Ihi 40nx 45nx Mini Excavator Parts Manual

PARTS CATALOG MINI EXCAVATOR SER l AL No. WG000001 --

IHI

A E l l IBrn*%*S-+t

IHI Construction Machinery Limited

PUB.No.3

PREFACE This parts catalog comprehensively lists all the structural parts for all pieces of equipment and thus may be regarded as a master catalog. Included are a description of parts that have been altered to adapt to improvements in equipment, and their suitabillty for designated pieces of equipment and interchangeability. The information is provided for both parts sales and servicing use. your opinions and comments on errors in this catalog will be greatefully received. They will be included in subsequent revised versions.

Composition of the master catalog The master catalog consists of the front cover(binder), inside title page, notice of revisions, preface, index, table of contents, main text, index of parts numbers in sequential order, and colophon.

STORAGE OF THE MASTER CATALOG Storage A record of the master catalog in your possession is rept in our master distribution file. Therefore, you will be notified of all future additions, revisions and discontinuations. Thus, we suggest you appoint someone to be in charge of your master catalog this person will be notified of revisions (revised versions); by adding, replacing, and making revisions he will be able always to maintain an accurate master catalog.

Notice of Revisions A notice of revisions is printed on the inside cover. All pages are listed. Menever revisions are distributed, we suggest that you replace the old inner list of pages with the new one to ensure that filling is properly maintained.

Maintrining the master catalog First verify the model printed at the bottom left of each sheet.

The page number is printed at the bottom center (under the name for each sheet).

Use this number for filing purposes.

Pages that have been added are indicated by hyphenated numbers following the applicable page number.

Added pages

2

Revised numbers When contents are revised and replacement sheets are provided, in order to distinguish new from old, each sheet has a revision number (Rev. No.) printed and encircled at the lower right. Discard the sheet with the old number, and replace it with the new sheet.

NOTE: Since pages are printed on both sides of each sheet, if one side has been revised, and the other has not, the unrevised page will have an unchanged revision number.

I I I

I I I

I

I

I

For Steel Shoe

I

!

08-040N-010100-0

IHI M O D E L 40145NX

TffBtAamim LOWER MACHINE ASS' Y

- 2

-

SHEET No. 1-1

U

(5) Page No. Serial page numbers from the text are used. To avoid confusion enough rough inserting sheets by sheet number alone, page numbers are given for replacing sheets as required.

List of parts This consists of the key number, part number, description, interchangeability (chan. ) , serial number, remarks, notes, and heading.

LfflS*

?wilt%

DY No.

PART No.

NOTE

@&%%

am%#

DESCRIPTION

SERIAL No.

quantity,

(8)

(1) Key number The key number, in principle, consists of one key number per part. However, i cases where one key number has been assigned to more than one part. hyphenate numbers are used (2, 2-1, 2-2, 2-31. Revisions in such cases are indicated by a do "0"preceding the key number.

(2) Part number Part numbers are indicated by a nine digit code number, which is subdivided int four-three-two-digit combinations for ease of reading. (Ten-digit code numbers ar subdivided into five-five digit combinations). For engine parts, the remark section indicates the parts number issued by the engine manufacturer, to enabl the ordering of such parts, which should be done direct to the manufacturer.

The symbols preceding each part number are explained below: X . . . . . Part cannot be supplied. . . . . . Supplied as a separate part.

Part number is indicated in the remarks column.

A . . . . . Special order parts, which are manufactured after the order is received.

(NOTE:parts supply operations may make changes without prior notification) # . . . . . . Detailed diagram provided separately. See the remarks column for th, appl icable sheet number.

*

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

(3) Part names (Description)

Each part name is listed. An asterisk preceding the part name indicates a compositional part. All subsequent multiple asterisks indicate parts that are structurally required for the assembly of the preceding part.

(Example) 1 5075 2 5075 3 5075 4 5075

124 125 126 127

UA Roller Assembly.. . assembly part 00 *Shaft.. .......... Compositonal part 00 *Collar ........... Compositional part 00 **Bushing ......... Compositional part for the collar

(4) Quantity

In principle, the quantity of parts required for one unit of machinery is given.

However, for structural assembly parts, the number of parts required to assemble one set is given. Furthermore, for parts for which the number of compositional pieces is not ascertainable, such as shims, "AR" (As Required) is given. A ( 1" preceding the number of units indicates that the same number of parts is required as that for the other side, which is given in parentheses. "

(5) Interchangeability The following indications are used to show the interchangeability of parts in machinery that has been modified.

