Liebherr Crawler Crane HS 855 HD Operating Manual SN 184872 – PDF DOWNLOAD

Operating manual

EN

Type:

HS 855 HD Serial number:

184 872

ORIGINAL

001 - 25.01.2016 / lwnscj0

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184 872

INTRODUCTION .................................................1 PRODUCT DESCRIPTION .................................2

SAFETY INSTRUCTIONS ..................................3

CHAPTER SUMMARY

CONTROLS ........................................................4

OPERATION .......................................................5

ASSEMBLY AND DISMANTLING ......................6

MAINTENANCE ..................................................7

HS 855 HD TT V028 (js) LWN - TD20/1/2016

REPAIR ...............................................................8

OPTIONS ............................................................9

APPENDIX ....................................................... 10

184 872

184 872

INDEX

INDEX 1.

INTRODUCTION 1.1

Foreword

1-1

1.2

Handling of documentation

1-2

HS 855 HD TT V028 (js) LWN - TD20/1/2016

1.2.1

How are the Operating instructions set up?

1-3

1.2.2

System requirements of the computer for use of CD-ROMs

1-3

1.2.3

Storage of documentation

1-3

1.2.4

Current status of documentation

1-4

1.2.5

Display conventions

1-5

1.2.6

Symbols

1-6

1.3

Legal notice

1-8

1.4

Conversion tables

1-9

1.4.1

Length

1-9

1.4.2

Surface area

1-9

1.4.3

Weight (Mass)

1 - 10

1.4.4

Volume

1 - 10

1.4.5

Pressure

1 - 10

1.4.6

Temperature

1 - 11

1.4.7

Speed

1 - 11

1.4.8

Force

1 - 11

1.4.9

Torque

1 - 11

1.4.10

Performance

1 - 12

Declaration of conformity

1 - 13

PRODUCT DESCRIPTION

2-1

1.5

2.

1-1

2.1

General

2-1

2.2

Intended use

2-2

2.2.1

State-of-the-art technology

2-3

2.2.2

Machine classification

2-3

2.2.3

Appropriate use

2-5

2.2.4

Inappropriate use

2-7

2.3

Machine summary

2-9

2.4

Boom

2 - 10

2.5

2.4.1

Information on boom designations

2 - 10

2.4.2

Main boom

2 - 11

2.4.3

Boom with carbon-fiber pendant straps

2 - 20

Uppercarriage

2 - 24

2.5.1

Central aggregate

2 - 26

2.5.2

Diesel engine

2 - 28

2.6

Undercarriage

2 - 29

2.7

Counterweight

2 - 31

2.7.1

2 - 31

Rear counterweight

0-3 184 872

INDEX 2.7.2

3.

