Kobelco SL6000 Shop Manual S5JG01001ZE05 – PDF DOWNLOAD

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~AEl;LY:

1,

REFEREl'k, E MATERIALS

2,

MAINT E~Al'X) E STANDARDS TEST PROCEDURES

SL6000

3. GENERAL WORK SIANDARD

APPLICABLE : from JG02-01001 BOOK CODE No. S5JG01001ZE05

5. HYDRAULIC SYSTEM 10. ELECTRIC SYSTEM 11 . LOAD SAFETY DEVICE 12. GAUGE CLUSTER 13. TOTAL CONTROLLER

A

(C) Printed in Japan 2010 .08 Read and understancfthese instructions.

Failure to do so will Increase risk of injury.

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1. REFERENCE MATERIALS

1.1

SPECIFICATION

1.1.1

GENERAL DESCRIPTION

• STANDARD HEAVY DUTY CRANE BOOM Maximum lifting capacity Basic boom length Maximum boom length

992,000 lbs X 22 ft 79 ft 138 ft

LUFFING BOOM Maximum lifting capacity Basic boom length Maximum boom length

661,300 lbs X 30.5 ft 98 ft 276 ft

LONG BOOM 216,000 lbs X 49 ft 295 ft 354 ft

Maximum lifting capacity Basic boom length Maximum boom length LUFFING JIB

375,600 lbs X 50 ft 98 ft + 79 ft 197 ft + 236 ft

Maximum lifting capacity Basic luffing jib combination Maximum luffing jib combination

• HEAVY LIFT HEAVY DUTY CRANE BOOM 810,100 lbs X 27.2 ft 118 ft 138 ft

Maximum lifting capacity Basic boom length Maximum boom length LUFFING BOOM

661,300 lbs X 30.5 ft 118 ft 276 ft

Maximum lifting capacity Basic boom length Maximum boom length LONG BOOM

216,000 lbs X 65 ft 295 ft 354 ft

Maximum lifting capacity Basic boom length Maximum boom length LUFFING JIB

440,900 lbs X 47.2 ft 118 ft + 79 ft 217 ft + 236 ft

Maximum lifting capacity Basic luffing jib combination Maximum luffing jib combination

SL6000

1-2

1. REFERENCE MATERIALS • SUPER HEAVY LIFT HEAVY DUTY CRANE BOOM 1,212,500 lbs X 27.2 ft 118 ft 138 ft

Maximum lifting capacity Basic boom length Maximum boom length LUFFING BOOM Maximum lifting capacity Basic boom length Maximum boom length

661,300 lbs X 65 ft 118 ft 276 ft

LONG BOOM Maximum lifting capacity Basic boom length Maximum boom length

216,000 lbs X 95 ft 295 ft 413 ft

LUFFING JIB 440,900 lbs X 47.2 ft 118 ft + 79 ft 276 ft + 276 ft

Maximum lifting capacity Basic luffing jib combination Maximum luffing jib combination Working weight

*1

424 t (934,700 lbs)

Ground bearing pressure

*1

136 kPa (1.4 kgf/cm2) (19.9 psi)

Grade ability

*1

20 %

*1 : Including base machine, counterweights =180 t (396,900 lbs), carbody weights =50 t (110,250 lbs), 24 m (79 ft) boom with heavy boom tip and 450 t (992,250 lbs) hook block. Not include quick connection devise and upper translifter.

1-3

SL6000

1. REFERENCE MATERIALS 1.1.2

WORKING SPEED

H1 and H2 Line speed

*2

110 - 3 m/min (360 - 10 ft/min)

W1 Line speed

*2

20 - 2 m/min (66 - 7 ft/min)

W2 Line speed

*2

30 - 2 m/min (98 - 7 ft/min)

W3 Line speed

*2

30 - 2 m/min (98 - 7 ft/min)

Swing speed

0.9 min-1 (0.9 rpm)

Travel speed

1.0/0.6 km/h (0.6/0.4 MPM)

All data above based on Hino E13C-UV at 2,000 min-1. *2 : Line speed based on single line, no loads and 1st layer of rope drum.

