ETV 216i Operating instructions 51653667 04.19 03.18 en-GB ETV 216i fiUNGHEINRICH
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Truck models and rated capacity................................................................................ 15 3 Travel direction definition................................................................................................ 16 4 Assembly description........................................................................................................ 18 5 Functional Description...................................................................................................... 22 6 Technical Specifications................................................................................................... 26 6.1 Performance data 26 6.2 Dimensions............................................................................................................................ 28 6.3 Weights.................................................................................................................................... 31 6.4 Tyre type.................................................................................................................................. 32 6.5 Battery...................................................................................................................................... 32 6.6 Hydraulics............................................................................................................................... 32 6.7 Mast weights......................................................................................................................... 33 6.8 EN norms................................................................................................................................ 34 6.9 Conditions of use................................................................................................................ 35 6.10 Electrical Requirements................................................................................................... 35 7 Identification Points and Data Plates........................................................................ 36 7.1 Overview of marking points............................................................................................ 36 7.2 Data plate................................................................................................................................ 39 7.3 Truck capacity plate........................................................................................................... 40 8 Stability 42 8.1 Wind loads.............................................................................................................................. 42 C Transport and Commissioning........................................................................... 43 1 Transport................................................................................................................................. 43 2 Lifting by crane..................................................................................................................... 44 2.1 Lifting the truck by crane................................................................................................. 45 3 Securing the truck during transport............................................................................ 49 4 Using the Truck for the First Time............................................................................... 52 D Battery - Servicing, Recharging, Replacement.................................... 55 1 Initial Commissioning, Removal and Installation................................................. 55 1.1 Using the Truck for the First Time............................................................................... 56 1.2 Exposing the battery.......................................................................................................... 57 1.3 Battery removal and installation................................................................................... 58 cc 2 Battery lifetime and maintenance................................................................................ 59 (!) 3 I C 4 (I) O') 4.1 ,-.iBattery types......................................................................................................................... 60 Operation 61 Usability as a Function of the Battery Temperature........................................... 61 0 7
4.2 Discharging the battery .................................................................................................... 63 4.3 Charging the battery .......................................................................................................... 64 4.4 Charging the battery with an on-board charger 69 5 Troubleshooting ................................................................................................................... 73 5.1 Potential hazards ................................................................................................................ 74 5.2 Restricted use (slow travel, lift cut-off, no travel) of the truck ...................... . 78 5.3 Truck can no longer be switched on .......................................................................... 78 6 Storage, Disposal and Transport 79 6.1 Storing the battery .............................................................................................................. 79 6.2 Instructions for safe handling ........................................................................................ 80 6.3 Disposal and transport of a lithium-ion battery 81 7 Dangers and safety notes ............................................................................................... 85 7 .1 Hazard Instruction Phrases (H phrases) ................................................................. 85 7.2 Safety Instruction Phrases (P phrases) 85 E Operation ........................................................................................................................... 87 1 Safety Regulations for the Operation of Forklift Trucks 87 2 Displays and Controls 90 2.1 Display unit. ............................................................................................................................ 94 2.2 Options keypad 102 3 Pilots 104 4 Function symbols for the Pilots .................................................................................... 106 5 Preparing the Truck for Operation 108 5.1 Checks and Operations to Be Performed Before Starting Daily Work .... . 108 5.2 Entry and exit ........................................................................................................................ 109 5.3 Setting up the operator position 110 6 Starting up the truck. 119 6.1 Safety regulations for truck operation 119 6.2 Emergency Disconnect 123 6.3 Emergency stop ................................................................................................................... 125 6.4 Travel 126 6.5 Brakes 128 6.6 Steering .................................................................................................................................... 131 6.7 Adjusting the forks 133 6.8 Lifting, transporting and depositing loads 136 6.9 Operating attachments 143 6.10 Emergency lowering 152 6.11 Parking the truck securely .............................................................................................. 153 7 Troubleshooting 154 7 .1 Recovering the truck 154 7.2 Warning messages............................................................................................................. 163 8 Optional equipment. 164 8.1 Keyless Access System 164 8.2 General Information about the Use of Keyless Access Systems 165 8.3 Commissioning the Keypad and the Transponder Reader 166 8.4 Using the Display: 168 8.5 Using the Keypad ................................................................................................................ 173 8.6 Operating the transponder reader 178 8. 7 Assistance systems ........................................................................................................... 183 8.8 Work lights 186 aJ (!) 8.9 Camera system 188 I C CJ) 8.1 O Beacon ..................................................................................................................................... 192 O') ,8.11 Lift Height Cut-off (0) ....................................................................................................... 194 -.:i0 8
cc (!) I C (I) O') ,;g 8.12 Electric lift limit...................................................................................................................... 196 8.13 Weig her.................................................................................................................................... 201 8.14 Load handler work lights LED....................................................................................... 202 8.15 Removable load backrest............................................................................................... 203 8.16 Operation Control................................................................................................................ 204 8.17 Floor Spot............................................................................................................................... 208 F Industrial Truck Maintenance.............................................................................. 211 1 Operational Safety and Environmental Protection............................................. 211 1.1 Storage, Disposal and Transport................................................................................ 212 2 Lifting the battery by crane............................................................................................. 215 3 Shipping functional batteries......................................................................................... 217 4 Shipping faulty batteries.................................................................................................. 218 5 Maintenance Safety Regulations................................................................................ 219 5.1 Cleaning................................................................................................................................... 219 5.2 Working on the electrical system ................................................................................ 220 5.3 Consumables and used parts....................................................................................... 221 5.4 Tyre type.................................................................................................................................. 221 5.5 Lift Chains............................................................................................................................... 222 5.6 Hydraulic system................................................................................................................. 223 5.7 Energy saving components............................................................................................ 223 6 Lubricants and Lubrication Schedule........................................................................ 226 6.1 Handling consumables safely....................................................................................... 226 6.2 Lubrication Schedule......................................................................................................... 228 6.3 Consumables........................................................................................................................ 230 7 Maintenance and repairs................................................................................................. 231 7.1 Preparing the truck for maintenance and repairs................................................ 231 7.2 Lifting and jacking up the truck safely....................................................................... 232 7.3 Removing the seat panel................................................................................................ 233 7.4 Removing the floor plate................................................................................................. 233 7.5 Checking the hydraulic oil level.................................................................................... 234 7.6 Checking electrical fuses................................................................................................ 237 7.7 Checking the Wheel Mounting..................................................................................... 242 8 Decommissioning the Industrial Truck...................................................................... 243 8.1 Prior to decommissioning................................................................................................ 244 8.2 During decommissioning................................................................................................. 244 8.3 Restoring the truck to service after decommissioning...................................... 245 9 Safety tests to be performed at intervals and after unusual incidents...... 246 10 Final de-commissioning, disposal............................................................................... 247 11 Human vibration measurement.................................................................................... 247 G Maintenance and Inspection............................................................................... 249 1 Maintenance Contents ETV 216i 250 1.1 Owner....................................................................................................................................... 250 1.2 Customer Service............................................................................................................... 254 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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