OldpartNew part old .-

r

-- -

New part>

A change has been made from the part shown at the top to the part shown below. The new part is interchangeable with the old.

A change has been made from the part shown at the top to the part shown below. The new part is not interchangeable with the old.

Interchangeability of parts under certain conditions (interchangeability of multiple parts) is not described here, but is given in the notes section beneath the parts sections.

(6) Suitability for Different Machinery

The applicable equipment numbers for whith the part is used are given.

(Example) 1151 - .

1152 --

............... May

be used for all equipment number 1151 and equipment subsequently numbered.

115262 ......... Parts used in equipment numbered 1152 through 115262.

NOTE: The equipment numbers for whith parts are stated as being suitable are based on plant shipments. Thus, information on modifications that have been made at destination sites based on local service updates is not covered. Please refer to related informational updates to ensure the appropriate parts are ordered.

-

(7) Remarks The remarks column i t e m i z e s standard p a r t s i z e s , type i n d i c a t o r , manufacturerbased type i n d i c a t o r , engine manufacturer, e t c . Abbreviations a r e a s follows: Sh. No.

............ SHEET No. Q ................. Length

* * * * ........ With W/O * * * * ....... With-out

t .................. Thickness

I . D.

P..

................

W/

Pitch O.D. ( i n d e t a i l e d cases)

.............. I n s i d e diameter .............. Out s i d e diameter

(8)Notes T h i s s e c t i o n i s f o r n o t i n g s p e c i a l items whenever t h e columns f o r i n t e r c h a n g e a b i l i t y , s u i t a b i l i t y f o r v a r i o u s equipment, and remarks a r e unable t o accommodate them.

I n d e x of P a r t s Numbers A l l p a r t s used i n machines a r e given numbers and arranged from lowest number highest.

Refer t o t h e s e t o look up t h e s e c t i o n d e s c r i b i n g i t s use.

(Example) P a r t s number Index

[

parts

NO.

Sheet No.

I

~ a r t s ~ o .

How t o i n t e r p r e t a Sheet Number

T

y

O602AAI5 1 II) SHEET No. 6-2A

Key No. 15-1

~ e NO. y SHEET No.

(1) P a r t No. 5025 021 12 i s on Sheet No. 4-3, a t Key No. 24.

(2) P a r t No. 5070 521 00 i s on Sheet No. 6 - 2 ~ a , a t Key No. 15-1.

SECTION 1

LOWER MACHINE

-Fa##

E l I Irnrn4%%S-;1:L

IHIConstruction Machinery Limited

HOW TO USE THE MASTER PARTS CATALOG Parts diagrams Whenever improvements in machinery call for changes to a diagram, both the new and the old diagrams are shown.

Description Heading

JAPANESE NAME

-

ENGLl SH NAME

(1) Model

The machinery model number is indicated. When making replacements, verify the model type.

(2) Index number The,index number shown at the right of the index is recorded.

(3) Revision number (Rev. No. ) The revision number applies to each page, and indicates the number of revisions.

Use this to confirm that the new sheet is a replacement for the old one.

(4)Sheet number (Sheet. No. ) Sheet numbers are as indicated in the table of contents. Numbers are explained below.

6-2A A

1I

Main number+ Sub-number

Type indicator Revision indicator

Main number ................ The item number shown at the right of the index.

Sub-number ................. The number for the name shown for each sheet indicated in the table of contents Revision indicator ......... Indicator (A, B, C) used whenever modifications are made to machinery Type indicator ............. Indicator (A, B, C) to show different specifications Example: IS-30G Operation Item number fome index

I

rebmuN-,

b - l KI ~

....... Operational

corresponding to sheet names ............ engine control structure r-'l

Isuzu engine specifications Perkins engine specifications

-~ewly

manufactured due to improvements to machinery : 6-2A as distinguished from 6-2

08-040N-010200-0

IHI MODEL 40145NX

3n-'i

92-432

CRAWLER SHOE ASS' Y

REV. No.

@

SHEET No. 1-2

-

. ..

.

EY No.

.. ..-

.-.-- - . .

-

SERIAL No.

DESCRIPTION

PART No.