1.1.3

ENGINE

Diesel engine, make and model

Hino E13C-UV

Rated output (SAE gross)

320 kW/2,000 min-1 (429 HP/2,000 rpm)

1.1.4

GENERAL DIMENSIONS

Height to top of operator's cabin

*3

4,090 mm / 3,870 mm (13'5" / 12'8")

Width of upper machine with operator's cabin

*4

4,135 mm (13'7")

Radius of rear end (counterweight) Counterweight ground clearance

8,300 mm (27'3") *3

2,167 mm / 1,947 mm (7'1" / 6'5")

Center of rotation to boom foot pin

2,000 mm (6'7")

Height from ground to boom foot pin

3080 mm / 2860 mm (10'1" / 9'5")

Overall length of crawler

11,500 mm (37'9")

Center to center of tumblers

10,150 mm (33'4")

Overall width of crawlers

9,900 mm (32'6")

Shoe width

1,500 mm (59")

Ground clearance of carbody

470 mm (19")

*3 : With/without quick connection device. *4 : Catwalk is not included.

SL6000

1-4

1. REFERENCE MATERIALS 1.1.2

WORKING SPEED

H1 and H2 Line speed

*2

110 - 3 m/min (360 - 10 ft/min)

W1 Line speed

*2

20 - 2 m/min (66 - 7 ft/min)

W2 Line speed

*2

30 - 2 m/min (98 - 7 ft/min)

W3 Line speed

*2

30 - 2 m/min (98 - 7 ft/min)

Swing speed

0.9 min-1 (0.9 rpm)

Travel speed

1.0/0.6 km/h (0.6/0.4 MPM)

All data above based on Hino E13C-UV at 2,000 min-1. *2 : Line speed based on single line, no loads and 1st layer of rope drum.

1.1.3

ENGINE

Diesel engine, make and model

Hino E13C-UV

Rated output (SAE gross)

320 kW/2,000 min-1 (429 HP/2,000 rpm)

1.1.4

GENERAL DIMENSIONS

Height to top of operator's cabin

*3

4,090 mm / 3,870 mm (13'5" / 12'8")

Width of upper machine with operator's cabin

*4

4,135 mm (13'7")

Radius of rear end (counterweight) Counterweight ground clearance

8,300 mm (27'3") *3

2,167 mm / 1,947 mm (7'1" / 6'5")

Center of rotation to boom foot pin

2,000 mm (6'7")

Height from ground to boom foot pin

3080 mm / 2860 mm (10'1" / 9'5")

Overall length of crawler

11,500 mm (37'9")

Center to center of tumblers

10,150 mm (33'4")

Overall width of crawlers

9,900 mm (32'6")

Shoe width

1,500 mm (59")

Ground clearance of carbody

470 mm (19")

*3 : With/without quick connection device. *4 : Catwalk is not included.

SL6000

1-4

1. REFERENCE MATERIALS 1.1.2

WORKING SPEED

H1 and H2 Line speed

*2

110 - 3 m/min (360 - 10 ft/min)

W1 Line speed

*2

20 - 2 m/min (66 - 7 ft/min)

W2 Line speed

*2

30 - 2 m/min (98 - 7 ft/min)

W3 Line speed

*2

30 - 2 m/min (98 - 7 ft/min)

Swing speed

0.9 min-1 (0.9 rpm)

Travel speed

1.0/0.6 km/h (0.6/0.4 MPM)

All data above based on Hino E13C-UV at 2,000 min-1. *2 : Line speed based on single line, no loads and 1st layer of rope drum.

