000

307396-000

307406-000 307508-000

307393-000 300193-000

307386-000 307389-000

307390-000 307391-000

307387-000 307388-000

307392-000 307395-000

307513-000 307385-000 307402-000 307394-000

307433-000 29539 21596 73859 25932 20009 20041

Motor assembly, 24 Volt drive

Motor assembly, 36 Volt drive

Screw

Band, head Fan unit, 24 Volt Fan unit, 36 Volt

Guard, fan

Package, field coil 24 Volt

Package, field coil 36 Volt

Package, pole shoe screws

Endhead assembly, commutator

Plate assembly, brush Set, brush Set, spring

Bearing

Retainer

Package, retainer & seal

Package, terminal stud

Armature assembly, 24 Volt

Armature assembly, 36 Volt

Key, woodruff

Endhead assembly, drive

Screw Ring, seal O ring Sleeve Bearing Ring, retainer Ring, retainer

Transmission assembly

Gear, ring Kit, spare parts (Bearing) Kit, spare parts (Sealing) Kit, spare parts (Helicalgear) Kit, spare parts (wheel shaft) Kit, spare parts (Bevel gear) Gear, wheel Gear, wheel Nut

Bearing Kit, shim Kit, shim

Bearing O ring

Screw Axle

Washer, copper

Bearing Kit, shim

Cover ring

Screw

Bearing

Washer

Spacer Ring, sealing Ring, locking Plug Nut

Washer

Washer Screw

bevel

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3000

BRAKE / WHEEL SYSTEM

305802-000

305802-001

306948-000

306949-000

306950-000

306951-000

306952-000

306953-000

306954-000

306955-000

306956-000

306957-000

306958-000 21141

Brake assembly, 24 Volt

Brake assembly, 36 Volt

Coil, 24 Volt

Coil, 36 Volt

Armature

Hub

Plate, friction

Plate, mounting Spacer

socket head

307749-000

307749-001

307749-002

307749-004

307749-005

307749-007

305622-000

305623-000 305624-000 305626-000 305627-000

306752-000 305621-000 29875

Number 27091000 - 27161000 RRX35 / RRX45 / RDX30 / RSX40 / RSX50

Drive wheel assembly Urethane

Drive wheel assy, Rubber (See Note!)

Drive wheel assy, Non-marking (See Note!)

Drive wheel assy, Wiretex (See Note!)

Drive wheel assy, Walnut shell (See Note!)

Drive wheel assembly, Vulkollan

Tire, Urethane drive

Tire, Rubber drive (See Note!)

Tire, Non-marking drive (See Note!)

Tire, Wiretex drive (See Note!)

Tire, Walnut shell drive (See Note!)

Tire, Vulkollan drive

Wheel, drive Nut

NOTE! Used only on trucks with Battery box depth of 16.5 in. or less and mast height of 270 in. or less.

Shorted drive tire life is expected on heavier trucks.

Walnut shell Vulkollan

307749-000

307749-001

307749-002

307749-004

307749-005

307749-007

309630-000

305622-000 305623-000 305624-000 305626-000 305627-000 306752-000

307714-000 305621-000 20776 158341

Drive wheel assembly, Urethane

Drive wheel assy, Rubber (See Note!)

Drive wheel assy, Non-marking (See Note!)

Drive wheel assy, Wiretex (See Note!)

Drive wheel assy, Walnut shell (See Note!)

Drive wheel assembly, Vulkollan

Drive wheel assembly, Siped Urethane

Tire, Urethane drive

Tire, Rubber drive (See Note!)

Tire, Non-marking drive (See Note!)

Tire, Wiretex drive (See Note!)

Tire, Walnut shell drive (See Note!)

Tire, Vulkollan drive

Tire, Siped Urethane

Wheel, drive Nut

Washer, spherical

NOTE! Used only on trucks with Battery box depth of 16.5 in. or less and mast height of 270 in. or less.

Shorted drive tire life is expected on heavier trucks.

Vulkollan

Siped Urethane

Urethane Rubber Non-marking

Wiretex

Walnut shell

Vulkollan

Siped Urethane

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49972-10 11205-27 28750 20528 305362-000 306632-000 29963 20170 26618 20170 305355-000 40993-01 -------------------

305455-000 11160-11 307725-000 307606-000 23955

Lock, nut

Lockwasher

Ring, Nilos Bearing

Screw, cap Nut

Guide, spring Spring Screw, set Nut

Screw, cap Nut

Pivot, caster Bearing, thrust Caster assembly (See Fig.# 3542-000)

305350-000 301740-000 305725-000 49972-09 11205-06 20038 20039 11160-09 305806-000

Wheel, caster (See Fig.# 3561-000)

Bracket, caster

Screw, set

Axle, caster

Ring, Nilos

Bearing

22902 22903 49972-10 11205-027 28750 20528 305362-000 306632-000 29963 20170 26618 20170 305355-000 40993-01

305455-000 11160-11 307725-000 307606-000 23955 306700-000 307614-000 306703-000 11695-06 11073-24 306707-000 307611-000 50004-03

Lock, nut

Lockwasher

Ring, Nilos

Bearing

Screw, cap Nut

Guide, spring Spring

Screw, set Nut

Screw, cap Nut

Pivot, caster

Bearing, thrust

Caster assembly (See Fig.# 3544-000)

Block

Fitting, grease

Bushing

Washer

Screw, cap

Shaft

Shaft (Cold Storage/Corrosion)

Bracket

Bearing, flanged Pin, roll

305350-000

301740-000

305725-000 49972-09 11205-06 20038 20039 11160-09

305806-000 13281-03

50003-01

301960-006 20375

306708-000 306695-000 306696-000

Wheel, caster (See Fig.# 3561-000)

Bracket, caster

Screw, set

Axle, caster Ring, Nilos

Bearing

Lockwasher

Locknut

Fitting, grease

Cap, wheel Ring, E

Brake assembly (See Fig.# 3361-000)

Screw, cap Nut Washer Pivot, brake Spring Plunger, brake

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42129-00 305772-000 42178-00 11898-02 11160-09 11857-14 11857-15 49910-02 42136-00 303716-022 305726-001

Axle

Toe box, 4 in. high Plate, rocker Ring, retainer Fitting, grease Washer, 10 gauge

Washer, 18 gauge

Bearing Wheel, load (4 in. x 3 in.) Nut Bolt, shoulder

42129-00 308212-000 42178-00 11898-02 11160-09 11857-14 11857-15 49910-02 42136-00 303716-022 305726-001

Axle

Toe box, 4 in. high Plate, rocker

Ring, retainer

Fitting, grease

Washer, 10 gauge

Washer, 18 gauge

Bearing Wheel, load (4 in. x 3 in.)

42117-00 305452-000 42176-00 11898-11 11160-09 11857-16 11857-17

49910-03 42125-00 303716-022 305726-000

Axle

Toe box, 5 in. high

Plate, rocker

Ring, retainer Fitting, grease Washer, 10 gauge

Washer, 18 gauge

Bearing Wheel, load (5 in. x 4 in.) Nut Bolt, shoulder

42117-00

308211-000 42176-00 11898-11 11160-09 11857-16 11857-17 49910-03 42125-00 303716-022 305726-000

Axle

Toe box, 5 in. high Plate, rocker

Ring, retainer

Fitting, grease

Washer, 10 gauge

Washer, 18 gauge

Bearing Wheel, load (5 in. x 4 in.)

306886-000 42177-00 11898-11 11160-09 11857-16 11857-17

49910-03 42135-00

308210-000

303716-022

305726-001

Axle

Toe box, 5 in. high

Plate, rocker

Ring, retainer

Fitting, grease

Washer, 10 gauge

Washer, 18 gauge

Bearing Wheel, load (5 in. x 3 in.)

Wheel, “Premium - Cool Wheel” load (5 in. x 3 in.)

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49910-03

306895-000 42139-00

306891-000 11160-09 303716-022

305726-000 306896-000

4000 STEERING SYSTEM

143228 143229 21257 21394 20096 135459 20016 20404 141840 306930-000 20009 20620 28300 135461 20008 25536 21317 145287 29379 20404 142422-008 305997-000 305594-000 140808-002 29389 22803 138688 22474 29809 21317 305850-000 20259 306545-000 301951-016 306543-000 29816 306544-000

Panel, lower control pod

Panel, upper control pod

Screw

Washer, spring Nut

Cap, spinner Nut

Washer

Spinner

Steering wheel

Ring, retainer O ring

Bearing, ball

Housing, bearing Ring, retainer

Screw

Washer, wave Motor

Bolt, carriage Washer

Lever assembly Console Arm

Lever O ring

Screw, set

Coupler

Washer

Screw

Washer, wave

Grip, hand

Screw, cap Cushion

Screw

Ring, clamping

Screw

Spacer

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4181-000 Steering bearing, radial bearing RRX35 / RRX45 / RDX30 / RSX40 / RSX50

ELECTRICAL SYSTEM

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5182-000 Current collector, cable drum (Lift bypass) RRX45 / RDX30 / RSX50

Connector, SB-350 GRAY housing

Connector, SB-350 RED housing

Connector, SB-350 YELLOW housing

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5201-000 Instrument panel

/ RRX45 / RDX30 / RSX40 / RSX50

5281-000 Indicator

RRX35 / RRX45 / RDX30 / RSX40 / RSX50

307033-000 307982-000 11880-09 20323-00 14986-03

307618-000

307619-000

307619-000

Key switch assembly Key, set Screw, machine Switch, brake Nut, twin Actuator, emergency stop

Contact block, emergency stop

Contact block, emergency stop (Cold Storage)

Before Serial number 27272000

After Serial number 27272000

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5361-000 Relay, electrical modules

RRX35 / RRX45 / RDX30 / RSX40 / RSX50

1 * 307437-000 301826-030 Module, block Screw As Req’d. As Req’d.

27091000 - 27135000

Harness, main truck Fuse, 15 Amp control Fuse, 30 Amp Steering

307970-000

25275-11

25275-12

25275-13

308005-000

308004-000

307111-000

307804-000

307037-000

25332-01

Harness, main truck

Fuse, 0.25 Amp control

Fuse, 10 Amp control

Fuse, 30 Amp Steering

Harness, OHG

Harness, Control console

Harness, single reach

Harness, double reach

Resistor, No Sideshifter coil

307970-000

25275-11

25275-12

25275-13

308005-000

308004-000

305221-000

307449-000

308223-000

Harness, main truck

Fuse, 0.25 Amp control

Fuse, 10 Amp control

Fuse, 30 Amp Steering

Harness, OHG

Harness, Control console

Harness, Simulator connection jumper

coil

carriage

Serial Number

27091000 - 27135000

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307136-000

307132-000

307137-000

305657-000 20031 50001-11 20404

305656-000 21935 50001-11 20404 20081 305656-002

305656-001 305656-000

305656-004 21935 50001-11 20404 20081

306757-000

307135-001

307133-001

307134-001

307134-000

307131-000

307131-001

307135-000

307133-000

305781-000 25332-01

307130-000

Cable, Negative

Cable

Cable, Positive Standoff

Screw Lockwasher

Washer, flat

Fuse, 250 Amp

Screw Lockwasher

Washer, flat Nut

Fuse, 425 Amp Fuse, 355 Amp Fuse, 250 Amp (for 500 AMP)

Fuse, 500 Amp

Screw Lockwasher

Washer, flat Nut

Bar, bus

Cable

bus

wire

307136-000

307132-000

307136-001

307371-000

49547-01 20031

50001-11 20404 20081 20406

305656-000

49547-01 21935

50001-11 20404 20081 20406

305656-002

305656-001

305656-000

305656-004 21935

50001-11 20404 20081

306757-000

307135-001

307133-001

307134-001

307134-000

307131-000

307131-001

307135-000

307133-000

307370-000

25332-01

307130-000

307130-001

307137-000

Cable, Negative

Cable

Cable, Positive Standoff

Standoff, copper

Screw

Lockwasher

Washer, flat

Nut

Screw Fuse, 250 Amp

Standoff, copper

Screw

Lockwasher

Washer, flat Nut

Screw Fuse, 425 Amp Fuse, 355 Amp

Fuse, 250 Amp (for 500AMP) Fuse, 500 Amp

Screw

Lockwasher

Washer, flat Nut

Bar, bus

Bar, bus Tie, wire

Contactor assembly, 24 Volt Forward/Rearward

Contactor assembly, 36 Volt Forward/Rearward Screw

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Transistor

Transistor

Serial Number

27091000 - 27301003

5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002 RRX35 / RRX45 / RDX30

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