?a-3 >ah@& lG000001

:hoe Ass' y, Crawler J!

2 3 m

:Link Ass' y

lCOOO0Ol

7 x 9 929 (22) :*Link, Master (L. H.) bSy3 i'y>YQ'

lCO00001

'*Bushing, Track

lGO00001

7 x 9 !JY3(S) c*Link, Master (R.H.) b5y3 r2

sGo00ool

7 x 9 3slCO00OOl

c*Collar, Master

7 x 9 i'y92Q' sCO00001 sCO00001

bSr3

YY3 <*Link. Track (R. H. ) bSr3 !JY3(22) <*Link. Track (L. H.)

>a-

sCO00001

-fyb

~COOO001

YV- b sGo00Ool

Shoe i$~bb

~G000001

bolt, Shoe

[HI

M O D E L 40145NX

-

~COOOOOl

nut, Shoe plate,

-

sCO00001-

'*Bushing, Master ay3 k.2 t*Pin. Lock 7 x 9 t-2 c*Pin. Master

>a-

-

M;000001-

pin. Track

pa-

REMARKS

9n-7

51-&3

CRAWLER SHOE ASS' Y

REV. No.

@

SHEET No. 1-2

-

08-040N-01020A-0

IHI MODEL 40145NX

9u-5

9=L-#ia

CRAWLER SHOE ASS'Y (STEEL. RUBBER PAD) - 6

-

REV. No.

@

SHEET N O 1 - 2

EY No.

0

DESCRIPTION

PART No.

?a-$â&#x201A;¬m

PP--y 0653 918 UA

;hoe

SERIAL No.

Crawler (Steel. Rubber Pad)

Ass'y.

AOOOOOl

LJ 230-1

0653 918 99

1

0653 918 04

2

0653 918 05

3

0653 918 03

4

0653 918 06

5

0653 918 07

6

0653 918 08

7

0653 918 01

kLink Ass' y 7x6' Y Y P ( & ) k*Link, Master (L. H. ) b7y3 I r y y b k*Bushing. Track ~ 2 (3 zi) k*Link, Master (A.H. ) b473 'f2 k*Pin, Track k.2 k*Pin, Master a y 3 k.2 k*Pin, Lock b7r3 Y23 ( x i ) k *Link, Track (R. H. )

0653 918 02 0653 918 10

10

0653 915 UA 0653 918 09

fG000001 fGoOO0Ol fGooo0Ol fGo00001 fG00ooO01

Y73 fG0000001

k*Link, Track (L. H. )

Trb KO00001

BNut, Shoe PaYV-b kPlate, Shoe >a-

11

fG0000001

vxa

>a-

9

fGoooooi

~rxa

b4r3 8

AOOOOOl

fG0000001

S ~ b b fG000001

kBolt, Shoe

REMARKS

-

-

-Y

;W

VOTE

[HI MODEL 40145NX

9a-5

.il-&fi

CRAWLER SHOE ASS' Y (STEEL. RUBBER PAD)

REV. No.

@

SHEET No, 1-2

-

IA/

08-040N-010300-0

IHI MODEL 40145NX

3a-5

5l-alst

CRAWLER SHOE ADJ. DEVICE

- 8 -

REV. No.

@

SHEET No. 1-3

u

K E Y No.

oe

0 0-1

idj. Device, Crawler Shoe

7Y-2 0-2

I U '1Y ICHAN. I

UESCKlI'I'IUN

SCKlAL NO.

WGOOOOOl --

;or Rubber Shoe

wGO00001

;or S t e e l Shoe

>!J>5f@* wGoooool

@CylinderAss' y, Grease

r x b>

8

1

8

2

8

3

WGOOOOOl

@*Piston

!JY7

/S737y?

WGOOOOOl

@*Ring, Back-up "0" y Yb

8

4

8

5

>!JY+'

WGOOOOOl

@*Cylinder, Grease

F z y 3 AW 10 10-1

@*Valve, Check x7y 2 Y a=y t.m (=fA V=-HI @ U n i t ASS' y, Spring (For Rubber Shoe) 7.7-y Y / / = - 7 I.#& (Pk9l-m) bunit Ass' y, Spring (For S t e e l Shoe

WGOOOOOl WGOOOOOl WGOOOOOl

ABJ-y b 11

WGOOOOOl

@*Nut, Hex.

