2012 Ford Edge Workshop Repair Service Manual Best Download

2012 Edge, MKX Workshop Manual

Quick Links

Introduction Master DTC Chart Specifications Metrics Torque Wrench Adapter Formulas Acronyms Alphabetical Index

Table of Contents

1: General Information 00: Service Information 2: Chassis 04: Suspension 05: Driveline 06: Brake System 11: Steering System 3: Powertrain 03: Engine 07: Automatic Transmission 08: Manual Transmission, Clutch and Transfer Case 09: Exhaust System 10: Fuel System 4: Electrical 12: Climate Control System

13: Instrumentation and Warning Systems 14: Battery and Charging System 15: Audio Systems 17: Lighting 18: Electrical Distribution 19: Electronic Feature Group 5: Body and Paint 01: Body 02: Frame and Mounting

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

2012 Edge, MKX Workshop Manual SECTION 100-00: Service Information DESCRIPTION AND OPERATION

2012 Edge, MKX Workshop Manual Procedure revision date: 04/27/2012

Symbols Glossary Symbols are used inside the graphics and in the text area to enhance the information.

Movement Symbols Movement symbols provide detailed information to a required component movement. These component movements can be rotational or 1-3 dimensional movements.

Item 1 2 3 4 5 6 7 8

Description Minor component movement clockwise/counterclockwise Major component movement clockwise/counterclockwise Component movement to the left/right/up/down Component movement towards/away 3 dimensional component movement 2 dimensional component movement 3 dimensional component rotation 3 dimensional component cycling

Turn Symbols Turn symbols are used to provide further information on the direction or angle of component turns.

Symbols Glossary

1

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7 8

Description Turn the component clockwise through 45° Turn the component counterclockwise through 45° Turn the component clockwise through 90° Turn the component counterclockwise through 90° Turn the component clockwise through 180° Turn the component counterclockwise through 180° Turn the component clockwise through 2 complete turns Turn the component counterclockwise through 2 complete turns

Steering Wheel Symbols Steering wheel symbols are used to provide further information to a required steering wheel position or steering column lock status.

Symbols Glossary

2

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7

Description Steering wheel in straight ahead position St column lock locked Steering column lock unlocked Turn the steering wheel to the 90° left position Turn the steering wheel to the 90° right position Turn the steering wheel to the left-hand end position Turn the steering wheel to the right-hand end position

Body Types Body type symbols are used to identify different body configurations.

Symbols Glossary

3

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7 8 9 10 11

Description 3, 4, 5-door body style Wagon body style Sport utility vehicle body style Coupe body style Convertible body style Van body style 3, 4, 5-door body sty - Top View Wagon body style - Top View Underbody view Right-hand drive (RHD) vehicle Left-hand drive (LHD) vehicle

Gearshift lever and selector lever position symbols Gearshift lever and selector lever position symbols are used to show the lever position that is required to be selected to carry out a procedure step.

Symbols Glossary

4

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Description Replaced by symbol 9 Replaced by symbol 10 Replaced by symbol 11 Replaced by symbol 12 Replaced by symbol 12 Replaced by symbol 14 Replaced by symbol 15 Replaced by symbol 16 Set the selector lever to the park (P) position Set the selector lever to the reverse ( R ) position Set the selector lever to the neutral (N) position Set the selector lever to the drive (D) position Set the selector lever to the drive (S) position Set the selector lever to the drive (M) position Set the selector lever to the drive (-) position Set the selector lever to the drive (+) position Set the gearshift lever to the neutral (N) position Further gearshift lever positions that may appear in Illustrations

Screwdriver symbols Symbols Glossary

5

2012 Edge, MKX Workshop Manual The screwdriver symbols are used to show which screwdriver bit is recommended to carry out a procedure step.

Item 1 2 3 4 5

Description Screwdriver Cross bladed screwdriver Flat-bladed screwdriver Hexagonal screwdriver TORX screwdriver

Pliers Symbols The plier symbols are used to show which pliers is recommended to carry out a procedure step.

Symbols Glossary

6

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7

Description Combination pliers Side cutter pliers Securing ring - inner Securing ring - outer Hose clamp pliers Locking pliers Long nose pliers

Drill Symbols The drill symbols are used to show which type and size of drill bit is recommended to carry out a procedure step.

