CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
Denotes tightening torque. If there is no indication of tightening torque, refer to tightening torque.
Indicates the section title.
Indicates the group title.
Indicates the group number.
Indicates the page number.
Indicates procedures to be performed before the work in that section is started, and procedures to be performed after the work in that section is finished.
Mark denotes non-reusable part.
Component diagram
A diagram of the component parts is provided near the front of each section in order to give the reader a better understanding of the installed condition of component parts.
Repair kit or parts sets are shown.
(Only very frequently used parts are shown.)
Maintenance and servicing procedures
The numbers provided within the diagram indicate the sequence for maintenance and servicing procedures.
Removal steps :
The part designation number corresponds to the number in the illustration to indicate removal steps.
Disassembly steps :
The part designation number corresponds to the number in the illustration to indicate disassembly steps.
Installation steps : Specified in case installation is impossible in reverse order of removal steps. Omitted if installation is possible in reverse order of removal steps.
Assembly steps : Specified in case installation is impossible in reverse order of removal steps. Omitted if assembly is possible in reverse order of disassembly steps.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
Classifications of major maintenance / service points
When there are major points relative to maintenance and servicing procedures (such as essential maintenance and service points, maintenance and service standard values, information regarding the use of special tools, etc.). These are arranged together as major maintenance and service points and explained in detail.
<<A>> : Indicates that there are essential points for removal or disassembly.
>>A<< : Indicates that there are essential points for installation or assembly.
Operating procedures, cautions, etc. on removal, installation, disassembly and assembly are described
The title of the page (following the page on which the diagram of component parts is presented) indicating the locations of lubrication and sealing procedures.
Indicates (by symbols) where lubrication is necessary.
Symbols for lubrication, sealants and adhesives
Symbols are used to show the locations for lubrication and for application of sealants and adhesives. These symbols are included in the diagram of component parts or on the page following the component parts page. The symbols do not always have accompanying text to support that symbol.
Grease
(Multi-purpose grease unless there is a brand or type specified)
Sealant or adhesive
Brake fluid or automatic transmission fluid
Engine oil, gear oil or air conditioning compressor oil
Adhesive tape or butyl rubber tape
CAUTION
CAUTION
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
CAUTION
(1) Relevant circuit(s) of the component which the DTC indicates are described.
(2) For connector color, refer to GROUP 80A, How to read configuration diagrams.
(3) Shows the location of the connector(s) from the circuit(s) above.
(4) Explains about the operation principle of the component or its relevant parts in that circuit.
ACX00861AE
B-48(B)
(5) Explains about technical details. (6) Describes the conditions for that DTC being set (stored).
(7) Describes possible cause(s)for that DTC.
(8) Start of the diagnosis procedure for that DTC.
(M.U.T.-III Sub Assembly)
(9) Identifies the special tool(s) necessary for diagnosing that DTC.
(10) Provides the inspection procedure for that DTC step by step.
AC210616
ACX00863AE
AC105598
MB991219
ACX00865 AB
SRS-ECU HARNESS CONNECTOR AB
AC001607
ACX00867 AB
CAUTION
CONNECTOR DISCONNECTED OR IMPROPERLY CONNECTED
STRETCHED OR BROKEN WIRES
HARNESS WIRE BREAKAGE AT TERMINAL SECTION
LOW CONTACT PRESSURE
AC
ACX00868
ACX00869AB
ACX00870
ACX00871 AB
BATTERY
FUSE
LOAD SWITCH LOAD
SHORTCIRCUIT OCCURRENCE
SECTION
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
AC401895
AC401896
<2.4L ENGINE>
<3.8L ENGINE>
THEFT PROTECTION PLATE, LABEL OR STAMP
A: FOR ORIGINAL PARTS
AC407044 AB
B: FOR REPLACEMENT PARTS
CAUTION
AC101015
ENGINE>
AUTOMATIC TRANSAXLE
REAR QUARTER OUTER PANEL
FENDER
THE ILLUSTRATION INDICATES LEFT OUTER SIDE. RIGHT SIDE IS SYMMETRICALLY OPPOSITE.
THE ILLUSTRATION INDICATES LEFT OUTER SIDE. RIGHT SIDE IS SYMMETRICALLY OPPOSITE.
AC307026AB
SECTION C-C
SECTION D-D
THE ILLUSTRATION INDICATES LEFT INNER SIDE. RIGHT SIDE IS SYMMETRICALLY OPPOSITE.
AC
THE ILLUSTRATION INDICATES LEFT INNER SIDE. RIGHT SIDE IS SYMMETRICALLY OPPOSITE.
AC307042
FRONT DOOR
AC307044 AC
REAR DOOR
AC307046AB
TRUNK LID
AC601421AB
FRONT BUMPER
AC601422AB
REAR BUMPER
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
DATA LINK CONNECTOR
MB991910
MB991824
MB991827
AC405562 AB
AC305412AB
AC405563
AC504258
AC504257
DATA LINK CONNECTOR
MB991910
MB991824
MB991827
AC305412AB
AC405562
AC405563
AC504258
AC504257
MB991668
MB991824
CAUTION
AC302077
AC305412
DATA LINK CONNECTOR
MB991910
AC306958 AB
APPROXIMATELY 50 cm (20 in)
WARNING
CAUTION
ACX00880AB
ACX00881AF
VEHICLE COMMUNICATION INTERFACE (V.C.I.)
CAUTION
M.U.T.-III USB CABLE
M.U.T.-III MAIN HARNESS A
DO NOT USE
MB991824
M.U.T.-III MAIN HARNESS B M.U.T.-III MAIN HARNESS CM.U.T.-III MEASUREMENT ADAPTER
DO NOT USE
MB991911
M.U.T.-III TRIGGER HARNESS
MB991914 AB
AC500580
MB991910
MB991826
MB991825
MB991827
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
CAUTION
SLING TYPE
WHEEL LIFT TYPE
FLAT BED TYPE
CAUTION
SLING TYPE
WHEEL LIFT TYPE
FLAT BED TYPE
AC000071
CAUTION
AC308631AB
Side view
Under view
FRONT MUD GUARD
CENTER MEMBER
REAR SUSPENSION CROSSMEMBER
NOTCH
NOTCH
AC307266AB
RUBBER
RIGID RACK
RIGID RACK
RUBBER
CAUTION
Under view
Side view
AC308631AB
FRONT MUD GUARD
AC307269
AC601420AB
CAUTION
CAUTION
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
ILSAC CERTIFICATION SYMBOL ("STARBURST" SYMBOL)
CAUTION
ACX00394AJ
CAUTION
AC305838AB
IRIDIUM TIP
AK204362
EXHAUST VALVE SIDE
No. 1No. 2No. 3No. 4
INTAKE VALVE SIDE
RIGHT BANK
EXHAUST SIDE
No. 1No. 3No. 5
INTAKE SIDE
No. 2No. 4No. 6
LEFT BANK AB
EXHAUST SIDE
AK404086
INDICATOR MARK A
BELT TENSION METER SET (MB992080)
MB992081
AB
CAUTION
MB992082
AC507219 AC
AC301702
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
GENERATOR PULLEY
TENSIONER PULLEY
CRANK SHAFT PULLEY
TAP LIGHTLY WITH A FINGER
AIR CONDITIONING COMPRESSOR PULLEY
CAUTION
10 – 15mm (0.4 – 0.59in)
15˚ 15˚ MB992080 (MICROPHONE)
AB
AC600756
MB991668
MB991824
AC302077 AC305412
DATA LINK CONNECTOR
CAUTION
MB991910
AC306958 AB
GENERATOR PULLEY
TENSIONER PULLEY
CRANK SHAFT PULLEY TAP LIGHTLY WITH A FINGER
15˚ 15˚
AIR CONDITIONING COMPRESSOR PULLEY
10 – 20mm (0.4 – 0.8in)
MB991668 (MICROPHONE)
AK303692AB
CAUTION
GENERATOR PULLEY
TENSIONER PULLEY
CRANK SHAFT PULLEY
TENSION GAUGE
AIR CONDITIONING COMPRESSOR PULLEY
AK303693AB
GENERATOR PULLEY
TENSIONER PULLEY
CRANK SHAFT PULLEY
APPROXIMATELY 98 N (22 lb)
AIR CONDITIONING COMPRESSOR PULLEY
AK303694AB
TENSIONER PULLEY
FIXING NUT
ADJUSTING BOLT AB
POWER STEERING OIL PUMP PULLEY
TAP LIGHTLY WITH A FINGER
10 - 15 mm
(0.4 - 0.59 in)
AC600757 15˚ 15˚ MB992080 (MICROPHONE)
TAP LIGHTLY WITH A FINGER
10 - 20 mm (0.4 - 0.8 in)
POWER STEERING OIL PUMP PULLEY AB
MB991668 (MICROPHONE)
AC210247 15˚ 15˚
POWER STEERING OIL PUMP PULLEY
TENSION PULLEY
CRANKSHAFT PULLEY
AC210249AB TENSION GAUGE
TENSION PULLEY
CRANKSHAFT PULLEY
APPROXIMATELY 98 N (22 lb)
AC210250 AB
ADJUSTING
<2.4L ENGINE>
DRAIN PLUG GASKET OIL PAN SIDE
<3.8L ENGINE>
AC305936
DRAIN PLUG GASKET OIL PAN SIDE 39 ± 5 N·m
± 3 ft-lb
AC305937
MAXIMUMMINIMUM
AC205268
AC000093
MB991610 OR GENERAL SERVICE TOOL AG ACX00396
AB
(0)
AC106828AB
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
<4A/T>
AC306226
<5A/T>
AC407175AC
<4A/T>
CENTERMEMBER
<5A/T>
AC306236AF
CAUTION
CENTERMEMBER
AC406775AB
CAUTION
OIL PAN
<4A/T> DIPSTICK
AC306226
<5A/T>
OIL PAN
AC407175AC
AC106828AB
FLUID LEVEL [mm (in)]
(0.4)
(0)
– 10 (– 0.4)
– 20 (– 0.8)
– 30 (– 1.2)
DIPSTICK 80 (176) 60 (140) 40 (104) FLUID TEMPERATURE [˚C (˚F)]
AC406308AC
<2.4L ENGINE>
CYLINDER BLOCK DRAIN PLUG INTAKE MANIFOLD
AC304173 AC
<3.8L ENGINE (EXCEPT MIVEC): LEFT BANK>
CYLINDER BLOCK DRAIN PLUG
AC306131AD
<3.8L ENGINE-MIVEC: LEFT BANK>
CYLINDER BLOCK DRAIN PLUG
AC407102AD
<3.8L ENGINE: RIGHT BANK>
CYLINDER BLOCK DRAIN PLUG
AC306132 AB
<2.4L ENGINE, 3.8L ENGINE: RIGHT BANK>
CYLINDER BLOCK DRAIN PLUG
<3.8L ENGINE: LEFT BANK>
AC304677 AC
CYLINDER BLOCK DRAIN PLUG
AC200625 AD
AC306129
AC600739 AIR HOSE MB991871 AB
CAUTION
CAUTION
AB
CAUTION
ACX00898
AC306483AB
BRAKE HOSES
BOOTS
DUST COVER AB
AC100948
AC000109 AB
AC000120
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
MB991219
MD998459
CAUTION
AC000014 AB
CAUTION
CAUTION
AC000015 AB
AC000016
FRONT HOLDER FRONT HOLDER
ACX00904AB
NEEDLE
ACX00905
HOUSING LANCE AB
AC310118
NEEDLE
ACX00907 AB
FRONT HOLDER
HOUSING LANCE
ACX00908 AB
ACX00909
FRONT HOLDER
ACX00910 AB
HOUSING LANCE
ACX00911 AB
WATERPROOF CAP
ACX00912
ACX00913 AB
TERMINAL LANCE
AC310304 AB
CAUTION
AC310313
1 Observation of Problem Symptoms
2 Determination of Probable Causes
Observe the symptom carefully. Check if there are also other problems.
3 Checking of Parts Associated with Probable Causes and Determination of Faulty Parts
In determining the probable causes, it is necessary to study the wiring diagram to understand the circuit as a system. Knowledge of switches, relays and other parts is necessary for accurate analysis. The causes of similar problems in the past must be taken into account.
Troubleshooting is carried out by making step-by-step checks until the cause is found.
Repair and Confirmation
After the problems are corrected, be sure to check that the system operates correctly. Also check that new problems have not been caused by the repair.
AB
AB SELECTOR KNOB POINTER
ACX00936
ACX00937
ACX00938
ACX00939
CAUTION
ACX00940
CAUTION
AB
ACX00941
ACX00942
RED LEAD WIRE
POWER LINE
BLACK LEAD WIRE
GROUND
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
ACX00943
FUSE BLOCK
TEST TAPS
ACX00951 AB
STATE OF FUSE BLOWN DUE TO OVERCURRENT
ACX00952 AB
STATE OF FUSE BLOWN DUE TO THERMAL FATIGUE
ACX00953 AB
NORMALLY OPEN (NO) TYPE
CURRENT DOES NOT FLOW CURRENT FLOWS
NORMALLY CLOSED (NC) TYPE
CURRENT FLOWS CURRENT DOES NOT FLOW
ACX00944AC
1ST2ND3RD 4TH STAGE
5 4 3 2 1
ACX00945 AB
ACX00948 AB
NORMALLY OPEN (NO) TYPE ENERGIZED STATE
AC308621 AB
NORMALLY OPEN (NO) TYPE DEENERGIZED STATEENERGIZED STATE
AC310636 AB
AB
AB
WARNING
ACX00954
ACX00955
AC000017
(1) TEST LIGHT (OR VOLTMETER)
ACX00956AB
TEST LIGHT FUSE BLOCK (REMOVE THE FUSE)
POWER SUPPLY SWITCH OFF
SHORT-CIRCUIT LOCATION
ILLUMINATION LIGHT
ACX00957 AB
POWER SUPPLY
FUSE BLOCK (REMOVE THE FUSE)
TEST LIGHT
TEST LIGHT
SWITCH ON ILLUMINATION LIGHT
SHORT-CIRCUIT LOCATION
DISCONNECT THE LOAD
ACX00958 AB
POWER SUPPLY
FUSE BLOCK (REMOVE THE FUSE)
SWITCH ON ILLUMINATION LIGHT
DISCONNECT THE LOAD
SHORT-CIRCUIT LOCATION
ACX00959 AB
SELF-POWERED TEST LIGHT (OR OHMMETER)
AB
ACX00960
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
B992080
MB991824
MB991827
MB991910
DO NOT USE
MB991911
DO NOT USE
MB991914
MB991825
MB991826
MB991958
B991454
B991527
MB991895
SLIDE BRACKET (HI)
B991928
B990767
D998719
MD998772
D998713
D998727
D998781
D998776
D998285
D998738
B991654
B991367
B991385
D998767
INDICATOR MARK A
CAUTION
BELT TENSION METER SET (MB992080)
MB992081
MB992082
AC
AC301703
AC507219
WATER PUMP PULLEY
MB992080 (MICROPHONE)
10 – 15 mm (0.4 – 0.59 in)
GENTLY TAP WITH YOUR FINGER 15˚ 15˚
GENERATOR PULLEY
CAUTION
AC600761 AB
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
MB991668
MB991824
CAUTION
AC302077 AC305412
DATA LINK CONNECTOR
MB991910
AC306958 AB
WATER PUMP PULLEY
MB991668 (MICROPHONE) 10 – 20 mm (0.4 – 0.8 in)
GENTLY TAP WITH YOUR FINGER 15˚ 15˚
GENERATOR PULLEY
AC301266 AF
CAUTION
INTAKE VALVE SIDE
EXHAUST VALVE SIDE
AK204362
No. 1No. 2No. 3No. 4
ENGINE OIL
PRESSURE SWITCH
ENGINE OIL CONTROL VALVE
IGNITION COILS
ROCKER COVER
INTAKE VALVE SIDE
AK302683 AB
No. 1No. 2No. 3No. 4
EXHAUST VALVE SIDE
AH
AK204362
MB991668
MB991824
CAUTION
AC302077
AC305412
DATA LINK CONNECTOR
MB991910
AC306958 AB
DATA LINK CONNECTOR
MB991824
MB991910
CAUTION
MB991827
AC305412AB
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE
