Declaration of Conformity
Jungheinrich AG, 22039 Hamburg, Germany
EU DECLARATION OF CONFORMITY
The undersigned hereby declare that the powered truck described in detail complies with the current versions of European Directives 2006/42/EG (Machinery Directive) and 2014/30/EU (Electromagnetic Compatibility - EMC) . The manufacturer is authorised to compile the technical documentation.
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CE: Manufacturer
Description Industrial
Type ETM 214 ETM 216 ETV 214 ETV 216 ETV 318 ETV 320 ETV 325 ETM 325 On behalf of Date Option
Serial no. Year of manufacture
I
truck
3
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
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Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Friedrich-Ebert-Damm 129 22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
6 Copyright
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Truck models and rated capacity................................................................................ 15 3 Travel direction definition................................................................................................ 16 4 Assembly description........................................................................................................ 17 5 Functional Description...................................................................................................... 21 6 Technical Specifications................................................................................................... 25 6.1 Performance data 25 6.2 Dimensions............................................................................................................................ 29 6.3 Weights.................................................................................................................................... 34 6.4 Tyre type.................................................................................................................................. 35 6.5 Battery...................................................................................................................................... 35 6.6 Hydraulics............................................................................................................................... 35 6.7 Mast weights......................................................................................................................... 36 6.8 EN norms................................................................................................................................ 37 6.9 Conditions of use................................................................................................................ 39 6.10 Electrical Requirements................................................................................................... 39 7 Identification Points and Data Plates........................................................................ 40 7.1 Overview of marking points............................................................................................ 40 7.2 Data plate................................................................................................................................ 43 7.3 Truck capacity plate........................................................................................................... 45 8 Stability 4 7 8.1 Wind loads.............................................................................................................................. 47 C Transport and Commissioning........................................................................... 49 1 Transport................................................................................................................................. 49 2 Lifting by crane..................................................................................................................... 51 2.1 Lifting the truck by crane................................................................................................. 52 3 Securing the truck during transport............................................................................ 55 4 Using the Truck for the First Time............................................................................... 56 D Battery - Servicing, Recharging, Replacement.................................... 59 1 Safety Regulations Governing the Handling of Lead-Acid Batteries......... 59 1.1 General notes on handling batteries......................................................................... 60 2 Battery types......................................................................................................................... 61 3 Exposing the battery.......................................................................................................... 62 cc 4 Charging the battery.......................................................................................................... 66 (!) 5 I C 5.1 (I) O') 5.2 ,I() Battery removal and installation................................................................................... 68 Removing the battery........................................................................................................ 69 Battery installation.............................................................................................................. 72 0 7
E Operation ........................................................................................................................... 75 1 Safety Regulations for the Operation of Forklift Trucks .................................. . 75 2 Displays and Controls 78 2.1 Display unit. ............................................................................................................................ 83 3 Pilots .......................................................................................................................................... 91 4 Function symbols for the Pilots 93 5 Preparing the Truck for Operation .............................................................................. 95 5.1 Checks and Operations to Be Performed Before Starting Daily Work 95 5.2 Entry and exit 97 5.3 Setting up the operator position ................................................................................... 98 6 Starting up the truck 106 6.1 Safety regulations for truck operation ....................................................................... 106 6.2 Emergency Disconnect .................................................................................................... 110 6.3 Emergency stop 111 6.4 Travel ........................................................................................................................................ 112 6.5 Brakes....................................................................................................................................... 114 6.6 Steering 117 6.7 Adjusting the forks .............................................................................................................. 118 6.8 Lifting, transporting and depositing loads 121 6.9 Operating attachments 131 6.10 Fitting additional attachments ....................................................................................... 142 6.11 Emergency lowering 143 6.12 Parking the truck securely 144 7 Troubleshooting ................................................................................................................... 145 7 .1 Recovering the truck 145 7.2 Warning messages 151 8 Optional equipment. 152 8.1 Keyless Access System 152 8.2 General Information about the Use of Keyless Access Systems 153 8.3 Commissioning the Keypad and the Transponder Reader 154 8.4 Using the Display: 156 8.5 Using the Keypad ................................................................................................................ 161 8.6 Operating the transponder reader 166 8. 7 Assistance systems 171 8.8 Work lights 173 8.9 Camera system 174 8.10 Beacon ..................................................................................................................................... 178 8.11 Lift Height Cut-off (0) ....................................................................................................... 179 8.12 Electric lift limit. 181 8.13 Sideshifter Centre Position ............................................................................................. 185 8.14 Forks horizontal button ..................................................................................................... 186 8.15 "Clamp function release" button. 187 8.16 Weigher.................................................................................................................................... 188 8.17 Load handler work lights LED ....................................................................................... 189 8.18 Removable load backrest 190 8.19 Operation Control. ............................................................................................................... 191 8.20 Floor Spot 195 F Industrial Truck Maintenance .............................................................................. 199 aJ (!) I C 1 Spare Parts ............................................................................................................................ 199 CJ) O') 2 Operational Safety and Environmental Protection 199 ,LO 0 8
cc (!) I C (I) O') ,I() 0 3 Maintenance Safety Regulations................................................................................ 201 3.1 Cleaning................................................................................................................................... 201 3.2 Working on the electrical system 202 3.3 Consumables and used parts....................................................................................... 203 3.4 Tyre type.................................................................................................................................. 203 3.5 Lift Chains............................................................................................................................... 204 3.6 Hydraulic system................................................................................................................. 205 3.7 Energy saving components............................................................................................ 206 4 Lubricants and Lubrication Schedule........................................................................ 207 4.1 Handling consumables safely....................................................................................... 207 4.2 Lubrication Schedule......................................................................................................... 209 4.3 Consumables........................................................................................................................ 211 5 Maintenance and repairs................................................................................................. 212 5.1 Preparing the truck for maintenance and repairs................................................ 212 5.2 Lifting and jacking up the truck safely....................................................................... 213 5.3 Removing the seat panel................................................................................................ 214 5.4 Removing the floor plate................................................................................................. 214 5.5 Checking the hydraulic oil level.................................................................................... 215 5.6 Checking electrical fuses................................................................................................ 218 5.7 Checking the Wheel Mounting..................................................................................... 221 6 Decommissioning the Industrial Truck...................................................................... 222 6.1 Prior to decommissioning................................................................................................ 223 6.2 During decommissioning................................................................................................. 223 6.3 Restoring the truck to service after decommissioning...................................... 224 7 Safety tests to be performed at intervals and after unusual incidents...... 225 8 Final de-commissioning, disposal............................................................................... 226 9 Human vibration measurement.................................................................................... 226 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 227 1 Maintenance Contents ETMN 214-325................................................................... 228 1.1 Owner....................................................................................................................................... 228 1.2 Customer Service............................................................................................................... 232 9
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