Cat C6 6 Industrial Engine Parts Manual Pdf

SEBP4314-35 November 2010 VOLUME I Pages 1-820

Parts Manual

See “General Information” for New Parts Manual Features.

C6.6 Industrial Engine 6661-Up (Engine)

SAFETY.CAT.COM

Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information� in the Operation and Maintenance Manual.

Delivery Date:

Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:

Dealer Information Name:

Branch:

Address:

Dealer Contact Sales: Parts: Service:

Phone Number

Hours

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SEBP4314-35

TABLE OF CONTENTS Name

Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . .

A3

REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . .

A5

SUPPLEMENTAL COOLANT ADDITIVES . . . . . .

A6

MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . .

A7

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A14

ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . .

ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . .

ENGINE AR-PRIM . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . .

1 1 6 103 104

BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADAPTER GP-AUXILIARY DRIVE . . . . . . . . . .

AIR COMPRESSOR GP . . . . . . . . . . . . . . . . . . . .

BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . .

BRACKET GP-MOUNTING . . . . . . . . . . . . . . . .

CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . .

COMPRESSOR GP-REFRIGERANT . . . . . . . .

COVER GP-CYLINDER BLOCK . . . . . . . . . . . .

COVER GP-CYLINDER HEAD . . . . . . . . . . . . . .

COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .

COVER GP-VALVE MECHANISM . . . . . . . . . .

CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . .

CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . .

CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . .

CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . .

DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . .

DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .

DRIVE GP-ACCESSORY . . . . . . . . . . . . . . . . . .

DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EXTENSION GP-FAN . . . . . . . . . . . . . . . . . . . . . .

FASTENER GP-ENGINE . . . . . . . . . . . . . . . . . .

FASTENER GP-ENGINE MOUNTING . . . . . .

FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . .

HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . .

HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . .

LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .

MOUNTING GP-BRACKET . . . . . . . . . . . . . . . .

MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . .

PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . .

PISTON GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . .

PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . .

PLUG GP-FLYWHEEL HOUSING . . . . . . . . . .

PULLEY GP-AUXILIARY DRIVE . . . . . . . . . . . .

PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . .

PULLEY GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .

PULLEY GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . .

219 219 226 238 243 244 252 258 260 264 267 390 402 413 417 435 438 440 445 474 475 476 477 494 498 514 532 535 537 546 588 602 604 605 616 617 619 625 627

SEBP4314-35

Name

Page

PULLEY GP-FAN DRIVE . . . . . . . . . . . . . . . . . .

ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . .

VALVE MECHANISM GP . . . . . . . . . . . . . . . . . .

628 629 633

LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . .

BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . .

FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . .

PLUG GP-ENGINE OIL MANIFOLD . . . . . . . .

PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .

VALVE GP-FLUID SAMPLING . . . . . . . . . . . . . .

647 647 648 673 674 675 676

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTION GP-WATER . . . . . . . . . . . . . . . .

COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . .

COOLER GP-FLTR BASE & ENG OIL . . . . . .

COOLER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . .

FAN GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FITTING GP-WATER LINES . . . . . . . . . . . . . . . .

HOUSING & REGULATOR GP . . . . . . . . . . . . . .

MOUNTING GP . . . . . . . . . . . . . . . . . . . . . . . . . .

PLUG GP-WATER LINES . . . . . . . . . . . . . . . . . .

PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . .

RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REGULATOR GP-TEMPERATURE . . . . . . . . . .

678 678 679 687 698 717 724 725 726 727 728 740 820

AIR INLET AND EXHAUST SYSTEM . . . . . . . . . .

FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . .

MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . .

TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . .

821 821 822 830

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTION GP-FUEL . . . . . . . . . . . . . . . . . .

FILTER & LINES GP-FUEL . . . . . . . . . . . . . . . .

FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . .

FILTER GP-SECONDARY FUEL . . . . . . . . . . . .

FILTER GP-WATER SEP & FUEL . . . . . . . . . .

FILTER-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FITTING GP-FUEL LINES . . . . . . . . . . . . . . . . . .

INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . .

LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . .

LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . .

PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . .

PUMP GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . .

PUMP GP-FUEL INJECTION . . . . . . . . . . . . . .

PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . .

PUMP GP-FUEL PRM & WATER SEP . . . . . .

PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . .

RAIL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1085 1085 1097 1102 1129 1131 1137 1138 1139 1172 1339 1357 1366 1369 2563 2564 2568 2574

ELECTRICAL AND STARTING SYSTEM . . . . . .

ALTERNATOR GP-CHARGING . . . . . . . . . . . .

GLOW PLUG GP . . . . . . . . . . . . . . . . . . . . . . . . . .

MOTOR GP-ELECTRIC . . . . . . . . . . . . . . . . . . . .

STARTING MOTOR GP-ELECTRIC . . . . . . . .

2575 2575 2607 2614 2615

TABLE OF CONTENTS

A1

TABLE OF CONTENTS Name

Page

Name

Page

SWITCH GP-HEAT START . . . . . . . . . . . . . . . . 2628 WIRING GP-ELECTRONIC CONTROL . . . . . . 2629 WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 2633 SERVICE EQUIPMENT AND SUPPLIES . . . . . . 2643 CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . 2643 KIT-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . 2644 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . .

A2

TABLE OF CONTENTS

B1

SEBP4314-35

GENERAL INFORMATION 1. ENGINE IDENTIFICATION

5. MAINTENANCE PARTS INDEX

Caterpillar engines are identified with Serial Numbers and Arrangement Numbers. In some cases, Modification Numbers are also used. The serial number plate which shows these numbers is mounted on the engine.

The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description.

Caterpillar dealers need this information to determine which components were included on the engine when it was assembled at the factory. This permits accurate identification of replacement part numbers.

2. ORDERING PARTS

6. INDEX The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.

7. PART NUMBER INDEX A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual.

8. CAPTIONS

Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar Engines. Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the engine for which the parts are needed.

3. PARTS MANUAL ORGANIZATION Product information in this manual is presented as "information elements" that represent all of the components for the specific model. An Engine Arrangement is an example of an information element.

The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.

Captions located at the beginning each information element identify the part number and part name along with additional descriptive information. S/N information found in each caption should be used to select correct information for a specific engine.

Field replacement options, identification of optional attachment components, and where used ("part of") information is also provided.

The first line of a caption is shown in larger type font to indicate the beginning of an information element.

Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.) .

9. NON-SERVICED PARTS In some instances it is necessary to display non-serviced parts that are a link to lower level serviceable consist lists.

These non-serviced part numbers are shown in italic type indicating that they are not available. All consist lists have not been converted to reflect this enhancement.

4. TABLE OF CONTENTS A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.

SEBP4314-35

GENERAL INFORMATION

A3

GENERAL INFORMATION 10. PARTS LIST REFERENCE NUMBERS Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number.

There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers.

14. DESCRIPTION OF TYPE CHANGES Type - A type is defined as any configuration change that requires an additional Information Element for an Arrangement, Group, or Assembly. If serial number breaks for types are not available, a type # ( Type 1, Type 2, etc.) will be displayed in the caption. These "type" changes are identified with a "C" note (change from previous type) in the Parts List. Only the "types" that apply to this Parts Manual will be included. Additional types may exist causing "C" notes to appear on an Information Element when no other types are shown.

11. INDENTED PART NAMES When a part name is indented in a parts list, it is part of (included in) the group or assembly under which it is indented.

12. ILLUSTRATION REFERENCE LETTERS When necessary, illustrations contain reference letters (A, B, C etc.) that are intended to track lines and harnesses from one point to another. They are also used to show where to reconnect illustrations that have been separated.

15. <END> This symbol indicates the end of an information element.

NOTE: Continuing improvement and advancement of product design may cause changes to your engine which may not be included in this publication.

Whenever a question arises regarding your Caterpillar product or this publication, please consult your Caterpillar dealer for the latest available information.

