EKS 310s - 412s
Operating instructions 51705817 03.20 01.18 en-GB EKS 310s EKS 412s fiUNGHEINRICH
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG
Jungheinrich Aktiengesellschaft
Friedrich-Ebert-Damm 129
22047 Hamburg - Germany
+49 (0) 40/6948-0
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(!) I 5i Tel
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Contents A Correct Use and Application................................................................................ 13 1 General.................................................................................................................................... 13 2 Correct application 14 3 Approved application conditions.................................................................................. 15 4 Safety Clearances (Design Safety Clearances).................................................. 16 5 Proprietor responsibilities................................................................................................ 17 6 Adding attachments and/or optional equipment.................................................. 17 B Truck Description.......................................................................................................... 19 1 Application.............................................................................................................................. 19 2 Travel direction definition................................................................................................ 21 3 Assemblies and Functional Description................................................................... 22 3.1 Functional Description...................................................................................................... 22 3.2 Assembly Overview........................................................................................................... 28 3.3 Overview of components for "lithium-ion battery" optional equipment..... 34 4 Control panel arrangements.......................................................................................... 38 4.1 Version with control panels and driver's display facing the load.................. 38 4.2 Version with control panels and driver's display facing the drive................ 39 4.3 "Control panels arranged on either side" version................................................ 40 4.4 "Control panels and driver's display arranged on drive side with additional control panel for cross position"............................................................. 41 5 Technical Specifications................................................................................................... 42 5.1 Performance data .............................................................................................................. 42 5.2 Dimensions (as per data plate).................................................................................... 46 5.3 Mast versions........................................................................................................................ 58 5.4 Mast bracing.......................................................................................................................... 67 5.5 Weights.................................................................................................................................... 68 5.6 Wheels, chassis................................................................................................................... 72 5.7 Engine Data........................................................................................................................... 74 5.8 EN norms................................................................................................................................ 74 5.9 Conditions of use................................................................................................................ 76 5.10 Electrical requirements..................................................................................................... 77 5.11 Safety of trucks .................................................................................................................... 77 6 Identification Points and Data Plates........................................................................ 78 6.1 Indication Points 78 6.2 Data plate................................................................................................................................ 82 6.3 Truck capacity plate........................................................................................................... 84 6.4 Sign: "Load centre distance on EKS with walk-on platform"......................... 85 6.5 Capacity indicator on the driver's display................................................................ 86 6.6 Capacity reduction according to weight (operator, rider or loads) in the operator position.................................................................................................................. 88 6.7 "Medical and technical device operation affected by magnets" warning notice......................................................................................................................................... 90 6.8 Attachment capacity plate............................................................................................... 91 6.9 cc 6.10 (!) I Jack contact points............................................................................................................. 91 "Residual capacity" tilt safety device notice (0).................................................. 92 C 7 (I) Stability 93 0 N cvj 0 7
C Transport and Commissioning ........................................................................... 95 1 Transport ................................................................................................................................. 95 2 Lifting by crane 96 2.1 Lifting by crane with mast assembled ....................................................................... 98 2.2 Lifting of the basic truck by crane with a tilted mast (0) 102 2.3 Lifting the basic truck by crane 104 2.4 Loading of the mast with operator position and load handler by crane ... . 108 2.5 Lifting the battery by crane ............................................................................................. 112 3 Securing the truck during transport 114 3.1 Transport retainer for basic truck with the mast assembled ......................... . 116 3.2 Basic truck transport retainer with tilted mast (0) ............................................. . 118 3.3 Basic truck transport retainer 120 3.4 Mast transport retainer 122 4 Using the Truck for the First Time ............................................................................... 124 4.1 Moving the industrial truck without a battery 125 4.2 Installing and removing the mast 125 4.3 Commissioning ..................................................................................................................... 126 4.4 Tilt safety device 127 D Battery - Servicing, Recharging, Replacement... ................................ . 129 1 Safety Regulations for Handling Lead-Acid Batteries 129 1.1 General notes on handling batteries 131 2 Safety regulations for handling lithium-ion batteries ......................................... . 132 2.1 General notes on handling batteries 134 2.2 Battery lifetime and maintenance 135 3 Dimensions of the battery compartment... ............................................................... 