Bizhub Press C7000 C7000p C70hc C6000 Service Manual

SERVICE MANUAL

Date: 2011/04/22

Table of Contents Revision List...........................................................................................................................................1 bizhub PRESS C7000/C7000P/C70hc/C6000 Ver. 2.0.......................................................................................................1 bizhub PRESS C7000/C7000P/C70hc/C6000 Ver. 3.0.......................................................................................................3

A SAFETY AND IMPORTANT WARNING .....................................................................................A -1 SAFETY AND IMPORTANT WARNING ITEMS.............................................................................................................A -1 1. OUTLINE....................................................................................................................................................................A -2 2. IMPORTANT NOTICE................................................................................................................................................A -3 3. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION.........................................................................A -4 3.1 Descriptions in the service manual...........................................................................................................................................A -4 3.2 Descriptions for safety and important warning items................................................................................................................A -4

4. SAFETY WARNINGS.................................................................................................................................................A -5 4.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.....................................A -5 4.1.1 Outline............................................................................................................................................................................A -5 4.1.2 Prohibited Actions..........................................................................................................................................................A -5 4.2 POWER PLUG SELECTION....................................................................................................................................................A -6 4.2.1 Outline............................................................................................................................................................................A -6 4.2.2 Power Cord Set or Power Plug......................................................................................................................................A -6 4.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE..................................................................................................A -7 4.3.1 Outline............................................................................................................................................................................A -7 4.3.2 Power Supply.................................................................................................................................................................A -7 4.3.3 Installation Requirements...............................................................................................................................................A -9 4.3.4 Servicing.......................................................................................................................................................................A -10 4.3.5 Fuse.............................................................................................................................................................................A -14 4.3.6 Used Batteries Precautions..........................................................................................................................................A -14

5. SAFETY INFORMATION.........................................................................................................................................A -16 5.1 IMPORTANT NOTICE............................................................................................................................................................A -16 5.2 INDICATION OF WARNING ON THE MACHINE..................................................................................................................A -16

6. MEASURES TO TAKE IN CASE OF AN ACCIDENT..............................................................................................A -24

B NOTATION OF THE CONTENTS ...............................................................................................B -1 1. PRECAUTION ON HANDLING THIS MANUAL ........................................................................................................B -1 2. PRODUCT NAME .....................................................................................................................................................B -2 3. TRADEMARK ............................................................................................................................................................B -3 3.1 TRADEMARKS OF OTHER COMPANIES .............................................................................................................................B -3 3.2 OWN TRADEMARKS ..............................................................................................................................................................B -3

4. ELECTRICAL PARTS AND SIGNALS ......................................................................................................................B -4 5. PAPER FEED DIRECTION .......................................................................................................................................B -6

C PRODUCT SPECIFICATIONS ...................................................................................................C -1 1. bizhub PRESS C7000/C7000P/C70hc/C6000 ..........................................................................................................C -1 1.1 Type ........................................................................................................................................................................................C -1 1.2 Functions .................................................................................................................................................................................C -1 1.3 Paper .......................................................................................................................................................................................C -2 (1) Paper weight .....................................................................................................................................................................C -2 (2) Type of paper ....................................................................................................................................................................C -2 1.4 Recommended paper...............................................................................................................................................................C -2 1.4.1 Inch................................................................................................................................................................................C -2 1.4.2 Metric.............................................................................................................................................................................C -2 1.5 Materials ..................................................................................................................................................................................C -3 1.6 Maintenance ............................................................................................................................................................................C -3 1.7 Machine data ...........................................................................................................................................................................C -4 1.8 Operating environment ............................................................................................................................................................C -4 1.9 Note regarding the specifications ............................................................................................................................................C -4

2. DF-622 ......................................................................................................................................................................C -5 2.1 2.2 2.3 2.4 2.5 2.6

Type ........................................................................................................................................................................................C -5 Functions .................................................................................................................................................................................C -5 Type of paper ..........................................................................................................................................................................C -5 Machine data ...........................................................................................................................................................................C -5 Operating environment ............................................................................................................................................................C -5 Note regarding the specifications ............................................................................................................................................C -5

3. PF-602 ......................................................................................................................................................................C -6 3.1 Type ........................................................................................................................................................................................C -6 3.2 Functions .................................................................................................................................................................................C -6

i

3.3 3.4 3.5 3.6 3.7

Type of paper ..........................................................................................................................................................................C -6 Maintenance ............................................................................................................................................................................C -6 Machine data ...........................................................................................................................................................................C -6 Operating environment ............................................................................................................................................................C -6 Note regarding the specifications ............................................................................................................................................C -6

4. HT-504/505 ...............................................................................................................................................................C -7 4.1 4.2 4.3 4.4

Type ........................................................................................................................................................................................C -7 Machine data ...........................................................................................................................................................................C -7 Operating environment ............................................................................................................................................................C -7 Note regarding the specifications ............................................................................................................................................C -7

5. LU-202 ......................................................................................................................................................................C -8 5.1 5.2 5.3 5.4 5.5 5.6 5.7

Type ........................................................................................................................................................................................C -8 Functions .................................................................................................................................................................................C -8 Type of paper ..........................................................................................................................................................................C -8 Maintenance ............................................................................................................................................................................C -8 Machine data ...........................................................................................................................................................................C -8 Operating environment ............................................................................................................................................................C -8 Note regarding the specifications ............................................................................................................................................C -8

6. HT-503 ......................................................................................................................................................................C -9 6.1 6.2 6.3 6.4

Type ........................................................................................................................................................................................C -9 Machine data ...........................................................................................................................................................................C -9 Operating environment ............................................................................................................................................................C -9 Note regarding the specifications ............................................................................................................................................C -9

7. MB-504 ....................................................................................................................................................................C -10 7.1 7.2 7.3 7.4 7.5 7.6

Type ......................................................................................................................................................................................C -10 Functions ...............................................................................................................................................................................C -10 Type of paper ........................................................................................................................................................................C -10 Machine data .........................................................................................................................................................................C -10 Operating environment ..........................................................................................................................................................C -10 Note regarding the specifications ..........................................................................................................................................C -10

8. HD-514 ....................................................................................................................................................................C -11 8.1 8.2 8.3 8.4 8.5

Type ......................................................................................................................................................................................C -11 Functions ...............................................................................................................................................................................C -11 Machine data .........................................................................................................................................................................C -11 Operating environment ..........................................................................................................................................................C -11 Note regarding the specifications ..........................................................................................................................................C -11

9. PH-102 ....................................................................................................................................................................C -12 9.1 9.2 9.3 9.4 9.5

Type ......................................................................................................................................................................................C -12 Functions ...............................................................................................................................................................................C -12 Machine data .........................................................................................................................................................................C -12 Operating environment ..........................................................................................................................................................C -12 Note regarding the specifications ..........................................................................................................................................C -12

10. RU-509 ..................................................................................................................................................................C -13 10.1 10.2 10.3 10.4 10.5 10.6

Type ....................................................................................................................................................................................C -13 Functions .............................................................................................................................................................................C -13 Type of paper ......................................................................................................................................................................C -13 Machine data .......................................................................................................................................................................C -13 Operating environment ........................................................................................................................................................C -13 Note regarding the specifications ........................................................................................................................................C -13

11. HM-102 .................................................................................................................................................................C -14 11.1 11.2 11.3 11.4 11.5 11.6

Type ....................................................................................................................................................................................C -14 Function ...............................................................................................................................................................................C -14 Type of paper ......................................................................................................................................................................C -14 Machine data .......................................................................................................................................................................C -14 Operating environment ........................................................................................................................................................C -14 Note regarding the specifications ........................................................................................................................................C -14

12. FS-521 ..................................................................................................................................................................C -15 12.1 Type ....................................................................................................................................................................................C -15 12.2 Functions .............................................................................................................................................................................C -15 (1) Function...........................................................................................................................................................................C -15 (2) Number of staple sheets .................................................................................................................................................C -15 (3) Staple position ................................................................................................................................................................C -15 (4) Maximum tray capacity of the main tray .........................................................................................................................C -15 (5) Maximum tray capacity of the sub tray ...........................................................................................................................C -16 12.3 Type of paper ......................................................................................................................................................................C -17 (1) Staple ..............................................................................................................................................................................C -17 12.4 Machine data .......................................................................................................................................................................C -17 12.5 Operating environment ........................................................................................................................................................C -17

ii

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

12.6 Note regarding the specifications ........................................................................................................................................C -17

13. FS-531 ..................................................................................................................................................................C -18 13.1 Type ....................................................................................................................................................................................C -18 13.2 Functions .............................................................................................................................................................................C -18 (1) Functions ........................................................................................................................................................................C -18 (2) Staple ..............................................................................................................................................................................C -18 (3) Maximum tray capacity ...................................................................................................................................................C -18 13.3 Type of paper ......................................................................................................................................................................C -18 (1) Staple mode ....................................................................................................................................................................C -18 13.4 Machine data .......................................................................................................................................................................C -19 13.5 Operating environment ........................................................................................................................................................C -19 13.6 Note regarding the specifications ........................................................................................................................................C -19

14. FS-612 ..................................................................................................................................................................C -20 14.1 Type ....................................................................................................................................................................................C -20 14.2 Functions .............................................................................................................................................................................C -20 (1) Function...........................................................................................................................................................................C -20 (2) Staple ..............................................................................................................................................................................C -20 (3) Folding ............................................................................................................................................................................C -20 (4) Maximum tray capacity*1.................................................................................................................................................C -20 14.3 Type of paper ......................................................................................................................................................................C -21 (1) Staple mode ....................................................................................................................................................................C -21 (2) Saddle stitching mode ....................................................................................................................................................C -21 (3) Half-Fold mode ...............................................................................................................................................................C -21 (4) Tri-folding mode ..............................................................................................................................................................C -22 14.4 Machine data .......................................................................................................................................................................C -22 14.5 Operating environment ........................................................................................................................................................C -22 14.6 Note regarding the specifications ........................................................................................................................................C -22

15. PK-512/513............................................................................................................................................................C -23 15.1 15.2 15.3 15.4 15.5 15.6

Type.....................................................................................................................................................................................C -23 Functions..............................................................................................................................................................................C -23 Type of paper.......................................................................................................................................................................C -23 Machine data........................................................................................................................................................................C -23 Operating environment ........................................................................................................................................................C -23 Note regarding the specifications ........................................................................................................................................C -23

16. PI-502 ....................................................................................................................................................................C -24 16.1 16.2 16.3 16.4 16.5 16.6

Type ....................................................................................................................................................................................C -24 Functions .............................................................................................................................................................................C -24 Type of paper ......................................................................................................................................................................C -24 Machine data .......................................................................................................................................................................C -24 Operating environment ........................................................................................................................................................C -24 Note regarding the specifications ........................................................................................................................................C -24

17. LS-505 ...................................................................................................................................................................C -25 17.1 Type ....................................................................................................................................................................................C -25 17.2 Functions .............................................................................................................................................................................C -25 (1) Function...........................................................................................................................................................................C -25 (2) Maximum tray capacity ...................................................................................................................................................C -25 17.3 Type of paper ......................................................................................................................................................................C -25 17.4 Machine data .......................................................................................................................................................................C -26 17.5 Operating environment ........................................................................................................................................................C -26 17.6 Note regarding the specifications ........................................................................................................................................C -26

18. FD-503 ..................................................................................................................................................................C -27 18.1 Type ....................................................................................................................................................................................C -27 18.2 Functions .............................................................................................................................................................................C -27 (1) Function...........................................................................................................................................................................C -27 (2) Maximum tray capacity ...................................................................................................................................................C -27 18.3 Type of paper ......................................................................................................................................................................C -28 (1) Punching function ...........................................................................................................................................................C -28 (2) Folding functions .............................................................................................................................................................C -28 (3) PI functions .....................................................................................................................................................................C -28 18.4 Machine data .......................................................................................................................................................................C -29 18.5 Operating environment ........................................................................................................................................................C -29 18.6 Note regarding the specifications ........................................................................................................................................C -29

19. SD-506 ..................................................................................................................................................................C -30 19.1 Type ....................................................................................................................................................................................C -30 19.2 Functions .............................................................................................................................................................................C -30 (1) Function...........................................................................................................................................................................C -30 (2) Maximum tray capacity ...................................................................................................................................................C -30 19.3 Type of paper ......................................................................................................................................................................C -30

iii

(1) Straight/sub tray mode ....................................................................................................................................................C -30 (2) Saddle stitching mode ....................................................................................................................................................C -30 (3) Trimming mode ...............................................................................................................................................................C -32 (4) Multi-center folding mode ...............................................................................................................................................C -32 (5) Overlap tri-folding mode .................................................................................................................................................C -33 19.4 Machine data .......................................................................................................................................................................C -33 19.5 Operating environment ........................................................................................................................................................C -33 19.6 Note regarding the specifications ........................................................................................................................................C -33

20. PB-503 ..................................................................................................................................................................C -34 20.1 Type ....................................................................................................................................................................................C -34 20.2 Functions .............................................................................................................................................................................C -34 (1) Function...........................................................................................................................................................................C -34 (2) Binding sheets ................................................................................................................................................................C -34 (3) Maximum tray capacity ...................................................................................................................................................C -34 (4) Others .............................................................................................................................................................................C -34 20.3 Type of paper ......................................................................................................................................................................C -34 (1) Paper size .......................................................................................................................................................................C -34 (2) Paper weight ...................................................................................................................................................................C -35 20.4 Machine data .......................................................................................................................................................................C -35 20.5 Operating environment ........................................................................................................................................................C -36 20.6 Note regarding the specifications ........................................................................................................................................C -36

21. IC-601 ...................................................................................................................................................................C -37 21.1 21.2 21.3 21.4 21.5 21.6

Type ....................................................................................................................................................................................C -37 Functions .............................................................................................................................................................................C -37 Paper ...................................................................................................................................................................................C -37 Machine data .......................................................................................................................................................................C -37 Operating environment ........................................................................................................................................................C -37 Note regarding the specifications ........................................................................................................................................C -38

22. RU-506...................................................................................................................................................................C -39 22.1 22.2 22.3 22.4 22.5 22.6