13. ABBREVIATIONS AND SYMBOLS O.D. – Outside Diameter I.D. – Inside Diameter A – Not Part Of This Group B – Use As Required C – Change From Previous Type D – Order By The Meter E – Order By The Centimeter F – Not Shown G – Order By The Inch I – Refer To Hydraulic Information System M – Metric Part R – Remfg Part May Be Available Y – Separate Illustration Z – Not Serviced Separately

A4

GENERAL INFORMATION

SEBP4314-35

REPAIR ALTERNATIVES REMANUFACTURED COMPONENTS As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available through the Caterpillar Remanufactured Program are identified three ways in the parts book: • • •

with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption

Typical components included in the Remanufacturing Program include: ALTERNATORS CONNECTING RODS CRANKSHAFTS - UNDERSIZE CRANKSHAFTS - UPGRADE TO NEW CYLINDER HEADS ELECTRONIC CONTROL MODULES (ECM) ELECTRONIC SENSORS FUEL INJECTORS FUEL NOZZLES FUEL PUMPS GOVERNORS OIL PUMPS PISTONS SHORT BLOCKS STARTERS TURBOCHARGERS - COMPLETE TURBOCHARGER CARTRIDGES WATER PUMPS Caterpillar Remanufactured engines for many engine arrangements are also available.

SEBP4314-35

REPAIR ALTERNATIVES

A5

SUPPLEMENTAL COOLANT ADDITIVES CUSTOMER BENEFITS: Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems. â&#x20AC;˘ Provides measured coolant conditioner.

DESCRIPTION: Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-on element. (No Spin-on available for 3600 Family of Engines) NOTE: The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM D4985 or ASTM D5345 Specifications.

NOTE: For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED: Cooling System Capacity

Liquid SCA at Initial Fill

Liquid SCA at Maintenance*

Spin-on SCA Maintenance Element*

(6-8)

3P-2044 (1)

6V-3542 (1)

111-2370 (1)

30-38

(8-10)

3P-2044 (1) 6V-3542 (1)

111-2372 (1)

111-2369 (1)

38-49

(10-13)

3P-2044 (1) 8T-1589 (1)

111-2372 (1)

111-2369 (1)

49-64

(13-17)

3P-2044 (2)

8T-1589 (1)

9N-3368 (1)

64-83

(17-22)

3P-2044 (2) 8T-1589 (1)

111-2372 (1) 6V-3542 (1)

111-2371 (1)

83-114

(22-30)

3P-2044 (3) 8T-1589 (1)

3P-2044 (1)

9N-3718 (1)

114-163

(30-43)

3P-2044 (5)

3P-2044 (1) 6V-3542 (1)

111-2371 (2)

163-242

(43-64)

3P-2044 (8)

3P-2044 (2)

9N-3718 (2)

Liters

Gallons

22-30

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant maintenance instructions. ( ) Indicates quantity required.

A6

SUPPLEMENTAL COOLANT ADDITIVES

SEBP4314-35

MAINTENANCE PARTS DESCRIPTION

AIR INLET AND EXHAUST SYSTEM FILTER ELEMENT AS-AIR (SECONDARY)

FILTER ELEMENT-AIR (PRIMARY)

PART NUMBER

130-4679

130-4678

289-2348 FILTER ELEMENT-AIR (SECONDARY)

289-2349

FILTER GP-AIR

160-7163

FILTER GP-AIR (TURBOCHARGER, AIR CLEANER)

160-7163

BASIC ENGINE BELT-SERPENTINE

261-0377 283-1171 284-1027 285-2040 285-9082 286-7845 287-6842 288-2355 288-3522 289-2358 289-3260 290-5731 291-4157

BREATHER (CRANKCASE)

291-5837 293-5248 298-5864 298-5865 309-6655 298-4547

BREATHER AS (CRANKCASE)

280-2020

SEBP4314-35

QTY

WHERE USED

PAGE

1 TURBOCHARGER GP 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP

943 947 951 961 1018 1022 939 943 947 951 961 1018 1022 1038 1042 1038 1042 939 943 947 951 961 1018

1 TURBOCHARGER GP

1022

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER

939

DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN COMPRESSOR GP-REFRIGERANT DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN DRIVE GP-FAN COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM MAINTENANCE PARTS

465 453 446 447 448 449 450 451 452 454 455 457 253 469 459 461 467 468 472 382 386 289 291 293 A7

MAINTENANCE PARTS DESCRIPTION

PART NUMBER

CAP AS (ENGINE OIL FILLER)

136-3608

FILTER ELEMENT-BREATHER (CRANKCASE)

185-3159

GASKET-COVER (VALVE MECHANISM)

A8

MAINTENANCE PARTS

317-3064

QTY

WHERE USED

PAGE

1 1 1 1 1 1 1 1 1 1 1 1 1 1

COVER GP-CYLINDER HEAD COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM

260 295 296 299 301 303 305 370 372 374 376 378 380 267

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-CYLINDER HEAD COVER GP-CYLINDER HEAD COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM

270 273 276 283 286 295 296 299 301 307 310 313 320 323 326 329 336 339 342 345 354 357 360 363 370 372 374 260 262 279 281 289 291 293 303 305 316 318 332 SEBP4314-35

MAINTENANCE PARTS DESCRIPTION

GASKET-COVER (VALVE MECHANISM) (BASE)

PART NUMBER

317-3064

GASKET-VALVE COVER

278-4693

PLUG-DRAIN (ENGINE OIL PAN)

294-8576

PLUG-DRAIN (ENGINE OIL)

SEBP4314-35

7C-0351

QTY

WHERE USED

PAGE

1 1 1 1 1 1 1 1 1

COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM

334 348 350 352 382 384 386 388 366

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 2 1 1

COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM PAN GP-OIL PAN GP-OIL DRAIN GP-ENGINE OIL PAN GP-OIL PAN GP-OIL PAN GP-OIL PAN GP-OIL PAN GP-OIL PAN GP-OIL PAN GP-OIL PAN GP-OIL PAN GP-OIL

368 376 378 380 267 270 273 276 283 286 295 296 299 301 307 310 313 320 323 326 329 336 339 342 345 354 357 360 363 370 372 374 556 562 438 546 548 550 552 554 558 560 564 566

MAINTENANCE PARTS

A9

MAINTENANCE PARTS DESCRIPTION

PART NUMBER

QTY

WHERE USED

GP-OIL GP-OIL GP-OIL GP-OIL GP-OIL GP-OIL GP-OIL GP-OIL GP-OIL GP-OIL

PAGE

1 1 1 1 1 1 1 1 1 1

PAN PAN PAN PAN PAN PAN PAN PAN PAN PAN

568 570 572 574 576 578 580 582 584 586

RADIATOR GP RADIATOR GP COOLER GP-OIL COOLER GP-OIL COOLER GP-OIL CONNECTION GP-WATER HOUSING & REGULATOR GP

744 796 704 707 701 678 725

COOLING SYSTEM CAP-RADIATOR

236-7764

FILTER-ENGINE OIL

269-8325

GASKET (ENGINE OIL FILTER BASE) GASKET-WATER REGULATOR GASKET-WATER REGULATOR (REGULATOR HOUSING) GASKET-WATER REGULATOR (TEMPERATURE) HOSE-WATER (LOWER RADIATOR)

225-7944 281-8744 281-8744

1 1 1 1 5 1 1

281-8744

1 REGULATOR GP-TEMPERATURE

820

293-8081 303-6191

HOSE-WATER (UPPER RADIATOR)

293-8080

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

740 744 748 752 756 760 764 768 772 776 780 784 788 792 796 800 804 808 812 816 740 744 748 752 756 760 764 768 772 776 780 784

A10

MAINTENANCE PARTS

RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR

GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP

SEBP4314-35

MAINTENANCE PARTS DESCRIPTION

REGULATOR AS-WATER TEMPERATURE (CONNECTOR INCLUDED)

ELECTRICAL AND STARTING SYSTEM GLOW PLUG

GLOW PLUG (12-VOLT) GLOW PLUG (24-VOLT)