1.1.3

ENGINE

Diesel engine, make and model

Hino E13C-UV

Rated output (SAE gross)

320 kW/2,000 min-1 (429 HP/2,000 rpm)

1.1.4

GENERAL DIMENSIONS

Height to top of operator's cabin

*3

4,090 mm / 3,870 mm (13'5" / 12'8")

Width of upper machine with operator's cabin

*4

4,135 mm (13'7")

Radius of rear end (counterweight) Counterweight ground clearance

8,300 mm (27'3") *3

2,167 mm / 1,947 mm (7'1" / 6'5")

Center of rotation to boom foot pin

2,000 mm (6'7")

Height from ground to boom foot pin

3080 mm / 2860 mm (10'1" / 9'5")

Overall length of crawler

11,500 mm (37'9")

Center to center of tumblers

10,150 mm (33'4")

Overall width of crawlers

9,900 mm (32'6")

Shoe width

1,500 mm (59")

Ground clearance of carbody

470 mm (19")

*3 : With/without quick connection device. *4 : Catwalk is not included.

SL6000

1-4

6.86 m (22’ 6” )

1. REFERENCE MATERIALS

1.5 m (59” )

8.3 m 2” ) ’ (R27

9.9 m (32’ 6” )

2.0 m (6’ 7” )

*1 : 1.95 m (6’ 5” ) *2 : 2.17 m (7’ 1” )

*1 : 2.86 m (9’ 5” ) *2 : 3.08 m (10’ 1” )

0.47 m (19” )

10.25 m (33’ 8” )

1-5

*1 : Without upper/lower connecting device *2 : With upper/lower connecting device

SL6000

1. REFERENCE MATERIALS

1.2

DIMENSIONS AND WEIGHT OF EACH PARTS

For your reference, the chart below shows the dimensions and weight of each parts.

BASE MACHINE Name

Weight kg (lbs)

Dimension mm (ft-inch) 3,000 (9’ 10” )

1.2.1

Base Machine (A) With • Mast • Lower translifter

3,400 (11’ 2” )

Without • Upper translifter

14,250 (46’ 9” ) 3,000 (9’ 10” )

• Upper/Lower connecting device

64,000 (141,000)

Base Machine (B) With • Lower translifter Without

3,400 (11’ 2” )

• Upper translifter • Upper/Lower connecting device 11,670 (38’ 4” )

3,000 (9’ 10” )

• Mast

51,500 (113,600)

Base Machine (C) Without • Upper translifter

3,400 (11’ 2” )

• Upper/Lower connecting device • Lower translifter

49,300 (108,700)

• Mast

3,000 (9’ 10” )

11,670 (38’ 4” )

Upper Structure (A) With • Mast

2,370 (7’ 9” )

• Upper/Lower connecting device (Upeer) 14,250 (46’ 9” )

SL6000

1-6

45,300 (99,900)

1. REFERENCE MATERIALS

1.2

DIMENSIONS AND WEIGHT OF EACH PARTS

For your reference, the chart below shows the dimensions and weight of each parts.

BASE MACHINE Name

Weight kg (lbs)

Dimension mm (ft-inch) 3,000 (9’ 10” )

1.2.1

Base Machine (A) With • Mast • Lower translifter

3,400 (11’ 2” )

Without • Upper translifter

14,250 (46’ 9” ) 3,000 (9’ 10” )

• Upper/Lower connecting device

64,000 (141,000)

Base Machine (B) With • Lower translifter Without

3,400 (11’ 2” )

• Upper translifter • Upper/Lower connecting device 11,670 (38’ 4” )

3,000 (9’ 10” )

• Mast

51,500 (113,600)

Base Machine (C) Without • Upper translifter

3,400 (11’ 2” )

• Upper/Lower connecting device • Lower translifter

49,300 (108,700)

• Mast

3,000 (9’ 10” )

11,670 (38’ 4” )

Upper Structure (A) With • Mast

2,370 (7’ 9” )

• Upper/Lower connecting device (Upeer) 14,250 (46’ 9” )

SL6000

1-6

45,300 (99,900)

1. REFERENCE MATERIALS

Name

Weight kg (lbs)

