Caterpillar Cat Tl1055 Tl1255 Telehandler Parts Manual Download

Parts Manual Models TL1055 TL1255 S/N TBM00100 & After S/N TBN00100 & After 31200257 Revised June 29, 2012

EFFECTIVITY PAGE November 9, 2006 - A - Original Issue Of Manual February 23, 2007 - B - Revised Manual June 29, 2007 - C - Revised Manual November 5, 2007 - D - Revised Manual April 25, 2008 - E - Revised Manual October 24, 2008 - F - Revised Manual February 6, 2009 - G - Revised Manual October 12, 2009 - H - Revised Manual December 30, 2009 - I - Revised Manual March 30, 2010 - J - Revised Manual March 17, 2011 - K - Revised Manual June 13, 2011 - L - Revised Manual August 15, 2011 - M - Revised Manual September 6, 2011 - N - Revised Manual February 21, 2012 - O - Revised Manual June 29, 2012 - P - Revised Manual

31200257

TL1055, TL1255

i

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ii

TL1055, TL1255

31200257

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3

Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Axle & Wheel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Outrigger Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SECTION 2 – BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10

First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearings, Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearings, Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearings, Pads, Spacers & Shims, (Third Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearings, Pads, Spacers & Shims, (Fourth Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quick Coupler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Quick Coupler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 2-6 2-10 2-16 2-20 2-24 2-28 2-32 2-36 2-38

SECTION 3 – ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11

Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Tilt Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dual Fork Positioning Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

180 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 3-4 3-6 3-8 3-10 3-12 3-16 3-18 3-20 3-22 3-26

SECTION 4 – ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9

31200257

Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAT Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TL1055, TL1255

4-2 4-12 4-16 4-18 4-24 4-30 4-34 4-36 4-38

iii

TABLE OF CONTENTS FIGURE NO. 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20

TITLE

PAGE NO.

ZF Transmission - Forward Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Reverse Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - 1st Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - 4th Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Control Unit & Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Transfer Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-40 4-42 4-44 4-46 4-48 4-50 4-52 4-54 4-56 4-58 4-60

SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12

Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 5-4 5-6 5-8 5-12 5-14 5-16 5-18 5-20 5-24 5-28 5-30

SECTION 6 – CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8

Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Open Cab Heater Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Conditioning Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2 6-10 6-18 6-20 6-24 6-32 6-36 6-44

SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4

iv

Boom Joystick with Adjustable Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Controller - Outrigger & Sway/Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TL1055, TL1255

7-2 7-4 7-6 7-8

31200257

TABLE OF CONTENTS FIGURE NO. 7-5

TITLE

PAGE NO.

Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

SECTION 8 – HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 8-14

Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sway/Auxiliary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilt & Tilt Compensating Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Hydraulics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outrigger Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2 8-14 8-20 8-22 8-24 8-26 8-32 8-34 8-38 8-42 8-46 8-54 8-56 8-62

SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stabilizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outrigger Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dual Fork Positioning Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Decompression Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

180 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2 9-16 9-22 9-34 9-46 9-52 9-58 9-62 9-64 9-70 9-76 9-82 9-86 9-88 9-90 9-92 9-94 9-96 9-98

SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1

31200257

Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

TL1055, TL1255

v

TABLE OF CONTENTS FIGURE NO. 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12

TITLE

PAGE NO.

Battery Disconnect Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission Relay Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enclosed Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-10 10-14 10-24 10-34 10-38 10-42 10-46 10-48 10-52 10-54 10-56

SECTION 11 – DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 11-1 11-2

Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

SECTION 12 – OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8 12-9 12-10 12-11 12-12 12-13 12-14 12-15 12-16 12-17 12-18

Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pintle Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 IN Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Reducer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Block Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Skylight Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Top Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cold Weather Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Arctic Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Beacon Light Mount with AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Work Light Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-2 12-10 12-12 12-14 12-18 12-20 12-22 12-24 12-26 12-28 12-32 12-34 12-36 12-38 12-40 12-42 12-44 12-46

SECTION 13 – MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

vi

TL1055, TL1255

31200257

SMCS CODES - TELEHANDLER 1350 ENGINE COOLING SYSTEM

3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER

3013 AXLE ARRANGEMENT

1353 RADIATOR

3020 DRIVE & STEERING AXLE

1354 EXPANSION TANK

3061 TRANSMISSION GEARS

1360 FAN GUARD

3063 TRANSMISSION SHAFT

1374 HYDRAULIC OIL COOLER

3064 TRANSMISSION CASE

1375 TORQUE CONVERTER / TRANSMISSION OIL COOLER

3065 TRANSMISSION CONTROL

1380 COOLANT HOSE / LINES 1381 RADIATOR AND GUARD 1382 RADIATOR CAP 1384 ENGINE COOLANT HEATER 1386 HYDRAULIC FAN MOTOR 1387 HYDRAULIC FAN PUMP