Type.....................................................................................................................................................................................C -39 Functions..............................................................................................................................................................................C -39 Paper type............................................................................................................................................................................C -39 Machine data........................................................................................................................................................................C -39 Operating environment ........................................................................................................................................................C -39 Note regarding the specifications ........................................................................................................................................C -39

23. GP-501...................................................................................................................................................................C -40 23.1 23.2 23.3 23.4 23.5 23.6

Type.....................................................................................................................................................................................C -40 Modes of Operation..............................................................................................................................................................C -40 Machine data........................................................................................................................................................................C -40 Software...............................................................................................................................................................................C -40 Electronic..............................................................................................................................................................................C -40 Inputs....................................................................................................................................................................................C -40 (1) Media Input from Printer..................................................................................................................................................C -40 (2) Power...............................................................................................................................................................................C -41 23.7 Outputs.................................................................................................................................................................................C -41 23.8 Performance.........................................................................................................................................................................C -41 (1) Reliability.........................................................................................................................................................................C -41 23.9 Operation Environment, Storage, Transport........................................................................................................................C -41 23.10 Safety /Regulatory..............................................................................................................................................................C -41 (1) Safety Compliance...........................................................................................................................................................C -41 (2) Electromagnetic Compliance...........................................................................................................................................C -41 23.11 Appendix A.........................................................................................................................................................................C -42 23.12 Appendix B.........................................................................................................................................................................C -42 23.13 Appendix C.........................................................................................................................................................................C -43 23.14 Glossary of Terms..............................................................................................................................................................C -44

D OVERALL COMPOSITION .........................................................................................................D -1 1. SYSTEM CONFIGURATION ....................................................................................................................................D -1 1.1 System configuration................................................................................................................................................................D -1 1.2 Configuration for optional device..............................................................................................................................................D -2 1.2.1 Coupling combination of the main body and the paper feed option ..............................................................................D -2 1.2.2 Coupling combination of the main body and the finisher option ....................................................................................D -2

2. MAIN BODY UNIT CONFIGURATION......................................................................................................................D -4 3. PAPER PATH ...........................................................................................................................................................D -5 4. CONTROL BLOCK DIAGRAM ..................................................................................................................................D -6 5. IMAGE CREATION PROCESS ................................................................................................................................D -7 5.1 Image creation flow and functions ...........................................................................................................................................D -7 5.2 Charging process (Step 1) ......................................................................................................................................................D -7

iv

5.3 Laser exposure process (Step2)..............................................................................................................................................D -8 5.4 Developing process (Step 3) ...................................................................................................................................................D -8 5.5 Intermediate transfer process (Step 4) ....................................................................................................................................D -8 5.6 2nd transfer process (Step 5) ..................................................................................................................................................D -9 5.7 Separation process (Step 6) ....................................................................................................................................................D -9 5.8 Drum cleaning (Sub step 1) ...................................................................................................................................................D -10 5.9 Exposure before charging (Sub step 2) .................................................................................................................................D -10 5.10 Transfer belt cleaning (Sub step 3) .....................................................................................................................................D -10 5.11 2nd transfer roller /Lw cleaning (Sub step 4) .......................................................................................................................D -11 5.12 Toner collection (Sub step 5) ..............................................................................................................................................D -11

6. IMAGE CREATION CONTROL ..............................................................................................................................D -13 7. PROCESS SPEED .................................................................................................................................................D -15 7.1 bizhub PRESS C7000/C7000P/C70hc...................................................................................................................................D -15 7.2 bizhub PRESS C6000 ...........................................................................................................................................................D -15

E SERVICE TOOL ..........................................................................................................................E -1 1. bizhub PRESS C7000/C7000P/C70hc/C6000 ..........................................................................................................E -1 1.1 Service material list .................................................................................................................................................................E -1 1.1.1 Service material list .......................................................................................................................................................E -1 1.2 Jig list .......................................................................................................................................................................................E -1 1.2.1 Jig list ............................................................................................................................................................................E -1 1.3 Mail remote notification system ...............................................................................................................................................E -2 1.3.1 Outline ...........................................................................................................................................................................E -2 1.3.2 Operating environment ..................................................................................................................................................E -3 1.3.3 Major functions ..............................................................................................................................................................E -3 1.3.4 Initial setting ..................................................................................................................................................................E -3 1.3.5 Operating instructions of the mail remote notification system .......................................................................................E -6 1.3.6 Mail sending ..................................................................................................................................................................E -6 1.4 Job history list ..........................................................................................................................................................................E -6 1.4.1 Outline ...........................................................................................................................................................................E -6 1.4.2 Major functions ..............................................................................................................................................................E -6 1.4.3 Setting method ..............................................................................................................................................................E -7 1.5 Counter list acquisition using USB memory ..........................................................................................................................E -10 1.5.1 Outline .........................................................................................................................................................................E -10 1.5.2 List that can be acquired .............................................................................................................................................E -10 1.5.3 Acquisition method ......................................................................................................................................................E -10 1.6 Panel log ................................................................................................................................................................................E -11 1.6.1 Outline..........................................................................................................................................................................E -11 1.6.2 Log acquisition method ...............................................................................................................................................E -11 1.7 ORU-M Counter Rewrite .......................................................................................................................................................E -12 1.7.1 Load from external memory ........................................................................................................................................E -12 1.7.2 Store to external memory ............................................................................................................................................E -14 1.8 Management Tool ..................................................................................................................................................................E -15 1.8.1 Outline .........................................................................................................................................................................E -15 1.8.2 Installation of Management Tool .................................................................................................................................E -17 1.8.3 Starting up of Management Tool .................................................................................................................................E -18 1.8.4 Technician mode .........................................................................................................................................................E -21 1.8.5 Administrator mode .....................................................................................................................................................E -48 1.8.6 Various setting for the software ...................................................................................................................................E -54 1.8.7 Error message list .......................................................................................................................................................E -61 1.9 Acquisition of the controller log ..............................................................................................................................................E -62 1.9.1 Outline .........................................................................................................................................................................E -62 1.9.2 Preparation ..................................................................................................................................................................E -62 1.9.3 Procedure for acquisition .............................................................................................................................................E -63

F PERIODICAL MAINTENANCE ....................................................................................................F -1 1. MAINTENANCE ITEM ...............................................................................................................................................F -1 1.1 bizhub PRESS C7000/C7000P/C70hc/C6000 ........................................................................................................................F -1 1.1.1 Replacing procedure of the periodical replacement parts .............................................................................................F -1 1.1.2 Periodic maintenance 1 (Every 50,000 prints (C7000/C7000P/C70hc/C6000)) ............................................................F -1 1.1.3 Periodic maintenance 2 (Every 160,000 prints (C6000)) ...............................................................................................F -1 1.1.4 Periodic maintenance 3 (Every 180,000 prints (C6000)) ...............................................................................................F -1 1.1.5 Periodic maintenance 2 (Every 200,000 prints (C7000/C7000P/C70hc)) .....................................................................F -1 1.1.6 Periodic maintenance 3 (Every 220,000 prints (C7000/C7000P/C70hc)) .....................................................................F -2 1.1.7 Periodic maintenance 4 (Every 200,000 prints (C6000)) ...............................................................................................F -2 1.1.8 Periodic maintenance 4 (Every 340,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 5 (Every 300,000 prints (C6000)) ...................................................................................................................................................................................F -2 1.1.9 Periodic maintenance 5 (Every 350,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 5 (Every 300,000 prints (C6000)) ...................................................................................................................................................................................F -3 1.1.10 Periodic maintenance 6 (Every 400,000 prints (C7000/C7000P/C70hc/C6000)) ........................................................F -3

v

1.1.11 Periodic maintenance 7 (Every 450,000 prints (C7000/C7000P/C70hc/C6000)) ........................................................F -3 1.1.12 Periodic maintenance 8 (Every 600,000 prints (C7000/C7000P/C70hc)) ...................................................................F -4 1.1.13 Periodic maintenance 8 (Every 600,000 prints (C6000)) .............................................................................................F -4 1.1.14 Periodic maintenance 9 (Every 700,000 prints (C7000/C7000P/C70hc)) ...................................................................F -4 1.1.15 Periodic maintenance 9 (Every 900,000 prints (C6000)) .............................................................................................F -5 1.1.16 Periodic maintenance 10 (Every 900,000 prints (C7000/C7000P/C70hc/C6000)) ......................................................F -5 1.1.17 Periodic maintenance 11 (Every 1,000,000 prints (C7000/C7000P/C70hc/C6000)) ...................................................F -5 1.1.18 Periodic maintenance 12 (Every 1,020,000 prints (C7000/C7000P/C70hc)) ..............................................................F -5 1.1.19 Periodic maintenance 13 (Every 1,050,000 prints (C7000/C7000P/C70hc)) ..............................................................F -5 1.1.20 Periodic maintenance 14 (Every 1,400,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 12 (Every 1,400,000 prints (C6000)) .........................................................................................................................................................................F -6 1.1.21 Periodic maintenance 15 (Every 1,800,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 13 (Every 1,800,000 prints (C6000)) .........................................................................................................................................................................F -6 1.1.22 Periodic maintenance 16 (Every 2,000,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 14 (Every 2,000,000 prints (C6000)) .........................................................................................................................................................................F -6 1.1.23 Periodic maintenance 17 (Every 2,400,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 15 (Every 2,400,000 prints (C6000)) .........................................................................................................................................................................F -6 1.1.24 Periodic maintenance 18 (Every 2,700,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 16 (Every 2,700,000 prints (C6000)) .........................................................................................................................................................................F -6 1.1.25 Periodic maintenance 19 (Every 3,000,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 17 (Every 3,000,000 prints (C6000)) .........................................................................................................................................................................F -7 1.1.26 Periodic maintenance 20 (Every 4,000,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 18 (Every 4,000,000 prints (C6000)) .........................................................................................................................................................................F -7 1.1.27 Spot replacement (Every 3,600,000 prints (C7000/C7000P/C70hc/C6000)) ..............................................................F -7 1.2 DF-622 .....................................................................................................................................................................................F -7 1.2.1 Spotted replacement (Every 625,000 feeds) .................................................................................................................F -7 1.3 PF-602 .....................................................................................................................................................................................F -7 1.3.1 Periodic maintenance 1 (Every 200,000 prints) .............................................................................................................F -7 1.3.2 Periodic maintenance 2 (Every 600,000 prints) .............................................................................................................F -8 1.3.3 Periodic maintenance 3 (Every 2,400,000 prints) ..........................................................................................................F -8 1.4 LU-202 .....................................................................................................................................................................................F -8 1.4.1 Periodic maintenance 1 (Every 200,000 prints) .............................................................................................................F -8 1.4.2 Periodic maintenance 2 (Every 600,000 prints) .............................................................................................................F -8 1.4.3 Periodic maintenance 3 (Every 2,400,000 prints) ..........................................................................................................F -9 1.5 RU-509/HM-102 .......................................................................................................................................................................F -9 1.5.1 Periodic maintenance 1 (Every 300,000 prints) .............................................................................................................F -9 1.5.2 Periodic maintenance 2 (Every 600,000 prints) .............................................................................................................F -9 1.5.3 Spotted replacement (Every 300,000 prints) .................................................................................................................F -9 1.5.4 Spotted replacement (Every 1,500,000 prints) ..............................................................................................................F -9 1.6 FS-521 .....................................................................................................................................................................................F -9 1.6.1 Periodic maintenance 1 (Every 600,000 prints) .............................................................................................................F -9 1.6.2 Periodic maintenance 2 (Every 3,000,000 prints) ........................................................................................................F -10 1.6.3 Spotted replacement (Every 500,000 operations) .......................................................................................................F -10 1.6.4 Spotted replacement (Every 600,000 feeds) ...............................................................................................................F -10 1.7 FS-531 ...................................................................................................................................................................................F -10 1.7.1 Periodic maintenance 1 (Every 200,000 prints) ...........................................................................................................F -10 1.7.2 Spotted replacement (Every 200,000 prints) ...............................................................................................................F -10 1.7.3 Spotted replacement (Every 400,000 prints) ...............................................................................................................F -10 1.7.4 Spot replacement (Every 500,000 staples) .................................................................................................................F -11 1.8 FS-612 ...................................................................................................................................................................................F -11 1.8.1 Periodic maintenance 1 (Every 300,000 prints) ...........................................................................................................F -11 1.8.2 Spotted replacement (Every 200,000 prints) ...............................................................................................................F -11 1.8.3 Spotted replacement (Every 400,000 prints) ...............................................................................................................F -11 1.8.4 Spot replacement (Every 200,000 staples) .................................................................................................................F -11 1.9 PI-502 ....................................................................................................................................................................................F -12 1.9.1 Periodic maintenance 1 (Every 300,000 prints) ...........................................................................................................F -12 1.9.2 Spotted replacement (Every 100,000 feeds) ...............................................................................................................F -12 1.9.3 Spotted replacement (Every 200,000 feeds) ...............................................................................................................F -12 1.9.4 Spotted replacement (Every 600,000 feeds) ...............................................................................................................F -12 1.9.5 Spotted replacement (Every 1,000,000 feeds) ............................................................................................................F -12 1.10 LS-505 .................................................................................................................................................................................F -12 1.10.1 Periodic maintenance 1 (Every 1,500,000 prints) ......................................................................................................F -12 1.11 FD-503 .................................................................................................................................................................................F -12 1.11.1 Periodic maintenance 1 (Every 1,500,000 prints) ......................................................................................................F -12 1.11.2 Periodic maintenance 2 (Every 2,400,000 prints) ......................................................................................................F -13 1.11.3 Periodic maintenance 3 (Every 5,400,000 prints) ......................................................................................................F -13 1.11.4 Spotted replacement (100,000 feeds) .......................................................................................................................F -13 1.11.5 Spotted replacement (Every 200,000 prints) .............................................................................................................F -13 1.12 SD-506 .................................................................................................................................................................................F -13 1.12.1 Periodic maintenance 1 (Every 600,000 prints) .........................................................................................................F -13 1.12.2 Periodic maintenance 2 (Every 1,500,000 prints) ......................................................................................................F -14

vi

1.12.3 Spotted replacement (Every 18,900 cuts) .................................................................................................................F -14 1.12.4 Spotted replacement (Every 37,500 cuts) .................................................................................................................F -14 1.12.5 Spotted replacement (Every 500,000 cuts) ...............................................................................................................F -14 1.12.6 Spotted replacement (Every 500,000 times) .............................................................................................................F -14 1.12.7 Spotted replacement (Every 850,000 cuts) ...............................................................................................................F -14 1.12.8 Spotted replacement (Every 1,000,000 sets) ............................................................................................................F -14 1.13 PB-503 .................................................................................................................................................................................F -15 1.13.1 Periodic maintenance 1 (Every 750,000 prints) .........................................................................................................F -15 1.13.2 Spotted replacement (Every 100,000 cuts) ...............................................................................................................F -16 1.13.3 Spotted replacement (Every 3,000,000 operations) ..................................................................................................F -16 1.13.4 Spotted replacement (Every 600,000 prints) .............................................................................................................F -16 1.13.5 Spotted replacement (Every 120 hours) ....................................................................................................................F -16 1.13.6 Spotted replacement (Every 240 hours) ....................................................................................................................F -16 1.13.7 Spotted replacement (Every 2000 hours) ..................................................................................................................F -16 1.14 RU-506.................................................................................................................................................................................F -16 1.14.1 Maintenance 1 (Every 600,000 prints)........................................................................................................................F -16 1.14.2 Spotted replacement (Every 5,000,000 operations)...................................................................................................F -16 1.15 GP-501.................................................................................................................................................................................F -17 1.15.1 Maintenance 1 (Every 210,000 prints)........................................................................................................................F -17 1.15.2 Maintenance 2 (Every 750,000 prints)........................................................................................................................F -17 1.15.3 Maintenance 3 (Every 3,000,000 prints).....................................................................................................................F -17 1.15.4 Maintenance 4 (Every 12,000,000 prints)...................................................................................................................F -17 1.15.5 Spotted replacement (Every 500,000 punches).........................................................................................................F -18 1.15.6 Spotted replacement part (Every 4,000,000 cycle)....................................................................................................F -18

2. PERIODICALLY REPLACED PARTS LIST ............................................................................................................F -19 2.1 Periodical replacement parts .................................................................................................................................................F -19 2.2 bizhub PRESS C7000/C7000P/C70hc/C6000 ......................................................................................................................F -19 2.2.1 Periodically replaced parts list (C7000/C7000P/C70hc) ..............................................................................................F -19 2.2.2 Periodically replaced parts list (C6000) .......................................................................................................................F -21 2.2.3 Spotted replacement parts list .....................................................................................................................................F -23

3. ORU-M PARTS .......................................................................................................................................................F -25 3.1 Life value of the ORU-M parts ...............................................................................................................................................F -25 (1) ORU-M corresponding parts ...........................................................................................................................................F -25 3.2 ORU-M parts list ....................................................................................................................................................................F -25 (1) ORU-M parts list ..............................................................................................................................................................F -25 3.3 ORU-M parts replacement timing ..........................................................................................................................................F -27 (1) ORU-M target unit life setting ..........................................................................................................................................F -27 (2) ORU-M warning icon display ...........................................................................................................................................F -27 3.4 Management of ORU-M parts counter ...................................................................................................................................F -27 (1) Counter display ...............................................................................................................................................................F -27 (2) Counter clear ...................................................................................................................................................................F -27

4. LIFE VALUE ............................................................................................................................................................F -28 4.1 Life value of materials/parts ...................................................................................................................................................F -28 4.2 Life value determining condition ............................................................................................................................................F -28

5. PERIODICAL MAINTENANCE PROCEDURE bizhub PRESS C7000/C7000P/C70hc/C6000 ..............................F -29 5.1 External section .....................................................................................................................................................................F -29 5.1.1 Replacing the filter box, developing dust proof filter ....................................................................................................F -29 5.1.2 Replacing the dust proof filter on rear side ..................................................................................................................F -29 5.2 Write section ..........................................................................................................................................................................F -30 5.2.1 - Cleaning the dust proof glass ....................................................................................................................................F -30 5.3 Photo conductor section ........................................................................................................................................................F -31 5.3.1 Disassembling procedure of the process unit section .................................................................................................F -31 5.3.2 Opening /closing the toner supply door section. ..........................................................................................................F -32 5.3.3 Pulling out the process unit .........................................................................................................................................F -32 5.3.4 Replacing the drum cartridge ......................................................................................................................................F -32 5.4 Charging section ....................................................................................................................................................................F -33 5.4.1 Replace the charging corona. ......................................................................................................................................F -33 5.4.2 Replacing the charging dust proof filter .......................................................................................................................F -34 5.5 Intermediate transfer section .................................................................................................................................................F -35 5.5.1 Removing/reinstalling the intermediate transfer unit ...................................................................................................F -35 5.5.2 Replacing the transfer belt cleaning unit .....................................................................................................................F -36 5.5.3 Replacing the belt cleaning blade ................................................................................................................................F -37 5.5.4 Replacing the toner collection sheet ............................................................................................................................F -37 5.5.5 Replacing the transfer belt separation claw .................................................................................................................F -38 5.5.6 Cleaning the intermediate transfer belt/rollers .............................................................................................................F -38 5.5.7 Replacing the first transfer roller and the transfer roller bearing. ................................................................................F -40 5.5.8 Replacing the 2nd transfer roller /Up ...........................................................................................................................F -41 5.5.9 Replacing the belt separation claw solenoid (SD1) .....................................................................................................F -42 5.5.10 Replacing the separate discharging plate Assy .........................................................................................................F -42

vii

5.5.11 Replacing the 2nd transfer roller /Lw and the 2nd transfer earth plate Assy .............................................................F -43 5.6 Developing section ................................................................................................................................................................F -44 5.6.1 Replacing the developers /Y, /M, /C and /K .................................................................................................................F -44 5.6.2 Replacing the developing units /C, /M, /Y, and /K .......................................................................................................F -46 5.7 Toner collect box ...................................................................................................................................................................F -47 5.7.1 Replacing the toner collect box ...................................................................................................................................F -47 5.8 Paper feed section .................................................................................................................................................................F -48 5.8.1 Replacing the pick-up roller and the paper feed roller rubber .....................................................................................F -48 5.8.2 Replacing the separation roller rubber ........................................................................................................................F -49 5.8.3 Replacing the paper feed clutch and the pre-registration clutch .................................................................................F -49 5.9 Vertical conveyance section ..................................................................................................................................................F -50 5.9.1 Replacing the intermediate conveyance clutch /1 (CL13) ...........................................................................................F -50 5.10 Registration section .............................................................................................................................................................F -51 5.10.1 Replacing the registration cleaning sheet ..................................................................................................................F -51 5.10.2 Replacing the registration roller .................................................................................................................................F -52 5.11 Duplex section .....................................................................................................................................................................F -54 5.11.1 Replacing the intermediate conveyance clutches /2 (CL4) and /3 (CL5) ..................................................................F -54 5.11.2 Replacing the ADU conveyance clutches /1 (CL1), /2 (CL2), /3 (CL3), ADU pre-registration clutch (CL18) ............F -56 5.12 Reverse/exit section ............................................................................................................................................................F -57 5.12.1 Replacing the reverse de-curler roller .......................................................................................................................F -57 5.12.2 Replacing the paper exit de-curler roller ....................................................................................................................F -57 5.13 Fusing section ......................................................................................................................................................................F -60 5.13.1 Removing/reinstalling the fusing unit .........................................................................................................................F -60 5.13.2 Replacing the fusing drive gear /B, fusing duct assy .................................................................................................F -60 5.13.3 Replacing the fusing separation plate assy................................................................................................................F -63 5.13.4 Replacing the fusing drive gear /M ............................................................................................................................F -64 5.13.5 Replacing the fusing lamp assy /Up ..........................................................................................................................F -65 5.13.6 Replacing the fusing roller /2, fusing bearing /2, fusing drive gear /O .......................................................................F -66 5.13.7 Replacing the fusing belt, fusing roller /1, insulating sleeve /Up, fusing bearing /Up, belt regulating sleeve ............F -68 5.13.8 Replacing the fusing heater lamp /4 (L5) ...................................................................................................................F -69 5.13.9 Replacing the fusing roller /Lw, fusing bearing /Lw, insulating sleeve /Lw ................................................................F -71 5.13.10 Replacing the fusing temperature sensor assy /Lw (edge) .....................................................................................F -72 5.13.11 Replacing the fusing temperature sensor assy /Up (edge) .....................................................................................F -72 5.13.12 Replacing the fusing paper exit roller /Up ................................................................................................................F -73 5.13.13 Replacing the fusing regulating gear /A, fusing limiter ............................................................................................F -74 5.14 OT-502 .................................................................................................................................................................................F -75 5.14.1 Replacing the paper hold roller ..................................................................................................................................F -75 5.14.2 Replacing the paper exit roller ...................................................................................................................................F -75 5.14.3 Replacing the paper exit driven roller /2 ....................................................................................................................F -76

6. PERIODICAL MAINTENANCE PROCEDURE DF-622 ...........................................................................................F -78 6.1 Precautions on maintenance .................................................................................................................................................F -78 6.2 Paper feed section .................................................................................................................................................................F -78 6.2.1 Removing/reinstalling the paper feed unit ...................................................................................................................F -78 6.2.2 Replacing the pick-up roller and the paper feed roller .................................................................................................F -79 6.2.3 Replacing the separation roller ....................................................................................................................................F -80 6.2.4 Cleaning the timing sensor (PS302) ............................................................................................................................F -81 6.2.5 Removing/reinstalling the registration roller cover .......................................................................................................F -82 6.2.6 Cleaning the registration roller .....................................................................................................................................F -82 6.2.7 Cleaning the registration sensor (PS301) ....................................................................................................................F -83

7. PERIODICAL MAINTENANCE PROCEDURE PF-602 ...........................................................................................F -84 7.1 Precautions on maintenance .................................................................................................................................................F -84 7.2 Tray section ...........................................................................................................................................................................F -84 7.2.1 Precautions on maintenance of the tray section ..........................................................................................................F -84 7.2.2 Replacing the Pick-up rubber/paper feed roller ...........................................................................................................F -84 7.2.3 Replacing the separation roller ....................................................................................................................................F -87 7.2.4 Replacing the paper feed clutch (CL1/CL4) and the separation clutch (CL2/CL5) ......................................................F -89 7.3 Conveyance section ..............................................................................................................................................................F -90 7.3.1 Replacing the vertical conveyance clutch/1 (CL7), /2 (CL8), and /3 (CL9) ..................................................................F -90 7.3.2 Replacing the horizontal conveyance clutch/1 (CL10), /2 (CL11), and pre-registration clutch (CL12) ........................F -91

8. PERIODICAL MAINTENANCE PROCEDURE LU-202 ...........................................................................................F -93 8.1 Paper feed section .................................................................................................................................................................F -93 8.1.1 Precautions on maintenance .......................................................................................................................................F -93 8.1.2 Cleaning/pre-registration roller ....................................................................................................................................F -93 8.1.3 Removing/installing paper feed roller Assy .................................................................................................................F -93 8.1.4 Replacing the paper feed roller/pick-up roller ..............................................................................................................F -93 8.1.5 Replacing the separation roller ....................................................................................................................................F -94 8.1.6 Replacing paper feed clutch (CL101) /pre-registration clutch (CL102) .......................................................................F -95

9. PERIODICAL MAINTENANCE PROCEDURE MB-504 ..........................................................................................F -97 9.1 Precautions on maintenance .................................................................................................................................................F -97

viii

9.2 Paper feed section .................................................................................................................................................................F -97 9.2.1 Replacing the pick-up roller /BP and the paper feed roller rubber /BP ........................................................................F -97 9.2.2 Replacing the separation roller rubber /BP ..................................................................................................................F -98 9.2.3 Replacing the paper feed clutch /BP (CL6) .................................................................................................................F -98

10. PERIODICAL MAINTENANCE PROCEDURE RU-509/HM-102 ........................................................................F -100 10.1 Precautions on maintenance .............................................................................................................................................F -100 10.2 Output paper density detection section .............................................................................................................................F -100 10.2.1 Cleaning the shutter ................................................................................................................................................F -100 10.3 Humidification section (HM-102) ........................................................................................................................................F -100 10.3.1 Replacing the humidification rollers /Rt and /Lt and the water feed roller ...............................................................F -100 10.3.2 Replacing the water feed filter .................................................................................................................................F -106

11. PERIODICAL MAINTENANCE PROCEDURE FS-521 .......................................................................................F -108 11.1 Precautions on maintenance .............................................................................................................................................F -108 11.2 Conveyance section ..........................................................................................................................................................F -108 11.2.1 Lubrication to bypass roller /Lw pressure release cam ...........................................................................................F -108 11.3 Stacker section ..................................................................................................................................................................F -108 11.3.1 Replacing the intermediate roller release solenoid (SD7) .......................................................................................F -108 11.3.2 Lubrication to worm gear and cam ..........................................................................................................................F -109 11.4 Stapler section ...................................................................................................................................................................F -109 11.4.1 Replacing the stapler assy ......................................................................................................................................F -109 11.4.2 Replacing the staples ..............................................................................................................................................F -113 11.4.3 Cleaning the cut staple box .....................................................................................................................................F -114 11.5 Main tray section ................................................................................................................................................................F -114 11.5.1 Replacing the paper exit roller .................................................................................................................................F -114 11.5.2 Replacing the paper exit opening solenoid assy (SD9) ...........................................................................................F -115

12. PERIODICAL MAINTENANCE PROCEDURE FS-531 .......................................................................................F -118 12.1 Precautions on maintenance .............................................................................................................................................F -118 12.2 Conveyance section ..........................................................................................................................................................F -118 12.2.1 Replacing the paper exit roller (sponge roller) .........................................................................................................F -118 12.2.2 Replacing the intermediate conveyance roller (sponge roller) ................................................................................F -119 12.3 Stacker section ..................................................................................................................................................................F -119 12.3.1 Replacing the paper assist roller (sponge roller) .....................................................................................................F -119 12.3.2 Replacement of the cleaning plate Assy .................................................................................................................F -120 12.4 Stapler section ...................................................................................................................................................................F -120 12.4.1 Replacing the stapler unit ........................................................................................................................................F -120

13. PERIODICAL MAINTENANCE PROCEDURE FS-612 .......................................................................................F -122 13.1 Precautions on maintenance .............................................................................................................................................F -122 13.2 Conveyance section ..........................................................................................................................................................F -122 13.2.1 Replacing the paper exit roller (sponge roller) .........................................................................................................F -122 13.2.2 Replacing the intermediate conveyance roller (sponge roller) ................................................................................F -123 13.3 Stacker section ..................................................................................................................................................................F -123 13.3.1 Replacing the paper assist roller (sponge roller) .....................................................................................................F -123 13.4 Stapler section ...................................................................................................................................................................F -124 13.4.1 Removing/reinstalling the stapler unit cover ............................................................................................................F -124 13.4.2 Replacing the stapler unit ........................................................................................................................................F -124

14. PERIODICAL MAINTENANCE PROCEDURE PI-502 ........................................................................................F -128 14.1 Precautions on maintenance .............................................................................................................................................F -128 14.2 Paper feed section .............................................................................................................................................................F -128 14.2.1 Replacing the pick-up roller /Up and the paper feed roller /Up ................................................................................F -128 14.2.2 Replacing the pick-up roller /Lw and the paper feed roller /Lw ................................................................................F -129 14.2.3 Replacing the separation roller /Up and the torque limiter /Up ................................................................................F -129 14.2.4 Replacing the separation roller /Lw and the torque limiter /Lw ................................................................................F -130

15. PERIODICAL MAINTENANCE PROCEDURE LS-505 .......................................................................................F -131 15.1 Precautions on maintenance .............................................................................................................................................F -131 15.2 Conveyance section ..........................................................................................................................................................F -131 15.2.1 Replacing the stacker tray up down motor (M1) ......................................................................................................F -131 15.2.2 Replacing the paper press solenoid /3 (SD8) ..........................................................................................................F -131 15.2.3 Replacing the paper press solenoid /1 (SD6) ..........................................................................................................F -134 15.2.4 Replacing the paper press solenoid /2 (SD7) ..........................................................................................................F -135 15.2.5 Replacing the rear stopper solenoid (SD3) .............................................................................................................F -135

16. PERIODICAL MAINTENANCE PROCEDURE FD-503 .......................................................................................F -137 16.1 Precautions on maintenance .............................................................................................................................................F -137 16.2 Conveyance section ..........................................................................................................................................................F -137 16.2.1 Replacing roller solenoids /1 (SD5) to /4 (SD8) .......................................................................................................F -137 16.2.2 2nd folding roller solenoid (SD18) ...........................................................................................................................F -137 16.3 Punch section ....................................................................................................................................................................F -139 16.3.1 Replacing the punch unit .........................................................................................................................................F -139 16.3.2 Cleaning the punch shaft and the punch support board ..........................................................................................F -140

ix

16.3.3 Lubricating the punch drive section .........................................................................................................................F -140 16.4 Main tray section ................................................................................................................................................................F -141 16.4.1 Replacing the tray up down motor (M11) ................................................................................................................F -141 16.5 PI section ...........................................................................................................................................................................F -142 16.5.1 Replacing the pick-up rubber (Upper stage) ............................................................................................................F -142 16.5.2 Replacing the paper feed rubber (Upper stage) ......................................................................................................F -144 16.5.3 Replacing the separation rubber (upper stage) .......................................................................................................F -145 16.5.4 Replacing the pick-up rubber (Lower stage) ............................................................................................................F -146 16.5.5 Replacing the paper feed rubber (lower stage) .......................................................................................................F -147 16.5.6 Replacing the separation rubber (lower stage) ........................................................................................................F -148

17. PERIODICAL MAINTENANCE PROCEDURE SD-506 ......................................................................................F -149 17.1 Precautions on maintenance .............................................................................................................................................F -149 17.2 Right angle conveyance section ........................................................................................................................................F -149 17.2.1 Replacing the roller release solenoid /1 (SD5) ........................................................................................................F -149 17.2.2 Replacing the roller release solenoid /2 (SD6) ........................................................................................................F -149 17.2.3 Replacing the right angle conveyance gate solenoid (SD2) ....................................................................................F -150 17.2.4 Replacing the roller release solenoid /3 (SD7) ........................................................................................................F -154 17.3 Saddle stitching section .....................................................................................................................................................F -155 17.3.1 Replacing the stapler assy ......................................................................................................................................F -155 17.3.2 Replacing the slope unit ..........................................................................................................................................F -158 17.3.3 Pulling out the saddle stitching unit .........................................................................................................................F -160 17.3.4 Replacing the saddle stitching unit ..........................................................................................................................F -162 17.4 Trimmer section .................................................................................................................................................................F -163 17.4.1 Removing/installing the trimmer paddle assy ..........................................................................................................F -163 17.4.2 Replacing the trimmer blade kit ...............................................................................................................................F -163 17.4.3 Replacing the trimmer board assy ...........................................................................................................................F -165 17.4.4 Replacing the trimming unit .....................................................................................................................................F -166 17.4.5 Replacing the trimmer press motor (M32) ...............................................................................................................F -168 17.4.6 Replacing the trimmer blade motor (M31) ...............................................................................................................F -169 17.4.7 Lubrication to the trimmer unit .................................................................................................................................F -173 17.5 Bundle processing section .................................................................................................................................................F -174 17.5.1 Replacing the bundle press stage gear ...................................................................................................................F -174 17.5.2 Replacing the bundle press stage unit ....................................................................................................................F -176

18. PERIODICAL MAINTENANCE PROCEDURE PB-503 .......................................................................................F -181 18.1 Sub compile (SC) section ..................................................................................................................................................F -181 18.1.1 Precautions on maintenance ...................................................................................................................................F -181 18.1.2 Replacing the switchback roller ...............................................................................................................................F -181 18.1.3 Replacing the SC switchback release motor (M13) and the one-way clutches /A and /B .......................................F -182 18.1.4 Replacing the SC pressure arm solenoid (SD13) ....................................................................................................F -185 18.1.5 Replacing the FD alignment solenoid (SD11) .........................................................................................................F -186 18.1.6 Lubrication to the sub scan alignment plate shaft ...................................................................................................F -187 18.2 Cover paper table section ..................................................................................................................................................F -188 18.2.1 Precautions on maintenance ...................................................................................................................................F -188 18.2.2 Replacing the roller cutter blade assy .....................................................................................................................F -188 18.2.3 Cleaning the cover paper folding plate and the book spine backing plate ..............................................................F -189 18.2.4 Lubrication to the cover paper alignment plate shaft ...............................................................................................F -190 18.3 Cover paper supply section ...............................................................................................................................................F -191 18.3.1 Removing/reinstalling the pick-up roller assy and the separation roller assy ..........................................................F -191 18.3.2 Replacing the pick-up roller and the paper feed roller .............................................................................................F -194 18.3.3 Replacing the separation roller ................................................................................................................................F -196 18.3.4 Replacing the cover paper feed clutch (CL71) and the cover paper separation clutch (CL72) ...............................F -196 18.4 Conveyance section ..........................................................................................................................................................F -197 18.4.1 Replacing the sub tray exit solenoid (SD4) .............................................................................................................F -197 18.5 Framework section ............................................................................................................................................................F -199 18.5.1 Replacing the exhaust filters /A and /B ....................................................................................................................F -199 18.6 Glue tank section ...............................................................................................................................................................F -200 18.6.1 Replacing the glue apply roller drive gear bearing ..................................................................................................F -200 18.6.2 Lubrication to the glue apply roller drive gear ..........................................................................................................F -202 18.6.3 Replacing the pellet supply cooling fan (FM4) .........................................................................................................F -203 18.6.4 Replacing the glue tank assy ...................................................................................................................................F -203 18.7 Clamp section ....................................................................................................................................................................F -206 18.7.1 Lubrication to the clamp pressing board shaft .........................................................................................................F -206 18.8 Book stock section .............................................................................................................................................................F -206 18.8.1 Lubrication to the guide shafts /Rt and /Lt ...............................................................................................................F -206

19. PERIODICAL MAINTENANCE PROCEDURE RU-506.......................................................................................F -208 19.1 Caution for maintenance procedure...................................................................................................................................F -208 19.2 Conveyance section...........................................................................................................................................................F -208 19.2.1 Replacing the entrance conveyance motor (M1), the paper exit motor (M2), the paper exit conveyance belt.........F -208 19.2.2 Replacing the conveyance pulley, the paper exit conveyance pulley.......................................................................F -209 19.2.3 Replacing the entrance roller /1, the bearing /K.......................................................................................................F -210

x

19.2.4 Replacing the entrance roller /2, the stacker entrance roller, the stacker entrance conveyance belt, the stacker entrance roller pressure springs /Fr and /Rr, the bearing /K.................................................................................................F -211 19.2.5 Replacing the paper refeed roller, the merging section roller, the paper exit roller, the bearing /K..........................F -213 19.2.6 Replacing the straight gate.......................................................................................................................................F -216 19.2.7 Replacing the straight gate solenoid (SD1) and the straight gate spring.................................................................F -217 19.3 Stacker section...................................................................................................................................................................F -219 19.3.1 Replacing the stacker exit shutter solenoid (SD2)....................................................................................................F -219 19.3.2 Replacing the stack switching solenoid (SD3)..........................................................................................................F -220 19.3.3 Replacing the stacker entrance guide plate solenoid (SD4).....................................................................................F -221

20. PERIODICAL MAINTENANCE PROCEDURE GP-501.......................................................................................F -223 20.1 Caution for maintenance procedure...................................................................................................................................F -223 20.2 DIE SET SERVICE.............................................................................................................................................................F -223 20.2.1 Die Set Service.........................................................................................................................................................F -223 20.2.2 Die Set Life Expectancy...........................................................................................................................................F -223 20.2.3 Die Set Components................................................................................................................................................F -223 20.2.4 Checking and Replacing the Die Set........................................................................................................................F -225 20.2.5 Checking and lubricating the Die Set pins and Die Set shoulder bolts.....................................................................F -225 20.2.6 Hole Alignment inspection........................................................................................................................................F -226 20.3 CHECK, CLEANING, AND LUBRICATION........................................................................................................................F -226 20.3.1 CHECK, CLEANING, AND LUBRICATION..............................................................................................................F -226 20.3.2 External Cleaning.....................................................................................................................................................F -227 20.3.3 Internal Cleaning......................................................................................................................................................F -227 20.3.4 Operational Inspection..............................................................................................................................................F -227 20.3.5 Internal Inspection....................................................................................................................................................F -227 20.3.6 Cleaning the base.....................................................................................................................................................F -227 20.3.7 Cleaning the Die guide.............................................................................................................................................F -228 20.3.8 Checking the Door Latch..........................................................................................................................................F -228 20.3.9 Cleaning and Checking the aligner paper path and panels......................................................................................F -229 20.3.10 Cleaning and Checking the Aligner Idler Roller......................................................................................................F -229 20.3.11 Cleaning the Aligner (Green) Drive Belt.................................................................................................................F -230 20.3.12 Cleaning and Checking the Back Gauge Solenoid.................................................................................................F -230 20.3.13 Cleaning and Checking the Idler Rollers................................................................................................................F -231 20.3.14 Cleaning and Checking the punch idler rollers.......................................................................................................F -233 20.3.15 Cleaning and Checking the Drive Rollers...............................................................................................................F -235 20.3.16 Checking the Aligner Latch.....................................................................................................................................F -235 20.3.17 Cleaning the Optical Sensors.................................................................................................................................F -236 20.3.18 Cleaning and Checking the Bypass Paper Path.....................................................................................................F -237 20.3.19 Cleaning and Checking the Punch Paper Path......................................................................................................F -238 20.3.20 Cleaning and Checking the Timing Belt.................................................................................................................F -238 20.3.21 Bypass panel..........................................................................................................................................................F -239 20.3.22 Bypass panel Removal...........................................................................................................................................F -239 20.3.23 Aligner panels.........................................................................................................................................................F -241 20.3.24 Aligner Panel Removal...........................................................................................................................................F -241 20.3.25 Aligner Idler Roller Replacement............................................................................................................................F -242 20.3.26 Aligner Drive Belt Replacement..............................................................................................................................F -242 20.3.27 Cleaning and checking the energy drive roller.......................................................................................................F -247 20.3.28 Replacing the back gauge mechanism...................................................................................................................F -247 20.3.29 Back Gauge Removal.............................................................................................................................................F -248 20.3.30 Solenoid Spring Replacement................................................................................................................................F -250 20.3.31 Back Gauge Paddle................................................................................................................................................F -251 20.3.32 Back Gauge Assembly Adjustment........................................................................................................................F -251 20.3.33 Punch module.........................................................................................................................................................F -251 20.3.34 Punch Module Removal.........................................................................................................................................F -252 20.3.35 Lubricating to the Punch Drive Cams.....................................................................................................................F -254 20.3.36 Punch Clutch Replacement....................................................................................................................................F -254 20.3.37 Punch Module Brake Replacement and Adjustment..............................................................................................F -256 20.3.38 Punch Module Brake Replacement........................................................................................................................F -257 20.3.39 Punch Module Brake Adjustment...........................................................................................................................F -257 20.3.40 Punch Module Motor Replacement........................................................................................................................F -257 20.3.41 Punch Module Motor Drive Belt Replacement........................................................................................................F -258 20.3.42 Punch Module Drive Roller Replacement...............................................................................................................F -258 20.3.43 Belt replacement.....................................................................................................................................................F -260 20.3.44 Tools.......................................................................................................................................................................F -260

G DISASSEMBLING/REASSEMBLING .........................................................................................G -1 1. ITEMS NOT ALLOWED TO BE DISASSEMBLED ...................................................................................................G -1 1.1 1.2 1.3 1.4

Screw-lock applied screw ........................................................................................................................................................G -1 Prohibition of adjusting the volume of boards .........................................................................................................................G -1 Precaution on removing the boards ........................................................................................................................................G -1 CCD unit ..................................................................................................................................................................................G -1

xi

1.5

1.6

1.7

1.8

1.9

1.4.1 Positions from which removing the screws is prohibited ...............................................................................................G -1 1.4.2 Reason of prohibition ....................................................................................................................................................G -1 Mirror unit/exposure unit .........................................................................................................................................................G -1 1.5.1 Positions from which removing the screws is prohibited ...............................................................................................G -1 1.5.2 Reason of prohibition ....................................................................................................................................................G -2 Writing unit cover ....................................................................................................................................................................G -2 1.6.1 Positions from which removing is prohibited .................................................................................................................G -2 1.6.2 Reason of prohibition ....................................................................................................................................................G -2 Photo conductor section ..........................................................................................................................................................G -2 1.7.1 Positions from which removing the screws is prohibited ...............................................................................................G -2 1.7.2 Reason of prohibition ....................................................................................................................................................G -3 Intermediate transfer section ...................................................................................................................................................G -3 1.8.1 Positions from which removing the screws is prohibited ...............................................................................................G -3 1.8.2 Reason of prohibition ....................................................................................................................................................G -3 Fusing unit ...............................................................................................................................................................................G -3 1.9.1 Positions from which removing the screws is prohibited ...............................................................................................G -3 1.9.2 Reason of prohibition ....................................................................................................................................................G -4

2. bizhub PRESS C7000/C7000P/C70hc/C6000 ..........................................................................................................G -5 2.1 List of disassembling and assembling parts ............................................................................................................................G -5 2.2 Disassembling and assembling procedures ............................................................................................................................G -6 2.2.1 Rear cover /Up1, /Up2, /Lw ...........................................................................................................................................G -6 2.2.2 Left cover ......................................................................................................................................................................G -6 2.2.3 Right cover /Up1, /Up2, /Up3, /Up4, /Lw1, /Lw2 ...........................................................................................................G -6 2.2.4 Original glass assy ........................................................................................................................................................G -7 2.2.5 Upper cover /Fr, /Rt, /Lt, connector cover /Fr, /Rr, switch cover assy ..........................................................................G -8 2.2.6 Upper cover /Rr1, /Rr2 ................................................................................................................................................G -10 2.2.7 Main board unit ...........................................................................................................................................................G -10 2.2.8 CCD unit .....................................................................................................................................................................G -15 2.2.9 Exposure unit ..............................................................................................................................................................G -16 2.2.10 Exposure lamp ..........................................................................................................................................................G -18 2.2.11 Removing the scanner wire ......................................................................................................................................G -18 2.2.12 Reinstalling the scanner wire ....................................................................................................................................G -19 2.2.13 Writing unit ................................................................................................................................................................G -21 2.2.14 Process unit ..............................................................................................................................................................G -23 2.2.15 Image correction unit ................................................................................................................................................G -24 2.2.16 Belt collection pipe, Vertical conveyance pipe, Horizontal conveyance pipe ............................................................G -24 2.2.17 Duplex section ..........................................................................................................................................................G -31 2.2.18 Replacing the lock levers /1 and /2 ...........................................................................................................................G -32 2.2.19 Paper feed trays /1 to /3 ............................................................................................................................................G -33 2.2.20 Tray up/down wire .....................................................................................................................................................G -34 2.2.21 Fusing large/small recognition connector..................................................................................................................G -36 2.2.22 Temperature sensor /1 (TH1), thermostat /1 (TS1), /2 (TS2) ...................................................................................G -37 2.2.23 Temperature sensor /2 (TH2), thermostat /3 (TS3) ..................................................................................................G -38 2.2.24 OT .............................................................................................................................................................................G -40

3. DF-622 ....................................................................................................................................................................G -41 3.1 List of disassembling and assembling parts ..........................................................................................................................G -41 3.2 Disassembling and assembling procedures ..........................................................................................................................G -41 3.2.1 Precautions on disassembling and assembling ..........................................................................................................G -41 3.2.2 DF ...............................................................................................................................................................................G -41 3.2.3 Front cover ..................................................................................................................................................................G -42 3.2.4 Rear cover ..................................................................................................................................................................G -42 3.2.5 Conveyance belt .........................................................................................................................................................G -42

4. PF-602 ....................................................................................................................................................................G -44 4.1 List of disassembling and assembling parts ..........................................................................................................................G -44 4.2 Disassembling and assembling procedures ..........................................................................................................................G -44 4.2.1 Precautions on disassembling and assembling ..........................................................................................................G -44 4.2.2 Right cover ..................................................................................................................................................................G -44 4.2.3 Rear cover /Lt2 ...........................................................................................................................................................G -45 4.2.4 The rear cover/Lt1 and /Rt ..........................................................................................................................................G -45 4.2.5 Front door ...................................................................................................................................................................G -46 4.2.6 Tray .............................................................................................................................................................................G -46 4.2.7 Lift wire ........................................................................................................................................................................G -48 4.2.8 Paper lift motor/1 (M2) and /2 (M3) .............................................................................................................................G -53 4.2.9 Vertical conveyance unit .............................................................................................................................................G -54 4.2.10 Horizontal conveyance unit .......................................................................................................................................G -55 4.2.11 The multi feed detection board (MFDBR and S) .......................................................................................................G -56

5. LU-202 ....................................................................................................................................................................G -59 5.1 List of disassembling and assembling parts ..........................................................................................................................G -59 5.2 Disassembling and assembling procedures ..........................................................................................................................G -59

xii

5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9

Precautions on disassembling and assembling ..........................................................................................................G -59 Upper door ..................................................................................................................................................................G -59 The clutch cover ..........................................................................................................................................................G -59 The paper feed cover ..................................................................................................................................................G -59 Right cover ..................................................................................................................................................................G -60 Front cover ..................................................................................................................................................................G -60 Rear cover ..................................................................................................................................................................G -61 Replacing the lift wire ..................................................................................................................................................G -61 Paper size VR (VR1) ...................................................................................................................................................G -69

6. RU-509/HM-102 ......................................................................................................................................................G -70 6.1 Items not allowed to be disassembled/reassembled .............................................................................................................G -70 6.1.1 Color density sensor unit ............................................................................................................................................G -70 6.2 List of disassembling and assembling parts ..........................................................................................................................G -70 6.3 Disassembling and assembling procedures ..........................................................................................................................G -70 6.3.1 Precautions on disassembling and assembling ..........................................................................................................G -70 6.3.2 Front door ...................................................................................................................................................................G -71 6.3.3 Rear cover ..................................................................................................................................................................G -71 6.3.4 Upper cover ................................................................................................................................................................G -72 6.3.5 Humidification unit .......................................................................................................................................................G -72 6.3.6 Water feed tank ...........................................................................................................................................................G -75 6.3.7 Pump motor (P1) .........................................................................................................................................................G -76 6.3.8 Color density sensor unit ............................................................................................................................................G -76 6.3.9 Shutter ........................................................................................................................................................................G -77 6.3.10 Note for replacing the board .....................................................................................................................................G -78

7. FS-521 ....................................................................................................................................................................G -79 7.1 List of disassembling and assembling parts ..........................................................................................................................G -79 7.2 Disassembling and assembling procedures ..........................................................................................................................G -79 7.2.1 Precautions on disassembling and assembling ..........................................................................................................G -79 7.2.2 Front door ...................................................................................................................................................................G -79 7.2.3 Sub tray .......................................................................................................................................................................G -80 7.2.4 Upper cover /1 ............................................................................................................................................................G -80 7.2.5 Upper cover /2 ............................................................................................................................................................G -81 7.2.6 Left cover /Fr ...............................................................................................................................................................G -82 7.2.7 Rear cover ..................................................................................................................................................................G -82 7.2.8 Stacker unit .................................................................................................................................................................G -82 7.2.9 Main tray .....................................................................................................................................................................G -85 7.2.10 Lift wire ......................................................................................................................................................................G -85 7.2.11 Tray up down motor ..................................................................................................................................................G -89 7.2.12 Handling of the clogged stapler 1 .............................................................................................................................G -89 7.2.13 Handling of the clogged stapler 2 .............................................................................................................................G -89 7.2.14 Note for replacing the board .....................................................................................................................................G -90

8. FS-531 ....................................................................................................................................................................G -92 8.1 List of disassembling and assembling parts ..........................................................................................................................G -92 8.2 Disassembling and assembling procedures ..........................................................................................................................G -92 8.2.1 Precautions on disassembling and assembling ..........................................................................................................G -92 8.2.2 Upper cover /1 ............................................................................................................................................................G -92 8.2.3 Upper cover /2 ............................................................................................................................................................G -92 8.2.4 Front door ...................................................................................................................................................................G -93 8.2.5 Rear cover ..................................................................................................................................................................G -93 8.2.6 Left cover ....................................................................................................................................................................G -93 8.2.7 Main tray .....................................................................................................................................................................G -93 8.2.8 Replacing the up/down wire ........................................................................................................................................G -94 8.2.9 Stacker unit .................................................................................................................................................................G -97 8.2.10 Paper exit opening unit .............................................................................................................................................G -99 8.2.11 Note for replacing the board ...................................................................................................................................G -100

9. FS-612 ..................................................................................................................................................................G -101 9.1 Items not allowed to be disassembled/reassembled ...........................................................................................................G -101 9.1.1 Screw not allowed to be removed on the folding stopper .........................................................................................G -101 9.2 List of disassembling and assembling parts ........................................................................................................................G -101 9.3 Disassembling and assembling procedures ........................................................................................................................G -101 9.3.1 Precautions on disassembling and assembling ........................................................................................................G -101 9.3.2 Upper cover /1 ..........................................................................................................................................................G -102 9.3.3 Upper cover /2 ..........................................................................................................................................................G -102 9.3.4 Front door .................................................................................................................................................................G -102 9.3.5 Rear cover ................................................................................................................................................................G -103 9.3.6 Left cover ..................................................................................................................................................................G -103 9.3.7 Main tray ...................................................................................................................................................................G -103 9.3.8 Replacing the up/down wire ......................................................................................................................................G -104 9.3.9 Stacker unit cover .....................................................................................................................................................G -107

xiii

9.3.10 Stacker unit .............................................................................................................................................................G -107 9.3.11 Paper exit opening unit ...........................................................................................................................................G -109 9.3.12 Note for replacing the board ...................................................................................................................................G -109

10. PK-512/513..........................................................................................................................................................G -111 10.1 Items not allowed to be disassembled and adjusted..........................................................................................................G -111 10.1.1 Punch unit................................................................................................................................................................G -111 10.2 Disassembly/reassembly parts list.....................................................................................................................................G -111 10.3 Disassembly/reassembly procedure..................................................................................................................................G -111 10.3.1 Precautions on disassembling and assembling ......................................................................................................G -111 10.3.2 Punch unit................................................................................................................................................................G -111

11. PI-502 .................................................................................................................................................................G -113 11.1 List of disassembling and assembling parts ......................................................................................................................G -113 11.2 Disassembling and assembling procedures ......................................................................................................................G -113 11.2.1 Precautions on disassembling and assembling ......................................................................................................G -113 11.2.2 Upper cover ............................................................................................................................................................G -113 11.2.3 Rear cover ..............................................................................................................................................................G -113 11.2.4 Operation panel cover .............................................................................................................................................G -113

12. LS-505 ................................................................................................................................................................G -114 12.1 List of disassembling and assembling parts ......................................................................................................................G -114 12.2 Disassembling and assembling procedures ......................................................................................................................G -114 12.2.1 Precautions on disassembling and assembling ......................................................................................................G -114 12.2.2 Cover ......................................................................................................................................................................G -114 12.2.3 Replacing the stacker tray up/down wire ................................................................................................................G -116 12.2.4 Caution when setting models using toggle SW .......................................................................................................G -119

13. FD-503 ................................................................................................................................................................G -120 13.1 Items not allowed to be disassembled/reassembled .........................................................................................................G -120 13.1.1 Precautions on disassembling and assembling ......................................................................................................G -120 13.1.2 Folding/conveyance switching position adjustment section ....................................................................................G -120 13.2 List of disassembling and assembling parts ......................................................................................................................G -120 13.3 Disassembling and assembling procedures ......................................................................................................................G -121 13.3.1 Upper cover /Fr + PI cover /Fr ................................................................................................................................G -121 13.3.2 Upper cover /Rr + PI cover /Rr ................................................................................................................................G -121 13.3.3 Upper door ..............................................................................................................................................................G -122 13.3.4 Rear cover ..............................................................................................................................................................G -122 13.3.5 Left cover /Fr ...........................................................................................................................................................G -122 13.3.6 Left cover /Rr ..........................................................................................................................................................G -123 13.3.7 Paper exit stopper cover .........................................................................................................................................G -123 13.3.8 Right cover ..............................................................................................................................................................G -123 13.3.9 Left cover /Up ..........................................................................................................................................................G -124 13.3.10 Mount cover ..........................................................................................................................................................G -124 13.3.11 Front door .............................................................................................................................................................G -124 13.3.12 Cleaning the 2nd folding conveyance sensor (PS53) ...........................................................................................G -125 13.3.13 Cleaning the 3rd folding conveyance sensor (PS54) ............................................................................................G -126 13.3.14 Cleaning the 3rd folding roller ...............................................................................................................................G -126 13.3.15 Folding conveyance section ..................................................................................................................................G -127 13.3.16 Main tray up/down wire .........................................................................................................................................G -130 13.3.17 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2) ....................................................................................G -135 13.3.18 Note for replacing the board .................................................................................................................................G -137

14. SD-506 ................................................................................................................................................................G -139 14.1 Items not allowed to be disassembled/reassembled .........................................................................................................G -139 14.1.1 Trimmer blade home sensor (PS50), Trimmer blade upper limit sensor (PS51) ....................................................G -139 14.1.2 Trimmer completion sensor (PS62) ........................................................................................................................G -139 14.1.3 Wire slack prevention sensor (PS66) ......................................................................................................................G -139 14.1.4 Trimmer press upper limit sensor (PS52), Trimmer press home sensor (PS53) ....................................................G -140 14.1.5 Trimmer press brake ...............................................................................................................................................G -141 14.1.6 Fixing screw of the trimmer press timing belt ..........................................................................................................G -141 14.2 List of disassembling and assembling parts ......................................................................................................................G -141 14.3 Disassembling and assembling procedures ......................................................................................................................G -142 14.3.1 Precautions on disassembling and assembling ......................................................................................................G -142 14.3.2 Rear cover /Lt .........................................................................................................................................................G -142 14.3.3 Rear cover /Rt .........................................................................................................................................................G -142 14.3.4 Left cover ................................................................................................................................................................G -143 14.3.5 Upper cover /Fr .......................................................................................................................................................G -143 14.3.6 Upper cover /Rr3 .....................................................................................................................................................G -144 14.3.7 Sub tray cover .........................................................................................................................................................G -144 14.3.8 Front door /Lt ..........................................................................................................................................................G -145 14.3.9 Front door /Rt ..........................................................................................................................................................G -145 14.3.10 Folding unit ...........................................................................................................................................................G -146 14.3.11 Note for replacing the board .................................................................................................................................G -148

xiv

15. PB-503 ................................................................................................................................................................G -149 15.1 List of disassembling and assembling parts ......................................................................................................................G -149 15.2 Disassembling and assembling procedures ......................................................................................................................G -149 15.2.1 Precautions on disassembling and assembling ......................................................................................................G -149 15.2.2 Front door ...............................................................................................................................................................G -150 15.2.3 Front cover ..............................................................................................................................................................G -151 15.2.4 Booklet door ............................................................................................................................................................G -152 15.2.5 Rear cover /Rt .........................................................................................................................................................G -152 15.2.6 Rear cover /Lt .........................................................................................................................................................G -153 15.2.7 Left cover ................................................................................................................................................................G -153 15.2.8 Relay conveyance gear cover /Fr ...........................................................................................................................G -154 15.2.9 Relay conveyance gear cover /Rr ...........................................................................................................................G -154 15.2.10 Pellet supply cover ................................................................................................................................................G -154 15.2.11 SC cover /Fr ..........................................................................................................................................................G -155 15.2.12 SC cover /Up .........................................................................................................................................................G -156 15.2.13 Upper cover /FrRt .................................................................................................................................................G -157 15.2.14 Upper cover /FrLt ..................................................................................................................................................G -157 15.2.15 Upper cover /RrRt .................................................................................................................................................G -157 15.2.16 Upper cover /RrLt ..................................................................................................................................................G -158 15.2.17 Upper cover /Md ...................................................................................................................................................G -158 15.2.18 Deodorant unit ......................................................................................................................................................G -158 15.2.19 Pellet supply unit ...................................................................................................................................................G -160 15.2.20 Glue tank unit ........................................................................................................................................................G -161 15.2.21 SC unit ..................................................................................................................................................................G -163 15.2.22 Clamp unit .............................................................................................................................................................G -165 15.2.23 PB left unit .............................................................................................................................................................G -166 15.2.24 Book lift wire ..........................................................................................................................................................G -169 15.2.25 Cart wire ................................................................................................................................................................G -172 15.2.26 Conveyance unit /Lw .............................................................................................................................................G -173 15.2.27 Relay conveyance unit ..........................................................................................................................................G -174 15.2.28 Cover paper tray ...................................................................................................................................................G -175 15.2.29 Cover paper lift wire ..............................................................................................................................................G -177 15.2.30 Binding mode procedure with manual operating function .....................................................................................G -180 15.2.31 Multi feed detection boards /S (MFDBS) and /R (MFDBR) ...................................................................................G -181

16. IC-601 .................................................................................................................................................................G -184 16.1 List of disassembling and assembling parts ......................................................................................................................G -184 16.2 Disassembling and assembling procedures ......................................................................................................................G -184 16.2.1 Precautions on disassembling and assembling ......................................................................................................G -184 16.2.2 Flow of disassembling the IC unit ...........................................................................................................................G -184 16.2.3 Box cover ................................................................................................................................................................G -184 16.2.4 SSD/HDD unit .........................................................................................................................................................G -185 16.2.5 HDD cooling fan (FM3) ...........................................................................................................................................G -187 16.2.6 DIMM (DIMM) .........................................................................................................................................................G -187 16.2.7 Video interface board (VIB) .....................................................................................................................................G -188 16.2.8 System control board (SCB) ...................................................................................................................................G -189 16.2.9 BOX ventilation fan (FM1) .......................................................................................................................................G -190 16.2.10 DC power supply (DCPS) .....................................................................................................................................G -190

17. RU-506.................................................................................................................................................................G -192 17.1 List of disassembling and assembling parts ......................................................................................................................G -192 17.2 Disassembling and assembling procedures ......................................................................................................................G -192 17.2.1 Precautions on disassembling and assembling ......................................................................................................G -192 17.2.2 Front cover...............................................................................................................................................................G -192 17.2.3 Rear cover...............................................................................................................................................................G -193 17.2.4 Left cover.................................................................................................................................................................G -193 17.2.5 Note to keep in mind when replacing the board.......................................................................................................G -193

18. GP-501.................................................................................................................................................................G -195 18.1 Centering punched holes...................................................................................................................................................G -195 18.2 Door latch...........................................................................................................................................................................G -197 18.2.1 Door latch check......................................................................................................................................................G -197 18.2.2 Door Latch Adjustment............................................................................................................................................G -197 18.2.3 Door Latch and Switch Replacement.......................................................................................................................G -197 18.3 Preparing the GP-501 punch for service............................................................................................................................G -198 18.3.1 Preparing the GP-501 punch for service..................................................................................................................G -198 18.3.2 Separating the Punch From the Printer...................................................................................................................G -198 18.3.3 Removing the Rear Cover.......................................................................................................................................G -198 18.4 Leveling and aligning to the printer....................................................................................................................................G -198 (1) Procedure......................................................................................................................................................................G -199 (2) Tool Required................................................................................................................................................................G -199 (3) To level the punch:........................................................................................................................................................G -199

xv

19. COMMERCIALLY AVAILABLE PARTS...............................................................................................................G -200 19.1 Reinstalling the status indicator light .................................................................................................................................G -200 19.1.1 Configuration ...........................................................................................................................................................G -200 19.1.2 Connector ...............................................................................................................................................................G -200 19.1.3 Procedure ...............................................................................................................................................................G -201 19.2 Key counter (KCT) ............................................................................................................................................................G -202 19.2.1 Connector ...............................................................................................................................................................G -202 19.2.2 Procedure ...............................................................................................................................................................G -202

H CLEANING/LUBRICATION ........................................................................................................H -1 1. CLEANING/LUBRICATION PROCEDURES ............................................................................................................H -1

I ADJUSTMENT/SETTING ..............................................................................................................I -1 1. CHECKING BEFORE STARTING WORK ..................................................................................................................I -1 2. CHECKPOINTS WHEN CONDUCTING ON-SITE SERVICE ....................................................................................I -2 3. UTILITY ......................................................................................................................................................................I -3 3.1 List of utility menus ...................................................................................................................................................................I -3 3.2 Start/exit ....................................................................................................................................................................................I -5 3.2.1 Start method ...................................................................................................................................................................I -5 3.2.2 Exit method .....................................................................................................................................................................I -5

4. LIST OF ADJUSTMENT ITEMS .................................................................................................................................I -6 4.1 Priority for Adjustment/Setting after replacing parts ..................................................................................................................I -6

5. SERVICE MODE ........................................................................................................................................................I -9 5.1 Service Mode List......................................................................................................................................................................I -9 5.2 Start/exit ..................................................................................................................................................................................I -11 5.2.1 Start method .................................................................................................................................................................I -11 5.2.2 Exit method ...................................................................................................................................................................I -12 5.3 Machine Adjustment................................................................................................................................................................I -12 5.3.1 Restart Timing Adjustment (Printer Adjustment) ..........................................................................................................I -12 5.3.2 Centering Adjustment (Printer Adjustment) ..................................................................................................................I -13 5.3.3 FD-Mag. Adjustment (Printer Adjustment) ....................................................................................................................I -13 5.3.4 CD-Mag. Adjustment (Printer Adjustment) ...................................................................................................................I -14 5.3.5 Lead Edge Erase Adjustment (Printer Adjustment) ......................................................................................................I -14 5.3.6 Registration Loop Adj. (Printer Adjustment) .................................................................................................................I -15 5.3.7 Pre-registration Adj. (Printer Adjustment) .....................................................................................................................I -16 5.3.8 Belt Line Speed Adj. (Printer Adjustment) ....................................................................................................................I -16 5.3.9 Skew Initial Position Memory (Printer Adjustment - Writing Initial Pos. Memory) .........................................................I -17 5.3.10 Color Registration Auto.Adj. (Printer Adjustment) ......................................................................................................I -17 5.3.11 Color Registration Manual (Printer Adjustment) .........................................................................................................I -17 5.3.12 Adjustment when replacing the multi feed detection board (PF) ................................................................................I -19 5.3.13 CD-Mag. Skew Adj. (Printer Adjustment) ...................................................................................................................I -20 5.3.14 Beam Pitch Adjustment (Printer Adjustment) .............................................................................................................I -21 5.3.15 Moire Adjustment (Printer Adjustment) .......................................................................................................................I -22 5.3.16 Recall Standard Data (Printer Adjustment) .................................................................................................................I -23 5.3.17 Restart Timing Adjustment (Scanner Adjustment) ......................................................................................................I -23 5.3.18 Centering Adjustment (Scanner Adjustment) .............................................................................................................I -24 5.3.19 FD-Mag. Adjustment (Scanner Adjustment) ...............................................................................................................I -24 5.3.20 Scan Gradation/Color Adj. (Scanner Adjustment) ......................................................................................................I -25 5.3.21 Recall Standard Data (Scanner Adjustment) ..............................................................................................................I -25 5.3.22 Printer Gamma Offset Adj. (Quality Adjustment - Printer Gamma Adjustment) .........................................................I -26 5.3.23 Printer Gamma Offset Auto. (Quality Adjustment - Printer Gamma Adjustment) .......................................................I -27 5.3.24 Printer Gamma Offset Auto. (RU) (Quality Adjustment - Printer Gamma Adjustment)................................................I -28 5.3.25 Printer Gamma Sensor Adj. (Quality Adjustment - Printer Gamma Adjustment) ........................................................I -29 5.3.26 Printer Gamma Sensor Adj. (RU) (Quality Adjustment - Printer Gamma Adjustment)................................................I -30 5.3.27 Printer Screen Gradation (Quality Adjustment - Printer Gamma Adjustment) ............................................................I -31 5.3.28 Sharpness Adjustment (Quality Adjustment) ..............................................................................................................I -31 5.3.29 Contrast Adjustment (Quality Adjustment) ..................................................................................................................I -31 5.3.30 Dot Detect Adjustment (Quality Adjustment - Image Distinction Level) ......................................................................I -32 5.3.31 Color Text Adjustment (Quality Adjustment - Image Distinction Level) ......................................................................I -32 5.3.32 Dot Detect Adjustment (Quality Adjustment - Image Distinction Level) ......................................................................I -33 5.3.33 ACS Adjustment (Quality Adjustment) ........................................................................................................................I -33 5.3.34 AE(AES) Adjustment (Quality Adjustment - Density Adjustment) ...............................................................................I -34 5.3.35 Copy Density Adjustment (Quality Adjustment - Density Adjustment) ........................................................................I -34 5.3.36 Back. Removal (Quality Adjustment - Density Adjustment) ........................................................................................I -34 5.3.37 Bleed Prevention (Quality Adjustment - Density Adjustment) .....................................................................................I -35 5.3.38 Tone Adjustment (Quality Adjustment) .......................................................................................................................I -35 5.3.39 Recall Standard Data (Quality Adjustment) ................................................................................................................I -36 5.4 Process Adjustment ................................................................................................................................................................I -37 5.4.1 1st Transfer Manual Adj. (High Voltage Adjustment) ....................................................................................................I -37

xvi

5.5

5.6

5.7

5.8

5.9

5.4.2 2nd Transfer Manual Adj. (High Voltage Adjustment) ..................................................................................................I -37 5.4.3 HV Adj.(Separation AC) (High Voltage Adjustment) .....................................................................................................I -37 5.4.4 HV Adj. (Separation DC) (High Voltage Adjustment) ....................................................................................................I -37 5.4.5 Pre-transfer Guide Confirm (High Voltage Adjustment) ................................................................................................I -37 5.4.6 Blade Setting Mode (Drum Peculiarity Adjustment) ......................................................................................................I -37 5.4.7 Gamma Automatic Adj. (Drum Peculiarity Adjustment) ................................................................................................I -37 5.4.8 Auto. Developer Charge (Drum Peculiarity Adjustment) ..............................................................................................I -38 5.4.9 Toner Density Sensor Init. (Drum Peculiarity Adjustment) ...........................................................................................I -40 5.4.10 Initial Drum Rotation (Drum Peculiarity Adjustment) ..................................................................................................I -40 5.4.11 Toner Density Revert (Drum Peculiarity Adjustment) .................................................................................................I -41 5.4.12 Toner Density Sensor Speed (Drum Peculiarity Adjustment) .....................................................................................I -41 5.4.13 IDC Sensor Output (Sensor Output Confirm) .............................................................................................................I -41 5.4.14 Toner Density Sensor Output (Sensor Output Confirm) .............................................................................................I -41 5.4.15 Humidity/Temperature Output (Sensor Output Confirm) ............................................................................................I -42 5.4.16 Background Margin Fine Adj. (Process Fine Adjustment) ..........................................................................................I -42 5.4.17 Develop AC Bias Fine Adj. (Process Fine Adjustment) ..............................................................................................I -43 5.4.18 Develop AC Frequency (Process Fine Adjustment) ...................................................................................................I -43 5.4.19 Toner Density Fine Adj. (Process Fine Adjustment) ...................................................................................................I -43 5.4.20 Drum Small Rotation Interval (Interval/Quantity Adj.) .................................................................................................I -44 5.4.21 Automatic Refresh Interval (Interval/Quantity Adj.) .....................................................................................................I -44 5.4.22 Toner Density Sensor Interval (Interval/Quantity Adj.) ...............................................................................................I -44 5.4.23 Recall Standard Data ..................................................................................................................................................I -45 System Setting ........................................................................................................................................................................I -45 5.5.1 Software DIPSW setting procedures ............................................................................................................................I -45 5.5.2 Software DIPSW setting list ..........................................................................................................................................I -46 5.5.3 Service Center TEL/FAX ..............................................................................................................................................I -62 5.5.4 M/C Serial Number Setting ...........................................................................................................................................I -62 5.5.5 Setup Date/Business Setting ........................................................................................................................................I -62 Counter/Data ...........................................................................................................................................................................I -63 5.6.1 Maintenance Counter ...................................................................................................................................................I -63 5.6.2 Data collection procedures ...........................................................................................................................................I -63 5.6.3 Paper Size Counter (Total/copy/print) ..........................................................................................................................I -64 5.6.4 ADF Counter .................................................................................................................................................................I -65 5.6.5 Coverage Data History .................................................................................................................................................I -65 5.6.6 Paper JAM History ........................................................................................................................................................I -67 5.6.7 JAM/JAM Counter for Individual Section ......................................................................................................................I -67 5.6.8 Counter of Each Copy Mode(1) ....................................................................................................................................I -76 5.6.9 Counter of Each Copy Mode(2) ....................................................................................................................................I -81 5.6.10 SC Counter/SC Counter Individual Sec. .....................................................................................................................I -87 5.6.11 SC data of time series ................................................................................................................................................I -98 5.6.12 Maintenance Counter Reset (Maintenance History) ...................................................................................................I -98 5.6.13 Parts History in Time Series (Maintenance History) ...................................................................................................I -99 5.6.14 ORU-M Maintenance History .....................................................................................................................................I -99 5.6.15 Checking, setting and resetting procedure of the Special Parts Counter .................................................................I -101 5.6.16 Special Parts Counter ...............................................................................................................................................I -101 5.6.17 Voluntary Part Counter (Parts Counter) ....................................................................................................................I -110 5.6.18 Custom size counter threshold setting ......................................................................................................................I -111 State Confirmation ...............................................................................................................................................................I -111 5.7.1 I/O Check Mode ..........................................................................................................................................................I -111 5.7.2 Input check procedures ..............................................................................................................................................I -111 5.7.3 Output check procedures ............................................................................................................................................I -112 5.7.4 IO check mode list ......................................................................................................................................................I -112 5.7.5 Adjustment when replacing the multi feed detection board (PI) .................................................................................I -155 5.7.6 Adjustment when replacing the cover paper multi feed detection board (PB) ............................................................I -157 5.7.7 FD, SD, FS and PB data EEPROM storage ...............................................................................................................I -159 5.7.8 Main body adjustment data NVRAM board storage ...................................................................................................I -159 5.7.9 Printer image processing board line memory check ...................................................................................................I -159 5.7.10 Hard disk check ........................................................................................................................................................I -159 5.7.11 Hard disk replacing procedure ..................................................................................................................................I -160 5.7.12 Replacing procedure of the write unit .......................................................................................................................I -160 ADF Adjustment.....................................................................................................................................................................I -161 5.8.1 ADF Original Size Adj. ................................................................................................................................................I -161 5.8.2 ADF Orig. Stop Position ..............................................................................................................................................I -161 5.8.3 ADF Sensor Adjustment .............................................................................................................................................I -161 5.8.4 ADF Registration Loop Adj .........................................................................................................................................I -162 Finisher Adjustment ..............................................................................................................................................................I -162 5.9.1 Staple Center Position (Staple Finisher Position Adjustment) ....................................................................................I -162 5.9.2 Paper Width Adj.(Staple) (Staple Finisher Position Adjustment) ................................................................................I -163 5.9.3 Paper Width Adj.(Straight) (Staple Finisher Position Adjustment) ..............................................................................I -163 5.9.4 Exit Guide Center Pos. Adj. (Staple Finisher Position Adjustment) ............................................................................I -164

xvii

5.9.5 Exit Guide Paper Width Adj. (Staple Finisher Position Adjustment) ...........................................................................I -164 5.9.6 Paper Width Adjustment (Multi Folder(Punch) Adj.) ...................................................................................................I -165 5.9.7 Punch Vertical Position Adj. (Multi Folder(Punch) Adj.) ..............................................................................................I -166 5.9.8 Half Fold Position Adjustment (Multi Folder (Fold) Adj.) .............................................................................................I -166 5.9.9 Tri-Fold-in Pos. Adj. (Multi Folder (Fold) Adj.) ............................................................................................................I -167 5.9.10 Tri-Fold-out Pos. Adj. (Multi Folder (Fold) Adj.) ........................................................................................................I -168 5.9.11 Double Parallel Pos. Adj. (Multi Folder (Fold) Adj.) ..................................................................................................I -169 5.9.12 Z-Fold Position Adj. (Multi Folder (Fold) Adj.) ...........................................................................................................I -169 5.9.13 Gate Position Adj. (Multi Folder (Fold) Adj.) .............................................................................................................I -170 5.9.14 Fold Registration Loop Adj. (Multi Folder (Fold) Adj.) ...............................................................................................I -171 5.9.15 Multi Folder(PI) Adjustment ......................................................................................................................................I -172 5.9.16 Paper Width Adjustment (Stacker Adjustment) ........................................................................................................I -172 5.9.17 Paper Length Adjustment (Stacker Adjustment) .......................................................................................................I -172 5.9.18 Staple Center Position (Saddle Stitcher Pos. Adj.) ...................................................................................................I -172 5.9.19 Staple Paper Width Adj. (Saddle Stitcher Pos. Adj.) ................................................................................................I -173 5.9.20 Staple Pitch Adjustment (Saddle Stitcher Pos. Adj.) ................................................................................................I -173 5.9.21 Half-Fold Position Adj. (Saddle Stitcher Pos. Adj.) ...................................................................................................I -174 5.9.22 Tri-Fold Position Adj. (Saddle Stitcher Pos. Adj.) .....................................................................................................I -174 5.9.23 Fold Paper Width Adj. (Saddle Stitcher Pos. Adj.) ....................................................................................................I -175 5.9.24 Trimming Adjustment (Saddle Stitcher Pos. Adj.) .....................................................................................................I -176 5.9.25 Trimmer Receiver Adj. (Saddle Stitcher Pos. Adj.) ...................................................................................................I -176 5.9.26 Cover Trimming Adj. (Perfect Binder Adjustment) ....................................................................................................I -177 5.9.27 Cover Lead Edge Adj. (Perfect Binder Adjustment) .................................................................................................I -177 5.9.28 Spine Corner form Pos. (Perfect Binder Adjustment) ...............................................................................................I -178 5.9.29 Glue Start Position (Perfect Binder Adjustment) .......................................................................................................I -178 5.9.30 Glue Finish Position (Perfect Binder Adjustment) .....................................................................................................I -179 5.9.31 Temperature Adjustment (Perfect Binder Adjustment) .............................................................................................I -180 5.9.32 Sub Compile CD Width Adj. (Perfect Binder Adjustment) ........................................................................................I -181 5.9.33 Clamp CD Width Adjustment (Perfect Binder Adjustment) .......................................................................................I -181 5.9.34 Cover Up/Down CD Width Adj. (Perfect Binder Adjustment) ....................................................................................I -182 5.9.35 Clamp FD Position Adj. (Perfect Binder Adjustment) ...............................................................................................I -182 5.9.36 Fold & Staple Stopper Adjustment ............................................................................................................................I -183 5.9.37 Half-Fold Stopper Adj. ..............................................................................................................................................I -183 5.9.38 Vertical Position Adj. (Punch Adjustment) ................................................................................................................I -184 5.9.39 Horizontal Position Adj. (Punch Adjustment) ............................................................................................................I -184 5.9.40 Registration Adjustment (Punch Adjustment) ...........................................................................................................I -185 5.9.41 Paper Edge Detect Sensor (Punch Adjustment) ......................................................................................................I -185 5.9.42 Tri-Fold Adjustment ..................................................................................................................................................I -185 5.9.43 2 Position Staple Pitch ..............................................................................................................................................I -186 5.9.44 Post Inserter Tray Size .............................................................................................................................................I -187 5.9.45 Output Quantity Limit ................................................................................................................................................I -187 5.9.46 Curl Adjustment ........................................................................................................................................................I -187 5.9.47 Recall Standard Data ................................................................................................................................................I -188 5.10 Firmware Version ................................................................................................................................................................I -188 (1) Usage .............................................................................................................................................................................I -188 (2) Procedure .......................................................................................................................................................................I -188 5.11 CS Remote Care .................................................................................................................................................................I -188 5.11.1 Outline ......................................................................................................................................................................I -188 5.11.2 Setup procedure of the CS Remote Care (When using E-mail) ...............................................................................I -188 5.11.3 Setup procedure of the CS Remote Care (When using phone line modem) ............................................................I -191 5.11.4 Setup procedure of the CS Remote Care (When using WebDAV server) ................................................................I -191 5.11.5 List of combinations of E-mail CS Remote Care and Mail remote notification system .............................................I -194 5.11.6 Mail initial setting (In the case of the main body NIC) ...............................................................................................I -194 5.11.7 E-mail Initial Setting (In the case of controller NIC) ..................................................................................................I -195 5.11.8 http communication setting (In the case of the main body NIC) ...............................................................................I -195 5.11.9 http Communication Setting (In the case of controller NIC) ......................................................................................I -196 5.11.10 Input procedure of software DIPSW for CS Remote Care ......................................................................................I -196 5.11.11 List of software DIPSW for CS Remote Care .........................................................................................................I -196 5.11.12 Setup confirmation ..................................................................................................................................................I -203 5.11.13 Maintenance call .....................................................................................................................................................I -203 5.11.14 Center call from administrator .................................................................................................................................I -203 5.11.15 Confirm communication log ....................................................................................................................................I -203 5.11.16 Initialization of RAM for CS Remote Care ..............................................................................................................I -203 5.11.17 CS Remote Care error code list ..............................................................................................................................I -203 5.11.18 TROUBLESHOOTING ............................................................................................................................................I -205 5.12 List Output ...........................................................................................................................................................................I -205 (1) Usage .............................................................................................................................................................................I -205 (2) Procedure .......................................................................................................................................................................I -205 5.13 Test Mode ...........................................................................................................................................................................I -207 5.13.1 Running Test Mode ..................................................................................................................................................I -207

xviii

5.13.2 Test Pattern Output Mode ........................................................................................................................................I -207 5.13.3 Test Pattern No.11 Beam check ...............................................................................................................................I -207 5.13.4 Test Pattern No.16 Linearity evaluation pattern .......................................................................................................I -208 5.13.5 Test Pattern No.40 Image skew check pattern (Full-bleed print of Test Pattern No.16)...........................................I -208 5.13.6 Test Pattern No.49 RU color sensor gamma correction (Output paper density adjustment chart i1-iSis/i1-Pro) .....I -209 5.13.7 Test Pattern No.51 Gradation evaluation pattern (Main scan) .................................................................................I -209 5.13.8 Test Pattern No.52 Gradation evaluation pattern (Sub scan) ...................................................................................I -210 5.13.9 Test Pattern No.53 Overall halftone .........................................................................................................................I -210 5.13.10 Test Pattern No.54 Gradation evaluation pattern ...................................................................................................I -211 5.13.11 Test Pattern No.55 5% coverage ............................................................................................................................I -212 5.13.12 Test Pattern No.58 Stripe check pattern .................................................................................................................I -212 5.13.13 Test Pattern No.62 Uneven density check pattern .................................................................................................I -212 5.13.14 Test Pattern No.75 Density correction pattern i1-iSis XL .......................................................................................I -213 5.13.15 Test Pattern No.76 Density correction pattern i1-Pro (Type1/Type2) .....................................................................I -213 5.13.16 Test Pattern No.77 Density correction pattern Manual ...........................................................................................I -214 5.13.17 Test Pattern No.80 Print peculiarity evaluation pattern ..........................................................................................I -215 5.13.18 Test Pattern No.88 Chart file output .......................................................................................................................I -215 5.14 Setting Data ........................................................................................................................................................................I -216 5.14.1 Load from external memory ......................................................................................................................................I -216 5.14.2 Store to external memory .........................................................................................................................................I -217 5.15 Log Store ...........................................................................................................................................................................I -217 5.15.1 Log Store Setting ......................................................................................................................................................I -217 5.15.2 Execute Log Storing .................................................................................................................................................I -218 5.16 ORU-M Setting.....................................................................................................................................................................I -219 5.16.1 ORU-M object/Life setting..........................................................................................................................................I -219 5.16.2 ORU-M Life Threshold Setting...................................................................................................................................I -219 5.16.3 ORU-M Password Setting..........................................................................................................................................I -220

6. IC-601 SERVICE MODE ........................................................................................................................................I -221 6.1 IC Service Mode List..............................................................................................................................................................I -221 6.2 Start/exit of Service Mode .....................................................................................................................................................I -221 6.2.1 Method to activate IC service mode ...........................................................................................................................I -221 6.2.2 Method to exit IC service mode ..................................................................................................................................I -221 6.3 System Setting ......................................................................................................................................................................I -221 6.3.1 IC software DIPSW setting procedures ......................................................................................................................I -221 6.3.2 IC software DIPSW list ...............................................................................................................................................I -222 6.4 Firmware Version ..................................................................................................................................................................I -222 (1) Functions ........................................................................................................................................................................I -222 (2) Usage .............................................................................................................................................................................I -222 (3) Procedure .......................................................................................................................................................................I -222 6.5 Firmware Version Up.............................................................................................................................................................I -223 6.5.1 ISW outline .................................................................................................................................................................I -223 6.5.2 Method of the USB memory ISW ................................................................................................................................I -223 6.5.3 Method of Internet ISW ...............................................................................................................................................I -226 6.5.4 ISW error list ...............................................................................................................................................................I -231 6.6 IC HDD Format .....................................................................................................................................................................I -232 (1) Functions ........................................................................................................................................................................I -232 (2) Usage .............................................................................................................................................................................I -232 (3) Procedure .......................................................................................................................................................................I -232 6.7 CSV File Import/Export .........................................................................................................................................................I -232 6.7.1 Outline.........................................................................................................................................................................I -232 6.7.2 Procedure....................................................................................................................................................................I -232 6.8 Font Backup ..........................................................................................................................................................................I -234 6.8.1 Outline ........................................................................................................................................................................I -234 6.8.2 Preparation of backup/restore ....................................................................................................................................I -234 6.8.3 Backup method ...........................................................................................................................................................I -235 6.8.4 Method to restore ........................................................................................................................................................I -235 6.9 Log File Check ......................................................................................................................................................................I -236 (1) Function...........................................................................................................................................................................I -236 (2) Usage..............................................................................................................................................................................I -236 (3) Procedure........................................................................................................................................................................I -236

7. CE/ADMINISTRATOR SECURITY SETTING ........................................................................................................I -238 7.1 CE/Administrator Security Setting List ..................................................................................................................................I -238 7.2 Start/exit ................................................................................................................................................................................I -238 (1) Usage .............................................................................................................................................................................I -238 (2) Procedure .......................................................................................................................................................................I -238 7.3 CE Authentication .................................................................................................................................................................I -238 (1) Usage .............................................................................................................................................................................I -238 (2) Procedure .......................................................................................................................................................................I -238 7.4 CE Auth. Password ...............................................................................................................................................................I -238 (1) Usage .............................................................................................................................................................................I -238

xix

(2) Procedure .......................................................................................................................................................................I -238 7.5 Admin. Authentication ...........................................................................................................................................................I -239 (1) Usage .............................................................................................................................................................................I -239 (2) Procedure .......................................................................................................................................................................I -239 7.6 Administrator Password ........................................................................................................................................................I -239 (1) Usage .............................................................................................................................................................................I -239 (2) Procedure .......................................................................................................................................................................I -239

8. FEE COLLECTION SETTING ................................................................................................................................I -240 8.1 Fee Collection Setting List.....................................................................................................................................................I -240 8.2 Start/exit ................................................................................................................................................................................I -240 (1) Usage .............................................................................................................................................................................I -240 (2) Procedure .......................................................................................................................................................................I -240 8.3 Management Function ..........................................................................................................................................................I -240 (1) Usage .............................................................................................................................................................................I -240 (2) Procedure .......................................................................................................................................................................I -240 8.4 Billing Coefficient Setting ......................................................................................................................................................I -240 (1) Usage .............................................................................................................................................................................I -240 (2) Functions ........................................................................................................................................................................I -240 (3) Procedure .......................................................................................................................................................................I -240

9. ADJUSTMENT FOR POD ......................................................................................................................................I -241 9.1 Process Adjustment ..............................................................................................................................................................I -241 9.1.1 Outline ........................................................................................................................................................................I -241 9.1.2 2nd Transfer Output Adj. (Front) .................................................................................................................................I -241 9.1.3 2nd Transfer Output Adj. (Back) .................................................................................................................................I -241 9.1.4 2nd Transfer-Lead Edge(Front)...................................................................................................................................I -241 9.1.5 2nd Transfer-Lead Edge(Back)...................................................................................................................................I -242 9.1.6 2nd Transfer-Rear Edge(Front) ..................................................................................................................................I -242 9.1.7 2nd Transfer-Rear Edge(Back) ...................................................................................................................................I -242 9.1.8 Separation AC ............................................................................................................................................................I -243 9.1.9 Separation AC ............................................................................................................................................................I -243 9.1.10 Separation DC(Front) ...............................................................................................................................................I -244 9.1.11 Separation DC(Back) ................................................................................................................................................I -244 9.1.12 Temperature of fusing upper roller (Idling) ...............................................................................................................I -245 9.1.13 Temperature of fusing upper roller (Printing) ............................................................................................................I -245 9.1.14 Temperature of fusing lower roller (Idling) ................................................................................................................I -246 9.1.15 Temperature of fusing lower roller (Printing) ............................................................................................................I -246 9.1.16 Temperature to turn OFF the upper edge heater forcibly / Paper width: less than 261mm ......................................I -247 9.1.17 Temperature to turn OFF the upper edge heater forcibly / Paper width: 261mm or more ........................................I -247 9.1.18 Speed Down .............................................................................................................................................................I -248 9.1.19 2nd transfer pressure ................................................................................................................................................I -248 9.1.20 CPM Down ................................................................................................................................................................I -248 9.1.21 Fusing Air Separation Air Level Setting ....................................................................................................................I -248

10. MECHANICAL ADJUSTMENT bizhub PRESS C7000/C7000P/C70hc/C6000 ....................................................I -249 10.1 Centering adjustment of the paper feed trays /1 to /3 .........................................................................................................I -249 (1) Usage .............................................................................................................................................................................I -249 (2) Procedure .......................................................................................................................................................................I -249 10.2 Separation pressure adjustment of the paper feed trays /1 to /3 ........................................................................................I -249 (1) Usage .............................................................................................................................................................................I -249 (2) Procedure .......................................................................................................................................................................I -249

11. MECHANICAL ADJUSTMENT DF-622 ................................................................................................................I -250 11.1 Hinge angle adjustment (70 degrees and 40 degrees) .......................................................................................................I -250 (1) Usage .............................................................................................................................................................................I -250 (2) Procedure .......................................................................................................................................................................I -250 11.2 Hinge angle adjustment (90 degrees) .................................................................................................................................I -250 (1) Usage .............................................................................................................................................................................I -250 (2) Procedure .......................................................................................................................................................................I -250

12. MECHANICAL ADJUSTMENT PF-602 ................................................................................................................I -251 12.1 Paper feed pick-up amount adjustment ..............................................................................................................................I -251 (1) Usage .............................................................................................................................................................................I -251 (2) Procedure .......................................................................................................................................................................I -251 12.2 Pick-up roller height adjustment ..........................................................................................................................................I -252 (1) Usage .............................................................................................................................................................................I -252 (2) Procedure .......................................................................................................................................................................I -252 12.3 Separation pressure adjustment .........................................................................................................................................I -254 (1) Usage .............................................................................................................................................................................I -254 (2) Procedure .......................................................................................................................................................................I -254 12.4 Lift plate horizontal adjustment ...........................................................................................................................................I -254 (1) Usage .............................................................................................................................................................................I -254 (2) Procedure .......................................................................................................................................................................I -254

xx

12.5 Horizontal adjustment .........................................................................................................................................................I -255 (1) Usage .............................................................................................................................................................................I -255 (2) Procedure .......................................................................................................................................................................I -255

13. MECHANICAL ADJUSTMENT LU-202 ................................................................................................................I -257 13.1 Separation pressure adjustment .........................................................................................................................................I -257 (1) Usage .............................................................................................................................................................................I -257 (2) Procedure .......................................................................................................................................................................I -257 13.2 Paper lift plate horizontal adjustment ..................................................................................................................................I -257 (1) Usage .............................................................................................................................................................................I -257 (2) Procedure .......................................................................................................................................................................I -258 13.3 Paper centering adjustment ................................................................................................................................................I -258 (1) Usage .............................................................................................................................................................................I -258 (2) Procedure .......................................................................................................................................................................I -259 13.4 Paper skew adjustment .......................................................................................................................................................I -259 (1) Usage .............................................................................................................................................................................I -259 (2) Preparation .....................................................................................................................................................................I -259 (3) Adjustment procedure of all the paper skew regularly ...................................................................................................I -260 (4) Adjustment procedure of each paper skew irregularly ...................................................................................................I -260 13.5 (Maximum) Paper feed height adjustment ..........................................................................................................................I -260 (1) Usage .............................................................................................................................................................................I -260 (2) Procedure .......................................................................................................................................................................I -261 13.6 Pick-up roller separation adjustment ...................................................................................................................................I -261 (1) Usage .............................................................................................................................................................................I -261 (2) Procedure .......................................................................................................................................................................I -262

14. MECHANICAL ADJUSTMENT MB-504 ...............................................................................................................I -263 14.1 Paper feed roller /BP load adjustment ................................................................................................................................I -263 (1) Usage .............................................................................................................................................................................I -263 (2) Procedure .......................................................................................................................................................................I -263 14.2 (Maximum) Paper feed height adjustment (bypass) ...........................................................................................................I -263 (1) Usage .............................................................................................................................................................................I -263 (2) Procedure .......................................................................................................................................................................I -263 14.3 Pick-up shift amount adjustment (bypass) ..........................................................................................................................I -263 (1) Usage .............................................................................................................................................................................I -263 (2) Procedure .......................................................................................................................................................................I -264

15. MECHANICAL ADJUSTMENT RU-509 ................................................................................................................I -265 15.1 Height adjustment ...............................................................................................................................................................I -265 (1) Usage .............................................................................................................................................................................I -265 (2) Procedure .......................................................................................................................................................................I -265 15.2 Position adjustment of the shutter solenoid (SD5)...............................................................................................................I -265 (1) Usage..............................................................................................................................................................................I -265 (2) Procedure........................................................................................................................................................................I -266

16. MECHANICAL ADJUSTMENT FS-521 ................................................................................................................I -267 16.1 Adjusting the flat-stapling stopper position .........................................................................................................................I -267 (1) Usage .............................................................................................................................................................................I -267 (2) Procedure .......................................................................................................................................................................I -267 16.2 Adjusting the alignment plate position ................................................................................................................................I -268 (1) Usage..............................................................................................................................................................................I -268 (2) Procedure .......................................................................................................................................................................I -269 16.3 Horizontal adjustment .........................................................................................................................................................I -270 (1) Usage .............................................................................................................................................................................I -270 (2) Procedure .......................................................................................................................................................................I -270

17. MECHANICAL ADJUSTMENT FS-531 ................................................................................................................I -271 17.1 Adjustment the bypass gate ................................................................................................................................................I -271 (1) Usage .............................................................................................................................................................................I -271 (2) Procedure .......................................................................................................................................................................I -271 17.2 Adjusting the shift position ..................................................................................................................................................I -272 (1) Usage .............................................................................................................................................................................I -272 (2) Procedure .......................................................................................................................................................................I -272 17.3 Adjusting the paper exit opening solenoid ..........................................................................................................................I -272 (1) Usage .............................................................................................................................................................................I -272 (2) Procedure .......................................................................................................................................................................I -273 17.4 Adjusting the mounting position of the paper exit arm ........................................................................................................I -274 (1) Usage .............................................................................................................................................................................I -274 (2) Procedure .......................................................................................................................................................................I -274 17.5 Adjusting the mounting position of the alignment plate /Up ................................................................................................I -275 (1) Usage .............................................................................................................................................................................I -275 (2) Procedure .......................................................................................................................................................................I -275 17.6 Staple position adjustment ..................................................................................................................................................I -276 (1) Usage .............................................................................................................................................................................I -276

xxi

(2) Procedure .......................................................................................................................................................................I -276

18. MECHANICAL ADJUSTMENT FS-612 ................................................................................................................I -278 18.1 Adjustment the bypass gate ................................................................................................................................................I -278 (1) Usage..............................................................................................................................................................................I -278 (2) Procedure .......................................................................................................................................................................I -278 18.2 Adjusting the shift position ..................................................................................................................................................I -279 (1) Usage..............................................................................................................................................................................I -279 (2) Procedure .......................................................................................................................................................................I -279 18.3 Adjusting the paper exit opening solenoid ..........................................................................................................................I -279 (1) Usage..............................................................................................................................................................................I -279 (2) Procedure .......................................................................................................................................................................I -280 18.4 Adjusting the mounting position of the paper exit arm ........................................................................................................I -281 (1) Usage..............................................................................................................................................................................I -281 (2) Procedure .......................................................................................................................................................................I -281 18.5 Adjusting the mounting position of the alignment plate /Up ................................................................................................I -282 (1) Usage .............................................................................................................................................................................I -282 (2) Procedure .......................................................................................................................................................................I -282 18.6 Adjusting the mounting position of the alignment plate /Lw ................................................................................................I -283 (1) Usage .............................................................................................................................................................................I -283 (2) Procedure .......................................................................................................................................................................I -283 18.7 Staple position adjustment ..................................................................................................................................................I -284 (1) Usage..............................................................................................................................................................................I -284 (2) Procedure .......................................................................................................................................................................I -284 18.8 Staple position adjustment (Saddle stitching) .....................................................................................................................I -285 (1) Usage .............................................................................................................................................................................I -285 (2) Procedure .......................................................................................................................................................................I -285 18.9 Staple up/down position adjustment ...................................................................................................................................I -286 (1) Usage..............................................................................................................................................................................I -286 (2) Procedure........................................................................................................................................................................I -286 18.10 Half-fold stopper tilt adjustment ........................................................................................................................................I -287 (1) Usage .............................................................................................................................................................................I -287 (2) Procedure .......................................................................................................................................................................I -288 18.11 Folding pressure adjustment .............................................................................................................................................I -288 (1) Usage .............................................................................................................................................................................I -288 (2) Procedure .......................................................................................................................................................................I -289 18.12 Tri-folding position adjustment ..........................................................................................................................................I -289 (1) Usage .............................................................................................................................................................................I -289 (2) Procedure .......................................................................................................................................................................I -289

19. MECHANICAL ADJUSTMENT PK-512/513 .........................................................................................................I -290 19.1 Punch hole position skew adjustment .................................................................................................................................I -290 (1) Usage..............................................................................................................................................................................I -290 (2) Procedure .......................................................................................................................................................................I -290

20. MECHANICAL ADJUSTMENT PI-502 .................................................................................................................I -291 20.1 PI tilt adjustment (When PK is connected) ..........................................................................................................................I -291 (1) Usage .............................................................................................................................................................................I -291 (2) Procedure .......................................................................................................................................................................I -291

21. MECHANICAL ADJUSTMENT LS-505 ................................................................................................................I -292 21.1 Adjusting the paper press solenoid /1 (SD6) ......................................................................................................................I -292 (1) Usage .............................................................................................................................................................................I -292 (2) Procedure .......................................................................................................................................................................I -292 21.2 Adjusting the paper press solenoid /2 (SD7) ......................................................................................................................I -292 (1) Usage .............................................................................................................................................................................I -292 (2) Procedure .......................................................................................................................................................................I -292 21.3 Adjusting the paper press solenoid /3 (SD8) ......................................................................................................................I -292 (1) Usage .............................................................................................................................................................................I -292 (2) Procedure .......................................................................................................................................................................I -293 21.4 Adjusting the job partition solenoid (SD2) ...........................................................................................................................I -293 (1) Usage .............................................................................................................................................................................I -293 (2) Procedure .......................................................................................................................................................................I -293 21.5 Horizontal adjustment .........................................................................................................................................................I -293 (1) Usage .............................................................................................................................................................................I -293 (2) Procedure .......................................................................................................................................................................I -294 21.6 Grip conveyance home sensor adjustment .........................................................................................................................I -294 (1) Usage .............................................................................................................................................................................I -294 (2) Procedure .......................................................................................................................................................................I -294

22. MECHANICAL ADJUSTMENT FD-503 ................................................................................................................I -296 22.1 Roller solenoids /1 (SD5), /2 (SD6), /3 (SD7) and /4 (SD8) position adjustment ................................................................I -296 (1) Usage .............................................................................................................................................................................I -296 (2) Procedure .......................................................................................................................................................................I -296

xxii

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL