Bucyrus America, Inc.________________________________________ 4041 Wurno Road Telephone: 540-980-4530 Pulaski, VA Fax: 540-994-3763 Internet: www.bucyrus.com Operation Manual BUCYRUS - UN-A-HAULER ® Model - CH810B, CH816B, CH816LB, and CH818 Doc. No.: A6474X211
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This manual is intended to provide GENERAL product information for the Models CH816, CH816L, and CH818 UN-A-HAULERS. The illustrations, descriptions and procedures contained in this publication apply only to these machines. Bucyrus America, Inc. reserves the right to revise models and designs without prior notice.
This Un-A-Hauler was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U.S. regulatory agency standards.
At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this unit, without the consent of Bucyrus America, Inc., and these regulatory agencies, or any repair or replacement of parts contrary to Bucyrus America, Inc.’s instructions, may invalidate these approvals and render this unit unsafe to operate.
Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Bucyrus America, Inc. Service Representative immediately
This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.
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© BUCYRUS AMERICA , INC. ALL RIGHTS RESERVED
Table of contents
1.
3. Storage and transport
________________________________________________Table of contents ________________________________________________________________ A6474X211 SUVA/02 © BUCYRUS AMERICA, INC.
About this manual About this manual..................................................................1.3 Before starting to work.........................................................1.3 Who is this operating manual intended for? ........................1.3 What is the purpose of this operating manual?...................1.4 Characters and symbols......................................................1.5
Your safety Your safety..............................................................................2.3 Personnel.............................................................................2.4 Operation........................................................................2.4 Installation and repair......................................................2.4 Operating conditions............................................................2.5 Intended use...................................................................2.5 Unauthorized use............................................................2.5 Safety instructions................................................................2.7 General rules:.................................................................2.7 Storage and transport.....................................................2.8 Pre-start inspection .........................................................2.8 Installation and start-up...................................................2.9 Operation........................................................................2.9 Stopping .........................................................................2.10 Maintenance and repair .................................................2.10 Overview of the safety instructions.....................................2.15 Chapter 3: Storage and transport..................................2.15 Chapter 4: Installation....................................................2.15 Chapter 5: Operation .....................................................2.16 Chapter 6: Technical data..............................................2.20
2.
Storage and transport............................................................3.3 Storage ................................................................................3.3 Storage of the machine and spare parts.........................3.3 Transport..............................................................................3.4 Before transport..............................................................3.5 4. Installation Installation...............................................................................4.3 Points to observe prior to installation...................................4.3 Who is allowed to carry out installation?.........................4.3 Which tools are required for installation?........................4.3 Notes on installation........................................................4.4 Pre-installation check list................................................4.5 Safety features ................................................................4.6
5. Operation
Table of contents_________________________________________________ _________________________________________________________________ BUCYRUS–
and
UN-A-HAULER ® © BUCYRUS AMERICA, INC.
Models CH810B, CH816B, CH816LB,
CH818
Operation.................................................................................5.3 How to operate the UN-A-HAULER ® ..................................5.3 Who is allowed to operate the UN-A-HAULER ® ............5.3 When can operation be started?.....................................5.3 Controls and indicators........................................................5.4 Operator’s compartment.................................................5.4 General hydraulic control information............................5.12 Hazard zone........................................................................5.16 Starting procedure..............................................................5.17 Machine operation.........................................................5.18 Shutdown procedure...........................................................5.21 Battery change procedure (Vertical lift)..............................5.23 Battery change procedure (CH818 ground level)...............5.30 Battery change procedure (CH810B and CH816B ground level)..................................5.35 Instructions on the maintenance.........................................5.41 Important notes.............................................................. 5.41 Before maintenance .......................................................5.41 Critical torque values.....................................................5.43 Lubricants, fluids and capacities....................................5.43 Specific lubrication and maintenance instructions..............5.46 Every third shift..............................................................5.46 Weekly...........................................................................5.51 Every two weeks............................................................5.56 Monthly...........................................................................5.57 Every three months ........................................................5.59 Instructions on the adjustment procedures.........................5.67 Main hydraulic system pressure....................................5.67 Steering relief pressure adjustment...............................5.68 Brake cooling circuit relief pressure adjustment............5.69 False bottom/ejector blade sequence valve adjustment5.70 Tailgate sequence valve adjustment (P/N LUP01820)..5.71 Tailgate sequence valve adjustment (P/N LUP00781)..5.76 Tailgate sequence valve adjustment (P/N LUP02119)..5.79 Gear case and planetary wheel end shim procedure Number 1.......................................................................5.83 Gear case and planetary wheel end shim procedure Number 2.......................................................................5.84 Brake pedal valve and HDC actuator adjustment..........5.86 6. Technical data Technical data.........................................................................6.3 Components of the CH810 UN-A-HAULER ® .....................6.3 Components of the CH816B UN-A-HAULER ® ...................6.6 Components of the CH816LB UN-A-HAULER ® .................6.9 Components of the CH816B UN-A-HAULER ® ...................6.6 Components of the CH818 UN-A-HAULER ® ....................6.12 Tightening torques..............................................................6.15 Permissible data.................................................................6.21 Lubrication fluids and greases.......................................6.21
________________________________________________Table of contents ________________________________________________________________ A6474X211 SUVA/02 © BUCYRUS AMERICA, INC. 7. For your information For your information..............................................................7.3 Our service...........................................................................7.3 Service address..............................................................7.3 Rebuild facility address ...................................................7.4
Table of contents_________________________________________________ _________________________________________________________________
© BUCYRUS
INC.
BUCYRUS– Models CH810B, CH816B, CH816LB, and CH818 UN-A-HAULER ®
AMERICA,
_______________________________________________________________ ________________________________________________________________ 1
About this manual
________________________________________________________________ _________________________________________________________________
applicable operating manual
machine type
About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
This operating manual is intended for:
BUCYRUS – Model, CH810B, CH816B, CH816LB and CH818 Serial No.: N/A
and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the machine.
Every person working on the face or in the intersection between face and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
supervisory personnel who:
■ initiate and/or
■ supervise the activities just indicated.
________________________________________Before starting to work ______________________________________________________________ A6474X211 SUVA/02 1.3 © BUCYRUS AMERICA, INC.
cost-effectiveness
What is the purpose of this operating manual?
This operating manual is intended to help you work efficiently and safely with our product. It contains important information on all the activities related to the machine.
Read this operating manual completely and at ease. Pay special attention to the safety instructions. Try to memorize the appearance and the meaning of the safety and instruction symbols.
service safety
If any details are not clearly understood, please contact our service department. Our service address is given in the chapter titled “For your information”.
Read the chapter “For your safety” with special attention. The chapter contains important information indicating possible hazards. Observe the information given and follow the procedural instructions.
_________________________________________________________________ 1.4 BUCYRUS
© BUCYRUS AMERICA, INC.
Before starting to work________________________________________
– Models CH810B, CH816B, CH816LB, and CH818 UN-A-HAULER ®
Characters and symbols used
The following characters and symbols are used for safety instructions and important information in the operating manual.
Try to memorize the symbols and their meanings.
DANGER!
Points in the text marked with this symbol draw your attention to immediately impending danger. Possible consequences are: very serious injury or even death.
WARNING!
These points contain information on dangerous situations. Possible consequences are: very serious injury or even death.
CAUTION!
This symbol draws attention to dangerous situations. Possible consequences are: light to moderately serious injuries and machine damage.
NOTICE!
Points in the text marked with this symbol draw attention to harmful situations. Possible consequences are: damage to the machine or damage in the immediate vicinity.
IMPORTANT!
Points in the text marked with this symbol contain useful tips and information intended to facilitate work for you. They do not warn about harmful or dangerous situations.
■ Items in lists are marked with bullets.
– Points in sub-lists are marked with a long dash at the start of the line.
Points in text marked in this way describe individual operations. Follow these instructions step by step. They will help you carry out your work faster and more importantly, safer.
________________________________________Before starting to work ______________________________________________________________ A6474X211 SUVA/02 1.5 © BUCYRUS AMERICA, INC.
_________________________________________________________________
Before starting to work________________________________________
1.6
© BUCYRUS AMERICA, INC.
BUCYRUS – Models CH810B, CH816B, CH816LB, and CH818 UN-A-HAULER ®
_______________________________________________________________ ________________________________________________________________ 2
Your safety
________________________________________________________________ _________________________________________________________________
further operating manuals
Your safety
This chapter provides vital information for your safety. Pay special attention to this chapter. The safety instructions and rules of procedure will help you to avoid hazardous situations and to perform the necessary work as safely as possible.
The machine has been manufactured in accordance with the state of the art and generally recognized safety standards and regulations. You and others can nevertheless be exposed to dangerous situations e.g. as a result of environmental influences, machine damage or operator errors.
Do not make any alterations or modifications which could impair the safety of the machine. All modifications and changes must be approved by Bucyrus America, Inc.
Use only original spare parts from Bucyrus America, Inc. Note that the use of parts from other manufacturers will void the guarantee.
In addition to this operating manual be sure to also observe the respective legal provisions and regulations in your country.
Observe the safety and accident prevention regulations:
■ of the mine.
■ of the Mines Inspector and
■ of the mining supervisory authorities
Please read also the operating manuals of the components required for operation, e.g. of gearboxes, electric motors, etc., carefully and thoroughly. Clarify any questions before starting work.
__________________________________________________Personnel ______________________________________________________________ A6474X211 SUVA/02 2.3 © BUCYRUS
INC.
AMERICA,
state of the art
training
Personnel Operation
The machine may only be operated by qualified, trained personnel. The machine is only allowed to be operated by qualified personnel who can provide proof of having been trained on this unit. Reading of the operation manual, especially the chapter on safety, shall constitute a part of this training.
You must have adequate knowledge of the
■ mechanics,
■ hydraulics and
■ control engineering and must be able to prove this knowledge.
Installation and repair
As a fundamental rule, installation and repair work may only be carried out by personnel who have been adequately trained for these particular requirements.
Installation and repair work on:
■ safety components (pressure relief valves, extinguishers, etc.)
■ the electrics (motors, controllers, etc.)
■ the hydraulics (controls, cylinders, etc.)
may only be carried out by service engineers from Bucyrus America, Inc. or by specially qualified personnel of the mine.
Personnel___________________________________________________ _________________________________________________________________
© BUCYRUS
2.4
BUCYRUS – Models CH810B, CH816B, CH816LB, and CH818 UN-A-HAULER ®
AMERICA, INC.
Operating conditions
Intended use
The UN-A-HAULER ® has been designed and manufactured purely for transporting of mined material from a continuous miner to the main conveying system for transporting outside.
Intended uses include:
■ the transport of mined material between continuous miner and main conveying system.
Unauthorized use
Applications not expressly listed as intended uses are unauthorized uses and are not allowed to be performed with the machine.
■ the transport of persons
Bucyrus America, Inc. accepts no liability for any damage resulting from any such unauthorized use.
______________________________________________________________ A6474X211 SUVA/02 2.5 © BUCYRUS
INC.
_________________________________________Operating conditions
AMERICA,
Operating conditions__________________________________________ _________________________________________________________________
© BUCYRUS AMERICA, INC.
2.6 BUCYRUS – Models CH810B, CH816B, CH816LB, and CH818 UN-A-HAULER ®
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