SEBP4314-35

PART NUMBER

QTY

WHERE USED

277-2974

1 1 1 1 1 1 1 1 1

281-8745 288-2356

1 CONNECTION GP-WATER 1 HOUSING & REGULATOR GP

292-9880 292-9881

4 6 4 6 6 6 6

299-6953 232-6662 292-9880 226-8770

PAGE

RADIATOR GP RADIATOR GP RADIATOR GP RADIATOR GP RADIATOR GP RADIATOR GP RADIATOR GP RADIATOR GP REGULATOR GP-TEMPERATURE

GLOW GLOW GLOW GLOW GLOW GLOW GLOW

PLUG PLUG PLUG PLUG PLUG PLUG PLUG

GP GP GP GP GP GP GP

788 792 796 800 804 808 812 816 820 678 725 2613 2608 2612 2611 2609 2610 2607

MAINTENANCE PARTS

A11

MAINTENANCE PARTS DESCRIPTION

FUEL SYSTEM FILTER AS-FUEL FILTER AS-FUEL (ULTRA HIGH EFFICIENCY) FILTER AS-WATER SEP & FUEL

PART NUMBER

FILTER ELEMENT-FUEL (ULTRA HIGH EFFICIENCY) (ELEMENT) FILTER-FUEL FILTER-FUEL (ADVANCED EFFICIENCY) (FUEL)

WHERE USED

PAGE

311-1110 311-1110

1 FILTER GP-FUEL 1 FILTER GP-FUEL

1113 1124

271-5076

1 1 1 1 1 1 1

1132 1134 2564 1131 1135 1136 2567

308-7298 FILTER AS-WATER SEP & FUEL (PRIMARY) FILTER ELEMENT-FUEL (ULTRA HIGH EFFICIENCY)

QTY

1R-0770

FILTER GP-WATER SEP & FUEL FILTER GP-WATER SEP & FUEL PUMP GP-FUEL PRM & WATER SEP FILTER GP-WATER SEP & FUEL FILTER GP-WATER SEP & FUEL FILTER GP-WATER SEP & FUEL PUMP GP-FUEL PRM & WATER SEP

299-8229

1 FILTER GP-FUEL

1102

355-6862 299-8229

1 1 1 1 1 1 1 1 1

FILTER GP-FUEL FILTER GP-FUEL FILTER GP-FUEL FILTER GP-FUEL FILTER GP-FUEL FILTER GP-SECONDARY FUEL FILTER-FUEL FILTER GP-FUEL FILTER GP-FUEL

1104 1108 1113 1114 1124 1129 1137 1104 1106

1 1 1 1

FILTER FILTER FILTER FILTER

1103 1107 1115 1109

FILTER GP-FUEL FILTER GP-FUEL FILTER GP-FUEL FILTER GP-SECONDARY FUEL FILTER GP-FUEL

271-9385 1R-0751

GP-FUEL GP-FUEL GP-FUEL GP-FUEL

FILTER-FUEL (ELEMENT)

271-9385

FILTER-FUEL (ULTRA HIGH EFFICIENCY) FILTER-FUEL (ULTRA HIGH EFFICIENCY) (PRIMARY) GASKET (FUEL PRIMING PUMP)

309-0860

1 1 1 1 1

309-0860

1 FILTER GP-FUEL

1114

1 1 1 1 1

1109 1111 1112 2567 2563

1P-0436

9Y-8389

A12

MAINTENANCE PARTS

FILTER GP-FUEL FILTER GP-FUEL FILTER GP-FUEL PUMP GP-FUEL PRM & WATER SEP PUMP GP-FUEL PRIMING

1111 1112 1105 1130 1106

SEBP4314-35

MAINTENANCE PARTS DESCRIPTION

PART NUMBER

QTY

WHERE USED

LUBRICATION SYSTEM BREATHER AS (CRANKCASE)

273-5711

CAP-OIL FILLER (ENGINE)

130-9888

FILTER-ENGINE OIL

269-8325

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SERVICE EQUIPMENT AND SUPPLIES FILTER ELEMENT-FUEL (ULTRA HIGH EFFICIENCY)