3066 TRANSMISSION OIL PUMP 3067 TRANSMISSION OIL FILTER 3068 TRANSMISSION OIL FILTER BASE 3075 TRANSMISSION OUTPUT GEARS 3080 TRANSMISSION OIL 3081 TRANSMISSION OIL LEVEL 3082 TRANSMISSION MOUNT

1395 ENGINE COOLANT

1400 ELECTRICAL SYSTEM

3100 TORQUE CONVERTER, TORQUE DIVIDER, RETARDER

1401 BATTERY

3101 TORQUE CONVERTER

1402 BATTERY CABLE

3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE PUMP

1408 WIRING HARNESS 1416 START SWITCH 1417 FUSE / CIRCUIT BREAKER PANEL 1428 BACKUP LIGHT(S)

3133 TORQUE CONVERTER RELIEF VALVE 3139 MODULATING VALVE 3141 TORQUE CONVERTER SPEED SENSOR

1429 LIGHT(S) 1430 DIRECTIONAL LIGHT 1431 BEACON LIGHT(S) 1432 STOP /LIGHT / TAILLIGHT 1434 CAB LIGHT 1434 FLOODLIGHT

3030 POWER SHIFT / HYDROSTATIC TRANSMISSION 3063 TRANSMISSION SHAFT 3064 TRANSMISSION CASE 3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL) 3066 POWER SHIFT TRANSMISSION OIL PUMP 3067 HYDROSTATIC TRANSMISSION OIL FILTER

OTHER ENGINE COMPONENTS 1801 ENGINE SOUND SUPPRESSION 1802 REFRIGERANT COMPRESSOR 1805 REFRIGERANT CONDENSER 1807 AIR CONDITIONER COMPRESSOR DRIVE 1808 AIR CONDITIONER LINES 1810 RADIATOR & REFRIGERANT CONDENSER 1812 HEATER / HOSE LINES 1813 RADIATOR HOSE

3073 HYDROSTATIC MAIN CONTROL VALVE 3151 TRANSMISSION GOVERNOR 3154 TRANSMISSION LINES/HOSES 3155 TRANSMISSION CLUTCH 3157 TRANSMISSION SELECTOR VALVE 3159 TRANSFER GEARS 3160 TRANSMISSION PLANETARY 3167 TRANSMISSION HYDRAULIC CONTROL 3168 TRANSMISSION ELECTRONIC CONTROL 3174 SHIFT SOLENOID 3175 TRANSMISSION SPEED SENSOR

vii

SMCS CODES - TELEHANDLER 3181 TRANSMISSION NEUTRALIZER CONTROL VALVE

3269 PINION HOUSING

3182 TRANSMISSION LUBRICATION RELIEF VALVE

3274 CONSTANT VELOCITY UNIVERSAL JOINT

3184 TRANSMISSION OIL COOLER BYPASS VALVE

3275 DRIVE LINE BRAKE

3186 TRANSMISSION PLANET CARRIER

3276 DRIVE LINE BRAKE DISC

3187 TRANSMISSION CARRIER THRUST DISC/PLATE

3278 DRIVE AXLE

3190 TRANSMISSION CLUTCH PLATE

3281 BEVEL GEAR CASE

3191 TRANSMISSION NEUTRALIZER

3282 AXLE

3194 TRANSMISSION TEMPERATURE SENSOR

3283 DIFFERENTIAL CASE

3202 TRANSMISSION FLOW CONTROL VALVE

3284 DIFFERENTIAL CARRIER

3203 DRIVE PUMP 3204 CHARGE PUMP

4000 DRIVE TRAIN

3205 SERVO CONTROL VALVE

4004 BRAKE & AXLE

3206 MANIFOLD/METERING VALVE

4005 STEERING & BRAKING SYSTEM

3207 SERVO CYLINDER 3210 HIGH PRESSURE RELIEF VALVE

4050 FINAL DRIVE

3213 CHARGE & MAIN RELIEF VALVE

4051 FINAL DRIVE & WHEEL

3214 SYNCHRONIZING VALVE

4052 FINAL DRIVE SEAL

3215 POWER UNIT CONTROL LINKAGE

4053 DRIVE AXLE HUB/GEAR ASSEMBLY

3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE

4054 FINAL DRIVE HUB

3219 TRANSMISSION PILOT OVERSPEED VALVE

4055 FINAL DRIVE GEARS

3220 TRAVEL SPEED CONTROL VALVE

4056 FINAL DRIVE - DRIVE SHAFT

3221 HYDROSTATIC POWER CASE

4057 FINAL DRIVE PINION FLANGE

3222 PUMP HEAD

4059 FINAL DRIVE CASE/BORE

3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE

4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING GEAR

3225 TRAVEL ELECTRONIC CONTROL 3226 DOWNSHIFT INHIBITOR

4091 FINAL DRIVE PINION 4092 PLANETARY FINAL DRIVE CARRIER

3250 DRIVE LINE/DRIVE AXLE 3251 UNIVERSAL JOINT

4093 FINAL DRIVE PLANETARY CARRIER THRUST SURFACE 4094 FINAL DRIVE PINION & FLANGE

3252 FLEXIBLE COUPLING 3253 DRIVE SHAFT 3254 DRIVE LINE PINION 3256 BEVEL GEAR/SHAFT 3257 BEVEL GEAR SHAFT BEARING 3258 DIFFERENTIAL 3259 AXLE SHAFT 3260 AXLE HOUSING ASSEMBLY 3263 LIMITED SLIP DIFFERENTIAL 3267 DRIVE SHAFT SUPPORT 3268 AXLE HOUSING SUPPORT/TRUNNION

viii

4200 WHEEL & TIRE 4201 WHEEL 4202 RIM & TIRE 4203 TIRE 4208 WHEEL ASSEMBLY 4209 WHEEL RIM 4210 WHEEL STUD/BOLT/NUT 4220 MUD GUARD 4233 STEER TIRE, PNEUMATIC

SMCS CODES - TELEHANDLER 4250 BRAKING SYSTEM

5000 IMPLEMENT CONTROLS

4251 SERVICE BRAKE

5001 IMPLEMENT CONTROL LOCK

4255 BRAKE DISC

5002 HYDRAULIC & FUEL TANK

4256 BRAKE CALIPER, HEAD ASSEMBLY

5004 RIDE CONTROL SYSTEM

4257 BRAKE LINES

5005 AUXILIARY HYDRAULIC CIRCUIT

4258 BRAKE MASTER CYLINDER 4262 BRAKE ACTUATOR

5050 HYDRAULIC SYSTEM

4265 SERVICE BRAKE CONTROL VALVE

5051 HYDRAULIC CONTROL VALVE

4267 PARKING BRAKE

5056 HYDRAULIC TANK

4269 SERVICE BRAKE CONTROL

5057 HYDRAULIC HOSES/LINES

4273 FRICTION PADS

5059 PILOT CONTROL VALVE

4282 PARKING/SECONDARY BRAKE CONTROL VALVE

505C PISTON CYLINDER

4284 PARKING BRAKE CONTROL

5063 IMPLEMENT CONTROL

4291 BRAKE HYDRAULIC RESERVOIR

5068 HYDRAULIC OIL FILTER 5069 MAIN SYSTEM RELIEF VALVE

4300 STEERING SYSTEM

506P IMPLEMENT PRIORITY VALVE

4301 STEERING GEAR

5070 PISTON PUMP

4303 STEERING CYLINDER

5071 HYDRAULIC OIL COOLER BYPASS VALVE

4307 STEERING VALVE

5072 PILOT SYSTEM RELIEF VALVE

4309 STEERING WHEEL

5084 IMPLEMENT PUMP

430S STEERING SENSOR

5086 COMPENSATOR VALVE

4310 STEERING COLUMN

5093 HYDRAULIC FILTER BYPASS VALVE

4312 STEERING METERING PUMP

5095 HYDRAULIC OIL

4313 STEERING AXLE

509T HYDRAULIC OIL TEMPERATURE SENSOR

4314 KINGPIN 4318 TIE ROD

5100 LIFT, TILT, TIP & OTHER CONTROLS

4321 STEERING KNUCKLE

5102 LIFT/HOIST CYLINDER

4322 STEERING RELIEF VALVE

5103 LIFT CYLINDER TRUNNION

4329 TIE ROD END

5104 TILT CYLINDER

4338 ADJUSTABLE STEERING COLUMN

5106 TIP CYLINDER

4349 STEERING SELECTOR & PRESSURE CONTROL VALVE

5116 ATTACHMENT CYLINDER 5130 LOCK VALVE 5141 HITCH LIFT CYLINDER

4350 HYDROSTATIC DRIVE 4351 HYDRAULIC PROPEL/DRIVE MOTOR

5144 FRAME LEVEL VALVE 5486 EXTENSION CYLINDER

4352 DRIVE CONTROL VALVE 4267 HYDROSTATIC DRIVE PARKING BRAKE 4354 BRAKE RELEASE PUMP 4355 HYDROSTATIC DRIVE GEAR REDUCER 4356 BRAKE & SHIFT VALVE

ix

SMCS CODES - TELEHANDLER 5700 IMPLEMENT ELECTRONIC CONTROLS

7165 CAB/CANOPY SCREEN

5701 IMPLEMENT ELECTRONIC CONTROL MODULE (PREPROGRAMMED)

7170 RADIATOR GRILLE

5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL

7177 ROPS ROLL BAR 7192 WHEEL CHOCK

5705 JOYSTICK 5734 HYDRAULIC SYSTEM WIRING HARNESS 5735 FRAME LEVEL CONTROL

5800 OTHER CONTROLS 5804 SIDESHIFT CYLINDER 5811 LOAD CONTROL VALVE 5816 COMPENSATING CYLINDER 5823 FORK LEVEL CYLINDER

7200 SUSPENSION 7221 OUTRIGGER

7250 BODY 7251 HOOD 7252 FENDER 7253 PLATFORM/DECK 7257 BATTERY BOX/SUPPORT 7261 PLATFORM SOUND SUPPRESSION

6400 MATERIAL HANDLING ATTACHMENTS 6402 STANDARD CARRIAGE 6404 LIFT CHAIN 6405 LIFT FORK 6408 ROTATING CARRIAGE 6409 WIDE CARRIAGE 6416 BALE CLAMP 6425 SIDESHIFT CARRIAGE 6459 LIFTING HOOK 6460 TELESCOPING BOOM 6461 MAN BASKET

7050 FRAME 7051 MAIN FRAME 7056 COUNTERWEIGHT 7059 FUEL TANK, SEAT & FRAME 7078 FRAME LEVEL CYLINDER

7262 FIREWALL 7263 ENGINE ENCLOSURE 7264 ROPS MOUNT REAR SUPPORT 7265 FLOORPLATE 7266 ROPS MOUNT 7267 BODY PANEL 726A ACCESS PANEL 726M FLOORMAT 7272 RADIATOR ENCLOSURE/SHROUD 7273 COMPARTMENT DOOR 7276 MACHINE ENCLOSURE

7300 OPERATOR STATION 7301 CAB 7302 CANOPY 7304 CAB HEATER 7305 WINDSHIELD WIPER 7306 WINDSHIELD WASHER

7100 HITCH 7105 FIXED DRAWBAR 7116 HITCH/TOW PIN

7307 SEAT/ARM CUSHION 7308 CAB DOOR 7309 HEATER & AIR CONDITIONER 7310 WINDOW GLASS

7150 GUARD 7151 CRANKCASE GUARD 7154 ENGINE GUARD 7155 RADIATOR GUARD 7159 OVERHEAD GUARD

x

7312 SEAT ASSEMBLY 7314 DASH 7316 CAB AIR FAN 7319 MIRROR

SMCS CODES - TELEHANDLER 731S SEAT AIR COMPRESSOR

7481 FUEL LEVEL GAUGE

7320 AIR CONDITIONER

7483 LOW FUEL LEVEL INDICATOR

7321 SEAT FRAME

7485 ENGINE LOW OIL PRESSURE INDICATOR

7322 AIR CONDITIONER RECEIVER/DRYER

7486 PARKING BRAKE INDICATOR LIGHT

7323 ROPS/FOPS CANOPY

7488 HYDRAULIC OIL TEMPERATURE GAUGE

7324 SUSPENSION SEAT

7490 ELECTRONIC MONITORING SYSTEM/PANEL

7325 ROPS/FOPS CAB

7493 GROUND SPEED SENSOR

7327 SEAT BELT

7496 ALTERNATOR INDICATOR

7329 CAB LINER/SOUND SUPPRESSION 7330 CANOPY SOUND SUPPRESSION

7500 MAINTENANCE

7332 ELECTRIC SWITCH (MANUAL)

7501 FIRST SERVICE INTERVAL

7338 RADIO

7502 SECOND SERVICCE INTERVAL

7340 WINDSHIELD

7503 THIRD SERVICE INTERVAL

7342 CAB AIR FILTER

7504 FOURTH SERVICE INTERVAL 7507 LIFT ARM SUPPORT

7400 PROTECTION DEVICES, ALARMS & INDICATORS

751B BATTERY CHARGER

7402 WARNING HORN

7524 250 SERVICE HOUR MAINTENANCE

7405 INSTRUCTION/WARNING PLATE/FILM

7525 500 SERVICE HOUR MAINTENANCE

7406 BACK-UP ALARM

7526 1000 SERVICE HOUR MAINTENANCE

7407 ACTION ALARM

7527 2000 SERVICE HOUR MAINTENANCE

7420 LOW COOLANT TEMPERATURE ALARM

7534 750 SERVICE HOUR MAINTENANCE

7421 LOW ENGINE OIL PRESSURE SHUTOFF

7542 SOS

7431 WARNING/INDICATOR LIGHT 7550 COMMON SUBJECTS 7450 GAUGES & INDICATORS

7551 BEARINGS

7451 INSTRUMENT PANEL/CONTROL PANEL

7552 GEARS

7452 AIR FILTER INDICATOR

7553 FASTENERS, CONNECTORS & HARDWARE

7453 ENGINE COOLANT TEMPERATURE GAUGE

7554 HOSES & LINES

7455 ENGINE OIL PRESSURE GAUGE

7555 SEALS & GASKETS

7459 TRANSMISSION GEAR/SHIFT INDICATOR

7556 WIRE

7462 TACHOMETER

7557 INFORMATION/IDENTIFICATION PLATES & TRANSFERS

7463 SPEEDOMETER 7464 ODOMETER 7467 AMMETER 7470 COOLANT LEVEL GAUGE 7475 OIL FILTER INDICATOR 7477 TRANSMISSION/TORQUE CONVERTER TEMPERATURE GAUGE

7558 WEAR SLEEVES 7559 PAINTED SURFACES 755R RETAINER SYSTEM 7560 COMPARTMENT FLUID LEVEL 7561 DUO-CONE SEAL 7562 HYDRAULIC CYLINDERS

7478 SERVICE METER

7569 TROUBLESHOOTING PROCEDURE

7479 SIGHT GAUGE

756P MAINTENANCE PARTS

7480 ELECTRIC HOUR METER

7570 PRODUCT UPDATE PROGRAM

xi

SMCS CODES - TELEHANDLER 7571 SOS ENGINE PRODUCT INFORMATION

7771 SOS "URGENT" REPORTS

7573 SOS TRANSMISSION PRODUCT INFORMATION

7851 FUEL FILTER INDICATOR

7574 SOS DRIVE TRAIN PRODUCT INFORMATION

7856 STABILITY INDICATOR

7575 SOS HYDRAULIC PRODUCT INFORMATION

7858 ANGLE INDICATOR

7576 SOS OTHER PRODUCT INFORMATION

7859 ENGINE OIL TEMPERATURE GAUGE

7577 SOS FLUID INFORMATION

7942 PERSONALITY MODULE - UPDATE ELECTRONIC COMPONENTS

7578 SOS FILTER INFORMATION 7579 FLUID 7581 PAINTING & LUBRICATION 7588 PRE-DELIVERY INSPECTION 7589 PRE-DELIVERY WARRANTY 7590 DELIVERY 7591 FIRST REVISIT 7592 SECOND REVISIT 7593 USER ACCEPTANCE/FIELD FOLLOW 7594 CONTRACT FIELD FOLLOW RECORDS 7595 GENERAL OVERHAUL (NO FAILURE)

7600 MACHINE ELECTRONIC CONTROLS & DATA MANAGEMENT SYSTEMS 7606 PRODUCT LINK SYSTEM 7610 PROGRAMMABLE CONTROL 7620 SOFTWARE 7630 INTERLOCK ELECTRONIC CONTROL MODULE 7631 MACHINE SECURITY SYSTEM 7700 SERVICE CLAIM CATEGORIES 7714 ROLL OVER PROTECTION STRUCTURE DECERTIFIED 7715 ROLL OVER PROTECTION STRUCTURE RECERTIFIED 7729 HEUI ACTUATION (OIL) 7730 REPAIR PROCEDURE (RP) PROGRAM 7750 DEFECTIVE PARTS STOCK 7751 PRODUCT IMPROVEMENT PROGRAM (PIP) 7752 PARTS STOCK CLAIM 7754 REMANUFACTURED COMPONENT 7755 PRODUCT SUPPORT PROGRAM (PSP) 7756 SERVICE ENGINEERING REQUESTED WORK 7760 INFORMATION RECORD ONLY 7762 DELIVERY DATE/SERVICE FEE 7770 SOS GENERAL INFORMATION

xii

7950 MISCELLANEOUS 79M4 OTHER ADJUSTMENTS

SECTION 1 FRAME & ATTACHING PARTS

31200257

TL1055, TL1255

TL1055 Before S/N TBM01320 excluding TBM01298 TL1255 Before S/N TBN00801 excluding TBN00785

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim

16 1 6

2

20 21

105 106 104 105

606 602

102 603 604 605

101 102 103

107 1 15 12 15 23 5 15 3 15

8 19

25 4

10 15

13

303

27

17 15

503 7 502 502

501

506 507 509 510 508

504

201

505

502

202 203 28

29

3

26

507 506 510

15 10 PAP7090

1-2

TL1055, TL1255

31200257

TL1055 Before S/N TBM01320 excluding TBM01298 TL1255 Before S/N TBN00801 excluding TBN00785

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

708

708

606 701 702

601

703

705 706 707

701 702 704

301

401 402

FRAME MOUNT WELDMENT

311

302

808 809

CAB WALL

310 307 308 304 304

306

805 806 807 810 811 804

313

CAB MOUNT WELDMENT

305

UPPER CAB MOUNT

312

803

801 802 SHOWN WITH WORK LIGHT

FRAME MOUNT WELDMENT

309

LOWER CAB MOUNT

PAP9520

31200257

TL1055, TL1255

1-3

FRAME & ATTACHING PARTS

TL1055 Before S/N TBM01320 excluding TBM01298 TL1255 Before S/N TBN00801 excluding TBN00785

Figure 1-1 Frame Shrouding & Trim Item 1 2 3 4 5 6 7 8 10 12 13 15 16 17 19 20 21 23 25 26 27 28 29 101 102 103 104 105 106 107 201 202 203 301 302 303 304 305 306 307 308 309 310 311 312

1-4

Part Number

Qty.

299-1305

1 AR 1 8 1 6 2 Ref 5 2 8 8 2 36 2 5 6 1 1 1 1 1 1 2 1 1 1 6 4 1 1 1 AR 1 1 4 4 1 Ref Ref 4 4 2 4 2 4 2 2 4

298-1537 297-7031 297-7032 297-7035 8T-4138 298-7244 353-6855 298-0531 298-0555 298-0569 299-0318 298-7365 298-7373 297-7030 298-1609 299-0334 298-8641 299-0319 300-6128 300-6126 298-8421 298-1360 300-6129 303-4836 5P-8500 298-7363 303-4779 305-5511 304-2618 305-5510 303-4989 308-7035 298-7923 298-7875 NSS

298-8665 298-7030 297-7086 303-4744 298-8054 298-8052 298-8398 298-8399 298-1740

Description COVER INSTALLATIONS, (includes items 1 thru 29) LOCTITE® 242TM ENGINE COVER, (includes items 101 thru 107) HEX HD CAPSCREW, 3/8-16X1, GR5 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 HEX HD CAPSCREW, 3/8-16X2-3/4, GR5 HEX HD CAPSCREW, M6X20 ROUND TUBE CLAMP, (no longer available, use 353-6855 for replacement) ROUND TUBE CLAMP OFFSET HINGE HEX LOCKNUT, 3/8-16 BUTTON HD CAPSCREW, 3/8-16X5/8 GAS SPRING FLAT WASHER, 3/8 FLAT WASHER, 5/16 HEX HD CAPSCREW, 3/8-16X7/8, GR5 TINNERMAN NUT MIRROR MIRROR BRACKET ENGINE COVER WELDMENT COVER MOUNT BRACKET COVER PLATE FRONT COVER HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LATCH CATCH BRACKET LATCH, (includes items 102 & 103) KEY LOCKWASHER LOCKNUT PLEATED SCREEN ADHESIVE KIT, (includes 3 tubes and applicator) 8 PIECE SCREEN KIT BULB SEAL COUNTERWEIGHT, (no pintle hook) COUNTERWEIGHT, (with pintle hook) HEX HD CAPSCREW, 1-8X8-1/2, GR8 SPECIAL WASHER FRAME WELDMENT CAB ASSY, (see Figure 6-1 for details) HYDRAULIC TANK, (see Figure 9-11 for details) MOUNT, CENTER BONDED MOUNT, CENTER BONDED HEX HD CAPSCREW, 1-8X6-1/2, GR8, (torque to 680-720 lb-ft) HEX HD CAPSCREW, 3/4-10X3-3/4, (torque to 280-305 lb-ft) HEX NUT, 1-8 HEX NUT, 3/4-10 FLAT WASHER FLAT WASHER TAIL WASHER

TL1055, TL1255

Rev. F H

31200257

TL1055 Before S/N TBM01320 excluding TBM01298 TL1255 Before S/N TBN00801 excluding TBN00785

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued) Item

Part Number

Qty.

313 401 402 501 502 503 504 505 506 507 508 509 510 601 602 603 604 605 606 701 702 703 704 705 706 707 708

298-7976 299-0402 298-7840

4 1 4 Ref 7.3 ft 1 1 6 6 6 1 3 6 Ref 1 2 2 2 2 3 3 1 2 4 4 4 2 1 1 1 1 AR 1 1 1 2 2 1 1

801 802 803 804 805 806 807 808 809 810 811

31200257

299-0387 298-7248 304-3825 297-7038 298-7380 303-4789 331-2456 331-2457 303-4743 298-7293 297-7011 298-7363 298-7900 299-1353 297-7016 298-7379 298-6870 298-0550 297-7010 298-7372 298-0548 298-8450 315-3423 315-3422 317-0088 317-0089 317-0090 315-3424 298-7375 298-7382 8T-4970 303-4787 298-8050 298-1755

Description HARDENED WASHER, 3/4 CAB FENDER WHIZ-LOCK BOLT, 3/8-16X1 ENGINE POD WELDMENT, (see Figure 1-2 for details) TRIM-LOCK FOAM GASKET SEAL OIL PAN COVER PLATE HEX HD CAPSCREW, 1/2-13X7/8 LOCKWASHER, 3/8 HARDENED WASHER, 3/8 SKID PLATE SKID PLATE CLAMP HEX HEAD CAPSCREW, 3/8-16X1-1/4 CHASSIS HARNESS, (see Figure 10-4 for details) BACK-UP ALARM HEX HD CAPSCREW, 1/4-20X3/4 FLAT WASHER, 1/4 HEX LOCKNUT, 1/4-20 STABILITY SENSOR ASSY HEX HD CAPSCREW, 5/16-18X3/4, GR5 LOCKWASHER, 0.31 HORN HEX NUT, 5/16-18 HEX HD CAPSCREW, 1/4-20X5/8 WASHER, 1/4 HEX NUT, 1/4-20 INCLINOMETER SWITCH LH MIRROR INSTALLATION, (includes items 801 thru 811) MIRROR BRACKET MIRROR MOUNT ARM ASSY MIRROR HEAD DOUBLE SIDED TAPE BOLT, 1/2-13 WASHER, 1/2 LOCKWASHER, 1/2 HEX HD CAPSCREW, M6X1X14 mm, GR8.8 LOCKWASHER, M6 HEX NUT, 1/2-13 SPACER

TL1055, TL1255

Rev.

B

1-5

TL1055 S/N TBM01320 & After including TBM01298 TL1255 S/N TBN00801 & After including TBN00785

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim

205

16 206 201

105 104

204 203

202

15 101

110

103 102

104 105 107

109 104 105 108

2 5 9 351

17

18 703 704 706

2

5

21

1015 1009

19 514 2

705

5

1 7 22

106 1 7 23

702 815

106

1301

3 1111 1117 1015 1009

6

504 551

601

8 526

504

525

12 11

4 504

PAP7041

1-6

TL1055, TL1255

31200257

TL1055 S/N TBM01320 & After including TBM01298 TL1255 S/N TBN00801 & After including TBN00785

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

939

350

803 1201 401 352 402

311

313

308

307

305

304 306

31200257

310

TL1055, TL1255

312 309

PAL5720

1-7

FRAME & ATTACHING PARTS

TL1055 S/N TBM01320 & After including TBM01298 TL1255 S/N TBN00801 & After including TBN00785

Figure 1-1 Frame Shrouding & Trim Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 101 102 103 104 105 106 107 108 109 110 201 202 203 204 205 206

304 305 306 307 308 309 310 311

1-8

Part Number

Qty.

383-7331

Ref 8 16 2 4 16 2 8 2 6 Ref 1 1 Ref Ref 1 1 1 1 2 1 1 1 1 4 4 8 8 2 1 1 1 1 2 2 2 4 1 1

HOOD INSTALL, (not available to order, see items 1 thru 23 for service) HEX HD CAPSCREW, 1/4-20X1-1/8, GR5 HEX HD CAPSCREW, 3/8-16X1, GR5 WHIZ-LOCK SCREW, 3/8-16X1-1/4 WHIZ-LOCK SCREW, 3/8-16X1-1/2 WASHER, 3/8 WIDE WASHER, 3/8 LOCK WASHER, 1/4 NUT, 3/8-16 TINNERMAN NUT BAND CLAMP, (not shown), (see Figure 4-5 for details) LATCH MOUNT BRACKET LATCH CATCH BRACKET AIR FILTER INTAKE ADAPTER, (not shown), (see Figure 4-5 for details) FOAM SEAL, (not shown), (see Figure 4-5 for details) ENGINE COVER, (includes items 101 thru 110) RH MIRROR, (includes items 201 thru 206) FRONT COVER HOOD HINGE SUPPORT PLATE ENGINE HOOD SHIM HOOD HINGE MOUNT PLATE FRONT GAS STRUT BRACKET REAR GAS STRUT BRACKET COMPRESSION LATCH WASHER, 6 mm HEX LOCK NUT, 6X1 mm WASHER, 3/8 BUTTON HD SCREW GAS SPRING FRONT ENGINE COVER HINGE REAR ENGINE COVER HINGE ENGINE COVER SUPPORT BAR BULB SEAL HEX HD CAPSCREW, 1/4-20X1/8, GR5 HEX LOCK NUT, 1/4-20, GR2 PLUG WASHER, 1/4 MIRROR MIRROR BRACKET

B

Ref 4 4 2 4 2 4 2 2

CAB INSTALL, (not available to order, see items 304 thru 313 for service) CAB MOUNT ISOLATOR CENTER BONDED MOUNT HEX HD CAPSCREW, 1-8X6-1/2, GR8, (torque to 680-720 lb-ft) HEX HD CAPSCREW, 3/4-10X3-3/4, GR8, (torque to 280-305 lb-ft) HEX NUT, 1-8 HEX NUT, 3/4-10 TAIL WASHER WASHER

D

297-7031 298-1360 298-7365 298-7374 298-7378 298-8049 298-1609 364-5679 364-5678

364-5674 364-5698

384-3145

303-4836 8T-4205 303-4779 298-7365 298-0570 364-5685 364-5686 364-5687 364-5688 367-3291 298-0549 298-0565 298-7372 309-2991 364-5697 299-6707 298-8665 298-7030 297-7086 303-4744 298-8054 298-8052 298-8399

Description

TL1055, TL1255

Rev.

J

31200257

TL1055 S/N TBM01320 & After including TBM01298 TL1255 S/N TBN00801 & After including TBN00785

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued) Item

Part Number

Qty.

312 313 350 351 352 401 402 504 514 551 525 526 601

298-1740 298-1631 NSS

4 4 1 Ref Ref 1 4 2 180 in 1 1 1 1 1 1 2 2 2 1 1 1 1 8 8 4 4 Ref 1

702 703 704 705 706 803 815 939 1009 1015 1111 1117 1201 1301

31200257

299-0402 298-7840 298-7342 384-0204 360-6618 360-6619 303-4989 304-2660 298-7293 297-7011 298-7363 298-7900 299-1353 367-4967 299-0354 298-7395 298-7923 298-7875

Description

Rev.

TAIL WASHER HARD WASHER, 3/4 FRAME WELDMENT HYDRAULIC TANK, (see Figure 9-11 for details) CAB WELDMENT, (see Figure 6-2 for details) CAB FENDER WHIZ-LOCK BOLT, 3/8-16X1 SCREW TRIM-LOCK FILTER COVER PLATE ENGINE DRAIN COVER COOLER HOSES COVER COUNTERWEIGHT, (without pintle hitch) COUNTERWEIGHT, (with pintle hitch) BACK-UP ALARM HEX HD CAPSCREW, 1/4-20X3/4, GR5 WASHER, 1/4 LOCK NUT, 1/4-20 PROXIMITY SENSOR HORN MOLDED RESISTOR TILT ANGLE GAUGE HEX HD CAPSCREW, 7/8-9X2-1/2, GR8, (torque to 530-565 lb-ft) WASHER, 7/8 HEX HD CAPSCREW, 1/8X8-1/2, GR8 SPECIAL WASHER HEX HD CAPSCREW, (see Figure 8-14 for details) ENGINE POD

TL1055, TL1255

1-9

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