Dimension mm (ft-inch) 3,470 (11’ 5” )

Upper Structure (B) With • Mast

2,370 (7’ 9” )

• Upper/Lower connecting device (Upper) • Upper translifter

47,100 (103,900)

Without 14,250 (46’ 9” )

3,000 (9’ 10” )

Upper Structure (C) With

2,370 (7’ 9” )

• Upper/Lower Cconnecting device (Upper) Without • Mast 11,670 (38’ 4” )

2,990 (9’ 10” )

• Upper translifter

32,000 (70,600)

Carbody With 7,370 (24’ 2” )

Crawler frame (Left)

11,490 (37’ 8” )

22,610 (49,900)

1,790 (5’ 10” )

1,910 (6’ 3” )

1,360

• Upper/Lower connecting device (Lower)

(4’ 6” )

• Aux. platform

1-7

40,000 (88,200)

SL6000

1. REFERENCE MATERIALS Weight kg (lbs)

Dimension mm (ft-inch)

1,910 (6’ 3” )

Name

1,790 (5’ 10” )

11,490 (37’ 8” )

2,440 (8’ )

Crawler frame (Right)

Crane mast 1,330 (4’ 4” )

11,500 (37’ 9” )

SL6000

1-8

40,000 (88,200)

12,460 (27,500)

1. REFERENCE MATERIALS 1.2.2

COUNTERWEIGHT Weight kg (lbs)

Dimension mm (ft-inch)

2,470 (8’ 1” )

Name

Base counterweight

2,450 (8’ )

670 (2’ 2” )

6,860 (22’ 6” )

20,000 (44,100)

10,000 (22,100)

1,900 (6’ 3” )

2,960 (9’ 9” )

480 (1’ 7” )

Counterweight (10 t)

Base carbody weight (5 t) (With link)

2,450 (8’ )

2,390 (7’ 10” )

460 (1’ 6” )

5,400 (11,900)

11,000 (24,300)

7,300 (23’ 3” ) 1,020 (3’ 4” )

Base pallet weight (10 t) (With link)

1-9

SL6000

1. REFERENCE MATERIALS 1.2.3

ATTACHMENT Name

Weight kg (lbs)

Dimension mm (ft-inch)

9 m (29.5 ft) Boom base With 3,560 (11’ 8” )

• H1 Winch (Include rope) • H2 Winch (Include rope) • W2 Winch (Include rope)

9,340 (30’ 8” )

28,440 (62,700) 3,000 (9’ 10” )

• Guide sheave

2,840 (9’ 4” )

• Boom backstop

6 m (19.7 ft) Boom insert With

3,760 (8,300)

• 6 m (19.7 ft) Guy line X 4 6,220 (20’ 5” )

2,840 (9’ 4” )

3,000 (9’ 10” )

12 m (39.4 ft) Boom insert With

6,570 (14,500)

• 12 m (39.4 ft) Guy line X 4 3,000 (9’ 10” )

8 m (26.2 ft) Taper boom

3,000 (9’ 10” )

12,220 (40’ )

With

8,220 (27’ ) 2,840 (9’ 4” )

• 8 m (26.2 ft)Guy line X 2

SL6000

1-10

5,150 (11,400)

1. REFERENCE MATERIALS Weight kg (lbs)

Dimension mm (ft-inch)

3,390 (11’ 2” )

4,910 (10,800)

2,590 (8’ 6” )

1,510

Heavy boom tip

(4’ 11” )

2,600 (8’ 6” )

Name

5,520 (12,200)

4,450 (14’ 7” ) 2,530 (8’ 4” )

Luffing boom tip

1-11

SL6000

1. REFERENCE MATERIALS Weight kg (lbs)

Dimension mm (ft-inch)

3,050 (10’ )

Name

9 m (29.5 ft) Mast base

13,700 (30,200)

2,990 (9’ 10” )

2,530 (8’ 4” )

9,360 (30’ 9” )

12 m (39.4 ft) Mast insert With

5,650 (12,500)

12,240 (40’ )

2,860 (9’ 5” )

2,340 (7’ 8” )

• Guy line

9 m (29.5 ft) Mast tip With

10,080 (22,200)

10,850 (35’ 7” ) 2,620 (8’ 7” )

2,340 (7’ 8” )

• Guy line

760 (2’ 6” )

2,760 (9’ )

SL6000

2,130 (7’ )

Hanger sheave

1-12

2,010 (4,400)

1. REFERENCE MATERIALS

Dimension mm (ft-inch)

Weight kg (lbs)

5,180 (17’ )

1,790 (3,900)

1,990 (6’ 6” )

1,990

(7’ 4” )

2,230

5 m (16.4 ft) Boom insert (For long boom)

10 m (32.8 ft) Jib base

6 m (19.7 ft) Jib insert

3,780 (8,300) 2,490 (8’ 2” )

1,990 (6’ 6” )

2,060 (6’ 9” )

10,290 (33’ 9” )

1,470 (3,200) 2,490 (8’ 2” )

1,990 (6’ 6” )

2,060 (6’ 9” )

6,140 (20’ 2” )

12 m (39.4 ft) Jib insert

(6’ 6” )

2,490 (8’ 2” )

Name

12,140 (40’ )

1-13

2,680 (5,900) 2,490 (8’ 2” )

SL6000

1. REFERENCE MATERIALS

Dimension mm (ft-inch)

Weight kg (lbs)

8,670 (28’ 5” )

3,690 (8,100)

2,490 (8’ 2” )

Name

2,590 (8’ 6” )

1,990 (6’ 6” )

8 m (26.2 ft) Jib tip

1,620 (5’ 4” )

Rear strut base

1,990 (4,400)

1,530 (5’ )

1,530 (5’ )

6,820 (22’ 5” )

2,410 (5,300)

1,390 (4’ 7” )

Rear strut tip

1,330

Front strut base 7,460 (24’ 6” )

SL6000

1-14

(4’ 4” )

1,640 (5’ 5” )

7,060 (23’ 2” )

1,840 (4,100)

1. REFERENCE MATERIALS Weight kg (lbs)

Dimension mm (ft-inch)

1,530 (5’ )

Name

8,080 (26’ 6” )

3,040 (6,700)

1,130 (3’ 8” )

2,090 (6’ 10” )

1,330 (4’ 4” )

Front strut tip

Auxiliary sheave

650 (1,400)

910 (3’ )

2,380 (7’ 10” )

1-15

SL6000

1. REFERENCE MATERIALS 1.3.1

WORKING RANGES

1. HEAVY BOOM WORKING RANGES

1-17

SL6000

1. REFERENCE MATERIALS 2. STANDARD BOOM WORKING RANGES

SL6000

1-18

1. REFERENCE MATERIALS 3. LONG BOOM WORKING RANGES

1-19

SL6000

1. REFERENCE MATERIALS 4. LUFFING JIB WORKING RANGES (BOOM ANGLE 86 deg.)

SL6000

1-20

1. REFERENCE MATERIALS 5. LUFFING JIB WORKING RANGES (BOOM ANGLE 76 deg.)

1-21

SL6000

1. REFERENCE MATERIALS 6. LUFFING JIB WORKING RANGES (BOOM ANGLE 66 deg.)

SL6000

1-22

1. REFERENCE MATERIALS 7. HL HEAVY BOOM WORKING RANGES

1-23

SL6000

1. REFERENCE MATERIALS 8. HL STANDARD BOOM WORKING RANGES

SL6000

1-24

1. REFERENCE MATERIALS 9. HL LONG BOOM WORKING RANGES

1-25

SL6000

1. REFERENCE MATERIALS 10. HL LUFFING JIB WORKING RANGES (BOOM ANGLE 86 deg.)

SL6000

1-26

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL