Liebherr Crawler Crane LR 1160 Operator’s manual SN134237 – PDF DOWNLOAD

Operator's manual

en

Model:

LR 1160 Serial number:

134237

001 - 22.09.2017

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Product ID Commercial name: Type:

Crawler Crane LR 1003.03.06

Document ID ORIGINAL OPERATOR'S MANUAL Author: Version: Issued:

LWN / Technical Documentation Department V03.03 20170831_143206

Manufacturer Liebherr-Werk Nenzing GmbH Dr. Hans Liebherr Straße 1 6710 Nenzing Austria +43 50809 41-0 info.lwn@liebherr.com

copyright © Liebherr-Werk Nenzing GmbH 2017

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Foreword

The name Liebherr doesn't just stand for products and services. It has become a byword for ideas and innovations. For progress which has proved its worth in the marketplace.

We constantly strive to extend and improve our diverse range of products and services. This requires ongoing cooperation and sharing of experience with our customers and business partners throughout the world. We are therefore grateful for any ideas and suggestions for improvements.

Inform Liebherr customer service if the machine is sold or bought by a previous owner.

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Foreword

Operator's manual

copyright © Liebherr-Werk Nenzing GmbH 2017

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Notes regarding the documentation

Components of the documentation Operating manual Information for safe operation and preventive maintenance of the machine.

Technical information Information about the electrical system and hydraulic system of the machine.

Spare parts catalog Information about procurement of spare parts.

Load charts Load charts for all machine setups.

The entire documentation is saved on the CD-ROMs. The displayed symbols provide information about the content of the CD-ROM.

Current document status The delivered documentation is compiled solely for the listed serial number and can thus not be used for other machines of the same series.

To ensure that the documentation is completely up-to-date at all times: – Do not remove individual documents.

– Reprint missing or illegible pages from the supplied CD-ROM and replace them or request new ones from the Liebherr customer service.

– Immediately file new documents that have been provided for conversion work.

– Replace changed document and destroy the old version (this especially applies to load charts).

– Always replace CD-ROM with updated version, for example from the change documentation.

– If the documentation is available in several languages, make sure that all language versions are updated.

Storing the documentation The operating manual must always be kept ready at hand in the cabin.

The currently required load charts must be kept in the cabin.

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Notes regarding the documentation

Operator's manual

The spare parts catalog and the technical information must be available to maintenance personnel and Liebherr service personnel as required.

Structure of the operating manual The operating manual consists of individual, consecutively numbered chapters.

The table of contents provides information about the structure of the individual chapters.

The sequences of the actions described in the sections must be observed at all times.

Display conventions Numerical values and units This machine was designed and built according to the metric system of units.

Numerical values in the imperial system of units are converted and rounded.

Symbols Symbol *

Meaning Optional additional equipment Requirement must be met

Performing an action

Consequence of an action

Specific characteristics or procedures on a machine with two multi-directional control levers Specific characteristics or procedures on a machine with a multi-directional control lever and a double T-lever Symbols

Symbols in illustrations Symbol

Meaning

Actions

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Operator's manual

Notes regarding the documentation

Symbol

Meaning Imperative sequence of multiple actions in an illustration Random sequence of multiple actions in an illustration

Consequences of actions

Consequences of actions with imperative sequence Consequences of actions with random sequence

Exact enlargement of an area

Enlargement of an area or a component in the same perspective as in the illustration

Enlargement of an area or a component in a different perspective as in the illustration

Symbols in illustrations

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Notes regarding the documentation

Operator's manual

Labeling of the warning message

Name

Description

1

Warning signs

Warns of possible injuries

2

Signal word

For further information see: Signal words

3

Danger source

Explanation of danger (contexts)

4

Measures

Measures to prevent the danger

5

Consequences of the danger

Consequences in case of non-observance and possibly additional information required for comprehension

Labeling of the warning message

Signal words DANGER Indicates an immediate dangerous situation which will result in death or serious injury if it is not avoided. u Refers to current action to reduce or avoid the danger(s).

WARNING Indicates a dangerous situation which could result in death or serious injury if it is not avoided. u Refers to current action to reduce or avoid the danger(s).

CAUTION Indicates a dangerous situation which could result in minor or moderate injury if it is not avoided. u Refers to current action to reduce or avoid the danger(s).

NOTICE Indicates a dangerous situation which could result in material damage if it is not avoided. u Refers to current action to reduce or avoid the danger(s).

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Operator's manual

Notes regarding the documentation

Further designations Note Indicates useful tips and hints. u Refers to the current action and demonstrates how to perform actions in an easier way.

Publisher's imprint Version In the interest of our customers, we reserve the right to make changes in line with technical developments. This documentation therefore corresponds to the technical situation at the time of delivery of the machine, and not to the current state of development at the manufacturer.

Copyright notice Litronic is a registered trademark of Liebherr.

The documentation is protected by copyright. Copying and reproducing the load charts in connection with work planning and operation of the machine is expressively permitted. Other than that, the documentation may not be duplicated, reproduced, microfilmed, translated or converted for storage and processing in computer systems, either wholly or partially, without the written consent of Liebherr. © Copyright by Liebherr All rights reserved.

copyright © Liebherr-Werk Nenzing GmbH 2017

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Notes regarding the documentation

Operator's manual

copyright © Liebherr-Werk Nenzing GmbH 2017

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Technical terms and abbreviations

List of abbreviations Abbreviation

Technical term

AGR

Abgasrückführung

ANSI

American National Standards Institute

ASME

American Society of Mechanical Engineers

BGV

Berufsgenossenschaftliche Vorschriften

CAN

Controller Area Network

DIN

Deutsches Institut für Normung

EN

European Norm

IEC

International Electrotechnical Commission

IP

International Protection

ISO

International Organization for Standardization

MDE

Maschinendatenerfassung

NRS

Nachrüstsatz

ÖNORM

Österreichische Norm

OSHA

Occupational Safety and Health Administration

PDE

Prozessdatenerfassung

SWL

Safe Working Load

List of abbreviations

Glossary Technical term

Definition/explanation

Abgasrückführung

Serves for reducing the emission of nitrogen oxides that develop during the combustion of fuel in diesel engines.

American National Standards Institute

American National Standards Institute.

American Society of Mechanical Engineers

Professional association of mechanical engineers in the USA.

Berufsgenossenschaftliche Vorschriften Accident prevention regulations issued by the German Mutual Indemnity Associations.

Controller Area Network

Serial data transmission system.

Deutsches Institut für Normung

Most important national standards organization in the Federal Republic of Germany.

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Technical terms and abbreviations

Operator's manual

Technical term

Definition/explanation

European Norm

Regulations that were issued by one of the three European Standardization Committees (European Committee for Standardization, European Committee for Electrotechnical Standardization and European Telecommunications Standards Institute).

International Electrotechnical Commission

International Standardization Organization for standards in the field of electrotechnology and electronics.

International Organization for Standardi- International association of standardization organizations that drafts zation and issues international standards.

International Protection

The protection classes classified with IP define the suitability of electric operating materials for different ambient conditions (water, dust, etc.) as well as protective measures to protect against possible hazards during their use.

Lastmomentbegrenzung

Electronic overload protection system.

Litronic

Electrohydraulic proportional control of the machine. Crane control and management system.

Maschinendatenerfassung

Record and save the most important machine data (status, utilization, operating times, etc.).

Nachrüstsatz

Optional equipment of a machine.

Occupational Safety and Health Administration

American Federal Authority that was established to enforce the Federal Labor Safety Law and issues safety regulations for the industry.

Österreichische Norm

National standard issued by the Austrian Standards Institute.

Prozessdatenerfassung

System for electronic recording, saving and visualization of process data.

Safe Working Load

Maximum admissible load without consideration of dynamic forces.

Glossary

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Contents

1

Product description

47

1.1

Type label

47

1.2

Declaration of conformity

49

1.3

Intended use

50

1.4

Special modes of operation

52

1.5

Inappropriate use

53

1.6

Machine

55

1.6.1

Machine overview

55

1.6.2

Technical data

55

1.6.3

Safety devices

60

1.6.4

Monitoring installations

61

1.7

Basic machine

63

1.7.1

Basic machine overview

63

1.7.2

A-frame1

67

1.7.3

Pendant straps on A-frame1

68

1.7.4

Uppercarriage

69

1.7.5

Cabin

72

1.7.6

Central power unit

73

1.7.7

Platform on uppercarriage

75

1.7.8

Undercarriage

76

1.7.9

Crawler side frame

78

1.7.10 Platforms on undercarriage

80

1.7.11 Carbody counterweight

86

1.7.12 Rear counterweight

88

1.8

Information about boom designation

92

1.9

Main boom - overview

95

1.10 Main boom 2018

96

1.10.1 Main boom base section 2018.23

96

1.10.2 Main boom section 2018.20 3 m

98

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Contents

Operator's manual

1.10.3 Main boom section 2018.20 6 m

99

1.10.4 Main boom section 2018.20 11.7 m

101

1.10.5 Main boom head section 2018.20

103

1.10.6 Rope guide

105

1.10.7 Mid-point suspension on main boom 2018

108

1.10.8 Pendant straps on main boom 2018

113

1.11 Reducing piece overview

120

1.12 Reducing adapter 2018/1713

121

1.12.1 2018/1713.20 reducing piece 12 m

121

1.12.2 Main boom section 1713.22 1 m

123

1.12.3 Mid-point suspension on reducing adapter 2018/1713

125

1.12.4 Pendant straps on reducing piece 2018/1713

137

1.13 Reducing adapter 2018/1309

139

1.13.1 2018/1309.20 reducing piece 7.2 m

139

1.13.2 Mid-point suspension on reducing adapter 2018/1309

141

1.13.3 Pendant straps on reducing piece 2018/1309

153

1.14 Fixed jib - overview

155

1.15 1008 fixed jib

156

1.15.1 Jib base section 1008.20

156

1.15.2 1008.17 jib section 3 m

157

1.15.3 1008.17 jib section 6 m

159

1.15.4 1008.20 jib head section

160

1.15.5 Pendant straps on fixed jib 1008

161

1.16 Fixed jib 0806

166

1.16.1 Jib base section 0806.16

166

1.16.2 Jib section 0806.15 3 m

167

1.16.3 Jib section 0806.15 6 m

168

1.16.4 Jib head section 0806.16

169

1.16.5 Mid-point suspension on fixed jib 0806

171

1.16.6 Pendant straps on fixed jib 0806

174

1.17 Luffing jib - overview

180

1.18 1713 luffing jib

181

1.18.1 Jib base section 1713.22

181

1.18.2 Jib section 1713.18 3 m

183

1.18.3 Jib section 1713.18 6 m

184

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Operator's manual

Contents

1.18.4 Jib section 1713.18 12 m

185

1.18.5 Jib head section 1713.21

187

1.18.6 Mid-point suspension on luffing jib 1713

188

1.18.7 Pendant straps on luffing jib 1713

193

1.19 1309 luffing jib

200

1.19.1 Jib base section 1309.22

200

1.19.2 Jib section 1309.20 3 m

201

1.19.3 1309.20 jib section 6 m

203

1.19.4 1309.20 jib section 11.7 m

204

1.19.5 1309.22 jib head section

205

1.19.6 Mid-point suspension on luffing jib 1309

207

1.19.7 Pendant straps on luffing jib 1309

213

1.20 Midfall overview

219

1.21 1713.31 Midfall

220

1.21.1 Midfall 1713.31

220

1.21.2 Mid-point suspension on midfall 1713.31

222

1.21.3 Pendant straps on midfall 1713.31

222

1.22 1309.32 Midfall

224

1.22.1 Midfall 1309.32

224

1.22.2 Mid-point suspension on midfall 1309.32

226

1.22.3 Pendant straps on midfall 1309.32

226

1.23 Auxiliary jib* (36 t)

228

1.24 Auxiliary jib* (15 t)

231

1.25 Rope fixing point

233

1.25.1 Main boom head

233

1.25.2 Fixed jib head section

234

1.25.3 Luffing jib head section

235

1.25.4 Auxiliary jib (36 t) on main boom head

236

1.25.5 Auxiliary jib (15 t) on jib head section

236

1.25.6 Midfall

237

1.25.7 Pocket lock

237

1.25.8 Cross link

239

1.25.9 Pin for rope fixing point

240

1.26 Pulley block/hook* 1.26.1 Pulley block (160 t)

241 241

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Contents

Operator's manual

1.26.2 Pulley block (100 t)

243

1.26.3 Pulley block (80 t)

245

1.26.4 Pulley block (40 t)

247

1.26.5 Hook (12.5 t)

249

1.27 Emergency descent rescue equipment*

251

1.28 Safety barrier*

252

1.29 Suction flap*

253

1.30 Armrests* for operator's seat

254

1.31 Vertical Line Finder* assistance system

255

1.32 Outside mirror*

257

1.33 Tagline winch*

258

1.34 Fuel refueling pump*

260

1.35 Cab roof protection guard*

261

1.36 Lightning rods*

262

1.37 External power supply*

263

1.37.1 External power supply aircraft warning light

263

1.37.2 External supply low temperature package

265

1.38 Radio remote control*

268

1.39 Foot pedal adjuster*

271

1.40 GSM/GPRS/GPS modem

272

1.41 Virtual Private Network (VPN)*

273

1.41.1 Cisco 3G VPN router

273

1.41.2 Power unit

274

1.41.3 Cisco 3G antenna

274

1.41.4 Vodafone 3G VPN router

275

1.41.5 SIM card

275

1.42 Hook fixing point *

276

1.43 Handrail* / wide steps*

278

1.44 Ventilation, heating and air-conditioning

279

1.44.1 Cooling circuit

280

1.44.2 Heating circuit

285

1.44.3 Auxiliary air heating*

288

1.44.4 Electric components

290

1.44.5 Mechanic components

293

1.45 Aircraft warning light*

295

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Contents

1.46 Third hoist limit switch*

296

1.47 Hoist limit switch clamp* for auxiliary jib (36 t)

297

1.48 Cabin handrail*

298

1.48.1 Cabin handrail variant 1 with undercarriage with carbody counterweight

299

1.48.2 Cabin handrail variant 1 with undercarriage without carbody counterweight

300

1.48.3 Cabin handrail variant 2 with undercarriage with carbody counterweight

302

1.48.4 Cabin handrail variant 2 with undercarriage without carbody counterweight

304

1.49 Cable remote control

307

1.50 Catwalks* for boom

309

1.51 Leak oil return*

311

1.52 Ladder* for boom

312

1.53 Ladder* for uppercarriage

314

1.54 Reading light* for cabin

315

1.55 Litronic control system

316

1.56 Retrofit kits* for operation with two ropes over the jib head section

317

1.56.1 Retrofit kit for luffing jibs 1008 / 1309 / 1713 / 1916 / 2316

317

1.56.2 Retrofit kit for 1008 fixed jib

318

1.56.3 Retrofit kit for 0806 fixed jib

319

1.57 Luffing jib luffing winch as auxiliary winch*

320

1.58 By-pass flow filter system*

321

1.59 Emergency operation control*

322

1.60 Visual motion warning device*

323

1.61 Process data recording (PDE)*

325

1.62 Process data report (PDR)*

326

1.63 Pump wear indicator*

327

1.64 Quick-action couplings* on jib luffing winch

329

1.65 Socket* in cabin

331

1.66 Falling object protection* for cabin

332

1.66.1 Foldable falling object protection*

332

1.66.2 Fixed falling object protection

334

1.67 Vandalism protection*

336

1.67.1 Top cover

337

1.67.2 Rear cover

338

1.67.3 Front cover

339

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Contents

Operator's manual

2

1.67.4 Right front cover

340

1.67.5 Right rear cover

341

1.67.6 Left front cover

342

1.67.7 Left rear cover

343

1.67.8 Brackets for front cover

344

1.67.9 Barrier rod

345

1.68 Video monitoring system*

346

1.68.1 Cabin overview

346

1.68.2 Machine overview

347

1.68.3 Video surveillance - basic device

348

1.68.4 Video surveillance - boom

350

1.68.5 Quad monitor

351

1.68.6 Camera

352

1.68.7 Control panel zoom camera

354

1.68.8 Zoom camera

355

1.68.9 Mounts

356

1.68.10 Camera cable in main boom base section

361

1.68.11 Zoom camera in main boom head

362

1.68.12 Zoom camera in fixed jib head

363

1.68.13 Zoom camera in luffing jib head

365

1.68.14 Zoom camera in auxiliary jib 36 t

366

1.68.15 Zoom camera in auxiliary jib 15 t

366

1.68.16 Foot pedal* for zoom camera

368

1.69 Central lubrication system

369

1.70 Additional floodlights*

370

1.70.1 Floodlights on uppercarriage

370

1.70.2 Floodlight on cabin

372

1.70.3 Adjustable floodlights on main boom base section

373

1.70.4 Floodlights on main boom

374

1.70.5 Floodlight with LED om main boom head*

379

1.70.6 Floodlight with high-pressure sodium vapor lamp on jib head section

380

Safety instructions

385

2.1

Safe operation of the machine

385

2.1.1

385

Personnel selection

copyright © Liebherr-Werk Nenzing GmbH 2017

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LR 1003.03.06 / V03.03

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL