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Documentation
Description
Language Order no.
Operator's ManualEN1000171927
Spare parts listDe/En/Fr1000172540
Legend Edition Issued
1.002/2007 1.109/2007 1.209/2008 1.307/2009 2.001/2010
Copyright – 2010 Wacker Neuson LinzGmbH, Linz-Leonding Printed in Austria
All rights reserved
No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior permission in writing from the manufacturer. The cover features the machine with possible optional equipment.
Translation of original Operator's Manual
Wacker Neuson LinzGmbH Haidfeldstr. 37
A-4060 Linz-Leonding
Tel. +43 (0) 732 90 5 90-0
E-mail: verkauf@wackerneuson.com www.wackerneuson.com
Document:BA 9503 En Order no.:1000171927
Edition:2.0
6-11 Lift capacity table 2: 20 kph version, rear stabiliser blade, one steering axle, one-piece boom, wide tyres ...................................................................................................... 6-12 Lift capacity table 3: 20 kph version, rear stabiliser blade, front outriggers, one steering axle, one-piece boom, twin tyres .............................................................................. 6-13
Lift capacity table 4: 20 kph version, rear stabiliser blade, front outriggers, one steering axle, one-piece boom, wide tyres ............................................................................. 6-14
Lift capacity table 5: 20 kph version, rear outriggers, one steering axle, one-piece boom, twin tyres .................................................................................................................. 6-15
Lift capacity table 6: 20 kph version, rear outriggers, one steering axle, one-piece boom, wide tyres ................................................................................................................. 6-16
Lift capacity table 7: 20 kph version, rear stabiliser blade, one steering axle, triple articulation boom, twin tyres .............................................................................................. 6-17
Lift capacity table 8: 20 kph version, rear stabiliser blade, one steering axle, triple articu-
lation boom, wide tyres ............................................................................................ 6-18
Lift capacity table 9: 20 kph version, rear stabiliser blade, front outriggers, one steering axle, triple articulation boom, twin tyres ................................................................... 6-19
Lift capacity table 10: 20 kph version, rear stabiliser blade, front outriggers, one steering axle, triple articulation boom, wide tyres .................................................................. 6-20
Lift capacity table 11: 20 kph version, rear outriggers, one steering axle, triple articulation boom, twin tyres ....................................................................................................... 6-21
Lift capacity table 12: 20 kph version, rear outriggers, one steering axle, triple articulation boom, wide tyres ...................................................................................................... 6-22
Abbreviations ........................................................................................1-1 Air filter ................................................................................................5-13 Applications with lifting gear ..................................................................2-8
.............................................................................................3-6
numbers .............................................................................1-8
..........................................................................................2-4
Declaration of conformity ......................................................................1-7
Designated use and exemption from liability .........................................2-2
Documents ............................................................................................1-6
Drive interlock (option) ........................................................................3-13
Driving licence .......................................................................................1-6
exit ...................................................................................3-47 Engine cover .......................................................................................3-51
.............................................................................................1-6
Fire extinguisher ..................................................................................1-15 Fluids and lubricants ...........................................................................5-46
................................................................................................3-41
Interior light .........................................................................................3-40 Interlocks .............................................................................................3-56 L Legal regulations ...................................................................................1-6 Light system ...............................................................................3-37, 3-44
Loading the machine ...........................................................................3-63
Lowering the boom with the engine stopped .......................................3-69 M
Fields of application .......................................................................1-5
Machine inspections ..............................................................................1-6 Maintenance
Biodegradable oil .........................................................................5-21
Bleeding the fuel system ................................................................5-5
Boost pressure filter .....................................................................5-23
Checking the coolant level ...........................................................5-10
Checking the engine oil level .........................................................5-7
Checking the hydraulic oil level ....................................................5-19
Electrical system ..........................................................................5-38
Engine and hydraulics cooling system ...........................................5-9
Filling in engine oil ..........................................................................5-8
Filling up coolant ..........................................................................5-10
Fluids and lubricants ....................................................................5-46
Fuel system ....................................................................................5-2
General maintenance work ..........................................................5-42
Instructions concerning specific components ...............................5-39
Pivots and hinges .........................................................................5-44
Screw connections .......................................................................5-44
Screw connections and attachments ...........................................5-44
Service and maintenance work at regular intervals .....................5-38 Tyres ............................................................................................5-31
Powertilt
burst valve (option) ..............................................................3-89
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1Introduction
1.1Important information on this Operator's Manual
Please store the Operator's Manual in the storage bin behind the seat.
This Operator's Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator's Manual. This is why the Operator's Manual must always be kept at hand in the machine.
Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator's Manual prior to the first drive. This Operator's Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible dangerous situations, as it will be too late for it during operation. As a rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.
•Special equipment and superstructures are not described in this Operator's Manual.
•We reserve the right to improve the technical standard of our machines without adapting the Operator's Manual.
•Modifying Wacker Neuson products and fitting them with additional equipment and attachments not included in our delivery program requires Wacker Neuson's written authorisation, otherwise warranty and product liability for possible damage caused by these modifications shall not be applicable.
•Subject to modifications and printing errors.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator's Manual.
Abbreviations/symbols
•This symbol stands for a list
•Subdivision within lists or an activity. Follow the steps in the recommended sequence
☞ This symbol requires you to carry out the activity described
➥ Description of the effects or results of an activity
n. s. = not shown
“Opt” = option
Stated whenever controls or other components of the machine are installed as an option.
This symbol shows the driving direction – for better orientation in figures and graphics.
1.2Machine overview
1Lights
2Boom light
3Roof lights
4Handle
5Front outriggers (option)
6Auxiliary hydraulics
7 Eye hook for loading/tying down the machine
8Door arrester
9Door handle and lock
10Rotating beacon
11Rear light
12Hydraulic oil filler inlet
13Exhaust pipe
14Counterweight
15Tank filler inlet
16Rear lights
17Stabiliser blade
18Boom interlock
Fig. 1:Machine outside views
1.3Brief description
The Wacker Neuson mobile excavator model 9503WD is a self-propelled work machine according to the Austrian road traffic regulations.
Get informed on and follow the legal regulations of your country.
This machine is a versatile and powerful helper for moving earth, gravel and debris on construction sites and elsewhere. A wide range of attachments accounts for the numerous applications of the machine, among others hammer and grab applications. See chapter 1.4Fields of application, attachments for further applications. This chapter lists all attachments Wacker Neuson has released for this machine model.
The main components of the machine are:
•Upper carriage
•FOPS/TOPS tested cab
•Undercarriage and
•Boom
The upper carriage houses the drive consisting of the diesel engine and the hydraulic pumps with summated pressure control. The summated pressure control of the hydraulic pump ensures the optimal adaptation of force and speed during work cycles, and supplies a constant power output.
The upper carriage also houses the controls for the hydraulic system, the swivel gear with the hydraulic motor, the cab and the tanks for the hydraulic oil and the fuel.
The upper carriage is connected with the undercarriage by means of a live ring. Energy and signals are transmitted between the upper carriage and the undercarriage by means of the hydraulic and electric swivel joint.
The undercarriage houses the travelling drive consisting of the hydraulic motor, the transfer gearbox and the axles with planetary reduction drives.
In addition to the continuously rotatable upper carriage, the two-piece or three-piece (option) boom can be slewed to the left by 75°, or by 51° to the right.
The diesel engine has an optional automatic idling speed function.
•If no machine function is required, this function switches the engine to idling mode after a few seconds. As soon as a function is selected, the engine revs are automatically set back to working speed. This greatly reduces exhaust emissions and fuel consumption.
Travelling drive
Work hydraulics
Cooling system
Cab (TOPS and FOPS)
The diesel engine permanently drives the twin axial variable displacement pump whose oil flow is sent to a hydraulic motor.
The diesel engine also drives the joint gear pump for the work hydraulics. The oil flow of this pump depends on the diesel engine speed only.
The telltales in the instrument panel of the machine ensure constant monitoring of the engine and hydraulic oil temperature, as well as of the coolant temperature and level.
Modifying or carrying out improper repair work on the cab is dangerous. Do not modify the cab. Repair work may be carried out by an authorised workshop only. If the cab has been damaged, check it before resuming work and have it repaired if necessary. Please contact your Wacker Neuson dealer for support. Failure to follow this precautionary measure can lead to severe or fatal injury. The cab has been specially designed for your protection in case of an accident.
Fasten your seatbelt, otherwise you can be thrown around or even outside the cab and crushed. Therefore always fasten your seatbelt as you drive and work with the machine. Tighten the seatbelt before taking up work with the machine.
1.4Fields of applic ation, attachments
The attachments will decide in the first place how the excavator is used.
Caution!
In order to avoid damage to the machine, only the attachments listed below have been certified for installation on the machine.
☞ Please contact your Wacker Neuson dealer if you wish to use other attachments.
Using tools of other manufacturers, or tools which have been released for other excavator types, can reduce the machine's output and stability considerably, and can also cause damage to the machine and injuries to the operator or the staff.
Always compare the weight of the attachment and its maximum payload with the indications in the lift capacity table. Never exceed the maximum payload stated in the lift capacity table.