136 4 Battery types 137 5 Opening or Closing the Battery Panel 140 5.1 Opening the battery panel 142 5.2 Closing the battery cover 143 6 Charging the battery .......................................................................................................... 144 6.1 Charging lead-acid batteries 144 6.2 Charging the lithium-ion battery 148 7 Battery removal and installation................................................................................... 154 7.1 Removing and installing the lithium-ion battery 154 7.2 Removing and installing the lead-acid battery 154 8 Battery activation with the battery activation button. ......................................... . 160 E Operation 161 1 Safety Regulations for the Operation of Forklift Trucks 161 2 Displays and Controls ....................................................................................................... 166 2.1 Controls and displays on the control panel ............................................................ 166 2.2 Load-side controls of the auxiliary lift with drive-side control unit arrangement (variant Z) ................................................................................................... 175 2.3 Driver's display 177 2.4 Symbols in driver's display (truck statuses and input requests) ................. . 179 2.5 Hourmeter............................................................................................................................... 2.6 Truck guidance symbols in narrow aisle 188 189 aJ (!) I 2.7 "Bar display" battery discharge indicator................................................................. 191 C CJ) 2.8 Driver's display function symbols ................................................................................ 193 0 N (Y) 0 8
cc (!) I C (I) 0 N cvj 0 3 Preparing the Truck for Operation.............................................................................. 201 3.1 Checks and operations to be performed before starting daily operation. 202 3.2 Entry and exit........................................................................................................................ 207 3.3 Setting up the operator position................................................................................... 209 3.4 Backrest/ driver's seat (0)............................................................................................ 209 3.5 Control panel height adjustment.................................................................................. 211 3.6 Safety harness with safety rope (0).......................................................................... 213 4 Industrial Truck Operation.............................................................................................. 232 4.1 Safety regulations for truck operation....................................................................... 232 4.2 Preparing the truck for operation................................................................................. 243 4.3 Switching off the truck...................................................................................................... 245 4.4 Checks and operations to be carried out when the truck is operational.. 247 4.5 Setting the time.................................................................................................................... 249 4.6 Main Lift referencing.......................................................................................................... 251 4.7 Emergency Disconnect.................................................................................................... 253 4.8 Travel........................................................................................................................................ 255 4.9 Brakes....................................................................................................................................... 259 4.10 Negotiating narrow aisles................................................................................................ 261 4.11 Lifting / lowering - outside and inside narrow aisles ........................................ 270 4.12 Diagonal travel 277 4.13 Steering.................................................................................................................................... 278 4.14 Parking the truck securely.............................................................................................. 279 5 Order picking and stacking............................................................................................. 281 5.1 Adjusting the forks (0)..................................................................................................... 281 5.2 Replacing the fork tines (0) .......................................................................................... 285 5.3 Lifting, transporting and depositing loads............................................................... 289 6 Troubleshooting................................................................................................................... 295 6.1 Troubleshooting................................................................................................................... 295 6.2 Emergency stop device.................................................................................................... 305 6.3 Load handler emergency lowering............................................................................. 305 6.4 Cut-offs..................................................................................................................................... 309 6.5 End of aisle safety device (0)...................................................................................... 319 6.6 WG emergency operation (event messages 3670 / 3752)............................. 321 6.7 Recovering the truck from a narrow aisle/ Moving the truck without a battery....................................................................................................................................... 322 7 Leaving the operator position with the rescue equipment.............................. 335 7.1 Rescue equipment storage compartment in the operator position............. 336 7.2 Rescue equipment testing I servicing....................................................................... 337 7.3 Seals and rescue equipment bags............................................................................. 338 7.4 Rescue equipment service life..................................................................................... 339 7.5 Rescue equipment storage and transportation.................................................... 340 7.6 Usage and ambient conditions.................................................................................... 340 7. 7 Description and use of the rescue equipment...................................................... 341 7.8 Leaving the operator position with the rescue equipment.............................. 357 8 Personal safety system (0)........................................................................................... 379 8.1 Personal Protection System (PPS) ........................................................................... 379 8.2 Functional description....................................................................................................... 380 8.3 Environmental awareness.............................................................................................. 381 8.4 Cleaning the laser scanner front screen.................................................................. 382 8.5 Displays on the seven segment display and indicator light (LED).............. 383 8.6 Daily checks before starting the Personal Protection System...................... 385 8.7 Personal safety system.................................................................................................... 386 9 Collision protection with the Personal Protection System (0)...................... 389 9
9.1 Positions and Number of Items of Reflectors on Truck................................... . 391 9.2 Description of collision protection with the Personal Protection System. 393 9.3 Additional Checks and Operations to be performed before starting Daily Operation .................................................................................................................... 393 9.4 Description of various operational situations......................................................... 395 10 Truck with load guard and walk-on load (e.g. pallet, lattice box) ................ . 401 10.1 Order-picking platform without load handler option .......................................... . 403 10.2 Order-picking platform with load handler option 405 10.3 Order-picking platform with monitored and secure load handler option .. 409 10.4 Description of the function of the side and load-side safety gates 411 10.5 Additional symbols in driver's display 413 10.6 Picking up or setting down the load with the retaining clamp ...................... . 414 11 Optional equipment. ........................................................................................................... 425 11.1 Keyless Access System 425 11.2 General Information about the Use of Keyless Access Systems ............... . 426 11.3 Keyless access system - commissioning the keypad and the transponder reader 426 11.4 Keyless access system - display unit ...................................................................... 429 11.5 Keyless access system - keypad 434 11.6 Keyless access system - transponder reader 439 11.7 ISM Online "New Generation" (0).............................................................................. 444 11.8 Locking Safety Gates (0) ............................................................................................... 444 11.9 Single telescopic forks (0) ............................................................................................. 445 11.10 Fork sideshift (0) 447 11.11 Weighing system (0) 449 11.12 Rack Height Select (0) .................................................................................................... 451 11.13 Horizontal positioning (0) ............................................................................................... 457 11.14 Rider mode for a second person in the operator position (0) 472 11.15 Rear view mirror (0) ......................................................................................................... 476 11.16 Panoramic Mirror (0) 477 11.17 Fire extinguisher (0) 478 11.18 Floor-Spot (0) ...................................................................................................................... 480 11.19 "Battery lock" sensors (0) .............................................................................................. 486 11.20 Camera system (0) ........................................................................................................... 488 11.21 Working platform (0) 492 F Industrial Truck Maintenance .............................................................................. 497 1 Spare Parts ............................................................................................................................ 497 2 Operational Safety and Environmental Protection ............................................ . 498 3 Maintenance Safety Regulations 500 3.1 Working on the electrical system ................................................................................ 501 3.2 Consumables and used parts ....................................................................................... 501 3.3 Hydraulic system 502 3.4 Lift chain inspection ........................................................................................................... 504 3.5 Attachment Repairs and Inspection ........................................................................... 505 4 Lubricants and Lubrication Schedule 506 4.1 Handling consumables safely ....................................................................................... 506 4.2 Lubrication Schedule 508 4.3 Consumables 509 aJ (!) 5 Maintenance and repairs ................................................................................................. 510 I C CJ) 5.1 Preparing the truck for maintenance and repairs 510 0 N (Y) 0 10
cc (!) I C (I) 0 N cvj 0 5.2 Drive compartment cover disassembly/assembly............................................... 512 5.3 Wheels..................................................................................................................................... 514 5.4 Fuses........................................................................................................................................ 516 5.5 Check hydraulic oil, top up............................................................................................. 528 5.6 Lifting and jacking up the truck safely....................................................................... 534 5.7 Preventing the operator position from accidentally lowering......................... 535 5.8 Cleaning................................................................................................................................... 540 5.9 Lubricate the lift chains, clean and grease the contact surfaces in the mast sections........................................................................................................................ 544 5.10 Lift chain servicing.............................................................................................................. 546 5.11 Restoring the truck to service after maintenance and repairs...................... 548 6 Decommissioning the Industrial Truck...................................................................... 549 6.1 Prior to decommissioning................................................................................................ 549 6.2 During decommissioning................................................................................................. 550 6.3 Restoring the truck to service after decommissioning...................................... 550 7 Safety tests to be performed at intervals and after unusual incidents...... 551 8 Final de-commissioning, disposal............................................................................... 552 9 Human vibration measurement.................................................................................... 552 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 553 1 Maintenance Contents EKS 310s-412s................................................................... 554 1.1 Owner....................................................................................................................................... 554 1.2 Customer Service............................................................................................................... 559 11
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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