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5.1
This manual and all supplementary pages must be kept accessible in the proper place in the vehicle!
This manual contains precise operating and handling, maintenance and service instructions as well as the safety instructions required for operation of the vehicle.
- You should be shown how to operate the vehicle by qualified personnel and carefully read the operating instructions before starting the vehicle.
- The safety, reliability, and operational life of the excavator depend primarily on proper operation and maintenance.
- NEUSON accepts no liability according to product liability laws for any initial or subsequent damage which results from improper use and handling of the products supplied by us.
- Please note that claims or complaints cannot be made on the basis of the information provided in these operating instructions including illustrations and data--in particular concerning construction.
- NEUSON reserves the right to make technical alterations and/or improvements without being bound to make these alterations to previously manufactured vehicles.
- We continuously strive to improve our products. It is therefore possible that alterations have been made to the vehicle which could not be included in these operating instructions before they were printed.
- The vehicle described in this handbook corresponds to the technical standards and safety requirements which applied when the manual was printed.
- Subject to technical alteration.
The NEUSON customer service department would be pleased to answer any further questions at
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The guidelines of the Fachverband der Machinen- und Stahlindustrie Österreichs (Trade Association of the Austrian Machine-Building and Steel Industry) apply to the warranty and guarantee in the version valid when this handbook was printed.
1.1.1 Guarantee period
Vehicle defects which occur within
* 12 months after delivery from works or * 800 operating hours.
ATTENTION: The seller must be informed immediately in writing of all defects
OTHERWISE THE GUARANTEE IS INVALID!
Rectification of defects does not extend beyond the guarantee period.
1.1.2 What is covered
Defects which occur during normal operation, provided that the - prescribed operating conditions are observed and - prescribed maintenance and inspection work is carried out properly and as scheduled.
- If seller is not informed of defects immediately in writing
- If prescribed periodic maintenance and inspection work is not carried out
- If maintenance work is improperly carried out
- If repairs or alterations are made to the vehicle without the written approval of the seller
- From the beginning of the guarantee period for defects whose cause occurs after the transfer of risk
- If oil or fuel other than that stipulated in the operating instructions is used or if seals are removed from hydraulic components
ATTENTION: ALL maintenance work on components from other manufacturers (e.g. engine) must also be carried out according to schedule and instructions--maintenance instructions are provided.
The warranty certificate (50 hour service) must be completed and returned
The seller must be informed immediately of warranty claims!
These warranty conditions are valid between the dealer, the customer, and NEUSON. Any other agreement, verbal or written, which is made between the dealer and a customer is hereby declared invalid. Written approval from NEUSON is required for all exceptions.
NEUSON warrants that the vehicle has no defects in material or construction.
Use of the vehicle for its intended purpose under normal operating conditions is a precondition for recognition of a warranty claim. Further conditions are the observance of all necessary safety requirements and that the prescribed maintenance and inspection work is carried out properly and according to schedule.
1.2.1
The seller's warranty responsibility is limited to the repair or replacement of components which we recognize as being defective. It does not extend to shipping or packaging costs which are always the responsibility of the buyer.
When making a warranty claim, send the attached warranty form together with the defective components and an exact description of the cause of failure.
The warranty only applies if the defective components are examined by NEUSON or by an expert sent by NEUSON.
The replacement and repair of components during the warranty period are carried out in the seller's facilities.
Vehicle defects which occur within
* 12 months after delivery from works or * 800 operating hours.
ATTENTION: ALL maintenance work on components from other manufacturers (e.g. engine) must also be carried out according to schedule and instructions--maintenance instructions are provided.
Any deliberately false warranty claim will automatically result in the forfeiture of the right to make further warranty claims.
a) The warranty is made invalid by incorrect operation, negligence, alteration of the unit, accident or non-execution of prescribed maintenance work, or use of equipment or attachments not approved by NEUSON.
b) Components which are subject to normal wear and tear, (e.g. oil and lubricants, filters, injection components, fuel pumps, lines, etc.)
c) Components which are in contact with the ground.
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d) Electrical parts and electrical engine components - V-belts - Fan
e) Components which are damaged as a result of external influences, e.g. damage to seals, lines, hoses, electrical cable assemblies and connections, damage due to chemical products or falling branches, earth, rocks, etc.
f) Bolts, nuts, and couplings which have been loosened by vibration or damaged by excessive tightening.
g) Problems which may occur in the fuel system due to water or other contamination in the injection pump, the fuel jets, or the feeder pump.
h)Difficulties in the engine cooling system and air intake due to contaminated radiator and filters.
i)If oil or fuel other than that stipulated in the operating instructions is used or if seals are removed from hydraulic components.
j)Compensation for down time and/or other costs incurred by the buyer as a result of breakdown or other operational interruptions.
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The section below must be completed fully and correctly after the scheduled maintenance after 50 operating hours and returned to the manufacturer. Otherwise all warranty rights are automatically forfeited.
NEUSON-Baumaschinen Gesellschaft m.b.H.
A-4060 Linz-Leonding, Haidfeldstr. 37
Tel.: 0732/90590
Name and address of final customer: ......................................................................
Works number:.................................
Delivered on:..............................
Name and address of authorized dealer:.............................................................
The following maintenance work and checks were carried out after 50 hours of operation:
¤General inspection of the condition of the unit
¤Change hydraulic oil return filter
¤Change engine oil
¤Change engine oil filter
¤Clean air filter
¤Clean fuel filter
¤Inspect electrical system
¤Check all oil and lubricant levels
¤Check hydraulic pressure
¤Check all hydraulic connections to ensure tightness
Signature of authorized dealerSignature of final customer
Date: .................................
NEUSON - Baumaschinen GesmbH
A - 4030 LINZ, Gaisbergerstraße 52
Telefon 0 732 / 66 73 31
Telefax 0 732 / 66 01 25
Händler / Dealer / A g ent
Fabr. Nr . / Serial No.
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GARANTIEANTRAG Nr.
Warrenty claim / Demande de Garantie
REPARATURAUFTRAG
Masch. T yp e / T yp e ofRosa und blaue Ko p ie ans Werk No. de Serie Machine / T yp e de MachineGrün bleibt beim Antra g steller Pink and blue co py to be sent to Neuson
Lieferdatum /Date delievered/ Date de Livraison
Antra g g estellt am:
Unterschrift
Besitzer / Owner / Pro p rietaire
Green co py is
Exem
Motort yp e / T yp e of Motor/Exem p
Moteur T yp eExem p laire vert teste cheze le
Motor Nr. / Motor No. / No. de Moteur demandeur
Betriebsstunden / o p eratin g houres
Schadensdatum /Date of failure / Date de L’incident
Auslieferun g sdatum
Händlernr.
Re p araturort / Place of re p arationPrim. Teil
Schadenscode Verursachercode
Beanstandun g en und Ausfallsursache / Failure and cause / Nature et cause de L’incident
Arbeitszeit / Working time
Fahrzeit / Driving time
Ersatzteile /S p are p arts / Pieces de Rechan g e Et.Nr ./Part. No. Benennun g / Descri p tion/ Desig nation
Teile sollen g ut g eschrieben werden
Kilometer / kilometer
sollen in natura ersetzt werden
übernommen am : A nzahlSatz Summe
Unterschrift
Arbeitszeit Fahrzeit
Beurteilun g : Kilometer
Be g ründun g :Monta g ekosten : Teilekosten : Zu ver g ütende Kosten :
Nur vollständig ausgefüllte Garantieanträge werden bearbeitet. Stark umrandete Felder nicht ausfüllen.
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This identification plate is attached to the front of the chassis.
Use only original NEUSON spare parts!
The complete part number, designation, and number of parts required must be indicated on each order.
Indicate the type of machine and works number (see identification plate) on each order.
NOTE: The ordering party is responsible for delivery errors resulting from incomplete information. Prepare telephone orders carefully. The order should include complete, correct, and clearly legible information on the address, postal code, shipping method, and final destination to prevent unnecessary inquiries and delivery errors.
You can contact NEUSON Baumaschinen Ges.m.b.H. us at: Haidfeldstr. 52
A - 4060 Linz-Leonding
Tel: 0732/90590
Customer service: ext. 901, ext. 914
ATTENTION: Read the following safety rules carefully before operating the vehicle.
The safety rules listed here, as well as any other applicable safety rules and regulations, should always be observed.
Operating errors and ignorance regarding potentially dangerous situations that can occur during vehicle operation can lead to injuries.
These potentially dangerous errors and situations are indicated by
in these instructions.
In addition, operating errors and ignorance regarding potentially dangerous situations that can occur during vehicle operation and maintenance can lead to material damage.
These potentially dangerous errors and situations are indicated by
in these instructions.
The national and regional statutory safety and accident prevention regulations are not included in this manual. These regulations are provided in the booklet from the Berufsgenossenschaft Tiefbau (Civil Engineering Trade Association).
The safety regulations must be kept clearly visible and accessible at all times for operating personnel.
Read these operating instructions as often as required, until you are familiar with all the safety regulations, operating equipment, components, and functions of the machine.
All safety stickers (notes and warnings) must be kept legible. Clean off dirt
Replace with new stickers if they become illegible!
NOTE: Operate the vehicle with care and prudence and in such a way that neither you nor your colleagues are put at risk.
After you have carefully studied these operating instructions, practice operating the machine in an open space where there is no risk of endangering others or causing material damage.
The safety of the driver and other persons in the working area depends on the ability of the driver. The driver must therefore be familiar with how the operating levers function.
Every unit has limits to its performance:
Before starting up the compact excavator the driver must familiarize himself with the characteristics of the excavator, in particular with the speed, the braking and drive systems, the control and drive levers, the safety equipment and instructions, its stability, and its lifting capacity.
The NEUSON COMPACT EXCAVATOR is designed and constructed solely for use with NEUSON attachments or attachments which have been approved by NEUSON. NEUSON can accept no liability for the safety of the driver if the compact excavator is used with an attachment which is not recommended or approved.
* For road travel, the vehicle must be equipped according to traffic laws and these laws must be observed.
* Adapt working speed to local visibility.
* The driving speed must always be appropriate for the road and ground conditions and the visibility. Allow someone to guide you on roads with impeded visibility and at obstacles.
* Particular caution is required when working on slopes.
ATTENTION: Angle of inclination of vehicle in all directions of travel: for short periods (approx. 2 - 3 min.) max. 30 degrees for continuous operation max. 25 degrees
* Before leaving the vehicle
- Lower attachments to ground and support securely
- Turn off engine
- Pull out ignition key
- Secure against unauthorized operation
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* Unauthorized persons are not allowed to start or operate the excavator.
* No one except the driver may occupy the compact excavator.
RIDING IN THE EXCAVATOR IS PROHIBITED!
* Use the towing bracket provided to tow the vehicle.
* The operating area, steps, and grips must be free from oil, dirt, ice, and unsecured objects.
Risk of injury through slipping etc.
* The lighting system must be checked before and during work in darkness to ensure it is in proper working order.
* Always keep the windshield and windows clean. Poor visibility can cause accidents.
* Only operate the compact excavator from the driver's seat. Always keep the compact excavator under control.
* Do not operate equipment too quickly or in an uncontrolled manner.
* Handle the compact excavator cautiously and carefully until you are fully familiar with it.
* Pay attention to the movements of machines and vehicles in the working area.
* Staying longer than necessary in the danger area (working area) is forbidden.
* Never operate the attachments (bucket, grab, etc.) above persons.
* Always wear appropriate protective clothing:
Helmet
Work gloves
Strong work shoes
Reflective items of clothing
And if necessary
Earmuffs
Protective glasses, etc.
* Make sure you have sufficient knowledge of the working area.
- Location of supply lines (electricity, water, gas, telephone, etc.)
- Load bearing capacity of ground
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* Before working in the vicinity of supply lines: Contact the respective authority (e.g. gas, electricity, etc.) Your responsibilty! Together determine the appropriate safety measures. Only do work together with a signaller (better visibility).
ATTENTION: Damaging a cable or pipe can endanger everyone present and the environment.
* Never dig under the vehicle. When excavating in or near excavated areas, ensure that the walls are well supported!
ATTENTION:Risk of collapse
* Working inside buildings
- Watch height of ceiling
- Check load bearing capacity of floor
- Ensure a flow of fresh air because of exhaust fumes
* Never drive long distances with the attachments (bucket, grab, etc.) fully raised. Lowering attachments provides improved visibility and better weight distribution.
* Never drive across a slope on an incline. Extreme caution is required when working across a slope or changing direction on an incline.
ATTENTION:Risk of overturning
* Never use the weight of the compact excavator to obtain more force when excavating.
CAUTION:Risk of overturning
* Use the warning devices (e.g. horn) to warn any personnel working on the compact excavator or any other persons in the working area before starting the compact excavator or setting it in motion.
* Hang a clearly visible and legible "OUT OF ORDER" sign on the vehicle if it is defective or if repairing or tuning the excavator.
* The engine cover must not be opened while the engine is running. Risk of injury from rotating components and risk of burns.
* Make sure you inform yourself about the emergency equipment
- First aid kit
- Fire extinguisher
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* Where are the safety devices in and on the vehicle?
- What is their purpose?
- How are they operated?
- Are they in working order?
Control and functions of the emergency switching system
* The excavator is not intended to be used with lifting equipment and is not for transporting or lifting people
Transporting and lifting people using the attachments or other equipment is PROHIBITED!
* The excavator arm is not a ramming device!
Never attempt to use the attachments to drive piles or other objects into the ground, or to flatten earth, etc.
Never attempt to destroy a wall of earth or any other structure by swinging the arm and striking the wall with the attachments.
* Never excavate while driving.
Never dig an attachment into the ground and attempt to excavate by driving and pulling.
Never swivel the excavator with lowered attachments and never maneuver the vehicle when an attachment is on the ground.
ATTENTION: The compact excavator is NOT equipped to be used for lifting or to be fitted with lifting attachments.
NOTE: If substances that could damage the environment or injure people leak out of the compact excavator, take the necessary measures immediately (e.g., hydraulic oil leaks: apply an oil binder, place a container under the leak, find and fix the leak, if necessary remove contaminated earth and dispose of it properly).
1.When working on slopes or inclines the angle of the vehicle in all directions should never be greater than 25°
2.The motor oil should always be near the maximimum level, but should never exceed the maximum level.
Canopy option
Cab option
14
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3.1.1 Principal data 1402 RD+Primus 1502 RD
Unladen weight with cab.................................................................1580 kg1700 kg
Unladen weight with canopy...........................................................1460 kg1580 kg
Height to top of cab.........................................................................2310 mm2320 mm
Width............................................................................................... 980 mm 980 mm
Length.............................................................................................2540 mm2540 mm
max. digging depth.........................................................................2090 mm2080 mm
max. digging height.........................................................................3370 mm3380 mm
max. dumping height......................................................................2460 mm2470 mm
max. digging radius.........................................................................3620 mm3620 mm
Force per bucket tooth....................................................................1426 kp Primus..................................................1200 kp
min. rear swiveling clearance..........................................................1155 mm
min. excavator arm clearance.........................................................1080 mm
Excavator arm angle left.................................................................80 degrees
Excavator arm angle right...............................................................45 degrees
3.1.2 Driving and swiveling specifications
2 Speeds.........................................................................................2.8 and 5.6 km/h Primus................................................2.3 and 4.5 km/h
Climbing ability................................................................................30 degrees (58 %)
Track width.....................................................................................230 mm
Number of track rollers per side......................................................3 per side
Track tensioner...............................................................................Grease cylinder with tension spring
Ground pressure (of excavator when level)....................................0.29 kg/cm²
Swiveling speed of revolving superstructure...................................10 revolutions per minute
3.1.3 Engine
Model..............................................................................................YANMAR 3 TNE 68-NSR
Type................................................................................................Water-cooled ........................................................................................................ 3 cylinder diesel engine
Capacity..........................................................................................784 cm³
Horsepower in DIN.........................................................................10 kW (13.6 hp)
Revolutions per minute...................................................................2300
Battery............................................................................................12V/45Ah Diesel tank......................................................................................30 l Motor oil..........................................................................................2.4 l
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3.1.4 Hydraulic system
Pump..............................................................................................Double axial piston pump + gear pump
Pump capacitiy...............................................................................23 + 23 + 18.5 l/min
Operating pressure (working and driving).......................................200 bar
Operating pressure (swivel unit).....................................................150 bar
Hydraulic oil cooler..........................................................................standard
Hydraulic tank (system capacity)....................................................31 l
1402 PRIMUS:
Pump..............................................................................................High-pressure triple gear pump
Pump capacity................................................................................18.5 + 18.5 + 18.5 l/min
Operating pressure (working and driving).......................................150 bar
Operating pressure (swivel unit).....................................................150 bar
Hydraulic oil cooler..........................................................................optional
Hydraulic tank (system capacity)....................................................31 l
3.1.5 Dozer blade Width...............................................................................................980
3.1.6 Bucket (Standard)
Certiifed according to EEC--design test (86/662/EEC) 1402 RD 1502 RD
ATTENTION: No alterations that would lead to an increase in noise emissions may be made to the excavator.
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3.3.1
Principal Data
3.3.2
1902 RD 2202 RD
Unladen weight with cab.................................................................1990 kg2050 kg
Unladen weight with canopy...........................................................1910 kg1970 kg
Height to top of cab.........................................................................2340 mm2375 mm
Width with adjustable track............................................................. 980 mm to 1300 mm
Length.............................................................................................2750 mm
max. digging depth.........................................................................2590 mm2550 mm
max. digging height.........................................................................3970 mm4005 mm
max. dumping height......................................................................2870 mm2910 mm
max. digging radius.........................................................................4250 mm
Force per bucket tooth....................................................................1806 kp
min. rear swiveling clearance..........................................................1155 mm min. excavator arm clearance.........................................................1260 mm
Excavator arm angle left.................................................................80 degrees
Excavator arm angle right...............................................................45 degrees
Driving and swiveling specifications
2 Speeds.........................................................................................2 and 4 km/h
Climbing ability................................................................................30 degrees (58 %)
Track width.....................................................................................230 mm
Number of track rollers per side......................................................4 per side
Track tensioner...............................................................................Grease cylinder with tension spring
Ground pressure (of excavator when level)....................................0.28 kg/cm²0.31 kg/cm²
Swiveling speed of revolving superstructure...................................10 revolutions per minute
max. tilt of superstructure (only on 2202 RD).................................15 degrees
3.3.3 Engine
Model..............................................................................................YANMAR 3 TNE 74-NSR
Type................................................................................................Water-cooled 3 cylinder diesel engine
Capacity..........................................................................................1006 cm³
Horsepower in DIN.........................................................................13.5 kW (18.4 hp)
Revolutions per minute...................................................................2300
Battery............................................................................................12V/45Ah Diesel tank......................................................................................30 l Motor oil..........................................................................................2.4 l
3.3.4 Hydraulic system
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Pump..............................................................................................Double axial piston pump + gear pump
Pump capacitiy...............................................................................23 + 23 + 18.5 l/min
Operating pressure (working and driving).......................................200 bar
Operating pressure (swivel unit).....................................................150 bar
Hydraulic oil cooler..........................................................................standard
Hydraulic tank (system capacity)....................................................31 l
3.3.5 Dozer blade
Width...............................................................................................980 (1300) mm
Height.............................................................................................230 mm
max. height above ground level......................................................190 mm
max. depth below ground level.......................................................330 mm
3.3.6 Bucket (Standard)
Width...............................................................................................40 mm Volume............................................................................................52 l
Certiifed according to EEC--design test (86/662/EEC)
ATTENTION: No alterations that would lead to an increase in noise emissions may be made to the excavator.
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Vibration levels are in accordance with EEC guidelines. 89/392/EEC (Appendix I, Point 3.6.3)
3.6Stickers
All safety stickers (notes and warnings) must be kept legible. Clean off dirt
Replace with new stickers if they become illegible!
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1Do not remain in the danger area (left and right side of the boom)
2Direction arrows (left and right on guard)
3Hydraulic oil
4Attention: hydraulic oil tank under pressure
5Diesel
6Do not open while engine is running
7Boom up/ down, Bucket open/ closed (windshield)
8Dozer blade up/ down (windshield)
9Lubricant recommendations
10Travel right, forward, reverse (windshield)
11Travel left, forward, reverse (windshield)
12Stick out/ in, Swing (swivel) left/ right (windshield)
13Identification plate
14Attention: Personnel must be familiar with all details and functions of the machine before it may be started. Carefully reading the operating manual is also required.
15LWA 93
16LPA 73
17CE symbol
18Fastening point for lifting the excavator (lifting eyes on top of cab)
19Tie down points (left and right on dozer blade and chassis)
20Tilt the superstructure (only on Compact Excavator 2202 RD)
21Track base adjustment
20
3.8 Primary Dimensions Compact Excavator 1502 RD
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18 14 19 15 13
1Bucket stick
2Bucket stick cylinder
3Boom
4Cab/ Canopy
5Driver's seat
6Engine cover
7Bucket cylinder
8Left control lever
9Right control lever
10Backhoe bucket
11Boom cylinder
12Steering control console
13Dozer blade
14Undercarriage
15Chassis
16Left drive lever
17Right drive lever
18Traveling drive
19Protective cover for track tensioner
20Lifting eyes for lifting excavator
21Accelerator
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