Central counterweight *

2 - 32

2.8

Summary of hydraulic cylinders

2 - 33

2.9

Technical data

2 - 35

2.10

Technical data

2 - 36

2.10.1

Dimensions and weights

2 - 36

2.10.2

Operating conditions

2 - 41

2.10.3

Emissions

2 - 41

2.10.4

Engine

2 - 42

2.10.5

Hydraulic system

2 - 42

2.10.6

Winches

2 - 43

2.10.7

Swing

2 - 44

2.10.8

Crawlers

2 - 44

2.10.9

Control system

2 - 44

SAFETY INSTRUCTIONS

3-1

3.1

Technical condition of the machine

3-1

3.2

Areas of responsibility

3-2

3.3

3.2.1

Manufacturer

3-2

3.2.2

Owner

3-2

3.2.3

Machine operator

3-2

3.2.4

Rigger

3-2

3.2.5

Signalman

3-3

3.2.6

Maintenance personnel

3-3 3-4

Requirements of personnel 3.3.1

Machine operator

3-4

3.3.2

Rigger

3-4

3.3.3

Signalman

3-4

3.3.4

Maintenance personnel

3-5

3.4

Personal protective gear

3-6

3.5

Work area

3-7

3.5.1 3.6

3-8

Danger area

3-9

Safety and monitoring devices 3.6.1

Safety devices

3-9

3.6.2

Monitoring devices

3 - 11

3.7

Safety signs on the machine

3 - 13

3.8

Meaning of the safety signs

3 - 17

3.8.1

Prohibition signs

3 - 17

3.8.2

Warning signs

3 - 17

3.8.3

Fire protection signs

3 - 19

3.8.4

Mandatory signs

3 - 19

3.9

Meaning of the machine-specific safety signs

3 - 21

3.10

Hazards

3 - 23

3.10.1

Mechanical action

3 - 23

3.10.2

Electrical energy

3 - 24

3.10.3

Hydraulic energy

3 - 25

0-4 184 872

INDEX

3.11

3 - 26

3.10.5

Chemical burns

3 - 27

3.10.6

Fire and explosion

3 - 28

3.10.7

Poisoning and suffocation

3 - 29

3.10.8

Electromagnetic influence

3 - 30

3.10.9

Exposure to wind

3 - 31

3.10.10

Snow and ice loads

3 - 35

3.10.11

Ground bearing strength

3 - 35

3.10.12

Lightning strikes

3 - 36

3.10.13

Overhead power lines

3 - 37

3.10.14

Excavation work

3 - 40

3.10.15

Environment

3 - 42 3 - 43

What to do in dangerous situations How to respond in the event of a current transfer

3 - 43

3.11.2

Procedure in the event of fire

3 - 45

3.11.3

Firefighting

3 - 45

3.12

Advertising banners on the main boom

3 - 49

3.13

Working at heights

3 - 51

3.14

Application on floating devices

3 - 53

3.16

HS 855 HD TT V028 (js) LWN - TD20/1/2016

Burns

3.11.1

3.15

4.

3.10.4

3.14.1

Operation of the machine on floating devices

3 - 54

3.14.2

Transport of the machine on floating devices

3 - 55

3.14.3

Higher risk of machine corrosion on floating devices

3 - 55 3 - 56

Use at low temperatures 3.15.1

Operation of the machine down to -20 °C (-4 °F) (standard)

3 - 57

3.15.2

Operation of the machine down to -25 °C (-13 °F)*

3 - 57

3.15.3

Operation of the machine down to -40 °C (-40 °F)*

3 - 57 3 - 58

Hand signals 3.16.1

General hand signals in accordance with BGV A8

3 - 59

3.16.2

Special hand signals for attachment operations

3 - 61

3.16.3

Hand signals for lifting operations in accordance with ASME/ANSI B30.5

3 - 64

CONTROLS

4-1

4.1

General

4-1

4.2

Operating elements on the undercarriage

4-2

4.3

Operating elements on the uppercarriage

4-3

4.4

Operator's cab

4-4

4.4.1

Operator's cab overview

4-4

4.4.2

Control stand overview

4-6

4.4.3

Overview of control stand from above

4-8

4.5

4 - 11

Overview of the LCD screen 4.5.1

Main areas of the screen

4 - 11

4.5.2

Description of the main areas of the screen

4 - 11

4.5.3

Sequence of mode screens

4 - 13

4.6

Left-hand control panel (X12)

4 - 15

4.7

Left-hand control panel (X11)

4 - 17

0-5 184 872

INDEX 4.8

4 - 19

4.8.1

Menu bar

4 - 19

4.8.2

Keyboard menu

4 - 20

4.9

Right-hand control panel (X23)

4 - 22

4.10

Right-hand control panel (X23) (optional)

4 - 27

4.11

4.10.1

Emergency shut-down switch

4 - 33

4.10.2

Joysticks, pedals, handwheels

4 - 34

Operating the machine - auxiliary functions

4 - 36

4.11.1

Adjusting the controls

4 - 36

4.11.2

Driver's seat

4 - 37

4.11.3

LCD screen adjustments

4 - 38

4.11.4

Windshield wiper

4 - 38

4.11.5

Interior lighting in the superstructure

4 - 40

4.11.6

Cab lighting

4 - 40

4.11.7

Radio

4 - 40

4.11.8

Hooter

4 - 40

4.11.9

Cigarette lighter

4 - 40

4.11.10

Cab adjustment cylinder *

4 - 41

4.11.11

Cab height adjustment *

4 - 41

4.12

Operator guidance on the display screen

4 - 43

4.13

Start-up screen

4 - 43

4.14

Set-up screens

4 - 44

4.14.1

Set-up screen 1 for main boom

4 - 45

4.14.2

Set-up screen 3 for main boom with fixed fly jib

4 - 51

4.14.3

Example of a load capacity chart for load moment limitation *

4 - 53

4.15

"Mode screen" page

4 - 55

4.16

"Operating modes" screen

4 - 62

4.17

"Power unit monitoring" screen

4 - 64

4.18

Motor error message

4 - 67

4.19

5.

Litronic service panel on the LCD screen

4.18.1

Serious motor error message

4 - 67

4.18.2

General motor error message

4 - 68 4 - 69

"Fault monitor" screen

OPERATION

5-1

5.1

General

5-1

5.2

Operating instructions

5-1

5.3

5.2.1

Safe working with the duty cycle crawler crane

5-1

5.2.2

Using the electronic load moment limiter*

5-2

5.2.3

Resetting the load capacity display to zero (taring)*

5-3

5.2.4

Line pull limitation*

5-3

5.2.5

Emergency shut-down button

5-3

5.2.6

Operating the safety lever

5-4 5-5

Inspections before start-up 5.3.1

Tour of inspection

5-5

5.3.2

Inspection duties

5-5

0-6 184 872

INDEX 5.4

5.5

5.6

5.7

5.8

HS 855 HD TT V028 (js) LWN - TD20/1/2016

5.9

Daily start up

5-8

5.4.1

Battery main switch

5-8

5.4.2

Switch on ignition

5-8

5.4.3

Programming set-up *

5-8

5.4.4

Checking the fuel level

5 - 12

5.4.5

Refueling the machine

5 - 12

5.4.6

Select operating mode

5 - 13

5.4.7

Select operating mode on the left hand control desk (X12)

5 - 15

5.4.8

Select an operating mode in the "Operating modes" screen.

5 - 19 5 - 22

Starting the diesel engine 5.5.1

Adjusting the engine RPM

5 - 23

5.5.2

Setting the constant engine RPM

5 - 26

5.5.3

Lowering safety lever

5 - 28

Operating the crawler crane - Main functions

5 - 29

5.6.1

Checks before beginning work

5 - 30

5.6.2

Adjust main boom

5 - 31

5.6.3

Actuating hoisting winches

5 - 33

5.6.4

Actuating swing gear

5 - 37

5.6.5

Swing gear free-swing

5 - 40 5 - 42

A-frame position 5.7.1

Actuate crawler

5 - 44

5.7.2

Adjust cylinder

5 - 47 5 - 50

Litronic 5.8.1

Properties

5 - 50

5.8.2

General

5 - 50

5.8.3

Starting the Litronic

5 - 51

5.8.4

The menus

5 - 52

5.8.5

Main menu

5 - 52

5.8.6

INPUT/OUTPUT menu

5 - 53

5.8.7

MEMORY menu

5 - 53

5.8.8

SELECT menu

5 - 54

5.8.9

CORRECTION menu

5 - 57

5.8.10

MESSAGES menu

5 - 58

5.8.11

SPECIAL FUNCTIONS menu

5 - 59

Crawler crane operation - auxiliary functions

5 - 64

5.9.1

Adjusting operating elements

5 - 64

5.9.2

Operator's seat

5 - 65

5.9.3

LCD-display screen adjustments

5 - 66

5.9.4

Windshield wiper

5 - 66

5.9.5

Heating and air conditioning *

5 - 68

5.9.6

Inside lighting in uppercarriage

5 - 70

5.9.7

Cab lighting

5 - 70

5.9.8

Radio

5 - 70

5.9.9

Horn

5 - 70

5.9.10

Cigarette lighter / socket in the cab

5 - 70

0-7 184 872

INDEX

5.10

5.11

5.12

6.

5.9.11

Cabin adjustment cylinder *

5 - 71

5.9.12

Cab height adjustment *

5 - 71

Machine operation - operating modes

5 - 72

5.10.1

Crane operation

5 - 72

5.10.2

Free-fall operation

5 - 77

5.10.3

Working in free-fall operation

5 - 84

5.10.4

Shutting down free-fall operation

5 - 85

5.10.5

Winch standstill monitoring

5 - 85

5.10.6

Lowering control (SWG-control) *

5 - 87

5.10.7

Interlock control system *

5 - 89

5.10.8

Winch synchronisation*

5 - 91

5.10.9

Grapple control *

5 - 93

5.10.10

Pile driver control/chisel control *

5 - 94

5.10.11

Casing oscillator *

5 - 100 5 - 103

Shutting down the machine 5.11.1

Parking position

5 - 103

5.11.2

Switch off diesel engine

5 - 105

5.11.3

Parking position of ignition start switch

5 - 105

5.11.4

Checks when leaving crawler crane

5 - 106 5 - 107

Emergency operation control 5.12.1

Functions of the control desk

5 - 108

5.12.2

Using the emergency operation controller

5 - 109

ASSEMBLY AND DISASSEMBLY

6-1

6.1

General

6-1

6.2

Application planning

6-2

6.3

6.4

6.2.1

Determine the working area

6-2

6.2.2

Determine set-up stage

6 - 12

6.2.3

Arrange and prepare the equipment for transport.

6 - 12

Safety regulations for assembly and dismantling 6.3.1

Requirements for the erecting team

6 - 13

6.3.2

Requirements for the site

6 - 13

6.3.3

Rules for executing the work

6 - 14 6 - 15

Notes for assembly operation 6.4.1

6.5

6 - 13

Operation in assembly operation

6 - 15 6 - 16

Assembling the basic machine 6.5.1

Prerequisites

6 - 16

6.5.2

Overview of assembly stages

6 - 16

6.5.3

Prepare assembly operation

6 - 21

6.5.4

Starting assembly mode

6 - 23

6.5.5

Removing the superstructure locking

6 - 27

6.5.6

Prepare assembly crane

6 - 28

6.5.7

Supporting and unloading the basic machine *

6 - 30

6.5.8

Mounting the crawler *

6 - 30

6.5.9

Move the device with a narrow track gauge (transport position)

6 - 31

0-8 184 872

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INDEX

6.6

6.7

6.8

6.5.10

Drive machine from flat-bed trailer

6 - 32

6.5.11

Adjusting crawler track carrier to operating track

6 - 33

6.5.12

Mount walkways and platforms

6 - 37

6.5.13

Mounting center counterweight*

6 - 38

6.5.14

Assembling the rear counterweight

6 - 41

6.5.15

Lash counterweight plates with base plate

6 - 45

6.5.16

Lifting the rear counterweight

6 - 47

6.5.17

Bolting the rear counterweight

6 - 51

6.6.1

Prerequisites

6 - 53

6.6.2

Overview of assembly steps

6 - 53

6.6.3

Unload and position the heavy boom head

6 - 54

6.6.4

Assembling main boom

6 - 54

6.6.5

Assemble main boom retaining cables

6 - 57

6.6.6

Anchoring rods on main boom

6 - 63

6.6.7

Pendant ropes for 1313.2 boom

6 - 69

6.6.8

Main boom intermediate tensioning *

6 - 70

6.6.9

Hoisting rope steadying *

6 - 73

6.6.10

Rope guide *

6 - 73

6.6.11

Completing

6 - 74

6.6.12

Mounting main boom onto foot

6 - 75

HS 855 HD TT V028 (js) LWN - TD20/1/2016

6.10

6 - 79

Reeve the cable 6.7.1

Luffing hoist cable

6 - 81

6.7.2

Cable reeving diagrams

6 - 85

6.7.3

Connecting the electrics *

6 - 87

6.7.4

Hoist limit switch *

6 - 90

6.7.5

Mounting main boom

6 - 92

6.7.6

Procedure during assembly

6 - 94

6.7.7

De-selection of assembly operation

6 - 95 6 - 96

Conversion 6.8.1

6.9

6 - 53

Assembling the main boom

Time-saving conversion of the main boom

6 - 96 6 - 99

Detaching the main boom 6.9.1

Prerequisites

6 - 99

6.9.2

Overview of dismantling stages

6 - 99

6.9.3

Preparations in lifting operation

6 - 100

6.9.4

Selecting assembly mode

6 - 100

6.9.5

Setting down main boom

6 - 101

6.9.6

Procedure during setting down

6 - 103

6.9.7

Disconnect electrics *

6 - 104

6.9.8

Pull out hoist cables

6 - 106

6.9.9

Disassemble main boom from foot

6 - 107

6.9.10

Disassemble main boom

6 - 111 6 - 112

Dismantling the basic machine 6.10.1

Prerequisites

6 - 112

6.10.2

Overview of dismantling stages

6 - 113

0-9 184 872

INDEX

7.

6.10.3

Setting down the rear counterweight

6 - 115

6.10.4

Removing the lashing of the counterweight plates

6 - 117

6.10.5

Dismantling and loading the rear counterweight

6 - 118

6.10.6

Disassembling center counterweight*

6 - 121

6.10.7

Preparing disassembly of crawler *

6 - 122

6.10.8

Supporting basic machine *

6 - 122

6.10.9

Lifting and loading crawler from undercarriage *

6 - 123

6.10.10

Loading basic machine *

6 - 123

6.10.11

Removing ladders and platforms

6 - 123

6.10.12

Adjust crawler track carriers to transport track width.

6 - 124

6.10.13

Manoeuvring machine onto flat-bed trailer

6 - 127

6.10.14

Disassembling assembly crane

6 - 128

6.10.15

Fitting the superstructure lock

6 - 129

6.10.16

Taking the basic machine out of operation

6 - 131

6.10.17

Transporting basic machine with flat-bed trailer

6 - 132

6.10.18

Transporting the attachment

6 - 134

6.10.19

Loading the basic machine with an auxiliary crane

6 - 135

6.10.20

Transporting overseas

6 - 138

MAINTENANCE 7.1

7.2

7.1.1

Lubricants

7-2

7.1.2

Welding work

7-2

7.1.3

Cylinder

7-2

7.5

7.6

7.7

7-3

Maintenance chart

7-3

Work to be carried out

7 - 19

Diesel engine 7.3.1

7.4

7-1

General

7.2.1 7.3

7-1

7 - 19

Checking engine oil level

7 - 20

Fuel system 7.4.1

Arrangement of components

7 - 20

7.4.2

Draining condensed water on the water separator

7 - 21

7.4.3

Bleeding the fuel system

7 - 21

Cooling system

7 - 22

7.5.1

7 - 23

Checking the coolant level

The dry air filter

7 - 24

7.6.1

Assembly of dry air filters

7 - 24

7.6.2

General

7 - 25 7 - 26

Splitter box 7.7.1

General

7 - 26

7.7.2

Checking gear oil

7 - 26

7.7.3

Filling gear oil

7 - 26

7.7.4

Gear oil cooler

7 - 26

7.8

Lubrication of bearings

7 - 27

7.9

Swing gears

7 - 28

7.9.1

7 - 29

Checking the oil level

0 - 10 184 872

INDEX 7.10

7.11

7.12

Swing ring 7.10.1

Toothing

7 - 30

7.10.2

Lubricating the ball tracks

7 - 31

7.10.3

Lubrication procedure

7 - 31

7.10.4

Checking the hydraulic rotary transmission

7 - 31

7.11.1

General

7 - 32

7.11.2

Checking the oil level

7 - 32

7.15

7.16

7.17

HS 855 HD TT V028 (js) LWN - TD20/1/2016

7.18

7 - 33

Crawlers Cleaning and maintaining the crawlers

7 - 33 7 - 34

Guide wheels 7.13.1

7.14

7 - 32

Crawler gear

7.12.1 7.13

7 - 30

Overview of the crawler tensioning systems

7 - 34 7 - 36

Checking the chain tension 7.14.1

Tensioning the chain with grease tensioner

7 - 36

7.14.2

Floor plates

7 - 37

7.14.3

Track adjustment and disassembly of the crawler track carrier

7 - 40

Winches 1 + 2

7 - 41

7.15.1

General

7 - 41

7.15.2

Winches 1 + 2 overall view

7 - 42

7.15.3

Lubrication of winches 1 + 2

7 - 43 7 - 44

Main boom luffing winch 7.16.1

General

7 - 44

7.16.2

Checking the oil level

7 - 45

7.16.3

Lubrication of the main boom luffing winch

7 - 45

Fly-jib adjusting winch / auxiliary winch*

7 - 46

7.17.1

General

7 - 46

7.17.2

Checking the oil level

7 - 47

7.17.3

Lubrication of the auxiliary winch *

7 - 47 7 - 49

Ropes and pulleys 7.18.1

Checking the rope against end of service life criteria

7 - 49

7.18.2

Check the rope for diameter shrinkage

7 - 50

7.18.3

Check for rope deformations

7 - 51

7.18.4

Check ropes for corrosion

7 - 52

7.18.5

Check ropes for abrasion

7 - 53

7.18.6

Check ropes for the effects of heat

7 - 53

7.18.7

Check the rope for number of permitted wire breaks

7 - 55

7.18.8

Selecting a rope

7 - 58

7.18.9

Storing ropes

7 - 62

7.18.10

Transporting ropes

7 - 63

7.18.11

Checking the rope drive

7 - 63

7.18.12

Winding ropes

7 - 68

7.18.13

Luffing ropes

7 - 70

7.18.14

Lubricating ropes

7 - 72

7.18.15

Check rope suspension and rope fixation

7 - 72

7.18.16

Checking the pocket locks

7 - 73

0 - 11 184 872

INDEX 7.18.17 7.19

7.21

7.22

7.23

7.24

7.25

7.26

7.27

7 - 74 7 - 76

Hydraulic system 7.19.1

7.20

Checking the rope fixation and rope thimble

Check the hydraulic system for leaks

7 - 76 7 - 77

Hydraulic oil tank 7.20.1

Checking the level in the hydraulic oil tank using the sight glasses

7 - 77

7.20.2

Filling with hydraulic oil

7 - 78

7.20.3

Draining the hydraulic oil

7 - 79

7.20.4

Cleaning the magnetic rod in the return filter

7 - 80

Hydraulic filter

7 - 82

7.21.1

7 - 82

Changing the pressure filter

Electrical system

7 - 83

7.22.1

General

7 - 83

7.22.2

Wet cleaning

7 - 83

7.22.3

Batteries

7 - 83

7.22.4

Boom limit switch

7 - 85

7.22.5

Hoist limit switch

7 - 85

7.22.6

Slip ring unit *

7 - 85 7 - 86

Maintenance boom 7.23.1

Boom foot

7 - 86

7.23.2

Boom intermediate pieces

7 - 86

7.23.3

Checking the boom bolting and retaining rod connections

7 - 87 7 - 88

Pulleys 7.24.1

Pulleys on the uppercarriage

7 - 88

7.24.2

Pulleys on A - frame 1

7 - 88

7.24.3

Cable guide on the boom *

7 - 88 7 - 89

Maintenance of S-boom head 7.25.1

Pulleys on the S-boom head

7 - 89

7.25.2

Electrical components on the S-boom head

7 - 90 7 - 90

Load hooks 7.26.1

Load hook with one or more pulleys

7 - 90

7.26.2

Single hooks

7 - 90 7 - 91

Maintenance of the counterweight 7.27.1

Rear counterweight

7 - 91

7.27.2

Central ballast *

7 - 91

7.28

Maintenance of the hydraulic cylinders

7 - 92

7.29

Heating and ventilation

7 - 93

7.30

Windshield washing system

7 - 94

7.31

Transport straps and slings

7 - 94

7.31.1

7 - 94

General

7.32

Filling quantities

7 - 95

7.33

Lubrication chart

7 - 96

7.34

Maintaining the CFK pendant straps

7 - 99

7.34.1

Arrangement of pendant straps

7 - 100

7.34.2

Checking the pendant straps

7 - 100

7.34.3

Checks

7 - 100

0 - 12 184 872

INDEX

HS 855 HD TT V028 (js) LWN - TD20/1/2016

7 - 101

7.34.5

Checking the pendant strap bushes

7 - 101

7.34.6

Parallel flanges

7 - 101

7.34.7

Checking the connecting pins

7 - 102

7.34.8

Inspecting the coupling links

7 - 102

7.34.9

Replacing the pendant straps

7 - 102

7.34.10

Transporting the pendant straps

7 - 102

Lubrication chart

7 - 104

7.36

Hydraulic oil

7 - 108

7.36.1

Initial filling

7 - 108

7.36.2

Mixing

7 - 108

7.37

Diesel fuels

7 - 110

7.38

Diesel engine lubricating oils

7 - 111

7.39

Diesel engine coolant

7 - 113

7.40

Repair-welding

7 - 116

7.41

Machine care

7 - 117

7.43

9.

Wear to the protective sheath

7.35

7.42

8.

7.34.4

7.41.1

Hydraulic cylinders

7 - 117

7.41.2

Cleaning the machine

7 - 118 7 - 119

Preservation of the machine 7.42.1

Maintenance of the preservation

7 - 120

7.42.2

Storing the machine for up to 7 months

7 - 128

7.42.3

Storing the machine for more than 7 months

7 - 134

7.42.4

Immobilization

7 - 134

7.42.5

Resale

7 - 134

Preservation medium (anti-corrosion coating)

REPAIR WORK

7 - 135

8-1

8.1

General

8-1

8.2

Steel chains

8-1

8.2.1

General

8-1

8.2.2

Special steel grades

8-1

8.3

Fire extinguishers

8-2

8.4

Personal protective equipment

8-2

8.5

Preservation guidelines

8-2

8.6

Selling the machine - decommissioning - salvaging

8-2

8.7

Change cables

8-3

8.7.1

Select cables

8-4

8.7.2

Pull in cables

8-5

8.7.3

Fit on the cable of winch1/winch2 with attached main boom

8-7

OPTIONS

9-1

9.1

9-2

9.2

3-coil-limit switch 9.1.1

General

9-2

9.1.2

Adjusting 3-coil-limit switch

9-2

Heating and air conditioning system

9-3

0 - 13 184 872

INDEX

9.3

9.4

9.2.1

General

9-3

9.2.2

Air conditioning system units

9-3

9.2.3

Operation

9-4

9.2.4

Information on the use of the heating and air conditioning system

9-5

9.3.1

Adjusting the boom outreach limitation

9-8

9.3.2

Check outreach limitation*

9-8

9.6

9.8

9-9

Operating the inclinometer

9 - 11

Refuelling pump 9.5.1

General

9 - 12

9.5.2

Refuelling

9 - 12

Diagonal protection set

9 - 14

General

9 - 14

Slewing gear limitation

9 - 15

9.6.1 9.7

9-9

Inclination display 9.4.1

9.5

9-7

Outreach limitation

9.7.1

Setting slewing gear limitation

9 - 17

9.7.2

Check slewing gear limitation

9 - 20

9.7.3

Cancel slewing gear limitation*

9 - 20 9 - 21

Pressure filter refuelling system 9.8.1

9 - 21

General

9.9

GSM/GPRS/GPS modem

9 - 22

9.10

Helicopter-warning light

9 - 23

9.11

Helicopter light

9 - 27

9.12

Limiting the lifting height

9 - 32

9.13

9.14

9.12.1

Setting the lifting height limit

9 - 33

9.12.2

Deactivating the lifting height limiter

9 - 33

Cold weather kit

9 - 35

9.13.1

General

9 - 35

9.13.2

Off-duty heating

9 - 36

9.13.3

Heating the hydraulic oil

9 - 37

9.14.1 9.15

9.16

9.17

9.18

9.19

9 - 39

Constant tension winch 1 and 2

9 - 39

Function

Standby heater

9 - 41

9.15.1

9 - 41

General

9 - 42

Flow meter 9.16.1

Description of parts

9 - 42

9.16.2

Operation

9 - 43

9.16.3

Maintenance

9 - 43

Shut-off slide valve on the hydraulic tank with limit switch

9 - 45

9.17.1

General

9 - 45

9.17.2

Functioning

9 - 45

Shut-off valve on hydraulic tank with limit switch and display in the cab

9 - 46

9.18.1

General

9 - 46

9.18.2

Function

9 - 47

Supplemental heaters

9 - 48

0 - 14 184 872

INDEX 9.20

Grab rope guide

9 - 49

9.21

Hydraulic cab inclination

9 - 51

9.22

9.21.1

Operating elements of the hydraulic cab inclination

9 - 51

9.21.2

Interlock control

9 - 53

9.22.1 9.23

9.24

9.26

HS 855 HD TT V028 (js) LWN - TD20/1/2016

9.28

9 - 56

9.23.1

General

9 - 56

9.23.2

Functioning

9 - 56

9.23.3

Maintenance

9 - 56 9 - 57

Orthopaedic driver's seat

9 - 57

General

9 - 58

Process data acquisition (PDE) 9.25.1

General

9 - 58

9.25.2

Data evaluation

9 - 59

9.25.3

PDE monitor

9 - 60

9.25.4

Operation

9 - 70

9.25.5

Data organization

9 - 73

9.25.6

Printer

9 - 74

Pump wear indication

9 - 75

9.26.1 9.27

9 - 55

General

Bypass filter

9.24.1 9.25

9 - 55

Check point indication

9 - 77

Check chip control

9 - 78

Rope bow 9.27.1

General

9 - 78

9.27.2

Mounting rope bows

9 - 78 9 - 80

Rope length metering 9.28.1

General

9 - 80

9.28.2

Displays in the mode screen

9 - 80

9.28.3

Programming rope length

9 - 80

9.29

Load moment limiter signal column

9 - 83

9.30

Central lubrication of the swing ring bearings

9 - 85

9.31

9.32

9.30.1

General

9 - 85

9.30.2

Filling the grease reservoir

9 - 86

9.30.3

Time interval programming

9 - 86

9.30.4

Function

9 - 87

9.30.5

Maintenance of the central lubrication system

9 - 87

Central lubrication of the tooth flanks of the swing ring

9 - 88

9.31.1

General

9 - 88

9.31.2

Filling the grease reservoir

9 - 89

9.31.3

Time interval programming

9 - 89

9.31.4

Function

9 - 90

9.31.5

Maintenance of the central lubrication system

9 - 90

Central lubrication of the swing ring bearings and/or tooth flanks

9 - 91

9.32.1

General

9 - 91

9.32.2

Filling the grease reservoir

9 - 92

9.32.3

Programming the time intervals

9 - 92

0 - 15 184 872

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