ETR 230 - ETR 345 / ETR 335d Operating Instructions 51620213 01.19 ~#, I: I ~II _,,,....__. _ e 05.15 en-US ETR 230 ETR 235 ETR 335d ETR 340 ETR 345 fiUNGHEINRICH
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Table of contents A Compliance with regulations - Legal requirements and common sense................................................................................................................ 11 B Recognition and avoidance of risks............................................................... 13 C Proper use.......................................................................................................................... 15 1 General.................................................................................................................................... 15 2 Proper use.............................................................................................................................. 15 3 Permissible usage conditions....................................................................................... 15 4 Duties of the operator....................................................................................................... 16 5 Adding attachments or optional equipment........................................................... 17 6 General instructions for operating personnel and the owner........................ 18 7 Stability..................................................................................................................................... 20 D Know Your Industrial Truck................................................................................... 21 1 Description of indicators and controls....................................................................... 21 2 Overview of components................................................................................................. 23 3 Display unit............................................................................................................................. 24 4 Technical data....................................................................................................................... 26 4.1 Performance data .............................................................................................................. 26 4.2 Weights.................................................................................................................................... 29 4.3 Wheels..................................................................................................................................... 29 4.4 Dimensions............................................................................................................................ 30 4.5 Battery...................................................................................................................................... 34 4.6 US standards........................................................................................................................ 35 4.7 Electromagnetic Compatibility (EMC)....................................................................... 37 4.8 Usage conditions................................................................................................................. 38 4.9 Electrical requirements..................................................................................................... 38 5 Position of Labels and Nameplates........................................................................... 39 5.1 Overview of Labels and Nameplates........................................................................ 39 5.2 Nameplate.............................................................................................................................. 42 5.3 Load capacity plate of the industrial truck.............................................................. 43 E Operation 45 1 Important general issues affecting safe operation and use of the industrial truck....................................................................................................................... 45 1.1 Training, certification, and approval to operate the industrial truck............ 45 1.2 Damage and repairs to the industrial truck............................................................ 48 1.3 Issues related to the load................................................................................................ 49 1.4 Operating environment..................................................................................................... 50 1.5 Safety devices and warning labels............................................................................. 53 2 Setting the display unit..................................................................................................... 54 2.1 Display (4 Inch).................................................................................................................... 54 2.2 Button assignment of the display unit....................................................................... 56 en 2.3 Symbols in the display unit............................................................................................ 58 => 2.4 I C Setting the time.................................................................................................................... 59 (I) 3 O') Preparing the industrial truck for operation............................................................ 60 "": 3.1 .... Daily checks before startup............................................................................................ 60 0 7
4 Starting the industrial truck............................................................................................. 61 4.1 Safety regulations for industrial truck operators .................................................. 61 4.2 Operation of the industrial truck 69 4.3 Safe loading and transporting ....................................................................................... 72 4.4 Reduce risk of a tipover ................................................................................................... 74 4.5 Supervising and securing the industrial truck ....................................................... 76 4.6 Preparing for operation .................................................................................................... 77 4. 7 Emergency stop 78 4.8 Travel direction definition ................................................................................................ 79 4.9 Driving ....................................................................................................................................... 80 4.10 Braking 83 4.11 Steering .................................................................................................................................... 86 4.12 Adjusting the forks .............................................................................................................. 87 4.13 Lifting 88 4.14 Tilting ......................................................................................................................................... 89 4.15 Sideshifter (0) ..................................................................................................................... 91 4.16 Reach/Retract Forks 92 4.17 Lifting, transporting, and putting down load ........................................................... 93 4.18 Operating attachments 96 4.19 Operating the pantograph 97 4.20 Emergency lowering .......................................................................................................... 98 4.21 Parking the industrial truck 99 5 Optional equipment (0) 100 5.1 Keyless access systems ................................................................................................. 100 5.2 General information about operation with keyless access systems 100 5.3 Operating the Keypad 101 5.4 Operation of the display unit ........................................................................................ 106 5.5 Camera system 110 F Battery - maintenance, charging, and changing ................................ . 115 1 Safety instructions for handling acid-filled batteries.......................................... . 115 1.1 General information for handling batteries 116 2 Charging the battery 117 3 Removing and installing the battery........................................................................... 118 3.1 Removing the battery 118 3.2 Installing the battery........................................................................................................... 119 G Industrial truck maintenance ............................................................................... 121 1 Operating safety and environmental protection 121 2 Safety regulations for maintenance ........................................................................... 122 3 Fluid and lubrication chart .............................................................................................. 126 3.1 Handling fluid safely 126 3.2 Lubrication chart .................................................................................................................. 128 3.3 Fluids 131 4 Description of maintenance and service tasks 132 4.1 Preparing the industrial truck for maintenance and servicing ...................... . 132 4.2 Check the hydraulic oil level .......................................................................................... 133 4.3 Checking the electrical fuses 136 5 Long term shutdown of the industrial truck ............................................................ 5.1 Actions to be taken before shutting down the industrial truck 139 en 140 => I C 5.2 Actions to be taken during shutdown ........................................................................ 140 CJ) O') 5.3 Restarting the industrial truck after shutdown ....................................................... 142 "": ..... 0 8
en => I C (I) O') ,,0 6 Permanent decommission and disposal.................................................................. 143 H Maintenance and inspection................................................................................ 145 1 Contents of the Maintenance ETR 230 / ETR 235 / ETR 340 / ETR 345 / ETR 335d.................................................................................................................... 146 1.1 Operator................................................................................................................................... 146 1.2 Customer service................................................................................................................ 149 Transport and initial startup.................................................................................. 155 1 Handling by crane............................................................................................................... 155 2 Transport................................................................................................................................. 156 3 Initial startup.......................................................................................................................... 157 3.1 Check the supporting rollers/casters before starting up the vehicle.......... 158 9
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