Symbols Glossary

7

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7

Description Drill bit with a specified diameter Hole saw with a specified diameter Stepped drill bit with a specified diameter Tap with a specified diameter Die with a specified diameter Scraper for circular holes Scraper for straight edges

Cutting Tool Symbols The cutting tool symbols are used to show which type of cutting tool is recommended to carry out a procedure step.

Symbols Glossary

8

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7 8

Description Cutting knife Air body saw Scissors Grinder Jig saw Plasma cutter Sanding Paper Wire brush

Apply Chemical or load symbols The apply chemical or load symbols are used to show where to apply which type of chemical or load to carry out a procedure step.

Symbols Glossary

9

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Description Apply the substance from the specified tube Apply the substance from the specified cartridge Apply the specified chemical with a brush Apply the specified load to the specified component Apply a bead with a specific diameter from the specified tube Apply a bead with a specific diameter from the specified cartridge Apply the specified chemical with a roller Apply hot glue to the specified component Apply the specified amount of fluid from the fluid can Apply fluid from the fluid can Clean the specified component with the specified material Apply a broken bead from the specified tube Apply the specified chemical from a spray can Apply the specified lubricant to the specified component Apply spot welds to the specified component Apply a continuous weld to the specified component Handle the fluid using a syringe Extract the specified amount of fluid using a syringe

Measurement Symbols Symbols Glossary

10

2012 Edge, MKX Workshop Manual The measurement symbols are used to show where to measure which type of measurement to carry out a procedure step.

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Description Measure the current using a digital multimeter Measure the voltage using a digital multimeter Measure the resistance using a digital multimeter Measure the length/distance Check that the specified pressure is available using a suitable pressure gauge Measure the pressure at the specified port using a suitable pressure gauge Measure the time using a suitable stopwatch Wait for the specified period of time The specified task requires the specified minimum temperature The specified task requires the specified maximum temperature not to be exceeded The specified task requires the specified temperature range The specified task requires the specified temperature Measure and check for the specified value using a dial indicator gauge Measure and check for the specified MAX value using a dial indicator gauge Measure and check for the specified MIN value using a dial indicator gauge

General equipment symbols

Symbols Glossary

11

2012 Edge, MKX Workshop Manual The general equipment symbols are used to show where to use which type of general equipment to carry out a procedure step.

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Description Hot air gun Soldering iron Scraper Scriber Securing strap File with specified size Center punch Marker Mallet Hose clamp Interior trim remover Vacuum cleaner Strap wrench Wedge Pin punch Air blow gun Relocate and support the component

Symbols Glossary

12

2012 Edge, MKX Workshop Manual Welding Symbols These symbols indicate the type of welding to be used.

Item 1 2 3 4 5 6

Description Metal inert gas (MIG) / Metal active gas (MAG) welding equipment Metal inert gas (MIG) welding equipment Metal inert gas (MIG) brazing equipment Apply a continuous weld to the specified component Apply spot welds to the specified component C-clamp

Drilling and grinding symbols These symbols indicate the type of drilling or grinding to be used.

Symbols Glossary

13

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7 8 9 10 11 12 13

Description Drill through first body layer with a suitable diameter Drill through first body layer with the specified diameter Drill through the indicated number of body layers with a suitable diameter Drill through the indicated number of body layers with the specified diameter Drill through the indicated number of body layers with a suitable diameter Drill through the indicated number of body layers with the specified diameter Drill through all body layers with a suitable diameter Drill through all body layers with the specified diameter Grind one layer Grind two layers Grind to last layer Grind all layers Material thickness > Xmm

Material Symbols The material symbols are used to show where to use which type of material to carry out a procedure step.

Symbols Glossary

14

2012 Edge, MKX Workshop Manual

Item Description 1 Remove/Install the specified blind rivet 2 Apply tape to the specified component/area 3 Remove/Install the specified cable tie

Miscellaneous Symbols These symbols provide further information that is required to carry out a procedure step.

Item Symbols Glossary

Description 15

2012 Edge, MKX Workshop Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Set the ignition switch to the 0 position Set the ignition switch to the II position The procedure step requires the aid of the specified number of supporting technicians Self contained breathing apparatus General prohibition used in combination with another symbol Do not use power tools Visual check Noise check Dispose the specified component Replaced by item 9 (Dispose the specified component) Set the engine speed to the specified value Fully apply the parking brake lever Fully release the parking brake lever Do not dispose of batteries into the waste bin Visual check using a mirror Area/component must be dry

Mandatory Protective Equipment - Health and safety symbols The protective equipment symbols advise to use a mandatory protective equipment to avoid or at least reduce possible health and safety risks.

Item Description 1 Wear protective gloves 2 Wear face guard 3 Wear safety goggles

Symbols Glossary

16

2012 Edge, MKX Workshop Manual 4 5 6

Wear ear protectors Wear safety goggles and ear protectors Wear a respirator

Prohibition - Health and safety symbols and component damage The prohibition symbols are used to prohibit the specified actions to avoid or at least reduce possible component damage and health and safety risks.

Item 1 2 3 4 5 6 7

Description General Prohibition symbol No naked flames No smoking No water Do not touch Do not switch No grinding

Warning Symbols - Health and Safety Warnings and Component damage The warning symbols are used to advise on hazardous conditions to avoid or at least reduce possible component damage and health and safety risks.

Symbols Glossary

17

2012 Edge, MKX Workshop Manual

Item 1 2 3 4 5 6 7 8 9 10 11 12 13

Description Hazardous voltage/Electrical shock/Electrocution Fire hazard/Highly flammable Burn hazard/Hot surface Automatic start-up Toxic Explosive material Battery hazard Corrosive material Lifting hazard Hand crush/Force from above Cutting of fingers or hand Pressure hazard Invisible laser radiation. Do not view directly with optical instruments (magnifiers). Class 1M laser product

Control Diagram symbols - Description and Operation procedures These symbols provide further information on the type of connectivity, direction of flow or type of data bus of a system.

Symbols Glossary

18

2012 Edge, MKX Workshop Manual

Item 1 2 3 4

Description Medium Speed Controller Area Network High Speed Controller Area Network Local Interconnect Network Wires cross but are not connected

Symbols Glossary

19

2012 Edge, MKX Workshop Manual

Symbols Glossary

20

2012 Edge, MKX Workshop Manual SECTION 100-00: Service Information DESCRIPTION AND OPERATION

2012 Edge, MKX Workshop Manual Procedure revision date: 08/15/2011

Using This Manual Introduction This manual describes and directs repair procedures for this vehicle model year. It includes diagnostics for all vehicle systems except driveability and emission control. Refer to the separate Powertrain Control/Emissions Diagnosis (PC/ED) manual for driveability and emission control diagnostics.

Information is organized into groups, with sections that have subsections dividing them.

Warnings, Notices, and Notes in This Manual Warnings provide information to avoid personal injury and to make sure service actions on critical safety systems are performed correctly.

Notices provide information to avoid damage to the vehicle or a component.

Notes provide information critical for a complete and effective repair.

Warnings that apply to an entire system or workshop manual section are located in section 100-00 Description and Operation Safety Warnings .

Warnings, Notices, or Notes that apply to an entire procedure will be placed at the beginning of the procedure.

Warnings, Notices, or Notes that apply to a single step are placed at the beginning of the step. Those that apply to a group of steps will be placed at the first step requiring it.

Vehicle and Engine Orientation Identifiers LH and RH vehicle designations are oriented from the driver's seat position looking forward. LH and RH engine designations are oriented from the flywheel position looking towards the crankshaft pulley.

How to Use Diagnostic Information DTC and Symptom Charts Module DTC Charts are used to begin and direct the diagnosis of a DTC. Symptom Charts contain concern symptoms and direct solutions either in the chart or in a linked Diagnostic Routine. Both DTC and Symptom Charts may provide the solution within the chart, or provide a link to the appropriate Diagnostic Routine.

In some sections, the Symptom Chart is preceded by a Preliminary Inspection which must be followed prior to using the Symptom Chart Using Module DTC Charts This Workshop Manual contains diagnostics for DTCs set by vehicle modules. Driveability and emission DTCs are covered in the separate Powertrain Control/Emissions Diagnosis (PC/ED) manual. If a PCM-set DTC is not listed in the Workshop Manual, it is serviced in the Powertrain Control/Emissions Diagnosis (PC/ED) manual.

DTC diagnostics are found in both on-line and printed publications and are used as follows: Using This Manual

21

2012 Edge, MKX Workshop Manual • On-line publications: Using the left side menu, click on the Master DTC Chart link to view the vehicle module DTC charts. Each module has a chart with links or in-chart solutions for all DTCs diagnosed in the Workshop Manual.

• Printed publications: Use the DTC index in the rear of the book.

Diagnostic Methods Diagnostic Methods provides information to support diagnosing Ford vehicles. Diagnostic strategies, diagnostic tool support information, and advanced circuit testing methods are included. REFER to Diagnostic Methods .

Diagnostic Routines Diagnostic Routines provide information to determine the root cause of concerns addressed in either a DTC Chart or Symptom Chart. Each Diagnostic Routine contains: • Diagnostic Overview ♦ Wiring Diagram References (as applicable) ♦ Normal Operation and Fault Conditions ♦ Visual Inspection and Diagnostic Pre-checks • Tool Table (as applicable) • Material Table (as applicable) • Pinpoint Test Steps Component Tests Component Tests are used to separately analyze a single common component in a system. The test will determine if the part is functioning correctly.

Mechanical Procedures Such As Removal and Installation Reuse Of Fasteners, Seals, Or Gaskets The following is a list of assumptions made in the reuse of fasteners, seals, or gaskets.

• Seals and gaskets must be replaced unless otherwise specified.

• Standard fasteners are reused unless otherwise specified.

• Fasteners with self-locking features must be replaced unless otherwise noted. Reminder text may or may not be included with the procedure step. Examples of fastener coatings or fasteners with mechanical locking (with the locking features highlighted yellow) are shown in illustration 1.

• Torque to yield bolts (bolts with more than one stage of tightening torque and a final torque angle specification) must be discarded and new torque to yield bolts installed unless otherwise stated within the procedure.

Illustration 1 - self-locking coatings or locking feature are highlighted yellow

Graphics Illustration 1 - self-locking coatings or locking feature are highlighted yellow

22

2012 Edge, MKX Workshop Manual Illustrations in this manual may be used to replace written step instructions. Color-coding (see color scheme in this document) is used to communicate the required step action or actions. Service action icons (see Symbols Glossary ) are used to add additional information regarding the required action.

• The color scheme in a step graphic (an illustration used in removal or installation steps) indicates servicing information as follows: ♦ Fasteners (including panel retainers) or electrical connectors - Magenta (Purple) ♦ Target component that is to be removed - Blue ♦ Components that must be removed prior to the target component shown in blue - Brown or Green ♦ Components placed aside for access, but not removed; highlighted areas such as inspection areas, adjustments or measurements - Yellow ♦ Essential Special Service Tools (ESSTs) and other tools - Pale Blue ♦ Chemical or Sealer apply areas - Alternating blue and white dashes (see illustration 4) ♦ Sectioned or cut-away areas - Red ♦ Remaining components - Grey Callouts in graphics indicate removal (or tightening) order, or identify individual instructions in substeps of the same number (such as different torque values).

Arrows containing x numbers (Illustration 2) indicate the number of identical fasteners or connectors to be removed or installed in the graphic.

In Illustration 2, two identical fasteners are indicated by the x2 arrow, with another arrow illustrating a third fastener of a different type. Because the different fasteners require different torques, callouts are used to identify those two torque values in the associated step text. The hose clamp is another fastener to be removed.

The yellow coloring of the hose indicates it is to be moved aside (not removed).

The following written steps would be necessary if the illustration did not have color coding: 1. Remove the engine oil pipe fastener at the engine connection.

2. Remove the two engine oil pipe fasteners from the turbocharger and remove the pipe.

3. Remove the air inlet hose from the turbocharger and position aside.

Illustration 2

Hidden fasteners, such as panel retainers, are identified in the illustration by a magenta disc. An inset detail view illustrating the fastener type may be included (Illustration 3).

Illustration 2

23

2012 Edge, MKX Workshop Manual Illustration 3 - Note motion arrow at panel bottom; it indicates to lift panel up, then move inward to remove

Symbols Symbols may be used inside graphics or in the text area to communicate service actions. The following examples demonstrate the use of some of these symbols. REFER to Symbols Glossary for a complete symbols list with explanations.

In the Illustration 4 example, service action symbols are shown as used to direct the application of sealer, lubricant, weight, tape or cleaning detergent to a component. In this example a bead diameter of "xx" millimeters is prescribed. The blue and white dashes indicate where the material is applied.

Illustration 4

Illustration 5 is an example of location symbols used to show the location of a component tem within the vehicle.

Illustration 5

Illustration 6 shows how gearshift lever or selector lever position symbols may be used to indicate the gearshift lever or selector lever position required. The required Essential Special Service Tool to align the shift mechanism is shown in pale blue and identified by ESST number.

Illustration 6

Illustration 3 - Note motion arrow at panel bottom; it indicates to lift panel up, then move inward to 24 remove

2012 Edge, MKX Workshop Manual

Callouts or arrows may be used to identify components for supporting special information, such as a required sequence or to indicate a number of identical components. Illustration 7 shows a removal order in the top graphic and the bottom graphic indicates 12 identical bolts.

Illustration 7

Standard tool symbols direct the use of standard tools to perform a service action, such as the cutting of carpet shown in Illustration 8. Tool symbols may include dimensional values (for example, a drill with a specified diameter).

Illustration 8

Illustration 6

25

2012 Edge, MKX Workshop Manual

Illustration 8

26

2012 Edge, MKX Workshop Manual SECTION 100-00: Service Information DESCRIPTION AND OPERATION

2012 Edge, MKX Workshop Manual Procedure revision date: 08/15/2011

Safety Warnings Review carefully the General Service Health and Safety Precautions below before beginning any repair.

Following these general service warnings are specific system warnings that must be carefully reviewed before beginning work on any listed system.

General Service Health and Safety Precautions WARNING: Always wear eye protection when servicing a vehicle. Failure to follow this instruction may result in serious personal injury.

WARNING: Wear protective gloves when handling components or parts that have pointed or sharp edges. Failure to follow this instruction may result in serious personal injury.

WARNING: Do not work under the hood of a vehicle with a damaged cooling fan, as it can separate during operation. With the ignition OFF, inspect all cooling fans for damage, cracks or separation and replace with a new fan as necessary. Failure to follow this instruction may result in serious personal injury.

WARNING: Vehicles with engine auto start-stop technology may start automatically with the ignition on. Make sure the ignition is off when servicing or working in close proximity to rotating engine parts. Failure to follow this instruction may result in serious personal injury.

WARNING: Before raising the vehicle on a hoist, make sure the hoist capacity is adequate for the vehicle weight, including any vehicle cargo or modifications. Always position the hoist lift arms as shown in the illustration. Do not use the engine to power the drive wheels unless all drive wheels are elevated off the ground. Incorrect hoist arm positioning or drive wheels in contact with the ground can cause unintended vehicle movement. Failure to follow these instructions may result in serious personal injury or death.

WARNING: Before lifting the vehicle with a jack, make sure the jack capacity is adequate for the vehicle weight, including any vehicle cargo or modifications. Identify the correct jacking points as shown in the illustration. Position the vehicle on a hard, level surface. After jacking, always support vehicle with jack stands. Never get under a vehicle supported only by a jack. Set the parking brake and block all wheels remaining on the ground. Failure to follow these instructions may result in unintended vehicle movement and serious personal injury or death.

WARNING: Turn off (disable) the power running boards (if equipped) before jacking, lifting or placing any object under the vehicle. Never place your hand between the power running board and the vehicle. Extended power running boards will retract when doors are closed. Failure to follow these instructions may result in serious personal injury.

WARNING: Never support an engine by the intake or exhaust manifolds. The engine may drop suddenly. Failure to follow this instruction may result in serious personal injury.

WARNING: Disconnect the window regulator motor connector before working inside the vehicle doors. Service actions inside the door (such as door latch, handle or lock cylinder service) or operating the remote keyless entry (RKE) fob may activate the windows on vehicles equipped with global open/close. Serious injury to hands or arms may occur if a window motor is activated during service.

Failure to follow these instructions may result in serious personal injury.

Safety Warnings

27

2012 Edge, MKX Workshop Manual WARNING: Do not apply heat or flame to the shock absorber or strut tube. The shock absorber and strut tube are gas pressurized and could explode if heated. Failure to follow this instruction may result in serious personal injury.

WARNING: Keep solvents away from ignition sources. Solvents may be flammable and can ignite or explode if not handled correctly. Failure to follow this instruction may result in serious personal injury.

WARNING: Use only a type-D fire extinguisher to extinguish magnesium fires. Never attempt to use a type-A, -B, -C extinguisher, or water, as these items are ineffective and may accelerate a magnesium fire. Failure to follow these instructions may result in serious personal injury.

WARNING: Always secure transmission, transfer case, and axle assemblies to their service jack.

Avoid obstructions while lowering and raising the jack. Improperly secured assemblies or contact with obstructions may cause the assembly to fall off the jack, which could result in serious personal injury.

WARNING: Always verify that the lockpin on a bench-mounted holding fixture is correctly secured to help prevent unexpected component rotation. Failure to follow this instruction may result in serious personal injury.

WARNING: Carefully read cautionary information on product label. For emergency medical information seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

WARNING: Use tools, not fingers, to hold flagnuts. Flagnuts may slip or spin unexpectedly when removing fasteners. Failure to follow this instruction may result in injured fingers.

Carefully review the following system safety warnings before beginning any service or repair work.

High Voltage System Health and Safety Precautions WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage system utilizes approximately 300 volts DC, provided through high-voltage cables to its components and modules. The high-voltage cables and wiring are identified by orange harness tape or orange wire covering. All high-voltage components are marked with high-voltage warning labels with a high-voltage symbol.

Failure to follow these instructions may result in serious personal injury or death.

WARNING: Never install the service disconnect plug when a high-voltage service cover is removed.

Always install the cover prior to connecting the service disconnect plug. The cover prevents inadvertent contact with the high voltage which is present at several points under the cover. Failure to follow these instructions may result in serious personal injury or death.

WARNING: Turn OFF the ignition switch for a minimum of 5 minutes before removing high-voltage cables. High-voltage cables and wiring are orange in color. The nominal high-voltage traction battery voltage (HVTB) is 330 V DC. Failure to follow these instructions may result in serious personal injury or death.

Climate Control System Health and Safety Precautions WARNING: Air conditioning R-134a liquid refrigerant is capable of harming eyes or freezing skin.

Always wear safety goggles and avoid contact with liquid refrigerant. Failure to follow these Safety Warnings

28

2012 Edge, MKX Workshop Manual instructions may result in serious personal injury.

WARNING: Air conditioning R-134a refrigerant gas is capable of displacing the air necessary for breathing in a confined space and can produce toxic gasses if burned at high temperatures. Do not release a large quantity of R-134a gas within a confined space or allow it to be exposed to a high temperature flame (such as a torch). Consult the Material Safety Data Sheet for further information.

Failure to follow these instructions may result in serious personal injury or death.

WARNING: Use extreme care and observe all safety and service precautions related to the use of refrigerants as outlined on refrigerant tank and on recovery and charging equipment. Failure to follow these instructions may result in serious personal injury.

WARNING: Before disconnecting any heater water hoses, shut OFF the engine and wait until engine is fully cool. Failure to comply with this warning may result in serious injury or burns from hot liquid escaping from the engine cooling system.

WARNING: The electric booster heater may become hot during use and can burn unprotected skin.

Allow enough time for the heater to cool before servicing. Failure to follow this instruction may result in serious personal injury.

Battery and Battery Charging System Health and Safety Precautions WARNING: Batteries contain sulfuric acid and produce explosive gases. Work in a well-ventilated area. Do not allow the battery to come in contact with flames, sparks or burning substances. Avoid contact with skin, eyes or clothing. Shield eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes, then get prompt medical attention. If acid is swallowed, call a physician immediately. Failure to follow these instructions may result in serious personal injury.

WARNING: Always lift a plastic-cased battery with a battery carrier or with hands on opposite corners. Excessive pressure on the battery end walls may cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.

WARNING: Battery posts, terminals and related accessories contain lead and lead components.

Wash hands after handling. Failure to follow these instructions may result in serious personal injury.

Brake System Health and Safety Precautions WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification.

Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Do not breathe dust or use compressed air to blow dust from storage containers or friction components. Remove dust using government-approved techniques. Friction component dust may be a cancer and lung disease hazard. Exposure to potentially hazardous components may occur if dusts are created during repair of friction components, such as brake pads and clutch discs. Exposure may also cause irritation to skin, eyes and respiratory tract, and may cause allergic reactions and/or may lead to other chronic health effects. If irritation persists, seek medical attention or advice. Failure to follow these instructions may result in serious personal injury.

Body Repair Health and Safety and General Precautions Safety Warnings

29

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL