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A Foreword
About the W orkshop Manual
General
Thank you for choosing Cargotec your machine supplier W e hope that will meet your
Conditions
The instructions are based the use generally available standard All lifting such straps and ratchet must meet the national standards and regulations force for lifting devices.
Cargotec will not accept any responsibility the event a modification performed without permission from Further , Cargotec will not accept any responsibility other lifting tools work methods are used other than those described this
Storage
NOTE
The workshop manual should accessible service
About machine version
The information this publication corresponds with the design and appearance delivery from Deviations may arise due customer
Cargotec reserves the right make changes specifications and equipment without prior All information and data this manual are valid the time
DANGER
External equipment may only used approved Cargotec.
Extreme hazard personal health and risk property damage!
Only use equipment that approved Cargotec.
Copyright
Cargotec Sweden
Duplication the content this manual, whole part, strictly prohibited without written permission from Cargotec Sweden
All duplication any such
Reading instructions
W arning information
W arnings provide information about potential dangers the warnings are not followed, could result injury product damage.
DANGER
Situation that could lead severe personal injury death regulation not followed.
W ARNING
Situation that could lead personal injury regulation not followed.
CAUTION
Situation that could lead product damage regulation not
Important information
Important information denoted with NOTE and intended facilitate the work handling increase understanding the
NOTE
Important information not related safety
The symbol the left used certain cases the machine and refers important information the
The symbol the left used certain cases the machine and refers important information the Maintenance
T
The workshop contents
The workshop manual contains information facilitate maintenance (part replacement) and a supplement the maintenance Accompanying the workshop manual supplier documentation for transmission and drive Where the workshop manual provides reference supplier documentation instead printing the same information twice. Methods for preventive maintenance and certain checks are found the maintenance references are given for Use the function groups locate the information the maintenance
The workshop manual divided into the following
information about the workshop contents and reading instructions well survey for feedback views and any
comprehensive function descriptions and a description the function components included the divided into function
The components used for each respective function are described under each Consequently , common components are described several locations, but general under the first function use the component.
T ogether with the general description a detailed description what unique about the specific The next subfunction use the same component only has a description what unique for the new
Function group structure
The information the manual divided a structure functions dif ferent based the design and called function groups.
The upper level (called main group) determines group 7 Load The second level (called two - digit) determines The third and fourth levels are used break down functions into smaller parts
The function structure for main group and two - digit group level are common for all machines from Power - assisted brake Machine - unique adaptations function groups are made the third and fourth group Wheel brake and Disc This means that certain function groups (headings) will left out the documentation for certain machines since the machine missing that specific function this means that there may jumps the function the three - digit heading level 4.8.7 Oil cooler may included for some but missing for
The function groups are intended used search terms order find dif ferent types information between dif ferent sections and The information a function group divided smaller sections according the type description
The maintenance manual and workshop manual contain dif ferent The maintenance manual only contains the information needed for preventive maintenance and simpler The workshop manual contains more - depth information and repair
References between sections the same manual are indicated with section and group number , section 4 Brakes , group Wheel brake References within a section are indicated with a page number , Sensor fuel description page
References between Maintenance manual and W orkshop manual are not more information about a function group required then the primary recommendation search under the same function group the other For more - depth information where dif ferent types information are located and what references are see References between different information types , page A:7
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Function descriptions echnical description)
References between different information types
The maintenance manual and workshop manual are mainly divided into function see The workshop contents , page A:5 Certain parts are broken out separate parts increase usability , echnical data".
The basic rule searching for information use the function groups find dif ferent types information regarding the function component a complement there are references accordance with the below
Hydraulic diagrams (Section
Component descriptions echnical normally W orkshop manual)
Error codes (Section Diagnostics echnical group W iring diagrams (Section
• From Function description Component enable fast finding more information about the dif ferent components that create a
• From Function description Hydraulic enable fast finding the right hydraulic diagram for the function question.
• From Component description Function description enable fast finding the right diagnostic menu that can used check the component (only applies electrical
• From Diagnostics Wiring enable fast finding the right circuit diagram for further
• From Diagnostics Component description Function enable fast finding more information about the appearance and position when
• From Error codes enable fast finding the right diagnostic menu troubleshoot component function
• From Error codes Function description Component enable fast finding more information about components
Product alternatives and optional equipment
The information the manual divided into a product alternative optional equipment handling may dif fer from that indicated the modules depending what being described. See below
Special equipment not described the uncertain what equipment fitted the use the machine card determine which information See Machine card , page A:9
Product alternative
Product alternative describes options that are fitted instead a specific piece standard equipment (e.g. engine alternative).
Equivalent information for dif ferent product alternatives described consecutively separate segments within the same function
T o indicate that there are dif ferent added the heading together with a simple description the alternative Climate control system ECC)". the alternative that option marked with the symbol for optional
Optional equipment refers options that can added standard equipment for more improved
Information auxiliary equipment described separate segments together with the standard equipment the The optional equipment description covers how the equipment option fects the standard function and what additional components are
Machine card NOTE
the machine has been modified after delivery , information the machine card may incomplete
IMPORT ANT
Modifications made the machine must reported Cargotec that the machine card can A new updated machine card sent when the customer requests
The machine card indicates which drawings the machine many cases these can associated with options and product For more information about handling product alternatives and optional equipment, see Product alternatives and optional equipment , page A:8 The machine card supplied with the spare parts
The machine card divided the same function groups the spare parts maintenance and workshop For practical reasons, the machine card only uses the first and second level the function group register The function groups are written groups four group 0107 corresponds group Cooling system the manual.
For more information about how the machine card used for ordering spare see the spare parts the information the machine card not any contact
NOTE
All documents that accompany the machine are non - registered documents and there will notification
Function descriptions
The function descriptions are schematic overviews that describe how a function works well which components and signals work together
The function descriptions describe the function a logical flow from input signal desired output Most functions require that preset conditions are fulfilled for the function these the conditions are listed above the
The function descriptions use symbols illustrate components such
Example function description
Hydraulic force (solid double line)
Flag measuring outlet (Check indicates that there measuring outlet for checking the pressure signal
Flag diagnostic indicates that the signal can checked with see section 8 Control system , group Diagnostics
Illustration (applied brake)
Reference description component
Signal reference value for signal out from component
Description the function
Position number , reference position illustration
Position number reference row table
Electric power (solid single line)
Symbol explanation function descriptions
The following symbols are used function descriptions. The symbols are based standard symbols for wiring and hydraulic
Electric control signal
Electric force
Hydraulic control signal
Hydraulic force
Hydraulic motor
Hydraulic oil pump with variable displacement
Hydraulic oil pump with fixed displacement
Electric motor
Accumulator
Disc brake
1 Filter
Bulb
Radiator
Control and monitoring two control units with CAN bus
Restriction
Adjustable restriction
Inductive position sensor
Electrically controlled servo valve
Thermal bypass valve
20. T emperature - controlled switch
T emperature sensor
Pressure sensor
Pressure - controlled switch
Hydraulic cylinder
Double - acting hydraulic cylinder
Spring brake cylinder
V alve block
Shuttle valve
Non - return valve
About the documentation
The parts
The documentation for the machine consists the following parts: manual
The manual delivered with the machine the
Documentation kit
Maintenance manual and spare parts catalogue with machine card are supplied for the machine a separate documentation
Supplementary documentation
There supplementary documentation that can ordered for the
• W orkshop
• Supplier documentation for and drive
Ordering documentation
Documentation ordered from your Cargotec dealer .
Always indicate publication number when For publication number , see machine
Feedback
Form for copying
ambition that you who work with maintenance Kalmar machines shall have access correct information.
Y our feedback important able improve the
Copy this write down your views and send Thanks for your help!
From:
Cargotec Sweden
T echnical Documentation
T orggatan 3 - 340 Lidhult SWEDEN
Fax: +46 372 263
Company / Sender: ..........................................................................................................................................
Phone: ...............................................................................................................................................................
E - mail:
Date: - -
Name / Publication number: Manual formation
Section / page number:
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.