299-8229

1 KIT-FUEL FILTER

SEBP4314-35

PAGE

BREATHER GP FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL

647 651 648 650 651 653 655 657 658 659 661 663 665 667 669 671 673 2644

MAINTENANCE PARTS

A13

INDEX Name

Page

Name

Page

A

B

ADAPTER GP-AUXILIARY DRIVE . . . . . . . . . . . . . . 219 221 223 225 ADAPTER GP-OIL PAN DRAIN . . . . . . . . . . . . . . . . . 546 548 550 552 554 556 558 560 562 564 568 570 572 574 576 578 580 582 584 586 AIR COMPRESSOR GP . . . . . . . . . . . . . . . . . . . . . . . 226 228 230 232 234 236 ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 2575 2576 2577 2579 2581 2583 2585 2587 2589 2591 2593 2595 2597 2599 2601 2605 ALTERNATOR GP-CHARGING (24-VOLT, 75-AMPERE) . . . . . . . . . . . . . . . . . . . . . 2583 ALTERNATOR GP-CHARGINGâ&#x20AC;&#x201C; 24-VOLT, 80-AMPERE . . . . . . . . . . . . . . . . . . . . . . 2603 ALTERNATOR-CHARGING (24-VOLT, 75-AMPERE) . . . . . . . . . . . . . . . . . . . . . 2603

BASE GP-VALVE COVER & INJ HARN . . . . . . . . . 260 262 279 281 289 291 293 303 305 316 318 329 332 334 348 350 352 366 368 376 378 380 382 384 386 388 BATTERY COMPARTMENT DRIP PAN . . . . . . . . . 548 550 554 558 580 BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . . . . . . 238 240 242 BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 446 447 448 449 450 451 452 453 454 455 457 459 461 465 467 468 469 472

A14

INDEX

SEBP4314-35

INDEX Name

Page

BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . . . . . 243 BREATHER (CRANKCASE) . . . . . . . . . . . . . . . . . . . . 303 376 382 386 BREATHER AS (CRANKCASE) . . . . . . . . . . . . . . . . 289 291 293 647 651 BREATHER GPâ&#x20AC;&#x201C;CRANKCASE . . . . . . . . . . . . . . . . . 647

C CABLE GP (GLOW PLUG) . . . . . . . . . . . . . . . . . . . . . 2608 2613 CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 245 246 247 248 249 250 251 CAP AS (ENGINE OIL FILLER) . . . . . . . . . . . . . . . . . 260 295 296 299 301 303 305 370 372 374 376 378 380 CAP-OIL FILLER (ENGINE) . . . . . . . . . . . . . . . . . . . . 648 650 651 653 655 657 658 659 661 663 665 667 669 671 CAP-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 744 796 CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . . . . . 2643 COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 252 SEBP4314-35

Name

Page

253 254 256 CONNECTION GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . 903 1052 CONNECTION GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 1085 1088 1091 1094 CONNECTION GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . 903 1052 CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . 678 CONTROL GP-POWER TRAIN . . . . . . . . . . . . . . . . . 1402 CONTROL GP-UNPROGRAMMED . . . . . . . . . . . . . 1371 1407 1412 1417 1422 1427 1432 1438 1443 1448 1453 1458 1464 1469 1474 1479 1484 1579 1584 1589 1594 1599 1604 1609 1620 1626 1631 1655 1660 1665 1670 1675 1680 1685 1690 1695 1700 1705 1735 1765 1770 1775 INDEX

A15

INDEX Name

Page

1800 1805 1810 1815 1820 1835 1840 1845 1850 1855 1860 1905 1910 1915 1920 1925 1930 1935 1940 1945 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010 2015 2020 2025 2030 2035 2040 2045 2155 2176 2181 2186 2216 2230 2265 2270 2275 2280 2285 2290 2295 2300 2305 A16

INDEX

Name

Page

2332 2337 2342 2347 2352 2357 2362 2367 2372 2377 2382 2387 2442 2447 2452 2457 2482 2487 2492 2497 2503 2508 2514 2519 2524 2529 2533 2538 2543 2548 2553 2558 CONTROL GP-UNPROGRAMMED (ENGINE CONTROLLER) . . . . . . . . . . . . . . . . . . . 1534 1539 1544 1549 1554 1559 1564 1569 1574 1865 1870 1875 1880 1885 1890 1895 1900 CONTROL GP-UNPROGRAMMED (ENGINE) . . . 1376 1381 1386 1391 1396 SEBP4314-35

INDEX Name

Page

1489 1494 1499 1504 1509 1514 1519 1524 1614 1636 1641 1646 1651 1710 1715 1720 1725 1730 1740 1745 1750 1755 1760 1780 1785 1790 1795 1825 1830 2050 2055 2060 2065 2070 2075 2080 2085 2090 2099 2104 2109 2114 2119 2124 2129 2134 2139 2144 2149 2160 2165 2170 2190 2195 2200 SEBP4314-35

Name

Page

2205 2210 2221 2226 2235 2240 2245 2251 2256 2261 2310 2315 2320 2325 2393 2398 2403 2408 2413 2418 2422 2427 2432 2437 2463 2468 2473 2478 CONTROL GP-UNPROGRAMMED (ENIGNE CONTROLLER) . . . . . . . . . . . . . . . . . . . 1529 COOLER AS-OIL (ENGINE) . . . . . . . . . . . . . . . . . . . . 681 689 698 701 704 709 714 COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 679 681 683 685 COOLER GP-FLTR BASE & ENG OIL . . . . . . . . . . . 689 692 694 696 COOLER GP-FLTR BASE & ENG OIL– ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 687 COOLER GP-OIL–ENGINE . . . . . . . . . . . . . . . . . . . . 698 701 704 707 709 712 714 COVER GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . 258 INDEX

A17

INDEX Name

Page

COVER GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . 260 262 332 334 348 350 352 366 368 382 384 388 COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 266 COVER GP-ENGINEâ&#x20AC;&#x201C;AUXILIARY DRIVE . . . . . . . 264 265 COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 267 270 273 276 279 281 283 286 289 291 293 295 296 299 301 303 305 307 310 313 316 318 320 323 326 329 332 334 336 339 342 345 348 350 352 354 357 360 363 366 A18

INDEX

Name

Page

CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . .

CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . .

CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . .

368 370 372 374 376 378 380 382 384 386 388 390 391 392 394 396 397 398 400 402 403 405 406 407 408 409 411 412 413 415 417 418 419 421 423 425 427 428 429 430 431 432 433 434

D DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . . . . . . 435 436 437 DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 438 439 DRIVE GP-ACCESSORY . . . . . . . . . . . . . . . . . . . . . . 440 441 443 SEBP4314-35

INDEX Name

Page

Name

Page

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 64 65

DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 471 472 473

E ELECTRONICS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRONICS GP-ENGINE RATINGS . . . . . . . . .

ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE AR-PRIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . .

SEBP4314-35

1 8 18 85 114 134 167 182 6 22 68 172 192 214 1 2 3 4 5 103 6 7 8 9 INDEX

A19

INDEX Name

Page

66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 A20

INDEX

Name

Page

122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 164 165 166 167 168 169 170 171 172 173 174 175 176 177 SEBP4314-35

INDEX Name

Page

178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 EXTENSION GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . 474

F FAN GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 717 718 719 720 721 722 723 FASTENER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 475 FASTENER GP-ENGINE MOUNTING . . . . . . . . . . . 476 FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 648 SEBP4314-35

Name

Page

650 651 653 655 657 658 659 661 663 665 667 669 671 FILM-INSTRUCTION (NO STEP) . . . . . . . . . . . . . . . 2643 FILM-WARNING (UNIVERSAL, READ OMM) . . . . 2643 FILTER & LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . 1097 1098 FILTER AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1113 FILTER AS-FUEL (ULTRA HIGH EFFICIENCY) . . . 1124 FILTER AS-WATER SEP & FUEL . . . . . . . . . . . . . . . 1131 1132 1134 1135 1136 2564 FILTER AS-WATER SEP & FUEL (PRIMARY) . . . 2567 FILTER BASE & ENG OIL COOLER . . . . . . . . . . . . 687 689 692 694 696 FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 939 943 947 951 961 1018 1022 FILTER ELEMENT-AIR (PRIMARY) . . . . . . . . . . . . . 939 943 947 951 961 1018 1022 1038 1042 FILTER ELEMENT-AIR (SECONDARY) . . . . . . . . . 1038 1042 FILTER ELEMENT-BREATHER (CRANKCASE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 270 273 276 283 INDEX

A21

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