Q20/Q25
ETV
Operating instructions 51546933 05.19 \lrfn ~"" I '11Illilffi]J 1:.::.a•11F · -=• I I ' rut$) ""r.~-!J~\1mi,ii - ~-l>!).~4--,111 . -~ ~ "' -111 I 111 11 I 02.17 en-GB ETVQ20 ETVQ25 fiUNGHEINRICH
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Cl) (!) I C: Q) 0) .,... iri 0
5
Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Truck models and rated capacity................................................................................ 15 3 Travel Direction Definition............................................................................................... 16 3.1 Travel direction definition................................................................................................ 16 4 Assembly description........................................................................................................ 17 5 Functional Description...................................................................................................... 19 6 Technical Specifications................................................................................................... 23 6.1 Performance data 23 6.2 Dimensions............................................................................................................................ 24 6.3 Weights.................................................................................................................................... 26 6.4 Tyre type.................................................................................................................................. 27 6.5 Battery...................................................................................................................................... 27 6.6 Hydraulics............................................................................................................................... 27 6.7 Mast weights......................................................................................................................... 28 6.8 EN norms................................................................................................................................ 29 6.9 Conditions of use................................................................................................................ 31 6.10 Electrical Requirements................................................................................................... 31 7 Identification points and data plates.......................................................................... 32 7.1 Overview of marking points............................................................................................ 32 7.2 Data plate................................................................................................................................ 34 7.3 Truck load chart................................................................................................................... 36 8 Stability ................................................................................................................................... 38 8.1 Wind loads.............................................................................................................................. 38 C Transport and Commissioning........................................................................... 39 1 Transport................................................................................................................................. 39 2 Lifting by crane..................................................................................................................... 40 2.1 Lifting the truck by crane................................................................................................. 41 3 Securing the truck during transport............................................................................ 44 4 Using the Truck for the First Time............................................................................... 45 D Battery - Servicing, Recharging, Replacement.................................... 47 1 Safety Regulations Governing the Handling of Lead-Acid Batteries......... 47 1.1 General notes on handling batteries......................................................................... 48 2 Battery types......................................................................................................................... 49 cc 3 Exposing the battery.......................................................................................................... 50 (!) 4 I C 5 (I) O') 5.1 ,I() Charging the battery.......................................................................................................... 52 Battery removal and installation................................................................................... 54 Removing and Installing the Battery with Crane Lifting Gear....................... 55 0 7
E Operation ........................................................................................................................... 57 1 Safety Regulations for the Operation of Forklift Trucks .................................. . 57 2 Displays and Controls 60 2.1 Display unit. ............................................................................................................................ 63 3 Preparing the Truck for Operation .............................................................................. 71 3.1 Checks and operations to be performed before starting daily operation. 71 3.2 Entry and exit ........................................................................................................................ 73 3.3 Setting up the operator position ................................................................................... 74 4 Starting up the truck 82 4.1 Safety regulations for truck operation ....................................................................... 82 4.2 Preparing the truck for operation 85 4.3 Emergency Disconnect .................................................................................................... 86 4.4 Emergency stop ................................................................................................................... 88 4.5 Travel 89 4.6 Brakes....................................................................................................................................... 91 4.7 Steering .................................................................................................................................... 94 4.8 Adjusting the forks 99 4.9 Lifting, transporting and depositing loads ............................................................... 102 4.10 Operating attachments 108 4.11 Fitting additional attachments 118 4.12 Emergency lowering .......................................................................................................... 119 4.13 Parking the truck securely 120 4.14 Optional equipment. ........................................................................................................... 121 5 Troubleshooting ................................................................................................................... 161 5.1 Recovering the truck 161 5.2 Warning messages 167 6 Optional equipment. 168 6.1 Floor Spot 168 F Industrial Truck Maintenance 171 1 Spare Parts 171 2 Operational Safety and Environmental Protection 171 3 Maintenance Safety Regulations ................................................................................ 173 3.1 Cleaning 173 3.2 Working on the electrical system 174 3.3 Consumables and used parts ....................................................................................... 174 3.4 Tyre type 174 3.5 Lift Chains ............................................................................................................................... 175 3.6 Hydraulic system 176 3.7 Energy saving components 176 4 Lubricants and Lubrication Schedule 178 4.1 Handling consumables safely 178 4.2 Lubrication Schedule 180 4.3 Consumables ........................................................................................................................ 182 5 Maintenance and repairs 183 5.1 Preparing the truck for maintenance and repairs 183 5.2 Lifting and jacking up the truck safely ....................................................................... 184 5.3 Removing the seat panel 185 aJ 5.4 Removing the floor plate 185 (!) I C 5.5 Checking the hydraulic oil level 186 CJ) O') 5.6 Checking electrical fuses 188 ,LO 0 8
cc (!) I C (I) O') ,I() 0 5.7 Checking the wheel attachments................................................................................ 191 6 Decommissioning the industrial truck....................................................................... 192 6.1 Prior to decommissioning................................................................................................ 193 6.2 During decommissioning................................................................................................. 193 6.3 Restoring the truck to service after decommissioning...................................... 194 7 Safety tests to be performed at intervals and after unusual incidents...... 195 8 Final de-commissioning, disposal............................................................................... 196 9 Human vibration measurement.................................................................................... 196 G Maintenance and Inspection............................................................................... 197 1 Maintenance Contents ETV Q 20-25........................................................................ 198 1.1 Owner....................................................................................................................................... 198 1.2 Customer Service............................................................................................................... 202 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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