STEYR 6270 TERRUS CVT 6300 TERRUS CVT Service Manual 48193180 PDF

SERVICE MANUAL 6270 TERRUS CVT 6300 TERRUS CVT Tractor

6270 TERRUS CVT 6300 TERRUS CVT Stage IV Tractor PIN ZFEX50001 and above

1/5

Part number 48193180

SERVICE MANUAL

Part number 48193180 English December 2017

© 2017 CNH Industrial Osterreich GmbH. All Rights Reserved.

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SERVICE MANUAL 6270 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6270 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6270 TERRUS CVT CVT [ZGEX51830 - ], 6300 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6300 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6300 TERRUS CVT CVT [ZGEX51830 - ]

48193180 01/12/2017 EN

Link Product / Engine Product 6270 TERRUS CVT CVT [ZFEX50001 - ZGEX50841] 6270 TERRUS CVT CVT [ZGEX50842 - ZGEX51829] 6270 TERRUS CVT CVT [ZGEX51830 - ] 6300 TERRUS CVT CVT [ZFEX50001 - ZGEX50841] 6300 TERRUS CVT CVT [ZGEX50842 - ZGEX51829] 6300 TERRUS CVT CVT [ZGEX51830 - ]

Market Product Europe

Engine F4DFE617M*B001

Europe

F4DFE617M*B001

Europe

F4DFE617M*B001

Europe

F4DFE617L*B002

Europe

F4DFE617L*B002

Europe

F4DFE617L*B002

48193180 01/12/2017

Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

Clutch ....................................................................................... 18 [18.112] Slip clutch or flywheel damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1

Transmission.............................................................................. 21 [21.504] Continuously Variable Transmission (CVT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.505] Continuously Variable Transmission (CVT) external controls . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.506] Continuously Variable Transmission (CVT) hydraulic components . . . . . . . . . . . . . . . . 21.3 [21.507] Continuously Variable Transmission (CVT) internal components . . . . . . . . . . . . . . . . . . 21.4

Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 [23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2

Front axle system ....................................................................... 25 [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 [25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4

Rear axle system........................................................................ 27 48193180 01/12/2017

[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3

Power Take-Off (PTO) ................................................................. 31 [31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 [31.119] Four-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 [31.142] Front Power Take-Off (PTO) control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 [31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.4

Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 [33.240] Emergency brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3 [33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4 [33.224] Trailer brake pneumatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.5 [33.204] Front axle brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.6 [33.200] Brake cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.7 [33.350] Anti-lock Brake System (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.8

Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 [35.230] Priority valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 [35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5 [35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6 [35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7 [35.116] Three-point hitch cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 [35.124] Three-point hitch hydraulic adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9 [35.160] Front hitch controls and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10 48193180 01/12/2017

[35.162] Front hitch cylinders and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11

Hitches, drawbars, and implement couplings.................................. 37 [37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1 [37.106] Automatic pickup hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2 [37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.3

Frames and ballasting ................................................................. 39 [39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 [39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2

Steering..................................................................................... 41 [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 [41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5

Wheels ...................................................................................... 44 [44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2

Cab climate control ..................................................................... 50 [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3

Electrical systems ....................................................................... 55 [55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5

48193180 01/12/2017

[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8 [55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9 [55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 [55.020] Transmission speed sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11 [55.021] Transmission pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12 [55.022] Transmission temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13 [55.023] Transmission position sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14 [55.048] Rear Power Take-Off (PTO) control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15 [55.049] Front Power Take-Off (PTO) control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16 [55.519] Cab brake controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17 [55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18 [55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.19 [55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.20 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . . . . . . . . . . . 55.21 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . . . . . 55.22 [55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.23 [55.130] Rear three-point hitch electronic control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24 [55.160] Front hitch electronic control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.25 [55.911] Satellite navigation systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.26 [55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.27 [55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.28 [55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29 [55.550] Tire Pressure Monitoring System (TPMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.30 [55.350] Anti-lock Brake System (ABS) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.31 [55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.32

Platform, cab, bodywork, and decals ............................................. 90 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 48193180 01/12/2017

[90.156] Cab windshield and windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3

48193180 01/12/2017

48193180 01/12/2017

INTRODUCTION

48193180 01/12/2017

1

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

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Contents INTRODUCTION Foreword - How to use and navigate through this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Torque - Standard torque data for hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

48193180 01/12/2017

2

INTRODUCTION

Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.

Technical information is written to support the maintenance and service of the functions or systems on a customer's machine. When a customer has a concern on their machine it is usually because a function or system on their machine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer to the technical information in this manual to resolve that customer's concern, you will find all the information classified using the SAP coding, according to the functions or systems on that machine. Once you have located the technical information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, components, assemblies, and sub assemblies for that function or system. You will also find all the types of information that have been written for that function or system: the technical data (specifications), the functional data (how it works), the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.).

By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of technical information you need to resolve that customer's concern on his machine. This is made possible by attaching 3 categories to each piece of technical information during the authoring process.

The first category is the Location, the second category is the Information Type and the third category is the Product: • LOCATION - the component or function on the machine, that the piece of technical information is going to describe (e.g., Fuel tank).

• INFORMATION TYPE - the piece of technical information that has been written for a particular component or function on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel tank).

• PRODUCT - the model for which the piece of technical information is written.

Every piece of technical information will have those three categories attached to it. You will be able to use any combination of those categories to find the right piece of technical information you need to resolve that customer's concern on their machine.

That information could be: • the procedure for how to remove the cylinder head • a table of specifications for a hydraulic pump • a fault code • a troubleshooting table • a special tool

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INTRODUCTION

Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter. Page number references are included for every piece of technical information listed in the Chapter Contents or Chapter Index.

Each Chapter is divided into four Information types: • Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies.

• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies.

• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies.

• Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies.

Sections Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates which Sections could be included in a manual for a particular product.

PRODUCT Tractors Vehicles with working arms: backhoes, excavators, skid steers, ….

Combines, forage harvesters, balers, ….

Seeding, planting, floating, spraying equipment, ….

Mounted equipment and tools, ….

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

SECTION 00 - Maintenance 05 - Machine completion and equipment 10 - Engine 14 - Main gearbox and drive 18 - Clutch 21 - Transmission 23 - Four wheel drive (4WD) system 25 - Front axle system 27 - Rear axle system 29 - Hydrostatic drive 31 - Power Take-Off (PTO) 33 - Brakes and controls 35 - Hydraulic systems 36 - Pneumatic system 37 - Hitches, drawbars and implement couplings 39 - Frames and ballasting 41 - Steering 44 - Wheels 46 - Steering clutches 48 - Tracks and track suspension 50 - Cab climate control 55 - Electrical systems 56 - Grape harvester shaking 58 - Attachments/headers 60 - Product feeding

X X X X X X X X X X X X X X

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INTRODUCTION

61 - Metering system 62 - Pressing - Bale formation 63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system 72 - Separation 73 - Residue handling 74 - Cleaning 75 - Soil preparation/Finishing 76 - Secondary cleaning / Destemmer 77 - Seeding 78 - Spraying 79 - Planting 80 - Crop storage / Unloading 82 - Front loader and bucket 83 - Telescopic single arm 84 - Booms, dippers and buckets 86 - Dozer blade and arm 88 - Accessories 89 - Tools 90 - Platform, cab, bodywork and decals

X X X X X X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X X X X X X X

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INTRODUCTION

Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section.

CONTENTS The Chapter Contents lists all the technical data (specifications), functional data (how it works), diagnostic data (fault codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written in that Chapter for that function or system on the machine.

Contents ENGINE ENGINE - Engine and crankcase – 10.001 TECHNICAL DATA ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10)

4

FUNCTIONAL DATA ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10)

6

SERVICE ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10)

8

DIAGNOSTIC ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10)

10

INDEX The Chapter Index lists in alphabetical order all the types of information (called information units) that have been written in that Chapter for that function or system on the machine.

Index ENGINE - 10 ENGINE ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10)

6

ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10)

4

ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10)

8

ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10)

10

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INTRODUCTION

Information units and information search Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This indicates the function and type of information in that information unit. Each information unit has a page reference within that Chapter. The information units provide a quick and easy way to find just the right piece of technical information you are looking for.

Example information Engine block cover - Front – Remove (10.102.AP.01 - F.10.A.10) unit 10 102 AK 01 F 10.A.10 Information Unit SAP code Pan and covers Engine block Front SAP code classification Engine Service data Remove cover

NHIL12GEN0070A

1

Navigate to the correct information unit you are searching for by identifying the function and information type from the SAP code.

• (1) Location and (2) Information type.

• (A) corresponds to the sections of the service manual.

(B) corresponds to the chapters of the service manual. After (B) there may be some additional information. In this case it shows “.01”, which represents the “Front” block cover. These options may be front/rear, left/right, hydraulic/ mechanical etc.

(C) corresponds to the type of information listed in the chapter contents: Technical Data, Functional Data, Diagnostic, or Service.

(A) and (B) are also shown in the page numbering on the page footer.

THE REST OF THE CODING IS NOT LISTED IN ALPHANUMERIC ORDER IN THIS MANUAL. • You will find a table of contents at the beginning and end of each section and chapter.

You will find an alphabetical index at the end of each chapter.

• By referring to (A), (B) and (C) of the coding, you can follow the contents or index (page numbers) and quickly find the information you are looking for.

Page header and footer The page header will contain the following references: • Section and Chapter description The page footer will contain the following references: • Publication number for that Manual.

• Version reference for that publication.

• Publication date • Section, chapter, and page reference e.g. 10.102 / 9

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INTRODUCTION

Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools.

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages.

The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.

In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.

The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice.

In case of questions, refer to your STEYR Sales and Service Networks.

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INTRODUCTION

Torque NOTE: In the metric tables, nominal sizes M4 through M8 hardware torque specifications are shown as a Newton meters (pound-inches) numerical value.

Nominal sizes M10 through M24 hardware torque specifications are shown as a Newton meters (pound-feet) numerical value.

Metric hex head (non-flange) hardware Plain (PLN) – an unplated hardware finish with residual manufacturing oils Zinc-dichromate (ZND) – a yellow colored chemical plating formula yellow applied to the hardware

Nominal size

M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M24

Class (CL) 8.8 bolt and Class (CL) 8 nut PLN and ZND N·m (lb in)

Class (CL) 10.9 bolt and Class (CL) 10 nut PLN and ZND N·m (lb in)

Locknut CL 8 w/CL 8.8 bolt ZND N·m (lb in)

Locknut CL 10 w/CL 10.9 bolt ZND N·m (lb in)

3.5 (31) 7.0 (62) 11.8 (104) 28.8 (255)

5.0 (44) 10 (88) 17 (150) 41.3 (366)

1.4 (13) 2.9 (26) 4.9 (43) 11.9 (105)

2.8 (25) 5.5 (49) 9.4 (83) 23 (204)

N·m (lb ft)

N·m (lb ft)

N·m (lb ft)

N·m (lb ft)

57 (42) 100 (74) 159 (117) 248 (183) 352 (260) 500 (369) 865 (638)

82 (60) 143 (105) 227 (168) 354 (261) 487 (359) 690 (509) 1195 (882)

24 (17) 41 (30) 66 (48) 102 (75) 145 (107) 206 (152) 357 (263)

45 (33) 79 (38) 125 (92) 195 (144) 268 (198) 380 (280) 657 (485)

Metric flange head hardware Plain (PLN) – an unplated hardware finish with residual manufacturing oils Zinc-dichromate (ZND) – a yellow colored chemical plating formula yellow applied to the hardware

Nominal size

M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M24

Class (CL) 8.8 bolt and Class (CL) 8 nut PLN and ZND N·m (lb in)

Class (CL) 10.9 bolt and Class (CL) 10 nut PLN and ZND N·m (lb in)

Flange locknut CL 8 w/CL 8.8 bolt ZND N·m (lb in)

Flange locknut CL 10 w/CL 10.9 bolt ZND N·m (lb in)

3.8 (34) 7.7 (68) 13 (115) 31.7 (281)

5.5 (49) 11 (97) 18.7 (166) 45.5 (403)

4.2 (37) 8.5 (75) 14.3 (127) 35 (310)

6.1 (54) 12 (106) 20.6 (182) 50 (443)

N·m (lb ft)

N·m (lb ft)

N·m (lb ft)

N·m (lb ft)

63 (47) 110 (81) 175 (129) 272 (201) 387 (286) 550 (406) 951 (702)

90 (66) 157 (116) 250 (184) 389 (287) 535 (395) 759 (560) 1315 (970)

69 (51) 121 (89) 193 (142) 299 (221) 426 (315) 605 (447) 1046 (772)

99 (73) 173 (128) 275 (202) 428 (316) 589 (435) 835 (616) 1447 (1067)

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Identification markings Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward

NHIL14RB00662AA

1

Metric bolt identification markings 1. Manufacturer's identification 2. Property class

Metric hex nuts and locknuts, Classes (CL) 05 and upward

NHIL14RB00663AA

2

Metric hex nut identification markings • (1) – Manufacturer's identification • (3) – Property class • (2) – Clockwise type markings indicate property class and may include manufacturer identification (if applied), Example: property marks 240° apart (shown) at the eight o’clock position indicate a Class 8 property, and marks 300° apart at the ten o’clock position indicate a Class 10 property.

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INTRODUCTION

NOTE: In the Imperial units tables, the nominal sizes, 1/4 (0.25) in (inch) and 5/16 (0.3125) in (inch) hardware torque specifications are shown as a Newton meters (pound-inches) numerical value.

Nominal sizes 3/8 (0.375) in (inch) through 1 (1.0) in (inch) hardware torque specifications are shown as a Newton meters (pound-feet) numerical value.

Inch hex head (non-flange) hardware Plain (PLN) – an unplated hardware finish with residual manufacturing oils Zinc-dichromate (ZND) – a yellow colored chemical plating formula yellow applied to the hardware

Nominal size

1/4 (0.25) in 5/16 (0.3125) in 3/8 (0.375) in 7/16 (0.4375) in 1/2 (0.50) in 9/16 (0.5625) in 5/8 (0.625) in 3/4 (0.75) in 7/8 (0.875) in 1 (1.0) in

SAE Grade (GR) 5 bolt and nut PLN and ZND N·m (lb in)

SAE Grade (GR) 8 bolt and nut PLN and ZND N·m (lb in)

Locknut GR B w/ GR 5 bolt ZND N·m (lb in)

Locknut GR C w/ GR 8 bolt ZND N·m (lb in)

13 (115) 27 (239)

18 (159) 38 (336)

7.2 (64) 14.9 (132)

10 (89) 21 (186)

N·m (lb ft)

N·m (lb ft)

N·m (lb ft)

N·m (lb ft)

47 (35) 76 (56) 116 (85) 167 (123) 231 (170) 410 (302) 660 (486) 989 (729)

67 (49) 107 (79) 164 (121) 236 (174) 326 (240) 578 (426) 931 (687) 1396 (1030)

26 (19) 42 (31) 64 (47) 92 (68) 127 (94) 226 (166) 363 (267) 544 (401)

37 (27) 59 (44) 90 (67) 130 (96) 179 (132) 318 (234) 512 (378) 768 (567)

Inch flange head hardware Plain (PLN) – an unplated hardware finish with residual manufacturing oils Zinc-dichromate (ZND) – a yellow colored chemical plating formula yellow applied to the hardware

Nominal size

1/4 (0.25) in 5/16 (0.3125) in 3/8 (0.375) in 7/16 (0.4375) in 1/2 (0.50) in 9/16 (0.5625) in 5/8 (0.625) in 3/4 (0.75) in 7/8 (0.875) in 1 (1.0) in

SAE Grade (GR) 5 bolt and nut PLN and ZND N·m (lb in)

SAE Grade (GR) 8 bolt and nut PLN and ZND N·m (lb in)

Flange locknut GR F w/ GR 5 bolt ZND N·m (lb in)

Flange locknut GR G w/ GR 8 bolt ZND N·m (lb in)

14 (124) 29 (257)

20 (177) 42 (372)

15.4 (136) 32 (283)

22 (195) 46 (407)

N·m (lb ft)

N·m (lb ft)

N·m (lb ft)

N·m (lb ft)

52 (38) 84 (62) 127 (94) 184 (136) 254 (187) 450 (332) 725 (535) 1088 (802)

74 (54) 118 (87) 180 (133) 259 (191) 358 (264) 636 (469) 1024 (755) 1536 (1133)

57 (42) 92 (68) 140 (103) 202 (150) 279 (206) 495 (365) 798 (589) 1197 (882)

81 (9) 130 (96) 198 (146) 285 (210) 394 (290) 700 (516) 1126 (831) 1690 (1246)

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INTRODUCTION

Identification marking Grades of inch bolts and free-spinning nuts SAE (J995) bolt head and nut grade identification

Grade

Grade identification marking

Marking description

Grade 2 No line marks

Grade 5 Three line marks

Grade 8 Six line marks

Grade 2 No circumferential line marks

Grade 5 Two circumferential line marks located 120° apart

Grade 2 Two circumferential line marks located 60° apart

Grade 2 No circumferential line marks

Grade 5 Two circumferential line marks located 120° apart

Grade 8 Two circumferential line marks located 60° apart

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INTRODUCTION

Grades of inch prevailing torque locknuts, all metal (three common marking methods) On prevailing torque locknuts, the grade of nut is identified by one of three different sets of markings that denote the strength level and manufacturer.

Common prevailing torque locknut grade identification markings

Grade

Grade identification marking

Marking description

Grade A No marks

Grade B (hex nut) and Grade F (flange nut) Three raised or indented dot marks (Marks do not have to be in corners.)

Grade C (hex nut) and Grade F (flange nut) Six raised or indented dot marks (Marks do not have to be in corners.)

Grade A No letter mark on side flat

Grade B Letter B on side flat

Grade C Letter C on side flat

Grade A No notches

Grade B One circumferential notch on all six corners

Grade C Two circumferential notches on all six corners

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INTRODUCTION

Torque - Standard torque data for hydraulic connections General information • Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pressure with adequate fatigue resistance. Over-torquing of a hydraulic connection can also lead to leakage or failure. For some connections, STEYR requires a different torque value than is listed in the ISO and SAE standards.

• The torque values in this document should be used whenever possible or applicable.

NOTICE: Always follow the instructions in this manual for specific torque values when you service components.

The information in this section is for general guidance only when a procedure contains no specific torque value.

Tolerance • The tolerance for all torque values is ± 10%. This tolerance must include all assembly variation, not only the torque wrench repeatability.

Lubrication Application of grease or other lubricants to hydraulic connectors should be avoided. If clean hydraulic oil is already on the connection, it is not required to remove the oil. Generally, application of grease: • May cause a significant change in the torque required to properly tighten the connection.

• May reduce the connection’s resistance to vibration.

• Excessive grease may displace an elastomer seal during tightening.

• Grease extrusion when connection is tightened may be mistaken for leakage.

STEYR products generally use O-Ring Boss (ORB) connectors that have Teflon™-coated O-rings, eliminating the need for O-ring lubrication during installation. For connections which are made into aluminum manifolds or with stainless steel connectors, it may be required to apply a lubricant to prevent galling.

Use of LOCTITE® and other thread-locking compounds is prohibited. These compounds: • May cause a significant change in the torque required to properly tighten the connections.

• Reduce the serviceability of the joint.

• May prevent the O-ring from properly sealing if the compound gets on the O-ring.

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INTRODUCTION

Torque values for metric O-Ring Boss (ORB) port connections

Metric thread M8 x 1 M10 x 1 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M27 x 2 M30 x 2 M33 x 2 M42 x 2 M48 x 2 M60 x 2

S-Series * Ferrous Non-Ferrous N·m (lb ft) ± 10% N·m (lb ft) ± 10% 10.5 (7.7) 21 (15.5) 37 (27.3) 47 (34.7) 58 (42.8) 74 (54.6) 105 (77.4) 178 (131.3) 225 (166) 325 (239.7) 345 (254.5) 440 (324.5) 525 (387.2)

L-Series ** Ferrous Non-Ferrous N·m (lb ft) ± 10% N·m (lb ft) ± 10%

6.3 (4.6) 12.5 (9.2) 22 (16.2) 28 (20.7) 35 (25.8) 44 (32.5) 63 (46.5) 107 (78.9) 135 (99.6) 195 (143.8) 207 (152.7) 264 (194.7) 315 (232.3)

8.5 (6.3) 15.5 (11.4) 27 (19.9) 37 (27.3) 42 (31) 47 (34.7) 63 (46.5) 105 (77.4) 136 (100.3) 168 (123.9) 220 (162.3) 273 (201.4) 330 (243.4)

5 (3.7) 9.3 (6.9) 16 (11.8) 22 (16.2) 25 (18.4) 28 (20.7) 38 (28) 63 (46.5) 82 (60.5) 101 (74.5) 132 (97.4) 164 (121) 198 (146)

* S-Series connectors are used with O-Ring Face Seals (ORFS). ** L-Series connectors are used with 37° flare.

Torque values for metric O-Ring Boss (ORB) port plugs

Ferrous

Non-ferrous

Metric thread

Internal hex N·m (lb ft) ± 10%

External hex N·m (lb ft) ± 10%

N·m (lb ft) ± 10%

M8 x 1 M10 x 1 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M27 x 2 M30 x 2 M33 x 2 M42 x 2 M48 x 2 M60 x 2

8.5 (6.3) 16 (11.8) 23 (17) 47 (34.7) 58 (42.8) 74 (54.6) 105 (77.4) 178 (131.3) 225 (166) 325 (239.7) 345 (254.5) 440 (324.5) 525 (387.2)

10.5 (7.7) 21 (15.5) 37 (27.3) 47 (34.7) 58 (42.8) 74 (54.6) 105 (77.4) 178 (131.3) 225 (166) 325 (239.7) 345 (254.5) 440 (324.5) 525 (387.2)

6.3 (4.6) 12.5 (9.2) 22 (16.2) 28 (20.7) 35 (25.8) 44 (32.5) 63 (46.5) 107 (78.9) 135 (99.6) 195 (143.8) 207 (152.7) 264 (194.7) 315 (232.3)

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INTRODUCTION

Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends)

Metric tube Outside Diameter (OD) mm (in) BSPP thread G- Gas; A- medium coarse threads G 1/8 A G 1/4 A

G 3/8 A

S-Series *

L-Series **

– 6 (0.236) or 8 (0.315) 10 (0.394) or 12 (0.472)

6 (0.236) 8 (0.315) or 10 (0.394)

G 1/2 A

16 (0.630)

G 3/4 A G1A G 1 1/4 A G 1 1/2 A

20 (0.787) 25 (0.984) 30 (1.181) 38 (1.496)

12 (0.472) 15 (0.591) or 18 (0.709) 22 (0.866) 28 (1.102) 35 (1.378) 42 (1.654)

Ferrous

Non-Ferrous

S-Series N·m (lb ft) ± 10%

L-Series N·m (lb ft) ± 10%

S-Series N·m (lb ft) ± 10%

L-Series N·m (lb ft) ± 10%

–

21 (15.5)

–

12.5 (9.2)

63 (46.5)

53 (39.1)

38 (28)

32 (23.6)

95 (70.1)

84 (62)

57 (42)

50 (36.9)

136 (100.3)

105 (77.4)

82 (60.5)

63 (46.5)

210 (154.9) 400 (295) 525 (387.2) 660 (486.8)

210 (154.9) 400 (295) 525 (387.2) 660 (486.8)

126 (92.9) 240 (177) 315 (232.3) 396 (292.1)

126 (92.9) 240 (177) 315 (232.3) 396 (292.1)

* S-Series connectors are used with O-Ring Face Seals (ORFS). ** L-Series connectors are used with 37° flare.

Torque values for metric port connections (Metric face-seal ports and stud ends)

Metric tube Outside Diameter (OD) mm (in) Metric thread

S-Series *

M10 x 1 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M26 x 1.5 M27 x 1.2 M33 x 2 M42 x 2 M48 x 2

– 4 (0.157) 5 (0.197) 7 (0.276) 8 (0.315) 10 (0.394) 12 (0.472) – 16 (0.630) 20 (0.787) 25 (0.984) 32 (1.260)

Ferrous

Non-Ferrous

L-Series **

S-Series N·m (lb ft) ± 10%

L-Series N·m (lb ft) ± 10%

S-Series N·m (lb ft) ± 10%

L-Series N·m (lb ft) ± 10%

4 (0.157) 6 (0.236) 7 (0.276) 9 (0.354) 11 (0.433) – 14 (0.551) 18 (0.709) – 23 (0.906) 30 (1.181) 36 (1.417)

– 47 (34.7) 63 (46.5) 84 (62) 105 (77.4) 147 (108.4) 158 (116.5) – 210 (154.9) 400 (295) 525 (387.2) 630 (464.7)

21 (15.5) 32 (23.6) 53 (39.1) 63 (46.5) 84 (62) – 147 (108.4) 210 (154.9)

– 28 (20.7) 38 (28) 50 (36.9) 63 (46.5) 88 (64.9) 95 (70.1) – 126 (92.9) 240 (177) 315 (232.3) 396 (292.1)

12.5 (9.2) 19 (14) 32 (23.6) 38 (28) 50 (36.9) – 88 (64.9) 126 (92.9) – 240 (177) 315 (232.3) 396 (292.1)

* S-Series connectors are used with O-Ring Face Seals (ORFS). ** L-Series connectors are used with 37° flare.

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400 (295) 525 (387.2) 630 (464.7)

INTRODUCTION

Torque values for Inch O-Ring Boss (ORB) port non-adjustable connections

SAE dash size

UN/UNF thread size

Inch tube OD mm (in)

2 3 4 5 6 8 10 12 14 16 20 24 32

5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12

3.18 (0.125) 4.76 (0.187) 6.35 (0.250) 7.94 (0.313) 9.52 (0.375) 12.7 (0.500) 15.88 (0.625) 19.05 (0.750) 22.22 (0.875) 25.4 (1.000) 31.75 (1.250) 38.1 (1.500) 50.8 (2.000)

S-Series * NonFerrous Ferrous N·m (lb ft) N·m (lb ft) ± 10% ± 10%

L-Series ** NonFerrous Ferrous N·m (lb ft) N·m (lb ft) ± 10% ± 10%

– 15.5 (11.4) 37 (27.3) 42 (31) 47 (34.7) 89 (65.6) 121 (89.2) 178 (131.3) 225 (166) 283 (208.7) 300 (221.3) 388 (286.2) 388 (286.2)

8.5 (6.3) 10.5 (7.7) 19 (14) 26 (19.2) 32 (23.6) 53 (39.1) 63 (46.5) 100 (73.8) 131 (96.6) 156 (115.1) 210 (154.9) 220 (162.3) 315 (232.3)

– 9.3 (6.9) 22 (16.2) 25 (18.4) 28 (20.7) 53 (39.1) 73 (53.8) 107 (78.9) 135 (99.6) 170 (125.4) 180 (132.8) 233 (171.9) 233 (171.9)

5 (3.7) 6.3 (4.6) 11.5 (8.5) 15.5 (11.4) 19 (14) 32 (23.6) 38 (28) 60 (44.3) 79 (58.3) 94 (69.3) 126 (92.9) 132 (97.4) 189 (139.4)

* S-Series connectors are used with O-Ring Face Seals (ORFS). ** L-Series connectors are used with 37° flare.

Torque values for inch O-Ring Boss (ORB) port adjustable connections

SAE dash size

UN/UNF thread size

Inch tube OD mm (in)

2 3 4 5 6 8 10 12 14 16 20 24 32

5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12

3.18 (0.125) 4.76 (0.187) 6.35 (0.250) 7.94 (0.313) 9.52 (0.375) 12.7 (0.500) 15.88 (0.625) 19.05 (0.750) 22.22 (0.875) 25.4 (1.000) 31.75 (1.250) 38.1 (1.500) 50.8 (2.000)

S-Series * NonFerrous Ferrous N·m (lb ft) N·m (lb ft) ± 10% ± 10%

L-Series ** NonFerrous Ferrous N·m (lb ft) N·m (lb ft) ± 10% ± 10%

– 10.5 (7.7) 21 (15.5) 42 (31) 47 (34.7) 89 (65.6) 121 (89.2) 178 (131.3) 225 (166) 285 (210.2) 300 (221.3) 388 (286.2) 388 (286.2)

8.5 (6.3) 10.5 (7.7) 19 (14) 26 (19.2) 32 (23.6) 53 (39.1) 63 (46.5) 100 (73.8) 131 (96.6) 156 (115.1) 210 (154.9) 220 (162.3) 315 (232.3)

* S-Series connectors are used with O-Ring Face Seals (ORFS). ** L-Series connectors are used with 37° flare.

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– 9.3 (6.9) 21 (15.5) 25 (18.4) 28 (20.7) 53 (39.1) 73 (53.8) 107 (78.9) 135 (99.6) 170 (125.4) 180 (132.8) 233 (171.9) 233 (171.9)

5 (3.7) 6.3 (4.6) 11.5 (8.5) 15.5 (11.4) 19 (14) 32 (23.6) 38 (28) 60 (44.3) 79 (58.3) 94 (69.3) 126 (92.9) 132 (97.4) 189 (139.4)

INTRODUCTION

Torque values for inch O-Ring Boss (ORB) port plugs

SAE dash size

UN/UNF thread size

2 3 4 5 6 8 10 12 14 16 20 24 32

5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12

Ferrous External hex Internal hex N·m (lb ft) N·m (lb ft) ± 10% ± 10% 7.5 (5.5) 14.5 (10.7) 21 (15.5) 28 (20.7) 47 (34.7) 89 (65.6) 116 (85.6) 176 (129.8) 247 (182.2) 284 (209.5) 357 (263.3) 441 (325.3) 536 (395.3)

12.5 (9.2) 21 (15.5) 37 (27.3) 42 (31) 47 (34.7) 89 (65.6) 116 (85.6) 176 (129.8) 247 (182.2) 284 (209.5) 357 (263.3) 441 (325.3) 536 (395.3)

Non-Ferrous N·m (lb ft) ± 10% 7.5 (5.5) 12.5 (9.2) 22 (16.2) 25 (18.4) 28 (20.7) 53 (39.1) 70 (51.6) 106 (78.2) 148 (109.2) 170 (125.4) 214 (157.8) 265 (195.5) 322 (237.5)

Torque values for four-bolt flange connections (Metric Screws, Class 10.9)

Metric size mm

Imperial size in

Screw code 61

Code 61 N·m (lb ft) ± 10%

13 19 25

1/2 3/4 1

M8 x 1.25 M10 x 1.5 M10 x 1.5

34 (25.1) 74 (54.6) 74 (54.6)

32

1-1/4

M10 x 1.5

74 (54.6)

38 51 64 76 89 102 127

1-1/2 2 2-1/2 3 3-1/2 4 5

M12 x 1.75 M12 x 1.75 M12 x 1.75 M16 x 2 M16 x 2 M16 x 2 M16 x 2

137 (101) 137 (101) 137 (101) 310 (228.6) 310 (228.6) 310 (228.6) 310 (228.6)

Screw code 62

Code 62 N·m (lb ft) ± 10%

M8 x 1.25 M10 x 1.5 M12 x 1.75 M12 x 1.75 M14 x 1.5 M16 x 2 M20 x 2.5 M24 x 3 M30 x 3.5 – – –

34 (25.1) 74 (54.6) 137 (101) 137 (101) 189 (139.4) 310 (228.6) 575 (424.1) 575 (424.1) 680 (501.5) – – –

Screw code 62

Code 62 N·m (lb ft) ± 10%

M8 x 1.25 M10 x 1.5 M12 x 1.75 M12 x 1.75 M14 x 1.5 M16 x 2 M20 x 2.5 M24 x 3 M30 x 3.5 – – –

29 (21.4) 57(42) 100 (73.8) 100 (73.8) 160 (118) 250 (184.4) 500 (368.8) 575 (424.1) 680 (501.5) – – –

Torque values for four-bolt flange connections (Metric Screws, Class 8.8)

Metric size mm

Imperial size in

Screw code 61

Code 61 N·m (lb ft) ± 10%

13 19 25

1/2 3/4 1

M8 x 1.25 M10 x 1.5 M10 x 1.5

29 (21.4) 57(42) 57(42)

32

1-1/4

M10 x 1.5

57(42)

38 51 64 76 89 102 127

1-1/2 2 2-1/2 3 3-1/2 4 5

M12 x 1.75 M12 x 1.75 M12 x 1.75 M16 x 2 M16 x 2 M16 x 2 M16 x 2

100 (73.8) 100 (73.8) 100 (73.8) 250 (184.4) 250 (184.4) 250 (184.4) 250 (184.4)

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INTRODUCTION

Torque values for four-bolt flange connections (Inch Screws, Grade 8)

Metric size mm

Imperial size in

Screw code 61

Code 61 N·m (lb ft) ± 10%

Screw code 62

Code 62 N·m (lb ft) ± 10%

13 19 25 32 38 51 64 76 89 102 127

1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5

5/16-18 3/8-16 3/8-16 7/16-14 1/2-13 1/2-13 1/2-13 5/8-11 5/8-11 5/8-11 5/8-11

34 (25.1) 63 (46.5) 63 (46.5) 97 (71.5) 158 (116.5) 158 (116.5) 158 (116.5) 310 (228.6) 310 (228.6) 310 (228.6) 310 (228.6)

5/16-18 3/8-16 7/16-14 1/2-13 5/8-11 3/4-10 – – – – –

34 (25.1) 63 (46.5) 97 (71.5) 158 (116.5) 310 (228.6) 473 (348.9) – – – – –

Tapered thread connection tightening

British Standard Pipe Taper (BSPT) thread size (inch)

National Pipe Thread Fuel (NPTF) thread size (inch)

Turns from finger tight

1/8-28 1/4-19 3/8-19 1/2-14 3/4-14 1-11 1-1/4-11 1-1/2-11 2-11

1/8-27 1/4-18 3/8-18 1/2-14 3/4-14 1-11 1/2 1-1/4-11 1/2 1-1/2-11 1/2 2-11 1/2

2-3 2-3 2-3 2-3 2-3 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5

Torque values for banjo bolt connections (Copper washer style)

Bolt thread (metric)

Hex size (mm)

Torque N·m (lb ft) ± 10%

M8 x 1.25 M10 x 1.25 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 1.5

13 17 17 19 22 24 27 32 32

13 (9.6) 16 (11.8) 40 (29.5) 45 (33.2) 48 (35.4) 50 (36.9) 73 (53.8) 73 (53.8) 73 (53.8)

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INTRODUCTION

Torque values for O-Ring Face Seals (ORFS) connections

SAE dash size

UN/UNF thread size

4 5 6 8 10 12 14 16 20 24

9/16-18 5/8-18 11/16-16 13/16-16 1-14 1-3/16-12 1-5/16-12 1-7/16-12 1-11/16-12 2-12

Inch tube OD (mm)

Metric tube OD (mm)

Hex size (mm) (Reference only)

* Swivel nut torque N·m (lb ft) ± 10%

** Swivel nut torque N·m (lb ft) ± 10%

6.35 7.94 9.52 12.7 15.88 19.05 22.23 25.4 31.75 38.1

6 8 10 12 16 20 22 25 30 38

17 19 22 24 30 36 41 41 50 60

27 (19.9) 34 (25.1) 44 (32.5) 65 (47.9) 100 (73.8) 150 (110.6) 163 (120.2) 210 (154.9) *** 280 (206.5) *** 375 (276.6) ***

27 (19.9) 34 (25.1) 44 (32.5) 65 (47.9) 100 (73.8) 131 (96.6) 131 (96.6) 131 (96.9) 178 (131.3) 210 (154.9)

* High/Medium-pressure applications > 50 bar (725 psi). ** Low-pressure applications < 50 bar (725 psi). *** It is recommended to use a four-bolt flange connection instead of O-Ring Face Seals (ORFS) sizes "16" and up.

Torque values for 37° flare connections - Joint Industry Council (JIC)

SAE dash size

UN/UNF thread size

Metric tube OD (mm)

Inch tube OD (mm)

Swivel nut torque N·m (lb ft) ± 10%

2 3 4 5 6 8 10 12 14 16 20 24 32

5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12

– – 6 8 10 12 16 20 – 25 30/32 38 50

3.18 4.76 6.35 7.94 9.52 12.7 15.88 19.05 22.22 25.4 31.75 38.1 50.8

8.25 (6.1) 11.5 (8.5) 15.5 (11.4) 20 (14.8) 25 (18.4) 52 (38.4) 81 (59.7) 112 (82.6) 133 (98.1) 155 (114.3) 180 (132.8) 225 (166) 348 (256.7)

Torque values for 30° flare, 60° cone connections

Nominal size (mm)

British Standard Pipe Parallel (BSPP) thread size

Hex size (mm)

Swivel nut torque N·m (lb ft) ± 10%

5, 6, 6.3 8, 9, 10 12, 12.5 15, 16, 19 25 31.5, 32 38 50, 51

G 1/4 G 3/8 G 1/2 G 3/4 G1 G 1-1/4 G 1-1/2 G2

17 19 22 30 36 46 50 65

25 (18.4) 34 (25.1) 64 (47.2) 132 (97.4) 196 (144.6) 225 (166) 255 (188.1) 316 (223.1)

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INTRODUCTION

Capacities Fuel tank

630.0 L (166.4 US gal)

DEF/ADBLUE® tank

96.0 L (25.4 US gal)

Cooling system

21.0 L (5.5 US gal)

Engine (including filter)

19.0 L (5.0 US gal)

Transmission, Rear axle, Hydraulics, Front Power Take-Off (PTO)

148.0 L (39.1 US gal)

Four-Wheel Drive (4WD) – Front axle differential

17.0 L (4.5 US gal)

Four-Wheel Drive (4WD) – Front hubs (Less brakes)

4.5 L (1.19 US gal)

Four-Wheel Drive (4WD) – Front hubs (With brakes)

5.7 L (1.51 US gal)

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INTRODUCTION

Consumables Lubrications

(H) (H)

0W-40 CJ-4 UNITEK to CNH MAT3521 or ACEA E9 0W-40 API CJ-4* or ACEA E6* (H)

5W-30 ACEA E6** (H) (H)

10W-40 CJ-4 UNITEK to CNH MAT3521 or ACEA E9 10W-40 API CJ-4* or ACEA E6* (H) 15W-40 CJ-4 to CNH MAT3522* or ACEA E9 (H) 15W-40* API CJ-4* or ACEA E6*

-40 °C -40 °F

-30 °C -22 °F

-20 °C -4 °F

-10 °C 14 °F

0 °C 32 °F

10 °C 50 °F

20 °C 68 °F

30 °C 86 °F

40 °C 104 °F

50 °C 122 °F

(H) Engine oil pan or coolant block heater recommended in this range * Requires a 50% reduction in oil change interval **The use of 5W-30 CJ-4 engine oil is not recommended.

Coolants WARNING Hazardous chemicals!

Chemical agent may be harmful.

-Avoid contact with eyes, and prolonged/repeated skin contact.

-Wear protective goggles when handling.

-Eye contact: Flush with water for 15 minutes. Seek immediate medical assistance.

-Wash skin with soap and water after handling.

-Keep out of reach of children.

Failure to comply could result in death or serious injury.

W0370A

STEYR requires the use of a fully formulated Organic Acid Technology (OAT) based coolant. CASE IH AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT is preferred. The coolant must meet the specifications outlined in the CNH Industrial material specification MAT3624. Use of coolant not meeting this specification is not allowed. Mixing of different coolant brands is not recommended.

NOTICE: OAT coolant is mandatory for all FPT engines compliant to Tier 4B (final) emissions using Selective Catalytic Reduction (SCR). NEVER mix OAT coolant with conventional coolant. Under no circumstances should you top off a cooling system with only water. You can use a refractometer to check the concentration level. You should not use Supplemental Coolant Additives (SCA) when using CASE IH AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT. Change the coolant solution at the recommended change interval.

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INTRODUCTION

Lubrications and coolant specifications

Recommended fluids and applications CNH specification Recommended engine oil MAT 3521 CASE IH AKCELA UNITEK 10W-40, CASE IH AKCELA UNITEK SSL 0W-40 Alternative engine oil CASE IH AKCELA NO. 1™ ENGINE OIL CI-4 SAE MAT 3522 15W-40, CASE IH AKCELA NO. 1™ ENGINE OIL CI-4 SAE 10W-30 Recommended transmission, rear axle and hydraulic system oil, front axle (axle and hubs) and front PTO MAT 3525 gearbox oil CASE IH AKCELA NEXPLORE™ FLUID Engine coolant fluid CASE IH AKCELA ACTIFULL™ OT EXTENDED LIFE MAT 3624 COOLANT (If a premixed coolant is not available, mix the concentrate with 50% of water) Brake oil n/a CASE IH AKCELA LHM FLUID Air conditioning compressor oil n/a Low Viscosity Oil SP10 Grease fittings and bearings 251H EP CASE IH AKCELA 251H EP MULTI-PURPOSE GREASE

International specification API CJ-4, ACEA E9

API CJ-4, ACEA E9

SAE 10W-30, API GL4, ISO VG32/46

ASTM D 6210 Fully Organic Technology

Regarding filling quantity - see Capacities () .

NOTICE: Wrong oil introduced in the drive line will reduce performance and durability.

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ISO 7308 PAG-E13 ISO100 Viscosity NLGI2, Li-Ca

INTRODUCTION

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SERVICE MANUAL Engine 6270 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6270 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6270 TERRUS CVT CVT [ZGEX51830 - ], 6300 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6300 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6300 TERRUS CVT CVT [ZGEX51830 - ]

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Contents Engine - 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

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Engine - 10 Engine and crankcase - 001

6270 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6270 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6270 TERRUS CVT CVT [ZGEX51830 - ], 6300 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6300 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6300 TERRUS CVT CVT [ZGEX51830 - ]

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Contents Engine - 10 Engine and crankcase - 001

SERVICE Engine Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

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Engine - Engine and crankcase

Engine - Remove Prior operation: Separate the front axle and front frame from the engine, see Front frame - Remove (39.100).

Prior operation: Remove the left-hand fuel tank, see Fuel tank - Remove (10.216).

Prior operation: Remove the selective catalytic reduction (SRC) muffler, see Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500).

Prior operation: Remove the engine hood, see Hood - Remove (90.100).

WARNING Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.

Failure to comply could result in death or serious injury.

W0398A

WARNING Avoid injury!

Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear.

Failure to comply could result in death or serious injury.

W0208A

1. Remove the starter motor shield.

BAIL15TR00891AA

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Engine - Engine and crankcase

2. Remove the positive cable cover.

BAIL15TR00892AA

2

BAIL15TR00877AA

3

BAIL15TR00893AA

4

BAIL15TR00878AA

5

3. Disconnect the positive connectors.

4. Disconnect the ground connectors.

5. • Disconnect the grid heater relay electrical connector (1).

• Cut the cable ties (2).

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Engine - Engine and crankcase

6. • Detach the wiring harness retaining bracket (1).

• Detach the fuse box (2).

BAIL15TR00879AA

6

BAIL15TR00880AA

7

BAIL15TR00881AA

8

BAIL15TR00882AA

9

7. Disconnect the alternator positive cable.

8. • Disconnect the compressor coolant hose (1).

• Detach the oil cooler pipe retaining bracket (2).

• Disconnect the oil cooler pipe (3).

9. 1.

2.

Disconnect the coolant pipe connectors (1).

Detach the coolant pipe retaining brackets (2).

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Engine - Engine and crankcase

10. Disconnect the coolant hose from the rear of the cylinder head.

BAIL15TR00883AA

10

BAIL15TR00884AA

11

BAIL15TR00885AA

12

BAIL15TR00886AA

13

11. Disconnect the alternator electrical connector.

12. Disconnect the air intake sensor electrical connector.

13. Remove the left-hand oil cooler pipe: A. Disconnect the hydraulic pipe (1).

B. Detach the hydraulic pipe retaining bracket (2).

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Engine - Engine and crankcase

14. Remove the air compressor outlet pipe: A. Disconnect the air compressor banjo connector (1).

B. Disconnect the in-line connector (2).

C. Detach the pipe retaining bracket (3).

15. 1.

Disconnect the ground connections (1).

2.

Disconnect the steering motor hoses (2).

3.

Detach the steering pipe retaining bracket (3).

BAIL15TR00887AA

14

BAIL15TR00888AA

15

BAIL15TR00889AA

16

BAIL15TR00890AA

17

16. Disconnect the water in fuel sensor electrical connector.

17. Disconnect the fuel line from the water trap.

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Engine - Engine and crankcase

18. 1.

2.

Disconnect the grid heater relay electrical connectors (1).

Detach the grid heater relay bracket (2).

BAIL15TR00898AA

18

BAIL15TR00899AA

19

BAIL15TR00900AA

20

BAIL15TR00896AA

21

19. Remove the fuel lines: • Disconnect the in-line connectors (1).

• Detach the fuel lines form the clips (2).

• Cut the cable tie (3).

20. Disconnect the flywheel speed sensor electrical connector.

21. Disconnect the engine wiring harness in-line electrical connector.

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Engine - Engine and crankcase

22. 1.

Disconnect the A/C compressor return pipe (1).

2.

Disconnect the A/C high pressure pipe in-line connector (2).

3.

Detach the A/C pipe retaining bracket (3).

23. 1.

2.

BAIL15TR00897AA

22

BAIL15TR01177AA

23

BAIL15TR01178AA

24

BAIL15TR00894AA

25

Cut the cable tie (1).

Disconnect the A/C compressor clutch electrical connector (2).

24. Disconnect the viscous fan electrical connector.

25. Disconnect the coolant expansion tank electrical connectors.

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Engine - Engine and crankcase

26. Disconnect the NOx sensor module electrical connector.

27. 1.

BAIL15TR00895AA

26

BAIL15TR01273AA

27

BAIL15TR00904AA

28

BAIL15TR00905AA

29

Disconnect the DIESEL EXHAUST FLUID (DEF)/ ADBLUE® dosing module lines (1).

NOTE: Seal all openings with clean blanking plugs.

2.

Disconnect the DEF/ADBLUE® dosing module electrical connector (2).

NOTICE: Avoid DEF/ADBLUE® contamination of the electrical connector by disconnecting the DEF/ADBLUE® connectors first.

28. • Detach the wiring harness (1).

• Cut the cable tie (2).

• Disconnect the in-line electrical connector (3).

29. Disconnect the Diesel Oxidation Catalyst (DOC) temperature sensor electrical connector.

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Engine - Engine and crankcase

30. Detach the reservoir mounting bracket.

BAIL15TR00965AA

30

BAIL15TR00966AA

31

BAIL15TR00969AA

32

BAIL15TR00967AA

33

31. • Disconnect the coolant expansion tank hoses (1).

• Disconnect the air filter outlet pipe (2).

32. Detach the NOx module.

33. Remove the air filter frame retaining nuts.

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34. Using suitable lifting equipment, remove the air filter and frame.

BAIL15TR00968AA

34

BAIL15TR00970AA

35

BAIL15TR00972AA

36

BAIL15TR00971AA

37

35. • Disconnect the air compressor banjo connector (1).

• Disconnect the air compressor coolant hose (2).

36. Disconnect the engine breather outlet hose.

37. Remove the air intake pipe.

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Engine - Engine and crankcase

38. Disconnect the turbo outlet pipe.

BAIL15TR00973AA

38

BAIL15TR00974AA

39

BAIL15TR00975AA

40

BAIL15TR00976AA

41

39. Remove the engine upper frame rear retaining nuts.

40. Remove the engine upper frame front retaining nuts.

41.

WARNING Avoid injury!

The component is heavy. Removal/installation requires two persons or a lifting device.

Failure to comply could result in death or serious injury.

W1141A

Using suitable lifting equipment, remove the engine upper frame and DOC.

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Engine - Engine and crankcase

42. Remove the front frame: A. Detach the viscous fan wiring harness (1).

B. Remove the front frame retaining bolts (2).

BAIL15TR00977AA

42

BAIL15TR00978AA

43

BAIL15TR00980AA

44

BAIL15TR00979AA

45

43. Remove the rear frame cover plate.

44. Detach the coolant hoses.

45. Remove the rear frame retaining bolts.

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Engine - Engine and crankcase

46.

WARNING Avoid injury!

The component is heavy. Removal/installation requires two persons or a lifting device.

Failure to comply could result in death or serious injury.

W1141A

Using suitable lifting equipment, remove the rear frame.

NOTE: Pass the A/C pipes through the frame when removing.

BAIL15TR00981AA

46

BAIL15TR00983AA

47

BAIL15TR00982AA

48

BAIL15TR00984AA

49

47. Detach the wiring harness.

48. Disconnect the engine breather.

49. Install engine lifting eyes 380200013.

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50. Attach suitable lifting equipment to the lifting eyes.

BAIL15TR00990AA

50

BAIL15TR00986AA

51

BAIL15TR00985AA

52

BAIL15TR00988AA

53

51. Remove the engine right-hand lower retaining bolts.

52. Remove the engine right-hand retaining bolts.

53. Remove the engine left-hand lower retaining bolts.

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54. Remove the engine left-hand retaining bolts.

BAIL15TR00987AA

54

BAIL15TR00989AA

55

BAIL15TR00991AA

56

BAIL15TR00990AA

57

55. Remove the engine right-hand upper retaining bolts.

56. Remove the engine left-hand upper retaining bolts.

57. Remove the engine.

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Engine - Engine and crankcase

Engine - Disconnect Prior operation: Discharge the Air Conditioning (A/C) system, see Air conditioning - Discharging (50.200).

Prior operation: Drain the engine cooling system, see Engine cooling system - Drain fluid (10.400).

Prior operation: Disconnect the battery ground cable, see Battery - Disconnect (55.302) Prior operation: Remove the Selective Catalytic Reduction (SCR) muffler, see Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500).

Prior operation: Remove the fuel tanks, see Fuel tank - Remove (10.216).

Prior operation: Drain the hydraulic oil, see Powered rear axle - Drain fluid (27.100).

WARNING Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.

Failure to comply could result in death or serious injury.

W0398A

WARNING Avoid injury!

Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear.

Failure to comply could result in death or serious injury.

W0208A

1. Using suitable lifting equipment, support the front outer weight.

BAIL15TR00771AA

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1

Engine - Engine and crankcase

2. Remove the front outer weight.

BAIL15TR00770AA

2

BAIL15TR00772AA

3

BAIL15TR00773AA

4

BAIL15TR00774AA

5

3. Using suitable lifting equipment, support the front inner weight.

4. Remove the inner weight retaining clamps.

5. Remove the inner weights.

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Engine - Engine and crankcase

6. Remove the right-hand fuel tank support bracket rear retaining bolts.

BAIL15TR00809AA

6

BAIL15TR00811AA

7

BAIL15TR00813AA

8

BAIL15TR00814AA

9

7. Remove the right-hand fuel tank support bracket: A. Using suitable lifting equipment, support the bracket (1).

B. Remove the retaining bolt (2).

8. Remove the left-hand fuel tank support bracket rear retaining bolts.

9. Remove the left-hand fuel tank support bracket: A. Using suitable lifting equipment, support the bracket (1).

B. Remove the retaining bolt (2).

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Engine - Engine and crankcase

10. Remove the starter motor shield.

BAIL15TR00891AA

10

BAIL15TR00892AA

11

BAIL15TR00877AA

12

BAIL15TR00893AA

13

11. Remove the positive cable cover.

12. Disconnect the positive connectors.

13. Disconnect the ground connectors.

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Engine - Engine and crankcase

14. • Disconnect the grid heater relay electrical connector (1).

• Cut the cable ties (2).

15. 1.

2.

BAIL15TR00878AA

14

BAIL15TR01169AA

15

BAIL15TR01170AA

16

BAIL15TR00879AA

17

Disconnect the right-hand air intake pipe (1).

Detach the right-hand air intake pipe bracket (2).

16. Detach the fuse box and position to one side.

17. • Detach the wiring harness retaining bracket (1).

• Detach the bracket (2).

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18. • Disconnect the oil cooler pipe (1).

• Disconnect the coolant hose (2).

BAIL15TR01171AA

18

BAIL15TR00845AA

19

BAIL15TR00883AA

20

BAIL15TR00856AA

21

19. Disconnect the front brake pipe in-line connector.

20. Disconnect the coolant hose from the rear of the cylinder head.

Vehicles with Anti-lock Brake System (ABS) 21. Disconnect the front wheel speed sensors electrical connectors.

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Engine - Engine and crankcase

All vehicles 22. • Disconnect the air brake pipe (2).

• Disconnect the oil cooler pipe (1).

BAIL15TR01172AA

22

BAIL15TR01173AA

23

BAIL15TR01174AA

24

BAIL15TR00890AA

25

23. • Disconnect the front suspension hydraulic pipes (1).

• Disconnect the differential lock pipe (2).

24. 1.

2.

Disconnect the differential lock pipe (1).

Detach the differential lock pipe bracket (2).

25. Disconnect the fuel line from the water trap.

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Engine - Engine and crankcase

26. Disconnect the lock out valve wiring harness in-line connector.

BAIL15TR01175AA

26

BAIL15TR01176AA

27

BAIL15TR01177AA

28

BAIL15TR01178AA

29

27. Cut the cable ties.

28. 1.

2.

Cut the cable tie (1).

Disconnect the A/C compressor clutch electrical connector (2).

29. Disconnect the viscous fan electrical connector.

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Engine - Engine and crankcase

30. Disconnect the A/C pressure switch electrical connector.

BAIL15TR01179AA

30

BAIL15TR01180AA

31

BAIL15TR01181AA

32

BAIL15TR01182AA

33

31. Disconnect the steering angle sensor electrical connector.

32. Disconnect the alternator electrical connector.

33. Disconnect the air intake sensor electrical connector.

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Engine - Engine and crankcase

34. Disconnect the coolant expansion tank electrical connectors.

35. 1.

2.

BAIL15TR00894AA

34

BAIL15TR01183AA

35

BAIL15TR01273AA

36

BAIL15TR00895AA

37

Remove the wiring harness from the clips (1).

Cut the cable tie (2).

36. 1.

Disconnect the DIESEL EXHAUST FLUID (DEF)/ ADBLUE® dosing module lines (1).

2.

Disconnect the DEF/ADBLUE® dosing module electrical connector (2).

NOTICE: Avoid DEF/ADBLUE® contamination of the electrical connector by disconnecting the DEF/ADBLUE® connectors first.

37. Disconnect the NOx sensor module electrical connector.

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Engine - Engine and crankcase

38. 1.

2.

Remove the wiring harness from the clips (1).

Cut the cable tie (2).

BAIL15TR00904AA

38

BAIL15TR01184AA

39

BAIL07APH283AVA

40

BAIL15TR01185AA

41

39. • Disconnect the grid heater relay electrical connector (1).

• Disconnect the Diesel Oxidation Catalyst (DOC) temperature sensor electrical connector (2).

40. Disconnect the hood electrical connector.

41. Detach the wiring harness.

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Engine - Engine and crankcase

42. Disconnect the front axle potentiometer electrical connector.

BAIL15TR00857AA

42

BAIL15TR00889AA

43

BAIL15TR01186AA

44

BAIL15TR00896AA

45

43. Disconnect the water in fuel sensor electrical connector.

44. Disconnect the ground connections.

45. Disconnect the engine wiring harness in-line electrical connector.

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Engine - Engine and crankcase

46. Disconnect the DEF/ADBLUE® in-line connector.

BAIL15TR01187AA

46

BAIL15TR01188AA

47

BAIL15TR01190AA

48

BAIL15TR01191AA

49

47. Disconnect the steering hoses.

48. Disconnect the coolant lines from the reservoir.

49. Detach the pipes.

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50. Detach the coolant hose bracket.

BAIL15TR01192AA

50

BAIL15TR01193AA

51

BAIL15TR00897AA

52

BAIL15TR01194AA

53

51. Remove the air intake pipe: A. Loosen the jubilee clips (1).

B. Detach the bracket (2).

52. 1.

Disconnect the A/C compressor return pipe (1).

2.

Disconnect the A/C high pressure pipe in-line connector (2).

3.

Detach the A/C pipe retaining bracket (3).

53. Remove the grid heater relay mounting bracket.

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Engine - Engine and crankcase

54. Detach the A/C pipe retaining bracket.

BAIL15TR01195AA

54

BAIL15TR00850AA

55

BAIL15TR01196AA

56

BAIL15TR00851AA

57

55. Remove the hydraulic pipe.

56. Disconnect the hydraulic pipes: A. Disconnect the hydraulic connections (1).

B. Remove the pipe clamp (2).

57. Remove the hydraulic pipes: A. Disconnect the hydraulic connections (1).

B. Remove the pipe retaining bracket (2).

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58. Remove the front drive shaft guard.

BAIL17TR00215AA

58

BAIL15TR01085AA

59

BAIL15TR00716AA

60

BAIL15TR01197AA

61

59. Remove the front drive shaft rear retaining bolts.

60. Remove the front drive shaft.

61. Attach the static part of the splitting stand 380003352 to the front of the transmission housing on both sides.

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Engine - Engine and crankcase

62. Disconnect the front differential lock supply and return pipes.

BAIL15TR00853AA

62

BAIL15TR00852AA

63

BAIL15TR01199AA

64

BAIL13TR01696AB

65

63. Remove the front differential lock pipes.

64. Attach the larger moving part of the splitting stand 380003352 to both sides of the front frame.

65. Install the tractor splitting stand 380003352 alignment bar to the front part of the splitting kit.

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Engine - Engine and crankcase

66. 1.

2.

Install the smaller moving part of the tractor splitting stand 380003352 under the engine.

Tighten the alignment bar bolt.

BAIL13TR01697AB

66

BAIL15TR00986AA

67

BAIL15TR00985AA

68

BAIL15TR00988AA

69

67. Remove the engine right-hand lower retaining bolts.

68. Remove the engine right-hand retaining bolts.

69. Remove the engine left-hand lower retaining bolts.

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Engine - Engine and crankcase

70. Remove the engine left-hand retaining bolts.

BAIL15TR00987AA

70

BAIL15TR00989AA

71

BAIL15TR00991AA

72

BAIL15TR01199AB

73

71. Remove the engine right-hand upper retaining bolts.

72. Remove the engine left-hand upper retaining bolts.

73. Roll the front axle and engine assembly away from the transmission.

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Engine - Engine and crankcase

Engine - Install WARNING Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.

Failure to comply could result in death or serious injury.

W0398A

WARNING Avoid injury!

Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear.

Failure to comply could result in death or serious injury.

W0208A

1. Using suitable lifting equipment, align and install the engine to the transmission.

BAIL15TR00990AA

1

BAIL15TR00991AA

2

2. Install the engine left-hand upper retaining bolts.

Torque to 285 – 315 N·m (210 – 232 lb ft).

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Engine - Engine and crankcase

3. Install the engine right-hand upper retaining bolts.

Torque to 285 – 315 N·m (210 – 232 lb ft).

BAIL15TR00989AA

3

BAIL15TR00987AA

4

BAIL15TR00988AA

5

BAIL15TR00985AA

6

4. Install the engine left-hand retaining bolts.

Torque to 285 – 315 N·m (210 – 232 lb ft).

5. Install the engine left-hand lower retaining bolts.

Torque to 285 – 315 N·m (210 – 232 lb ft).

6. Install the engine right-hand retaining bolts.

Torque to 285 – 315 N·m (210 – 232 lb ft).

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Engine - Engine and crankcase

7. Install the engine right-hand lower retaining bolts.

Torque to 285 – 315 N·m (210 – 232 lb ft).

BAIL15TR00986AA

7

BAIL15TR00990AA

8

BAIL15TR00984AA

9

BAIL15TR00982AA

10

8. Detach the lifting equipment from the lifting eyes.

9. Remove engine lifting eyes.

10. Connect the engine breather.

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Engine - Engine and crankcase

11. Attach the wiring harness.

12.

BAIL15TR00983AA

11

BAIL15TR00981AA

12

BAIL15TR00979AA

13

BAIL15TR00980AA

14

WARNING Avoid injury!

The component is heavy. Removal/installation requires two persons or a lifting device.

Failure to comply could result in death or serious injury.

W1141A

Using suitable lifting equipment, install the rear frame.

NOTE: Pass the A/C pipes through the frame when installing.

13. Install the rear frame retaining bolts.

14. Attach the coolant hoses.

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Engine - Engine and crankcase

15. Install the rear frame cover plate.

BAIL15TR00978AA

15

BAIL15TR00977AA

16

BAIL15TR00976AA

17

BAIL15TR00975AA

18

16. Install the front frame: A. Install the front frame retaining bolts (2).

B. Attach the viscous fan wiring harness (1).

17.

WARNING Avoid injury!

The component is heavy. Removal/installation requires two persons or a lifting device.

Failure to comply could result in death or serious injury.

W1141A

Using suitable lifting equipment, install the engine upper frame and Diesel Oxidation Catalyst (DOC).

18. Install the engine upper frame front retaining nuts.

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Engine - Engine and crankcase

19. Install the engine upper frame rear retaining nuts.

BAIL15TR00974AA

19

BAIL15TR00973AA

20

BAIL15TR00971AA

21

BAIL15TR00972AA

22

20. Connect the turbo outlet pipe.

21. Install the air intake pipe.

22. Connect the engine breather outlet hose.

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Engine - Engine and crankcase

23. • Connect the air compressor banjo connector (1).

NOTE: Install new copper washers on the banjo connector.

• Connect the air compressor coolant hose (2).

BAIL15TR00970AA

23

BAIL15TR00968AA

24

BAIL15TR00967AA

25

BAIL15TR00969AA

26

24. Using suitable lifting equipment, install the air filter and frame.

25. Install the air filter frame retaining nuts.

26. Attach the NOx module.

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Engine - Engine and crankcase

27. • Connect the coolant expansion tank hoses (1).

• Connect the air filter outlet pipe (2).

BAIL15TR00966AA

27

BAIL15TR00965AA

28

BAIL15TR01273AA

29

BAIL15TR00905AA

30

28. Attach the reservoir mounting bracket.

29. 1.

Connect the DEF/ADBLUE® dosing module electrical connector (1).

2.

Connect the DIESEL EXHAUST FLUID (DEF)/ ADBLUE® dosing module lines (2).

NOTICE: Avoid DEF/ADBLUE® contamination of the electrical connector by connecting the DEF/ADBLUE® connectors first.

30. Connect the DOC temperature sensor electrical connector.

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Engine - Engine and crankcase

31. • Attach the wiring harness (1).

• Secure the wiring harness with a cable tie (2).

• Connect the in-line electrical connector (3).

BAIL15TR00904AA

31

BAIL15TR00895AA

32

BAIL15TR00894AA

33

BAIL15TR01178AA

34

32. Connect the NOx sensor module electrical connector.

33. Connect the coolant expansion tank electrical connectors.

34. Connect the viscous fan electrical connector.

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• You can download the complete manual from: www.heydownloads.com by clicking the link below

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CLICK HERE TO

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