Use: attachment
Complete quickhitch73 kg1000075776
Required for operation of Wacker Neuson quickhitch systems³
Hammer console50 kg1000075782For quickhitch
Bucket B = 300 mm
Bucket B = 450 mm
Bucket B = 600 mm
Bucket B = 750 mm
Bucket B = 900 mm
Ditch cleaning bucket B = 1200 mm
130 kg 96 l 1000094587
100 kg1000094596For quickhitch
156 kg 154 l 1000094584
140 kg1000094597For quickhitch
184 kg 221 l 1000094586
140 kg1000094598For quickhitch
207 kg 279 l 1000094583
140 kg1000094599For quickhitch
233 kg 339 l 1000094590
140 kg1000094600For quickhitch
191 kg 241 l 1000096609
300 kg1000096611For quickhitch
Ditch cleaning bucket B = 1500 mm230 kg314 l1000096608
1.5Regulations
Requirements to be met by the driver
•18 years or older
•Physically and mentally suited for this work
Earth moving machines may be driven and serviced only by persons who meet the following requirements:
•Persons have been instructed in driving and servicing the earth moving machine and have proven their qualifications to the contractor
•Persons are expected to carry out work reliably.
They have been appointed by the contractor for driving and servicing the earth moving machine.
Get informed on and follow the legal regulations of your country.
Earth moving machinery on public roads
Earth moving machines may be used on public roads only if they are equipped according to the road traffic regulations of your country.
Equipment
Austrian road traffic regulations require to have the following equipment on board:
•1 warning vest according to ÖNORM EN 471
•1 warning triangle with design certification
•1 warning light with design certification
•1 first-aid kit in accordance with the legal regulations of your country
Driving licence
Earth moving machinery may be driven on public roads only if the driver has a driving licence as stipulated by national road traffic regulations for a specific machine.
Normal version (20 kph):
The design-specific maximum speed of 25 kph requires driving licence category 5 (European driving licence category L without weight limitation).
40 kph version:
A category 2 driving licence (European driving licence category C) is required for a design-specific maximum speed of over 25 kph and a gross weight rating of over 7.5 tonnes.
Machine inspections
All employer's liability insurance associations require a safety-specific inspection of your machine according to VBG 40 §50, which must be carried out once a year by an expert (test report).
In addition, an inspection tag must be affixed to the machine to remind the driver when the next inspection by an expert is due.
Documents
•General certification
•Driving licence
Test report according to VBG 40 §50
Leonding, Place, date
Thomas Köck, Responsible for documentation
Josef Erlinger, Managing director
Directives and standards: 2006/42/EC (old 98/37 EC), 2004/108/EC (old 89/336/EEC), 2002/44/EC, 2005/88/EC, 2000/14/EC; DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 5, DIN EN 14121, DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449
We hereby declare that this product corresponds to the relev ant regulations and requirements of the following
Directives and standards
Westendstr. 199 D-80686 Munich
Notified body according to Directive 2000/14/EC, appendix VI: TÜV SÜD Industrie ServiceGmbH
Distinguishing EU number 0036
Landsberger Str. 309 D-80687 Munich
Fachausschüsse Bau und Tiefbau Prüfund Zertifizierungsstelle im BG-PRÜFZERT
Notified body according to Directive 2006/42/EC, appendix XI:
Conformity assessment procedure
Guaranteed sound power level:98 dB (A)
Measured sound power level:98 dB (A)
Output (kW):74.9 kW
Serial no.:______________
Machine model:9503
Product Machine designation: Hydraulic excavator
Haidfeldstr. 37 A-4060 Linz-Leonding
Wacker Neuson LinzGmbH
Manufacturer
According to Machine Directive 2006/42/EC, appendix II A
EC
Declaration of Conformity
declaration of conformity version
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1.7Type labels and component numbers
Serial number
Type label information Example: 9503WD
Model:9503WD
Year:2010
PIN:AE 000000
Output:74.9 kW
Mass:10200 kg
Load:--------
Max. gross mass:---------------
Max. axle load:
The serial number is stamped on the machine chassis. It is also located on the type label. The type label is located at the front left on the machine chassis (at cab level)
Other information –see chapter6 Specifications on page6-1
Cab type label
The type label (arrow) is located on the chassis of the cab, at the upper left beside the door.
Engine number
The type label (arrow) is located on the valve cover (engine).
Example: Yanmar 46557
Fig. 1:Type label: location
Fig. 2:Type label
Fig. 3:Cab type label
Fig. 4:Diesel engine number
Powertilt
Fig. 5:Type label (hydraulic quickhitch system)
Fig. 6:Powertilt type label
Introduction
Axle type label
Hydraulic pump type label
The type label (arrow) is located on the upper side of the axle housing.
The type label (arrow) is located on the upper side of the pump housing.
Hydraulic pump type label
The type label (arrow) is located on the lower side of the pump housing.
Swivel unit type label
The type label (arrow) is located on the upper side of the swivel unit.
Transfer gearbox type label
The type label (arrow) is located on the front side of the transfer gearbox.
Fig. 7:Axle type label
Fig. 8:Hydraulic pump type label
Fig. 9:Hydraulic pump type label
Fig. 10:Swivel unit type label
Fig. 11:Swivel unit type label
1.8Signs and symbols
Meaning
Points for tying down the machine. The mounting points are used for tying down the machine during loading and transport.
Location
At the front left and right, and rear left and right of the undercarriage
Meaning
Noise levels produced by the machine.
LWA = sound power level
Location
On the front side of the engine cover
Alignment marks
Meaning
General indication of danger.
This label warns persons standing or working near the excavator of an existing danger within the area of increased danger around the machine.
Location
On either side of the boom
Meaning
Do not open engine cover before engine is at a standstill!
Do not touch any moving or turning parts!
Location
On the front side of the engine cover, on the radiator
Meaning
In addition to the interlocks (–see chapter3.37 Interlocks on page3-56), set the alignment marks horizontally to the ground before driving on public roads or grounds!
Location
On the boom and the stick
Fig. 12:Label for points used for tying down the machine
Fig. 13:Noise level label
Fig. 14:Danger label
Fig. 15:Prohibitory label
Fig. 16:Alignment marks
Introduction
Meaning
This safety label warns of the following dangers:
•Caution, rotating fan!
Stop the engine before opening the engine cover!
•Caution, danger of being caught up!
Stay clear of the engine compartment if the fan is still running.
Stay clear of the engine compartment with the engine running!
Carry out work in the engine compartment at engine standstill only.
•The tank is hot and under pressure!
Allow the tank to cool down!
Carefully and slowly open the cover only after the tank has cooled down, to release the pressure.
Wear suitable protective clothing to open the cover.
Location
In the engine compartment
Meaning
Fill in diesel fuel only!
Location
On the fuel tank
Meaning
The tank contains hydraulic oil.
Location
On the hydraulic oil tank
Meaning
The tank is hot and under pressure!
Location
On the top right of the radiator, on the front side of the engine cover
Fig. 17:Rotating V-belt
Fig. 18:Diesel
Fig. 19:Hydraulic oil
Fig. 20:Hydraulic oil tank under pressure
Meaning
Caution, danger of being caught up!
Always use the handles to open and close the front window!
Always fasten the front window with both locks!
Location
On the front window
Meaning
Read the Operator's Manual before working with the machine!
Location
On the right-hand side trim
Meaning
Press the boom and the outriggers/the stabiliser blade (option) into the ground as you leave the machine, remove the ignition key and place chocks on the left and right under the wheels –see chapter3.38 Wheel chocks on page3-58.
Location
On the headliner
Meaning
This label describes the pedal and control lever functions. – see Changeover valve for SAE/ISO controls (option) on page 3-71
Location
On the headliner
Meaning
Secure the cab with the safety strut before carrying out work under the cab.
Read the Operator's Manual!
Location
On the chassis
Fig. 21:Front window
Fig. 22:Read the Operator's Manual
Fig. 23:Parking the machine correctly
Fig. 24:Controls
Fig. 25:Read the Operator's Manual
Introduction
Meaning
Stop the machine before changing over the gearbox.
Location
On the right-hand side window
Meaning
Location
On the right-hand side window
Meaning
Switch off the work hydraulics before driving on roads. This switches the machine over to the road-travel position.
The Powertilt function is enabled once the excavator is started. The 3rd control circuit is disabled.
The 3rd control circuit is enabled with the button on the right-hand side control lever. The status indicator telltale comes on.
The function is carried out with the slide switch on the right-hand side control lever.
1.9Mark on front stabiliser blade (option)
Caution!
If the machine is equipped with an optional front stabiliser blade, set it to the correct position under all circumstances before driving on public roads!
☞ Otherwise the front stabiliser blade blocks the beams of the front lights!
Proceed as follows:
☞ Raise the front stabiliser blade until the upper edge of rod B is at the same level as mark A
➥ Do not raise the front stabiliser blade higher than 200 mm above the ground!
Fig. 26:Gearbox shift
Fig. 27:Road travel
Fig. 28:Cab label
Fig. 29:Mark on front stabiliser blade (option)
1.10Fire extinguisher
The fire extinguisher is neither included in the machine's standard equipment nor is it available as an option from Wacker Neuson.
☞ Retrofitting a fire extinguisher according to DIN-EN 3 must be carried out by an authorised workshop
☞ Location:
➥ Inside the cab at the rear left (see fig. 27)
Notice!
Check the fire extinguisher at regular intervals, also make sure it is safely mounted.
Fig. 30:Position of fire extinguisher 50 mm 20 mm
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