X;PYYY 12

Y7-3WGOOOOOl

@*Retainer, Spring

x?!J Y b 13 14

16

( d k >a-81)

b*Spacer (For Rubber Shoe)

X?!l>7 15

WGOOOOOl

@*Spring XR-+

wG000001

YY-9WGOOOOOl

I*Retainer, Spring rn@$lk b k*Bolt, Adjust

WGOOOOOl

YL- b 21 22

IPlate ~ ~ b (#@I B~1 IBolt, Treatment

%-P 23

-

wG000001 --

@*Ring, "On

6y-x

-

WGOOOOOl l

k

WGOOOOOl

.

IWasher, Treatment

WGO00001

-

'50-T2 '50-908

-

-

120

-

-

12x60 P=l.25

-

12

NOTE

C

IHI MODEL 40145NX

9n-5

91-assm

CRAWLER SHOE ADJ. DEVl CE

- 9 -

RE". No.

@

SHEET No. 1-3

-

U

08-040N-010400-0

IHI MODEL 40145NX

7U>b

T4F5#3

FRONT lDLER ASS' Y

- 10 -

SHEET No. 1-4

u

EY No.

REMARKS

SERIAL No.

DESCRIPTION

PART No.

7 P 2 b 74F7&& d l e r Ass' y, Front XPJ

24

ry

!Pin, Spring

47924 7 0 ~ 3 'Block, Bearing

7a-5-423.

2-JL

seal, Floating '0" !J >4 'Ring, '0"

7~224 bushing I

7 a ~ b7 4 F S Idler, Front

1

Plug

7 34 2-p.7b

cShaft

,

IHI

MODEL 40145NX

70>b

Y-fFS&h

FRONT l DLER ASS' Y - 11

-

REV. No.

@

SHEET No. 1-4

m

08-040N-010500-0

IHI MODEL 40145NX

n7-

Ll-5@3

LOWER ROLLER ASS' Y

-

REV. No.

@

SHEET No. 1 - 5

rn

EY No.

PART No. --

IVu-7&& loller Ass' y, Lower 37-

KO00001

u-3m

* *-

!oller Ass' y, Lower

C

v2 :Pin

lGOOOOOl

P--7 a7collar Roller 7 ~ - - 7 4 2 Y 9-IL

lGOOOOOl

seal, Floating

AOOOOOl

ifyVYY lG0OOOOl

bushing

0-7 lGOOOOOl

rRoller "0" Y >Y ring, "0" 9 7 7 I-

WGOOOOOl wG000001

shaft

u-7

a7lGOOOOOl

collar, Roller

17 Y 1Plug

AOOOOOl

lasher. Treatment W S I L Ilolt. Treatment

lG000001

PCI@rn&

-* * *

lG000001

-

&

NOTE

[HI MODEL 40145NX

u7-

n-7MiL

LOWER ROLLER ASS' Y

REV. No.

@

SHEET No. 1-5

-

08-040N-010600-0

IHI MODEL 40145NX

7y/(

a-5#3

UPPER ROLLER ASS' Y

REV. No.

@)

SHEET No. 1-6

U

Y*YY

-A

I--

U*YY-Y

O '3

?y/i

F300 005 00

0

--,HAN.

I,-

DESCRIPTION

PART No.

EY No.

e-3-

rGoooooi

oller Ass' y, Upper 7 y 9 7

4006 214 00

1

6000001

lasher +-JL

0761 690 23

2

lGOOOOOl

Seal

YYd

xtr?

3

0493 500 62

4

0630 600 70

0-3 4220 508 00

5

FG000001

Ring, Snap 4 7 - 9 Yd Bearing

AOOOOOl

9771.

AOOOOOl

Shaft, Roller

u-3 $I DO31 001 00

6

uG000001

Roller U" S Jb ~

4003 079 00

7

10lt. YJ"

uG000001

R m & 8

0595 120 00

RGOOOOOl

'asher, Treatment

b4!mtrb ( l B ) 9

E

0535 120 00

lG00000l

ht. Treatment

-

SERIAL No.

' J

REMARKS

-

-

-

?2i

NOTE

i

IHI MODEL 40145NX

Ty1C

n-7#2

UPPER ROLLER ASS' Y

REV No.

@

SHEET N o 1 - 6

U

08-040N-010700-0

IHI MODEL 40145NX

LOWER TRACTION PIPING ASS'Y

-

SHEET No. 1-7

u

YAK1

No.

TBkfiEBPiping Ass' y, Lower Traction

WGOOOOOl

*Hose Ass' y 45" WL;f: ME&') +Elbow, 45" (Reducer) "0" y y y +Ring, "0" ~--9ll -;is42b&* + J o i n t Ass' y, Rotary

WGOOOOOl

7ji-xm

WGOOOOOl

WGOOOOOl WGOOOOOl

m-xm

WGOOOOOl

+Hose Ass'y "0" !J 29' *Ring, "0" WLif: +Elbow 5.7 7,L +Nipple

WG000001

jh. No. 5-3

Q =I250

-

'1 1-908

-* * *

*Adapter 45" ~,Lif: +Elbow, 45"

* * *-

+Hose Ass' y

WGrn001

q3%YI '7 679 WGOOOOOl

@MQT

-

Not f o r use

wGoooool WGOOOOOl

%!@BEE& *Washer. Treatment XY4 *Stay

rGooooo1

m-xw

WGOOOOO1

*Hose Ass'y 45" x / w *Elbow, 45"

rGo00001

Y4*Tee

WGOOOOOl

*Adapter, Reducer

rG000001

m@J'7 679

%W& *Washer, Treatment %fiB%)Lb (ME!) *Bolt, Treatment 15" wL;f: *Elbow. 15" 15" rlL$ ( @ i x â&#x201A;¬ L ' ) *Elbow, 15" (Reducer) "0" !J 27 *Ring, "0" 7679 (@%L') k Adapter (Reducer) "0" I) 27 baing, "0"

WGOOOOOl wGooooo1 RGOOOOOl RGOOOOOl

-

-

-

rGoooooi -

~G000001

AOOOOOl

/qy

-

'18-90B

wGooooo1

7679

*Adapter, Reducer &%if:,L b +Bolt, Special *%%IL b *Bolt, Special

'F1/2XPF3/4

WGOOOOOl

WGOOOOOl

Y4-

m-xm

Q 4230

-

WGOOOOOl

+Tee

-

C Pad

EOOOOOl

0

VOTE

IHI

MODEL 40145NX

-FB%fiEema LOWER TRACT l ON P l P l NG ASS' Y

- 17 -

REV. No.

@

SHEET No. 1-7

-

U

MEMO

SECTION 2

TURNTABLE

E l 1 I m m * # ea sIa IHIConstruction Machinery Limited

08-040N-020100-1

IHI MODEL 40145NX

. P - > T - ? I ~ W ~ B ~ J>%$la ~J TURNTABLE & SWING BEARING ASS' Y SHEET No. 2-1

--

$m7 +a&& wGoooool

kame Ass' y, Swing E D 4 7 !J YY&& learing Ass' y, Swing

WG000001

7J! --M#$&i3 WGOOOOOl

'iping Ass' y, Grease

+e ~ 7 I

WG000001

Cap

ma7 L-n

WG000001

tRame, Swing Y!J-X

~

Y

~

J

L

WG000001

tNipple, Grease

9597 b WG000001

'Bracket

/.;&354 c

wGOooool

Washer, Lock % m m l L

b (Hi3 1 wCO00001

bolt, Treatment !J--? d3Lb Bolt, Reamer

wGoooool

Em47 J! 7 Y wGoooool

cBearing,Swing

%?@BdWb (HEl 1 c

Bolt. Treatment

m

~

m (L.w, b F.WM

aa 1

cBolt, Treatment (W/L. W, F.W)

WGOOOOOl wGoooool

=r*9b

WGOOOOOl

connector

x!J-9 wGoooool

c*Sleeve

Fa-y

V 7 7 L y 9 X

wGoooool

tube, Synflex ai-X

9577WG000001

'Clamp, Hose slkif:

wGO00001

'Elbow X!J-9

WG000001

c*Sleeve

(@El)

%@L3@%l~b

wGooooOl

bolt, Treatment

y1.;-

7-L-

b

-

-

-

* * *-

'Plate. Rubber

A

7if IN O T E

IHI MODEL 40145NX

9 - > T - 3 ) L & E B ~ Y 'J >mi* TURNTABLE 8 SW ING BEARING ASS' Y

- 21 -

REV. No.

@

SHEET No. 2-1

-

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL